TWI555567B - Filter core material and its forming method - Google Patents
Filter core material and its forming method Download PDFInfo
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- TWI555567B TWI555567B TW104142188A TW104142188A TWI555567B TW I555567 B TWI555567 B TW I555567B TW 104142188 A TW104142188 A TW 104142188A TW 104142188 A TW104142188 A TW 104142188A TW I555567 B TWI555567 B TW I555567B
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- 239000011162 core material Substances 0.000 title claims description 45
- 238000000034 method Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims description 151
- 239000000565 sealant Substances 0.000 claims description 126
- 239000011148 porous material Substances 0.000 claims description 116
- 238000000926 separation method Methods 0.000 claims description 28
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 239000002121 nanofiber Substances 0.000 claims description 14
- 239000000835 fiber Substances 0.000 claims description 8
- 239000003344 environmental pollutant Substances 0.000 claims description 7
- 231100000719 pollutant Toxicity 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 4
- 239000000356 contaminant Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 193
- 238000001914 filtration Methods 0.000 description 26
- 239000012530 fluid Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 7
- 239000003292 glue Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004323 axial length Effects 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000012945 sealing adhesive Substances 0.000 description 1
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- Filtering Materials (AREA)
Description
本創作係涉及一種用於分離流體中懸浮顆粒的過濾器的濾芯的芯材及其成形方法。The present invention relates to a core material of a filter element for separating a filter of suspended particles in a fluid and a method of forming the same.
現有技術的濾芯包含有一濾芯框及一裝設於濾芯框中的芯材，其中芯材包含有一波浪狀分離材及一平面分離材，該兩分離材交錯層疊地捲繞成圓筒狀，並夾設出複數形狀大小相同的軸向通道，其中半數通道於軸向一端塗佈有一端面密封膠層，另外半數的通道於軸向另一端塗佈有另一端面密封膠層，藉此欲過濾之流體從一端進入通道內，撞擊到端面密封膠層後會直接通過波浪狀分離材或平面分離材以移動到另一通道始得以離開芯材，而流體通過分離材時，分離材便會發揮過濾的效果。The filter cartridge of the prior art comprises a filter cartridge frame and a core material disposed in the filter cartridge frame, wherein the core material comprises a wavy separating material and a planar separating material, and the two separating materials are wound into a cylindrical shape in a staggered manner, and An axial channel having the same shape and size is sandwiched, wherein half of the channels are coated with an end sealant layer at one end of the axial direction, and the other half of the channel is coated with another sealant layer at the other end of the axial direction, thereby filtering The fluid enters the channel from one end, and after hitting the end sealant layer, it will directly pass through the wavy separating material or the plane separating material to move to another channel to leave the core material, and when the fluid passes through the separating material, the separating material will play. The effect of filtering.
然而，如同前述，由於欲過濾之流體進入芯材後，僅會撞擊一次的端面密封膠層，也因此僅會通過一次的波浪狀分離材或平面分離材，故僅能達到一次的過濾，因此過濾效果及過濾淨度有限而有待加以改良。However, as described above, since the fluid to be filtered enters the core material, the end face sealant layer which only hits once, and therefore only passes through the wavy separating material or the planar separating material once, so that only one filtration can be achieved, The filtration effect and filtration clarity are limited and need to be improved.
有鑑於前述之現有技術的缺點及不足，本創作提供一種濾芯芯材及其成形方法，以可於同一芯材內增加過濾次數，進而提升濾效。In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a filter core material and a forming method thereof, which can increase the number of filtrations in the same core material, thereby improving the filtration efficiency.
為達到上述的創作目的，本創作所採用的技術手段為設計一種濾芯芯材，其中包含一入口端及一出口端，並包含用以分離懸浮污染物的一波浪狀分離材及一平面分離材，波浪狀分離材及平面分離材相互黏貼並交錯層疊地捲繞，且夾設出複數軸向的第一通道及複數軸向的第二通道；第一通道內塗佈有至少一第一密封膠層，第二通道內塗佈有複數第二密封膠層；第一密封膠層與第二密封膠層於軸向上交錯排列設置。In order to achieve the above-mentioned creative purpose, the technical means adopted in the present invention is to design a filter core material, which comprises an inlet end and an outlet end, and comprises a wavy separating material and a plane separating material for separating suspended pollutants. The wavy separating material and the plane separating material are adhered to each other and alternately wound, and a plurality of axial first passages and a plurality of axial second passages are interposed; the first passage is coated with at least one first seal The second layer is coated with a plurality of second sealant layers; the first sealant layer and the second sealant layer are staggered in the axial direction.
