TWI565622B - The lever control system of the internal transmission control mechanism - Google Patents

The lever control system of the internal transmission control mechanism Download PDF

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TWI565622B
TWI565622B TW104100009A TW104100009A TWI565622B TW I565622 B TWI565622 B TW I565622B TW 104100009 A TW104100009 A TW 104100009A TW 104100009 A TW104100009 A TW 104100009A TW I565622 B TWI565622 B TW I565622B
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lever
control unit
control
cam
controlling
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TW104100009A
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Chinese (zh)
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TW201625461A (en
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ren-chi Liu
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內變速器控制機構之撥桿控制系統 Lever control system for internal transmission control mechanism

一種適用於自行車內變速器控制機構之撥桿控制系統,尤指將控制內變速器內部行星齒輪系統之控制機構的各控制單元的撥桿,以各撥桿的移動軌跡在同一個凸輪(如:軸向平面凸輪、徑向凸輪、內凸輪、外凸輪或類凸輪)上做成軌道,利用該凸輪的軌道依序旋轉,來達到各撥桿依序控制各控制單元的離合變速功能。 A lever control system suitable for a bicycle internal transmission control mechanism, in particular, a lever for controlling each control unit of a control mechanism of an internal planetary gear system of an internal transmission, in which the movement trajectory of each lever is on the same cam (eg: shaft The track is formed on the plane cam, the radial cam, the inner cam, the outer cam or the cam-like type, and the track of the cam is sequentially rotated to achieve the clutch shifting function of each control unit in sequence.

一般已知自行車內變速器的技術創作,如相關的公告第M415071號「內變速式公路自行車」、公告第I323232號「自行車十六速內變速器裝置」、公告第M341648號「自行車內變速裝置之齒盤結構」、公告第I296256號「用於腳踏車之內變速器」、公告第I285613號「自行車九速內變速器裝置」、公告第I277561號「自行車之內變速器」、公告第M282914號「自行車五速內變速器裝置」、公告第492932號「自行車內變速器(追加一)」、公告第464623號「自行車內變速器」、公告第410206號「自行車自動內變速器系統」、公告第392661號「自行車內變速器之變速主體」、公告第390325號「電動自行車之輪圈內變速裝置」、公告第360185號「自行車內變速器之變速控制機構」及公告第330544號「自行車內變速機構」等先前技術文獻。 The technical creation of the internal transmission of the bicycle is generally known, such as the related announcement No. M415071 "Internal transmission type road bicycle", the announcement No. I323232 "Bicycle 16-speed internal transmission device", Announcement No. M341648 "Tooth of the bicycle internal transmission" "Disc structure", Announcement No. I296256 "For internal transmissions for bicycles", Announcement No. I285613 "Bicycle nine-speed internal transmission device", Announcement No. I277561 "In-vehicle transmission", Announcement No. M282914 "Bicycle within five speeds "Transmission device", Announcement No. 492932 "Indoor bicycle transmission (additional one)", Announcement No. 464623 "Indoor bicycle transmission", Announcement No. 410206 "Bicycle automatic internal transmission system", Announcement No. 392661 "Speed change of bicycle internal transmission "Main body", Announcement No. 390325 "In-wheel shifting device for electric bicycles", "No. 360185" "Speed change control mechanism for bicycle internal transmission" and "No. 330544 "In-bike internal shifting mechanism".

但,綜觀上述先前技術創作文獻可知,該等已知的內變速器的控制機構不但結構複雜,且延伸出結構體積大、重量重、成本高的問題, 同時也造成變速器在實際操縱變速時的靈敏度與速度的不盡理想,而該等缺點亦直接降低了內變速器以及整體自行車品質的降低,所以在相關的自行車內變速器的結構設計上,業界不斷的力求創新與突破。 However, it can be seen from the above prior art creation documents that the control mechanisms of the known internal transmissions are not only complicated in structure, but also have the problems of large volume, heavy weight and high cost. At the same time, it also causes the sensitivity and speed of the transmission in the actual operation of the shifting speed, and these shortcomings also directly reduce the internal transmission and the overall bicycle quality reduction, so in the structural design of the relevant bicycle internal transmission, the industry continues Strive for innovation and breakthrough.

