TWI568569B - Stereo identification device for hollow blow molding unit - Google Patents
Stereo identification device for hollow blow molding unit Download PDFInfo
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- TWI568569B TWI568569B TW103131181A TW103131181A TWI568569B TW I568569 B TWI568569 B TW I568569B TW 103131181 A TW103131181 A TW 103131181A TW 103131181 A TW103131181 A TW 103131181A TW I568569 B TWI568569 B TW I568569B
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- identification
- surface layer
- flexible thin
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Description
本發明係關於一種中空吹氣成型單元用立體識別裝置;特別關於一種應用於中空吹氣成型盒、箱、板、瓶、罐等技術領域,尤其是,藉由已組設於撓性薄飾件表面上的辨識表層之形狀係相對於模具本體之識別單元的形狀,且使辨識表層的橫斷面寬度尺寸不會大於相對位置的凹陷狀識別單元之橫斷面寬度的最大尺寸、或使辨識表層的橫斷面寬度尺寸不會小於相對位置的凸出狀識別單元之橫斷面寬度的最小尺寸,以致使成品的辨識表層之輪廓線得以呈更清晰立體化的顯示出來,而大大提高其識別性。 The present invention relates to a stereoscopic identification device for a hollow blow molding unit; in particular, to a technical field of application of a hollow blow molding box, a box, a plate, a bottle, a can, etc., in particular, by being assembled in a flexible thin decoration The shape of the identification surface layer on the surface of the piece is relative to the shape of the identification unit of the mold body, and the cross-sectional width dimension of the identification surface layer is not larger than the maximum size of the cross-sectional width of the concave-shaped identification unit of the relative position, or The cross-sectional width dimension of the identification surface layer is not smaller than the minimum dimension of the cross-sectional width of the convex identification unit of the relative position, so that the outline of the identification surface layer of the finished product is displayed in a clearer and more stereoscopic manner, and the appearance is greatly improved. Its identification.
按,習用之中空吹氣成型單元的製法,其製法包括有:(A)下料暨膨脹胚料:將已加熱成熔熔半固狀熱塑性塑膠料從模頭押出暨模頭中央持續向下進行吹氣,且將已押出有適當距離的胚料底端處進行捏合封閉後而使得持續灌注的供應氣體能迫使胚料被撐開而呈膨脹狀;(B)夾合壓抵暨裁斷膨帳胚料:利用公、母模具朝向彼此方向進行夾合壓抵時,能將膨脹胚料給予裁斷;(C)再注入:將已位於公模具之內模上的注射管能直接插入暨持續注入上述裁斷膨脹胚料內,直至熔熔半固狀膨脹胚料完全貼合於 公母模具的表面為止;(D)冷卻成型:利用模具內部的冷卻流道作用而使得熔熔半固狀膨脹胚料開始呈冷卻固化的現象;(E)成品:待公、母模具呈退模分開狀,以致使固化狀膨脹胚料能完全脫離公母模具,而可獲得一成品。 According to the conventional method for manufacturing a hollow blow molding unit, the method comprises the following steps: (A) cutting and expanding the billet: pressing the heated semi-solid thermoplastic material from the die and continuing to the center of the die Blowing, and kneading and closing the bottom end of the billet which has been extruded at an appropriate distance, so that the continuously poured supply gas can force the billet to be expanded and expanded; (B) clamping pressure and cutting Billing material: When the male and female molds are clamped and pressed toward each other, the expanded billet can be cut; (C) re-injection: the injection tube that has been placed on the inner mold of the male mold can be directly inserted and continued Injecting into the above-mentioned cut expanded billet until the molten semi-solid expanded billet is completely adhered to (D) Cooling molding: using the cooling flow channel inside the mold to make the molten semi-solid expanded billet begin to cool and solidify; (E) Finished product: the male and female molds are retreating The mold is separated so that the solidified expanded billet can be completely separated from the male and female molds, and a finished product can be obtained.
上述創作案雖能達成原先所設定之創作目的,而深受業界及一般操作者所讚許,惟鑑於業界在不餘遺力的研發及技術上的不斷創新突破下,以致使申請人更加努力研究改良,而使其臻於完美實用;再加上,創作人在歷經無數次更新實驗測試以及歸納消費者之實際操作使用上的回應意見,發現尚有下列問題猶待進一步改善: Although the above-mentioned creations can achieve the original purpose of creation, they are highly praised by the industry and the general operators. However, in view of the industry's continuous innovation and breakthrough in research and development and technology, the applicants have made more efforts to study. Improvement, and make it perfect and practical; plus, the creator has responded with numerous updates to the experimental test and the actual use of the consumer, and found that the following problems still need to be further improved:
1.由於一般中空吹氣成型單元(如:水桶、臉盆、盆栽、盒、板、箱等)的材質係以單色的PE塑膠材質為主,且在成型時,亦會將客戶的品牌商標及塑膠桶身一併同時完成,而使得成型後的桶身僅呈單一顏色,因此,無法使消費者立即明顯的辨識出客戶的品牌商標為其一大困擾。 1. Because the materials of general air blow molding units (such as buckets, washbasins, pots, boxes, plates, boxes, etc.) are mainly made of monochrome PE plastic materials, and when molding, the brand logo of customers will also be The plastic barrel is completed at the same time, so that the formed barrel is only in a single color, so it is impossible for the consumer to immediately recognize the customer's brand trademark as a major problem.
