TWI590936B - Cutting device - Google Patents

Cutting device Download PDF

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Publication number
TWI590936B
TWI590936B TW104108000A TW104108000A TWI590936B TW I590936 B TWI590936 B TW I590936B TW 104108000 A TW104108000 A TW 104108000A TW 104108000 A TW104108000 A TW 104108000A TW I590936 B TWI590936 B TW I590936B
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TW
Taiwan
Prior art keywords
chain
base
continuous
stopper
holder
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Application number
TW104108000A
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Chinese (zh)
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TW201540455A (en
Inventor
上田俊一
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Ykk股份有限公司
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Publication of TWI590936B publication Critical patent/TWI590936B/en

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Classifications

    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B19/00Slide fasteners
    • A44B19/42Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00

Description

切斷裝置 Cutting device

本發明涉及一種將連續拉鏈鏈條(fastener chain)在既定的位置切斷的切斷裝置,所述連續拉鏈鏈條在以既定的間隔設置於鏈齒排(fastener element row)的空隙部的一端具有止擋件或分開件。 The present invention relates to a cutting device for cutting a continuous fastener chain at a predetermined position, the continuous fastener chain having a predetermined distance at one end of a gap portion of a fastener element row Block or separate parts.

關於長條的連續拉鏈鏈條,已知是使用切斷裝置橫穿不具有鏈齒的空隙部而切斷,由此製成拉鏈(例如參考專利文獻1)。而且,拉鏈是將材質、形狀、寬度或長度尺寸等不同的多種鏈帶、拉鏈齒、止擋件、分開件及滑件等組合而構成,具有非常多的種類。因此,將連續拉鏈鏈條在既定的位置切斷的現有的切斷裝置中,會針對多個零件的每一個而準備多種更換零件,每當變更連續拉鏈鏈條的種類時,從多種更換零件中選擇適當的零件來進行更換、調整。 It is known that a continuous zipper chain of a long strip is cut by traversing a void portion having no sprocket by a cutting device, thereby producing a slide fastener (for example, refer to Patent Document 1). Further, the zipper is composed of a plurality of types of fastener tapes, zipper teeth, stoppers, separate members, and sliders having different materials, shapes, widths, and lengths, and has a wide variety of types. Therefore, in the conventional cutting device in which the continuous zipper chain is cut at a predetermined position, a plurality of replacement parts are prepared for each of the plurality of parts, and each of the plurality of replacement parts is selected each time the type of the continuous zipper chain is changed. Replace and adjust the appropriate parts.

[現有技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本專利特開平7-79817號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 7-79817

且說,關於切斷裝置,為了切斷多種連續拉鏈鏈條,而準備有多種刀及底座。以前存在以下問題:在更換刀時,每次必須進行刀的位置調整作業,在將刀暫時按抵於底座後,通過螺固等將刀固定,因此在刀更換作業方面需要長時間。 In addition, regarding the cutting device, in order to cut a plurality of continuous zipper chains, a plurality of knives and a base are prepared. In the past, there was a problem in that when the knife was changed, the position adjustment work of the knife was necessary each time, and after the knife was temporarily pressed against the base, the knife was fixed by screwing or the like, so that it takes a long time in the knife replacement work.

本發明是鑒於所述情況而完成,其目的在於提供一種切斷裝置,所述切斷裝置在更換刀時也無須進行刀的位置調整,能在短時間內效率良好且確實地安裝刀。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a cutting device which can adjust the position of a blade without changing the blade, and can efficiently and reliably mount the blade in a short time.

本發明的所述目的利用下述構成而實現。 The object of the present invention is achieved by the following constitution.

(1)一種切斷裝置,其將連續拉鏈鏈條在既定的位置切斷,所述連續拉鏈鏈條中,在沿一對鏈帶的緣部設置的鏈齒排以既定的間隔形成不具有拉鏈齒的空隙部,且在所述空隙部的至少一端設置有止擋件或分開件,所述切斷裝置的特徵在於包括:搬送機構,搬送連續拉鏈鏈條;以及切斷機構,具有將連續拉鏈鏈條切斷的刀與底座,以及驅動刀的驅動部;且所述切斷機構包括:磁鐵,具有利用磁力吸附刀的接觸面,且被安裝至刀固定器;以及緊固單元,使經磁鐵吸附保持的刀相對於刀固定器可裝卸地安裝。 (1) A cutting device that cuts a continuous zipper chain at a predetermined position, in which a sprocket row disposed along an edge of a pair of fastener tapes is formed at a predetermined interval without zipper teeth a gap portion, and at least one end of the gap portion is provided with a stopper or a separating member, the cutting device is characterized by comprising: a conveying mechanism for conveying a continuous zipper chain; and a cutting mechanism having a continuous zipper chain a cut blade and a base, and a driving portion for driving the blade; and the cutting mechanism includes: a magnet having a contact surface by a magnetic attraction knife and mounted to the blade holder; and a fastening unit for adsorbing through the magnet The retained knife is removably mounted relative to the knife holder.

(2)根據(1)所述的切斷裝置,其特徵在於,磁鐵使經磁力吸附保持的刀以碰觸底座的狀態預先固定於刀固定器。 (2) The cutting device according to (1), wherein the magnet is fixed to the blade holder in advance in a state in which the magnetic attraction is held against the base.

(3)根據(1)所述的切斷裝置,其特徵在於,底座包括:平坦部,與刀協同動作而將連續拉鏈鏈條切斷;以及收容槽,從平坦部下凹,在連續拉鏈鏈條的搬送方向下游側且在寬度方向上設置,並收容止擋件或分開件,且具有止擋件的連續拉鏈鏈條在比收容槽靠上游側的平坦部被切斷,具有分開件的連續拉鏈鏈條使分開件接觸收容槽的上游側側壁而收容,並在收容槽的左右的平坦部被切斷。 (3) The cutting device according to (1), wherein the base includes: a flat portion that cooperates with the knife to cut the continuous zipper chain; and a receiving groove that is recessed from the flat portion in the continuous zipper chain a downstream side of the conveying direction and disposed in the width direction, and accommodating a stopper or a separating member, and the continuous zipper chain having the stopper is cut at a flat portion on the upstream side of the receiving groove, and the continuous zipper chain having the separating member The separator is placed in contact with the upstream side wall of the storage tub, and is cut off at the left and right flat portions of the storage tub.

(4)根據(3)所述的切斷裝置,其特徵在於,切斷機構還包括部件壓具,按壓收容於收容槽的分開件的上表面。 (4) The cutting device according to (3), wherein the cutting mechanism further includes a component presser that presses an upper surface of the separate member housed in the receiving groove.

(5)根據(1)所述的切斷裝置,其特徵在於,包括使底座夾持器工作的操作杆,所述底座夾持器用以將底座固定於底座擋塊,且在操作杆安裝有安全罩,所述安全罩隨著所述操作杆的操作而在底座夾持器工作時覆蓋刀的前表面側。 (5) The cutting device according to (1), comprising: an operating lever for operating the base holder, the base holder for fixing the base to the base stopper, and the operating lever is mounted A safety cover that covers the front surface side of the blade when the base holder is operated as the operation lever operates.

(6)根據(5)所述的切斷裝置,其特徵在於,在底座夾持器工作的同時,操作杆使設置於搬送機構的從動輥升降,且在操作杆安裝有另一安全罩,所述另一安全罩隨著所述操作杆的操作而在底座夾持器工作時覆蓋供工具插入的孔,所述工具用於緊固或解除刀的緊固單元。 (6) The cutting device according to (5), wherein the operating lever moves the driven roller provided in the conveying mechanism while the base holder is operating, and another safety cover is attached to the operating lever. The other safety cover covers the hole for the tool insertion when the base holder is operated as the operation of the operation lever, and the tool is used to fasten or release the fastening unit of the knife.

根據本發明的切斷裝置,切斷機構包括:磁鐵,具有利用磁力吸附刀的接觸面,且被安裝至刀固定器;以及緊固單元,將經磁鐵吸附保持的刀安裝於刀固定器,因此,在更換刀時也無須進行刀的位置調整,能在短時間內效率良好且確實地安裝刀。 According to the cutting apparatus of the present invention, the cutting mechanism includes: a magnet having a contact surface by the magnetic attraction knife and being attached to the blade holder; and a fastening unit for attaching the knife held by the magnet to the blade holder, Therefore, it is not necessary to adjust the position of the blade when the blade is replaced, and the blade can be mounted efficiently and reliably in a short time.

