TWI592232B - Metal powder injection molding - Google Patents

Metal powder injection molding Download PDF

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TWI592232B
TWI592232B TW102110758A TW102110758A TWI592232B TW I592232 B TWI592232 B TW I592232B TW 102110758 A TW102110758 A TW 102110758A TW 102110758 A TW102110758 A TW 102110758A TW I592232 B TWI592232 B TW I592232B
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metal powder
powder injection
injection molding
molding die
cavity
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TW102110758A
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TW201345631A (en
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Hidefumi Nakamura
Shigeharu Yamahata
Tomo Takahashi
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Seiko Epson Corp
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Description

金屬粉末射出成形用成形模 Forming mold for metal powder injection molding

本發明係關於一種金屬粉末射出成形用成形模。 The present invention relates to a molding die for metal powder injection molding.

近年來,作為製造複雜形狀之金屬燒結體之方法,金屬粉末射出成形法(MIM,Metal Injection Molding)不斷普及。金屬粉末射出成形法係藉由將金屬粉末與有機黏合劑之混煉物射出成形於成形模之模腔內,並對所獲得之成形體進行脫脂、煅燒而製造所期望之形狀之金屬燒結體之方法。只要為該方法,則可製造接近最終形狀之形狀的金屬燒結體,故可省略二次加工,或減少加工量,實現製造步驟之簡化及製造成本之削減。 In recent years, as a method of manufacturing a metal sintered body having a complicated shape, a metal injection molding method (MIM) has been popularized. The metal powder injection molding method is produced by molding a kneaded material of a metal powder and an organic binder into a cavity of a molding die, and degreasing and calcining the obtained molded body to produce a desired metal sintered body. The method. According to this method, since the metal sintered body having a shape close to the final shape can be produced, the secondary processing can be omitted, or the amount of processing can be reduced, and the simplification of the manufacturing steps and the reduction of the manufacturing cost can be achieved.

作為應用金屬粉末射出成形法之金屬燒結體,可列舉用於點陣式(dot impact)印表機裝置之磁軛盒(yoke case)(例如,參照專利文獻1)。該磁軛盒形成包含軟磁性材料之圓環之板形狀。又,圓環之外緣部朝向一面側突出,且於其內側亦突出有複數個圓柱狀之鐵芯。進而,亦設置有多個貫通孔。於金屬粉末射出成形法中,藉由對與此種磁軛盒對應之形狀之模腔內射出軟磁性材料之粉末與有機黏合劑之混煉物,並對所獲得之成形體進行脫脂、煅燒而獲得磁軛盒。 As a metal sintered body to which the metal powder injection molding method is applied, a yoke case for a dot impact printer device can be cited (for example, see Patent Document 1). The yoke box forms a plate shape of a ring containing a soft magnetic material. Further, the outer edge portion of the ring protrudes toward one surface side, and a plurality of cylindrical cores are also protruded inside. Further, a plurality of through holes are also provided. In the metal powder injection molding method, a kneaded material of a powder of a soft magnetic material and an organic binder is injected into a cavity corresponding to the shape of the yoke case, and the obtained molded body is degreased and calcined. The yoke box is obtained.

此處,為了於金屬粉末射出成形法中實現較高之尺寸精度,而必需於成形模之模腔內順利地填充混煉物。然而,如專利文獻1記載之磁軛盒之情形時,由於形成複數個鐵芯及貫通孔,故模腔之形狀變得非常複雜。因此,混煉物之流動阻力容易變高而無法順利地填充。 其結果,無法避免伴隨填充不良而引起之熔痕(weld line)、尺寸不良等成形問題之產生。 Here, in order to achieve high dimensional accuracy in the metal powder injection molding method, it is necessary to smoothly fill the kneaded material in the cavity of the molding die. However, in the case of the yoke case described in Patent Document 1, since a plurality of cores and through holes are formed, the shape of the cavity is extremely complicated. Therefore, the flow resistance of the kneaded material tends to be high and cannot be smoothly filled. As a result, it is impossible to avoid the occurrence of molding problems such as weld lines and dimensional defects caused by poor filling.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2007-44980號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-44980

本發明之目的在於提供一種藉由金屬粉末射出成形法而可確實地製造形成圓環之板形狀之高品質之成形體的金屬粉末射出成形用成形模。 An object of the present invention is to provide a metal powder injection molding die which can reliably produce a high-quality molded body having a ring-shaped plate shape by a metal powder injection molding method.

上述目的係藉由下述之本發明而達成。 The above object is achieved by the present invention described below.

本發明之金屬粉末射出成形用成形模之特徵在於:其係可形成用以成形金屬粉末射出成形體之模腔者,該金屬粉末射出成形體包含:基部,其形成圓環之板形狀;外緣部,其沿上述基部之一主面之外緣設置,且形成自上述一主面立起之形狀;複數個貫通孔,其等於自正交於上述基部之上述一主面之方向俯視下設置於與上述外緣部不同之位置,且於厚度方向上貫通上述基部;及複數個核心部,其等以於上述俯視下自與上述外緣部及上述複數個貫通孔不同之位置之上述一主面立起之方式設置;且該金屬粉末射出成形用成形模包含:第1成形模,其具有成形上述金屬粉末射出成形體之至少上述基部之與上述一主面為相反側之另一主面之第1模腔面;及第2成形模,其具有成形上述金屬粉末射出成形體之至少上述基部之上述一主面之第2模腔面;且上述金屬粉末射出成形用成形模包含將金屬粉末射出成形材料導入至上述模腔內之複數個澆口,該等複數個澆口於上述第1模腔面 之俯視下設置於相對於上述金屬粉末射出成形體之上述基部之圓環之板形狀之中心點滿足點對稱之關係之位置,且設置於自與上述金屬粉末射出成形體之上述複數個貫通孔及上述複數個核心部對應之位置分別離開之位置。 The metal powder injection molding die according to the present invention is characterized in that it can form a cavity for molding a metal powder injection molding body, the metal powder injection molding body comprising: a base portion which forms a circular plate shape; a rim portion disposed along an outer edge of one of the main faces of the base portion and forming a shape rising from the one main surface; a plurality of through holes equal to a direction orthogonal to a direction perpendicular to the one main surface of the base portion Provided at a position different from the outer edge portion and penetrating the base portion in the thickness direction; and a plurality of core portions, wherein the plurality of core portions are different from the outer edge portion and the plurality of through holes in the plan view The metal powder injection molding die includes: a first molding die having at least one side opposite to the one main surface on which at least the base portion of the metal powder injection molded body is molded a first cavity surface of the main surface; and a second molding die having a second cavity surface on which the one main surface of at least the base portion of the metal powder injection molded body is molded; and the metal powder The injection molding die includes a plurality of gates for introducing a metal powder injection molding material into the cavity, and the plurality of gates are on the first cavity surface The center point of the annular plate shape of the base portion of the metal powder injection molded body in a plan view satisfies the point symmetry relationship, and is provided in the plurality of through holes from the metal powder injection molded body. And a position at which the positions corresponding to the plurality of core portions are separated from each other.