而在自行車變速器的設計上,除了內變速機構中齒輪的運用與路徑設計創新之外,對於操縱內變速器內部各相關控制機構的撥桿控制系統設計與結構元件的技術創作,則更關係到整體內變速器的結構、重量、成本以及變速操縱的靈敏度與準確度;因此,本案創作人亦曾研發出發明專利權第145950號「自行車內變速器」及其追加專利公告第492932號「自行車內變速器(追加一)」,以期提昇內變速器的實際使用效益與產業經濟利用性。基於創作不斷力求技術進步與產業利用性的提昇,對於該先前創作相關控制及空間、元件數量、成本、重量等技術創作,亦有需精進創新的空間,以期提高專利創作技術的品質與實際利用性。 In the design of the bicycle transmission, in addition to the use of the gears in the internal transmission mechanism and the innovation of the path design, the technical design of the design of the lever control system and the structural components of the relevant control mechanisms inside the internal transmission are more related to the whole. The structure, weight, cost of the internal transmission and the sensitivity and accuracy of the shifting operation; therefore, the creator of the case has also developed the invention patent No. 145950 "Bicycle internal transmission" and its additional patent publication No. 492932 "Bicycle internal transmission ( Add a) to improve the actual use efficiency of the internal transmission and industrial economic utilization. Based on the continuous improvement of technological progress and industrial utilization, there is also room for innovation in the creation of related control and space, component quantity, cost and weight, in order to improve the quality and practical use of patent creation technology. Sex.

因此,如何更進一步的技術創新,以達到結構精簡、重量輕、成本低以及變速操縱靈敏度高、換檔速度快、準確度高的內變速器控制機構,則為相關自行車產業界所急待技術提昇與創新突破的目標。 Therefore, how to further technological innovation, in order to achieve a streamlined structure, light weight, low cost, high speed shifting sensitivity, fast shifting speed, high accuracy of the internal transmission control mechanism, is an urgent need for the relevant bicycle industry to improve technology And the goal of innovation breakthrough.

本案創作係為一種適用於自行車的內變速器控制機構之撥桿控制系統,其創作目的在於: The creation of this case is a lever control system suitable for the internal transmission control mechanism of bicycles. Its purpose is to:

1.提供一種結構簡單,元件少、體積小的內變速器控制機構之撥桿控制系統,有效達到節省空間及減輕整體重量之效果。 1. Providing a lever control system with a simple structure, few components and a small internal control mechanism of the transmission, effectively achieving the effect of saving space and reducing overall weight.

2.降低產業成本,提昇整體產業產效。 2. Reduce industrial costs and improve overall industry output.

3.有效簡化自行車內變速器控制機構,提昇組立與維修效率,進而提高 產業利用性及經濟效益性。 3. Effectively simplify the control mechanism of the bicycle internal transmission, improve the efficiency of assembly and maintenance, and thus improve Industrial utilization and economic efficiency.

4.提供一種以內變速器內部控制機構各控制單元的撥桿位移軌跡,在同一個凸輪上做成控制各撥桿作動的軌道,利用該凸輪的軌道依序旋轉,輕易的產生各撥桿的準確位移及內變速器內部各控制單元的離合變速控制功能。 4. Providing a shifting trajectory of the levers of each control unit of the internal control mechanism of the internal transmission, and performing a track for controlling the movement of each of the levers on the same cam, and sequentially rotating the tracks of the cam to accurately generate the accuracy of each of the levers Displacement and clutch shift control function of each control unit inside the internal transmission.

本案創作特徵在於:內變速器中設有至少一組行星齒輪系統及對應控制該組行星齒輪系統的控制機構,該控制機構中包括控制行星架或內齒輪輸入動力的控制單元、控制太陽齒輪固定與否的控制單元以及控制行星架或內齒輪輸出動力的控制單元;將上述各控制單元變速的控制順序以互不重疊的方式依序排列,並將各控制單元的撥桿位移控制軌跡,在同一個凸輪(如:軸向平面凸輪、徑向凸輪、內凸輪、外凸輪或類凸輪)上做成軌道,以達到凸輪旋轉時,能依軌道的依序旋轉,而達到各撥桿準確位移操縱各對應控制單元的離合切換變速功能。 The creation feature of the present invention is that the internal transmission is provided with at least one planetary gear system and a control mechanism corresponding to the planetary gear system, and the control mechanism includes a control unit for controlling the input power of the carrier or the internal gear, and controlling the sun gear fixing and No control unit and a control unit for controlling the output power of the planet carrier or the internal gear; the control sequences for shifting the above control units are sequentially arranged in a non-overlapping manner, and the shift lever control trajectories of the respective control units are A cam (such as an axial plane cam, a radial cam, an inner cam, an outer cam or a cam-like type) is formed as a track to achieve the rotation of the cam in accordance with the order of the track, thereby achieving accurate displacement of each of the levers. The clutch of each corresponding control unit switches the shifting function.

