TWI598312B - Highly refractive optical glass - Google Patents
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- TWI598312B TWI598312B TW101114114A TW101114114A TWI598312B TW I598312 B TWI598312 B TW I598312B TW 101114114 A TW101114114 A TW 101114114A TW 101114114 A TW101114114 A TW 101114114A TW I598312 B TWI598312 B TW I598312B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/0092—Compositions for glass with special properties for glass with improved high visible transmittance, e.g. extra-clear glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/062—Glass compositions containing silica with less than 40% silica by weight
- C03C3/064—Glass compositions containing silica with less than 40% silica by weight containing boron
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/062—Glass compositions containing silica with less than 40% silica by weight
- C03C3/064—Glass compositions containing silica with less than 40% silica by weight containing boron
- C03C3/068—Glass compositions containing silica with less than 40% silica by weight containing boron containing rare earths
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Description
本發明係關於一種高折射率之氧化鉍光學玻璃,以及該玻璃之製造及用途。 The present invention relates to a high refractive index yttria optical glass, and to the manufacture and use of the glass.
近年來,光學及光電子技術(應用在成像、投影、通訊、光學資訊技術、行動硬碟及雷射技術)中之市場趨勢已逐漸朝小型化之方向前進。此可由愈來愈小的終端產品得見,且自然需要此等終端產品之個別零組件的逐漸小型化。就光學玻璃之製造者而言,此發展伴隨顯著降低原料玻璃的體積需求,儘管終端產品的數量增加。同時,因在自塊狀及/或條狀玻璃製造此等較小組件時,存在顯著較大量之成產品百分比的廢料,且此等極小零件之加工需要較較大組件之情況中更大的花費,因而來自其他加工者對玻璃製造商施加的價格壓力增加。 In recent years, the market trends in optical and optoelectronic technologies (applied in imaging, projection, communication, optical information technology, mobile hard disk and laser technology) have gradually moved toward miniaturization. This can be seen by smaller and smaller end products, and the gradual miniaturization of individual components of such end products is naturally required. In the case of manufacturers of optical glass, this development has been accompanied by a significant reduction in the volume requirement of the raw glass, although the number of end products has increased. At the same time, there is a significant amount of waste in a significant amount of product due to the manufacture of such smaller components from block and/or strip glass, and the processing of such very small parts requires greater in the case of larger components. The cost, and thus the price pressure imposed by other processors on the glass manufacturer, has increased.
除經由例如熱軋製造預製件及慣用之自塊狀或條狀玻璃分開光學組件用玻璃之部分外,尚有可在玻璃熔融後直接獲得理想上近淨形狀或接近最終幾何形狀預製件諸如熔糰或球(球體)的製程。接近最終幾何形狀之預製件適用於再壓型。 In addition to separating the glass for the optical component by, for example, hot-rolling the preform and the conventional self-blocking or strip-shaped glass, it is possible to directly obtain the ideal near-net shape or near the final geometric shape of the preform, such as melting, after the glass is melted. The process of a ball or ball (sphere). Prefabricated parts close to the final geometry are suitable for re-pressing.
此等預製件亦可有利地藉由精密壓型或精密模製轉變為諸如透鏡、非球面組件等的光學元件。此過程使得較小的玻 璃熔體體積(分佈於大量較小件材料上)能藉由短裝備時間而靈活地抗衡。然而,由於相當小的運轉尺寸及一般而言小的幾何形體,由此過程產生的附加價值無法單獨來自材料的價值。產品需在不需要複雜再修整、冷卻及/或冷後加工的狀態離開壓機。由於所需的高幾何形狀準確度,需針對此一壓型過程採用使用高品質且因而昂貴之模具材料的精密儀器。因此,此等模具之操作壽命對產品及/或製得材料的獲利性具有重大影響。模具之高操作壽命的一項極重要因素係極低的操作溫度,但其僅可降低至待壓型材料之黏度仍足供壓型過程用之程度。因此,在加工溫度(及因此待加工玻璃之轉變溫度Tg)與此壓型過程之獲利性之間存在直接的因果關聯:玻璃之轉變溫度愈低,則模具之操作壽命愈長且獲利愈大。此關係導致需要「低Tg玻璃」,即具低熔點及轉變點之玻璃,換言之具有適用於在極低溫度下加工之黏度的玻璃。 Such preforms may also advantageously be converted to optical components such as lenses, aspherical components, etc. by precision profiling or precision molding. This process allows a smaller glass melt volume (distributed over a large number of smaller pieces of material) to be flexibly countered by short equipment time. However, due to the relatively small operating dimensions and generally small geometries, the added value generated by this process cannot be derived solely from the value of the material. The product needs to leave the press in a state that does not require complicated reconditioning, cooling, and/or cold processing. Due to the high geometric accuracy required, precision instruments using high quality and therefore expensive mold materials are required for this profiling process. Therefore, the operational life of such molds has a significant impact on the profitability of the product and/or the resulting material. A very important factor in the high operating life of the mold is the extremely low operating temperature, but it can only be reduced to the extent that the viscosity of the material to be pressed is still sufficient for the pressurization process. Therefore, there is a direct causal relationship between the processing temperature (and thus the transition temperature T g of the glass to be processed) and the profitability of this molding process: the lower the transition temperature of the glass, the longer the operating life of the mold The bigger the profit. This relationship has led to the need for "low Tg glass", a glass with a low melting point and a transition point, in other words a glass suitable for viscosity at very low temperatures.
由加工熔體之觀點來看的另一期望係近來對「短性(short)」玻璃的增加需求,即其黏度藉由溫度之相當小變化展現在特定黏度範圍內之大變化的玻璃。此行為有在熔融過程中可降低熱成形時間(即模具閉合時間)的優點。此首先增加產出量,即降低循環時間。其次,其對模具材料溫和,此如上文所述,同樣對總製造成本具有正面效應。此等「短性」玻璃具有較相應之「較長性」玻璃之情況更快速冷卻亦使得 亦可加工具有相當高結晶傾向之玻璃的進一步優點。藉此避免預成核(prenucleation),即形成在隨後之二次熱成形步驟中可能成為問題的結晶核。此開啟亦可拉製此等玻璃以形成纖維的可能性。 Another desire from the viewpoint of processing melts has recently been the increasing demand for "short" glass, that is, glass whose viscosity exhibits a large change in a specific viscosity range by a relatively small change in temperature. This behavior has the advantage of reducing the hot forming time (i.e., mold closing time) during the melting process. This first increases the output, which is to reduce the cycle time. Secondly, it is mild to the mold material, which, as mentioned above, also has a positive effect on the total manufacturing cost. These "short" glasses have a faster cooling than the corresponding "longer" glass. Further advantages of glass having a relatively high tendency to crystallize can also be processed. Thereby pre-nucleation is avoided, that is, a crystal nucleus which may become a problem in the subsequent secondary thermoforming step is formed. This opening can also pull the glass to create the possibility of fibers.
再者,亦期望玻璃具足夠的耐化學劑性且具有極小的膨脹係數。 Furthermore, it is also desirable for the glass to have sufficient chemical resistance and to have a very small expansion coefficient.
雖然已於先前技術中描述具有類似光學位置及/或相當化學組成之玻璃,但此等玻璃具有顯著缺點。 While glass having similar optical positions and/or comparable chemical compositions has been described in the prior art, such glasses have significant drawbacks.