藉此,確保模腔內之成形材料之流動性及填充性,並且實現填充於模腔內之成形材料之溫度等之均勻化,抑制所謂之熔痕之產生,故可獲得藉由金屬粉末射出成形法能夠確實地製造形成圓環之板形狀之高品質之成形體的金屬粉末射出成形用成形模。 Thereby, the fluidity and the filling property of the molding material in the cavity are ensured, and the temperature of the molding material filled in the cavity is uniformized, and the so-called melt scar is suppressed, so that it can be emitted by the metal powder. The molding method can reliably produce a metal powder injection molding die for forming a high-quality molded body having a circular plate shape.

於本發明之金屬粉末射出成形用成形模中,較佳為於上述第1模腔面之俯視下,以上述澆口之開口之一部分與對應於上述外緣部之位置重疊之方式構成。 In the metal mold for injection molding of the present invention, it is preferable that one of the openings of the gate overlaps the position corresponding to the outer edge portion in a plan view of the first cavity surface.

藉此,自澆口供給之成形材料之一部分向填充外緣部之方向流動,其餘部分向填充基部等之方向流動。其結果,可使成形材料之流動效率良好地分散,從而可縮短成形材料填充至模腔內之前之時間。即,可防止如先填充模腔內之一部分,其後填充其餘部分般之於成形材料之填充中產生較大之時滯之情況。其結果,成形材料之溫度等之不均進一步得到抑制,實現成形體密度之更均勻化,並且更確實地抑制熔痕之產生。 Thereby, one part of the molding material supplied from the gate flows in the direction of filling the outer edge portion, and the remaining portion flows in the direction of the filling base or the like. As a result, the flow efficiency of the molding material can be well dispersed, and the time until the molding material is filled into the cavity can be shortened. That is, it is possible to prevent a portion of the cavity from being filled first, and then filling the remaining portion as in the case where the filling of the molding material causes a large time lag. As a result, the unevenness of the temperature of the molding material and the like is further suppressed, the density of the molded body is more uniformized, and the generation of the melt scar is more reliably suppressed.

於本發明之金屬粉末射出成形用成形模中,較佳為於將上述核心部之個數設為n時,上述澆口之個數為n/4以上、n/2以下。 In the molding die for metal powder injection molding of the present invention, it is preferable that the number of the gates is n/4 or more and n/2 or less when the number of the core portions is n.

藉此,防止在成形材料於模腔內流動之期間溫度等條件發生變化,成形體密度下降,或產生熔痕,並且將成形材料以大致相同之時序分配給各澆口,由此於成形材料通過澆口之開口之時刻不易產生偏差,從而可防止成形體密度之下降或熔痕之產生,故可確保成形材料之較高之填充性。 Thereby, the temperature and the like are prevented from changing during the flow of the molding material in the cavity, the density of the molded body is lowered, or a melt mark is generated, and the molding material is distributed to the gates at substantially the same timing, thereby forming the material. When the opening of the gate is passed, the deviation is less likely to occur, and the density of the molded body or the occurrence of the melt mark can be prevented, so that the filling property of the molding material can be ensured.

於本發明之金屬粉末射出成形用成形模中,上述澆口之個數較 佳為3個以上、6個以下。 In the molding die for metal powder injection molding of the present invention, the number of the gates is compared Good for 3 or more and 6 or less.

藉此,可充分抑制成形體密度之下降或熔痕之產生。 Thereby, the decrease in the density of the molded body or the generation of the melt mark can be sufficiently suppressed.

於本發明之金屬粉末射出成形用成形模中,上述各澆口之位置較佳為於上述第1模腔面之俯視下位於距至少2個上述貫通孔為相等距離之位置。 In the metal mold for injection molding of the present invention, the positions of the gates are preferably located at equal distances from at least two of the through holes in a plan view of the first cavity surface.

藉此,將成形材料之流動阻力抑制於最小限度而確保其順利之流動,由此可更確實地抑制成形體密度之下降或熔痕之產生。 Thereby, the flow resistance of the molding material is suppressed to a minimum, and the smooth flow is ensured, whereby the decrease in the density of the molded body or the generation of the melt mark can be more reliably suppressed.

於本發明之金屬粉末射出成形用成形模中,較佳為上述金屬粉末射出成形體進而包含:內緣部,其沿上述基部之一主面之內緣設置,且形成以成為與上述外緣部為相同高度之方式自上述一主面立起之形狀。 In the metal powder injection molding die of the present invention, it is preferable that the metal powder injection molding further includes an inner edge portion which is provided along an inner edge of one of the main faces of the base portion, and is formed to be adjacent to the outer edge The portion is formed in the same height from the above-mentioned main surface.

藉此,可獲得即便對於具有外緣部與內緣部之兩者之難以均勻填充之形狀之模腔亦可均勻地填充成形材料之成形模。 Thereby, it is possible to obtain a molding die in which the molding material can be uniformly filled even for a cavity having a shape in which both the outer edge portion and the inner edge portion are difficult to uniformly fill.

於本發明之金屬粉末射出成形用成形模中,較佳為上述複數個核心部相對於上述基部之圓環板形狀之中心點滿足點對稱之關係,且以等間隔配置於距上述中心點之距離相等之位置。 In the molding die for metal powder injection molding of the present invention, it is preferable that the plurality of core portions satisfy a point symmetry relationship with respect to a center point of the annular plate shape of the base portion, and are disposed at equal intervals from the center point. The distance is equal.

藉此,可確保成形材料之順利之流動,從而確實地抑制成形體密度之下降或熔痕之產生。 Thereby, the smooth flow of the molding material can be ensured, and the decrease in the density of the molded body or the generation of the melt mark can be surely suppressed.

1‧‧‧成形模 1‧‧‧forming mould

10‧‧‧模腔 10‧‧‧ cavity

11‧‧‧第1成形模 11‧‧‧1st forming die

12‧‧‧第2成形模 12‧‧‧2nd forming die

101‧‧‧基部 101‧‧‧ base

102‧‧‧外緣部 102‧‧‧The outer edge

103‧‧‧貫通孔 103‧‧‧through holes

104‧‧‧核心部 104‧‧‧ Core Department

105‧‧‧內緣部 105‧‧‧Inner rim

111‧‧‧第1凹部 111‧‧‧1st recess

115‧‧‧澆口 115‧‧‧ gate

1151‧‧‧區域 1151‧‧‧Area

1152‧‧‧區域 1152‧‧‧Area

120‧‧‧第1凸部 120‧‧‧1st convex

121‧‧‧第2凹部 121‧‧‧2nd recess

122‧‧‧第3凹部 122‧‧‧3rd recess

123‧‧‧第2凸部 123‧‧‧2nd convex

P‧‧‧分模面 P‧‧‧分模面

圖1係表示本發明之金屬粉末射出成形用成形模之第1實施形態之閉模狀態的剖面圖。 Fig. 1 is a cross-sectional view showing a closed state of a first embodiment of a metal powder injection molding die according to the present invention.