為達到上述的創作目的，本創作進一步提供一種濾芯芯材的成形方法，其中包含以下步驟： 塗佈第一密封膠層：於用以分離懸浮污染物的一波浪狀分離材的一側面上塗佈至少一第一密封膠層； 結合波浪狀分離材及平面分離材：使波浪狀分離材透過第一密封膠層黏貼於用以分離懸浮污染物的一平面分離材的一側面上； 塗佈第二密封膠層：於波浪狀分離材上相對第一密封膠層的另一側面上塗佈複數第二密封膠層，並且第二密封膠層與第一密封膠層於軸向上交錯排列設置； 捲繞波浪狀分離材及平面分離材：捲繞波浪狀分離材及平面分離材並使波浪狀分離材及平面分離材透過第二密封膠層黏合固定成捲繞後的形狀。In order to achieve the above-mentioned creative purpose, the present invention further provides a method for forming a filter core material, comprising the steps of: coating a first sealant layer: coating one side of a wavy separating material for separating suspended contaminants Disposing at least a first sealant layer; combining the wavy separating material and the planar separating material: causing the wavy separating material to adhere to the one side surface of a planar separating material for separating suspended pollutants through the first sealing adhesive layer; a second sealant layer: coating a plurality of second sealant layers on the wavy separating material on the other side of the first sealant layer, and the second sealant layer and the first sealant layer are staggered in the axial direction The wavy separation material and the planar separation material are wound: the wavy separation material and the planar separation material are wound, and the wavy separation material and the planar separation material are bonded and fixed in a wound shape through the second sealant layer.
本創作之優點在於，藉由在軸向的第一通道及第二通道內設置複數第二密封膠層及至少一第一密封膠層，因此欲過濾之流體進入芯材後，至少會撞擊一次第一密封膠層及一次第二密封膠層，而至少兩次的撞擊也使流體至少會通過波浪狀分離材或平面分離材兩次，藉此達到兩次以上的過濾，相較於現有技術僅能達到一次的過濾，本創作可有效提升過濾效果及過濾淨度。The advantage of the present invention is that by providing a plurality of second sealant layers and at least one first sealant layer in the first channel and the second channel in the axial direction, the fluid to be filtered enters the core material at least once. The first sealant layer and the first second sealant layer, and at least two impacts also cause the fluid to pass through at least the wavy split material or the planar separation material twice, thereby achieving more than two filtrations, compared to the prior art. Only one filter can be achieved. This creation can effectively improve the filtration effect and filter clarity.
所述之濾芯芯材，其中：所述第二密封膠層的數量為二，且該兩第二密封膠層分別鄰接入口端及出口端；所述第一密封膠層的數量為一，且該第一密封膠層位於該兩第二密封膠層之間。The filter core material, wherein: the number of the second sealant layer is two, and the two second sealant layers respectively abut the inlet end and the outlet end; the number of the first sealant layer is one, and The first sealant layer is located between the two second sealant layers.
所述之濾芯芯材，其中該第一密封膠層位於第一通道的軸向中央處。The filter core material, wherein the first sealant layer is located at an axial center of the first passage.
所述之濾芯芯材，其中波浪狀分離材及平面分離材皆包含有相結合的一大孔隙層及一小孔隙層；大孔隙層自入口端延伸至出口端，小孔隙層自最接近出口端的第一密封膠層延伸至出口端；於最接近出口端的第一密封膠層至出口端之間，第一通道相鄰於小孔隙層，第二通道相鄰於大孔隙層；小孔隙層的孔隙小於大孔隙層的孔隙。The filter core material, wherein the wavy separation material and the planar separation material both comprise a combined macroporous layer and a small pore layer; the macroporous layer extends from the inlet end to the outlet end, and the small pore layer is closest to the outlet The first sealant layer of the end extends to the outlet end; between the first sealant layer and the outlet end closest to the outlet end, the first passage is adjacent to the small pore layer, the second passage is adjacent to the macroporous layer; the small pore layer The pores are smaller than the pores of the large pore layer.
所述之濾芯芯材，其中波浪狀分離材及平面分離材的小孔隙層為奈米纖維網，且該奈米纖維網的纖維的直徑小於或等於1μm。The filter core material, wherein the small pore layer of the wavy separation material and the planar separation material is a nanofiber web, and the diameter of the fiber of the nanofiber web is less than or equal to 1 μm.
所述之濾芯芯材的成形方法，其中：於「塗佈第一密封膠層」步驟時，僅塗佈單一第一密封膠層；於「塗佈第二密封膠層」步驟時，僅塗佈兩第二密封膠層，且該兩第二密封膠層分別鄰接波浪狀分離材的軸向相對兩側，且分別位於該第一密封膠層的軸向兩側。The method for forming a filter core material, wherein: in the step of "coating the first sealant layer", only a single first sealant layer is applied; in the step of "coating the second sealant layer", only coating Two second sealant layers are disposed, and the two second sealant layers respectively abut the axially opposite sides of the wave-shaped separating material, and are respectively located on two axial sides of the first sealant layer.
所述之濾芯芯材的成形方法，其中：於「塗佈第一密封膠層」步驟時，該第一密封膠層位於波浪狀分離材的軸向中央處。The method for forming a filter core material, wherein the first sealant layer is located at an axial center of the wavy separating material in the step of "coating the first sealant layer".