2.為改進上述缺失,業者遂將成型後的單元(如:水桶、臉盆、盆栽、盒、板、箱等)需以成型後的二次加工(如:網版印刷等)方式將顏色附著於客戶的品牌商標上,以暫時解決上述傳統製造方法的缺失,然,施工場所會經常踫觸到油漬、或搬移動時不小心踫撞或刮傷等情事,往往會使得表面的顏色層產生褪色或去除為其另一大困擾。 2. In order to improve the above-mentioned defects, the manufacturer will attach the formed elements (such as buckets, washbasins, pots, boxes, plates, boxes, etc.) to the secondary processing (such as screen printing, etc.) after molding. The customer's brand trademark temporarily solves the above-mentioned lack of traditional manufacturing methods. However, the construction site often touches the oil stains, or accidentally slams or scratches when moving, which often causes the color layer of the surface to fade. Or remove it for another big problem.
3,承如上述,雖網版印刷加工得以使單元(如:水桶、臉盆、盆栽、盒、板、箱等)頂表面達到具有多色彩的辨識作用,然,在單 元的次表面、或單元表面上的相鄰數條凸肋條間所形成的底表面間則依然無法利用網版印刷加工來達到多色辨識的效果,為業者的另一大困擾及極需待解決的課題。 3, as mentioned above, although the screen printing process can make the top surface of the unit (such as: bucket, washbasin, potted, box, plate, box, etc.) achieve multi-color recognition, however, in the single The secondary surface of the element, or the bottom surface formed between adjacent ribs on the surface of the cell, can still not use the screen printing process to achieve the multi-color recognition effect, which is another trouble for the industry and needs to be treated. The problem to be solved.
因此,如何開發出一種辨識表層被立體化的呈現及具有三色以上的配色變化為目前業者急需迫切解決的技術課題,有鑑於此,本發明遂針對上述習知技術之缺失,提出一種中空吹氣成型單元用立體識別裝置,以有效克服上述該等問題,以期能嘉惠於所有的消費者及製造者。 Therefore, how to develop a stereoscopic representation of the recognition surface layer and a color change with three or more colors is a technical problem that the current industry urgently needs to solve urgently. In view of the above, the present invention proposes a hollow blow for the lack of the above-mentioned prior art. The gas forming unit uses a stereoscopic recognition device to effectively overcome the above problems in order to benefit all consumers and manufacturers.
本發明之中空吹氣成型單元用立體識別裝置的主要內容係在於提供一種藉由已組設於撓性薄飾件表面上的辨識表層之形狀係相對於模具本體之識別單元的形狀,且使辨識表層的橫斷面寬度尺寸不會大於相對位置的凹陷狀識別單元之橫斷面寬度的最大尺寸、或使辨識表層的橫斷面寬度尺寸不會小於相對位置的凸出狀識別單元之橫斷面寬度的最小尺寸,以致使成品的辨識表層之輪廓線得以呈更清晰立體化的顯示出來,而大大提高其識別性為其進步性功效。 The main content of the stereoscopic recognition device for a hollow blow molding unit of the present invention is to provide a shape of an identification surface layer which is assembled on the surface of the flexible thin member relative to the shape of the mold body, and The cross-sectional width dimension of the identification surface layer is not greater than the maximum dimension of the cross-sectional width of the concave-shaped identification unit at the relative position, or the transverse shape of the convex-shaped identification unit that makes the cross-sectional width dimension of the identification surface layer not smaller than the relative position The minimum dimension of the section width is such that the outline of the finished identification surface layer is displayed in a clearer and more stereoscopic manner, and the recognition property is greatly improved as its progressive effect.
