TWI577559B - Layer separating apparatus - Google Patents
Layer separating apparatus Download PDFInfo
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- TWI577559B TWI577559B TW103129441A TW103129441A TWI577559B TW I577559 B TWI577559 B TW I577559B TW 103129441 A TW103129441 A TW 103129441A TW 103129441 A TW103129441 A TW 103129441A TW I577559 B TWI577559 B TW I577559B
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- 239000000758 substrate Substances 0.000 claims description 163
- 239000010410 layer Substances 0.000 claims description 75
- 239000004065 semiconductor Substances 0.000 claims description 50
- 238000000926 separation method Methods 0.000 claims description 50
- 239000006223 plastic coating Substances 0.000 claims description 47
- 238000012546 transfer Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 21
- 238000012545 processing Methods 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 14
- 230000005855 radiation Effects 0.000 claims description 13
- 238000007689 inspection Methods 0.000 claims description 8
- -1 polyethylene naphthalate Polymers 0.000 claims description 8
- 239000004642 Polyimide Substances 0.000 claims description 6
- 229920001721 polyimide Polymers 0.000 claims description 6
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 5
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 5
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 4
- 229910021420 polycrystalline silicon Inorganic materials 0.000 claims description 4
- 229920005591 polysilicon Polymers 0.000 claims description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 3
- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 2
- 229920006389 polyphenyl polymer Polymers 0.000 claims description 2
- 229920006264 polyurethane film Polymers 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims 1
- 230000009977 dual effect Effects 0.000 description 6
- 229920001621 AMOLED Polymers 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 229910052732 germanium Inorganic materials 0.000 description 4
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 238000012795 verification Methods 0.000 description 3
- 229910052727 yttrium Inorganic materials 0.000 description 3
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 3
- 239000011651 chromium Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 241000579895 Chlorostilbon Species 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052769 Ytterbium Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 239000010976 emerald Substances 0.000 description 1
- 229910052876 emerald Inorganic materials 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000010979 ruby Substances 0.000 description 1
- 229910001750 ruby Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- NAWDYIZEMPQZHO-UHFFFAOYSA-N ytterbium Chemical compound [Yb] NAWDYIZEMPQZHO-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/006—Delaminating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1214—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
- H01L27/1259—Multistep manufacturing methods
- H01L27/1262—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate
- H01L27/1266—Multistep manufacturing methods with a particular formation, treatment or coating of the substrate the substrate on which the devices are formed not being the final device substrate, e.g. using a temporary substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/206—Organic displays, e.g. OLED
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68381—Details of chemical or physical process used for separating the auxiliary support from a device or wafer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Mechanical Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Testing Or Measuring Of Semiconductors Or The Like (AREA)
- Laser Beam Processing (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Description
本發明是有關於一種層分離設備,且特別是有關於一種用於在可撓性顯示器製程中將塗布層與基礎基底分離的設備。 This invention relates to a layer separation apparatus, and more particularly to an apparatus for separating a coating layer from a base substrate in a flexible display process.
單晶或多晶矽電晶體由於因高電子移動性所致的優良開關特性而已廣泛用於顯示器。需要在氮氣氛圍下在預定溫度或更高的溫度下執行熱處理以用於製造具有優良的開關特性的矽電晶體,且由於高處理溫度,在高溫下具有低熱變形的玻璃基底被用作基礎基底以用於形成矽電晶體的膜。 Single crystal or polycrystalline germanium transistors have been widely used in displays due to excellent switching characteristics due to high electron mobility. It is necessary to perform heat treatment at a predetermined temperature or higher under a nitrogen atmosphere for producing a tantalum crystal having excellent switching characteristics, and a glass substrate having low heat deformation at a high temperature is used as a base substrate due to a high processing temperature. A film for forming a germanium crystal.
作為下一代顯示器,已廣泛對以各種形式製造的可撓性顯示器(例如,不僅薄且輕而且抗衝擊、可撓性且可彎曲的可撓性顯示器)進行研究。由於矽電晶體的低可撓性特性和在基礎基底中的限制,難以將矽電晶體應用於可撓性顯示器。近年來,作為一種用於製造可撓性半導體裝置的方法,已對一種用於將薄玻璃板用作基底的方法、一種用於將金屬板用作基底的方法和一種用於使用塑膠基底的方法進行研究。 As a next-generation display, a flexible display manufactured in various forms (for example, a flexible display that is not only thin and light but also impact-resistant, flexible, and bendable) has been extensively studied. Due to the low flexibility characteristics of germanium transistors and limitations in the base substrate, it is difficult to apply germanium transistors to flexible displays. In recent years, as a method for manufacturing a flexible semiconductor device, a method for using a thin glass plate as a substrate, a method for using a metal plate as a substrate, and a method for using a plastic substrate have been proposed. Methods were studied.
圖1的(a)到(f)說明一種用於製造AMOLED可撓性半導體 裝置的方法的實例。 (a) to (f) of FIG. 1 illustrate a method for fabricating an AMOLED flexible semiconductor An example of a method of the device.
