TWI565736B - Method for producing polyimide film - Google Patents

Method for producing polyimide film Download PDF

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Publication number
TWI565736B
TWI565736B TW102130531A TW102130531A TWI565736B TW I565736 B TWI565736 B TW I565736B TW 102130531 A TW102130531 A TW 102130531A TW 102130531 A TW102130531 A TW 102130531A TW I565736 B TWI565736 B TW I565736B
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precursor
film
coating film
polyimide film
polyimine
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TW102130531A
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TW201425405A (en
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Ngk Insulators Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • B29C41/30Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/002Processes for applying liquids or other fluent materials the substrate being rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0263After-treatment with IR heaters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2079/00Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
    • B29K2079/08PI, i.e. polyimides or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2377/02Polyamides derived from omega-amino carboxylic acids or from lactams thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Description

聚醯亞胺薄膜的製造方法 Method for producing polyimine film

本發明係關於聚醯亞胺薄膜的製造方法。 The present invention relates to a method for producing a polyimide film.

習知已知有將聚醯胺酸等聚醯亞胺前驅物施行醯亞胺化而獲得的聚醯亞胺。由該聚醯亞胺構成的薄膜係屬於強度、耐熱性、及絕緣性均優異的材料,廣泛利用於例如可撓性印刷電路板、半導體的保護膜等工業製品。該聚醯亞胺薄膜的製造方法,已知有藉由將聚醯胺酸依300~500℃加熱,藉此利用脫水反應而使醯亞胺化。例如專利文獻1有記載:在300℃環境的遠紅外線爐中,將聚醯胺酸施行醯亞胺化而獲得聚醯亞胺薄膜。 It is known that a polyimine obtained by imidating a polyimine precursor such as polyacrylic acid is known. The film made of the polyimine is a material excellent in strength, heat resistance, and insulation, and is widely used in industrial products such as a flexible printed circuit board or a semiconductor protective film. In the method for producing a polyimide film, it is known that imidization of ruthenium by a dehydration reaction by heating polylysine at 300 to 500 °C. For example, Patent Document 1 discloses that polyacrylamide is subjected to ruthenium imidization in a far-infrared furnace at 300 ° C to obtain a polyimide film.

[先行技術文獻] [Advanced technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2002-321300號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2002-321300

但是,相關此種聚醯亞胺的製造方法,為能縮短製程時間,期待能更加提升脫水反應(醯亞胺化)的反應速度。 However, in order to shorten the process time, the production method of such a polyimide may be expected to further increase the reaction rate of the dehydration reaction.

本發明係為解決此種課題而完成,主要目的在於 提供:在製造聚醯亞胺薄膜時,能更加提升脫水反應的反應速度。 The present invention has been completed to solve such problems, and the main purpose is to Providing: When manufacturing a polyimide film, the reaction speed of the dehydration reaction can be further enhanced.

為達成上述目的經深入鑽研的結果,本發明者等發現在將聚醯亞胺前驅物利用脫水反應形成聚醯亞胺的步驟中,藉由照射近紅外線便可有效率的脫水,遂完成本發明。 In order to achieve the above object, the inventors have found that in the step of forming a polyimine by using a dehydration reaction, the polyimine precursor can be efficiently dehydrated by irradiating near infrared rays. invention.

即,本發明的聚醯亞胺薄膜的製造方法,係包括: (a)將含有若利用脫水便會成為聚醯亞胺之聚醯亞胺前驅物的薄膜前驅物,塗佈於薄片上的步驟;以及(b)藉由對上述薄膜前驅物照射近紅外線,而將上述聚醯亞胺前驅物予以脫水,使該薄膜前驅物成為聚醯亞胺薄膜的步驟。 That is, the method for producing the polyimide film of the present invention includes: (a) a step of applying a film precursor containing a polyimide precursor which is a polyimine imide by dehydration to a sheet; and (b) irradiating the film precursor with near-infrared rays, The polyimine precursor is dehydrated to form the film precursor into a polyimide film.

該本發明聚醯亞胺薄膜的製造方法,首先將含有 若利用脫水便會成為聚醯亞胺之聚醯亞胺前驅物的薄膜前驅物,塗佈於薄片上。接著,藉由對薄膜前驅物照射近紅外線,將聚醯亞胺前驅物予以脫水使薄膜前驅物成為聚醯亞胺薄膜。藉此,相較於沒有使用近紅外線的情況下,可提升脫水反應的反應速度。另外,之所以會提升反應速度的理由,可認為藉由照射近紅外線,便可選擇性對脫水反應的反應基(亞胺基、羥基等)投入能量。近紅外線係例如波長0.7~3.5μm的電磁波。此情況,上述步驟(b)中,較佳係照射波長2.5~3.5μm的近紅外線、更佳係照射波長2.9~3.3μm的近紅外線。依此的話,對脫水反應的反應基能更具選擇地投入能量。另外,經上述步驟(a)後,亦可包括有在上述步驟(b)前將薄膜前驅物予以乾燥 的步驟。 The method for producing the polyimine film of the present invention will first contain If dehydrated, it will become a film precursor of the polyimide precursor of polyimine, which is applied to the sheet. Next, the polyimide precursor is dehydrated by irradiating the film precursor with near-infrared rays to make the film precursor a polyimine film. Thereby, the reaction rate of the dehydration reaction can be increased as compared with the case where the near infrared ray is not used. Further, the reason why the reaction rate is increased is considered to be that energy can be selectively applied to the reaction group (imine group, hydroxyl group, or the like) of the dehydration reaction by irradiation of near-infrared rays. The near infrared ray is, for example, an electromagnetic wave having a wavelength of 0.7 to 3.5 μm. In this case, in the above step (b), it is preferred to irradiate near-infrared rays having a wavelength of 2.5 to 3.5 μm, and more preferably to irradiate near-infrared rays having a wavelength of 2.9 to 3.3 μm. In this case, the energy of the reaction group of the dehydration reaction can be more selectively input. In addition, after the above step (a), the film precursor may be dried before the step (b) A step of.

本發明聚醯亞胺薄膜的製造方法,上述步驟(b)中 亦可藉由對上述薄膜前驅物照射近紅外線,而施行該薄膜前驅物的乾燥與上述聚醯亞胺前驅物的脫水。依此的話,因為近紅外線能效率佳地切斷氫鍵,因而不僅能施行脫水,亦可效率佳地施行乾燥。 The method for producing a polyimide film of the present invention, in the above step (b) Drying of the film precursor and dehydration of the polyimine precursor described above may also be performed by irradiating the film precursor with near infrared rays. In this case, since near-infrared rays can efficiently cut off hydrogen bonds, not only dehydration but also drying can be performed efficiently.

本發明聚醯亞胺薄膜的製造方法,上述步驟(b)中 亦可對上述薄膜前驅物施行近紅外線照射與熱風送風。依此的話,可更有效率地進行因聚醯亞胺前驅物的脫水反應而產生水分之除去。 The method for producing a polyimide film of the present invention, in the above step (b) The above-mentioned film precursor may also be subjected to near-infrared irradiation and hot air blowing. According to this, the removal of moisture due to the dehydration reaction of the polyimide precursor can be performed more efficiently.