本發明包括一具有立體識別區域的模具本體、以及置於模具本體之立體識別區域上方的撓性薄飾件,其中,模具本體形成有預定形狀的凹陷區域,且凹陷區域內組設有預定形狀的內模座,並於內模座表面上設有凹陷狀或凸出狀的識別單元,以供撓性薄飾件能置於內模座暨覆蓋於識別單元上方;又,撓性薄飾件係具有延展變形的軟質材料所製成,相對於模具本體之識別單元處的撓性薄飾件上組設有相對形狀的辨識表層,且辨識表層之形狀係相對於模具本體之識別單元的形狀,並使辨識表層的橫 斷面寬度尺寸不會大於相對位置的凹陷狀識別單元之橫斷面寬度的最大尺寸、或使辨識表層的橫斷面寬度尺寸不會小於相對位置的凸出狀識別單元之橫斷面寬度的最小尺寸,藉由上述構造,利用已位於模具本體內的熱熔熔膨脹胚料將撓性薄飾件之辨識表層進行延展拉伸變形冷卻後所形成的成品,且該成品表面會附著有立體形狀的辨識表層,如此,其不但能使辨識表層輪廓線呈凸出或凹入的立體化顯示,以增加圖案或文字等的清晰度及識別性外,同時,亦能使成型後的成品外表面呈現至少三種以上色彩配色,以增加其色彩變化性及活潑性,進而大大提高其購買慾及市場佔有率為其進步性之功效。 The present invention comprises a mold body having a stereoscopic recognition area and a flexible thin member placed over the stereoscopic recognition area of the mold body, wherein the mold body is formed with a recessed area of a predetermined shape, and the recessed area is provided with a predetermined shape The inner mold base has a concave or convex identification unit on the surface of the inner mold base for the flexible thin metal member to be placed on the inner mold base and over the identification unit; and the flexible thin decoration The piece is made of a soft material having an extended deformation, and a discriminating surface layer of a relative shape is disposed on the flexible thin metal piece at the identification unit of the mold body, and the shape of the identification surface layer is relative to the identification unit of the mold body. Shape and make the surface of the surface The cross-sectional width dimension is not greater than the maximum dimension of the cross-sectional width of the concave-shaped identification unit at the relative position, or the cross-sectional width of the convex-shaped identification unit of the identification surface layer is not smaller than the relative position. With the minimum size, with the above configuration, the heat-melting expanded billet which has been located in the mold body is used to stretch and stretch the identification surface of the flexible thin decorative part, and the finished product surface is attached with a solid The shape of the identification surface layer, in this way, not only can recognize the contour of the surface layer as a convex or concave three-dimensional display, in order to increase the clarity and recognition of the pattern or text, and at the same time, it can also be used for the finished product after molding. The surface presents at least three color combinations to increase its color variability and vibrancy, thereby greatly improving its purchasing desire and market share.
本發明亦能藉由辨識表層因受熱熔熔膨脹胚料的熱加壓作用,而使得辨識表層(即塗料或顏料或色料粉)的分子能更加熔合於撓性薄飾件的材料表層內,而使得辨識表層更加熔合附著於撓性薄飾件上,以達到防刮或防脫落的現象為其另一進步性之功效。 The invention can also make the molecules of the identification surface layer (ie paint or pigment or toner powder) more fused into the surface layer of the flexible thin decorative part by recognizing the surface layer due to the thermal pressurization of the heat-melted expanded billet. Therefore, it is another progressive effect that the identification surface layer is more fused and attached to the flexible thin metal member to achieve scratch resistance or fall prevention.
1‧‧‧模具本體 1‧‧‧Mold body
10‧‧‧凹陷區域 10‧‧‧ recessed area
15‧‧‧內模座 15‧‧‧Mold base
150‧‧‧表面 150‧‧‧ surface
16‧‧‧識別單元 16‧‧‧ Identification unit
160‧‧‧基面 160‧‧‧ base
161‧‧‧側環面 161‧‧‧ side torus
2‧‧‧成品 2‧‧‧ finished product
20‧‧‧胚料 20‧‧‧Bulette
3‧‧‧撓性薄飾件 3‧‧‧Flexible thin parts
30‧‧‧辨識表層 30‧‧‧ Identification surface
4‧‧‧注射管 4‧‧‧Injection tube
A‧‧‧寬度尺寸 A‧‧‧Width size
B1‧‧‧最大尺寸 B1‧‧‧Maximum size
B2‧‧‧最小尺寸 B2‧‧‧Minimum size
C1‧‧‧最小尺寸 C1‧‧‧Minimum size
C2‧‧‧最大尺寸 C2‧‧‧Max size
第1圖為本發明的立體分解觀示意圖。 Figure 1 is a schematic exploded perspective view of the present invention.
第2圖為第1圖的模具本體之平面圖。 Fig. 2 is a plan view of the mold body of Fig. 1.
第3圖為第1圖之撓性薄飾件置於模具本體內的平面分解剖面圖。 Fig. 3 is a plan exploded cross-sectional view showing the flexible thin member of Fig. 1 placed in the mold body.
第4圖為第3圖的局部剖面放大圖。 Fig. 4 is an enlarged partial cross-sectional view of Fig. 3.
第5圖為第3圖製造時的平面分解剖面圖。 Fig. 5 is a plan exploded sectional view showing the manufacture of Fig. 3;
第6圖為第5圖的局部剖面放大圖。 Fig. 6 is an enlarged partial cross-sectional view of Fig. 5.
