TWI552116B - Condensation prevention and treatment methods - Google Patents
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Description
本發明是有關於一種預警系統,特別是指一種結露防治方法。 The invention relates to an early warning system, in particular to a method for preventing condensation.
現有的鋼捲在庫房中進行存放時,一旦遇到溫度變化劇烈的氣候,例如是每年冬末到春初的時節,常常會發生鋼捲結露的現象,因為在環境濕度高且鋼捲的溫度低的狀況下,會導致大量水滴凝結在鋼捲表面,並使鋼捲外觀銹蝕,而造成產品損壞,且由於鋼捲的存放數量一般都是以數千捲進行儲存,因此如何在容納大量鋼捲的庫房中進行結露預警是相當重要的課題。 When the existing steel coils are stored in the warehouse, once the temperature changes rapidly, such as the end of winter to the beginning of spring, the condensation of the steel coil often occurs because of the high ambient humidity and the temperature of the coil. Under low conditions, a large amount of water droplets will condense on the surface of the coil, causing the steel coil to rust and cause damage to the product, and since the storage volume of the steel coil is generally stored in thousands of rolls, how to accommodate a large amount of steel Condensation warning in the warehouse of the volume is a very important issue.
因此,本發明之目的,即在提供一種在鋼捲結露前就能得到警示的結露防治方法。 Accordingly, it is an object of the present invention to provide a method of controlling condensation that can be alerted prior to condensation on a steel coil.
於是本發明結露預警系統,應用於一庫房,該庫房包括複數儲料區,及複數存放於該等儲料區的鋼捲,該結露預警系統包含複數環境溫度感測單元、複數環境濕度感測單元、複數鋼捲溫度感測單元,及一控制單元。 Therefore, the condensation warning system of the present invention is applied to a warehouse, the warehouse includes a plurality of storage areas, and a plurality of steel coils stored in the storage areas, the condensation warning system includes a plurality of ambient temperature sensing units, and multiple environmental humidity sensing The unit, the plurality of coil temperature sensing units, and a control unit.
該等環境溫度感測單元分別設置於該等儲料區 以量測相對應的環境溫度,該等環境濕度感測單元分別設置於該等儲料區以量測相對應的環境濕度,該等鋼捲溫度感測單元分別設置於該等鋼捲以量測相對應的鋼捲溫度,該控制單元包括一分別電連接該等環境溫度感測單元、該等環境濕度感測單元及該等鋼捲溫度感測單元的控制模組,及一電連接該控制模組的警示模組,該控制模組根據該等儲料區的環境溫度、該等儲料區的環境濕度及該等鋼捲的鋼捲溫度計算對應該等儲料區的複數露點溫度及複數警示溫差值,並於其中一警示溫差值大於一第一預設溫差值時驅使該警示模組產生警示。 The ambient temperature sensing units are respectively disposed in the storage areas Measure the corresponding ambient temperature, the ambient humidity sensing units are respectively disposed in the storage areas to measure the corresponding environmental humidity, and the coil temperature sensing units are respectively disposed on the steel coils Measure the corresponding coil temperature, the control unit includes a control module electrically connected to the ambient temperature sensing unit, the ambient humidity sensing unit, and the coil temperature sensing unit, and an electrical connection a warning module of the control module, the control module calculates a plurality of dew point temperatures corresponding to the storage area according to the ambient temperature of the storage areas, the environmental humidity of the storage areas, and the coil temperature of the steel coils And the plurality of warning temperature differences, and driving the warning module to generate a warning when one of the warning temperature differences is greater than a first preset temperature difference.
