TWI564394B - Method of evaluating permeable property of deadman - Google Patents

Method of evaluating permeable property of deadman Download PDF

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TWI564394B
TWI564394B TW105117612A TW105117612A TWI564394B TW I564394 B TWI564394 B TW I564394B TW 105117612 A TW105117612 A TW 105117612A TW 105117612 A TW105117612 A TW 105117612A TW I564394 B TWI564394 B TW I564394B
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temperature
core
coke
iron
molten iron
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TW105117612A
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TW201742926A (en
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吳耑熠
何忠根
李事峯
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中國鋼鐵股份有限公司
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Description

評估爐蕊透液性之方法 Method for evaluating liquid permeability of furnace core

本發明係有關一種評估透液性之方法,特別是提供一種可評估爐蕊透液性之方法。 The present invention relates to a method for assessing liquid permeability, and more particularly to a method for assessing liquid permeability of a furnace core.

於高爐煉鐵製程中,焦炭可供給煉鐵反應及熔化所需之熱能,且可作為還原劑。故,對於煉鐵製程,焦炭係重要原料之一。然而,經反應後之焦炭係堆疊於高爐底部之爐床,致使鐵渣必須流經此焦炭堆始能經由出鐵口排出。當鐵渣流經焦炭堆時,此焦炭堆會與鐵渣產生部分還原反應及滲碳反應,而使得部分焦炭隨之去化,但隨時有新鮮焦炭補充,故爐床一直有焦炭堆存在,一般將此焦炭堆稱之為「爐蕊(deadman)」。其中,焦炭粒徑分佈會影響爐蕊之孔隙度,進而影響鐵渣的流徑,以及鐵渣容易通過爐蕊與否,故此一般稱之為「透液性」。若透液性差,鐵渣不易流經爐蕊,會往高爐之周邊流,而增加鐵渣直接與爐床碳磚之沖刷力道,進而降低碳磚使用壽命,同時會影響出鐵作業,並降低高爐之煉鐵效能。 In the blast furnace ironmaking process, coke can supply the heat energy required for ironmaking reaction and melting, and can be used as a reducing agent. Therefore, for the iron making process, coke is one of the important raw materials. However, the reacted coke system is stacked on the hearth of the bottom of the blast furnace, so that the iron slag must flow through the coke stack and can be discharged through the tap hole. When the iron slag flows through the coke pile, the coke pile will partially reduce the reaction and carburize with the iron slag, so that some of the coke will be decontaminated, but fresh coke is added at any time, so the coke pile always exists in the hearth. This coke heap is generally referred to as a "deadman." Among them, the coke particle size distribution will affect the porosity of the furnace core, and thus affect the flow path of the iron slag, and the iron slag can easily pass through the furnace core, so it is generally called "liquid permeability". If the liquid permeability is poor, the iron slag does not easily flow through the furnace core, and will flow to the periphery of the blast furnace, thereby increasing the scouring force of the iron slag directly with the hearth carbon brick, thereby reducing the service life of the carbon brick, and at the same time affecting the iron tapping operation and reducing Ironmaking efficiency of blast furnace.

由於焦炭之堆疊無法被控制,故為了有效解決前述焦炭孔隙縮小之缺陷,焦炭間之細焦炭粒須被去化。一般欲去化此些細焦炭粒必須要有高溫鐵水流經並與細焦炭粒接觸,始能進行滲碳反應,而由爐蕊外部往內部逐漸將之去化,以慢慢恢復爐蕊之透液性,而使高溫鐵水可滲透入爐蕊。前述所述之「去化」即為所謂的活化爐蕊。 Since the stack of coke cannot be controlled, the fine coke particles between the cokes must be decomposed in order to effectively solve the defects of the aforementioned coke pore shrinkage. Generally, to remove these fine coke particles, high-temperature molten iron must flow through and contact with the fine coke particles, and then the carburizing reaction can be carried out, and the outside of the furnace core is gradually removed to the inside to slowly restore the permeability of the furnace core. Liquid, so that high temperature molten iron can penetrate into the core. The "de-ization" described above is the so-called activated core.

然而,受限於高溫之煉鐵條件,高爐內部之爐蕊狀態(即本發明所稱之爐蕊透液性)難以即時監測得知,而無法即時採取適當之處理方法,進而無法實現前述去化細焦炭粒,以活化爐蕊之功效。 However, due to the high-temperature ironmaking conditions, the state of the core of the blast furnace (that is, the liquid permeability of the furnace core referred to in the present invention) is difficult to be monitored immediately, and it is impossible to immediately adopt an appropriate treatment method, thereby failing to achieve the foregoing. Fine coke particles to activate the furnace core.

有鑑於此,亟須提供一種評估爐蕊之透液性的方法,以改進習知評估爐蕊之透液性的方法之缺陷。 In view of this, it is not necessary to provide a method for evaluating the liquid permeability of the core to improve the drawbacks of the conventional method for evaluating the liquid permeability of the core.

因此,本發明之一態樣是在提供評估爐蕊透液性之方法,藉由所建立之透液性資料庫可評估爐蕊狀況,而可採取適當之方法促使高溫鐵水滲透入爐蕊,進而改善爐蕊之透液性,以延長高爐壽命,並增進煉鐵效能。 Therefore, one aspect of the present invention provides a method for evaluating the liquid permeability of a furnace core, and the liquid permeability database can be used to evaluate the condition of the core, and an appropriate method can be adopted to promote the penetration of high temperature molten iron into the core. In order to improve the liquid permeability of the core, to extend the life of the blast furnace and improve the ironmaking efficiency.

根據本發明之一態樣,提出一種評估爐蕊透液性之方法。此製造方法係先進行第一建模步驟。其中,第一建模步驟係先提供第一高爐之第一爐蕊,且此第一爐蕊包含複數個第一焦炭。然後,對此些第一焦炭進行第一取樣步驟,並進行篩分步驟,以形成複數群第二焦炭,且此些第二焦炭分別具有複數個第一粒徑。接著,將複數個第一鐵渣分 別置於每一個第二焦炭上,並於複數個測試溫度下,分別偵測每一個第一鐵渣對於第二焦炭之滲透結果,以建立第一透液性資料庫。 According to one aspect of the invention, a method of assessing the liquid permeability of a furnace core is presented. This manufacturing method first performs the first modeling step. Wherein, the first modeling step first provides a first core of the first blast furnace, and the first core contains a plurality of first cokes. Then, the first coke is subjected to a first sampling step, and a sieving step is performed to form a plurality of second cokes, and the second cokes each have a plurality of first particle diameters. Next, the plurality of first iron slag points Do not place on each of the second cokes, and at each of the plurality of test temperatures, respectively detect the permeation results of each of the first iron slags for the second coke to establish a first liquid permeability database.

其中,前述之第一鐵渣分別具有第一成分,且第一透液性資料庫包含前述複數個第一粒徑、第一成分與測試溫度,以及所對應之複數個滲透結果。 Wherein, the first iron slag has a first component, and the first liquid permeable database comprises the plurality of first particle sizes, the first component and the test temperature, and a plurality of corresponding penetration results.