10‧‧‧反應爐 10‧‧‧Reaction furnace

14‧‧‧爐體 14‧‧‧ furnace body

15‧‧‧前端面 15‧‧‧ front end

16‧‧‧後端面 16‧‧‧ rear end face

17、18‧‧‧開口 17, 18‧‧‧ openings

19‧‧‧搬送通路 19‧‧‧Transportation path

20、20a、20b‧‧‧送風裝置 20, 20a, 20b‧‧‧air supply device

22、22a、22b‧‧‧熱風產生器 22, 22a, 22b‧‧‧ hot air generator

24、24a、24b‧‧‧管路構造體 24, 24a, 24b‧‧‧pipe structure

26、26a、26b‧‧‧通氣口 26, 26a, 26b‧‧ vents

30‧‧‧紅外線加熱器 30‧‧‧Infrared heater

32‧‧‧原絲 32‧‧‧The original silk

34‧‧‧電氣配線 34‧‧‧Electrical wiring

36‧‧‧內管 36‧‧‧Inside

37‧‧‧溫度感測器 37‧‧‧Temperature Sensor

38‧‧‧加熱器本體 38‧‧‧ heater body

40‧‧‧外管 40‧‧‧External management

42‧‧‧帽體 42‧‧‧Cap

44‧‧‧配線拉出部 44‧‧‧Wiring pull out

46‧‧‧流體出入口 46‧‧‧ Fluid inlet and outlet

48‧‧‧流路 48‧‧‧Flow

49‧‧‧支撐架 49‧‧‧Support frame

50‧‧‧薄片 50‧‧‧Sheet

52‧‧‧塗膜 52‧‧·coating film

54、56‧‧‧輥 54, 56‧‧‧ Roll

60‧‧‧控制器 60‧‧‧ Controller

70‧‧‧冷卻流體供應源 70‧‧‧Cooling fluid supply

72‧‧‧開閉閥 72‧‧‧Opening and closing valve

74‧‧‧流量調整閥 74‧‧‧Flow adjustment valve

80‧‧‧電力供應源 80‧‧‧Power supply source

90‧‧‧排氣裝置 90‧‧‧Exhaust device

92‧‧‧吹風器 92‧‧‧ Hair dryer

94‧‧‧管路構造體 94‧‧‧pipe structure

96‧‧‧排氣口 96‧‧‧Exhaust port

圖1係反應爐10的縱剖圖。 1 is a longitudinal sectional view of a reaction furnace 10.

圖2係紅外線加熱器30的縱剖圖。 2 is a longitudinal sectional view of the infrared heater 30.

圖3係圖2的A-A剖視圖。 Figure 3 is a cross-sectional view taken along line A-A of Figure 2;

圖4係變化例的反應爐10之縱剖圖。 Fig. 4 is a longitudinal sectional view showing a reactor 10 of a modification.

其次,針對本發明實施形態,使用圖式進行說明。 圖1所示係本發明聚醯亞胺薄膜的製造方法所使用反應爐10的縱剖圖。反應爐10係對在薄片50上所塗佈含有聚醯亞胺前驅物的塗膜52,施行近紅外線照射與熱風送風者,具備有:爐體14、搬送通路19、送風裝置20、紅外線加熱器30、及控制器60。 Next, an embodiment of the present invention will be described using a schematic diagram. Fig. 1 is a longitudinal sectional view showing a reaction furnace 10 used in a method for producing a polyimide film of the present invention. In the reaction furnace 10, a coating film 52 containing a polyimide precursor is applied to the sheet 50, and a near-infrared ray and a hot air blower are provided, and the furnace body 14, the conveyance path 19, the air blowing device 20, and infrared heating are provided. The controller 30 and the controller 60.

爐體14係形成略立方體的絕熱構造體,在前端面 15與後端面16分別設有開口17、18。該爐體14係從前端面15至後端面16的長度例如2~10m。 The furnace body 14 is formed into a slightly cubic heat insulating structure at the front end surface. The opening 15 and the rear end face 16 are respectively provided with openings 17, 18. The length of the furnace body 14 from the front end surface 15 to the rear end surface 16 is, for example, 2 to 10 m.

搬送通路19係從開口17至開口18的通路,朝水 平方向貫通爐體14。單面已塗佈塗膜52的薄片50會通過該搬送通路19。薄片50係將已塗佈塗膜52的面朝上,從開口17搬入,在爐體14內部朝水平方向前進,再從開口18搬出。 The conveying passage 19 is a passage from the opening 17 to the opening 18, facing the water The furnace body 14 is penetrated in the flat direction. The sheet 50 on which the coating film 52 has been applied on one side passes through the conveyance path 19. The sheet 50 is placed with the surface of the applied coating film 52 facing upward, carried in from the opening 17, and advanced in the horizontal direction inside the furnace body 14, and then carried out from the opening 18.