1、1A、1B、1C‧‧‧連續拉鏈鏈條 1, 1A, 1B, 1C‧‧‧Continuous zipper chain

2‧‧‧鏈帶 2‧‧‧Chain

2a‧‧‧帶側緣部 2a‧‧‧With side edge

3‧‧‧鏈齒 3‧‧‧ sprocket

4‧‧‧鏈齒排 4‧‧‧Chain row

5‧‧‧空隙部 5‧‧‧Voids

6‧‧‧止擋件 6‧‧‧stops

7、7A‧‧‧分開件 7, 7A‧‧ separate parts

7B‧‧‧逆開件 7B‧‧‧Reversal

9‧‧‧長孔 9‧‧‧ long hole

10‧‧‧切斷機構 10‧‧‧cutting mechanism

20‧‧‧搬送機構 20‧‧‧Transportation agency

21A、21B‧‧‧搬送輥 21A, 21B‧‧‧Transport roller

22A、22B‧‧‧驅動輥 22A, 22B‧‧‧ drive roller

23A、23B‧‧‧從動輥 23A, 23B‧‧‧ driven roller

24‧‧‧第1氣缸 24‧‧‧1st cylinder

24a‧‧‧活塞杆 24a‧‧‧Piston rod

24b‧‧‧L字狀構件 24b‧‧‧L-shaped member

25‧‧‧輥支承體 25‧‧‧ Roller support

26‧‧‧第2氣缸 26‧‧‧2nd cylinder

26a‧‧‧活塞杆 26a‧‧‧Piston rod

26b‧‧‧L字狀構件 26b‧‧‧L-shaped member

27‧‧‧輥支承體 27‧‧‧ Roller support

28‧‧‧空隙部感測傳感器 28‧‧‧Void sensing sensor

29‧‧‧感測輥 29‧‧‧Sensing roller

30‧‧‧擺動杆 30‧‧‧swing rod

40‧‧‧鏈條引導機構 40‧‧‧Chain guiding mechanism

41A、41B‧‧‧鏈條引導件 41A, 41B‧‧‧Chain guides

42A、42B‧‧‧引導件本體 42A, 42B‧‧‧ Guide body

42c‧‧‧切口部 42c‧‧‧cutting section

42d‧‧‧前端面 42d‧‧‧ front face

43A、43B‧‧‧銷支承體 43A, 43B‧‧‧ pin support

44‧‧‧鏈條寬度調整構件 44‧‧‧Chain width adjustment member

44a、44b‧‧‧上下表面 44a, 44b‧‧‧ upper and lower surfaces

45‧‧‧基座 45‧‧‧Base

46‧‧‧基座 46‧‧‧Base

46a‧‧‧上表面 46a‧‧‧ upper surface

46b‧‧‧槽 46b‧‧‧ slot

46c‧‧‧狹縫 46c‧‧‧slit

47‧‧‧引導件用保持構件 47‧‧‧Support members for guides

47a‧‧‧下表面 47a‧‧‧lower surface

48‧‧‧軌道 48‧‧‧ Track

49‧‧‧滑件 49‧‧‧Sliding parts

50‧‧‧切口部 50‧‧‧cut section

51‧‧‧第1嵌合孔 51‧‧‧1st fitting hole

52‧‧‧第1卡合銷 52‧‧‧1st card pin

60‧‧‧鏈條阻擋機構 60‧‧‧Chain blocking mechanism

61‧‧‧鏈條擋塊 61‧‧‧Chain block

61a‧‧‧前端部分 61a‧‧‧ front end

61b‧‧‧後端部分 61b‧‧‧ Backend section

62‧‧‧活動基座 62‧‧‧ Activity base

63‧‧‧鏈條擋塊驅動單元 63‧‧‧Chain block drive unit

64‧‧‧直線引導件 64‧‧‧Line guides

64a‧‧‧軌道 64a‧‧ Track

64b‧‧‧滑件 64b‧‧‧Sliding parts

65‧‧‧支承銷 65‧‧‧Support pin

66‧‧‧第1連杆 66‧‧‧1st link

67‧‧‧第2連杆 67‧‧‧2nd link

68‧‧‧活塞杆 68‧‧‧Piston rod

68a‧‧‧連結構件 68a‧‧‧Connected components

69‧‧‧支承銷 69‧‧‧Support pin

70‧‧‧第2連杆 70‧‧‧2nd link

70a‧‧‧銷孔 70a‧‧ pin hole

71a、71b‧‧‧銷 71a, 71b‧‧ sales

72‧‧‧盤簧 72‧‧‧ coil spring

73‧‧‧拉伸彈簧 73‧‧‧ stretching spring

74‧‧‧第1阻擋螺釘 74‧‧‧1st blocking screw

75‧‧‧第2阻擋螺釘 75‧‧‧2nd blocking screw

76‧‧‧第1擋塊 76‧‧‧1st block

77‧‧‧第2擋塊 77‧‧‧2nd stop

78‧‧‧鏈條擋塊檢測部 78‧‧‧Chain block detection unit

78a‧‧‧二叉狀檢測部 78a‧‧‧2-fork detection department

79‧‧‧連結構件 79‧‧‧Connected components

80‧‧‧塊體支承構件 80‧‧‧Block support members

81‧‧‧切口 81‧‧‧ incision

82‧‧‧位置調整構件 82‧‧‧ Position adjustment components

82a‧‧‧端面 82a‧‧‧ end face

83‧‧‧第2卡合銷 83‧‧‧2nd card pin

84、84a、84b‧‧‧第2嵌合孔 84, 84a, 84b‧‧‧2nd fitting hole

85‧‧‧保持部 85‧‧‧ Keeping Department

90‧‧‧切斷機構 90‧‧‧cutting mechanism

91、91A‧‧‧上刀 91, 91A‧‧‧Upper

91a‧‧‧上表面 91a‧‧‧Upper surface

91B、91C‧‧‧上刀 91B, 91C‧‧‧

92‧‧‧底座 92‧‧‧Base

92a‧‧‧內側側面 92a‧‧‧ inside side

93‧‧‧氣缸 93‧‧‧ cylinder

94‧‧‧上刀固定器 94‧‧‧Upper knife holder

95‧‧‧磁鐵 95‧‧‧ magnet

95a‧‧‧接觸面 95a‧‧‧Contact surface

96‧‧‧活塞杆 96‧‧‧ piston rod

97‧‧‧筒狀接頭 97‧‧‧Cylinder connector

98‧‧‧上刀固定器支承體 98‧‧‧Upper holder support

98a‧‧‧字槽 98a‧‧‧ Word slot

99‧‧‧螺栓 99‧‧‧ bolt

101‧‧‧U字槽 101‧‧‧U-shaped slot

102‧‧‧螺栓(緊固單元) 102‧‧‧Bolts (fastening unit)

103‧‧‧刃部 103‧‧‧blade

103a‧‧‧退刀槽 103a‧‧‧Unslot

104、104a、104b‧‧‧底座擋塊 104, 104a, 104b‧‧‧ base block

106‧‧‧氣缸 106‧‧‧ cylinder

107‧‧‧活塞杆 107‧‧‧ piston rod

108‧‧‧底座夾持器 108‧‧‧Base holder

108a‧‧‧卡止部 108a‧‧‧Locking

109‧‧‧安全罩 109‧‧‧Safety cover

111‧‧‧平坦部 111‧‧‧ Flat section

112‧‧‧收容槽 112‧‧‧ Containment trough

112a‧‧‧上游側側壁 112a‧‧‧ upstream side wall

113‧‧‧字槽 113‧‧‧ Word slot

114‧‧‧磁性螺釘 114‧‧‧Magnetic screws

115‧‧‧銷 115‧‧ ‧ sales

120‧‧‧部件壓具 120‧‧‧Parts and presses

121‧‧‧部件按壓棒 121‧‧‧Parts pressing rod

121a‧‧‧部件按壓棒的一端 121a‧‧‧One end of the component pressing rod

121b‧‧‧部件按壓棒的另一端 121b‧‧‧The other end of the component press bar

122‧‧‧軸銷 122‧‧‧ axle pin

127‧‧‧支承構件 127‧‧‧Support members

124‧‧‧拉伸彈簧 124‧‧‧ stretching spring

125‧‧‧阻擋螺釘 125‧‧‧Blocking screws

130‧‧‧操作杆 130‧‧‧Operation lever

131‧‧‧安全罩 131‧‧‧Safety cover

132‧‧‧孔 132‧‧‧ hole

132a‧‧‧開口 132a‧‧‧ openings

CL1、CL2‧‧‧切斷位置 CL1, CL2‧‧‧ cut position

CP1、CP2‧‧‧切斷線 CP1, CP2‧‧‧ cut line

LA‧‧‧搬送方向長度 LA‧‧‧Transport direction length

L1、L2‧‧‧間隔 L1, L2‧‧‧ interval

W、WA‧‧‧寬度 W, WA‧‧‧Width

S1、S2、S3、S4、S5、S6、S7、S8、S9、S10、S11、S12、S13、S14、S15、S16、S17、S18、S19、S20、S21、S22、S23、S24、S25‧‧‧步驟 S1, S2, S3, S4, S5, S6, S7, S8, S9, S10, S11, S12, S13, S14, S15, S16, S17, S18, S19, S20, S21, S22, S23, S24, S25‧ ‧‧step

圖1是本發明的切斷裝置的立體圖。 Fig. 1 is a perspective view of a cutting device of the present invention.

圖2是圖1所示的切斷裝置的正視圖。 Fig. 2 is a front elevational view of the cutting device shown in Fig. 1;

圖3(a)是表示包括止擋件的連續拉鏈鏈條及其切斷位置的俯視圖,圖3(b)是表示包括分開件的連續拉鏈鏈條及其切斷位置的俯視圖,圖3(c)是表示包括逆開件的連續拉鏈鏈條及其切斷位置的俯視圖。 Figure 3 (a) is a plan view showing a continuous zipper chain including a stopper and a cutting position thereof, and Figure 3 (b) is a plan view showing a continuous zipper chain including a separating member and a cutting position thereof, Fig. 3 (c) It is a plan view showing the continuous zipper chain including the reverse member and its cutting position.

圖4(a)~圖4(c)是連續拉鏈鏈條的切斷中所使用的各種上刀的正視圖及側視圖。 4(a) to 4(c) are a front view and a side view of various upper blades used for cutting the continuous fastener chain.

圖5是連續拉鏈鏈條的切斷中所使用的各種底座的俯視圖及側視圖。 Fig. 5 is a plan view and a side view of various bases used in cutting a continuous fastener chain.

圖6(a)是對應於寬幅鏈帶而調整了寬度的鏈條引導機構的俯視圖,圖6(b)是圖6(a)的A-A線剖面圖及鏈條寬度調整構件的後視圖。 Fig. 6(a) is a plan view of a chain guide mechanism adjusted in width in accordance with a wide chain belt, and Fig. 6(b) is a cross-sectional view taken along line A-A of Fig. 6(a) and a rear view of the chain width adjusting member.

圖7(a)是對應於窄幅鏈帶而調整了寬度的鏈條引導機構的 俯視圖,圖7(b)是圖7(a)的B-B線剖面圖及鏈條寬度調整構件的後視圖。 Figure 7 (a) is a chain guiding mechanism that adjusts the width corresponding to a narrow chain strap In the plan view, Fig. 7(b) is a cross-sectional view taken along line B-B of Fig. 7(a) and a rear view of the chain width adjusting member.

圖8是一同表示鏈條阻擋機構的構成與連續拉鏈鏈條的正視圖。 Figure 8 is a front elevational view showing the configuration of the chain blocking mechanism and the continuous fastener chain.

圖9(a)是圖8所示的鏈條阻擋機構的左側視圖,圖9(b)是右側視圖。 Fig. 9(a) is a left side view of the chain blocking mechanism shown in Fig. 8, and Fig. 9(b) is a right side view.

圖10是表示鏈條擋塊前進後的狀態的鏈條阻擋機構正視圖。 Fig. 10 is a front elevational view showing the chain blocking mechanism in a state in which the chain stopper is advanced.

圖11(a)~圖11(c)是表示利用鏈條擋塊檢測部檢測出的鏈條擋塊的檢測狀態的主要部分放大圖。 (a) to (c) of FIG. 11 are enlarged views of main parts showing a detection state of the chain stopper detected by the chain stopper detecting unit.

圖12是利用位置調整構件將鏈條擋塊的位置調整至前方位置的鏈條阻擋機構的正視圖。 Fig. 12 is a front elevational view of the chain blocking mechanism for adjusting the position of the chain block to the front position by the position adjusting member.

圖13(a)是切斷機構的正視圖,圖13(b)是切斷機構的側視圖。 Fig. 13 (a) is a front view of the cutting mechanism, and Fig. 13 (b) is a side view of the cutting mechanism.

圖14(a)及圖14(b)是說明上刀與底座的安裝方法的放大圖。 14(a) and 14(b) are enlarged views illustrating a method of attaching the upper blade and the base.

圖15(a)是利用底座夾持器進行的向底座擋塊的固定已放開的底座的正視圖及側視圖,圖15(b)是利用底座夾持器固定於底座擋塊的底座的正視圖及側視圖。 Figure 15 (a) is a front view and a side view of the base that has been fixed to the base block by the base holder, and Figure 15 (b) is a base fixed to the base of the base block by the base holder. Front view and side view.

圖16是表示切斷裝置的工作順序的流程圖。 Fig. 16 is a flow chart showing the operational sequence of the cutting device.

圖17是表示利用連續拉鏈鏈條的搬送而鏈條擋塊在前進位置停止的狀態的切斷裝置的主要部分正視圖。 Fig. 17 is a front elevational view showing the main part of the cutting device in a state in which the chain stopper is stopped at the advanced position by the conveyance of the continuous fastener chain.

圖18是表示圖17的下一狀態的、表示因彈簧的彈性力而連 續拉鏈鏈條與鏈條擋塊一同後退並在分開件收容於收容槽的切斷位置停止的狀態的切斷裝置的主要部分正視圖。 Figure 18 is a view showing the next state of Figure 17 showing the spring force of the spring A front view of a main portion of the cutting device in a state in which the zipper chain is retracted together with the chain stopper and stopped at the cutting position where the separating member is housed in the accommodating groove.

以下,基於附圖對本發明的切斷裝置的一實施方式進行詳細說明。此外,以後的說明中,關於連續拉鏈鏈條,將上游側設為該連續拉鏈鏈條的搬送方向近前側(圖2中為左側),將下游側設為該連續拉鏈鏈條的搬送方向後側(圖2中為右側),朝向連續拉鏈鏈條的搬送方向下游側而將右側設為右方向,將左側設為左方向,將與搬送方向及左右方向正交的方向設為上下方向。 Hereinafter, an embodiment of the cutting device of the present invention will be described in detail based on the drawings. In the following description, in the continuous fastener chain, the upstream side is the transport direction of the continuous slide chain near the front side (the left side in FIG. 2), and the downstream side is the rear side of the transport direction of the continuous slide chain (Fig. 2 is the right side), the right side is set to the right direction toward the downstream side of the continuous zipper chain, the left side is set to the left direction, and the direction orthogonal to the conveyance direction and the left-right direction is the vertical direction.

<切斷裝置的概略構成> <Schematic configuration of the cutting device>

首先,參照圖1及圖2對本實施方式的切斷裝置10的概略進行說明。 First, the outline of the cutting device 10 of the present embodiment will be described with reference to Figs. 1 and 2 .

如圖1及圖2所示,切斷裝置10包括:搬送機構20,搬送連續拉鏈鏈條1;鏈條引導機構40,引導所搬送的連續拉鏈鏈條1的寬度方向;鏈條阻擋機構60,利用鏈條擋塊61對連續拉鏈鏈條1的停止位置進行定位;以及切斷機構90,切斷連續拉鏈鏈條1。切斷裝置10利用鏈條引導機構40引導由搬送裝置20間歇搬送的連續拉鏈鏈條1,並利用切斷機構90在既定的切斷位置切斷。 As shown in FIGS. 1 and 2, the cutting device 10 includes a conveying mechanism 20 that conveys the continuous fastener chain 1, a chain guiding mechanism 40 that guides the width direction of the continuous fastener chain 1 to be conveyed, and a chain blocking mechanism 60 that uses the chain stopper Block 61 positions the stop position of the continuous zipper chain 1; and the cutting mechanism 90 cuts the continuous zipper chain 1. The cutting device 10 guides the continuous fastener chain 1 intermittently conveyed by the conveying device 20 by the chain guide mechanism 40, and is cut at a predetermined cutting position by the cutting mechanism 90.

