TWI592383B - Indium oxide-based oxide sintering article and method for producing the same - Google Patents

Indium oxide-based oxide sintering article and method for producing the same Download PDF

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TWI592383B
TWI592383B TW104124709A TW104124709A TWI592383B TW I592383 B TWI592383 B TW I592383B TW 104124709 A TW104124709 A TW 104124709A TW 104124709 A TW104124709 A TW 104124709A TW I592383 B TWI592383 B TW I592383B
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oxide
sintered body
oxide sintered
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indium
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TW201634423A (en
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下山田卓矢
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住友金屬鑛山股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering

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Description

氧化銦系氧化物燒結體及其製造方法 Indium oxide-based oxide sintered body and method of producing the same

本發明係有關氧化銦系氧化物燒結體以及其製造方法。又,本發明係有關一種使用此氧化銦系氧化物燒結體作為靶材之濺鍍靶。 The present invention relates to an indium oxide-based oxide sintered body and a method for producing the same. Further, the present invention relates to a sputtering target using the indium oxide-based oxide sintered body as a target.

透明導電氧化物膜,由於有高導電性與在可見光區域的高穿透率,故可使用在太陽電池、液晶顯示元件、其他各種接收光元件的透明電極等。又,也可以廣範地使用來作為汽車或建築物的窗玻璃等之熱線反射膜、各種抗靜電膜、冷凍展示窗等的防霧用透明發熱體。 Since the transparent conductive oxide film has high conductivity and high transmittance in the visible light region, a transparent electrode such as a solar cell, a liquid crystal display element, or various other light receiving elements can be used. Further, it is also possible to widely use a heat-reflecting film for an anti-fog such as a heat-ray reflecting film such as a window glass of an automobile or a building, various antistatic films, and a frozen display window.

作為透明導電氧化物膜主要係氧化銦系(In2O3+α)的氧化物膜、氧化鋅系(ZnO+α)的氧化物膜、氧化錫系(SnO2+α)的氧化物膜已廣泛地為人所知。此等之中,雖氧化銦系的氧化物膜最常被使用,但其中,含有氧化錫作為摻雜劑之氧化銦膜(In2O3-Sn系膜),被稱為ITO(Indium Tin Oxide)膜,由於容易得到低電阻的透明導電氧化物膜,故被廣泛利用。 The transparent conductive oxide film is mainly an oxide film of indium oxide (In 2 O 3 +α), an oxide film of zinc oxide (ZnO+α), or an oxide film of tin oxide (SnO 2 +α). It is widely known. Among these, an indium oxide-based oxide film is most often used, but an indium oxide film (In 2 O 3 -Sn-based film) containing tin oxide as a dopant is called ITO (Indium Tin). The Oxide film is widely used because it is easy to obtain a low-resistance transparent conductive oxide film.

在光學上也己知有很多種有效的氧化物 膜,將各個氧化物膜的特徵確實地組合而成之積層體已被應用。代表例係可列舉:以特定波長的光選擇性地反射或穿透之方式所設計之多層結構的反射防止膜。又,不僅光學特性,也有提議付加抗靜電、電磁波遮蔽等的付加價值之機能性多層膜(光學膜)。 There are also many effective oxides known optically. A film, a laminate in which the characteristics of each oxide film are surely combined has been applied. Representative examples include an antireflection film of a multilayer structure designed to selectively reflect or penetrate light of a specific wavelength. Further, in addition to the optical characteristics, it is also proposed to add a functional multilayer film (optical film) having an added value such as antistatic or electromagnetic wave shielding.

多層結構的反射防止膜之分光特性,係依 各層的折射率(n)、消光係數(k)、以及膜厚(d)而決定。即,積層體的構成決定,係根據構成多層膜之各層的折射率、消光係數、以及膜厚的數據之計算來進行。此時,以組合高折射率膜與低折射率膜作為基礎,因應必要,也可藉由組入中間折射率膜而實現具有更優良的光學特性之多層膜(光學膜)。 The reflection preventing property of the multi-layer structure is prevented by the film. The refractive index (n), the extinction coefficient (k), and the film thickness (d) of each layer are determined. That is, the configuration of the laminated body is determined based on the calculation of the data of the refractive index, the extinction coefficient, and the film thickness of each layer constituting the multilayer film. At this time, based on the combination of the high refractive index film and the low refractive index film, a multilayer film (optical film) having more excellent optical characteristics can be realized by incorporating an intermediate refractive index film as necessary.

一般,作為高折射率材料(n>1.9),係使用 鈦(Ti)、鈰(Ce)、鋯(Zr)、鈮(Nb)、鉭(Ta)、鉿(Hf)等的氧化物,作為低折射率材料,係使用矽(Si)的氧化物。 Generally, as a high refractive index material (n>1.9), it is used. An oxide such as titanium (Ti), cerium (Ce), zirconium (Zr), cerium (Nb), cerium (Ta) or hafnium (Hf), and a low refractive index material is an oxide of cerium (Si).

作為形成此等氧化物膜的方法,可以列舉: 濺鍍法、蒸鍍法、離子鍍法等。此等之中,已知濺鍍法係在將蒸氣壓低的材料成膜時,或必需精密控制膜厚時,作為有效之手段。 As a method of forming these oxide films, there are mentioned: Sputtering method, vapor deposition method, ion plating method, and the like. Among these, the sputtering method is known as an effective means when forming a film having a low vapor pressure or when it is necessary to precisely control the film thickness.

濺鍍法係依電漿的發生方法,可分類成為 使用高頻率電漿的高頻率濺鍍法,或使用直流電漿之直流濺鍍法等。其中,直流濺鍍法係因為成膜速度比較快速,電源設備較廉價,成膜操作簡單等的理由,在工業上被廣泛地利用。 Sputtering method can be classified into two according to the method of plasma generation. High-frequency sputtering using high-frequency plasma, or DC sputtering using DC plasma. Among them, the DC sputtering method is widely used industrially because of its relatively rapid film formation speed, low power supply equipment, and simple film formation operation.

依據直流濺鍍法使氧化物成膜時,必需使 用具有導電性,且電阻均勻的濺鍍靶。此係在導電性物質的母體中使用含有高電阻物質之濺鍍靶進行直流濺鍍時,藉由氬陽離子的照射,靶的高電阻部會帯電,產生電弧放電,故不能安定地成膜。 When the oxide is formed into a film by DC sputtering, it is necessary to make A sputtering target having conductivity and uniform electrical resistance is used. When DC sputtering is performed using a sputtering target containing a high-resistance substance in a precursor of a conductive material, the high-resistance portion of the target is charged by the irradiation of argon cations, and an arc discharge is generated, so that film formation cannot be performed stably.

在此,成為具有高折射率的氧化物膜材料 之氧化物,任一個皆會欠缺導電性,使用此等氧化物的濺鍍靶時,不能藉由直流濺鍍法而安定地進行成膜。因此,藉由直流濺鍍法,使具有高折射率之氧化物膜成膜時,係使用具有導電性之金屬靶,在含有多量氧氣之環境下,一邊使金屬粒子與氧氣反應一邊進行濺鍍,也就說利用反應性濺鍍法。然而,反應性濺鍍法,有成膜速度極為緩慢,生產性低之缺點。為此,很困難降低製造成本,利用反應性濺鍍法之成膜步驟,在有高折射率之氧化物膜的製造上存在有大的問題。 Here, an oxide film material having a high refractive index is obtained. Any of the oxides may be inferior in conductivity, and when a sputtering target of such an oxide is used, film formation cannot be performed stably by DC sputtering. Therefore, when a film having a high refractive index is formed by a DC sputtering method, a metal target having conductivity is used, and sputtering is performed while reacting metal particles with oxygen in an environment containing a large amount of oxygen. That is to say, reactive sputtering is used. However, the reactive sputtering method has the disadvantages of extremely low film formation speed and low productivity. For this reason, it is difficult to reduce the manufacturing cost, and the film formation step by the reactive sputtering method has a large problem in the production of an oxide film having a high refractive index.

針對於此,在日本特開平9-176841號公報 中,係揭示由以氧化銦(In2O3)與氧化鈰(Ce2O3)作為主成分,且添加微量的氧化錫(SnO)及/或氧化鈦(TiO2)而成之氧化物燒結體所構成之濺鍍靶。此濺鍍靶係導電性優良,可為直流濺鍍,且,由此靶得到的透明導電氧化物膜,係具有高折射率(2.3左右)。然而,此透明導電氧化物膜係可見光區短波長側的消光係數為5.0×10-2以上,作為多層結構的防止反射膜的結構材料,難謂穿透性充分。 In Japanese Patent Laid-Open No. Hei 9-176841, it is disclosed that indium oxide (In 2 O 3 ) and cerium oxide (Ce 2 O 3 ) are contained as a main component, and a trace amount of tin oxide (SnO) is added. / or a sputtering target composed of an oxide sintered body of titanium oxide (TiO 2 ). The sputtering target system is excellent in electrical conductivity and can be DC-sputtered, and the transparent conductive oxide film obtained from the target has a high refractive index (about 2.3). However, the transparent conductive oxide film has an extinction coefficient on the short-wavelength side of the visible light region of 5.0 × 10 -2 or more, and it is difficult to say that the transparency is sufficient as a structural material of the multilayer antireflection film.

又,在日本特開平9-259640號公報或特開 2010-10347號公報中,係揭示以氧化銦(In2O3)作為主成分,且添加所定量的鎵(Ga),或,進一步,添加錫(Sn)、鈦(Ti)、鋯(Zr)等之氧化物燒結體。使用此氧化物燒結體作為成膜材料,可改善所得到之透明導電氧化物薄膜的光穿透性(消光係數)。然而,此等的技術,係以觸控面板或薄膜太陽電池作為對象者,並非以防止反射膜等的光學膜作為對象者。又,藉由鎵添加量,有在透明導電氧化物薄膜中不能得到充分的穿透性,或氧化物燒結體的導電性會顯著降低,而不能以直流濺鍍法進行成膜之問題。 Further, in Japanese Laid-Open Patent Publication No. Hei 9-259640 or JP-A-2010-10347, it is disclosed that indium oxide (In 2 O 3 ) is used as a main component, and a predetermined amount of gallium (Ga) is added, or further, An oxide sintered body of tin (Sn), titanium (Ti), or zirconium (Zr) is added. By using this oxide sintered body as a film forming material, the light transmittance (extinction coefficient) of the obtained transparent conductive oxide film can be improved. However, such techniques are targeted at touch panels or thin film solar cells, and are not intended to prevent optical films such as reflective films. Further, the amount of gallium added may not provide sufficient penetrability in the transparent conductive oxide film, or the conductivity of the oxide sintered body may be remarkably lowered, and the film formation by DC sputtering may not be performed.

此等之以往技術,在製造使用來作為靶的 氧化物燒結體時,其中央部與周邊部,或在其表面與內部會產生色調不同(顏色不均)之問題。此問題係例如在製造短邊5吋(12.7cm)×長邊15吋(38.1cm)×厚度0.7吋(1.8cm)以上的大型氧化物燒結體時顯著發生。存在如此之顏色不均之靶材,係色調不同部分的導電率有差異,作為要求材料均一性之濺鍍靶係不佳。因此,以往,使用存在如此顏色不均之氧化物燒結體作為濺鍍靶時,必要將存在顏色不均的部分藉由機械加工等預先削除,招致增加靶材的製造步驟,或伴隨而來之製造成本的高騰之問題。 Such prior art is used in manufacturing as a target In the case of an oxide sintered body, there is a problem in that the central portion and the peripheral portion thereof have different color tones (color unevenness) on the surface and the inside thereof. This problem occurs, for example, when a large-sized oxide sintered body having a short side of 5 吋 (12.7 cm) × a long side of 15 吋 (38.1 cm) × a thickness of 0.7 吋 (1.8 cm) or more is produced. There is such a color unevenness target, and the conductivity of different portions of the color tone is different, and the sputtering target system which is required for material uniformity is not good. Therefore, when an oxide sintered body having such a color unevenness is used as a sputtering target, it is necessary to preliminarily remove a portion having color unevenness by mechanical processing or the like, thereby causing an increase in the manufacturing step of the target or accompanying it. The problem of high manufacturing costs.