於進行建模步驟後,提供第二高爐之第二鐵渣,並分析第二鐵渣之第二成分。於偵測第二高爐之鐵水溫度後,進行第一判斷步驟。 After the modeling step, the second iron slag of the second blast furnace is provided, and the second component of the second iron slag is analyzed. After detecting the temperature of the molten iron in the second blast furnace, the first determining step is performed.

前述之第一判斷步驟先將第二成分及鐵水溫度輸入至第一透液性資料庫中,以判斷第二鐵渣於此鐵水溫度可透過之臨界焦炭粒徑。其中,此第二成分對應前述第一成分之一者,且鐵水溫度對應前述測試溫度之一者。 In the first determining step, the second component and the molten iron temperature are first input into the first liquid permeability database to determine the critical coke particle diameter at which the second iron slag is permeable to the molten iron temperature. Wherein the second component corresponds to one of the first components, and the temperature of the molten iron corresponds to one of the test temperatures.

然後,偵測第二高爐之爐床溫度。若爐床溫度小於鐵水溫度時,第二高爐之鐵水不透過第二高爐之第二爐蕊,且第二爐蕊之粒徑係小於前述之臨界焦炭粒徑。若爐床溫度等於鐵水溫度時,第二高爐之鐵水可透過第二爐蕊,且第二爐蕊之粒徑係不小於前述之臨界焦炭粒徑。 Then, the temperature of the hearth of the second blast furnace is detected. If the temperature of the hearth is less than the temperature of the molten iron, the molten iron of the second blast furnace does not pass through the second core of the second blast furnace, and the particle size of the second core is smaller than the critical coke particle size. If the temperature of the hearth is equal to the temperature of the molten iron, the molten iron of the second blast furnace can pass through the second core, and the particle size of the second core is not less than the aforementioned critical coke particle size.

依據本發明之一實施例,當前述第二爐蕊之焦炭孔隙不小於3公釐時,第二高爐之鐵水可通過第二爐蕊。 According to an embodiment of the present invention, when the coke pores of the second core are not less than 3 mm, the molten iron of the second blast furnace can pass through the second core.

依據本發明之另一實施例,於進行前述之第一判斷步驟後,此方法可選擇性地進行第二建模步驟及第二判斷步驟。第二建模步驟係先對第一焦炭進行第二取樣製程,以獲得複數個第三焦炭,其中此些第三焦炭分別具有一粒徑 分布。然後,將前述第一鐵渣之一者置於每一個第三焦炭上,並於前述之測試溫度下,分別偵測此第一鐵渣對於每一個第三焦炭之滲透結果,以建立一第二透液性資料庫。其中,第二透液性資料庫包含第三焦炭之粒徑分布、第一成分與測試溫度,以及所對應之滲透結果。 According to another embodiment of the present invention, after performing the foregoing first determining step, the method selectively performs the second modeling step and the second determining step. The second modeling step is to perform a second sampling process on the first coke to obtain a plurality of third cokes, wherein the third cokes respectively have a particle size distributed. Then, one of the first iron slags is placed on each of the third cokes, and at the above-mentioned test temperature, the first iron slag permeation result is detected for each third coke to establish a first Two liquid permeability database. The second liquid permeability database includes a particle size distribution of the third coke, a first component and a test temperature, and a corresponding infiltration result.

接著,進行第二判斷步驟。此第二判斷步驟係先將第二成分及鐵水溫度輸入至前述之第二透液性資料庫中,以判斷第二鐵渣於鐵水溫度可透過之透過粒徑分布。其中,所輸入之第二成分係對應第一成分,且鐵水溫度係對應前述測試溫度之一者。 Next, a second determination step is performed. In the second determining step, the second component and the molten iron temperature are first input into the second liquid permeability database to determine the permeability distribution of the second iron slag through the molten iron temperature. Wherein, the input second component corresponds to the first component, and the molten iron temperature corresponds to one of the aforementioned test temperatures.

之後,偵測第二高爐之爐床溫度。若爐床溫度小於鐵水溫度時,第二高爐之鐵水不透過第二爐蕊。若爐床溫度等於鐵水溫度時,第二高爐之鐵水可透過第二爐蕊,且第二爐蕊即具有前述之透過粒徑分布。 Thereafter, the temperature of the hearth of the second blast furnace is detected. If the temperature of the hearth is less than the temperature of the molten iron, the molten iron of the second blast furnace does not pass through the second core. If the temperature of the hearth is equal to the temperature of the molten iron, the molten iron of the second blast furnace can pass through the second core, and the second core has the aforementioned permeability particle size distribution.

依據本發明之又一實施例,基於前述之第二爐蕊為100%時,當第二爐蕊之焦炭細粉的含量小於10%時,第二高爐之鐵水可通過第二爐蕊。 According to still another embodiment of the present invention, when the content of the coke fine powder of the second core is less than 10%, the molten iron of the second blast furnace can pass through the second core when the second core is 100%.

應用本發明評估爐蕊之透液性的方法,其係先建立透液性資料庫,而可藉由高爐內之鐵渣成分與鐵水溫度,以及高爐之爐床溫度與鐵水溫度之關係,進一步推知高爐內之爐蕊狀況,因此可採取適當之改善方法,促使鐵水可滲透入爐蕊,以提升爐蕊透液性。 The method for evaluating the liquid permeability of the core of the furnace by using the invention first establishes a liquid permeability database, and the relationship between the iron slag composition in the blast furnace and the temperature of the molten iron, and the temperature of the hearth of the blast furnace and the temperature of the molten iron Further, the condition of the core in the blast furnace is further inferred, so that an appropriate improvement method can be adopted to promote the penetration of molten iron into the core to improve the liquid permeability of the furnace core.

100a/100b‧‧‧方法 100a/100b‧‧‧ method

110‧‧‧第一建模步驟 110‧‧‧First modeling step

111‧‧‧提供第一高爐之第一爐蕊的步驟 111‧‧‧Steps to provide the first core of the first blast furnace

113‧‧‧對第一焦炭進行第一取樣步驟,並進行篩分步驟的步驟 113‧‧‧The first sampling step for the first coke and the step of the screening step

115‧‧‧將第一鐵渣分別置於每一個第二焦炭上,並於測試溫度下,偵測第一鐵渣對於第二焦炭之滲透結果的步驟 115‧‧‧ Steps of placing the first iron slag on each of the second cokes and detecting the penetration of the first iron slag on the second coke at the test temperature

117‧‧‧建立第一透液性資料庫的步驟 117‧‧‧Steps to establish a first liquid permeable database

120‧‧‧提供第二高爐之第二鐵渣,並偵測第二高爐之鐵水溫度的步驟 120‧‧‧Providing the second iron slag of the second blast furnace and detecting the temperature of the molten iron of the second blast furnace

130‧‧‧第一判斷步驟 130‧‧‧First judgment step

131‧‧‧將第二鐵渣之第二成分及鐵水溫度輸入至第一透液性資料庫中的步驟 131‧‧‧Steps for inputting the second component of the second iron slag and the temperature of the molten iron into the first liquid permeable database

133‧‧‧偵測第二高爐之爐床溫度的步驟 133‧‧‧Steps for detecting the temperature of the hearth of the second blast furnace

135‧‧‧判斷爐床溫度等於或小於鐵水溫度 135‧‧‧Determination of the temperature of the hearth is equal to or less than the temperature of the molten iron