此外,如圖3(a)~圖3(c)所示,供切斷的連續拉鏈鏈條1(1A、1B、1C)沿長條的一對鏈帶2中對向的帶側緣部2a而具有設置有鏈齒3的鏈齒排4,且每隔既定的間隔去除鏈齒排4 而形成有空隙部5。在空隙部5的一端安裝有止擋件6、分開件7A或逆開件7B。空隙部5是從開始起便未對鏈帶2安裝鏈齒3、或安裝於鏈帶2的鏈齒3被去除而帶側緣部2a對向的部分。 Further, as shown in Figs. 3(a) to 3(c), the continuous fastener chain 1 (1A, 1B, 1C) for cutting is along the opposite side edge portions 2a of the pair of long chain belts 2 And having the element rows 4 provided with the sprocket 3, and removing the element rows 4 at regular intervals The void portion 5 is formed. A stopper 6, a separating member 7A or a reversing member 7B is attached to one end of the gap portion 5. The gap portion 5 is a portion where the fastener element 3 is not attached to the fastener tape 2 from the start, or the fastener element 3 attached to the fastener tape 2 is removed, and the belt side edge portion 2a faces.

關於連續拉鏈鏈條1的切斷位置,根據安裝於空隙部5的一端的止擋件6、分開件7A或逆開件7B而在不同的位置被切斷。具體而言,如圖3(a)所示,具有止擋件6的連續拉鏈鏈條1A在比止擋件6靠上游側的、即空隙部5的大致中間的切斷線CP1處被切斷。如圖3(b)、圖3(c)所示,具有分開件7A及逆開件7B(以下有時也統稱為分開件7)的連續拉鏈鏈條1B、連續拉鏈鏈條1C在切斷線CP2處被切斷,該切斷線的延長線橫穿分開件7,且穿過形成於空隙部5的上游側端部的長孔9。 The cutting position of the continuous fastener chain 1 is cut at different positions in accordance with the stopper 6, the spacer 7A or the reverse member 7B attached to one end of the gap portion 5. Specifically, as shown in FIG. 3(a), the continuous fastener chain 1A having the stopper 6 is cut at the upstream side of the stopper 6, that is, at the cutting line CP1 substantially in the middle of the gap 5. . As shown in Fig. 3 (b) and Fig. 3 (c), the continuous zipper chain 1B having the split member 7A and the reverse member 7B (hereinafter sometimes collectively referred to as the split member 7) and the continuous zipper chain 1C are cut at the line CP2. The portion is cut, and the extension line of the cutting line traverses the separating member 7 and passes through the long hole 9 formed at the upstream end portion of the gap portion 5.

此外,圖3(a)~圖3(c)中,作為連續拉鏈鏈條1,對包含夾持鏈帶2的帶側緣部2a表背的、多個單獨的金屬制鏈齒3的連續拉鏈鏈條進行了圖示,但也可為包含多個單獨的樹脂制鏈齒的連續拉鏈鏈條,或者為包含將樹脂制單絲捲繞為線圈狀而成的連續狀鏈齒的連續拉鏈鏈條。 In addition, in FIGS. 3(a) to 3(c), as the continuous fastener chain 1, a continuous zipper of a plurality of individual metal fastener elements 3 including the back side edge portion 2a of the clamped chain belt 2 is provided. Although the chain is illustrated, it may be a continuous fastener chain including a plurality of individual resin fastener elements, or a continuous fastener chain including continuous fastener elements in which a resin monofilament is wound into a coil shape.

此外,如圖4(a)~圖4(c)及圖5所示,像這樣規格不同的連續拉鏈鏈條1(1A、1B、1C)是利用適合於各規格的上刀91與底座92的組合而在既定的位置被切斷。具體來說,利用形狀或大小不同的多種上刀91A、上刀91B、上刀91C與收容槽112的大小不同的多種底座92的組合,可對應各種連續拉鏈鏈條1。 Further, as shown in FIGS. 4(a) to 4(c) and 5, the continuous fastener chain 1 (1A, 1B, 1C) having different specifications is formed by using the upper blade 91 and the base 92 which are suitable for each specification. Combined and cut at a given location. Specifically, a combination of a plurality of upper blades 91A, upper blades 91B, and upper blades 91C having different shapes or sizes and a plurality of bases 92 having different sizes of the housing grooves 112 can correspond to the various continuous fastener chains 1.

圖4(a)所示的上刀91A是在連續拉鏈鏈條1使用所述3種鏈齒的任一種的情況下均具有止擋件6時使用,該上刀91A具有形成為Z字狀的刃部103,且在空隙部5的大致中間處以Z字狀將連續拉鏈鏈條1切斷。圖4(b)所示的上刀91B是在連續拉鏈鏈條1使用所述3種鏈齒的任一種的情況下均具有分開件7A時、以及在金屬制的單獨鏈齒或連續狀鏈齒中具有逆開件7B的情況下使用,且為了防止干涉分開件7A或逆開件7B而在刃部103的中央部形成有退刀槽103a。圖4(c)所示的上刀91C是在連續拉鏈鏈條1使用樹脂制的單獨鏈齒的情況下具有逆開件7B時使用,且具有直的刃部103。而且,關於上刀91B,準備了多個對應於分開件7A的尺寸而改變了退刀槽103a的大小者。 The upper blade 91A shown in Fig. 4(a) is used when the continuous fastener chain 1 uses any of the three types of fastener elements, and the upper blade 91A is formed in a zigzag shape. The blade portion 103 cuts the continuous fastener chain 1 in a zigzag shape substantially at the middle of the gap portion 5. The upper blade 91B shown in Fig. 4(b) is a separate sprocket or continuous sprocket in the case where the continuous zipper chain 1 has the separating member 7A in the case of using any of the three types of sprocket teeth. In the case where the reverse member 7B is used, the undercut groove 103a is formed in the center portion of the blade portion 103 in order to prevent the interference member 7A or the step 7B from being interfered. The upper blade 91C shown in FIG. 4(c) is used when the continuous fastener chain 1 uses a separate fastener element made of resin, and has a straight blade portion 103. Further, regarding the upper blade 91B, a plurality of sizes corresponding to the size of the separating member 7A are changed to change the size of the undercut groove 103a.

而且,如圖5所示,底座92在上表面具有平坦部111,並且在處於連續拉鏈鏈條1的搬送方向下游側的位置具備從平坦部111下凹的收容槽112,準備了多種收容槽112的寬度WA或平坦部111的搬送方向長度LA不同的底座。具有分開件7(7A、7B)的連續拉鏈鏈條1B、連續拉鏈鏈條1C(參照圖3(a)、圖3(b))在橫貫底座92的收容槽112的切斷位置CL1上被切斷。而且,具有止擋件6的連續拉鏈鏈條1A在從底座92的收容槽112向上游側離開的平坦部111的切斷位置CL2上被切斷。此外,關於連續拉鏈鏈條1的具體切斷工序,後文將加以詳述。 Further, as shown in FIG. 5, the base 92 has a flat portion 111 on the upper surface, and a receiving groove 112 recessed from the flat portion 111 at a position on the downstream side in the conveying direction of the continuous fastener chain 1, and a plurality of receiving grooves 112 are prepared. The width WA or the base of the flat portion 111 having a different transport direction length LA. The continuous zipper chain 1B having the split members 7 (7A, 7B) and the continuous zipper chain 1C (see Figs. 3(a) and 3(b)) are cut at the cutting position CL1 of the accommodating groove 112 traversing the base 92. . Further, the continuous fastener chain 1A having the stopper 6 is cut at the cutting position CL2 of the flat portion 111 which is separated from the accommodation groove 112 of the base 92 toward the upstream side. Further, a specific cutting process of the continuous zipper chain 1 will be described later in detail.

<搬送機構> <transport mechanism>

如圖2所示,搬送機構20包括分別配設於切斷機構90 的上游側及下游側的一對搬送輥21A、搬送輥21B。沿連續拉鏈鏈條1的搬送方向而分開配設於上游側及下游側的搬送輥21A、搬送輥21B分別包括驅動輥22A、驅動輥22B以及從動輥23A、從動輥23B,利用驅動輥22A、驅動輥22B以及從動輥23A、從動輥23B夾持連續拉鏈鏈條1並旋轉驅動驅動輥22A、驅動輥22B,由此間歇搬送連續拉鏈鏈條1。 As shown in FIG. 2, the conveying mechanism 20 includes a pair of cutting mechanisms 90, respectively. A pair of conveying rollers 21A and a conveying roller 21B on the upstream side and the downstream side. The conveying roller 21A and the conveying roller 21B which are disposed on the upstream side and the downstream side in the conveying direction of the continuous fastener chain 1 respectively include a driving roller 22A, a driving roller 22B, a driven roller 23A, and a driven roller 23B, and the driving roller 22A is used. The driving roller 22B, the driven roller 23A, and the driven roller 23B sandwich the continuous fastener chain 1 and rotationally drive the driving roller 22A and the driving roller 22B, thereby intermittently conveying the continuous fastener chain 1.

配置於上游側的從動輥23A轉動自如地支承於輥支承體25,並利用第1氣缸24的動作而上下移動,所述輥支承體25利用連結於第1氣缸24的活塞杆(piston rod)24a的L字狀構件24b而受到上下驅動。而且,配置於下游側的從動輥23B轉動自如地支承於輥支承體27,並利用第2氣缸26的動作而上下移動,所述輥支承體27利用連結於第2氣缸26的活塞杆26a的L字狀構件26b而受到上下驅動。 The driven roller 23A disposed on the upstream side is rotatably supported by the roller support 25, and is vertically moved by the operation of the first cylinder 24, which is connected to the piston rod of the first cylinder 24 (piston rod) The L-shaped member 24b of 24a is driven up and down. Further, the driven roller 23B disposed on the downstream side is rotatably supported by the roller support body 27, and is vertically moved by the operation of the second cylinder 26, which is coupled to the piston rod 26a of the second cylinder 26 The L-shaped member 26b is driven up and down.

在比上游側的搬送輥21A更靠搬送方向上游側配置有空隙部感測傳感器28。空隙部感測傳感器28的感測輥29在所搬送的連續拉鏈鏈條1的鏈齒3上滾動並檢測鏈齒3的有無。即,當所搬送的連續拉鏈鏈條1的空隙部5到達感測輥29的位置時,感測輥29在空隙部5進出,由此,安裝有感測輥29的擺動杆30擺動而檢測空隙部5。 The gap portion sensing sensor 28 is disposed on the upstream side in the transport direction from the upstream transport roller 21A. The sensing roller 29 of the gap portion sensing sensor 28 rolls on the fastener element 3 of the conveyed continuous fastener chain 1 and detects the presence or absence of the fastener element 3. That is, when the gap portion 5 of the conveyed continuous fastener chain 1 reaches the position of the sensing roller 29, the sensing roller 29 comes in and out of the gap portion 5, whereby the swing lever 30 to which the sensing roller 29 is attached is swung to detect the gap Department 5.

<鏈條引導機構> <Chain guide mechanism>

如圖2及圖6(a)、圖6(b)所示,鏈條引導機構40包括:引導件用保持構件47,在固定於切斷機構10的基座45的平 臺46的上方固定於該基座45;軌道48,固定於引導件用保持構件47的下表面47a,在左右方向上延伸地設置;一對鏈條引導件41A、鏈條引導件41B,固定於滑動自如地安裝於軌道48的滑件49,對所搬送的連續拉鏈鏈條1進行引導;以及鏈條寬度調整構件44,嵌合於形成在引導件用保持構件47的切口部50,變更一對鏈條引導件41A、鏈條引導件41B的左右方向上的間隔。 As shown in FIGS. 2 and 6(a) and 6(b), the chain guide mechanism 40 includes a guide holding member 47 that is flattened to the base 45 of the cutting mechanism 10. The upper portion of the table 46 is fixed to the base 45; the rail 48 is fixed to the lower surface 47a of the guide holding member 47, and is provided to extend in the left-right direction; a pair of chain guides 41A and chain guides 41B are fixed to the slide The slider 49 attached to the rail 48 is freely guided to guide the conveyed continuous fastener chain 1 , and the chain width adjusting member 44 is fitted to the slit portion 50 formed in the guide holding member 47 to change a pair of chain guides. The distance between the member 41A and the chain guide 41B in the left-right direction.