作為防止氧化物燒結體的顏色不均之方 法,在日本特開平9-111444號公報中,係揭示在製造氧化銦-氧化鋅系燒結體靶時,將成為其原料之氧化鋅粉末以400℃至800℃進行煆燒,將經此煆燒的氧化鋅粉末與氧化銦粉末混合,然後,將此混合粉末加壓成形後,以1200 ℃至1400℃進行燒結之方法。即,在此文獻中,氧化物燒結體的顏色不均係被認為起因於氧化鋅的氧氣不定比性,將氧化鋅預先煆燒,降低作為氧化鋅粉體的活性,藉由而可抑制顏色不均的發生。 As a way to prevent color unevenness of the oxide sintered body In the case of producing an indium oxide-zinc oxide sintered body target, the zinc oxide powder which is a raw material thereof is calcined at 400 ° C to 800 ° C, and is subjected to the crucible. The burned zinc oxide powder is mixed with the indium oxide powder, and then the mixed powder is pressure-formed to be 1200 The method of sintering is carried out at a temperature of from °C to 1400 °C. That is, in this document, the color unevenness of the oxide sintered body is considered to be due to the oxygen indefinite ratio of zinc oxide, and the zinc oxide is preliminarily calcined to lower the activity as the zinc oxide powder, thereby suppressing the color. Uneven occurrence.

然而,此方法係在氧化物燒結體的表面之 顏色比周邊部之顏色更淡,有時產生直徑為0.5mm至5mm左右的白點(白色斑點)。白點係電阻值比周邊部之電阻值大,以此氧化物燒結體作為濺鍍靶而成膜時,白點成為電弧放電(異常放電)或結瘤的起點。 However, this method is applied to the surface of the oxide sintered body. The color is lighter than the color of the peripheral portion, and sometimes white spots (white spots) having a diameter of about 0.5 mm to 5 mm are produced. The white point resistance value is larger than the resistance value of the peripheral portion, and when the oxide sintered body is formed as a sputtering target, the white point becomes a starting point of arc discharge (abnormal discharge) or nodulation.

又,在日本特開2011-11613號公報中揭示 製造氧化銦-氧化鋅系靶材時,在原料粉末中,添加由氧化鈰或氧化鐠等的稀土類氧化物所構成的防止顏色不均劑之方法。若根據此方法,雖不會產生白點,但藉由防止顏色不均劑的添加,恐會使氧化物燒結體或以此作為靶材而成膜的透明導電膜之特性變化。 Further, it is disclosed in Japanese Laid-Open Patent Publication No. 2011-11613 When an indium oxide-zinc oxide-based target is produced, a method of preventing a color unevenness agent composed of a rare earth oxide such as cerium oxide or cerium oxide is added to the raw material powder. According to this method, white spots are not generated, but by preventing the addition of the color unevenness agent, the characteristics of the oxide sintered body or the transparent conductive film formed as a target may be changed.

針對此等,在日本特開2010-150107號公報 中,係揭示一種將鋅化合物粉末、與含有選自Al、Ga、B、Nb、In、Y、Sc元素的化合物之至少1種以上之粉末的混合粉末,充填至將接粉部設為石墨系材料以外之模具內,於稀有氣體環境中,以1000℃至1400℃的溫度熱壓之氧化鋅系氧化物燒結體之製造方法。根據此方法,除去燒製面之表面與中心部之CIE1976空間所測定之L * a * b *色差:△E *設為3.0以下,故可得到顏色不均勻少,在放電特性的安定性方面優異之氧化物燒結體。 In response to these, in Japanese Unexamined 2010-150107 In the meantime, a mixed powder of at least one of a zinc compound powder and a compound containing a compound selected from the group consisting of Al, Ga, B, Nb, In, Y, and Sc is filled, and the powder is filled into graphite. A method for producing a zinc oxide-based oxide sintered body which is hot-pressed at a temperature of 1000 ° C to 1400 ° C in a rare gas atmosphere in a mold other than the material. According to this method, the L*a*b* color difference measured by the CIE1976 space of the surface of the fired surface and the center portion is removed: ΔE* is set to 3.0 or less, so that color unevenness is small, and stability of discharge characteristics is obtained. Excellent oxide sintered body.

然而,此方法係必須在稀有氣體環境下, 進行熱壓,不僅作業步驟變煩雜,且缺乏生產性,有不能以低成本獲得作為目的之降低氧化物燒結體之問題。 However, this method must be in a rare gas environment, The hot pressing is not only complicated, but also lacks in productivity, and there is a problem that the purpose of reducing the oxide sintered body can not be obtained at low cost.

[先前技術文獻] [Previous Technical Literature] (專利文獻) (Patent Literature)

專利文獻1:日本特開平9-176841號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. Hei 9-176841

專利文獻2:日本特開平9-259640號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. Hei 9-259640

專利文獻3:日本特開2010-10347號公報 Patent Document 3: Japanese Patent Laid-Open Publication No. 2010-10347

專利文獻4:日本特開平9-111444號公報 Patent Document 4: Japanese Patent Laid-Open No. Hei 9-111444

專利文獻5:日本特開2001-11613號公報 Patent Document 5: Japanese Patent Laid-Open Publication No. 2001-11613

專利文獻6:日本特開2010-150107號公報 Patent Document 6: JP-A-2010-150107

本發明之目的係提供一種具有高折射率,且可一邊抑制電弧放電發生,一邊使可見光區短波長側的消光係數低之光學膜安定地成膜的濺鍍靶,以及,提供一種用以提供如此之濺鍍靶之顏色不均少,且比電阻的均勻性優良之氧化物燒結體。 An object of the present invention is to provide a sputtering target having a high refractive index and capable of stably forming an optical film having a low extinction coefficient on a short-wavelength side of a visible light region while suppressing occurrence of arc discharge, and providing a supply for providing An oxide sintered body in which the color of the sputtering target is less than uniform and the specific resistance is excellent.

本發明係有關一種含有氧化銦、氧化鎵、氧化鈰、以及氧化錫及/或氧化鈦之氧化銦系氧化物燒結體。 The present invention relates to an indium oxide-based oxide sintered body containing indium oxide, gallium oxide, antimony oxide, and tin oxide and/or titanium oxide.

尤其,在前述氧化物燒結體中,氧化銦、 氧化鎵、氧化鈰、氧化錫、以及氧化鈦的合計含量,為98.5莫耳%以上,較佳係99.0莫耳%以上,更佳係99.5莫耳%以上。 In particular, in the foregoing oxide sintered body, indium oxide, The total content of gallium oxide, cerium oxide, tin oxide, and titanium oxide is 98.5 mol% or more, preferably 99.0 mol% or more, more preferably 99.5 mol% or more.

又,其特徵為前述氧化物燒結體中,相對於In、Ga、以及Ce的原子數之合計,係:(a)In的原子數比:In/(In+Ga+Ce)為0.30至0.54,較佳係0.36至0.50,更佳係0.38至0.43,(b)Ga的原子數比:Ga/(In+Ga+Ce)為0.30至0.52,較佳係0.32至0.50,更佳係0.35至0.48,(c)Ce的原子數比:Ce/(In+Ga+Ce)為0.16至0.32,較佳係0.16至0.30,更佳係0.17至0.28,前述氧化物燒結體中,相對於In、Ga、Ce、Sn、以及Ti的原子數之合計,係(d)Sn的原子數比:Sn/(In+Ga+Ce+Sn+Ti)為0.04以下,較佳係0.020至0.035,更佳的係0.025至0.032,(e)Ti的原子數比:Ti/(In+Ga+Ce+Sn+Ti)為0.01以下,較佳係0.001至0.008,更佳係0.003至0.005,又,在前述氧化物燒結體的表面與厚度方向中心位置之間,其特徵為:以CIE1976空間所測定的L * a * b *色差:△E *為5.0以下,較佳係4.0以下,更佳的係3.0以下。又,在表面的徑方向中央部與周邊部之間,以CIE1976空間所測定之L * a * b *色差:△E' *為5.0以下,較佳係4.0以下,更佳係3.0以下。 Moreover, in the oxide sintered body, the total number of atoms of In, Ga, and Ce is: (a) the atomic ratio of In: In/(In+Ga+Ce) is 0.30 to 0.54. Preferably, it is 0.36 to 0.50, more preferably 0.38 to 0.43, and (b) the atomic ratio of Ga: Ga/(In+Ga+Ce) is 0.30 to 0.52, preferably 0.32 to 0.50, more preferably 0.35 to 0.48, (c) the atomic ratio of Ce: Ce / (In + Ga + Ce) is 0.16 to 0.32, preferably 0.16 to 0.30, more preferably 0.17 to 0.28, in the oxide sintered body, relative to In, The total number of atoms of Ga, Ce, Sn, and Ti is (d) the atomic ratio of Sn: Sn / (In + Ga + Ce + Sn + Ti) is 0.04 or less, preferably 0.020 to 0.035, more preferably The ratio of the atomic ratio of (e) Ti is from 0.015 to 0.032, and Ti/(In+Ga+Ce+Sn+Ti) is 0.01 or less, preferably 0.001 to 0.008, more preferably 0.003 to 0.005, and further, Between the surface of the oxide sintered body and the center position in the thickness direction, it is characterized by L*a*b* color difference measured by CIE1976 space: ΔE* is 5.0 or less, preferably 4.0 or less, and more preferably 3.0. the following. Further, between the central portion of the surface in the radial direction and the peripheral portion, the L*a*b* color difference measured by the CIE1976 space: ΔE'* is 5.0 or less, preferably 4.0 or less, more preferably 3.0 or less.

前述氧化物燒結體的表面與厚度方向中心 位置中之比電阻,任一者均為以1×105Ω‧cm以下為佳,以0.5×105Ω‧cm以下為更佳。 The specific resistance in the surface of the oxide sintered body and the center position in the thickness direction is preferably 1 × 10 5 Ω ‧ cm or less, more preferably 0.5 × 10 5 Ω ‧ cm or less.

前述氧化物燒結體的相對密度,係以95.0% 以上為佳,以95.5%以上為較佳,以96.0%以上為更佳。 The relative density of the foregoing oxide sintered body is 95.0% The above is preferred, preferably 95.5% or more, and more preferably 96.0% or more.

為了得到本發明的氧化銦系氧化物燒結體 之製造方法,其特徴為具備:將氧化銦粉末、氧化鎵粉末、氧化鈰粉末、以及氧化錫粉末及/或氧化鈦粉末成為前述組成比的方式進行粉碎混合,得到混合漿液之混合步驟;將前述混合漿液噴霧乾燥,得到造粒粉末之造粒步驟;加壓前述造粒粉末而成形,得到成形體之成形步驟;及,使前述成形體在惰性氣體環境下燒製,得到氧化物燒結體之燒製步驟。 In order to obtain the indium oxide oxide sintered body of the present invention The manufacturing method is characterized in that the indium oxide powder, the gallium oxide powder, the cerium oxide powder, the tin oxide powder, and/or the titanium oxide powder are pulverized and mixed so as to obtain a mixing ratio of the mixed slurry; The mixed slurry is spray-dried to obtain a granulation step of granulating powder, and the granulated powder is pressed to form a molded body, and the molded body is fired in an inert gas atmosphere to obtain an oxide sintered body. The firing step.

本發明的濺鍍靶,其特徵為使用前述氧化 物燒結體作為靶材。 The sputtering target of the present invention is characterized by using the aforementioned oxidation The sintered body of the material serves as a target.

依據本發明,可以得到顏色不均勻少,且比電阻的均一性優良的氧化物燒結體。使用如此之氧化物燒結體作為靶材,可以提供具有高折射率,且可抑制電弧放電的發生,同時可使可見光區短波長側的消光係數低的光學膜安定地成膜之濺鍍靶。因此,本發明的工業意義極大。 According to the present invention, an oxide sintered body having less color unevenness and excellent specific resistance can be obtained. By using such an oxide sintered body as a target, it is possible to provide a sputtering target which has a high refractive index and can suppress the occurrence of arc discharge and can stably form an optical film having a low extinction coefficient on the short-wavelength side of the visible light region. Therefore, the industrial significance of the present invention is enormous.

本發明人等有鑑於上述的問題,經過累積 精心研究之結果,於被使用作為用以成膜光學膜的濺鍍靶材料的氧化銦系氧化物燒結體,藉由添加所定量的鎵(Ga)及鈰(Ce),可形成具有高的折射率,同時在可見光區短波長側可形成消光係數低的光學膜之見識。 The present inventors have accumulated in view of the above problems. As a result of careful study, the indium oxide-based oxide sintered body used as a sputtering target material for forming an optical film can be formed by adding a predetermined amount of gallium (Ga) and cerium (Ce). The refractive index and the optical film having a low extinction coefficient can be formed on the short wavelength side of the visible light region.

