TWI580473B - Wet and dry roller crusher - Google Patents

Wet and dry roller crusher Download PDF

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TWI580473B
TWI580473B TW103125660A TW103125660A TWI580473B TW I580473 B TWI580473 B TW I580473B TW 103125660 A TW103125660 A TW 103125660A TW 103125660 A TW103125660 A TW 103125660A TW I580473 B TWI580473 B TW I580473B
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hole
wheel
disposed
type
pulverizing
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TW103125660A
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TW201603886A (en
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Qing-San Liu
Qing-Yao Su
Long-Wen Chen
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Yen Chen Machinery Co Ltd
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Description

濕式及乾式兼用之滾轉式粉碎機 Wet and dry type roll mill

本發明係有關於一種濕式及乾式兼用之滾轉式粉碎機,尤指一種直立式,而且由上端進料,且由下端收集成品的滾轉式粉碎機結構。 The present invention relates to a wet type and dry type roll mill, and more particularly to a roll mill structure which is upright and which is fed from the upper end and collects the finished product from the lower end.

粉碎機械在產業界是一種常用的機具,不管是應用於金屬粉末、食材粉末、醫藥粉末、化粧品、肥料、石材粉末、化學物品的粉碎或研磨,在製造方面雖是各有巧妙不同,主要皆是以乾式的粉碎機為設計之方向,請參看第8圖所示,為習用的乾式粉碎機,主要設有一上、下連通的筒體80,於中段位置設有一粉碎室81,在該粉碎室81內設有一粉碎機構90,該粉碎機構90具有一主軸91,係由筒底85下方的傳動機構93所傳動,並可帶動一擺動式切刀92將材料進行粉碎的動作;在該粉碎室81的上方由一馬達82帶動一分級葉片83旋動,主要是作為分離粉體尺寸功能,該粉碎室81的上方一側並向外接設有一抽氣管84,該抽氣管84另端連接有一抽氣系統,能由筒體80上方抽氣的方式將自粉碎機構90磨好的細粉末抽取,並予以收集。 Grinding machinery is a commonly used machine in the industry. Whether it is applied to metal powder, food powder, pharmaceutical powder, cosmetics, fertilizer, stone powder, chemical pulverization or grinding, although it is ingeniously different in manufacturing, mainly The design is the direction of the dry pulverizer. Please refer to Figure 8 for the conventional dry pulverizer. It is mainly provided with an upper and lower communicating cylinder 80, and a crushing chamber 81 is arranged at the middle position. A pulverizing mechanism 90 is disposed in the chamber 81. The pulverizing mechanism 90 has a main shaft 91 which is driven by a transmission mechanism 93 below the cylinder bottom 85 and can drive an oscillating cutter 92 to pulverize the material; The upper part of the chamber 81 is driven by a motor 82 to rotate a grading blade 83, mainly as a function of separating the powder size. An upper end of the pulverizing chamber 81 is outwardly connected with an exhaust pipe 84, and the exhaust pipe 84 is connected at the other end. In the pumping system, the fine powder ground from the pulverizing mechanism 90 can be extracted and collected by the air pumping from above the cylinder 80.

因此,在使用如第8圖所示的乾式粉碎機時,是需要許多額外的機具作配合才得以實施的,比如以強力的抽氣系統將粉末向上抽出,並予以過濾、分離之後,才能將細粉末收集,因此習知的乾式粉碎機的設 計是較為複雜的。 Therefore, when using the dry pulverizer as shown in Fig. 8, it is necessary to carry out a lot of additional tools, such as pumping up the powder with a powerful pumping system, filtering and separating it. Fine powder collection, so the design of the conventional dry pulverizer The calculation is more complicated.

惟如上述的乾式粉碎機,最明顯的一個缺點之一,就是在乾燥的環境下研磨或切削,對於特殊的產品,例如食品材料會產生較大的澱粉損傷率,使得顆粒的品質不佳,另外對於質地較軟的素材或含水量較高的材質,則無法使用在此種乾式的機具上,因此乾式研磨的方式,在素材的使用範圍就被局限許多。 However, one of the most obvious disadvantages of the above-mentioned dry pulverizer is that it is ground or cut in a dry environment, and a special product, such as a food material, causes a large rate of starch damage, resulting in poor quality of the granules. In addition, materials with a soft texture or materials with a high water content cannot be used on such dry implements, so the dry grinding method is limited in the range of use of the materials.

習用乾式粉碎機另外一個缺點就是,由於必需將粉末向上抽出,並且予以收集,因此在能源的使用上,尤其是送風系統的電力能源,花費十分可觀,另外在導氣系統上的維護也十分花費成本,而且佔用較大的場地,是其主要之缺點。 Another disadvantage of the conventional dry pulverizer is that since the powder must be taken up and collected, the use of energy, especially the power supply of the air supply system, is very expensive, and the maintenance on the gas guiding system is also very expensive. Cost, and occupying a larger site, is its main drawback.

另外使用習用的乾式粉碎機具,附設的管路元件很多,因此每每在使用一種材質的粉碎工作之後,再換一種材質時,要先將乾式粉碎機及其所屬附件及機具一起清理,以免使上一次的殘留原料,混在第二式粉碎的另一種新原料之中,因此清理的工作就變得十分繁複,也花費時間,是習用粉碎機的又一缺點。 In addition, the conventional dry pulverizing machine is used, and there are many pipe components attached. Therefore, after using a material for pulverizing work, and then changing a material, the dry pulverizer and its accessories and tools should be cleaned together to avoid The residual raw material once is mixed with another new raw material pulverized by the second type, so the cleaning work becomes very complicated and takes time, which is another disadvantage of the conventional pulverizer.