DE 11 2006 001070描述氧化鉍玻璃。其僅揭示具有相當低Bi2O3含量(30及35莫耳%)之兩實例的吸收曲線。揭示內容並未描述在具高氧化鉍含量之玻璃情況中可能的透射劣化問題。 DE 11 2006 001070 describes yttria glass. It only reveals absorption curves for two examples with relatively low Bi 2 O 3 content (30 and 35 mol %). The disclosure does not describe the possible transmission degradation problems in the case of glass with a high cerium oxide content.
在先前技術中(參見,例如,DE 10 2007 050 172),陳述Cr可作為玻璃中之常見雜質存在。 In the prior art (see, for example, DE 10 2007 050 172) it is stated that Cr can be present as a common impurity in glass.
本發明之一目的為提供一種可實現期望的光學位置(nd/v d)與低轉變溫度及優異純透射結合的光學玻璃。該等玻璃亦應具有在厚度10毫米之玻璃樣本上所量測低於或等於440奈米之吸收邊緣或UV邊緣位置或吸收邊緣τ5(即純透射為5%之波長),且亦應可藉由精密壓型加工且適用於成像、投影、通訊、光學資訊技術、行動硬碟及雷射技術之應用。其亦應可輕易地熔融及容易加工,且具有令人滿意的結晶安定性, 使其可於連續裝置中製造。需要在107.6至1013dPas黏度範圍內的極「短性」玻璃。 It is an object of the present invention to provide an optical glass that achieves a desired optical position (n d / v d ) in combination with a low transition temperature and excellent pure transmission. The glass shall also have an absorption edge or UV edge position or absorption edge τ 5 of less than or equal to 440 nm on a glass sample having a thickness of 10 mm (ie a wavelength of 5% pure transmission) and shall also It can be processed by precision molding and is suitable for applications in imaging, projection, communication, optical information technology, mobile hard disk and laser technology. It should also be easily melted and easy to process, and has satisfactory crystal stability, making it Manufactured in a continuous apparatus. Extremely "short" glass in the viscosity range of 10 7.6 to 10 13 dPas is required.
上述目的藉由在申請專利範圍中描述的本發明具體例達成。 The above object is achieved by the specific example of the invention described in the scope of the patent application.
特定言之,提供一種包含以下組成(以莫耳%計,基於氧化物)的高折射率光學玻璃:
特定言之,本發明之玻璃具有至少1.9,較佳至少2.0,最佳至少2.08,及/或較佳低於2.2,更佳低於2.15之折射率nd。該等玻璃具有使得10 v d 21之阿貝值(Abbe number),較佳至少15及/或不超過18。 In particular, the glass of the present invention has a refractive index n d of at least 1.9, preferably at least 2.0, most preferably at least 2.08, and/or preferably less than 2.2, more preferably less than 2.15. The glass has 10 v d The Abbe number of 21 is preferably at least 15 and/or not more than 18.
在本發明之一具體例中,本發明之玻璃具有轉變溫度Tg 480℃,較佳Tg 450℃,更佳Tg 420℃及最佳Tg 400℃。根據本發明,「低Tg玻璃」係具有低轉變溫度Tg即較佳不超過480℃之Tg之玻璃。 In one embodiment of the invention, the glass of the invention has a transition temperature Tg 480 ° C, preferably T g 450 ° C, better T g 420 ° C and the best T g 400 ° C. According to the present invention, "low Tg glass" system having a low glass transition temperature T g that is preferably not more than 480 deg.] C of the T g.
「短性」玻璃一般係具有在102至1013dPas黏度範圍內之極陡峭黏度曲線的玻璃,亦即即使對於相當小的溫度變化,其黏度亦在此黏度範圍內大大地變化。在本發明玻璃之 情況中,術語「短性」適用於較佳自107.6至1013dPas之黏度範圍。此玻璃之黏度自107.6降至1013dPas之溫度區間△T較佳不超過80K,較佳不超過70K,特佳不超過60K。 "Short" glass is generally a glass having a very steep viscosity curve in the viscosity range of 10 2 to 10 13 dPas, that is, its viscosity greatly varies within this viscosity range even for relatively small temperature changes. In the case of the glass of the present invention, the term "shortness" applies to a viscosity range preferably from 10 7.6 to 10 13 dPas. This glass viscosity of from 10 down to 10 13 dPas 7.6 The preferred temperature range △ T is not more than 80K, preferably not more than 70K, particularly preferably not more than 60K.
關於本發明之目的,玻璃之「內部品質」意指玻璃含有極小比例的氣泡及/或條紋及/或類似瑕疵,或較佳不含此等。在一具體例中,本發明之玻璃不具有可藉由陰影法在至少一方向,較佳在兩正交方向中辨識的條紋。在陰影法中,將玻璃樣本固持於光源與觀察者眼睛之間,且藉由移動及傾斜玻璃樣本來測定投射陰影的條紋(MIL-G-174A及類似標準),或使光照射通過玻璃樣本且使存在於玻璃樣本中之條紋作為陰影投影於投射屏上(ISO 10110-4)。再者,根據ISO 10110-3,玻璃較佳具有氣泡等級B1,更佳B0。 For the purposes of the present invention, "internal quality" of glass means that the glass contains a very small proportion of bubbles and/or streaks and/or the like, or preferably does not. In one embodiment, the glass of the present invention does not have stripes that can be identified in at least one direction, preferably in two orthogonal directions, by a shading method. In the shadow method, a glass sample is held between the light source and the observer's eye, and the stray of the projected shadow is measured by moving and tilting the glass sample (MIL-G-174A and the like), or the light is irradiated through the glass sample. The streaks present in the glass sample are projected onto the projection screen as shadows (ISO 10110-4). Further, according to ISO 10110-3, the glass preferably has a bubble level B1, more preferably B0.
於下文中,除非另外指示,否則表述語「不含X」或「不含組分X」意指玻璃基本上不含此組分X,即此組分至多係作為雜質存在於玻璃中,而非作為個別組分添加至玻璃組成物。X為任何組分,例如F或Li2O。 In the following, unless otherwise indicated, the expression "without X" or "without component X" means that the glass is substantially free of this component X, ie, at most this component is present as an impurity in the glass, and It is not added to the glass composition as an individual component. X is any component such as F or Li 2 O.
在下文中,除非另外指示,否則所有玻璃組分之比例皆係以莫耳%計,且係基於氧化物。 In the following, unless otherwise indicated, the proportions of all glass components are in mole percent and are based on oxides.
本發明玻璃之基礎玻璃系統係具有高氧化鉍含量之玻璃。 The base glass system of the glass of the present invention is a glass having a high cerium oxide content.
