TWI588185B - Biaxially oriented polypropylene film - Google Patents

Biaxially oriented polypropylene film Download PDF

Info

Publication number
TWI588185B
TWI588185B TW102147934A TW102147934A TWI588185B TW I588185 B TWI588185 B TW I588185B TW 102147934 A TW102147934 A TW 102147934A TW 102147934 A TW102147934 A TW 102147934A TW I588185 B TWI588185 B TW I588185B
Authority
TW
Taiwan
Prior art keywords
film
molecular weight
mass
temperature
polypropylene
Prior art date
Application number
TW102147934A
Other languages
Chinese (zh)
Other versions
TW201431916A (en
Inventor
Osamu Kinoshita
Kouji Yamada
Atsushi Taga
Original Assignee
Toyo Boseki
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Boseki filed Critical Toyo Boseki
Publication of TW201431916A publication Critical patent/TW201431916A/en
Application granted granted Critical
Publication of TWI588185B publication Critical patent/TWI588185B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)

Description

雙軸延伸聚丙烯薄膜 Biaxially stretched polypropylene film

本發明係關於一種延伸聚丙烯薄膜。更詳言之,係關於可適宜使用於要求高溫下之尺寸穩定性或高剛性的各種領域之耐熱性、機械特性優異的雙軸延伸聚丙烯薄膜。 This invention relates to an extended polypropylene film. More specifically, it relates to a biaxially stretched polypropylene film which is excellent in heat resistance and mechanical properties which can be suitably used in various fields requiring dimensional stability or high rigidity at high temperatures.

以往,聚丙烯的延伸薄膜係被一般性地使用於食品或各種商品的包裝用、電絕緣用、表面保護薄膜等廣範圍的用途。然而,由於以往的聚丙烯薄膜在150℃下的收縮率有數十%,相較於PET等則耐熱性較低,又,其剛性亦低,而用途受到限制。 Conventionally, a stretch film of polypropylene has been generally used for a wide range of applications such as packaging for foods and various products, electrical insulation, and surface protection films. However, since the shrinkage ratio of the conventional polypropylene film at 150 ° C is several tens of %, the heat resistance is lower than that of PET, and the rigidity thereof is also low, and the use is limited.

為解決此等問題,已知一種技術,其係藉由使用具有高立體規則性且分子量分布窄的聚丙烯作成延伸薄膜,而使其成為高溫剛性、耐熱性的薄膜(參閱例如專利文獻1等)。 In order to solve such problems, a technique is known in which a polypropylene film having a high stereoregularity and a narrow molecular weight distribution is used as a stretched film to form a film having high temperature rigidity and heat resistance (see, for example, Patent Document 1). ).

又,已知一種技術,其係藉由使用具有高立體規則性且分子量分布廣的聚丙烯作成延伸薄膜,而使其可適宜作為電絕緣性、機械特性等優異的電容器薄膜使用(參閱例如專利文獻2等)。 Further, a technique is known in which a polypropylene film having a high stereoregularity and a wide molecular weight distribution is used as an extension film, so that it can be suitably used as a capacitor film excellent in electrical insulation properties, mechanical properties, and the like (see, for example, a patent) Literature 2, etc.).

又進一步,已知一種技術,其係使用低分子量且藉由升溫分別法之0℃的可溶成分量在特定範圍的 聚丙烯作成間隔物薄膜,此薄膜被認為即使在乾燥步驟、印刷步驟中的尺寸穩定性亦優異(參閱例如專利文獻3等)。 Still further, a technique is known which uses a low molecular weight and a soluble component amount of 0 ° C by a temperature rising method in a specific range. Polypropylene is used as a spacer film, and this film is considered to have excellent dimensional stability even in the drying step and the printing step (see, for example, Patent Document 3).

然而,專利文獻1~3記載之薄膜係於延伸性有問題,且耐衝擊性等機械特性亦惡劣者。 However, the films described in Patent Documents 1 to 3 are problematic in terms of elongation, and the mechanical properties such as impact resistance are also poor.

已知一種技術,其係藉由添加微量長鏈分支或交聯而成之聚丙烯,來促進片晶(lamella)的形成使延伸性提升,而作成機械特性、耐熱性、耐電壓特性優異、且諸物性之均勻性優異的薄膜(參閱例如專利文獻4等)。 A technique is known in which a small amount of long-chain branches or cross-linked polypropylene is used to promote the formation of a lamella to improve the elongation, and to provide excellent mechanical properties, heat resistance, and withstand voltage characteristics. Further, a film having excellent uniformity of physical properties (see, for example, Patent Document 4).

又,已知一種技術,其係藉由使用含有幾乎等量之高分子量成分與低分子量成分(低分子量成分較少),分子量分布廣,且十氫萘可溶成分少的聚丙烯作成薄膜,而取得剛性與加工性的平衡(參閱例如專利文獻5等)。 Further, a technique is known in which a film is formed by using polypropylene having a substantially equal amount of a high molecular weight component and a low molecular weight component (having a low molecular weight component), a broad molecular weight distribution, and a small amount of decahydronaphthalene soluble component. A balance between rigidity and workability is obtained (see, for example, Patent Document 5).

此等專利文獻4~5記載之薄膜,稱不上高溫下之耐熱性充分,而尚未得知具有高耐熱性且耐衝擊性、透明性優異的聚丙烯薄膜。亦即,此等仍無法跳脫以往的聚丙烯薄膜領域,其用途受到限制,且亦未著眼於例如超過150℃之高溫下的耐熱性。 The film described in the above-mentioned Patent Documents 4 to 5 is not sufficiently high in heat resistance at a high temperature, and a polypropylene film having high heat resistance, excellent impact resistance, and transparency is not known. That is, these still cannot escape the conventional polypropylene film field, and their use is limited, and the heat resistance at a high temperature of, for example, more than 150 ° C is not considered.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開平8-325327號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 8-325327

[專利文獻2]日本特開2004-175932號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2004-175932

[專利文獻3]日本特開2001-146536號公報 [Patent Document 3] Japanese Laid-Open Patent Publication No. 2001-146536

[專利文獻4]日本特開2007-84813號公報 [Patent Document 4] Japanese Laid-Open Patent Publication No. 2007-84813

[專利文獻5]日本特表2008-540815號公報 [Patent Document 5] Japanese Patent Publication No. 2008-540815

本發明係以該以往技術之課題為背景而完成者。亦即,本發明之目的在於提供一種延伸聚丙烯薄膜,其係具有在150℃匹敵PET之低收縮率且高剛性。 The present invention has been completed in the light of the problems of the prior art. That is, it is an object of the present invention to provide an extended polypropylene film which has a low shrinkage ratio at a temperature of 150 ° C and a high rigidity.

本發明人等為達成該目的而銳意探討之結果,已達完成本發明。亦即,本發明係一種雙軸延伸聚丙烯薄膜,其特徵為以固態NMR測定之α2型結晶量為全部結晶中的23%以上,密度為0.910g/cm3以上,以差式掃描量熱計(DSC)測定之熔點為168℃以上,150℃下之熱收縮率為15%以下,且霧度為6%以下。 The present inventors have completed the present invention as a result of intensive investigation to achieve the object. That is, the present invention is a biaxially stretched polypropylene film characterized in that the α2 type crystal amount measured by solid state NMR is 23% or more of all crystals, and the density is 0.910 g/cm 3 or more, and differential scanning calorimetry is used. The melting point measured by DSC was 168 ° C or higher, the heat shrinkage at 150 ° C was 15% or less, and the haze was 6% or less.

於此情形下,較佳為構成前述薄膜之聚丙烯樹脂的同排內消旋五元組序列分率的下限為96%及薄膜的面配向係數的下限為0.0125。 In this case, it is preferred that the lower limit of the mesogenic pentad sequence fraction of the polypropylene resin constituting the film is 96% and the lower limit of the face alignment coefficient of the film is 0.0125.

又,於此情形下,較佳為構成前述薄膜之聚丙烯樹脂的共聚合單體量的上限為0.1mol%。 Further, in this case, the upper limit of the amount of the copolymerized monomer of the polypropylene resin constituting the film is preferably 0.1 mol%.

又進一步,於此情形下,較佳為構成前述薄膜之聚丙烯樹脂的二甲苯可溶成分為7質量%以下。 Further, in this case, it is preferred that the polypropylene resin constituting the film has a xylene soluble component of 7% by mass or less.

因藉由本發明,而於延伸聚丙烯薄膜上耐熱性及尺寸穩定性優異之故,不僅可抑制熱封裝時因收縮 所致之變形,亦可抑制印刷時的對位不正(misregister)及變形,而印刷加工的效率係顯著地提升。 According to the present invention, the heat resistance and dimensional stability of the stretched polypropylene film are excellent, so that shrinkage due to heat sealing can be suppressed. The resulting deformation can also suppress misregister and deformation during printing, and the efficiency of printing processing is remarkably improved.

再者,本發明之聚丙烯薄膜係即使被曝曬於150℃以上的環境下亦可維持諸物性,而即使在以往的聚丙烯薄膜所無法想像的高溫環境下亦能夠使用。 Further, the polypropylene film of the present invention can maintain various physical properties even when exposed to an environment of 150 ° C or higher, and can be used even in a high-temperature environment which cannot be imagined by a conventional polypropylene film.

第1圖係實施例1記載之聚丙烯薄膜的固態NMR光譜之一例。 Fig. 1 is an example of a solid state NMR spectrum of a polypropylene film described in Example 1.

[實施發明之形態] [Formation of the Invention]

本發明係關於高溫下之尺寸穩定性、機械特性優異的延伸聚丙烯薄膜。本發明之延伸聚丙烯薄膜係一種雙軸延伸聚丙烯薄膜,其特徵為以固態NMR測定之α2型結晶量為全部結晶中的23%以上,密度為0.910g/cm3以上,以差式掃描量熱計(DSC)測定之熔點為168℃以上,150℃下之熱收縮率為15%以下,且霧度為6%以下。 The present invention relates to an extended polypropylene film excellent in dimensional stability and mechanical properties at high temperatures. The extended polypropylene film of the present invention is a biaxially stretched polypropylene film characterized in that the α2 type crystal amount measured by solid state NMR is 23% or more of all crystals, and the density is 0.910 g/cm 3 or more, and differential scanning is performed. The melting point measured by a calorimeter (DSC) was 168 ° C or higher, the heat shrinkage ratio at 150 ° C was 15% or less, and the haze was 6% or less.

(聚丙烯的結晶多形) (polycrystalline crystal of polypropylene)

已知聚丙烯係具有數種結晶多形,但通常會優先生成α型結晶。α型結晶中,已知有α1型與α2型,但相較於α1型結晶,α2型結晶係分子鏈的朝向一致且秩序性較高的結晶,被認為安定性高(參考文獻:M.Hikosaka & T.Seto,Polymer Journal,111(5),1973)。因此,可期待藉由含有較多的α2型結晶,而提升各種物性。α2型結晶量可藉由廣角X射線繞射法或固態NMR法來定量,但由於在如薄 膜般結晶配向強的樣品,要以廣角X射線繞射法來定量係為困難,較佳為使用固態NMR之方法。而關於使用固態NMR之方法,係記載於T.Miyoshi et.al.,J.Phys.Chem.B,114,92-100(2010)。 It is known that polypropylene has several crystal polymorphs, but usually α-form crystals are preferentially formed. Among the α-type crystals, α1 type and α2 type are known, but compared with α1 type crystal, the crystal of the α2 type crystal molecular chain having a uniform orientation and high order is considered to have high stability (Reference: M. Hikosaka & T. Seto, Polymer Journal, 111 (5), 1973). Therefore, it is expected that various physical properties can be enhanced by containing a large amount of α2-type crystals. The amount of α2 type crystal can be quantified by wide-angle X-ray diffraction or solid-state NMR, but because it is as thin It is difficult to quantify a sample by a wide-angle X-ray diffraction method, and it is preferable to use a solid state NMR method. The method for using solid state NMR is described in T. Miyoshi et. al., J. Phys. Chem. B, 114, 92-100 (2010).

另一方面,α1型結晶與α2型結晶係生成之溫度的範圍不同,在130℃以下的結晶化溫度α1型係成為主體,而若超過150℃則α2型係成為主體地生成。然而,溫度越高結晶化速度越降低,在例如超過140℃的結晶化溫度下,由於固化所需要的時間長,而被認為工業上要製造α2型結晶多的製品係為困難。 On the other hand, the α1 type crystal is different from the range in which the α2 type crystal system is formed, and the crystallization temperature α1 type of 130° C. or less is mainly used, and when it exceeds 150° C., the α 2 type system is mainly generated. However, the higher the temperature, the lower the crystallization rate, and at a crystallization temperature of, for example, more than 140 ° C, it is considered that it is difficult to industrially produce a product having a large amount of α 2 type crystals because of the long time required for curing.