【本發明欲解決的課題】[Problems to be solved by the present invention]

在研磨食品用素材時,對於素材成分的油脂、糖質、纖維、香味等,和粉碎素材的比重、水分、再加上顧客希望很細的粒度範圍、成分損失、酸化影響、容易使用的製品化中,能夠粉末化的範圍非常少,此為目前習用無法解決的課題。 When the food material is ground, the oil, sugar, fiber, flavor, and the like of the material component, and the specific gravity of the pulverized material, moisture, and a fine particle size range, component loss, acidification effect, and easy-to-use product which the customer desires are fine. In the middle of the process, the range of pulverization is very small, which is a problem that cannot be solved by conventional use.

同時,乾式和濕式方式能夠兼用的粉碎機,在目前而言,尚無有此類的機具產生;另外,近年來環保主義抬頭,對於機具均要求要能 節省能源、空間,並要求粉末化需符合單純化等要求,但雖然有這些粉碎機的需求,但事實上這是很困難去突破的,其主要的理由,是當習知使用的研磨機構多半使用行星式的研磨方式,因離心力碰撞定子時,因為投入素材有大有小,該素材進入研磨機構的切刀輪外圍碰觸面和定子之間,因研磨機構重量產生離心力,重覆產生敲打、擣碎的作用,慢慢地細小化的方式。所以,為得到需要的粉末特性和粒度,在粉碎部的研磨機構和定子的間隙,有必要設計上下的差。 At the same time, in the dry and wet mode, the pulverizer can be used at the same time. At present, there is no such machine. In addition, in recent years, environmentalism has risen, and it is required for the machine. Saving energy, space, and requiring powdering to meet the requirements of simplification, but although there is a demand for these pulverizers, it is actually difficult to break through. The main reason is that most of the grinding mechanisms used are conventionally used. When the planetary grinding method is used, when the stator is hit by centrifugal force, the material enters the peripheral contact surface of the cutter wheel and the stator due to the large or small input material. The centrifugal force is generated due to the weight of the grinding mechanism, and the tapping is repeated. The effect of mashing, slowly and subtly. Therefore, in order to obtain the required powder characteristics and particle size, it is necessary to design the difference between the upper and lower sides in the gap between the grinding mechanism of the pulverizing portion and the stator.

同時,油脂和糖質多的素材時,因敲打、擣碎作用,油脂、糖質等出現,會附著於粉碎室內。另外,香辛料的場合,稀出香味成分,造成無法利用的粉末,而造成浪費。 At the same time, when there are many materials such as fats and saccharides, oils, sugars, and the like appear due to knocking and mashing, and they adhere to the pulverizing chamber. In addition, in the case of spices, the aroma components are scarred, causing unusable powder and causing waste.

因此,本發明為解決這樣的課題,其目的是預先調整在粉碎機構上的負荷及切刀輪長度和定子間的間隙,並依切刀輪外周面的形狀提供能夠提升粉末化的滾轉式研磨。 Therefore, the present invention has an object of solving such a problem, and an object of the present invention is to adjust a load on a pulverizing mechanism, a length of a cutter wheel, and a gap between stators in advance, and to provide a rolling type capable of improving powdering according to the shape of the outer peripheral surface of the cutter wheel. Grinding.

本發明之主要目的,在設計一種濕式及乾式兩用的粉碎機,不但在原本的乾式粉碎中,能夠省卻相關的強力抽氣系統,也免去了收集細粉末的許多管件及過濾的元件,在購置成本上大幅降低,同時可以省卻產生送風系統的能源,以及導流管路的設備,更為經濟而且實用。 The main object of the present invention is to design a wet and dry dual-purpose pulverizer, which not only saves the relevant powerful pumping system in the original dry pulverization, but also eliminates many tubes and filtered components for collecting fine powder. The cost of the purchase is greatly reduced, and the energy for generating the air supply system and the equipment for the flow guiding line can be eliminated, which is more economical and practical.

本發明之另一目的,由於省略了上述的抽氣系統及管件,所以在清理上將更為方便,因此特別適合對於小產量,且多樣的粉碎工作,在每次的粉碎工作之後,清理將十分方便,以便進行另一次的粉碎,不會造成龐大的清理工作及人力,成本也更為節省。 Another object of the present invention is that it is more convenient to clean up because the above-mentioned pumping system and pipe fittings are omitted, so that it is particularly suitable for small-volume production and various crushing work, after each crushing work, the cleaning will be It is very convenient for another smashing, which will not cause huge cleaning work and manpower, and the cost will be more economical.

本發明之又一目的,係為同時可使用於濕式的粉碎,可以適合有關食品或藥品的粉碎研磨,使粉碎機使用的範圍更廣。 Still another object of the present invention is to enable pulverization for wet type at the same time, and it is suitable for pulverizing and grinding of foods or medicines, and the pulverizer can be used in a wider range.

