TWI557232B - Rapid heat transfer steel heat treatment system - Google Patents

Rapid heat transfer steel heat treatment system Download PDF

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TWI557232B
TWI557232B TW103145211A TW103145211A TWI557232B TW I557232 B TWI557232 B TW I557232B TW 103145211 A TW103145211 A TW 103145211A TW 103145211 A TW103145211 A TW 103145211A TW I557232 B TWI557232 B TW I557232B
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heat
working fluid
heat treatment
cooling
steel
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TW103145211A
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TW201623635A (en
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Pei Yu Wang
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Pei Yu Wang
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Description

快速熱傳導鋼材熱處理系統 Rapid heat transfer steel heat treatment system

本發明係有關一種快速熱傳導鋼材熱處理系統,尤指一種可以精確控制熱處理製程溫度達到所需預設時間-溫度-相變(Time Temperature Transformation,or TTT)的等溫熱處理技術。 The invention relates to a rapid heat conduction steel heat treatment system, in particular to an isothermal heat treatment technology capable of accurately controlling a heat treatment process temperature to a desired preset time-temperature transformation (or TTT).

按習知改變鋼材的加熱溫度與冷卻速度即可得到多種不同的機械性質,所謂的『熱處理』係指鋼材加熱到臨界溫度(Critical Temperature)範圍時,再利用不同的冷卻速度冷卻至常溫,在此其間,對鋼材採用急速冷卻的操作製程(如淬火Quenching,Hardening),即可使鋼材獲得高硬度與高強度的機械性質。反之,採用慢速冷卻之操作製程(如退火annealing),其機械性質則會與前述製程完全相反。具體而言,淬火熱處理是指將鋼材加熱到臨界溫度並保持適當時間後,使鋼材急速冷卻,以阻止Ar1變態(即波來鐵變態),進而得到高硬度的麻田散鐵組織。雖然淬火後的鋼材結構強度變大且硬度變高,但是經過淬火後的鋼材並不實用,因為鋼材必須經過回火,方能使鋼材達到所需的機械性質,進而提升鋼材的應用層面。 According to the conventional knowledge of changing the heating temperature and cooling rate of the steel, a variety of different mechanical properties can be obtained. The so-called "heat treatment" means that when the steel is heated to a critical temperature range, it is cooled to a normal temperature by using different cooling rates. In the meantime, the steel is subjected to a rapid cooling operation process (such as quenching, Hardening) to obtain high hardness and high strength mechanical properties of the steel. Conversely, the slow cooling operation process (such as annealing annealing), the mechanical properties will be completely opposite to the aforementioned process. Specifically, the quenching heat treatment means that after the steel material is heated to a critical temperature and maintained for a suitable period of time, the steel material is rapidly cooled to prevent the Ar1 metamorphosis (ie, the ferrite transformation), thereby obtaining a high-hardness granulated iron structure. Although the structural strength of the steel after quenching becomes large and the hardness becomes high, the quenched steel is not practical because the steel must be tempered to achieve the desired mechanical properties of the steel, thereby enhancing the application of the steel.

進一步而言,將淬火鋼材加熱到變態點以下的溫度時,可除去鋼材內部的應力及調節鋼材的硬度,以使鋼材得到適當的韌性,此種操 作製程即稱為回火熱處理。一般回火熱處理的具體製程,是將經過淬火的鋼材工件重新加熱到低於變態點的溫度,並保持溫度操作一段時間後,再由空氣或水、油等介質進行冷卻處理,因而除了可以消除工件內部應力之外,並可提高鋼材的組織穩定性,使鋼材幾何尺寸與機械性皆能夠保持穩定。 Further, when the quenched steel material is heated to a temperature below the transformation point, the stress inside the steel material can be removed and the hardness of the steel material can be adjusted to obtain appropriate toughness of the steel material. The process is called tempering heat treatment. The specific process of general tempering heat treatment is to reheat the quenched steel workpiece to a temperature lower than the metamorphic point, and keep the temperature for a period of time, then cool it by air or water, oil, etc., so that it can be eliminated. In addition to the internal stress of the workpiece, the structural stability of the steel can be improved, and the geometrical dimensions and mechanical properties of the steel can be kept stable.

再者,傳統鋼絲或鋼帶等工件的淬火技術製程大多是以鉛浴淬火、水蒸汽淬火、油淬火以及鋼模水冷套淬火等製程加以實現。其中,鉛浴淬火製程會對周遭環境產生嚴重的污染,甚至還會因不慎吸入而引發鉛中毒,以致對人體健康造成嚴重的危害。至於油淬火製程所產生之廢油同樣會對周遭環境產生污染,而且油淬火製程所需的工藝時間較長,致使生產成本無法有效降低;油淬火很難得到下貝氏體(Lower Bainite),而下貝氏體具有優秀的強韌配合。另,水蒸汽淬火製程於淬火的過程中,則會不斷的產生高溫水蒸汽,高溫水蒸汽不僅會使附近環境溫度升高,還會容易因誤觸而引發人體燙傷的情事,不僅如此,水蒸汽淬火還會因製程所需的工藝時間較長,致使致生產成本較高。有鑑於此,如何開發出一套具有符合綠色環保(無鉛、無油、無高溫水蒸汽)、更低成本、更短工藝時間以及更優異品質性能強韌配合的鋼材熱處理技術,實已成為相關產學業者所急欲解決的技術課題。 Furthermore, the quenching process of conventional steel wire or steel strip and other workpieces is mostly achieved by lead bath quenching, steam quenching, oil quenching, and steel mold water quenching. Among them, the lead bath quenching process will cause serious pollution to the surrounding environment, and even cause lead poisoning due to inadvertent inhalation, which will cause serious harm to human health. As for the waste oil produced by the oil quenching process, the surrounding environment is also polluted, and the process time required for the oil quenching process is long, so that the production cost cannot be effectively reduced; it is difficult to obtain the lower Bainite by oil quenching. The lower bainite has an excellent toughness fit. In addition, during the quenching process, the steam quenching process will continuously generate high-temperature steam. The high-temperature steam will not only raise the temperature of the nearby environment, but also cause the human body to be burnt due to accidental contact. Steam quenching also results in higher production costs due to the longer process time required for the process. In view of this, how to develop a steel heat treatment technology that meets the requirements of environmental protection (lead-free, oil-free, high-temperature steam), lower cost, shorter process time, and better quality and performance, has become relevant. Technical issues that industry students are eager to solve.