如圖1的(a)所說明提供基礎基底11,且如圖1的(b)所說明,在基礎基底11的頂表面上薄薄地塗布塑膠塗布層12。塑膠塗布層12由可持續用於熱處理製程的聚醯亞胺(polyimide,PI)製成。接著,如圖1的(c)所說明,在塑膠塗布層12的頂表面上形成多個半導體裝置13,即,已經受雷射低溫多晶矽(laser low-temperature polysilicon,LTPS)製程的主動陣列有機發光二極體(active matrix organic light emitting diode,AMOLED)裝置。在塑膠塗布層12的頂表面上形成多個半導體裝置13後,如圖1的(d)所說明,在最上表面上形成上層保護膜14。在形成上層保護膜14後,如圖1的(e)所說明,將形成於基礎基底11的頂表面上的塑膠塗布層12與基礎基底11分離。此後,如圖1的(f)所說明,在與基礎基底11分離的塑膠塗布層12的底表面上形成下層保護膜15,如此獲得最終的可撓性OLED裝置。 The base substrate 11 is provided as illustrated in (a) of FIG. 1, and as illustrated in (b) of FIG. 1, the plastic coating layer 12 is thinly coated on the top surface of the base substrate 11. The plastic coating layer 12 is made of polyimide (PI) which can be used for a heat treatment process. Next, as illustrated in (c) of FIG. 1, a plurality of semiconductor devices 13 are formed on the top surface of the plastic coating layer 12, that is, an active array organic which has been subjected to a laser low-temperature polysilicon (LTPS) process. An active matrix organic light emitting diode (AMOLED) device. After the plurality of semiconductor devices 13 are formed on the top surface of the plastic coating layer 12, as described in (d) of FIG. 1, the upper protective film 14 is formed on the uppermost surface. After the upper protective film 14 is formed, as described in (e) of FIG. 1, the plastic coating layer 12 formed on the top surface of the base substrate 11 is separated from the base substrate 11. Thereafter, as illustrated in (f) of FIG. 1, the lower protective film 15 is formed on the bottom surface of the plastic coating layer 12 separated from the base substrate 11, thus obtaining the final flexible OLED device.
在此狀況下,通過使用雷射剝離(laser lift-off,LLO)製程移除基礎基底11而執行在圖1的(e)中的基礎基底與塑膠塗布層之間的介面分離的方法。換句話說,通過雷射(L)的輻射來降低基礎基底11與塑膠塗布層12之間的黏合強度,進而將基礎基底11與塑膠塗布層12分離且移除基礎基底11。 In this case, a method of separating the interface between the base substrate and the plastic coating layer in (e) of FIG. 1 is performed by removing the base substrate 11 using a laser lift-off (LLO) process. In other words, the bonding strength between the base substrate 11 and the plastic coating layer 12 is lowered by the radiation of the laser (L), thereby separating the base substrate 11 from the plastic coating layer 12 and removing the base substrate 11.
然而,在相關技術中,基礎基底11與塑膠塗布層12之間的介面分離僅通過裸眼來檢驗,且不存在用於使用資料來檢驗介面分離的狀態的方法。因此,對介面分離的檢驗是不可靠且不 準確的。 However, in the related art, the interface separation between the base substrate 11 and the plastic coating layer 12 is examined only by the naked eye, and there is no method for using the material to check the state of the interface separation. Therefore, the test for interface separation is unreliable and not precise.
(專利文獻1)第10-2011-0131017號韓國專利申請公開案 (Patent Document 1) Korean Patent Application Publication No. 10-2011-0131017
本揭露提供一種用於將基礎基底和塑膠塗布層彼此分離的設備。本揭露還提供一種用於檢驗基礎基底和塑膠塗布層是否分離的設備。本揭露還增強對檢驗基礎基底和塑膠塗布層是否分離的可靠性。 The present disclosure provides an apparatus for separating a base substrate and a plastic coating layer from each other. The present disclosure also provides an apparatus for verifying whether the base substrate and the plastic coating layer are separated. The present disclosure also enhances the reliability of verifying the separation of the base substrate and the plastic coating layer.
根據示範性實施例,一種層分離設備包含:腔室,具有內部空間且在其上壁上設有視窗;雷射輻射單元,經配置以通過所述視窗將雷射光束輻射到所述內部空間上;光源感測器,經配置以朝向設置在所述內部空間中的裝置基底發射光且接收從裝置基底反射的光;顯示單元,經配置以顯示從所述光源感測器測量的光接收值;以及基底傳遞板,經配置以在所述腔室的所述內部空間中支撐所述裝置基底以在雷射光束輻射製程期間傳遞所述裝置基底以在所述視窗下方滑動且在已完成所述雷射光束輻射製程後傳遞所述裝置基底以在所述光源感測器下方滑動。 According to an exemplary embodiment, a layer separation apparatus includes a chamber having an interior space and having a window on an upper wall thereof; a laser radiation unit configured to radiate a laser beam through the window to the interior space a light source sensor configured to emit light toward a device substrate disposed in the interior space and to receive light reflected from the device substrate; a display unit configured to display light reception measured from the light source sensor And a substrate transfer plate configured to support the device substrate in the interior space of the chamber to transfer the device substrate during a laser beam irradiation process to slide under the window and have been completed The laser beam is passed through the device substrate after the laser beam is irradiated to slide under the light source sensor.
且,所述層分離設備可還包含:檢驗處理單元,經配置以確定所述光接收值是否落在參考值範圍內,且在所述光接收值落在參考值範圍內時產生介面分離成功的警報,且在所述光接收 值在參考值範圍之外時產生介面分離失敗的警報。 Moreover, the layer separating apparatus may further include: an inspection processing unit configured to determine whether the light receiving value falls within a reference value range, and the interface separation succeeds when the light receiving value falls within a reference value range Alarm and receiving at the light An alarm that the interface separation failed when the value is outside the reference range.
且,當所述光接收值在所述參考值範圍之外時,所述裝置基底可再次被傳遞且用雷射光束輻射。 And, when the light receiving value is outside the reference value range, the device substrate can be transferred again and radiated with a laser beam.
且,所述裝置基底可包含依序堆疊的基礎基底、塑膠塗布層、半導體裝置和保護膜,且被輻射雷射光束的表面為基礎基底的表面。 Moreover, the device substrate may include a base substrate, a plastic coating layer, a semiconductor device, and a protective film which are sequentially stacked, and the surface of the irradiated laser beam is a surface of the base substrate.
