TWI554170B - Interposer substrate and method of fabricating the same - Google Patents
Interposer substrate and method of fabricating the same Download PDFInfo
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- TWI554170B TWI554170B TW103141927A TW103141927A TWI554170B TW I554170 B TWI554170 B TW I554170B TW 103141927 A TW103141927 A TW 103141927A TW 103141927 A TW103141927 A TW 103141927A TW I554170 B TWI554170 B TW I554170B
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Description
本發明係有關於一種半導體基板及其製法,尤指一種中介基板及其製法。 The present invention relates to a semiconductor substrate and a method of fabricating the same, and more particularly to an interposer substrate and a method of fabricating the same.
隨著電子產品逐漸朝微型化發展,一般印刷電路板(PCB)表面可供設置半導體封裝件的面積越來越小,因此業界遂發展出一種半導體封裝件之立體堆疊技術,其係於一半導體封裝件上疊置另一半導體封裝件,而成為一層疊式封裝結構(package on package,POP),以符合高密度元件設置之要求。 As electronic products are gradually becoming more and more miniaturized, the area of the printed circuit board (PCB) surface for semiconductor packages is getting smaller and smaller. Therefore, the industry has developed a three-dimensional stacking technology for semiconductor packages, which is tied to a semiconductor. Another semiconductor package is stacked on the package to form a package on package (POP) to meet the requirements of high density component placement.
傳統的層疊式封裝結構係將一半導體封裝件透過複數銲球而接置並電性連接至另一半導體封裝件,然而由於受限於製程關係,該些銲球尺寸及間距皆需有一定尺寸,在封裝件有限面積下,即會縮減封裝件對外的電性接點,且造成整體封裝結構之厚度偏高。 The conventional stacked package structure connects a semiconductor package through a plurality of solder balls and is electrically connected to another semiconductor package. However, due to process constraints, the size and spacing of the solder balls need to be certain. Under the limited area of the package, the external electrical contact of the package is reduced, and the thickness of the overall package structure is high.
請參閱第1圖,為進一步提升層疊式封裝結構的電性接點數量與輕薄發展,業界遂在第一半導體封裝件1A與 第二半導體封裝件1B間設置一中介基板(Interposer)10,其中該中介基板10第一表面及第二表面設有第一線路層11及第二線路層12,且該中介基板10中設有導電穿孔13以電性連接第一線路層11及第二線路層12,以供第一半導體封裝件1A透過第一導電材料14接置並電性連接至中介基板10之第一線路層11,再透過該中介基板10之第二線路層12及第二導電材料15接置並電性連接至第二半導體封裝件1B,以構成一層疊式封裝結構。 Referring to FIG. 1 , in order to further improve the number and thinness of the electrical contacts of the stacked package structure, the industry is immersed in the first semiconductor package 1A and An interposer 10 is disposed between the second semiconductor package 1B. The first surface and the second surface of the interposer substrate 10 are provided with a first circuit layer 11 and a second circuit layer 12, and the interposer substrate 10 is disposed. The conductive vias 13 are electrically connected to the first circuit layer 11 and the second circuit layer 12 for the first semiconductor package 1A to be connected through the first conductive material 14 and electrically connected to the first circuit layer 11 of the interposer substrate 10, The second circuit layer 12 and the second conductive material 15 of the interposer substrate 10 are connected and electrically connected to the second semiconductor package 1B to form a stacked package structure.
請參閱第2A至2E圖,係為一中介基板之製程。 Please refer to Figures 2A to 2E for the process of an interposer substrate.
如第2A圖所示,首先提供一核心板20,該核心板20具相對之第一表面20a及第二表面20b,並於該核心板20中鑽設複數貫穿該第一及第二表面之穿孔20c,接著再於該核心板第一表面、第二表面及穿孔中鍍上一金屬層21。 As shown in FIG. 2A, a core board 20 is provided. The core board 20 has a first surface 20a and a second surface 20b opposite to each other, and a plurality of cores 20 are drilled through the first and second surfaces. The through hole 20c is then plated with a metal layer 21 on the first surface, the second surface and the through hole of the core plate.
如第2B圖所示,圖案化該核心板20第一表面20a及第二表面20b之金屬層以形成第一線路層21a及第二線路層21b,並使該第一線路層21a及第二線路層21b可透過形成於該穿孔中的金屬層(亦即導電穿孔21c)而相互電性連接。再於該第一線路層21a及第二線路層21b上形成絕緣層(防銲層)22,並使該絕緣層22形成有複數開口以外露部分該第一線路層21a及第二線路層21b。 As shown in FIG. 2B, the metal layers of the first surface 20a and the second surface 20b of the core board 20 are patterned to form a first wiring layer 21a and a second wiring layer 21b, and the first wiring layer 21a and the second layer are formed. The circuit layer 21b is electrically connected to each other through a metal layer (that is, a conductive via 21c) formed in the through hole. Further, an insulating layer (solderproof layer) 22 is formed on the first wiring layer 21a and the second wiring layer 21b, and the insulating layer 22 is formed with a plurality of exposed portions, the first wiring layer 21a and the second wiring layer 21b. .
如第2C圖所示,於該核心板20第一表面20a及第二表面20b之絕緣層22上覆蓋一導電層23及阻層24。 As shown in FIG. 2C, a conductive layer 23 and a resist layer 24 are covered on the insulating layer 22 of the first surface 20a and the second surface 20b of the core board 20.