圖2係圖1所示之金屬粉末射出成形用成形模之模腔之平面圖。 Fig. 2 is a plan view showing a cavity of a metal powder injection molding die shown in Fig. 1.

圖3係表示圖1所示之金屬粉末射出成形用成形模之第1實施形態之開模狀態的剖面圖。 Fig. 3 is a cross-sectional view showing a mold opening state of the first embodiment of the metal powder injection molding die shown in Fig. 1;

圖4係圖2所示之平面圖之部分放大圖。 Figure 4 is a partial enlarged view of the plan view shown in Figure 2.

圖5係表示本發明之金屬粉末射出成形用成形模之第2實施形態 之閉模狀態的剖面圖。 Fig. 5 is a view showing a second embodiment of a molding die for metal powder injection molding of the present invention; A cross-sectional view of the closed mode state.

圖6係圖5所示之金屬粉末射出成形用成形模之模腔之平面圖。 Fig. 6 is a plan view showing a cavity of a metal powder injection molding die shown in Fig. 5.

圖7係表示圖5所示之金屬粉末射出成形用成形模之第2實施形態之開模狀態的剖面圖。 Fig. 7 is a cross-sectional view showing a mold opening state of a second embodiment of the metal powder injection molding die shown in Fig. 5;

以下,根據隨附圖式所示之較佳實施形態,對本發明之金屬粉末射出成形用成形模進行詳細說明。 Hereinafter, the metal powder injection molding die of the present invention will be described in detail based on the preferred embodiment shown in the drawings.

<第1實施形態> <First embodiment>

首先,對本發明之金屬粉末射出成形用成形模之第1實施形態進行說明。 First, a first embodiment of a molding die for metal powder injection molding of the present invention will be described.

圖1係表示本發明之金屬粉末射出成形用成形模之第1實施形態之閉模狀態的剖面圖,圖2係圖1所示之金屬粉末射出成形用成形模之模腔之平面圖,圖3係表示圖1所示之金屬粉末射出成形用成形模之第1實施形態之開模狀態的剖面圖。再者,圖1、3所示之剖面圖分別為圖2之A-A線之剖面圖。 Fig. 1 is a cross-sectional view showing a mold closing state of a first embodiment of a metal powder injection molding die according to the present invention, and Fig. 2 is a plan view showing a cavity of a metal powder injection molding die shown in Fig. 1. A cross-sectional view showing a mold opening state of the first embodiment of the metal powder injection molding die shown in Fig. 1 . Further, the cross-sectional views shown in Figs. 1 and 3 are cross-sectional views taken along line A-A of Fig. 2, respectively.

圖1所示之金屬粉末射出成形用成形模(以下,簡稱為「成形模」)1包含可開模及閉模地設置之第1成形模11及第2成形模12。而且,於處於閉模狀態之第1成形模11與第2成形模12之間(分模面P)形成有成形用之模腔10。該模腔10為用於點陣式印表機裝置之磁軛盒成形用之模腔之一例。 The metal powder injection molding die (hereinafter simply referred to as "forming die") 1 shown in Fig. 1 includes a first molding die 11 and a second molding die 12 which are mold-openable and mold-closeable. Further, a cavity 10 for molding is formed between the first molding die 11 and the second molding die 12 in the mold closing state (the parting surface P). The cavity 10 is an example of a cavity for forming a yoke box for a dot matrix printer device.

如圖1、2所示,模腔10包含:基部101,其包含圓環之板形狀之空腔;外緣部102,其沿基部101之2個主面中之一主面之外緣設置,且以自該一主面立起之方式構成;複數個貫通孔103,其等係以於自正交於一主面之方向俯視下散佈於基部101上之與外緣部102不同之位置之方式設置,且於厚度方向上貫通基部101;複數個核心部104,其等係以於俯視下散佈於基部101上之與外緣部102及複數個貫通孔103 不同之位置之方式設置,且以自基部101之一主面立起之方式構成;及內緣部105,其沿基部101之一主面之內緣設置,且構成為以成為與外緣部102為相同厚度之方式自一主面立起。 As shown in FIGS. 1 and 2, the cavity 10 includes a base portion 101 including a cavity of a circular plate shape, and an outer edge portion 102 disposed along an outer edge of one of the two main faces of the base portion 101. And a plurality of through holes 103, which are different from the outer edge portion 102, which are scattered on the base portion 101 in a plan view orthogonal to a main surface. The base portion 101 is disposed in the thickness direction, and the plurality of core portions 104 are disposed on the base portion 101 and the outer edge portion 102 and the plurality of through holes 103 in plan view. The position is different from that of the base 101, and the inner edge portion 105 is disposed along the inner edge of one of the main faces of the base 101, and is configured to be the outer edge portion. 102 is erected from a main surface in the same thickness.

藉由在該模腔10內填充金屬粉末射出成形材料,而可獲得與模腔10之形狀對應之形狀之金屬粉末射出成形體(以下,簡稱為「成形體」)。即,分別為成形體之基部對應於基部101而形成,成形體之外緣部對應於外緣部102而形成,成形體之貫通孔對應於貫通孔103而形成,成形體之核心部對應於核心部104而形成,成形體之內緣部對應於內緣部105而形成。 By filling the cavity 10 with the metal powder injection molding material, a metal powder injection molded body (hereinafter simply referred to as a "molded body") having a shape corresponding to the shape of the cavity 10 can be obtained. In other words, the base portion of the molded body is formed corresponding to the base portion 101, and the outer edge portion of the molded body is formed corresponding to the outer edge portion 102. The through hole of the molded body is formed corresponding to the through hole 103, and the core portion of the molded body corresponds to The core portion 104 is formed, and the inner edge portion of the molded body is formed corresponding to the inner edge portion 105.

又,於第1成形模11及第2成形模12之分模面P形成有與該模腔10之形狀對應之凸部及凹部。具體而言,圖1所示之第1成形模11中,於面向模腔10之面即第1模腔面設置有以自分模面P凹陷之方式形成且與模腔10之厚度及外徑對應之第1凹部111。該第1模腔面係劃定模腔10之面中構成位於基部101之與一主面為相反側之另一主面側之區域之面。 Further, a convex portion and a concave portion corresponding to the shape of the cavity 10 are formed in the split surface P of the first molding die 11 and the second molding die 12. Specifically, in the first molding die 11 shown in FIG. 1, the first cavity surface facing the cavity 10 is provided with a thickness formed by recessing from the parting surface P and the thickness and outer diameter of the cavity 10. Corresponding to the first recess 111. The surface of the first cavity surface defining the cavity 10 constitutes a surface of a region of the base portion 101 on the other principal surface side opposite to the one main surface.