且,所述塑膠塗布層可為選自以下各者的任一者:聚萘二甲酸乙二醇酯(polyethylenenaphthelate,PEN)、聚對苯二甲酸乙二醇酯(polyethylene terephthalate,PET)、聚碳酸酯(polycarbonate,PC)、聚苯碸(polyethylene sulfone,PES)、聚醯亞胺(polyimide,PI)、聚烯丙基化物(polyallylate,PAR)、多環烯烴(polycyclicolefin,PCO)、聚甲基丙烯酸甲酯(polymethylmethacrylate,PMMA)、交聯型環氧樹脂(cross-linking type epoxt)和交聯型聚氨酯膜(cross-linking type urethane film)。 Moreover, the plastic coating layer may be any one selected from the group consisting of polyethylenenaphthene (PEN), polyethylene terephthalate (PET), and poly Polycarbonate (PC), Polyethylene sulfone (PES), Polyimide (PI), Polyallylate (PAR), Polycyclic olefin (PCO), Polymethyl Polymethylmethacrylate (PMMA), cross-linking type epoxt, and cross-linking type urethane film.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the invention will be apparent from the following description.
10‧‧‧基底 10‧‧‧Base
10a‧‧‧第一半導體裝置基底 10a‧‧‧First semiconductor device substrate
10b‧‧‧第二半導體裝置基底 10b‧‧‧Second semiconductor device substrate
11‧‧‧基礎基底 11‧‧‧Basic substrate
12‧‧‧塑膠塗布層 12‧‧‧Plastic coating
13‧‧‧半導體裝置 13‧‧‧Semiconductor device
14‧‧‧上層保護膜 14‧‧‧Upper protective film
15‧‧‧下層保護膜 15‧‧‧Under protective film
100‧‧‧腔室 100‧‧‧ chamber
100a‧‧‧上壁 100a‧‧‧Upper wall
100b‧‧‧主體 100b‧‧‧ Subject
200‧‧‧基底台 200‧‧‧ base table
210‧‧‧線性馬達導軌 210‧‧‧Linear motor guide
220‧‧‧Y軸傳遞板 220‧‧‧Y-axis transfer board
230‧‧‧基底傳遞板 230‧‧‧Base transfer board
300‧‧‧視窗 300‧‧‧ windows
400‧‧‧光源感測器 400‧‧‧Light source sensor
400a‧‧‧光源感測器 400a‧‧‧Light source sensor
400b‧‧‧光源感測器 400b‧‧‧Light source sensor
400c‧‧‧光源感測器 400c‧‧‧Light source sensor
410‧‧‧光發射部分 410‧‧‧Light emitting part
420‧‧‧光接收部分 420‧‧‧Light receiving part
500‧‧‧雷射輻射單元 500‧‧‧Laser radiation unit
600‧‧‧顯示單元 600‧‧‧ display unit
700‧‧‧檢驗處理單元 700‧‧‧Test Processing Unit
I‧‧‧第一線 I‧‧‧ first line
II‧‧‧第二線 II‧‧‧ second line
III‧‧‧第三線 III‧‧‧ third line
圖1的(a)到(f)說明一種用於製造主動陣列有機發光二極體(AMOLED)可撓性半導體裝置的方法的實例。 (a) to (f) of FIG. 1 illustrate an example of a method for manufacturing an active array organic light emitting diode (AMOLED) flexible semiconductor device.
圖2說明根據示範性實施例的層分離設備,其中將雷射光束 輻射到半導體裝置基底上。 2 illustrates a layer separation device in which a laser beam is used, according to an exemplary embodiment Radiation onto the substrate of the semiconductor device.
圖3說明根據示範性實施例的層分離設備,其中通過光源感測器來檢驗半導體裝置基底的層分離。 3 illustrates a layer separation apparatus in which layer separation of a semiconductor device substrate is inspected by a light source sensor, according to an exemplary embodiment.
圖4說明根據示範性實施例的基底台。 FIG. 4 illustrates a substrate table in accordance with an exemplary embodiment.
圖5說明根據示範性實施例的基底傳遞板上的半導體裝置基底。 FIG. 5 illustrates a semiconductor device substrate on a substrate transfer board, according to an exemplary embodiment.
圖6是說明根據示範性實施例的由RGB感測器配置的光源感測器的概念性橫截面圖。 FIG. 6 is a conceptual cross-sectional view illustrating a light source sensor configured by an RGB sensor, according to an exemplary embodiment.
圖7說明根據示範性實施例在將雷射光束輻射到基礎基底的表面上後由光源感測器發射和接收的光。 Figure 7 illustrates light emitted and received by a light source sensor after the laser beam is radiated onto the surface of the base substrate, in accordance with an exemplary embodiment.
圖8是根據示範性實施例的用於檢驗層分離設備的分離是否成功的概念性方塊圖。 FIG. 8 is a conceptual block diagram for verifying whether separation of a layer separation device is successful, according to an exemplary embodiment.
圖9是展示根據示範性實施例的具有輸入構件的額外顯示單元的圖像。 FIG. 9 is an image showing an additional display unit having an input member, according to an exemplary embodiment.
圖10說明根據示範性實施例將雷射光束輻射在雙處理腔室中的情形。 Figure 10 illustrates a situation in which a laser beam is radiated in a dual processing chamber, in accordance with an exemplary embodiment.
圖11說明根據示範性實施例在雙處理腔室中使用光源感測器來執行層分離的檢驗的情形。 11 illustrates a situation in which a test of layer separation is performed using a light source sensor in a dual processing chamber, according to an exemplary embodiment.
下文中,將參看附圖來詳細地描述示範性實施例。然而,本揭露可按照許多不同形式體現,且不應被解釋為限於本文中所 陳述的實施例;而是,提供這些實施例以使得本揭露將徹底且完整,且將向所屬領域的技術人員完全地傳達本揭露的概念。此外,本揭露僅由權利要求書的範圍界定。圖中相似參考數字表示相似裝置。 Hereinafter, exemplary embodiments will be described in detail with reference to the accompanying drawings. However, the disclosure may be embodied in many different forms and should not be construed as limited to The embodiments are described; rather, the embodiments are provided so that this disclosure will be thorough and complete, and the concept of the disclosure will be fully conveyed by those skilled in the art. Moreover, the disclosure is to be limited only by the scope of the claims. Like reference numerals in the figures denote like devices.
