TWI551922B - Reflective material - Google Patents

Reflective material Download PDF

Info

Publication number
TWI551922B
TWI551922B TW102101751A TW102101751A TWI551922B TW I551922 B TWI551922 B TW I551922B TW 102101751 A TW102101751 A TW 102101751A TW 102101751 A TW102101751 A TW 102101751A TW I551922 B TWI551922 B TW I551922B
Authority
TW
Taiwan
Prior art keywords
resin
resin layer
reflective material
value
layer
Prior art date
Application number
TW102101751A
Other languages
Chinese (zh)
Other versions
TW201335680A (en
Inventor
野澤大希
杉江紗緒理
渡邊孝之
河野正彥
高木潤
Original Assignee
三菱樹脂股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2012006787A external-priority patent/JP2013148605A/en
Priority claimed from JP2012006790A external-priority patent/JP2013148607A/en
Application filed by 三菱樹脂股份有限公司 filed Critical 三菱樹脂股份有限公司
Publication of TW201335680A publication Critical patent/TW201335680A/en
Application granted granted Critical
Publication of TWI551922B publication Critical patent/TWI551922B/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • F21V7/24Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by the material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • F21V7/28Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0268Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0273Diffusing elements; Afocal elements characterized by the use
    • G02B5/0284Diffusing elements; Afocal elements characterized by the use used in reflection
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133605Direct backlight including specially adapted reflectors

Description

反射材 Reflective material

本發明係關於頗適於使用為液晶顯示器、照明器具、或照明看板等之構件的反射材。 The present invention relates to a reflective material that is suitable for use as a member of a liquid crystal display, a lighting fixture, or a lighting kanban.

在以液晶顯示器為首之諸如照明器具或照明看板等多項領域中均有使用反射材。最近,就液晶顯示器的領域正朝裝置大型化與顯示性能高度化演進,至少要求將較多的光供應給液晶便提升背光單元的性能,相關反射材亦要求更加優異的光反射性(亦簡稱「反射性」)。 Reflective materials are used in various fields such as lighting fixtures or lighting panels, such as liquid crystal displays. Recently, the field of liquid crystal displays is evolving toward large-scale device and display performance, at least requiring more light to be supplied to the liquid crystal to improve the performance of the backlight unit, and the related reflective material also requires more excellent light reflectivity (also referred to as "Reflective").

相關反射材,例如已知有使用以芳香族聚酯系樹脂為主原料之白色聚酯薄膜的液晶顯示器用反射膜(參照專利文獻1)。 For the related reflective material, for example, a reflective film for a liquid crystal display using a white polyester film containing an aromatic polyester resin as a main raw material is known (see Patent Document 1).

但是,當反射薄膜係使用芳香族聚酯系樹脂的情況,因為芳香族聚酯系樹脂分子鏈中所含的芳香環會吸收紫外線,因而會有因從液晶顯示裝置等的光源所發出紫外線,導致反射膜劣化、變黃,造成反射膜的光反射性降低問題發生。 However, when an aromatic polyester-based resin is used as the reflective film, the aromatic ring contained in the molecular chain of the aromatic polyester-based resin absorbs ultraviolet rays, and ultraviolet rays are emitted from a light source such as a liquid crystal display device. This causes the reflective film to deteriorate and turn yellow, causing a problem that the light reflectance of the reflective film is lowered.

再者,亦已知有:藉由將在聚丙烯樹脂中添加填充劑而形成的薄膜施行延伸,而在薄膜內形成細微空隙,俾使產生光散射反射的反射材(參照專利文獻2);或藉由由含烯烴系樹脂與填充劑的基材層、以及含烯烴系樹脂的層構成積層構造的烯烴系樹脂光反射體(參照專利文獻3)。 Further, it is also known that a film formed by adding a filler to a polypropylene resin is stretched to form a fine void in the film to cause a light-scattering reflection material (see Patent Document 2); Or an olefin-based resin light-reflecting body having a laminated structure of a base layer containing an olefin-based resin and a filler, and a layer containing an olefin-based resin (see Patent Document 3).

使用此種烯烴系樹脂的反射材具有因紫外線造成劣化與變黃問題較少的特徵。 A reflective material using such an olefin-based resin has a feature that deterioration due to ultraviolet rays and yellowing are less.

再者,已知由未大量含有無機粉末的樹脂組成物所構成反射片,係含有聚丙烯樹脂、以及與該聚丙烯樹脂呈非相溶性樹脂中 至少1種以上,經減少熱收縮率的雙軸延伸反射片(參照專利文獻4)。 Further, it is known that a reflection sheet composed of a resin composition not containing a large amount of inorganic powder contains a polypropylene resin and is incompatible with the polypropylene resin. At least one type of biaxially stretched reflection sheet having a reduced heat shrinkage ratio (see Patent Document 4).

該反射片係具有未大量含有無機粉末,且相較於基重、密度相同程度的習知反射片之下,呈現更高反射率的特徵。 The reflection sheet has a feature that the inorganic sheet is not contained in a large amount and exhibits a higher reflectance than a conventional reflection sheet having the same degree of basis weight and density.

另一方面,習知反射片因為一般係表面較平滑、正反射性較強,因而若組裝於液晶顯示器中並點亮光源時,便會有畫面的亮度發生斑點(所謂「輝度斑」)問題的情況。 On the other hand, since the conventional reflection sheet has a relatively smooth surface and a strong regular reflection property, when it is incorporated in a liquid crystal display and lights up a light source, there is a problem that the brightness of the screen is generated (so-called "luminance spot"). Case.

所以,為解決該畫面的輝度斑問題,便有提案藉由在表面上塗佈有機微粒子等而使形成凹凸,藉此賦予高光擴散性的反射片(參照專利文獻5)。 Therefore, in order to solve the problem of the luminance spot of the screen, it is proposed to form a reflection sheet having high light diffusibility by forming an organic fine particle or the like on the surface to form unevenness (see Patent Document 5).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利特開平04-239540號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 04-239540

專利文獻2:日本專利特開平11-174213號公報 Patent Document 2: Japanese Patent Laid-Open No. Hei 11-174213

專利文獻3:日本專利特開2005-031653號公報 Patent Document 3: Japanese Patent Laid-Open Publication No. 2005-031653

專利文獻4:日本專利特開2008-158134號公報 Patent Document 4: Japanese Patent Laid-Open Publication No. 2008-158134

專利文獻5:日本專利特開2010-085843號公報 Patent Document 5: Japanese Patent Laid-Open Publication No. 2010-085843

如上述,雖為解決將反射材組裝於液晶顯示器中使用時的輝度斑問題,已有各種手法的提案,但仍然渴求供用以獲得高輝度且輝度斑較少之背光源的反射材。 As described above, in order to solve the problem of luminance spots when the reflective material is used in a liquid crystal display, various proposals have been made. However, it is still desired to provide a reflective material for a backlight having high luminance and low luminance.

緣是,本發明目的在於提供:顯現高光擴散性時能抑制輝度斑產生的新穎反射材。 Accordingly, it is an object of the present invention to provide a novel reflective material capable of suppressing the generation of luminance spots when high light diffusibility is exhibited.

本發明者針對設有反射使用面的最外層表面狀態進行檢討,結果發現藉由反射材所設有的樹脂層(A)係設有從高度分佈所計算出面角度標準偏差(σ、δ(n))為所需值的擴散反射面,便可達輝度斑防止效果,遂完成本發明。 The present inventors reviewed the state of the outermost surface of the surface on which the reflective surface was provided, and found that the resin layer (A) provided by the reflecting material was provided with the standard deviation of the surface angle calculated from the height distribution (σ, δ(n). ))) The diffuse reflection surface of the desired value can achieve the glow spot prevention effect, and the present invention has been completed.

即,本發明所提案的反射材,其特徵在於:設有反射使用面的最外層係設有樹脂層(A),該樹脂層(A)係設有從高度分佈所計算出面角度標準偏差(σ、δ(n))達8.0°以上的擴散反射面。 That is, the reflective material proposed by the present invention is characterized in that a resin layer (A) is provided on the outermost layer provided with the reflective use surface, and the resin layer (A) is provided with a standard deviation of the surface angle calculated from the height distribution ( σ, δ(n)) have a diffuse reflection surface of 8.0° or more.

本發明所提案的反射材係設有反射使用面的最外層係設有具特定面角度標準偏差(σ、δ(n))的樹脂層(A),因而藉由該樹脂層(A)顯現出高光擴散性,便具有能抑制輝度斑產生的優點。 The reflective material proposed by the present invention is provided with a resin layer (A) having a specific surface angle standard deviation (σ, δ(n)) provided on the outermost layer of the reflective use surface, and thus appears by the resin layer (A). The high light diffusibility has the advantage of suppressing the generation of luminance spots.

所以,該反射材能較佳適用為液晶顯示器、照明器具、或照明看板等的反射材。 Therefore, the reflective material can be preferably applied to a reflective material such as a liquid crystal display, a lighting fixture, or a lighting kanban.

圖1係導光板密接輝度斑之產生機構一例的概念圖。 Fig. 1 is a conceptual diagram showing an example of a mechanism for forming a light guide plate in contact with a luminance spot.

以下,針對本發明實施形態一例的反射材(稱「本反射材」)進行說明。惟,本發明並不僅侷限於該本反射材。 Hereinafter, a reflecting material (referred to as "this reflecting material") according to an example of the embodiment of the present invention will be described. However, the present invention is not limited to the present reflective material.

<本反射材> <this reflective material>

本反射材係設有反射使用面的最外層為設有具既定擴散反射面之樹脂層(A)的反射材。 The reflective material is provided with a reflective material having a resin layer (A) having a predetermined diffused reflection surface as the outermost layer of the reflective use surface.

本反射材亦可設有該樹脂層(A)、與在內部具有空隙的樹脂層(B)。 The present reflective material may be provided with the resin layer (A) and a resin layer (B) having a void therein.

以下,針對樹脂層(A)與(B)分別進行詳述。 Hereinafter, the resin layers (A) and (B) will be described in detail.

<樹脂層(A)> <Resin layer (A)>

樹脂層(A)係位於設有反射使用面之最外層的層,特徵在於:其表面即擴散反射面從高度分佈所計算出的面角度標準偏差(σ、δ(n))達8.0°以上。 The resin layer (A) is located on the outermost layer provided with the reflective use surface, and is characterized in that the surface deviation standard deviation (σ, δ(n)) calculated from the height distribution of the surface of the diffuse reflection surface is 8.0° or more. .

(高度分佈) (highly distributed)

所謂「高度分佈」係離散性表示測定區域面任意線段的截面高度,當相對於位置(Xn、Yn),將距基準面的高度設為Zn時,便依(Xn、Yn、Zn)的集合表示。(Xn、Yn)係滿足下式:dx=Xn+1-Xn=一定值、dy=Yn+1-Yn=一定值 The "height distribution" is a dispersion indicating the height of the section of an arbitrary line segment on the measurement area. When the height from the reference plane is Zn with respect to the position (Xn, Yn), the set of (Xn, Yn, Zn) is used. Said. (Xn, Yn) satisfies the following formula: dx=X n+1 -X n = a certain value, dy=Y n+1 -Y n = a certain value

(面角度之標準偏差) (standard deviation of face angle)

所謂「面角度δ(n)」係從高度分佈所計算的值,具體而言係依照下式求取。計算出所獲得面角度δ(n)的標準偏差(σ、δ(n)),並使用為統計值。 The "face angle δ(n)" is a value calculated from the height distribution, and is specifically obtained by the following equation. The standard deviation (σ, δ(n)) of the obtained face angle δ(n) is calculated and used as a statistical value.

δ(n)=arctan(Z'(n))*180/π δ(n)=arctan(Z'(n))*180/π

Z'(n)=(Zn+1-Zn)/(dx2+dy2)0.5 但,dx2+dy2≠0 Z'(n)=(Z n+1 -Z n )/(dx 2 +dy 2 ) 0.5 However, dx 2 +dy 2 ≠0

樹脂層(A)係如上述設有具特定面角度標準偏差(σ、δ(n))表面狀態(擴散反射面),負責防止輝度斑產生作用的層。 The resin layer (A) is provided with a surface state (diffusion reflection surface) having a specific surface angle standard deviation (σ, δ(n)) as described above, and is responsible for preventing the effect of the glow spot.

另外,在成為上述面角度標準偏差(σ、δ(n))之前提下,樹脂層(A)的構成材料並無特別的限制,可使用各種熱可塑性樹脂等。 In addition, the constituent material of the resin layer (A) is not particularly limited, and it is possible to use various thermoplastic resins or the like before the surface standard deviation (σ, δ(n)).

樹脂層(A)的表面,就從輝度斑防止的觀點,從高度分佈所計算出的面角度標準偏差(σ、δ(n))達8.0°以上係屬重要。 It is important that the surface standard deviation (σ, δ(n)) of the surface of the resin layer (A) is 8.0° or more from the viewpoint of the prevention of the luminance spot.

藉由具有此種面角度標準偏差且由凹凸構造構成的擴散反射面,形成於樹脂層(A),樹脂層(A)便具有高擴散反射性,俾可防止輝度斑。 The resin layer (A) is formed on the resin layer (A) by a diffuse reflection surface having such a standard deviation of the surface angle and having a concavo-convex structure, and the resin layer (A) has high diffuse reflectivity and prevents the luminance spot.

就從此觀點,樹脂層(A)表面的面角度標準偏差(σ、δ(n))達8.0°以上係屬重要,更佳係達9.0°以上。 From this point of view, it is important that the standard deviation (σ, δ(n)) of the surface angle of the surface of the resin layer (A) is 8.0 or more, and more preferably 9.0 or more.