另一方面,圖1所示之第2成形模12中,於面向模腔10之面即第2模腔面設置有以自分模面P突出之方式形成且與第1凹部111對應之大致圓柱狀之第1凸部120。該第2模腔面係形成模腔10之面中構成基部101之一主面側之區域之面。 On the other hand, in the second molding die 12 shown in FIG. 1, a second cylinder surface facing the cavity 10 is provided with a substantially cylindrical shape which is formed to protrude from the split surface P and corresponds to the first concave portion 111. The first convex portion 120 is formed in a shape. The second cavity surface forms a surface of a surface of the cavity 10 which forms a region on one main surface side of the base portion 101.

於該第1凸部120中,於與上述複數個核心部104對應之部分及與上述內緣部105對應之部分分別形成有凹陷(複數個第2凹部121及第3凹部122)(參照圖2、3),藉由該凹陷而形成模腔10之核心部104及內緣部105。又,如圖1所示,第1凸部120之外徑較第1凹部111之內徑小,相當於其差之空腔與上述外緣部102對應。進而,於第1凸部120之一部分存在複數個較周圍更厚之圓柱狀之部分,該部分(複數個第2凸部123)與於厚度方向上貫通模腔10之基部101之複數個貫通孔103對應。 In the first convex portion 120, recesses (a plurality of second concave portions 121 and third concave portions 122) are formed in portions corresponding to the plurality of core portions 104 and portions corresponding to the inner edge portions 105 (see FIG. 2, 3), the core portion 104 and the inner edge portion 105 of the cavity 10 are formed by the recess. Further, as shown in FIG. 1, the outer diameter of the first convex portion 120 is smaller than the inner diameter of the first concave portion 111, and the cavity corresponding to the difference corresponds to the outer edge portion 102. Further, in a portion of the first convex portion 120, a plurality of portions having a columnar shape thicker than the periphery are present, and the portions (the plurality of second convex portions 123) and the base portion 101 penetrating the cavity 10 in the thickness direction are connected in plurality. The holes 103 correspond.

進而,於第1成形模11設置有將金屬粉末射出成形材料(以下,簡稱為「成形材料」)導入至模腔10內之複數個澆口115。該等複數個澆口115之開口如圖2所示,相對於上述圓環之中心點O滿足點對稱之關係,且於俯視下設置於自各貫通孔103及各核心部104分別離開之位置。 Further, the first molding die 11 is provided with a plurality of gates 115 for introducing a metal powder injection molding material (hereinafter simply referred to as "forming material") into the cavity 10. As shown in FIG. 2, the openings of the plurality of gates 115 satisfy the point symmetry relationship with respect to the center point O of the ring, and are disposed at positions apart from the respective through holes 103 and the core portions 104 in plan view.

根據此種成形模1,可使成形材料順利地流動,且均勻地填充於模腔10內。其結果,成形模1成為可確實地成形能夠製造均質且緻密之燒結體之高品質之成形體者。再者,於模腔10內存在外緣部102與內緣部105之兩者之情形時,根據澆口115之位置而有某一者之填充性下降之虞,但根據本發明,即便對於此種形狀之模腔10亦可均勻地填充成形材料。 According to this molding die 1, the molding material can be smoothly flowed and uniformly filled in the cavity 10. As a result, the molding die 1 is a molded body capable of reliably forming a high-quality molded body capable of producing a homogeneous and dense sintered body. Further, in the case where both the outer edge portion 102 and the inner edge portion 105 are present in the cavity 10, the filling property of one of the gates 115 is lowered depending on the position of the gate 115, but according to the present invention, even for The cavity 10 of such a shape can also uniformly fill the molding material.

模腔10之內徑(基部101之內徑)並無特別限定,作為一例,可設為15 mm以上200 mm以下之程度。又,模腔10之厚度並無特別限定,作為一例,可設為2 mm以上30 mm以下之程度。 The inner diameter of the cavity 10 (the inner diameter of the base portion 101) is not particularly limited, and may be, for example, 15 mm or more and 200 mm or less. Further, the thickness of the cavity 10 is not particularly limited, and may be, for example, 2 mm or more and 30 mm or less.

第1成形模11及第2成形模12之構成材料可為陶瓷材料,但一般為如耐熱鋼、超硬合金、不鏽鋼般之金屬材料。 The constituent material of the first molding die 11 and the second molding die 12 may be a ceramic material, but is generally a metal material such as heat resistant steel, super hard alloy, or stainless steel.

又,成形模1之分模面P之位置並不限定於圖1、3所示之面,亦可設定於除此以外之位置。 Further, the position of the parting surface P of the molding die 1 is not limited to the surface shown in Figs. 1 and 3, and may be set at other positions.

如圖2所示,基部101包含圓環之板形狀之空腔,其厚度設為0.5 mm以上3 mm以下之程度。 As shown in FIG. 2, the base portion 101 includes a cavity having a circular plate shape, and the thickness thereof is set to be about 0.5 mm or more and 3 mm or less.

外緣部102包含沿基部101之外緣設置之圓環狀之空腔,其厚度與模腔10之厚度相等,其寬度(圓環之半徑方向之長度)設為1 mm以上5 mm以下之程度。又,基部101與外緣部102之階差設為0.5 mm以上15 mm以下之程度。 The outer edge portion 102 includes an annular cavity provided along the outer edge of the base portion 101, the thickness of which is equal to the thickness of the cavity 10, and the width (the length in the radial direction of the ring) is set to be 1 mm or more and 5 mm or less. degree. Further, the step difference between the base portion 101 and the outer edge portion 102 is set to be about 0.5 mm or more and 15 mm or less.

複數個貫通孔103於厚度方向上貫通基部101,其內徑即第2凸部123之外徑設為0.5 mm以上5 mm以下之程度。又,複數個貫通孔103 之個數即第2凸部123之個數並無特別限定,設為8個以上200個以下之程度。 The plurality of through holes 103 penetrate the base portion 101 in the thickness direction, and the inner diameter of the second convex portion 123 is an inner diameter of 0.5 mm or more and 5 mm or less. Also, a plurality of through holes 103 The number of the second convex portions 123 is not particularly limited, and is set to be eight or more and 200 or less.

如圖2所示,複數個核心部104沿圓環之圓周方向等間隔地配置。各核心部104於俯視下形成大致梯形,其長徑設為2 mm以上10 mm以下之程度,短徑設為1 mm以上8 mm以下之程度。又,各核心部104之厚度與模腔10之厚度相等,較佳設定為與外緣部102及內緣部105之厚度相等。再者,核心部104之配置圖案並無特別限定,亦可不等間隔配置。 As shown in FIG. 2, a plurality of core portions 104 are arranged at equal intervals in the circumferential direction of the ring. Each of the core portions 104 is formed in a substantially trapezoidal shape in plan view, and has a long diameter of 2 mm or more and 10 mm or less, and a short diameter of 1 mm or more and 8 mm or less. Further, the thickness of each of the core portions 104 is equal to the thickness of the cavity 10, and is preferably set to be equal to the thickness of the outer edge portion 102 and the inner edge portion 105. Further, the arrangement pattern of the core portions 104 is not particularly limited, and may be arranged at different intervals.