即,一對鏈條引導件41A、鏈條引導件41B固定於在左右方向上分開的一對滑件49。固定於一對滑件49的各鏈條引導件41A、鏈條引導件41B與滑件49一同在軌道48上沿左右方向移動。 That is, the pair of chain guides 41A and the chain guides 41B are fixed to a pair of sliders 49 that are separated in the left-right direction. Each of the chain guides 41A and 41B fixed to the pair of sliders 49 moves together with the sliders 49 on the rails 48 in the left-right direction.

在鏈帶2的寬度方向上分開的一對鏈條引導件41A、鏈條引導件41B具有引導件本體42A、引導件本體42B,以及螺固於引導件本體42A、引導件本體42B的上表面且在左右方向上延伸地設置的方棒狀的銷支承體43A、銷支承體43B。一對鏈條引導件41A、鏈條引導件41B在固定於切斷裝置10的基座45的平臺46的上表面46a與引導件用保持構件47的下表面47a之間、且在左右方向上移動自如地配置。 A pair of chain guides 41A, 41B, which are separated in the width direction of the chain belt 2, have a guide body 42A, a guide body 42B, and are screwed to the upper surfaces of the guide body 42A, the guide body 42B and A square rod-shaped pin support body 43A and a pin support body 43B which are provided to extend in the left-right direction. The pair of chain guides 41A and the chain guides 41B are movable between the upper surface 46a of the stage 46 fixed to the base 45 of the cutting device 10 and the lower surface 47a of the guide holding member 47, and are movable in the left-right direction. Ground configuration.

一對引導件本體42A、引導件本體42B在中央側下表面遍及前後方向的總長而形成有切口部42c,將一對鏈帶2收容於由該切口部42c與平臺46的上表面46a劃分成的字型槽中,從而對鏈帶2的寬度方向兩端面進行引導。 The pair of guide main body 42A and the guide main body 42B are formed with a notch portion 42c over the entire lower surface of the center side in the front-rear direction, and the pair of chain belts 2 are housed in the upper surface 46a of the platform 46 by the notch portion 42c. of In the groove, the both end faces of the chain belt 2 in the width direction are guided.

此外,在所述實施方式中,一對鏈條引導件41A、鏈條引導件41B是以對鏈帶2的寬度方向端面進行引導的方式調整彼 此的間隔,但也能以利用一對鏈條引導件41A、鏈條引導件41B的前端面42d引導鏈齒排4的寬度方向端面的方式調整彼此的間隔。 Further, in the above-described embodiment, the pair of chain guides 41A and the chain guides 41B adjust the end faces of the chain belt 2 in the width direction. In this case, the distance between the pair of chain guides 41A and the front end surface 42d of the chain guide 41B can be adjusted so that the end faces of the element rows 4 in the width direction are guided.

在平臺46的寬度方向中央形成有在連續拉鏈鏈條1的搬送方向(前後方向)上延伸的槽46b,所述槽46b收容鏈齒排4。而且,在平臺46的下游側端部形成有在上下方向上貫通的狹縫46c。在狹縫46c中,後述的鏈條擋塊61的前端部分61a可從下方進出。 A groove 46b extending in the conveying direction (front-rear direction) of the continuous fastener chain 1 is formed at the center in the width direction of the stage 46, and the groove 46b accommodates the element row 4. Further, a slit 46c penetrating in the vertical direction is formed at the downstream end portion of the stage 46. In the slit 46c, the front end portion 61a of the chain stopper 61 to be described later can enter and exit from below.

在引導件用保持構件47形成有俯視為大致字型的切口部50,剖面為矩形的塊體即鏈條寬度調整構件44嵌合於該切口部50。在鏈條寬度調整構件44的上下表面44a、44b,形成有分別以不同的間隔L1、間隔L2設置的、作為第1被卡合部的一對第1嵌合孔51。此外,形成有一對第1嵌合孔51的面並不僅限定於鏈條寬度調整構件44的上下表面44a、44b,視需要也可形成於包含左右側面在內的4個面。 The guide member holding member 47 is formed in a plan view. The notched portion 50 of the shape is fitted to the slit portion 50 as a block having a rectangular cross section, that is, a chain width adjusting member 44. In the upper and lower surfaces 44a and 44b of the chain width adjusting member 44, a pair of first fitting holes 51 as the first engaged portions, which are provided at different intervals L1 and L2, are formed. Further, the surface on which the pair of first fitting holes 51 are formed is not limited to the upper and lower surfaces 44a and 44b of the chain width adjusting member 44, and may be formed on four faces including the left and right side faces as needed.

而且,在一對銷支承體43A、銷支承體43B(鏈條引導件41A、鏈條引導件41B),嵌設有作為第1卡合部的一對第1卡合銷52。銷支承體43A、銷支承體43B的一對第1卡合銷52嵌合於從形成在鏈條寬度調整構件44的上下表面44a、44b的第1嵌合孔51內選擇的任一第1嵌合孔51,從而規定一對鏈條引導件41A、鏈條引導件41B的左右方向上的間隔。 Further, a pair of first engagement pins 52 as a first engagement portion are fitted to the pair of pin support bodies 43A and the pin support bodies 43B (the chain guides 41A and the chain guides 41B). The pair of first engagement pins 52 of the pin support body 43A and the pin support body 43B are fitted to any one of the first engagement holes 51 selected from the first fitting holes 51 formed in the upper and lower surfaces 44a and 44b of the chain width adjustment member 44. The hole 51 is fitted to define the interval between the pair of chain guides 41A and the chain guides 41B in the left-right direction.

設置於鏈條寬度調整構件44的上下表面44a、44b的多 對第1嵌合孔51的間隔L1、間隔L2是與鏈帶2的不同寬度W(參照圖3)以及拉鏈齒3的寬度相對應地設定。圖7(a)、圖7(b)是對應於窄幅的鏈帶2而調整了一對鏈條引導件41A、鏈條引導件41B的寬度的鏈條引導機構40的俯視圖及剖面圖,通過選擇間隔L2窄的一對第1嵌合孔51並與銷支承體43A、銷支承體43B的第1卡合銷52嵌合,從而對應於寬度窄的鏈帶2來變更一對鏈條引導件41A、鏈條引導件41B的左右方向上的間隔。即,在多對第1嵌合孔51內選擇任意一對第1嵌合孔51並與第1卡合銷52嵌合,由此不更換周邊零件等便可調整一對鏈條引導件41A、鏈條引導件41B的位置,從而可容易地對應寬度不同的連續拉鏈鏈條1。 Provided in the upper and lower surfaces 44a, 44b of the chain width adjusting member 44 The interval L1 and the interval L2 of the first fitting hole 51 are set corresponding to the width W (see FIG. 3) of the fastener tape 2 and the width of the fastener element 3. 7(a) and 7(b) are a plan view and a cross-sectional view of the chain guide mechanism 40 in which the widths of the pair of chain guides 41A and the chain guides 41B are adjusted corresponding to the narrow chain belt 2, by selecting intervals. The pair of first fitting holes 51 having a narrow L2 are fitted into the pin supporting body 43A and the first engaging pin 52 of the pin supporting body 43B, thereby changing the pair of chain guides 41A in accordance with the narrow chain 2; The interval of the chain guides 41B in the left-right direction. In other words, by selecting any pair of first fitting holes 51 in the plurality of pairs of first fitting holes 51 and fitting them to the first engaging pins 52, the pair of chain guides 41A can be adjusted without replacing peripheral parts or the like. The position of the chain guide 41B makes it possible to easily correspond to the continuous zipper chain 1 having a different width.

而且,從切口部50卸下鏈條寬度調整構件44之後,一對鏈條引導件41A、鏈條引導件41B能與滑件49一同從平臺46卸下。 Further, after the chain width adjusting member 44 is detached from the slit portion 50, the pair of chain guides 41A and the chain guides 41B can be detached from the platform 46 together with the slider 49.

此外,只要第1嵌合孔51及第1卡合銷52中的任一者形成有多對即可。而且,也可將鏈條寬度調整構件44的第1被卡合部設為卡合銷,將鏈條引導件41A、鏈條引導件41B的第1卡合部設為嵌合孔。 Further, a plurality of pairs of the first fitting hole 51 and the first engaging pin 52 may be formed. In addition, the first engaged portion of the chain width adjusting member 44 may be an engaging pin, and the first engaging portion of the chain guide 41A and the chain guide 41B may be a fitting hole.

<鏈條阻擋機構> <chain blocking mechanism>

如圖8~圖10所示,鏈條阻擋機構60是用於利用鏈條擋塊61將所搬送的連續拉鏈鏈條1定位於既定的切斷位置的機構,且將鏈條擋塊61與驅動鏈條擋塊61的鏈條擋塊驅動單元63配設 於活動基座62上。活動基座62由直線引導件(linear guide)64引導,且可與鏈條擋塊61及鏈條擋塊驅動單元63一同在前後方向上移動,所述直線引導件64包括在連續拉鏈鏈條1的搬送方向上延伸地設置且固定於基座45的軌道64a,以及固定於活動基座62且滑動自如地嵌合於軌道64a的滑件64b。 As shown in FIGS. 8 to 10, the chain blocking mechanism 60 is a mechanism for positioning the transported continuous fastener chain 1 at a predetermined cutting position by the chain stopper 61, and the chain stopper 61 and the drive chain stopper. 61 chain stop drive unit 63 is provided On the movable base 62. The movable base 62 is guided by a linear guide 64 and is movable in the front-rear direction together with the chain stopper 61 and the chain stopper driving unit 63, and the linear guide 64 includes the conveyance of the continuous fastener chain 1. A rail 64a that is extended in the direction and fixed to the base 45, and a slider 64b that is fixed to the movable base 62 and slidably fitted to the rail 64a.

鏈條擋塊驅動單元63具有4節連杆機構,所述4節連杆機構包括:第1連杆66,轉動自如地嵌合於固定在活動基座62的支承銷65;第2連杆70,轉動自如地嵌合於固定在氣缸67的活塞杆68上的連結構件68a的支承銷69;鏈條擋塊61,分別利用銷71a、銷71b與第1連杆66及第2連杆70的一端連結。供銷71b嵌合的第2連杆70的銷孔70a為上下方向上長的長孔,且在銷71b與連結構件68a之間配設盤簧(coil spring)72,對銷71b向上方施壓。 The chain stopper driving unit 63 has a four-node link mechanism including a first link 66 that is rotatably fitted to a support pin 65 fixed to the movable base 62, and a second link 70 a support pin 69 that is rotatably fitted to the coupling member 68a fixed to the piston rod 68 of the cylinder 67; the chain stopper 61 is respectively used by the pin 71a, the pin 71b, and the first link 66 and the second link 70 Connected at one end. The pin hole 70a of the second link 70 to which the pin 71b is fitted is a long hole that is long in the vertical direction, and a coil spring 72 is disposed between the pin 71b and the coupling member 68a, and the pin 71b is pressed upward. .

第1連杆66利用拉伸彈簧73而被朝向逆時針方向施壓。換句話說,鏈條擋塊61利用拉伸彈簧73的彈性力而被朝向與連續拉鏈鏈條1的搬送方向相反的方向施壓,從而可在前後方向上移動。而且,在第1連杆66設置有第1阻擋螺釘74及第2阻擋螺釘75,分別與設置於活動基座62的第1擋塊76及第2擋塊77接觸,從而第1連杆66的動作範圍受到限制。 The first link 66 is biased in the counterclockwise direction by the tension spring 73. In other words, the chain stopper 61 is pressed in a direction opposite to the conveying direction of the continuous fastener chain 1 by the elastic force of the tension spring 73, and is movable in the front-rear direction. Further, the first link 66 is provided with a first blocking screw 74 and a second blocking screw 75, and is in contact with the first stopper 76 and the second stopper 77 provided on the movable base 62, respectively, so that the first link 66 The range of motion is limited.

鏈條擋塊61的前端部分61a是由薄板形成為向上方彎曲的大致鉤狀,當氣缸67的活塞杆68伸長時,鏈條擋塊61以支承銷65為中心向逆時針方向轉動,並從平臺46的狹縫46c向上方 突出而可在連續拉鏈鏈條1的空隙部5內進出。 The front end portion 61a of the chain stopper 61 is formed in a substantially hook shape bent upward by a thin plate. When the piston rod 68 of the cylinder 67 is extended, the chain stopper 61 is rotated counterclockwise about the support pin 65, and is driven from the platform. The slit 46c of 46 is upward It protrudes and can enter and exit in the gap portion 5 of the continuous fastener chain 1.

