TWI597019B - Instant noodles manufacturing methods - Google Patents
Instant noodles manufacturing methods Download PDFInfo
- Publication number
- TWI597019B TWI597019B TW104128569A TW104128569A TWI597019B TW I597019 B TWI597019 B TW I597019B TW 104128569 A TW104128569 A TW 104128569A TW 104128569 A TW104128569 A TW 104128569A TW I597019 B TWI597019 B TW I597019B
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- Prior art keywords
- noodles
- noodle
- dough
- strip
- instant noodles
- Prior art date
Links
- 235000008446 instant noodles Nutrition 0.000 title claims description 26
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 235000012149 noodles Nutrition 0.000 claims description 51
- 238000003490 calendering Methods 0.000 claims description 13
- 238000010411 cooking Methods 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000004519 grease Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 238000004898 kneading Methods 0.000 claims description 3
- 239000008187 granular material Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Noodles (AREA)
Description
本創作係一種速食麵製造方法,尤指可提升速食麵之食用口感的速食麵製造方法。The present invention relates to a method for manufacturing instant noodles, and more particularly to a method for manufacturing instant noodles which can improve the eating taste of instant noodles.
如圖3所示,現有速食麵90係裝設於一包裝件91內,以及油料92另外包裝並放置於該包裝件91內,速食麵製造過程中容易產生麵條糾結的情形,因此有人採用一種速食麵製造方法,該速食麵製造方法包含混練、壓延、截切、蒸煮及乾燥的步驟,於壓延步驟中,將麵帶頂面裹上固體狀態的粉末油脂,藉由粉末油脂達到防糾結的目的。As shown in FIG. 3, the existing instant noodles 90 are installed in a package member 91, and the oil material 92 is additionally packaged and placed in the package member 91. In the manufacturing process of the instant noodle, the noodle tangles are easily generated, and therefore, a fast noodles surface is used. The method of the instant noodles comprises the steps of kneading, calendering, cutting, cooking and drying. In the calendering step, the top surface of the noodle strip is covered with a solid powder of fat and oil, and the powdered grease is used for anti-tangling purposes.
然而,粉末油脂沾附於麵帶的頂面,於麵帶截切形成直型或彎曲型麵條時,麵條的切面處未沾附粉末油脂,所以仍容易出現糾結的情形,使得麵條在食用時的散開性不佳,造成口感不好,所以在壓延步驟中於麵帶頂面裹上粉末油脂的方法仍不理想。However, the powdered grease adheres to the top surface of the noodle strip, and when the noodle strip is cut to form a straight or curved noodle, the noodle is not contaminated with the powdered fat at the cut surface, so the entanglement is still prone to occur, so that the noodles are eaten. The poor spreadability results in poor mouthfeel, so the method of wrapping the powder on the top of the noodle in the calendering step is still not satisfactory.
本創作之主要目的在於提供一種速食麵製造方法,藉此改善現有速食麵製造方法讓麵條仍易糾結、口感不好的問題。The main purpose of the present invention is to provide a method for manufacturing instant noodles, thereby improving the existing method of manufacturing instant noodles so that the noodles are still tangled and the taste is not good.
為達成前揭目的,本創作之速食麵製造方法包含: 一混練步驟,多顆的麵糰粒經由落料斗進入複合機的容置空間中,且噴灑裝置將粉末油脂均勻噴灑入複合機的容置空間,粉末油脂沾附於麵糰粒表面,且多顆的麵糰粒再壓延出來並形成麵帶; 一壓延步驟,麵帶依序進入數組壓延輥組,調整麵帶的厚度; 一截切步驟,調整好厚度的麵帶經過最後一組壓延輥組的切刀而截切形成麵條; 一蒸煮步驟,麵條進入蒸煮裝置蒸煮;以及 一乾燥步驟,蒸煮後的麵條進入乾燥裝置乾燥。In order to achieve the pre-existing purpose, the instant noodle manufacturing method comprises: a mixing step, a plurality of dough particles enter the accommodating space of the laminating machine through the falling hopper, and the spraying device uniformly sprays the powder grease into the accommodating space of the laminating machine The powdered grease adheres to the surface of the dough, and the plurality of dough particles are further calendered and formed into a dough strip; in a calendering step, the dough strip sequentially enters the array calender roll group to adjust the thickness of the dough strip; a cutting step, adjusting The dough of good thickness is cut to form noodles through the cutter of the last set of calender rolls; in a cooking step, the noodles are cooked in the cooking device; and in a drying step, the cooked noodles are dried in a drying device.