所述之濾芯芯材的成形方法，其中：於「塗佈第一密封膠層」步驟時，波浪狀分離材包含有相結合的一大孔隙層及一小孔隙層；波浪狀分離材的大孔隙層包含有一入口側及一出口側；波浪狀分離材的小孔隙層結合於波浪狀分離材的大孔隙層的一側面上，且自入口側及出口側之間軸向延伸至出口側；波浪狀分離材的小孔隙層的孔隙小於波浪狀分離材的大孔隙層的孔隙；第一密封膠層與波浪狀分離材的小孔隙層位於波浪狀分離材的大孔隙層的同一側面上，最接近出口側的第一密封膠層的位置與小孔隙層相對出口側的另一側邊的位置相對應；於「結合波浪狀分離材及平面分離材」步驟時，平面分離材包含有相結合的一大孔隙層及一小孔隙層；平面分離材的小孔隙層的大小及位置與波浪狀分離材的小孔隙層的大小及位置相對應；平面分離材的小孔隙層的孔隙小於平面分離材的大孔隙層的孔隙；平面分離材的小孔隙層黏貼結合於波浪狀分離材的小孔隙層。The method for forming a filter core material, wherein: in the step of "coating the first sealant layer", the wavy separating material comprises a combined large pore layer and a small pore layer; the wavy separating material is large The pore layer comprises an inlet side and an outlet side; the small pore layer of the wavy separating material is bonded to one side of the large pore layer of the wavy separating material, and extends axially from the inlet side and the outlet side to the outlet side; The pores of the small pore layer of the wavy separating material are smaller than the pores of the large pore layer of the wavy separating material; the first sealing layer and the small pore layer of the wavy separating material are located on the same side of the large pore layer of the wavy separating material, The position of the first sealant layer closest to the outlet side corresponds to the position of the other side of the small pore layer on the outlet side; in the step of "combining the wavy separating material and the plane separating material", the plane separating material contains the phase a large pore layer and a small pore layer combined; the size and position of the small pore layer of the plane separating material correspond to the size and position of the small pore layer of the wavy separating material; the pore of the small pore layer of the plane separating material Pores large pore layer is less than the separation plane of the sheet; small pore layer plane of the small pore layer is separated adhesive sheet bonded to the corrugated sheet separation.
所述之濾芯芯材的成形方法，其中：於「塗佈第一密封膠層」步驟時，波浪狀分離材的小孔隙層為奈米纖維網，且波浪狀分離材的奈米纖維網的纖維的直徑小於或等於1μm；於「結合波浪狀分離材及平面分離材」步驟時，平面分離材的小孔隙層為奈米纖維網，且平面分離材的奈米纖維網的纖維的直徑小於或等於1μm。The method for forming a filter core material, wherein: in the step of "coating the first sealant layer", the small pore layer of the wavy separating material is a nanofiber web, and the wavy separating material of the nanofiber web The diameter of the fiber is less than or equal to 1 μm; in the step of "combining the wavy separating material and the planar separating material", the small pore layer of the planar separating material is a nanofiber web, and the diameter of the fiber of the nanofiber web of the planar separating material is smaller than Or equal to 1μm.
以下配合圖式及本創作之較佳實施例，進一步闡述本創作為達成預定創作目的所採取的技術手段。The technical means adopted by the present invention for achieving the intended purpose of creation are further explained below in conjunction with the drawings and the preferred embodiment of the present invention.
請參閱圖1所示，本創作之濾芯芯材100的軸向截面在本實施例中為跑道形，但不以此為限，亦可為圓形或其他形狀；請參閱圖2至圖6所示，芯材100於軸向兩端分別為一入口端101及一出口端102，芯材100包含用以分離懸浮污染物的一波浪狀分離材10及一平面分離材20，該兩分離材10、20相互黏貼並交錯層疊地捲繞，且夾設出複數軸向的第一通道30及複數軸向的第二通道40；第一通道30內塗佈有一第一密封膠層50，在本實施例中，第一密封膠層50位於第一通道30的軸向中央處，但不以此為限；第二通道40內塗佈有兩第二密封膠層60，在本實施例中，兩第二密封膠層60分別鄰接入口端101及出口端102，且進一步而言，第二密封膠層60的軸向外側面與入口端101及出口端102之間仍有一些距離(如圖6所示)，但不以此為限，第二密封膠層60的軸向外側面亦可與入口端101及出口端102切齊；由於兩第二密封膠層60分別鄰接入口端101及出口端102，因此第一密封膠層50位於該兩第二密封膠層60之間，且第一密封膠層50與第二密封膠層60於軸向上交錯排列設置。Referring to FIG. 1 , the axial section of the filter core material 100 of the present invention is a racetrack shape in this embodiment, but is not limited thereto, and may also be a circular shape or other shapes; please refer to FIG. 2 to FIG. 6 . As shown, the core material 100 is an inlet end 101 and an outlet end 102 at both ends in the axial direction. The core material 100 includes a wavy separating material 10 and a planar separating material 20 for separating suspended pollutants. The materials 10 and 20 are adhered to each other and are wound in a staggered manner, and a plurality of axial first passages 30 and a plurality of axial second passages 40 are interposed; a first sealant layer 50 is coated in the first passages 30, In this embodiment, the first sealant layer 50 is located at the axial center of the first passage 30, but not limited thereto; the second passage 40 is coated with two second sealant layers 60, in this embodiment. The two second sealant layers 60 respectively abut the inlet end 101 and the outlet end 102, and further, there is still some distance between the axially outer side of the second sealant layer 60 and the inlet end 101 and the outlet end 102 ( As shown in FIG. 6 , but not limited thereto, the axial outer side surface of the second sealant layer 60 may also be combined with the inlet end 101 and the outlet end 102 . Since the two second sealant layers 60 are respectively adjacent to the inlet end 101 and the outlet end 102, the first sealant layer 50 is located between the two second sealant layers 60, and the first sealant layer 50 and the second seal are The glue layers 60 are staggered in the axial direction.