為達到上述之目的,本發明可藉由下述的方式來達成:設一筒體,於上端設有粉碎室,且在該粉碎室的上方周側分別設有一進料孔與進氣孔,並且該進料孔與一送料管相接;而在粉碎室的下方則設有一出料孔;一主軸,係由粉碎室的頂部或底部穿入,並以一軸承予以軸接,在該主軸的外端接設有傳動機構,而主軸在粉碎室的內部則套設有粉碎機構;一粉碎機構,套設在該主軸上分別設有一頂盤及座盤,並受傳動機構帶動其旋轉;其中,頂盤及座盤分別設有供原料穿過的通孔及內孔,而座盤上則更設有數個長形導孔,該頂盤則相對於該導孔位置設有萬向接頭;數個可旋轉的切刀輪係設於頂盤及座盤間,同時諸切刀輪具有一中心輪桿,該輪桿一端與上述的萬向接頭接合,而另端則插入座盤的導孔內;一定子,係相對於粉碎機構的切刀輪而環設於粉碎室的內壁;藉此,當待研磨的原料自筒體上端沿著內壁平均撒下,再經粉碎機構處理後,受重力落下自出料孔處收集。 In order to achieve the above object, the present invention can be achieved by providing a cylinder having a pulverization chamber at an upper end and a feed hole and an intake hole at an upper peripheral side of the pulverization chamber. And the feeding hole is connected with a feeding pipe; and a discharging hole is arranged below the crushing chamber; a spindle is penetrated from the top or bottom of the crushing chamber, and is axially connected by a bearing. The outer end is connected with a transmission mechanism, and the main shaft is provided with a pulverizing mechanism inside the pulverizing chamber; a pulverizing mechanism is disposed on the main shaft and is respectively provided with a top plate and a seat plate, and is driven by the transmission mechanism to rotate; Wherein, the top plate and the seat plate are respectively provided with through holes and inner holes through which the raw materials pass, and the seat plate is further provided with a plurality of elongated guide holes, and the top plate is provided with a universal joint with respect to the position of the guide holes a plurality of rotatable cutter wheels are disposed between the top plate and the seat plate, and the cutter wheels have a center wheel bar, one end of which is engaged with the universal joint, and the other end is inserted into the seat plate. Inside the guide hole; the stator is arranged in the crushing chamber with respect to the cutter wheel of the pulverizing mechanism An inner wall; whereby, when the material to be ground from the upper end of the cylindrical body along the inner wall planted on average, and then by pulverization treatment mechanism, fall by gravity from the discharge hole collection.

本發明特別又將上述定子的內側面,分別形成有呈錐形的容料空間,以使原料更容易進入其中被研磨,以節省時間,增加產能及效率。 In particular, the inner side of the stator is formed with a conical space for the material to be more easily penetrated into the material to save time and increase productivity and efficiency.

〔習用〕 [Use]

80‧‧‧筒體 80‧‧‧Cylinder

81‧‧‧粉碎室 81‧‧‧Crushing room

82‧‧‧馬達 82‧‧‧Motor

83‧‧‧分級葉片 83‧‧‧Classified blades

84‧‧‧抽氣管 84‧‧‧Exhaust pipe

90‧‧‧粉碎機構 90‧‧‧Smashing agency

91‧‧‧主軸 91‧‧‧ Spindle

92‧‧‧擺動式切刀 92‧‧‧Swinging cutter

93‧‧‧傳動機構 93‧‧‧Transmission mechanism

〔本發明〕 〔this invention〕

10‧‧‧筒體 10‧‧‧Cylinder

11‧‧‧粉碎室 11‧‧‧Crushing room

111‧‧‧頂部 111‧‧‧ top

112‧‧‧進料孔 112‧‧‧ Feed hole

113‧‧‧進氣孔 113‧‧‧Air intake

114‧‧‧出料孔 114‧‧‧Drainage hole

12‧‧‧收束端 12‧‧‧ Converging end

13‧‧‧送料管 13‧‧‧Feed tube

14‧‧‧輸氣管 14‧‧‧ gas pipeline

15‧‧‧出料管 15‧‧‧Drawing tube

20‧‧‧主軸 20‧‧‧ Spindle

21‧‧‧軸承 21‧‧‧ bearing

30‧‧‧傳動機構 30‧‧‧Transmission mechanism

40‧‧‧粉碎機構 40‧‧‧Smashing agency

41‧‧‧座盤 41‧‧‧ seat plate

411‧‧‧調整塊 411‧‧‧Adjustment block

4110‧‧‧內孔 4110‧‧‧ hole

412‧‧‧導孔 412‧‧‧guide hole

42‧‧‧頂盤 42‧‧‧Top plate

421‧‧‧通孔 421‧‧‧through hole

43‧‧‧切刀輪 43‧‧‧Cutter wheel

430‧‧‧齒 430‧‧‧ teeth

431‧‧‧輪桿 431‧‧‧ Wheels

4311‧‧‧下端 4311‧‧‧Bottom

4312‧‧‧上端 4312‧‧‧Upper

432‧‧‧端面 432‧‧‧ end face

44‧‧‧萬向接頭 44‧‧‧ universal joint

45‧‧‧軸封 45‧‧‧ shaft seal

451‧‧‧突出部 451‧‧‧Protruding

452‧‧‧凹弧部 452‧‧‧ concave arc

50‧‧‧定子 50‧‧‧ Stator

51‧‧‧內側面 51‧‧‧ inside side

60‧‧‧容料空間 60‧‧‧Content space

70‧‧‧原料 70‧‧‧Materials

80‧‧‧筒體 80‧‧‧Cylinder

81‧‧‧粉碎室 81‧‧‧Crushing room

82‧‧‧過濾室 82‧‧‧Filter room

83‧‧‧濾材 83‧‧‧ Filter media

84‧‧‧抽料管 84‧‧‧Drawing tube

85‧‧‧濾網 85‧‧‧ Filter

90‧‧‧粉碎機構 90‧‧‧Smashing agency

91‧‧‧主軸 91‧‧‧ Spindle

92‧‧‧擺動式切刀 92‧‧‧Swinging cutter

S‧‧‧間隙 S‧‧‧ gap

第1圖係本發明之第一種實施例結構示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the structure of a first embodiment of the present invention.

第2圖係本發明之粉碎機構結構圖。 Fig. 2 is a structural view of the pulverizing mechanism of the present invention.