如第2D圖所示,圖案化該阻層24,以形成有複數開口而外露出部分該第二線路層21b;接著進行電鍍製程, 以在該阻層開孔中形成導電材料25,該導電材料25係與第二線路層21b電性耦接。 As shown in FIG. 2D, the resist layer 24 is patterned to form a plurality of openings to expose a portion of the second wiring layer 21b; and then an electroplating process is performed. The conductive material 25 is formed in the opening of the resist layer, and the conductive material 25 is electrically coupled to the second circuit layer 21b.
如第2E圖所示,移除該阻層24及其所覆蓋之導電層23,以形成一中介基板。 As shown in FIG. 2E, the resist layer 24 and the conductive layer 23 covered thereby are removed to form an interposer substrate.
然而前述製程複雜且成本較高,且於前述製程中因需額外設置導電層,該導電層的設置容易影響中介基板電性品質;此外,於製程時中介基板厚度會受限,當其厚度越薄時(例如130μm以下),生產不易且易造成破損;再者,此類製程中線路之線寬/線距(L/S)設計易受限制,當L/S為25/25μm以下時,良率亦受到影響。 However, the foregoing process is complicated and costly, and in the foregoing process, an additional conductive layer is required, and the setting of the conductive layer easily affects the electrical quality of the interposer; in addition, the thickness of the interposer is limited during the process, and the thickness thereof is more When thin (for example, below 130μm), the production is not easy and it is easy to cause damage; in addition, the line width/line spacing (L/S) design of the line in such a process is easily limited. When L/S is 25/25μm or less, The yield is also affected.
因此,如何克服上述習知技術的種種問題,實已成自前亟欲解決的課題。 Therefore, how to overcome the problems of the above-mentioned conventional techniques has become a problem to be solved.
鑒於上述習知技術之缺失,本發明係提供一種中介基板之製法,係包括:提供一承載板,並於該承載板表面形成複數凹槽及在該凹槽中形成第一介電材料層;於該承載板及第一介電材料層上形成第一線路層;於該第一線路層上形成複數第一導電塊;於該第一介電材料層、第一線路層及複數第一導電塊上覆蓋第二介電材料層,並使該第一導電塊端部外露出該第二介電材料層;於該第二介電材料層上形成第二線路層,並使該第二線路層電性連接至該第一導電塊;於該第二線路層上形成複數第二導電塊;以及移除該承載板。 In view of the above-mentioned prior art, the present invention provides a method for fabricating an interposer, comprising: providing a carrier plate, forming a plurality of grooves on the surface of the carrier plate, and forming a first dielectric material layer in the groove; Forming a first circuit layer on the carrier board and the first dielectric material layer; forming a plurality of first conductive blocks on the first circuit layer; and forming the first dielectric material layer, the first circuit layer, and the plurality of first conductive layers Covering a second layer of dielectric material on the block, and exposing the second layer of dielectric material to the end of the first conductive block; forming a second circuit layer on the second layer of dielectric material, and making the second line The layer is electrically connected to the first conductive block; a plurality of second conductive blocks are formed on the second circuit layer; and the carrier plate is removed.
本發明復提供一種中介基板,係包括:第一介電材料 層、第二介電材料層、第一線路層、第二線路層、第一導電塊、以及第二導電塊。該第二介電材料層具有相對之第一表面及第二表面;該第一線路層具有相對之第一表面及第二表面,且該第一線路層係嵌埋於第二介電材料層中,該第一線路層之第一表面係與該第二介電材料層第一表面齊平;該第一介電材料層係形成於該第二介電材料層第一表面上,且該第一介電材料層具有複數開口以外露出部分該第一線路層;該第一導電塊具有相對之第一端面及第二端面,該第一導電塊之第一端面係連接該第一線路層之第二表面,且該第一導電塊之第二端面係與該第二介電材料層之第二表面齊平;該第二線路層具有相對之第一表面及第二表面,該第二線路層係形成於該第二介電材料層之第二表面上,且部分該第二線路層之第一表面係連接該第一導電塊之第二端面;該第二導電塊係形成於該第二線路層之第二表面上。 The invention further provides an interposer substrate comprising: a first dielectric material a layer, a second dielectric material layer, a first wiring layer, a second wiring layer, a first conductive block, and a second conductive block. The second dielectric material layer has opposite first and second surfaces; the first circuit layer has opposite first and second surfaces, and the first circuit layer is embedded in the second dielectric material layer The first surface of the first circuit layer is flush with the first surface of the second dielectric material layer; the first dielectric material layer is formed on the first surface of the second dielectric material layer, and the The first dielectric material layer has a plurality of openings to expose the first circuit layer; the first conductive block has a first end surface and a second end surface, and the first end surface of the first conductive block is connected to the first circuit layer a second surface, and the second end surface of the first conductive block is flush with the second surface of the second dielectric material layer; the second circuit layer has opposite first and second surfaces, the second a circuit layer is formed on the second surface of the second dielectric material layer, and a portion of the first surface of the second circuit layer is connected to the second end surface of the first conductive block; the second conductive block is formed on the second conductive layer On the second surface of the second circuit layer.
本發明復提供一種中介基板之製法第二實施態樣,係包括:提供一承載板,並於該承載板上形成第一介電材料層,且該第一介電材料層形成有複數開口以外露出部分該承載板;於該承載板及第一介電材料層上形成第一線路層,部分該第一線路層係形成於該介電材料層開口中,部分該第一線路層係形成於該介電材料層上;於該第一線路層上形成複數第一導電塊;於該第一介電材料層、第一線路層、及第一導電塊上覆蓋一第二介電材料層,並使該第一導電塊端面外露出該第二介電材料層;於該第二介電材 料層上形成一第二線路層,並使該第二線路層電性連接該第一導電塊;於該第二線路層上形成複數第二導電塊;以及移除該承載板。 The present invention further provides a second embodiment of the method for fabricating an interposer, comprising: providing a carrier plate, and forming a first dielectric material layer on the carrier plate, wherein the first dielectric material layer is formed with a plurality of openings Exposing a portion of the carrier board; forming a first circuit layer on the carrier board and the first dielectric material layer, a portion of the first circuit layer is formed in the opening of the dielectric material layer, and a portion of the first circuit layer is formed on the first circuit layer Forming a plurality of first conductive blocks on the first circuit layer; covering the first dielectric material layer, the first circuit layer, and the first conductive block with a second dielectric material layer, And exposing the second conductive material layer to the outer surface of the first conductive block; and the second dielectric material Forming a second circuit layer on the material layer, and electrically connecting the second circuit layer to the first conductive block; forming a plurality of second conductive blocks on the second circuit layer; and removing the carrier plate.