送風裝置20係送風熱風,使在反應爐10(爐體14) 內通過的塗膜52進行加熱及乾燥之裝置。送風裝置20係具備有:配置於爐體14上側的送風裝置20a、以及配置於爐體14下側的送風裝置20b。送風裝置20a、20b分別具備有:熱風產生器22a、22b、管路構造體24a、24b、以及通氣口26a、26b。 以下,使用送風裝置20a進行說明。送風裝置20a係具備有:熱風產生器22a、管路構造體24a、通氣口26a。熱風產生器22a係安裝於管路構造體24a上,將熱風供應給管路構造體24a內部者。熱風係例如將空氣加熱者。該熱風發生機22a係能調節使產生熱風的風量與溫度。熱風的風量並無特別的限定,可在例如100Nm3/h~2000Nm3/h範圍內調節。熱風的溫度並無特別的限定,可在例如40~400℃範圍內調節。管路構造體24a係成為來自熱風產生器22a之熱風的通路,具有從熱風產生器22a朝爐體14內分支的複數通路。管路構造體24a係在分支的通路部分處貫通爐體14的頂板,而分支的通路係朝鉛直下方向。該分支通路的下端成為通氣口26a,通氣口26a亦朝鉛直下方向。本實施形態中,管路構造體24a係設有分支的通路計14個,通氣口26a亦設定為形成14個。藉此,來自送風裝置 20a的熱風產生器22a之熱風,便被從14個通氣口26a朝鉛直下方向送風,呈垂直碰抵塗膜52表面的狀態。又,通氣口26a係從前端面15側橫跨至後端面16側呈略均等設計。相關送風裝置20b的熱風產生器22b、管路構造體24b、通氣口26b,亦分別與熱風產生器22a、管路構造體24a、通氣口26a為同樣構造。但,送風裝置20b係構成與送風裝置20a在圖1中呈上下顛倒狀態,使產生鉛直上方向的熱風。即,來自熱風產生器22b的熱風分別被從通氣口26b朝鉛直上方向送風,並垂直碰抵薄片50的背面(塗膜52所形成面的背後側之面)。另外,藉由利用熱風產生器22a、22b從薄片50的上下送風熱風,便可抑制因熱風碰觸到薄片50、塗膜52,而導致該等發生變形情形。 The air blowing device 20 is a device that heats and dries the coating film 52 that passes through the reaction furnace 10 (furnace body 14) by blowing hot air. The air blowing device 20 includes a blowing device 20a disposed on the upper side of the furnace body 14, and a blowing device 20b disposed on the lower side of the furnace body 14. The air blowing devices 20a and 20b are respectively provided with hot air generators 22a and 22b, pipe structure bodies 24a and 24b, and vent ports 26a and 26b. Hereinafter, description will be made using the air blowing device 20a. The air blowing device 20a is provided with a hot air generator 22a, a duct structure 24a, and a vent port 26a. The hot air generator 22a is attached to the pipe structure 24a, and supplies hot air to the inside of the pipe structure 24a. Hot air is for example heating the air. The hot air generator 22a is capable of adjusting the amount of wind and temperature at which hot air is generated. Hot wind is not particularly limited, and may be adjusted within e.g. 100Nm 3 / h ~ 2000Nm 3 / h range. The temperature of the hot air is not particularly limited and can be adjusted, for example, in the range of 40 to 400 °C. The pipe structure 24a is a passage for hot air from the hot air generator 22a, and has a plurality of passages that branch from the hot air generator 22a into the furnace body 14. The pipe structure 24a penetrates the top plate of the furnace body 14 at the passage portion of the branch, and the branch passage is directed downward. The lower end of the branch passage is a vent 26a, and the vent 26a is also directed downward. In the present embodiment, the pipe structure 24a is provided with 14 branches, and the vents 26a are also formed to be 14 pieces. As a result, the hot air from the hot air generator 22a of the air blowing device 20a is blown from the 14 vent holes 26a in the vertical direction, and is vertically in contact with the surface of the coating film 52. Further, the vent hole 26a has a slightly uniform design from the side of the front end surface 15 to the side of the rear end surface 16. The hot air generator 22b, the duct structure 24b, and the vent port 26b of the related air blowing device 20b are also configured similarly to the hot air generator 22a, the duct structure 24a, and the vent port 26a. However, the air blowing device 20b is configured to be upside down with the air blowing device 20a in Fig. 1 so as to generate hot air in the vertical direction. In other words, the hot air from the hot air generator 22b is blown upward from the vent hole 26b in the vertical direction, and vertically abuts against the back surface of the sheet 50 (the surface on the back side of the surface on which the coating film 52 is formed). Further, by blowing the hot air from the upper and lower sides of the sheet 50 by the hot air generators 22a and 22b, it is possible to suppress the deformation of the sheet 50 and the coating film 52 caused by the hot air.

紅外線加熱器30係對通過反應爐10(爐體14)內的塗膜52照射近紅外線之裝置,接近爐體14的頂板複數安裝。本實施形態中,紅外線加熱器30係從前端面15側橫跨至後端面16側呈略均等配置13支。該等各紅外線加熱器30係具有同樣的構造,均安裝呈長邊方向正交於搬送方向狀態。 The infrared heater 30 is a device that irradiates the coating film 52 in the reaction furnace 10 (the furnace body 14) with near-infrared rays, and is mounted in plural to the top plate of the furnace body 14. In the present embodiment, the infrared heaters 30 are arranged slightly evenly from the front end surface 15 side to the rear end surface 16 side. Each of the infrared heaters 30 has the same structure, and is mounted in a state in which the longitudinal direction is orthogonal to the transport direction.

圖2所示係紅外線加熱器30的縱剖圖,圖3所示係圖2的A-A剖視圖。紅外線加熱器30係如圖2與圖3所示,具備有:將原絲32形成包圍內管36狀態的加熱器本體38、形成包圍該加熱器本體38狀態的外管40、氣密式嵌入於外管40二端的有底筒狀帽體42、形成於加熱器本體38與外管40之間能流通冷卻流體的流路48、以及檢測外管40表面溫度的溫度感測器37。原絲32係從電力供應源80供應電力,被通電加熱 至例如700~1500℃,並放射出在波長3μm附近具有尖峰、且含有2.5μm~3.5μm波長成分的紅外線。該原絲32所連接的電氣配線34係經由帽體42中所設置的配線拉出部44被氣密式拉出於外部,再連接於電力供應源80。內管36係利用石英玻璃、硼矽酸冕玻璃等製成,具有3.5μm以下波長的紅外線會通過,但會吸收超過3.5μm波長之紅外線的濾波器功能。加熱器本體38係二端被在帽體42內部所配置的支撐架49支撐著。 外管40係與內管36同樣的由石英玻璃、硼矽酸冕玻璃等製成,具有3.5μm以下波長的紅外線會通過,但會吸收超過3.5μm波長之紅外線的濾波器功能。各帽體42係具有流體出入口46。流路48係使從冷卻流體供應源70所供應的冷卻流體,呈從其中一流體出入口46朝另一流體出入口46流動的狀態。在流路48中流動的冷卻流體係例如空氣、惰性氣體等,藉由接觸於內管36與外管40而奪取熱便將各管36、40予以冷卻。 此種紅外線加熱器30係若從原絲32放射出在波長3μm附近具有尖峰的紅外線,其中3.5μm以下波長的紅外線會通過內管36與外管40,並照射於通過搬送通路的薄片50之塗膜52。該波長的紅外線係將薄片50的塗膜52中所含溶劑氫鍵予以切斷之能力優異,能有效率地使溶劑蒸發。另一方面,內管36與外管40雖會吸收超過3.5μm波長的紅外線,但因為利用在流路48中流動的冷卻流體而被冷卻,因而可維持在未滿從塗膜52所蒸發溶劑燃點的溫度(例如200℃以下等)。 2 is a longitudinal sectional view of the infrared heater 30, and FIG. 3 is a cross-sectional view taken along line A-A of FIG. As shown in FIG. 2 and FIG. 3, the infrared heater 30 includes a heater main body 38 that surrounds the inner tube 36, and an outer tube 40 that surrounds the heater main body 38, and is hermetically embedded. A bottomed cylindrical cap 42 at both ends of the outer tube 40, a flow path 48 formed between the heater body 38 and the outer tube 40 to allow a cooling fluid to flow, and a temperature sensor 37 for detecting the surface temperature of the outer tube 40. The raw wire 32 is supplied with electric power from the power supply source 80, and is heated by electricity. For example, at 700 to 1500 ° C, infrared rays having a peak at a wavelength of about 3 μm and containing a wavelength component of 2.5 μm to 3.5 μm are emitted. The electric wiring 34 to which the raw yarn 32 is connected is airtightly pulled out to the outside via the wiring pull-out portion 44 provided in the cap 42 and is connected to the electric power supply source 80. The inner tube 36 is made of quartz glass, bismuth borosilicate glass or the like, and has a filter function of infrared rays having a wavelength of 3.5 μm or less but absorbing infrared rays having a wavelength of more than 3.5 μm. The heater body 38 has two ends supported by a support frame 49 disposed inside the cap body 42. The outer tube 40 is made of quartz glass, barium borosilicate glass or the like similar to the inner tube 36, and has a filter function of infrared rays having a wavelength of 3.5 μm or less but absorbing infrared rays having a wavelength of more than 3.5 μm. Each cap 42 has a fluid inlet and outlet 46. The flow path 48 is a state in which the cooling fluid supplied from the cooling fluid supply source 70 flows from one of the fluid inlets and outlets 46 toward the other fluid inlet and outlet 46. The cooling flow system (for example, air, inert gas, or the like) flowing through the flow path 48 cools each of the tubes 36 and 40 by contacting the inner tube 36 and the outer tube 40 to take heat. In the infrared heater 30, infrared rays having a peak at a wavelength of about 3 μm are emitted from the raw yarn 32, and infrared rays having a wavelength of 3.5 μm or less pass through the inner tube 36 and the outer tube 40, and are irradiated onto the sheet 50 passing through the conveyance path. Coating film 52. The infrared ray of this wavelength is excellent in the ability to cut a solvent hydrogen bond contained in the coating film 52 of the sheet 50, and can evaporate a solvent efficiently. On the other hand, although the inner tube 36 and the outer tube 40 absorb infrared rays having a wavelength of more than 3.5 μm, they are cooled by the cooling fluid flowing in the flow path 48, so that the solvent evaporated from the coating film 52 can be maintained. The temperature of the ignition point (for example, below 200 ° C).