然而,即使為如此地不含鋅作為添加元素 之氧化銦系氧化物燒結體(In-Ga-Ce系氧化物燒結體),也可以確認出在其表面以及內部產生顏色不均勻。本發明人等,對於此觀點累積研究的結果,在In-Ga-Ce系氧化物燒結體中,添加錫(Sn)或鈦(Ti)之同時,於惰性氣體環境下進行燒製,得到可以解決上述問題的見識。本發明係根據此等見識而完成者。 However, even if it is so zinc-free as an additive element The indium oxide-based oxide sintered body (in-Ga-Ce-based oxide sintered body) was also confirmed to have color unevenness on the surface and inside. As a result of the cumulative study of this viewpoint, the inventors of the present invention added tin (Sn) or titanium (Ti) to an In-Ga-Ce-based oxide sintered body and fired it in an inert gas atmosphere. The insight to solve the above problems. The present invention has been completed in light of such knowledge.

以下,有關本發明,分開為「1.氧化物燒結 體」、「2.氧化物燒結體的製造方法」以及「3.光學膜」而詳細說明。又,本發明的氧化物燒結體,雖沒有限制其大小,但主要係可例舉製造顏色不均勻的發生成為問題之短邊5吋(12.7cm)×長邊15吋(38.1cm)×厚度0.7吋(1.8cm)以上之大型平板狀氧化物燒結體之情形為例來說明。但,本發明並不限定於如此之大型平板狀氧化物燒結體之適用,而可適用在各種大小的平板狀、圓板狀、以及圓筒狀的氧化物燒結體以及使用此等的濺鍍靶。其中,在外徑為4吋(10.2cm)以上,且厚度為0.7吋(1.8cm)以上,全長為2吋(5.0cm)以上之大型的圓筒形氧化物燒結體等,係適合使用本發明。 Hereinafter, regarding the present invention, the separation is "1. Oxide sintering The body, the "2. method for producing an oxide sintered body", and "3. an optical film" will be described in detail. Further, although the oxide sintered body of the present invention is not limited in size, it is mainly a short side 5 吋 (12.7 cm) × a long side 15 吋 (38.1 cm) × thickness which is problematic in the production of color unevenness. The case of a large flat oxide sintered body of 0.7 吋 (1.8 cm) or more is taken as an example. However, the present invention is not limited to the application of such a large flat oxide sintered body, and can be applied to flat-sized, disk-shaped, and cylindrical oxide sintered bodies of various sizes and sputtering using the same. target. Among them, a large-sized cylindrical oxide sintered body having an outer diameter of 4 吋 (10.2 cm) or more and a thickness of 0.7 吋 (1.8 cm) or more and a total length of 2 吋 (5.0 cm) or more is suitable for use in the present invention. .

1.氧化物燒結體 Oxide sintered body

本發明係有關含有氧化銦、氧化鎵、氧化鈰、以及、氧化錫及/或氧化鈦之氧化銦系氧化物燒結體(以下,稱為「氧化物燒結體」)。 The present invention relates to an indium oxide-based oxide sintered body (hereinafter referred to as "oxide sintered body") containing indium oxide, gallium oxide, antimony oxide, and tin oxide and/or titanium oxide.

此氧化物燒結體的特徵,係氧化銦、氧化鎵、氧化鈰、氧化錫、以及氧化鈦的合計含量為98.5莫耳%以上。 The oxide sintered body is characterized in that the total content of indium oxide, gallium oxide, cerium oxide, tin oxide, and titanium oxide is 98.5 mol% or more.

又,氧化物燒結體中,相對於銦(In)、鎵(Ga),以及鈰(Ce)的原子數之合計,係(a)In的原子數比:In/(In+Ga+Ce)為0.30至0.54,(b)Ga的原子數比:Ga/(In+Ga+Ce)為0.30至0.52,(c)Ce的原子數比:Ce/(In+Ga+Ce)為0.16至0.32,此氧化物燒結體中,相對於In、Ga、Ce、錫(Sn)以及鈦(Ti)的原子數合計,係(d)Sn的原子數比:Sn/(In+Ga+Ce+Sn+Ti)為0.04以下,(e)Ti的原子數比:Ti/(In+Ga+Ce+Sn+Ti)為0.01以下,此等的構成成分為均勻地分散。 Further, in the oxide sintered body, the atomic ratio of (a) In is in the total of the number of atoms of indium (In), gallium (Ga), and cerium (Ce): In / (In + Ga + Ce) 0.30 to 0.54, (b) atomic ratio of Ga: Ga / (In + Ga + Ce) is 0.30 to 0.52, (c) atomic ratio of Ce: Ce / (In + Ga + Ce) is 0.16 to 0.32 In the oxide sintered body, the atomic ratio of (d)Sn is the sum of the atomic numbers of In, Ga, Ce, tin (Sn), and titanium (Ti): Sn / (In + Ga + Ce + Sn +Ti) is 0.04 or less, and the atomic ratio of (e) Ti: Ti/(In+Ga+Ce+Sn+Ti) is 0.01 or less, and these constituent components are uniformly dispersed.

又,本發明的氧化物燒結體,其特徵在於:在其表面與中心部中,以CIE1976空間所測定之L * a * b *色差:△E *為5.0以下。 Further, the oxide sintered body of the present invention is characterized in that the L*a*b* color difference measured by the CIE1976 space in the surface and the center portion is ΔE* of 5.0 or less.

如此之氧化物燒結體,在其表面與中心部中,電阻的參差不齊極少。因此,使用此氧化物燒結體作 為靶材時,藉由直流濺鍍法,可使透明導電膜成膜。 In such an oxide sintered body, there is little variation in electric resistance between the surface and the center portion. Therefore, using this oxide sintered body When it is a target, a transparent conductive film can be formed by a DC sputtering method.

(1)組成 (1) Composition

本發明的氧化物燒結體,係由氧化銦、氧化鎵、氧化鈰、以及、氧化錫及/或氧化鈦所構成。雖也可含有此等的構成成分以外的成分(添加成分及不可避免的雜物),但此時,在氧化物燒結體中所含有的氧化銦、氧化鎵、氧化鈰、氧化錫、以及氧化鈦的合計含量,必需為98.5莫耳%以上,較佳係99.0莫耳%以上,更佳係99.5莫耳%以上。氧化銦、氧化鎵、氧化鈰、氧化錫、以及氧化鈦的合計含量,為未達98.5莫耳%,即,若添加成分的含量超過1.5莫耳%,無法得到所期望的效果。 The oxide sintered body of the present invention is composed of indium oxide, gallium oxide, cerium oxide, and tin oxide and/or titanium oxide. In addition, components (addition components and unavoidable impurities) other than the constituent components may be contained, but in this case, indium oxide, gallium oxide, cerium oxide, tin oxide, and oxidation contained in the oxide sintered body. The total content of titanium must be 98.5 mol% or more, preferably 99.0 mol% or more, more preferably 99.5 mol% or more. The total content of indium oxide, gallium oxide, cerium oxide, tin oxide, and titanium oxide is less than 98.5 mol%, that is, when the content of the additive component exceeds 1.5 mol%, the desired effect cannot be obtained.

[In的含量] [In content]

在氧化物燒結體中,In的含量,相對於構成此氧化物燒結體之In、Ga,以及Ce的原子數之合計,In的原子數比:In/(In+Ga+Ce)(以下,稱為「In/(In+Ga+Ce)原子數比」),必須成為0.30至0.54,較佳係0.36至0.50,更佳係0.38至0.43。In/(In+Ga+Ce)原子數比未達0.36,則氧化物燒結體的導電性顯著降低,不可能藉由直流濺鍍法進行成膜。另一方面,In/(In+Ga+Ce)原子數比超過0.54時,在與其他的構成成分的含量之關係下,無法得到所期望的效果。 In the oxide sintered body, the atomic ratio of In is equal to the number of atoms of In, Ga, and Ce constituting the oxide sintered body: In / (In + Ga + Ce) (hereinafter, The "In/(In + Ga + Ce) atomic ratio") must be 0.30 to 0.54, preferably 0.36 to 0.50, more preferably 0.38 to 0.43. When the In/(In+Ga+Ce) atomic ratio is less than 0.36, the conductivity of the oxide sintered body is remarkably lowered, and it is impossible to form a film by a DC sputtering method. On the other hand, when the In/(In+Ga+Ce) atomic ratio exceeds 0.54, the desired effect cannot be obtained in relation to the content of other constituent components.

[Ga的含量] [Ga content]

Ga係為了降低藉由使氧化物燒結體作為濺鍍靶成膜所得到之光學膜的可見光區短波長側之消光係數而添加的 元素。Ga的含量,相對於構成此氧化物燒結體之In、Ga、以及Ce的原子數合計,Ga的原子數比:Ga/(In+Ga+Ce)(以下,稱為「Ga/(In+Ga+Ce)原子數比」),必須成為0.30至0.52,較佳係0.32至0.50,更佳係0.35至0.48。Ga/(In+Ga+Ce)原子數比未達0.30時,無法充分得到消光係數的降低效果。另一方面,Ga/(In+Ga+Ce)原子數比超過0.48時,也可以降低消光係數,但與其他構成成分的含量之關係下,無法得到所期望的效果。 Ga is added to reduce the extinction coefficient on the short-wavelength side of the visible light region of the optical film obtained by forming an oxide sintered body as a sputtering target. element. The content of Ga is equal to the number of atoms of In, Ga, and Ce constituting the oxide sintered body, and the atomic ratio of Ga is Ga/(In+Ga+Ce) (hereinafter, referred to as "Ga/(In+) The Ga + Ce) atomic ratio ") must be 0.30 to 0.52, preferably 0.32 to 0.50, more preferably 0.35 to 0.48. When the atomic ratio of Ga/(In+Ga+Ce) is less than 0.30, the effect of reducing the extinction coefficient cannot be sufficiently obtained. On the other hand, when the atomic ratio of Ga/(In+Ga+Ce) exceeds 0.48, the extinction coefficient can be lowered, but the desired effect cannot be obtained in relation to the content of other constituent components.

[Ce的含量] [Ce content]

Ce係為了提高藉由使氧化物燒結體作為濺鍍靶而成膜所得到的光學膜之折射率而添加的元素。Ce的含量,相對於構成此氧化物燒結體的In、Ga、以及Ce之原子數合計,Ce的原子數比:Ce/(In+Ga+Ce)(以下,稱為「Ce/(In+Ga+Ce)原子數比」),必須成為0.16至0.32,較佳係0.16至0.30,更佳係0.17至0.28。Ce/(In+Ga+Ce)原子數比未達0.16時,不可能充分提高折射率。另一方面,Ce/(In+Ga+Ce)原子數比為超過0.32時,雖可提高折射率,但與其他構成成分的含量之關係下,無法得到所期望的效果。 In order to increase the refractive index of the optical film obtained by forming an oxide sintered body as a sputtering target, the Ce is added. The content of Ce is a total number of atoms of In, Ga, and Ce constituting the oxide sintered body: Ce/(In+Ga+Ce) (hereinafter, referred to as "Ce/(In+) The Ga + Ce) atomic ratio ") must be from 0.16 to 0.32, preferably from 0.16 to 0.30, more preferably from 0.17 to 0.28. When the atomic ratio of Ce/(In+Ga+Ce) is less than 0.16, it is impossible to sufficiently increase the refractive index. On the other hand, when the Ce/(In+Ga+Ce) atomic ratio is more than 0.32, the refractive index can be increased, but the desired effect cannot be obtained in relation to the content of other constituent components.

[Sn以及Ti的含量] [Sn and Ti content]

Sn以及Ti係為了提高氧化物燒結體的相對密度,而降低其比電阻而添加之元素。Sn及Ti係只要至少添加任何一方即可,未必須要添加Sn以及Ti的兩方。 Sn and Ti are elements which are added in order to increase the relative density of the oxide sintered body and reduce the specific resistance. It is only necessary to add at least either Sn and Ti, and it is not necessary to add both Sn and Ti.

Sn的含量,相對於構成此氧化物燒結體之In、Ga、Ce、Sn、以及Ti的原子數合計,Sn的原子數比: Sn/(In+Ga+Ce+Sn+Ti)(以下,稱為「Sn/(In+Ga+Ce+Sn+Ti)原子數比」),係設為0.040以下,較佳係0.035以下,更佳係0.032以下。 The content of Sn is a total of the atomic ratio of Sn with respect to the total number of atoms of In, Ga, Ce, Sn, and Ti constituting the oxide sintered body: Sn/(In+Ga+Ce+Sn+Ti) (hereinafter referred to as "Sn/(In+Ga+Ce+Sn+Ti) atomic ratio") is 0.040 or less, preferably 0.035 or less. More preferably, it is 0.032 or less.