因此,雖必須提升高溫下之聚丙烯的結晶化速度,但為此,較佳為使用經提高立體規則性的丙烯均聚物。然而,特別是在延伸聚丙烯薄膜的用途,由於從生產性的提升或物性等之觀點而言,為了降低延伸前原料(raw material)的結晶化度,係會有進行將乙烯等共聚單體共聚合,或將立體規則性變低等之事。因此,熔點係變低,而在可獲得較多α2型結晶之高溫下的延伸或熱固定變得困難。 Therefore, it is necessary to increase the crystallization rate of the polypropylene at a high temperature, but for this reason, it is preferred to use a propylene homopolymer having improved stereoregularity. However, in particular, in the use of a stretched polypropylene film, in order to reduce the degree of crystallization of a raw material before stretching, from the viewpoint of productivity improvement or physical properties, etc., a comonomer such as ethylene may be carried out. Co-aggregation, or the reduction of stereoregularity. Therefore, the melting point becomes low, and elongation or heat fixation at a high temperature at which a large amount of α2 type crystals can be obtained becomes difficult.

本發明人等鋭意檢討之結果發現,藉由使用分子量分布廣的聚丙烯均聚物,在高溫進行延伸或熱固定,能夠製造含有較多α2型結晶的薄膜,而達到完成本發明。 As a result of intensive review by the present inventors, it has been found that by using a polypropylene homopolymer having a wide molecular weight distribution and stretching or heat-fixing at a high temperature, a film containing a large amount of α2 type crystal can be produced, and the present invention can be completed.

(薄膜的結晶結構) (crystal structure of the film)

薄膜中所含之α2型結晶量的下限為全結晶量的23%,較佳為25%,更佳為26%,進一步更佳為27%。若α2型結晶較23%少,則耐熱性會不足。薄膜中所含之α2型結 晶量的上限,較佳為全結晶量的90%,更佳為85%,進一步更佳為70%以下。為要使α2型結晶量增加超過90%,係必須結晶化時間顯著地變長,而生產性會惡化。α2型結晶量可藉由提高延伸溫度或熱固定溫度或進行離線退火來提高。 The lower limit of the amount of the α2 type crystal contained in the film is 23% of the total amount of crystallization, preferably 25%, more preferably 26%, still more preferably 27%. If the α2 type crystal is less than 23%, the heat resistance will be insufficient. Α2 type knot contained in the film The upper limit of the amount of crystals is preferably 90% of the total amount of crystallization, more preferably 85%, still more preferably 70% or less. In order to increase the amount of the α2 type crystal by more than 90%, it is necessary that the crystallization time becomes remarkably long and the productivity is deteriorated. The amount of crystallization of the α2 type can be increased by increasing the extension temperature or the heat setting temperature or performing off-line annealing.

(薄膜物性) (film properties)

本發明之聚丙烯薄膜密度的下限為0.910g/cm3,更佳為0.911g/cm3,進一步更佳為0.912g/cm3,特佳為0.913g/cm3。若為上述範圍則結晶性會變高,熱收縮率會變小。 The lower limit of the density of the polypropylene film of the present invention is 0.910 g/cm 3 , more preferably 0.911 g/cm 3 , still more preferably 0.912 g/cm 3 , and particularly preferably 0.913 g/cm 3 . If it is the above range, the crystallinity will become high and the heat shrinkage rate will become small.

薄膜密度的上限較佳為0.925g/cm3,更佳為0.922g/cm3,進一步更佳為0.920g/cm3,特佳為0.918g/cm3。若為上述範圍則現實中的製造會變得容易。薄膜密度可藉由提高延伸倍率或溫度,提高熱固定溫度,甚或進行離線退火來提高。 The upper limit of the film density is preferably 0.925 g/cm 3 , more preferably 0.922 g/cm 3 , still more preferably 0.920 g/cm 3 , and particularly preferably 0.918 g/cm 3 . If it is the above range, the actual manufacturing will become easy. The film density can be increased by increasing the stretching ratio or temperature, increasing the heat setting temperature, or even performing off-line annealing.

薄膜的熔點(熔解峰溫度)係可使用差式掃描量熱計(DSC),由以20℃/分鐘的速度從室溫升溫至230℃時所得到的熔解吸熱曲線,作為熔解吸熱峰而求得。熔點的下限為168℃,較佳為169℃,更佳為170℃。若為上述範圍則高溫下之熱收縮率會變小。熔點的上限較佳為180℃,更佳為178℃,進一步更佳為177℃。若為上述範圍則現實中的製造會變得容易。熔點係可藉由使共聚合單體變少或不存在,或將延伸溫度、熱固定溫度設定為高溫等之手法而設為於上述範圍內。 The melting point (melting peak temperature) of the film can be obtained by using a differential scanning calorimeter (DSC) to obtain a melting endothermic curve obtained by raising the temperature from room temperature to 230 ° C at a rate of 20 ° C/min. Got it. The lower limit of the melting point is 168 ° C, preferably 169 ° C, more preferably 170 ° C. If it is the above range, the heat shrinkage rate at a high temperature becomes small. The upper limit of the melting point is preferably 180 ° C, more preferably 178 ° C, still more preferably 177 ° C. If it is the above range, the actual manufacturing will become easy. The melting point can be set within the above range by reducing the amount of the copolymerizable monomer or not, or by setting the elongation temperature and the heat setting temperature to a high temperature.

本發明之聚丙烯薄膜的MD方向及TD方向之 150℃下之熱收縮率的下限較佳為0.5%,更佳為1%,進一步更佳為1.5%,特佳為2%,最佳為2.5%。若為上述範圍則在成本面等現實中的製造會變得容易,或厚度不均會變小。MD方向及TD方向之150℃下之熱收縮率的上限為15%,更佳為13%,進一步更佳為12%,特佳為11%,最佳為10%。若為上述範圍,則將更易於使用在有可能會曝曬於150℃左右之高溫的用途。還有,若是150℃熱收縮率在2.5%左右為止,則可藉由使低分子量成分變多,變更延伸條件、固定條件來調整,但其以下較佳為以離線進行退火處理。 The MD direction and the TD direction of the polypropylene film of the present invention The lower limit of the heat shrinkage ratio at 150 ° C is preferably 0.5%, more preferably 1%, still more preferably 1.5%, particularly preferably 2%, most preferably 2.5%. If it is in the above range, manufacturing in the real world such as a cost surface becomes easy, or thickness unevenness becomes small. The upper limit of the heat shrinkage ratio at 150 ° C in the MD direction and the TD direction is 15%, more preferably 13%, still more preferably 12%, particularly preferably 11%, and most preferably 10%. If it is in the above range, it will be easier to use in applications where it is likely to be exposed to a high temperature of about 150 °C. In addition, if the heat shrinkage ratio at 150 ° C is about 2.5%, the amount of the low molecular weight component can be increased, and the stretching conditions and the fixing conditions can be changed. However, it is preferable to perform the annealing treatment offline.

本發明之延伸薄膜的霧度,就現實中的值而言下限較佳為0.1%,更佳為0.2%,進一步更佳為0.3%,特佳為0.4%,最佳為0.5%。霧度的上限為6%,更佳為5%,進一步更佳為4.5%,特佳為4%,最佳為3.5%。若為上述範圍,則在要求透明性的用途會變得易於使用。霧度在延伸溫度、熱固定溫度過高之情形,冷卻輥溫度高而冷卻速度慢之情形,低分子量成分過多之情形會有變差的傾向,可藉由調節此等而設為於上述範圍內。 The haze of the stretched film of the present invention is preferably 0.1%, more preferably 0.2%, still more preferably 0.3%, particularly preferably 0.4%, most preferably 0.5%, in terms of practical values. The upper limit of the haze is 6%, more preferably 5%, still more preferably 4.5%, particularly preferably 4%, and most preferably 3.5%. If it is in the above range, it will become easy to use in applications requiring transparency. When the temperature is too high and the heat setting temperature is too high, the temperature of the cooling roll is high and the cooling rate is slow. The case where the low molecular weight component is excessive tends to be deteriorated, and it can be set to the above range by adjusting the temperature. Inside.

本發明之聚丙烯薄膜的面配向係數的下限較佳為0.0125,更佳為0.0126,進一步更佳為0.0127,特佳為0.0128。面配向係數的上限就現實中的值而言較佳為0.0155,更佳為0.0150,進一步更佳為0.0148,特佳為0.0145。面配向係數可藉由延伸倍率的調整而設為於範圍內。只要在此範圍則薄膜的厚度不均亦至少為良好。 The lower limit of the surface alignment coefficient of the polypropylene film of the present invention is preferably 0.0125, more preferably 0.0126, still more preferably 0.0127, and particularly preferably 0.0128. The upper limit of the surface alignment coefficient is preferably 0.0155, more preferably 0.0150, still more preferably 0.0148, and particularly preferably 0.0145. The surface alignment coefficient can be set within the range by the adjustment of the stretching ratio. As long as it is within this range, the thickness unevenness of the film is at least good.

本發明之聚丙烯薄膜的MD方向之折射率 (Nx)的下限較佳為1.502,更佳為1.503,進一步更佳為1.504。Nx的上限較佳為1.520,更佳為1.517,進一步更佳為1.515。 MD refractive index of the polypropylene film of the present invention The lower limit of (Nx) is preferably 1.502, more preferably 1.503, still more preferably 1.504. The upper limit of Nx is preferably 1.520, more preferably 1.517, still more preferably 1.515.

TD方向之折射率(Ny)的下限較佳為1.523,更佳為1.525。Ny的上限較佳為1.535,更佳為1.532。 The lower limit of the refractive index (Ny) in the TD direction is preferably 1.523, more preferably 1.525. The upper limit of Ny is preferably 1.535, more preferably 1.532.

厚度方向的折射率(Nz)的下限較佳為1.480,更佳為1.489,進一步更佳為1.500。Nz的上限較佳為1.510,更佳為1.507,進一步更佳為1.505。 The lower limit of the refractive index (Nz) in the thickness direction is preferably 1.480, more preferably 1.489, still more preferably 1.500. The upper limit of Nz is preferably 1.510, more preferably 1.507, still more preferably 1.505.

本發明之延伸薄膜的耐衝擊性(室溫、23℃)的下限較佳為0.5J,更佳為0.6J。若為上述範圍則作為薄膜會具有充分的強韌性,使用時不會發生斷裂。耐衝擊性的上限從現實面而言較佳為2J,更佳為1.8J,進一步更佳為1.6J,特佳為1.5J。由於耐衝擊性係在低分子量成分多之情形、全體中的分子量低之情形、高分子量成分少之情形、或高分子量成分的分子量低之情形時,耐衝擊性會有降低的傾向,可配合用途來調整此等成分設為範圍內。 The lower limit of the impact resistance (room temperature, 23 ° C) of the stretched film of the present invention is preferably 0.5 J, more preferably 0.6 J. If it is the above range, it will have sufficient toughness as a film, and it will not fracture at the time of use. The upper limit of the impact resistance is preferably 2 J from the actual surface, more preferably 1.8 J, still more preferably 1.6 J, and particularly preferably 1.5 J. When the impact resistance is large in the case where the amount of the low molecular weight component is large, the molecular weight in the whole is low, the high molecular weight component is small, or the molecular weight of the high molecular weight component is low, the impact resistance tends to be lowered, and the impact resistance may be matched. Use to adjust these components to be within the range.

延伸薄膜為雙軸延伸薄膜時,MD方向的楊氏率(23℃)的下限較佳為2GPa,更佳為2.1GPa,進一步更佳為2.2GPa,特佳為2.3GPa,最佳為2.4GPa。MD方向的楊氏率的上限較佳為4GPa,更佳為3.7GPa,進一步更佳為3.5GPa,特佳為3.4GPa,最佳為3.3GPa。若為上述範圍則於現實中製造容易,或MD-TD的平衡良化。 When the stretched film is a biaxially stretched film, the lower limit of the Young's ratio (23 ° C) in the MD direction is preferably 2 GPa, more preferably 2.1 GPa, still more preferably 2.2 GPa, particularly preferably 2.3 GPa, and most preferably 2.4 GPa. . The upper limit of the Young's rate in the MD direction is preferably 4 GPa, more preferably 3.7 GPa, still more preferably 3.5 GPa, particularly preferably 3.4 GPa, and most preferably 3.3 GPa. If it is the above range, it is easy to manufacture in reality, or the balance of MD-TD is favorable.

延伸薄膜為雙軸延伸薄膜時,TD方向的楊氏率(23℃)的下限較佳為3.8GPa,更佳為4GPa,進一步更 佳為4.2GPa,特佳為4.3GPa。TD方向的楊氏率的上限較佳為8GPa,更佳為7.5GPa,進一步更佳為7GPa,特佳為6.5GPa。若為上述範圍則於現實中製造容易,或MD-TD的平衡良化。 When the stretched film is a biaxially stretched film, the lower limit of the Young's ratio (23 ° C) in the TD direction is preferably 3.8 GPa, more preferably 4 GPa, and further The best is 4.2GPa, and the best is 4.3GPa. The upper limit of the Young's rate in the TD direction is preferably 8 GPa, more preferably 7.5 GPa, still more preferably 7 GPa, and particularly preferably 6.5 GPa. If it is the above range, it is easy to manufacture in reality, or the balance of MD-TD is favorable.

還有,楊氏率可藉由提高延伸倍率而提高,在MD-TD延伸之情形,可藉由將MD延伸倍率設定為較低,並將TD延伸倍率提高而使TD方向的楊氏率增大。 In addition, the Young's rate can be increased by increasing the stretching ratio. In the case of MD-TD extension, the Young's rate in the TD direction can be increased by setting the MD stretching ratio to be lower and increasing the TD stretching ratio. Big.