請參閱圖4至圖6所示，波浪狀分離材10及平面分離材20皆包含有相結合的一大孔隙層12、22及一小孔隙層11、21，小孔隙層11、21的孔隙小於大孔隙層12、22的孔隙，大孔隙層12、22自入口端101延伸至出口端102，小孔隙層11、21自第一密封膠層50延伸至出口端102(如圖6所示)，在本實施例中，第一密封膠層50未塗佈於小孔隙層11、21上，而係塗佈於小孔隙層11、21的側邊111、211(如圖6所示)，但不以此為限，第一密封膠層50亦可直接塗佈於小孔隙層11、21上，或是同時塗佈於大孔隙層12、22及小孔隙層11、21上(即塗佈於大孔隙層12、22及小孔隙層11、21的交界處)；Referring to FIG. 4 to FIG. 6, the wavy separating material 10 and the planar separating material 20 both include a large pore layer 12, 22 and a small pore layer 11, 21, and pores of the small pore layer 11, 21. Less than the pores of the macroporous layers 12, 22, the macroporous layers 12, 22 extend from the inlet end 101 to the outlet end 102, and the small pore layers 11, 21 extend from the first sealant layer 50 to the outlet end 102 (as shown in Figure 6 In the present embodiment, the first sealant layer 50 is not coated on the small pore layers 11, 21, but is applied to the side edges 111, 211 of the small pore layers 11, 21 (as shown in FIG. 6). However, the first sealant layer 50 may be directly applied to the small pore layers 11 and 21 or simultaneously applied to the large pore layers 12 and 22 and the small pore layers 11 and 21 (ie, Coated at the junction of the macroporous layers 12, 22 and the small pore layers 11, 21);
請參閱圖5及圖6所示，於第一密封膠層50至出口端102之間，第一通道30相鄰於小孔隙層11、21，第二通道40相鄰於大孔隙層12、22，在本實施例中，小孔隙層11、21為奈米纖維網，該奈米纖維網的纖維材質較佳為聚丙烯，纖維的直徑小於或等於1μm，較佳介於0.3至0.5μm，小孔隙層11、21的厚度介於15至30μm，並且具體來說，小孔隙層11、21的奈米纖維網為Hollingsworth&Vose公司所生產的NANOWEB系列的型號為FA6901NW的產品，但不以上述為限，亦可改用別種產品、材質或尺寸；在本實施例中，大孔隙層12、22為紙纖維，但同樣不以此為限。Referring to FIG. 5 and FIG. 6 , between the first sealant layer 50 and the outlet end 102 , the first passage 30 is adjacent to the small pore layers 11 , 21 , and the second passage 40 is adjacent to the large pore layer 12 , 22, in this embodiment, the small pore layers 11, 21 are nanofiber webs, the fiber material of the nanofiber web is preferably polypropylene, and the diameter of the fibers is less than or equal to 1 μm, preferably between 0.3 and 0.5 μm. The small pore layers 11, 21 have a thickness of 15 to 30 μm, and specifically, the nanofiber webs of the small pore layers 11, 21 are products of the NANOWEB series model FA6901NW produced by Hollingsworth & Vose, but not as described above. Alternatively, other products, materials or sizes may be used. In the present embodiment, the macroporous layers 12 and 22 are paper fibers, but are not limited thereto.
請參閱圖6及圖11所示，波浪狀分離材10及平面分離材20上皆成形有軸向間隔設置的複數凹凸楞13、23，波浪狀分離材10的凹凸楞13與平面分離材20的凹凸楞23於數量、形狀及位置皆相對應，波浪狀分離材10的波峰14的延伸方向與凹凸楞13的延伸方向垂直，波浪狀分離材10與平面分離材20的凹凸楞13、23於第一通道30及第二通道40的壁面上形成凹凸。Referring to FIG. 6 and FIG. 11, the wavy separating material 10 and the plane separating material 20 are formed with a plurality of ridges 13 and 23 which are axially spaced apart, and the ridges 13 and the plane separating material 20 of the wavy separating material 10 are formed. The ridges 23 correspond to the number, shape, and position, and the direction in which the peaks 14 of the wavy separating material 10 extend is perpendicular to the direction in which the ridges 13 are extended, and the undulations 13 and 23 of the wavy separating members 10 and the plane separating members 20. Concavities and convexities are formed on the wall surfaces of the first passage 30 and the second passage 40.