於是本發明結露防治方法,應用於一庫房,該庫房包括複數儲料區,及複數存放於該等儲料區的鋼捲,該結露防治方法先製備一結露預警系統,該結露預警系統包括複數分別設置於該等儲料區以量測相對應的環境溫度的環境溫度感測單元、複數分別設置於該等儲料區以量測相對應的環境濕度的環境濕度感測單元、複數分別設置於該等鋼捲以量測相對應的鋼捲溫度的鋼捲溫度感測單元,及一控制單元,該控制單元具有一分別電連接該等環境溫度感測單元、該等環境濕度感測單元及該等鋼捲溫度感測單元的控制模組,及一電連接該控制模組的警示模組,接著該控制模組根據該等儲料區的環境溫度、該等儲料區的環境濕度及該等鋼捲的鋼捲溫度計算對應該等儲料區的複數露點溫度及複數警示溫差值,該控制模組並於其中一警示溫差值大於一第二預設溫差值及其中一環境濕度大於一 預設濕度值的其中一種狀況發生時,驅使該警示模組產生警示,並以一高溫鋼捲半成品對該庫房進行加熱。 Therefore, the condensation prevention method of the present invention is applied to a warehouse, the warehouse includes a plurality of storage areas, and a plurality of steel coils stored in the storage areas, and the condensation prevention method first prepares a condensation warning system, and the condensation early warning system includes plural An ambient temperature sensing unit respectively disposed in the storage areas to measure a corresponding ambient temperature, and an environmental humidity sensing unit respectively disposed in the storage areas to measure a corresponding ambient humidity, and a plurality of respective sets a coil temperature sensing unit for measuring the temperature of the corresponding coil in the steel coils, and a control unit having a respective environmental temperature sensing unit and the environmental humidity sensing unit And a control module of the coil temperature sensing unit, and a warning module electrically connected to the control module, and then the control module according to the ambient temperature of the storage area, the ambient humidity of the storage areas And calculating the coil temperature of the coils corresponding to the plurality of dew point temperatures and the plurality of warning temperature differences of the storage area, wherein the control module and one of the warning temperature differences is greater than a second preset temperature difference And wherein a humidity greater than a When one of the preset humidity values occurs, the warning module is driven to generate an alarm, and the warehouse is heated by a high temperature steel coil semi-finished product.
本發明之功效在於:藉由該等環境溫度感測單元、該等環境濕度感測單元、該等鋼捲溫度感測單元及該控制單元的設置,使該等鋼捲在結露前就能得到警示,而便於採取應變措施,因此能達到預警效果。 The utility model has the advantages that: the ambient temperature sensing unit, the environmental humidity sensing unit, the coil temperature sensing unit and the setting of the control unit enable the steel coils to be obtained before condensation Warnings, and easy to take contingency measures, so can achieve early warning results.
2‧‧‧結露預警系統 2‧‧‧Condensation warning system
21‧‧‧環境溫度感測單元 21‧‧‧Environmental temperature sensing unit
22‧‧‧環境濕度感測單元 22‧‧‧Environmental Humidity Sensing Unit
23‧‧‧鋼捲溫度感測單元 23‧‧‧Steel temperature sensing unit
24‧‧‧控制單元 24‧‧‧Control unit
241‧‧‧控制模組 241‧‧‧Control Module
242‧‧‧警示模組 242‧‧‧ Warning Module
243‧‧‧顯示模組 243‧‧‧Display module
244‧‧‧量測顯示介面 244‧‧‧Measurement display interface
25‧‧‧風扇 25‧‧‧Fan
4‧‧‧庫房 4‧‧ ‧ coffers
41‧‧‧儲料區 41‧‧‧Storage area
42‧‧‧鋼捲 42‧‧‧Steel coil
61~65‧‧‧結露防治方法的步驟 61~65‧‧‧ steps to prevent condensation
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是本發明的一實施例的一結露預警系統的系統方塊圖;圖2是該實施例的使用示意圖;及圖3是該實施例的一結露防治方法的流程圖。 Other features and advantages of the present invention will be apparent from the embodiments of the present invention, wherein: FIG. 1 is a block diagram of a system of a dew condensation warning system in accordance with an embodiment of the present invention; FIG. 2 is a block diagram of the embodiment of the present invention; A schematic diagram of use; and FIG. 3 is a flow chart of a method for preventing condensation in the embodiment.