本發明之延伸薄膜的厚度均勻性的下限較佳為0%,更佳為0.1%,進一步更佳為0.5%,特佳為1%。厚度均勻性的上限較佳為20%,更佳為17%,進一步更佳為15%,特佳為12%,最佳為10%。若為上述範圍則在塗布或印刷等之後加工時不易產生不良,易用於要求精密性的用途。 The lower limit of the thickness uniformity of the stretched film of the present invention is preferably 0%, more preferably 0.1%, still more preferably 0.5%, and particularly preferably 1%. The upper limit of the thickness uniformity is preferably 20%, more preferably 17%, still more preferably 15%, particularly preferably 12%, most preferably 10%. If it is in the above range, it is less likely to cause defects during processing after coating, printing, etc., and it is easy to use for applications requiring precision.

(聚丙烯樹脂) (polypropylene resin)

構成薄膜之聚丙烯樹脂,在不阻礙α2型結晶生成所必需之高溫下之結晶化發生的範圍,亦可為丙烯單獨聚合物或與共聚合單體之共聚物。作為共聚合單體源,係能夠為乙烯、丁烯、己烯、辛烯等。 The polypropylene resin constituting the film may be a copolymer of a propylene individual polymer or a copolymerized monomer in a range in which crystallization does not inhibit the formation of an α2-type crystal at a high temperature. The copolymerizable monomer source can be ethylene, butene, hexene, octene or the like.

構成本發明之薄膜的聚丙烯樹脂具有特殊的廣分子量分布。就表示高分子的分子量之參數而言,可列舉:數平均分子量(Mn)、質量平均分子量(Mw)、Z平均分子量(Mz)、Z+1平均分子量(Mz+1)、峰分子量(Mp)等,此等係依分子量(Mi)的分子數(Ni)而定義如下。 The polypropylene resin constituting the film of the present invention has a special broad molecular weight distribution. Examples of the parameter indicating the molecular weight of the polymer include a number average molecular weight (M n ), a mass average molecular weight (M w ), a Z average molecular weight (M z ), and a Z+1 average molecular weight (M z+1 ). The peak molecular weight (M p ) or the like is defined by the number of molecules (N i ) of the molecular weight (M i ) as follows.

數平均分子量:Mn=Σ(Ni‧Mi)/ΣNi Number average molecular weight: M n = Σ(N i ‧M i )/ΣN i

質量平均分子量:Mw=Σ(Ni‧Mi 2)/Σ(Ni‧Mi) Mass average molecular weight: M w = Σ (N i ‧ M i 2 ) / Σ (N i ‧ M i )

Z平均分子量:Mz=Σ(Ni‧Mi 3)/Σ(Ni‧Mi 2) Z average molecular weight: M z = Σ (N i ‧ M i 3 ) / Σ (N i ‧ M i 2 )

Z+1平均分子量:Mz+1=Σ(Ni‧Mi 4)/Σ(Ni‧Mi 3) Z+1 average molecular weight: M z+1 = Σ (N i ‧ M i 4 ) / Σ (N i ‧ M i 3 )

峰分子量:Mp(GPC曲線峰位置的分子量) Peak molecular weight: M p (molecular weight at the peak position of the GPC curve)

又,就表示分子量分布之參數而言,一般係使用此等平均分子量的比,可列舉例如:Mw/Mn、Mz/Mw、Mz/Mn等。就如此之分子量或分子量分布的測定方法而言,一般係使用凝膠滲透層析法(GPC)。 Further, as the parameter indicating the molecular weight distribution, the ratio of these average molecular weights is generally used, and examples thereof include M w /M n , M z /M w , M z /M n and the like. For the measurement method of such molecular weight or molecular weight distribution, gel permeation chromatography (GPC) is generally used.

本發明中所使用之聚丙烯樹脂,較佳為例如以低分子量成分為主,而進一步含有分子量非常高的高分子量成分。係認為藉由以低分子量成分為主,不僅可大大地提升結晶性,亦可多得α2型結晶量,而獲得前所未有之高剛性、高耐熱性的延伸聚丙烯薄膜。另一方面,低分子量的聚丙烯樹脂在加熱軟化之情形的熔融張力低,一般要作成延伸薄膜係為困難。認為在此係藉由使高分子量成分存在數%~數十%,而特別是在對α2型結晶生成有利的高溫條件下,使容易延伸,並使高分子量成分實現結晶核的功用,來增大高溫下之結晶化速度,而達成本發明之延伸薄膜的功效。 The polypropylene resin used in the present invention preferably contains, for example, a low molecular weight component, and further contains a high molecular weight component having a very high molecular weight. It is considered that by using a low molecular weight component as a main component, not only the crystallinity can be greatly improved, but also an α2 type crystal amount can be obtained, and an extended polypropylene film having an unprecedented high rigidity and high heat resistance can be obtained. On the other hand, the low molecular weight polypropylene resin has a low melt tension in the case of heat softening, and it is generally difficult to form a stretched film. It is considered that the high molecular weight component is present in a number of % to tens of %, and particularly in the high temperature conditions favorable for the formation of the α 2 type crystal, the function of easily extending and allowing the high molecular weight component to realize the crystal nucleus is increased. The crystallization speed at a high temperature achieves the efficacy of the stretched film of the present invention.

就如此之表示分子量分布的指標而言,係使用Mz+1作為重視高分子量成分之平均分子量,較佳為與Mn的比所得到之Mz+1/Mn。Mz+1/Mn的下限較佳為50,更佳為60,進一步更佳為70,特佳為80,最佳為90。若小於上述則會變得難以得到高溫下之低熱收縮率等本發明之功效。Mz+1/Mn的上限較佳為300,更佳為200。若大於上述則在現實中樹脂的製造會變得困難。 So it is an indicator of molecular weight distribution, the use-based attention as M z + 1-average molecular weight of the high molecular weight component, M z is preferably obtained with M n ratio of + 1 / M n. The lower limit of M z+1 /M n is preferably 50, more preferably 60, still more preferably 70, particularly preferably 80, most preferably 90. If it is less than the above, it becomes difficult to obtain the effect of the present invention such as a low heat shrinkage rate at a high temperature. The upper limit of M z+1 /M n is preferably 300, more preferably 200. If it is larger than the above, the production of the resin becomes difficult in reality.

構成薄膜之聚丙烯樹脂全體的Mz+1的下限較佳為2500000,更佳為3000000,進一步更佳為3300000,特佳為3500000,最佳為3700000。Mz+1若為2500000以上,則高分子量成分充分,易於得到本發明之功效。全體的Mz+1的上限較佳為40000000,更佳為35000000,進一步更佳為30000000。Mz+1若為40000000以下,則在現實中樹脂的製造會容易,或延伸變容易,或薄膜中的魚眼會變少。 The lower limit of M z+1 of the entire polypropylene resin constituting the film is preferably 2,500,000, more preferably 3,000,000, still more preferably 3,300,000, particularly preferably 3,500,000, and most preferably 3,300,000. When M z+1 is 2,500,000 or more, the high molecular weight component is sufficient, and the effect of the present invention can be easily obtained. The upper limit of the overall M z+1 is preferably 40000000, more preferably 35000000, still more preferably 30000000. When M z+1 is 40,000,000 or less, in actuality, the production of the resin is easy, or the elongation is easy, or the fish eyes in the film are reduced.

構成薄膜之聚丙烯樹脂全體的Mn的下限較佳為20000,更佳為22000,進一步更佳為24000,特佳為26000,最佳為27000。若Mn為上述範圍則會產生延伸變容易、厚度不均變小、容易使延伸溫度或熱固定溫度上升而熱收縮率變低等優點。全體的Mn的上限較佳為65000,更佳為60000,進一步更佳為55000,特佳為53000,最佳為52000。若Mn為上述範圍則會變得容易得到低分子量成分之功效的高溫下之低熱收縮率等本發明之功效,或變得容易延伸。 The lower limit of the preferred configuration of the entire polypropylene resin film of M n 20,000, more preferably 22,000, further more preferably 24,000, particularly preferably 26,000, most preferably 27,000. When the M n of the above-described range will be generated extending facilitated, the thickness unevenness becomes smaller, easy to make the stretching temperature or the heat setting temperature rise rate of the thermal shrinkage becomes low. The upper limit of all of M n is preferably from 65,000, more preferably 60,000, further more preferably 55,000, particularly preferably 53,000, most preferably 52,000. Efficacy low thermal shrinkage rate under the above-described range if M n of efficacy would easily obtain high-temperature low molecular weight component of the present invention, or can be easily extended.

構成薄膜之聚丙烯樹脂全體的Mw的下限較佳為250000,更佳為260000,進一步更佳為270000,特佳為280000,最佳為290000。若為上述範圍則會產生延伸變容易,厚度不均變小,容易使延伸溫度或熱固定溫度上升而熱收縮率變低等優點。全體的Mw的上限較佳為500000,更佳為450000,進一步更佳為400000,特佳為380000,最佳為370000。若為上述範圍則機械性負擔小而變得容易延伸。 The lower limit of the M w of the entire polypropylene resin constituting the film is preferably 250,000, more preferably 260,000, still more preferably 270,000, particularly preferably 280,000, and most preferably 290,000. When it is in the above range, the elongation becomes easy, the thickness unevenness is small, and the elongation temperature or the heat setting temperature is likely to increase, and the heat shrinkage rate is lowered. The upper limit of the overall M w is preferably 500000, more preferably 450,000, still more preferably 400,000, particularly preferably 380,000, and most preferably 370,000. If it is the above range, the mechanical load is small and it is easy to extend.

構成薄膜之聚丙烯樹脂全體的熔融流動率(MFR)(230℃、2.16kgf)的下限較佳為1g/10分鐘,更佳為1.2g/10分鐘,進一步更佳為1.4g/10分鐘,特佳為1.5g/10分鐘,最佳為1.6g/10分鐘。若為上述範圍則機械性負擔小而延伸變得容易。全體的MFR的上限較佳為11g/10分鐘,更佳為10g/10分鐘,進一步更佳為9g/10分鐘,特佳為8.5g/10分鐘,最佳為8g/10分鐘。若為上述範圍則延伸會變容易、厚度不均會變小、容易使延伸溫度或熱固定溫度上升而熱收縮率會變更低。 The lower limit of the melt flow rate (MFR) (230 ° C, 2.16 kgf) of the entire polypropylene resin constituting the film is preferably 1 g/10 min, more preferably 1.2 g/10 min, still more preferably 1.4 g/10 min. It is particularly preferably 1.5 g/10 min, and most preferably 1.6 g/10 min. If it is the above range, the mechanical load is small and it is easy to extend. The upper limit of the overall MFR is preferably 11 g/10 min, more preferably 10 g/10 min, still more preferably 9 g/10 min, particularly preferably 8.5 g/10 min, and most preferably 8 g/10 min. When it is in the above range, the elongation becomes easy, the thickness unevenness becomes small, and the elongation temperature or the heat fixation temperature is likely to rise and the heat shrinkage rate is changed to be low.

在測定構成薄膜之聚丙烯樹脂全體的GPC積算曲線之情形,分子量1萬以下之成分的量的下限較佳為2質量%,更佳為2.5質量%,進一步更佳為3質量%,特佳為3.3質量%,最佳為3.5質量%。若為上述範圍則低分子量成分之功效的高溫下之低熱收縮率等本發明之功效會變得容易得到、或延伸會變容易。在GPC積算曲線中分子量1萬以下之成分的量的上限較佳為20質量%,更佳為17質量%,進一步更佳為15質量%,特佳為14質量%,最佳為13質量%。若為上述範圍則延伸會變容易、厚度不均會變小、容易使延伸溫度或熱固定溫度上升而熱收縮率會變低。 In the case of measuring the GPC integrated curve of the entire polypropylene resin constituting the film, the lower limit of the amount of the component having a molecular weight of 10,000 or less is preferably 2% by mass, more preferably 2.5% by mass, still more preferably 3% by mass, particularly preferably It is 3.3% by mass, and most preferably 3.5% by mass. If it is in the above range, the effect of the present invention, such as a low heat shrinkage rate at a high temperature, which is effective as a low molecular weight component, becomes easy to obtain, or the elongation becomes easy. The upper limit of the amount of the component having a molecular weight of 10,000 or less in the GPC integrated curve is preferably 20% by mass, more preferably 17% by mass, still more preferably 15% by mass, particularly preferably 14% by mass, most preferably 13% by mass. . If it is in the above range, the elongation becomes easy, the thickness unevenness becomes small, and the elongation temperature or the heat fixation temperature is likely to increase and the heat shrinkage rate is lowered.

分子量1萬以下左右的分子,係不對分子鏈彼此的纏合產生貢獻,而具有塑化劑般地解開分子彼此之纏合的功效。認為係藉由分子量1萬以下之成分的量係含有為特定量,而使延伸時的分子之纏合容易解開,低延伸應力下之延伸變成可能,而作為其結果,係成為剩餘應力亦 低且使高溫下之收縮率低者。 A molecule having a molecular weight of about 10,000 or less does not contribute to the entanglement of the molecular chains, and has the effect of disintegrating the molecules with each other like a plasticizer. It is considered that the amount of the component having a molecular weight of 10,000 or less is contained in a specific amount, so that the entanglement of the molecule during stretching is easily released, and the elongation under low elongation stress becomes possible, and as a result, the residual stress is also Low and low shrinkage at high temperatures.