請參閱圖7所示，本創作之濾芯芯材100的成形方法包含有以下步驟：Referring to FIG. 7, the method for forming the filter core 100 of the present invention comprises the following steps:
塗佈第一密封膠層(S1)：請參閱圖6、圖8及圖9所示，首先準備一用以分離懸浮污染物且具有凹凸楞13但尚未形成波浪狀的波浪狀分離材10，波浪狀分離材10上包含有相結合的一大孔隙層12及一小孔隙層11；大孔隙層12包含有分別位於軸向兩側的一入口側15及一出口側16，小孔隙層11結合於大孔隙層12的一側面上，且自入口側15及出口側16之間軸向延伸至出口側16，在本實施例中，小孔隙層11自大孔隙層12的軸向中央處延伸至出口側16，即一半的波浪狀分離材10僅有大孔隙層12，另一半的波浪狀分離材10有大孔隙層12及小孔隙層11，但不以此為限；小孔隙層11的孔隙小於大孔隙層12的孔隙，大孔隙層12及小孔隙層11的材質與前述相同，故在此不多加贅述；Coating the first sealant layer (S1): Referring to FIG. 6, FIG. 8 and FIG. 9, first, a wavy separating material 10 for separating suspended pollutants and having undulations 13 but not yet forming a wave shape is prepared. The wavy separating material 10 comprises a combined macroporous layer 12 and a small pore layer 11; the macroporous layer 12 comprises an inlet side 15 and an outlet side 16 respectively on the axial sides, and the small pore layer 11 Bonded to one side of the macroporous layer 12 and extending axially from the inlet side 15 and the outlet side 16 to the outlet side 16, in the present embodiment, the small pore layer 11 is from the axial center of the large pore layer 12 Extending to the outlet side 16, that is, half of the wavy separating material 10 has only the large pore layer 12, and the other half of the wavy separating material 10 has the large pore layer 12 and the small pore layer 11, but not limited thereto; the small pore layer The pores of 11 are smaller than the pores of the macroporous layer 12, and the materials of the macroporous layer 12 and the small pore layer 11 are the same as those described above, so the description thereof will not be repeated here;
使該波浪狀分離材10通過第一成型壓輪71與第二成型壓輪72之間而成形為波浪狀並具有複數波峰14，接著波浪狀分離材10再通過一膠槍74以於大孔隙層12結合小孔隙層11之側面塗佈一第一密封膠層50，第一密封膠層50係沿著小孔隙層11相對出口側16的另一側邊111的位置來上膠，因此第一密封膠層50位於波浪狀分離材10的軸向中央處。The wavy separating material 10 is formed into a wave shape by passing between the first forming pressing wheel 71 and the second forming pressing wheel 72 and has a complex peak 14, and then the wavy separating material 10 is passed through a glue gun 74 for large pores. The layer 12 is coated with a first sealant layer 50 in combination with the side of the small pore layer 11, and the first sealant layer 50 is sized along the other side 111 of the small pore layer 11 opposite the outlet side 16, so A sealant layer 50 is located at the axial center of the wavy separating material 10.
結合波浪狀分離材及平面分離材(S2)：接著將用以分離懸浮污染物且同樣具有凹凸楞23、一大孔隙層22及一小孔隙層21的一平面分離材20與波浪狀分離材10一同通過第三壓輪73與第二成型壓輪72之間，以使平面分離材20透過第一密封膠層50黏貼於波浪狀分離材10上，平面分離材20的小孔隙層21的大小及位置與波浪狀分離材10的小孔隙層11的大小及位置相對應，平面分離材20設置小孔隙層21之側面透過第一密封膠層50黏貼結合於波浪狀分離材10設置小孔隙層11之側面，大孔隙層22及小孔隙層21的材質與前述相同，故在此不多加贅述；平面分離材20的凹凸楞23與波浪狀分離材10的凹凸楞13於數量、形狀及位置皆相對應；在本實施例中，兩分離材10、20結合後先行捲繞成筒狀，再將筒狀的兩分離材10、20移動至另一機台以進行後續程序，但不以此為限，兩分離材10、20亦可於結合後便於同一機台上直接進行後續程序。Combining the wavy separating material and the plane separating material (S2): a planar separating material 20 and a wavy separating material for separating the suspended pollutants and also having the ridges 23, the large pore layer 22 and the small pore layer 21 10 is passed between the third pressure roller 73 and the second molding pressure roller 72, so that the plane separating material 20 is adhered to the wave-shaped separating material 10 through the first sealant layer 50, and the small pore layer 21 of the plane separating material 20 is The size and position correspond to the size and position of the small pore layer 11 of the wavy separating material 10. The side surface of the plane separating material 20 provided with the small pore layer 21 is adhered to the wavy separating material 10 through the first sealant layer 50, and the small pores are provided. The material of the large pore layer 22 and the small pore layer 21 on the side surface of the layer 11 is the same as that described above, so the details are not described here; the unevenness 楞 23 of the plane separating material 20 and the ridges 13 of the wavy separating material 10 are in number and shape. In the present embodiment, the two separating materials 10, 20 are combined and wound into a cylindrical shape, and then the two separate separating materials 10, 20 are moved to another machine for subsequent procedures, but not To this end, the two separate materials 10, 20 can also be knotted. After the same machine table to facilitate subsequent direct procedures.
