TWI586507B - Method for manufacturing cement pre - castings with irregular lines - Google Patents
Method for manufacturing cement pre - castings with irregular lines Download PDFInfo
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- TWI586507B TWI586507B TW104108982A TW104108982A TWI586507B TW I586507 B TWI586507 B TW I586507B TW 104108982 A TW104108982 A TW 104108982A TW 104108982 A TW104108982 A TW 104108982A TW I586507 B TWI586507 B TW I586507B
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- Prior art keywords
- cement
- mold
- cement composition
- powder
- manufacturing
- Prior art date
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- 239000004568 cement Substances 0.000 title claims description 66
- 230000001788 irregular Effects 0.000 title claims description 14
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000000034 method Methods 0.000 title claims description 10
- 238000005266 casting Methods 0.000 title 1
- 239000000203 mixture Substances 0.000 claims description 33
- 239000011148 porous material Substances 0.000 claims description 25
- 239000000843 powder Substances 0.000 claims description 16
- 238000011049 filling Methods 0.000 claims description 12
- 239000011241 protective layer Substances 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000003373 anti-fouling effect Effects 0.000 claims description 2
- 230000003746 surface roughness Effects 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- 229910001567 cementite Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000001012 protector Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- -1 first toner Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Description
本發明是有關於一種水泥預鑄件的製造方法，特別是指一種具有不規則紋路的水泥預鑄件的製造方法。 The invention relates to a method for manufacturing a cement concrete member, in particular to a method for manufacturing a cement concrete member having irregular texture.
為了設計具有藝術感的水泥產品，經常需要在水泥產品表面製造水泥紋路的圖樣。如台灣第200505592公開號發明專利案所揭示一種多光澤程度之表面覆層的製法，主要是利用在一基材塗上一底漆組成物，接著於該底漆組成物上塗上一頂層塗佈組成物，最後令該頂層塗佈組成物硬化，藉由該底漆組成物與該頂層塗佈組成物製造不同光澤與紋路的圖案，而得到具有多光澤程度之表面覆層。然而該製法以塗佈的方式製造紋路，塗佈組成物的附著性易受該基材的表面性質影響，而有塗佈後剝落之虞。 In order to design an artistic cement product, it is often necessary to produce a pattern of cement lines on the surface of the cement product. A method for producing a surface coating of a multi-gloss degree is mainly disclosed by applying a primer composition to a substrate, followed by applying a top coat to the primer composition. The composition is finally allowed to harden the top coat composition, and the primer composition and the top coat composition are used to produce different gloss and texture patterns to obtain a surface coating having a multi-gloss degree. However, this method produces a texture in a coating manner, and the adhesion of the coating composition is easily affected by the surface properties of the substrate, and there is a tendency to peel off after coating.
因此，本發明之目的，即在提供一種具有不規則紋路的水泥預鑄件的製造方法。 Accordingly, it is an object of the present invention to provide a method of manufacturing a cementitious member having irregular texture.
於是，本發明包含：一模具準備步驟、一孔隙形成步驟，及一孔隙填入步驟。 Thus, the present invention comprises: a mold preparation step, a pore formation step, and a pore filling step.
該模具準備步驟是準備一模具，將一第一水泥組成物與一不與該第一水泥組成物結合的粉末填入該模具 中，乾燥後形成一水泥預鑄塊。 The mold preparation step is to prepare a mold, and fill a mold with a first cement composition and a powder not combined with the first cement composition. Medium, after drying, a cement block is formed.
該孔隙形成步驟是將該粉末自該水泥預鑄塊移除，令該水泥預鑄塊呈現該粉末移除後產生的複數孔隙。 The pore forming step removes the powder from the cement block so that the cement block exhibits a plurality of voids produced after the powder is removed.
該孔隙填入步驟是準備一第二水泥組成物，將該第二水泥組成物填入該等孔隙中，形成一水泥預鑄件。 The pore filling step is to prepare a second cement composition, and the second cement composition is filled into the pores to form a cement element.
本發明之功效在於，藉由該第二水泥組成物填入該等孔隙中後，該水泥預鑄件則具有不規則紋路，且不易剝落。 The effect of the present invention is that after the second cement composition is filled into the pores, the cementite member has irregular texture and is not easily peeled off.
1‧‧‧模具 1‧‧‧Mold
2‧‧‧第一水泥組成物 2‧‧‧First cement composition
3‧‧‧粉末 3‧‧‧ powder
4‧‧‧水泥預鑄塊 4‧‧‧Cement block
5‧‧‧孔隙 5‧‧‧ pores
6‧‧‧第二水泥組成物 6‧‧‧Second cement composition
7‧‧‧水泥預鑄件 7‧‧‧ Cement components
81‧‧‧第一防護層 81‧‧‧First protective layer
82‧‧‧第二防護層 82‧‧‧Second protective layer
本發明之其他的特徵及功效，將於參照圖式的實施方式中清楚地呈現，其中：圖1是一俯視示意圖，說明本發明具有不規則紋路的水泥預鑄件的製造方法的一實施例；及圖2是一剖視示意圖，說明該實施例之一第一防護步驟、一表面研磨步驟，及一第二防護步驟。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a top plan view illustrating an embodiment of a method of manufacturing a cementitious member having irregular lines of the present invention; 2 is a schematic cross-sectional view showing a first protective step, a surface grinding step, and a second protective step of the embodiment.