上述中,該速食麵製造方法於混練步驟中,以複合機配合噴灑裝置,讓粉末油脂沾附於多顆的麵糰粒,再壓延形成麵帶並截切形成麵條,所以在麵帶、麵條的狀態時,粉末油脂仍均勻分布其中,於麵條蒸煮時,麵條內的粉末油脂會熔融,並經由壓延之麵糰粒與麵糰粒之間的間隙流出,進而分布於麵條表面,可有效防糾結,以及可提高食用散開性與口感。In the above method, the instant noodles manufacturing method is combined with a spraying device in a mixing machine to allow the powdered fat to adhere to the plurality of dough particles, and then rolled to form a dough strip and cut into noodles, so that the noodles and noodles are in a state of noodles and noodles. When the noodle is cooked, the powdery fat in the noodle melts and flows out through the gap between the calendered dough and the dough, and is distributed on the surface of the noodle, which can effectively prevent entanglement, and can be Improve the spread of food and taste.
本創作速食麵製造方法包含混練步驟、壓延步驟、截切步驟、蒸煮步驟與乾燥步驟。The instant noodles manufacturing method comprises a mixing step, a calendering step, a cutting step, a cooking step and a drying step.
如圖1所示,於混練步驟時,多顆且小粒徑的麵糰粒經由落料斗10進入複合機11的容置空間中,且噴灑裝置12將粉末油脂均勻噴灑入複合機11的容置空間,與粉末油脂沾附於麵糰粒表面,且多顆的麵糰粒再壓延出來並形成麵帶20,且麵帶20的表面皆有分布粉末油脂,其中,麵帶20由小粒徑的麵糰粒壓延而成,麵糰粒與麵糰粒之間形成間隙,且粉末油脂位於間隙中。As shown in FIG. 1 , in the mixing step, a plurality of small-sized and small-sized dough particles enter the accommodating space of the laminating machine 11 through the falling hopper 10 , and the spraying device 12 uniformly sprays the powdered grease into the accommodating machine 11 . The space is adhered to the surface of the dough with the powdered grease, and the plurality of dough pieces are further calendered to form the face band 20, and the surface of the face band 20 is distributed with powdered fat, wherein the face band 20 is made of a dough having a small particle size. The granules are calendered, a gap is formed between the dough granules and the dough granules, and the powder grease is located in the gap.
如圖1所示,於壓延步驟時,複合機11所壓延形成的麵帶20依序進入數組壓延輥組30,經過壓延輥組30的壓延可逐步調整麵帶20的厚度。As shown in FIG. 1, at the calendering step, the dough strip 20 formed by the lamination of the laminating machine 11 sequentially enters the array calender roll group 30, and the thickness of the face strip 20 can be gradually adjusted by the calendering of the calender roll group 30.
如圖1所示,於截切步驟中,麵帶20通過之最後一組的壓延輥組30上設置切刀,且藉由切刀可將通過的麵帶20截切形成麵條21,其中,麵帶20可被截切形成直型麵條21或彎曲型麵條21。As shown in FIG. 1 , in the cutting step, the cutting tape 30 is disposed on the last set of calender rolls 30 , and the passing noodle strip 20 can be cut by the cutter to form the noodle 21 , wherein The face band 20 can be cut to form a straight noodle 21 or a curved noodle 21.
如圖1所示,於蒸煮步驟中,截切形成的麵條21可藉由輸送帶40進入蒸煮裝置50中,利用蒸煮裝置50蒸煮麵條21,蒸煮時,麵條21內的粉末油脂會熔融並經由間隙流至麵條21表面,使麵條21之間不會沾黏、糾結。As shown in Fig. 1, in the cooking step, the noodles 21 formed by cutting can be fed into the cooking device 50 by the conveyor belt 40, and the noodles 21 are cooked by the cooking device 50. When cooking, the powdery fat in the noodles 21 is melted and passed through. The gap flows to the surface of the noodle 21 so that the noodles 21 do not stick and entangle.
蒸煮後的麵條21接著進行乾燥步驟,蒸煮後的麵條21進入乾燥裝置乾燥並塑形而形成速食麵60,且麵條21之間不糾結,可均勻乾燥並提高乾燥效果。The cooked noodle 21 is then subjected to a drying step, and the cooked noodle 21 is dried in a drying device and shaped to form an instant noodles 60, and the noodles 21 are not entangled, and the drying can be uniformly dried and the drying effect can be improved.
如圖2所示,速食麵60裝在一包裝件內,該包裝件包含一杯體70,該杯體70形成一容室71,並於該杯體70的頂面形成一開口,且該杯體70於開口處設置一封閉該開口的封蓋72,速食麵60位於該包裝件的容室71中,使用者沖泡熱水於該杯體70的容室71,速食麵60不易糾結成一坨,容易散開並食用。As shown in FIG. 2, the instant noodle 60 is contained in a package comprising a cup body 70, which forms a chamber 71, and an opening is formed in the top surface of the cup 70, and the cup is formed. The cover 72 is provided at the opening, and the instant noodle 60 is located in the chamber 71 of the package. The user brews hot water in the chamber 71 of the cup 70, and the instant noodles 60 are not easily entangled into a shackle. Spread and eat.