通常,反射光在正反射方向的強度最強,配合表面的形狀,亦合併具有正反射方向以外的擴散反射成分。另一方面,在微小區域中,可認為擴散反射成分的反射角係面角度越大則越大。所以,假設面角度的變動越大,則光擴散性越佳,面角度的標準偏差(σ、δ(n))係與光擴散性呈良好相關性。 Generally, the intensity of the reflected light in the direction of the normal reflection is the strongest, and the shape of the surface is combined with the diffuse reflection component other than the direction of the regular reflection. On the other hand, in the minute region, it is considered that the larger the angle of reflection of the diffuse reflection component is. Therefore, assuming that the variation in the plane angle is larger, the light diffusibility is better, and the standard deviation (σ, δ(n)) of the plane angle is in good correlation with the light diffusibility.

具有所需面角度標準偏差(σ、δ(n))的樹脂層(A)之形成方法,係可例如後述3種方法,即,(1)利用壓花加工施行的方法、(2)利用壓合轉印施行的方法、及(3)由2種以上熱可塑性樹脂混合的方法。該等之中,最佳係利用(3)之方法形成樹脂層(A)。 The method for forming the resin layer (A) having the required standard deviation of the surface angles (σ, δ(n)) can be, for example, three methods described below, that is, (1) a method using embossing processing, and (2) utilizing A method of press-bonding and a method of (3) a method of mixing two or more types of thermoplastic resins. Among these, the resin layer (A) is preferably formed by the method of (3).

(表面粗糙度) (Surface roughness)

再者,樹脂層(A)並非是由有機系或無機系球狀微粒子所形成具有凹凸構造的塗佈層,而是較佳設有具三次元表面粗糙度之面平均粗糙度(Sa)達0.90μm以上之表面的層。 Further, the resin layer (A) is not a coating layer having an uneven structure formed of organic or inorganic spherical fine particles, but is preferably provided with a surface average roughness (Sa) having a three-dimensional surface roughness. A layer of a surface of 0.90 μm or more.

此處,所謂「由有機系或無機系球狀微粒子所形成具有凹凸構造的塗佈層」,係指具有藉由球狀微粒子其中一部分或全部,從黏結劑之塗膜面露出而形成凹凸構造的層。 Here, the "coating layer having a concavo-convex structure formed of organic or inorganic spherical fine particles" means that a part or all of the spherical fine particles are exposed from the coating film surface of the binder to form a concavo-convex structure. Layer.

依此,樹脂層(A)係位於設有反射使用面的最外層者,並非利用有機系或無機系球狀微粒子所形成具有凹凸構造的塗佈層,而是藉由具有三次元表面粗糙度的面平均粗糙度(Sa)達0.9μm以上之凹凸構造,便可負責防止導光板密接輝度斑產生的作用。 Accordingly, the resin layer (A) is located at the outermost layer provided with the reflective use surface, and the coating layer having the uneven structure is not formed by the organic or inorganic spherical fine particles, but has a three-dimensional surface roughness. The unevenness of the surface roughness (Sa) of 0.9 μm or more is responsible for preventing the light guide plate from being closely attached to the glow spot.

另外,在成為此種面平均粗糙度(Sa)之前提下,樹脂層(A)的構成材料並無特別的限制,可使用各種熱可塑性樹脂等。 In addition, the constituent material of the resin layer (A) is not particularly limited, and any of the thermoplastic resin or the like can be used.

此處,就本反射材的樹脂層(A)形成設有三次元表面粗糙度之面平均粗糙度(Sa)達0.90μm以上表面的層,針對其目的與效果進行說明。 Here, a layer having a surface having a surface roughness (Sa) of a three-dimensional surface roughness of 0.90 μm or more is formed in the resin layer (A) of the present reflecting material, and the purpose and effect thereof will be described.

即,源自反射片表面平滑的問題,係可例如導光板因荷重、熱而變形時,發生於與反射片緊密接觸的地方,該部分會出現過剩的輝度,成為出現線狀或斑狀輝度斑的現象(一般稱為白斑等。以下,本說明書中,亦將此種現象簡稱為「導光板密接輝度斑」)。 That is, the problem of smoothness of the surface of the reflecting sheet is such that, for example, when the light guide plate is deformed by load or heat, it occurs in a place in close contact with the reflecting sheet, and excessive brightness occurs in the portion, and linear or spotted brightness appears. The phenomenon of spots (generally referred to as white spots, etc. Hereinafter, in the present specification, this phenomenon is also simply referred to as "light guide plate adhesion brightness spot").

此種導光板密接輝度斑特別係假設當反射片背面的金屬背殼設有凹凸構造的情況,因為在凹凸與反射材的接觸部分會有強大密接,因而容易發生。圖1所示係導光板密接輝度斑的產生機構概念圖。 Such a light guide plate is closely attached to the luminance spot. It is assumed that the metal back cover on the back surface of the reflection sheet is provided with a concavo-convex structure, and since the contact portion between the concavo-convex and the reflective material is strongly adhered to each other, it is likely to occur. FIG. 1 is a conceptual diagram showing a mechanism for generating a bright spot of a light guide plate.

導光板密接輝度斑的因應方法,一般係對反射材表面施行微粒子塗佈(coating)層而使形成凹凸。 In the method of reacting the light guide plate with the bright spot, the surface of the reflective material is generally subjected to a coating layer to form irregularities.

藉由形成此種塗佈層,當因壓力、熱等而產生朝向導光板壓接的外力時,因為形成凹凸構造的微粒子能在不崩潰情況下,妨礙導光板與反射材間之強力密接,因而認為能有效地防止導光板密接輝度斑。 When such an application layer is formed, when an external force is applied to the light guide plate by pressure, heat, or the like, the fine particles forming the uneven structure can hinder the strong adhesion between the light guide plate and the reflective material without collapsing. Therefore, it is considered that the light guide plate can be effectively prevented from being in close contact with the luminance spot.

此時,微粒子的硬度越高,便越不易崩潰,雖越能有效地防止導光板密接輝度斑,但若硬度過高,當因振動而導致反射材與導光板間出現摩擦時,便會發生導光板的點陣因微粒子而遭磨削的問題。 At this time, the higher the hardness of the fine particles, the more likely it is to collapse. Although the light guide plate is more effectively prevented from being in close contact with the luminance spot, if the hardness is too high, friction occurs when the reflective material and the light guide plate are rubbed due to vibration. The lattice of the light guide plate is ground by the particles.

再者,對反射材施行微粒子塗層,亦會牽涉及步驟數增加、成本提升,若能在不用塗佈等特別步驟的情況下,於表面上形成凹凸構造 的話,便可謂大優點。 Furthermore, the application of the fine particle coating to the reflective material also involves an increase in the number of steps and an increase in cost. If a special step such as coating is not used, a concave-convex structure is formed on the surface. It can be said that great advantages.

所以,藉由在設有反射使用面的最外層,於反射材上沒有形成微粒子塗層的情況下,形成設有特定表面粗糙度(面平均粗糙度Sa)的樹脂層(A),藉此便與有形成微粒子塗層的情況同樣的,因為防止該樹脂層(A)與導光板間之密接,因而可抑制因導光板的密接而造成的輝度斑產生。 Therefore, by providing the outermost layer provided with the reflective use surface and not forming the fine particle coating on the reflective material, the resin layer (A) having the specific surface roughness (surface average roughness Sa) is formed. In the same manner as in the case of forming a fine particle coating layer, since the adhesion between the resin layer (A) and the light guide plate is prevented, generation of luminance spots due to adhesion of the light guide plate can be suppressed.

以上,本反射材的樹脂層(A)之目的與效果,係設定為形成具備有三次元表面粗糙度之面平均粗糙度(Sa)達0.90μm以上表面的層便可達成。 As described above, the object and effect of the resin layer (A) of the present reflecting material can be achieved by forming a layer having a surface having a surface roughness (Sa) of a ternary surface roughness of 0.90 μm or more.

依此,就從導光板密接輝度斑防止的觀點,樹脂層(A)的表面係三次元表面粗糙度的面平均粗糙度(Sa)較佳達0.9μm以上,若達1.2μm以上,便可更佳地防止導光板密接輝度斑,故屬特佳。 Accordingly, the surface average roughness (Sa) of the surface of the resin layer (A) having a ternary surface roughness is preferably 0.9 μm or more from the viewpoint of preventing the brightness of the light guide plate from being closely attached to the luminance spot, and if it is 1.2 μm or more, It is particularly preferable to prevent the light guide plate from being closely attached to the luminance spot.

另外,三次元表面粗糙度的面平均粗糙度(Sa)係根據下述實施例的記載進行測定之值。 Further, the surface average roughness (Sa) of the ternary surface roughness is a value measured in accordance with the description of the following examples.

上述具有面平均粗糙度(Sa)之凹凸構造樹脂層(A)的形成方法,係可例如後述3種方法,即,(1)利用壓花加工施行的方法、(2)利用壓合轉印施行的方法、及(3)由2種以上熱可塑性樹脂混合的方法。該等之中,最佳係利用(3)之方法形成樹脂層(A)。 The method for forming the uneven structure resin layer (A) having the surface average roughness (Sa) can be, for example, three methods described below, that is, (1) a method using embossing, and (2) using a press transfer. The method to be carried out and (3) a method of mixing two or more kinds of thermoplastic resins. Among these, the resin layer (A) is preferably formed by the method of (3).

(利用壓花加工施行的方法) (method using embossing processing)

(1)施行壓花加工的方法係可例如:朝由其中一者設有壓花紋的輥、而另一者的表面設有彈性體之輥所構成一對加壓輥上,從T型模頭擠出經加熱熔融的樹脂,而製作具有壓花紋之薄膜的方法;藉由將薄膜在熱沖壓盤與壓花賦形模之間施行加壓,而對薄膜賦予壓花紋的方法;對由其中一者係設有壓花紋的輥、而另一者係加熱輥構成的一對加熱加壓輥,藉由使薄膜一邊加熱加壓一邊通過,而對薄膜賦予壓花紋的方法等。 (1) The method of performing embossing can be, for example, a pair of pressure rollers formed by a roller having a embossing pattern provided by one of the rollers and an elastic body on the other surface, from the T-die a method of producing a film having a embossing by extruding a resin which is heated and melted; a method of imparting a embossing pattern to the film by pressurizing the film between the hot stamping plate and the embossing forming die; One of them is a pair of heated and pressed rolls provided with a embossed roll and the other is a pair of heating rolls, and a method of applying a embossing to the film by passing the film while heating and pressing.

壓花加工的情況時,就藉由壓花形狀的面角度設計,便可形成具有任意面角度之表面而言係屬有利。惟,並非僅侷限於該等。 In the case of embossing, it is advantageous to form a surface having an arbitrary surface angle by designing the surface angle of the embossed shape. However, it is not limited to these.

(利用壓合轉印施行的方法) (using the method of press-transfer transfer)

(2)利用壓合轉印施行的方法,係可例如在捲繞呈捲筒狀的薄片材料表面上,間歇性沖壓成形細微凹凸形狀,而在該薄片材料的表面上轉印賦形細微形狀圖案的方法。 (2) A method of performing press-transfer, for example, intermittently press-forming a fine uneven shape on a surface of a sheet material wound in a roll shape, and transferring a fine shape on a surface of the sheet material The method of patterning.

但,藉由模具的細微形狀圖案設計,雖能賦形任意的面角度,但當大尺寸、或較寬大薄片的加工時,加熱、冷卻頗需耗費時間,1循環時間明顯拉長,會有導致生產性變差的顧慮。 However, by the fine shape pattern design of the mold, although it is possible to shape an arbitrary surface angle, when processing a large size or a wide sheet, heating and cooling take time, and the cycle time is obviously elongated. A concern that leads to poor productivity.

(由2種以上熱可塑性樹脂混合的方法) (Method of mixing two or more thermoplastic resins)

(3)當藉由2種以上熱可塑性樹脂的混合,而形成具有所需面角度之標準偏差(σ、δ(n))的樹脂層(A)時,熱可塑性樹脂樹脂(I)及其非相溶的熱可塑性樹脂(II)係著眼於進行混合的2種樹脂之溶解度參數(以下稱「SP值」)、或表觀黏度差的絕對值、或該等二者。 (3) When a resin layer (A) having a standard deviation (σ, δ(n)) of a desired surface angle is formed by mixing two or more kinds of thermoplastic resins, the thermoplastic resin (I) and the thermoplastic resin (I) thereof The incompatible thermoplastic resin (II) focuses on the solubility parameters (hereinafter referred to as "SP value") of the two kinds of resins to be mixed, or the absolute value of the apparent viscosity difference, or both.

關於SP值,較佳係選擇SP值的差絕對值為0.3~3.0(cal/cm3)0.5、更佳為0.5~1.5(cal/cm3)0.5的組合。 Regarding the SP value, it is preferred to select a combination in which the absolute value of the difference in SP value is 0.3 to 3.0 (cal/cm 3 ) 0.5 , more preferably 0.5 to 1.5 (cal/cm 3 ) 0.5 .

另外,混合3種以上熱可塑性樹脂的情況,成為2種熱可塑性樹脂間的溶解度參數(SP值)差絕對值之最大值。 In addition, when three or more types of thermoplastic resins are mixed, the absolute value of the absolute value of the difference in solubility parameter (SP value) between the two thermoplastic resins is obtained.

依此,藉由將所混合樹脂的SP值差絕對值調整於上述範圍內,便適度地調整所混合2種樹脂的分散性,俾可使所形成樹脂層(A)的面角度標準偏差成為上述值。若所混合樹脂的SP值差絕對值達0.5(cal/cm3)0.5以上,在樹脂層(A)中會形成非相溶的熱可塑性樹脂(II)分散相,而調整樹脂層(A)表面的面角度,俾可顯現出高擴散性,故屬較佳。 According to this, by adjusting the absolute value of the SP value difference of the mixed resin within the above range, the dispersibility of the two kinds of resins to be mixed is appropriately adjusted, and the standard deviation of the surface angle of the formed resin layer (A) can be made The above values. If the SP value difference of the mixed resin reaches an absolute value of 0.5 (cal/cm 3 ) 0.5 or more, a non-compatible thermoplastic resin (II) dispersed phase is formed in the resin layer (A), and the resin layer (A) is adjusted. The surface angle of the surface, 俾 can exhibit high diffusivity, so it is preferred.