而且,當鏈條擋塊61轉動或前後移動時,鏈條擋塊61的後端部分61b可在固定於活動基座62的鏈條擋塊檢測部78的二叉狀檢測部78a之間進退。由此,鏈條擋塊檢測部78監視鏈條擋塊61的動作狀況。 Further, when the chain stopper 61 is rotated or moved back and forth, the rear end portion 61b of the chain stopper 61 can advance and retreat between the binary detecting portions 78a of the chain stopper detecting portion 78 fixed to the movable base 62. Thereby, the chain stopper detecting unit 78 monitors the operation state of the chain stopper 61.

在活動基座62的下部固定著向後方延伸的棒狀的連結構件79。而且,在基座45固定著以沿連結構件79的上表面的方式向後方延伸的塊體支承構件80。在形成於塊體支承構件80的、俯視時為矩形的切口81中,配置剖面為矩形的塊體即位置調整構件82。 A rod-shaped connecting member 79 extending rearward is fixed to a lower portion of the movable base 62. Further, a block supporting member 80 that extends rearward along the upper surface of the connecting member 79 is fixed to the base 45. In the slit 81 formed in the block support member 80 and having a rectangular shape in a plan view, a position adjusting member 82 which is a block having a rectangular cross section is disposed.

在連結構件79的上表面嵌設有作為第2卡合部的第2卡合銷83。而且,在位置調整構件82的各表面,作為第2被卡合部的第2嵌合孔84(84a、84b)形成於距位置調整構件82的端面82a的距離各不相同的位置。 A second engagement pin 83 as a second engagement portion is fitted to the upper surface of the coupling member 79. Further, on the respective surfaces of the position adjusting member 82, the second fitting holes 84 (84a, 84b) as the second engaged portions are formed at positions different from each other at a distance from the end surface 82a of the position adjusting member 82.

此外,活動基座62與連結構件79構成本發明的保持部85。 Further, the movable base 62 and the coupling member 79 constitute the holding portion 85 of the present invention.

並且,通過將連結構件79的第2卡合銷83選擇性地嵌合於位置調整構件82的任意的第2嵌合孔84中,活動基座62與鏈條擋塊驅動單元63一同在前後方向上移動,從而利用位置調整構件82調整鏈條擋塊61的前後方向位置。 Further, by selectively fitting the second engagement pin 83 of the coupling member 79 into any of the second fitting holes 84 of the position adjustment member 82, the movable base 62 is in the front-rear direction together with the chain stopper driving unit 63. The upper portion is moved to adjust the position of the chain stopper 61 in the front-rear direction by the position adjusting member 82.

此外,當氣缸67的活塞杆68伸長而鏈條擋塊61的前端部分61a從平臺46的狹縫46c突出時,鏈條擋塊驅動單元63以 鏈條擋塊61成為大致水平的方式調整活塞杆68的長度。另外,利用第1阻擋螺釘74,第1連杆66被調整為大致垂直,並且,利用第2阻擋螺釘75,以鏈條擋塊61的前後方向衝程成為既定的距離的方式調整第1連杆66的動作範圍。 Further, when the piston rod 68 of the cylinder 67 is extended and the front end portion 61a of the chain stopper 61 protrudes from the slit 46c of the stage 46, the chain stopper driving unit 63 The length of the piston rod 68 is adjusted in such a manner that the chain stopper 61 is substantially horizontal. In addition, the first link 66 is adjusted to be substantially vertical by the first blocking screw 74, and the first link 66 is adjusted such that the stroke of the chain stopper 61 in the front-rear direction becomes a predetermined distance by the second blocking screw 75. The range of motion.

如圖10所示,在鏈條擋塊驅動單元63中,如果在鏈條擋塊61的前端部分61a在空隙部5內進出時搬送連續拉鏈鏈條1,則在第2阻擋螺釘75接觸第2擋塊77之前,第1連杆66及第2連杆70抵抗拉伸彈簧73的彈性力,並以支承銷65、支承銷69為中心向順時針方向轉動,從而鏈條擋塊61向前方移動。 As shown in FIG. 10, in the chain stopper driving unit 63, if the continuous fastener chain 1 is conveyed when the front end portion 61a of the chain stopper 61 enters and exits in the gap portion 5, the second blocking screw 75 contacts the second stopper. Before the 77th, the first link 66 and the second link 70 are rotated in the clockwise direction about the support pin 65 and the support pin 69 against the elastic force of the tension spring 73, and the chain stopper 61 is moved forward.

鏈條擋塊61的移動可由鏈條擋塊檢測部78檢測。具體來說,如圖11(a)所示,當氣缸67的活塞杆68收縮而鏈條擋塊61處於右斜狀態時,後端部分61b成為從二叉狀檢測部78a偏移至上方的狀態。而且,如圖11(b)所示,當氣缸67的活塞杆68伸長而鏈條擋塊61處於水平狀態時,後端部分61b進入二叉狀檢測部78a之間,從而鏈條擋塊61被檢測出。另外,如圖11(c)所示,如果鏈條擋塊61抵抗拉伸彈簧73的彈性力而前進,則後端部分61b從二叉狀檢測部78a向前方偏移而被檢測出。由此,可對鏈條擋塊61的狀態進行判別,且搬送機構20根據來自鏈條擋塊檢測部78的信號受到控制。 The movement of the chain stopper 61 can be detected by the chain stopper detecting portion 78. Specifically, as shown in FIG. 11(a), when the piston rod 68 of the air cylinder 67 is contracted and the chain stopper 61 is in the right oblique state, the rear end portion 61b is displaced from the binary detecting portion 78a to the upper state. . Further, as shown in Fig. 11 (b), when the piston rod 68 of the air cylinder 67 is extended and the chain stopper 61 is in the horizontal state, the rear end portion 61b enters between the two-shaped detecting portions 78a, so that the chain stopper 61 is detected. Out. Further, as shown in FIG. 11(c), when the chain stopper 61 advances against the elastic force of the tension spring 73, the rear end portion 61b is displaced forward from the binary detecting portion 78a and detected. Thereby, the state of the chain stopper 61 can be discriminated, and the conveyance mechanism 20 is controlled based on the signal from the chain stopper detection part 78.

鏈條擋塊61的前後方向位置是通過將所選擇的位置調整構件82組裝至塊體支承構件81的切口81、並將第2卡合銷83與第2嵌合孔84選擇性地組裝而得以調整。圖12表示的是使第2 卡合銷83嵌合於距位置調整構件82的端面82a遠的一側的第2嵌合孔84的狀態,與圖10相比,活動基座62及鏈條擋塊61被調整至向右方移動後的位置。像這樣,根據切斷位置CP(參照圖3(a)~圖3(c))不同的連續拉鏈鏈條1的種類來選擇適合的位置調整構件82並組裝至塊體支承構件80的切口81,由此調整鏈條擋塊61的位置。 The position of the chain stopper 61 in the front-rear direction is obtained by assembling the selected position adjusting member 82 to the slit 81 of the block supporting member 81 and selectively assembling the second engaging pin 83 and the second fitting hole 84. Adjustment. Figure 12 shows the second The engagement pin 83 is fitted into the second fitting hole 84 on the side far from the end surface 82a of the position adjustment member 82, and the movable base 62 and the chain stopper 61 are adjusted to the right side as compared with FIG. The position after the move. In this manner, the appropriate position adjusting member 82 is selected and assembled to the slit 81 of the block supporting member 80 in accordance with the type of the continuous fastener chain 1 having different cutting positions CP (see FIGS. 3( a ) to 3 ( c )). Thereby, the position of the chain stopper 61 is adjusted.

此外,也可將位置調整構件82的第2被嵌合部設為卡合銷,將連結構件79的第2卡合部設為嵌合孔。該情況下,使用位置調整構件82的多個面來配置多個卡合銷即可。 In addition, the second fitted portion of the position adjusting member 82 may be an engaging pin, and the second engaging portion of the connecting member 79 may be a fitting hole. In this case, a plurality of engaging pins may be disposed using a plurality of faces of the position adjusting member 82.

<切斷機構> <cutting mechanism>

如圖4(a)~圖4(c)、圖5及圖13(a)、圖13(b)所示,切斷機構90具有協同動作而將連續拉鏈鏈條1在既定的位置切斷的上刀91與底座92,以及作為驅動上刀91的驅動部的氣缸93。上刀91與定位磁鐵95一同固定於上刀固定器94。此外,圖13(a)、圖13(b)及圖14(a)表示的是安裝有上刀91A的情況,所述上刀91A用於具有止擋件6的連續拉鏈鏈條1A,圖14(b)表示的是安裝有上刀91B的情況,所述上刀91B用於具有分開件7(7A、7B)的連續拉鏈鏈條1B、連續拉鏈鏈條1C。 As shown in FIGS. 4( a ) to 4 ( c ), 5 , 13 ( a ), and 13 ( b ), the cutting mechanism 90 has a cooperative operation to cut the continuous fastener chain 1 at a predetermined position. The upper blade 91 and the base 92, and a cylinder 93 as a driving portion that drives the upper blade 91. The upper blade 91 is fixed to the upper blade holder 94 together with the positioning magnet 95. 13(a), 13(b), and 14(a) show a case where the upper blade 91A is attached, and the upper blade 91A is used for the continuous fastener chain 1A having the stopper 6, FIG. (b) shows a case where the upper blade 91B is attached, and the upper blade 91B is used for the continuous zipper chain 1B having the split members 7 (7A, 7B) and the continuous zipper chain 1C.

此外,雖然具有止擋件6的連續拉鏈鏈條1A的切斷位置CL2與具有分開件7的連續拉鏈鏈條1B、連續拉鏈鏈條1C的切斷位置CL1不同(參照圖5),但如圖14(a)及圖14(b)所示,通過使用厚度不同的上刀91A、上刀91B而改變刃部103的位置, 可利用同一機構應對,從而切斷機構90的構成簡化。 Further, although the cutting position CL2 of the continuous fastener chain 1A having the stopper 6 is different from the continuous fastener chain 1B having the separating member 7 and the cutting position CL1 of the continuous fastener chain 1C (refer to FIG. 5), as shown in FIG. a) and FIG. 14(b), the position of the blade portion 103 is changed by using the upper blade 91A and the upper blade 91B having different thicknesses. The same mechanism can be used for the response, so that the configuration of the cutting mechanism 90 is simplified.

上刀固定器94嵌合於固定在基座45的上刀固定器支承體98的字槽98a中,並經由筒狀接頭(cylinder joint)97連結於氣缸93的活塞桿96。上刀固定器94利用氣缸93的動作而由上刀固定器支承體98引導,從而與上刀91一同在上下方向上移動。 The upper blade holder 94 is fitted to the upper blade holder support 98 fixed to the base 45. The word groove 98a is coupled to the piston rod 96 of the cylinder 93 via a cylinder joint 97. The upper blade holder 94 is guided by the upper blade holder support 98 by the operation of the air cylinder 93, and moves in the vertical direction together with the upper blade 91.

定位磁鐵95形成為具有平坦的接觸面95a的方板狀,所述平坦的接觸面95a接觸於上刀91的上表面91a而對上刀91進行定位,所述定位磁鐵95利用銷115被定位,並且利用2根螺栓99而固定於上刀固定器94。 The positioning magnet 95 is formed in a square plate shape having a flat contact surface 95a which is in contact with the upper surface 91a of the upper blade 91 to position the upper blade 91, and the positioning magnet 95 is positioned by the pin 115 And fixed to the upper blade holder 94 by the two bolts 99.

上刀91具有用來固定於上刀固定器94的向上方開放的U字槽101、以及形成於下端部的刃部103。上刀91通過上表面91a經磁力吸附至定位磁鐵95的接觸面95a而被定位,並利用螺栓102固定於上刀固定器94。 The upper blade 91 has a U-shaped groove 101 that is open to the upper side of the upper blade holder 94 and a blade portion 103 that is formed at the lower end. The upper blade 91 is positioned by the magnetic attraction of the upper surface 91a to the contact surface 95a of the positioning magnet 95, and is fixed to the upper blade holder 94 by bolts 102.