GPC積算曲線中之分子量10萬以下之成分的量的下限較佳為35質量%,更佳為38質量%,進一步更佳為40質量%,特佳為41質量%,最佳為42質量%。若為上述範圍則低分子量成分功效之高溫下的低熱收縮率等本發明之功效會變得容易獲得,或延伸會變容易。GPC積算曲線中之分子量10萬以下之成分的量的上限較佳為65質量%,更佳為60質量%,進一步更佳為58質量%,特佳為56質量%,最佳為55質量%。若為上述範圍則延伸會變容易、厚度不均會變小、容易使延伸溫度或熱固定溫度上升而熱收縮率會變低。 The lower limit of the amount of the component having a molecular weight of 100,000 or less in the GPC integrated curve is preferably 35 mass%, more preferably 38 mass%, still more preferably 40 mass%, particularly preferably 41 mass%, and most preferably 42 mass%. . If it is in the above range, the effect of the present invention, such as a low heat shrinkage rate at a high temperature, which is effective for a low molecular weight component, becomes easy to obtain, or the elongation becomes easy. The upper limit of the amount of the component having a molecular weight of 100,000 or less in the GPC integrated curve is preferably 65 mass%, more preferably 60 mass%, still more preferably 58 mass%, particularly preferably 56 mass%, and most preferably 55 mass%. . If it is in the above range, the elongation becomes easy, the thickness unevenness becomes small, and the elongation temperature or the heat fixation temperature is likely to increase and the heat shrinkage rate is lowered.

以下說明有關為了得到具有如此之分子量分布之特徵的聚丙烯樹脂,而較佳使用之高分子量成分與低分子量成分。 The high molecular weight component and the low molecular weight component which are preferably used in order to obtain a polypropylene resin having such a molecular weight distribution are described below.

(高分子量成分) (high molecular weight component)

高分子量成分之MFR(230℃、2.16kgf)的下限較佳為0.0001g/10分鐘,更佳為0.0005g/10分鐘,進一步更佳為0.001g/10分鐘,特佳為0.005g/10分鐘。若為上述範圍則現實中之樹脂的製造係容易,或可減少薄膜的魚眼。還有,高分子量成分之230℃、2.16kgf下的MFR會有太小而現實中測定為困難的情形。若以10倍的荷重(21.6kgf)下的MFR來表示,則較佳的下限為0.1g/10分鐘,更佳為0.5g/10分鐘,進一步更佳為1g/10分鐘,特佳為5g/10分鐘。 The lower limit of the MFR (230 ° C, 2.16 kgf) of the high molecular weight component is preferably 0.0001 g/10 min, more preferably 0.0005 g/10 min, still more preferably 0.001 g/10 min, particularly preferably 0.005 g/10 min. . If it is the above range, the production of the resin in reality is easy, or the fisheye of the film can be reduced. Further, the MFR at 230 ° C and 2.16 kgf of the high molecular weight component may be too small, and it is difficult to measure it in reality. If expressed by MFR at a load of 10 times (21.6 kgf), a preferred lower limit is 0.1 g/10 min, more preferably 0.5 g/10 min, still more preferably 1 g/10 min, and particularly preferably 5 g. /10 minutes.

高分子量成分之MFR的上限較佳為0.5g/10分 鐘,更佳為0.35g/10分鐘,進一步更佳為0.3g/10分鐘,特佳為0.2g/10分鐘,最佳為0.1g/10分鐘。若為上述範圍則為了維持全體的MFR並不需要許多高分子量成分之量,而低分子量成分之功效的高溫下之低熱收縮率等本發明之功效會變得更容易獲得。 The upper limit of the MFR of the high molecular weight component is preferably 0.5 g/10 min. The clock is more preferably 0.35 g/10 min, still more preferably 0.3 g/10 min, particularly preferably 0.2 g/10 min, and most preferably 0.1 g/10 min. In the above range, in order to maintain the entire MFR, the amount of the high molecular weight component is not required, and the effect of the present invention such as the low heat shrinkage rate at a high temperature of the effect of the low molecular weight component becomes more readily available.

高分子量成分之Mw的下限較佳為500000,更佳為600000,進一步更佳為700000,特佳為800000,最佳為1000000。若為上述範圍則為了維持全體的MFR並不需要許多的高分子量成分之量,而低分子量成分之功效的高溫下之低熱收縮率等本發明之功效會變得更容易獲得。 The lower limit of the M w of the high molecular weight component is preferably 500,000, more preferably 600,000, still more preferably 700,000, particularly preferably 800,000, most preferably 1,000,000. In the above range, in order to maintain the entire MFR, a large amount of a high molecular weight component is not required, and the effect of the present invention, such as a low heat shrinkage rate at a high temperature, which is effective as a low molecular weight component, becomes more easily obtained.

高分子量成分之Mw的上限較佳為10000000,更佳為8000000,進一步更佳為6000000,特佳為5000000。若為上述範圍則現實中之樹脂的製造係容易,或可減少薄膜的魚眼。 The upper limit of the M w of the high molecular weight component is preferably 10,000,000, more preferably 8,000,000, still more preferably 6,000,000, and particularly preferably 5,000,000. If it is the above range, the production of the resin in reality is easy, or the fisheye of the film can be reduced.

高分子量成分之量的下限較佳為2質量%,更佳為3質量%,進一步更佳為4質量%,特佳為5質量%。若為上述範圍則不需要為了維持全體的MFR而提高低分子量成分的分子量,而高溫下之低熱收縮率等本發明之功效會變得更容易獲得。 The lower limit of the amount of the high molecular weight component is preferably 2% by mass, more preferably 3% by mass, still more preferably 4% by mass, and particularly preferably 5% by mass. In the above range, it is not necessary to increase the molecular weight of the low molecular weight component in order to maintain the entire MFR, and the effect of the present invention such as a low heat shrinkage rate at a high temperature is more easily obtained.

高分子量成分之量的上限較佳為30質量%,更佳為25質量%,進一步更佳為22質量%,特佳為20質量%。若為上述範圍則低分子量成分之功效的高溫下之低熱收縮率等,本發明之功效會變得更容易獲得。 The upper limit of the amount of the high molecular weight component is preferably 30% by mass, more preferably 25% by mass, still more preferably 22% by mass, and particularly preferably 20% by mass. If it is the above range, the effect of the present invention becomes easier to obtain, such as a low heat shrinkage rate at a high temperature, which is an effect of a low molecular weight component.

在此,高分子量成分係亦可使用具有長鏈分支或交 聯結構之聚丙烯樹脂來取代直鏈狀的聚丙烯樹脂,其係作為高熔融張力聚丙烯而廣為人知,有例如:Borealis公司製Daploy WB130HMS、WB135HMS等。 Here, the high molecular weight component can also be used with a long chain branch or cross A polypropylene resin having a joint structure is used in place of a linear polypropylene resin, and is widely known as a high melt tension polypropylene, and examples thereof include Daploy WB130HMS and WB135HMS manufactured by Borealis.

(低分子量成分) (low molecular weight component)

低分子量成分之MFR(230℃、2.16kgf)的下限較佳為70g/10分鐘,更佳為80g/10分鐘,進一步更佳為100g/10分鐘,特佳為150g/10分鐘,最佳為200g/10分鐘。若為上述範圍則結晶性會變好,而高溫下之低熱收縮率等,本發明之功效會變得更容易獲得。 The lower limit of the MFR (230 ° C, 2.16 kgf) of the low molecular weight component is preferably 70 g/10 min, more preferably 80 g/10 min, still more preferably 100 g/10 min, particularly preferably 150 g/10 min, most preferably 200g/10 minutes. If it is the above range, the crystallinity becomes good, and at the high temperature, the heat shrinkage rate and the like, the effect of the present invention becomes more readily available.

低分子量成分之MFR的上限較佳為2000g/10分鐘,更佳為1800g/10分鐘,進一步更佳為1600g/10分鐘,特佳為1500g/10分鐘,最佳為1500g/10分鐘。若為上述範圍則全體中的MFR會變容易維持,而製膜性優異。 The upper limit of the MFR of the low molecular weight component is preferably 2,000 g/10 min, more preferably 1800 g/10 min, still more preferably 1600 g/10 min, particularly preferably 1500 g/10 min, most preferably 1500 g/10 min. When it is in the above range, the MFR in the whole is easily maintained, and the film forming property is excellent.

低分子量成分之Mw的下限較佳為50000,更佳為53000,進一步更佳為55000,特佳為60000,最佳為70000。若為上述範圍則全體中的MFR會變容易維持,而製膜性優異。 The lower limit of the M w of the low molecular weight component is preferably 50,000, more preferably 53,000, still more preferably 55,000, particularly preferably 60,000, most preferably 70,000. When it is in the above range, the MFR in the whole is easily maintained, and the film forming property is excellent.

低分子量成分之Mw的上限較佳為150000,更佳為140000,進一步更佳為130000,特佳為120000,最佳為110000。若為上述範圍則結晶性會變好,而高溫下之低熱收縮率等,本發明之功效會變得更容易獲得。 The upper limit of the M w of the low molecular weight component is preferably 150,000, more preferably 140,000, still more preferably 130,000, particularly preferably 120,000, and most preferably 110,000. If it is the above range, the crystallinity becomes good, and at the high temperature, the heat shrinkage rate and the like, the effect of the present invention becomes more readily available.

低分子量成分之量的下限較佳為40質量%,更佳為50質量%,進一步更佳為55質量%,特佳為60質量%。若為上述範圍則低分子量成分之功效的高溫下之低熱收縮率等,本發明之功效會變得更容易獲得。 The lower limit of the amount of the low molecular weight component is preferably 40% by mass, more preferably 50% by mass, still more preferably 55% by mass, and particularly preferably 60% by mass. If it is the above range, the effect of the present invention becomes easier to obtain, such as a low heat shrinkage rate at a high temperature, which is an effect of a low molecular weight component.

低分子量成分之量的上限較佳為98質量%,更佳為97質量%,進一步更佳為96質量%,特佳為95質量%。若為上述範圍則不需要為了維持全體的MFR而提高低分子量成分的分子量,而高溫下之低熱收縮率等本發明之功效會變得更容易獲得。 The upper limit of the amount of the low molecular weight component is preferably 98% by mass, more preferably 97% by mass, still more preferably 96% by mass, and particularly preferably 95% by mass. In the above range, it is not necessary to increase the molecular weight of the low molecular weight component in order to maintain the entire MFR, and the effect of the present invention such as a low heat shrinkage rate at a high temperature is more easily obtained.

低分子量成分之MFR/高分子量成分之MFR比的下限較佳為500,更佳為1000,進一步更佳為2000,特佳為4000。若為上述範圍則高溫下之低熱收縮率等本發明之功效會變得更容易獲得。還有,低分子量成分之MFR/高分子量成分之MFR比的上限較佳為1,000,000。 The lower limit of the MFR ratio of the MFR/high molecular weight component of the low molecular weight component is preferably 500, more preferably 1,000, still more preferably 2,000, and particularly preferably 4,000. If it is in the above range, the effect of the present invention such as a low heat shrinkage rate at a high temperature becomes more readily available. Further, the upper limit of the MFR ratio of the MFR/high molecular weight component of the low molecular weight component is preferably 1,000,000.

高分子量成分、低分子量成分亦可為相當於各別的成分之2種以上之樹脂的混合物,在該情形時的摻合量為合計量。 The high molecular weight component and the low molecular weight component may be a mixture of two or more kinds of resins corresponding to the respective components, and in this case, the blending amount is a total amount.

為了使用高分子量成分、低分子量成分而使聚丙烯樹脂的分子量分布成為較佳的狀態,例如:在所使用之低分子量成分的分子量較低時,係可以提高高分子量成分的分子量、或增加高分子量成分的量等來調整分子量分布的狀態,並且調整為易於製造作為延伸薄膜的MFR。 In order to use a high molecular weight component and a low molecular weight component, the molecular weight distribution of a polypropylene resin is a preferable state. For example, when the molecular weight of the low molecular weight component to be used is low, the molecular weight of the high molecular weight component can be increased or increased. The amount of the molecular weight component or the like is adjusted to adjust the state of the molecular weight distribution, and is adjusted to facilitate the production of the MFR as the stretched film.

又,除了上述高分子量成分或低分子量成分以外,為了調整聚丙烯樹脂全體中之MFR,亦可添加具有本發明之低分子量成分或高分子量成分以外之分子量的成分。係亦可含有例如:較低分子量成分大而較高分子量成分小之Mw的聚丙烯(以下稱為中分子量成分)。 Further, in addition to the above-described high molecular weight component or low molecular weight component, in order to adjust the MFR in the entire polypropylene resin, a component having a molecular weight other than the low molecular weight component or the high molecular weight component of the present invention may be added. System may contain, for example: lower molecular weight component of the large and small components of higher molecular weight M w of polypropylene (hereinafter, referred to as molecular weight component).

相對於構成薄膜之聚丙烯樹脂全體,中分子量成分 之比率的下限亦因所使用之中分子量成分的Mw而有差異,但較佳為5質量%,更佳為10質量%,進一步更佳為13質量%,特佳為15質量%,最佳為16質量%。若中分子量成分之比率為5質量%以上,則可減少魚眼,或延伸會變容易。 The lower limit of the ratio of the medium molecular weight component to the entire polypropylene resin constituting the film varies depending on the M w of the molecular weight component used, but is preferably 5% by mass, more preferably 10% by mass, further preferably It is 13% by mass, particularly preferably 15% by mass, and most preferably 16% by mass. When the ratio of the medium molecular weight component is 5% by mass or more, the fish eye can be reduced or the elongation can be facilitated.