1、2、3‧‧‧撥桿 1, 2, 3‧‧ ‧ lever

4‧‧‧平面凸輪 4‧‧‧ planar cam

C1、C2、C3‧‧‧控制單元 C1, C2, C3‧‧‧ control unit

A‧‧‧行星架 A‧‧‧ planet carrier

R‧‧‧內齒輪 R‧‧‧ internal gear

第1圖:本創作實施例剖視圖。 Fig. 1 is a cross-sectional view showing an embodiment of the present invention.

第2圖:本創作可提供五段變速之行星齒輪組實施例示意圖。 Figure 2: This is a schematic diagram of an embodiment of a planetary gear set with five stages of shifting.

第3圖:本創作實施例各控制單元控制段數的控制順序排列表。 Fig. 3 is a list of control sequence of the number of control segments of each control unit in the present embodiment.

第4圖:第3圖之簡示表。 Figure 4: A simplified representation of Figure 3.

第5圖:本創作之軌跡實施例示意圖。 Figure 5: Schematic diagram of the trajectory embodiment of the creation.

第6圖:本創作之軌跡另一實施例示意圖。 Figure 6: Schematic diagram of another embodiment of the trajectory of the present creation.

請參閱第1圖所示本案創作內變速器控制機構之撥桿控制系統的實施例,該內變速器中設有至少一組行星齒輪系統及對應控制該組行星齒輪系統的控制機構,該控制機構中包括:一用於控制行星架A或內齒輪R輸入動力的控制單元C1、一用於控制太陽齒輪固定與否的控制單元C2,及一用於控制行星架A或內齒輪R輸出動力的控制單元C3。本創作的主要重點在於:控制各控制單元的撥桿1、2、3係在同一個凸輪4上,依各撥桿位移軌跡所做成的軌道,來準確的帶動各撥桿1、2、3的準確位移順序,而達到以一個凸輪操縱各撥桿1、2、3準確控制各對應的控制單元C1、C2、C3做離合切換的變速功能;而所述的凸輪4可為軸向平面凸輪、徑向凸輪、內凸輪、外凸輪或類凸輪,本案圖式及說明係以最佳實施例之軸向平面凸輪為例說明,但不因此而侷限本案創作的凸輪運用實施;所述的撥桿位移軌跡可為左右位移軌跡、上下位移軌跡、角度旋轉軌跡,本案圖式及說明係以撥桿左右位移軌跡為例說明,但不因此而侷限本案創作的運用實施。 Referring to FIG. 1 , an embodiment of a shift lever control system for an internal transmission control mechanism is provided. The internal transmission is provided with at least one planetary gear system and a control mechanism corresponding to the planetary gear system. The utility model comprises: a control unit C1 for controlling the input power of the carrier A or the internal gear R, a control unit C2 for controlling the fixing of the sun gear, and a control for controlling the output power of the carrier A or the internal gear R Unit C3. The main focus of this creation is: control the levers 1, 2, 3 of each control unit on the same cam 4, according to the track made by the displacement track of each lever, to accurately drive the levers 1, 2, The exact displacement sequence of 3, and the shifting function of accurately controlling the corresponding control units C1, C2, C3 for clutch switching by one cam for each of the levers 1, 2, 3 is achieved; and the cam 4 can be an axial plane The cam, the radial cam, the inner cam, the outer cam or the cam-like, the drawing and the description of the present invention are described by taking the axial plane cam of the preferred embodiment as an example, but the camming created by the present invention is not limited thereby; The displacement track of the lever can be the left and right displacement trajectory, the upper and lower displacement trajectory, and the angular rotation trajectory. The diagram and description of the case are illustrated by taking the left and right displacement trajectory of the lever as an example, but this does not limit the application of the creation of the case.