下文中,裝置基底是指一種基底,其中塑膠塗布層塗布在基礎基底上且多個裝置沉積在塑膠塗布層上。所述裝置可包含半導體裝置等。在以下描述中,半導體裝置基底將被描述為裝置基底的實例;然而,本發明可應用於除了半導體裝置基底之外的各種裝置基底。 Hereinafter, the device substrate refers to a substrate in which a plastic coating layer is coated on a base substrate and a plurality of devices are deposited on the plastic coating layer. The device may include a semiconductor device or the like. In the following description, a semiconductor device substrate will be described as an example of a device substrate; however, the present invention is applicable to various device substrates other than a semiconductor device substrate.
圖2說明根據示範性實施例的層分離設備,其中將雷射光束輻射到半導體裝置基底上,且圖3說明根據示範性實施例的層分離設備,其中通過光源感測器來檢驗半導體裝置基底的層分離。 2 illustrates a layer separation device in which a laser beam is radiated onto a semiconductor device substrate, and FIG. 3 illustrates a layer separation device in which a semiconductor device substrate is inspected by a light source sensor, according to an exemplary embodiment Layer separation.
腔室100具有基底台200,基底台200在腔室100的內部空間中支撐半導體裝置基底10,且層分離通過雷射處理而對置於基底台200上的半導體裝置基底10執行。且,腔室100包含:主體100b,其上部開放;以及上壁100a,其為覆蓋所述主體的上部的頂蓋且能夠打開和閉合。雖然未圖示,但腔室100在側壁上具有門,所述門是直通路徑,其中半導體裝置基底10通過所述直通路徑而傳遞到內部空間。 The chamber 100 has a substrate stage 200 that supports the semiconductor device substrate 10 in the internal space of the chamber 100, and the layer separation is performed by the laser processing on the semiconductor device substrate 10 placed on the substrate stage 200. Also, the chamber 100 includes a main body 100b whose upper portion is open, and an upper wall 100a which is a top cover covering the upper portion of the main body and is capable of opening and closing. Although not shown, the chamber 100 has a door on the side wall, which is a through path through which the semiconductor device substrate 10 is transferred to the internal space.
腔室100在其上壁100a上具有由透明材料製成的視窗300並且例如在腔室100的上壁100a的一部分中具有直通區域, 以使得所述直通區域用作視窗。具體來說,視窗保持主體(未圖示)安裝在腔室100的上壁上的直通區域中,且通過視窗保持主體來保持並支撐視窗300,進而將視窗300置於腔室100的上壁上。視窗300是由石英等製成,且因此允許從雷射輻射單元500振盪的雷射光束通過視窗300且朝向基底台200上的半導體裝置基底10傳播。且,與基底台200相對地佈置的多個光源感測器400(400a、400b、400c)設置在腔室的上壁100a的下部中,且朝向置於基底台200上的半導體裝置基底10發射,且接收從半導體裝置基底10的表面反射的光,這將在稍後描述。 The chamber 100 has a window 300 made of a transparent material on its upper wall 100a and has a through-through area, for example, in a portion of the upper wall 100a of the chamber 100, So that the through area is used as a window. Specifically, a window holding main body (not shown) is mounted in a through area on the upper wall of the chamber 100, and the window 300 is held and supported by the window holding body, thereby placing the window 300 on the upper wall of the chamber 100. on. The window 300 is made of quartz or the like, and thus allows a laser beam oscillated from the laser radiation unit 500 to pass through the window 300 and propagate toward the semiconductor device substrate 10 on the substrate stage 200. And, a plurality of light source sensors 400 (400a, 400b, 400c) disposed opposite to the substrate stage 200 are disposed in a lower portion of the upper wall 100a of the chamber, and are emitted toward the semiconductor device substrate 10 placed on the substrate stage 200. And receiving light reflected from the surface of the semiconductor device substrate 10, which will be described later.
如圖4所說明的基底台200具有表面板結構且因此具有基底傳遞板230,其中,半導體裝置基底置於基底傳遞板230中,以使得基底傳遞板230可沿著線性馬達(LM)導引件移動。換句話說,Y軸傳遞板220在X軸方向上沿著LM導軌210移動,且基底傳遞板230在Y軸方向上沿著Y軸傳遞板220移動。因此,置於基底傳遞板230上的半導體裝置基底定位在適當的位置處,這是因為所述半導體裝置基底可在雷射層分離和檢驗製程期間在X軸和Y軸方向且通過水平旋轉移動。在本文中,X軸和Y軸可包含形成2維平面的任何軸。X軸和Y軸的定義同樣適用於以下描述。且,水平旋轉意味著,當被放置基底的基底支撐結構(未圖示)另外設置在基底傳遞板230內時,置於基底支撐結構上的半導體裝置基底能夠通過基底支撐結構的旋轉而旋轉。 The substrate table 200 illustrated in FIG. 4 has a surface plate structure and thus has a substrate transfer plate 230 in which a semiconductor device substrate is placed in the substrate transfer plate 230 such that the substrate transfer plate 230 can be guided along a linear motor (LM) Pieces of movement. In other words, the Y-axis transfer plate 220 moves along the LM guide 210 in the X-axis direction, and the base transfer plate 230 moves along the Y-axis transfer plate 220 in the Y-axis direction. Therefore, the semiconductor device substrate placed on the substrate transfer plate 230 is positioned at an appropriate position because the semiconductor device substrate can be moved in the X-axis and Y-axis directions and by horizontal rotation during the laser layer separation and inspection process. . Herein, the X-axis and the Y-axis may comprise any axis that forms a 2-dimensional plane. The definitions of the X-axis and the Y-axis are also applicable to the following description. Moreover, the horizontal rotation means that when the substrate supporting structure (not shown) on which the substrate is placed is additionally disposed in the substrate transfer plate 230, the semiconductor device substrate placed on the substrate supporting structure can be rotated by the rotation of the substrate supporting structure.