另一方面,若所混合樹脂的SP值差絕對值在3.0(cal/cm3)0.5以下,樹脂層(A)中的非相溶熱可塑性樹脂(II)分散相會安定地形成,且樹脂層(B)的製膜性亦呈安定,故屬較佳。 On the other hand, if the absolute value of the SP value difference of the mixed resin is 3.0 (cal/cm 3 ) 0.5 or less, the dispersed phase of the incompatible thermoplastic resin (II) in the resin layer (A) is stably formed, and the resin The film forming property of the layer (B) is also stable, which is preferable.

根據此種2種以上熱可塑性樹脂相混合的方法,相較於具有利用有機系或無機系球狀微粒子所形成凹凸構造之塗佈層,形成樹脂層(A)的情況,具有能抑制步驟數增加、成本提升之優點的大特徵。 According to the method of mixing the two or more types of thermoplastic resins, the resin layer (A) is formed in comparison with the coating layer having the uneven structure formed by the organic or inorganic spherical fine particles, and the number of steps can be suppressed. A major feature of the advantages of increased cost and increased cost.

相關表觀黏度(η),擠出加工溫度下的熔融黏度(剪切速度:100(1/sec)下的值)差絕對值,較佳係1000(Pa.s)以下。 The relative apparent viscosity (η) and the melt viscosity at the extrusion processing temperature (shear rate: a value at 100 (1/sec)) are absolute values, preferably 1000 (Pa.s) or less.

再者,較佳係所選擇2種熱可塑性樹脂間的SP值差越小,則表觀黏度差越小。藉由將表觀黏度(η)調整於一定以下,便可將非相溶樹脂的分散徑細微化,所形成樹脂層(A)的面角度標準偏差(σ、δ(n))成為8.0°以上,且可將所形成樹脂層(A)的面平均粗糙度(Sa)成為在0.9以下。 Further, it is preferable that the smaller the SP value difference between the two thermoplastic resins selected is, the smaller the apparent viscosity difference is. By adjusting the apparent viscosity (η) to a certain value or less, the dispersion diameter of the non-coherent resin can be made fine, and the standard deviation of the surface angle (σ, δ(n)) of the resin layer (A) to be formed becomes 8.0°. As described above, the surface average roughness (Sa) of the formed resin layer (A) can be made 0.9 or less.

(利用非相溶樹脂的SP值差之技術) (Technology using SP value difference of non-compatible resin)

此處,針對藉由溶解度參數(SP值)的差絕對值在一定範圍內的2種以上熱可塑性樹脂相混合,便可形成具有所需面角度標準偏差(σ、δ(n))的樹脂層(A),同時可形成具有所需面平均粗糙度(Sa)之凹凸構造的方法,詳細說明如下。 Here, it is possible to form a resin having a desired standard deviation of surface angles (σ, δ(n)) by mixing two or more thermoplastic resins having a predetermined absolute value of the difference in solubility parameter (SP value) within a certain range. The layer (A) can simultaneously form a concavo-convex structure having a desired surface average roughness (Sa), which will be described in detail below.

更具體而言,其中一熱可塑性樹脂(I)的SP值較佳係5.0~15.0(cal/cm3)0.5、其中更佳係7.0(cal/cm3)0.5以上或12.0(cal/cm3)0.5以下。 More specifically, the SP value of one of the thermoplastic resins (I) is preferably 5.0 to 15.0 (cal/cm 3 ) 0.5 , more preferably 7.0 (cal/cm 3 ) 0.5 or more or 12.0 (cal/cm 3 ). ) 0.5 or less.

再者,另一熱可塑性樹脂(II)的SP值較佳係5.3~14.7(cal/cm3)0.5、其中更佳係7.3(cal/cm3)0.5以上或11.7(cal/cm3)0.5以下。 Further, the SP value of the other thermoplastic resin (II) is preferably 5.3 to 14.7 (cal/cm 3 ) 0.5 , more preferably 7.3 (cal/cm 3 ) 0.5 or more or 11.7 (cal/cm 3 ) 0.5. the following.

就從此種技術思想可知,藉由將SP值在上述範圍內的熱可望性樹脂(I)篩選為候選樹脂1,更將SP值在上述範圍內且與熱可塑性樹脂(I)呈非相溶的熱可塑性樹脂(II)篩選為候選樹脂2,再從由該等候選樹脂1與2的組合所形成樹脂層中,選擇三次元表面粗糙度的面角度標準偏差(σ、δ(n))達8.0°以上者、或三次元表面粗糙度的面平均粗糙度(Sa)達0.5以上者,便可形成樹脂層(A)。 From this technical idea, it is known that the thermal property resin (I) having an SP value within the above range is selected as the candidate resin 1, and the SP value is in the above range and is non-phase with the thermoplastic resin (I). The dissolved thermoplastic resin (II) is selected as the candidate resin 2, and the standard deviation of the surface angles of the three-dimensional surface roughness (σ, δ(n)) is selected from the resin layers formed by the combination of the candidate resins 1 and 2. When the surface average roughness (Sa) of the surface roughness of 8.0° or more or the three-dimensional surface roughness is 0.5 or more, the resin layer (A) can be formed.

另外,SP值係將構成熱可塑性樹脂(I)或非相溶熱可塑性樹脂(II)的原子及原子團之蒸發能(△ei)與莫耳體積(△vi),代入下述Fedors公式中便可求得。 In addition, the SP value is the evaporation energy (Δei) and the molar volume (Δvi) of the atoms and atomic groups constituting the thermoplastic resin (I) or the non-compatible thermoplastic resin (II), which are substituted into the following Fedors formula. Can be obtained.

SP值(cal/cm3)0.5=(Σ△ei/Σ△vi)0.5 SP value (cal/cm 3 ) 0.5 = (Σ△ei/Σ△vi) 0.5

此處,△ei及△vi係使用Fedors所提案的常數(參照表1)。表1係Fedors所提案原子及原子團之蒸發能與莫耳體積的摘錄。 Here, Δei and Δvi use constants proposed by Fedors (refer to Table 1). Table 1 is an excerpt from the evaporation energy and molar volume of the atoms and radicals proposed by Fedors.

另外,樹脂層(A)中,熱可塑性樹脂(I)與其非相溶熱可塑性樹脂(II),分別係可為單一種樹脂、亦可為2種以上的樹脂。例如亦可含有1種熱可塑性樹脂(I-1)、與其非相溶的2種熱可塑性樹脂(II-1)、(II-2)。 Further, in the resin layer (A), the thermoplastic resin (I) and the incompatible thermoplastic resin (II) may be a single resin or two or more resins. For example, one type of thermoplastic resin (I-1) and two types of thermoplastic resins (II-1) and (II-2) which are incompatible with each other may be contained.

再者,除含有熱可塑性樹脂(I-1)與其非相溶熱可塑性樹脂(II-1)之外,尚可含有如熱可塑性樹脂(I-2)與其非相溶熱可塑性樹脂(II-2)之類的2種以上之組合。 Further, in addition to the thermoplastic resin (I-1) and its non-compatible thermoplastic resin (II-1), it may contain, for example, a thermoplastic resin (I-2) and its non-compatible thermoplastic resin (II- 2) A combination of two or more types.

由熱可塑性樹脂(熱可塑性樹脂(I-1)與其非相溶熱可塑性樹脂(II-1)所形成的海-島結構,當存在有複數島相或複數海相時,只要求取該等海相與島相的最大SP值彼此間之差絕對值便可。 A sea-island structure formed of a thermoplastic resin (thermoplastic resin (I-1) and its non-compatible thermoplastic resin (II-1), when there are multiple island phases or a plurality of marine phases, only such a requirement is required The absolute value of the maximum SP value of the marine phase and the island phase can be absolute.

例如當熱可塑性樹脂(I-1)、熱可塑性樹脂(I-2)、熱可塑性樹脂(II-1)的SP值係(I-1)<(II-1)<(II-2)時,只要求取成為最大差的熱可塑性樹脂(II-2)與熱可塑性樹脂(I-1)間之SP值差絕對值便可。 For example, when the SP value of the thermoplastic resin (I-1), the thermoplastic resin (I-2), and the thermoplastic resin (II-1) is (I-1) < (II-1) < (II-2) It is only required to take the absolute value of the SP value difference between the thermoplastic resin (II-2) which is the largest difference and the thermoplastic resin (I-1).

再者,就從將樹脂層(A)表面的面角度標準偏差(σ、δ(n))成為所需值的效果觀點、或將樹脂層(A)表面的面平均粗糙度(Sa)成為0.5μm以上的效果觀點,熱可塑性樹脂(I)與其非相溶熱可塑性樹脂(II)(換言之,SP值差絕對值成為0.3~3.0(cal/cm3)0.5組合的混合樹脂)之樹脂量,較佳係在構成樹脂層(A)的總樹脂中佔70質量%以上、其中更佳係佔80質量%以上、特佳係佔90質量%以上。 In addition, from the viewpoint of the effect of the standard deviation (σ, δ(n)) of the surface angle of the surface of the resin layer (A) to a desired value, or the surface average roughness (Sa) of the surface of the resin layer (A) is the effect of the above 0.5μm viewpoint, the thermoplastic resin (I) a thermoplastic resin incompatible therewith (II) (in other words, SP value difference absolute value of 0.3 ~ 3.0 (cal / cm 3 ) 0.5 of the mixed resin composition) the amount of resin It is preferably 70% by mass or more, more preferably 80% by mass or more, and particularly preferably 90% by mass or more of the total resin constituting the resin layer (A).

再者,熱可塑性樹脂(I)與其非相溶熱可塑性樹脂(II)的含有比例(質量比例),就從安定地形成分散相、將樹脂層(A)表面予以粗面化的效果觀點,較佳係60:40~90:10、或40:60~10:90,其中 更佳係70:30~80:20、或30:70~20:80。 In addition, the content ratio (mass ratio) of the thermoplastic resin (I) and the incompatible thermoplastic resin (II) is from the viewpoint of stably forming a dispersed phase and roughening the surface of the resin layer (A). Preferably, the system is 60:40~90:10, or 40:60~10:90, wherein Better 70:30~80:20, or 30:70~20:80.

但,因為熱可塑性樹脂(I)及熱可塑性樹脂(II)何者較多,何者會成為母相或分散相便有所不同,但就從樹脂層(A)表面的粗面化效果觀點係屬相同。 However, since the thermoplastic resin (I) and the thermoplastic resin (II) are many, which may be different from the parent phase or the dispersed phase, it is based on the roughening effect of the surface of the resin layer (A). the same.

即,熱可塑性樹脂(I)及熱可塑性樹脂(II)任一者均可為基質樹脂。就從賦予耐熱性的意向而言,樹脂層(A)的基質樹脂較佳係玻璃轉移溫度85~150℃的非晶性樹脂。 That is, either of the thermoplastic resin (I) and the thermoplastic resin (II) may be a matrix resin. The matrix resin of the resin layer (A) is preferably an amorphous resin having a glass transition temperature of 85 to 150 ° C from the viewpoint of imparting heat resistance.

(利用非相溶樹脂之熔融黏度差的技術) (Technology using poor fusion viscosity of non-compatible resin)

其次,就利用2種以上熱可塑性樹脂混合的方法,針對藉由將擠出加工溫度下的表觀黏度(剪切速度:100(1/sec))差絕對值設為一定範圍,而形成具有所需面角度標準偏差(σ、δ(n))之凹凸構造,同時可形成具有所需面平均粗糙度(Sa)之凹凸構造的方法,詳細說明如下。 Next, a method of mixing two or more kinds of thermoplastic resins is used to form an absolute value of the difference in apparent viscosity (shear rate: 100 (1/sec)) at an extrusion processing temperature to a predetermined range. A method of forming the unevenness of the standard deviation of the surface angles (σ, δ(n)) and forming the uneven structure having the desired surface average roughness (Sa) can be described in detail below.

一般在熱可塑性樹脂(I)與其非相溶熱可塑性樹脂(II)的混合系統中,樹脂間的表觀黏度差絕對值越小,則分散徑越微分散化,因而推測其會影響表面形狀,牽涉於面角度及其變動增加。 Generally, in a mixed system of a thermoplastic resin (I) and a non-compatible thermoplastic resin (II), the smaller the absolute value of the apparent viscosity difference between the resins, the more the dispersion diameter is slightly dispersed, and it is presumed that it affects the surface shape. , involving the angle of the face and its changes.

所以,表觀黏度差的絕對值可認為與前述SP值之差絕對值,一起對混合系統的面角度及其變動增加具有貢獻。 Therefore, the absolute value of the apparent viscosity difference can be considered as an absolute value of the difference from the aforementioned SP value, which contributes to the increase in the surface angle of the hybrid system and its variation.

所以,最好配合所使用樹脂間的SP值差,而調整表觀黏度。具體而言,亦可樹脂間的SP值差越大,則表觀黏度的差絕對值越大,較佳係所使用樹脂間的SP值差越小,則表觀黏度差的絕對值越小。 Therefore, it is preferable to adjust the apparent viscosity in accordance with the SP value difference between the resins used. Specifically, the larger the SP value difference between the resins, the larger the absolute value of the difference in apparent viscosity, and the smaller the SP value difference between the resins used is, the smaller the absolute value of the apparent viscosity difference is. .