第3圖係本發明粉碎機構的切刀輪與定子間之結構圖。 Fig. 3 is a structural view showing the cutter wheel and the stator of the pulverizing mechanism of the present invention.

第4-1圖係本發明粉碎機構的切刀輪的刀刃外觀圖。 Fig. 4-1 is a view showing the appearance of the blade of the cutter wheel of the pulverizing mechanism of the present invention.

第4-2圖係本發明粉碎機構的切刀輪與軸封之剖面圖。 Fig. 4-2 is a cross-sectional view showing the cutter wheel and the shaft seal of the pulverizing mechanism of the present invention.

第4-3圖係本發明粉碎機構的切刀輪與軸封之動作圖1。 Fig. 4-3 is a view showing the operation of the cutter wheel and the shaft seal of the pulverizing mechanism of the present invention.

第4-4圖係本發明粉碎機構的切刀輪與軸封之動作圖2。 Fig. 4-4 is a view showing the operation of the cutter wheel and the shaft seal of the pulverizing mechanism of the present invention.

第5圖係本發明之進料管以切線方向將物料送入筒體之外觀示意圖。 Figure 5 is a schematic view showing the appearance of the feed pipe of the present invention for feeding the material into the cylinder in a tangential direction.

第6圖係本發明粉碎機構的切刀輪樞接位置之變化實施例圖。 Fig. 6 is a view showing a variation of the position of the cutter wheel pivoting position of the pulverizing mechanism of the present invention.

第7圖係本發明之第二種實施例結構示意圖。 Figure 7 is a schematic view showing the structure of a second embodiment of the present invention.

第8圖係習用之乾式粉碎機結構示意圖。 Figure 8 is a schematic view showing the structure of a conventional dry pulverizer.

請參看第1、5圖所示,本發明濕式及乾式兼用之滾轉式粉碎機的第一種實施例,主要在設有一筒體10,於上端設有粉碎室11,而該粉碎室的正下方則設為出料孔114,在沿著該出料孔114外緣則設有漏斗形的收束端12;在該粉碎室11的上方周側分別設有一進料孔112與進氣孔113,並且該進料孔112與進氣孔113分別各與一送料管13及輸氣管14相接,該送料管13及輸氣管14的位置係與筒體10的粉碎室11在需要時可呈相切的方式設置,使由進料孔112進入的原料,及由進氣孔113注入的氣體能沿著粉碎室11的壁緣進入內部。 Referring to Figures 1 and 5, a first embodiment of the wet and dry-type roll mill of the present invention is mainly provided with a cylinder 10, and a crushing chamber 11 is provided at the upper end, and the crushing chamber is provided. Immediately below, the discharge hole 114 is provided, and a funnel-shaped converging end 12 is provided along the outer edge of the discharge hole 114; a feed hole 112 and a feed hole are respectively provided on the upper peripheral side of the crushing chamber 11 The air hole 113, and the feed hole 112 and the air inlet hole 113 are respectively connected to a feeding pipe 13 and an air pipe 14, and the position of the feeding pipe 13 and the air pipe 14 is required for the crushing chamber 11 of the cylinder 10 The material may be disposed in a tangential manner such that the material entering from the feed hole 112 and the gas injected from the gas inlet hole 113 can enter the inside along the wall edge of the pulverization chamber 11.

請參看第1圖所示,一主軸20,係由粉碎室11的頂部111穿入,並以一軸承21予以軸接,在該主軸20的外端接設有傳動機構30(該傳動機構為習知的旋轉動力源,本發明僅以皮帶輪示意以馬達來傳動),而主軸20在粉碎室11的內部則套設有(如第2圖所示的)粉碎機構40。 Referring to FIG. 1 , a spindle 20 is inserted through the top 111 of the crushing chamber 11 and is axially connected by a bearing 21 . The transmission mechanism 30 is connected to the outer end of the spindle 20 (the transmission mechanism is The conventional rotary power source, the present invention is only illustrated by a pulley, is driven by a motor, and the main shaft 20 is provided with a pulverizing mechanism 40 (as shown in Fig. 2) inside the pulverizing chamber 11.

請參看第1、2、3圖所示,一粉碎機構40,套設在該主軸 20上分別設有一頂盤42及座盤41,並受傳動機構30帶動其旋轉;其中,頂盤42及座盤41分別設有供原料穿過的通孔421及內孔4110,座盤41上則更設有數個長形導孔412,而頂盤42則相對於該導孔412位置設有萬向接頭44;請參看第2圖所示,上述座盤41上的內孔4110可以設在一調整塊411上,而該調整塊411是活動組設在該座盤41上,因應研磨時原料的不同,必需採用不同大小的內孔4110,使原料得到最佳時間的研磨,如此一來針對不同的原料只要更換具有不同內孔4110大小的調整塊411即可達到目的。 Please refer to the first, second, and third figures, a pulverizing mechanism 40, which is sleeved on the main shaft. The top plate 42 and the seat plate 41 are respectively rotated by the transmission mechanism 30; wherein the top plate 42 and the seat plate 41 are respectively provided with a through hole 421 and an inner hole 4110 through which the raw material passes, and the seat plate 41 The upper hole is further provided with a plurality of long guide holes 412, and the top plate 42 is provided with a universal joint 44 at a position relative to the guide hole 412; as shown in FIG. 2, the inner hole 4110 of the seat plate 41 can be provided. On an adjustment block 411, the adjustment block 411 is an active group disposed on the seat plate 41. In order to different materials during grinding, it is necessary to use inner holes 4110 of different sizes to obtain the best time for grinding the raw materials. It is only necessary to replace the adjustment block 411 having a different inner hole 4110 for different raw materials.