控制器60係構成以CPU為中心的微處理器。該控制器60係對送風裝置20的熱風產生器22a、22b輸出控制信 號,而個別控制著由熱風產生器22a、22b所產生熱風的溫度及風量。又,控制器60係輸出由屬於熱電偶的溫度感測器37所檢測到溫度感測器37的外管40之溫度、或對在將冷卻流體供應源70與流體出入口46予以相連接的配管途中設置之開閉閥72及流量調整閥74輸出控制信號,而個別控制在紅外線加熱器30的流路48中流動之冷卻流體流量。又,控制器60係將為調整從電力供應源80供應給原絲32之功率大小的控制信號,輸出給電力供應源80,而個別控制著紅外線加熱器30的原絲溫度。又,控制器60係藉由控制著輥54、56的旋轉速度,便可調整在爐體14內的塗膜52通過時間。 The controller 60 constitutes a CPU-centric microprocessor. The controller 60 outputs a control letter to the hot air generators 22a and 22b of the air blowing device 20. The temperature and the amount of hot air generated by the hot air generators 22a, 22b are individually controlled. Further, the controller 60 outputs the temperature of the outer tube 40 of the temperature sensor 37 detected by the temperature sensor 37 belonging to the thermocouple, or the piping connecting the cooling fluid supply source 70 and the fluid inlet and outlet 46. The on-off valve 72 and the flow rate adjustment valve 74 provided on the way output control signals, and individually control the flow rate of the cooling fluid flowing in the flow path 48 of the infrared heater 30. Further, the controller 60 outputs a control signal for adjusting the power supplied from the power supply source 80 to the original wire 32, and outputs it to the power supply source 80, and individually controls the temperature of the original wire of the infrared heater 30. Further, the controller 60 can adjust the passage time of the coating film 52 in the furnace body 14 by controlling the rotational speed of the rollers 54, 56.

其次,針對使用依此構成的反應爐10之聚醯亞胺 薄膜的製造方法進行說明。該聚醯亞胺薄膜的製造方法係包括:(a)將含有若利用脫水便會成為聚醯亞胺之聚醯亞胺前驅物的薄膜前驅物(塗膜52),塗佈於薄片上的步驟;(b)藉由對塗膜52施行近紅外線照射與熱風送風,而將塗膜52予以乾燥,且將聚醯亞胺前驅物脫水,而使塗膜52形成聚醯亞胺薄膜的步驟。 Secondly, it is directed to the use of the polyimine of the reaction furnace 10 constructed accordingly. A method of producing a film will be described. The method for producing the polyimide film comprises: (a) coating a film precursor (coating film 52) containing a polyimide precursor which becomes a polyimine by dehydration, and applying it to a sheet. (b) a step of drying the coating film 52 by applying the near-infrared ray irradiation and the hot air blowing to the coating film 52, and dehydrating the polyimine precursor to form the coating film 52 into a polyimide film. .

步驟(a)中,首先,從在反應爐10左端配置的輥 54上捲繞脫除薄片50,並在剛要搬入反應爐10(爐體14)之前利用塗佈機在上面塗佈塗膜52,再通過反應爐10的開口17並搬入反應爐10內。 In the step (a), first, the roller disposed from the left end of the reaction furnace 10 The stripping sheet 50 is wound up on the sheet 54, and the coating film 52 is applied thereon by a coater just before being carried into the reactor 10 (furnace body 14), and then passed through the opening 17 of the reactor 10 and carried into the reactor 10.

此處,薄片50並無特別的限定,可例如鋁、銅等 金屬片。又,塗膜52係將由若經脫水便會成為聚醯亞胺的聚醯亞胺前驅物、與溶劑進行混練之薄膜前驅物,塗佈於薄片50 上者。聚醯亞胺前驅物係在利用脫水便能成為聚醯亞胺的前提下,其餘並無特別的限定,可為單1種材料、亦可為2種以上材料的混合物。聚醯亞胺前驅物的具體例,係可例如下述化學式(1)所示聚醯胺酸(polyamic acid)。下述化學式(1)中,R係4元之有機基,R'係2元之有機基。又,R及R'中之至少其中一者亦可為芳香族。 Here, the sheet 50 is not particularly limited and may be, for example, aluminum, copper, or the like. Metal sheets. Further, the coating film 52 is applied to the sheet 50 by a polyimide precursor which is a polyimide precursor which is polyimine when dehydrated and which is kneaded with a solvent. The above. The polyimine precursor is not particularly limited as long as it can be polyimine by dehydration, and may be a single material or a mixture of two or more materials. Specific examples of the polyimine precursor may be, for example, a polyamic acid represented by the following chemical formula (1). In the following chemical formula (1), R is a 4-membered organic group, and R' is a 2-membered organic group. Further, at least one of R and R' may be aromatic.