相對於構成薄膜之聚丙烯樹脂全體,中分子量成分之比率的上限較佳為58質量%,更佳為56質量%,進一步更佳為54質量%,特佳為52質量%,最佳為50質量%。若中分子量成分之比率為58質量%以下則延伸會變容易、厚度不均會變小,容易使延伸溫度或熱固定溫度上升而熱收縮率會變低。 The upper limit of the ratio of the medium molecular weight component to the entire polypropylene resin constituting the film is preferably 58% by mass, more preferably 56% by mass, still more preferably 54% by mass, particularly preferably 52% by mass, most preferably 50%. quality%. When the ratio of the medium molecular weight component is 58% by mass or less, the elongation becomes easy and the thickness unevenness becomes small, and the elongation temperature or the heat fixation temperature is likely to increase and the heat shrinkage rate is lowered.

再者,為了易於解開分子鏈的纏合而調節延伸性等,亦可添加較佳為Mw小於5萬的聚丙烯,進一步更佳為Mw3萬以下的聚丙烯樹脂,特佳為Mw1萬以下的聚丙烯樹脂。 Further, in order to facilitate the untangling of the molecular chain to adjust the elongation, etc., it is also possible to add a polypropylene having a Mw of less than 50,000, more preferably a polypropylene resin having a M w of 30,000 or less, particularly preferably A polypropylene resin having a M w of less than 10,000.

相對於構成薄膜之聚丙烯樹脂全體,Mw小於5萬的聚丙烯之比率的下限較佳為0質量%,更佳為1質量%,進一步更佳為2質量%,特佳為3質量%,最佳為4質量%。藉由添加Mw小於5萬的聚丙烯,高溫下之低熱收縮率等本發明之功效會變得更容易獲得。 The lower limit of the ratio of the polypropylene having a M w of less than 50,000 is preferably 0% by mass, more preferably 1% by mass, still more preferably 2% by mass, particularly preferably 3% by mass, based on the entire polypropylene resin constituting the film. The best is 4% by mass. By adding polypropylene having a Mw of less than 50,000, the effect of the present invention such as low heat shrinkage at a high temperature becomes more readily available.

相對於構成薄膜之聚丙烯樹脂全體,Mw小於5萬的聚丙烯之比率的上限較佳為50質量%,更佳為45質量%,進一步更佳為40質量%,特佳為35質量%,最佳為30質量%。若Mw小於5萬的聚丙烯之比率為50質量%以下則延伸會變容易,或厚度不均會變小。 The upper limit of the ratio of the polypropylene having a M w of less than 50,000 is preferably 50% by mass, more preferably 45% by mass, still more preferably 40% by mass, particularly preferably 35% by mass, based on the entire polypropylene resin constituting the film. The best is 30% by mass. When the ratio of the polypropylene having a M w of less than 50,000 is 50% by mass or less, the elongation becomes easy, or the thickness unevenness becomes small.

Mw小於5萬的聚丙烯分子係難以形成分子鏈彼此的纏合,且具有塑化劑般地解開分子彼此之纏合的功效。認為係因含有特定量之Mw小於5萬的聚丙烯之成分的量,使低延伸應力下之延伸成為可能,而作為其結果,係成為剩餘應力亦低且使高溫下之收縮率變低者。 A polypropylene molecule having a M w of less than 50,000 is difficult to form a molecular chain to each other, and has a plasticizer-like effect of uncoupling the molecules. It is considered that the amount of the component of the polypropylene containing a specific amount of M w of less than 50,000 makes it possible to extend under low elongation stress, and as a result, the residual stress is low and the shrinkage rate at a high temperature is lowered. By.

(聚丙烯樹脂的立體規則性) (stereoregularity of polypropylene resin)

構成薄膜之聚丙烯樹脂的立體規則性之指標的同排內消旋五元組序列分率之下限較佳為96%,更佳為96.5%,進一步更佳為97%。若為上述範圍則結晶性及熔點會提升,而高溫下之熱收縮率會變得更低。同排內消旋五元組序列分率的上限較佳為99.5%,更佳為99.3%,進一步更佳為99%。若為上述範圍則現實中的製造會變容易。 The lower limit of the sequence ratio of the meso-pentome group of the stereoregularity index of the polypropylene resin constituting the film is preferably 96%, more preferably 96.5%, still more preferably 97%. If it is the above range, crystallinity and melting point will increase, and the heat shrinkage rate at a high temperature will become lower. The upper limit of the sequence fraction of the mesocyclic pentad in the same row is preferably 99.5%, more preferably 99.3%, still more preferably 99%. If it is the above range, the actual manufacturing will become easy.

較佳為不允許構成薄膜之聚丙烯樹脂的異種結合。還有,在此,不允許異種結合係意謂13C-NMR中不會觀察到峰。 It is preferred not to allow heterogeneous bonding of the polypropylene resin constituting the film. Further, here, the heterogeneous binding system is not allowed to mean that no peak is observed in the 13 C-NMR.

構成薄膜之聚丙烯樹脂的二甲苯可溶成分的下限從現實面而言較佳為0.1質量%。二甲苯可溶成分的上限較佳為7質量%,更佳為6質量%,進一步更佳為5質量%。若為上述範圍則結晶性會提升,而高溫下之熱收縮率會變小。 The lower limit of the xylene soluble component of the polypropylene resin constituting the film is preferably 0.1% by mass from the actual surface. The upper limit of the xylene soluble component is preferably 7% by mass, more preferably 6% by mass, still more preferably 5% by mass. If it is the above range, the crystallinity will increase, and the heat shrinkage rate at a high temperature will become small.

構成薄膜之聚丙烯樹脂之同排內消旋平均鏈長的下限較佳為100,更佳為120,進一步更佳為130。若為上述範圍則結晶性會提升,而高溫下之熱收縮率會變小。同排內消旋平均鏈長的上限從現實面而言較佳為5000。 The lower limit of the meso-average chain length of the same row of the polypropylene resin constituting the film is preferably 100, more preferably 120, still more preferably 130. If it is the above range, the crystallinity will increase, and the heat shrinkage rate at a high temperature will become small. The upper limit of the meso-average chain length in the same row is preferably 5,000 from the actual side.

構成薄膜之聚丙烯樹脂,最佳為僅由丙烯單體而獲得之完全均聚丙烯,但若係微量則亦可為與共聚合單體之共聚物。作為共聚合單體,較佳為乙烯、丁烯。 The polypropylene resin constituting the film is preferably a completely homopolypropylene obtained only from a propylene monomer, but may be a copolymer with a copolymerized monomer if it is a trace amount. As the copolymerization monomer, ethylene or butene is preferred.

共聚合單體量的上限較佳為0.1mol%,更佳為0.05mol%,進一步更佳為0.01mol%。若為上述範圍則結晶性會提升,而高溫下之熱收縮率會變小。 The upper limit of the amount of the copolymerized monomer is preferably 0.1 mol%, more preferably 0.05 mol%, still more preferably 0.01 mol%. If it is the above range, the crystallinity will increase, and the heat shrinkage rate at a high temperature will become small.

還有,以往的延伸聚丙烯薄膜在工業上為完全的均聚丙烯時,由於結晶性的高低或在熔融軟化後熔融張力會急速降低等,可延伸之條件範圍非常地狹窄,而難以製膜,通常係共聚合0.5mol%上下的共聚合成分(主要為乙烯)。然而,如上述之本發明之分子量分布狀態的聚丙烯樹脂,即使幾乎或完全沒有共聚合成分,熔融軟化後的張力降低亦溫和,而能夠進行工業上的延伸。 Further, when the conventional stretched polypropylene film is industrially completely homopolypropylene, the range of conditions that can be extended is extremely narrow due to the high degree of crystallinity or the melt tension after melt softening, and it is difficult to form a film. Usually, a copolymerization component (mainly ethylene) of 0.5 mol% is copolymerized. However, as described above, the polypropylene resin in the molecular weight distribution state of the present invention can be industrially extended even if the copolymerization component after melt softening is mildly reduced even if it has almost no copolymerization component.

(聚丙烯樹脂的製造方法) (Method for producing polypropylene resin)

聚丙烯樹脂係使用戚格勒-納他觸媒或茂金屬觸媒等之習知觸媒來使作為原料之丙烯聚合而獲得。其中又為了使上述異種結合不存在,係使用戚格勒-納他觸媒,而其中又較佳為使用能夠進行立體規則性高之聚合的觸媒。 The polypropylene resin is obtained by polymerizing propylene as a raw material using a conventional catalyst such as a Nigler-Natta catalyst or a metallocene catalyst. Further, in order to prevent the above heterogeneous combination from being present, a 戚Geller-Natcata catalyst is used, and among them, a catalyst capable of performing polymerization with high stereoregularity is preferably used.

就丙烯的聚合方法而言,可列舉:在己烷、庚烷、甲苯、二甲苯等不活性溶劑中聚合之方法;在液狀的丙烯或乙烯中聚合之方法;在氣體之丙烯或乙烯中添加觸媒而以氣相狀態聚合之方法;或組合此等而聚合之方法。 Examples of the polymerization method of propylene include a method of polymerizing in an inert solvent such as hexane, heptane, toluene or xylene; a method of polymerizing in liquid propylene or ethylene; and a gas of propylene or ethylene. A method of adding a catalyst to polymerize in a gas phase state; or a method of combining these polymerizations.

高分子量成分、低分子量成分亦可於分別聚合後混合,亦可在多階段的反應器以1連串的設備來製造。特別較佳為使用具有多階段的反應器之設備,在最初將高分子量成分聚合後在其存在下將低分子量成分聚合之方法。還有,分子量的調節可透過在聚合中混在之氫氣的量來進行。 The high molecular weight component and the low molecular weight component may be mixed after being separately polymerized, or may be produced in a series of apparatuses in a multistage reactor. Particularly preferred is a method of polymerizing a low molecular weight component in the presence of a polymer having a multistage reactor after initially polymerizing the high molecular weight component. Further, the adjustment of the molecular weight can be carried out by the amount of hydrogen mixed in the polymerization.

本發明之薄膜成形用樹脂組成物中,亦可視需要而添加添加劑或其他樹脂,但此等成分較佳為30質量%以下。就添加劑而言,可列舉例如:抗氧化劑、紫外線吸收劑、抗靜電劑、滑劑、成核劑、黏著劑、防霧劑、阻燃劑、防結塊劑、無機或有機的填充劑等。就其他樹脂而言,可列舉:本發明所使用之聚丙烯樹脂以外的聚丙烯樹脂、與乙烯或與α-烯烴的共聚物之無規共聚物、或各種彈性體等。α-烯烴可列舉:丁烯、己烯、辛烯等。此等可與聚丙烯樹脂以韓蘇混和機(Henschel mixer)進行混合、或以聚丙烯將事先使用熔融混捏機製成之母粒稀釋為規定的濃度、或預先將全量熔融混捏來使用。 In the resin composition for film formation of the present invention, an additive or other resin may be added as needed, but these components are preferably 30% by mass or less. Examples of the additives include antioxidants, ultraviolet absorbers, antistatic agents, slip agents, nucleating agents, adhesives, antifogging agents, flame retardants, anti-caking agents, inorganic or organic fillers, and the like. . Examples of the other resin include a polypropylene resin other than the polypropylene resin used in the present invention, a random copolymer with a copolymer of ethylene or an α-olefin, or various elastomers. The α-olefin may, for example, be butene, hexene or octene. These may be mixed with a polypropylene resin in a Henschel mixer, or a masterbatch prepared by using a melt kneader in advance with a polypropylene to a predetermined concentration, or may be used by melt-kneading a whole amount in advance.

茲認為,係藉由使用具有如此特徵之分子量分布的聚丙烯樹脂,而變成能夠使以往不可能充分延伸之以低分子量成分作為主體的聚丙烯延伸,又可採用高的熱固定溫度,而能夠以高結晶性、強熱固定的相乘功效使高溫下之熱收縮率降低。 It is considered that by using a polypropylene resin having a molecular weight distribution having such a characteristic, it is possible to extend a polypropylene having a low molecular weight component as a main component which cannot be sufficiently extended in the past, and a high heat setting temperature can be employed. The synergistic effect of high crystallinity and strong heat fixation reduces the heat shrinkage rate at high temperatures.

(聚丙烯薄膜之製造方法) (Method for producing polypropylene film)

就本發明之延伸薄膜而言,係亦可為長度方向(MD 方向)或橫方向(TD方向)的單軸延伸薄膜,但較佳為雙軸延伸薄膜。雙軸延伸時可為逐次雙軸延伸亦可為同時雙軸延伸。 For the stretched film of the present invention, the length direction (MD) Uniaxially stretched film in the direction) or in the transverse direction (TD direction), but is preferably a biaxially stretched film. The biaxial extension may be a sequential biaxial extension or a simultaneous biaxial extension.

藉由製成延伸薄膜,可獲得以往的聚丙烯薄膜所無法想像之即使在150℃時熱收縮率亦低的薄膜。 By forming a stretched film, a film which is unimaginable in the conventional polypropylene film and which has a low heat shrinkage rate even at 150 ° C can be obtained.