第7圖為第5圖模具本體閉合作動時的平面組合剖面圖。 Fig. 7 is a plan sectional sectional view showing the mold body in the fifth working mode when the mold body is closed.
第8圖為第7圖的局部剖面放大圖。 Fig. 8 is an enlarged partial cross-sectional view of Fig. 7.
第9圖為第7圖生產成品後的平面分解剖面圖。 Figure 9 is a plan sectional view showing the finished product after the production of the finished product in Figure 7.
第10圖為第9圖的局部剖面放大圖。 Fig. 10 is an enlarged partial cross-sectional view of Fig. 9.
第11圖為第9圖所產製出的成品立體外觀圖。 Figure 11 is a perspective view of the finished product produced in Figure 9.
第12圖為本發明的另一實施例之局部剖面分解放大狀態圖。 Figure 12 is a partial cross-sectional exploded enlarged view of another embodiment of the present invention.
第13圖為第12圖關模時的局部組合剖面放大狀態圖。 Fig. 13 is an enlarged view showing a state of a partial combined section when the mold is closed in Fig. 12.
第14圖為第13圖作動後的局部組合剖面放大狀態圖。 Fig. 14 is an enlarged view showing the state of the partial combined section after the operation of Fig. 13.
第15圖為第14圖退模時的成品之局部剖面放大狀態圖。 Fig. 15 is a partial cross-sectional enlarged state view of the finished product at the time of demolding in Fig. 14.
本發明係有關於一種中空吹氣成型單元用立體識別裝置,請參閱第1圖至第11圖,其至少包括一具有立體識別單元16的模具本體1、以及置於模具本體1之立體識別單元16上方的撓性薄飾件3,其中,模具本體1形成有預定形狀的凹陷區域10,且於凹陷區域10內組設有預定形狀的內模座15,並於內模座15表面150(即頂表面或環側表面而言)上設有凹陷狀或凸出狀的識別單元16,以供撓性薄飾件3能置於內模座15暨覆蓋於識別單元16上方;上述之識別單元16可為文字(含單一文字)、或數字(含單一數字)、或圖案、或符號等為最佳,而識別單元16至少包括有一基面160(即平面或曲面等)、以及一自基面160周環緣連接至內模座15之表面150處所形成的側環面161(即側環平面、或側環斜面、或側環曲面等),以供熱熔熔半固狀膨脹胚料20能迫使撓性薄飾件3經延展變形而貼合於識別單元16之基面160及側環面161上; 撓性薄飾件3,係具有延展變形的軟質材料所製成(即至少包含有布料、合成皮、真皮、PVC發泡薄件、PP發泡薄件、EVA發泡薄件、PE發泡薄件等),且該撓性薄飾件3的厚度約為0.1mm至3mm之間為最佳;又,相對於模具本體1之識別單元16處的撓性薄飾件3上組設有相對形狀的辨識表層30,且使辨識表層30之形狀係相對於模具本體1之識別單元16的形狀,並使辨識表層30的橫斷面寬度尺寸A不會大於相對位置的凹陷狀識別單元16之橫斷面寬度的最大尺寸B1及辨識表層30的橫斷面寬度尺寸不會小於相對位置的凹陷狀識別單元16之橫斷面寬度的最小尺寸B2、或使辨識表層30的橫斷面寬度尺寸A不會小於相對位置的凸出狀識別單元16之橫斷面寬度的最小尺寸C1及辨識表層30的橫斷面寬度尺寸不會大於相對位置的凸出狀識別單元16之橫斷面寬度的最大尺寸C2;而上述之辨識表層30可為文字(含單一文字)、或數字(含單一數字)、或圖案、或符號等為最佳,且該辨識表層30係以燙金方式、或烙印方式、或轉印方式、或網印方式附著於撓性薄飾件3的表面上;製造時,可先利用燙金方式、或烙印方式、或轉印方式、或網印方式將預定形狀或圖面或文字等之辨識表層30附著於撓性薄飾件3上(如第1、3、4圖),再將已具有辨識表層30的撓性薄飾件3的該面會對齊暨朝向置於上述模具本體1(即可為公模具或母模具)之凹陷區域10的內模座15之識別單元16(即辨識表層30會對齊暨置於識別單元16)上,利用靜電產生器(圖中未示)的端子(圖中未示)組設於內模座15後,而致使撓性薄飾件3能確實被吸附於內模座 15表面及覆蓋於凹陷狀識別單元16的表面上,待熱熔熔半固狀胚料20內部受持續灌注的供應氣體作用而致使胚料20維持被撐開膨脹狀(如第5、6圖),此時,利用模具本體1(即公、母模具)的閉合作用而將膨脹胚料20夾合壓抵於其內後,即可再利用已位於模具本體1內的注射管4(即習用技術)直接插入至已受模具本體1所夾合壓抵的膨脹胚料20內,使加壓氣體能從注射管4內持續注入暨壓迫熱熔熔半固狀膨脹胚料20會先貼合於模具本體1內表面及撓性薄飾件3的表面後,此時,由於辨識表層30的橫斷面寬度尺寸A不會大於相對位置的凹陷狀識別單元16之橫斷面寬度的最大尺寸B1及辨識表層30的橫斷面寬度尺寸亦不會小於相對位置的凹陷狀識別單元16之橫斷面寬度的最小尺寸B2,並使具有辨識表層30之撓性薄飾件3與凹陷狀識別單元16間保持有一定的空間距離,因此,會使再繼續注入的加壓氣體利用熱熔熔半固狀膨脹胚料20先壓迫於具有辨識表層30周側的撓性薄飾件3(即位於凹陷狀識別單元16周側的撓性薄飾件3)上後,再繼續壓迫熱熔熔半固狀膨脹胚料20及撓性薄飾件3之辨識表層30往凹陷狀識別單元16內側移動,直至辨識表層30呈被延展拉伸變形後而緊密貼合於凹陷狀識別單元16內側表面(如第7、8圖)為止,以致使熱熔熔半固狀膨脹胚料20表面緊密貼合於撓性薄飾件3表面上,且會使撓性薄飾件3的表面產生因受熱熔解而重新結合於熔熔半固狀膨脹胚料20上,而達到表層熔合的現象,待模具本體1內部的冷卻流道作用而使得雛形中空吹氣成型單元開始產生冷卻固化的現象,直至模具本體1(即公、母模具)呈退模分開後(如第9、10圖),即可獲得一表面具有撓性薄飾件3及辨識表層30的中空吹氣 成型單元之成品2(如第11圖)。 The present invention relates to a stereoscopic recognition device for a hollow blow molding unit. Referring to FIGS. 1 to 11, a mold body 1 having a stereoscopic recognition unit 16 and a stereoscopic recognition unit disposed in the mold body 1 are included. a flexible thin member 3 above the 16th, wherein the mold body 1 is formed with a recessed region 10 of a predetermined shape, and an inner mold base 15 of a predetermined shape is assembled in the recessed region 10, and is formed on the surface 150 of the inner mold base 15 ( That is, the top surface or the ring side surface is provided with a concave or convex identification unit 16 for the flexible thin metal member 3 to be placed on the inner mold base 15 and over the identification unit 16; The unit 16 may be text (including a single text), or a number (including a single number), or a pattern, or a symbol, etc., and the identification