本發明具有不規則紋路的水泥預鑄件的製造方法的一實施例，依序包含以下步驟：一模具準備步驟、一孔隙形成步驟、一孔隙填入步驟、一第一防護步驟、一表面研磨步驟，及一第二防護步驟。此處須先說明的是，具有不規則紋路的水泥預鑄件透過該模具準備步驟、該孔隙形成步驟，及該孔隙填入步驟即可製造出來。若無需近一步完成保護的效果，可省略該孔隙填入第一防護步驟、該 表面研磨步驟，及該第二防護步驟。 An embodiment of the method for manufacturing a cemented article having irregular textures comprises the steps of: a mold preparing step, a pore forming step, a pore filling step, a first protecting step, and a surface grinding step. And a second protection step. It should be noted here that the cement element having irregular lines can be manufactured through the mold preparing step, the pore forming step, and the pore filling step. If the effect of the protection is not required to be further completed, the pores may be omitted and filled into the first protection step, a surface grinding step, and the second protecting step.
參閱圖1，該模具準備步驟是準備一模具1，先將其中一部份的第一水泥組成物2填入該模具1的底部後，再依序灑上一不與該第一水泥組成物2結合的粉末3，及另外部份的該第一水泥組成物2，直至填滿該模具1。並於填滿後，以鏝刀整平待乾，乾燥後即可形成一水泥預鑄塊4，並移除該模具1。 Referring to FIG. 1, the mold preparation step is to prepare a mold 1, first filling a part of the first cement composition 2 into the bottom of the mold 1, and then sprinkling a first cement composition with the first cement composition. 2 combined powder 3, and a further portion of the first cement composition 2, until the mold 1 is filled. After filling, the trowel is leveled to be dried, and after drying, a cement block 4 is formed, and the mold 1 is removed.
具體的說，該第一水泥組成物2是由水泥、砂、第一色粉、纖維絲，及水泥助劑所組成，其中，水泥與砂混合的重量百分比為1：2；第一色粉、纖維絲，及水泥助劑則依實際應用的狀況作調整。該粉末3在本實施例中為研磨後的塑膠粉末，但不以此為限。 Specifically, the first cement composition 2 is composed of cement, sand, first toner, fiber filament, and cement auxiliaries, wherein the cement and sand are mixed by a weight ratio of 1:2; the first toner , fiber yarn, and cement additives are adjusted according to the actual application. In the present embodiment, the powder 3 is a ground plastic powder, but is not limited thereto.
該孔隙形成步驟以水流或沾濕的海綿清洗該水泥預鑄塊4，將該粉末3自該水泥預鑄塊4移除，令該水泥預鑄塊4呈現該粉末3移除後產生的複數孔隙5。並於移除該粉末3後，再於具有該等孔隙5的該水泥預鑄塊4噴塗防護一抗汙透明藥劑，以形成一防護抗汙層(圖未示)。較佳地，該抗汙透明藥劑為壓克力樹脂臘、透明PU塗料或環氧樹脂。 The pore forming step cleans the cement block 4 with a water stream or a wet sponge, and the powder 3 is removed from the cement block 4, so that the cement block 4 exhibits a plurality of results after the powder 3 is removed. Pore 5. After removing the powder 3, the cement block 4 having the pores 5 is sprayed with a protective anti-staining transparent agent to form a protective anti-fouling layer (not shown). Preferably, the anti-staining transparent agent is an acrylic resin wax, a transparent PU coating or an epoxy resin.
該孔隙填入步驟是準備一具有與該第一水泥組成2不同顏色的第二水泥組成物6，將該第二水泥組成物6填入該等孔隙5中，形成一水泥預鑄件7。並於填入後，以乾淨海綿清洗該水泥預鑄件7。較佳地，該第二水泥組成物6為水泥與第二色粉，且混合的比例則依實際應用的狀況調 整。 The pore filling step is to prepare a second cement composition 6 having a different color from the first cement composition 2, and the second cement composition 6 is filled into the pores 5 to form a cementite member 7. After filling, the cement element 7 is cleaned with a clean sponge. Preferably, the second cement composition 6 is cement and a second toner, and the mixing ratio is adjusted according to the actual application. whole.
參閱圖2，該第一防護步驟是以滾塗或噴塗方式將一水泥防護劑塗佈於該水泥預鑄件7上，以填平縫隙並形成一第一防護層81。較佳地，該水泥防護劑為壓克力樹脂臘、透明PU塗料或環氧樹脂。 Referring to FIG. 2, the first protective step applies a cementitious agent to the cement element 7 by roll coating or spraying to fill the gap and form a first protective layer 81. Preferably, the cement protector is an acrylic resin wax, a transparent PU paint or an epoxy resin.
該表面研磨步驟是以砂紙研磨該第一防護層81的表面，以去除表面粗糙物。 The surface grinding step grinds the surface of the first protective layer 81 with a sandpaper to remove surface roughness.