數個可旋轉的切刀輪43係設於頂盤42及座盤41間,同時諸切刀輪43具有一中心輪桿431,該輪桿431的上端4312係與萬向接頭44相接合,而下端4311係插入座盤41的導孔412內;如第4-1圖所示,該切刀輪43的齒430可依材料的不同而予以變化。 A plurality of rotatable cutter wheels 43 are disposed between the top plate 42 and the seat plate 41, and the cutter wheels 43 have a center wheel bar 431. The upper end 4312 of the wheel bar 431 is engaged with the universal joint 44. The lower end 4311 is inserted into the guide hole 412 of the seat plate 41; as shown in Fig. 4-1, the teeth 430 of the cutter wheel 43 can be changed depending on the material.

由於本發明是設計一種濕式及乾式兼用之粉碎機,特殊的原料於粉碎時會釋出水份,以及原料本身會較具黏稠性;再則,由於本發明特別適用在素材頻繁的更換上,以清水沖洗是為清潔上的最快速選擇,故在切刀輪43之高速旋轉下,設計一種旋動時能不被磨擦熱所損壞,但在停止旋動時又能有效阻隔水分及異物侵入軸桿件之軸封設計,即變得非常重要。此時,若使用目前市面上習用的一般接觸式油封,會因如第3圖所示的粉碎機構40切刀輪43高速轉動時,所產生的磨擦造成高溫而損毀並污染原料,必需設計一種全新的密封機構;則請參看第3、4-2、4-3圖所示,二軸封45係分別套設於輪桿431上並貼附於切刀輪43的上、下二端面432,該軸封45在接近切刀輪43的上、下二端面432處係形成有突出部451,為 使該突出部451更具有彈性,在二軸封45的中段位置設有凹弧部452,該二軸封45以突出部451封貼於切刀輪43的上、下兩端面432以達阻止水分滲入切刀輪43的輪桿431之間。 Since the present invention is to design a wet and dry pulverizer, the special raw material will release moisture when pulverized, and the raw material itself will be more viscous; in addition, since the present invention is particularly suitable for frequent replacement of materials. Flushing with clean water is the quickest choice for cleaning. Therefore, under the high-speed rotation of the cutter wheel 43, it is designed to be damaged by friction heat when rotating, but it can effectively block moisture and foreign matter when stopping the rotation. It is very important to invade the shaft seal design of the shaft member. At this time, if the general contact type oil seal currently used in the market is used, when the cutter wheel 43 is rotated at a high speed as shown in FIG. 3, the friction generated causes high temperature to damage and contaminate the raw material, and it is necessary to design a kind. A new sealing mechanism; see Figures 3, 4-2, and 4-3, the two-axis seals 45 are respectively sleeved on the wheel 431 and attached to the upper and lower ends 432 of the cutter wheel 43. The shaft seal 45 is formed with a protruding portion 451 near the upper and lower end faces 432 of the cutter wheel 43. The protruding portion 451 is more elastic, and a concave arc portion 452 is provided at a middle portion of the two-axis seal 45. The two-axis seal 45 is sealed to the upper and lower end faces 432 of the cutter wheel 43 by the protruding portion 451 to prevent Water penetrates between the wheel bars 431 of the cutter wheel 43.

請參看第1、2、3圖所示,一定子50,係相對於粉碎機構40的切刀輪43而環設於粉碎室11的內壁,該定子50與切刀輪43間係用來將原料予以敲擊、切削、延壓、研磨之處所,為了具有較佳的容納原料的空間,同時又兼具有敲擊、切削、延壓、研磨之功能;同時在該定子50的內側面與切刀輪43的輪面之間並非全面的接觸,而係呈一傾斜或錐形的容料空間60以使原料容易進入,同時因僅有切刀輪43的輪面下半部與定子50進行敲擊、研磨、切削、切壓的動作,而將材料被研磨更細。 Referring to the first, second, and third figures, the stator 50 is disposed on the inner wall of the pulverizing chamber 11 with respect to the cutter wheel 43 of the pulverizing mechanism 40. The stator 50 and the cutter wheel 43 are used for the purpose. The material is tapped, cut, stretched, and ground in order to have a better space for accommodating raw materials, and at the same time has the functions of tapping, cutting, rolling, and grinding; and at the inner side of the stator 50 There is not a full contact with the tread of the cutter wheel 43, but a slanted or tapered storage space 60 for easy entry of the material, and only the lower half of the tread and the stator of the cutter wheel 43 50 The action of tapping, grinding, cutting, and cutting is performed, and the material is ground finer.

請參看第3、4-2、4-4所示,在粉碎機構40的切刀輪43轉動時,軸封45的突出部451可與切刀輪43端面432略微分離而形成間隙S,經實際測試可達大約0.1,這樣可以減少磨擦造成的熱量,有效抑制由切刀輪43所傳導過來的溫度;但在旋轉停止時,則軸封45的突出部451又復位貼附在切刀輪43的端面432(如第4-3圖所示),該突出部451與切刀輪43端面432完全密合,於清洗時可阻止清洗或素材本身的水分流入輪桿431,使事後的清潔更為容易,且可延長零件之壽命。 Referring to FIGS. 3, 4, and 4-4, when the cutter wheel 43 of the pulverizing mechanism 40 rotates, the protruding portion 451 of the shaft seal 45 can be slightly separated from the end surface 432 of the cutter wheel 43 to form a gap S. The actual test can reach about 0.1, which can reduce the heat caused by the friction and effectively suppress the temperature transmitted by the cutter wheel 43. However, when the rotation stops, the protrusion 451 of the shaft seal 45 is reset and attached to the cutter wheel. The end surface 432 of the flange 432 (shown in Figures 4-3), the protrusion 451 is completely in close contact with the end surface 432 of the cutter wheel 43, and prevents the cleaning or the moisture of the material itself from flowing into the wheel 431 during cleaning, so as to be cleaned afterwards. It's easier and extends the life of the part.