unit 16 includes at least one base surface 160 (ie, a plane or a curved surface, etc.), and a self. The 160-circle rim of the base surface is connected to the side annulus 161 formed at the surface 150 of the inner mold base 15 (ie, the side ring plane, or the side ring slope, or the side ring curved surface, etc.) for heat-melting the semi-solid expansion embryo The material 20 can force the flexible thin metal member 3 to be deformed and conformed to the identification unit 16 The base surface 160 and the side ring surface 161; The flexible thin decorative part 3 is made of soft material with extended deformation (ie at least including cloth, synthetic leather, leather, PVC foamed thin parts, PP foamed thin parts, EVA foamed thin parts, PE foaming) Thin member, etc.), and the thickness of the flexible thin member 3 is preferably between about 0.1 mm and 3 mm; further, the flexible thin member 3 at the identification unit 16 of the mold body 1 is assembled The surface layer 30 of the opposite shape is identified, and the shape of the identification surface layer 30 is relative to the shape of the identification unit 16 of the mold body 1, and the concave-shaped identification unit 16 of the identification surface layer 30 is not larger than the relative position. The maximum dimension B1 of the cross-sectional width and the cross-sectional width dimension of the identification surface layer 30 are not smaller than the minimum dimension B2 of the cross-sectional width of the concave-shaped identification unit 16 of the relative position or the cross-sectional width of the identification surface layer 30. The minimum dimension C1 of the cross-sectional width of the convex-shaped identification unit 16 whose size A is not smaller than the relative position and the cross-sectional width dimension of the identification surface layer 30 are not larger than the cross-sectional width of the convex-shaped identification unit 16 of the relative position. The maximum size C2; and the above identification surface 30 can be The word (including a single word), or a number (including a single number), or a pattern, or a symbol, etc., is optimal, and the identification surface layer 30 is attached by a bronzing method, or a branding method, or a transfer method, or a screen printing method. On the surface of the flexible thin metal member 3; when manufacturing, the identification surface layer 30 of a predetermined shape or a picture or a character or the like may be attached to the flexible thin film by means of a hot stamping method, an imprinting method, a transfer method, or a screen printing method. On the trim 3 (such as Figures 1, 3, and 4), the surface of the flexible thin metal member 3 having the identification surface layer 30 is aligned and oriented toward the mold body 1 (i.e., the male mold or the female The identification unit 16 of the inner mold base 15 of the recessed area 10 of the mold (ie, the identification surface layer 30 is aligned and placed on the identification unit 16), and the terminal (not shown) of the static electricity generator (not shown) is used. Provided behind the inner mold base 15, so that the flexible thin metal member 3 can be surely adsorbed to the inner mold base 15 surface and covering the surface of the recessed identification unit 16, the interior of the semi-solid billet 20 to be thermally melted is subjected to a continuous supply of supply gas, so that the billet 20 is maintained to be expanded and expanded (eg, Figures 5 and 6). At this time, after the expansion blank 20 is clamped and pressed by the closing action of the mold body 1 (ie, the male and female molds), the injection tube 4 already located in the mold body 1 can be reused (ie, The conventional technique is directly