上述化學式(1)所示聚醯胺酸係例如將至少一種酸 二酐與至少一種二胺,利用周知方法進行聚合便可製造。酸二酐係可例如:均苯四甲酸二酐、2,3,6,7-萘四羧酸二酐、3,3',4,4'-聯苯基四羧酸二酐、1,2,5,6-萘四羧酸二酐、2,2',3,3'-聯苯基四羧酸二酐、3,3',4,4'-二苯基酮四羧酸二酐、3,3',4,4'-氧化二酞酸二酐、p-伸苯基雙(偏苯三酸單酯酸酐)、4,4'-聯苯基雙(偏苯三酸單酯酸酐)、及該等的類似物(衍生物)等。該等之中,較佳係均苯四甲酸二酐、2,3,6,7-萘四羧酸二酐、3,3',4,4'-聯苯基四羧酸二酐、p-伸苯基雙(偏苯三酸單酯酸酐)、4,4'-聯苯基雙(偏苯三酸單酯酸酐)。該等酸二酐係可僅使用1種、亦可依任意比例使用2種以上。 The polyaminic acid represented by the above chemical formula (1) is, for example, at least one acid The dianhydride and at least one diamine can be produced by polymerization using a known method. The acid dianhydride may be, for example, pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 1, 2,5,6-naphthalenetetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl ketone tetracarboxylic acid Anhydride, 3,3',4,4'-dioxalic acid dianhydride, p-phenylene bis(trimellitic acid monoester anhydride), 4,4'-biphenylbis(trimellitic acid mono An ester anhydride), and the like (derivatives) and the like. Among these, pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, p - phenyl bis(trimellitic acid monoester anhydride), 4,4'-biphenyl bis(trimellitic acid monoester anhydride). These acid dianhydrides may be used alone or in combination of two or more kinds in any ratio.

二胺係可例如:3,3'-二甲基聯苯胺、3,3'-二甲氧基聯苯胺、3,3'-二氯聯苯胺、4,4'-二胺基二苯硫醚、4,4'-二胺基 二苯碸、4,4'-二胺基二苯基醚、1,5-二胺基萘、1,4-二胺基苯(p-伸苯二胺)、1,3-二胺基苯、1,2-二胺基苯、4,4'-二胺基苯甲醯苯胺、3,4'-二胺基苯甲醯苯胺、及該等的類似物(衍生物)等。該等之中,較佳係3,3'-二甲基聯苯胺、3,3'-二甲氧基聯苯胺、3,3'-二氯聯苯胺、4,4'-二胺基苯甲醯苯胺、4,4'-二胺基二苯基醚、p-伸苯二胺,更佳係4,4'-二胺基苯甲醯苯胺。該等二胺係可僅使用1種、亦可依任意比例使用2種以上。 The diamine system can be, for example, 3,3'-dimethylbenzidine, 3,3'-dimethoxybenzidine, 3,3'-dichlorobenzidine, 4,4'-diaminodiphenylsulfide. Ether, 4,4'-diamino Diphenyl hydrazine, 4,4'-diaminodiphenyl ether, 1,5-diaminonaphthalene, 1,4-diaminobenzene (p-phenylenediamine), 1,3-diamine Benzene, 1,2-diaminobenzene, 4,4'-diaminobenzimidamide, 3,4'-diaminobenzimidamide, and the like (derivatives) and the like. Among these, 3,3'-dimethylbenzidine, 3,3'-dimethoxybenzidine, 3,3'-dichlorobenzidine, 4,4'-diaminobenzene are preferred. Toluene aniline, 4,4'-diaminodiphenyl ether, p-phenylenediamine, more preferably 4,4'-diaminobenzimidil. These diamines may be used alone or in combination of two or more kinds in any ratio.

本實施形態中,聚醯亞胺前驅物係下述化學式(2)所示聚醯胺酸。該聚醯胺酸係例如由上述四羧酸二酐與二胺,利用周知方法便可製造。 In the present embodiment, the polyimine precursor is a polyamic acid represented by the following chemical formula (2). The polyamic acid is produced, for example, from the above tetracarboxylic dianhydride and a diamine by a known method.

塗膜52中所含的溶劑係可例如:N-甲基-2-吡咯啶 酮(NMP)、N,N-二甲基甲醯胺(DMF)、N,N-二甲基乙醯胺(DMAC)等。塗膜52的厚度並無特別的限定,可例如10~400μm。塗膜52係除聚醯亞胺前驅物與溶劑之外,亦可更進一步添加脫水劑(化學轉化劑)、醯亞胺化劑(觸媒)等。脫水劑係可例如:脂肪族酸酐、芳香族酸酐、N,N'-二烷基碳二醯亞胺、低級脂肪族鹵化物、鹵化低級脂肪酸酐、芳基膦酸二鹵化物、亞磺醯基鹵化物等。該等係可僅使用1種、亦可使用2種以上。上述脫水劑之中,較佳係醋酸酐、丙酸酐、丁酸酐等脂肪族酸酐、以及 該等化合物的混合物。醯亞胺化劑係可例如:脂肪族三級胺、芳香族三級胺、雜環式三級胺等。該等係可僅使用1種、亦可使用2種以上。上述醯亞胺化劑之中,較佳係異喹啉、β-甲基吡啶、吡啶等雜環式三級胺。 The solvent contained in the coating film 52 can be, for example, N-methyl-2-pyrrolidine. Ketone (NMP), N,N-dimethylformamide (DMF), N,N-dimethylacetamide (DMAC), and the like. The thickness of the coating film 52 is not particularly limited and may be, for example, 10 to 400 μm. The coating film 52 may further contain a dehydrating agent (chemical conversion agent), a ruthenium imidating agent (catalyst), or the like in addition to the polyimine precursor and the solvent. The dehydrating agent may be, for example, an aliphatic acid anhydride, an aromatic acid anhydride, an N,N'-dialkylcarbodiimide, a lower aliphatic halide, a halogenated lower fatty acid anhydride, an arylphosphonic acid dihalide, a sulfinium sulfonate. Base halides, etc. These may be used alone or in combination of two or more. Among the above dehydrating agents, aliphatic acid anhydrides such as acetic anhydride, propionic anhydride, and butyric anhydride are preferred, and a mixture of such compounds. The quinone imidization agent may be, for example, an aliphatic tertiary amine, an aromatic tertiary amine, or a heterocyclic tertiary amine. These may be used alone or in combination of two or more. Among the above quinone imidization agents, a heterocyclic tertiary amine such as isoquinoline, β-picoline or pyridine is preferred.

接著,步驟(b)中,薄片50通過爐體14內。此時, 利用從送風裝置20送風出的熱風、及從紅外線加熱器30照射的紅外線,使塗膜52被加熱至例如350℃,且塗膜52中的聚醯胺酸利用脫水環化反應進行醯亞胺化。藉此,上述化學式(1)所示聚醯胺酸便成為下述化學式(3)[本實施形態中為下述化學式(4)]所示聚醯亞胺,使塗膜52成為聚醯亞胺薄膜。另外,從塗膜52蒸發的溶劑、與因脫水而產生的水蒸氣,從未圖示排氣口利用例如吹風器被排出於外部。塗膜52最終被從反應爐10的開口18搬出,並與薄片50一起被捲取於在反應爐10右端所設置的輥56上。另外,所製造聚醯亞胺薄膜的厚度並無特別的限定,可例如3~200μm。 Next, in step (b), the sheet 50 passes through the furnace body 14. at this time, The coating film 52 is heated to, for example, 350 ° C by hot air blown from the air blowing device 20 and infrared rays irradiated from the infrared heater 30, and the polyamine acid in the coating film 52 is subjected to dehydration cyclization reaction to carry out quinone imine. Chemical. Thus, the polyaminic acid represented by the above chemical formula (1) is a polyimine represented by the following chemical formula (3) [in the present embodiment, the following chemical formula (4)], and the coating film 52 is made into a polyfluorene. Amine film. In addition, the solvent evaporated from the coating film 52 and the water vapor generated by the dehydration are discharged to the outside by, for example, a blower from a discharge port (not shown). The coating film 52 is finally carried out from the opening 18 of the reaction furnace 10, and is taken up together with the sheet 50 on the roller 56 provided at the right end of the reaction furnace 10. Further, the thickness of the produced polyimide film is not particularly limited, and may be, for example, 3 to 200 μm.