140‧‧‧第二建模步驟 140‧‧‧Second modeling steps

141‧‧‧對第一焦炭進行第二取樣製程的步驟 141‧‧‧Steps for the second sampling process for the first coke

143‧‧‧將第一鐵渣之一者置於每一個第三焦炭上,並於測試溫度下,偵測此第一鐵渣對於第三焦炭之滲透結果的步驟 143‧‧‧A step of placing one of the first iron slag on each of the third cokes and detecting the penetration of the first iron slag on the third coke at the test temperature

145‧‧‧建立第二透液性資料庫的步驟 145‧‧‧Steps for establishing a second liquid permeable database

150‧‧‧第二判斷步驟 150‧‧‧Second judgment step

151‧‧‧將此第二鐵渣之第二成分及鐵水溫度輸入至第二透液性資料庫中的步驟 151‧‧‧Steps for inputting the second component of the second iron slag and the temperature of the molten iron into the second liquid permeability database

153‧‧‧偵測第二高爐之爐床溫度的步驟 153‧‧‧Steps for detecting the temperature of the hearth of the second blast furnace

155‧‧‧判斷爐床溫度等於或小於鐵水溫度的步驟 155‧‧‧Steps to determine the temperature of the hearth is equal to or less than the temperature of the molten iron

為了對本發明之實施例及其優點有更完整之理解,現請參照以下之說明並配合相應之圖式。必須強調的是,各種特徵並非依比例描繪且僅係為了圖解目的。相關圖式內容說明如下:〔圖1a〕係繪示依照本發明之一實施例之評估爐蕊之透液性的方法之流程圖。 For a more complete understanding of the embodiments of the invention and the advantages thereof, reference should be made to the description below and the accompanying drawings. It must be emphasized that the various features are not drawn to scale and are for illustrative purposes only. The related drawings are described as follows: [Fig. 1a] is a flow chart showing a method for evaluating the liquid permeability of the core of the furnace according to an embodiment of the present invention.

〔圖1b〕係繪示依照本發明之另一實施例之評估爐蕊之透液性的方法之流程圖。 FIG. 1b is a flow chart showing a method for evaluating the liquid permeability of the core of the furnace according to another embodiment of the present invention.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。 The making and using of the embodiments of the invention are discussed in detail below. However, it will be appreciated that the embodiments provide many applicable inventive concepts that can be implemented in a wide variety of specific content. The specific embodiments discussed are illustrative only and are not intended to limit the scope of the invention.

本發明所稱之「爐蕊」係指堆疊於高爐爐床之焦炭堆,其中此焦炭堆係由複數個焦炭堆疊所成,且此些焦炭具有不同之粒徑。其次,本發明所稱之「鐵渣」係指鐵水與高爐渣之混合物,以模擬鐵水與高爐渣於高爐內對於爐蕊之透液性。 The term "heart core" as used in the present invention refers to a coke stack stacked on a blast furnace hearth, wherein the coke stack is formed by a plurality of coke stacks, and the cokes have different particle sizes. Next, the term "iron slag" as used in the present invention means a mixture of molten iron and blast furnace slag to simulate the liquid permeability of molten iron and blast furnace slag in the blast furnace.

請參照圖1a,其係繪示依照本發明之一實施例之評估爐蕊之透液性的方法之流程圖。在此實施例中,方法100係先進行第一建模步驟110。其中,第一建模步驟110係先提供包含複數個第一焦炭之第一高爐的第一爐蕊,並對此些第一焦炭進行第一取樣步驟與篩分步驟,而可形成複數 群第二焦炭,如步驟111及步驟113所示。其中,依據篩分步驟所使用篩網之尺寸,所獲得之第二焦炭具有複數個第一粒徑。 Please refer to FIG. 1a, which is a flow chart of a method for evaluating the liquid permeability of a furnace core according to an embodiment of the present invention. In this embodiment, method 100 first performs a first modeling step 110. Wherein, the first modeling step 110 first provides a first core of the first blast furnace comprising a plurality of first cokes, and performs a first sampling step and a screening step on the first cokes, thereby forming a plurality of Group second coke, as shown in step 111 and step 113. Wherein, the second coke obtained has a plurality of first particle diameters according to the size of the screen used in the sieving step.

然後,將篩分後之第二焦炭分別放置於耐熱容器(例如:坩鍋)中,其中依據篩網之篩目粒徑的分級個數,耐熱容器具有相對應之個數。接著,將複數個已知成分之第一鐵渣分別放置於每一個耐熱容器之第二焦炭上,並升溫至複數個測試溫度,分別偵測每一個第一鐵渣對於每一個第二焦炭之滲透結果,以建立第一透液性資料庫,如步驟115及步驟117所示。 Then, the sieved second coke is separately placed in a heat-resistant container (for example, a crucible), wherein the heat-resistant container has a corresponding number according to the number of classifications of the mesh size of the sieve. Next, a plurality of first iron slags of known composition are respectively placed on the second coke of each heat-resistant container, and the temperature is raised to a plurality of test temperatures, and each of the first iron slags is detected for each of the second cokes. The results are infiltrated to create a first liquid permeable database, as shown in steps 115 and 117.

在一具體例中,於前述之步驟115中,第一鐵渣之一者係先放置於每一個耐熱容器之第二焦炭上。然後,升溫至設定之測試溫度。經過固定之測試時間後,待其冷卻,將第二焦炭剝開,並觀察鐵渣是否有滲透至第二焦炭中。重複前述之步驟,直至每一種已知成分之第一鐵渣,以及每一個測試溫度,對應第二焦炭之每一種粒徑的測試均完成,即可建立前述之第一透液性資料庫。據此,此第一透液性資料庫係紀錄不同之鐵渣組成於不同粒徑之焦炭的透液性,且依據測試溫度之不同,鐵渣對於焦炭之透液性亦有所不同。 In a specific example, in the foregoing step 115, one of the first iron slags is first placed on the second coke of each heat-resistant container. Then, the temperature is raised to the set test temperature. After a fixed test time, it was cooled, the second coke was peeled off, and it was observed whether the iron slag penetrated into the second coke. The foregoing first liquid permeable database can be established by repeating the foregoing steps until the first iron slag of each known component, and each test temperature, the test corresponding to each particle size of the second coke is completed. Accordingly, the first liquid permeable database records the liquid permeability of different iron slags composed of different sizes of coke, and the iron slag has different liquid permeability to coke depending on the test temperature.

在此具體例中,本案所屬技術領域具有通常知識者可明確了解第一鐵渣欲滲透至第二焦炭中,其測試溫度須大於或等於第一鐵渣之熔融溫度(即流動溫度),以使固態鐵渣形變為液態,而可滲透至第二焦炭中。其中,由於第一 鐵渣之成分已知,故本案所屬技術領域具有通常知識者可明確了解第一鐵渣之熔融溫度,而可用以作為設定前述測試溫度之參考值。 In this specific example, those skilled in the art to which the present invention pertains can clearly understand that the first iron slag is to be infiltrated into the second coke, and the test temperature must be greater than or equal to the melting temperature of the first iron slag (ie, the flow temperature). The solid iron slag is formed into a liquid state and is permeable to the second coke. Among them, because of the first The composition of the iron slag is known, so that those skilled in the art to which the present invention pertains can clearly understand the melting temperature of the first iron slag, and can be used as a reference value for setting the aforementioned test temperature.