inserted into the expanded billet 20 which has been pressed by the mold body 1 so that the pressurized gas can be continuously injected from the injection tube 4 and the hot melted semi-solid expanded billet 20 will be attached first. After the inner surface of the mold body 1 and the surface of the flexible thin member 3 are combined, at this time, since the cross-sectional width dimension A of the identification surface layer 30 is not larger than the maximum cross-sectional width of the concave-shaped identification unit 16 of the relative position, The dimension B1 and the identification surface layer 30 are also not smaller than the minimum dimension B2 of the cross-sectional width of the recessed identification unit 16 at the relative position, and the flexible thin member 3 having the identification surface layer 30 is recessed. The recognition unit 16 maintains a certain spatial distance between each other, so The injected pressurized gas is first pressed by the heat-fusible semi-solid expanded billet 20 to the flexible thin member 3 having the circumferential side of the surface layer 30 (i.e., the flexible thin member 3 located on the circumferential side of the recessed identification unit 16). After that, the identification surface layer 30 of the hot-melt semi-solid expanded billet 20 and the flexible thin decorative member 3 is further moved to the inside of the recessed identification unit 16 until the surface layer 30 is stretched and stretched and closely adhered. Cooperating with the inner surface of the recessed identification unit 16 (as shown in FIGS. 7 and 8), so that the surface of the hot melt semi-solid expanded billet 20 is closely attached to the surface of the flexible thin member 3, and the flexibility is obtained. The surface of the thin decorative part 3 is re-bonded to the molten semi-solid expanded billet 20 by heat fusion, and the surface layer is fused, and the cooling flow channel inside the mold body 1 acts to make the prototype hollow blow molding unit. The phenomenon of cooling and solidification begins to occur, until the mold body 1 (ie, the male and female molds) is separated from the mold (as shown in Figs. 9 and 10), and a hollow surface having the flexible thin decorative part 3 and the identification surface layer 30 can be obtained. Blowing Finished product 2 of the forming unit (as shown in Figure 11).
同理,本發明利用燙金方式、或烙印方式、或轉印方式、或網印方式將預定形狀或圖面或文字等之辨識表層30附著於撓性薄飾件3上,再將已具有辨識表層30的撓性薄飾件3的該面會對齊暨朝向置於上述模具本體1(即可為公模具或母模具)之凹陷區域10的內模座15之凸出狀識別單元16(即辨識表層30會對齊暨置於識別單元16,如第12圖)上,利用靜電產生器(圖中未示)的端子(圖中未示)組設於內模座15後,而致使撓性薄飾件3能確實被吸附於內模座15表面及覆蓋於凸出狀識別單元16之基面160的表面上,待熱熔熔半固狀胚料20內部受持續灌注的供應氣體作用而致使胚料20維持持續被撐開膨脹狀,再利用模具本體1(即公、母模具)的關閉夾合壓抵於膨脹胚料20(如第13圖)後,而使得已位於模具本體1內的注射管(即習用技術)能直接插入至已受模具本體1夾合壓抵的膨脹胚料20內,使加壓氣體能從注射管內持續注入暨迫使熱熔熔半固狀膨脹胚料20持續膨脹貼合於模具本體1內表面及已位於凸出狀識別單元16之基面160外側的撓性薄飾件3表面處,並使撓性薄飾件3與凸出狀識別單元16之基面160外周緣及內模座15表面間形成一中空狀的空間區域(如第13圖),此時,由於使辨識表層30的橫斷面寬度尺寸A不會小於相對位置的凸出狀識別單元16之橫斷面寬度的最小尺寸C1及辨識表層30的橫斷面寬度尺寸不會大於相對位置的凸出狀識別單元16之橫斷面寬度的最大尺寸C2,因此,熱熔熔半固狀膨脹胚料20及撓性薄飾件3之部分辨識表層30(係指凸出狀識別單元16之基面160外周側的辨識表層3 0)會受持續再注入的加壓氣體作用而被迫延展拉伸變形往凸出狀識別單元16之基面160外側至內模座15表面間的空間區域上移動,直至熱熔熔半固狀膨脹胚料20及已位於凸出狀識別單元16之基面160外側的撓性薄飾件3之部分辨識表層30完全緊密貼合於凸出狀識別單元16之基面160外側及內模座15表面(如第14圖)為止(即熱熔熔半固狀膨脹胚料20表面與撓性薄飾件3表面呈緊密加壓接觸時,會因撓性薄飾件3的表面受熱熔解作用而與熱熔熔半固狀膨脹胚料20表面產生重新結合的表層熔合現象);待模具本體1內部的冷卻流道作用而使得雛形中空吹氣成型單元開始產生冷卻固化的現象,直至模具本體1(即公、母模具)呈退模分開後,即可獲得一表面具有撓性薄飾件3及辨識表層30的中空吹氣成型單元之成品2(如第15圖)。 