TWI581729B - Footwear uppers with knitted tongue elements - Google Patents

Description

Upper with braided tongue element Related application cross reference

This non-provisional US patent application is a non-provisional US patent application filed on October 7, 2009, in the United States Patent and Trademark Office, entitled "Article Of Footwear Having An Upper With Knitted Elements", serial number 12/574,876 One continues the application and claims its priority.

Conventional footwear typically includes two main components, a shoe upper and a sole structure. The upper is secured to the sole structure and forms an internal cavity on the interior of the shoe for comfortably and securely receiving a foot. The sole structure is secured to a lower region of the upper, thereby being positioned between the upper and the ground. In sports shoes, for example, the sole structure can include a midsole and an outsole. The midsole typically comprises a polymeric foam material that attenuates ground reaction forces during walking, running, and other ambulatory activities to reduce stress on the feet and legs. Additionally, the midsole may comprise a fluid filled chamber, a plate, a moderator or other element that further attenuates forces, enhances stability, or affects foot motion. The outsole is secured to a lower surface of the midsole and provides a ground-engaging portion of the sole structure formed from a durable and wear resistant material, typically rubber. The sole structure can also include an insole positioned within the inner cavity and adjacent one of the lower surfaces of the foot to enhance the comfort of the shoe.

The upper extends generally over the instep and toe areas of the foot along the inside and outside of the foot below the foot and around the heel area of the foot. In some footwear, such as basketball shoes and boots, the upper may extend upwardly and around the ankle to provide support or protection for the ankle. Usually by one of the shoes One of the ankle openings in the heel region provides access to the inner cavity on the back of the upper. A strap system is typically incorporated into the upper to adjust the fit of the upper, thereby permitting the foot to enter and exit from the interior of the upper. The strap system also allows the wearer to modify certain dimensions of the upper (specifically the circumference) to accommodate varying sizes of feet. Additionally, the upper may include one of the tongues extending under the strap system to enhance the adjustability of the shoe, and the upper may incorporate a heel counter to limit the movement of the heel.

It is customary to use a variety of material elements (eg, textiles, polymer foams, polymer sheets, leather, synthetic leather) to make the upper. In athletic footwear, for example, the upper may have multiple layers each comprising various joined material elements. As an example, the material elements can be selected to impart different resistance to stretch, abrasion, flexibility, breathability, compressibility, comfort, and moisture wicking of different regions of the upper. To impart different properties to different regions of the upper, the material elements are typically tailored to the desired shape and then joined together, typically by means of stitching or adhesive bonding. In addition, the material elements are typically joined in a layered configuration to impart multiple properties to the same area. As the number and type of material elements incorporated into the upper increases, the time and expense associated with transporting, storing, cutting, and joining material components can also increase. The waste material resulting from the cutting and stitching process also accumulates to a greater extent as the number and type of material elements incorporated into the upper increases. Moreover, an upper having a large number of material elements can be more difficult to recycle than an upper formed from a smaller number and number of material elements. By reducing the number of material components used in the upper, waste can be reduced while increasing manufacturing efficiency and recyclability of the upper.

A shoe is disclosed below as a sole structure having an upper and a fixed upper. The upper includes a layer of material forming at least a portion of an exterior surface of one of the uppers. The upper also includes a woven component formed from a single woven structure. The braided assembly can include a compressible region and a flange region. The compressible region forms a portion of the outer surface and a portion of one of the upper surfaces relative to the inner surface, and the flange region is from the compressible region Extend outward. The flange region can be positioned inwardly from the layer of material and the flange region can engage the layer of material.

In some configurations, the upper may include a tongue element having a braided component formed from a single knit construction and forming a majority of the exterior of one of the tongue elements. A compressible material can be located within one of the lumens of the braided component and one end of the braided component can be secured to one of the upper regions of the upper.

In another configuration, the upper may include a collar member having one of an outer surface and an inner surface of the upper surface forming an ankle adjacent to an ankle opening of the upper. Appearance. A plurality of floats may be located within one of the inner cavities of the knit element. Additionally, the collar element can be formed as one component separate from the other portions of the upper and secured to other portions of the upper.

Various methods can be used to form the components for a shoe. For example, circular weave and cross weave processes can be used to form various components of a single braided construction. After weaving, the components can be incorporated into the footwear. Moreover, such weaving processes can be used to form both compressible and flanged regions of certain components. For example, a float yarn can be embedded in the compressible region to enhance the compressibility.

The advantages and features of the novel features that characterize the aspects of the invention are pointed out in the scope of the appended claims. However, the following illustrative matters relating to the various configurations and concepts of the present invention, and the accompanying drawings, are set forth in the accompanying drawings.

10‧‧‧shoes/shoes

11‧‧‧Forefoot Area/District

12‧‧‧ midfoot area/district

13‧‧‧Foot area/district

14‧‧‧Outside/side

15‧‧‧ inside/side

20‧‧‧Sole structure

21‧‧‧ midsole

22‧‧‧ outsole

23‧‧‧ insole

30‧‧‧Shoes

31‧‧‧ layer

32‧‧‧ layer

33‧‧‧lace

34‧‧‧lace aperture

35‧‧‧Center/Layer

36‧‧‧Weaving components

37‧‧‧ stitching

40‧‧‧shoe tongue/shoe tongue

41‧‧‧ braided sheath/sheath

42‧‧‧Compressible core/core

43‧‧‧Upper district/district

44‧‧‧lower district/district

45‧‧‧ first end

46‧‧‧ second end

47‧‧‧Flange

48‧‧‧Material coil

49‧‧‧ Section

50‧‧‧Sole components

51‧‧‧ outer layer/layer

52‧‧‧Inside/Layer

53‧‧‧Floating yarn

54‧‧‧Flange

55‧‧‧ release line

60‧‧‧sole-shoe element

61‧‧‧ outer layer/layer

62‧‧‧Inner/Layer

63‧‧‧Floating yarn

64‧‧‧Flange

70‧‧‧ components

71‧‧‧ Registration mark

80‧‧‧Flap-Front Element/Sleeve Element

81‧‧‧Feet area/external part/part

82‧‧‧Front area/internal part/part

140‧‧‧Feet components

141‧‧‧ braided sheath/sheath

142‧‧‧Compressible core/core

148‧‧‧Material coil

150‧‧‧Weaving structure around

151‧‧‧Side edging

The above summary of the invention and the following embodiments will be better understood from the written description.

Figure 1 is a perspective view of a shoe.

Figure 2 is an outer elevational view of one of the footwear.

Figure 3 is an inside elevation view of one of the footwear.

Figure 4 is a top plan view of one of the footwear.