本發明之玻璃具有至少40莫耳%,較佳至少45莫耳%,特佳超過48莫耳%之Bi2O3比例。Bi2O3比例不超過70莫 耳%,較佳不超過60莫耳%,特佳不超過55莫耳%。Bi2O3有助於在自107.6至1013 dPas之黏度範圍內的期望黏度溫度行為(「短性」玻璃)。此外,其使Tg降低及使玻璃密度增加。後者確保高折射率。不應超過70莫耳%之最大比例,因Bi2O3之固有顏色將會不利地影響玻璃之發射,且UV邊緣5將會移動過多進入較長波長範圍內,即大於440奈米。該比例同樣應不低於40莫耳%之最小值,以確保低Tg結合玻璃之高折射率。 The glass of the invention has a Bi 2 O 3 ratio of at least 40 mol%, preferably at least 45 mol%, particularly preferably more than 48 mol%. The Bi 2 O 3 ratio does not exceed 70 mol%, preferably does not exceed 60 mol%, and particularly preferably does not exceed 55 mol%. Bi 2 O 3 contributes to the desired viscosity temperature behavior ("short" glass) in the viscosity range from 10 7.6 to 10 13 dPas. Furthermore, it makes T g and decrease the density of the glass increases. The latter ensures a high refractive index. The maximum ratio of 70 mol% should not be exceeded, as the inherent color of Bi 2 O 3 will adversely affect the emission of the glass, and the UV edge 5 will move too much into the longer wavelength range, ie greater than 440 nm. This ratio should also be no less than a minimum of 40 mol% to ensure a high refractive index of the low Tg bonded glass.
除Bi2O3外,本發明之玻璃包含SiO2、B2O3及/或Al2O3作為另外的玻璃形成劑,其總量為20至59莫耳%,較佳不超過55莫耳%及最佳不超過50莫耳%。 In addition to Bi 2 O 3 , the glass of the present invention comprises SiO 2 , B 2 O 3 and/or Al 2 O 3 as an additional glass forming agent in a total amount of from 20 to 59 mol%, preferably not more than 55 mol. The ear % and the best do not exceed 50% by mole.
本發明之玻璃較佳包含至少8莫耳%,更佳至少10莫耳%,及/或不超過25莫耳%,更佳不超過20莫耳%之SiO2。不應超過25莫耳%之SiO2的最大比例,因SiO2會導致增加的玻璃轉移溫度及玻璃黏度且亦導致折射率降低。 The glass of the present invention preferably comprises at least 8 mole%, more preferably at least 10 mole%, and / or no more than 25 mole%, more preferably not more than 20 mole% of SiO 2. The maximum proportion of SiO 2 should not exceed 25 mol%, since SiO 2 leads to increased glass transition temperature and glass viscosity and also causes a decrease in refractive index.
此外,本發明之玻璃較佳包含較佳至少18莫耳%,更佳至少19莫耳%,及/或較佳不超過34莫耳%,更佳不超過30莫耳%,最佳不超過25莫耳%之量的B2O3。B2O3之強烈的網絡形成性質提高玻璃對結晶之穩定性及耐化學劑性。 Furthermore, the glass of the present invention preferably comprises at least 18 mol%, more preferably at least 19 mol%, and/or preferably no more than 34 mol%, more preferably no more than 30 mol%, and most preferably no more than 25 moles of B 2 O 3 . The strong network formation properties of B 2 O 3 improve the stability of the glass to crystallization and chemical resistance.
氧化物B2O3及SiO2之總含量(B2O3+SiO2)較佳20莫耳%,特佳25莫耳%,更佳30莫耳%,甚至更佳35莫耳%。添加兩種組分,以致不會發生玻璃之分離(demixing)為較 佳。此外,氧化物B2O3及SiO2之總含量較佳不超過60莫耳%,更佳不超過55莫耳%,再更佳不超過50莫耳%及最佳不超過45莫耳%。如總含量超過60莫耳%,則不再可獲得期望的高折射率。 The total content of the oxides B 2 O 3 and SiO 2 (B 2 O 3 + SiO 2 ) is preferably 20 moles, especially good 25 mol%, better 30% or even better 35 moles %. It is preferred to add two components so that demixing of the glass does not occur. Further, the total content of the oxides B 2 O 3 and SiO 2 is preferably not more than 60 mol%, more preferably not more than 55 mol%, still more preferably not more than 50 mol%, and most preferably not more than 45 mol%. . If the total content exceeds 60 mol%, the desired high refractive index is no longer achievable.
B2O3之含量對B2O3及SiO2之含量總和的比(B2O3/B2O3+SiO2)較佳為至少0.5,以在如下文所述藉由高頻加熱熔融玻璃期間確保玻璃的最佳傳導性。 The content of B 2 O 3 ratio of B 2 O 3 and the sum of the contents of 2 SiO (B 2 O 3 / B 2 O 3 + SiO 2) is preferably at least 0.5, as described below in order by the high frequency heating The optimum conductivity of the glass is ensured during the melting of the glass.
此外,本發明之玻璃較佳亦包含較佳至少1莫耳%,更佳至少3莫耳%,再更佳4莫耳%,及/或較佳不超過11莫耳%,更佳不超過10莫耳%,最佳不超過9莫耳%之量的Al2O3。 Furthermore, the glass of the present invention preferably further comprises at least 1 mol%, more preferably at least 3 mol%, still more preferably 4 mol%, and/or preferably no more than 11 mol%, more preferably no more than 10 mol%, preferably no more than 9 mol% of Al 2 O 3 .
SiO2之含量對Al2O3之含量的比較佳為至少1.5,較佳至少2.0,及/或較佳不超過6.0,更佳不超過3.5。 The content of SiO 2 to the content of Al 2 O 3 is preferably at least 1.5, preferably at least 2.0, and/or preferably not more than 6.0, more preferably not more than 3.5.
SiO2之含量對B2O3及Al2O3之含量總和的比(SiO2/Al2O3+B2O3)較佳不超過2.0,更佳不超過1.5。 The ratio of the content of SiO 2 to the sum of the contents of B 2 O 3 and Al 2 O 3 (SiO 2 /Al 2 O 3 + B 2 O 3 ) is preferably not more than 2.0, more preferably not more than 1.5.
在本發明之一具體例中,玻璃包含所有三種組分SiO2、B2O3及Al2O3。若存在所有三種組分,尤其係以上述比存在,則玻璃具有特別高的交聯度及因此特別高的失玻化穩定性,尤其係在再加熱時。添加所有三種組分係有利的,因其於玻璃中以不同方式交聯,且因此確保特別高的失玻化穩定性。 In one embodiment of the invention, the glass comprises all three components, SiO 2 , B 2 O 3 and Al 2 O 3 . If all three components are present, in particular in the above-mentioned ratio, the glass has a particularly high degree of crosslinking and thus a particularly high devitrification stability, in particular when reheating. The addition of all three components is advantageous because it crosslinks in different ways in the glass and thus ensures a particularly high devitrification stability.
在本發明之玻璃中選自由Li2O、Na2O、K2O、Rb2O及/ 或Cs2O組成之群之鹼金屬氧化物R2O的總和係自0至10莫耳%。較佳不超過5莫耳%,更佳不超過3莫耳%,再更佳不超過2莫耳%,特佳不超過1莫耳%。在較佳具體例中不應超過不多於5莫耳%之值,因否則會在再加熱過程後發生失玻化。然而,以至少0.1莫耳%之量添加至少一種鹼金屬氧化物(尤其係Na2O)為較佳,因鹼金屬氧化物可最佳化熔融行為,即其係作為助熔劑。此外,其有助於降低轉變溫度Tg且可用於微調阿貝值。 The sum of the alkali metal oxides R 2 O selected from the group consisting of Li 2 O, Na 2 O, K 2 O, Rb 2 O and/or Cs 2 O in the glass of the present invention is from 0 to 10 mol% . It is preferably not more than 5 mol%, more preferably not more than 3 mol%, still more preferably not more than 2 mol%, and particularly preferably not more than 1 mol%. In preferred embodiments, no more than 5 mole percent should be exceeded, as otherwise devitrification will occur after the reheating process. However, it is preferred to add at least one alkali metal oxide (especially Na 2 O) in an amount of at least 0.1 mol%, since the alkali metal oxide can optimize the melting behavior, i.e., it acts as a flux. In addition, it helps to lower the transition temperature Tg and can be used to fine tune the Abbe number.