例如由後述實施例所確認,如COP(SP值:7.4)與PP(SP值:8.0)的組合(SP值差:0.6),當SP值之差絕對值為0.6以上且未滿1.4時,所形成的海-島結構,在擠出加工溫度(230℃)下,海相與島相的表觀黏度(η)(剪切速度:100(1/sec)下的值)差絕對值,較佳係1200(Pa.s)以下、更佳係1000(Pa.s)以下。 For example, it is confirmed by the following examples, such as a combination of COP (SP value: 7.4) and PP (SP value: 8.0) (SP value difference: 0.6), when the absolute value of the SP value is 0.6 or more and less than 1.4, The formed sea-island structure has an absolute difference in apparent viscosity (η) (shear rate: value under 100 (1/sec)) between the sea phase and the island phase at the extrusion processing temperature (230 ° C). It is preferably 1200 (Pa.s) or less, more preferably 1000 (Pa.s) or less.

另外,由熱可塑性樹脂(熱可塑性樹脂(I-1)與其非相溶熱可塑性樹脂(II-1)所形成的海-島結構中,當有存在複數島相或複數海相時,複數海相與島相的各自差絕對值最好在上述範圍內。 In addition, in a sea-island structure formed of a thermoplastic resin (thermoplastic resin (I-1) and its incompatible thermoplastic resin (II-1), when there are plural island phases or plural marine phases, plural seas The absolute value of the difference between the phase and the island phase is preferably within the above range.

(更進一步的特性賦予) (further feature added)

藉由構成樹脂層(A)的樹脂中之一種(較佳係基質樹脂中之一種),係使用例如熱可塑性樹脂(I)或(II)的玻璃轉移溫度(JIS K-7121、Tg)為85~150℃之非晶性樹脂,亦可對本反射材賦予耐熱性。 The glass transition temperature (JIS K-7121, Tg) using, for example, a thermoplastic resin (I) or The amorphous resin of 85 to 150 ° C can also impart heat resistance to the present reflective material.

另外,所謂「樹脂層(A)的基質樹脂」係指相對於樹脂層(A)整體的質量佔50質量%以上、較佳佔70質量%以上、更佳佔90質量%以上的樹脂。 In addition, the term "matrix resin of the resin layer (A)" means a resin having a mass of 50% by mass or more, preferably 70% by mass or more, and more preferably 90% by mass or more based on the total mass of the resin layer (A).

此處所謂「非晶性樹脂」係指未觀察到因結晶化而衍生的發熱尖峰、或者即便有觀察到但呈現結晶融解熱量在10J/g以下的結晶化度極低樹脂。 The term "amorphous resin" as used herein refers to a resin having an extremely low degree of crystallization which is not observed by crystallization, or which has a crystal melting heat of 10 J/g or less.

非晶性樹脂係即便環境溫度有變化,但在玻璃轉移點以下仍呈安定的特性,因為直到玻璃轉移點附近的溫度為止,均呈現收縮率小、尺寸安定性優異的性質,因而可對反射材賦予高耐熱性。 The amorphous resin has a stable property below the glass transition point even if the ambient temperature changes, and since it has a small shrinkage ratio and excellent dimensional stability until the temperature near the glass transition point, it can be reflected. The material imparts high heat resistance.

所以,樹脂層(A)的基質樹脂,若例如熱可塑性樹脂(I)的玻璃轉移溫度(Tg)為85~150℃,即便使用為液晶顯示器等的構成構件時,仍具充分耐熱性,故屬較佳。 Therefore, when the glass transition temperature (Tg) of the thermoplastic resin (I) is, for example, 85 to 150 ° C, the matrix resin of the resin layer (A) has sufficient heat resistance even when used as a constituent member such as a liquid crystal display. It is preferred.

就從此項觀點,樹脂層(A)的基質樹脂之玻璃轉移溫度(Tg),更佳係90℃以上、150℃以下,其中特佳係100℃以上、150℃以下。 From this viewpoint, the glass transition temperature (Tg) of the matrix resin of the resin layer (A) is more preferably 90° C. or higher and 150° C. or lower, and particularly preferably 100° C. or higher and 150° C. or lower.

此種非晶性樹脂係可例如:環烯烴系樹脂、聚苯乙烯、聚碳酸酯、丙烯酸系樹脂、非晶性聚酯樹脂、聚醚醯亞胺、熱可塑性聚醯亞胺等。 Such an amorphous resin may, for example, be a cycloolefin resin, a polystyrene, a polycarbonate, an acrylic resin, an amorphous polyester resin, a polyether quinone, a thermoplastic polyimine or the like.

其中,當考慮延伸性、玻璃轉移溫度範圍、透明性時,較佳係環烯烴系樹脂、聚苯乙烯、聚碳酸酯樹脂,尤其特佳係環烯烴系樹脂。 Among them, in view of elongation, glass transition temperature range, and transparency, a cycloolefin type resin, a polystyrene, a polycarbonate resin, and particularly a cycloolefin type resin are particularly preferable.

此處,樹脂層(A)的環烯烴系樹脂係可為環烯烴均聚物、環烯烴共聚物中之任一者。 Here, the cycloolefin resin of the resin layer (A) may be any of a cycloolefin homopolymer and a cyclic olefin copolymer.

所謂「環烯烴系樹脂」係指主鏈由碳-碳鍵結構成,且主鏈至少其中一部分具有環狀烴結構的高分子化合物。該環狀烴結構係藉由將諸如降烯、四環十二碳烯等,在環狀烴結構中至少具有一個烯烴性雙鍵的化合物(環烯烴)使用為單體並導入。 The "cycloolefin-based resin" refers to a polymer compound in which a main chain is composed of a carbon-carbon bond structure and at least a part of the main chain has a cyclic hydrocarbon structure. The cyclic hydrocarbon structure is A compound such as an alkene, a tetracyclododecene or the like having at least one olefinic double bond in a cyclic hydrocarbon structure is used as a monomer and introduced.

環烯烴系樹脂係可分類為環烯烴的加成(共)聚合體或其 氫化物、環烯烴與α-烯烴的加成共聚物或其氫化物、環烯烴的開環(共)聚合體或其氫化物,任一者均可使用於本反射材。 The cycloolefin resin can be classified into an addition (co)polymer of a cyclic olefin or Any of the hydride, the addition copolymer of a cyclic olefin and an α-olefin, or a hydrogenated product thereof, a ring-opened (co)polymer of a cycloolefin, or a hydrogenated product thereof can be used for the present reflective material.

環烯烴系樹脂的具體例係可舉例如:環戊烯、環己烯、環辛烯;環戊二烯、1,3-環己二烯等單環的環烯烴;雙環[2.2.1]庚-2-烯(俗稱:降烯)、5-甲基雙環[2.2.1]庚-2-烯、5,5-二甲基-雙環[2.2.1]庚-2-烯、5-乙基-雙環[2.2.1]庚-2-烯、5-丁基-雙環[2.2.1]庚-2-烯、5-亞乙基-雙環[2.2.1]庚-2-烯、5-己基-雙環[2.2.1]庚-2-烯、5-辛基-雙環[2.2.1]庚-2-烯、5-十八烷基-雙環[2.2.1]庚-2-烯、5-亞甲基-雙環[2.2.1]庚-2-烯、5-乙烯基-雙環[2.2.1]庚-2-烯、5-丙烯基-雙環[2.2.1]庚-2-烯等雙環的環烯烴;三環[4.3.0.12,5]癸-3,7-二烯(俗稱:二環戊二烯)、三環[4.3.0.12,5]癸-3-烯;三環[4.4.0.12,5]十一碳-3,7-二烯或三環[4.4.0.12,5]十一碳-3,8-二烯、或屬於該等的部分氫化物(或環戊二烯與環己烯的加成物)之三環[4.4.0.12,5]十一碳-3-烯;5-環戊基-雙環[2.2.1]庚-2-烯、5-環己基雙環[2.2.1]庚-2-烯、5-環己烯基雙環[2.2.1]庚-2-烯、5-苯基-雙環[2.21]庚-2-烯之類的三環之環烯烴;四環[4.4.0.12,5.17,10]十二碳-3-烯(亦簡稱「四環十二碳烯」)、8-甲基四環[4.4.0.12,5.17,10]十二碳-3-烯、8-乙基四環[4.4.0.12,5.17,10]十二碳-3-烯、8-亞甲基四環[4.4.0.12,5.17,10]十二碳-3-烯、8-亞乙基四環[4.4.0.12,5.17,10]十二碳-3-烯、8-乙烯基四環[4,4.0.12,5.17,10]十二碳-3-烯、8-丙烯基-四環[4.4.0.12,5.17,10]十二碳-3-烯之類的四環之環烯烴;8-環戊基-四環[4.4.0.12,5.17,10]十二碳-3-烯、8-環己基-四環[4.4.0.12,5.17,10]十二碳-3-烯、8-環己烯基-四環[4.4.0.12,5.17,10]十二碳-3-烯、8-苯基-環戊基-四環[4.4.0.12,5.17,10]十二碳-3-烯;四環[7.4.13,6.01,9.02,7]十四碳-4,9,11,13-四烯(亦稱「1,4-亞甲基-1,4,4a,9a-四氫茀」)、四環[8.4.14,7.01,10.03,8]十五碳-5,10,12,14-四烯(亦稱「1,4-亞甲基-1,4,4a,5,10,10a-六氫蒽」);五環[6.6.1.13,6.02,7.09,14]-4-十六碳烯、五環[6.5.1.13,6.02,7.09,13]-4-十五碳烯、五環 [7.4.0.02,7.13,6.110,13]-4-十五碳烯;七環[8.7.0.12,9.14,7.111,17.03,8.012,16]-5-廿碳烯、七環[8.7.0.12,9.03,8.14,7.012,17.113,16]-14-廿碳烯;環戊二烯的四聚體等多環的環烯烴等等。 Specific examples of the cycloolefin-based resin include, for example, cyclopentene, cyclohexene, cyclooctene, and a monocyclic cycloolefin such as cyclopentadiene or 1,3-cyclohexadiene; bicyclo [2.2.1] Hept-2-ene (common name: drop Alkene, 5-methylbicyclo[2.2.1]hept-2-ene, 5,5-dimethyl-bicyclo[2.2.1]hept-2-ene, 5-ethyl-bicyclo[2.2.1] Hept-2-ene, 5-butyl-bicyclo[2.2.1]hept-2-ene, 5-ethylene-bicyclo[2.2.1]hept-2-ene, 5-hexyl-bicyclo[2.2.1 Hept-2-ene, 5-octyl-bicyclo[2.2.1]hept-2-ene, 5-octadecyl-bicyclo[2.2.1]hept-2-ene, 5-methylene-bicyclic [2.2.1] a bicyclic cyclic olefin such as hept-2-ene, 5-vinyl-bicyclo[2.2.1]hept-2-ene, 5-propenyl-bicyclo[2.2.1]hept-2-ene; Tricyclo[4.3.0.12,5]癸-3,7-diene (commonly known as: dicyclopentadiene), tricyclo[4.3.0.12,5]non-3-ene; tricyclic [4.4.0.12,5 Eleven carbon-3,7-diene or tricyclo[4.4.0.12,5]undec-3,8-diene, or a partial hydride (or cyclopentadiene and cyclohexene) Adduct) tricyclo [4.4.0.12,5]undec-3-ene; 5-cyclopentyl-bicyclo[2.2.1]hept-2-ene, 5-cyclohexylbicyclo[2.2.1 a tricyclic cycloalkene such as hept-2-ene, 5-cyclohexenylbicyclo[2.2.1]hept-2-ene, 5-phenyl-bicyclo[2.21]hept-2-ene; tetracyclic [4.4.0.12, 5.17, 10] dodec-3-ene (also referred to as "tetracyclododecene"), 8-methyltetracyclo [4.4.0.12, 5.17, 10] twelve carbon 3-ene, 8-ethyltetracyclo[4.4.0.12, 5.17,10]dodec-3-ene, 8-methylenetetracyclo[4.4.0.12,5.17,10]dodecyl-3- Alkene, 8-ethylenetetracyclo[4.4.0.12, 5.17,10]dodec-3-ene, 8-vinyltetracyclo[4,4.0.12,5.17,10]dodec-3-ene a tetracyclic cycloalkene such as 8-propenyl-tetracyclo[4.4.0.12, 5.17,10]dodec-3-ene; 8-cyclopentyl-tetracyclo[4.4.0.12, 5.17,10] Dodec-3-ene, 8-cyclohexyl-tetracyclo[4.4.0.12, 5.17,10]dodec-3-ene, 8-cyclohexenyl-tetracyclo[4.4.0.12, 5.17,10] Dodec-3-ene, 8-phenyl-cyclopentyl-tetracyclo[4.4.0.12, 5.17,10]dodec-3-ene; tetracyclo[7.4.13,6.01,9.02,7]10 Tetracarbon-4,9,11,13-tetraene (also known as "1,4-methylene-1,4,4a,9a-tetrahydroanthracene"), tetracyclic [8.4.14, 7.01, 10.03, 8] fifteen carbon-5,10,12,14-tetraene (also known as "1,4-methylene-1,4,4a,5,10,10a-hexahydroindole"); five rings [6.6 .1.13,6.02,7.09,14]-4-hexadecenene, pentacyclo[6.5.1.13,6.02,7.09,13]-4-pentadecene, pentacyclo[7.4.0.02,7.13,6.110,13 -4-pentadecene; heptacyclo[8.7.0.12, 9.14, 7.111, 17.03, 8.012, 16]-5-noncarbene, heptacyclo[8.7.0.12, 9.03, 8.14, 7.012, 17.113, 16] -14-nonyl carbene; cyclopentane A polycyclic cycloolefin such as a tetramer of a diene or the like.

該等環烯烴係分別可單獨使用、或組合使用2種以上。 These cycloolefins may be used alone or in combination of two or more.