本發明復提供一種中介基板之第二實施態樣,該中介基板即包含有第一介電材料層、第二介電材料層、第一線路層、第二線路層、第一導電塊、及第二導電塊。該第一介電材料層具有相對之第一表面、第二表面、及複數貫穿該第一表面與第二表面之開口;該第一線路層具有相對之第一表面及第二表面,其中部分該第一線路層係形成於該第一介電材料層之第二表面上,且該第一線路層之其餘部分則形成於該第一介電材料層之開口中,以使部分該第一線路層之第一表面外露出該第一介電材料層且與該第一介電材料層之第一表面齊平;該第一導電塊係形成於該第一線路層之第二表面上;該第二介電材料層係覆蓋於該第一介電材料層之第二表面及該第一線路層之第二表面上,且包覆該第一導電塊,並使第一導電塊端部外露出該第二介電材料層;該第二線路層係形成於該第二介電材料層上,且電性連接至該第一導電塊;該第二導電塊係形成於該第二線路層上。 The present invention further provides a second embodiment of an interposer substrate, which includes a first dielectric material layer, a second dielectric material layer, a first circuit layer, a second circuit layer, a first conductive block, and The second conductive block. The first dielectric material layer has an opposite first surface, a second surface, and a plurality of openings extending through the first surface and the second surface; the first circuit layer has opposite first and second surfaces, wherein the portion The first circuit layer is formed on the second surface of the first dielectric material layer, and the remaining portion of the first circuit layer is formed in the opening of the first dielectric material layer to make the first portion The first surface of the circuit layer exposes the first dielectric material layer and is flush with the first surface of the first dielectric material layer; the first conductive block is formed on the second surface of the first circuit layer; The second dielectric material layer covers the second surface of the first dielectric material layer and the second surface of the first circuit layer, and covers the first conductive block and makes the first conductive block end Exposing the second dielectric material layer; the second circuit layer is formed on the second dielectric material layer and electrically connected to the first conductive block; the second conductive block is formed on the second circuit On the floor.
透過前述說明可知,本發明之中介基板及其製法係先在一承載板上蝕刻形成凹槽,以在該凹槽中填充介電材形成第一介電材料層,或在該承載板上先形成圖案化之第一介電材料層,再依序於該承載板及該第一介電材料層上形成第一線路層、第一導電塊、及第二介電材料層,並使該 第一線路層及第一導電塊嵌埋於第二介電材料層中,再於該第二介電材料層上形成第二線路層及第二導電塊,以形成無核心(coreless)及具細線路之中介基板,藉以達到產品輕薄化目的,同時本發明亦可解決習知製程中線路之線寬/線距(L/S)設計受到限制問題。再者,本製程僅外露出部分之第一線路層,以供接置外部電子元件,毋需額外設置絕緣層(防銲層),同時毋需額外設置導電層,以減化製程及成本。 As can be seen from the foregoing description, the interposer substrate of the present invention and the method for manufacturing the same are first formed by etching a recess on a carrier plate to fill a dielectric material in the recess to form a first dielectric material layer, or first on the carrier board. Forming a patterned first dielectric material layer, and sequentially forming a first circuit layer, a first conductive block, and a second dielectric material layer on the carrier plate and the first dielectric material layer, and The first circuit layer and the first conductive block are embedded in the second dielectric material layer, and the second circuit layer and the second conductive block are formed on the second dielectric material layer to form a coreless and The intermediate substrate of the fine line is used for the purpose of lightening and thinning the product, and the invention can also solve the problem that the line width/line spacing (L/S) design of the line in the conventional process is limited. Moreover, the process only exposes a portion of the first circuit layer for external electronic components, and an additional insulating layer (solderproof layer) is required, and an additional conductive layer is not required to reduce the process and cost.