5A to 5C are cross-sectional views of the footwear as defined by the section lines 5A to 5C of Fig. 4, respectively.

Figure 6 is a perspective view of one of the tongue elements of one of the footwear.

Figure 7 is an exploded perspective view of one of the tongue elements.

Figure 8 is a plan view of one of the tongue elements.

9A and 9B are cross-sectional views of the tongue element as defined by the section lines 9A and 9B of Fig. 8, respectively.

Figures 10A through 10J are plan views corresponding to Figure 8 and depict other configurations of the tongue elements.

11A through 11K are cross-sectional views corresponding to Fig. 9A and illustrate other configurations of the tongue element.

12A and 12B are plan views of various joined tongue elements.

Figure 13 is a perspective view of one of the footwear elements of the footwear.

Figure 14 is a plan view of one of the collar members.

15A and 15B are cross-sectional views of the collar member as defined by the section lines 15A and 15B of Fig. 14, respectively.

16A through 16C are plan views corresponding to Fig. 14 and illustrate other configurations of the collar member.

17A and 17B are plan views of various joined collar elements.

Figure 18 is an exterior elevational view corresponding to Figure 2 and showing another configuration of the footwear.

Figure 19 is a perspective view of one of the collar-shoe elements of the configuration of the footwear illustrated in Figure 18.

Figure 20 is a plan view of one of the collar-shoe elements.

21A and 21B are cross-sectional views of the collar-shoe mouth member as defined by the section lines 21A and 21B of Fig. 20, respectively.

22A to 22D are cross-sectional views corresponding to a portion of FIG. 5C and showing the collar element The various methods incorporated into the footwear.

Figure 23 is a plan view of one of the other elements.

Figure 24 is a plan view of a tongue-front panel element.

Figure 25 is a cross-sectional view corresponding to Figure 5A and showing the tongue-front panel element in the footwear.

Figure 26 is a cross-sectional view corresponding to Figure 5C and showing another configuration of the footwear.

27A and 27B are plan views of another collar member.

28A and 28B are cross-sectional views corresponding to Fig. 9A and illustrate other configurations of the tongue element.

Figure 29 is a perspective view of one of the other tongue elements.

Figure 30 is a cross-sectional view of the tongue element of Figure 29 as defined by section line 30 of Figure 29.

31 is a cross-sectional view corresponding to FIG. 30 and illustrates yet another configuration of the tongue member illustrated in FIG.

Figure 32 is an elevational elevational view of one of the further configurations of the footwear.

Figure 33 is a cross-sectional view of the footwear of Figure 32 as defined by section line 33 of Figure 32.

Figure 34 is a top plan view of one of the braided components forming one of the uppers of one of the footwear illustrated in Figure 32.

Figure 35 is an elevational elevational view of one of the further configurations of the footwear.

36 is a cross-sectional view of the footwear of FIG. 35 as defined by section line 36 of FIG.

Figure 37 is a top plan view of one of the braided components forming one of the uppers of one of the footwear illustrated in Figure 35.

The following discussion and the accompanying drawings disclose the inclusion of various knit elements (such as a tongue and a shoe) Collar shoes. The footwear is disclosed as having a general configuration suitable for walking or running. The concepts associated with shoes including uppers and various knit elements can also be applied to a variety of other athletic shoe types, including, for example, baseball shoes, basketball shoes, cross training, bicycle-specific shoes, soccer shoes, tennis shoes, English Football shoes and hiking boots. The concept can also be applied to shoes that are generally considered to be non-sports, including fashion shoes, casual shoes, flat shoes, sandals and work boots. Accordingly, the concepts disclosed herein with respect to knit elements and methods of making the knit elements are applicable to a wide variety of shoe types.

General shoe structure

A shoe 10 is illustrated in FIGS. 1 through 5C as including a sole structure 20 and an upper 30. For reference purposes, the shoe 10 can be divided into three general zones: a forefoot zone 11, a midfoot zone 12, and a heel zone 13, as shown in Figures 2 and 3. The shoe 10 also includes an outer side 14 and an inner side 15. The forefoot region 11 generally includes a portion of the shoe 10 that corresponds to the toes and the joints that connect the tibia to the phalanges. The midfoot region 12 typically includes a portion of the shoe 10 that corresponds to the arch region of the foot, and the heel region 13 corresponds to the heel region of the foot (including the calcaneus). The outer side 14 and the inner side 15 extend through each of the zones 11-13 and correspond to the opposite side of the shoe 10. Zones 11 to 13 and sides 14 to 15 are not intended to delimit the precise area of the shoe 10. Rather, zones 11 through 13 and sides 14 through 15 are intended to represent a general area of shoe 10 to aid in the discussion below. In addition to the shoe 10, the zones 11 to 13 and the sides 14 to 15 can also be applied to the sole structure 20, the upper 30 and its individual components.

The sole structure 20 is secured to the upper 30 and extends between the foot and the ground when the shoe 10 is worn. The main components of the sole structure 20 are a midsole 21, an outsole 22 and an insole 23. The midsole 21 is secured to a lower region of the upper 30 and may be formed from a compressible polymer foam member (eg, a polyurethane or ethylene vinyl acetate foam) that is foamable. The body weakens the ground reaction force (ie, provides shock absorption) when compressing between the foot and the ground during walking, running, or other walking activities. In an additional configuration, the midsole 21 may incorporate a fluid filled chamber, a plate, a cushioning body or other element that further attenuates forces, enhances stability or affects the movement of the foot, or the midsole 21 may be formed primarily of a fluid filled chamber. Outsole 22 is fixed to the middle One of the lower surfaces of the bottom 21 and may be formed of a wear resistant rubber material that has been scored to impart traction. The insole 23 is located within the upper 30 and is positioned to extend below a lower surface of the foot. While this configuration of the sole structure 20 provides one example of a sole structure that can be used in conjunction with the upper 30, various other conventional or non-practical configurations of the sole structure 20 can also be used. Thus, the configuration and features of the sole structure 20 or any sole structure used with the upper 30 can vary significantly.

The upper 30 is formed from a combination of various elements that provide a structure for securely and comfortably receiving one foot. While the configuration of the upper 30 can vary significantly, the various components generally define a lumen within the shoe 10 relative to the sole structure 20 for receiving and securing the foot. The surface of the inner cavity in upper 30 is shaped to receive the foot and extends over the instep and toe regions of the foot, along the inside and outside of the foot, and around the heel region. One portion of upper 30 is formed from various layers 31 and 32, as shown in Figures 5A-5C. While layer 31 forms a portion of one of the outer surfaces of upper 30, layer 32 forms a portion of one of the interior surfaces of upper 30 (i.e., the surface defining the interior cavity within upper 30). Each of layer 31 and layer 32 may be formed from one or more of a plurality of material elements (eg, textiles, polymer foams, leather, synthetic leather) that are stitched or bonded together. As an example, layer 31 can be formed from a synthetic leather material and layer 32 can be formed from a moisture wicking textile material. As another example, each of layer 31 and layer 32 can be formed from a different textile material. In some configurations, a layer of polymer foam can be placed between layer 31 and layer 32 to enhance comfort. In other configurations of upper 30, layers 31 and 32 may be replaced with single, triple or other multilayer structures formed from a variety of materials.