以下說明最佳事例之縱延伸-橫延伸的逐次雙軸延伸薄膜之製造方法。 The method for producing the longitudinally extending-laterally extending sequential biaxially stretched film of the best case will be described below.

首先,使聚丙烯樹脂以單軸或雙軸的擠出機加熱熔融,並於冷卻輥上擠出而獲得未延伸薄膜。 First, the polypropylene resin was heated and melted in a uniaxial or biaxial extruder, and extruded on a cooling roll to obtain an unstretched film.

就熔融擠出條件而言,係以使樹脂溫度成為如200~280℃而由T模擠出成片狀,並以10~100℃之溫度的冷卻輥冷卻固化。其次,以120~160℃的延伸輥將薄膜於長度(MD)方向延伸為3~8倍,接著於寬度(TD)方向以155℃~175℃,較佳為157℃~170℃之溫度進行4~15倍延伸。 The melt-extruding conditions are obtained by extruding a resin into a sheet shape by a T-die at a temperature of, for example, 200 to 280 ° C, and cooling and solidifying at a temperature of 10 to 100 ° C by a cooling roll. Next, the film is stretched in the length (MD) direction by 3 to 8 times with a stretching roller of 120 to 160 ° C, and then at a temperature of 155 ° C to 175 ° C, preferably 157 ° C to 170 ° C in the width (TD) direction. 4~15 times extension.

進一步,以165~175℃,較佳為166~173℃之環境溫度一邊允許1~15%的放鬆一邊施加熱處理。 Further, heat treatment is applied while allowing relaxation of 1 to 15% at an ambient temperature of 165 to 175 ° C, preferably 166 to 173 ° C.

可藉由對如此所得到之聚丙烯薄膜的至少單面施加電暈放電處理後,以捲取機進行捲取而獲得捲筒薄膜。 The corrugated film can be obtained by applying a corona discharge treatment to at least one side of the polypropylene film thus obtained, and then winding it up by a coiler.

MD之延伸倍率的下限較佳為3倍,更佳為3.5倍。若小於上述則會變得膜厚不均。MD之延伸倍率的上限較佳為8倍,更佳為7倍。若大於上述則接著進行之TD延伸會變困難。 The lower limit of the stretching ratio of MD is preferably 3 times, more preferably 3.5 times. If it is less than the above, the film thickness will become uneven. The upper limit of the stretching ratio of MD is preferably 8 times, more preferably 7 times. If it is larger than the above, the subsequent TD extension becomes difficult.

MD之延伸溫度的下限較佳為120℃,更佳為125℃,進一步更佳為130℃。若小於上述則機械性負擔 會變大,或厚度不均會變大,而發生薄膜的表面龜裂。MD之延伸溫度的上限較佳為165℃,更佳為160℃,進一步更佳為155℃,特佳為150℃。溫度高者於熱收縮率的降低上較佳,但會附著於輥而無法延伸。 The lower limit of the extension temperature of the MD is preferably 120 ° C, more preferably 125 ° C, still more preferably 130 ° C. If it is less than the above, the mechanical burden It will become larger, or the thickness will become larger, and the surface crack of the film will occur. The upper limit of the extension temperature of the MD is preferably 165 ° C, more preferably 160 ° C, still more preferably 155 ° C, and particularly preferably 150 ° C. The higher temperature is better at lowering the heat shrinkage rate, but it adheres to the roll and cannot be extended.

TD之延伸倍率的下限較佳為4倍,更佳為5倍,進一步更佳為6倍。若小於上述則會變得膜厚不均。TD延伸倍率的上限較佳為15倍,更佳為14倍,進一步更佳為13倍。若大於上述則熱收縮率會變高,或在延伸時會破裂。 The lower limit of the stretching ratio of TD is preferably 4 times, more preferably 5 times, still more preferably 6 times. If it is less than the above, the film thickness will become uneven. The upper limit of the TD stretching ratio is preferably 15 times, more preferably 14 times, still more preferably 13 times. If it is larger than the above, the heat shrinkage rate becomes high, or it may break when it is extended.

TD延伸時之預熱溫度係為了要將薄膜溫度迅速地上升至延伸溫度附近,而較佳為設定成較延伸溫度高5~15℃。TD之延伸係較以往的聚丙烯薄膜在更高溫下進行。TD之延伸溫度的下限較佳為155℃,更佳為157℃,進一步更佳為158℃。若小於上述,則不僅是所獲得之薄膜中的α2型結晶的生成量會不充分,在延伸製程中,薄膜會不充分軟化而破裂,或熱收縮率變高。 The preheating temperature during the extension of the TD is such that the film temperature is rapidly raised to near the extension temperature, and is preferably set to be 5 to 15 ° C higher than the extension temperature. The extension of TD is carried out at a higher temperature than conventional polypropylene films. The lower limit of the extension temperature of TD is preferably 155 ° C, more preferably 157 ° C, still more preferably 158 ° C. If it is less than the above, not only the amount of formation of the α2-type crystal in the obtained film may be insufficient, but in the elongation process, the film may not be sufficiently softened and broken, or the heat shrinkage rate may become high.

TD延伸溫度的上限較佳為175℃,更佳為170℃,進一步更佳為168℃。為了將熱收縮率降低而較佳為溫度高者,但若大於上述則不僅是低分子量成分會熔解、再結晶化而表面龜裂或薄膜白化,在延伸時結晶化會無法進展,α2型結晶分率不增大而耐熱性會降低。 The upper limit of the TD extension temperature is preferably 175 ° C, more preferably 170 ° C, still more preferably 168 ° C. In order to lower the heat shrinkage rate, it is preferable that the temperature is high. However, if it is larger than the above, not only the low molecular weight component is melted and recrystallized, but the surface is cracked or the film is whitened, and crystallization does not progress during stretching, and the α2 type crystal is not crystallized. The fraction does not increase and the heat resistance decreases.

延伸後的薄膜係被熱固定。而熱固定可較以往的聚丙烯薄膜在更高溫下進行。熱固定溫度的下限較佳為165℃,更佳為166℃。若小於上述則不僅是所獲得之薄膜中的α2型結晶的生成量會不充分,熔點會變低, 或熱收縮會率變高。又會變得為了將熱收縮率降低而需要長時間,生產性惡化。 The extended film is heat-fixed. The heat setting can be carried out at a higher temperature than the conventional polypropylene film. The lower limit of the heat setting temperature is preferably 165 ° C, more preferably 166 ° C. If it is less than the above, not only the amount of formation of the α2-type crystal in the obtained film may be insufficient, but the melting point may become low. Or the rate of heat shrinkage becomes higher. Further, it takes a long time to lower the heat shrinkage rate, and the productivity is deteriorated.

熱固定溫度的上限較佳為175℃,更佳為173℃。若大於上述則低分子量成分會熔解、再結晶化而表面龜裂或薄膜白化。 The upper limit of the heat setting temperature is preferably 175 ° C, more preferably 173 ° C. If it is larger than the above, the low molecular weight component melts and recrystallizes to cause surface cracking or film whitening.

熱固定時較佳為使其放鬆(鬆弛)。放鬆的下限較佳為1%,更佳為2%,進一步更佳為3%。若小於上述則熱收縮率會變高。放鬆上限較佳為15%,更佳為10%,進一步更佳為8%。若大於上述則厚度不均會變大。 It is preferred to relax (relax) when heat is fixed. The lower limit of relaxation is preferably 1%, more preferably 2%, still more preferably 3%. If it is less than the above, the heat shrinkage rate will become high. Relax The upper limit is preferably 15%, more preferably 10%, still more preferably 8%. If it is larger than the above, the thickness unevenness will become large.

更進一步,為了使熱收縮率降低,而可將於上述步驟所製造之薄膜一旦捲取成捲筒狀後,以離線將其退火。 Further, in order to lower the heat shrinkage rate, the film produced in the above step may be annealed off-line once it is wound into a roll shape.

離線退火溫度的下限較佳為160℃,更佳為162℃,進一步更佳為163℃。若小於上述則會無法得到退火的效果。離線退火溫度的上限較佳為175℃,更佳為174℃,進一步更佳為173℃。若大於上述則透明性會降低,或厚度不均會變大。 The lower limit of the off-line annealing temperature is preferably 160 ° C, more preferably 162 ° C, still more preferably 163 ° C. If it is less than the above, the effect of annealing cannot be obtained. The upper limit of the off-line annealing temperature is preferably 175 ° C, more preferably 174 ° C, still more preferably 173 ° C. If it is larger than the above, the transparency will be lowered, or the thickness unevenness will become large.

離線退火時間的下限較佳為0.1分鐘,更佳為0.5分鐘,進一步更佳為1分鐘。若小於上述則會無法得到退火的效果。離線退火時間的上限較佳為30分鐘,更佳為25分鐘,進一步更佳為20分鐘。若大於上述則生產性會降低。 The lower limit of the off-line annealing time is preferably 0.1 minute, more preferably 0.5 minute, still more preferably 1 minute. If it is less than the above, the effect of annealing cannot be obtained. The upper limit of the off-line annealing time is preferably 30 minutes, more preferably 25 minutes, still more preferably 20 minutes. If it is larger than the above, productivity will decrease.

薄膜的厚度係配合各種用途而設定,但薄膜厚度的下限較佳為2μm,更佳為3μm,進一步更佳為4μm 。薄膜厚度的上限較佳為300μm,更佳為250μm,進一步更佳為200μm,特佳為100μm,最佳為50μm。 The thickness of the film is set for various uses, but the lower limit of the film thickness is preferably 2 μm, more preferably 3 μm, still more preferably 4 μm. . The upper limit of the film thickness is preferably 300 μm, more preferably 250 μm, still more preferably 200 μm, particularly preferably 100 μm, most preferably 50 μm.

如此進行而獲得之聚丙烯薄膜通常被製膜成寬度2000~12000mm、長度1000~50000m左右的捲筒,而被捲取成捲筒狀。更進一步,將其配合各種用途而切割,而供作寬度300~2000mm、長度500~5000m左右的切割捲筒。 The polypropylene film obtained in this manner is usually formed into a roll having a width of 2000 to 12000 mm and a length of about 1000 to 50,000 m, and is wound into a roll shape. Further, it is cut for various uses, and is used as a cutting reel having a width of 300 to 2000 mm and a length of 500 to 5000 m.

本發明之聚丙烯薄膜具有如上所述之前所未有的優異特性。 The polypropylene film of the present invention has excellent characteristics as described above as never before.

亦於作為包裝薄膜使用時,因高剛性而能夠薄體化,而可降低成本、輕量化。 When used as a packaging film, it can be made thinner due to high rigidity, and can be reduced in cost and weight.

又,因耐熱性高,而在塗布或印刷的乾燥時可高溫乾燥,而能夠使生產效率化或使用以往難以使用之塗布劑或印墨、積層物接著劑等。 Moreover, since it is high in heat resistance, it can be dried at a high temperature during drying of coating or printing, and productivity can be improved, and a coating agent, an ink, a laminate adhesive, etc. which were conventionally difficult to use can be used.

更進一步,亦能夠使用作為電容器或發電機等的絕緣薄膜、太陽能電池的背板、無機氧化物的障蔽薄膜、ITO等的透明導電薄膜的基底薄膜。 Further, it is also possible to use a base film which is an insulating film such as a capacitor or a generator, a back sheet of a solar cell, a barrier film of an inorganic oxide, or a transparent conductive film such as ITO.

此外,本案係根據2012年12月25日申請之日本第2012-281685號專利申請案主張優先權之利益者。2012年12月25日申請之日本第2012-281685號專利申請案之說明書的全部內容係被援用為本案參考。 In addition, the present application claims priority from the patent application No. 2012-281685 filed on Dec. 25, 2012. The entire contents of the specification of Japanese Patent Application No. 2012-281685, filed on Dec. 25, 2012, are hereby incorporated by reference.

[實施例] [Examples]

以下根據實施例詳細地說明本發明,但本發明並不限定於該等實施例。實施例中之物性的測定方法如下。 Hereinafter, the present invention will be described in detail based on examples, but the present invention is not limited to the examples. The measurement method of the physical properties in the examples is as follows.

1)熔融流動率(MFR、g/10分鐘) 1) Melt flow rate (MFR, g/10 minutes)

MFR係依照JIS K7210而在溫度230℃測定。 The MFR was measured at a temperature of 230 ° C in accordance with JIS K7210.

2)分子量及分子量分布 2) Molecular weight and molecular weight distribution

分子量及分子量分布係使用GPC而利用單分散聚苯乙烯基準求得。 The molecular weight and molecular weight distribution were determined by using GPC and using a monodisperse polystyrene standard.

GPC測定中使用之管柱、溶劑如下。 The column and solvent used in the GPC measurement are as follows.

溶劑:1,2,4-三氯苯 Solvent: 1,2,4-trichlorobenzene

管柱:TSKgel GMHHR-H(20)HT×3 Column: TSKgel GMH HR -H(20)HT×3

流量:1.0ml/分鐘 Flow rate: 1.0ml/min

偵測器:RI Detector: RI

測定溫度:140℃ Measuring temperature: 140 ° C

數平均分子量(Mn)、質量平均分子量(Mw)、Z平均分子量(Mz)、Z+1平均分子量(Mz+1),係各自利用藉由分子量校正曲線而獲得之GPC曲線的各個溶出位置之分子量(Mi)的分子數(Ni),而以下述式定義。 The number average molecular weight (M n ), the mass average molecular weight (M w ), the Z average molecular weight (M z ), and the Z+1 average molecular weight (M z+1 ) are each obtained by using a GPC curve obtained by a molecular weight calibration curve. The number of molecules (N i ) of the molecular weight (M i ) at each dissolution position is defined by the following formula.