前述之第一透液性資料庫包含前述第二焦炭之第一粒徑、第一鐵渣之第一成分與每一個測試溫度,以及各參數之任意組合所對應之滲透結果。 The first liquid permeable database comprises the first particle diameter of the second coke, the first component of the first iron slag and each test temperature, and an infiltration result corresponding to any combination of the parameters.

於進行前述之第一建模步驟110後,提供第二高爐之第二鐵渣,並偵測第二高爐之鐵水溫度,如步驟120所示。在此步驟中,第二高爐可為現場運作之高爐,且第二鐵渣可為經由鼓風嘴取樣之鐵渣樣品,或者與鐵水同時排出之鐵渣樣品。其中,當第二鐵渣於第二高爐內取出時,現場操作人員可藉由習知之技術與方法分析第二鐵渣之第二成分。 After performing the foregoing first modeling step 110, the second iron slag of the second blast furnace is provided, and the temperature of the molten iron of the second blast furnace is detected, as shown in step 120. In this step, the second blast furnace may be a blast furnace operating in the field, and the second iron slag may be an iron slag sample sampled through the blast nozzle or an iron slag sample discharged simultaneously with the molten iron. Wherein, when the second iron slag is taken out in the second blast furnace, the field operator can analyze the second component of the second iron slag by a conventional technique and method.

接著,進行第一判斷步驟130。其中,第一判斷步驟130係先將前述第二鐵渣之第二成分及鐵水溫度輸入至第一透液性資料庫中,如步驟131所示。其中,第二成分係對應第一透液性資料庫中之第一成分的一者,且鐵水溫度係對應第一透液性資料庫中之測試溫度。 Next, a first determination step 130 is performed. The first determining step 130 first inputs the second component of the second iron slag and the molten iron temperature into the first liquid permeable database, as shown in step 131. Wherein, the second component corresponds to one of the first components in the first liquid permeability database, and the molten iron temperature corresponds to the test temperature in the first liquid permeability database.

據此,當進行步驟131時,所輸入之第二成分與鐵水溫度可對應判斷於此鐵水溫度下,此第二成分之第二鐵渣可透過之臨界焦炭粒徑。此處所稱之「臨界焦炭粒徑」係指第二鐵渣於此鐵水溫度下,可通過之焦炭的臨界粒徑。其中,當焦炭之粒徑大於或等於此臨界粒徑時,由於焦炭間之焦炭孔隙較大,而使得第二鐵渣可更容易地通過焦炭;且 當焦炭之粒徑小於此臨界粒徑時,由於此些焦炭可排列的較為緻密,而具有較小之焦炭孔隙,進而使得第二鐵渣無法更無法滲透焦炭。 Accordingly, when step 131 is performed, the input second component and the molten iron temperature may correspond to the critical coke particle diameter permeable to the second iron slag of the second component at the molten iron temperature. The term "critical coke particle size" as used herein refers to the critical particle size of the coke through which the second iron slag can pass at the temperature of the molten iron. Wherein, when the particle size of the coke is greater than or equal to the critical particle diameter, the second iron slag can pass the coke more easily due to the larger coke pores between the cokes; When the particle size of the coke is smaller than the critical particle diameter, since the cokes can be arranged densely, the coke pores are small, so that the second iron slag cannot be more permeable to coke.

進行步驟131後,偵測第二高爐之爐床溫度,並判斷所測得之爐床溫度係等於或小於鐵水溫度,如步驟133及步驟135所示。若爐床溫度等於鐵水溫度時,第二高爐之鐵水可透過第二爐蕊,故第二爐蕊之焦炭的粒徑不小於前述之臨界焦炭粒徑。若爐床溫度小於鐵水溫度時,第二高爐之鐵水無法透過第二爐蕊,故第二爐蕊之焦炭的粒徑小於前述之臨界焦炭粒徑。 After performing step 131, the temperature of the hearth of the second blast furnace is detected, and it is judged that the measured temperature of the hearth is equal to or lower than the temperature of the molten iron, as shown in steps 133 and 135. If the temperature of the hearth is equal to the temperature of the molten iron, the molten iron of the second blast furnace can pass through the second core, so the particle size of the coke of the second core is not less than the aforementioned critical coke particle size. If the temperature of the hearth is lower than the temperature of the molten iron, the molten iron of the second blast furnace cannot pass through the second core, so the particle size of the coke of the second core is smaller than the particle size of the aforementioned critical coke.

據此,依據第二鐵渣之第二成分與鐵水溫度輸入至第一透液性資料庫所獲知之臨界焦炭粒徑,以及爐床溫度與鐵水溫度之關係,現場操作人員可得知第二高爐中之第二爐蕊的狀況,而可採取適當之改善方法,促使鐵水可透過第二爐蕊,進而改進爐蕊之透液性,因此可延長高爐壽命,並增進高爐之煉鐵效能。 Accordingly, according to the relationship between the critical coke particle size obtained by inputting the second component of the second iron slag and the temperature of the molten iron to the first liquid permeability database, and the relationship between the hearth temperature and the temperature of the molten iron, the field operator can know The condition of the second core in the second blast furnace, and an appropriate improvement method can be adopted to promote the molten iron to pass through the second core, thereby improving the liquid permeability of the core, thereby prolonging the life of the blast furnace and enhancing the blast furnace refining Iron efficiency.

在一具體例中,當第二高爐中之第二爐蕊的焦炭孔隙不小於3公釐時,第二高爐之鐵水即可通過第二爐蕊。換言之,當第二爐蕊之焦炭的粒徑大於或等於3公釐時,第二高爐之鐵水即可通過第二爐蕊。 In a specific example, when the coke pores of the second core in the second blast furnace are not less than 3 mm, the molten iron of the second blast furnace can pass through the second core. In other words, when the particle size of the coke of the second core is greater than or equal to 3 mm, the molten iron of the second blast furnace can pass through the second core.

請同時參照圖1a及圖1b,其中圖1b係繪示依照本發明之另一實施例之評估爐蕊之透液性的方法之流程圖。在此實施例中,方法100b之流程步驟與方法100a之流程步驟大致上相同,兩者之差異在於進行圖1a之第一判斷 步驟130後,方法100b更包含進行第二建模步驟140及第二判斷步驟150。其中,圖1b之第一建模步驟110與第一判斷步驟130的流程分別相同於圖1a之第一建模步驟110與第一判斷步驟130的流程,故在此不另贅述。 Please refer to FIG. 1a and FIG. 1b simultaneously, wherein FIG. 1b is a flow chart showing a method for evaluating the liquid permeability of the core of the furnace according to another embodiment of the present invention. In this embodiment, the process steps of the method 100b are substantially the same as the process steps of the method 100a, and the difference between the two is that the first judgment of FIG. 1a is performed. After step 130, the method 100b further includes performing a second modeling step 140 and a second determining step 150. The flow of the first modeling step 110 and the first determining step 130 of FIG. 1b are the same as the flow of the first modeling step 110 and the first determining step 130 of FIG. 1a, respectively, and therefore no further details are provided herein.