A lace 33 extends through the various lace apertures 34 and across one of the upper regions of the upper 30 to permit the wearer to modify the size of the upper 30 and accommodate the proportion of the foot. That is, the lace 33 is operated in a conventional manner to tighten the upper 30 around the foot (ie, when the lace 33 is attached) and to release the upper 30 (ie, the lace 33 is unwound). Time). A tongue element 40 extends below the lace 33 to enhance the comfort and adjustability of the shoe 10. The upper 30 also includes a collar member 50 located in at least the heel region 13. In addition to enhancing the comfort of the shoe 10, the collar member 50 An ankle opening is also provided for providing the foot with an inner cavity accessible into the upper 30. That is, the ankle opening defined by the collar element 50 facilitates entry and removal of the foot from the lumen, particularly when the lace 33 is unwound to impart a loose-fitting configuration to the upper 30 of the foot.

The portion of the upper 30 that includes the tongue element 40 and the collar element 50 can be a braided component formed by a relatively small number of material elements. As discussed in the prior art section above, reducing the number of material elements used in a shoe upper can reduce waste while also increasing the manufacturing efficiency and recyclability of the upper. The tongue and collar of a conventional upper are typically formed from a variety of joined material elements. However, as discussed in greater detail below, the tongue element 40 and the collar element 50 can be formed primarily through a weaving process that reduces waste and increases manufacturing efficiency and recyclability (rather than a stitch and turn method). Additionally, the structure of tongue element 40 and collar element 50 can incorporate a smaller number of seams or other discontinuities, thereby enhancing the overall comfort of shoe 10.

Tongue component configuration

The tongue element 40 is centrally located in one of the upper regions of the upper 30 and extends from the forefoot region 11 to the heel region 13 and from the outer side 14 to the inner side 15. The side regions of the tongue element 40 are adjacent to and in contact with the area of the layer 32 forming the lace apertures 34, and a central region of the tongue element 40 is in contact with the lace 33 and can be exposed to the laces 33 that intersect each other. Between the regions. In the forefoot region 11, the tongue element 40 is joined to the layer 31 and layer 32, but the remainder of one of the tongue elements 40 is generally free or unsecured to other areas of the upper 30. In the heel region 13, the tongue element 40 is free to protrude from the ankle opening formed by the collar member 50.

As shown in Figures 6-9B, the major components of the tongue element 40 are a braided sheath 41 and a compressible core 42. In general, the sheath 41 is formed as one of the knit elements that extend around the core 42. More specifically, the sheath 41 forms a substantial portion of the exterior of one of the tongue elements 40 and also defines one of the internal cavities in which the core 42 is located. The core 42 is a compressible structure within the tongue element 40 that enhances the overall comfort of the shoe 10. While the core 42 may be formed from a polymeric foam material (eg, a polyurethane or ethylene vinyl acetate foam), for example, the core 42 may also be formed from a yarn or fluid filled chamber. In some configurations, the tongue element 40 can include additional gradual, Such as (a) a logo or trademark that is screen printed, stitched or bonded to the sheath 41, (b) a lace loop that receives one portion of the lace 34 to limit movement of the tongue element 40, or (c) stitched or bonded Wash instructions and material signs to sheath 41.

The sheath 41 has a generally tubular structure forming a cavity in which the core 42 is located. In general, the sheath 41 includes an upper region 43 (first woven layer), a lower region 44 (second woven layer), a first end 45, a second end 46, and a pair of flanges 47. The upper zone 43 extends over one surface of the core 42 and is exposed to the exterior of the shoe 10 between the regions of the laces 33 that intersect each other. The lower region 44, which is positioned opposite the upper region 43, extends over the other surface of the core 42 and forms part of the interior surface of the upper 30 (i.e., the surface of the inner cavity within the upper 30). Referring to Figures 9A and 9B, for example, zones 43 and 44 effectively form a layer of woven material on opposite sides of core 42 and joined to one another, thereby effectively extending around core 42. Although the first end 45 has a closed configuration, the second end 46 forms an opening through which the core 42 is inserted into the cavity within the sheath 41. The flange 47 is located at the second end 46 and on the opposite side of the opening. The flange 47 extends outwardly from the tongue element 40 and can be used to join the tongue element 40 to the upper 30. Referring to FIG. 5A, for example, the flange 47 extends between layer 31 and layer 32 and is secured to either or both of layer 31 and layer 32 in the upper region of upper 30. While each of the zones 43 and 44 includes one of the flanges 47, in some configurations, the sheath 41 may only form a single flange 47 or both flanges 47 may be absent.

Although many conventional tongues have a sheath formed by a plurality of textile elements or other material elements joined by stitching or bonding, for example, the sheath 41 is formed as a single piece by a weaving process such as circular or horizontal weaving. Component. More specifically, the sheath 41 is typically formed from a single braided configuration through a braiding process. As used herein, a braided component, such as sheath 41, is defined as being formed from a "single braided construction" when configured as a single piece of knitted component that is substantially free of additional stitching or bonding processes. That is, the weaving process substantially forms the various features and structures of the sheath 41 without the need for significant additional manufacturing steps or processes. In some configurations, the sheath 41 is closed by a single braid when the first end 45 or the second 46 is closed by stitching or bonding to seal the core 42 within the sheath 41 or when the region is trimmed after the weaving process. The structure is formed. Additionally, the sheath 41 is formed with a single braided configuration when other small components (eg, logos, trademarks, lace loops, washing instructions, and material signs) are added to the tongue element 40 after the weaving process.