又,基部101與各核心部104之階差並無特別限定,設為0.5 mm以上15 mm以下之程度。 Further, the step of the base portion 101 and each of the core portions 104 is not particularly limited, and is set to be about 0.5 mm or more and 15 mm or less.

進而,核心部104之個數亦並無特別限定,設為4個以上100個以下之程度(圖2中為12個)。又,核心部104之配置相對於圓環之中心點O滿足點對稱之關係,且設定為距中心點O之距離相等之位置。藉由將核心部104設於上述位置,而可確保成形材料之順利流動,從而確實地抑制成形體密度之下降或熔痕之產生。 Further, the number of the core portions 104 is not particularly limited, and is set to be four or more and 100 or less (12 in FIG. 2). Further, the arrangement of the core portion 104 satisfies the point symmetry relationship with respect to the center point O of the ring, and is set to a position equal to the distance from the center point O. By providing the core portion 104 at the above position, the smooth flow of the molding material can be ensured, and the decrease in the density of the molded body or the generation of the melt mark can be surely suppressed.

再者,貫通孔103係以成為相對於各核心部104分別相等之位置關係之方式配置1個或複數個。具體而言,圖2所示之模腔10中,於各核心部104之中心點O側之位置與各核心部104之外側之位置分別各配置有1個貫通孔103。因此,貫通孔103之個數較佳為核心部104之個數之整數倍。圖2中,於各核心部104各配置有2個貫通孔103,其中,配置於各核心部104之中心點O側之貫通孔103相對於中心點O滿足點對稱之關係,且等間隔地配置,另一方面,配置於各核心部104之外側之貫通孔103相對於中心點O亦滿足點對稱之關係,且等間隔地配置。再者,貫通孔103之配置圖案並無特別限定,亦可不等間隔配置。 Further, the through holes 103 are arranged one or more in order to have an equal positional relationship with respect to each of the core portions 104. Specifically, in the cavity 10 shown in FIG. 2, one through hole 103 is disposed in each of the positions on the center point O side of each core portion 104 and the outer side of each core portion 104. Therefore, the number of the through holes 103 is preferably an integral multiple of the number of the core portions 104. In FIG. 2, two through holes 103 are disposed in each of the core portions 104, and the through holes 103 disposed on the center point O side of each core portion 104 satisfy a point symmetry relationship with respect to the center point O, and are equally spaced. In the arrangement, on the other hand, the through holes 103 disposed on the outer side of each core portion 104 satisfy the point symmetry relationship with respect to the center point O, and are arranged at equal intervals. Further, the arrangement pattern of the through holes 103 is not particularly limited, and may be arranged at different intervals.

內緣部105包含沿基部101之內緣設置之圓環狀之空腔,其厚度 與模腔10之厚度相等,其寬度(圓環之半徑方向之長度)設為1 mm以上5 mm以下之程度。又,基部101與內緣部105之階差設為0.5 mm以上15 mm以下之程度。 The inner edge portion 105 includes an annular cavity disposed along the inner edge of the base portion 101, the thickness of which The thickness of the cavity 10 is equal to the thickness of the cavity 10 (the length of the ring in the radial direction) is set to be 1 mm or more and 5 mm or less. Further, the step difference between the base portion 101 and the inner edge portion 105 is set to be about 0.5 mm or more and 15 mm or less.

再者,較佳為,外緣部102、核心部104及內緣部105之厚度分別設定為相等。 Further, it is preferable that the thicknesses of the outer edge portion 102, the core portion 104, and the inner edge portion 105 are set to be equal.

此處,如上所述,於第1成形模11設置有複數個澆口115,其開口之配置如圖2所示,相對於上述圓環之中心點O滿足點對稱之關係,且於俯視下位於自各貫通孔103及各核心部104分別離開之位置。藉由如此配置澆口115,而實現填充於模腔10之成形材料之溫度等之均勻化。其結果,於自複數個澆口115導入之成形材料於模腔10內合流時,成形材料之溫度等一致,故不易相互混合,從而抑制所謂之熔痕之產生,並且使成形體之密度變得均勻。 Here, as described above, the plurality of gates 115 are provided in the first molding die 11, and the arrangement of the openings is as shown in FIG. 2, and the point O is satisfied with respect to the center point O of the ring, and is viewed in a plan view. It is located at a position separated from each of the through holes 103 and each of the core portions 104. By arranging the gate 115 in this manner, the temperature of the molding material filled in the cavity 10 is uniformized. As a result, when the molding materials introduced from the plurality of gates 115 are joined together in the cavity 10, the temperature of the molding material is uniform, and therefore it is difficult to mix with each other, thereby suppressing the occurrence of so-called melt marks and changing the density of the molded body. Evenly.

又,於第1成形模11開口形成有3個澆口115,該開口分別位於核心部104之外側位置。進而,開口於俯視下設置於其一部分與對應於外緣部102之位置重疊之位置。 Further, three gates 115 are formed in the opening of the first molding die 11, and the openings are located at positions outside the core portion 104. Further, the opening is provided at a position where a part thereof overlaps with a position corresponding to the outer edge portion 102 in plan view.

圖4係圖2所示之平面圖之部分放大圖。 Figure 4 is a partial enlarged view of the plan view shown in Figure 2.

如圖4所示,澆口115之開口於第1模腔面之俯視下設置於其一部分與對應於外緣部102之位置重疊,且其餘部分與基部101重疊之位置。藉由如此設定澆口115之開口之位置,自澆口115供給之成形材料之一部分向填充外緣部102之方向(圖4所示之箭頭F1)流動,其餘部分向填充基部101等之方向(圖4所示之箭頭F2)流動。其結果,可效率良好地分散成形材料之流動,從而可縮短成形材料填充於模腔10內之前之時間。即,可防止如先填充模腔10內之一部分,其後填充其餘部分般之於成形材料之填充中產生較大之時滯之情況。其結果,成形材料之溫度等之不均進一步得到抑制,從而實現成形體密度之更均勻化,並且可進一步確實地抑制熔痕之產生。 As shown in FIG. 4, the opening of the gate 115 is disposed at a position where a portion thereof overlaps with a position corresponding to the outer edge portion 102 in a plan view of the first cavity surface, and the remaining portion overlaps with the base portion 101. By setting the position of the opening of the gate 115 in this way, a part of the molding material supplied from the gate 115 flows in the direction of filling the outer edge portion 102 (arrow F1 shown in FIG. 4), and the remaining portion is directed to the filling base 101 or the like. (arrow F2 shown in Fig. 4) flows. As a result, the flow of the molding material can be efficiently dispersed, so that the time until the molding material is filled in the cavity 10 can be shortened. That is, it is possible to prevent a portion of the cavity 10 from being filled first, and then filling the remaining portion as in the case where the filling of the molding material causes a large time lag. As a result, the unevenness of the temperature of the molding material and the like is further suppressed, and the density of the molded body is more uniformized, and the generation of the melt mark can be further reliably suppressed.