在上刀固定器支承體98的下方,一對底座擋塊104(104a、104b)固定於基座45,所述一對底座擋塊104(104a、104b)在上部具有在左右方向上延伸的底座支承槽105。在一對底座擋塊104a、底座擋塊104b之間,配置有連結於氣缸106的活塞杆107而上下移動的底座夾持器108。在底座夾持器108的上部設置有突出至底座支承槽105內的卡止部108a。 A pair of base stoppers 104 (104a, 104b) are fixed to the base 45 below the upper blade holder support 98, and the pair of base stoppers 104 (104a, 104b) have an upper portion extending in the left-right direction. The base supports the groove 105. A base holder 108 that is coupled to the piston rod 107 of the cylinder 106 and moves up and down is disposed between the pair of base stoppers 104a and 104b. A locking portion 108a that protrudes into the base support groove 105 is provided at an upper portion of the base holder 108.

底座92在上表面具有平坦部111,所述平坦部111構成與上刀91協同動作而將連續拉鏈鏈條1切斷的切斷台。在平坦部111,形成有俯視時從平坦部111下凹而形成的向搬送方向下游側 開放的字型的收容槽112。在底座92的下部,形成有與底座夾持器108的卡止部108a卡合的字槽113。 The base 92 has a flat portion 111 on the upper surface, and the flat portion 111 constitutes a cutting table that cooperates with the upper blade 91 to cut the continuous fastener chain 1. The flat portion 111 is formed to be open to the downstream side in the transport direction, which is formed by recessing from the flat portion 111 in a plan view. The font receiving groove 112. At a lower portion of the base 92, a locking portion 108a of the base holder 108 is formed. Word slot 113.

再參照圖15(a),底座92一邊使突出至底座支承槽105內的卡止部108a寬鬆地嵌合於字槽113,一邊滑動嵌合於底座支承槽105,從而被安裝於底座擋塊104。在基座45,磁性螺釘114固定於與底座92的內側側面92a相對向的位置,利用磁力吸附滑動嵌合於底座支承槽105的底座92,從而進行底座92的左右方向上的定位。 Referring to Fig. 15 (a), the base 92 is loosely fitted to the locking portion 108a projecting into the base support groove 105. The word groove 113 is slidably fitted to the base support groove 105, and is attached to the base stopper 104. In the base 45, the magnetic screw 114 is fixed to a position facing the inner side surface 92a of the base 92, and is magnetically slidably fitted to the base 92 of the base support groove 105, thereby positioning the base 92 in the left-right direction.

如果以將底座92嵌合於底座擋塊104的底座支承槽105的狀態,將圖1所示的操作杆130向下壓,則氣缸106工作而底座夾持器108下降,且如圖15(b)所示,卡止部108a將嵌合於字槽113的底座92壓下,由此將底座92固定於底座擋塊104。 If the operating lever 130 shown in Fig. 1 is pressed downward in a state in which the base 92 is fitted to the base supporting groove 105 of the base stopper 104, the cylinder 106 is operated and the base holder 108 is lowered, as shown in Fig. 15 ( b), the locking portion 108a will be fitted to The base 92 of the word slot 113 is depressed, thereby securing the base 92 to the base stop 104.

而且,如圖1所示,在操作杆130安裝有安全罩109,所述安全罩109在底座夾持器108工作時、即操作杆130處於下降位置時覆蓋上刀91的前表面側。而且,除底座夾持器108的動作外,操作杆130也使搬送機構20的從動輥23A、從動輥23B對應於操作杆130的升降而升降。另外,在操作杆130安裝有另一安全罩131,所述另一安全罩131在底座夾持器108工作時、即操作杆130處於下降位置時覆蓋形成於輥支承體27的孔132的開口132a(參照圖2)。該形成於輥支承體27的孔132是供工具插入的孔,所述工具用於緊固或解除上刀91的緊固單元102。 Further, as shown in FIG. 1, a safety cover 109 is attached to the operation lever 130, and the safety cover 109 covers the front surface side of the upper blade 91 when the base holder 108 is operated, that is, when the operation lever 130 is in the lowered position. Further, in addition to the operation of the base holder 108, the operation lever 130 also raises and lowers the driven roller 23A and the driven roller 23B of the transport mechanism 20 in accordance with the elevation of the operating lever 130. In addition, another safety cover 131 is attached to the operation lever 130, and the other safety cover 131 covers the opening of the hole 132 formed in the roller support body 27 when the base holder 108 is operated, that is, when the operation lever 130 is in the lowered position. 132a (refer to Figure 2). The hole 132 formed in the roller support body 27 is a hole into which a tool is inserted, and the tool is used to fasten or release the fastening unit 102 of the upper blade 91.

而且,如圖2所示,切斷機構90包括部件壓具120,在 切斷連續拉鏈鏈條1時,所述部件壓具120為了防止收容於收容槽112的分開件7從收容槽112脫離而按壓分開件7的上表面。部件壓具120具備擺動自如地嵌合於固定在基座45的軸銷122的部件按壓棒121。部件按壓棒121的一端121a以可按壓分開件7的上表面的方式,在收容槽112的上方延伸地設置。而且,在部件按壓棒121的另一端121b,在其與支承構件123之間配設有拉伸彈簧124,所述支承構件123與輥支承體27一同經第2氣缸26上下驅動。由此,部件按壓棒121利用拉伸彈簧124的彈性力而被朝向逆時針方向施壓。而且,在支承構件123設置有阻擋螺釘125,所述阻擋螺釘125與部件按壓棒121的另一端121b的上表面接觸而限制部件按壓棒121的擺動範圍。 Moreover, as shown in FIG. 2, the cutting mechanism 90 includes a component presser 120, When the continuous fastener chain 1 is cut, the component presser 120 presses the upper surface of the separating member 7 in order to prevent the separating member 7 accommodated in the receiving groove 112 from being detached from the receiving groove 112. The component presser 120 is provided with a member pressing bar 121 that is slidably fitted to the shaft pin 122 fixed to the base 45. One end 121a of the component pressing bar 121 is provided to extend above the receiving groove 112 so that the upper surface of the separating member 7 can be pressed. Further, a tension spring 124 is disposed between the other end 121b of the member pressing rod 121 and the supporting member 123, and the supporting member 123 is driven up and down by the second cylinder 26 together with the roller supporting body 27. Thereby, the component pressing bar 121 is pressed in the counterclockwise direction by the elastic force of the tension spring 124. Further, the support member 123 is provided with a blocking screw 125 that comes into contact with the upper surface of the other end 121b of the component pressing bar 121 to restrict the swing range of the member pressing bar 121.

部件壓具120與利用第2氣缸26進行的從動輥23B的動作聯動而與從動輥23B反向地動作,且如果從動輥23B上升而連續拉鏈鏈條1的搬送停止,則阻擋螺釘125也上升,因此部件按壓棒121利用拉伸彈簧124的彈性力向逆時針方向轉動而按壓分開件7的上表面。相反地,如果從動輥23B下降,則部件按壓棒121的另一端121b被阻擋螺釘125按壓而向順時針方向轉動,從而解除對分開件7的按壓。 The component presser 120 operates in the reverse direction of the driven roller 23B in conjunction with the operation of the driven roller 23B by the second cylinder 26, and if the driven roller 23B rises and the conveyance of the continuous fastener chain 1 is stopped, the stopper screw 125 is stopped. As a result, the component pressing bar 121 is rotated counterclockwise by the elastic force of the tension spring 124 to press the upper surface of the separating member 7. Conversely, if the driven roller 23B is lowered, the other end 121b of the component pressing bar 121 is pressed by the blocking screw 125 to rotate in the clockwise direction, thereby releasing the pressing of the separating member 7.

此處,在進行上刀的安裝、更換時,僅在第1次時實施上刀91相對於底座92的高度或斜率等的位置調整即可,在第2次以後,僅進行如下的簡單操作而無須調整便可進行安裝:使上刀91的上表面91a與定位磁鐵95的接觸面95a接觸,並利用螺 栓102將經磁力吸附的上刀91固定。 Here, when the upper blade is attached or replaced, the position adjustment of the height or the slope of the upper blade 91 with respect to the base 92 may be performed only in the first time, and only the following simple operation is performed after the second time. The mounting can be performed without adjustment: the upper surface 91a of the upper blade 91 is in contact with the contact surface 95a of the positioning magnet 95, and the screw is used. The plug 102 fixes the magnetically attracted upper blade 91.

詳細來說,如圖14(a)、圖14(b)所示,將定位磁鐵95及上刀91暫時保持於上刀固定器94之後,使經磁力吸附保持的上刀91的刃部103碰觸底座92的平坦部111,從而將定位磁鐵95及上刀91固定於上刀固定器94。由此,定位磁鐵95經由上刀91以沿著底座92的平坦部111的方式被定位於既定的位置。 Specifically, as shown in FIGS. 14(a) and 14(b), after the positioning magnet 95 and the upper blade 91 are temporarily held by the upper blade holder 94, the blade portion 103 of the upper blade 91 held by the magnetic force is held. The flat portion 111 of the base 92 is touched to fix the positioning magnet 95 and the upper blade 91 to the upper blade holder 94. Thereby, the positioning magnet 95 is positioned at a predetermined position along the flat portion 111 of the base 92 via the upper blade 91.

在進行第2次以後的上刀91的更換、安裝時,利用未圖示的上刀更換夾具來保持固定於上刀固定器94的上刀91,並鬆開螺栓102而卸下。接著,將新的上刀91安置於上刀更換夾具,使上刀91的上表面91a與定位磁鐵95的接觸面95接觸。上刀91經定位磁鐵95的吸附力吸附而被定位並保持於正確的位置,因此利用螺栓102固定而進行更換。 At the time of replacement and attachment of the upper blade 91 after the second time, the upper blade 91 fixed to the upper blade holder 94 is held by a blade replacement jig (not shown), and the bolt 102 is loosened and removed. Next, the new upper blade 91 is placed on the upper blade replacement jig, and the upper surface 91a of the upper blade 91 is brought into contact with the contact surface 95 of the positioning magnet 95. The upper blade 91 is positioned and held at the correct position by the suction force of the positioning magnet 95, and is thus replaced by the bolt 102 for replacement.

而且,如圖13(a)、圖13(b)~圖15(a)、圖15(b)所示,底座92的更換是通過打開操作杆130而使氣缸106工作,從而使底座夾持器108上升並解除卡止部108a對字槽113的卡合(參照圖15(a))。接著,從底座擋塊104的底座支承槽105拉出底座92並卸下,且使新的底座92滑動嵌合於底座支承槽105。此時,底座92經磁性螺釘114的磁力吸附而安置於正確的位置。接著,如果關閉操作杆130,則氣缸106工作,卡止部108a卡合於字槽113的底座夾持器108下降,從而底座92固定於底座擋塊104。 Further, as shown in FIGS. 13(a), 13(b) to 15(a) and 15(b), the replacement of the base 92 is performed by opening the operating lever 130 to operate the cylinder 106, thereby holding the base. The device 108 rises and releases the pair of locking portions 108a Engagement of the word groove 113 (refer to Fig. 15 (a)). Next, the base 92 is pulled out from the base support groove 105 of the base stopper 104 and removed, and the new base 92 is slidably fitted to the base support groove 105. At this time, the base 92 is placed at the correct position by the magnetic attraction of the magnetic screw 114. Next, if the operating lever 130 is closed, the cylinder 106 is operated, and the locking portion 108a is engaged with The base holder 108 of the word slot 113 is lowered so that the base 92 is fixed to the base stop 104.

<切斷工序> <cutting process>

接著,沿圖16所示的流程圖,對利用具有此種構成的切斷裝置10將連續拉鏈鏈條1在既定的位置切斷的工序加以詳述。首先,如圖6(a)、圖6(b)所示,對應於供於切斷的連續拉鏈鏈條1,調整為與鏈帶2的寬度相適合的一對鏈條引導件41A、鏈條引導件41B的寬度,並選擇所具有的一對第1嵌合孔51的間隔與一對鏈條引導件41A、鏈條引導件41B的第1卡合銷52對應的鏈條寬度調整構件44的面,從而使一對第1卡合銷52嵌合於一對第1嵌合孔51。 Next, a process of cutting the continuous fastener chain 1 at a predetermined position by the cutting device 10 having such a configuration will be described in detail along the flowchart shown in FIG. 16. First, as shown in FIGS. 6(a) and 6(b), a pair of chain guides 41A and chain guides which are adapted to the width of the fastener tape 2 are adjusted corresponding to the continuous fastener chain 1 for cutting. The width of the 41B is selected such that the interval between the pair of first fitting holes 51 included is the surface of the chain width adjusting member 44 corresponding to the pair of chain guides 41A and the first engaging pins 52 of the chain guide 41B. The pair of first engagement pins 52 are fitted to the pair of first fitting holes 51.