數平均分子量:Mn=Σ(Ni.Mi)/ΣNi Number average molecular weight: M n = Σ(N i .M i )/ΣN i

質量平均分子量:Mw=Σ(Ni.Mi 2)/Σ(Ni.Mi) Mass average molecular weight: M w = Σ (N i .M i 2 ) / Σ (N i .M i )

Z平均分子量:Mz=Σ(Ni.Mi 3)/Σ(Ni.Mi 2) Z average molecular weight: M z = Σ (N i .M i 3 ) / Σ (N i .M i 2 )

Z+1平均分子量:Mz+1=Σ(Ni.Mi 4)/Σ(Ni.Mi 3) Z+1 average molecular weight: M z+1 = Σ (N i .M i 4 ) / Σ (N i .M i 3 )

又,將GPC曲線之峰位置的分子量設為MpFurther, the molecular weight at the peak position of the GPC curve was defined as M p .

基線不明確時,係以距標準物質的溶出峰最近之高分子量側的溶出峰到高分子量側之山麓的最低位置為止的範圍設定基線。 When the baseline is not clear, the baseline is set in a range from the elution peak on the high molecular weight side closest to the elution peak of the standard substance to the lowest position on the high molecular weight side.

由所獲得之GPC曲線對於分子量不同的兩個成分進行峰分離。各成分之分子量分布係假設高斯(Gauss)常數,並以其分別之峰寬度成為Mw/Mn=4之方式來設定。而由所獲得之各成分的曲線分別計算平均分子量。 From the obtained GPC curve, peak separation was performed for two components having different molecular weights. The molecular weight distribution of each component is assumed to be a Gauss constant, and is set such that the peak width thereof is M w / M n = 4. The average molecular weight was calculated from the curves of the respective components obtained.

又,由構成薄膜之聚丙烯樹脂全體的GPC曲線求出 構成薄膜之聚丙烯樹脂全體中的分子量為1萬以下之成分的比率及分子量為10萬以下之成分的比率。 Moreover, the GPC curve of the entire polypropylene resin constituting the film is obtained. The ratio of the component having a molecular weight of 10,000 or less and the ratio of the component having a molecular weight of 100,000 or less in the entire polypropylene resin constituting the film.

3)立體規則性 3) Stereo regularity

同排內消旋五元組序列分率(內消旋五元組序列分率,[mmmm])及同排內消旋平均鏈長(內消旋平均鏈長)的測定係使用13C-NMR來進行。同排內消旋五元組序列分率係依照Zambelli人等,Macromolecules,第6冊,第925頁(1973)記載之方法,同排內消旋平均鏈長係依照J.C.Randall所著“Polymer Sequence Distribution”第2章(1977年)(Academic Press,New York)記載之方法而算出。 In the same row, the racemic pentad sequence fraction (the meso pentad sequence fraction, [mmmm]) and the same row meso average chain length (meso average chain length) were determined using 13 C- NMR was carried out. The same-order meso-pentome sequence fraction is based on the method described by Zambelli et al., Macromolecules, Vol. 6, p. 925 (1973). The same meso-average chain length is in accordance with JCRandall's "Polymer Sequence Distribution". Calculated by the method described in Chapter 2 (1977) (Academic Press, New York).

NMR測定係使用BRUKER公司製AVANCE500來進行,將200mg樣品以135℃溶解於鄰二氯苯與氘代苯的8:2混合液,並以110℃實施13C-NMR測定。 The NMR measurement was carried out using AVANCE 500 manufactured by BRUKER Co., Ltd., and a 200 mg sample was dissolved at 135 ° C in an 8:2 mixture of o-dichlorobenzene and deuterated benzene, and subjected to 13 C-NMR measurement at 110 °C.

4)固態NMR測定 4) Solid state NMR measurement

將各個樣品均勻且緊密地填充至ZrO2旋轉裝置中之後,插入固態核磁共振裝置中。其後,將旋轉裝置對外部磁場僅傾斜魔角(54.7°),以4000Hz之速度使其旋轉,而使用CP/MAS法來進行13C-NMR測定。條件記載如下。 After each sample was uniformly and tightly packed into a ZrO 2 rotating device, it was inserted into a solid-state nuclear magnetic resonance device. Thereafter, the rotating device was tilted only to the magic angle (54.7°) to the external magnetic field, and rotated at a speed of 4000 Hz, and 13 C-NMR measurement was performed using the CP/MAS method. The conditions are listed below.

裝置名:BRUKER公司製AVANCE300 Device name: AVANCE300 made by BRUKER

測定核:13C Measuring core: 13 C

測定頻率:75.5MHz Measurement frequency: 75.5MHz

旋轉數:4000Hz Number of rotations: 4000Hz

等待時間(D1):5秒 Waiting time (D1): 5 seconds

資料讀取時間(Aq):34.9ms Data reading time (Aq): 34.9ms

翻轉角度:90° Flip angle: 90°

積算次數:3000~10000次 The total number of calculations: 3000~10000 times

測定溫度:室溫 Measuring temperature: room temperature

於所獲得之13C-NMR光譜適用T.Miyoshi人等,記載於J.Phys.Chem.B,114,92-100(2010)之解析方法,算出α2型結晶的比率。作為對照樣品係準備而使用了α1型結晶之比率為100%的標準樣品。 The 13 C-NMR spectrum obtained was applied to an analytical method of J. Phys. Chem. B, 114, 92-100 (2010) by using T. Miyoshi et al., and the ratio of α2 type crystal was calculated. A standard sample having a ratio of α1 type crystals of 100% was used as a control sample preparation.

5)密度(g/cm3) 5) Density (g/cm 3 )

薄膜的密度係依照JIS K7112而以密度梯度管法測定。 The density of the film was measured by a density gradient tube method in accordance with JIS K7112.

6)熔點(Tmp、℃) 6) Melting point (Tmp, °C)

使用島津製作所製DSC-60差式掃描量熱計進行熱測定。自薄膜切出約5mg的樣品並封入測定用的鋁鍋。以20℃/分鐘之速度由室溫升溫至230℃,並將樣品的熔解吸熱峰溫度設為Tmp。 The thermal measurement was performed using a DSC-60 differential scanning calorimeter manufactured by Shimadzu Corporation. A sample of about 5 mg was cut out from the film and sealed in an aluminum pan for measurement. The temperature was raised from room temperature to 230 ° C at a rate of 20 ° C / minute, and the melting endothermic peak temperature of the sample was set to Tmp.

7)冷二甲苯可溶成分(CXS、質量%) 7) Cold xylene soluble component (CXS, mass%)

使聚丙烯樣品1g溶解於200ml沸騰二甲苯並放冷後,在20℃的恆溫水槽使其再結晶化1小時,而將溶解於過濾液中之質量對原樣品量的比例設為CXS(質量%)。 1 g of the polypropylene sample was dissolved in 200 ml of boiling xylene and allowed to cool, and then recrystallized in a constant temperature water bath at 20 ° C for 1 hour, and the ratio of the mass dissolved in the filtrate to the original sample amount was set to CXS (mass %).

8)熱收縮率(%) 8) Thermal shrinkage rate (%)

依照JIS Z 1712而測定。亦即,以20mm的寬度200mm的長度分別於MD、TD方向上裁切延伸薄膜,吊掛在熱風爐中加熱5分鐘。測定加熱後之長度,並以收縮之長度對原長度的比例求出熱收縮率。 It was measured in accordance with JIS Z 1712. That is, the stretched film was cut in the MD and TD directions with a length of 200 mm and a width of 200 mm, and hung in a hot air oven for 5 minutes. The length after heating was measured, and the heat shrinkage ratio was determined from the ratio of the length of the shrinkage to the original length.

9)耐衝擊性 9) Impact resistance

使用東洋精機製薄膜衝擊測試機(Film Impact Tester)於23℃下測定。 The measurement was carried out at 23 ° C using a Toyo Seiki Film Impact Tester.

10)楊氏率(單位:GPa) 10) Young's rate (unit: GPa)

依照JIS K 7127於23℃下測定MD及TD之拉伸強度。 The tensile strengths of MD and TD were measured at 23 ° C according to JIS K 7127.

11)霧度(單位:%) 11) Haze (unit: %)

依照JIS K7105而測定。 It is measured in accordance with JIS K7105.

12)折射率 12) Refractive index

使用ATAGO製阿貝折射計測定。將沿著MD、TD方向之折射率各自設為Nx、Ny,將厚度方向之折射率設為Nz。 It was measured using an Abe refractometer manufactured by ATAGO. The refractive indices in the MD and TD directions are each Nx and Ny, and the refractive index in the thickness direction is Nz.

13)面配向係數 13) Surface alignment coefficient

以上述12)中測定出的Nx、Ny,並將厚度方向之折射率由Nz利用[(Nx+Ny)/2]-Nz之式計算。 The Nx and Ny measured in the above 12) are calculated from the formula of [(Nx+Ny)/2]-Nz by Nz from the thickness direction.

14)厚度不均 14) Uneven thickness

自捲取之薄膜捲切出長度為1m的正方形樣品,而準備各自於MD方向及TD方向分成10等分之測定用樣品100張。將測定用樣品的幾近中央部以接觸式薄膜厚度計來測定厚度。 A square sample having a length of 1 m was cut out from the wound film roll, and 100 sheets of measurement samples each divided into 10 equal portions in the MD direction and the TD direction were prepared. The thickness of the near-center portion of the sample for measurement was measured by a contact film thickness meter.

求出所得到之100點數據的平均值,並且求出最小值與最大值之差(絕對值),將最小值與最大值之差的絕對值除以平均值之值作為薄膜的厚度不均。 Find the average value of the obtained 100-point data, and find the difference (absolute value) between the minimum value and the maximum value, and divide the absolute value of the difference between the minimum value and the maximum value by the value of the average value as the thickness unevenness of the film. .

(實施例1) (Example 1)

係使用Mw/Mn=7.7、Mz+1/Mn=140、MFR=5.0g/10分鐘、[mmmm]=97.3%的丙烯單獨聚合物(日本Polypropylene(股)製:「NOVATECTM PP SA4L」)作為聚丙烯樹脂。利用60mm押出機於250℃下由T模擠出成片狀,以30℃的冷卻輥冷卻固化後,以135℃於長度方向延伸為4.5倍,其次以夾具夾住兩端,導入熱風爐中,以170℃預熱後,以 160℃於橫方向延伸為8.2倍,其次一邊使其進行6.7%的放鬆一邊以168℃進行熱處理。之後,對薄膜的單面進行電暈處理,並以捲取機捲取。如此進行而獲得之薄膜的厚度為20μm,如表1、表2、表3所示,係獲得熱收縮率低,楊氏率高的薄膜。將以固態NMR獲得之光譜與α1型結晶100%之樣品的光譜於第1圖中重疊表示。由此等之面積比求出全部結晶中之α2型結晶的分率(%)。 A propylene single polymer of M w /M n =7.7, Mz +1 /M n =140, MFR=5.0 g/10 min, [mmmm]=97.3% (made by Japan Polypropylene: "NOVATEC TM PP" ) SA4L") as a polypropylene resin. It was extruded into a sheet shape by a T die at 250 ° C using a 60 mm extruder, cooled and solidified by a cooling roll at 30 ° C, and then extended to 4.5 times in the longitudinal direction at 135 ° C. Next, the ends were clamped by a jig and introduced into a hot blast stove. After preheating at 170 ° C, it was extended to 8.2 times in the transverse direction at 160 ° C, and then heat-treated at 168 ° C while relaxing at 6.7%. Thereafter, one side of the film was subjected to corona treatment and taken up by a coiler. The thickness of the film obtained in this manner was 20 μm, and as shown in Table 1, Table 2, and Table 3, a film having a low heat shrinkage rate and a high Young's ratio was obtained. The spectrum of the spectrum obtained by solid state NMR and the sample of 100% of the α1 type crystal are overlapped in Fig. 1 . The area ratio of this is equal to the fraction (%) of the α2-type crystal in all the crystals.

(實施例2) (Example 2)

對於SA4L的90質量份,加入分子量分布窄且分子量為10000的低分子量丙烯單獨聚合物10質量份,於30mm的雙軸押出機熔融混捏而獲得混合物的丸粒。將此丸粒以與實施例1相同之方法獲得薄膜。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、表2、表3。 To 90 parts by mass of SA4L, 10 parts by mass of a low molecular weight propylene individual polymer having a narrow molecular weight distribution and a molecular weight of 10,000 was added, and melted and kneaded in a 30 mm biaxial extruder to obtain pellets of the mixture. This pellet was obtained in the same manner as in Example 1 to obtain a film. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Table 1, Table 2, and Table 3.

(實施例3) (Example 3)

對於SA4L的70質量份,添加Mw/Mn=4.6、Mz+1/Mn=22、MFR=120g/10分鐘、[mmmm]=98.1%的丙烯單獨聚合物30質量份,進行乾式混合後,以與實施例1相同之方法獲得薄膜。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、2、3。 For 70 parts by mass of SA4L, 30 parts by mass of propylene individual polymer of M w /M n =4.6, M z+1 /M n =22, MFR=120 g/10 min, [mmmm]=98.1% was added, and dry type was added. After mixing, a film was obtained in the same manner as in Example 1. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Tables 1, 2 and 3.