The weaving process used to form the sheath 41 of a single woven construction typically involves mechanical manipulation of one or more yarns to form a series of tissues. Various different types of yarns can be incorporated into the sheath 41 during the weaving process. For example, polyester provides relatively high durability and recyclability, and can also impart non-stretching properties (depending on the woven pattern within sheath 41). The cotton thread provides a soft hand, natural beauty and biodegradability. The elastic fibers and the stretched polyester each provide substantial stretch and recoverability, wherein the stretched polyester also provides relatively easy recyclability. Rayon provides high gloss and moisture absorption. In addition to the insulating properties, the wool also provides high moisture absorption. Nylon is a durable and abrasion resistant material with relatively high strength. In addition to the particular materials, other aspects of the yarn may also affect the properties of the sheath 41 and the tongue 40. For example, the screening can be a monofilament yarn or a multifilament yarn. The yarns may also comprise individual filaments each formed of a different material. The yarn may also comprise filaments each formed from two or more different materials, such as a bicomponent yarn having filaments having a sheath core configuration or two halves formed from different materials. Different twists and curls, as well as different deniers, can affect the properties of the sheath 41 and the tongue 40. The yarn can also retain an intended shape when formed from a material that is susceptible to heat set. Thus, depending on the desired properties of the sheath 41 and the tongue 40, various types of yarns can be incorporated into the sheath 41.

The tongue element 40 provides various advantages over conventional tongues. For example, the tongue element 40 enhances shoe comfort by incorporating fewer seams or other breaks in the area of the contact foot. As another example, the tongue element 40 includes relatively few material elements. As discussed in the prior art section above, by reducing the number of material components used in the upper, waste can be reduced while increasing the manufacturing efficiency and recyclability of the upper. To further enhance efficiency, the sheathing 41 is formed by a weaving process to limit the number of cutting operations or other processes that typically produce waste, while allowing the formation of contours that are relatively difficult by the reverse stitching method.

Other tongue component configuration

The configuration of the tongue element 40 discussed above provides an example of one configuration suitable for one of the shoe 10 and various other types of shoes. However, the tongue element 40 can incorporate various other features. Whether the sheath 41 is formed by circular or lateral weaving, the overall shape of the tongue element 40 can vary significantly. For example, FIG. 10A illustrates a configuration in which the tongue element 40 has a greater length and a smaller width than the configuration from FIGS. 6-8, and FIG. 10B illustrates the tongue element 40 having a comparison. One of the small length and larger width tongue elements 40 is configured. Referring to Figure 10C, the tongue element 40 has an intended side region. Another configuration is illustrated in Figure 10D in which the tongue element 40 is tapered to impart a generally triangular shape. Additionally, the tongue element 40 can assume a generally diamond shaped configuration, as depicted in Figure 10E. Referring to Figure 10F, the sheath 41 may also be free of the flange 47.

Various methods can be used to impart the various shapes illustrated in Figures 6-8 and 10A-10F. For example, a circular weave or cross weave process for forming the sheath 41 can be imparted to any of a variety of shapes. That is, the braiding machine can be programmed to mechanically manipulate the yarns to form a combination to impart any of the various shapes discussed above, as well as various other shapes of tissue. As another example, a stretcher form can be placed in a cavity in the sheath 41, and after applying heat or steam, the stretch can be modified to modify the overall shape of the sheath 41. Additionally, the shape of the core 42 can be varied to impart different shapes to the sheath 41. One advantage of using a stretch die or a differently shaped core 42 is that the plurality of sheaths 41 can be formed in substantially the same shape, and the stretch die or the differently shaped core 42 can be used to impart a variety of sizes to the tongue 40. Different shapes of shoes or different types of shoes.

The configuration of the sheath 41 illustrated in Figures 6-8 incorporates a single type of yarn and a single tissue type. That is, the sheath 41 has a generally continuous configuration in which the properties imparted by the yarn and tissue type are substantially the same throughout the various regions of the sheath 41. The properties of the various zones can be modified by altering either or both of the yarns and tissue types used in the various zones of sheath 41. Thus, the yarn and tissue type can be varied to impart different degrees to different regions of the tongue 40. Same nature. In addition, both circular and transverse weaves allow for the selection of a combination of yarn and tissue type for various zones of sheath 41, thereby allowing the properties of the zone to be selected based on comfort or performance characteristics.

As discussed above, the sheath 41 can incorporate a variety of yarns and tissue types. As an example, the sheath 41 is illustrated in Figure 10G as having two zones formed by different types of yarns. While a region adjacent to the first end 45 is formed from one type of yarn, one region adjacent the second end 46 is formed from another type of yarn. While one zone may incorporate elastic fibers to enhance stretchability, other zones may incorporate nylon to enhance abrasion resistance and durability. Similarly, although one zone may incorporate a yarn having one denier, the other zone may incorporate a yarn having a greater denier to enhance thickness or volume. As another example, the tissue type can vary between the regions, as depicted in Figure 10H. While the zone adjacent to the first end 45 includes a tissue that imparts a relatively undeformed configuration, the zone adjacent the second end 46 has a deformed configuration that imparts stretch or different aesthetic qualities. The type of yarn used in the different zones of Figure 10H can also be varied to further enhance or vary the properties of the tongue 40. As a related matter, the density of the weave within the sheath 41 can vary among the zones to, for example, become a more impermeable or harder portion. Thus, the sheath 41 can exhibit varying properties in a separate zone depending on the particular yarn and weave type selected for the zones.

The type of yarn and weave can also be varied to enhance the aspect associated with assembling the shoe 10. Referring to FIG. 10I, the sheath 41 presents a rib configuration around the opening at the second end 46. The rib configuration can be stretched to permit insertion of the core 42, and then the rib configuration can be contracted to ensure that the core 42 remains properly positioned within the sheath 41, and the braid type can also form various apertures in the sheath 41, as depicted in Figure 10J. . In addition to imparting greater permeability (which allows air to circulate within the upper 30), the apertures can also increase the flexibility and stretchability of the tongue 40. As other examples, other properties that may vary by selecting a particular yarn and braid type for sheath 41 include liquid permeability, and sheath 41 stretches or resists the direction of stretching and the stiffness of sheath 41.

The overall configuration of the core 42 may also depend on various factors including the shoe into which the tongue 40 is incorporated. Size and type) vary. For example. The thickness, length and width of the core 42 can be modified. Referring to Figure 11A, core 42 presents a tapered configuration. The core 42 can also be a wave shape, as depicted in Figure 11B. In some configurations of the tongue 40, the core 42 can be formed from two separate components (e.g., foam components having different densities), as depicted in Figure 11C. In a similar configuration, the core 42 can be formed from two overlapping elements (e.g., foam elements having different densities), as illustrated in Figure 11D, which imparts greater thickness and contour. Although a foam member can be used as the core 42, various other materials can also be used. Referring to Figure 11E, various float yarns are located within the cavity formed by the sheath 41. As explained in more detail below for the collar member 50, the transverse weave process can position the float within a cavity formed between the braids. Referring to Figure 11F, the cut from the yarn, for example, provides material for the core 42 in a circular weaving process. Similarly, a yarn loop similar to a coil in a loop material can provide material to the core 42. In some configurations, the core 42 can also be formed from a fiber mat that is made from recycled textile and yarn materials used in other areas of the upper 30, or the core 42 can be a fluid-filled bladder.