同時,半導體裝置基底10置於基底台200的基底傳遞板 230上,其中如圖5所說明,示範性實施例中的半導體裝置基底10是指一種基底,其中塑膠塗布層12設置在基礎基底11上,且多個半導體裝置13沉積在塑膠塗布層12上且用保護膜14覆蓋。且,半導體裝置基底10可為沒有保護膜14的基底。 At the same time, the semiconductor device substrate 10 is placed on the substrate transfer plate of the substrate table 200. 230, wherein, as illustrated in FIG. 5, the semiconductor device substrate 10 in the exemplary embodiment refers to a substrate in which a plastic coating layer 12 is disposed on the base substrate 11, and a plurality of semiconductor devices 13 are deposited on the plastic coating layer 12. It is covered with a protective film 14. Also, the semiconductor device substrate 10 may be a substrate without the protective film 14.
保護膜14放置成與基底傳遞板230的上表面接觸,且基礎基底11定位成離基底傳遞板230最遠。因此,雷射光束輻射到基礎基底11的表面上。類似地,光源感測器還可朝向基礎基底發射光且接收光。 The protective film 14 is placed in contact with the upper surface of the substrate transfer plate 230, and the base substrate 11 is positioned farthest from the substrate transfer plate 230. Therefore, the laser beam is radiated onto the surface of the base substrate 11. Similarly, the light source sensor can also emit light toward the base substrate and receive light.
以上的基礎基底11可包含玻璃基底、陶瓷基底和金屬-多晶矽或聚合物基底;然而,基礎基底不限於此,且因此在高基底溫度下具有熱穩定性的各種種類的基礎基底可適用。此外,因為根據示範性實施例的基礎基底在後續製程中被分離和移除,所以不需要是透明的,而是,各種且廉價的材料可用於基底,只要這些材料在高溫下具有熱穩定性即可,而不管其透明度如何。 The above base substrate 11 may include a glass substrate, a ceramic substrate, and a metal-polysilicon or polymer substrate; however, the base substrate is not limited thereto, and thus various kinds of base substrates having thermal stability at a high substrate temperature are applicable. Furthermore, since the base substrate according to the exemplary embodiment is separated and removed in a subsequent process, it is not required to be transparent, but various and inexpensive materials can be used for the substrate as long as the materials are thermally stable at high temperatures. That's all, regardless of its transparency.
因此,塗覆到基礎基底11的塑膠塗布層12可由具有可撓性的可撓性材料製成,且可包含選自以下各者的任一者:聚萘二甲酸乙二醇酯(PEN)、聚對苯二甲酸乙二醇酯(PET)、聚碳酸酯(PC)、聚苯碸(PES)、聚醯亞胺(PI)、聚烯丙基化物(PAR)、多環烯烴(PCO)、聚甲基丙烯酸甲酯(PMMA)、交聯型環氧樹脂和交聯型聚氨酯膜。另外,沉積於塑膠塗布層12上的多個半導體裝置13可包含已經受低溫多晶矽(LTPS)結晶的OLED半導體裝置。 Therefore, the plastic coating layer 12 applied to the base substrate 11 may be made of a flexible material having flexibility, and may include any one selected from the group consisting of polyethylene naphthalate (PEN). , polyethylene terephthalate (PET), polycarbonate (PC), polyphenyl hydrazine (PES), polyimine (PI), polyallyl (PAR), polycyclic olefin (PCO) ), polymethyl methacrylate (PMMA), crosslinked epoxy resin and crosslinked polyurethane film. Additionally, the plurality of semiconductor devices 13 deposited on the plastic coating layer 12 may comprise OLED semiconductor devices that have been crystallized by low temperature polysilicon (LTPS).
雷射輻射單元500使雷射光束通過視窗300振盪進入腔室的內部空間中,以便將雷射光束輻射到半導體裝置基底10的表面上。雷射輻射單元500可還設有反射鏡(未圖示)且從雷射輻射單元500發射的雷射光束從所述反射鏡反射且因此朝向半導體裝置基底的表面輻射。雷射輻射單元500的雷射源的實例可包含選自以下各者的至少一者:氣體雷射器,例如,Ar雷射器、Kr雷射器和準分子雷射器;具有釹(Nd)、鐿(Yb)、鉻(Cr)、鈦(Ti)、鈥(Ho)、鉺(Er)、銩(Tm)和鉭(Ta)中的一種或多種摻雜劑添加到例如YAG、YV04、鎂橄欖石(Mg2SiO4)、YA103和GdV04等單晶體或例如YAG、Y203、YV04、YA103和GdV04等多晶體(陶瓷)中的介質的雷射器;玻璃雷射器;紅寶石雷射器;翠綠寶石雷射器;Ti:藍寶石雷射器;銅蒸汽雷射器和金蒸汽雷射器。合意的是,雷射光束可為比共同地輻射基底的整個表面的表面形光束更容易地集中光束的線形光束。 The laser radiation unit 500 causes the laser beam to oscillate through the window 300 into the interior space of the chamber to radiate the laser beam onto the surface of the semiconductor device substrate 10. The laser radiation unit 500 may further be provided with a mirror (not shown) and the laser beam emitted from the laser radiation unit 500 is reflected from the mirror and thus radiates toward the surface of the semiconductor device substrate. Examples of the laser source of the laser radiation unit 500 may include at least one selected from the group consisting of gas lasers, for example, Ar lasers, Kr lasers, and excimer lasers; with 钕 (Nd) , one or more dopants of ytterbium (Yb), chromium (Cr), titanium (Ti), yttrium (Ho), yttrium (Er), yttrium (Tm), and tantalum (Ta) are added to, for example, YAG, YV04 a single crystal of forsterite (Mg 2 SiO 4 ), YA103, and GdV04 or a medium of a medium such as YAG, Y203, YV04, YA103, and GdV04; glass laser; ruby laser Emerald sapphire laser; Ti: sapphire laser; copper vapor laser and gold vapor laser. Desirably, the laser beam can be a linear beam that concentrates the beam more easily than a surface-shaped beam that collectively radiates the entire surface of the substrate.