習知專利技藝中關於熱處理的技藝有中華民國發明第I316552號『特別用於退火鋼片及成束鋼條之罩式退火熔爐』、中華民國發明公開第201408783號『鋼帶之連續退火爐、連續退火方法、連續熔融鍍鋅設備及熔融鍍鋅鋼帶之製造方法』;及中華民國新型第M392332號『回 火爐輔助加熱裝置』等專利所示。其中,第I316552號專利之冷卻處理係在熔爐之保護性氣體中進行,該保護性氣體係經由徑向鼓風機自保護罩內抽出,於回流至保護罩之前係通過熱交換器而達到冷卻之目的。公開第201408783號專利主要是可穩定地獲得拾取缺陷之產生或爐壁損傷之問題較少之低露點之環境,以防止於退火時鋼中之Si、Mn等易氧化性元素於鋼帶表面增濃而形成Si、Mn等易氧化性元素之氧化物。第M392332號專利主要是藉由燃燒廢氣以降低污染,進而達到能源再利用的功效。前述習知專利技藝的特徵及功效均與本發明不同,而且該等專利前案並無溫度與溫控介質的回授監控等之機能機制,以致該等專利前案較難以實現回火熱處理所需較為精確的溫度監控功效,致使鋼材較無法調整至所需的鋼鐵機械性質,因而限制鋼材工件的應用層面。 The art of heat treatment in the conventional patent art includes the invention of the Republic of China No. I316552 "Specially used for annealing annealed steel sheets for annealing steel sheets and bundled steel bars", and the Republic of China Invention Publication No. 201408783 "Continuous annealing furnace for steel strips, Continuous annealing method, continuous hot-dip galvanizing equipment and manufacturing method of hot-dip galvanized steel strip; and Republic of China new type M392332 The furnace auxiliary heating device is shown in patents. The cooling treatment of the No. I316552 patent is carried out in a protective gas of a furnace, and the protective gas system is extracted from the protective cover through a radial blower, and is cooled by a heat exchanger before being returned to the protective cover. . The publication No. 201408783 is mainly a low dew point environment which can stably obtain the problem of picking up defects or damage of the furnace wall to prevent the oxidative elements such as Si and Mn in the steel from being increased on the surface of the steel strip during annealing. It is concentrated to form an oxide of an oxidizable element such as Si or Mn. The patent No. M392332 mainly reduces the pollution by burning exhaust gas, thereby achieving the effect of energy reuse. The features and functions of the prior art patents are different from the present invention, and the prior patents do not have the functional mechanism of temperature and temperature control medium feedback monitoring, etc., so that the patents are more difficult to achieve tempering heat treatment. More precise temperature monitoring is required, which makes the steel less able to adjust to the required mechanical properties of the steel, thus limiting the application level of the steel workpiece.

緣是,本發明創作人認為上述習用結構確實未臻完善,仍有再改善的必要性,於是,本發明創作人乃經不斷的努力研發之下,終於開發出一套可以改善上述習用結構缺失的本發明。 The reason is that the creator of the present invention believes that the above-mentioned conventional structure is indeed not perfect, and there is still a need for further improvement. Therefore, the creator of the present invention has continuously developed a set to improve the above-mentioned conventional structural defects. The invention.

本發明第一目的,在於提供一種可以取代傳統鉛浴淬火、水蒸汽淬火、油淬火以及鋼模水冷套淬火等製程的快速熱傳導鋼材熱處理系統,主要是藉由快速熱傳導以及冷卻工作流體溫控的機能建置,除了可以達到快速熱傳導功效外,並使鋼材(如鋼板、鋼絲、鋼帶)經熱處理後可以精確調整至所需的機械性能,因而具有符合環保規範(無鉛、無油及無高溫水蒸汽等)、更低成本、更短工時以及更優異的品質與性能的強韌配合等優點。達成本發明第一目的所採用之技術手段,係包括熱導金屬圍體、冷 熱交換件及冷卻工作流體循環輸送裝置。熱導金屬圍體包圍有一具熱處理腔室的熱處理閘道,熱處理腔室可供至鋼材輸入以進行降溫之熱處理。熱導金屬圍體之熱導入面與鋼材接觸,以吸收鋼材熱量導至熱導金屬圍體之熱導出面。冷熱交換件設置包括有一與熱導出面接觸的吸熱面及一冷卻工作流體通道,吸熱面用以吸收來到熱導出面的鋼材熱量而至冷熱交換件內部。冷卻工作流體循環輸送裝置用以將冷卻工作流體循環輸送至冷卻工作流體通道,以冷卻工作流體對冷熱交換件所吸收的鋼材熱量進行熱交換。 The first object of the present invention is to provide a rapid heat conduction steel heat treatment system which can replace the traditional lead bath quenching, steam quenching, oil quenching and steel mold water quenching and quenching processes, mainly by rapid heat conduction and cooling of working fluid temperature control. The function can be built in addition to the fast heat transfer effect, and the steel (such as steel plate, steel wire, steel strip) can be precisely adjusted to the required mechanical properties after heat treatment, so it has environmental protection standards (lead-free, oil-free and no high temperature). Water vapor, etc., lower cost, shorter working hours, and superior strength and performance of the tough mix. The technical means adopted to achieve the first object of the present invention include a thermally conductive metal enclosure and a cold Heat exchange member and cooling working fluid circulation device. The heat conductive metal enclosure surrounds a heat treatment gate having a heat treatment chamber, and the heat treatment chamber is available for heat input to the steel for cooling. The heat introduction surface of the thermal conductive metal enclosure is in contact with the steel material to absorb the heat of the steel material and lead to the heat export surface of the thermal conductive metal enclosure. The cold heat exchange member includes a heat absorbing surface in contact with the heat exporting surface and a cooling working fluid passage for absorbing heat of the steel material to the heat exporting surface to the inside of the cold heat exchange member. The cooling working fluid circulation conveying device is configured to circulate the cooling working fluid to the cooling working fluid passage to cool the working fluid to exchange heat of the heat of the steel material absorbed by the cold heat exchange member.

本發明第二目的,在於提供一種使熱處理溫度維持在所須溫度範圍內的鋼材熱處理系統(TTT)的等溫轉變,或austempering)。主要是藉由溫度與冷卻工作流體流量等回授機制的建置,而可於熱處理過程中控制鋼材工件之熱處理溫度維持在所須溫度範圍內。達成本發明第二目的所採用之技術手段,係包括熱導金屬圍體、冷熱交換件及冷卻工作流體循環輸送裝置。熱導金屬圍體包圍有一具熱處理腔室的熱處理閘道,熱處理腔室可供至鋼材輸入以進行降溫之熱處理。熱導金屬圍體之熱導入面與鋼材接觸,以吸收鋼材熱量導至熱導金屬圍體之熱導出面。冷熱交換件設置包括有一與熱導出面接觸的吸熱面及一冷卻工作流體通道,吸熱面用以吸收來到熱導出面的鋼材熱量而至冷熱交換件內部。冷卻工作流體循環輸送裝置用以將冷卻工作流體循環輸送至冷卻工作流體通道,以冷卻工作流體對冷熱交換件所吸收的鋼材熱量進行熱交換。其中,該冷卻工作流體循環輸送裝置包括有至少一溫度檢測模組、一冷卻工作流體輸送模組、一控制模組及一輸送管路,該溫度檢測模組用以感測該鋼材於該熱處理腔室的溫度狀態而產生溫度感測訊號;該冷卻工作流體輸送模組用以使該冷卻工作 流體於該輸送管路及該冷卻工作流體通道循環輸送;該溫控模組用以控制該冷卻工作流體的溫度;該控制模組解讀處理該溫度感測訊號後產生一溫度值,並與至少一預設溫度值進行比對,當該溫度值高於該預設溫度值時,則驅使該冷卻工作流體輸送模組增加冷卻工作流體流量,當該溫度值低於該預設溫度值時,則驅使該冷卻工作流體輸送模組降低冷卻工作流體流量。 A second object of the present invention is to provide an isothermal transformation, or austempering, of a steel heat treatment system (TTT) that maintains the heat treatment temperature within a desired temperature range. Mainly through the establishment of a feedback mechanism such as temperature and cooling working fluid flow rate, the heat treatment temperature of the steel workpiece can be controlled within the required temperature range during the heat treatment. The technical means adopted for achieving the second object of the present invention include a thermal conductive metal enclosure, a cold heat exchange member, and a cooling working fluid circulation conveying device. The heat conductive metal enclosure surrounds a heat treatment gate having a heat treatment chamber, and the heat treatment chamber is available for heat input to the steel for cooling. The heat introduction surface of the thermal conductive metal enclosure is in contact with the steel material to absorb the heat of the steel material and lead to the heat export surface of the thermal conductive metal enclosure. The cold heat exchange member includes a heat absorbing surface in contact with the heat exporting surface and a cooling working fluid passage for absorbing heat of the steel material to the heat exporting surface to the inside of the cold heat exchange member. The cooling working fluid circulation conveying device is configured to circulate the cooling working fluid to the cooling working fluid passage to cool the working fluid to exchange heat of the heat of the steel material absorbed by the cold heat exchange member. The cooling working fluid circulation conveying device comprises at least one temperature detecting module, a cooling working fluid conveying module, a control module and a conveying pipeline, wherein the temperature detecting module is configured to sense the steel material in the heat treatment a temperature sensing signal is generated by the temperature state of the chamber; the cooling working fluid delivery module is configured to perform the cooling operation The fluid is circulated and transported in the conveying pipeline and the cooling working fluid passage; the temperature control module is configured to control the temperature of the cooling working fluid; the control module interprets and processes the temperature sensing signal to generate a temperature value, and at least Comparing a preset temperature value, when the temperature value is higher than the preset temperature value, driving the cooling working fluid delivery module to increase a cooling working fluid flow rate, when the temperature value is lower than the preset temperature value, The cooling working fluid delivery module is driven to reduce the cooling working fluid flow.