在本發明之一具體例中,玻璃不含Li2O及/或Cs2O。令人驚奇地,Cs2O可導致本發明之玻璃系統失玻化。Li2O會降低折射率,且因此作為玻璃組分並不佳。玻璃較佳不含Li2O。 In a specific embodiment of the invention, the glass does not contain Li 2 O and/or Cs 2 O. Surprisingly, Cs 2 O can lead to devitrification of the glass system of the invention. Li 2 O lowers the refractive index and is therefore not as good as a glass component. The glass is preferably free of Li 2 O.
為以靈活的方式調整黏度-溫度行為,本發明之玻璃可視需要包含一或多種選自由MgO、CaO、SrO及/或BaO組成之群之鹼土金屬氧化物。個別組分之比例不應超過10莫耳%,較佳7莫耳%,特佳6莫耳%。本發明之玻璃可包含至少0.5莫耳%,較佳至少1莫耳%之量的MgO、CaO、SrO或BaO。鹼土金屬氧化物有助於陡峭的黏度曲線。不應超過10莫耳%之最大比例,因於玻璃中之較高比例會導致失玻化,尤其係於再加熱時。 In order to adjust the viscosity-temperature behavior in a flexible manner, the glass of the present invention may optionally comprise one or more alkaline earth metal oxides selected from the group consisting of MgO, CaO, SrO and/or BaO. The proportion of individual components should not exceed 10 mol%, preferably 7 mol%, and particularly preferably 6 mol%. The glass of the present invention may comprise MgO, CaO, SrO or BaO in an amount of at least 0.5 mol%, preferably at least 1 mol%. Alkaline earth metal oxides contribute to steep viscosity curves. The maximum ratio of 10% by mole should not be exceeded, as a higher proportion of the glass will result in loss of vitrification, especially when reheating.
本發明之玻璃可具有不超過10莫耳%,較佳不超過7莫耳%,特佳不超過5莫耳%之ZnO比例。ZnO有助於在自 107.6至1013 dPas之黏度範圍內之期望的黏度-溫度行為(「短性」玻璃)。 The glass of the present invention may have a ZnO ratio of no more than 10 mol%, preferably no more than 7 mol%, and particularly preferably no more than 5 mol%. ZnO contributes to the desired viscosity-temperature behavior ("short" glass) over a viscosity range from 10 7.6 to 10 13 dPas.
然而,在本發明之一變型中,玻璃具有低於5莫耳%之二價氧化物RO比例(涵蓋鹼土金屬氧化物及ZnO)或甚至不含RO。添加組分RO會驚人地導致本發明玻璃之折射率降低且因此係不期望的。 However, in a variant of the invention, the glass has a divalent oxide RO ratio of less than 5 mol% (covering alkaline earth metal oxides and ZnO) or even no RO. The addition of the component RO can surprisingly result in a decrease in the refractive index of the glass of the invention and is therefore undesirable.
在本發明之一具體例中,R2O+RO之總含量係低於5莫耳%,較佳不超過4莫耳%。 In a specific embodiment of the invention, the total content of R 2 O+RO is less than 5 mol%, preferably not more than 4 mol%.
該玻璃包含0.01至20莫耳%之量,較佳至少0.03莫耳%之量,更佳至少0.1莫耳%,最佳0.3莫耳%,及/或較佳不超過10莫耳%,更佳不超過7莫耳%,再更佳不超過8莫耳%,最佳不超過4莫耳%的一或多種其他組分。此等其他組分可安定玻璃防止失玻化(即結晶或分離),尤其亦於再加熱時。此外,可藉由此等組分達成微調光學位置。該等其他組分較佳係選自由下列組成之群:La2O3、Nb2O5、Gd2O3、Ga2O3、Y2O3、Yb2O3、TiO2、ZrO2、HfO2、GeO2、TeO2、SeO2、CeO2、WO3、As2O3及/或Ta2O5。除非下文另外指示,否則此等組分各可以至少0.01莫耳%,較佳至少0.05莫耳%之個別比例個別地存在。本發明之玻璃較佳包含至少三種,更佳至少四種上述之其他組分。 The glass comprises an amount of from 0.01 to 20 mol%, preferably at least 0.03 mol%, more preferably at least 0.1 mol%, most preferably 0.3 mol%, and/or preferably no more than 10 mol%, more Preferably no more than 7 mole %, even more preferably no more than 8 mole %, optimally no more than 4 mole % of one or more other components. These other components stabilize the glass from devitrification (ie, crystallization or separation), especially when reheating. In addition, the fine-tuning optical position can be achieved by such components. Preferably, the other components are selected from the group consisting of La 2 O 3 , Nb 2 O 5 , Gd 2 O 3 , Ga 2 O 3 , Y 2 O 3 , Yb 2 O 3 , TiO 2 , ZrO 2 , HfO 2 , GeO 2 , TeO 2 , SeO 2 , CeO 2 , WO 3 , As 2 O 3 and/or Ta 2 O 5 . Each of these components may be present individually at an individual ratio of at least 0.01 mol%, preferably at least 0.05 mol%, unless otherwise indicated below. The glass of the present invention preferably comprises at least three, more preferably at least four of the other components mentioned above.
本發明之玻璃可具有至少0.01及/或不超過6莫耳%,較佳不超過5莫耳%,更佳不超過4莫耳%之La2O3含量。 WO3及/或Nb2O5可以各情況中至少0.01莫耳%及/或各情況中不超過6莫耳%,較佳5莫耳%,特佳不超過4莫耳%之量存於玻璃中。可藉由此等組分調整光學位置。然而,若其比例較大,則會導致玻璃黏度較高。 The glass of the present invention may have a La 2 O 3 content of at least 0.01 and/or no more than 6 mol%, preferably no more than 5 mol%, more preferably no more than 4 mol%. WO 3 and/or Nb 2 O 5 may be present in at least 0.01 mol% in each case and/or in any case no more than 6 mol%, preferably 5 mol%, particularly preferably no more than 4 mol%. In the glass. The optical position can be adjusted by such components. However, if the ratio is large, the glass viscosity will be high.
玻璃可包含TiO2。其可以至少0.01莫耳%,較佳至少0.2莫耳%,更佳至少0.5莫耳%,及/或不超過6莫耳%,較佳不超過3莫耳%,特佳不超過2莫耳%之量存在。添加TiO2對高折射率具有正面效應,且可提高玻璃於再加熱時的穩定性。然而,該組分會導致Tg及黏度增加。此外,其會導致玻璃之色散增加且由於在UV範圍中吸收而對玻璃之透射具有不利影響。因此,超過6莫耳%之含量並不佳。 The glass may comprise TiO 2 . It may be at least 0.01 mol%, preferably at least 0.2 mol%, more preferably at least 0.5 mol%, and/or no more than 6 mol%, preferably no more than 3 mol%, and particularly preferably no more than 2 mol. The amount of % exists. The addition of TiO 2 has a positive effect on the high refractive index and can improve the stability of the glass upon reheating. However, this component causes an increase in Tg and viscosity. Furthermore, it can lead to an increase in the dispersion of the glass and an adverse effect on the transmission of the glass due to absorption in the UV range. Therefore, the content of more than 6 mol% is not good.