Although the sheath 41 can be formed from a single woven configuration, the sheath 41 can also be formed from joined elements that are each formed through a braiding process. Referring to Figure 11G, the sheath 41 includes a first knit element adjacent one of the first ends 45 and a second knit element extending from the first knit element to the second end 46, the knit elements being joined by stitching. In some configurations, the suture can extend completely through the tongue 40, as shown in Figure 11H, to impart a contour or other feature to the tongue 40. While the second end 46 can have an open configuration for the insert core 42, a tab can be formed in the lower region 44, as shown in FIG. 11I, for inserting the core 42. As noted above, other elements including a lace loop can be added to the sheath 41, as depicted in Figure 11J. As an alternative, a lace loop can be formed from a single braided configuration with the sheath 41 during the cross-knit process, as depicted in Figure 11K.

Based on the above discussion, various features of sheath 41 and core 42 can be varied to impart different properties to tongue 40. As discussed, the overall shape of the sheath 41 can vary depending on the type of shoe or the size of the shoe to which the tongue 40 is incorporated. In some configurations, the yarn and/or tissue type can also be The different regions of the sheath 41 vary to impart different properties. The core 42 can also have various shapes or be formed from various types of elements.

Weaving process

Various weaving processes (including circular weave and cross weave) can be used to make the sheath 41. The circular braid forms a woven form of a seamless tube which is effectively in the form of a sheath 41. A braiding machine can be used to form the sheath 41 to have a circular braided structure. For example, specialized hosiery machines use individual latch-hook knitting needles to make each tissue into a circular frame. Depending on the type of circular knitting machine used, the first end 45 can be closed as part of the weaving cycle, or an additional finishing step can be performed to close the first end 45. The transverse braiding process produces one of the woven materials of one of the periodic turns (ie, from the alternating side woven material). Both sides of the material (otherwise referred to as faces) are conventionally designated as the correct side (ie, the side facing the outside toward the viewer) and the wrong side (ie, facing the side facing away from the viewer).

Advantageously, both circular and transverse weaves can be used to form the sheath 41 to have, for example, (a) impart a different type of yarn to a separate region of the sheath 41 and (b) impart a separate region for the sheath 41 Various types of weaving of different natures. While each of the circular braid and the cross braid can be used to make many configurations of the sheath 41, the transverse braid can be used to add other features to the tongue 40, including (a) positioning the float within the sheath 41 to form a core. 42, as in Figure 11D, and (b) overlapping to form a braid of a lace loop of a single braided configuration, as in Figure 11I.

While the edges of the plurality of textile elements incorporated into the tongue are tailored to expose the ends of the yarn forming the textile element, the sheath 41 can be formed to have a finished configuration when manufactured through circular or transverse weave. That is, a circular weave or a cross weave can be used to form the sheath 41 such that the edges of the sheath 41 are substantially free of the hair of the yarn within the sheath 41. One advantage of the finished product configuration is that the yarn forming the edge of the sheath 41 is less likely to be broken up and requires less finishing steps after the sheath 41 is manufactured. By forming the finished edge, the integrity of the sheath 41 is enhanced and less or no post-processing steps are required to prevent break-up. In addition, loose yarns are also less likely to inhibit the appearance of the tongue 40. In other words, the finished configuration of the sheath 41 enhances the durability and aesthetics of the tongue 40. Quality while increasing manufacturing efficiency.

A circular knitting machine and a horizontal knitting machine can be used to form a sheath 41. To enhance manufacturing efficiency, the braiding machine can also be used to form a series of bonded sheaths 41, as depicted in Figures 12A and 12B. That is, the braiding machine can form a single component that includes a plurality of sheaths 41. Referring to Figure 12A, each of the sheaths 41 can have substantially the same shape and size. Alternatively, each of the sheaths 41 can have a different shape and size, as depicted in Figure 12B. Additionally, a braided release region can be woven into the series of sheaths 41 to allow the various sheaths 41 to separate without the need for a cutting operation.

Shoe collar component configuration

The collar element 50 extends around the heel region 13 and from the outer side 14 to the inner side 15 to form an ankle opening for providing the foot with an inner cavity accessible into the upper 30. The collar member 50 (which is individually illustrated in Figures 13-15B) is formed by encapsulating two overlapping and at least partially coextensive layers of woven material of a plurality of floats 53 (specifically, an outer layer 51 and a counterpart The inner layer 52) is formed. Although the edges of layer 51 and layer 52 are secured to each other by a weaving process in a seamless manner (i.e., a single woven configuration), a central region between layer 51 and layer 52 is generally not fixed to each other to form floating yam 53 therein. a cavity. As such, the layer of woven material effectively forms a tube or tubular structure, and the floats 53 can be positioned or embedded between layers 51 and 52 and oriented substantially parallel to the surfaces of layers 51 and 52. That is, the float 55 extends between layer 51 and layer 52 and also passes through and fills an internal cavity between layer 51 and layer 52. Although layer 51 and layer 52 are formed from yarns that are mechanically manipulated (e.g., through a cross-knit process), float 55 is typically free or otherwise embedded within the cavity between layer 51 and layer 52 during the weaving process. .

While the outer layer 51 forms a portion of one of the outer surfaces of the upper 30 in the region of the ankle opening, the inner layer 52 forms a portion of the inner surface of the upper 30 (i.e., the surface defining the inner cavity within the upper 30). In an upper region of the collar member 50, the layers 51 and 52 are seamlessly joined to each other. Similarly, layers 51 and 52 are seamlessly joined to each other in a lower region of one of the collar members 50. Additionally, a flange 54 extends outwardly from the layers 51 and 52 and is used to join the collar member 50. Engaged to the rest of one of the uppers 30. More specifically, the flange 54 extends between the layer 31 and the layer 32 and is fixed to either or both of the layer 31 and the layer 32, as depicted in Figures 5A and 5C.

The presence of the float 55 imparts a compressible aspect to the collar member 50, thereby enhancing the comfort of the shoe 10 in the region of the ankle opening. More conventional footwear incorporates a polymeric foam element or other compressible material into a collar region. The collar element 50 uses the float 55 to provide a compressible structure as compared to conventional footwear. In some configurations, a foam element or other fibrous element (eg, a float and a yarn cut) can be located within the collar element 50 and replace the float 55.

Any of the various types of yarns discussed above for sheath 41 can also be used in collar element 50. In some configurations, the yarns used in layers 51 and 52 may be the same as the yarns used for the floats 53, or different types of yarns may be used for the floats 53. Like the sheath element 41, the collar element 50 can be formed by different yarns in various zones or different tissue types in various zones.