1‧‧‧鋼材工件 1‧‧‧Steel workpiece

10‧‧‧熱處理閘道 10‧‧‧ Heat treatment gateway

11‧‧‧熱處理腔室 11‧‧‧ Heat treatment chamber

12‧‧‧入口 12‧‧‧ Entrance

13‧‧‧出口 13‧‧‧Export

20‧‧‧熱導金屬圍體 20‧‧‧Hot conductive metal enclosure

21‧‧‧熱導出面 21‧‧‧Hot export surface

22‧‧‧熱導入面 22‧‧‧Hot introduction surface

30‧‧‧冷熱交換件 30‧‧‧Cold and heat exchange parts

31‧‧‧吸熱面 31‧‧‧Heat absorption surface

32‧‧‧冷卻工作流體通道 32‧‧‧Cooling working fluid channel

40‧‧‧冷卻工作流體循環輸送裝置 40‧‧‧Cooling working fluid circulation conveyor

41‧‧‧溫度檢測模組 41‧‧‧Temperature detection module

42‧‧‧冷卻工作流體輸送模組 42‧‧‧Cooling working fluid delivery module

43‧‧‧溫控模組 43‧‧‧temperature control module

430‧‧‧加熱部件 430‧‧‧heating parts

431‧‧‧冷卻部件 431‧‧‧cooling parts

432‧‧‧第一切換閥 432‧‧‧First switching valve

433‧‧‧第二切換閥 433‧‧‧Second switching valve

434‧‧‧三通管 434‧‧‧ tee

44‧‧‧控制模組 44‧‧‧Control Module

45‧‧‧輸送管路 45‧‧‧Transportation line

46‧‧‧流量感測模組 46‧‧‧Flow sensing module

圖1係本發明第一實施例的實施示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the implementation of a first embodiment of the present invention.

圖2係本發明第二實施例的實施的示意圖。 Figure 2 is a schematic illustration of the implementation of a second embodiment of the present invention.

圖3係本發明第三實施例的實施示意圖。 Figure 3 is a schematic view showing the implementation of the third embodiment of the present invention.

圖4係本發明鋼材工件即將進入熱處理腔室的實施示意圖。 Figure 4 is a schematic view showing the implementation of the steel workpiece of the present invention entering the heat treatment chamber.

圖5係本發明鋼材工件置入於熱處理腔室的實施示意圖。 Figure 5 is a schematic view showing the implementation of the steel workpiece of the present invention placed in a heat treatment chamber.

圖6係本發明冷熱交換件的剖視示意圖。 Figure 6 is a schematic cross-sectional view showing the cold heat exchange member of the present invention.

請配合參看圖1及圖4~6所示,為達成本發明第一目之第一體實施例,係包括熱處理閘道10、熱導金屬圍體20、冷熱交換件30,及冷卻工作流體循環輸送裝置40等技術特徵。熱處理閘道10包括一熱處理腔室11,及分別位於熱處理腔室11兩端的入口12及出口13。該入口12可供鋼材工件1輸入至熱處理腔室11,以進行降溫之熱處理。該出口13可供鋼材工件1自熱處理腔室11輸出。熱導金屬圍體20係包圍熱處理閘道10,熱導金屬圍體20包括有二個位於外周面的熱導出面21,及二個 位於內周面的熱導入面22,該熱導金屬圍體20的內周面及熱導入面22形成熱處理閘道10之熱處理腔室11的壁面;且該熱導入面22係與鋼材工件1接觸,以吸收鋼材工件1熱量並經熱導金屬圍體20內部而傳導至熱導出面21。各冷熱交換件30上各自設置包括有吸熱面31,及冷卻工作流體通道32;吸熱面31與熱導出面21接觸,以吸收來到熱導出面21的鋼材工件1熱量而傳導至冷熱交換件30內部。冷卻工作流體循環輸送裝置40用以將冷卻工作流體(如水;或R-134a四氟乙烷、以及Isobutane異丁烷等之冷媒)循環輸送至冷卻工作流體通道32,以冷卻工作流體對冷熱交換件30所吸收的鋼材工件1熱量進行冷熱交換,進而使冷熱交換件30達到降溫之目的。 Referring to FIG. 1 and FIG. 4-6, in order to achieve the first embodiment of the first object of the present invention, the heat treatment gate 10, the thermal conductive metal enclosure 20, the cold heat exchange member 30, and the cooling working fluid are included. Technical features such as the endless conveying device 40. The heat treatment gate 10 includes a heat treatment chamber 11 and inlets 12 and outlets 13 respectively located at both ends of the heat treatment chamber 11. The inlet 12 allows the steel workpiece 1 to be input to the heat treatment chamber 11 for heat treatment for cooling. The outlet 13 allows the steel workpiece 1 to be output from the thermal processing chamber 11. The heat conductive metal enclosure 20 surrounds the heat treatment gate 10, and the heat conductive metal enclosure 20 includes two heat extraction surfaces 21 on the outer circumferential surface, and two a heat introduction surface 22 on the inner circumferential surface, an inner circumferential surface of the heat conductive metal enclosure 20 and a heat introduction surface 22 forming a wall surface of the heat treatment chamber 11 of the heat treatment gate 10; and the heat introduction surface 22 is a steel workpiece 1 The contact is made to absorb the heat of the steel workpiece 1 and is conducted to the heat-extracting surface 21 via the inside of the thermally conductive metal enclosure 20. Each of the cold heat exchange members 30 is provided with a heat absorption surface 31 and a cooling working fluid passage 32. The heat absorption surface 31 is in contact with the heat extraction surface 21 to absorb the heat of the steel workpiece 1 coming to the heat extraction surface 21 and is conducted to the cold heat exchange member. 30 internal. The cooling working fluid circulation conveying device 40 is configured to circulate a cooling working fluid (such as water; or R-134a tetrafluoroethane, and a refrigerant such as Isobutane isobutane) to the cooling working fluid passage 32 to cool the working fluid to the cold heat exchange. The heat of the steel workpiece 1 absorbed by the member 30 is exchanged for heat and cold, thereby further cooling the heat exchange member 30.