如圖5所說明,被輻射雷射光束的表面(相反的表面)是基礎基底,且因此在基礎基底、塑膠塗布層、半導體裝置和保護膜依序堆疊時,雷射光束輻射到基礎基底11的底表面上。雷射光束輻射導致基礎基底11與塑膠塗布層12之間的介面的改變,進而將基礎基底11與塑膠塗布層12彼此分離。雷射光束降低所述介面的黏合強度,進而將基礎基底與塑膠塗布層彼此分離。 As illustrated in FIG. 5, the surface (the opposite surface) of the irradiated laser beam is the base substrate, and thus the laser beam is radiated to the base substrate 11 when the base substrate, the plastic coating layer, the semiconductor device, and the protective film are sequentially stacked. On the bottom surface. The laser beam radiation causes a change in the interface between the base substrate 11 and the plastic coating layer 12, thereby separating the base substrate 11 and the plastic coating layer 12 from each other. The laser beam reduces the bond strength of the interface, thereby separating the base substrate from the plastic coating layer.
同時,為了檢驗基礎基底11與塑膠塗布層12之間的分離是否由於用於層分離的雷射光束而成功,基底傳遞板230移動 以允許半導體裝置基底10在光源感測器400下方在Y軸方向上滑動。 Meanwhile, in order to verify whether the separation between the base substrate 11 and the plastic coating layer 12 is successful due to the laser beam for layer separation, the substrate transfer plate 230 moves. The semiconductor device substrate 10 is allowed to slide in the Y-axis direction below the light source sensor 400.
光源感測器400設置在腔室的上壁的下部中以便發射和接收光。光源感測器400的實例可包含RGB感測器和紅外線感測器,且在光源感測器是由RGB感測器配置時,所述RGB感測器發射可見光且接收從其反射的光。光源感測器400朝向半導體裝置基底發射光且接著接收從半導體裝置基底的表面反射的光。換句話說,所發射的光所到達的表面是基礎基底的表面,且因此在基礎基底、塑膠塗布層、半導體裝置和保護膜依序堆疊時,雷射光束輻射到基礎基底11的所述表面上。圖6是說明由RGB感測器配置的光源感測器的概念性橫截面圖。由RGB感測器配置的光源感測器400包含光發射部分410和光接收部分420且從光發射部分410發射可見光,其中所發射的光透射穿過基礎基底11或完全從基礎基底11反射,且所透射的光的一部分再次通過從塑膠塗布層12的全反射或折射而被導引。因此,所發射的光的一部分再次從基礎基底11的表面反射。光源感測器400的光接收部分420收集從基礎基底11的表面反射的光。另外,可設置多個光源感測器,且舉例來說,成行設置三個光源感測器,即,第一光源感測器400a、第二光源感測器400b和第三光源感測器400c,如圖2和圖3所說明。因此,可同時在基礎基底的多個部分處發射或接收光。 The light source sensor 400 is disposed in a lower portion of the upper wall of the chamber to emit and receive light. An example of the light source sensor 400 may include an RGB sensor and an infrared sensor, and when the light source sensor is configured by an RGB sensor, the RGB sensor emits visible light and receives light reflected therefrom. The light source sensor 400 emits light toward the semiconductor device substrate and then receives light reflected from the surface of the semiconductor device substrate. In other words, the surface to which the emitted light reaches is the surface of the base substrate, and thus the laser beam is radiated to the surface of the base substrate 11 when the base substrate, the plastic coating layer, the semiconductor device, and the protective film are sequentially stacked. on. Figure 6 is a conceptual cross-sectional view illustrating a light source sensor configured by an RGB sensor. The light source sensor 400 configured by the RGB sensor includes and emits visible light from the light emitting portion 410, wherein the emitted light is transmitted through or totally reflected from the base substrate 11 and A portion of the transmitted light is again guided by total reflection or refraction from the plastic coating layer 12. Therefore, a part of the emitted light is again reflected from the surface of the base substrate 11. The light receiving portion 420 of the light source sensor 400 collects light reflected from the surface of the base substrate 11. In addition, a plurality of light source sensors may be disposed, and for example, three light source sensors are disposed in a row, that is, the first light source sensor 400a, the second light source sensor 400b, and the third light source sensor 400c , as illustrated in Figures 2 and 3. Therefore, light can be emitted or received at multiple portions of the base substrate at the same time.
作為參考,圖7說明在將雷射光束輻射到基礎基底的表 面上後由光源感測器發射和接收的光。隨著基礎基底在視窗下方在Y軸方向上移動,雷射光束可掃描基礎基底11的整個表面。 For reference, Figure 7 illustrates a table in which a laser beam is radiated to a base substrate. Light emitted and received by the light source sensor after the surface. The laser beam can scan the entire surface of the base substrate 11 as the base substrate moves in the Y-axis direction below the window.
雷射光束輻射降低基礎基底11與塑膠塗布層12之間的介面的黏合強度,從而導致塑膠塗布層12與基礎基底11分離。為了檢驗層分離是否完全成功,在Y軸方向上傳遞基底傳遞板以允許基礎基底在光源感測器400下方在Y軸方向上緩慢移動。通過所述三個光源感測器400a、400b、400c,可接收從基礎基底的表面上的三個點反射的光。因此,當設置三個光源感測器時,根據基礎基底的移動,對第一線I、第二線II和第三線III的多個點執行掃描,且可實現光發射和接收。 The laser beam radiation reduces the bonding strength of the interface between the base substrate 11 and the plastic coating layer 12, thereby causing the plastic coating layer 12 to be separated from the base substrate 11. In order to verify whether the layer separation is completely successful, the substrate transfer plate is transmitted in the Y-axis direction to allow the base substrate to move slowly in the Y-axis direction below the light source sensor 400. Light reflected from three points on the surface of the base substrate can be received by the three light source sensors 400a, 400b, 400c. Therefore, when three light source sensors are provided, scanning is performed on a plurality of points of the first line I, the second line II, and the third line III according to the movement of the base substrate, and light emission and reception can be realized.