The collar member 50 can be formed through a transverse weaving process to have a single braided configuration. As such, the collar member 50 is configured to be substantially free of additional stitching or in combination with one of the one-piece knit elements. That is, the weaving process substantially forms the various features and structures of the knit element 50 without the need for significant additional manufacturing processes. As discussed above, the transverse weave can be used to form the collar element 50 to have, for example, (a) various yarn types that impart different properties to individual regions of the collar member 50, and (b) the collar member 50. The individual regions impart various types of weaving of different properties. The transverse weave can also be used to add other features to the collar element 50, including (a) a tubular structure forming layer 51 and layer 52, and (b) forming a flange 54 to seamlessly outward from the tubular structure of layer 51 and layer 52. Extending, and (c) placing the float 55 between layer 51 and layer 52.

As a further matter, the collar member 50 can be formed to have a finished configuration when manufactured through a transversal weave. That is, the transverse weave can be used to form the collar element 50 such that the collar element 50 The edges of the yarn are substantially absent from the edges. As with the sheath 41, one of the advantages of the finished product configuration is that the yarn is less likely to be broken up and requires less finishing steps after manufacture. By forming the finished edge, the integrity of the collar element 50 is enhanced and requires less or no post-processing steps to prevent break-up. In addition, loose yarns are also less likely to inhibit the aesthetic appearance of the collar member 50.

The particular shape of the collar member 50 of Figures 13 and 14 is intended to provide an example of one of the shapes suitable for the shoe 10. A variety of other shapes are also available. As an example, Figure 16A illustrates a more waveform configuration. As a further example, Figures 16B and 16C illustrate a simpler collar appearance that can be incorporated into various shoe types.

A cross knitting machine can be used to form a respective collar member 50. To enhance manufacturing efficiency, the braiding machine can also be used to form a series of joined collar members 50, as depicted in Figures 17A and 17B. That is, the braiding machine can form a single component that includes a plurality of collar members 50. Referring to Figure 17A, each of the collar members 50 can have substantially identical shapes, but have different sizes suitable for different sizes of shoes 10. Alternatively, each of the collar members 50 can have a different shape and size, as depicted in Figure 17B. A braided release region can be woven into the series of collar members 50 to allow the various collar members 50 to be separated without the need for a cutting operation. More specifically, one release line 55 located in the release region during the weaving process can extend between the various collar members 50. By pulling or otherwise removing the release line 55, the collar element 50 can be separated without the need for cutting or other manufacturing steps. A similar release line can be used to separate the various sheaths depicted in Figures 12A and 12B.

Collar-shoe element

Another configuration of the shoe 10 is illustrated in FIG. 18 as including one of the various lace apertures 34 on the outer side 14 that extends at least partially around the ankle opening and also extends into the upper region of the shoe 10. Port element 60. A similar collar-shoe element can also be located on the inside 15 . The collar-shoe element 60 is similar in construction to the collar element 50 and includes an outer layer 61, an opposing inner layer 62, a plurality of floats 63, and a flange 64. Although the edges of layer 61 and layer 62 The rims are fixed to one another, but a central region between layer 61 and layer 62 is typically secured to one another to form a cavity in which the float 63 is located. As such, the layer of woven material effectively forms a tube or tubular structure, and the float 63 can be located or embedded between layer 61 and layer 62.

While the outer layer 61 forms a portion of one of the outer surfaces of the upper 30 in the region of the ankle opening, the inner layer 62 forms a portion of the inner surface of the upper 30 (i.e., the surface defining the inner cavity within the upper 30). In an upper region of the collar member 50, the layers 61 and 62 are seamlessly joined to each other. Similarly, layers 61 and 62 are seamlessly joined to one another in a lower region of the collar-shoe element 60. Additionally, the flange 64 extends outwardly from the layers 61 and 62 and is used to join the collar-shoe element 60 to the remainder of one of the uppers 30. Like the collar member 50, the flange 64 can extend between the layers 31 and 32 and be secured to either or both of the layers 31 and 32. The flange 64 extends into the upper region and defines various lace apertures 34. Portions of the flange 64 adjacent the lace apertures 34 may also extend between the layers 31 and 32 and be secured to either or both of the layers 31 and 32.

The collar-shoe element 60 can be formed through a cross weave process to have a single braided configuration and can also be formed to have a finished configuration. Additionally, any of the various yarn types or tissue types discussed above can also be used in the collar-shoe element 60. The particular shape of the collar-shoe member 60 of Figures 19 and 20 is intended to provide an example of one of the shapes suitable for the shoe 10. In the configuration illustrated in Figures 19 and 20, the collar-shoe element 60 is limited to the outer side 14 and another element is available for the inner side 15. However, in other configurations, a single collar-shoe element 60 can extend around the heel region 13 to form an ankle opening on both the side 14 and the side 15, and a single collar-shoe element 60 can be Both the side 14 and the side 15 extend through the upper region to form each of the lace apertures 34. A variety of other shapes are also available. Like the sheath 41 and the collar member 50, a knitting machine can be formed to include a plurality of joined collar-shoe members 60 as a single component to increase manufacturing efficiency.

Another element 70 is illustrated in FIG. 23 as a combination of a tongue element 40 and a collar-shoe element 60. Although transverse and circular weave can be used to form discrete and relatively populated uppers 30 The domains (i.e., the regions formed by the tongue member 40, the collar member 50, and the collar-shoe member 60), but the weaving process can also be used to form larger regions having a single braided configuration. As another example, a tongue-front panel element 80 is illustrated in FIG. The tongue-front panel element 80 includes a tongue region 81 and a front panel region 82 formed from a single woven configuration. While the tongue region 81 can have the general configuration of the tongue element 40, the front panel region 82 can be a single layer of material, for example. When incorporated into the shoe 10, as depicted in Figure 25, the front panel region 82 can form an interior liner. Additionally, a portion of the front panel region 82 is permeable to one of the layers 31 and 32. Although the gusset region 82 can be formed to present a single type of woven structure or can have a variety of woven structures. For example, the regions of the pores exposed through the layers 31 and 32 can define various pores to enhance gas permeability.