依照上述步驟(a)、(b)進行的聚醯亞胺薄膜的製造 方法,可更加提升聚醯胺酸的脫水環化反應之反應速度。理由可認為如下。反應爐10的紅外線加熱器30係如上述,將3.5μm以下波長的紅外線照射於薄片50的塗膜52。所以,塗膜52便被照射0.7~3.5μm波長區域的近紅外線、特別係2.5μm~3.5μm波長區域的近紅外線。此處,聚醯胺酸的脫水環化反應之反應基係亞胺基與羥基,而亞胺基的吸收光譜係3450~3300cm-1(=2.9~3.0μm),羥基的吸收光譜係約3000cm-1(=約3.3μm)。藉由照射接近該吸收光譜之波長2.5μm~3.5μm的近紅外線,便可選擇性對該等脫水環化反應的反應基投入能量,故判斷可提升聚醯胺酸的脫水環化反應之反應速度。另外,來自紅外線加熱器30的近紅外線更佳係含有距上述亞胺基及羥基之吸收光譜值2.9~3.3μm波長的電磁波。又,利用上述步驟(a)、(b)進行的聚醯亞胺薄膜的製造方法,因為可利用近紅外線選擇性對脫水環化反應的反應基投入能量,因而相較於習知聚醯亞胺薄膜的製造方法,在未使用近紅外線(例如僅利用熱風送風)下使進行脫水環化反應之情況下,即便較低溫(例如未滿300℃)仍可產生聚醯胺酸的脫水環化反應。所以,例如可更加抑制因薄片50、塗膜52的熱收縮而造成的聚醯亞胺薄膜變形。藉由抑制聚醯亞胺薄膜的變形,便可抑制例如在聚醯亞胺薄膜上所安裝的電路等發生圖案偏移、或導致基板遭損傷情形。 According to the method for producing a polyimide film according to the above steps (a) and (b), the reaction rate of the dehydration cyclization reaction of the polylysine can be further enhanced. The reason can be considered as follows. The infrared heater 30 of the reaction furnace 10 irradiates the coating film 52 of the sheet 50 with infrared rays having a wavelength of 3.5 μm or less as described above. Therefore, the coating film 52 is irradiated with near-infrared rays in a wavelength region of 0.7 to 3.5 μm, particularly near-infrared rays in a wavelength region of 2.5 μm to 3.5 μm. Here, the reaction group of the dehydration cyclization reaction of polyproline is an imine group and a hydroxyl group, and the absorption spectrum of the imine group is 3450 to 3300 cm -1 (= 2.9 to 3.0 μm), and the absorption spectrum of the hydroxyl group is about 3000 cm. -1 (= approx. 3.3μm). By irradiating near-infrared rays having a wavelength close to the absorption spectrum of 2.5 μm to 3.5 μm, energy can be selectively applied to the reactive groups of the dehydration cyclization reaction, so that the reaction of the dehydration cyclization reaction of poly-proline can be improved. speed. Further, it is more preferable that the near-infrared rays from the infrared heater 30 contain electromagnetic waves having a wavelength of 2.9 to 3.3 μm from the absorption spectrum of the imine group and the hydroxyl group. Further, in the method for producing a polyimide film by the above steps (a) and (b), since the near-infrared selective can be used to input energy to the reactive group of the dehydration cyclization reaction, the conventional polyimide film is compared with the conventional polyimide film. In the production method, when the dehydration cyclization reaction is carried out without using near-infrared rays (for example, only by hot air blowing), the dehydration cyclization reaction of polyglycine can be produced even at a relatively low temperature (for example, less than 300 ° C). Therefore, for example, deformation of the polyimide film caused by heat shrinkage of the sheet 50 and the coating film 52 can be further suppressed. By suppressing the deformation of the polyimide film, it is possible to suppress, for example, a pattern shift or a damage of the substrate caused by a circuit mounted on the polyimide film.

以上所說明本實施形態聚醯亞胺薄膜的製造方法,步驟(a)係將含有若利用脫水便會成為聚醯亞胺之聚醯亞胺 前驅物的薄膜前驅物(塗膜52),塗佈於薄片上。接著,步驟(b)係藉由對塗膜52照射近紅外線而將聚醯亞胺前驅物施行脫水,使塗膜52成為聚醯亞胺薄膜。藉此,相較於沒有使用近紅外線的情況下,可提升脫水反應的反應速度。又,步驟(b)中,因為照射波長2.5~3.5μm的近紅外線,因而能更確實地提升脫水反應的反應速度。又,步驟(b)中,因為利用對塗膜52照射近紅外線,而施行塗膜52的乾燥、與聚醯亞胺前驅物的脫水,因而不僅脫水,就連塗膜52的乾燥亦均可有效率地執行。又,步驟(b)中,因為對塗膜52施行近紅外線照射與熱風送風,因而能更有效率地執行因溶劑蒸發與聚醯亞胺前驅物脫水反應所產生水分的除去。 As described above, in the method for producing a polyimide film of the present embodiment, the step (a) contains a polyimine which becomes a polyimine if it is dehydrated. The film precursor of the precursor (coating film 52) is applied to the sheet. Next, in the step (b), the polyimide film precursor is dehydrated by irradiating the coating film 52 with near-infrared rays to form the coating film 52 as a polyimide film. Thereby, the reaction rate of the dehydration reaction can be increased as compared with the case where the near infrared ray is not used. Further, in the step (b), since the near-infrared rays having a wavelength of 2.5 to 3.5 μm are irradiated, the reaction rate of the dehydration reaction can be more surely improved. Further, in the step (b), since the coating film 52 is irradiated with near-infrared rays to dry the coating film 52 and dehydrate the polyimide precursor, the coating film 52 can be dried even if it is dehydrated. Execute efficiently. Further, in the step (b), since the near-infrared ray irradiation and the hot air blowing are applied to the coating film 52, the removal of moisture due to evaporation of the solvent and the dehydration reaction of the polyimide precursor can be more efficiently performed.

另外,本發明並不僅限於上述實施形態,舉凡在隸屬本發明技術範圍的前提下,當然可依各種態樣實施。 Further, the present invention is not limited to the above-described embodiments, and may be embodied in various aspects without departing from the technical scope of the present invention.