同時,由光源感測器400接收的光接收值可取決於基礎基底11與塑膠塗布層12之間的介面是否完全分離而改變。以上的光接收值是指所接收的光的RGB比率與作為所接收的光的量的光接收量中的其中一者。作為參考,使用所接收的光的RGB比率與所發射的光的RGB比率進行比較。也就是說,在所發射的光的RGB比率等於R:G:B=1:1:1的狀況下,使用所接收的光的RGB比率來確定所接收的光的RGB比率與所發射的光的RGB比率偏離多少。RGB比率的移位元展示介面分離是否成功。 At the same time, the light reception value received by the light source sensor 400 may vary depending on whether the interface between the base substrate 11 and the plastic coating layer 12 is completely separated. The above light reception value refers to one of the RGB ratio of the received light and the light reception amount as the amount of received light. For reference, the RGB ratio of the received light is compared to the RGB ratio of the emitted light. That is, in the case where the RGB ratio of the emitted light is equal to R:G:B=1:1:1, the RGB ratio of the received light is used to determine the RGB ratio of the received light and the emitted light. How much does the RGB ratio deviate? The shifting element of the RGB ratio shows whether the interface separation was successful.
且,作為所接收的光的量的光接收量用於通過相對於光發射量檢測光接收量來檢驗介面分離狀態。可通過使用以下特性來檢驗介面分離:在基礎基底與塑膠塗布層之間的介面完全附接時,即,處於100%的附接狀態下,光接收值最高,且隨著介面分 離開始導致附接狀態變差,光接收值變低。舉例來說,假設在基礎基底與塑膠塗布層之間的介面完全附接時,即,處於100%的附接狀態下,光接收值與光發射值的比率高於90%,在基礎基底與塑膠塗布層之間的介面部分分離且介面附接狀態的比率減小到低於50%時,光接收值變得減小到低於70%。這是因為在基礎基底與塑膠塗布層之間的介面處的黏合強度改變,如此導致光接收量由於介面之間的不同折射率而改變。輻射到基礎基底的表面上的雷射光束的一部分通過全反射而從表面反射且接著被接收;然而,通過基礎基底的雷射光束的一部分在基礎基底與塑膠塗布層之間的介面處改變其折射率。當介面完全附接時,通過全反射朝向介面的表面反射的光量增加;然而,當介面部分或完全分離而降低黏合強度時,通過塑膠塗布層且在介面之間被導引的折射光的量變得大於全反射的光量,這結果減少所反射的光的量。 And, the light receiving amount as the amount of received light is used to check the interface separation state by detecting the light receiving amount with respect to the light emission amount. The interface separation can be verified by using the following characteristics: when the interface between the base substrate and the plastic coating layer is completely attached, that is, in the 100% attached state, the light receiving value is the highest, and the interface is divided The start of the separation causes the attached state to deteriorate, and the light reception value becomes low. For example, suppose that when the interface between the base substrate and the plastic coating layer is completely attached, that is, in the 100% attached state, the ratio of the light receiving value to the light emission value is higher than 90%, in the base substrate and When the interface between the plastic coating layers is partially separated and the ratio of the interface attachment state is reduced to less than 50%, the light receiving value becomes reduced to less than 70%. This is because the bonding strength at the interface between the base substrate and the plastic coating layer changes, thus causing the amount of light reception to change due to the different refractive indices between the interfaces. A portion of the laser beam radiated onto the surface of the base substrate is reflected from the surface by total reflection and then received; however, a portion of the laser beam passing through the base substrate changes its interface between the base substrate and the plastic coating layer. Refractive index. When the interface is fully attached, the amount of light reflected by the total reflection toward the surface of the interface increases; however, when the interface is partially or completely separated to reduce the bond strength, the amount of refracted light that is guided through the plastic coating layer and between the interfaces is changed. The amount of light greater than total reflection is obtained, which results in a reduction in the amount of reflected light.
因此,根據示範性實施例,可通過使用光接收值取決於介面是否分離而改變的特性來檢驗介面是否分離。為此,在圖8中說明了說明根據示範性實施例的層分離設備的檢驗的概念性方塊圖。 Therefore, according to an exemplary embodiment, whether the interface is separated can be checked by using a characteristic that the light receiving value changes depending on whether the interface is separated. To this end, a conceptual block diagram illustrating verification of a layer separation device in accordance with an exemplary embodiment is illustrated in FIG.
由光源感測器400測量的光接收值被遞送到在腔室100外所設置的顯示單元600且顯示在顯示單元600上,以使得製程操作者能夠確定介面分離是否成功。顯示單元600可由一般顯示面板配置,且替代地可由具有如圖9所說明的輸入構件的額外顯示單元配置。 The light reception value measured by the light source sensor 400 is delivered to the display unit 600 disposed outside the chamber 100 and displayed on the display unit 600 to enable the process operator to determine whether the interface separation is successful. The display unit 600 can be configured by a general display panel and, alternatively, can be configured by an additional display unit having an input member as illustrated in FIG.
根據示範性實施例,獨立地設置檢驗處理單元700,其確定光接收值是否落在參考值範圍內,且在所述光接收值落在參考值範圍內時產生介面分離成功的警報,且在所述光接收值在參考值範圍之外時產生介面分離失敗的警報。舉例來說,當參考值範圍與光發射值的比率是20%到40%且光接收值與光發射值的比率是32%時,檢驗處理單元700產生介面分離成功的警報。相比而言,當光接收值與光發射值的比率是55%時,所述比率在參考值範圍之外,且因此檢驗處理單元700產生介面分離失敗的警報。參考值範圍是一個範圍,在所述範圍內,基礎基底與塑膠塗布層之間的介面分離是成功完成的。參考值範圍可以是光接收值與光發射值的比率的範圍,但可被設定為光接收量的接收值範圍或RGB比率範圍。可根據基礎基底的種類來確定參考值範圍,且尤其合意的是,根據塑膠塗布層的類型來確定參考值範圍。 According to an exemplary embodiment, the verification processing unit 700 is independently provided, which determines whether the light reception value falls within the reference value range, and generates an alarm that the interface separation succeeds when the light reception value falls within the reference value range, and The light reception value generates an alarm that the interface separation fails when the value is outside the reference value range. For example, when the ratio of the reference value range to the light emission value is 20% to 40% and the ratio of the light reception value to the light emission value is 32%, the verification processing unit 700 generates an alarm that the interface separation is successful. In contrast, when the ratio of the light reception value to the light emission value is 55%, the ratio is outside the reference value range, and thus the inspection processing unit 700 generates an alarm that the interface separation fails. The reference value range is a range within which the interface separation between the base substrate and the plastic coating layer is successfully completed. The reference value range may be a range of a ratio of the light reception value to the light emission value, but may be set as a reception value range or an RGB ratio range of the light reception amount. The reference value range can be determined according to the type of the base substrate, and it is particularly desirable to determine the reference value range according to the type of the plastic coating layer.