ZrO2較佳係以少量存於本發明之玻璃中,例如至少0.01莫耳%,更佳0.04莫耳%,及/或較佳不超過2莫耳%,更佳不超過1莫耳%,最佳不超過0.05莫耳%。當玻璃組成物係於ZAC槽中熔融時,來自槽材料的ZrO2會少量地引入至玻璃熔體中。在一特定具體例中,玻璃不含ZrO2。 ZrO 2 is preferably present in a small amount in the glass of the invention, for example at least 0.01 mol%, more preferably 0.04 mol%, and/or preferably no more than 2 mol%, more preferably no more than 1 mol%, The best is no more than 0.05% by mole. When the glass composition is melted in the ZAC tank, ZrO 2 from the bath material is introduced into the glass melt in a small amount. In a particular embodiment, the glass is free of ZrO 2 .
在玻璃之一變體中,玻璃包含組分TiO2或ZrO2中之至少一者,較佳包含兩組分。TiO2+ZrO2之總含量較佳應為至少0.04莫耳%,更佳至少0.1莫耳%,特佳0.2莫耳%,及/或較佳不超過5莫耳%,更佳不超過3莫耳%及最佳不超過2莫耳%。此等組分可充作成核劑,且因此含量高於所指示者並不佳,因其之增加量會導致玻璃結晶。然而,若其係少量 地存於玻璃中,則僅會在特定條件下發生結晶,且其可以標的方式使用於熔融過程中,以致例如在槽上產生玻璃殼或於冷卻熔融槽中產生坩堝壁,或於熔融期間使用HF且因此避免玻璃被槽或坩堝材料污染。 In one variation of the glass, the glass comprises at least one of the components TiO 2 or ZrO 2 , preferably two components. The total content of TiO 2 +ZrO 2 should preferably be at least 0.04 mol%, more preferably at least 0.1 mol%, particularly preferably 0.2 mol%, and/or preferably no more than 5 mol%, more preferably no more than 3. Mole% and best no more than 2 mol%. These components can act as nucleating agents, and therefore the amount is higher than indicated, which is undesirable because of the increased amount which causes the glass to crystallize. However, if it is present in a small amount in the glass, crystallization will only occur under certain conditions, and it can be used in the melting process in a targeted manner, so that, for example, a glass shell is produced on the tank or a crucible wall is generated in the cooling bath. , or use HF during melting and thus avoid contamination of the glass by the trough or crucible material.
玻璃可另外包含GeO2,較佳係以至少0.01莫耳%,更佳至少0.5莫耳%,及/或不超過5莫耳%之量。氧化鍺對玻璃於再加熱時之穩定性具有有利效應。然而,添加較大量之氧化鍺較不佳,因此組分相當昂貴。在一具體例中,玻璃不含GeO2。 The glass may additionally comprise GeO 2 , preferably in an amount of at least 0.01 mol%, more preferably at least 0.5 mol%, and/or no more than 5 mol%. Cerium oxide has a beneficial effect on the stability of the glass upon reheating. However, the addition of larger amounts of cerium oxide is less preferred and the components are rather expensive. In a particular embodiment, the glass does not contain GeO 2.
Ta2O5可以至少0.01莫耳%,較佳至少0.05莫耳%,更佳至少0.1莫耳%,及/或不超過3莫耳%,較佳不超過2莫耳%,最佳不超過1莫耳%之比例存於玻璃中。玻璃較佳不含Ta2O5。 Ta 2 O 5 may be at least 0.01 mol%, preferably at least 0.05 mol%, more preferably at least 0.1 mol%, and/or no more than 3 mol%, preferably no more than 2 mol%, optimally no more than The proportion of 1 mole is stored in the glass. The glass preferably does not contain Ta 2 O 5 .
Gd2O3可以至少0.04莫耳%,較佳至少0.05莫耳%,及/或不超過2莫耳%,較佳不超過1莫耳%之比例存於玻璃中。此組分於可見區域中具有小吸收帶,因此玻璃較佳不含Gd2O3。 The Gd 2 O 3 may be present in the glass in a proportion of at least 0.04 mol%, preferably at least 0.05 mol%, and/or no more than 2 mol%, preferably no more than 1 mol%. This component has a small absorption band in the visible region, so the glass preferably does not contain Gd 2 O 3 .
玻璃亦可包含Ga2O3,較佳以至少0.01莫耳%及/或不超過5莫耳%之量。特定言之,Al2O3+Ga2O3之總含量不超過11莫耳%,更佳不超過10莫耳%。 The glass may also comprise Ga 2 O 3 , preferably in an amount of at least 0.01 mol% and/or no more than 5 mol%. In particular, the total content of Al 2 O 3 +Ga 2 O 3 does not exceed 11 mol%, more preferably does not exceed 10 mol%.
HfO2可以至少0.01莫耳%,較佳至少0.03莫耳%,特佳至少0.04莫耳%,及/或不超過1莫耳%,較佳不超過0.5 莫耳%,特佳不超過0.25莫耳%之量存於玻璃中。可添加此組分以調整折射率及阿貝值,且其可與其他另外的組分一起將玻璃穩定至使玻璃不會於再加熱過程(例如,再壓型)中分離的程度。 HfO 2 may be at least 0.01 mol%, preferably at least 0.03 mol%, particularly preferably at least 0.04 mol%, and/or no more than 1 mol%, preferably no more than 0.5 mol%, and particularly preferably no more than 0.25 mol. The amount of ear % is stored in the glass. This component can be added to adjust the refractive index and Abbe number, and it can be used with other additional components to stabilize the glass to such an extent that the glass does not separate in the reheating process (eg, re-pressing).
此外,玻璃可包含TeO2,較佳係以至少0.5莫耳%,更佳至少1莫耳%,再更佳至少2莫耳%,及/或較佳不超過10莫耳%,更佳不超過6莫耳%之比例。 Furthermore, the glass may comprise TeO 2 , preferably at least 0.5 mol%, more preferably at least 1 mol%, even more preferably at least 2 mol%, and/or preferably no more than 10 mol%, more preferably no More than 6% by mole.
氧化鈰可存在於玻璃中以調整氧化態。CeO2較佳可以不超過1莫耳%,更佳不超過0.5莫耳%,再更佳不超過0.25莫耳%之比例存在。然而,由於此組分會導致玻璃輕微變色,因而玻璃較佳不含CeO2。 Cerium oxide can be present in the glass to adjust the oxidation state. CeO 2 may preferably be present in a proportion of no more than 1 mol%, more preferably no more than 0.5 mol%, still more preferably no more than 0.25 mol%. However, since this component causes slight discoloration of the glass, the glass is preferably free of CeO 2 .