(實施例4) (Example 4)

除了使用SA4L,並設橫延伸時之預熱溫度為173℃、延伸溫度與熱處理溫度為167℃以外,以與實施例1相同之方法獲得薄膜。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、表2、表3。 A film was obtained in the same manner as in Example 1 except that SA4L was used, and the preheating temperature at the time of the lateral stretching was 173 ° C, and the elongation temperature and the heat treatment temperature were 167 ° C. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Table 1, Table 2, and Table 3.

(實施例5) (Example 5)

除了於長度方向5.5倍、於橫方向12倍延伸以外,以與實施例2相同之方法獲得薄膜。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、表2、表3。 A film was obtained in the same manner as in Example 2 except that it was 5.5 times in the longitudinal direction and 12 times in the transverse direction. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Table 1, Table 2, and Table 3.

(實施例6) (Example 6)

使用實施例1所作製之薄膜,在拉幅式熱風爐中以170℃進行熱處理5分鐘。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、表2、表3。 Using the film prepared in Example 1, heat treatment was carried out at 170 ° C for 5 minutes in a tenter type hot blast stove. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Table 1, Table 2, and Table 3.

(實施例7) (Example 7)

除了聚丙烯樹脂係使用Mw/Mn=8.9、Mz+1/Mn=110、MFR=3.0g/10分鐘、mmmm=97.1%的丙烯單獨聚合物(Samsung Total(股)製「HU300」),並設預熱溫度為171℃、TD方向之延伸溫度為161℃、熱固定溫度為170℃以外,以與實施例1相同之方法獲得聚丙烯薄膜。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、2、3。 In addition to the polypropylene resin, propylene alone polymer (Samsung Total "HU300" using M w /M n =8.9, M z+1 /M n =110, MFR=3.0 g/10 min, mmmm=97.1% was used. A polypropylene film was obtained in the same manner as in Example 1 except that the preheating temperature was 171 ° C, the extension temperature in the TD direction was 161 ° C, and the heat setting temperature was 170 ° C. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Tables 1, 2 and 3.

(比較例1) (Comparative Example 1)

除了聚丙烯樹脂係使用住友化學(股)製之「SUMITOMOTM NOBLENTM FS2011DG3」,並設縱延伸溫度為125℃、橫延伸時之預熱溫度為168℃、延伸溫度為155℃、熱處理溫度為163℃以外,以與實施例1相同之方法獲得薄膜。其Mw/Mn=4,Mz+1/Mn=21,MFR=2.5g/10分鐘。將聚丙烯樹脂的特性與所獲得之薄膜的物性示於表1、表2、表3。 In addition to using the polypropylene-based resin manufactured by Sumitomo Chemical (shares) manufactured by the "SUMITOMO TM NOBLEN TM FS2011DG3", and let the longitudinal stretching temperature was 125 deg.] C, preheating the lateral stretching temperature was 168 deg.] C, an elongation temperature of 155 deg.] C, the heat treatment temperature is A film was obtained in the same manner as in Example 1 except for 163 °C. Its M w /M n =4, M z+1 /M n =21, MFR = 2.5 g/10 min. The properties of the polypropylene resin and the physical properties of the obtained film are shown in Table 1, Table 2, and Table 3.

(比較例2) (Comparative Example 2)

除了設預熱溫度為171℃、延伸溫度為160℃、熱處理溫度為165℃以外,與比較例1同樣地製作薄膜。將聚 丙烯樹脂的特性與所獲得之薄膜的物性示於表1、表2、表3。 A film was produced in the same manner as in Comparative Example 1, except that the preheating temperature was 171 ° C, the elongation temperature was 160 ° C, and the heat treatment temperature was 165 ° C. Will gather The properties of the propylene resin and the physical properties of the obtained film are shown in Table 1, Table 2, and Table 3.

(比較例3) (Comparative Example 3)

除了聚丙烯樹脂係使用日本Polypropylene(股)製之「NOVATECTM PP SA03」(MFR=30g/10分鐘),並設縱延伸溫度為130℃以外,與實施例1同樣地嘗試雙軸延伸,但橫延伸時破裂而無法獲得薄膜。 Biaxial stretching was attempted in the same manner as in Example 1 except that "NOVATEC TM PP SA03" (MFR = 30 g/10 min) manufactured by Polypropylene Co., Ltd., Japan, and a longitudinal extension temperature of 130 ° C were used. When the transverse stretch is broken, the film cannot be obtained.

於上述實施例可清楚地得知,本發明之雙軸延伸聚丙烯薄膜係α2型結晶分率高且耐熱性優異。 As is apparent from the above examples, the biaxially oriented polypropylene film of the present invention has a high crystal fraction of α2 type and excellent heat resistance.

[產業上之可利用性] [Industrial availability]

本發明之雙軸延伸聚丙烯薄膜可廣泛使用於包裝用途、工業用途,特別由於耐熱性、尺寸穩定性優異,而適用於高溫下之熱封裝用途、印刷加工等。 The biaxially stretched polypropylene film of the present invention can be widely used for packaging applications and industrial applications, and is particularly suitable for heat sealing applications, printing processes, and the like at high temperatures because of excellent heat resistance and dimensional stability.

又,由於耐熱性高,而在塗布或印刷的乾燥時可高溫乾燥,能夠使生產效率化及使用以往難以使用之塗布劑或印墨、積層物接著劑等。 Moreover, since it is high in heat resistance, it can be dried at a high temperature during drying of coating or printing, and it is possible to improve production efficiency and use a coating agent, an ink, a laminate adhesive, or the like which has been difficult to use in the past.

更進一步,亦適用於電容器或發電機等的絕緣薄膜、太陽能電池的背板、無機氧化物的障蔽薄膜、ITO等的透明導電薄膜的基底薄膜。 Furthermore, it is also applicable to an insulating film such as a capacitor or a generator, a back sheet of a solar cell, a barrier film of an inorganic oxide, or a base film of a transparent conductive film such as ITO.

Claims (5)

一種雙軸延伸聚丙烯薄膜,其特徵為以固態NMR測定之α2型結晶量為全部結晶中的23%以上,密度為0.910g/cm3以上,以差式掃描量熱計(DSC)測定之熔點為168℃以上,150℃下之熱收縮率為15%以下,且霧度為6%以下。 A biaxially stretched polypropylene film characterized in that the α2 type crystal amount measured by solid state NMR is 23% or more of all crystals, and the density is 0.910 g/cm 3 or more, which is measured by a differential scanning calorimeter (DSC). The melting point is 168 ° C or higher, the heat shrinkage ratio at 150 ° C is 15% or less, and the haze is 6% or less. 如請求項1之雙軸延伸聚丙烯薄膜,其中構成薄膜之聚丙烯樹脂的同排內消旋五元組序列分率的下限為96%,薄膜的面配向係數的下限為0.0125。 The biaxially stretched polypropylene film of claim 1, wherein the lower limit of the mesogenic pentad sequence fraction of the polypropylene resin constituting the film is 96%, and the lower limit of the face alignment coefficient of the film is 0.0125. 如請求項1或2之雙軸延伸聚丙烯薄膜,其中構成薄膜之聚丙烯樹脂的共聚合單體量的上限為0.1mol%。 The biaxially stretched polypropylene film of claim 1 or 2, wherein the upper limit of the amount of the copolymerized monomer of the polypropylene resin constituting the film is 0.1 mol%. 如請求項1或2項之雙軸延伸聚丙烯薄膜,其中構成薄膜之聚丙烯樹脂的二甲苯可溶成分為7質量%以下。 The biaxially stretched polypropylene film according to claim 1 or 2, wherein the polypropylene resin constituting the film has a xylene soluble component of 7% by mass or less. 如請求項3項之雙軸延伸聚丙烯薄膜,其中構成薄膜之聚丙烯樹脂的二甲苯可溶成分為7質量%以下。 The biaxially stretched polypropylene film of claim 3, wherein the polypropylene resin constituting the film has a xylene soluble component of 7% by mass or less.
TW102147934A 2012-12-25 2013-12-24 Biaxially oriented polypropylene film TWI588185B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2012281685 2012-12-25

Publications (2)

Publication Number Publication Date
TW201431916A TW201431916A (en) 2014-08-16
TWI588185B true TWI588185B (en) 2017-06-21

Family

ID=51021167

Family Applications (1)

Application Number Title Priority Date Filing Date
TW102147934A TWI588185B (en) 2012-12-25 2013-12-24 Biaxially oriented polypropylene film

Country Status (3)

Country Link
JP (1) JP6488703B2 (en)
TW (1) TWI588185B (en)
WO (1) WO2014104089A1 (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7205462B2 (en) * 2017-03-28 2023-01-17 東洋紡株式会社 biaxially oriented polypropylene film
JP7245026B2 (en) * 2017-10-31 2023-03-23 王子ホールディングス株式会社 Resin film, metal layer integrated resin film, and film capacitor
CN112638645B (en) * 2018-08-29 2023-03-21 王子控股株式会社 Metal layer-integrated polypropylene film, film capacitor, and method for producing metal layer-integrated polypropylene film
CN112839983B (en) * 2018-10-18 2023-06-02 东丽株式会社 Polypropylene film and film for mold release
WO2020137788A1 (en) * 2018-12-28 2020-07-02 東洋紡株式会社 Biaxially oriented polypropylene film
JP7388367B2 (en) * 2018-12-28 2023-11-29 東洋紡株式会社 Biaxially oriented polypropylene film
JP7405099B2 (en) * 2018-12-28 2023-12-26 東洋紡株式会社 Method for manufacturing biaxially oriented polypropylene film
WO2020137792A1 (en) * 2018-12-28 2020-07-02 東洋紡株式会社 Biaxially oriented polypropylene film
US20230212362A1 (en) * 2020-06-17 2023-07-06 Toyobo Co., Ltd. Biaxially oriented polypropylene film
CN115697705A (en) * 2020-06-17 2023-02-03 东洋纺株式会社 Biaxially oriented polypropylene film
JP2023124523A (en) * 2022-02-25 2023-09-06 王子ホールディングス株式会社 Biaxially stretched polypropylene film, metallized film, and capacitor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010038942A1 (en) * 1998-06-26 2001-11-08 Harold M. Fisher "polypropylene microporous membrane for battery separator"
CN101848961A (en) * 2007-11-07 2010-09-29 王子制纸株式会社 Biaxially stretched polypropylene film for capacitor, deposition-coated film obtained from the same, and capacitor employing the same
JP2010254868A (en) * 2009-04-28 2010-11-11 Oji Paper Co Ltd Biaxially oriented polypropylene film for capacitor, and metal vapor deposition film thereof

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11162779A (en) * 1997-11-27 1999-06-18 Toray Ind Inc Polypropylene film for capacitor
CN104105746B (en) * 2012-01-24 2017-09-01 东洋纺株式会社 Stretched polypropene film
KR102123311B1 (en) * 2012-06-29 2020-06-16 도요보 가부시키가이샤 Stretchable polypropylene film
JP6221481B2 (en) * 2012-08-09 2017-11-01 東洋紡株式会社 Polypropylene film
JP6414378B2 (en) * 2012-08-09 2018-10-31 東洋紡株式会社 Polypropylene film for in-mold labels
JP2014051658A (en) * 2012-08-09 2014-03-20 Toyobo Co Ltd Polypropylene film

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010038942A1 (en) * 1998-06-26 2001-11-08 Harold M. Fisher "polypropylene microporous membrane for battery separator"
CN101848961A (en) * 2007-11-07 2010-09-29 王子制纸株式会社 Biaxially stretched polypropylene film for capacitor, deposition-coated film obtained from the same, and capacitor employing the same
JP2010254868A (en) * 2009-04-28 2010-11-11 Oji Paper Co Ltd Biaxially oriented polypropylene film for capacitor, and metal vapor deposition film thereof

Also Published As

Publication number Publication date
JPWO2014104089A1 (en) 2017-01-12
JP6488703B2 (en) 2019-03-27
TW201431916A (en) 2014-08-16
WO2014104089A1 (en) 2014-07-03

Similar Documents

Publication Publication Date Title
TWI588185B (en) Biaxially oriented polypropylene film
TWI631151B (en) Stretched polypropylene film
TWI629301B (en) Oriented polypropylene film
JP6349636B2 (en) Stretched polypropylene film
TWI643747B (en) Stretchable polypropylene laminated film
TWI607021B (en) Polypropylene film
JP7409459B2 (en) Polypropylene laminated film
TWI833867B (en) Biaxially oriented polypropylene film
TW202031751A (en) Biaxially oriented polypropylene film
TW201412778A (en) Polypropylene film
TWI607022B (en) Polypropylene film used for in-mold labels
JP6477471B2 (en) Cavity-containing polypropylene film
TWI835964B (en) Biaxially oriented polypropylene film
WO2021193510A1 (en) Biaxially oriented polypropylene film
TW202146209A (en) Biaxially-oriented polypropylene film
TW202136394A (en) Production method for biaxially-oriented polypropylene film
KR20210109572A (en) Biaxially Oriented Polypropylene Film
TW202031750A (en) Biaxially oriented polypropylene film