能與環烯烴共聚合的α-烯烴具體例,係可舉例如:乙烯、丙烯、1-丁烯、1-戊烯、1-己烯、3-甲基-1-丁烯、3-甲基-1-戊烯、3-乙基-1-戊烯、4-甲基-1-戊烯、4-甲基1-己烯、4,4-二甲基-1-己烯、4,4-二甲基-1-戊烯、4-乙基-1-己烯、3-乙基-1-己烯、1-辛烯、1-癸烯、1-十二碳烯、1-十四碳烯、1-十六碳烯、1-十八碳烯、1-廿碳烯等碳數2~20、較佳係碳數2~8的乙烯或α-烯烴等。 Specific examples of the α-olefin copolymerizable with the cyclic olefin include, for example, ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl 1-pentene, 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl 1-hexene, 4,4-dimethyl-1-hexene, 4 , 4-dimethyl-1-pentene, 4-ethyl-1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1 A carbon number of 2 to 20, such as tetradecene, 1-hexadecene, 1-octadecene or 1-decene, preferably ethylene or an α-olefin having 2 to 8 carbon atoms.

該等α-烯烴分別可單獨使用、或組合使用2種以上。 These α-olefins may be used alone or in combination of two or more.

環烯烴或環烯烴、與α-烯烴的聚合方法、及所獲得聚合體的氫化方法並無特別的限制,可依照公知方法實施。 The method for polymerizing a cycloolefin or a cycloolefin, an α-olefin, and a method for hydrogenating the obtained polymer are not particularly limited, and can be carried out according to a known method.

以上的環烯烴系樹脂中,就從耐熱性的觀點,較佳係玻璃轉移溫度(Tg)為70~170℃、更佳為80℃以上且160℃以下、特佳為85℃以上且150℃以下的環烯烴樹脂。 In the above cycloolefin-based resin, from the viewpoint of heat resistance, the glass transition temperature (Tg) is preferably 70 to 170 ° C, more preferably 80 ° C or more and 160 ° C or less, and particularly preferably 85 ° C or more and 150 ° C. The following cycloolefin resin.

此時,亦可組合混合2種以上的環烯烴樹脂,將混合樹脂的玻璃轉移溫度(Tg)調整於上述範圍內。 In this case, two or more kinds of cycloolefin resins may be mixed and mixed, and the glass transition temperature (Tg) of the mixed resin may be adjusted within the above range.

環烯烴系樹脂係可使用市售製品。例如:日本ZEON公司製的「ZEONOR(註冊商標)」(化學名:環狀烯烴的開環聚合體之氫化物)、三井化學公司製的「ABEL(註冊商標)」(乙烯與四環十二碳烯的加成共聚物)、或聚塑公司製的「TOPAS(註冊商標)」(乙烯與降烯的加成共聚物)等。其中,若使用日本ZEON公司製的「ZEONOR(註冊商標)」(化學名:環狀烯烴的開環聚合體之氫化物)、及/或聚塑公司製的「TOPAS(註冊商標)」(乙烯與降烯的加成共聚物),便可獲得具有高反射性能的反射材,因而屬特佳。 Commercially available products can be used as the cycloolefin resin. For example, "ZEONOR (registered trademark)" (chemical name: hydride of ring-opening polymer of cyclic olefin) manufactured by Japan ZEON Co., Ltd., "ABEL (registered trademark)" by Mitsui Chemicals Co., Ltd. (ethylene and tetracyclic twelve) Addition copolymer of carbene) or "TOPAS (registered trademark)" manufactured by Polyplastics Co., Ltd. Addition copolymer of alkene) and the like. In addition, "ZEONOR (registered trademark)" (chemical name: hydride of a ring-opening polymer of a cyclic olefin) manufactured by ZEON Co., Ltd., and / or "TOPAS (registered trademark)" (ethylene) manufactured by Polyplastics Co., Ltd. And down It is particularly preferable that an addition copolymer of an olefin can obtain a reflective material having high reflection performance.

另外,當環烯烴係使用烯烴與降烯的共聚物時,降烯的含有量較佳係60~90wt%、更佳係65wt%以上且80wt%以下。 In addition, when cycloolefins are used, olefins are used. When the copolymer of ene is reduced The content of the olefin is preferably 60 to 90% by weight, more preferably 65% by weight or more and 80% by weight or less.

上述非晶性樹脂(當含2成分以上的非晶性樹脂時,便為該等的合計量),相對於樹脂層(A)整體的質量,較佳係50質量%以上、更佳係70質量%以上、特佳係90質量%以上(100%除外)。 The amorphous resin (in the case of an amorphous resin containing two or more components, the total amount thereof) is preferably 50% by mass or more, more preferably 70% based on the total mass of the resin layer (A). More than or equal to 100% by mass (except 100%).

依如上述,當樹脂層(A)的基質樹脂[例如熱可塑性樹脂(I)],係使用玻璃轉移溫度為85~150℃的非晶性樹脂時,就從加強提高耐彎折性的觀點,較佳係含有該熱可塑性樹脂(I)以外之樹脂[例如熱可塑性樹脂(II)]之烯烴系樹脂或熱可塑性彈性體等。 As described above, when the matrix resin of the resin layer (A) (for example, the thermoplastic resin (I)) is an amorphous resin having a glass transition temperature of 85 to 150 ° C, the bending resistance is enhanced from the viewpoint of strengthening. An olefin-based resin or a thermoplastic elastomer containing a resin other than the thermoplastic resin (I), for example, a thermoplastic resin (II), or the like is preferable.

例如藉由在環烯烴系樹脂中摻合入環烯烴系樹脂以外的烯烴系樹脂及/或熱可塑性彈性體,而形成樹脂層(A),便可確保單獨環烯烴系樹脂時所無法獲得的耐彎折性、以及單獨烯烴系樹脂時所無法獲得的耐熱性。 For example, when a olefin-based resin and/or a thermoplastic elastomer other than a cycloolefin-based resin is blended in a cycloolefin-based resin to form a resin layer (A), a single cycloolefin-based resin can be obtained. It is resistant to bending and heat resistance which cannot be obtained by using an olefin-based resin alone.

此時,環烯烴系樹脂以外的烯烴系樹脂及/或熱可塑性彈性體之熔體流動速率(稱「MFR」),較佳係0.1g/10min以上、或20g/10min以下(JIS K7210、230℃、荷重21.18N),更佳係0.5g/10min以上、或10g/10min以下。 In this case, the melt flow rate (referred to as "MFR") of the olefin resin and/or the thermoplastic elastomer other than the cycloolefin resin is preferably 0.1 g/10 min or more or 20 g/10 min or less (JIS K7210, 230). ° C, load 21.18 N), more preferably 0.5 g/10 min or more, or 10 g/10 min or less.

再者,環烯烴系樹脂的MFR亦是最好調整為上述範圍內。若依此調整二者的MFR,則環烯烴系樹脂以外的烯烴系樹脂及/或熱可塑性彈性體便會在環烯烴系樹脂中進行配向,不會有使當作反射材用的機械特性極端惡化之顧慮,故屬較佳。 Further, the MFR of the cycloolefin resin is preferably adjusted to the above range. When the MFR is adjusted in this way, the olefin-based resin and/or the thermoplastic elastomer other than the cycloolefin-based resin are aligned in the cycloolefin-based resin, and the mechanical properties used as the reflective material are not extremely extreme. It is better to worry about the deterioration.

環烯烴系樹脂以外的烯烴系樹脂,係可例如:聚丙烯、丙烯-乙烯共聚物等聚丙烯系樹脂;聚乙烯、高密度聚乙烯、低密度聚乙烯等聚乙烯系樹脂等等,可單獨使用該等中之一種、或組合使用2種以上。其中,較佳為聚乙烯樹脂(PE)、聚丙烯樹脂(PP),特別係就從熔點較高於聚乙烯樹脂且耐熱性優異,且彈性模數等機械特性較高的觀點,更佳為聚丙烯樹脂。 The olefin-based resin other than the cycloolefin resin may be, for example, a polypropylene resin such as polypropylene or a propylene-ethylene copolymer; a polyethylene resin such as polyethylene, high-density polyethylene or low-density polyethylene, or the like, which may be used alone. One of these may be used, or two or more types may be used in combination. Among them, polyethylene resin (PE) and polypropylene resin (PP) are preferable, and in particular, from the viewpoint that the melting point is higher than that of the polyethylene resin and the heat resistance is excellent, and the mechanical properties such as the modulus of elasticity are high, it is more preferable. Polypropylene resin.

再者,就從擠出成形性的觀點,在聚丙烯樹脂中,較佳係MFR(230℃ 21.18N)為0.1g/10min~20g/10min、更佳為0.2g/10min以上或10g/10min以下、特佳為0.5g/10min以上或5g/10min以下的聚丙烯樹脂。 Further, from the viewpoint of extrusion moldability, in the polypropylene resin, the MFR (230 ° C 21.18 N) is preferably 0.1 g/10 min to 20 g/10 min, more preferably 0.2 g/10 min or more or 10 g/10 min. Hereinafter, a polypropylene resin of 0.5 g/10 min or more or 5 g/10 min or less is particularly preferable.

另一方面,熱可塑性彈性體係可舉例如:烯烴系彈性體、苯乙烯系彈性體、胺甲酸酯系彈性體、聚酯系彈性體等,可單獨使用該等中之一種、或組合使用2種以上。其中,因為苯乙烯系彈性體會與烯烴系樹脂、特別係聚丙烯樹脂相溶,因而就從提升樹脂層(A)與樹脂層(B)間之接著性的觀點屬較佳。 On the other hand, the thermoplastic elastomer system may, for example, be an olefin-based elastomer, a styrene-based elastomer, an urethane-based elastomer, or a polyester-based elastomer, and may be used alone or in combination. 2 or more types. Among them, since the styrene-based elastomer is compatible with the olefin-based resin and the special-purpose polypropylene resin, it is preferable from the viewpoint of improving the adhesion between the resin layer (A) and the resin layer (B).

苯乙烯系彈性體係可例如苯乙烯與丁二烯或異戊二烯等共軛二烯的共聚物、及/或其氫化物等。苯乙烯系彈性體係將苯乙烯當作硬鏈段,且將共軛二烯當作軟鏈段的嵌段共聚物,因為不需要加硫步驟,因而屬較佳。又,在施行氫化時的熱安定性較高,故屬更佳。 The styrene-based elastic system may, for example, be a copolymer of styrene and a conjugated diene such as butadiene or isoprene, and/or a hydrogenated product thereof. The styrene-based elastomer system treats styrene as a hard segment and the conjugated diene as a block copolymer of a soft segment, which is preferred because no sulfur addition step is required. Further, the heat stability at the time of hydrogenation is higher, so that it is more preferable.

苯乙烯系彈性體的較佳例係可例如:苯乙烯-丁二烯-苯乙烯嵌段共聚物、苯乙烯-異戊二烯-苯乙烯嵌段共聚物、苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物。 Preferred examples of the styrene-based elastomer may be, for example, a styrene-butadiene-styrene block copolymer, a styrene-isoprene-styrene block copolymer, a styrene-ethylene-butene- Styrene block copolymer, styrene-ethylene-propylene-styrene block copolymer.

其中,較佳係利用氫化消除共軛二烯成分之雙鍵的苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(亦稱「經氫化的苯乙烯系彈性體」)。 Among them, a styrene-ethylene-butylene-styrene block copolymer or a styrene-ethylene-propylene-styrene block copolymer which is a double bond of a conjugated diene component by hydrogenation is preferably used (also referred to as " Hydrogenated styrene elastomer").

(微粉狀填充劑) (micro powder filler)

樹脂層(A)亦可含有微粉狀填充劑。相關微粉狀填充劑的種類、粒徑及表面處理方法,係與下述樹脂層(B)中所說明的內容相同,較佳例亦同。 The resin layer (A) may also contain a fine powder filler. The type, particle diameter, and surface treatment method of the relevant fine powder filler are the same as those described in the following resin layer (B), and preferred examples are also the same.

(樹脂層(A)之形態) (Form of resin layer (A))

樹脂層(A)亦可由薄片體構成的層,且亦可為由熔融樹脂組成物利用擠出或塗佈等施行(非形成薄片)薄膜形成而獲得的層。由薄片體構成的情況,該薄片體係可為未延伸薄膜、亦可為單軸或雙軸延伸薄膜,較佳係至少朝單軸方向延伸1.1倍以上而獲得的延伸薄膜,更佳係雙軸延伸薄膜。 The resin layer (A) may be a layer composed of a sheet, or may be a layer obtained by forming a film of a molten resin composition by extrusion or coating (non-sheet formation). In the case of a sheet, the sheet system may be an unstretched film, or may be a uniaxial or biaxially stretched film, preferably an extended film obtained by extending at least 1.1 times in a uniaxial direction, and more preferably a double axis. Extend the film.

(其他成分) (other ingredients)

樹脂層(A)亦可含有:抗氧化劑、光安定劑、熱安定劑、紫外線吸收劑、螢光增白劑、滑劑及光擴散材、以及其他的添加劑。 The resin layer (A) may also contain an antioxidant, a light stabilizer, a thermal stabilizer, an ultraviolet absorber, a fluorescent whitening agent, a slip agent, a light diffusing material, and other additives.

另外,若亦相溶化劑、及分散劑等屬於少量的話,便亦可摻合。 Further, if a compatibilizing agent, a dispersing agent, or the like is also contained in a small amount, it may be blended.

<樹脂層(B)> <Resin layer (B)>

樹脂層(B)係內部具有空隙的層,可對本反射材賦予較高的反射性,較佳係能提高本反射材之耐彎折性的層。 The resin layer (B) is a layer having voids inside, and can impart high reflectivity to the present reflecting material, and is preferably a layer capable of improving the bending resistance of the present reflecting material.