塗佈第二密封膠層(S3)：請參閱圖6、圖10及圖11所示，接著將筒狀的兩分離材10、20展開並依序複數驅動輪81後，兩膠槍82於波浪狀分離材10上相對第一密封膠層50的另一側面上分別塗佈兩第二密封膠層60，該兩第二密封膠層60分別鄰接波浪狀分離材10的軸向相對兩側，且分別位於該第一密封膠層50的軸向兩側，藉此第二密封膠層60與第一密封膠層50於軸向上交錯排列設置。Applying the second sealant layer (S3): Referring to FIG. 6, FIG. 10 and FIG. 11, after the cylindrical two separate materials 10, 20 are unfolded and sequentially drive the wheel 81, the two glue guns 82 are Two second sealant layers 60 are respectively coated on the other side of the wavy separating material 10 opposite to the first sealant layer 50, and the two second sealant layers 60 are respectively adjacent to the axially opposite sides of the wavy separating material 10, respectively. And respectively located on the axial sides of the first sealant layer 50, whereby the second sealant layer 60 and the first sealant layer 50 are staggered in the axial direction.
捲繞波浪狀分離材及平面分離材(S4)：最後捲繞波浪狀分離材10及平面分離材20成所欲之形狀，並使該兩分離材10、20透過第二密封膠層60黏合固定成捲繞後的形狀；捲繞完畢後兩分離材10、20夾設出複數軸向的第一通道30及第二通道40，設有第一密封膠層50的通道為第一通道30，設有第二密封膠層60的通道為第二通道40。Winding the wavy separating material and the plane separating material (S4): finally winding the wavy separating material 10 and the plane separating material 20 into a desired shape, and bonding the two separating materials 10, 20 through the second sealant layer 60 The first channel 30 and the second channel 40 are disposed in the plurality of axial directions after the winding is completed, and the channel provided with the first sealant layer 50 is the first channel 30. The passage provided with the second sealant layer 60 is the second passage 40.
兩分離材10、20捲繞完畢後即形成芯材100，而芯材100可進一步結合兩個濾芯框200、300以形成濾芯。After the two separating materials 10, 20 are wound, the core material 100 is formed, and the core material 100 can further combine the two filter element frames 200, 300 to form a filter element.
在其他實施例中，在塗佈第二密封膠層(S3)之前，可進一步進行裁切分條等作業以調整芯材100成品的軸向長度。In other embodiments, prior to applying the second sealant layer (S3), a work such as cutting and slitting may be further performed to adjust the axial length of the finished core material 100.
本創作使用時，欲過濾之流體受到入口端101的第二密封膠層60的阻擋而僅能從第一通道30進入芯材100內，進入後流體會撞擊到第一密封膠層50而因此通過波浪狀分離材10或平面分離材20以進入到第二通道40，此時經歷了一次的過濾(大孔隙層12、22)，接著流體繼續於第二通道40移動，最後撞擊到出口端102的第二密封膠層60而再次通過波浪狀分離材10或平面分離材20以回到第一通道30，這時流體會再經歷一次過濾(依序經過大孔隙層12、22及小孔隙層11、21)，最後才從第一通道30排出；本創作藉此在相同軸向長度的芯材100下，可經歷兩次的過濾，進而達到提升過濾效果及過濾淨度的目的。When the present invention is used, the fluid to be filtered is blocked by the second sealant layer 60 of the inlet end 101 and can only enter the core material 100 from the first passage 30, and the fluid will hit the first sealant layer 50 after entering. The wavy separating material 10 or the planar separating material 20 is passed to the second passage 40, at which time one filtration (macroporous layer 12, 22) is experienced, then the fluid continues to move through the second passage 40, and finally hits the outlet end. The second sealant layer 60 of 102 is again passed through the wavy separating material 10 or the planar separating material 20 to return to the first passage 30, at which time the fluid undergoes another filtration (sequentially through the macroporous layers 12, 22 and the small pore layer). 11, 21), and finally discharged from the first passage 30; this creation can be subjected to two filtrations under the core material 100 of the same axial length, thereby achieving the purpose of improving the filtering effect and the filtration clarity.
此外，由於小孔隙層11、21只存在於最接近出口端102的密封膠層(可能為第一密封膠層50或第二密封膠層60，在本實施例中為第一密封膠層50)與出口端102之間，因此在最後一次過濾前，流體均是透過大孔隙層12、22來過濾，而最後一次過濾則是依序經過大孔隙層12、22及小孔隙層11、21來過濾，藉此達成漸密式過濾，除透過小孔隙層11、21增強過濾效果外，同時避免流體先經過小孔隙層11、21過濾後才經過大孔隙層12、22來過濾而降低大孔隙層12、22的過濾效果。In addition, since the small pore layers 11, 21 are only present in the sealant layer closest to the outlet end 102 (possibly the first sealant layer 50 or the second sealant layer 60, in this embodiment, the first sealant layer 50) Between the outlet end 102 and the outlet end 102, the fluid is filtered through the macroporous layers 12, 22 prior to the last filtration, and the last filtration is sequentially passed through the macroporous layers 12, 22 and the small pore layers 11, 21 Filtration, thereby achieving gradual dense filtration, in addition to enhancing the filtering effect through the small pore layers 11, 21, while avoiding the fluid being filtered through the small pore layers 11, 21 before being filtered through the large pore layers 12, 22 to reduce the large The filtration effect of the pore layers 12, 22.