1A‧‧‧第一半導體封裝件 1A‧‧‧First semiconductor package
1B‧‧‧第二半導體封裝件 1B‧‧‧Second semiconductor package
10‧‧‧中介基板 10‧‧‧Intermediate substrate
11‧‧‧第一線路層 11‧‧‧First line layer
12‧‧‧第二線路層 12‧‧‧Second circuit layer
13‧‧‧導電穿孔 13‧‧‧Electrical perforation
14‧‧‧第一導電材料 14‧‧‧First conductive material
15‧‧‧第二導電材料 15‧‧‧Second conductive material
20‧‧‧核心板 20‧‧‧ core board
20a‧‧‧第一表面 20a‧‧‧ first surface
20b‧‧‧第二表面 20b‧‧‧second surface
20c‧‧‧穿孔 20c‧‧‧Perforation
21‧‧‧金屬層 21‧‧‧metal layer
21a‧‧‧第一線路層 21a‧‧‧First circuit layer
21b‧‧‧第二線路層 21b‧‧‧Second circuit layer
21c‧‧‧導電穿孔 21c‧‧‧Electrical perforation
22‧‧‧絕緣層 22‧‧‧Insulation
23‧‧‧導電層 23‧‧‧ Conductive layer
24‧‧‧阻層 24‧‧‧resist
25‧‧‧導電材料 25‧‧‧Electrical materials
30、50‧‧‧承載板 30, 50‧‧‧ carrying board
31a、51a‧‧‧第一阻層 31a, 51a‧‧‧ first barrier
300‧‧‧凹槽 300‧‧‧ Groove
32a、52a‧‧‧第一介電材料層 32a, 52a‧‧‧ first dielectric material layer
31b、51b‧‧‧第二阻層 31b, 51b‧‧‧ second resistive layer
33a、53a‧‧‧第一線路層 33a, 53a‧‧‧ first line layer
31c、51c‧‧‧第三阻層 31c, 51c‧‧‧ third resistive layer
34a、54a‧‧‧第一導電塊 34a, 54a‧‧‧ first conductive block
32b、52b‧‧‧第二介電材料層 32b, 52b‧‧‧Second dielectric material layer
31d、51d‧‧‧第四阻層 31d, 51d‧‧‧ fourth resistive layer
33b、53b‧‧‧第二線路層 33b, 53b‧‧‧ second circuit layer
31e‧‧‧第五阻層 31e‧‧‧ fifth barrier
34b、54b‧‧‧第二導電塊 34b, 54b‧‧‧second conductive block
321b、521a‧‧‧第一表面 321b, 521a‧‧‧ first surface
322b、522a‧‧‧第二表面 322b, 522a‧‧‧ second surface
331a、531a‧‧‧第一表面 331a, 531a‧‧‧ first surface
332a、532a‧‧‧第二表面 332a, 532a‧‧‧ second surface
331b‧‧‧第一表面 331b‧‧‧ first surface
332b‧‧‧第二表面 332b‧‧‧ second surface
341a‧‧‧第一端面 341a‧‧‧ first end
342a‧‧‧第二端面 342a‧‧‧second end face
35、55‧‧‧絕緣保護層 35, 55‧‧‧Insulating protective layer
第1圖係為習知層疊式封裝結構之剖面示意圖;第2A至2E圖係為習知中介基板之製法剖面示意圖;第3A至3K圖係為本發明之中介基板之製法第一實施例之剖面示意圖;第4A至4B圖係為本發明之中介基板之製法第二實施例之剖面示意圖;第5A至5I圖係為本發明之中介基板之製法第三實施例之剖面示意圖;以及第6A至6B圖係為本發明之中介基板之製法第四實施例之剖面示意圖。 1 is a schematic cross-sectional view of a conventional stacked package structure; 2A to 2E are schematic cross-sectional views of a conventional interposer substrate; and FIGS. 3A to 3K are first embodiment of a method for fabricating an interposer of the present invention; 4A to 4B are cross-sectional views showing a second embodiment of the method for fabricating the interposer of the present invention; and FIGS. 5A to 5I are cross-sectional views showing a third embodiment of the method for fabricating the interposer of the present invention; and 6A FIG. 6B is a schematic cross-sectional view showing a fourth embodiment of the method for fabricating the interposer of the present invention.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。 The other embodiments of the present invention will be readily understood by those skilled in the art from this disclosure.
須知,本說明書所附圖式所繪示之結構、比例、大小 等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「第一」、「第二」、「頂」及「底」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 It should be noted that the structure, proportion and size depicted in the drawings of this specification And the like, which are used for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the invention, and thus do not have technical significance, any structural modification, The change of the proportional relationship or the adjustment of the size should be within the scope of the technical content disclosed by the present invention without affecting the effects and the achievable effects of the present invention. In the meantime, the terms "upper", "first", "second", "top" and "bottom" are used in this description for convenience of description and are not intended to limit the invention. Changes in the scope of implementation, changes or adjustments in their relative relationship, are considered to be within the scope of the present invention.
請參閱第3A至3K圖,係為本發明之中介基板之製法示意圖。 Please refer to FIGS. 3A to 3K, which are schematic diagrams of the manufacturing method of the interposer substrate of the present invention.
如第3A圖所示,提供一承載板30,並於該承載板30表面覆蓋第一阻層31a,接著圖案化該第一阻層31a,以在該第一阻層31a中形成複數外露出承載板30之開口。該承載板30係為基材,例如為銅箔基板,但無特別限制。 As shown in FIG. 3A, a carrier 30 is provided, and the first barrier layer 31a is covered on the surface of the carrier 30, and then the first barrier layer 31a is patterned to form a plurality of external exposure layers in the first barrier layer 31a. The opening of the carrier plate 30. The carrier plate 30 is a substrate, for example, a copper foil substrate, but is not particularly limited.
如第3B圖所示,以例如蝕刻方式移除未為該第一阻層31a所覆蓋之承載板30部分,以在該承載板30表面形成複數凹槽300。 As shown in FIG. 3B, the portion of the carrier sheet 30 that is not covered by the first barrier layer 31a is removed by, for example, etching to form a plurality of recesses 300 on the surface of the carrier sheet 30.
如第3C圖所示,移除該第一阻層31a並在該凹槽300中填充介電材料,以形成第一介電材料層32a。該第一介電材料層係可以鑄模方式、塗佈方式或壓合方式形成於該凹槽中,該介電材料例如為環氧樹脂。 As shown in FIG. 3C, the first resist layer 31a is removed and a dielectric material is filled in the recess 300 to form a first dielectric material layer 32a. The first dielectric material layer may be formed in the groove by a molding method, a coating method or a pressing method, and the dielectric material is, for example, an epoxy resin.