請參閱第2圖所示為本創作可提供五段變速之行星齒輪組實施例示意圖,其中所示控制單元C1係控制行星架A或內齒輪R輸入動力的離合切換控制,藉以控制行星架A或內齒輪R輸入動力的變速輸入路徑切換;控制單元C2用於控制太陽齒輪固定與否的變速路徑切換;控制單元C3則用於控制行星架A或內齒輪R輸出動力的變速輸出路徑切換。將上述各控制單元C1、C2、C3的變速段數依序排列如第3圖所示的圖表,並再定義控制單元C1的A為O,R為X;控制單元C2的S1為O,S2為X;控制單元C3的A為O,R為X,而取得如第4圖所示之圖表。 Please refer to FIG. 2, which is a schematic diagram of an embodiment of a planetary gear set capable of providing five-speed shifting. The control unit C1 is shown to control the clutch switching control of the input power of the carrier A or the internal gear R, thereby controlling the carrier A. Or the internal gear R inputs the shifting input path of the power; the control unit C2 is used to control the shifting of the shifting path of the sun gear; or the control unit C3 is used to control the shifting output path switching of the output power of the carrier A or the internal gear R. The number of shifting sections of each of the control units C1, C2, and C3 is sequentially arranged as shown in the graph of FIG. 3, and A of the control unit C1 is further defined as O, and R is X; and S1 of the control unit C2 is O, S2. It is X; A of control unit C3 is O, and R is X, and a chart as shown in Fig. 4 is obtained.

依據第4圖所示圖表,可將三個控制單元C1、C2、C3轉換成 一個元件就能控制的理想狀態(如第5圖所示例),其中本創作控制單元C1、C2、C3只要控制順序符合OOOXXX的巡迴順序,且其順序排列不重疊即能使用。同時在實際運用上,控制單元C1、C2、C3可簡化不用,亦即該行程輪空不使用,故可將五段變速化簡為兩段或三段變速使用,也就是無S2及控制單元C2無,即可運用實施為三段變速。依此原則,亦可將其擴充為兩組以上的五段變速之行星齒輪系統,以兩組運用實施為例,即可藉由控制兩個元件(凸輪4)達到5x5=25段變速的控制效果。 According to the chart shown in Figure 4, three control units C1, C2, C3 can be converted into An ideal state that can be controlled by one component (as shown in Fig. 5), wherein the authoring control units C1, C2, and C3 can be used as long as the order of control conforms to the order of the tour of OOOXXX, and the order of the sequences is not overlapped. At the same time, in practical application, the control units C1, C2, C3 can be simplified, that is, the stroke wheel is not used, so the five-speed shifting can be simplified into two-stage or three-stage shifting, that is, no S2 and control unit C2 No, it can be implemented as a three-stage shift. According to this principle, it can also be expanded into two or more five-speed planetary gear systems. Taking two sets of implementations as an example, it is possible to control the two components (cam 4) to achieve 5x5=25-speed shift control. effect.

請再參閱第1圖所示實施例,各控制單元C1、C2、C3的控制點均以左右橫移控制,利用平面凸輪4(如:軸向平面凸輪)控制為例予以控制各控制單元C1、C2、C3的撥桿1、2、3,各撥桿1、2、3以左右移動為其行程,以上述原則為例,使各撥桿1、2、3的左右移動為左O右X(如第4圖所示),利用第5圖所示軌跡做成平面凸輪4的軌道,藉由一個平面凸輪4的旋轉(亦即軌道旋轉),而使各撥桿1、2、3依軌道旋轉所對應的位置,來達到各撥桿各自準確的左右橫向位移產生控制各控制單元C1、C2、C3的離合切換變速功能。而平面凸輪4的作動旋轉可利用線輪、電動等方式選擇運用。 Referring to the embodiment shown in FIG. 1 , the control points of each control unit C1, C2, and C3 are controlled by left and right traverse, and the planar cam 4 (for example, axial plane cam) is controlled as an example to control each control unit C1. , C2, C3 lever 1, 2, 3, each of the levers 1, 2, 3 to move left and right to its stroke, taking the above principle as an example, the left and right movement of each of the levers 1, 2, 3 is left O right X (as shown in Fig. 4), using the trajectory shown in Fig. 5 to form the track of the planar cam 4, by means of the rotation of a planar cam 4 (i.e., the orbital rotation), the respective levers 1, 2, 3 According to the position corresponding to the orbital rotation, the accurate left and right lateral displacement of each of the levers is generated to generate a clutch switching shift function for controlling each of the control units C1, C2, and C3. The actuating rotation of the planar cam 4 can be selected and utilized by means of a reel or electric motor.

上述實施例僅是為了充分說明本案創作而所舉的實施例,本案創作的保護範圍不限於此。舉凡本技術領域的技術人員在本技術創作基礎上所做的等同替代或變換,均在本案創作的保護範圍之內,特先聲明。 The above embodiments are merely examples for fully illustrating the creation of the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art based on the creation of the present technology are within the scope of protection of the present invention.