此外，由於波浪狀分離材10與平面分離材20的凹凸楞13、23會於第一通道30及第二通道40的壁面上形成凹凸，因此流體於該兩通道30、40中移動時，流體上的懸浮污染物便可能撞擊而累積在凹凸楞13、23上，藉此多一道過濾並同時增加了過濾面積。In addition, since the undulations 13 and 23 of the wavy separating material 10 and the planar separating member 20 form irregularities on the wall surfaces of the first passage 30 and the second passage 40, when the fluid moves in the two passages 30, 40, the fluid The suspended contaminants on the surface may collide and accumulate on the ridges 13, 23, thereby filtering one more and increasing the filtration area at the same time.
在本實施例中，透過兩第二密封膠層60及單一第一密封膠層50而可達到兩次的過濾，但在其他實施例中，第一及第二密封膠層50、60的數量都可再增加，例如可透過兩第二密封膠層60及兩第一密封膠層50來達到三次的過濾，或是透過三第二密封膠層60及兩第一密封膠層50來達到四次的過濾等等。In this embodiment, two passes can be achieved through the two second sealant layers 60 and the single first sealant layer 50, but in other embodiments, the number of first and second sealant layers 50, 60 It can be further increased, for example, through two second sealant layers 60 and two first sealant layers 50 to achieve three times of filtration, or through three second sealant layers 60 and two first sealant layers 50 to achieve four Filtering and so on.
此外，在本實施例中，進入及離開芯材100都是從第一通道30，但不以此為限，若第二密封膠層60與第一密封膠層50的數量相同，則會從不同通道分別進入及離開芯材100，例如從第一通道30進入芯材100，則會從第二通道40離開芯材100，並且在此情況下，最接近出口端102的會是第一密封膠層50而分第二密封膠層60，而小孔隙層11、21則係從最接近出口端102的第二密封膠層60延伸至出口端102。In addition, in this embodiment, the entry and exit of the core material 100 are from the first passage 30, but not limited thereto. If the second sealant layer 60 and the first sealant layer 50 are the same number, The different channels enter and exit the core material 100, respectively, for example from the first channel 30 into the core material 100, and will exit the core material 100 from the second channel 40, and in this case, the first seal closest to the outlet end 102 will be the first seal. The glue layer 50 separates the second sealant layer 60, while the small pore layers 11, 21 extend from the second sealant layer 60 closest to the outlet end 102 to the outlet end 102.
此外，在本實施例中，小孔隙層11、21係延伸至出口端102，但不以此為限，亦可僅延伸至最外側的密封膠層(可能為第一密封膠層50或第二密封膠層60)，即與出口端102之間仍有一些距離，如此同樣可達到漸密式過濾及增強過濾效果。In addition, in this embodiment, the small pore layers 11 and 21 extend to the outlet end 102, but not limited thereto, and may extend only to the outermost sealant layer (possibly the first sealant layer 50 or the first The second sealant layer 60), that is, there is still some distance from the outlet end 102, so that the gradual dense filtration and the enhanced filtration effect can be achieved.
以上所述僅是本創作的較佳實施例而已，並非對本創作做任何形式上的限制，雖然本創作已以較佳實施例揭露如上，然而並非用以限定本創作，任何所屬技術領域中具有通常知識者，在不脫離本創作技術方案的範圍內，當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例，但凡是未脫離本創作技術方案的內容，依據本創作的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾，均仍屬於本創作技術方案的範圍內。The above description is only a preferred embodiment of the present invention, and does not impose any form limitation on the present invention. Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the present creation, and has any technical field. A person skilled in the art can make some modifications or modifications to equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention. The technical essence of the creation Any simple modification, equivalent change and modification of the above embodiments are still within the scope of the technical solution of the present invention.
100‧‧‧芯材
101‧‧‧入口端
102‧‧‧出口端
200‧‧‧濾芯框
300‧‧‧濾芯框
10‧‧‧波浪狀分離材
11‧‧‧小孔隙層
111‧‧‧側邊
12‧‧‧大孔隙層
13‧‧‧凹凸楞
14‧‧‧波峰
15‧‧‧入口側
16‧‧‧出口側
20‧‧‧平面分離材
21‧‧‧小孔隙層
211‧‧‧側邊
22‧‧‧大孔隙層
23‧‧‧凹凸楞
30‧‧‧第一通道
40‧‧‧第二通道
50‧‧‧第一密封膠層
60‧‧‧第二密封膠層
71‧‧‧第一成型壓輪
72‧‧‧第二成型壓輪
73‧‧‧第三壓輪
74‧‧‧膠槍
81‧‧‧驅動輪
82‧‧‧膠槍100‧‧‧ core material
101‧‧‧ entrance end
102‧‧‧export end
200‧‧‧ filter cartridge
300‧‧‧ filter cartridge
10‧‧‧Wave separation material
11‧‧‧Small pore layer
111‧‧‧ side
12‧‧‧large pore layer
13‧‧‧楞楞
14‧‧‧Crest
15‧‧‧ entrance side
16‧‧‧Exit side
20‧‧‧Flat separation material
21‧‧‧Small pore layer
211‧‧‧ side
22‧‧‧large pore layer
23‧‧‧楞楞
30‧‧‧First Passage
40‧‧‧second channel
50‧‧‧First sealant layer
60‧‧‧Second sealant layer
71‧‧‧First forming pressure roller
72‧‧‧Second forming pressure roller
73‧‧‧ Third pressure wheel
74‧‧‧ glue gun
81‧‧‧ drive wheel
82‧‧ ‧ glue gun