綜上所述,該速食麵製造方法讓粉末油脂在混練步驟中可沾附於麵糰粒表面,才接著壓延形成麵帶20並截切成麵條21,且麵條21內的粉末油脂於熔融時,可藉由壓延之麵糰粒之間的間隙流出而分布於麵條21表面,於進行蒸煮時,讓麵條21不會糾結,達到有效防糾結的目的,且讓麵條21進行後續乾燥時更能均勻乾燥,且該速食麵製造方法做成的速食麵60於食用的散開性佳,且口感良好。In summary, the instant noodle manufacturing method allows the powdered fat to adhere to the surface of the dough during the kneading step, and then is rolled to form the noodle strip 20 and cut into noodles 21, and the powdered fat in the noodle 21 is melted. The surface of the noodle 21 is distributed by the gap between the rolled dough particles, and when the cooking is performed, the noodle 21 is not entangled, thereby achieving the purpose of effectively preventing entanglement, and allowing the noodle 21 to be more uniformly dried after subsequent drying. Moreover, the instant noodle 60 made by the instant noodles manufacturing method has good dispersibility in eating and has a good mouthfeel.
10‧‧‧落料斗
11‧‧‧複合機
12‧‧‧噴灑裝置
20‧‧‧麵帶
21‧‧‧麵條
30‧‧‧壓延輥組
40‧‧‧輸送帶
50‧‧‧蒸煮裝置
60‧‧‧速食麵
70‧‧‧杯體
71‧‧‧容室
72‧‧‧封蓋
90‧‧‧速食麵
91‧‧‧包裝件
92‧‧‧油料10‧‧‧fall hopper
11‧‧‧Composite machine
12‧‧‧Spray device
20‧‧‧face
21‧‧‧ Noodles
30‧‧‧Rolling roll set
40‧‧‧ conveyor belt
50‧‧‧cooking device
60‧‧‧fast noodles
70‧‧‧ cup body
71‧‧ ‧ room
72‧‧‧ Cover
90‧‧‧fast noodles
91‧‧‧Package
92‧‧‧oil
圖1:為本創作速食麵製造方法之一較佳實施例之流程示意圖。 圖2:為本創作速食麵製造方法所製造之速食麵之包裝於包裝件的剖面示意圖。 圖3:為現有速食麵之包裝於包裝件的剖面示意圖。FIG. 1 is a schematic flow chart of a preferred embodiment of a method for producing instant noodles. Fig. 2 is a schematic cross-sectional view showing the packaging of the instant noodles manufactured by the instant noodle making method of the present invention. Figure 3 is a schematic cross-sectional view showing the package of the existing instant noodles in the package.
10‧‧‧落料斗 10‧‧‧fall hopper
11‧‧‧複合機 11‧‧‧Composite machine
12‧‧‧噴灑裝置 12‧‧‧Spray device
20‧‧‧麵帶 20‧‧‧face
21‧‧‧麵條 21‧‧‧ Noodles
30‧‧‧壓延輥組 30‧‧‧Rolling roll set
40‧‧‧輸送帶 40‧‧‧ conveyor belt
50‧‧‧蒸煮裝置 50‧‧‧cooking device
Claims (3)
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TW104128569A TWI597019B (en) | 2015-08-31 | 2015-08-31 | Instant noodles manufacturing methods |
CN201510624778.4A CN106472987B (en) | 2015-08-31 | 2015-09-28 | Method for producing instant noodles |
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TW104128569A TWI597019B (en) | 2015-08-31 | 2015-08-31 | Instant noodles manufacturing methods |
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TW201707576A TW201707576A (en) | 2017-03-01 |
TWI597019B true TWI597019B (en) | 2017-09-01 |
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CN110250235A (en) * | 2019-05-15 | 2019-09-20 | 付小龙 | Automatic hand-pulled noodles machine |
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EP2556753B1 (en) * | 2011-03-22 | 2015-01-28 | Nissin Foods Holdings Co., Ltd. | Instant noodle and method for producing same |
JP5911462B2 (en) * | 2013-10-01 | 2016-04-27 | 日清食品ホールディングス株式会社 | Instant noodle manufacturing method |
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2015
- 2015-08-31 TW TW104128569A patent/TWI597019B/en active
- 2015-09-28 CN CN201510624778.4A patent/CN106472987B/en active Active
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CN106472987B (en) | 2019-11-01 |
TW201707576A (en) | 2017-03-01 |
CN106472987A (en) | 2017-03-08 |
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