接著,如圖8所示,使針對各連續拉鏈鏈條1決定的鏈條擋塊61的位置與活動基座62一同在前後方向上移動而進行調整,並選擇具有與連結構件79的第2卡合銷83對應的第2嵌合孔84的位置調整構件82的面,而使第2嵌合孔84嵌合於卡合銷83。進而,如圖13(a)、圖13(b)、圖4(a)~圖4(c)及圖5所示,在將具有止擋件6的連續拉鏈鏈條1切斷的情況下,選擇上刀91A與底座92的組合,並分別安裝至上刀固定器94及底座擋塊104。而且,在將具有分開件7的連續拉鏈鏈條1切斷的情況下,選擇上刀91B與底座92的組合,並分別安裝至上刀固定器94及底座擋塊104。 Next, as shown in FIG. 8, the position of the chain stopper 61 determined for each of the continuous fastener chains 1 is moved in the front-rear direction together with the movable base 62, and the second engagement with the coupling member 79 is selected. The second fitting hole 84 corresponding to the pin 83 is positioned on the surface of the member 82, and the second fitting hole 84 is fitted to the engaging pin 83. Further, as shown in FIGS. 13(a), 13(b), 4(a) to 4(c), and 5, when the continuous fastener chain 1 having the stopper 6 is cut, The combination of the upper blade 91A and the base 92 is selected and mounted to the upper blade holder 94 and the base block 104, respectively. Further, in the case where the continuous zipper chain 1 having the separating member 7 is cut, the combination of the upper blade 91B and the base 92 is selected and attached to the upper blade holder 94 and the base stopper 104, respectively.

並且,對應於連續拉鏈鏈條1的規格,使操作杆130下降而操作未圖示的操作盤的開關,根據止擋件6或分開件7的規格來確認啟動條件(步驟S1)並起動切斷裝置10。由此,如圖2所示,第1氣缸24及第2氣缸26工作而從動輥23A、從動輥23B 下降,利用驅動輥22A、驅動輥22B與從動輥23A、從動輥23B夾持連續拉鏈鏈條1。並且,驅動驅動輥22A、驅動輥22B而以高速搬送連續拉鏈鏈條1(步驟S2)。 Further, in response to the specification of the continuous fastener chain 1, the operation lever 130 is lowered to operate a switch of an operation panel (not shown), and the activation condition is confirmed in accordance with the specifications of the stopper 6 or the separation member 7 (step S1) and the cutting is started. Device 10. Thereby, as shown in FIG. 2, the first cylinder 24 and the second cylinder 26 operate, and the driven roller 23A and the driven roller 23B When the drive roller 22A and the drive roller 22B are separated from the driven roller 23A and the driven roller 23B, the continuous fastener chain 1 is sandwiched. Then, the drive roller 22A and the drive roller 22B are driven to convey the continuous fastener chain 1 at a high speed (step S2).

不久後,當所搬送的連續拉鏈鏈條1的空隙部5到達感測輥29的位置時,感測輥29在空隙部5進出,由此,安裝有感測輥29的擺動杆30擺動而對空隙部5進行檢測(步驟S3),並將連續拉鏈鏈條1的搬送切換為低速搬送(步驟S4)。而且同時,氣缸67的活塞杆68伸長而使鏈條擋塊61的前端部分61a上升並從空隙部5向上方突出(步驟S5、步驟S6)。此時,第1連杆66利用拉伸彈簧73的彈性力而被朝向逆時針方向施壓,第1阻擋螺釘74處於與第1擋塊76接觸的位置。 Soon after, when the gap portion 5 of the continuous zipper chain 1 conveyed reaches the position of the sensing roller 29, the sensing roller 29 comes in and out of the gap portion 5, whereby the swing lever 30 to which the sensing roller 29 is attached is swung and opposed The gap portion 5 is detected (step S3), and the conveyance of the continuous fastener chain 1 is switched to the low speed conveyance (step S4). At the same time, the piston rod 68 of the air cylinder 67 is extended, and the front end portion 61a of the chain stopper 61 is raised and protrudes upward from the gap portion 5 (step S5, step S6). At this time, the first link 66 is biased in the counterclockwise direction by the elastic force of the tension spring 73, and the first blocking screw 74 is in a position in contact with the first stopper 76.

進而當搬送連續拉鏈鏈條1時,鏈條擋塊61的前端部分61a被按壓至空隙部5的下游側端的鏈齒3,鏈條擋塊61抵抗拉伸彈簧73的彈性力而向前方移動(步驟S7)。並且,在步驟S8中,根據安裝的是止擋件6、分開件7中的哪一個來選擇以後的步驟。 Further, when the continuous fastener chain 1 is conveyed, the front end portion 61a of the chain stopper 61 is pressed to the fastener element 3 at the downstream side end of the gap portion 5, and the chain stopper 61 moves forward against the elastic force of the tension spring 73 (step S7). ). Further, in step S8, the subsequent steps are selected depending on which of the stopper 6 and the separating member 7 is attached.

<具有止擋件的連續拉鏈鏈條的控制> <Control of continuous zipper chain with stoppers>

在帶有止擋件6的連續拉鏈鏈條1的情況下,當利用鏈條擋塊檢測部78檢測到鏈條擋塊61向前方移動時(參照圖11(c)),氣缸67的活塞杆68收縮而鏈條擋塊61下降並從空隙部5偏移(步驟S9)。由此,鏈條擋塊61利用拉伸彈簧73的彈性力後退例如3mm左右而回歸原來的位置(步驟S10)。與此同時,第1 氣缸24及第2氣缸26使從動輥(壓輥)23A、從動輥(壓輥)23B上升而解除搬送時產生於連續拉鏈鏈條1內部的張力(步驟S11、步驟S12)。其後,第1氣缸24及第2氣缸26使從動輥(壓輥)23A、從動輥(壓輥)23B下降(步驟S13、步驟S14),連續拉鏈鏈條1的搬送停止。 In the case of the continuous zipper chain 1 with the stopper 6, when the chain stopper detecting portion 78 detects that the chain stopper 61 is moving forward (refer to FIG. 11(c)), the piston rod 68 of the cylinder 67 contracts. The chain stopper 61 is lowered and displaced from the gap portion 5 (step S9). Thereby, the chain stopper 61 is returned to the original position by the elastic force of the tension spring 73, for example, about 3 mm (step S10). At the same time, the first The cylinder 24 and the second cylinder 26 raise the driven roller (pressing roller) 23A and the driven roller (pressing roller) 23B to release the tension generated inside the continuous fastener chain 1 during the transportation (step S11, step S12). Thereafter, the first cylinder 24 and the second cylinder 26 lower the driven roller (pressing roller) 23A and the driven roller (pressing roller) 23B (steps S13 and S14), and the conveyance of the continuous fastener chain 1 is stopped.

此時,連續拉鏈鏈條1在空隙部5的大致中央位置比收容槽112更靠上游側的、底座92的切斷位置CL2停止。然後,如圖13(a)、圖13(b)及圖15(a)、圖15(b)所示,氣缸93工作而上刀91下降(步驟S15),利用上刀91與底座92將連續拉鏈鏈條1切斷(步驟S16)。此時,因壓輥23A、壓輥23B間的張力被解除,故作為製品的鏈條的切斷面相對於連續拉鏈鏈條1的搬送方向為直角。 At this time, the continuous fastener chain 1 stops at the cutting position CL2 of the base 92 on the upstream side of the storage groove 112 at the substantially central position of the gap portion 5. Then, as shown in FIGS. 13(a), 13(b) and 15(a) and 15(b), the cylinder 93 is operated and the upper blade 91 is lowered (step S15), and the upper blade 91 and the base 92 are used. The continuous zipper chain 1 is cut (step S16). At this time, since the tension between the pressure roller 23A and the pressure roller 23B is released, the cut surface of the chain of the product is a right angle with respect to the conveyance direction of the continuous fastener chain 1.

然後,當利用氣缸93的動作而刀91上升時(步驟S17),在經過些許延遲時間後(步驟S18),使驅動輥22A、驅動輥22B轉動來搬送下一拉鏈鏈條,並將切斷後的拉鏈鏈條排出(步驟S19),停止驅動輥22A、驅動輥22B的轉動(步驟S20)。 Then, when the blade 91 is raised by the operation of the air cylinder 93 (step S17), after a slight delay time (step S18), the drive roller 22A and the drive roller 22B are rotated to carry the next fastener chain, and the cut-off chain is removed. The fastener chain is discharged (step S19), and the rotation of the drive roller 22A and the drive roller 22B is stopped (step S20).

<具有打開件的連續拉鏈鏈條的控制> <Control of continuous zipper chain with open piece>

另一方面,在步驟S8中,如果判定為打開件7,則停止驅動輥22A、驅動輥22B的轉動,並且第1氣缸24及第2氣缸26使從動輥23A、從動輥23B上升(步驟S21、步驟S22)。此時,如圖17所示,伴隨連續拉鏈鏈條1的搬送,鏈條擋塊61抵抗拉伸彈簧73的彈性力而前進。而且,打開件7處於比底座92的收 容槽112靠下游側的位置。 On the other hand, if it is determined in the step S8 that the opening member 7 is determined, the rotation of the driving roller 22A and the driving roller 22B is stopped, and the first cylinder 24 and the second cylinder 26 raise the driven roller 23A and the driven roller 23B ( Step S21, step S22). At this time, as shown in FIG. 17, the chain stopper 61 advances against the elastic force of the tension spring 73 with the conveyance of the continuous fastener chain 1. Moreover, the opening member 7 is at a lower than the base 92. The position of the pocket 112 on the downstream side.

通過從動輥23A、從動輥23B上升,放開了搬送輥21A、搬送輥21B的束縛的連續拉鏈鏈條1因拉伸彈簧73的彈性力後退,從而如圖18所示,分開件7的上游側端部與收容槽112的上游側側壁112a接觸而被定位(步驟S23)。而且,與利用第2氣缸26進行的從動輥23B的上升聯動地,部件按壓棒121利用拉伸彈簧124的彈性力向逆時針方向轉動而按壓分開件7的上表面,從而防止分開件7從收容槽112偏移。 When the driven roller 23A and the driven roller 23B are raised, the continuous fastener chain 1 in which the transport roller 21A and the transport roller 21B are released is retracted by the elastic force of the tension spring 73, and as shown in FIG. The upstream side end portion is in contact with the upstream side wall 112a of the accommodation groove 112 and positioned (step S23). Further, in conjunction with the rise of the driven roller 23B by the second cylinder 26, the member pressing rod 121 is rotated counterclockwise by the elastic force of the tension spring 124 to press the upper surface of the separating member 7, thereby preventing the separating member 7 Offset from the receiving groove 112.

然後,使氣缸67的活塞杆68收縮而使鏈條擋塊61下降後(步驟S24),使已停止轉動的從動輥23A、從動輥23B下降,並在切斷位置的前後壓住連續拉鏈鏈條1(步驟S25),返回步驟S15並與所述同樣地進行工作。 Then, after the piston rod 68 of the air cylinder 67 is contracted to lower the chain stopper 61 (step S24), the driven roller 23A and the driven roller 23B that have stopped rotating are lowered, and the continuous zipper is pressed before and after the cutting position. The chain 1 (step S25) returns to step S15 and operates in the same manner as described above.

如以上所說明的那樣,根據本實施方式的切斷裝置10,切斷機構90包括:磁鐵95,具有利用磁力吸附上刀91的接觸面95a,且被安裝至上刀固定器94;以及螺栓102,將經磁鐵95吸附保持的上刀91安裝於上刀固定器94,因此,在更換上刀時也無須進行上刀91的位置調整,能在短時間內效率良好且確實地安裝上刀91。 As described above, according to the cutting device 10 of the present embodiment, the cutting mechanism 90 includes a magnet 95 having a contact surface 95a that adsorbs the upper blade 91 by magnetic force, and is attached to the upper blade holder 94; and the bolt 102 Since the upper blade 91 sucked and held by the magnet 95 is attached to the upper blade holder 94, it is not necessary to adjust the position of the upper blade 91 when the upper blade is replaced, and the upper blade 91 can be efficiently and surely installed in a short time. .