具體而言,上述熱導金屬圍體20係呈二個板體狀且上下對稱,每一熱導金屬圍體20的長度與寬度分別大於厚度至少3倍,且二熱導金屬圍體20的中段相互具一間距而形成上述熱處理閘道10,二熱導金屬圍體20的相對面分別形成上述之熱導入面22,且二熱導金屬圍體20的熱導入面22相互平行,每一熱導金屬圍體20具有熱導出面21以貼觸冷熱交換件30的吸熱面31,且熱導金屬圍體20為鋼鐵製成。至於二冷熱交換件30亦呈板體狀且上下對稱,且二冷熱交換件30係為鋁材所製成。 Specifically, the thermal conductive metal enclosure 20 has two plate-like shapes and is vertically symmetrical. The length and width of each of the thermal conductive metal enclosures 20 are respectively greater than three times the thickness, and the two thermal conductive metal enclosures 20 are The heat treatment gates 10 are formed at a distance from each other to form the heat treatment gates 10, and the opposite surfaces of the two heat conduction metal enclosures 20 respectively form the heat introduction surface 22, and the heat introduction surfaces 22 of the two heat conduction metal enclosures 20 are parallel to each other. The heat conductive metal enclosure 20 has a heat-extracting surface 21 to contact the heat absorbing surface 31 of the cold heat exchange member 30, and the heat conductive metal enclosure 20 is made of steel. As for the two cold heat exchange members 30, they are also plate-shaped and vertically symmetrical, and the two cold heat exchange members 30 are made of aluminum.

請配合參看圖2及圖4~6所示,為達成本發明第二目的之第二實施例,係包括熱處理閘道10、熱導金屬圍體20、冷熱交換件30及冷卻工作流體循環輸送裝置40等技術特徵。熱處理閘道10包括一熱處理腔室11,及分別位於熱處理腔室11兩端的入口12及出口13。該入口12可供鋼材工件1輸入至熱處理腔室11,以進行降溫之熱處理。該出口 13可供鋼材工件1自熱處理腔室11輸出。熱導金屬圍體20係包圍熱處理閘道10,熱導金屬圍體20包括有二個位於外周面的熱導出面21,及二個位於內周面的熱導入面22,該熱導金屬圍體20的內周面及熱導入面22形成熱處理閘道10之熱處理腔室11的壁面;且該熱導入面22係與鋼材工件1接觸,以吸收鋼材工件1熱量並經熱導金屬圍體20內部而傳導至熱導出面21。各冷熱交換件30上各自設置包括有吸熱面31,及冷卻工作流體通道32;吸熱面31與熱導出面21接觸,以吸收來到熱導出面21的鋼材工件1熱量而傳導至冷熱交換件30內部。冷卻工作流體循環輸送裝置40用以將冷卻工作流體(如水或其他種類之冷媒)循環輸送至冷卻工作流體通道32,以冷卻工作流體對冷熱交換件30所吸收的鋼材工件1熱量進行冷熱交換,進而使冷熱交換件30降溫。其中,上述冷卻工作流體循環輸送裝置40包括至少一溫度檢測模組41、一冷卻工作流體輸送模組42、一冷卻塔431a一控制模組44、一輸送管路45,及一流量感測模組46。 Referring to FIG. 2 and FIG. 4-6, in order to achieve the second embodiment of the second object of the present invention, the heat treatment gate 10, the heat conductive metal enclosure 20, the cold heat exchange member 30, and the cooling working fluid are circulated and conveyed. Technical features such as device 40. The heat treatment gate 10 includes a heat treatment chamber 11 and inlets 12 and outlets 13 respectively located at both ends of the heat treatment chamber 11. The inlet 12 allows the steel workpiece 1 to be input to the heat treatment chamber 11 for heat treatment for cooling. The exit 13 The steel workpiece 1 can be output from the heat treatment chamber 11. The heat conductive metal enclosure 20 surrounds the heat treatment gate 10, and the heat conductive metal enclosure 20 includes two heat extraction surfaces 21 on the outer circumferential surface, and two heat introduction surfaces 22 on the inner circumferential surface. The inner circumferential surface of the body 20 and the heat introduction surface 22 form a wall surface of the heat treatment chamber 11 of the heat treatment gate 10; and the heat introduction surface 22 is in contact with the steel workpiece 1 to absorb heat of the steel workpiece 1 and to thermally guide the metal enclosure 20 is internally conducted to the heat export surface 21. Each of the cold heat exchange members 30 is provided with a heat absorption surface 31 and a cooling working fluid passage 32. The heat absorption surface 31 is in contact with the heat extraction surface 21 to absorb the heat of the steel workpiece 1 coming to the heat extraction surface 21 and is conducted to the cold heat exchange member. 30 internal. The cooling working fluid circulation conveying device 40 is configured to circulate a cooling working fluid (such as water or other kinds of refrigerant) to the cooling working fluid passage 32 to cool the working fluid to exchange heat and heat with the heat of the steel workpiece 1 absorbed by the cold heat exchange member 30. Further, the cold heat exchange member 30 is cooled. The cooling working fluid circulation conveying device 40 includes at least one temperature detecting module 41, a cooling working fluid conveying module 42, a cooling tower 431a, a control module 44, a conveying line 45, and a flow sensing module. Group 46.

如圖2所示之溫度檢測模組41(如熱電耦)係設於熱導金屬圍體20上,用以感測鋼材工件1於熱處理腔室11的溫度狀態而產生溫度感測訊號。輸送管路45則銜接冷卻工作流體通道32的輸入端與輸出端。冷卻工作流體輸送模組42用以使冷卻工作流體於輸送管路45及冷卻工作流體通道32循環輸送。冷卻塔431a與輸送管路45連通,可供盛裝冷卻工作流體並降低冷卻工作流體溫度。控制模組44用以解讀處理溫度感測訊號後產生一溫度值,並與預設溫度值(設定範圍介於攝氏150~600度之間)進行比對,當溫度值高於預設溫度值時,控制模組44則驅使冷卻工作流體輸送模組42(可包括水泵及閥門)增加冷卻工作流體的流量;反之, 當溫度值低於預設溫度值時,控制模組44則驅使冷卻工作流體輸送模組42降低冷卻工作流體的流量。此外,流量感測模組46係接設於輸送管路45上,用以感測輸送管路45之冷卻工作流體流量而產生流量感測訊號,並送至控制模組44進行解讀處理,以作為控制模組44控制冷卻工作流體流量的參考依據。 The temperature detecting module 41 (such as a thermocouple) shown in FIG. 2 is disposed on the thermal conductive metal enclosure 20 for sensing the temperature state of the steel workpiece 1 in the thermal processing chamber 11 to generate a temperature sensing signal. The delivery line 45 is coupled to the input and output ends of the cooling working fluid passage 32. The cooling working fluid delivery module 42 is configured to circulate the cooling working fluid in the delivery line 45 and the cooling working fluid channel 32. Cooling tower 431a is in communication with delivery line 45 for holding the cooling working fluid and reducing the temperature of the cooling working fluid. The control module 44 is configured to read and process the temperature sensing signal to generate a temperature value, and compare with the preset temperature value (the setting range is between 150 and 600 degrees Celsius), when the temperature value is higher than the preset temperature value. At the same time, the control module 44 drives the cooling working fluid delivery module 42 (which may include a water pump and a valve) to increase the flow of the cooling working fluid; When the temperature value is lower than the preset temperature value, the control module 44 drives the cooling working fluid delivery module 42 to reduce the flow rate of the cooling working fluid. In addition, the flow sensing module 46 is connected to the conveying pipeline 45 for sensing the flow rate of the cooling working fluid of the conveying pipeline 45 to generate a flow sensing signal, and sends it to the control module 44 for interpretation processing. As a reference for the control module 44 to control the flow rate of the cooling working fluid.