又,Ti的含量,相對於構成此氧化物燒結 體之In、Ga、Ce、Sn、以及Ti的原子數合計,Ti的原子數比:Ti/(In+Ga+Ce+Sn+Ti)(以下,稱為「Ti/(In+Ga+Ce+Sn+Ti)原子數比」),係設為0.010以下,較佳係0.008以下,更佳係0.005以下。Sn/(In+Ga+Ce+Sn+Ti)原子數比超過0.040,或,Ti/(In+Ga+Ce+Sn+Ti)原子數比超過0.010時,In、Ga、以及Ce的含量即使在上述之範圍內,也不可能得到所期望的效果。 Moreover, the content of Ti is relative to the sintering of the oxide In total, the atomic numbers of In, Ga, Ce, Sn, and Ti, the atomic ratio of Ti: Ti/(In+Ga+Ce+Sn+Ti) (hereinafter, referred to as "Ti/(In+Ga+Ce) The +Sn+Ti) atomic ratio ") is preferably 0.010 or less, more preferably 0.008 or less, still more preferably 0.005 or less. When the atomic ratio of Sn/(In+Ga+Ce+Sn+Ti) exceeds 0.040, or when the atomic ratio of Ti/(In+Ga+Ce+Sn+Ti) exceeds 0.010, the contents of In, Ga, and Ce are even Within the above range, it is also impossible to obtain the desired effect.

又,Sn以及Ti的含量之下限係不應被特別 限制,但為了安定地得到提高相對密度之效果,係將Sn/(In+Ga+Ce+Sn+Ti)原子數比設為0.020以上,Ti/(In+Ga+Ce+Sn+Ti)原子數比設為0.001以上為佳,將Sn/(In+Ga+Ce+Sn+Ti)原子數比設為0.025以上,Ti/(In+Ga+Ce+Sn+Ti)原子數比設為0.003以上為更佳。 Also, the lower limit of the content of Sn and Ti should not be special Limitation, but in order to achieve the effect of increasing the relative density stably, the atomic ratio of Sn/(In+Ga+Ce+Sn+Ti) is set to 0.020 or more, and Ti/(In+Ga+Ce+Sn+Ti) atoms are used. The number ratio is preferably 0.001 or more, and the atomic ratio of Sn/(In+Ga+Ce+Sn+Ti) is set to 0.025 or more, and the atomic ratio of Ti/(In+Ga+Ce+Sn+Ti) is set to 0.003. The above is better.

(2)色差 (2) Chromatic aberration

[在表面與厚度方向中心位置之間的L * a * b *色差:△E *] [L*a*b* color difference between the surface and the center position in the thickness direction: ΔE*]

本發明的氧化物燒結體之特徴為,在除去煆燒表面後的表面、與在此氧化物燒結體的厚度方向中心位置之間,以CIE1976空間所測定之L *值,根據a *值及b *值,由下述的式(1)所求得之L * a * b *色差:△E *值為5.0以 下,較佳係4.5以下,更較係4.0以下,再更佳係3.0以下。 The oxide sintered body of the present invention is characterized in that the L* value measured by the CIE1976 space between the surface after removing the calcined surface and the center position in the thickness direction of the oxide sintered body is based on the a* value and b* value, L*a*b* color difference obtained by the following formula (1): ΔE* value is 5.0 Preferably, it is 4.5 or less, more preferably 4.0 or less, and still more preferably 3.0 or less.

△E *=√(△L2+△a2+△b2)‧‧‧(1) △E *=√(△L 2 +Δa 2 +Δb 2 )‧‧‧(1)

在此,L * a * b *係指國際照明委員會(CIE)訂定之根據xyz顯色系之色空間,L *值係表示亮度(明度),a * b *值係表示色相以及彩度。L *值係取L=0(黒)至L=100(白)為止的值,意指此值越大白色越明顯。另一方面,a *值係表示紅色/洋紅色與綠色的位置(a *<0:偏綠的位置,a *>0:偏正洋紅色的位置)。又,b *值係表示黃色與藍色的位置(b *<0:偏藍色的位置,b *>0:偏黃色的位置)。L *值、a *值、及b *值係可藉由分光測色計來測定。 Here, L*a*b* refers to the color space according to the xyz color system set by the International Commission on Illumination (CIE), the L* value indicates brightness (lightness), and the a*b* value indicates hue and chroma. The L* value is a value from L=0 (黒) to L=100 (white), meaning that the larger the value, the more obvious white. On the other hand, the a* value indicates the position of red/magenta and green (a*<0: position of greenish, a*>0: position of positive magenta). Further, the b* value indicates the position of yellow and blue (b*<0: position in bluish blue, b*>0: position in yellowish). The L* value, the a* value, and the b* value can be determined by a spectrophotometer.

△E *值超過3.0時,氧化物燒結體的表面與厚度方向中心位置的顏色不均勻變成視覺上被辨識出,△E *值超過5.0時,變成此顏色不均勻被明確地辨識。存在如此之明確的顏色不均勻之部分時,由於體積電阻變成不均勻,故導致異常放電(電弧放電)的發生,所得到的透明導電膜的品質變差。又,△E *值係越小越佳,其下限值係無限制。 When the ΔE* value exceeds 3.0, the color unevenness of the surface of the oxide sintered body and the center position in the thickness direction becomes visually recognized, and when the ΔE* value exceeds 5.0, the color unevenness is clearly recognized. When there is such a clear color unevenness portion, since the volume resistance becomes uneven, abnormal discharge (arc discharge) occurs, and the quality of the obtained transparent conductive film deteriorates. Further, the smaller the ΔE* value, the better, and the lower limit is not limited.

以電爐或電磁波加熱爐等燒製所得到的氧化物燒結體,在其表面形成燒製表面。此燒製面係的表面粗糙,在如此狀態下,難以正確地測定L *值、a *值、以及b *值。因此,本發明中,於燒製後,由氧化物燒結體將燒製表面研削除去0.05mm至0.1mm左右,較佳係以算 術平均粗度Ra(JIS B 0601)設為0.9μm以下的面後,測定L *值、a *值、以及b *值。又,此表面在濺鍍時成為濺鍍面。 The obtained oxide sintered body is fired in an electric furnace or an electromagnetic wave heating furnace to form a fired surface on the surface. The surface of the fired noodle is rough, and in such a state, it is difficult to accurately measure the L* value, the a* value, and the b* value. Therefore, in the present invention, after firing, the fired surface is ground by an oxide sintered body to remove 0.05 mm to 0.1 mm, preferably After the average roughness Ra (JIS B 0601) was set to a surface of 0.9 μm or less, the L* value, the a* value, and the b* value were measured. Moreover, this surface becomes a sputter surface at the time of sputtering.

又,在厚度方向中心位置之L *值、a *值、 以及b *值的測定,係將氧化物燒結體的試樣朝厚度方向切斷,同樣地,將其截面研削除去0.05mm至0.1mm左右,較佳係以算術平均粗度Ra(JIS B 0601)設為0.9μm以下的面之後,於斷面厚度方向的中心位置,測定L *值、a *值、以及b *值。 Further, the L* value, the a* value, and the center position in the thickness direction are And the b* value is measured by cutting the sample of the oxide sintered body in the thickness direction, and similarly, the cross section is ground and removed by 0.05 mm to 0.1 mm, preferably by arithmetic mean roughness Ra (JIS B 0601). After the surface of 0.9 μm or less is set, the L* value, the a* value, and the b* value are measured at the center position in the thickness direction of the cross section.

又,在表面與厚度方向中心位置之間的L * a * b *色差:△E *,較佳係平板狀的氧化物燒結體之時,於平面的中央部與各個角落附近測定,又,在圓板狀的氧化物燒結體時,於平面的直徑方向中心部與外周部之中的周方向4處測定,進而,在圓筒狀氧化物燒結體時,於外周面之周方向4處,依照高度,至少在軸方向中央部與軸方向兩端部附近分別測定,採用其最大值。 Also, between the surface and the center position in the thickness direction * a * b * color difference: ΔE *, preferably in the case of a flat oxide sintered body, measured at the center of the plane and in the vicinity of each corner, and in the case of a disk-shaped oxide sintered body, in a plane In the radial direction center portion and the outer peripheral portion, the circumferential direction is measured at four, and in the cylindrical oxide sintered body, at least in the axial direction at the central portion and the axial direction in the circumferential direction 4 of the outer peripheral surface. The vicinity of both ends is measured, and the maximum value is adopted.

[在表面的徑方向中央部與周邊部之間的L * a * b *色差:△E' *] [L*a*b* color difference between the central portion and the peripheral portion of the surface in the radial direction: ΔE' *]

本發明的氧化物燒結體,在濺鍍時成為濺鍍面之表面的徑方向中央部與周邊部之間的L * a * b *色差:△E' *係以5.0以下為佳,以4.0以下為較佳,以3.0以下為更佳。不僅表面與厚度方向中心位置之L * a * b *色差:△E *,藉由在表面的徑方向中央部與周邊部之L * a * b *色差:△E' *控制在如此之範圍,可使氧化物燒結體的體積電阻 變得更均勻,可確實防止電弧放電的發生。 In the oxide sintered body of the present invention, the L*a*b* color difference between the central portion in the radial direction and the peripheral portion of the surface of the sputtering surface at the time of sputtering is ΔE'*, preferably 5.0 or less, and 4.0. The following is preferable, and it is more preferably 3.0 or less. Not only the L*a*b* color difference in the center of the surface and the thickness direction: ΔE*, by the L*a*b* color difference in the central portion and the peripheral portion of the surface in the radial direction: ΔE'* is controlled in such a range , can make the volume resistance of the oxide sintered body It becomes more uniform and can surely prevent the occurrence of arc discharge.

又,有關表面的徑方向中央部與周邊部之 間的L * a * b *色差:△E' *,較佳係平板狀氧化物燒結體時,在平面之中央部與各個角落附近測定並加以比較,又,圓板狀氧化物燒結體時,在平面之徑方向中心部與外周部之中的周方向4處測定並加以比較,又,圓筒狀氧化物燒結體時,在外周面之周方向4處,有關軸方向中央部與軸方向兩端部附近分別測定並加以比較,採用其最大值。 Further, the central portion and the peripheral portion of the surface in the radial direction L*a*b* color difference: ΔE'*, preferably in the case of a flat oxide sintered body, measured and compared in the vicinity of the center of the plane and in the vicinity of each corner, and in the case of a disk-shaped oxide sintered body In the circumferential direction of the center portion and the outer peripheral portion of the plane in the radial direction of the plane, the cylindrical oxide sintered body is in the circumferential direction of the outer peripheral surface at 4, and the central portion and the shaft in the axial direction. The vicinity of both ends of the direction were measured and compared, and the maximum value was used.

(3)比電阻的均勻性 (3) Uniformity of specific resistance

如上述,本發明的氧化物燒結體,在濺鍍時成為濺鍍面之表面與厚度方向中心位置之間,幾乎不存在顏色不均勻,較佳係進一步,在此表面的徑方向中央部與周邊部之間,由於幾乎不存在有顏色不均勻,故沒有電阻值極端高之部分(高電阻部),可謂電阻均勻性優異。因此,以本發明的氧化物燒結體作為靶材而藉由濺鍍法成膜時,可有效果地抑制電弧放電的發生,在工業規模的生產中,亦可有效率地形成光學膜。 As described above, in the oxide sintered body of the present invention, there is almost no color unevenness between the surface of the sputtering surface and the center position in the thickness direction at the time of sputtering, and further preferably, the center portion of the surface in the radial direction is Since there is almost no color unevenness between the peripheral portions, there is no portion (high-resistance portion) in which the resistance value is extremely high, and it is excellent in uniformity of resistance. Therefore, when the oxide sintered body of the present invention is used as a target to form a film by a sputtering method, the occurrence of arc discharge can be effectively suppressed, and an optical film can be efficiently formed in industrial scale production.

更具體地,本發明的氧化物燒結體,在其 表面與厚度方向中心位置中,藉由四端子法所測定之比電阻,任一者均為以1×105Ω‧cm以下為佳,以0.5×105Ω‧cm以下為更佳。 More specifically, in the oxide sintered body of the present invention, the specific resistance measured by the four-terminal method in the center position in the surface direction and the thickness direction is preferably 1 × 10 5 Ω ‧ cm or less. It is more preferably 0.5 × 10 5 Ω ‧ cm or less.