如第3D圖所示,於該承載板30及第一介電材料層32a 上形成圖案化之第二阻層31b,該第二阻層31b形成有複數開口以外露部分該第一介電材料層32a及部分該承載板30。接著於該第二阻層31b開口中形成第一線路層33a。 As shown in FIG. 3D, the carrier board 30 and the first dielectric material layer 32a A patterned second resist layer 31b is formed thereon, and the second resist layer 31b is formed with a plurality of exposed portions of the first dielectric material layer 32a and a portion of the carrier plate 30. Next, a first wiring layer 33a is formed in the opening of the second resist layer 31b.
如第3E圖所示,於該第一線路層33a及第二阻層31b上覆蓋一第三阻層31c,並圖案化該第三阻層31c,以使該第三阻層31c形成有複數外露出部分該第一線路層之開口。接著於該第三阻層31c開口中形成複數第一導電塊34a。 As shown in FIG. 3E, a third resist layer 31c is overlaid on the first circuit layer 33a and the second resist layer 31b, and the third resist layer 31c is patterned to form the third resist layer 31c. A portion of the opening of the first circuit layer is exposed. Then, a plurality of first conductive blocks 34a are formed in the openings of the third resist layer 31c.
如第3F圖所示,移除該第二阻層31b及第三阻層31c,以外露出該第一線路層33a及複數第一導電塊34a。 As shown in FIG. 3F, the second resist layer 31b and the third resist layer 31c are removed, and the first wiring layer 33a and the plurality of first conductive bumps 34a are exposed.
如第3G圖所示,於該第一介電材料層32a、第一線路層33a及複數第一導電塊34a上覆蓋第二介電材料層32b,並使該第一導電塊34a端部外露出該第二介電材料層32b。 As shown in FIG. 3G, the second dielectric material layer 32b is covered on the first dielectric material layer 32a, the first circuit layer 33a and the plurality of first conductive blocks 34a, and the first conductive block 34a is outside the end. The second dielectric material layer 32b is exposed.
如第3H圖所示,於該第二介電材料層32b上覆蓋一第四阻層31d,並圖案化該第四阻層31d以形成複數外露出該第一導電塊34a及部分該第二介電材料層32b之開口。接著於該第四阻層31d開口中形成第二線路層33b。該第二線路層33b可透過該第一導電塊34a電性連接至第一線路層33a。 As shown in FIG. 3H, a fourth resist layer 31d is overlaid on the second dielectric material layer 32b, and the fourth resist layer 31d is patterned to form a plurality of exposed first conductive bumps 34a and a second portion. The opening of the dielectric material layer 32b. Next, a second wiring layer 33b is formed in the opening of the fourth resist layer 31d. The second circuit layer 33b is electrically connected to the first circuit layer 33a through the first conductive block 34a.
如第3I圖所示,於該第四阻層31d及第二線路層33b上覆蓋一第五阻層31e,並圖案化該第五阻層31e以形成有複數外露出部分該第二線路層33b之開口。接著於該第五阻層31e開口中形成第二導電塊34b,其中該第二導電塊34b係電性連接至第二線路層33b。 As shown in FIG. 3I, a fourth resist layer 31e is covered on the fourth resist layer 31d and the second wiring layer 33b, and the fifth resist layer 31e is patterned to form a plurality of exposed portions of the second circuit layer. The opening of 33b. Then, a second conductive block 34b is formed in the opening of the fifth resistive layer 31e, wherein the second conductive block 34b is electrically connected to the second wiring layer 33b.
如第3J圖所示,移除該第五阻層31e及該第四阻層31d,以外露出該第二線路層33b及第二導電塊34b。 As shown in FIG. 3J, the fifth resistive layer 31e and the fourth resistive layer 31d are removed, and the second wiring layer 33b and the second conductive bump 34b are exposed.
如第3K圖所示,移除該承載板30,以外露出部分該第一線路層33a,而形成本發明之中介基板。另外,亦可蝕刻移除該承載板中心部分,而保留該承載板周圍部分形成一框型承載板,俾藉由該保留於第一介電材料層上之框型承載板做為中介基板的支撐結構。 As shown in Fig. 3K, the carrier board 30 is removed, and a portion of the first wiring layer 33a is exposed to form an interposer substrate of the present invention. In addition, the central portion of the carrier plate may be removed by etching, and a frame-type carrier plate is formed around the portion of the carrier plate, and the frame-type carrier plate remaining on the first dielectric material layer is used as an intermediate substrate. supporting structure.
請參閱第3K圖,本發明之中介基板包含有:第一介電材料層32a、第二介電材料層32b、第一線路層33a、第二線路層33b、第一導電塊34a、及第二導電塊34b。 Referring to FIG. 3K, the interposer substrate of the present invention comprises: a first dielectric material layer 32a, a second dielectric material layer 32b, a first wiring layer 33a, a second wiring layer 33b, a first conductive block 34a, and a first Two conductive blocks 34b.
該第二介電材料層32b具有相對之第一表面321b及第二表面322b。 The second dielectric material layer 32b has a first surface 321b and a second surface 322b opposite to each other.
該第一線路層33a具有相對之第一表面331a及第二表面332a。 The first circuit layer 33a has a first surface 331a and a second surface 332a opposite to each other.
該第一線路層33a係嵌埋於第二介電材料層32b中,且該第一線路層33a之第一表面331a係與該第二介電材料層32b第一表面321b齊平。 The first circuit layer 33a is embedded in the second dielectric material layer 32b, and the first surface 331a of the first circuit layer 33a is flush with the first surface 321b of the second dielectric material layer 32b.