例如,上述實施形態中,針對聚醯亞胺前驅物脫水反應的反應基係亞胺基與羥基的情況進行說明,但在吸收光譜係涵蓋於近紅外線波長區域(0.7~3.5μm)中的反應基前提下,並不僅侷限於該等。 For example, in the above embodiment, the reaction group is an imine group and a hydroxyl group in the dehydration reaction of the polyimine precursor, but the absorption spectrum is included in the near-infrared wavelength region (0.7 to 3.5 μm). Under the premise, it is not limited to these.

上述實施形態中,反應爐10係設有送風裝置20與紅外線加熱器30,但只要利用近紅外線便能將塗膜52的聚醯亞胺前驅物施行脫水便可,亦可沒有設置送風裝置20b,亦可送風裝置20a、20b均沒有設置。或者,送風裝置亦可為其他構造。例如送風裝置20a、20b的通氣口26a、26b亦可非呈等間隔。或者,送風裝置係構成將熱風從爐體14其中一端朝另一端(例如從後端部16朝前端部15)進行送風。例如圖4所 示,送風裝置20亦可在爐體14內的後端部16附近設有朝向前端部15且朝水平方向開口的通氣口26,來自在爐體14外部所設置熱風產生器22的熱風,經由管路構造體24從通氣口26朝水平方向送風。此情況,如圖4所示,亦可設有將從通氣口26送風並將塗膜52加熱後的熱風予以排氣用的排氣裝置90。 排氣裝置90係設有:在爐體14內的前端部15附近朝後端部16且朝水平方向開口的排氣口96、在爐體14外部設置的吹風器92、以及將吹風器92與排氣口96相連接的管路構造體。 In the above embodiment, the air blowing device 20 and the infrared heater 30 are provided in the reaction furnace 10. However, the polyimide film precursor of the coating film 52 can be dehydrated by using near infrared rays, and the air blowing device 20b may not be provided. Also, none of the air blowing devices 20a, 20b are provided. Alternatively, the air blowing device may have other configurations. For example, the vents 26a, 26b of the air blowing devices 20a, 20b may not be equally spaced. Alternatively, the air blowing means is configured to blow hot air from one end of the furnace body 14 toward the other end (for example, from the rear end portion 16 toward the front end portion 15). For example, Figure 4 In the air blowing device 20, a vent opening 26 that opens toward the front end portion 15 and opens in the horizontal direction may be provided in the vicinity of the rear end portion 16 in the furnace body 14, and hot air from the hot air generator 22 provided outside the furnace body 14 may be passed through The duct structure 24 blows air from the vent 26 in the horizontal direction. In this case, as shown in FIG. 4, an exhaust device 90 for exhausting hot air from the vent port 26 and heating the coating film 52 may be provided. The exhaust device 90 is provided with an exhaust port 96 that opens toward the rear end portion 16 in the vicinity of the front end portion 15 in the furnace body 14 and that opens in the horizontal direction, a blower 92 provided outside the furnace body 14, and a blower 92 A pipe structure connected to the exhaust port 96.

上述實施形態的紅外線加熱器30係只要能照射含 有近紅外線波長的電磁波便可,例如亦可更進一步具備有能吸收波長未滿2.5μm電磁波的濾波器。依此的話,可更有效率地將波長2.5μm~3.5μm近紅外線照射於塗膜52。另外,內管36與外管40亦可設為不會吸收超過3.5μm紅外線者,便形成即便波長超過3.5μm的紅外線亦能照射塗膜52。 The infrared heater 30 of the above embodiment is capable of being irradiated The electromagnetic wave having a near-infrared wavelength may be used, and for example, a filter capable of absorbing electromagnetic waves having a wavelength of less than 2.5 μm may be further provided. In this case, the near-infrared rays having a wavelength of 2.5 μm to 3.5 μm can be more efficiently irradiated onto the coating film 52. Further, the inner tube 36 and the outer tube 40 may be formed so as not to absorb infrared rays exceeding 3.5 μm, and the coating film 52 can be irradiated even if infrared rays having a wavelength exceeding 3.5 μm.

上述實施形態,在薄片50的單面(上面)上塗佈塗 膜52,惟並不僅侷限此。例如亦可在薄片50的雙面(上面及下面)上分別塗佈塗膜52。 In the above embodiment, the coating is applied to one side (upper surface) of the sheet 50. Membrane 52, but not limited to this. For example, the coating film 52 may be applied to both sides (upper and lower surfaces) of the sheet 50, respectively.

上述實施形態,在塗膜52通過反應爐10的爐體 14期間便一併施行塗膜52的乾燥與脫水(醯亞胺化),惟並不僅侷限於此。例如亦可先對塗膜52施行乾燥步驟後,再於爐體14內施行塗膜52的脫水。此情況的乾燥步驟,亦可利用熱風送風與紅外線照射中之至少其中一項實施,亦可例如藉由使塗膜52通過與反應爐10同樣構成的乾燥爐內而施行乾燥。另外,即便先施行乾燥步驟的情況,仍可在爐體14內一併施行 塗膜52的脫水與乾燥。 In the above embodiment, the coating film 52 passes through the furnace body of the reaction furnace 10. The drying and dehydration of the coating film 52 are carried out together during the period of 14, but it is not limited thereto. For example, the coating film 52 may be subjected to a drying step, and then the coating film 52 may be dehydrated in the furnace body 14. The drying step in this case may be carried out by at least one of hot air blowing and infrared irradiation, or may be performed by, for example, passing the coating film 52 through a drying furnace having the same configuration as that of the reaction furnace 10. In addition, even if the drying step is performed first, it can be performed in the furnace body 14 together. Dewatering and drying of the coating film 52.

上述實施形態中,反應爐10係設有1個爐體14, 但亦可設置複數個爐體14。例如亦可將設有送風裝置20與紅外線加熱器30的爐體14設定為1個單元,且反應爐10設定為具備有複數個單元,構成塗膜52依序通過複數單元(爐體14)內部。此情況,塗膜52的脫水係只要在複數單元中之至少其中一單元內實施便可。複數單元亦可含有:在脫水前施行乾燥步驟的單元、及施行脫水的單元。 In the above embodiment, the reaction furnace 10 is provided with one furnace body 14, However, a plurality of furnace bodies 14 can also be provided. For example, the furnace body 14 provided with the air blowing device 20 and the infrared heater 30 may be set to one unit, and the reaction furnace 10 may be provided with a plurality of units, and the coating film 52 may sequentially pass through the plurality of units (the furnace body 14). internal. In this case, the dehydration of the coating film 52 may be carried out in at least one of the plurality of units. The plurality of units may also include a unit that performs a drying step before dehydration, and a unit that performs dehydration.