請參看第1、2、3圖所示,本案在使用時,自粉碎室11上方的進料孔112呈切線方向加入待切原料70,該原料70因具有水分,因此可以很均勻的,且具有衝擊力的平均散布在內部周緣,同時亦可由頂盤42的通孔421平均落於中央的粉碎機構40;而粉碎機構40受主軸20的帶動旋轉時,數個切刀輪43受到離心力的作用而有向外甩出之勢,但由於切刀 輪43的輪桿431上端4312係以萬向接頭44為支點,而將切刀輪43向外甩出,此時輪桿431下端4311(如第3圖所示)則沿著座盤41的導孔412向外抛出,而使切刀輪43具有敲擊的能量,將定子50內部的待切原料70擊碎;又由於切刀輪43在敲擊的瞬間與定子50有磨擦,形成一延壓力,故能將待切原料70抵擠於定子50間將其撕裂;而切刀輪43本身的旋轉也具有一切割力,能將待切原料70切割;再則整個由主軸20、頂盤42、座盤41所形成的旋轉體,與定子50之間形成了研磨力,能將待切原料70磨成較細粉末,待形成符合預設的微細粉末時,受到重力的因素而順著筒體10下端出料孔114而出,恰由漏斗形的收束端12落下,並且予以收集。 Referring to Figures 1, 2 and 3, in the present case, the feed hole 112 above the crushing chamber 11 is added to the material 70 to be cut in a tangential direction, and the material 70 can be very uniform due to moisture. The impact force is evenly distributed on the inner circumference, and may also fall on the center of the pulverizing mechanism 40 by the through hole 421 of the top plate 42. When the pulverizing mechanism 40 is rotated by the main shaft 20, the plurality of cutter wheels 43 are subjected to centrifugal force. Role and there is a tendency to pull out, but due to the cutter The upper end 4312 of the wheel 431 of the wheel 43 is pivoted with the universal joint 44 as a fulcrum, and the cutter wheel 43 is pulled outward. At this time, the lower end 4311 of the wheel 431 (as shown in FIG. 3) is along the seat 41. The guide hole 412 is thrown outward, so that the cutter wheel 43 has the energy of tapping, and the material 70 to be cut inside the stator 50 is crushed; and the cutter wheel 43 is rubbed with the stator 50 at the moment of tapping. After the pressure is extended, the material 70 to be cut can be pressed against the stator 50 to tear it; and the rotation of the cutter wheel 43 itself has a cutting force, which can cut the material 70 to be cut; The rotating body formed by the top plate 42 and the seat plate 41 forms a grinding force with the stator 50, and the raw material 70 to be cut can be ground into a fine powder, and the gravity is affected when a fine powder conforming to the preset is formed. The discharge hole 114 is formed along the lower end of the cylinder 10, and is just dropped by the funnel-shaped converging end 12 and collected.

就本發明第1圖所示的切刀輪43,雖係於中心輪桿431的上端4312為支點,而以中心輪桿431的下端4311為移動端,但在實際使用時,座盤41的導孔412與頂盤42的萬向接頭44等相關結構可完全互換,如第6圖所示,係屬本發明的簡易變更,且具有相同的功效,此為基本的互換方式,相關技術人士能輕易完成,故本案不另多加說明,合先陳明。 In the cutter wheel 43 shown in Fig. 1 of the present invention, the upper end 4312 of the center wheel bar 431 is a fulcrum, and the lower end 4311 of the center wheel bar 431 is a moving end. However, in actual use, the seat disk 41 is used. The guide hole 412 and the universal joint 44 of the top plate 42 and other related structures can be completely interchanged, as shown in FIG. 6, which is a simple modification of the present invention, and has the same effect, which is a basic interchange mode, and the related art person Can be easily completed, so this case does not add more explanations, and the first Chen Ming.

請參看第7圖所示,為本發明的另一實施例圖,主要是將該粉碎機構40的主軸20的傳動,係以主軸20的下端接上皮帶輪30及馬達等動力源,則原本如第1圖所示的正下方出料孔114,在第7圖時,則將該出料孔1140改為粉碎室11的下端側面,同時接設有一出料管15,以利將成品排出。 Referring to FIG. 7 , another embodiment of the present invention is mainly for the transmission of the main shaft 20 of the pulverizing mechanism 40, and the lower end of the main shaft 20 is connected to the power source such as the pulley 30 and the motor. The discharge hole 114 directly below is shown in Fig. 1. In Fig. 7, the discharge hole 1140 is changed to the lower end side of the crushing chamber 11, and a discharge pipe 15 is attached to facilitate the discharge of the finished product.

另外,如第6、7圖所示,本發明之定子50的內側面51,可依需要而形成斜面,以配合切刀輪43的輪面間形成容易進料的錐形容料空間60。 Further, as shown in Figs. 6 and 7, the inner side surface 51 of the stator 50 of the present invention may be formed with a slope as needed to form a tapered container space 60 which is easy to feed between the wheel surfaces of the cutter wheel 43.