請配合參看圖3~6所示,為達成本發明第三目的之第三實施例,本實施例除了包括上述第二實施例的整體技術特徵之外,冷卻工作流體循環輸送裝置40更包括一溫控模組43。該溫控模組43可受控制模組44的控制而對冷卻工作流體進行加熱或降溫。如圖3所示之溫控模組43係包含一加熱部件430,及一冷卻部件431。該溫控模組43可受控制模組44的控制而選擇以加熱部件430對冷卻工作流體進行加熱;或是選擇以冷卻部件431對冷卻工作流體進行降溫。具體來說,加熱部件430可以是對冷卻工作流體進行加熱的加熱裝置(如電熱元件;或是熱泵的加熱系統;但是不以此為限);冷卻部件431可以是對冷卻工作流體進行降溫的冷卻裝置(如設置風扇的冷卻塔;或是熱泵的冷卻系統;但是不以此為限),於此,即可達到有效快速控制冷卻工作流體溫度之目的。 3 to 6, in order to achieve the third embodiment of the third object of the present invention, in addition to the overall technical features of the second embodiment, the cooling working fluid circulation device 40 further includes a Temperature control module 43. The temperature control module 43 can be heated or cooled by the control module 44 to cool or cool the cooling working fluid. The temperature control module 43 shown in FIG. 3 includes a heating component 430 and a cooling component 431. The temperature control module 43 can be selected by the control module 44 to heat the cooling working fluid by the heating component 430, or to cool the cooling working fluid by the cooling component 431. Specifically, the heating component 430 may be a heating device that heats the cooling working fluid (such as an electric heating element; or a heating system of the heat pump; but not limited thereto); the cooling component 431 may be a cooling device for cooling the working fluid. The cooling device (such as the cooling tower with the fan; or the cooling system of the heat pump; but not limited to this) can achieve the purpose of effectively and quickly controlling the temperature of the cooling working fluid.

具體來說,當冷卻工作流體自分別自二冷熱交換件30之冷卻工作流體通道32的二輸出端流出時,經輸送管路45而彙集至一三通管,並依序輸送至一第一切換閥432、加熱部件430或冷卻部件431、一第二切換閥433,再由冷卻工作流體輸送模組42將冷卻工作流體透過輸送管路45再次循環輸送至二冷熱交換件30之冷卻工作流體通道32的二輸入端,其中,第一切換閥432具有一入口及二出口,第二切換閥433具有 二入口及一出口。第一切換閥432與第二切換閥433可受控制模組44的控制而同步開啟或關閉各自的入口與出口之間的通道;亦即,第一切換閥432可以選擇冷卻工作流體進入加熱部件430;或是冷卻部件431;第二切換閥433則可選擇冷卻工作流體自加熱部件430;或是冷卻部件431流出至冷卻工作流體輸送模組42中,於此,即可依據熱處理溫度需求而選擇使回流的冷卻工作流體進入加熱部件430;或是冷卻部件431之中。 Specifically, when the cooling working fluid flows out from the two output ends of the cooling working fluid passage 32 of the two cold heat exchange members 30, it is collected into a three-way pipe through the conveying pipe 45, and sequentially delivered to a first one. The switching valve 432, the heating component 430 or the cooling component 431, a second switching valve 433, and then the cooling working fluid delivery module 42 recirculates the cooling working fluid through the delivery line 45 to the cooling working fluid of the two cold heat exchange members 30. The two input ends of the channel 32, wherein the first switching valve 432 has an inlet and two outlets, and the second switching valve 433 has Two entrances and one exit. The first switching valve 432 and the second switching valve 433 can be synchronously opened or closed by the control module 44 to open or close the passage between the respective inlet and outlet; that is, the first switching valve 432 can select to cool the working fluid into the heating component. 430; or a cooling member 431; the second switching valve 433 may select to cool the working fluid from the heating member 430; or the cooling member 431 flows out to the cooling working fluid delivery module 42, whereupon, depending on the heat treatment temperature requirement The returning cooled working fluid is selected to enter the heating component 430; or the cooling component 431.

再者,於一種較為具體的應用實施例中,本發明熱處理架構係包含一組熱導金屬圍體20(即一組鋼模)、二冷熱交換件30(即帶水冷套的鋁合金模組),及一對冷熱交換件30做熱處理降溫的冷卻工作流體循環輸送裝置40。於熱處理之製程操作時,可對鋼材工件1(例如鋼板、鋼絲或鋼帶)進行下貝氏體淬火,或馬氏體分級淬火,如圖1所示。本發明熱處理架構可以;但不只限於僅是用於鋼絲或鋼帶的預熱處理,例如,在彈簧製造,卷尺製造等工業領域亦可加以應用,此外,本發明熱處理架構可以取代傳統之鋼絲或鋼帶的淬火技術製程(例如鉛浴淬火、水蒸汽淬火;油淬火;鋼模水冷套淬火等傳統之淬火技術製程)。故本發明熱處理架構具有更環保綠色(無鉛,無油,無高溫水蒸汽)、更低成本、更短的工藝時間以及更優異的品質和性能的強韌配合等優點。當鋼材工件1(鋼絲或鋼帶)從一個連續的淬火鑪(奧氏體化溫度約850℃)經熱處理閘道10入口12而進入至熱處理腔室11時,鋼絲或鋼帶則會貼觸在熱處理腔室11的內壁上,由於熱導金屬圍體20外面覆設具備冷卻工作流體通道32的冷熱交換件30,所以可對熱處理腔室11內之鋼材工件1進行熱交換處理,進而達到快速熱傳導之功效;另一方面,溫度檢測模組41(如熱電耦;但是不以此為限)接設在熱導金屬圍體20上,故可將溫度感測訊號傳輸到控制模組44的微處理器或電腦中,該微處理器或電腦再與預設溫度值進行比對,當溫度值高於預設溫度值時,該微處理器或電腦則透過驅動電路驅動冷卻工作流體 輸送模組42之水泵或閥門,以增加水泵輸送冷卻工作流體流量;或是增加通過閥門的冷卻工作流體流量;反之,當溫度值低於預設溫度值時,該微處理器或電腦則降低水泵輸送冷卻工作流體流量;或是減少通過閥門的冷卻工作流體流量,進而達到監視與控制熱導金屬圍體20及鋼材工件1之溫度的功效。此外,預設溫度值的設定範圍可以在攝氏150~600℃之間,也可以根據鋼絲或鋼帶的相變規律進行設定,且溫度精度可以設定在±5℃的範圍內。 Furthermore, in a more specific application embodiment, the heat treatment structure of the present invention comprises a set of thermal conductive metal enclosures 20 (ie, a set of steel molds) and two cold heat exchange members 30 (ie, aluminum alloy modules with water cooled jackets). And a pair of cold heat exchange members 30 are heat-treated and cooled to cool the working fluid circulation device 40. During the heat treatment process, the steel workpiece 1 (such as steel plate, steel wire or steel strip) may be subjected to lower bainite quenching or martensite quenching, as shown in Fig. 1. The heat treatment structure of the present invention can be, but is not limited to, only pre-heat treatment for steel wire or steel strip, for example, it can be applied in industrial fields such as spring manufacturing and tape manufacturing. In addition, the heat treatment structure of the present invention can replace the traditional steel wire or Steel strip quenching technology process (such as lead bath quenching, steam quenching; oil quenching; steel quenching and other traditional quenching technology processes). Therefore, the heat treatment structure of the invention has the advantages of more environmentally friendly green (lead-free, oil-free, no high-temperature steam), lower cost, shorter process time, and superior strength and performance of the toughness. When the steel workpiece 1 (steel wire or steel strip) enters the heat treatment chamber 11 from a continuous quenching furnace (austenification temperature of about 850 ° C) through the heat treatment gate 10 inlet 12, the steel wire or steel strip will be in contact with On the inner wall of the heat treatment chamber 11, since the outer surface of the heat conductive metal enclosure 20 is covered with the cold heat exchange member 30 having the cooling working fluid passage 32, the steel workpiece 1 in the heat treatment chamber 11 can be subjected to heat exchange treatment, and further The temperature sensing module 41 (such as a thermocouple; but not limited thereto) is connected to the thermal conductive metal enclosure 20, so that the temperature sensing signal can be transmitted to the control module. In a microprocessor or computer of 44, the microprocessor or computer is compared with a preset temperature value, and when the temperature value is higher than a preset temperature value, the microprocessor or the computer drives the cooling working fluid through the driving circuit. The pump or valve of the delivery module 42 is used to increase the flow rate of the cooling working fluid delivered by the pump; or to increase the flow of the cooling working fluid through the valve; conversely, when the temperature is lower than the preset temperature, the microprocessor or the computer is lowered. The pump delivers cooling of the working fluid flow; or reduces the flow of the cooling working fluid through the valve to achieve the effect of monitoring and controlling the temperature of the thermally conductive metal enclosure 20 and the steel workpiece 1 . In addition, the preset temperature value can be set between 150 and 600 ° C. It can also be set according to the phase change rule of steel wire or steel strip, and the temperature accuracy can be set within the range of ± 5 ° C.