於此情形時,澆口115之開口中於俯視下與外緣部102重疊之區域(圖4所示之區域1152)較佳設定為較與基部101重疊之區域(圖4所示之區域1151)窄。藉此,成形材料之流動之均衡得以優化。再者,區域1152之面積較佳為區域1151之面積之5%以上45%以下,更佳為10%以上40%以下。 In this case, the region of the opening of the gate 115 which overlaps the outer edge portion 102 in plan view (the region 1152 shown in FIG. 4) is preferably set to a region overlapping the base portion 101 (the region 1151 shown in FIG. 4). )narrow. Thereby, the balance of the flow of the shaped material is optimized. Further, the area of the region 1152 is preferably 5% or more and 45% or less of the area of the region 1151, and more preferably 10% or more and 40% or less.

澆口115之個數並無特別限定,較佳為於將核心部104之個數設為n時,設定為n/4以上n/2以下。藉此,確保成形材料之較高之填充性。再者,於澆口115之個數低於上述下限值之情形時,因澆口115之個數較少,故有成形材料於模腔10內流動之期間溫度等條件發生變化,成形體密度下降,或產生熔痕之虞。另一方面,於澆口115之個數大於上述上限值之情形時,因澆口115之個數過多,故難以將成形材料以相同之時序分配給各澆口115,從而有成形材料通過澆口115之開口之時刻產生偏差致使成形體密度下降,或產生熔痕之虞。 The number of the gates 115 is not particularly limited, and is preferably set to n/4 or more and n/2 or less when the number of the core portions 104 is n. Thereby, a high filling property of the molding material is ensured. In the case where the number of the gates 115 is lower than the lower limit value, since the number of the gates 115 is small, the temperature of the molding material changes during the flow of the molding material in the cavity 10, and the molded body is formed. The density drops, or the flaws are created. On the other hand, when the number of the gates 115 is larger than the above upper limit value, since the number of the gates 115 is too large, it is difficult to distribute the molding materials to the gates 115 at the same timing, and the molding material passes. The timing at which the opening of the gate 115 is deviated causes the density of the formed body to decrease, or the flaw of the melt mark is generated.

再者,圖2之情形時,核心部104之個數為12個,故澆口115之個數較佳為3個以上6個以下。 Further, in the case of FIG. 2, the number of the core portions 104 is twelve, so the number of the gates 115 is preferably three or more and six or less.

又,澆口115之個數根據模腔10之大小適當設定,但若為如上述之內徑、厚度,則較佳為3個以上6個以下之程度。藉由將澆口115之個數設定為該程度,而可充分抑制成形體密度之下降或熔痕之產生。 Further, the number of the gates 115 is appropriately set in accordance with the size of the cavity 10, but it is preferably three or more and six or less in terms of the inner diameter and the thickness as described above. By setting the number of the gates 115 to this extent, it is possible to sufficiently suppress the decrease in the density of the molded body or the generation of the melt marks.

又,澆口115之開口如上所述於俯視下設置於自各貫通孔103或各核心部104分別離開之位置,由此難以阻礙來自澆口115之成形材料之供給,從而可實現順利之填充。於此情形時,澆口115之開口與各貫通孔103之俯視下之分開距離L1或澆口115之開口與各核心部104之俯視下之分開距離L2分別較佳設定為1 mm以上,更佳設定為2 mm以上。 Further, since the opening of the gate 115 is provided at a position separated from each of the through holes 103 or the core portions 104 in plan view as described above, it is difficult to hinder the supply of the molding material from the gate 115, and smooth filling can be achieved. In this case, the separation distance L1 between the opening of the gate 115 and each of the through holes 103 in plan view or the separation distance L2 of the opening of the gate 115 and the core portion 104 in plan view is preferably set to 1 mm or more, respectively. Good setting is 2 mm or more.

又,澆口115之開口位置較佳設定於自至少2個貫通孔103為相等距離之位置。藉由設定於上述位置,而可確保成形材料之更順利之流 動,進一步確實地抑制成形體密度之下降或熔痕之產生。其原因在於,設置於模腔10之貫通孔103成為妨礙成形材料之流動之阻力因素時,藉由以上述方式設定澆口115之位置而可將流動阻力抑制於最小限度。圖4中,貫通孔103分別位於各澆口115之開口之圓周方向之兩側,該等貫通孔103與澆口115之分開距離L1相等。 Further, the opening position of the gate 115 is preferably set to a position at which the at least two through holes 103 are at equal distances. By setting it at the above position, it is possible to ensure a smoother flow of the formed material. Further, it is possible to surely suppress the decrease in the density of the formed body or the generation of the melt mark. This is because when the through hole 103 provided in the cavity 10 serves as a resistance factor that hinders the flow of the molding material, the flow resistance can be minimized by setting the position of the gate 115 as described above. In FIG. 4, the through holes 103 are respectively located on both sides in the circumferential direction of the opening of each gate 115, and the distance L1 between the through holes 103 and the gate 115 is equal.

再者,澆口115之開口之位置亦可設定於自3個以上之貫通孔103為相等距離之位置。 Further, the position of the opening of the gate 115 may be set at a position equidistant from the three or more through holes 103.

以上,對第1成形模11及第2成形模12進行了說明,但該等成形模視需要亦可被分割為複數個區塊,或成為嵌套構造(嵌入區塊)。又,雖未圖示,但於第1成形模11及第2成形模12設置有彈出銷,該彈出銷可突出於模腔10內。成形材料成形之後,藉由使該彈出銷突出於模腔10內而可使成形體自模腔10脫模。 Although the first molding die 11 and the second molding die 12 have been described above, the molding die may be divided into a plurality of blocks or a nesting structure (embedded block) as needed. Further, although not shown, the first molding die 11 and the second molding die 12 are provided with an eject pin that can protrude into the cavity 10. After the molding material is formed, the molded body can be released from the cavity 10 by projecting the ejection pin into the cavity 10.

又,視需要而於第1成形模11或第2成形模12設置通氣孔。藉由設置通氣孔,而可將模腔10內之多餘之氣體釋出至外部,從而提高成形材料之填充性。 Further, a vent hole is provided in the first molding die 11 or the second molding die 12 as needed. By providing the vent holes, excess gas in the cavity 10 can be released to the outside, thereby improving the filling property of the molding material.

通氣孔之形成位置並無特別限定,作為一例,可列舉分模面P、彈出銷附近。又,於第1成形模或第2成形模成為嵌套構造之情形時,亦可於嵌套之對接面設置通氣孔。 The position at which the vent hole is formed is not particularly limited, and examples thereof include the parting surface P and the vicinity of the eject pin. Further, when the first molding die or the second molding die has a nesting structure, a vent hole may be provided in the mating abutting surface.