上述實施形態中,在搬送通路19中亦可設置數個 從下方支撐著薄片50的支撐輥。依此的話,可防止因重力而造成薄片50發生屈撓情形。 In the above embodiment, a plurality of the transport paths 19 may be provided. The support roller of the sheet 50 is supported from below. According to this, it is possible to prevent the sheet 50 from being bent due to gravity.

上述實施形態中,紅外線加熱器30係使用在原絲 32的外周圍,利用具有會吸收超過3.5μm波長紅外線之濾波器機能的複數管36、40呈同心圓狀包覆,並在該等複數管36、40間形成能抑制紅外線加熱器30之表面溫度上升用的冷卻流體流路48,但亦可使用其他的紅外線加熱器。 In the above embodiment, the infrared heater 30 is used in the original yarn. The outer circumference of 32 is concentrically coated by a plurality of tubes 36 and 40 having a filter function of absorbing infrared rays having a wavelength of more than 3.5 μm, and a surface capable of suppressing the infrared heater 30 is formed between the plurality of tubes 36 and 40. The cooling fluid flow path 48 for temperature rise is used, but other infrared heaters may be used.

上述實施形態中,各反應爐10的環境氣體係使用 空氣,但亦可取代空氣,改為使用氮等惰性氣體。 In the above embodiment, the ambient gas system of each reaction furnace 10 is used. Air, but it can also replace the air, instead use an inert gas such as nitrogen.

本申請案係以2012年10月11日所提出申請的日 本專利申請案第2012-225818號為優先權主張的基礎,爰引其內容並全部融入本說明書中。 This application is the date of the application filed on October 11, 2012. The patent application No. 2012-225818 is the basis of the priority claim, the contents of which are incorporated herein by reference.

產業上之可利用性 Industrial availability

本發明係能利用於將聚醯胺酸等聚醯亞胺前驅物,施行醯亞胺化而獲得聚醯亞胺的製造工業,具體而言係可 利用於具備有由使用該聚醯亞胺之薄膜構成保護膜的可撓性印刷電路板、半導體等製造工業。 The present invention can be utilized in a manufacturing industry in which a polyimine precursor such as polylysine is subjected to ruthenium imidization to obtain a polyimine. It is used in a manufacturing industry such as a flexible printed circuit board or a semiconductor including a protective film made of a film using the polyimide.

10‧‧‧反應爐 10‧‧‧Reaction furnace

14‧‧‧爐體 14‧‧‧ furnace body

15‧‧‧前端面 15‧‧‧ front end

16‧‧‧後端面 16‧‧‧ rear end face

17、18‧‧‧開口 17, 18‧‧‧ openings

19‧‧‧搬送通路 19‧‧‧Transportation path

20‧‧‧送風裝置 20‧‧‧Air supply device

20a‧‧‧送風裝置 20a‧‧‧Air supply unit

22a、22b‧‧‧熱風產生器 22a, 22b‧‧‧ hot air generator

24a、24b‧‧‧管路構造體 24a, 24b‧‧‧pipe structure

50‧‧‧薄片 50‧‧‧Sheet

52‧‧‧塗膜 52‧‧·coating film

54、56‧‧‧輥 54, 56‧‧‧ Roll

60‧‧‧控制器 60‧‧‧ Controller

Claims (6)

一種聚醯亞胺薄膜的製造方法,包括:(a)將含有若利用脫水便會成為聚醯亞胺之聚醯亞胺前驅物的薄膜前驅物,塗佈於薄片上的步驟;以及(b)藉由對上述薄膜前驅物照射近紅外線,而將上述聚醯亞胺前驅物予以脫水,使該薄膜前驅物成為聚醯亞胺薄膜的步驟。 A method for producing a polyimide film comprising: (a) a step of coating a film precursor containing a polyimide precursor which is a polyimine imide by dehydration, onto a sheet; and (b) The step of dehydrating the polyimine precursor by irradiating the film precursor with near-infrared rays to form the film precursor into a polyimide film. 如申請專利範圍第1項之聚醯亞胺薄膜的製造方法,其中,上述步驟(b)中係照射波長2.5~3.5μm的近紅外線。 The method for producing a polyimide film according to the first aspect of the invention, wherein the step (b) is irradiating a near-infrared ray having a wavelength of 2.5 to 3.5 μm. 如申請專利範圍第1或2項之聚醯亞胺薄膜的製造方法,其中,上述步驟(b)中,藉由對上述薄膜前驅物照射近紅外線,而施行該薄膜前驅物的乾燥與上述聚醯亞胺前驅物的脫水。 The method for producing a polyimide film according to claim 1 or 2, wherein in the step (b), the film precursor is dried by the near-infrared rays, and the film precursor is dried and aggregated. Dehydration of the quinone imine precursor. 如申請專利範圍第1或2項之聚醯亞胺薄膜的製造方法,其中,上述步驟(b)中,對上述薄膜前驅物施行近紅外線照射與熱風送風。 The method for producing a polyimide film according to claim 1 or 2, wherein in the step (b), the film precursor is subjected to near-infrared irradiation and hot air blowing. 如申請專利範圍第1或2項之聚醯亞胺薄膜的製造方法,其中,上述聚醯亞胺前驅物係化學式(1)所示聚醯胺酸: 其中,化學式(1)中,R係4元之有機基,R'係2元之有機基。 The method for producing a polyimide film according to claim 1 or 2, wherein the polyimine precursor is a polyamic acid represented by the chemical formula (1): In the chemical formula (1), R is a 4-membered organic group, and R' is a 2-membered organic group. 如申請專利範圍第1或2項之聚醯亞胺薄膜的製造方法,其中,上述聚醯亞胺前驅物係化學式(2)所示聚醯胺酸: The method for producing a polyimide film according to claim 1 or 2, wherein the polyimine precursor is a polyamic acid represented by the chemical formula (2):
TW102130531A 2012-10-11 2013-08-27 Method for producing polyimide film TWI565736B (en)

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TWI751685B (en) * 2020-02-17 2022-01-01 日商日本碍子股份有限公司 Heat treatment furnace

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JP6904351B2 (en) 2016-07-15 2021-07-14 宇部興産株式会社 Method for manufacturing polyimide laminate and method for manufacturing flexible circuit board
CN111552102B (en) * 2020-05-19 2023-12-29 Tcl华星光电技术有限公司 Curing equipment and uniform curing method thereof

Citations (2)

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Publication number Priority date Publication date Assignee Title
JP2002321300A (en) * 2001-04-23 2002-11-05 Kanegafuchi Chem Ind Co Ltd Adhesive film and its production method
JP2009192760A (en) * 2008-02-14 2009-08-27 Kyowa Hakko Chemical Co Ltd Positive photosensitive resin composition

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002321300A (en) * 2001-04-23 2002-11-05 Kanegafuchi Chem Ind Co Ltd Adhesive film and its production method
JP2009192760A (en) * 2008-02-14 2009-08-27 Kyowa Hakko Chemical Co Ltd Positive photosensitive resin composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI751685B (en) * 2020-02-17 2022-01-01 日商日本碍子股份有限公司 Heat treatment furnace

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