前述之第二建模步驟140係先對前述之第一焦炭進行第二取樣製程,以獲得複數個第三焦炭,如步驟141所示。此些第三焦炭分別具有一粒徑分布。其中,由於第一爐蕊係由不同粒徑之焦炭所堆積而成,故依據堆積行為之不同,前述第二取樣製程之每一個取樣位置所獲得的第三焦炭分別具有不同之粒徑分布。於習知高爐之爐蕊中,第二取樣製程之取樣位置距離高爐內壁越遠(亦即越靠近高爐之中心軸),所獲得之第三焦炭具有較多的小粒徑焦炭。反之,取樣位置距離高爐內壁越近,所獲得之第三焦炭具有較多的大粒徑焦炭。 The second modeling step 140 is performed by performing a second sampling process on the first coke to obtain a plurality of third cokes, as shown in step 141. These third cokes each have a particle size distribution. Wherein, since the first furnace core is formed by coke of different particle diameters, the third coke obtained at each sampling position of the second sampling process has different particle size distributions according to different deposition behaviors. In the core of the conventional blast furnace, the farther the sampling position of the second sampling process is from the inner wall of the blast furnace (that is, the closer to the central axis of the blast furnace), the third coke obtained has more small-sized coke. Conversely, the closer the sampling position is to the inner wall of the blast furnace, the third coke obtained has more large-size coke.

請繼續參照圖1b,於進行步驟141後,將前述已知成分之第一鐵渣的一者置於第二取樣製程所獲得之每一個第三焦炭上,並升溫至複數個測試溫度,分別偵測此第一鐵渣對於每一個第三焦炭之滲透結果,以建立第二透液性資料庫,如步驟143及步驟145所示。 Referring to FIG. 1b, after performing step 141, one of the first iron slags of the known composition is placed on each third coke obtained in the second sampling process, and the temperature is raised to a plurality of test temperatures, respectively. The permeation result of the first iron slag for each of the third cokes is detected to establish a second liquid permeability database, as shown in steps 143 and 145.

相同地,於前述之步驟143中,此第一鐵渣係先放置於每一個耐熱容器中之第三焦炭上。然後,升溫至設定之測試溫度。經過固定之測試時間後,待其冷卻,將第三焦炭剝開,並觀察鐵渣是否有滲透至第三焦炭中。重複前述之步驟,直至此已知成分之第一鐵渣,以及每一個測試溫 度,對應每一種具不同粒徑分布之第三焦炭的測試均完成,即可建立前述之第二透液性資料庫。據此,此第二透液性資料庫係紀錄相同之鐵渣組成於不同粒徑分布之焦炭的透液性,且依據測試溫度之不同,此鐵渣對於此些焦炭之透液性亦有所不同。 Similarly, in the foregoing step 143, the first iron slag is first placed on the third coke in each heat-resistant container. Then, the temperature is raised to the set test temperature. After a fixed test time, after cooling, the third coke was peeled off and the iron slag was observed to penetrate into the third coke. Repeat the previous steps until the first iron slag of this known component, and each test temperature The second liquid permeability database can be established by performing tests for each of the third cokes having different particle size distributions. Accordingly, the second liquid permeability database records the liquid permeability of the same iron slag composed of cokes of different particle size distributions, and depending on the test temperature, the iron slag has a liquid permeability to the cokes. Different.

前述之第二透液性資料庫係紀錄已知成分之一種鐵渣對於不同粒徑分布之焦炭的透液性,且依據測試溫度之不同,此鐵渣對於焦炭之透液性亦有所不同。 The second liquid permeable database described above records the liquid permeability of an iron slag of a known composition for coke of different particle size distributions, and the iron slag has different liquid permeability to coke depending on the test temperature. .

於進行前述之第二建模步驟140後,進行第二判斷步驟150。其中,第二判斷步驟150係將第二鐵渣之第二成分及鐵水溫度等參數輸入至第二透液性資料庫中,如步驟151所示。其中,第二成分對應第二透液性資料庫之第一成分,且鐵水溫度對應第二透液性資料庫之測試溫度的一者。 After performing the aforementioned second modeling step 140, a second determining step 150 is performed. The second determining step 150 inputs the second component of the second iron slag and the temperature of the molten iron into the second liquid permeability database, as shown in step 151. Wherein, the second component corresponds to the first component of the second liquid permeability database, and the molten iron temperature corresponds to one of the test temperatures of the second liquid permeability database.

據此,當進行步驟151時,所輸入之第二成分與鐵水溫度可對應判斷於此鐵水溫度下,此第二成分之第二鐵渣可透過之一透過粒徑分布。此處所稱之「透過粒徑分布」係指第二鐵渣於此鐵水溫度下,可通過之焦炭的粒徑分布。 Accordingly, when step 151 is performed, the input second component and the molten iron temperature can be determined correspondingly to the molten iron temperature, and the second iron slag of the second component can transmit through one of the particle size distributions. The term "permeation particle size distribution" as used herein refers to the particle size distribution of the coke through which the second iron slag can pass at the temperature of the molten iron.

其中,依據前述之內容可知,距離高爐內壁越遠,爐蕊具有較多之小粒徑焦炭。再者,依據前述第一判斷步驟130(如圖1a所示)所測得之「臨界焦炭粒徑」,現場操作人員可判斷,於「透過粒徑分布」中,若粒徑小於「臨界焦炭粒徑」之焦炭過多,第二高爐之鐵水將不易透過第二爐蕊。 Among them, according to the foregoing, it can be seen that the farther away from the inner wall of the blast furnace, the furnace core has more small-sized coke. Furthermore, according to the "critical coke particle size" measured by the first determining step 130 (shown in FIG. 1a), the field operator can judge that if the particle size is smaller than the "critical coke" in the "permeation particle size distribution" There is too much coke in the particle size, and the molten iron in the second blast furnace will not easily pass through the second core.

進行步驟151後,偵測第二高爐之爐床溫度,並判斷所測得之爐床溫度係等於或小於鐵水溫度,如步驟153及步驟155所示。若爐床溫度等於鐵水溫度時,第二高爐之鐵水可透過第二爐蕊。若爐床溫度小於鐵水溫度時,第二高爐之鐵水無法透過第二爐蕊。 After performing step 151, the temperature of the hearth of the second blast furnace is detected, and it is judged that the measured temperature of the hearth is equal to or lower than the temperature of the molten iron, as shown in steps 153 and 155. If the temperature of the hearth is equal to the temperature of the molten iron, the molten iron of the second blast furnace can pass through the second core. If the temperature of the hearth is less than the temperature of the molten iron, the molten iron of the second blast furnace cannot pass through the second core.

因此,依據「臨界焦炭粒徑」、「透過粒徑分布」及「第二高爐之鐵水是否可透過第二爐蕊之滲透結果」,現場操作人員可推知,於第二爐蕊中,粒徑小於臨界焦炭粒徑之焦炭(亦稱之為焦炭細粉)的含量,進而得知第二爐蕊之狀況。 Therefore, based on the "critical coke particle size", "permeation particle size distribution" and "the penetration of the second blast furnace's molten iron through the second furnace core", the field operator can infer that in the second furnace core, the grain The content of coke (also referred to as coke fine powder) having a diameter smaller than the critical coke particle diameter is further known as the condition of the second grit.