進一步而言,本發明係於熱導金屬圍體20設置一溫度檢測模組41,以於不同時間感測的溫度感測訊號變化作為鋼材工件1的△T1溫差,再於冷卻工作流體通道32的輸入端及輸出端附近各設置一組溫度檢測模組41,以檢測冷卻工作流體通道32之輸入端與輸出端的溫度變化(即△T2溫差)。鋼材工件1的熱量變化△H1如下之公式(1)所示:△H1=m1(質量)×s1(比熱)×△T1(溫差) (1) Further, the present invention is provided with a temperature detecting module 41 for the thermal conductive metal enclosure 20 to change the temperature sensing signal sensed at different times as the ΔT 1 temperature difference of the steel workpiece 1 and then to cool the working fluid channel. A set of temperature detecting modules 41 are disposed adjacent to the input end and the output end of 32 to detect a temperature change (ie, ΔT 2 temperature difference) between the input end and the output end of the cooling working fluid passage 32. Steel workpieces thermal change △ H 1 1 of the following formula (1): △ H 1 = m 1 (by mass) × s 1 (specific heat) × △ T 1 (temperature difference) (1)

至於冷卻工作流體的熱量變化如下之公式(2)所示:△H2=m2(質量)×s2(比熱)×△T2(溫差) (2) The heat change of the cooling working fluid is as shown in the following formula (2): ΔH 2 = m 2 (mass) × s 2 (specific heat) × ΔT 2 (temperature difference) (2)

理論上,可將鋼材工件1的熱量變化△H視為等於冷卻工作流體的熱量變化△H2;亦即,△H1=△H2,因此,本發明即可透過可程式與量化控制,將每一溫差設定對應有一特定溫度與流量的冷卻工作流體控制參數,於是,在可程式的控制運作之下,本發明即可達到更為精確的熱處理溫度的控制效果,不僅如此,本發明可程式控制係可設計成以下所述的二種冷卻工作流體控制模式。 Theoretically, the heat change ΔH of the steel workpiece 1 can be regarded as equal to the heat change ΔH 2 of the cooling working fluid; that is, ΔH 1 = ΔH 2 , therefore, the present invention can be controlled by programmable and quantitative, Each temperature difference is set to correspond to a cooling working fluid control parameter having a specific temperature and flow rate, so that the present invention can achieve a more precise control effect of the heat treatment temperature under the programmable control operation, and the present invention can The program control system can be designed in two cooling working fluid control modes as described below.

1.冷卻工作流體主動式控制模式:係藉由冷卻工作流體的質量及溫度變化來控制鋼材工件1的降溫幅度。已知鋼材工件1要降溫的幅度(亦即溫差)、鋼材工件1之質量,及鋼材工件1之比熱。冷卻工作流體的比重及比熱為已知,並以穩定的流量即時監測流入及流出的溫度而獲得冷卻工作流體的溫差,亦即冷卻工作流體的溫差亦可控制為已知,因而可 以計算得知所需流經冷熱交換件30的冷卻工作流體質量為何(可由公式2計算得知)?因此,只要控制冷卻工作流體流經冷熱交換件30的流量,當流經冷熱交換件30的冷卻工作流體的流量(相對應的質量)達到預設的數量時,即可停止冷卻工作流體流動,如此即代表鋼材工件1已達到要下降的溫度幅度,於是即可將鋼材工件1輸出。在此期間,隨時監測冷卻工作流體的溫度,當監測到鋼材工件1溫度的下降速率較小時,則可控制冷卻工作流體的流速,以加速鋼材工件1的溫度下降速率。另一方面,當鋼材工件1輸出後,便可再控制冷卻工作流體繼續流動,使冷熱交換件30(如鋁板)的溫度下降至初始的溫度(一般為室溫)。 1. Cooling working fluid active control mode: The cooling temperature of the steel workpiece 1 is controlled by cooling the quality and temperature of the working fluid. It is known that the steel workpiece 1 is to be cooled (i.e., temperature difference), the quality of the steel workpiece 1, and the specific heat of the steel workpiece 1. The specific gravity and specific heat of the cooling working fluid are known, and the temperature of the inflow and outflow is monitored instantaneously at a steady flow rate to obtain the temperature difference of the cooling working fluid, that is, the temperature difference of the cooling working fluid can also be controlled to be known, so that What is the calculated mass of the cooling working fluid required to flow through the cold heat exchange member 30 (calculated by Equation 2)? Therefore, as long as the flow rate of the cooling working fluid flowing through the cold heat exchange member 30 is controlled, when the flow rate (corresponding mass) of the cooling working fluid flowing through the cold heat exchange member 30 reaches a preset amount, the cooling of the working fluid flow can be stopped. This means that the steel workpiece 1 has reached the temperature range to be lowered, so that the steel workpiece 1 can be output. During this period, the temperature of the cooling working fluid is monitored at any time. When the rate of decrease of the temperature of the steel workpiece 1 is monitored to be small, the flow rate of the cooling working fluid can be controlled to accelerate the temperature drop rate of the steel workpiece 1. On the other hand, when the steel workpiece 1 is output, the cooling working fluid can be controlled to continue to flow, so that the temperature of the cold heat exchange member 30 (such as an aluminum plate) is lowered to an initial temperature (generally room temperature).