又,有關表面與厚度方向中心位置之比電 阻,較佳係平板狀氧化物燒結體時,於平面之中央部及各個角部附近進行測定,又,圓板狀氧化物燒結體時,於平 面之徑方向中心部及外周部中的周方向4處進行測定,又,圓筒狀的化物燒結體時,於外周面之周方向4處,依照高度,而至少在軸方向中央部與軸方向兩端部附近分別進行測定,採用其最大值。 Also, the ratio of the surface to the center of the thickness direction When the flat-plate oxide sintered body is preferably used, it is measured in the center portion of the plane and in the vicinity of each corner portion, and in the case of a disk-shaped oxide sintered body, In the circumferential direction of the center portion and the outer peripheral portion of the surface, the measurement is performed at the fourth direction in the circumferential direction, and in the circumferential direction of the outer peripheral surface, at least in the axial direction at the center portion and the shaft. The measurement was performed in the vicinity of both ends of the direction, and the maximum value was used.

在上述之氧化物燒結體的表面與厚度方向 中心位置,較佳係進一步在其表面的徑方向中央部與周邊部之L * a * b *色差:△E *為5.0以下,且,氧化物燒結體的表面及位於厚度方向中心位置之比電阻,任一者均在1×105Ω‧cm以下時,此氧化物燒結體係不存在高電阻部,且,可評估為電阻均勻。 In the surface of the oxide sintered body and the center in the thickness direction, it is preferable that the L*a*b* color difference between the central portion and the peripheral portion of the surface in the radial direction is ΔE* of 5.0 or less, and the oxide When the surface of the sintered body and the specific resistance at the center position in the thickness direction are both 1 × 10 5 Ω ‧ cm or less, the oxide sintered system does not have a high resistance portion, and it can be evaluated that the electric resistance is uniform.

(4)相對密度 (4) Relative density

本發明的氧化物燒結體之相對密度,係以95.0%以上為佳,以95.5%以上為較佳,以96.0%以上為更佳。藉此,可提高氧化物燒結體的強度以及導電性,以此氧化物燒結體作為靶材而成膜時,可有效果地防止靶材的龜裂及電弧放電的發生。 The relative density of the oxide sintered body of the present invention is preferably 95.0% or more, more preferably 95.5% or more, still more preferably 96.0% or more. Thereby, the strength and conductivity of the oxide sintered body can be improved, and when the oxide sintered body is formed as a target material, it is possible to effectively prevent cracking of the target material and occurrence of arc discharge.

又,氧化物燒結體的相對密度,係根據各 別的構成成分的密度(氧化銦:7.18g/cm3,氧化鎵:6.16g/cm3,氧化鈰:7.18g/cm3,氧化錫:6.91g/cm3,氧化鈦:4.26g/cm3),算出加重平均密度(理論密度)後,藉由以阿基米德法等實測之氧化銦系氧化物燒結體的密度(實密度),除以理論密度來求得。 Further, the relative density of the oxide sintered body, system (indium oxide according to the density of the respective constituent components: 7.18g / cm 3, gallium oxide: 6.16g / cm 3, cerium oxide: 7.18g / cm 3, tin oxide: 6.91 g/cm 3 , titanium oxide: 4.26 g/cm 3 ), and the density (solid density) of the indium oxide-based oxide sintered body measured by the Archimedes method or the like after calculating the weighted average density (theoretical density) , divided by the theoretical density.

(5)大小及形狀 (5) size and shape

本發明係可適合在任意大小及形狀(平板狀、圓板狀、 或圓筒形)的氧化物燒結體。但,本發明係特別適合在大型的平板狀氧化物燒結體或圓筒形氧化物燒結體時,可得到其效果。平板狀氧化物燒結體時,對於短邊5吋(12.7cm)×長邊15吋(38.1cm)×厚度0.7吋(1.8cm)以上之氧化物燒結體,本發明係特別適合使用。又,圓筒形氧化物燒結體時,對於外徑為4吋(10.2cm)以上、厚度為0.7吋(1.8cm)以上、全長為2吋(5.0cm)以上之氧化物燒結體,本發明係特別適合使用。 The invention can be adapted to any size and shape (flat shape, disk shape, Or a cylindrical oxide sintered body. However, the present invention is particularly suitable for a large flat oxide sintered body or a cylindrical oxide sintered body, and the effect can be obtained. In the case of a flat oxide sintered body, the present invention is particularly suitable for use in an oxide sintered body having a short side of 5 吋 (12.7 cm) × a long side of 15 吋 (38.1 cm) × a thickness of 0.7 吋 (1.8 cm) or more. In the case of the cylindrical oxide sintered body, the present invention is an oxide sintered body having an outer diameter of 4 吋 (10.2 cm) or more, a thickness of 0.7 吋 (1.8 cm) or more, and a total length of 2 吋 (5.0 cm) or more. It is especially suitable for use.

2.氧化物燒結體的製造方法 2. Method for producing oxide sintered body

本發明的氧化物燒結體之製造方法,只要可製造上述的氧化物燒結體,並無特別限制。然而,以工業規模的製造作為前提時,係以藉由具備如下之製造方法來製造為佳:以特定的比率將原料粉末粉碎,得到混合漿液之混合步驟;噴霧乾燥混合漿液,得到造粒粉末之造粒步驟;加壓成形造粒粉末,得到成形體之成形步驟;與,將成形體在惰性氣體環境下燒製,得到氧化物燒結體之燒製步驟。 The method for producing an oxide sintered body of the present invention is not particularly limited as long as the above-described oxide sintered body can be produced. However, in the case of industrial scale production, it is preferable to produce by the following production method: the raw material powder is pulverized at a specific ratio to obtain a mixing step of the mixed slurry; and the mixed slurry is spray-dried to obtain a granulated powder. The granulation step; the granulation powder is press-formed to obtain a molding step of the molded body; and the molded body is fired in an inert gas atmosphere to obtain a firing step of the oxide sintered body.

(1)原料粉末 (1) Raw material powder

作為本發明的氧化物燒結體之原料粉末,係可使用氧化銦粉末、氧化鎵粉末、氧化鈰粉末、以及、氧化錫粉末及/或係氧化鈦粉末。又,此等的原料粉末,並不被金屬氧化物的氧化數等限制。 As the raw material powder of the oxide sintered body of the present invention, indium oxide powder, gallium oxide powder, cerium oxide powder, and tin oxide powder and/or titanium oxide powder can be used. Further, these raw material powders are not limited by the oxidation number of the metal oxide or the like.

此等的原料粉末之平均粒徑,任何一者均以0.1μm至3.0μm為佳,以0.4μm至2.0μm為更佳。特別係對於氧化銦粉末、氧化鎵粉末、以及氧化鈰粉末, 以平均粒徑為0.4μm至1.0μm較佳。原料粉末的平均粒徑未達0.1μm時,混合時,原料粉末凝聚,無法形成均勻的混合漿液。另一方面,平均粒徑超過3.0μm時,所得到之氧化物燒結體中,難以使相對密度設為95.0%以上。又,本發明中,原料粉末的平均粒徑意指中間值徑,可藉由粒度分布計來測定。 The average particle diameter of these raw material powders is preferably from 0.1 μm to 3.0 μm, more preferably from 0.4 μm to 2.0 μm. Especially for indium oxide powder, gallium oxide powder, and cerium oxide powder, It is preferred that the average particle diameter is from 0.4 μm to 1.0 μm. When the average particle diameter of the raw material powder is less than 0.1 μm, the raw material powder is aggregated during mixing, and a uniform mixed slurry cannot be formed. On the other hand, when the average particle diameter exceeds 3.0 μm, it is difficult to set the relative density to 95.0% or more in the obtained oxide sintered body. Further, in the present invention, the average particle diameter of the raw material powder means an intermediate diameter, which can be measured by a particle size distribution meter.

(2)混合步驟 (2) mixing step

混合步驟係將氧化銦粉末、氧化鎵粉末、氧化鈰粉末、以及、氧化錫粉末及/或氧化鈦粉末以成為上述之氧化物燒結體的組成比的方式來秤量,將此等的原料粉末與水或黏合劑一起放入樹脂製的鍋內,並粉碎以及混合,而得到混合漿液之步驟。 In the mixing step, the indium oxide powder, the gallium oxide powder, the cerium oxide powder, and the tin oxide powder and/or the titanium oxide powder are weighed so as to have a composition ratio of the oxide sintered body described above, and the raw material powders are The water or the binder is placed together in a resin pot, and pulverized and mixed to obtain a step of mixing the slurry.

在本發明中,混合方法並無限制,可使用 球磨機或小珠磨機等的公知手段。但,從提升作業效率及品質之觀點而言,以藉由小珠磨機進行粉碎及混合為佳。 此時,作為小珠或球者,係以使用硬質的氧化鋯(ZrO2)製者為佳。 In the present invention, the mixing method is not limited, and a known means such as a ball mill or a bead mill can be used. However, from the viewpoint of improving work efficiency and quality, it is preferred to pulverize and mix by a bead mill. In this case, it is preferable to use a hard zirconia (ZrO 2 ) as a bead or a ball.

又,作為黏合劑,只要為在後述之去黏合 劑步驟中進行燒失或氣化者即可,而無限制,例如,可適合使用聚乙烯醇(PVA)等的水溶性黏合劑。又,黏合劑的添加量,相對於原料粉末的總量,以設為0.5質量%至1.5質量%為佳。 Further, as the binder, it is only required to be debonded as described later. In the step of the agent, the loss or gasification may be carried out without limitation. For example, a water-soluble binder such as polyvinyl alcohol (PVA) may be suitably used. Further, the amount of the binder added is preferably 0.5% by mass to 1.5% by mass based on the total amount of the raw material powder.

本發明的混合步驟中,必須混合漿液所含 有的原料粉末之平均粒徑必須成為0.50μm以下,較佳係 0.48μm以下,更佳係成為0.45μm以下為止,持續粉碎及混合。藉由此,可使所得到之氧化物燒結體的相對密度容易地設為95.0%以上。 In the mixing step of the present invention, it is necessary to mix the slurry The average particle size of some raw material powders must be 0.50 μm or less, preferably 0.48 μm or less, more preferably 0.45 μm or less, and continuous pulverization and mixing. Thereby, the relative density of the obtained oxide sintered body can be easily made 95.0% or more.

又,混合時間係應依照混合方法或使用的 裝置之特性而適當調整,只要可使原料粉末的平均粒徑設為上述範圍,而無特別限制。例如,球磨機時,係以15小時至28小時左右為佳,小珠磨機時,以在3帕(Pa;pascal)至7帕左右為佳。即使操作任何一種,混合時間不足時,在所得到的氧化物燒結體中,無法使各個的構成成分均勻地分散。另一方面,混合時間太長時,不僅生產性變差,或起因於球或小珠之微粉恐怕會成為雜物而混入。 Also, the mixing time should be in accordance with the mixing method or use The characteristics of the apparatus are appropriately adjusted so long as the average particle diameter of the raw material powder can be set to the above range, and is not particularly limited. For example, in the case of a ball mill, it is preferably from about 15 hours to about 28 hours, and in the case of a bead mill, it is preferably from about 3 Pa (pa; pascal) to about 7 Pa. Even if any one of the operations is insufficient, the mixing time is insufficient, and in the obtained oxide sintered body, the respective constituent components cannot be uniformly dispersed. On the other hand, when the mixing time is too long, not only the productivity is deteriorated, but also the fine powder caused by the ball or the beads may be mixed as a sundries.

(3)造粒步驟 (3) Granulation step

造粒步驟係使在混合步驟所得到的混合漿液噴霧乾燥,得到造粒粉末之步驟。此時,噴霧乾燥混合漿液的方法,並無特別限制,例如,可使用噴霧乾燥機等的公知手段。 The granulation step is a step of spray-drying the mixed slurry obtained in the mixing step to obtain a granulated powder. In this case, the method of spray-drying the mixed slurry is not particularly limited, and for example, a known means such as a spray dryer can be used.

又,在造粒步驟中之條件,係必須因應使 用之裝置的特性等而適當選擇,但大致上,將漿液濃度調整至55%至70%後,以乾燥溫度(熱風溫度)設為140℃至160℃而噴霧乾燥為佳。 Also, the conditions in the granulation step must be It is suitably selected by the characteristics of the apparatus, etc., but generally, after adjusting the slurry concentration to 55% to 70%, it is preferred to spray dry at a drying temperature (hot air temperature) of 140 ° C to 160 ° C.

於如此之造粒步驟所得到的造粒粉末,係 以其平均粒徑控制在10μm至80μm為佳,以控制在30μm至60μm為更佳。藉此,可使所得到的氧化物燒結體的相對密度容易地設為95.0%以上。 Granulated powder obtained in such a granulation step, It is preferable that the average particle diameter is controlled to be 10 μm to 80 μm to be controlled at 30 μm to 60 μm. Thereby, the relative density of the obtained oxide sintered body can be easily made 95.0% or more.