又,澆口115亦可設置於第2成形模12側,複數個澆口115中,亦可為一部分設置於第1成形模11側,其餘部分設置於第2成形模12側。 Further, the gate 115 may be provided on the second molding die 12 side, and a part of the plurality of gates 115 may be provided on the side of the first molding die 11 and the other portion may be provided on the second molding die 12 side.

又,模腔10之尺寸係根據欲製造之成形體之尺寸而設定。 Further, the size of the cavity 10 is set in accordance with the size of the formed body to be manufactured.

該成形體於其後經過脫脂處理及煅燒處理而成為金屬燒結體。該金屬燒結體成為上述之磁軛盒。 The formed body is then subjected to a degreasing treatment and a calcination treatment to form a metal sintered body. This metal sintered body becomes the yoke case described above.

此處,於脫脂處理或煅燒處理中成形體收縮,故製造成形體時,考慮該收縮率而設計成形體之尺寸。此外,收縮率係對應於成形體之形狀而變化,故於由如圖1、2所示之複雜形狀之模腔10成形之成 形體中,收縮率局部不同。因此,於設計模腔10時,較佳為反映出上述收縮率之不均。 Here, since the molded body shrinks during the degreasing treatment or the calcination treatment, when the molded body is produced, the size of the molded body is designed in consideration of the shrinkage ratio. Further, the shrinkage ratio varies depending on the shape of the formed body, so that it is formed by the cavity 10 of a complicated shape as shown in Figs. In the form, the shrinkage rate is locally different. Therefore, when designing the cavity 10, it is preferable to reflect the unevenness of the above shrinkage ratio.

進而,對於金屬燒結體通常實施研磨處理。因此,於設計模腔10時,反映出該研磨處理中之研磨量亦較為有效。藉此,可效率良好地製造遵循設計之金屬燒結體。 Further, the metal sintered body is usually subjected to a polishing treatment. Therefore, when the cavity 10 is designed, it is reflected that the amount of polishing in the polishing process is also effective. Thereby, the metal sintered body conforming to the design can be efficiently manufactured.

<第2實施形態> <Second embodiment>

其次,對本發明之金屬粉末射出成形用成形模之第2實施形態進行說明。 Next, a second embodiment of the molding die for metal powder injection molding of the present invention will be described.

圖5係表示本發明之金屬粉末射出成形用成形模之第2實施形態之閉模狀態的剖面圖,圖6係圖5所示之金屬粉末射出成形用成形模之模腔之平面圖,圖7係表示圖5所示之金屬粉末射出成形用成形模之第2實施形態之開模狀態的剖面圖。再者,圖5、7所示之剖面圖分別為圖6之B-B線之剖面圖。 Fig. 5 is a cross-sectional view showing a closed state of a second embodiment of a metal powder injection molding die according to the present invention, and Fig. 6 is a plan view showing a cavity of a metal powder injection molding die shown in Fig. 5; A cross-sectional view showing a mold opening state of the second embodiment of the metal powder injection molding die shown in Fig. 5 . Further, the cross-sectional views shown in Figs. 5 and 7 are cross-sectional views taken along line B-B of Fig. 6, respectively.

以下,對第2實施形態進行說明,但係以與第1實施形態之不同點為中心進行說明,關於相同之事項省略其說明。再者,圖5~7中對與第1實施形態相同之構成部分附加與先前說明者相同之符號,並省略其詳細之說明。 In the following, the second embodiment will be described, but the differences from the first embodiment will be mainly described, and the description of the same matters will be omitted. In the same manner as in the first embodiment, the same components as those in the first embodiment are denoted by the same reference numerals, and the detailed description thereof will be omitted.

第2實施形態係除模腔10不包含內緣部105以外,與第1實施形態相同。即便為此種形態,根據成形模1,亦可確實地成形能夠製造均質且緻密之燒結體之高品質之成形體。 In the second embodiment, the mold removal chamber 10 is the same as the first embodiment except that the inner edge portion 105 is not included. Even in such a form, according to the molding die 1, a high-quality molded body capable of producing a homogeneous and dense sintered body can be reliably formed.

再者,於本實施形態之第1成形模11及第2成形模12形成有與該模腔10對應之凸部及凹部。即,圖5~7所示之第2成形模12係除省略與模腔10之內緣部105對應之第3凹部122以外,與圖1~3所示之第2成形模12相同。 Further, in the first molding die 11 and the second molding die 12 of the present embodiment, convex portions and concave portions corresponding to the cavity 10 are formed. In other words, the second molding die 12 shown in FIGS. 5 to 7 is the same as the second molding die 12 shown in FIGS. 1 to 3 except that the third concave portion 122 corresponding to the inner edge portion 105 of the cavity 10 is omitted.

以上,基於較佳之實施形態對本發明進行了說明,但本發明並不限定於其等。 Hereinabove, the present invention has been described based on preferred embodiments, but the present invention is not limited thereto.

例如,成形模中除上述構造物以外亦可附加任意構造物。 For example, in the forming mold, any structure may be added in addition to the above-described structure.

又,就本發明之金屬粉末射出成形用成形模而言,只要為形成如上述之圓環板形狀之金屬製品,則可成形能製造任何用途之金屬製品之成形體。 Further, in the molding die for metal powder injection molding of the present invention, as long as it is a metal product having the shape of the above-mentioned annular plate, it is possible to form a molded article of a metal product which can be used for any purpose.

1‧‧‧成形模 1‧‧‧forming mould

10‧‧‧模腔 10‧‧‧ cavity

11‧‧‧第1成形模 11‧‧‧1st forming die

12‧‧‧第2成形模 12‧‧‧2nd forming die

101‧‧‧基部 101‧‧‧ base

102‧‧‧外緣部 102‧‧‧The outer edge

103‧‧‧貫通孔 103‧‧‧through holes

104‧‧‧核心部 104‧‧‧ Core Department

105‧‧‧內緣部 105‧‧‧Inner rim

111‧‧‧第1凹部 111‧‧‧1st recess

115‧‧‧澆口 115‧‧‧ gate

120‧‧‧第1凸部 120‧‧‧1st convex

121‧‧‧第2凹部 121‧‧‧2nd recess

122‧‧‧第3凹部 122‧‧‧3rd recess

123‧‧‧第2凸部 123‧‧‧2nd convex

P‧‧‧分模面 P‧‧‧分模面

Claims (7)