參閱圖1、2,本發明結露預警系統及防治方法之實施例是應用於一庫房4,並使用一結露預警系統2來執行一結露防治方法,該庫房4包括複數儲料區41,及複數存放於該等儲料區41的鋼捲42。於本實施例中,該等儲料區41的數量為四,每一儲料區41內存放多個鋼捲42。 Referring to Figures 1 and 2, an embodiment of the condensation warning system and prevention method of the present invention is applied to a warehouse 4, and a condensation prevention system 2 is used to perform a condensation prevention method, the warehouse 4 including a plurality of storage areas 41, and plural Steel coils 42 stored in the storage areas 41. In the present embodiment, the number of the storage areas 41 is four, and each of the storage areas 41 stores a plurality of steel coils 42.
該結露預警系統2包含複數環境溫度感測單元21、複數環境濕度感測單元22、複數鋼捲溫度感測單元23、一控制單元24,及複數風扇25。於本實施例中,該等環境溫度感測單元21、該等環境濕度感測單元22、該等鋼捲 溫度感測單元23的數量是對應儲料區41的數量而分別為四,每一鋼捲溫度感測器23是設置於同一儲料區41內的其中一鋼捲42,該等風扇25的數量為四,並設置於該庫房4內的四個角落。 The condensation warning system 2 includes a plurality of ambient temperature sensing units 21, a plurality of ambient humidity sensing units 22, a plurality of coil temperature sensing units 23, a control unit 24, and a plurality of fans 25. In the embodiment, the ambient temperature sensing unit 21, the environmental humidity sensing units 22, the steel coils The number of the temperature sensing units 23 is four corresponding to the number of the storage areas 41, and each of the steel coil temperature sensors 23 is one of the steel coils 42 disposed in the same storage area 41, and the fans 25 The number is four and is set in the four corners of the warehouse 4.
該等環境溫度感測單元21分別設置於該等儲料區41以量測相對應的環境溫度。 The ambient temperature sensing units 21 are respectively disposed in the storage areas 41 to measure the corresponding ambient temperature.
該等環境濕度感測單元22分別設置於該等儲料區41以量測相對應的環境濕度。 The environmental humidity sensing units 22 are respectively disposed in the storage areas 41 to measure the corresponding environmental humidity.
該等鋼捲溫度感測單元23分別設置於該等鋼捲42以量測相對應的鋼捲溫度。於本實施例中,每一鋼捲溫度感測單元23是由一對熱電偶所組成。 The coil temperature sensing units 23 are respectively disposed on the coils 42 to measure the corresponding coil temperatures. In the present embodiment, each of the coil temperature sensing units 23 is composed of a pair of thermocouples.
該控制單元24包括一分別電連接該等環境溫度感測單元21、該等環境濕度感測單元22及該等鋼捲溫度感測單元23的控制模組241、一電連接該控制模組241的警示模組242、一電連接該控制模組241的顯示模組243,及一顯示於該顯示模組243的量測顯示介面244。於本實施例中,該警示模組242為一警示燈號(圖未示)及一警示鈴(圖未示)的組合。 The control unit 24 includes a control module 241 electrically connected to the ambient temperature sensing unit 21, the ambient humidity sensing unit 22, and the coil temperature sensing unit 23, and an electrical connection to the control module 241. The warning module 242, the display module 243 electrically connected to the control module 241, and the measurement display interface 244 displayed on the display module 243. In the embodiment, the warning module 242 is a combination of a warning light (not shown) and a warning bell (not shown).