(4)成形步驟 (4) Forming step

成形步驟係將造粒粉末填充至成形模具中,藉由加壓成形而得到成形體之步驟。作為加壓成形的方法,並無特別限制,但從生產性的觀點而言,藉由冷間静水壓(CIP)加壓成形為佳。此時,加壓力係以250MPa至350MPa左右為佳。 The forming step is a step of filling the granulated powder into a molding die and obtaining a molded body by press molding. The method of press molding is not particularly limited, but from the viewpoint of productivity, it is preferably formed by cold hydrostatic pressure (CIP) press molding. At this time, the pressing force is preferably about 250 MPa to 350 MPa.

(5)燒製步驟 (5) firing step

燒製步驟係由如下之過程所構成:將在成形步驟所得到的成形體以比較低溫燒製,除去此成形體中所含有的有機成分(黏合劑)之去黏合劑過程;與,藉由以比去黏合劑過程更高溫燒製,而得到氧化物燒結體之燒製。 The firing step is constituted by a process of removing the formed body obtained in the forming step at a relatively low temperature to remove the organic component (adhesive) debonding agent contained in the formed body; The firing of the oxide sintered body is obtained by firing at a higher temperature than the debonding process.

又,在燒製步驟使用的燒結爐,並無特別限制,可使用電爐或電磁波加熱爐等。 Further, the sintering furnace used in the firing step is not particularly limited, and an electric furnace, an electromagnetic wave heating furnace, or the like can be used.

[去黏合劑過程] [debonding process]

在去黏合劑過程中,可容易地將成形體中的有機成分除去之範圍,例如,由室溫至除去有機成分的完全結束之500℃為止的昇溫時間,較佳係設為15小時至25小時,較佳係18小時至23小時,更佳係20小時左右。又,去黏合劑過程中之環境氣體,並無特別限制,可為氧化性環境氣體或真空環境的任何一種。但,從生產成本的觀點而言,以設為大氣環境為佳。 In the process of removing the binder, the range in which the organic component in the formed body can be easily removed, for example, from room temperature to 500 ° C at which the organic component is completely removed, is preferably set to 15 hours to 25 hours. The hour is preferably from 18 hours to 23 hours, more preferably about 20 hours. Further, the ambient gas in the process of removing the binder is not particularly limited and may be any one of an oxidizing atmosphere or a vacuum environment. However, from the viewpoint of production cost, it is preferable to set it as an atmospheric environment.

[燒製過程] [firing process]

a)燒製溫度 a) firing temperature

燒製過程中的溫度(燒製溫度)係設為1400℃至1500 ℃,較佳係1400℃至1450℃。燒製溫度未達1400℃時,所得到的氧化物燒結體之相對密度會降低。另一方面,燒製溫度超過1500℃時,藉由原料成分的揮發,產生所得到的氧化物燒結體的相對密度之降低或組成偏移。又,在燒製過程中,有時原料成分會熔融,致成形體變形,無法得到所期望的形狀之氧化物燒結。 The temperature during the firing (burning temperature) is set to 1400 ° C to 1500 °C, preferably 1400 ° C to 1450 ° C. When the firing temperature is less than 1400 ° C, the relative density of the obtained oxide sintered body is lowered. On the other hand, when the baking temperature exceeds 1500 ° C, the relative density of the obtained oxide sintered body is lowered or the composition is shifted by volatilization of the raw material component. Further, in the firing process, the raw material component may be melted, and the molded body may be deformed, and the oxide of a desired shape may not be obtained.

b)燒製時間 b) firing time

在燒製溫度的維持時間(燒製時間),係設為15小時至30小時,較佳係15小時至20小時。若燒製時間為在此範圍,可抑制能源(電力)的使用量,且具有高生產性,可得到高品質的氧化物燒結體。 The holding time (firing time) of the firing temperature is set to 15 hours to 30 hours, preferably 15 hours to 20 hours. When the firing time is within this range, the amount of energy (electric power) used can be suppressed, and high productivity can be obtained, and a high-quality oxide sintered body can be obtained.

c)燒製環境 c) firing environment

如本發明的氧化銦系氧化物燒結體,更具體地,在In-Ga-Ce-Sn/Ti系氧化物燒結體中,不管是否含有鋅作為添加成分,發生上述顏色不均勻之理由未必明確。然而,若根據本案發明人等的見識,認為其理由之一,係在此氧化物燒結體中所含有之與氧化鈰的氧不定比性有關係。 The indium oxide-based oxide sintered body of the present invention, more specifically, in the In-Ga-Ce-Sn/Ti-based oxide sintered body, the reason why the color unevenness occurs regardless of whether or not zinc is contained as an additive component is not necessarily clear . However, according to the knowledge of the inventors of the present invention, one of the reasons is considered to be related to the oxygen indefinite ratio of cerium oxide contained in the oxide sintered body.

即,以往,使用來作為濺鍍靶的氧化物燒 結體,從防止成膜時的龜裂或電弧放電之觀點而言,要求為高密度。為此,在其製造階段中,必須使成形體在氧化性氣體環境下燒製。然而,在In-Ga-Ce系氧化物燒結體中,起因於構成此的氧化鈰之氧不定比性,在其製造階段中,使成形體在氧化性環境中燒製時,認為此成形體的表面及其附近的氧之進出會變得很激烈,藉此而引起顏色不 均勻。 That is, in the past, an oxide used as a sputtering target was burned. The structure is required to have a high density from the viewpoint of preventing cracking or arc discharge at the time of film formation. For this reason, in the manufacturing stage, the formed body must be fired in an oxidizing gas atmosphere. However, in the In-Ga-Ce-based oxide sintered body, the oxygen indefinite ratio due to the ruthenium oxide constituting the ruthenium is considered, and the molded body is considered to be molded when the molded body is fired in an oxidizing atmosphere in the production stage. The surface of the surface and the oxygen in and out of it will become very intense, thereby causing color Evenly.

對於此,在本發明係在組成中,添加特定 量的Sn以及/或Ti之同時,作為燒製步驟中之環境氣體,係採用惰性氣體環境。認為藉此,在燒製時之成形體的表面及其附近的氧進出會緩和,使氧化鈰的氧不定比性外觀上消失。又,即使為厚度如超過20mm的厚壁之氧化物燒結體,亦不使相對密度降低,可抑制其表面與厚度方向中心位置的顏色不均勻。 For this, in the present invention, in the composition, adding a specific At the same time as the amount of Sn and/or Ti, as the ambient gas in the firing step, an inert gas atmosphere is employed. It is considered that oxygen ingress and egress at the surface of the molded body at the time of firing and the vicinity thereof are alleviated, and the oxygen indefinite ratio of the cerium oxide disappears. Moreover, even if it is a thick-walled oxide sintered body having a thickness of more than 20 mm, the relative density is not lowered, and color unevenness at the center of the surface and the thickness direction can be suppressed.

作為為了形成惰性氣體環境的惰性氣體 者,可使用稀有氣體或氮氣體或此等的混合氣體。作為稀有氣體者,雖可使用氦氣、氖氣、氬氣等,但以比較廉價的氬氣為佳。又,在惰性氣體環境中之惰性氣體濃度,未必為100體積%,只要為在氧化物燒結體中產生顏色不均勻的程度即可,也可含有氧。具體上,在惰性氣體環境中,含有未達10體積ppm的氧係被允許的。 As an inert gas for forming an inert gas atmosphere A rare gas or a nitrogen gas or a mixed gas of these may be used. As a rare gas, helium gas, helium gas, argon gas or the like can be used, but a relatively inexpensive argon gas is preferred. Further, the concentration of the inert gas in the inert gas atmosphere is not necessarily 100% by volume, and may be any degree as long as it causes color unevenness in the oxide sintered body. Specifically, in an inert gas atmosphere, oxygen containing less than 10 ppm by volume is allowed.

如此的惰性氣體環境,在終止去黏合劑過 程之後,例如,可藉由使燒製爐內的環境替換成惰性氣體環境,或,藉由在燒製爐內流通惰性氣體來形成。 Such an inert gas environment, at the end of the debinding agent After the process, for example, it can be formed by replacing the environment in the firing furnace with an inert gas atmosphere or by flowing an inert gas in the firing furnace.

3.光學膜 3. Optical film

(1)光學膜 (1) Optical film

本發明的光學膜,係以上述之氧化物燒結體作為靶材而以濺鍍法成膜。此光學膜,係可具有高折射率,同時並可使在可見光區短波長側的消光係數設為低者。 The optical film of the present invention is formed by sputtering using the above-described oxide sintered body as a target. This optical film can have a high refractive index while making the extinction coefficient on the short wavelength side of the visible light region low.

具體上,使用以可見光分光光度計所測定 之300nm至1000nm的可視光,藉由分光橢偏儀測定之時,可使波長500nm中之折射率設為2.1以上,較佳係設為2.15以上。又,可使在波長380nm中之消光係數設為4.08×10-2以下,較佳係3.5×10-2以下,更佳係3.0×10-2以下。 Specifically, when visible light of 300 nm to 1000 nm measured by a visible light spectrophotometer is used, when measured by a spectroscopic ellipsometer, the refractive index at a wavelength of 500 nm can be 2.1 or more, and preferably 2.15 or more. Further, the extinction coefficient at a wavelength of 380 nm can be made 4.08 × 10 -2 or less, preferably 3.5 × 10 -2 or less, more preferably 3.0 × 10 -2 or less.

又,光學膜的組成係也有依存於成膜條件 的情形,但只要以如以下說明之適當條件下成膜,可沿用使用來作為濺鍍靶的氧化物燒結體之組成。 Moreover, the composition of the optical film also depends on the film formation conditions. In the case of the film formation, it is possible to use a composition of an oxide sintered body which is used as a sputtering target as long as it is formed under appropriate conditions as described below.

(2)成膜方法 (2) Film formation method

上述之光學膜的成膜方法,係除了使用本發明的氧化物燒結體作為濺鍍靶者之外,並無特別限制,可利用公知的手段。然而,從量產性的觀點而言,直流濺鍍法,特別以使用直流磁控濺鍍裝置進行成膜為佳。 The film formation method of the optical film described above is not particularly limited, except that the oxide sintered body of the present invention is used as a sputtering target, and a known means can be used. However, from the viewpoint of mass productivity, the DC sputtering method is particularly preferably performed by using a DC magnetron sputtering apparatus.

又,成膜條件也無特別限制,可設為一般 的條件。例如,藉由直流磁控濺鍍裝置成膜時,將靶材-基板間距離設定在35mm至120mm,基板溫度設為室溫至300℃,到達真空度設為1×10-3Pa以下之後,可將含有10體積%以下的氧氣作為濺鍍氣體之氬氣氣體,導入以使氣壓成為0.1Pa至1.0Pa,投入電力設為0.5W/cm2至5.50W/cm2而成膜。 Further, the film formation conditions are not particularly limited, and can be set as general conditions. For example, when forming a film by a DC magnetron sputtering apparatus, the target-substrate distance is set to 35 mm to 120 mm, the substrate temperature is set to room temperature to 300 ° C, and the vacuum degree is set to 1 × 10 -3 Pa or less. , may contain 10% by volume of oxygen as a sputtering gas of argon gas, the pressure became 0.1Pa so introduced to 1.0 Pa, input power to 0.5W / cm 2 to 5.50W / cm 2 to form a film.

[實施例] [Examples]

以下,使用實施例及比較例,更詳細說明本發明。又,在以下的實施例及比較例中,有關所得到的氧化物燒結體的(a)相對密度、(b)色差、(c)比電阻、(d)放電特性、以及、以此氧化物燒結體作為濺鍍靶而成膜之光 學膜的(e)折射率及消光係數,藉由下述的方法來評估。 Hereinafter, the present invention will be described in more detail by way of examples and comparative examples. Further, in the following examples and comparative examples, (a) relative density, (b) chromatic aberration, (c) specific resistance, (d) discharge characteristics, and oxides of the obtained oxide sintered body Sintered body as a sputtering target The (e) refractive index and extinction coefficient of the film were evaluated by the following method.

(a)相對密度 (a) Relative density

將在實施例1至9及比較例1至13所得到的氧化物燒結體之實際密度,藉由阿基米德法測定之同時,根據各試樣的組成比及其構成成分的密度(氧化銦:7.18g/cm3,氧化鎵:6.16g/cm3,氧化鈰:7.18g/cm3,氧化錫:6.91g/cm3,氧化鈦:4.26g/cm3),算出加重平均密度(理論密度),藉由將實際密度除以理論密度,而求得相對密度。 The actual density of the oxide sintered bodies obtained in Examples 1 to 9 and Comparative Examples 1 to 13 was measured by the Archimedes method, and the composition ratio of each sample and the density of its constituent components (oxidation) indium: 7.18g / cm 3, gallium oxide: 6.16g / cm 3, cerium oxide: 7.18g / cm 3, tin oxide: 6.91g / cm 3, titanium oxide: 4.26g / cm 3), calculates the average density increased ( Theoretical density), the relative density is obtained by dividing the actual density by the theoretical density.