在一具體例中,玻璃可包含As2O3,較佳以不超過0.2莫耳%,更佳不超過0.1莫耳%,及/或較佳至少0.05莫耳%,更佳至少0.02莫耳%,再更佳至少0.01莫耳%之量。此組分單獨地或與以下所述之精煉劑一起作為精煉劑,但亦可維持Bi2O3之正確氧化還原態。 In one embodiment, the glass may comprise As 2 O 3 , preferably no more than 0.2 mol%, more preferably no more than 0.1 mol%, and/or preferably at least 0.05 mol%, more preferably at least 0.02 mol. %, more preferably at least 0.01 mol%. This component, alone or with a refining agent as described below together with the refining agent, but also to maintain the proper redox state Bi 2 O 3 of.
本發明之玻璃可包含少量的習知精煉劑。精煉劑的添加總和較佳不超過1.0莫耳%,更佳不超過0.5莫耳%。於本發明之玻璃中可存在以下組分中之至少一者作為精煉劑(以莫耳%計):
關於無機過氧化物,可使用,例如,過氧化鋅、過氧化鋰及/或鹼土金屬過氧化物。 As the inorganic peroxide, for example, zinc peroxide, lithium peroxide, and/or an alkaline earth metal peroxide can be used.
在一具體例中,玻璃之91莫耳%,較佳95莫耳%,係由組分Bi2O3、Al2O3、SiO2、B2O3及R2O(尤其Na2O)組成。 In one embodiment, 91% by mole of glass, preferably 95% by mole, is composed of the components Bi 2 O 3 , Al 2 O 3 , SiO 2 , B 2 O 3 and R 2 O (especially Na 2 O )composition.
在本發明之另一具體例中,較佳本發明玻璃之至少95莫耳%,更佳至少98莫耳%,係由組分Bi2O3、Al2O3、SiO2、B2O3、La2O3、Ta2O5、TiO2、ZrO2、HfO2、GeO2及R2O(尤其Na2O)組成。 In another embodiment of the invention, preferably at least 95 mole percent, more preferably at least 98 mole percent of the glass of the invention is comprised of the components Bi 2 O 3 , Al 2 O 3 , SiO 2 , B 2 O 3 , La 2 O 3 , Ta 2 O 5 , TiO 2 , ZrO 2 , HfO 2 , GeO 2 and R 2 O (especially Na 2 O).
在本發明之一具體例中,較佳本發明玻璃之至少90莫耳%,更佳至少95莫耳%,最佳至少99莫耳%,係由上述組分組成。 In one embodiment of the invention, preferably at least 90 mole percent, more preferably at least 95 mole percent, and most preferably at least 99 mole percent of the glass of the invention consists of the above components.
在本發明之一具體例中,本發明之玻璃較佳亦不含未在申請專利範圍中述及之其他組分,即在此一具體例中,玻璃基本上係由所提及的組分組成。表述語「基本上由...組成」意指其他組分至多係作為雜質存在,而非故意作為個別組分添加至玻璃組成物中。 In a specific embodiment of the present invention, the glass of the present invention preferably does not contain other components not mentioned in the scope of the patent application, that is, in this specific example, the glass is substantially composed of the components mentioned. composition. The expression "consisting essentially of" means that the other components are present as impurities at most, and are not intentionally added as an individual component to the glass composition.
玻璃較佳不含未於以上提及的組分。 The glass preferably contains no components not mentioned above.
本發明之玻璃作為光學玻璃較佳不含諸如V、Cr、Mn、Fe、Co、Ni及/或Cu之賦色組分,及/或光學活性物質,例如雷射活性組分諸如Pr、Nd、Sm、Eu、Tb、Dy、Ho、 Er及/或Tm。此外,玻璃較佳不含有害健康的組分,例如Pb、Cd、Tl及Se之氧化物。 The glass of the present invention as an optical glass preferably contains no coloring components such as V, Cr, Mn, Fe, Co, Ni and/or Cu, and/or an optically active substance such as a laser active component such as Pr, Nd. , Sm, Eu, Tb, Dy, Ho, Er and / or Tm. In addition, the glass preferably contains no harmful components such as oxides of Pb, Cd, Tl and Se.
本發明進一步係關於尤其在自λ(τip)至λ(τip+400 nm)之範圍內及/或尤其在再加熱後具有改良內部透射τi的高折射率玻璃。τip係在通過範圍中之內部透射或通過範圍之內部透射程度,及λ(τip)係在其之上開始玻璃之通過或透射範圍之波長,例如,內部透射程度不會低於τip的範圍。在自λ(τip)至λ(τip+400 nm)之波長範圍內玻璃之內部透射τi的變化較佳不超過2%,較佳不超過1%,更佳不超過0.9%。 The invention further relates to high refractive index glasses having improved internal transmission τ i , especially in the range from λ(τ ip ) to λ(τ ip +400 nm) and/or especially after reheating. τ ip is the internal transmission of the range in the pass range or the extent of internal transmission through the range, and λ(τ ip ) is above the wavelength at which the glass passes or transmits, for example, the internal transmission is not lower than τ ip The scope. The variation of the internal transmission τ i of the glass in the wavelength range from λ(τ ip ) to λ(τ ip +400 nm) is preferably not more than 2%, preferably not more than 1%, more preferably not more than 0.9%.
本發明之玻璃較佳具有至少95%,更佳至少98%之在600奈米及/或700奈米下之內部透射程度τip。 The glass of the present invention preferably has an internal transmission level τ ip of at least 95%, more preferably at least 98% at 600 nm and/or 700 nm.
本發明人發現在具高Bi2O3含量(即至少40莫耳%之含量)之玻璃的情況中,玻璃之透射在自λ(τip)至λ(τip+400 nm)之範圍內輕微地劣化,即在波長λ(τip)下已達到內部透射程度τip後,內部透射再次在較長波長至λ(τip+400 nm)之方向上稍微減小。此在內部透射曲線中的「垂陷」於玻璃再加熱至高於轉變溫度之溫度後增加。即使內部透射之劣化僅相當小,特定言之3%或以下,玻璃的使用仍不理想且應避免。 The inventors have found that in the case of glasses having a high Bi 2 O 3 content (ie, a content of at least 40 mol%), the transmission of the glass ranges from λ(τ ip ) to λ(τ ip +400 nm). Slightly degraded, that is, after the internal transmission degree τ ip has been reached at the wavelength λ(τ ip ), the internal transmission is again slightly reduced in the direction of the longer wavelength to λ (τ ip +400 nm). This "sag" in the internal transmission curve increases after the glass is reheated to a temperature above the transition temperature. Even if the degradation of internal transmission is only relatively small, specifically 3% or less, the use of glass is still unsatisfactory and should be avoided.
在光學玻璃之情況中,除非玻璃係有色玻璃,否則不將作為賦色物質的Cr作為組分添加至玻璃。然而,Cr在一些玻璃原料中係少量地存在。在先前技術中,迄今為止已陳述作為雜質以正常量存在的Cr不會於氧化鉍玻璃中導致問題。 然而,本發明人已發現玻璃之正常Cr污染驚人地會影響內部透射,且若玻璃具有低Cr含量,則可避免透射劣化。 In the case of optical glass, Cr as a coloring substance is not added as a component to the glass unless the glass is a colored glass. However, Cr is present in small amounts in some glass materials. In the prior art, it has been stated so far that Cr, which is present as an impurity in a normal amount, does not cause a problem in bismuth oxide glass. However, the inventors have found that normal Cr contamination of glass can surprisingly affect internal transmission, and if glass has a low Cr content, transmission degradation can be avoided.