(樹脂層(B)之空隙率) (Void ratio of resin layer (B))

樹脂層(B)的空隙率(即空隙佔該層的體積比例),就從確保反射性的觀點,較佳係10~90%。 The void ratio of the resin layer (B) (that is, the void ratio of the layer) is preferably from 10 to 90% from the viewpoint of ensuring reflectivity.

藉由設計此種範圍的空隙,便可使反射材的白化充分十分進行,因而可獲得較高的反射性,又不會有反射材的機械強度降低導致斷裂的情況。 By designing the gaps in such a range, the whitening of the reflecting material can be sufficiently performed, so that high reflectivity can be obtained without causing a breakage of the mechanical strength of the reflecting material.

就從此種觀點,樹脂層(B)的空隙率係就上述範圍中,較佳係20%以上或80%以下、其中更佳係25%以上或75%以下、特佳係30%以上或70%以下。 From such a viewpoint, the porosity of the resin layer (B) is preferably 20% or more or 80% or less, more preferably 25% or more or 75% or less, and particularly preferably 30% or more or 70%. %the following.

在樹脂層(B)中形成空隙的方法,可例如:化學發泡法、物理發泡法、超臨界發泡法、延伸法、萃取法等。該等之中,對本反射材而言,就從製膜性、連續生產性、安定生產性等觀點,較佳為延伸法。 A method of forming a void in the resin layer (B) may be, for example, a chemical foaming method, a physical foaming method, a supercritical foaming method, an extension method, an extraction method, or the like. Among these, the present reflective material is preferably an extension method from the viewpoints of film forming properties, continuous productivity, and stable productivity.

延伸方法的具體例係可例如:輥延伸法、軋延法、拉幅延伸法等。該等之中,對本發明而言因為輥延伸法及拉幅延伸法的延伸條件選擇幅度較寬,因而最好採取該等單獨使用或組合使用,並朝至少1方向進行延伸的方法。 Specific examples of the stretching method may be, for example, a roll stretching method, a rolling method, a tenter stretching method, or the like. Among these, in the present invention, since the stretching conditions of the roll stretching method and the tenter stretching method have a wide selection range, it is preferable to adopt such a method of using them individually or in combination and extending in at least one direction.

該延伸係可例如:利用輥延伸法等朝縱向(MD)延伸的單軸延伸法、經朝縱向的單軸延伸後接著利用拉幅延伸法等朝橫向(TD)延伸的逐次雙軸延伸法、或者使用拉幅延伸法同時朝縱向與橫向進行延伸的同步雙軸延伸法。另外,就從提高反射性的觀點,較佳為雙軸延伸。 The extension may be, for example, a uniaxial stretching method extending in the machine direction (MD) by a roll stretching method, a uniaxial stretching method in the longitudinal direction, and then a lateral biaxial stretching method extending in the lateral direction (TD) by a tenter stretching method or the like. Or a synchronous biaxial stretching method in which the tenter stretching method is simultaneously extended in the longitudinal direction and the lateral direction. Further, from the viewpoint of improving reflectivity, biaxial stretching is preferred.

(基質樹脂) (matrix resin)

構成樹脂層(B)主成分的樹脂(基質樹脂),可舉例如:烯烴系樹脂、聚酯系樹脂、丙烯酸系樹脂、聚氯乙烯系樹脂、聚偏二氯乙烯系樹脂、氟系樹脂、聚醚系樹脂、聚醯胺系樹脂、聚胺甲酸乙酯系樹脂、二烯系樹脂等。其中,就從提高反射性的觀點,較佳係烯烴系樹脂。 The resin (matrix resin) constituting the main component of the resin layer (B) may, for example, be an olefin resin, a polyester resin, an acrylic resin, a polyvinyl chloride resin, a polyvinylidene chloride resin or a fluorine resin. A polyether resin, a polyamine resin, a polyurethane resin, a diene resin, or the like. Among them, an olefin resin is preferred from the viewpoint of improving reflectivity.

烯烴系樹脂係可例如:從聚丙烯、丙烯-乙烯共聚物等聚丙烯樹脂;聚乙烯、高密度聚乙烯、低密度聚乙烯等聚乙烯樹脂;以及乙烯-環狀烯烴共聚物等環烯烴系樹脂(包括上述環烯烴系樹脂)之中選擇至少1種的聚烯烴樹脂。 The olefin-based resin may be, for example, a polypropylene resin such as polypropylene or a propylene-ethylene copolymer; a polyethylene resin such as polyethylene, high-density polyethylene or low-density polyethylene; or a cycloolefin system such as an ethylene-cyclic olefin copolymer. At least one type of polyolefin resin is selected among the resins (including the above cycloolefin-based resins).

該等之中,就從機械性質、柔軟性等觀點,較佳為聚丙烯樹脂(PP)、聚乙烯樹脂(PE),其中,就從相較於PE之下呈熔點較高且耐熱性優異,且彈性模數等機械特性較高的觀點,較佳為聚丙烯樹脂(PP)。 Among these, from the viewpoints of mechanical properties, flexibility, and the like, polypropylene resin (PP) and polyethylene resin (PE) are preferable, and the melting point is high and the heat resistance is excellent as compared with PE. A viewpoint of a high mechanical property such as an elastic modulus is preferably a polypropylene resin (PP).

聚丙烯樹脂(PP)之中,就從擠出成形性的觀點,較佳係MFR(230℃、21.18N)為0.1~20g/10min、更佳為0.2g/10min以上或10g/10min以下、最佳為0.5g/10min以上或5g/10min以下的聚丙烯樹脂(PP)。 Among the polypropylene resins (PP), MFR (230 ° C, 21.18 N) is preferably 0.1 to 20 g/10 min, more preferably 0.2 g/10 min or more, or 10 g/10 min or less from the viewpoint of extrusion moldability. The polypropylene resin (PP) is preferably 0.5 g/10 min or more or 5 g/10 min or less.

另外,樹脂層(B)中所含有的基質樹脂,相對於樹脂層(B)整體的質量,較佳係30質量%以上。就從此觀點,更佳係40質量%以上、特佳係50質量%以上(含100%)。 In addition, the matrix resin contained in the resin layer (B) is preferably 30% by mass or more based on the total mass of the resin layer (B). From this point of view, it is more preferably 40% by mass or more, and particularly preferably 50% by mass or more (including 100%).

(微粉狀填充劑) (micro powder filler)

樹脂層(B)係為能獲得優異的反射性,較佳係含有微粉狀填充劑。藉由含有微粉狀填充劑,除可從因基質樹脂與微粉狀填充劑間之折射率差所造成折射散射而獲得反射性之外,另外亦可從:利用與在微粉狀填充劑周圍所形成空洞間之折射率差造成的折射散射、以及因在微粉狀填充劑周圍所形成空洞與微粉狀填充劑間之折射率差造成的折射散射等獲得反射性。 The resin layer (B) is excellent in reflectivity, and preferably contains a fine powder filler. By containing a fine powder filler, in addition to obtaining refraction from the refractive scattering caused by the difference in refractive index between the matrix resin and the fine powder filler, it is also possible to use: Refraction scattering due to the difference in refractive index between the voids formed around it, and refraction scattering due to the difference in refractive index between the void formed around the fine powder filler and the fine powder filler are obtained.

微粉狀填充劑係可例示如無機質微粉體、有機質微粉體等。 The fine powder filler may, for example, be an inorganic fine powder or an organic fine powder.

無機質微粉體係可例如:碳酸鈣、碳酸鎂、碳酸鋇、硫酸鎂、硫酸鋇、硫酸鈣、氧化鋅、氧化鎂、氧化鈣、氧化鈦、氧化鋅、氧化鋁、氫氧化鋁、氫氧磷灰石(hydroxyapatite)、二氧化矽、雲母、滑石、高嶺土、黏土、玻璃粉、石棉粉、沸石、矽酸白土等。該等係可使用任1種、或混合使用2種以上。該等之中,若考慮與構成薄片的樹脂間之折射率差,較佳係折射率較大者,最好使用折射率達1.6以上的碳酸鈣、硫酸鋇、氧化鈦或氧化鋅。 The inorganic fine powder system may be, for example, calcium carbonate, magnesium carbonate, barium carbonate, magnesium sulfate, barium sulfate, calcium sulfate, zinc oxide, magnesium oxide, calcium oxide, titanium oxide, zinc oxide, aluminum oxide, aluminum hydroxide, hydroxyphosphorus ash. Hydrate (hydroxyapatite), cerium oxide, mica, talc, kaolin, clay, glass powder, asbestos powder, zeolite, citrate clay and so on. These may be used alone or in combination of two or more. Among these, in consideration of the difference in refractive index between the resin constituting the sheet, it is preferable to use calcium carbonate, barium sulfate, titanium oxide or zinc oxide having a refractive index of 1.6 or more.

再者,氧化鈦相較於其他無機填充劑之下,折射率呈明顯高,因為可使與基質樹脂間之折射率差變為明顯大,因而可較使用其他填充劑的情況,依較少摻合量獲得優異反射性。且,藉由使用氧化鈦,即便削薄反射材厚度仍可獲得高反射性。 Furthermore, the refractive index of titanium oxide is significantly higher than that of other inorganic fillers because the refractive index difference between the titanium oxide and the matrix resin becomes significantly larger, so that it can be used less than other fillers. The blending amount gives excellent reflectivity. Further, by using titanium oxide, high reflectance can be obtained even if the thickness of the reflective material is reduced.

所以,更佳係使用至少含有氧化鈦的填充劑,此情況,氧化鈦的量較佳係達無機填充劑合計質量的30%以上,或者當組合使用有機填充劑與無機填充劑的情況,較佳係達合計質量的30%以上。 Therefore, it is more preferable to use a filler containing at least titanium oxide. In this case, the amount of the titanium oxide is preferably 30% or more of the total mass of the inorganic filler, or when an organic filler and an inorganic filler are used in combination. Jiashida has a total mass of more than 30%.

再者,為提升無機質微粉體對樹脂的分散性,亦可使用經對微粉狀填充劑的表面,利用諸如矽系化合物、多元醇系化合物、胺系化合物、脂肪酸、脂肪酸酯等施行表面處理者。 Further, in order to enhance the dispersibility of the inorganic fine powder to the resin, the surface of the fine powder filler may be used, and a surface such as a lanthanoid compound, a polyol compound, an amine compound, a fatty acid, a fatty acid ester or the like may be used. Processor.

另一方面,有機質微粉體係可例如:高分子球珠、高分子中空粒子等,該等係可使用任1種、或混合使用2種以上。又,亦可組合使用無機質微粉體與有機質微粉體。 On the other hand, the organic fine powder system may be, for example, a polymer ball or a polymer hollow particle, and these may be used alone or in combination of two or more. Further, an inorganic fine powder and an organic fine powder may be used in combination.

微粉狀填充劑較佳係粒徑0.05μm以上且15μm以下、更佳係粒徑0.1μm以上或10μm以下。若填充劑的粒徑達0.05μm以上,對基質樹脂的分散性便不會降低,因而可獲得均質的薄片。又,若粒徑在15μm以下,則基質樹脂與微粉狀填充劑的界面便可緻密形成,俾可獲得高反射性的反射材。 The fine powder filler preferably has a particle diameter of 0.05 μm or more and 15 μm or less, more preferably 0.1 μm or more or 10 μm or less. If the particle size of the filler is 0.05 μm or more, the dispersibility to the matrix resin is not lowered, so that a homogeneous sheet can be obtained. Further, when the particle diameter is 15 μm or less, the interface between the matrix resin and the fine powder filler can be densely formed, and a highly reflective reflective material can be obtained.

再者,微粉狀填充劑的含有量係若考慮反射材的反射性、機械強度、生產性等,相對於樹脂層(B)整體的質量,較佳為10~80質量%、更佳為20質量%以上或70質量%以下。 In addition, the content of the fine powder filler is preferably from 10 to 80% by mass, more preferably from 10 to 80% by mass, based on the total of the resin layer (B), in consideration of the reflectability, mechanical strength, productivity, and the like of the reflective material. 20% by mass or more or 70% by mass or less.

若微粉狀填充劑的含有量達10質量%以上,便可充分確保基質樹脂與微粉狀填充劑間之界面的面積,俾可對反射材賦予高反射性。若微粉狀填充劑的含有量在80質量%以下,便可確保反射材所必要的機械強度。 When the content of the fine powder filler is 10% by mass or more, the area of the interface between the matrix resin and the fine powder filler can be sufficiently ensured, and the reflective material can be highly reflective. When the content of the fine powder filler is 80% by mass or less, the mechanical strength necessary for the reflecting material can be secured.

樹脂層(B)中,基質樹脂與微粉狀填充劑的含有比例(質量比例),就從光反射性、機械強度及生產性等觀點,較佳設為基質樹脂:微粉狀填充劑=80:20~30:70、更佳係80:20~60:40。 In the resin layer (B), the content ratio (mass ratio) of the matrix resin and the fine powder filler is preferably a matrix resin: a fine powder filler from the viewpoints of light reflectivity, mechanical strength, and productivity. 80:20~30:70, better 80:20~60:40.

(其他成分) (other ingredients)

樹脂層(B)亦可含有上述以外的其他樹脂。又,亦可含有:抗氧化劑、光安定劑、熱安定劑、分散劑、紫外線吸收劑、螢光增白劑、相溶化劑、滑劑、以及其他的添加劑。 The resin layer (B) may contain other resins than the above. Further, it may contain an antioxidant, a light stabilizer, a heat stabilizer, a dispersant, a UV absorber, a fluorescent whitening agent, a compatibilizing agent, a slip agent, and other additives.