該量測顯示介面244顯示該等環境溫度、該等環境濕度、該等鋼捲溫度、複數露點溫度及複數警示溫差值。於本實施例中,每一露點溫度是由相對應的儲料區41的環境濕度及環境溫度所計算得出,每一警示溫差值是由相對應的儲料區41的露點溫度與鋼捲溫度的差值,其中,露點溫度的計算公式是現有的計算公式,並非本案的重點 ,因此在此不再進行說明。 The measurement display interface 244 displays the ambient temperature, the ambient humidity, the coil temperatures, the complex dew point temperatures, and the plurality of warning temperature differences. In this embodiment, each dew point temperature is calculated from the ambient humidity and the ambient temperature of the corresponding storage area 41, and each warning temperature difference is determined by the dew point temperature of the corresponding storage area 41 and the steel coil. The difference in temperature, in which the formula for calculating the dew point temperature is the existing calculation formula, which is not the focus of the case. Therefore, it will not be explained here.
該等風扇25設置於該庫房4,並可受該控制模組241的驅動而運轉。 The fans 25 are disposed in the warehouse 4 and are operable to be driven by the control module 241.
配合參閱圖3,該結露防治方法包含下列步驟61~65。 Referring to FIG. 3, the condensation prevention method includes the following steps 61-65.
於步驟61中,先製備該結露預警系統2。 In step 61, the condensation warning system 2 is first prepared.
於步驟62中,該控制模組241透過該等環境溫度感測單元21、該等環境濕度感測單元22及該等鋼捲溫度感測單元23分別量測出對應每個儲料區41及每個鋼捲42的環境溫度、環境濕度及鋼捲溫度。 In step 62, the control module 241 measures the corresponding storage areas 41 and the respective environmental temperature sensing units 22, the environmental humidity sensing units 22, and the coil temperature sensing units 23, respectively. Ambient temperature, ambient humidity and coil temperature of each coil 42.
於步驟63中,該控制模組241根據該等儲料區41的環境溫度、該等儲料區41的環境濕度及該等鋼捲42的鋼捲溫度計算對應該等儲料區41的複數露點溫度及複數警示溫差值。 In step 63, the control module 241 calculates a plurality of corresponding storage areas 41 according to the ambient temperature of the storage areas 41, the ambient humidity of the storage areas 41, and the coil temperature of the coils 42. Dew point temperature and complex warning temperature difference.
於步驟64中,該控制模組241於其中一警示溫差值大於一第一預設溫差值時,分別驅使該警示模組242產生警示以及驅使該等風扇25運轉。於本實例中,該第一預設溫度差值為攝氏-3度。 In step 64, the control module 241 drives the warning module 242 to generate an alarm and drive the fans 25 to operate when one of the warning temperature differences is greater than a first preset temperature difference. In this example, the first preset temperature difference is -3 degrees Celsius.
於步驟65中,該控制模組241於其中一警示溫差值大於一第二預設溫差值及其中一環境濕度大於一預設濕度值的其中一種狀況發生時,驅使該警示模組242產生警示,並以一高溫鋼捲半成品(圖未示)對該庫房4進行加熱。於本實例中,該第二預設溫差值大於該第一預設溫差值,該第二預設溫度差值為攝氏-2度,該預設濕度值為 90%。 In step 65, the control module 241 drives the alert module 242 to generate a warning when one of the warning temperature differences is greater than a second preset temperature difference and one of the ambient humidity is greater than a preset humidity value. The warehouse 4 is heated by a high temperature steel coil semi-finished product (not shown). In this example, the second preset temperature difference is greater than the first preset temperature difference, and the second preset temperature difference is -2 degrees Celsius, and the preset humidity value is 90%.
使用時,藉由監控對應各儲料區41的環境溫度、環境濕度,以及各鋼捲42的鋼捲溫度,該控制模組241進一步計算出對應各儲料區41的露點溫度及警示溫差值,並可於其中一警示溫差值大於一第一預設溫差值時驅使該等風扇25運轉,進而改變相對應的環境溫度、環境濕度及鋼捲溫度,而避免該等鋼捲42產生結露現象。 In use, by monitoring the ambient temperature of each storage area 41, the ambient humidity, and the coil temperature of each steel coil 42, the control module 241 further calculates the dew point temperature and the warning temperature difference corresponding to each of the storage areas 41. And driving the fan 25 to operate when one of the warning temperature differences is greater than a first preset temperature difference, thereby changing the corresponding ambient temperature, ambient humidity, and coil temperature to avoid condensation of the coils 42 .