(b)色差 (b) Chromatic aberration

首先,將實施例1至9以及比較例1至13得到的試樣在厚度方向切斷,在其表面以及斷面研磨0.07mm左右之同時,表面粗糙度,以算術平均粗糙度試圖作成0.9μm以下的方式來調整。其次,將各個試樣的表面以及厚度方向中心位置(在厚度方向從表面到氧化物燒結體厚度的1/2之位置)的L *值、a *值以及b *值,對於徑方向中心部與外周部的周方向4個處,使用携帯型分光測色計(BYK日本有限公司製,Gardner spectro-guide(音譯:加德纳斯派克-指南))來測定,由下述的式(1),算出表面與位於厚度方向中心之間的L * a * b *色差:△E *,藉由採用其最大值,進行其評估。 First, the samples obtained in Examples 1 to 9 and Comparative Examples 1 to 13 were cut in the thickness direction, and the surface roughness and the cross-section were polished to about 0.07 mm, and the surface roughness was attempted to be 0.9 μm with arithmetic mean roughness. The following ways to adjust. Next, the L* value, the a* value, and the b* value of the surface of each sample and the center position in the thickness direction (the position in the thickness direction from the surface to 1/2 of the thickness of the oxide sintered body) are for the center portion in the radial direction. Four places in the circumferential direction of the outer peripheral portion were measured using a portable spectrophotometer (Gardner spectro-guide, manufactured by BYK Japan Co., Ltd.), and the following formula (1) The L*a*b* color difference between the surface and the center in the thickness direction was calculated: ΔE*, and its evaluation was performed by using its maximum value.

△E *=√(△L2+△a2+△b2) (1) △E *=√(△L 2 +Δa 2 +Δb 2 ) (1)

又,有關在實施例1至9及比較例1至13所得到的其他試樣,以使其表面研磨0.07mm左右之同時, 表面粗糙度以算術平均粗糙度計成為0.9μm以下之方式來調整。其次,對於各個試樣之表面之徑方向中央部(徑方向中心位置)與外周部的周方向4處,使用携帯型分光測色計(BYK化學日本有限公司製,加德納斯派克-指南)分別測定L *值、a *值及b *值,藉由與式(1)同樣的方式,算出在表面的徑方向中央部與周邊部之間的L * a * b *色差:△E' *,藉由採用其最大值,進行其評估。 Further, in the other samples obtained in Examples 1 to 9 and Comparative Examples 1 to 13, the surface was polished to a thickness of about 0.07 mm. The surface roughness was adjusted so that the arithmetic mean roughness was 0.9 μm or less. Next, for the center of the radial direction of the surface of each sample (the center position in the radial direction) and the circumferential direction of the outer peripheral portion, a portable spectrophotometer (BYK Chemical Japan Co., Ltd., Garners Pike-Guide) was used. The L* value, the a* value, and the b* value are respectively measured, and in the same manner as in the formula (1), the L*a*b* color difference between the central portion and the peripheral portion in the radial direction of the surface is calculated: ΔE '*, conduct its evaluation by taking its maximum value.

(c)比電阻 (c) specific resistance

同樣地,將實施例1至9及比較例1至13所得到的試樣朝厚度方向切斷,除了研磨其表面與截面之外,使其表面及厚度方向中心部的比電阻,對於直徑方向中心部與外周部的周方向4處,使用四端子法電阻計(三菱化學分析技術有限公司製,Loresta GP MCP-T610型)進行測定。此結果,有關測定的徑方向中心部與外周部周方向4處之試樣的表面及厚度方向中心部之比電阻,任何一者在5×104Ω‧cm以下者評估為「優(◎)」,超過5×104Ω‧cm且在1×105Ω‧cm以下者評估為「良(○)」,超過1×105Ω‧cm者評估為「不良(×)」。 Similarly, the samples obtained in Examples 1 to 9 and Comparative Examples 1 to 13 were cut in the thickness direction, and the specific resistance of the center portion in the surface and thickness direction was measured in addition to the surface and the cross section. The center portion and the outer peripheral portion were measured at four places in the circumferential direction using a four-terminal method resistance meter (manufactured by Mitsubishi Chemical Analysis Co., Ltd., Loresta GP MCP-T610 type). As a result, the specific resistance of the surface of the sample in the radial direction and the center of the sample in the circumferential direction of the outer peripheral portion and the center portion in the thickness direction were evaluated as "excellent (◎) in any case of 5 × 10 4 Ω ‧ cm or less In the case of more than 5 × 10 4 Ω ‧ cm and less than 1 × 10 5 Ω ‧ cm, it was evaluated as "good (○)", and those exceeding 1 × 10 5 Ω ‧ cm were evaluated as "bad (×)".

(d)放電特性 (d) Discharge characteristics

將實施例1至9及比較例1至13所得到的氧化物燒結體作為靶材而以直流濺鍍法成膜時,藉由目視,觀察電弧放電等的有無,評估其放電特性。具體上,沒有發生電弧放電等而可安定地成膜時評估為「優(◎)」,產生若干的電弧放電,但實用上沒有問題者評估為「良(○)」,產生電弧 放電,且實用上有問題者評估為「不良(×)」。 When the oxide sintered bodies obtained in Examples 1 to 9 and Comparative Examples 1 to 13 were formed as a target by a DC sputtering method, the presence or absence of an arc discharge or the like was observed by visual observation, and the discharge characteristics were evaluated. Specifically, when an arc discharge or the like is not generated and the film formation can be stably performed, it is evaluated as "excellent (◎)", and a certain amount of arc discharge is generated. However, if there is no problem in practical use, it is evaluated as "good (○)", and an arc is generated. Those who have discharged and have problems in practical use are evaluated as "bad (×)".

(e)折射率及消光係數 (e) refractive index and extinction coefficient

對於依實施例1至9及比較例1至13所得到的光學膜,使用以可見光分光光度計(日本分光有限公司製,Ubest V-570iRM/DS)測定的可見光,藉由分光橢偏儀裝置(J.A.Woollam公司製,VASR),藉由測定在波長550nm中之折射率、以及在波長380nm中的消光係數而評估。具體上,係將折射率為2.1以上者評估為「良(○)」,將未達2.1者評估為「不良(×)」。又,將消光係數為4.08×10-2以下者評估為「良(○)」,將超過4.08×10-2者評估為「不良(×)」。 For the optical films obtained in Examples 1 to 9 and Comparative Examples 1 to 13, visible light measured by a visible light spectrophotometer (Ubest V-570iRM/DS, manufactured by JASCO Corporation) was used, and a spectroscopic ellipsometer device was used. (VASR, manufactured by JA Woollam Co., Ltd.), which was evaluated by measuring the refractive index at a wavelength of 550 nm and the extinction coefficient at a wavelength of 380 nm. Specifically, those who have a refractive index of 2.1 or higher are evaluated as "good (○)", and those who have not reached 2.1 are evaluated as "bad (x)". In addition, those who have an extinction coefficient of 4.08×10 −2 or less are evaluated as “good (○)”, and those who exceed 4.08×10 −2 are evaluated as “bad (×)”.

(實施例1) (Example 1)

[氧化物燒結體以及濺鍍靶的製作] [Production of oxide sintered body and sputtering target]

準備作為原料粉末的氧化銦粉末(平均粒徑:0.4μm,比表面積:11.2m2/g)、氧化鎵粉末(平均粒徑:0.5μm,比表面積:13.3m2/g)、氧化鈰粉末(平均粒徑:0.9μm,比表面積:12.5m2/g)、氧化錫粉末(平均粒徑:1.7μm,比表面積:11.1m2/g)以及氧化鈦粉末(平均粒徑:0.9μm,比表面積:6.6m2/g)。 Preparation of indium oxide powder as a raw material powder (average particle diameter: 0.4 μm, specific surface area: 11.2 m 2 /g), gallium oxide powder (average particle diameter: 0.5 μm, specific surface area: 13.3 m 2 /g), cerium oxide powder (average particle diameter: 0.9 μm, specific surface area: 12.5 m 2 /g), tin oxide powder (average particle diameter: 1.7 μm, specific surface area: 11.1 m 2 /g), and titanium oxide powder (average particle diameter: 0.9 μm, Specific surface area: 6.6 m 2 /g).

將此等的原料粉末以成為Ga/(In+Ga+Ce) 原子數比為0.311、Ce/(In+Ga+Ce)原子數比為0.174、Sn/(In+Ga+Ce+Sn+Ti)原子數比為0.031、Ti/(In+Ga+Ce+Sn+Ti)原子數比為0.005之方式秤量,相對於此原料粉末的總量,以成為1.4質量%方式秤量的水溶性黏合劑(PVA)以及純水一起投入於樹脂製的鍋中。進一步,投入 硬質的氧化鋯球,密閉樹脂製鍋的蓋子後,載置在球磨機架台上,花費24小時粉碎以及混合,以製作出原料粉末的平均粒徑為0.5μm以下,且漿液濃度為55%至70%之混合漿液。 These raw material powders are made into Ga/(In+Ga+Ce) The atomic ratio is 0.311, the Ce/(In+Ga+Ce) atomic ratio is 0.174, and the Sn/(In+Ga+Ce+Sn+Ti) atomic ratio is 0.031, Ti/(In+Ga+Ce+Sn +Ti) The amount of atomic ratio was weighed to 0.005, and the water-soluble binder (PVA) weighed at 1.4% by mass and pure water were placed in a resin pot together with the total amount of the raw material powder. Further, input The hard zirconia ball is sealed on the lid of the resin pot and placed on the rack of the ball mill. It takes 24 hours to pulverize and mix to prepare the raw material powder with an average particle diameter of 0.5 μm or less and a slurry concentration of 55% to 70. % mixed slurry.

將此混合漿液使用噴霧乾燥機(中部熱工業有限公司製,CNK-P-SDD-2)而依據下述條件進行噴霧乾燥,得到平均粒徑為50μm的造粒粉末。 This mixed slurry was spray-dried under the following conditions using a spray dryer (CNK-P-SDD-2, manufactured by Chubu Thermal Industries Co., Ltd.) to obtain a granulated powder having an average particle diameter of 50 μm.

(噴霧乾燥條件) (spray drying conditions)

漿液濃度:1.95g/cm3 Slurry concentration: 1.95g/cm 3

漿液供給量:250ml/分鐘 Slurry supply: 250ml / minute

排風量:8Nm3/分鐘 Exhaust air volume: 8Nm 3 / minute

乾燥溫度:170℃ Drying temperature: 170 ° C

接著,將此造粒粉末填充至直徑216mm、厚度10mm的成形模具(橡膠模具)中,在294MPa(3ton/cm2)的壓力下,藉由冷間静水壓加壓成形,得到成形體。 Then, this granulated powder was filled in a molding die (rubber die) having a diameter of 216 mm and a thickness of 10 mm, and press-molded by cold hydrostatic pressure under a pressure of 294 MPa (3 ton/cm 2 ) to obtain a molded body.

將此成形體使用電爐(本山有限公司製)進行燒製。具體上,在大氣環境下,花20小時由室溫昇溫至500℃為止。接著,爐內的氬氣氣體濃度成為100體積%為止導入氬氣氣體,昇溫至1400℃之後,以此溫度維持20小時。將如此操作所得到的氧化物燒結體冷卻到室溫為止,由電爐取出氧化物燒結體後,以研削加工,得到直徑6吋(152.4mm)、厚度5mm的濺鍍靶之試樣。 This molded body was fired using an electric furnace (manufactured by Benyama Co., Ltd.). Specifically, in an atmospheric environment, the temperature was raised from room temperature to 500 ° C for 20 hours. Next, argon gas was introduced until the argon gas concentration in the furnace became 100% by volume, and the temperature was raised to 1400 ° C, and the temperature was maintained for 20 hours. The oxide sintered body obtained in this manner was cooled to room temperature, and the oxide sintered body was taken out from the electric furnace, and then subjected to a grinding process to obtain a sample of a sputtering target having a diameter of 6 吋 (152.4 mm) and a thickness of 5 mm.