Shoe incorporation

Each of the tongue element 40, the collar element 50, and the collar-shoe element 60 includes a compressible region and a flange region. In general, the compressible region forms a comfortable structure that can be pressed against the foot, while the flange region is used to join the component to the shoe 10 (e.g., by engaging between layer 31 and layer 32). With regard to the tongue element 40, the compressible region comprises a portion of the tongue element 40 in which the core 42 is located, and the flange region comprises two flanges 47. With regard to the collar element 50, the compressible region comprises layer 51 and layer 52 and float 55, and the flange region comprises a flange 54. Similarly, and with respect to the collar-shoe element 60, the compressible region comprises layer 61 and layer 62 and float 63, and the flange region comprises a flange 64. In each of these elements, the various flanges 47, 54 and 64 extend outwardly from the compressible region and are positioned inwardly from one of the layers of material forming the upper 30 (ie, layer 31), and The various flanges 47, 54 and 64 engage the material layer or another portion of the upper 30.

Referring to Figures 5A and 5C, flange 47 from tongue element 40 and flange 54 from collar element 50 are located between layer 31 and layer 32 and engage at least one of layer 31 and layer 32. In other configurations, the flanges 47 and 54 can be joined to an upper formed from a single layer or can be joined to an upper formed from a plurality of layers. For example, FIG. 22A illustrates the collar member 50 and One configuration of one of the area joints of the upper 30 containing only the layer 31. While the flange 54 can be joined inwardly from a layer of material, such as layer 32, to the upper 30, FIG. 22B illustrates one configuration in which the collar member 50 is externally engaged with one of the layers 31. 22C illustrates one configuration in which the collar member 50 is joined to an upper 30 in which a center layer 35 is present and the flange 54 is positioned between one of the layers 32 and 35. In another configuration, depicted in Figure 22D, the collar member 50 includes two compressible regions in which the floats 53 are present and one of the compressible regions is exposed through one of the apertures in the layer 31. A similar concept can be applied to the manner in which the tongue element 40 and the collar-shoe element 60 engage other areas of the upper 30. In another configuration, illustrated in Figure 26, the flange 54 from the collar member 50 extends along the interior surface of the inner cavity within the upper 30 to form a continuous liner. Thus, the manner in which the flanges 47, 54 and 64 are used to join the components to a footwear can vary significantly.

When the collar-shoe element 60 is woven, the layers 61 and 62, i.e., the opposite sides of the flange 64, are symmetrically woven and of equal quality. When formed in this manner, the collar-shoe element 60 can be used on the outer side 14 or the inner side 15. That is, the collar-shoe element 60 can have a symmetry that allows it to be incorporated into either side of the shoe 10, thereby reducing the type of components that are manufactured for use in the shoe 10.

Yet another advantage of forming the knit element to have opposite sides of relative quality is that a single element can be incorporated into several versions of the shoe 10 for the right or left foot. Referring to Figures 27A and 27B, for example, the opposite sides of the other collar member 80 are illustrated. The collar element 80 is similar to the collar element 50 and has (a) an outer portion 81 that is intended to extend to one of the outer sides 14 of the shoe 10 and (b) an inner portion 82 that is intended to extend into the inner side 15 of the shoe 10. The portions 81 and 82 are differently shaped and impart an asymmetrical pattern to the collar member 80 for the side 14 and side 15. However, the opposite sides or faces of the collar member 80 are symmetrical and of equal quality. When incorporated into the shoe 10, the outwardly facing side depends on whether the shoe 10 is shaped for the right or left foot. That is, one side (i.e., the side depicted in Figure 27B) will face outward when incorporated into the shoe 10 for the right foot, and an opposite side (i.e., the side depicted in Figure 27A). It will face outward when incorporated into the shoe 10 for the left foot. Thus, the exact same collar element 80 can be incorporated depending on which side is outward. To the shoe 10 for the right and left feet. One of the advantages of this configuration is the reduction in the type of components that are manufactured for use in different versions of the shoe 10.

To assist in incorporating the knit element into the shoe 10, a registration indicia can be woven into the element. That is, one of the different colors of yarn or a different type of tissue can be woven into the component to form a registration mark. As an example, component 70 includes a centrally located registration mark 71, as depicted in FIG. When the component 70 is incorporated into the shoe 10, the registration indicia 71 can be used to ensure that the component 70 is centered and properly aligned with the other components. A similar registration mark can be used for the tongue element 40 (i.e., on the flange 47), the collar element 50, and the collar-shoe element 60.

Tongue component containing material coil

The tongue element can incorporate any of a variety of free yarn segments. One benefit of incorporating a free yarn segment into the tongue element is thereby forming a compressible or lined area of the tongue element. For the purposes of this application, a "free yarn segment" or variant thereof is defined as a segment or portion of a yarn that does not directly form an interwoven loop of a woven structure (eg, defining a row and a wales), such as , floating yarn, embedded yarn, terry coil, yarn hair and yarn cut.

In various configurations, and with reference to Figures 11E and 11F, respectively, the free yarn segments can be located in various floats within the cavity formed by the sheath 41, or from a shred of yarn in a circular weaving process. Additionally, in some configurations, the free yarn segments can be similar to the yarn loops that provide the core 42 with a coil of material in the loop fabric material. The coils can be part of a woven structure and can extend outwardly from the rows and wales of the yarn segments that define the woven structure.

For example. A plurality of material coils 48 can be located within the interior cavity defined by the sheath 41 and can form part or all of the core 42. A plurality of material coils 48 can extend through substantially all of the tongue elements 40 to form substantially all of the core 42, as depicted in Figure 28A. Alternatively, as depicted in Figure 28B, a plurality of material coils 48 can extend through one portion of the tongue element 40 to form a portion of the core 42 while another portion 49 of the core 42 can comprise various materials formed from other materials. Any of the components, including polymer foam materials, yarns, fluids Fill the chamber and fiber mat.

The material coil 48 can be formed from a single braided configuration with the sheath 41 upper region 43, the sheath 41 lower region 44, or both. That is, the material coil 48 can be formed during the weaving process of forming the sheath 41. In addition, the material coil 48 can also be formed from the same yarn as the remainder of one of the sheaths 41. Additionally, substantially all of the material coils 48 may be located within the internal cavity defined by the sheath 41, while in some configurations certain material coils 48 may be located on one of the outer surfaces of the sheath 41.

Some tongue elements may include a braided sheath assembly as well as other braided structures. For example, as shown in FIGS. 29 and 30, a tongue element 140 includes a braided sheath 141 and a compressible core 142. The sheath 141 is formed as one of the knit elements that extend around the core 142. More specifically, the sheath 141 forms a substantial portion of one of the outer portions of the tongue element 140 and also defines a core 142 in one of the internal cavities. The core 142 is a compressible structure within the tongue element 140 that enhances the overall comfort of the shoe 10. Core 142 is illustrated as being formed from material coil 148. However, in some configurations, the core 142 can be formed at least in part from other free yarn segments or other materials, including polymeric foam materials, fluid filled chambers, and fiber mats. Accordingly, the tongue element 140 can incorporate various structural features of the tongue element 40.