第一介電材料層32a係形成於該第二介電材料層32b第一表面321b上,且該第一介電材料層32a具有複數開口以外露出部分該第一線路層33a。部分外露之該第一線路層33a例如為複數銲墊,以供外部電子元件(如半導體封裝件)透過銲球等導電元件接置並電性連接至該銲墊。 The first dielectric material layer 32a is formed on the first surface 321b of the second dielectric material layer 32b, and the first dielectric material layer 32a has a plurality of openings to expose a portion of the first wiring layer 33a. The partially exposed first circuit layer 33a is, for example, a plurality of pads for external electronic components (such as semiconductor packages) to be connected and electrically connected to the pads through conductive members such as solder balls.
第一導電塊34a具有相對之第一端面341a及第二端面342a,該第一導電塊34a之第一端面341a係連接該第一線 路層33a之第二表面332a,且該第一導電塊34a之第二端面342a係與該第二介電材料層32b之第二表面322b齊平。 The first conductive block 34a has a first end surface 341a and a second end surface 342a. The first end surface 341a of the first conductive block 34a is connected to the first line. The second surface 332a of the first layer of the first conductive layer 34a is flush with the second surface 322b of the second layer of dielectric material 32b.
該第二線路層33b具有相對之第一表面331b及第二表面332b,該第二線路層33b係形成於該第二介電材料層32b之第二表面322b上,且部分該第二線路層33b之第一表面331b係連接該第一導電塊34a之第二端面342a。 The second circuit layer 33b has a first surface 331b and a second surface 332b opposite to each other. The second circuit layer 33b is formed on the second surface 322b of the second dielectric material layer 32b, and a portion of the second circuit layer The first surface 331b of the 33b is connected to the second end surface 342a of the first conductive block 34a.
複數第二導電塊34b係形成於該第二線路層33b之第二表面332b上,且該第二導電塊34b係顯露於外界。 A plurality of second conductive blocks 34b are formed on the second surface 332b of the second circuit layer 33b, and the second conductive block 34b is exposed to the outside.
再請參閱第4A~4B圖,係為本發明之中介基板之製法第二實施例之剖面示意圖。 4A-4B is a cross-sectional view showing a second embodiment of the method for fabricating the interposer substrate of the present invention.
如第4A圖所示,對應先前在第3J圖中移除第五阻層及第四阻層,而外露出該第二線路層33b及第二導電塊34b後,於該第二介電材料層32b、第二線路層33b及第二導電塊34b上覆蓋一絕緣保護層35。 As shown in FIG. 4A, after the fifth resistive layer and the fourth resistive layer are removed in FIG. 3J, and the second wiring layer 33b and the second conductive bump 34b are exposed, the second dielectric material is exposed. The layer 32b, the second circuit layer 33b and the second conductive block 34b are covered with an insulating protective layer 35.
如第4B圖所示,移除部分該絕緣保護層35,以外露出該第二導電塊34b,亦即至少使該第二導電塊34b遠離該第二線路層33b的端部顯露於外界,以及移除該承載板30,以外露出該第一介電材料層32a及部分該第一線路層33a。 As shown in FIG. 4B, a portion of the insulating protective layer 35 is removed to expose the second conductive block 34b, that is, at least the end portion of the second conductive block 34b away from the second circuit layer 33b is exposed to the outside, and The carrier plate 30 is removed, and the first dielectric material layer 32a and a portion of the first circuit layer 33a are exposed.
另請參閱第5A至5I圖,係為本發明之中介基板製法第三實施例之示意圖。 Please also refer to FIGS. 5A to 5I, which are schematic views of a third embodiment of the intermediate substrate manufacturing method of the present invention.
如第5A圖所示,提供一承載板50,並於該承載板50表面形成一圖案化之第一介電材料層52a,且使該第一介電材料層52a形成有複數開口以外露出部分該承載板50。 As shown in FIG. 5A, a carrier 50 is provided, and a patterned first dielectric material layer 52a is formed on the surface of the carrier 50, and the first dielectric material layer 52a is formed with a plurality of exposed portions. The carrier plate 50.
如第5B圖所示,於該承載板50及第一介電材料層52a上形成一圖案化之第一阻層51a,並使該圖案化之第一阻 層51a形成有複數開口以外露出該承載板50及部分該第一介電材料層52a。接著於該第一阻層51a開口中形成第一線路層53a。其中外露出該承載板之第一阻層開口即對應至先前之第一介電材料層開口。 As shown in FIG. 5B, a patterned first resist layer 51a is formed on the carrier 50 and the first dielectric material layer 52a, and the patterned first resistor is formed. The layer 51a is formed with a plurality of openings to expose the carrier plate 50 and a portion of the first dielectric material layer 52a. A first wiring layer 53a is then formed in the opening of the first resist layer 51a. The first resistive opening exposing the carrier plate corresponds to the opening of the previous first dielectric material layer.
如第5C圖所示,於該第一阻層51a及第一線路層53a上形成一圖案化之第二阻層51b,並使該第二阻層51b形成有複數外露出部分該第一線路層53a之開口。接著於該第二阻層51b開口中形成第一導電塊54a,並使該第一導電塊54a電性連接該第一線路層53a。其中該第二阻層開口係對應至先前之第一阻層開口。 As shown in FIG. 5C, a patterned second resist layer 51b is formed on the first resist layer 51a and the first wiring layer 53a, and the second resist layer 51b is formed with a plurality of exposed portions. The opening of layer 53a. Then, a first conductive block 54a is formed in the opening of the second resist layer 51b, and the first conductive block 54a is electrically connected to the first circuit layer 53a. Wherein the second resist opening corresponds to the previous first resist opening.