在實施本發明時,將具有如下的主要優點: In practicing the invention, it will have the following major advantages:

1.本發明為目前一種可以適用於乾式及濕式的粉碎機設計,由筒體的上方進料,經敲擊、切削、延壓、研磨後,由重力自然向下或由下方側面收集粉末,較乾式粉碎機以上方抽氣方式更節省能源,即省去了送風系統的能源及購買該送風系統的機構成本,還有省卻了佔用面積的管路及相關設備,因此在成本上更為經濟,也可以適應於小型而多樣化的量產,且成本更為廉價而且簡單,是本發明之優點。 1. The present invention is currently applicable to a dry and wet pulverizer design, which is fed from above the cylinder, and after being struck, cut, pressed, and ground, the powder is naturally collected downward by gravity or from the lower side. The dryer pulverizer saves energy by pumping above, which saves the energy of the air supply system and the mechanism cost of purchasing the air supply system, and saves the pipeline and related equipment of the occupied area, so the cost is even more The economy can also be adapted to small and diverse mass production, and the cost is cheaper and simpler, which is an advantage of the present invention.

2.由於本發明粉碎機可使用在濕式的粉碎技術,可以降低加工時所產生的熱量,用於食品材料時有效減少澱粉損傷率,使素材在加工時更不容易被破壞或變質,因此加工更為安全而品質更佳;同時不論是含水量高或含水量低的素材,都可以使用,這使得本發明的粉碎機可以適用更廣的素材,是本發明之另一優點。 2. Since the pulverizer of the present invention can be used in the wet pulverization technology, the heat generated during processing can be reduced, and the starch damage rate can be effectively reduced when used for food materials, so that the material is less likely to be destroyed or deteriorated during processing, The processing is safer and the quality is better; at the same time, whether it is a material having a high water content or a low water content, it can be used, which makes the pulverizer of the present invention applicable to a wider material, which is another advantage of the present invention.

3.本發明在進料時,係自粉碎室上方的進料孔呈切線方向加入待切原料,該原料因具有水分,因此可以很均勻的,且具有衝擊力的平均散布在內部周緣,很容易的就自動捲入粉碎機構的切刀輪及定子之間,在切削研磨時更為省時而方便,是本案之另一優點。 3. When the invention is fed, the raw material to be cut is added in a tangential direction from the feed hole above the crushing chamber, and the raw material has a moisture content, so that the raw material can be evenly distributed, and the impact force is evenly distributed on the inner periphery. It is easy to automatically get caught between the cutter wheel and the stator of the pulverizing mechanism, which is more time-saving and convenient during cutting and grinding, and is another advantage of the present case.

4.由於本發明在定子的內側面形成錐形,而使切刀輪在定子的切邊位置形成一較大且具有錐形的容料空間,以使原料容易進入被旋入而被研磨更細,為本發明之又一優點。 4. Since the present invention forms a taper on the inner side surface of the stator, the cutter wheel forms a large and conical material space at the trimming position of the stator, so that the raw material is easily penetrated and screwed. Fine is another advantage of the present invention.

5.由於本發明在切刀輪轉動時,軸封的突出部可與粉碎機構的切刀輪端面略微分離,減少磨擦造成的熱量,有效抑制切刀輪所傳導過來的溫度;但在旋轉停止時,則軸封的突出部又復位貼附在切刀輪的端面,該突出 部與粉碎機構的切刀輪端面完全密合,於清洗時可阻止清洗或素材本身的水分流入輪桿,使清潔容易,且可延長零件之壽命。 5. Due to the invention, when the cutter wheel rotates, the protruding portion of the shaft seal can be slightly separated from the cutter wheel end surface of the pulverizing mechanism, the heat caused by the friction is reduced, and the temperature transmitted by the cutter wheel is effectively suppressed; When the protrusion of the shaft seal is reset and attached to the end surface of the cutter wheel, the protrusion The part is completely in close contact with the cutter wheel end face of the pulverizing mechanism, and prevents the cleaning or the moisture of the material itself from flowing into the wheel bar during cleaning, which makes cleaning easy and prolongs the life of the part.

唯,以上所述之結構,僅為本發明之較佳實施例而已,並非用以限定本發明實施之範圍;故當熟習此技藝所作出等效或輕易的變化者,在不脫離本發明之精神與範圍下所作之均等變化與修飾,例如:將本發明的整體造形略為改變,或者增加或減少零件的數目,都是本發明案而作的簡易取代,皆應涵蓋於本發明之專利範圍內。 The above-mentioned structures are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention; therefore, equivalents or modifications may be made without departing from the invention. Equivalent changes and modifications made in the spirit and scope, for example, a slight change in the overall shape of the invention, or an increase or decrease in the number of parts, are all simple alternatives to the present invention and should be covered by the patent scope of the present invention. Inside.

10‧‧‧筒體 10‧‧‧Cylinder

11‧‧‧粉碎室 11‧‧‧Crushing room

111‧‧‧頂部 111‧‧‧ top

112‧‧‧進料孔 112‧‧‧ Feed hole

113‧‧‧進氣孔 113‧‧‧Air intake

114‧‧‧出料孔 114‧‧‧Drainage hole

12‧‧‧收束端 12‧‧‧ Converging end

13‧‧‧送料管 13‧‧‧Feed tube

14‧‧‧輸氣管 14‧‧‧ gas pipeline

20‧‧‧主軸 20‧‧‧ Spindle

21‧‧‧軸承 21‧‧‧ bearing

30‧‧‧傳動機構 30‧‧‧Transmission mechanism

40‧‧‧粉碎機構 40‧‧‧Smashing agency

41‧‧‧座盤 41‧‧‧ seat plate

411‧‧‧塞塊 411‧‧‧ plug

4110‧‧‧內孔 4110‧‧‧ hole

42‧‧‧頂盤 42‧‧‧Top plate

43‧‧‧切刀輪 43‧‧‧Cutter wheel

431‧‧‧輪桿 431‧‧‧ Wheels

4311‧‧‧上端 4311‧‧‧Upper

4312‧‧‧下端 4312‧‧‧Bottom

44‧‧‧萬向接頭 44‧‧‧ universal joint

50‧‧‧定子 50‧‧‧ Stator

Claims (5)