在一具體例中,基於第二爐蕊為100%,當第二爐蕊之焦炭細粉的含量小於10%時,第二高爐之鐵水可通過第二爐蕊。於此具體例中,焦炭細粉之粒徑不超過3.35公釐。 In a specific example, based on the second core is 100%, when the content of the coke fine powder of the second core is less than 10%, the molten iron of the second blast furnace can pass through the second core. In this specific example, the particle size of the coke fine powder does not exceed 3.35 mm.

依據前述之說明可知,藉由將第二高爐之鐵渣成分(即前述第二鐵渣之第二成分)及鐵水溫度輸入至本案之透液性資料庫中,並判斷第二高爐之爐床溫度與鐵水溫度之關係,現場操作人員即可推知第二高爐之第二爐蕊的透液性,而可進一步判斷是否採取適當之改善方法,促使鐵水可滲透入爐蕊,而提升第二爐蕊之透液性,進而延長高爐壽命,並提升煉鐵效能。 According to the foregoing description, the iron slag component of the second blast furnace (ie, the second component of the second iron slag) and the molten iron temperature are input into the liquid permeability database of the present case, and the furnace of the second blast furnace is judged. The relationship between the bed temperature and the temperature of the molten iron, the on-site operator can infer the liquid permeability of the second core of the second blast furnace, and can further judge whether appropriate improvement methods are adopted to promote the penetration of molten iron into the core, and enhance The liquid permeability of the second core, thereby extending the life of the blast furnace and improving the ironmaking efficiency.

以下利用實施例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。 The following examples are used to illustrate the application of the present invention, and are not intended to limit the present invention, and various modifications and refinements can be made without departing from the spirit and scope of the invention.

製備第一透液性資料庫Preparation of the first liquid permeability database

第一透液性資料庫之建立係依據第1表進行,故以下說明請同時參照第1表。 The establishment of the first liquid permeability database is based on the first table, so please refer to the first table at the same time.

將高爐內取出之爐蕊篩分為八個等級,分別為焦炭粒徑係小於0.6公釐之部份(以下稱之為焦炭A)、焦炭粒徑係大於或等於0.6公釐且小於1公釐之部分(以下稱之為焦炭B)、焦炭粒徑係大於或等於1公釐且小於1.4公釐之部分(以下稱之為焦炭C)、焦炭粒徑係大於或等於1.4公釐且小於1.7公釐之部分(以下稱之為焦炭D)、焦炭粒徑係大於或等於1.7公釐且小於3.35公釐之部分(以下稱之為焦炭E)、焦炭粒徑係大於或等於3.35公釐且小於6.7公釐之部分(以下稱之為焦炭F)、焦炭粒徑係大於或等於6.7公釐且小於10公釐之部分(以下稱之為焦炭G),以及焦炭粒徑係大於或等於10公釐之部分(以下稱之為焦炭H)。 The furnace core screen taken out of the blast furnace is divided into eight grades, respectively, a portion having a coke particle size of less than 0.6 mm (hereinafter referred to as coke A), and a coke particle size system of greater than or equal to 0.6 mm and less than 1 mm. a fraction of PCT (hereinafter referred to as coke B), a coke particle size of greater than or equal to 1 mm and less than 1.4 mm (hereinafter referred to as coke C), and a coke particle size of greater than or equal to 1.4 mm and less than a portion of 1.7 mm (hereinafter referred to as coke D), a coke particle size of 1.7 mm or more and less than 3.35 mm (hereinafter referred to as coke E), and a coke particle size of 3.35 mm or more And a portion smaller than 6.7 mm (hereinafter referred to as coke F), a portion having a coke particle diameter of 6.7 mm or more and less than 10 mm (hereinafter referred to as coke G), and a coke particle size system greater than or equal to 10 parts (hereinafter referred to as coke H).

然後,將前述篩分後之焦炭分別放置於不同之坩鍋中,並於常溫下,將鐵與四種已知成分之高爐渣分別放置於坩鍋內之焦炭上。其中,高爐渣A之流動溫度為1344℃,高爐渣B之流動溫度為1332℃,高爐渣C之流動溫度為1328℃,且高爐渣D之流動溫度為1320℃。 Then, the sieved cokes are separately placed in different crucibles, and the iron and four known blast furnace slags are respectively placed on the coke in the crucible at normal temperature. Among them, the flow temperature of the blast furnace slag A is 1344 ° C, the flow temperature of the blast furnace slag B is 1332 ° C, the flow temperature of the blast furnace slag C is 1328 ° C, and the flow temperature of the blast furnace slag D is 1320 ° C.

接著,將坩鍋升溫至前述之流動溫度,以使固態鐵或固態高爐渣可熔融,形變為液態。降低溫度後,剝開焦炭,判斷是否有固態鐵或固態高爐渣冷卻凝結於焦炭之間,並根據以下之基準進行評價: Next, the crucible is heated to the aforementioned flow temperature so that the solid iron or solid blast furnace slag can be melted and turned into a liquid state. After lowering the temperature, the coke was peeled off to determine whether solid iron or solid blast furnace slag was cooled and coagulated between the cokes and evaluated according to the following criteria:

◎:鐵或渣完全通過焦炭層,且完全流至坩鍋底部。 ◎: Iron or slag passes completely through the coke layer and flows completely to the bottom of the crucible.

○:鐵或渣可通過焦炭層,但只有部份鐵或渣流至坩鍋底部。 ○: Iron or slag can pass through the coke layer, but only part of the iron or slag flows to the bottom of the crucible.

△:鐵或渣只通過部分較炭層,但無法流至坩鍋底部。 △: Iron or slag passes only partially through the carbon layer, but cannot flow to the bottom of the crucible.

×:鐵或渣均無法透過焦炭。 ×: Iron or slag cannot pass through coke.

固態鐵與固態高爐渣之表面張力對爐蕊透液性的影響Effect of Surface Tension of Solid Iron and Solid Blast Furnace Slag on Liquid Permeability of Furnace

為了探究固態鐵、固態高爐渣與焦炭三者間之表面張力對於爐蕊透液性的影響,固態鐵與高爐渣係分別放置於前述之焦炭F(篩分後之粒徑係大於或等於3.35公釐且小於6.7公釐)上,且固態鐵與高爐渣兩者並未接觸。 In order to investigate the influence of the surface tension between solid iron, solid blast furnace slag and coke on the liquid permeability of the furnace core, solid iron and blast furnace slag are placed in the above-mentioned coke F (the particle size after screening is greater than or equal to 3.35). It is on the inside and less than 6.7 mm, and neither the solid iron nor the blast furnace slag is in contact.

然後,加熱使其熔融。冷凝後,鐵及渣均未透過焦炭。鐵與高爐渣結合為一球狀,且兩者間之界面呈水平狀。據此,鐵與渣之間的表面張力係小於鐵與焦炭,或者渣與焦炭間之表面張力,且鐵與渣具有較佳之結合性。 Then, it is heated to melt it. After condensation, both iron and slag did not pass through the coke. The iron and the blast furnace slag are combined into a spherical shape, and the interface between the two is horizontal. Accordingly, the surface tension between the iron and the slag is less than the surface tension between the iron and the coke, or the slag and the coke, and the iron and the slag have a better bond.