當光接收值在參考值範圍之外時,除了產生介面分離失敗的警報之外,檢驗處理單元700還控制基底傳遞板230以再次將雷射光束輻射到半導體裝置基底上。換句話說,當光接收值在參考值範圍之外時,基礎基底未完全分離。因此,在視窗下方傳遞基底傳遞板以將雷射光束再次輻射到半導體裝置基底上以進行完整分離。 When the light reception value is outside the reference value range, in addition to generating an alarm for interface separation failure, the inspection processing unit 700 also controls the substrate transfer plate 230 to again radiate the laser beam onto the semiconductor device substrate. In other words, when the light receiving value is outside the reference value range, the base substrate is not completely separated. Thus, the substrate transfer plate is passed under the window to re-radiate the laser beam onto the semiconductor device substrate for complete separation.
同時,前述層分離設備已通過示範單一處理腔室來描述,但還可應用於雙處理腔室。圖10和11說明在雙處理腔室中輻射雷射光束且檢測光接收值的情形。具體來說,圖10說明根據 示範性實施例在雙處理腔室中輻射雷射光束的情形,且圖11說明根據示範性實施例通過使用光源感測器在雙處理腔室中檢驗層分離的情形。作為參考,在圖10和圖11中省略上面放置且因此傳遞半導體裝置基底的基底傳遞板以用於更好的理解。 At the same time, the aforementioned layer separation apparatus has been described by exemplifying a single processing chamber, but can also be applied to a dual processing chamber. Figures 10 and 11 illustrate the case where a laser beam is radiated in a dual processing chamber and the light reception value is detected. Specifically, Figure 10 illustrates The exemplary embodiment illuminates a laser beam in a dual processing chamber, and FIG. 11 illustrates a situation in which layer separation is verified in a dual processing chamber by using a light source sensor, in accordance with an exemplary embodiment. For reference, the substrate transfer plate placed above and thus the substrate of the semiconductor device is omitted in FIGS. 10 and 11 for better understanding.
如圖10所說明,第一半導體裝置基底10a在X軸方向上從第一備用區域A傳遞到雷射光束處理區域B,且接著在沿著Y軸傳遞的同時暴露於雷射光束。在此狀況下,第二半導體裝置基底10b通過門從外部傳遞到第二備用區域C中或從第二備用區域C傳遞出。 As illustrated in FIG. 10, the first semiconductor device substrate 10a is transferred from the first spare area A to the laser beam processing area B in the X-axis direction, and then exposed to the laser beam while being transmitted along the Y-axis. In this case, the second semiconductor device substrate 10b is transferred from the outside to the second spare area C or from the second spare area C through the gate.
當到第一半導體裝置基底10a上的雷射光束輻射已如圖10所說明完成時,如圖11所說明,第一半導體裝置基底10a返回到第一備用區域A,且在光源感測器400下方在Y軸方向上傳遞,進而檢驗介面是否分離。此處,置於第二備用區域C中的第二半導體裝置基底10b沿著X軸輸入到雷射光束處理區域B中,且在Y軸方向上傳遞的同時暴露於雷射光束。 When the laser beam radiation onto the first semiconductor device substrate 10a has been completed as illustrated in FIG. 10, as illustrated in FIG. 11, the first semiconductor device substrate 10a returns to the first spare area A, and at the light source sensor 400. The lower side is transmitted in the Y-axis direction to check whether the interface is separated. Here, the second semiconductor device substrate 10b placed in the second spare region C is input into the laser beam processing region B along the X-axis, and is exposed to the laser beam while being transmitted in the Y-axis direction.
根據示範性實施例,可檢驗基礎基底和塑膠塗布層是否分離,進而提高檢驗的可靠性。且,使用光源感測器來取代操作者的裸眼以實現簡易和快速檢驗。此外,在輻射雷射光束後在相同的腔室中執行檢驗,這使得可簡化製造製程的整個流程。 According to an exemplary embodiment, it is possible to verify whether the base substrate and the plastic coating layer are separated, thereby improving the reliability of the inspection. Moreover, a light source sensor is used in place of the operator's naked eye for easy and quick inspection. Furthermore, the inspection is performed in the same chamber after the laser beam is irradiated, which makes it possible to simplify the entire process of the manufacturing process.
雖然本發明層分離設備已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明 的保護範圍當視後附的申請專利範圍所界定者為準。 Although the layer separation apparatus of the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes without departing from the spirit and scope of the present invention. Retouching, so the invention The scope of protection is subject to the definition of the scope of the patent application.
10‧‧‧基底 10‧‧‧Base
11‧‧‧基礎基底 11‧‧‧Basic substrate
12‧‧‧塑膠塗布層 12‧‧‧Plastic coating
14‧‧‧上層保護膜 14‧‧‧Upper protective film
200‧‧‧基底台 200‧‧‧ base table
230‧‧‧基底傳遞板 230‧‧‧Base transfer board
400‧‧‧光源感測器 400‧‧‧Light source sensor
400a‧‧‧光源感測器 400a‧‧‧Light source sensor
400b‧‧‧光源感測器 400b‧‧‧Light source sensor
400c‧‧‧光源感測器 400c‧‧‧Light source sensor
I‧‧‧第一線 I‧‧‧ first line
II‧‧‧第二線 II‧‧‧ second line
III‧‧‧第三線 III‧‧‧ third line
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