而其中一警示溫差值大於一第二預設溫差值及其中一環境濕度大於一預設濕度值的其中一種狀況發生時,還能透過該高溫鋼捲半成品進行加熱以避免結露現象發生,由於已經過加工的該高溫鋼捲半成品的熱量可以回收用於加熱該庫房4而避免該等鋼捲42結露,因此不需另行設置加熱設備來加熱該庫房42,因此還具有降低能耗及廢熱利用的功效。 When one of the warning temperature difference is greater than a second preset temperature difference and one of the environmental humidity is greater than a preset humidity value, the high temperature steel coil semi-finished product can be heated to avoid condensation phenomenon. The heat of the processed high-temperature steel coil semi-finished product can be recovered for heating the warehouse 4 to avoid condensation of the steel coils 42, so that no additional heating equipment is needed to heat the storage room 42, thereby reducing energy consumption and waste heat utilization. efficacy.
要說明的是,由於該等環境溫度感測單元21、該等環境濕度感測單元22及該等鋼捲溫度感測單元23的設置是與該等儲料區41及該等鋼捲42相對應設置,因此即便是非常大的庫房,只要分區設置多個儲料區41(並不限於四個儲料區41),同樣能透過該控制單元24達到結露預警的效果。 It is to be noted that the setting of the ambient temperature sensing unit 21, the ambient humidity sensing unit 22, and the coil temperature sensing unit 23 is the same as the storage areas 41 and the coils 42. Corresponding to the setting, even if it is a very large warehouse, as long as the plurality of storage areas 41 are arranged in the partition (not limited to the four storage areas 41), the effect of the condensation warning can also be achieved through the control unit 24.
綜上所述,藉由該等環境溫度感測單元21、該等環境濕度感測單元22、該等鋼捲溫度感測單元23及該控制單元24的設置,使該等鋼捲42在結露前就能得到警示,而便於採取應變措施,因此能達到預警效果,故確實能 達成本發明之目的。 In summary, the coils 42 are dew condensation by the arrangement of the ambient temperature sensing unit 21, the ambient humidity sensing unit 22, the coil temperature sensing unit 23, and the control unit 24. You can get warnings before, and it is easy to take contingency measures, so you can achieve early warning results, so you can The object of the invention is achieved.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.
2‧‧‧結露預警系統 2‧‧‧Condensation warning system
21‧‧‧環境溫度感測單元 21‧‧‧Environmental temperature sensing unit
22‧‧‧環境濕度感測單元 22‧‧‧Environmental Humidity Sensing Unit
23‧‧‧鋼捲溫度感測單元 23‧‧‧Steel temperature sensing unit
24‧‧‧控制單元 24‧‧‧Control unit
241‧‧‧控制模組 241‧‧‧Control Module
242‧‧‧警示模組 242‧‧‧ Warning Module
243‧‧‧顯示模組 243‧‧‧Display module
244‧‧‧量測顯示介面 244‧‧‧Measurement display interface
25‧‧‧風扇 25‧‧‧Fan
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108134327A (en) * | 2017-12-21 | 2018-06-08 | 烟台东源送变电工程有限责任公司开发区分公司 | It is a kind of air-cooled except condensation system and its except condensation method |
CN110869711A (en) * | 2017-07-14 | 2020-03-06 | 株式会社尼康 | Encoder and driving device |
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CN114113216B (en) * | 2020-08-26 | 2023-10-13 | 宝山钢铁股份有限公司 | Dew-condensation early warning method for coiled warehouse with steel plates |
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