1、2、3‧‧‧撥桿 1, 2, 3‧‧ ‧ lever

4‧‧‧平面凸輪 4‧‧‧ planar cam

C1、C2、C3‧‧‧控制單元 C1, C2, C3‧‧‧ control unit

Claims (3)

一種內變速器控制機構之撥桿控制系統,該內變速器中設有至少一組行星齒輪系統及對應控制該組行星齒輪系統的控制機構,該控制機構中包括:用於控制行星架或內齒輪輸入動力的變速輸入路徑切換的控制單元及操縱該控制單元做離合切換的撥桿、用於控制太陽齒輪固定與否的變速路徑切換的控制單元及操縱該控制單元做離合切換的撥桿,及用於控制行星架或內齒輪輸出動力的變速輸出路徑切換的控制單元及操縱該控制單元做離合切換的撥桿;其特徵在於:該控制機構中用於控制行星架或內齒輪輸入動力的變速輸入路徑切換的控制單元的撥桿、用於控制太陽齒輪固定與否的變速路徑切換的控制單元的撥桿,及用於控制行星架或內齒輪輸出動力的變速輸出路徑切換的控制單元的撥桿,各撥桿控制各控制單元的控制順序係以巡迴互不重疊的方式依序排列,並在同一個凸輪上依各撥桿位移軌跡所做成的軌道,來準確帶動各撥桿的位移順序。 A lever control system for an internal transmission control mechanism, wherein the internal transmission is provided with at least one set of planetary gear systems and a control mechanism corresponding to the set of planetary gear systems, the control mechanism comprising: for controlling the planetary carrier or the internal gear input a control unit for switching the power shift input path, a control lever for operating the control unit to perform clutch switching, a control unit for switching the shift path for controlling the fixing of the sun gear, and a lever for operating the control unit for clutch switching, and a control unit for controlling a shifting output path of the planetary carrier or the internal gear output power, and a shift lever for operating the control unit to perform clutch switching; characterized in that: a shifting input for controlling the input power of the carrier or the internal gear in the control mechanism a lever of a control unit of the path switching, a lever of a control unit for controlling the switching of the shifting of the sun gear, and a lever of a control unit for switching the output of the shifting path for controlling the output power of the carrier or the internal gear The control sequence of each control unit is controlled by the steps of the patrols without overlapping each other. Column, and on the same cam track according to the respective displacement lever is made of rails, to accurately drive the displacements of the order of the lever. 依申請專利範圍第1項所述之內變速器控制機構之撥桿控制系統,其中該內變速器內部之行星齒輪系統可為一組以上,而控制一組以上行星齒輪系統之撥桿的平面凸輪亦可為相對應的一個以上。 According to the shift control system of the transmission control mechanism according to the first aspect of the patent application, wherein the planetary gear system inside the internal transmission can be more than one set, and the planar cam that controls the shift lever of more than one planetary gear system is also Can be more than one. 依申請專利範圍第1項所述之內變速器控制機構之撥桿控制系統,其中該凸輪可為軸向平面凸輪、徑向凸輪、內凸輪、外凸輪或類凸輪。 The lever control system of the transmission control mechanism according to the first aspect of the patent application, wherein the cam may be an axial plane cam, a radial cam, an inner cam, an outer cam or a cam-like.
TW104100009A 2015-01-05 2015-01-05 The lever control system of the internal transmission control mechanism TWI565622B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW464623B (en) * 2000-05-09 2001-11-21 Ren-Chr Liou Internal transmission of bicycle
WO2001092094A1 (en) * 2000-05-27 2001-12-06 Sunrace Sturmey-Archer Inc. A multi-speed hub gear
TW200833551A (en) * 2007-02-12 2008-08-16 Fu Luong Hi Tech Co Ltd A speed regulator of an internal speed change device
CN204056187U (en) * 2014-08-15 2014-12-31 李激初 A kind of internal speed variator of bicycle

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW464623B (en) * 2000-05-09 2001-11-21 Ren-Chr Liou Internal transmission of bicycle
WO2001092094A1 (en) * 2000-05-27 2001-12-06 Sunrace Sturmey-Archer Inc. A multi-speed hub gear
TW200833551A (en) * 2007-02-12 2008-08-16 Fu Luong Hi Tech Co Ltd A speed regulator of an internal speed change device
CN204056187U (en) * 2014-08-15 2014-12-31 李激初 A kind of internal speed variator of bicycle

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