如第5D圖所示,移除該第二阻層51b及第一阻層51a,以外露出該第一介電材料層52a、第一線路層53a、及第一導電塊54a。 As shown in FIG. 5D, the second resist layer 51b and the first resist layer 51a are removed, and the first dielectric material layer 52a, the first wiring layer 53a, and the first conductive bump 54a are exposed.
如第5E圖所示,於該第一介電材料層52a、第一線路層53a、及第一導電塊54a上覆蓋一第二介電材料層52b,並使該第一導電塊54a端面外露出該第二介電材料層52b。 As shown in FIG. 5E, the first dielectric material layer 52a, the first circuit layer 53a, and the first conductive block 54a are covered with a second dielectric material layer 52b, and the first conductive block 54a is out of the end surface. The second dielectric material layer 52b is exposed.
如第5F圖所示,於該第二介電材料層52b上形成一圖案化之第三阻層51c,並使該第三阻層51c形成有開口以外露出該第一導電塊54a及部分該第二介電材料層52b。接著於該第三阻層51c開口中形成第二線路層53b,並使該第二線路層53b電性連接該第一導電塊54a。 As shown in FIG. 5F, a patterned third resist layer 51c is formed on the second dielectric material layer 52b, and the third resist layer 51c is formed with an opening to expose the first conductive block 54a and a portion thereof. A second dielectric material layer 52b. Then, a second wiring layer 53b is formed in the opening of the third resistive layer 51c, and the second wiring layer 53b is electrically connected to the first conductive bump 54a.
如第5G圖所示,於該第三阻層51c及第二線路層53b上形成一圖案化之第四阻層51d,並使該第四阻層51d形成有複數開口以外露出該第二線路層53b。接著於該第四 阻層51d開口中形成第二導電塊54b,並使該第二導電塊54b電性連接該第二線路層53b。 As shown in FIG. 5G, a patterned fourth resist layer 51d is formed on the third resist layer 51c and the second wiring layer 53b, and the fourth resist layer 51d is formed with a plurality of openings to expose the second line. Layer 53b. Followed by the fourth A second conductive block 54b is formed in the opening of the resist layer 51d, and the second conductive block 54b is electrically connected to the second circuit layer 53b.
如第5H圖所示,移除該第四阻層51d及該第三阻層51c,以外露出該第二線路層53b及第二導電塊54b。 As shown in FIG. 5H, the fourth resistive layer 51d and the third resistive layer 51c are removed, and the second wiring layer 53b and the second conductive bump 54b are exposed.
如第5I圖所示,移除該承載板50,以外露出該第一介電材料層52a及部分該第一線路層53a,而形成本發明之中介基板。另外,亦可蝕刻移除該承載板中心部分,而保留該承載板周圍部分,以形成一框型承載板做為中介基板支撐結構。 As shown in FIG. 5I, the carrier 50 is removed, and the first dielectric material layer 52a and a portion of the first wiring layer 53a are exposed to form an interposer substrate of the present invention. In addition, the central portion of the carrier plate may be removed by etching, and the surrounding portion of the carrier plate may be retained to form a frame type carrier plate as an intermediate substrate supporting structure.
請參閱第5I圖,本發明之中介基板包含有:第一介電材料層52a、第二介電材料層52b、第一線路層53a、第二線路層53b、第一導電塊54a、及第二導電塊54b。 Referring to FIG. 5I, the interposer substrate of the present invention comprises: a first dielectric material layer 52a, a second dielectric material layer 52b, a first wiring layer 53a, a second wiring layer 53b, a first conductive block 54a, and a first Two conductive blocks 54b.
該第一介電材料層52a具有相對之第一表面521a、第二表面522a、及複數貫穿該第一表面521a與第二表面522a之開口。 The first dielectric material layer 52a has an opposite first surface 521a, a second surface 522a, and a plurality of openings extending through the first surface 521a and the second surface 522a.
該第一線路層53a具有相對之第一表面531a及第二表面532a,其中部分第一線路層53a係形成於該第一介電材料層52a之第二表面522a上,部分第一線路層53a係形成於該第一介電材料層52a之開口中,以使該部分之第一線路層53a之第一表面531a外露出該第一介電材料層52a且與該第一介電材料層52a之第一表面521a齊平。部分外露之該第一線路層53a例如為複數銲墊,以供外部電子元件(如半導體封裝件)透過銲球等導電元件接置並電性連接至該銲墊。 The first circuit layer 53a has an opposite first surface 531a and a second surface 532a, wherein a portion of the first circuit layer 53a is formed on the second surface 522a of the first dielectric material layer 52a, and a portion of the first circuit layer 53a Formed in the opening of the first dielectric material layer 52a such that the first surface 531a of the portion of the first wiring layer 53a exposes the first dielectric material layer 52a and the first dielectric material layer 52a The first surface 521a is flush. The partially exposed first circuit layer 53a is, for example, a plurality of pads for external electronic components (such as semiconductor packages) to be connected and electrically connected to the pads through conductive elements such as solder balls.
該第一導電塊54a係形成於該第一線路層53a之第二表面532a上,以電性連接該第一線路層53a。 The first conductive block 54a is formed on the second surface 532a of the first circuit layer 53a to electrically connect the first circuit layer 53a.
該第二介電材料層52b係覆蓋於該第一介電材料層52a之第二表面522a及該第一線路層53a之第二表面532a上,且包覆該第一導電塊54a,並使該第一導電塊54a之端部外露出該第二介電材料層52b。 The second dielectric material layer 52b covers the second surface 522a of the first dielectric material layer 52a and the second surface 532a of the first circuit layer 53a, and covers the first conductive block 54a, and The second conductive material layer 52b is exposed outside the end of the first conductive block 54a.