雖然Cr於所述區域中具有吸收帶,但此帶無法說明在大波長範圍內的「垂陷」寬度或於再加熱後的透射劣化。不希望受限於理論,據推測多價Cr與玻璃之Bi離子發生交互作用,且Cr變為參與Bi之氧化還原機制並導致額外的透射劣化。此效應似乎尤其在具高氧化鉍含量的玻璃中發生。 Although Cr has an absorption band in the region, the tape cannot explain the "pitching" width in a large wavelength range or the transmission deterioration after reheating. Without wishing to be bound by theory, it is speculated that multivalent Cr interacts with the Bi ions of the glass, and that Cr becomes involved in the redox mechanism of Bi and results in additional transmission degradation. This effect appears to occur especially in glasses with a high cerium oxide content.
因此,本發明之玻璃較佳具有不超過4 ppm,較佳不超過3 ppm,更佳不超過2 ppm之Cr含量。 Accordingly, the glass of the present invention preferably has a Cr content of not more than 4 ppm, preferably not more than 3 ppm, more preferably not more than 2 ppm.
圖1顯示依據實例1,使用習知原料且具有6 ppm Cr含量之變體(實線)及具有低於2 ppm Cr含量之變體(虛線)之根據本發明玻璃的內部透射曲線。 1 shows the internal transmission curve of a glass according to the present invention according to Example 1, using a conventional material and having a 6 ppm Cr content variant (solid line) and a variant having less than 2 ppm Cr content (dashed line).
此外,本發明之玻璃較佳包含不超過3 ppm之鉑組分,更佳不超過2 ppm及最佳低於或不超過1 ppm。為能達到鉑含量之此等較佳值,較佳將本發明之玻璃於不含Pt之熔融裝置(例如於熔融矽石槽或ZAC槽)中熔融。較佳低含量之鉑組分使其可達成低於或等於(τc)440 nm之UV邊緣位置,此對於所述具高折射率之玻璃而言係不尋常。 Furthermore, the glass of the present invention preferably comprises no more than 3 ppm of platinum component, more preferably no more than 2 ppm and most preferably less than or less than 1 ppm. In order to achieve such preferred values of platinum content, the glass of the present invention is preferably melted in a Pt-free melting apparatus (e.g., in a molten vermiculite tank or ZAC tank). The preferred platinum component so that it can achieve low levels of UV 440 nm of the edge position lower than or equal to (τ c), unusual for this system in terms of high refractive index glass of the tool.
氟及含氟化合物亦傾向於在熔融或熔化過程期間蒸發,且因此使得玻璃組成物之精密定型有困難。因此,本發明之玻璃較佳亦不含氟。 Fluorine and fluorine-containing compounds also tend to evaporate during the melting or melting process, and thus make it difficult to precisely shape the glass composition. Therefore, the glass of the present invention is preferably also free of fluorine.
本發明進一步提供一種具有440奈米,較佳430奈米, 更佳425奈米之吸收邊緣τ5的玻璃。 The invention further provides a 440 nm, preferably 430 nm, better 425 nm of glass that absorbs edge τ 5 .
本發明之玻璃具有良好的耐化學劑性。特定而言,可達成根據ISO 8424低於等級52.3之耐酸性AR及/或根據ISO 10629低於4.3之耐鹼性。 The glass of the present invention has good chemical resistance. In particular, it is possible to achieve an acid resistance AR according to ISO 8424 below grade 52.3 and/or an alkali resistance according to ISO 10629 below 4.3.
本發明之玻璃具有自以約20 K/小時之冷卻速率冷卻之測量樣本自0至60×10-4之反常相對部分色散△Pg,F。 The glass of the present invention has an anomalous relative partial dispersion ΔP g,F of a measurement sample cooled from a cooling rate of about 20 K/hour from 0 to 60 × 10 -4 .
本發明之玻璃具有不超過11×10-6/K,更佳不超過10×10-6/K之熱膨脹係數。此避免在再加工及結合技術中之熱應力問題。 The glass of the present invention has a coefficient of thermal expansion of not more than 11 × 10 -6 /K, more preferably not more than 10 × 10 -6 /K. This avoids thermal stress problems in rework and bonding techniques.
此外,本發明玻璃之結晶穩定性與黏度-溫度分佈之組合實質上可容許玻璃之無問題的熱(再)處理(壓型或再壓型及熱軋)。 Further, the combination of the crystal stability and the viscosity-temperature distribution of the glass of the present invention substantially allows for problem-free thermal (re)treatment of the glass (pressing or re-pressing and hot rolling).
特定而言,此等玻璃適用於近淨形狀加工,例如製造精密熔糰,以及精密壓型以製造具有確切最終形狀的光學組件。 在此情況,本發明玻璃之黏度-溫度分佈及加工溫度較佳係經設定使得亦可使用敏感性精密機器進行此種接近最終幾何形狀或近淨形狀熱成形。 In particular, such glasses are suitable for near net shape processing, such as the manufacture of precision micelles, as well as precision molding to produce optical components having an exact final shape. In this case, the viscosity-temperature distribution and processing temperature of the glass of the present invention are preferably set such that such a near-final geometry or near-net shape thermoforming can also be performed using a sensitive precision machine.
本發明進一步提供本發明玻璃用於成像、投影、通訊、光學資訊技術、行動硬碟及雷射技術之應用的用途。 The invention further provides for the use of the glass of the invention for imaging, projection, communication, optical information technology, mobile hard disk and laser applications.
本發明進一步提供自所述玻璃壓型得之光學元件,尤其係藉由精密壓型製得之光學元件,以及一種藉由精密壓型所述玻璃製造光學元件之方法。 The present invention further provides an optical component obtained from the glass molding, in particular, an optical component produced by precision molding, and a method of manufacturing an optical component by precision molding the glass.
本發明進一步提供包含本發明玻璃之光學元件。光學元件在此尤其可為透鏡、非球面組件、稜鏡及緊湊組件。根據本發明,術語「光學元件」亦涵蓋此一光學元件之預製件,例如球體、熔糰、精密熔糰及其類似物。 The invention further provides an optical component comprising the glass of the invention. In particular, the optical element can be a lens, an aspheric component, a crucible and a compact component. In accordance with the present invention, the term "optical element" also encompasses preforms of such an optical element, such as spheres, micelles, precision micelles, and the like.
本發明進一步提供一種製造本發明玻璃之方法,其包括使用交流電磁場直接感應加熱混合物及/或氧化熔融玻璃之步驟。 The invention further provides a method of making the glass of the invention comprising the step of directly inductively heating the mixture and/or oxidizing the molten glass using an alternating electromagnetic field.
對於本發明之目的,將熔體偶合至交流電磁場(尤其係呈高頻場之形式)意指藉由感應偶合輸入至熔體中之能量係大於藉由移除熱自熔體的能量輸出。以此方式僅可加熱或藉由高頻(HF)加熱維持熔體。 For the purposes of the present invention, coupling a melt to an alternating electromagnetic field (especially in the form of a high frequency field) means that the energy input into the melt by inductive coupling is greater than the energy output from the melt by removal of heat. In this way, the melt can only be heated or maintained by high frequency (HF) heating.