2.冷卻工作流體被動式控制模式:當鋼材工件1溫度下降達到要降的溫度幅度時,則將鋼材工件1輸出。在此期間,隨時監測冷卻工作流體的溫度,當監測到鋼材工件1溫度的下降速率較小時,則可控制冷卻工作流體的流速,以加速鋼材工件1的溫度下降速率。當鋼材工件1輸出後,即可再控制冷卻工作流體繼續流動,使冷熱交換件30(如鋁板)的溫度下降至初始的溫度(一般為室溫)。不僅如此,本發明又可加設一溫控模組43,當冷卻工作流體輸入冷熱交換件30之前的溫度低於監測的預設溫度值時,即可利用溫控模組43之加熱部件430予以加熱至該預設溫度值。同理,當冷卻工作流體輸入冷熱交換件30之前的溫度高於監測的預設溫度值時,則可利用溫控模組43之冷卻部件431予以冷卻至預設溫度值。 2. Cooling working fluid passive control mode: When the temperature of the steel workpiece 1 drops to the temperature range to be lowered, the steel workpiece 1 is output. During this period, the temperature of the cooling working fluid is monitored at any time. When the rate of decrease of the temperature of the steel workpiece 1 is monitored to be small, the flow rate of the cooling working fluid can be controlled to accelerate the temperature drop rate of the steel workpiece 1. After the steel workpiece 1 is output, the cooling working fluid can be controlled to continue to flow, so that the temperature of the cold heat exchange member 30 (such as the aluminum plate) is lowered to the initial temperature (generally room temperature). Moreover, the present invention can be further provided with a temperature control module 43. When the temperature before the cooling working fluid is input to the cold heat exchange member 30 is lower than the monitored preset temperature value, the heating component 430 of the temperature control module 43 can be utilized. It is heated to the preset temperature value. Similarly, when the temperature before the cooling working fluid is input to the cold heat exchange member 30 is higher than the monitored preset temperature value, the cooling member 431 of the temperature control module 43 can be used to cool to a preset temperature value.

除此之外,必須補充說明的是,依據用途的不同,本發明所製備之鋼材工件1必須在不同的溫度下進行回火熱處理,以滿足各種用途的使用需求。例如鋼材工件1工件為刀具、軸承或是滲碳淬火零件時,則預設溫度值必須設定在攝氏250℃左右,以進行低溫回火熱處理製程,由於低溫回火後鋼材工件1硬度變化不大,故鋼材工件1內應力減小,韌性稍微提高。其次,當鋼材工件1工件為彈簧時,預設溫度值則設定在攝氏350~500℃左右,以進行中溫回火熱處理製程,於此,即可獲得較高的彈 性與必要的韌性。再其次,以中碳結構鋼製作的工件時,預設溫度值則必須設定在攝氏500~600℃左右,以進行高溫回火熱處理製程,於此,即可獲得適宜的強度與韌性的良好配合。 In addition, it must be added that, depending on the application, the steel workpiece 1 prepared by the present invention must be tempered at different temperatures to meet the needs of various uses. For example, when the workpiece of the steel workpiece 1 is a tool, a bearing or a carburized and quenched part, the preset temperature value must be set at about 250 ° C for the low-temperature tempering heat treatment process, and the hardness of the steel workpiece 1 does not change much after the low temperature tempering. Therefore, the internal stress of the steel workpiece 1 is reduced, and the toughness is slightly increased. Secondly, when the workpiece of the steel workpiece 1 is a spring, the preset temperature value is set at about 350-500 ° C to perform the medium temperature tempering heat treatment process, thereby obtaining a higher bomb. Sex and necessary resilience. Secondly, when the workpiece is made of medium carbon structural steel, the preset temperature value must be set at about 500-600 ° C for high-temperature tempering heat treatment process, so that a good fit of strength and toughness can be obtained. .

因此,藉由上述之具體實施例說明,本發明確實具有下列所述的特點: Thus, by way of the specific embodiments described above, the present invention does have the following features:

1.本發明確實可以取代傳統鉛浴淬火、水蒸汽淬火、油淬火以及鋼模水冷套淬火等製程,主要是藉由快速熱傳導以及冷卻工作流體溫控的機能建置,除了可以達到快速熱傳導功效外,並使鋼材工件經熱處理後可以精確調整至所需的機械性能,因而具有符合環保規範(無鉛、無油及無高溫水蒸汽等)、更低成本、更短工時以及更優異的品質與性能的強韌配合等優點。 1. The invention can replace the traditional lead bath quenching, steam quenching, oil quenching and steel mold water quenching and quenching processes, mainly by rapid heat conduction and cooling function of working fluid temperature control, in addition to achieving rapid heat conduction efficiency. In addition, the steel workpiece can be precisely adjusted to the required mechanical properties after heat treatment, so it is environmentally friendly (lead-free, oil-free and high-temperature steam, etc.), lower cost, shorter working hours and better quality. The strength of the performance and other advantages.

2.本發明確實可使熱處理溫度維持在所須溫度範圍內,並可藉由溫度與冷卻工作流體流量等回授機制的建置,而可於熱處理過程中控制鋼材工件之熱處理溫度維持在所須溫度範圍內。 2. The present invention can maintain the heat treatment temperature within the required temperature range, and can be constructed by a feedback mechanism such as temperature and cooling working fluid flow rate, and the heat treatment temperature of the steel workpiece can be controlled during the heat treatment process. Must be within the temperature range.

3.本發明確實可以更為有效地控制冷卻工作流體溫度,並可藉由冷卻工作流體溫度控制的機能建置,使冷卻工作流體得以快速地達到所需的熱處理溫度,讓鋼材工件之熱處理溫度可以精確地維持在所須的溫度範圍內。 3. The present invention can more effectively control the temperature of the cooling working fluid, and can be built by cooling the temperature control of the working fluid, so that the cooling working fluid can quickly reach the required heat treatment temperature, and the heat treatment temperature of the steel workpiece is obtained. It can be accurately maintained within the required temperature range.

以上所述,僅為本發明之可行實施例,並非用以限定本發明之專利範圍,凡舉依據下列請求項所述之內容、特徵以及其精神而為之其他變化的等效實施,皆應包含於本發明之專利範圍內。本發明所具體界定於請求項之結構特徵,未見於同類物品,且具實用性與進步性,已符合發 明專利要件,爰依法具文提出申請,謹請 鈞局依法核予專利,以維護本申請人合法之權益。 The above is only a possible embodiment of the present invention, and is not intended to limit the scope of the patents of the present invention, and the equivalent implementations of other changes according to the contents, features and spirits of the following claims should be It is included in the patent of the present invention. The invention is specifically defined in the structural features of the request item, is not found in the same kind of articles, and has practicality and progress, and has been consistent with the hair To clarify the patent requirements, and to file an application in accordance with the law, please ask the bureau to approve the patent in accordance with the law to protect the legitimate rights and interests of the applicant.

1‧‧‧鋼材工件 1‧‧‧Steel workpiece

10‧‧‧熱處理閘道 10‧‧‧ Heat treatment gateway

11‧‧‧熱處理腔室 11‧‧‧ Heat treatment chamber

12‧‧‧入口 12‧‧‧ Entrance

13‧‧‧出口 13‧‧‧Export

20‧‧‧熱導金屬圍體 20‧‧‧Hot conductive metal enclosure

21‧‧‧熱導出面 21‧‧‧Hot export surface

22‧‧‧熱導入面 22‧‧‧Hot introduction surface

30‧‧‧冷熱交換件 30‧‧‧Cold and heat exchange parts

31‧‧‧吸熱面 31‧‧‧Heat absorption surface

32‧‧‧冷卻工作流體通道 32‧‧‧Cooling working fluid channel

40‧‧‧冷卻工作流體循環輸送裝置 40‧‧‧Cooling working fluid circulation conveyor

42‧‧‧冷卻工作流體輸送模組 42‧‧‧Cooling working fluid delivery module

43‧‧‧溫控模組 43‧‧‧temperature control module

44‧‧‧控制模組 44‧‧‧Control Module

45‧‧‧輸送管路 45‧‧‧Transportation line

Claims (7)