[評估] [assessment]

首先,將如上述操作所得到的濺鍍靶(氧化物燒結體) 試樣之組成,使用ICP發光分光測定裝置(島津製作所有限公司製,ICPS8100)進行分析。此結果,此濺鍍靶之試樣的組成,確認出與原料粉末的混合比相同。又,在氧化物燒結體中,氧化銦、氧化鎵、氧化鈰、氧化錫、以及氧化鈦的合計含量係99.2莫耳%。 First, a sputtering target (oxide sintered body) obtained as described above The composition of the sample was analyzed using an ICP emission spectrometer (manufactured by Shimadzu Corporation, ICPS8100). As a result, the composition of the sample of the sputtering target was confirmed to be the same as the mixing ratio of the raw material powder. Further, in the oxide sintered body, the total content of indium oxide, gallium oxide, cerium oxide, tin oxide, and titanium oxide is 99.2 mol%.

又,對於此濺鍍靶的試樣,進行有關(a)相對密度、(b)色差以及(c)比電阻的評估。 Further, for the sample of the sputtering target, evaluations regarding (a) relative density, (b) chromatic aberration, and (c) specific resistance were performed.

其次,將此濺鍍靶的試樣在無氧銅製的墊板上進行金屬黏接,安裝在使用直流電源的磁控濺鍍裝置(Tokki有限公司製)上,以下述的條件,在玻璃基板上製成厚度200nm的光學膜之同時,對於此濺鍍靶的試樣,進行有關(d)放電特性的評估。 Next, the sample of the sputtering target was metal-bonded to a pad made of oxygen-free copper, and mounted on a magnetron sputtering apparatus (manufactured by Tokki Co., Ltd.) using a DC power source, under the following conditions, on a glass substrate. While the optical film having a thickness of 200 nm was formed thereon, the evaluation of (d) discharge characteristics was performed on the sample of the sputtering target.

(濺鍍條件) (sputter condition)

靶材-基板間距離:60mm Target-substrate distance: 60mm

基板溫度:200℃ Substrate temperature: 200 ° C

到達真空度:1×10-3Pa以下 The degree of vacuum reached: 1 × 10 -3 Pa or less

濺鍍氣體:含有10%以下的O2氣體之Ar氣體 Sputtering gas: Ar gas containing 10% or less of O 2 gas

氣體壓:0.5Pa Gas pressure: 0.5Pa

投入電力:直流200W/cm2 Input power: DC 200W/cm 2

又,藉由ICP發光分光測定裝置分析組成的結果,確認出所得到的光學膜之組成係與原料粉末的混合比相同。 Further, the composition of the composition was analyzed by an ICP emission spectrometer, and it was confirmed that the composition ratio of the obtained optical film to the raw material powder was the same.

最後,對於如此操作所得到的光學膜,進行有關(e)折射率以及消光係數的評估。將此等的結果表示 於1及表2中。 Finally, with respect to the optical film thus obtained, evaluation of (e) refractive index and extinction coefficient was performed. Representing the results of these In 1 and Table 2.

(實施例2至9及比較例1至13) (Examples 2 to 9 and Comparative Examples 1 to 13)

如表1所示,除了變更原料粉末的混合比(氧化物燒結體中之組成比)、燒製環境、以及燒製溫度之外,其他係與實施例1同樣操作,得到氧化銦系濺鍍靶的試樣,同時對於此濺鍍靶的試樣,進行有關(a)相對密度、(b)色差以及(c)比電阻的評估。 As shown in Table 1, in the same manner as in Example 1, except that the mixing ratio of the raw material powder (the composition ratio in the oxide sintered body), the firing environment, and the firing temperature were changed, indium oxide sputtering was obtained. A sample of the target was simultaneously evaluated for (a) relative density, (b) color difference, and (c) specific resistance for the sample of the sputtering target.

接著,使用此濺鍍靶的試樣,與實施例1 同樣操作,製成光學膜。此時,對於此濺鍍靶的試樣,在進行(d)有關放電特性的評估,同時對於得到的光學膜,進行(e)折射率及消光係數的評估。將此等的結果表示於表1及表2中。 Next, using the sample of the sputtering target, and Example 1 The same operation was carried out to produce an optical film. At this time, for the sample of the sputtering target, (d) evaluation of the discharge characteristics was performed, and (e) the refractive index and the extinction coefficient were evaluated for the obtained optical film. The results of these and the like are shown in Tables 1 and 2.

又,對於如上述操作所得到的濺鍍靶試樣 及光學膜,藉由ICP發光分光測定裝置進行組成分析的結果,確認出任何一個都與原料粉末的混合比相同。 Further, for the sputtering target sample obtained as described above As a result of composition analysis by an ICP emission spectrometry apparatus, it was confirmed that the optical film was the same as the mixing ratio of the raw material powder.

[綜合評估] [Comprehensive Evaluation]

由表1以及表2,可確認出:屬於本發明範圍的實施例1至9的氧化物燒結體,任何一個都在表面與厚度方向中心部,以CIE1976空間所測定的L * a * b *色差:△E *為5.0以下、L * a * b *色差:△E' *為5.0以下、比電阻為1×105Ω‧cm以下,且相對密度為95.0%以上。又,將 此等的氧化物燒結體作成靶材,藉由直流濺鍍法成膜時,放電時,確認出幾乎沒有發生電弧放電。又,確認出此等的實施例中之光學膜,係達成折射率:2.1以上、消光係數:4.08×10-2以下,可適用在防止反射膜等的用途。 From Table 1 and Table 2, it was confirmed that any of the oxide sintered bodies of Examples 1 to 9 which are within the scope of the present invention has L*a*b* measured in the CIE1976 space at the center portion in the surface and thickness direction. Color difference: ΔE* is 5.0 or less, L*a*b* color difference: ΔE'* is 5.0 or less, specific resistance is 1 × 10 5 Ω‧cm or less, and relative density is 95.0% or more. Further, when these oxide sintered bodies were used as targets, when a film was formed by a DC sputtering method, it was confirmed that arc discharge hardly occurred during discharge. Moreover, the optical film in the examples was found to have a refractive index of 2.1 or more and an extinction coefficient of 4.08 × 10 -2 or less, and is applicable to applications such as an antireflection film.

相對於此,比較例1至13之氧化物燒結體 的組成、燒製環境、以及燒製溫度的任何1個以上偏離本發明之範圍的例子。因此,此等的比較例係L * a * b *色差:△E *、L * a * b *色差:△E' *或比電阻等的值不在規定範圍內,無法安定地繼續成膜。 In contrast, the oxide sintered bodies of Comparative Examples 1 to 13 Any one or more of the composition, the firing environment, and the firing temperature deviate from the scope of the present invention. Therefore, these comparative examples are L*a*b* color difference: ΔE*, L*a*b*color difference: ΔE'* or a value such as a specific resistance is not within a predetermined range, and film formation cannot be continued stably.

[產業上的可利用性] [Industrial availability]

本發明的氧化物燒結體係顏色不均勻少,比電阻的均勻性優良,且具備高相對密度。因此,將此氧化物燒結體製成靶材來使用,幾乎不產生電弧放電等而藉由直流濺鍍法,製成具有高折射率,且在可見光區短波長側之消光係數低之光學膜。如此之光學膜被廣泛利用來作為防止反射膜或機能性多層膜(光學膜)的折射率控制所使用之高折射率膜。 The oxide sintering system of the present invention has less color unevenness, excellent uniformity of specific resistance, and high relative density. Therefore, this oxide sintered body is used as a target, and an optical film having a high refractive index and a low extinction coefficient on the short-wavelength side in the visible light region is produced by DC sputtering without causing arc discharge or the like. . Such an optical film is widely used as a high refractive index film used for preventing refractive index control of a reflective film or a functional multilayer film (optical film).

Claims (6)

一種氧化銦系氧化物燒結體,其係含有氧化銦、氧化鎵、氧化鈰、以及氧化錫及/或氧化鈦的氧化銦系氧化物燒結體,其特徵為:在前述氧化物燒結體中,氧化銦、氧化鎵、氧化鈰、氧化錫以及氧化鈦的合計含量為98.5莫耳%以上,前述氧化物燒結體中,相對於In、Ga以及Ce的原子數之合計,(a)In的原子數的比:In/(In+Ga+Ce)為0.30至0.54,(b)Ga的原子數的比:Ga/(In+Ga+Ce)為0.30至0.52,(c)Ce的原子數的比:Ce/(In+Ga+Ce)為0.16至0.32;前述氧化物燒結體中,相對於In、Ga、Ce、Sn以及Ti的原子數之合計,(d)Sn的原子數之比:Sn/(In+Ga+Ce+Sn+Ti)為0.04以下,(e)Ti的原子數之比:Ti/(In+Ga+Ce+Sn+Ti)為0.01以下,並且,在前述氧化物燒結體的表面與厚度方向中心位置之間,以CIE1976空間所測定之L*a*b*色差:△E*為5.0以下。 An indium oxide-based oxide sintered body comprising an indium oxide-based oxide sintered body containing indium oxide, gallium oxide, antimony oxide, and tin oxide and/or titanium oxide, wherein in the oxide sintered body, The total content of indium oxide, gallium oxide, cerium oxide, tin oxide, and titanium oxide is 98.5 mol% or more. In the oxide sintered body, the atom of (a) In is the total of the number of atoms of In, Ga, and Ce. The ratio of the number: In / (In + Ga + Ce) is 0.30 to 0.54, (b) the ratio of the number of atoms of Ga: Ga / (In + Ga + Ce) is 0.30 to 0.52, (c) the number of atoms of Ce Ratio: Ce / (In + Ga + Ce) is 0.16 to 0.32; in the oxide sintered body, the ratio of the atomic number of (d) Sn to the total number of atoms of In, Ga, Ce, Sn, and Ti: Sn/(In+Ga+Ce+Sn+Ti) is 0.04 or less, and (e) the ratio of the atomic number of Ti: Ti/(In+Ga+Ce+Sn+Ti) is 0.01 or less, and the oxide is Between the surface of the sintered body and the center position in the thickness direction, L*a*b* color difference measured by CIE1976 space: ΔE* is 5.0 or less. 如申請專利範圍第1項所述之氧化銦系氧化物燒結體,其中,在前述氧化物燒結體的表面之徑方向中央部與周邊部之間,以CIE1976空間所測定之L*a*b*色差:△E'*為5.0以下。 The indium oxide-based oxide sintered body according to the first aspect of the invention, wherein L*a*b measured by the CIE1976 space between the central portion and the peripheral portion in the radial direction of the surface of the oxide sintered body * Color difference: ΔE'* is 5.0 or less. 如申請專利範圍第1或2項所述之氧化銦系氧化物燒結體,其中,在前述氧化物燒結體的表面與厚度方向中心位置的比電阻,任一者均為1×105Ω‧cm以下。 The indium oxide-based oxide sintered body according to the first or second aspect of the invention, wherein the specific resistance of the surface of the oxide sintered body and the center in the thickness direction is 1 × 10 5 Ω. Below cm. 如申請專利範圍第1或2項所述之氧化銦系氧化物燒結體,其係相對密度為95.0%以上。 The indium oxide-based oxide sintered body according to claim 1 or 2, which has a relative density of 95.0% or more. 一種氧化銦系氧化物燒結體之製造方法,其係製造如申請專利範圍第1至4項中任一項所述之氧化銦系氧化物燒結體的方法,具備有:將氧化銦粉末、氧化鎵粉末、氧化鈰粉末、以及氧化錫粉末及/或氧化鈦粉末,以成為前述組成比之方式進行粉碎混合,得到混合漿液之混合步驟;對前述混合漿液進行噴霧乾燥,得到造粒粉末之造粒步驟;加壓成形前述造粒粉末,得到成形體之成形步驟;及,將前述成形體在惰性氣體環境下燒製,得到氧化物燒結體之燒製步驟。 A method for producing an indium oxide-based oxide sintered body, which is a method for producing an indium oxide-based oxide sintered body according to any one of claims 1 to 4, which comprises: oxidizing indium oxide powder The gallium powder, the cerium oxide powder, and the tin oxide powder and/or the titanium oxide powder are pulverized and mixed so as to have the composition ratio, thereby obtaining a mixing step of mixing the slurry; and the mixed slurry is spray-dried to obtain a granulated powder. a granule step; a step of molding the granulated powder by pressure molding to obtain a molded body; and firing the formed body in an inert gas atmosphere to obtain a firing step of the oxide sintered body. 一種氧化銦系濺鍍靶,係使用如申請專利範圍第1至4項中任一項所述之氧化物燒結體而成者。 An indium oxide-based sputtering target is obtained by using the oxide sintered body according to any one of claims 1 to 4.
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JP6064895B2 (en) * 2013-12-27 2017-01-25 住友金属鉱山株式会社 Indium oxide-based oxide sintered body and method for producing the same

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