Similarly, the present invention uses a bronzing method, or a branding method, or a transfer method, or a screen printing method to attach an identification surface layer 30 of a predetermined shape or a picture or a character to the flexible thin decorative member 3, and then has been identified. The face of the flexible thin member 3 of the surface layer 30 is aligned with the convex shape identifying unit 16 of the inner mold base 15 disposed in the recessed region 10 of the above-described mold body 1 (that is, the male mold or the female mold) (ie, The identification surface layer 30 is aligned and placed on the identification unit 16, as shown in FIG. 12, and the terminals (not shown) of the static electricity generator (not shown) are assembled in the inner mold base 15 to cause flexibility. The thin decorative member 3 can be surely adsorbed on the surface of the inner mold base 15 and over the surface of the base surface 160 of the convex-shaped identification unit 16, and the inside of the heat-fusible semi-solid blank 20 is subjected to a continuous supply of supply gas. The billet 20 is caused to continue to be expanded and expanded, and then pressed against the expanded billet 20 (as shown in FIG. 13) by the closing clamp of the mold body 1 (ie, the male and female molds), so that the mold body 1 is located. The inner injection tube (ie, the conventional technique) can be directly inserted into the expanded billet 20 that has been pressed by the mold body 1 to be pressed. The pressurized gas can be continuously injected from the injection tube and force the heat-melted semi-solid expanded billet 20 to continuously expand and adhere to the inner surface of the mold body 1 and the flexible thin portion which is located outside the base surface 160 of the convex-shaped identification unit 16 At the surface of the trim 3, a hollow space region is formed between the outer periphery of the base surface 160 of the flexible thin metal member 3 and the convex shape identifying unit 16 and the surface of the inner mold base 15 (as shown in FIG. 13). The minimum dimension C1 of the cross-sectional width of the convex-shaped identification unit 16 that does not cause the cross-sectional width dimension A of the identification surface layer 30 is not smaller than the relative position, and the cross-sectional width dimension of the identification surface layer 30 are not larger than the relative position. The maximum dimension C2 of the cross-sectional width of the convex-shaped identification unit 16 is, therefore, the portion of the hot-melt semi-solid expanded billet 20 and the flexible thin member 3 is identified by the surface layer 30 (refers to the convex-shaped identification unit 16) Identification surface layer 3 on the outer peripheral side of the base surface 160 0) will be forced to stretch and deform by the continuous re-injection of pressurized gas to move to the space between the outer surface of the base surface 160 of the convex-shaped identification unit 16 and the surface of the inner mold base 15 until the heat-melting semi-solid The portion of the flexible sheet material 20 and the flexible thin metal member 3 which is located outside the base surface 160 of the convex shape identifying unit 16 is completely in close contact with the outer surface of the base surface 160 of the convex shape identifying unit 16 and the inner mold. When the surface of the seat 15 (as shown in Fig. 14) (i.e., the surface of the hot-melt semi-solid expanded billet 20 is in close pressure contact with the surface of the flexible thin member 3, the surface of the flexible thin member 3 is thermally melted. Acting to form a recombination of the surface layer fusion with the surface of the hot melt semi-solid expanded billet 20; the cooling flow channel inside the mold body 1 acts to cause the prototype hollow blow molding unit to start cooling and solidifying until the mold After the body 1 (i.e., the male and female molds) are separated from the mold, a finished product 2 of a hollow blow molding unit having a flexible thin decorative part 3 and an identification surface layer 30 is obtained (as shown in Fig. 15).