磁鐵95使經磁力吸附保持的上刀91以碰觸底座92的狀態預先固定在上刀固定器94,因此可使上刀91吸附於磁鐵95來進行上刀91的定位,能在短時間內簡單且確實地更換上刀91。 The magnet 95 preliminarily fixes the upper blade 91 held by the magnetic force to the upper blade holder 94 in a state of coming into contact with the base 92. Therefore, the upper blade 91 can be attracted to the magnet 95 to position the upper blade 91 in a short time. The upper blade 91 is simply and surely replaced.

底座92包括:平坦部111,與上刀91協同動作而切斷連 續拉鏈鏈條1;以及收容槽112,從平坦部111下凹而設置在搬送方向下流側,且收容止擋件6或分開件7,並且具有止擋件6的連續拉鏈鏈條1在比收容槽112靠上流側的平坦部111被切斷,具有分開件7的連續拉鏈鏈條1使分開件7接觸收容槽112的上流側側壁112a而收容,並在收容槽112的左右的平坦部111被切斷,因此可利用一個底座92,將具有止擋件6或分開件7的連續拉鏈鏈條1在適當位置切斷。由此,即便變更連續拉鏈鏈條1的規格,也不需要更換底座92。 The base 92 includes a flat portion 111 that cooperates with the upper blade 91 to cut the connection The zipper chain 1 and the accommodating groove 112 are recessed from the flat portion 111 and disposed on the downstream side in the conveying direction, and accommodate the stopper 6 or the separating member 7, and the continuous zipper chain 1 having the stopper 6 is in the accommodating groove The flat portion 111 on the upstream side is cut, and the continuous fastener chain 1 having the separating member 7 is placed so that the separating member 7 contacts the upstream side wall 112a of the housing groove 112, and is cut at the left and right flat portions 111 of the housing groove 112. Broken, a continuous zipper chain 1 having a stop 6 or a separate member 7 can be cut in place using a base 92. Therefore, even if the specification of the continuous fastener chain 1 is changed, it is not necessary to replace the base 92.

切斷機構90還包括部件壓具120,按壓收容於收容槽112的分開件7的上表面,因此可防止分開件7從收容槽112偏移,可將連續拉鏈鏈條1在既定的位置確實地切斷。 The cutting mechanism 90 further includes a component presser 120 that presses the upper surface of the separating member 7 received in the receiving groove 112, thereby preventing the separating member 7 from being displaced from the receiving groove 112, and the continuous fastener chain 1 can be surely positioned at a predetermined position. Cut off.

而且,包括使底座夾持器108工作的操作杆130,所述底座夾持器108用以將底座92固定於底座擋塊104,在操作杆130安裝有安全罩109,所述安全罩109隨著該操作杆130的操作而在底座夾持器108工作時覆蓋上刀91的前表面側。因此,以在底座夾持器108工作時的操作杆130的位置無法進行上刀91的卸裝作業的方式構成,作業人員的安全性得以確保。 Moreover, including an operating lever 130 for operating the base holder 108, the base holder 108 is for fixing the base 92 to the base block 104, and the operating lever 130 is mounted with a safety cover 109, the safety cover 109 The operation of the operating lever 130 covers the front surface side of the upper blade 91 when the base holder 108 operates. Therefore, the position of the operation lever 130 when the base holder 108 is operated cannot be configured to perform the unloading operation of the upper blade 91, and the safety of the worker is ensured.

而且,在底座夾持器108工作的同時,操作杆130使設置於搬送機構20的從動輥23A、從動輥23B升降,且在操作杆130安裝有另一安全罩131,所述另一安全罩131隨著該操作杆130的操作而在底座夾持器108工作時覆蓋供工具插入的孔,所述工具用於緊固或解除上刀91的緊固單元102。因此,利用操作杆130的動作,可 使底座夾持器108與從動輥23A、從動輥23B同時工作,可提高作業性,並且在底座夾持器108工作時的操作杆130的位置,無法將工具插入工具插入孔,可更確實地確保作業者的安全性。 Further, while the base holder 108 is operating, the operation lever 130 moves the driven roller 23A and the driven roller 23B provided in the conveying mechanism 20 up and down, and another safety cover 131 is attached to the operating lever 130, and the other The safety cover 131 covers the hole for the tool insertion when the base holder 108 is operated as the operation lever 130 operates, and the tool is used to fasten or release the fastening unit 102 of the upper blade 91. Therefore, by the action of the operating lever 130, The base holder 108 is operated simultaneously with the driven roller 23A and the driven roller 23B, so that the workability can be improved, and the position of the operation lever 130 when the base holder 108 is operated cannot insert the tool into the tool insertion hole. It ensures the safety of the operator.

此外,本發明並不限定於所述實施方式中例示的內容,在不脫離本發明的主旨的範圍內可進行適當變更。 The present invention is not limited to the embodiments described above, and may be appropriately modified without departing from the spirit and scope of the invention.

90‧‧‧切斷機構 90‧‧‧cutting mechanism

91A‧‧‧上刀 91A‧‧‧Upper

91a‧‧‧上表面 91a‧‧‧Upper surface

92‧‧‧底座 92‧‧‧Base

92a‧‧‧內側側面 92a‧‧‧ inside side

93‧‧‧氣缸 93‧‧‧ cylinder

94‧‧‧上刀固定器 94‧‧‧Upper knife holder

95‧‧‧磁鐵 95‧‧‧ magnet

95a‧‧‧接觸面 95a‧‧‧Contact surface

96‧‧‧活塞杆 96‧‧‧ piston rod

97‧‧‧筒狀接頭 97‧‧‧Cylinder connector

98‧‧‧上刀固定器支承體 98‧‧‧Upper holder support

98a‧‧‧字槽 98a‧‧‧ Word slot

99‧‧‧螺栓 99‧‧‧ bolt

101‧‧‧U字槽 101‧‧‧U-shaped slot

102‧‧‧螺栓(緊固單元) 102‧‧‧Bolts (fastening unit)

103‧‧‧刃部 103‧‧‧blade

104a、104b‧‧‧底座擋塊 104a, 104b‧‧‧ base block

106‧‧‧氣缸 106‧‧‧ cylinder

107‧‧‧活塞杆 107‧‧‧ piston rod

108‧‧‧底座夾持器 108‧‧‧Base holder

108a‧‧‧卡止部 108a‧‧‧Locking

111‧‧‧平坦部 111‧‧‧ Flat section

112‧‧‧收容槽 112‧‧‧ Containment trough

113‧‧‧字槽 113‧‧‧ Word slot

114‧‧‧磁性螺釘 114‧‧‧Magnetic screws

115‧‧‧銷 115‧‧ ‧ sales

Claims (5)

一種切斷裝置(10),其將連續拉鏈鏈條(1)在既定的位置切斷,所述連續拉鏈鏈條中,在沿一對鏈帶(2)的緣部(2a)設置的鏈齒排(4)以既定的間隔形成不具有拉鏈齒(3)的空隙部(5),且在所述空隙部(5)的至少一端設置有止擋件(6)或分開件(7),所述切斷裝置包括:搬送機構(20),搬送所述連續拉鏈鏈條(1);以及切斷機構(90),具有將所述連續拉鏈鏈條(1)切斷的刀(91)與底座(92),以及驅動所述刀的驅動部(93);且所述切斷機構(90)包括:磁鐵(95),具有利用磁力吸附所述刀(91)的接觸面(95a),且被安裝至刀固定器(94);以及緊固單元(102),使經所述磁鐵(95)吸附保持的所述刀(91)相對於所述刀固定器(94)可裝卸地安裝,且所述磁鐵(95)使經磁力吸附保持的所述刀(91)以碰觸所述底座(92)的狀態預先固定於所述刀固定器(94)。 A cutting device (10) for cutting a continuous fastener chain (1) at a predetermined position, in the continuous fastener chain, a chain of teeth arranged along an edge (2a) of a pair of chain belts (2) (4) forming a void portion (5) having no fastener element (3) at a predetermined interval, and providing a stopper (6) or a separating member (7) at at least one end of the gap portion (5), The cutting device includes a conveying mechanism (20) that conveys the continuous fastener chain (1), and a cutting mechanism (90) having a blade (91) that cuts the continuous fastener chain (1) and a base ( 92), and a driving portion (93) for driving the blade; and the cutting mechanism (90) includes: a magnet (95) having a contact surface (95a) that adsorbs the blade (91) by a magnetic force, and is Mounted to the knife holder (94); and a fastening unit (102) for detachably mounting the knife (91) held by the magnet (95) relative to the knife holder (94), and The magnet (95) preliminarily fixes the knife (91) held by magnetic attraction to the blade holder (94) in a state of touching the base (92). 如申請專利範圍第1項所述的切斷裝置(10),其中,所述底座(92)包括:平坦部(111),與所述刀(91)協同動作而將所述連續拉鏈鏈條(1)切斷;以及收容槽(112),從所述平坦部(111)下凹,在所述連續拉鏈鏈條(1)的搬送方向下游側且在寬度方向上設置,並收容所述止擋件(6)或分開件(7),且具有所述止擋件(6)的所述連續拉鏈鏈條(1)在比所述收 容槽(112)靠上游側的所述平坦部(111)被切斷,具有所述分開件(7)的所述連續拉鏈鏈條(1)使所述分開件(7)接觸所述收容槽(112)的上游側側壁(112a)而收容,並在所述收容槽(112)的左右的所述平坦部(111)被切斷。 The cutting device (10) according to claim 1, wherein the base (92) includes a flat portion (111) that cooperates with the knife (91) to move the continuous zipper chain ( 1) cutting; and a receiving groove (112) recessed from the flat portion (111), disposed downstream of the continuous zipper chain (1) in the conveying direction and in the width direction, and accommodating the stopper a piece (6) or a separate piece (7), and the continuous zipper chain (1) having the stopper (6) is in comparison with the The flat portion (111) of the receiving groove (112) is cut off on the upstream side, and the continuous zipper chain (1) having the separating member (7) causes the separating member (7) to contact the receiving groove The upstream side wall (112a) of (112) is housed, and the flat portion (111) on the right and left sides of the storage groove (112) is cut. 如申請專利範圍第2項所述的切斷裝置(10),其中,所述切斷機構(90)還包括部件壓具(120),按壓收容於所述收容槽(112)的所述分開件(7)的上表面。 The cutting device (10) according to the second aspect of the invention, wherein the cutting mechanism (90) further comprises a component presser (120) for pressing the separation received in the receiving groove (112) The upper surface of the piece (7). 如申請專利範圍第1項所述的切斷裝置(10),其中,包括使底座夾持器(108)工作的操作杆(130),所述底座夾持器用以將所述底座(92)固定於底座擋塊(104),且在所述操作杆(130)安裝有安全罩,所述安全罩(109)隨著所述操作杆(130)的操作而在所述底座夾持器(108)工作時覆蓋所述刀(91)的前表面側。 The cutting device (10) of claim 1, comprising an operating lever (130) for operating the base holder (108), the base holder for positioning the base (92) Fixed to the base block (104), and a safety cover is mounted on the operating rod (130), the safety cover (109) is in the base holder along with the operation of the operating rod (130) ( 108) Covering the front surface side of the knife (91) during operation. 如申請專利範圍第4項所述的切斷裝置(10),其中,在所述底座夾持器(108)工作的同時,所述操作杆(130)使設置於所述搬送機構(20)的從動輥(23A、23B)升降,且在所述操作杆(130)安裝有另一安全罩(131),所述另一安全罩隨著所述操作杆(130)的操作而在所述底座夾持器(108)工作時覆蓋供工具插入的孔(132),所述工具用於緊固或解除所述刀(91)的緊固單元(102)。 The cutting device (10) according to claim 4, wherein the operating lever (130) is disposed on the conveying mechanism (20) while the base holder (108) is operating The driven roller (23A, 23B) is raised and lowered, and another safety cover (131) is mounted on the operating lever (130), and the other safety cover is in operation with the operation of the operating lever (130) The base holder (108) operates to cover a hole (132) for tool insertion for fastening or releasing the fastening unit (102) of the knife (91).
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CN102038336B (en) * 2009-10-16 2013-03-20 福建浔兴拉链科技股份有限公司 Zipper dotting and cutting device

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CN105072946A (en) 2015-11-18
WO2015136715A1 (en) 2015-09-17
TW201540455A (en) 2015-11-01
CN105072946B (en) 2018-01-02

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