該第二防護步驟是以滾塗或噴塗方式，再於該第一水泥防護層81上塗佈一層水泥防護劑，以形成一第二防護層82。較佳地，該水泥防護劑為壓克力樹脂臘、透明PU塗料或環氧樹脂。 The second protective step is to apply a layer of cementitious agent on the first cement shield 81 to form a second protective layer 82 by means of roll coating or spraying. Preferably, the cement protector is an acrylic resin wax, a transparent PU paint or an epoxy resin.
綜上所述，本發明具有不規則紋路的水泥預鑄件的製造方法，藉由添加不與水泥結合的粉末3於第一水泥組成物2中，因此，於形成水泥預鑄塊4後將該粉末3移除，即可令該水泥預鑄塊4形成孔隙5而呈現不平坦表面，之後藉由將具有與第一水泥組成物2不同顏色的第二水泥組成物6填入該等孔隙5後，即可得到具有不規則紋路的該水泥預鑄件7，因為不規則紋路是由具有相同性質的水泥所構成，不會有密著性以及剝落的問題，故確實能達成本發明之目的。 In summary, the method for manufacturing a cemented product having irregular textures according to the present invention is to add the powder 3 not bonded to the cement to the first cement composition 2, and therefore, after forming the cement block 4 When the powder 3 is removed, the cement block 4 is formed into the pores 5 to present an uneven surface, and then the second cement composition 6 having a different color from the first cement composition 2 is filled into the pores 5 Thereafter, the cementite member 7 having irregular texture can be obtained. Since the irregular grain is composed of cement having the same properties, there is no problem of adhesion and peeling, and the object of the present invention can be achieved.
惟以上所述者，僅為本發明之實施例而已，當不能以此限定本發明實施之範圍，即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and the patent specification of the present invention are still It is within the scope of the patent of the present invention.
1‧‧‧模具 1‧‧‧Mold
2‧‧‧第一水泥組成物 2‧‧‧First cement composition
6‧‧‧第二水泥組成物 6‧‧‧Second cement composition
7‧‧‧水泥預鑄件 7‧‧‧ Cement components
81‧‧‧第一防護層 81‧‧‧First protective layer
82‧‧‧第二防護層 82‧‧‧Second protective layer
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104108982A TWI586507B (en) | 2015-03-20 | 2015-03-20 | Method for manufacturing cement pre - castings with irregular lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104108982A TWI586507B (en) | 2015-03-20 | 2015-03-20 | Method for manufacturing cement pre - castings with irregular lines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201634210A TW201634210A (en) | 2016-10-01 |
| TWI586507B true TWI586507B (en) | 2017-06-11 |
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| TW104108982A TWI586507B (en) | 2015-03-20 | 2015-03-20 | Method for manufacturing cement pre - castings with irregular lines |
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| TW (1) | TWI586507B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09103867A (en) * | 1995-10-09 | 1997-04-22 | Ahresty Corp | Surface reforming method for cast product |
| TW357138B (en) * | 1995-07-20 | 1999-05-01 | Rohm & Haas | Method for producing efflorescence resistant coating on cementitious substrate |
| TWM281036U (en) * | 2005-07-07 | 2005-11-21 | Yung-Shiang Ke | Structure for multi-layer board material |
| TWI281961B (en) * | 2004-01-30 | 2007-06-01 | Chi Mei Optoelectronics Corp | Floor pre-foundry structure and method for manufacturing the same |
| TW201134653A (en) * | 2010-04-02 | 2011-10-16 | Pao Yi Technology Co Ltd | Metallic thin shell part with plastic combining members and manufacturing method thereof |
| TW201400324A (en) * | 2012-06-21 | 2014-01-01 | Ke-Fan Huang | Crack paint construction method |
| TWM480567U (en) * | 2014-01-06 | 2014-06-21 | Prior Company Ltd | Decorated fireproof building substrate |
-
2015
- 2015-03-20 TW TW104108982A patent/TWI586507B/en not_active IP Right Cessation
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW357138B (en) * | 1995-07-20 | 1999-05-01 | Rohm & Haas | Method for producing efflorescence resistant coating on cementitious substrate |
| JPH09103867A (en) * | 1995-10-09 | 1997-04-22 | Ahresty Corp | Surface reforming method for cast product |
| TWI281961B (en) * | 2004-01-30 | 2007-06-01 | Chi Mei Optoelectronics Corp | Floor pre-foundry structure and method for manufacturing the same |
| TWM281036U (en) * | 2005-07-07 | 2005-11-21 | Yung-Shiang Ke | Structure for multi-layer board material |
| TW201134653A (en) * | 2010-04-02 | 2011-10-16 | Pao Yi Technology Co Ltd | Metallic thin shell part with plastic combining members and manufacturing method thereof |
| TW201400324A (en) * | 2012-06-21 | 2014-01-01 | Ke-Fan Huang | Crack paint construction method |
| TWM480567U (en) * | 2014-01-06 | 2014-06-21 | Prior Company Ltd | Decorated fireproof building substrate |
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|---|---|
| TW201634210A (en) | 2016-10-01 |
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