藉由上述製程,本發明利用已組設於撓性薄飾件3表面上的辨識表層30之形狀係相對於模具本體1之識別單元16的形狀,且使辨識表層30的橫斷面寬度尺寸A不會大於相對位置的凹陷狀識別單元16之橫斷面寬度的最大尺寸B1及辨識表層30的橫斷面寬度尺寸不會小於相對位置的凹陷狀識別單元16之橫斷面寬度的最小尺寸B2、或使辨識表層30的橫斷面寬度尺寸A不會小於相對位置的凸出狀識別單元16之橫斷面寬度的最小尺寸C1及辨識表層30的橫斷面寬度尺寸不會大於相對位置的凸出狀識別單元16之橫斷面寬度的最大尺寸C2,如此,利用已位於模具本體1內的熱熔熔膨脹胚20料將撓性薄飾件3之辨識表層30進行延展拉伸變形冷卻後所形成的成品2,且該成品2表面會附著有立體形狀的辨識表層30,以致使辨識表層30的輪廓線得以呈凸出或凹入 的立體化顯示,以增加圖案或文字等的清晰度及識別性外,同時,亦能使成型後的成品2外表面呈現至少三種以上色彩配色,以增加其色彩變化性及活潑性,進而大大提高其購買慾及市場佔有率。 By the above process, the present invention utilizes the shape of the identification surface layer 30 which has been assembled on the surface of the flexible thin decorative member 3 relative to the shape of the identification unit 16 of the mold body 1, and allows the cross-sectional width dimension of the identification surface layer 30 to be recognized. The maximum dimension B1 of the cross-sectional width of the recessed identification unit 16 which is not larger than the relative position and the cross-sectional width dimension of the identification surface layer 30 are not smaller than the minimum dimension of the cross-sectional width of the recessed identification unit 16 of the relative position. B2, or the minimum dimension C1 of the cross-sectional width of the convex-shaped identification unit 16 in which the cross-sectional width dimension A of the identification surface layer 30 is not smaller than the relative position, and the cross-sectional width dimension of the identification surface layer 30 are not larger than the relative position. The maximum dimension C2 of the cross-sectional width of the convex shape identifying unit 16 is such that the identification surface layer 30 of the flexible thin decorative member 3 is stretch-stretched and deformed by using the thermally fusible expanded embryo 20 already located in the mold body 1. After the cooling, the finished product 2 is formed, and the surface of the finished product 2 is adhered with a three-dimensional identification surface layer 30, so that the contour of the identification surface layer 30 is convex or concave. The three-dimensional display can increase the clarity and recognition of patterns or characters, and at the same time, it can also display at least three color combinations on the outer surface of the finished product 2 to increase its color variability and vibrancy. Increase their purchasing desire and market share.
以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍;故即凡依本發明申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本發明之申請專利範圍內。 The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; therefore, the features and spirits described in the scope of the present application are equally varied or modified. Within the scope of the patent application of the present invention.
1‧‧‧模具本體 1‧‧‧Mold body
10‧‧‧凹陷區域 10‧‧‧ recessed area
150‧‧‧表面 150‧‧‧ surface
16‧‧‧識別單元 16‧‧‧ Identification unit
160‧‧‧基面 160‧‧‧ base
161‧‧‧側環面 161‧‧‧ side torus
3‧‧‧撓性薄飾件 3‧‧‧Flexible thin parts
30‧‧‧辨識表層 30‧‧‧ Identification surface
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TWM361421U (en) * | 2008-12-24 | 2009-07-21 | Jin-Tai Cai | Structure of decoration board assembly for the hollow plastic blowing box |
TW201021985A (en) * | 2008-12-12 | 2010-06-16 | Jin-Tai Cai | Structure of decoration board set for hollow plastic blow-molded box |
TWM397954U (en) * | 2010-07-01 | 2011-02-11 | wei-jun Qiu | Hollow blown type box identification structure |
TW201136804A (en) * | 2010-04-28 | 2011-11-01 | rui-feng Xie | Manufacturing method of hollow blow molding box and mold structure thereof |
TWM456271U (en) * | 2012-12-27 | 2013-07-01 | Qi-Cheng Fu | Device of manufacturing hollow blowing box recognition layer |
TW201424991A (en) * | 2012-12-20 | 2014-07-01 | rui-feng Xie | Device of manufacturing identification layer of hollow air-blowing box |
TWM494693U (en) * | 2014-09-26 | 2015-02-01 | Jin-Tai Cai | Three-dimensional identification device for hollow blow-molded unit |
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TW201021985A (en) * | 2008-12-12 | 2010-06-16 | Jin-Tai Cai | Structure of decoration board set for hollow plastic blow-molded box |
TWM361421U (en) * | 2008-12-24 | 2009-07-21 | Jin-Tai Cai | Structure of decoration board assembly for the hollow plastic blowing box |
TW201136804A (en) * | 2010-04-28 | 2011-11-01 | rui-feng Xie | Manufacturing method of hollow blow molding box and mold structure thereof |
TWM397954U (en) * | 2010-07-01 | 2011-02-11 | wei-jun Qiu | Hollow blown type box identification structure |
TW201424991A (en) * | 2012-12-20 | 2014-07-01 | rui-feng Xie | Device of manufacturing identification layer of hollow air-blowing box |
TWM456271U (en) * | 2012-12-27 | 2013-07-01 | Qi-Cheng Fu | Device of manufacturing hollow blowing box recognition layer |
TWM494693U (en) * | 2014-09-26 | 2015-02-01 | Jin-Tai Cai | Three-dimensional identification device for hollow blow-molded unit |
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