(樹脂層(B)之形態) (Form of resin layer (B))

樹脂層(B)亦可由薄片體構成的層,且亦可為由熔融樹脂組成物利用擠出或塗佈等施行(非形成薄片)薄膜形成而獲得的層。由薄片體構成的情況,該薄片體係可為未延伸薄膜、亦可為單軸或雙軸延伸薄膜,較佳係至少朝單軸方向延伸1.1倍以上而獲得的延伸薄膜,更佳係雙軸延伸薄膜。 The resin layer (B) may be a layer composed of a sheet, or may be a layer obtained by forming a film of a molten resin composition by extrusion or coating (non-sheet formation). In the case of a sheet, the sheet system may be an unstretched film, or may be a uniaxial or biaxially stretched film, preferably an extended film obtained by extending at least 1.1 times in a uniaxial direction, and more preferably a double axis. Extend the film.

<積層構造> <Laminated construction>

本反射材係只要最外層係設有樹脂層(A)便可。可例示例如設有樹脂層(A)與樹脂層(B)的積層構造。藉由設為此種構造,便可對樹脂層(A)與樹脂層(B)的各層賦予各自的特性。例如可對樹脂層(B)賦予反射性,並使保持著耐彎折性等加工性,另一方面則對樹脂層(A)賦予抗靜電性、高光擴散性。 The present reflective material is only required to have a resin layer (A) on the outermost layer. For example, a laminated structure in which the resin layer (A) and the resin layer (B) are provided may be exemplified. By adopting such a structure, it is possible to impart respective characteristics to each of the resin layer (A) and the resin layer (B). For example, it is possible to impart reflectivity to the resin layer (B) and to maintain workability such as bending resistance, and to impart antistatic properties and high light diffusibility to the resin layer (A).

依此,本反射材係藉由樹脂層(A)與(B)的相互作用便可發揮相乘效應,俾可達極優異的反射性。 Accordingly, the present reflective material exhibits a multiplicative effect by the interaction of the resin layers (A) and (B), and the excellent reflectivity can be achieved.

再者,藉由選擇樹脂層(A)的樹脂,亦可賦予耐熱性,具有能在發揮更高反射性的情況下,可賦予耐熱性與加工性等優點。 In addition, by selecting the resin of the resin layer (A), heat resistance can be imparted, and when it is possible to exhibit higher reflectivity, heat resistance and workability can be imparted.

此種積層構造中,樹脂層(A)係位於光所照射側(反射使用面側)的最外層。藉由設為此種構造,便可對反射材賦予高反射性。 In such a laminated structure, the resin layer (A) is located at the outermost layer on the side where the light is irradiated (on the side of the reflection use surface). With such a structure, it is possible to impart high reflectivity to the reflective material.

就其他的積層構造,尚可例如在樹脂層(B)的雙面設置樹脂層(A)的3層積層構造。且,除樹脂層(A)與樹脂層(B)之外,尚可設置其他層,亦可在樹脂層(A)與樹脂層(B)的各層間介設其他層。例如亦可在樹脂層(A)、樹脂層(B)間介設接著層。 For the other laminated structure, for example, a three-layer laminated structure of the resin layer (A) may be provided on both surfaces of the resin layer (B). Further, in addition to the resin layer (A) and the resin layer (B), another layer may be provided, or another layer may be interposed between the resin layer (A) and the resin layer (B). For example, an adhesive layer may be interposed between the resin layer (A) and the resin layer (B).

<厚度> <thickness>

本反射材的厚度並無特別的限定,較佳係例如30μm~1500μm,若考慮實用面的處置性,則較佳為50μm以上或1000μm以下程度。 The thickness of the present reflective material is not particularly limited, but is preferably, for example, 30 μm to 1,500 μm. When considering the handleability of the practical surface, it is preferably 50 μm or more or 1000 μm or less.

例如當作液晶顯示器用途的反射材時,厚度較佳係50μm~700μm, 當作例如照明器具、照明看板用途的反射材時,厚度較佳係100μm~1000μm。 For example, when used as a reflective material for a liquid crystal display, the thickness is preferably 50 μm to 700 μm. When it is used as a reflecting material for lighting fixtures and lighting kanbans, the thickness is preferably 100 μm to 1000 μm.

即便樹脂層(A)較薄仍可提高反射材整體的耐熱性,另一方面,若樹脂層(A)過厚便會導致耐彎折性降低。 Even if the resin layer (A) is thin, the heat resistance of the entire reflective material can be improved. On the other hand, if the resin layer (A) is too thick, the bending resistance is lowered.

就從此種觀點,樹脂層(A)與樹脂層(B)的各層合計厚度比(例如樹脂層(B)為雙層時便為2層的合計厚度比率),較佳係1:3~1:15、更佳係1:3~1:10。 From this point of view, the total thickness ratio of each of the resin layer (A) and the resin layer (B) (for example, when the resin layer (B) is a double layer, the total thickness ratio of the two layers) is preferably 1:3 to 1 : 15, better system 1:3~1:10.

<平均反射率> <Average reflectance>

本反射材較佳係至少單面的平均反射率,設定為對波長420nm~700nm光達97%以上。若具有此種反射性,便可呈現當作反射材用的良好反射特性,組裝有該反射材的液晶顯示器等,可實現畫面的充分亮度。 The present reflective material is preferably an average reflectance of at least one side, and is set to be 97% or more for a wavelength of 420 nm to 700 nm. When such a reflectance is obtained, a good reflection property for a reflective material can be exhibited, and a liquid crystal display or the like in which the reflective material is incorporated can realize sufficient brightness of the screen.

<空隙率> <void rate>

本反射材為提高反射性,較佳在樹脂層(B)中設置具有空隙的層。樹脂層(B)的空隙率(即利用延伸形成空隙時的空隙率),係以構成樹脂層(B)的薄膜為對象,依下式便可求取。 In order to improve the reflectivity, the present reflective material is preferably provided with a layer having voids in the resin layer (B). The void ratio of the resin layer (B) (that is, the void ratio when the void is formed by stretching) is determined by the following formula for the film constituting the resin layer (B).

空隙率(%)={(延伸前的薄膜密度-延伸後的薄膜密度)/延伸前的薄膜密度}×100 Void ratio (%) = {(film density before stretching - film density after stretching) / film density before stretching} × 100

<製造方法> <Manufacturing method>

本反射材的製造方法並無特別的限制,可採用公知方法。以下,針對具備積層構造的反射材之製造方法,舉一例進行說明。惟並不僅侷限於下述製造方法。 The method for producing the present reflective material is not particularly limited, and a known method can be employed. Hereinafter, a method of manufacturing a reflective material having a laminated structure will be described as an example. However, it is not limited to the following manufacturing methods.

首先,在環烯烴系樹脂等非晶性樹脂中,視需要摻合入烯烴系樹脂及/或熱可塑性彈性體、其他添加劑,而製作樹脂組成物A。 First, an amorphous resin such as a cycloolefin resin is blended with an olefin resin and/or a thermoplastic elastomer or other additives as needed to prepare a resin composition A.

具體而言,在環烯烴系樹脂中視需要添加烯烴系樹脂及/或熱可塑性彈性體、其他抗氧化劑等,經利用諸如帶狀摻合機、轉鼓、韓蘇攪拌機(Henschel mixer)等進行混合後,再使用諸如班布瑞混合機、單軸或雙軸擠出機等,依構成樹脂組成物A(粉狀、液狀添加劑以外)之所有樹脂的熔點以上溫度,具體而言,環烯烴系樹脂、烯烴系樹脂/或熱可 塑性彈性體及高分子型抗靜電劑所有樹脂的熔點以上溫度(例如220℃~280℃)進行混練,便可獲得樹脂組成物A。 Specifically, an olefin-based resin and/or a thermoplastic elastomer, other antioxidants, and the like are added to the cycloolefin-based resin, and are mixed by using, for example, a belt blender, a rotary drum, a Hanschel mixer, or the like. Thereafter, a temperature such as a melting point above the melting point of all the resins constituting the resin composition A (other than the powdery or liquid additive), specifically, a cyclic olefin, is used, for example, a Banbury mixer, a uniaxial or twin-screw extruder, or the like. Resin, olefin resin / or heat The plastic elastomer and the polymer type antistatic agent are kneaded at a temperature equal to or higher than the melting point of all the resins (for example, 220 ° C to 280 ° C) to obtain a resin composition A.

或者,藉由環烯烴系樹脂、烯烴系樹脂及/或熱可塑性彈性體等利用各自的進料器等添加既定量,便可獲得樹脂組成物A。 Alternatively, the resin composition A can be obtained by adding a predetermined amount to each of the cycloolefin resin, the olefin resin, and/or the thermoplastic elastomer by a feeder or the like.

再者,將烯烴系樹脂及/或熱可塑性彈性體、與其他抗氧化劑等,製作成預先調配呈高濃度之所謂「濃縮體」,再將該濃縮體、與環烯烴系樹脂、烯烴系樹脂及/或熱可塑性彈性體進行混合,亦可形成所需濃度的樹脂組成物A。 In addition, an olefin-based resin and/or a thermoplastic elastomer, and other antioxidants are prepared so as to have a high concentration of a so-called "concentrated body", and the concentrate, a cycloolefin resin, and an olefin resin are further prepared. And/or the thermoplastic elastomer is mixed to form a resin composition A of a desired concentration.

另一方面,在烯烴系樹脂中視需要添加微粉狀填充劑、其他添加劑等,而製作樹脂組成物B。具體而言,在主成分的烯烴系樹脂中視需要添加微粉狀填充劑等,經利用諸如帶狀摻合機、轉鼓、韓蘇攪拌機等進行混合後,再使用諸如班布瑞混合機、單軸或雙軸擠出機等,依(微粉狀填充劑、其他粉狀、液狀添加劑以外)主成分的烯烴系樹脂熔點以上之溫度(例如190℃~270℃)進行混練,便可獲得樹脂組成物B。 On the other hand, a resin composition B is produced by adding a fine powder filler, other additives, etc. to an olefin resin as needed. Specifically, a fine powder filler or the like is added to the olefin-based resin of the main component as needed, and after mixing by using, for example, a belt blender, a drum, a Hansu blender, or the like, a Banbury mixer, for example, is used. For uniaxial or biaxial extruders, etc., depending on the melting point (for example, 190 ° C to 270 ° C) of the melting point of the olefin resin of the main component (other than the fine powder filler, other powdery or liquid additives), Resin composition B was obtained.

或者,藉由烯烴系樹脂、微粉狀填充劑等利用各自的進料器等添加既定量,便可獲得樹脂組成物B。 Alternatively, the resin composition B can be obtained by adding an appropriate amount to each of the olefin resin, the fine powder filler, or the like using a feeder or the like.

再者,將微粉狀填充劑、其他添加劑等製作成預先在烯烴系樹脂摻合入高濃度之所謂「濃縮體」,再將該濃縮體、與烯烴系樹脂進行混合,亦可形成所需濃度的樹脂組成物B。 In addition, a fine powder filler, other additives, and the like are prepared as a so-called "concentrated body" in which an olefin resin is blended in a high concentration, and the concentrate and the olefin resin are mixed, and the desired product may be formed. Concentration of resin composition B.

其次,使依此所獲得樹脂組成物A與B乾燥後,供應給各自的其他擠出機,分別加熱至既定溫度以上而使熔融。 Next, the resin compositions A and B obtained in this manner are dried, and then supplied to each of the other extruders, and heated to a predetermined temperature or higher to be melted.

擠出溫度等條件,必需考慮因分解會導致分子量降低等因素再行設定,例如較佳係樹脂組成物A的擠出溫度為220℃~280℃,樹脂組成物B的擠出溫度為190℃~270℃。 Conditions such as extrusion temperature must be set in consideration of factors such as a decrease in molecular weight due to decomposition. For example, the extrusion temperature of the preferred resin composition A is 220 ° C to 280 ° C, and the extrusion temperature of the resin composition B is 190 ° C. ~270°C.

然後,使熔融的樹脂組成物A及樹脂組成物B合流於2種3層用T型模頭,再從T型模頭的狹縫狀吐出口擠出呈積層狀,經冷卻輥使密接固化便形成澆鑄片。 Then, the molten resin composition A and the resin composition B are merged into two types of three-layer T-die, and are extruded from the slit-shaped discharge port of the T-die into a layered shape, which is cured by a cooling roll. A cast piece is formed.

所獲得澆鑄片較佳係至少朝單軸方向延伸。 Preferably, the obtained cast sheet extends at least in a uniaxial direction.

藉由施行延伸,樹脂層(B)內部的烯烴系樹脂與微粉狀填充劑的界面便會剝離而形成空隙,而進行薄片的白化,便可提高薄膜的光反射性。 By stretching, the interface between the olefin resin and the fine powder filler in the resin layer (B) is peeled off to form voids, and the whitening of the sheet is performed to improve the light reflectivity of the film.

又,澆鑄片更佳係朝雙軸方向延伸。僅施行單軸延伸所形成的空隙僅能成為朝一方向延伸的纖維狀形態,但藉由施行雙軸延伸,該空隙便成為朝縱橫二方向延伸,而形成圓盤狀形態。 Further, the cast piece is preferably extended in the biaxial direction. The void formed by only performing the uniaxial stretching can only be in a fibrous form extending in one direction. However, by performing biaxial stretching, the void extends in both the longitudinal and transverse directions to form a disk-like form.

即,藉由施行雙軸延伸,樹脂層(B)內部的烯烴系樹脂、與微粉狀填充劑間之界面的剝離面積便會增加,而更加進行薄片的白化,結果便可更加提高薄膜的光反射性。 In other words, by performing the biaxial stretching, the peeling area of the interface between the olefin resin and the fine powder filler in the resin layer (B) is increased, and the whitening of the sheet is further enhanced, and as a result, the film can be further improved. Light reflectivity.