一種快速熱傳導鋼材熱處理系統,其包括:一熱處理閘道,其包括一熱處理腔室,及分別位於該熱處理腔室兩端的一入口及一出口,該入口供至少一鋼材輸入至該熱處理腔室以進行降溫之熱處理,該出口供該至少一鋼材自該熱處理腔室輸出;至少一熱導金屬圍體,該至少一熱導金屬圍體包圍該熱處理閘道,該至少一熱導金屬圍體包括有位於外周面的至少一熱導出面及位於內周面的至少一熱導入面,該至少一熱導金屬圍體的內周面及該至少一熱導入面形成該熱處理閘道之該熱處理腔室的壁面;該至少一熱導入面與該鋼材接觸,吸收該鋼材熱量並經該至少一熱導金屬圍體內部而導至該至少一熱導出面;至少一冷熱交換件,該至少一冷熱交換件上設置包括有至少一吸熱面及至少一冷卻工作流體通道;該至少一吸熱面與該至少一熱導出面接觸,吸收來到該至少一熱導出面的該鋼材熱量而至該至少一冷熱交換件內部;一冷卻工作流體循環輸送裝置,其用以將冷卻工作流體循環輸送至該至少一冷卻工作流體通道,以冷卻工作流體對該至少一冷熱交換件所吸收的鋼材熱量進行冷熱交換,使該至少一冷熱交換件降溫;其中,該冷卻工作流體循環輸送裝置包括有至少一溫度檢測模組、一冷卻工作流體輸送模組、一控制模組及一輸送管路,該溫度檢測模組用以感測該鋼材於該熱處理腔室的溫度狀態而產生溫度感測訊號;該冷卻工作流體輸送模組用以使該冷卻工作流體於該輸送管路及該冷卻工作流體通道循環輸送;該控制模組解讀處理該溫度感測訊號後產生一溫度值,並與至少一預設溫度值進行比對,當該溫度值高於該預設溫度值時,則驅使該冷卻工作流體輸送模組 增加冷卻工作流體流量,當該溫度值低於該預設溫度值時,則驅使該冷卻工作流體輸送模組降低冷卻工作流體流量。 A rapid heat conduction steel heat treatment system comprising: a heat treatment gate comprising a heat treatment chamber, and an inlet and an outlet respectively located at opposite ends of the heat treatment chamber, the inlet for inputting at least one steel material into the heat treatment chamber Performing a heat treatment for cooling, the outlet for outputting the at least one steel material from the heat treatment chamber; at least one heat conductive metal enclosure surrounding the heat treatment gate, the at least one heat conductive metal enclosure comprising And having at least one heat-extracting surface on the outer circumferential surface and at least one heat-introducing surface on the inner circumferential surface, the inner circumferential surface of the at least one thermal conductive metal enclosure and the at least one heat-introducing surface forming the heat treatment chamber of the heat treatment gate a wall surface of the chamber; the at least one heat introduction surface is in contact with the steel material, absorbing heat of the steel material and leading to the at least one heat-extracting surface through the interior of the at least one heat-conductive metal enclosure; at least one cold heat exchange member, the at least one heat and cold The exchange member includes at least one heat absorption surface and at least one cooling working fluid channel; the at least one heat absorption surface is in contact with the at least one heat export surface, and is absorbed into the Cooling the heat of the steel material to the inside of the at least one cold heat exchange member; cooling the working fluid circulation conveying device for circulating the cooling working fluid to the at least one cooling working fluid passage to cool the working fluid pair The heat of the steel material absorbed by the at least one cold heat exchange member is subjected to cold and heat exchange to cool the at least one cold heat exchange member; wherein the cooled working fluid circulation conveying device comprises at least one temperature detecting module, a cooling working fluid conveying module, a control module and a delivery line, the temperature detection module is configured to sense a temperature state of the steel in the heat treatment chamber to generate a temperature sensing signal; the cooling working fluid delivery module is configured to cool the working fluid Circulating and conveying the conveying pipeline and the cooling working fluid channel; the control module interprets and processes the temperature sensing signal to generate a temperature value, and compares with at least one preset temperature value, when the temperature value is higher than the When the preset temperature value is preset, the cooling working fluid delivery module is driven Increasing the cooling working fluid flow rate, when the temperature value is lower than the preset temperature value, driving the cooling working fluid delivery module to reduce the cooling working fluid flow rate. 如請求項1所述之快速熱傳導鋼材熱處理系統,其中,該至少一熱導金屬圍體包括有分別呈板體狀且上下對稱的二個熱導金屬圍體;該至少一冷熱交換件有二個;每一該熱導金屬圍體的長度與寬度分別大於厚度至少3倍;該二熱導金屬圍體的中段相互具一間距而形成該熱處理閘道;該二熱導金屬圍體的相對面分別形成一該熱導入面;該二熱導金屬圍體的該熱導入面相互平行;每一該熱導金屬圍體具有一該熱導出面以貼觸一該冷熱交換件的該吸熱面。 The rapid heat conduction steel heat treatment system according to claim 1, wherein the at least one heat conductive metal enclosure comprises two heat conductive metal enclosures respectively having a plate shape and being vertically symmetric; the at least one cold heat exchange member has two Each of the thermally conductive metal enclosures has a length and a width greater than a thickness of at least 3 times; the middle portions of the two thermally conductive metal enclosures are spaced apart from each other to form the heat treatment gate; and the opposite of the two thermally conductive metal enclosures Forming a heat introducing surface respectively; the heat introducing surfaces of the two heat conducting metal enclosures are parallel to each other; each of the heat conducting metal enclosures has a heat exporting surface to contact the heat absorbing surface of the cold heat exchange member . 如請求項1或2所述之快速熱傳導鋼材熱處理系統,其中,該至少一熱導金屬圍體為鋼鐵製成。 The rapid heat transfer steel heat treatment system according to claim 1 or 2, wherein the at least one heat conductive metal enclosure is made of steel. 如請求項1或2所述之快速熱傳導鋼材熱處理系統,其中,該至少一冷熱交換件為鋁材製成。 The rapid heat transfer steel heat treatment system according to claim 1 or 2, wherein the at least one cold heat exchange member is made of aluminum. 如請求項1所述之快速熱傳導鋼材熱處理系統,其中,該冷卻工作流體循環輸送裝置更包括一溫控模組,該溫控模組包含一加熱部件,及一冷卻部件,該溫控模組可受該控制模組的控制而選擇以該加熱部件對該冷卻工作流體進行加熱;或是選擇以該冷卻部件對該冷卻工作流體進行降溫。 The rapid heat conduction steel heat treatment system according to claim 1, wherein the cooling working fluid circulation conveying device further comprises a temperature control module, the temperature control module comprises a heating component, and a cooling component, the temperature control module The cooling working fluid may be heated by the heating component under the control of the control module; or the cooling working fluid may be selected to be cooled by the cooling component. 如請求項1所述之快速熱傳導鋼材熱處理系統,其中,該冷卻工作流體循環輸送裝置更包括一接設於該輸送管路的流量感測模組,該流量感測模組用以感測該冷卻工作流體通道中之該冷卻工作流體的流量而產生流量感測訊號,並送至該控制模組進行解讀處理,以作為該控制模組控制冷卻工作流體流量的參考依據。 The rapid heat conduction steel heat treatment system of claim 1, wherein the cooling working fluid circulation conveying device further comprises a flow sensing module connected to the conveying pipeline, wherein the flow sensing module is configured to sense the The flow rate of the cooling working fluid in the working fluid channel is cooled to generate a flow sensing signal, and sent to the control module for interpretation processing, as a reference for controlling the flow rate of the cooling working fluid by the control module. 如請求項1所述之快速熱傳導鋼材熱處理系統,其中,該預設溫度值溫度介於攝氏150~600度之間。 The rapid heat conduction steel heat treatment system according to claim 1, wherein the preset temperature value is between 150 and 600 degrees Celsius.
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