圖1係本創作之芯材與濾芯框之立體外觀示意圖。 圖2係本創作之芯材之入口端之端視示意圖。 圖3係圖2之放大圖A。 圖4係本創作之芯材之出口端之端視示意圖。 圖5係圖4之放大圖B。 圖6係延圖5之C-C割面線之剖面示意圖。 圖7係本創作之製作方法之流程圖。 圖8係本創作之製作方法所使用之設備(一)之側視示意圖。 圖9係本創作之製作方法所使用之設備(一)之部分放大立體示意圖。 圖10係本創作之製作方法所使用之設備(二)之側視示意圖。 圖11係本創作之製作方法所使用之設備(二)之部分放大立體示意圖。Figure 1 is a schematic view of the three-dimensional appearance of the core material and the filter element frame of the present invention. Figure 2 is a schematic end view of the inlet end of the core material of the present invention. Figure 3 is an enlarged view A of Figure 2. Figure 4 is a schematic end view of the outlet end of the core material of the present invention. Figure 5 is an enlarged view B of Figure 4. Figure 6 is a schematic cross-sectional view of the C-C cut line of Figure 5. Figure 7 is a flow chart of the method of making the creation. Figure 8 is a side elevational view of the apparatus (1) used in the production method of the present invention. Fig. 9 is a partially enlarged perspective view showing the apparatus (1) used in the production method of the present invention. Figure 10 is a side elevational view of the apparatus (2) used in the method of making the creation. Figure 11 is a partially enlarged perspective view of the apparatus (2) used in the production method of the present invention.
100‧‧‧芯材 100‧‧‧ core material
101‧‧‧入口端 101‧‧‧ entrance end
102‧‧‧出口端 102‧‧‧export end
10‧‧‧波浪狀分離材 10‧‧‧Wave separation material
11‧‧‧小孔隙層 11‧‧‧Small pore layer
111‧‧‧側邊 111‧‧‧ side
12‧‧‧大孔隙層 12‧‧‧large pore layer
13‧‧‧凹凸楞 13‧‧‧楞楞
15‧‧‧入口側 15‧‧‧ entrance side
16‧‧‧出口側 16‧‧‧Exit side
20‧‧‧平面分離材 20‧‧‧Flat separation material
21‧‧‧小孔隙層 21‧‧‧Small pore layer
211‧‧‧側邊 211‧‧‧ side
22‧‧‧大孔隙層 22‧‧‧large pore layer
23‧‧‧凹凸楞 23‧‧‧楞楞
30‧‧‧第一通道 30‧‧‧First Passage
40‧‧‧第二通道 40‧‧‧second channel
50‧‧‧第一密封膠層 50‧‧‧First sealant layer
60‧‧‧第二密封膠層 60‧‧‧Second sealant layer
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104142188A TWI555567B (en) | 2015-12-15 | 2015-12-15 | Filter core material and its forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104142188A TWI555567B (en) | 2015-12-15 | 2015-12-15 | Filter core material and its forming method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI555567B true TWI555567B (en) | 2016-11-01 |
| TW201720509A TW201720509A (en) | 2017-06-16 |
Family
ID=57851386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW104142188A TWI555567B (en) | 2015-12-15 | 2015-12-15 | Filter core material and its forming method |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI555567B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114061127A (en) * | 2021-11-26 | 2022-02-18 | 厦门中惠空调有限公司 | Take filtering capability's full heat exchanger |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5892435A (en) * | 1981-11-27 | 1983-06-01 | Nippon Denso Co Ltd | Fluid purifier |
| US20060123754A1 (en) * | 2004-12-09 | 2006-06-15 | Mann & Hummel Gmbh | Air filter |
| TWI280150B (en) * | 2002-06-14 | 2007-05-01 | 3M Innovative Properties Co | Collapsible pleated filter element |
| TW201427762A (en) * | 2013-01-15 | 2014-07-16 | Pro Pure Inc | Wave shaped composite core material and forming method thereof |
| TW201538330A (en) * | 2015-04-09 | 2015-10-16 | Pro Pure Inc | Filter for separating particles suspended in fluid and its forming method |
-
2015
- 2015-12-15 TW TW104142188A patent/TWI555567B/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5892435A (en) * | 1981-11-27 | 1983-06-01 | Nippon Denso Co Ltd | Fluid purifier |
| TWI280150B (en) * | 2002-06-14 | 2007-05-01 | 3M Innovative Properties Co | Collapsible pleated filter element |
| US20060123754A1 (en) * | 2004-12-09 | 2006-06-15 | Mann & Hummel Gmbh | Air filter |
| TW201427762A (en) * | 2013-01-15 | 2014-07-16 | Pro Pure Inc | Wave shaped composite core material and forming method thereof |
| TW201538330A (en) * | 2015-04-09 | 2015-10-16 | Pro Pure Inc | Filter for separating particles suspended in fluid and its forming method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114061127A (en) * | 2021-11-26 | 2022-02-18 | 厦门中惠空调有限公司 | Take filtering capability's full heat exchanger |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201720509A (en) | 2017-06-16 |
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