渣量對於爐蕊透液性之影響Effect of slag amount on liquid permeability of furnace core

將前述高爐渣A之使用量增加至20公克,並放置於前述之焦炭F上。加熱使其熔融後,仍僅有少部份之高爐渣可透過焦炭(亦即基於高爐渣為100%,僅有小於30%之高爐渣透過焦炭),且冷卻後之高爐渣呈現扁平狀。故,渣量之多寡並不影響爐蕊透液性。 The amount of the aforementioned blast furnace slag A was increased to 20 g and placed on the aforementioned coke F. After heating to melt, only a small portion of the blast furnace slag can pass through the coke (that is, 100% based on the blast furnace slag, only less than 30% of the blast furnace slag is passed through the coke), and the cooled blast furnace slag is flat. Therefore, the amount of slag does not affect the liquid permeability of the furnace core.

建立第二透液性資料庫Establish a second liquid permeability database

第二透液性資料庫之建立係依據第2表進行,故以下說明請同時參照第2表。 The establishment of the second liquid permeability database is based on the second table. Therefore, please refer to the second table at the same time.

首先,對高爐內之爐蕊進行第二取樣步驟,且此第二取樣步驟係依據取樣位置對爐蕊取樣。其中,依據取樣位置與高爐內壁之距離,由遠(即靠近高爐中心軸)至近(即靠近高爐內壁)所取得之第三焦炭分別為焦炭I、焦炭II與焦炭III,並將此些焦炭放置於坩鍋中。由於取樣位置之不同,所獲得之焦炭I至焦炭III分別具有不同的粒徑分布,如第2表所示。 First, a second sampling step is performed on the core of the blast furnace, and the second sampling step samples the core according to the sampling position. Wherein, according to the distance between the sampling position and the inner wall of the blast furnace, the third coke obtained from the far (ie, near the central axis of the blast furnace) to the near (ie, near the inner wall of the blast furnace) is coke I, coke II and coke III, respectively. The coke is placed in a crucible. Due to the difference in sampling positions, the obtained coke I to coke III have different particle size distributions, as shown in Table 2.

於第2表中,焦炭之粒徑分布包含大於或等於50公釐之部分(以下稱之為粒徑I)、小於50公釐且大於或等於38公釐之部分(以下稱之為粒徑II)、小於38公釐且大於或等於25公釐之部分(以下稱之為粒徑III)、小於25公釐且大於或等於15公釐之部分(以下稱之為粒徑IV)、小於15公釐且大於或等於3.35公釐之部分(以下稱之為粒徑V)、小於3.35公釐之部分(以下稱之為粒徑VI),且其他成分代表細焦炭粒等物質。 In the second table, the particle size distribution of the coke includes a portion of greater than or equal to 50 mm (hereinafter referred to as particle diameter I), a portion of less than 50 mm and greater than or equal to 38 mm (hereinafter referred to as particle diameter) II), a portion of less than 38 mm and greater than or equal to 25 mm (hereinafter referred to as particle size III), a portion of less than 25 mm and greater than or equal to 15 mm (hereinafter referred to as particle size IV), and less than A portion of 15 mm or more and 3.35 mm or more (hereinafter referred to as particle diameter V) and a portion of less than 3.35 mm (hereinafter referred to as particle diameter VI), and other components represent substances such as fine coke particles.

依據前述之說明可知,固態鐵與固態高爐渣之透液性質相近,故第二透液性資料庫之建立係使用具磁性之鐵,而可藉由磁性判斷鐵是否已透過焦炭。 According to the foregoing description, the liquid permeability of the solid iron and the solid blast furnace slag is similar, so the second liquid permeability database is established by using magnetic iron, and it is possible to determine whether iron has passed through the coke by magnetic properties.

接著,將固態鐵放置於前述之焦炭I、焦炭II與焦炭III上,並加熱使其熔融,以使固態鐵形變為液態鐵水。待其冷卻後,觀察鐵水是否穿透焦炭,並根據以下之基準進行評價: Next, the solid iron is placed on the aforementioned coke I, coke II, and coke III, and heated to be melted to change the solid iron shape into liquid molten iron. After cooling, observe whether the molten iron penetrates the coke and evaluate it according to the following criteria:

○:鐵水可穿透焦炭,且流至坩鍋底部。 ○: Hot metal can penetrate coke and flow to the bottom of the crucible.

×:鐵水無法穿透焦炭。 ×: Hot metal cannot penetrate coke.

因此,依據前述之第1表及第2表,藉由本發明所載評估爐蕊透液性之方法可有效推知爐蕊狀況,而可採取適當之改善方法,以促使高爐內之鐵水可透過爐蕊,而改善爐蕊透液性,進而延長高爐壽命,並提升煉鐵效能。 Therefore, according to the first table and the second table described above, the method for evaluating the liquid permeability of the furnace core can be effectively inferred, and an appropriate improvement method can be adopted to promote the penetration of molten iron in the blast furnace. The core of the furnace improves the liquid permeability of the furnace core, thereby prolonging the life of the blast furnace and improving the ironmaking efficiency.

其次,依據本發明所載之方法,現場操作人員可測得鐵渣成分於特定溫度下,所對應之臨界焦炭粒徑及透過粒徑分布。 Secondly, according to the method of the present invention, the field operator can measure the critical coke particle size and the transmission particle size distribution of the iron slag component at a specific temperature.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention. Any one of ordinary skill in the art to which the present invention pertains can make various changes without departing from the spirit and scope of the invention. The scope of protection of the present invention is therefore defined by the scope of the appended claims.

100a‧‧‧方法 100a‧‧‧ method

110‧‧‧第一建模步驟 110‧‧‧First modeling step

111‧‧‧提供第一高爐之第一爐蕊的步驟 111‧‧‧Steps to provide the first core of the first blast furnace

113‧‧‧對第一焦炭進行第一取樣步驟,並進行篩分步驟的步驟 113‧‧‧The first sampling step for the first coke and the step of the screening step

115‧‧‧將第一鐵渣分別置於每一個第二焦炭上,並於測試溫度下,偵測第一鐵渣對於第二焦炭之滲透結果的步驟 115‧‧‧ Steps of placing the first iron slag on each of the second cokes and detecting the penetration of the first iron slag on the second coke at the test temperature

117‧‧‧建立第一透液性資料庫的步驟 117‧‧‧Steps to establish a first liquid permeable database

120‧‧‧提供第二高爐之第二鐵渣,並偵測第二高爐之鐵水溫度的步驟 120‧‧‧Providing the second iron slag of the second blast furnace and detecting the temperature of the molten iron of the second blast furnace

130‧‧‧第一判斷步驟 130‧‧‧First judgment step

131‧‧‧將第二鐵渣之第二成分及鐵水溫度輸入至第一透液性資料庫中的步驟 131‧‧‧Steps for inputting the second component of the second iron slag and the temperature of the molten iron into the first liquid permeable database

133‧‧‧偵測第二高爐之爐床溫度的步驟 133‧‧‧Steps for detecting the temperature of the hearth of the second blast furnace

135‧‧‧判斷爐床溫度等於或小於鐵水溫度 135‧‧‧Determination of the temperature of the hearth is equal to or less than the temperature of the molten iron

Claims (4)