B2O3對SiO2及B2O3之總和的莫耳比較佳係至少0.5。在低鹼或無鹼玻璃之情況中,為確保能夠偶合至高頻,尤其需要此比。此外,具高氧化鉍含量之玻璃的低黏度有利於使用HF加熱之熔體。 Pair of B 2 O 3 and SiO 2 molar ratio is preferably B 2 O 3 based sum is at least 0.5. In the case of low alkali or alkali free glass, this ratio is especially needed to ensure coupling to high frequencies. In addition, the low viscosity of glass with a high cerium oxide content facilitates the use of HF heated melt.
該方法較佳進一步包括以下步驟:.將前述組成物之碎片或混合物引入至冷坩堝(skull crucible)中。 Preferably, the method further comprises the following steps: Fragments or mixtures of the foregoing compositions are introduced into a skull crucible.
坩堝較佳係由鋁製成。冷坩堝使得可在相同材料中熔融,以致可獲得特別純的玻璃。混合物可於裝置中逐批或連續地熔融。 Preferably, the crucible is made of aluminum. The cold heading makes it possible to melt in the same material, so that a particularly pure glass can be obtained. The mixture can be melted batchwise or continuously in the apparatus.
該方法較佳進一步包括以下步驟: .藉由燃燒器或堪塔爾(Kanthal)加熱器液化部分混合物或玻璃碎片,.使高頻場偶合至熔融材料,以致藉由熱輸入熔融剩餘的混合物或碎片。 The method preferably further comprises the steps of: . Liquefaction of a mixture or glass shard by a burner or a Kanthal heater. The high frequency field is coupled to the molten material such that the remaining mixture or debris is melted by heat input.
隨後連續或逐批進一步加工玻璃。 The glass is then further processed continuously or batch by batch.
該進一步加工可以習知方式(於鉑中)進行,或在特別具侵蝕性玻璃之情況中,於第二廠中使用用於精煉的HF加熱。 This further processing can be carried out in a conventional manner (in platinum) or in the case of particularly aggressive glass, in the second plant using HF heating for refining.
較佳採用的方法說明於DE 10257049 A中。 A preferred method is described in DE 10257049 A.
本發明將藉由一系列實施例說明於下。然而,本發明並不受限於所述實施例。 The invention will now be illustrated by a series of examples. However, the invention is not limited to the embodiment.
以下實施例展示根據本發明之較佳玻璃且不欲將保護範疇限制於此等玻璃。 The following examples show preferred glasses in accordance with the present invention and are not intended to limit the scope of protection to such glasses.
稱重出氧化物之原料,添加一或多種精煉劑(例如,Sb2O3),並隨後將組分充分混合。使玻璃混合物於連續熔融裝置中於約900℃下熔融及使氧氣鼓泡通過其中(即將氧氣引入至熔體中),熔體隨後經精煉(920℃)及均質化。在約890℃之澆鑄溫度下,玻璃可經澆鑄及加工成期望尺寸。在一大體積連續裝置中,溫度可基於經驗降低至少約100 K,且材料可藉由接近最終幾何形狀之壓型製程加工。 Weigh the raw materials of oxides, addition of one or more refining agents (e.g., Sb 2 O 3), and subsequently mixed components. The glass mixture is melted in a continuous melting apparatus at about 900 ° C and oxygen is bubbled therethrough (ie, oxygen is introduced into the melt), which is then refined (920 ° C) and homogenized. At a casting temperature of about 890 ° C, the glass can be cast and processed to the desired size. In a large volume continuous device, the temperature can be reduced by at least about 100 K based on experience, and the material can be processed by a profiling process that is close to the final geometry.
以此方式獲得玻璃之性質示於實施例1下之表2中。 The properties of the glass obtained in this manner are shown in Table 2 under Example 1.
在表2至4中,所有針對玻璃給出之含量係基於氧化物以莫耳%計。 In Tables 2 to 4, all the amounts given for the glass are based on the oxides in % by mole.
所有根據本發明之玻璃具有低於2ppm之Cr含量、低於或等於420℃之玻璃轉移溫度Tg、2.05之折射率nd、在10 v d 21範圍內之阿貝值v d、不超過430奈米之吸收邊緣 τ5,可輕易地加工、再加熱至高於Tg之溫度,且相當耐酸鹼。再者,根據本發明之玻璃皆未在自λ(τip)至λ(τip+400nm)之波長範圍中展現超過0.9%之玻璃透射之劣化,且皆具有至少95%之內部透射。 All glasses according to the invention have a Cr content of less than 2 ppm, a glass transition temperature T g of less than or equal to 420 ° C, 2.05 refractive index n d , at 10 v d The Abbe's value v d in the range of 21, the absorption edge τ 5 of not more than 430 nm, can be easily processed, reheated to a temperature higher than T g , and is considerably resistant to acid and alkali. Furthermore, none of the glasses according to the present invention exhibit a deterioration in glass transmission of more than 0.9% in the wavelength range from λ(τ ip ) to λ(τ ip +400 nm), and both have an internal transmission of at least 95%.
所有透射皆係於具10毫米厚度之玻璃樣本上測量。 All transmissions were measured on glass samples having a thickness of 10 mm.
在表中,RHT(T1)係指歷時至少20分鐘(較佳2小時)將玻璃再加熱至玻璃具有109dPas黏度之溫度的測試,及RHT(T2)係指將玻璃再加熱至玻璃具有105dPas黏度之溫度的測試。簡寫「p.」意指通過此測試,即玻璃於測試後既未展現失玻化亦未展現混濁。簡寫「n.p.」意指未通過此測試,即玻璃於再加熱時失玻化或於測試後展現混濁。再加熱測試並非在非氧化條件下進行,而係在正常大氣(空氣)中進行。 In the table, RHT(T 1 ) refers to a test that reheats the glass to a temperature at which the glass has a viscosity of 10 9 dPas for at least 20 minutes (preferably 2 hours), and RHT(T 2 ) refers to reheating the glass to The glass has a temperature test with a viscosity of 10 5 dPas. The abbreviation "p." means passing this test, that is, the glass shows neither devitrification nor turbidity after the test. The abbreviation "np" means that the test has not passed, that is, the glass loses vitrification upon reheating or exhibits turbidity after the test. The reheat test is not carried out under non-oxidizing conditions and is carried out in a normal atmosphere (air).
圖1顯示依據實施例1之玻璃的內部透射曲線,其中實線顯示具有6ppm Cr含量之玻璃變體的內部透射及虛線顯示具有低於2ppm Cr含量之玻璃變體的內部透射。 1 shows the internal transmission curve of the glass according to Example 1, wherein the solid line shows the internal transmission of the glass variant having a 6 ppm Cr content and the dashed line shows the internal transmission of the glass variant having a Cr content of less than 2 ppm.
圖2顯示依據說明玻璃2之根據本發明之玻璃的黏度曲線。圖2中,垂直線顯示此玻璃之黏度自107.6降至1013dPas之溫度區間△T。在此情況△T係自440至386℃,即其具有54K之值。 Figure 2 shows the viscosity curve of the glass according to the invention in accordance with the description of the glass 2. In FIG. 2, vertical lines show the viscosity of this glass 10 from 7.6 down to a temperature range of 10 13 dPas △ T. In this case ΔT is from 440 to 386 ° C, i.e. it has a value of 54K.
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KR20140025481A (en) | 2014-03-04 |
CN103502165A (en) | 2014-01-08 |
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