一種濕式及乾式兼用之滾轉式粉碎機,其特徵在:設一筒體,於上端設有粉碎室,且在該粉碎室的上方周側分別設有一進料孔與進氣孔,並且該進料孔與進氣孔分別各與一送料管及輸氣管14相接,;而在粉碎室的下方則設有一出料孔;一主軸,係由粉碎室的頂部或底部穿入,並以一軸承予以軸接,在該主軸的外端接設有傳動機構,而主軸在粉碎室的內部則套設有粉碎機構;一粉碎機構,套設在該主軸上分別設有一頂盤及座盤,並受傳動機構帶動其旋轉;其中,頂盤及座盤分別設有及供原料穿過的通孔及內孔,該座盤上則更設有數個長形導孔,而頂盤則相對於該導孔位置設有萬向接頭;數個可旋轉的切刀輪係設於頂盤及座盤間,同時諸切刀輪具有一中心輪桿,該輪桿一端與上述的萬向接頭接合,而另端則插入座盤的導孔內;二軸封,係分別套設於輪桿上並貼附於切刀輪的上、下二端面,該軸封在接近切刀輪的上、下二端面處係形成有突出部,在靜止時能阻止水分及異物滲入切刀輪的輪桿;一定子,係相對於粉碎機構的切刀輪而環設於粉碎室的內壁;藉此,當待研磨的原料自筒體上端沿著內壁平均撒下,再經粉碎機構處理後,受重力落下自出料孔處收集。 A wet type and dry type rolling mill is characterized in that: a cylinder is provided, a crushing chamber is arranged at an upper end, and a feed hole and an air inlet hole are respectively arranged on an upper peripheral side of the crushing chamber, and The feed hole and the air inlet hole are respectively connected to a feeding pipe and a gas pipe 14; and a discharge hole is arranged below the crushing chamber; a spindle is penetrated from the top or bottom of the crushing chamber, and The shaft is connected by a bearing, and the transmission mechanism is connected to the outer end of the main shaft, and the main shaft is arranged with a crushing mechanism inside the crushing chamber; and a crushing mechanism is disposed on the main shaft and is provided with a top plate and a seat respectively. The disc is driven by the transmission mechanism; wherein the top plate and the seat plate are respectively provided with a through hole and an inner hole through which the raw material passes, and the seat plate is further provided with a plurality of long guide holes, and the top plate is a universal joint is disposed relative to the position of the guide hole; a plurality of rotatable cutter wheels are disposed between the top plate and the seat plate, and the cutter wheels have a center wheel rod, and one end of the wheel rod and the universal joint The joint is joined, and the other end is inserted into the guide hole of the seat plate; the two-axis seal is respectively set on the wheel Attached to the upper and lower end faces of the cutter wheel, the shaft seal is formed with a protruding portion near the upper and lower end faces of the cutter wheel, and can prevent moisture and foreign matter from penetrating into the wheel of the cutter wheel when stationary. a rod; a stator is disposed on the inner wall of the pulverizing chamber with respect to the cutter wheel of the pulverizing mechanism; thereby, the material to be ground is evenly scattered from the upper end of the cylinder along the inner wall, and then processed by the pulverizing mechanism , collected by gravity falling from the discharge hole. 如申請專利範圍第1項所述之濕式及乾式兼用之滾轉式粉碎機,其中,該粉碎機構的切刀輪輪面與定子的內側面之間具有一錐形的容料空間。 The wet-type and dry-type roll mill according to the first aspect of the invention, wherein the pulverizing wheel surface of the pulverizing mechanism and the inner side surface of the stator have a conical receiving space. 如申請專利範圍第1項所述之濕式及乾式兼用之滾轉式粉碎機,其中,粉碎室的出料孔係設於正下方,且在出料孔處再接設有漏斗形的收束端。 The wet-type and dry-type roll-type pulverizer according to the first aspect of the invention, wherein the discharge hole of the pulverization chamber is disposed directly below, and a funnel-shaped collection is further disposed at the discharge hole. Bunch end. 如申請專利範圍第1項所述之濕式及乾式兼用之滾轉式粉碎機,其中,粉碎室的出料孔係設於下方側面,且在出料孔處再接設有出料管將成品導出。 The wet-type and dry-type rolling mill according to the first aspect of the invention, wherein the discharge hole of the crushing chamber is disposed on the lower side, and the discharge pipe is further connected to the discharge hole. Finished product export. 如申請專利範圍第1項所述之濕式及乾式兼用之滾轉式粉碎機,其中,座盤上的內孔係設在一調整塊上,而該調整塊是活動組設在該座盤上。 The wet-type and dry-type rolling mill according to the first aspect of the invention, wherein the inner hole of the seat plate is disposed on an adjustment block, and the adjustment block is an active group disposed on the seat plate. on.
TW103125660A 2014-07-28 2014-07-28 Wet and dry roller crusher TWI580473B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102247916A (en) * 2010-05-19 2011-11-23 株式会社近畿 Vibrator grinding machine
TWM474568U (en) * 2013-12-09 2014-03-21 Yen Chen Machinery Co Ltd Pulverizer structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102247916A (en) * 2010-05-19 2011-11-23 株式会社近畿 Vibrator grinding machine
TWM474568U (en) * 2013-12-09 2014-03-21 Yen Chen Machinery Co Ltd Pulverizer structure

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