一種金屬粉末射出成形用成形模,其特徵在於:其係可形成用以成形金屬粉末射出成形體之模腔者,該金屬粉末射出成形體包含:基部,其形成圓環之板形狀;外緣部,其沿上述基部之一主面之外緣設置,且形成自上述一主面立起之形狀;複數個貫通孔,其等於自正交於上述基部之上述一主面之方向俯視下設置於與上述外緣部不同之位置,且於厚度方向上貫通上述基部;及複數個核心部,其等以於上述俯視下自與上述外緣部及上述複數個貫通孔不同之位置之上述一主面立起之方式設置;且該金屬粉末射出成形用成形模包含:第1成形模,其具有成形上述金屬粉末射出成形體之至少上述基部之與上述一主面為相反側之另一主面之第1模腔面;及第2成形模,其具有成形上述金屬粉末射出成形體之至少上述基部之上述一主面之第2模腔面;且上述金屬粉末射出成形用成形模包含將金屬粉末射出成形材料導入至上述模腔內之複數個澆口,該等複數個澆口於上述第1模腔面之俯視下設置於相對於上述金屬粉末射出成形體之上述基部之圓環之板形狀之中心點滿足點對稱之關係之位置,且分別設置於自與上述金屬粉末射出成形體之上述複數個貫通孔及上述複數個核心部對應之位置離開之位置;以於上述第1模腔面之俯視下,上述澆口之開口之一部分與對應於上述外緣部之位置重疊之方式構成。 A metal powder injection molding die for forming a mold cavity for molding a metal powder injection molding body, the metal powder injection molding body comprising: a base portion forming a circular plate shape; an outer edge a portion disposed along an outer edge of one of the main faces and forming a shape rising from the one main surface; a plurality of through holes equal to a direction from a direction orthogonal to the one main surface of the base The base portion is penetrated in a thickness direction from a position different from the outer edge portion; and the plurality of core portions are equal to the one of the positions different from the outer edge portion and the plurality of through holes in the plan view The metal powder injection molding die includes: a first molding die having another main body on which the at least one base portion of the metal powder injection molding body is formed opposite to the one main surface; a first cavity surface of the surface; and a second molding die having a second cavity surface on which the one main surface of the base portion of the metal powder injection molded body is molded; and the metal powder is injected The molding die for molding includes a plurality of gates for introducing a metal powder injection molding material into the cavity, and the plurality of gates are provided on the metal cavity injection molding body in a plan view of the first cavity surface The center point of the shape of the circular plate of the base portion satisfies the position of the point symmetry relationship, and is disposed at a position apart from a position corresponding to the plurality of through holes and the plurality of core portions of the metal powder injection molded body One of the openings of the gate overlaps with a position corresponding to the outer edge portion in a plan view of the first cavity surface. 如請求項1之金屬粉末射出成形用成形模,其中於將上述核心部之個數設為n時,上述澆口之個數為n/4以上、n/2以下。 The metal powder injection molding die according to claim 1, wherein when the number of the core portions is n, the number of the gates is n/4 or more and n/2 or less. 如請求項1或2之金屬粉末射出成形用成形模,其中上述澆口之 個數為3個以上、6個以下。 The metal powder for injection molding of claim 1 or 2, wherein the gate is The number is three or more and six or less. 如請求項1或2之金屬粉末射出成形用成形模,其中上述各澆口之位置為於上述第1模腔面之俯視下位於距至少2個上述貫通孔為相等距離之位置。 The metal powder injection molding die according to claim 1 or 2, wherein each of the gates is located at a position equidistant from at least two of the through holes in a plan view of the first cavity surface. 如請求項1或2之金屬粉末射出成形用成形模,其中上述金屬粉末射出成形體進而包含:內緣部,其沿上述基部之一主面之內緣設置,且形成以成為與上述外緣部為相同高度之方式自上述一主面立起之形狀。 The metal powder injection molding die according to claim 1 or 2, wherein the metal powder injection molding further comprises: an inner edge portion provided along an inner edge of one of the main faces of the base portion, and formed to be the outer edge The portion is formed in the same height from the above-mentioned main surface. 如請求項1或2之金屬粉末射出成形用成形模,其中上述複數個核心部相對於上述基部之圓環之板形狀之中心點滿足點對稱之關係,且以等間隔配置於距上述中心點之距離為相等之位置。 The metal powder injection molding die according to claim 1 or 2, wherein the plurality of core portions satisfy a point symmetry relationship with respect to a center point of a circular plate shape of the base portion, and are disposed at equal intervals from the center point The distance is equal. 一種金屬粉末射出成形用成形模,其特徵在於:其係可形成用以成形金屬粉末射出成形體之模腔者,該金屬粉末射出成形體包含:基部,其形成圓環之板形狀;外緣部,其沿上述基部之一主面之外緣設置,且形成自上述一主面立起之形狀;複數個貫通孔,其等於自正交於上述基部之上述一主面之方向俯視下設置於與上述外緣部不同之位置,且於厚度方向上貫通上述基部;及複數個核心部,其等以於上述俯視下自與上述外緣部及上述複數個貫通孔不同之位置之上述一主面立起之方式設置;且該金屬粉末射出成形用成形模包含:第1成形模,其具有以自分模面凹陷的方式形成的第1凹部;及第2成形模,其具有以自分模面突出的方式形成且外徑較第1凹部之內徑小的第1凸部;且上述第2成形模之上述第1凸部具有與上述上述金屬粉末射出成形體之上述複數個核心部對應之複數個第2凹部及與上述上述 金屬粉末射出成形體之上述複數個貫通孔對應之複數個第2凸部;上述第1成形模包含將金屬粉末射出成形材料導入至上述模腔內之複數個澆口,該等複數個澆口於上述分模面之俯視下設置於相對於上述第1凹部之中心點滿足點對稱之關係之位置,且分別設置於自與上述複數個第2凹部及上述複數個第2凸部對應之位置離開之位置;以於上述分模面之俯視下,上述澆口之開口之一部分與對應於上述外緣部之位置重疊之方式構成。 A metal powder injection molding die for forming a mold cavity for molding a metal powder injection molding body, the metal powder injection molding body comprising: a base portion forming a circular plate shape; an outer edge a portion disposed along an outer edge of one of the main faces and forming a shape rising from the one main surface; a plurality of through holes equal to a direction from a direction orthogonal to the one main surface of the base The base portion is penetrated in a thickness direction from a position different from the outer edge portion; and the plurality of core portions are equal to the one of the positions different from the outer edge portion and the plurality of through holes in the plan view The metal powder injection molding die includes: a first molding die having a first concave portion formed to be recessed from the mold division surface; and a second molding die having a self-splitting mold a first convex portion having a smaller outer diameter than the inner diameter of the first concave portion, and the first convex portion of the second molding die having the plurality of cores of the metal powder injection molded body a plurality of second recesses corresponding to the core portion and the above a plurality of second protrusions corresponding to the plurality of through holes of the metal powder injection molded body; the first molding die includes a plurality of gates for introducing a metal powder injection molding material into the cavity, and the plurality of gates a position that satisfies a point symmetry relationship with respect to a center point of the first concave portion in a plan view of the split surface, and is provided at a position corresponding to the plurality of second concave portions and the plurality of second convex portions a position at which it leaves; in a plan view of the split surface, a portion of the opening of the gate overlaps with a position corresponding to the outer edge portion.
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