As compared to one of the tongue elements 40, the tongue element 140 includes two peripheral knit structures 150 that extend outwardly from a portion of one of the perimeters of the sheath 141. More specifically, the perimeter knit structure 150 can extend outwardly from opposite sides of the sheath 141 to form opposite sides of the tongue element 140, and can include a perimeter banding 151. In this configuration, the perimeter braid structure 150 has a braided structure that is different from one of the sheaths 141 and does not form a portion of the interior cavity in which the core 142 is located. That is, the tongue element 140 can be formed to have regions with different types of woven structures. In other configurations, as depicted in FIG. 31, the peripheral braid structure 150 may not be present in different regions of the tongue element 140. Additionally, different regions of the tongue element 140 can also be formed from different types of yarns. Thus, the tongue element 140 can be formed to have regions with different types of woven structures or yarns.

In some configurations of the shoe 10, in addition to incorporating a tongue element 40 or a tongue element 140 In addition, a majority of upper 30 may also be formed from a woven component 36 that is configured to extend around one of the wearer's feet and conform to the shape of the foot. In such configurations, the braid assembly 36 can extend through each of the zones 11-13, along both the outer side 14 and the inner side 15, over the forefoot area 11 and around the heel area 13. The braided component 36 can also define at least a portion of the lumen within the upper 30 and provide an ankle opening that can enter the lumen. For example, as illustrated in Figures 32-34, the tongue element 40 of the upper 30 is secured to the braid assembly 36, which may be as of December 12, 2008, filed on December 18, 2008. The configuration is set forth in the patent application, which is incorporated herein by reference. The tongue element 40 can be secured to the braid assembly 36 by stitches 37. As a further example, as illustrated in Figures 35-37, the tongue element 140 of the upper 30 is secured to the braid assembly 36 by a suture 37, as may be claimed by Huffa et al., filed March 15, 2011. It is configured as set forth in U.S. Patent Application Serial No. Serial No.. Thus, tongue elements 40 and 140 comprising material coils 48 or other free yarn segments can be used with a braided component to provide an upper that is substantially formed from a knitted component or component.

The braided component 36 can incorporate different braided structures in different regions of the braided component 36, and different types of yarns can be incorporated in different regions of the braided component 36 to impart specific properties and advantages to different regions, as previously The U.S. Patent Application Serial No. 13/048,514 is incorporated herein by reference. Similarly, tongue element 40 and tongue element 140 can also incorporate different woven structures, different types of yarns, or both, as described above. Moreover, one of the knit structures incorporated into one of the regions of the braided component 36 can be substantially identical to one of the braided structures incorporated into the tongue element 40 or the tongue element 140, and incorporated into one of the regions of the braided component 36 One type of yarn may be substantially the same type as one of the yarns incorporated into the tongue element 40 or the tongue element 140. The use of a common woven structure and type of yarn in either of the braided component 36 and the tongue elements 40 and 140 provides for imparting uniform aesthetics, tactile properties, or both of the various zones and major components of the upper 30. Thus, one region of the braided component 36 and one of the tongue element 40 or the tongue element 140 may share one or more properties, such as Color, softness, biodegradability, durability, abrasion resistance, strength, fineness, elasticity and aesthetic properties, a tensile property, a recovery property, an insulating property, a hydrophobic property or a thermal bonding property, for example Words.

The invention has been disclosed above and in the drawings with reference to various configurations. However, the disclosure is intended to provide an example of the various features and concepts associated with the present invention and not to limit the scope of the invention. It will be appreciated by those skilled in the art that many variations and modifications can be made in the configuration described above without departing from the scope of the invention, as defined by the scope of the appended claims.

30‧‧‧Shoes

140‧‧‧Feet components

141‧‧‧ braided sheath/sheath

142‧‧‧Compressible core/core

150‧‧‧Weaving structure around

151‧‧‧Side edging

Claims (13)

A tongue element comprising a shoe of a braided component, the tongue element having a compressible region, a flange region extending outwardly from one end of the compressible region, and a side outwardly from the compressible region Extending at least one peripheral woven structure; the compressible region comprising a first woven layer and a second woven layer formed by a single woven structure, wherein (a) the first woven layer and the second woven layer are spaced apart from each other Opening to define a cavity within the braided component, (b) the edges of the first braided layer and the second braided layer are joined to each other about at least a portion of the cavity, and (c) the at least one peripheral braided structure has a different a braided structure of one of the first woven layer and the second woven layer. A tongue element of claim 1 wherein the compressible region comprises a plurality of free yarn segments located within the cavity. The tongue element of claim 2, wherein the plurality of free yarn segments are a plurality of material coils. The tongue element of claim 2, wherein the plurality of free yarn segments are a plurality of floats. A tongue element of claim 2, wherein the plurality of free yarn segments are formed from a single woven construction together with at least one of the first woven layer and the second woven layer. A tongue element of claim 1 wherein the at least one perimeter knit structure comprises a first peripheral knit structure extending outwardly from a first side of the compressible region and outwardly from a second side of the compressible region Extending a second peripheral woven structure, the second side being disposed opposite the first side. A shoe having an upper and a sole structure secured to the upper, the upper comprising: a first knit assembly defining a cavity therein for receiving a foot At least a portion, and the first knit assembly defines an ankle opening for providing the foot into the inner cavity; and a tongue element coupled to the first knit assembly, the tongue element comprising: a second a braided assembly formed from a single woven configuration and defining an internal cavity, a plurality of free yarn segments positioned within the internal cavity, and a peripheral woven structure extending outwardly from at least one side of the second woven component The peripheral knit structure is formed from the single knit construction together with the second knit assembly and is separated from the inner cavity. The shoe of claim 7, wherein the plurality of free yarn segments are a plurality of floats. The shoe of claim 7, wherein the plurality of free yarn segments are a plurality of material coils formed from a single braided configuration with the second braided component. The shoe of claim 7, wherein the second knit component has a compressible region and a flange region extending outwardly from one end of the compressible region, the compressible region defining the inner cavity, the peripheral knit structure At least one side of one of the perimeters of the compressible region extends outwardly and the flange region is joined to the first braided component. A shoe as claimed in claim 7, wherein the peripheral woven structure extends outwardly from opposite sides of the second woven component and forms an edge of the tongue element. A shoe according to claim 7, wherein a first woven structure is incorporated in a region of the second woven component, a second woven structure is incorporated in a region of the peripheral woven structure, and the first woven structure Different from the second woven structure. A shoe according to claim 7, wherein a yarn of a first type is incorporated in a region of the second knit component, and a yarn of a second type is incorporated in a region of the peripheral knit structure, and The first type of yarn is different from the second type of yarn.