一種評估爐蕊之透液性的方法,包含:進行一第一建模步驟,其中該第一建模步驟包含:提供一第一高爐之一第一爐蕊,其中該第一爐蕊包含複數個第一焦炭;對該些第一焦炭進行一第一取樣步驟,並進行一篩分步驟,以形成複數群第二焦炭,其中該些第二焦炭分別具有複數個第一粒徑;以及將複數個第一鐵渣分別置於每一該些第二焦炭上,並於複數個測試溫度下,分別偵測每一該些第一鐵渣對於每一該些第二焦炭之一滲透結果,以建立一第一透液性資料庫,其中該些第一鐵渣分別具有一第一成分,且該第一透液性資料庫包含該些第一粒徑、該些第一成分與該些測試溫度,以及所對應之該些滲透結果;提供一第二高爐之一第二鐵渣,並分析該第二鐵渣之一第二成分;偵測該第二高爐之一鐵水溫度;以及進行一第一判斷步驟,其中該第一判斷步驟包含:將該第二成分及該鐵水溫度輸入至該第一透液性資料庫中,以判斷該第二鐵渣於該鐵水溫度可透過之一臨界焦炭粒徑,其中該第二成分對應該些第一成分之一者,且該鐵水溫度對應該些測試溫度之一者;以及 偵測該第二高爐之一爐床溫度,若該爐床溫度小於該鐵水溫度時,該第二高爐之一鐵水不透過該第二高爐之一第二爐蕊,且該第二爐蕊之一粒徑小於該臨界焦炭粒徑;且若該爐床溫度等於該鐵水溫度時,該第二高爐之一鐵水可透過該第二爐蕊,且該第二爐蕊之一粒徑不小於該臨界焦炭粒徑。 A method for assessing the liquid permeability of a furnace core, comprising: performing a first modeling step, wherein the first modeling step comprises: providing a first furnace core of a first blast furnace, wherein the first furnace core comprises a plurality of a first coke; performing a first sampling step on the first cokes and performing a sieving step to form a plurality of second cokes, wherein the second cokes respectively have a plurality of first particle sizes; A plurality of first iron slags are respectively disposed on each of the second cokes, and at each of the plurality of test temperatures, respectively, a result of infiltration of each of the first iron slags for each of the second cokes is detected. To establish a first liquid permeability database, wherein the first iron slags respectively have a first component, and the first liquid permeable database comprises the first particle diameters, the first components and the Testing the temperature, and corresponding to the permeation results; providing a second slag of a second blast furnace and analyzing a second component of the second slag; detecting a temperature of the molten iron of the second blast furnace; Performing a first determining step, wherein the first determining step package And inputting the second component and the molten iron temperature into the first liquid permeability database to determine that the second iron slag is permeable to a critical coke particle diameter at the molten iron temperature, wherein the second component pair Should be one of the first components, and the temperature of the molten iron corresponds to one of the test temperatures; Detecting a temperature of a hearth of the second blast furnace, if the temperature of the hearth is less than the temperature of the molten iron, one of the molten iron of the second blast furnace does not pass through the second core of the second blast furnace, and the second furnace One of the core particles is smaller than the critical coke particle diameter; and if the hearth temperature is equal to the molten iron temperature, one of the second blast furnaces can pass through the second furnace core, and the second furnace core is a grain The diameter is not less than the critical coke particle size. 如申請專利範圍第1項所述之評估爐蕊之透液性的方法,其中當該第二爐蕊之一焦炭孔隙不小於3公釐時,該第二高爐之該鐵水可通過該第二爐蕊,而使該爐床溫度等於該鐵水溫度。 The method for evaluating the liquid permeability of a furnace core according to claim 1, wherein the molten iron of the second blast furnace passes through the first portion when the coke pores of the second furnace core are not less than 3 mm. Second furnace core, and the temperature of the hearth is equal to the temperature of the molten iron. 如申請專利範圍第1項所述之評估爐蕊之透液性的方法,其中於進行該第一判斷步驟後,該方法更包含:進行一第二建模步驟,其中該第二建模步驟包含:對該些第一焦炭進行一第二取樣製程,以獲得複數個第三焦炭,其中該些第三焦炭分別具有一粒徑分布;以及將該些第一鐵渣之一者置於每一該些第三焦炭上,並於該些測試溫度下,分別偵測該些第一鐵渣之該者對於每一該些第三焦炭之滲透結果,以建立一第二透液性資料庫,其中該第二透液性資料庫包含該些 粒徑分布、該第一成分與該些測試溫度,以及所對應之該些滲透結果;以及進行一第二判斷步驟,其中該第二判斷步驟包含:將該第二成分及該鐵水溫度輸入至該第二透液性資料庫中,以判斷該第二鐵渣於該鐵水溫度可透過之一透過粒徑分布,其中該第二成分對應該第一成分,且該鐵水溫度對應該些測試溫度之一者;以及偵測該第二高爐之該爐床溫度,若該爐床溫度小於該鐵水溫度時,該第二高爐之該鐵水不透過該第二爐蕊;且若該爐床溫度等於該鐵水溫度時,該第二高爐之該鐵水可透過該第二爐蕊,且該第二爐蕊具有該透過粒徑分布。 The method for evaluating the liquid permeability of the core of the invention according to claim 1, wherein after performing the first determining step, the method further comprises: performing a second modeling step, wherein the second modeling step The method comprises: performing a second sampling process on the first cokes to obtain a plurality of third cokes, wherein the third cokes respectively have a particle size distribution; and placing one of the first iron slags And a plurality of third cokes, and at the test temperatures, respectively detecting the penetration results of the first iron slag for each of the third cokes to establish a second liquid permeability database Where the second liquid permeable database contains the a particle size distribution, the first component and the test temperatures, and the corresponding penetration results; and performing a second determining step, wherein the second determining step comprises: inputting the second component and the molten iron temperature Up to the second liquid permeable database, to determine that the second iron slag is permeable to a particle size distribution at the temperature of the molten iron, wherein the second component corresponds to the first component, and the temperature of the molten iron corresponds to And detecting the temperature of the hearth of the second blast furnace; if the temperature of the hearth is less than the temperature of the molten iron, the molten iron of the second blast furnace does not pass through the second core; When the temperature of the hearth is equal to the temperature of the molten iron, the molten iron of the second blast furnace can pass through the second core, and the second core has the permeability particle size distribution. 如申請專利範圍第3項所述之評估爐蕊之透液性的方法,其中基於該第二爐蕊為100%時,當該第二爐蕊之一焦炭細粉之一含量小於10%時,該第二高爐之該鐵水可通過該第二爐蕊,而使該爐床溫度等於該鐵水溫度,且該焦炭細粉之一粒徑小於該臨界焦炭粒徑。 The method for evaluating the liquid permeability of a furnace core according to claim 3, wherein when the content of one of the second furnace cores is less than 10%, based on the second core being 100% The molten iron of the second blast furnace may pass through the second core, and the temperature of the hearth is equal to the temperature of the molten iron, and one of the fine powders of the coke has a particle diameter smaller than the critical coke particle size.
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CN104388613A (en) * 2014-11-13 2015-03-04 北京首钢股份有限公司 Method for quantitative evaluation of activeness of blast furnace hearth

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