該第二線路層53b係形成於該第二介電材料層52b上,且電性連接至該第一導電塊54a。 The second circuit layer 53b is formed on the second dielectric material layer 52b and electrically connected to the first conductive block 54a.
該第二導電塊54b係形成於該第二線路層53b上,且該第二導電塊54b係顯露於外界。 The second conductive block 54b is formed on the second circuit layer 53b, and the second conductive block 54b is exposed to the outside.
再請參閱第6A~6B圖,係為本發明之中介基板之製法第四實施例之剖面示意圖。 6A to 6B are cross-sectional views showing a fourth embodiment of the method for fabricating the interposer substrate of the present invention.
如第6A圖所示,對應先前在第5H圖中移除第四阻層及第三阻層,而外露出該第二線路層53b及第二導電塊54b後,於該第二介電材料層52b、第二線路層53b及第二導電塊54b上覆蓋一絕緣保護層55。 As shown in FIG. 6A, after the fourth resistive layer and the third resistive layer are removed in FIG. 5H, and the second wiring layer 53b and the second conductive bump 54b are exposed, the second dielectric material is exposed. The layer 52b, the second wiring layer 53b and the second conductive block 54b are covered with an insulating protective layer 55.
如第6B圖所示,移除部分該絕緣保護層55,以外露出該第二導電塊54b,亦即至少使該第二導電塊54b遠離該第二線路層53b的端部顯露於外界,以及移除該承載板50,以外露出第一介電材料層52a及部分該第一線路層53a。 As shown in FIG. 6B, a portion of the insulating protective layer 55 is removed, and the second conductive block 54b is exposed, that is, at least the end of the second conductive block 54b away from the second wiring layer 53b is exposed to the outside, and The carrier plate 50 is removed, and the first dielectric material layer 52a and a portion of the first circuit layer 53a are exposed.
因此,本發明之中介基板及其製法係先在一承載板上蝕刻形成凹槽,以在該凹槽中填充介電材形成第一介電材料層,或在該承載板上先形成圖案化之第一介電材料層,再依序於該承載板及該第一介電材料層上形成第一線路層、第一導電塊、及第二介電材料層,並使該第一線路層及第一導電塊嵌埋於第二介電材料層中,再於該第二介電 材料層上形成第二線路層及第二導電塊,以形成無核心(coreless)及具細線路之中介基板,藉以達到產品輕薄化目的,同時本發明亦可解決習知製程中線路之線寬/線距(L/S)設計受到限制問題。再者,本製程僅外露出部分之第一線路層,以供接置外部電子元件,毋需額外設置絕緣層(防銲層),同時毋需額外設置導電層,以減化製程及成本。 Therefore, the interposer substrate of the present invention and the method for manufacturing the same are first formed by etching a recess on a carrier plate to fill a dielectric material in the recess to form a first dielectric material layer, or to form a pattern on the carrier board. a first dielectric material layer, and a first circuit layer, a first conductive block, and a second dielectric material layer are sequentially formed on the carrier plate and the first dielectric material layer, and the first circuit layer is formed And the first conductive block is embedded in the second dielectric material layer, and then the second dielectric A second circuit layer and a second conductive block are formed on the material layer to form a coreless and fine circuit interposer substrate, thereby achieving the purpose of lightening and thinning the product, and the invention can also solve the line width of the line in the conventional process. The /line spacing (L/S) design is limited. Moreover, the process only exposes a portion of the first circuit layer for external electronic components, and an additional insulating layer (solderproof layer) is required, and an additional conductive layer is not required to reduce the process and cost.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above embodiments are intended to illustrate the principles of the invention and its effects, and are not intended to limit the invention. Any of the above-described embodiments may be modified by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as set forth in the appended claims.
32a‧‧‧第一介電材料層 32a‧‧‧First dielectric material layer
33a‧‧‧第一線路層 33a‧‧‧First line layer
34a‧‧‧第一導電塊 34a‧‧‧First conductive block
32b‧‧‧第二介電材料層 32b‧‧‧Second dielectric material layer
33b‧‧‧第二線路層 33b‧‧‧second circuit layer
34b‧‧‧第二導電塊 34b‧‧‧Second conductive block
321b‧‧‧第一表面 321b‧‧‧ first surface
322b‧‧‧第二表面 322b‧‧‧ second surface
331a‧‧‧第一表面 331a‧‧‧ first surface
332a‧‧‧第二表面 332a‧‧‧ second surface
331b‧‧‧第一表面 331b‧‧‧ first surface
332b‧‧‧第二表面 332b‧‧‧ second surface
341a‧‧‧第一端面 341a‧‧‧ first end
342a‧‧‧第二端面 342a‧‧‧second end face
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Citations (3)
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TW200625559A (en) * | 2004-07-07 | 2006-07-16 | Nec Corp | Wiring substrate for mounting semiconductors, method of manufacturing the same, and semiconductor package |
TW200633610A (en) * | 2005-03-14 | 2006-09-16 | Koninkl Philips Electronics Nv | Soft lithographic stamp with a chemically patterned surface |
TW201010550A (en) * | 2008-08-29 | 2010-03-01 | Phoenix Prec Technology Corp | Printed circuit board and fabrication method thereof |
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TW200625559A (en) * | 2004-07-07 | 2006-07-16 | Nec Corp | Wiring substrate for mounting semiconductors, method of manufacturing the same, and semiconductor package |
TW200633610A (en) * | 2005-03-14 | 2006-09-16 | Koninkl Philips Electronics Nv | Soft lithographic stamp with a chemically patterned surface |
TW201010550A (en) * | 2008-08-29 | 2010-03-01 | Phoenix Prec Technology Corp | Printed circuit board and fabrication method thereof |
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