再者,因為若施行雙軸延伸,則薄膜收縮方向的異向性會變少,因而可使薄膜提升耐熱性,且亦可增加薄膜的機械強度。 Further, if the biaxial stretching is performed, the anisotropy in the shrinkage direction of the film is reduced, so that the film can be improved in heat resistance and the mechanical strength of the film can be increased.

延伸澆鑄片時的延伸溫度,較佳係樹脂層(A)的非晶性樹脂之玻璃轉移溫度(Tg)以上、且(Tg+50℃)以下之範圍內的溫度。 The elongation temperature at the time of extending the cast sheet is preferably a temperature within a range of not less than a glass transition temperature (Tg) of the amorphous resin of the resin layer (A) and not more than (Tg + 50 ° C).

若延伸溫度達玻璃轉移溫度(Tg)以上,在延伸時可於不會使薄膜斷裂情況下安定地進行。又,若延伸溫度係在(Tg+50℃)以下的溫度,因為延伸配向會提高,結果導致空隙率變大,因而較容易獲得高反射性薄膜。 If the extension temperature is above the glass transition temperature (Tg), it can be carried out stably without stretching the film during stretching. Further, when the elongation temperature is at a temperature equal to or lower than (Tg + 50 ° C), the elongation and orientation are increased, and as a result, the void ratio is increased, so that a highly reflective film can be easily obtained.

雙軸延伸的延伸順序並無特別的限制,例如同步雙軸延伸與逐次延伸均無妨。可使用延伸設備施行熔融製膜後,利用輥延伸朝薄膜的牽引方向(MD)施行延伸後,利用拉幅延伸朝MD的正交方向(TD)施行延伸,亦可利用輥筒延伸等施行雙軸延伸。 The order of extension of the biaxial extension is not particularly limited, such as simultaneous biaxial extension and successive extension. After the melt film formation is performed by using the stretching device, the film is stretched toward the pulling direction (MD) of the film by the extension of the roll, and then extended by the tenter stretching in the orthogonal direction (TD) of the MD, or by the extension of the roll or the like. The shaft extends.

施行雙軸延伸時的延伸倍率,較佳係施行面積倍率達6倍以上的延伸。藉由施行面積倍率達6倍以上的延伸,便會有可實現由樹脂層(A)與樹脂層(B)所構成反射膜整體的空隙率達40%以上之情況。 The stretching ratio at the time of performing the biaxial stretching is preferably an extension in which the area magnification is 6 times or more. By extending the area magnification by a factor of 6 or more, the void ratio of the entire reflective film composed of the resin layer (A) and the resin layer (B) can be made 40% or more.

經延伸後,為能對反射膜賦予尺寸安定性(空隙的形態安定性),最好施行熱固定。對薄膜施行熱固定的處理溫度,較佳係110℃~170℃。熱固定所需要的處理時間,較佳係1秒~3分鐘。又,相關延伸設備等並無特別的限定,較佳係經延伸後能進行熱固定處理的拉幅延伸。 After stretching, it is preferable to apply heat setting in order to impart dimensional stability (formal stability of voids) to the reflective film. The treatment temperature for thermally fixing the film is preferably from 110 ° C to 170 ° C. The processing time required for heat setting is preferably from 1 second to 3 minutes. Further, the extension device or the like is not particularly limited, and is preferably a tenter extension that can be thermally fixed after being stretched.

<用途> <Use>

本反射材係可直接使用為反射材,亦可將本反射材形成積層於金屬板或樹脂板上的構造使用,可有效使用為例如液晶顯示器等液晶顯示裝置、照明器具、照明看板等所使用的反射板。 The present reflective material can be used as a reflective material as it is, or can be used in a structure in which the present reflective material is laminated on a metal plate or a resin plate, and can be effectively used for, for example, a liquid crystal display device such as a liquid crystal display, a lighting fixture, or a lighting panel. Reflector.

此時,積層本反射材的金屬板係可舉例如:鋁板、不銹鋼板、鍍鋅鋼板等。 In this case, the metal plate in which the present reflective material is laminated may be, for example, an aluminum plate, a stainless steel plate, or a galvanized steel sheet.

在金屬板或樹脂板上積層本反射材的方法,可舉例如:使用接著劑的方法、未使用接著劑而施行熱熔接的方法、經由接著性薄片進行接著的方法、擠出並塗佈的方法等。惟,並不僅侷限於該等方法。 The method of laminating the present reflective material on a metal plate or a resin plate may, for example, be a method using an adhesive, a method in which thermal bonding is performed without using an adhesive, a subsequent method via an adhesive sheet, extrusion and coating. Method, etc. However, it is not limited to these methods.

更具體而言,在金屬板或樹脂板(統稱「金屬板等」)貼合反射材之側的面上,塗佈聚酯系、聚胺甲酸酯系、環氧系等接著劑,便可貼合反射材。 More specifically, an adhesive such as a polyester, a polyurethane or an epoxy is applied to the surface of the metal plate or the resin plate (collectively referred to as "metal plate or the like") to which the reflective material is bonded. Can be attached to the reflective material.

該方法係使用反向輥式塗佈機、輕觸輥式塗佈機等一般所使用的塗佈設備,在使反射材貼合的金屬板等之表面上,依乾燥後的接著劑膜厚成為2μm~4μm程度方式塗佈接著劑。 In this method, a coating apparatus generally used such as a reverse roll coater or a light touch roll coater is used, and the thickness of the adhesive film after drying is made on the surface of a metal plate or the like on which the reflective material is bonded. The adhesive is applied in a manner of about 2 μm to 4 μm.

接著,利用紅外線加熱器與熱風加熱爐施行塗佈面的乾燥與加熱,於將金屬板等的表面保持於既定溫度情況下,馬上使用輥貼面壓機被覆上反射材,經冷卻,便可獲得反射板。 Then, the infrared heater and the hot air heating furnace are used to dry and heat the coated surface, and when the surface of the metal plate or the like is maintained at a predetermined temperature, the reflective material is immediately coated with a roll surface press and cooled. Obtain a reflector.

本反射材的用途係可有效使用為諸如液晶顯示器等液晶顯示裝置、照明器具、照明看板等所使用的反射構件。 The use of the present reflective material can be effectively used as a reflective member used for a liquid crystal display device such as a liquid crystal display, a lighting fixture, a lighting kanban, or the like.

一般液晶顯示器係由:液晶面板、偏光反射片、擴散片、導光板、反射片、光源、光源反射器等構成。 Generally, a liquid crystal display is composed of a liquid crystal panel, a polarizing reflection sheet, a diffusion sheet, a light guide plate, a reflection sheet, a light source, a light source reflector, and the like.

本反射材係亦可有效使用為使來自光源的光,效率佳地入射於液晶面板或導光板之作用的反射材,亦可使用為具有使來自邊緣部所配置光源的照射光進行聚光,並入射於導光板之作用的光源反射器。 In the present reflective material, it is also possible to use a reflecting material that is effective for causing light from a light source to enter the liquid crystal panel or the light guide plate, and to illuminate the irradiation light from the light source disposed at the edge portion. And a light source reflector that is incident on the light guide plate.

<用詞說明> <word description>

一般所謂「薄膜」係指相較於長度與寬度之下,厚度極小,最大厚度任意限定的薄扁平製品,通常係依捲筒形式進行供應(日本工業規 格JIS K6900),而一般所謂「薄片」係就JIS的定義上,指較薄,一般係厚度遠小於長度與寬度的扁平製品。但是,薄片與薄膜的界線並無確定,本發明中,因為在文辭上並不需要區分二者,因而本發明中,稱「薄膜」的情況亦涵蓋「薄片」,而稱「薄片」的情況亦涵蓋「薄膜」。 Generally speaking, "thin film" refers to a thin flat product which is extremely small in thickness and has a maximum thickness below the length and width. It is usually supplied in the form of a roll (Japanese Industrial Specification) JIS K6900), and generally referred to as "slices" in the definition of JIS, refers to thinner, generally flat products having a thickness much smaller than the length and width. However, the boundary between the sheet and the film is not determined. In the present invention, since it is not necessary to distinguish between the two in the text, in the present invention, the case of "film" also covers "sheet", and the case of "sheet" is called Also covers "film".

再者,本說明書中記載為「主成分」時,在無特別聲明的前提下,涵蓋在不妨礙該主成分機能的範圍內容許含有其他成分。此時,該主成分的含有比例並無特定,但主成分(當以2成分以上為主成分的情況,便為該等的合計量)係佔組成物中的50質量%以上、較佳係70質量%以上、更佳係90質量%以上(含100%)。 In addition, in this specification, when it is described as "main component", unless otherwise stated, it is intended to contain other components within a range that does not impede the function of the main component. In this case, the content ratio of the main component is not specified, but the main component (in the case where the two components or more are the main components, the total amount thereof) is 50% by mass or more, preferably in the composition. 70% by mass or more, more preferably 90% by mass or more (including 100%).

本發明中,當記載為「X~Y」(X、Y係任意數字)時,在無特別聲明的前提下,係涵蓋「X以上且Y以下」的涵義,以及「較佳為大於X」及「較佳為小於Y」的涵義。 In the present invention, when it is described as "X~Y" (X, Y is an arbitrary number), the meaning of "X or more and Y or less" and "better than X" are included unless otherwise stated. And the meaning of "preferably less than Y".

再者,本發明中,當記載為「X以上」(X係任意數字)的情況,在無特別聲明的前提下,係涵蓋「較佳為大於X」的涵義,當記載為「Y以下」(Y係任意數字)的情況,在無特別聲明的前提下,係涵蓋「較佳小於Y」的涵義。 Further, in the present invention, when it is described as "X or more" (X-type arbitrary number), unless otherwise stated, the meaning of "better than X" is included, and it is described as "Y or less". In the case of (Y is an arbitrary number), the meaning of "better than Y" is covered unless otherwise stated.

[實施例] [Examples]

以下例示實施例,針對本發明進行更具體說明。惟本發明並不僅侷限於該等,舉凡在不脫逸本發明技術思想的範疇內均可進行各種應用。 The following examples are given to illustrate the invention in more detail. However, the present invention is not limited to the above, and various applications can be made without departing from the technical idea of the present invention.

<測定及評價方法> <Measurement and evaluation method>

其次,針對依實施例1-1~1-3及比較例1-1~1-2所獲得樣品的各種物性值之測定方法及評價方法進行說明。以下,將薄膜的牽引(流動)方向稱「MD」,將其正交方向稱「TD」。 Next, the measurement methods and evaluation methods of various physical property values of the samples obtained in Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-2 will be described. Hereinafter, the direction of the traction (flow) of the film is referred to as "MD", and the direction of the orthogonal direction is referred to as "TD".

(表觀黏度) (apparent viscosity)

依照下述的裝置與條件,測定反射材(樣品)的表觀黏度。 The apparent viscosity of the reflective material (sample) was measured in accordance with the apparatus and conditions described below.

測定裝置:高化式流動試驗機(CFT-500C/島津製作所) Measuring device: High-pressure flow testing machine (CFT-500C/Shimadzu Corporation)

測定條件:噴嘴 1×L10mm Measuring conditions: nozzle 1×L10mm

溫度:230(℃) Temperature: 230 (°C)

剪切速度:100(1/sec) Cutting speed: 100 (1/sec)

(反射光擴散性) (reflected light diffusivity)

依照下述的裝置與條件,測定反射材(樣品)的反射光強度,代入下式而計算出正反射成分與擴散反射成分的強度比。 The reflected light intensity of the reflective material (sample) was measured in accordance with the following apparatus and conditions, and the intensity ratio of the specular reflection component to the diffuse reflection component was calculated by substituting the following formula.

反射成分強度比α=Σ(-5度~5度的反射光強度)/Σ(25度~35度的反射光強度) Reflected component intensity ratio α = Σ (reflected light intensity of -5 degrees to 5 degrees) / Σ (reflected light intensity of 25 degrees to 35 degrees)

反射成分強度比β=Σ(55度~65度的反射光強度)/Σ(25度~35度的反射光強度) Reflected component intensity ratio β = Σ (reflected light intensity of 55 degrees ~ 65 degrees) / Σ (reflected light intensity of 25 degrees ~ 35 degrees)

裝置:自動變角光度計「GP-1R型」(村上色彩技術研究所公司製) Device: Automatic variable angle photometer "GP-1R type" (Murako Color Technology Research Co., Ltd.)

光源:鹵素燈 Light source: halogen lamp

光束光圈徑:10.5mm Beam aperture diameter: 10.5mm

受光光圈徑:4.5mm Light diaphragm diameter: 4.5mm

光入射方向:薄膜的TD Light incident direction: TD of film

光入射角:-30度 Light incident angle: -30 degrees

反射光的受光測定範圍:-30度~90度 Spectral measurement range of reflected light: -30 degrees to 90 degrees

測定間隔:1度 Measurement interval: 1 degree

上述反射成分強度比α與β參照下述評價基準進行光擴散性的評價。其中,符號「○」與「△」係屬於實用水準以上。 The reflection component intensity ratios α and β were evaluated for light diffusibility with reference to the following evaluation criteria. Among them, the symbols "○" and "△" are above the practical level.

=評價基準= = evaluation benchmark =

「○」:反射成分強度比α與β均達0.5以上 "○": the intensity ratio of reflected components is higher than or equal to 0.5 and above

「△」:反射成分強度比α或β中任一者達0.5以上 "△": The reflection component intensity ratio is 0.5 or more in either of α or β

「×」:反射成分強度比α與β均未滿0.5 "X": the intensity ratio of the reflected components is less than 0.5 between α and β.

(面角度的標準偏差) (standard deviation of the face angle)

依照下述的裝置、條件,觀察反射材(樣品)的表面(樹脂層A),針對所獲得高度分佈進行解析,計算出面角度(δ(n)),將其標準偏差(σ、δ(n))使用為統計值。 The surface (resin layer A) of the reflective material (sample) was observed according to the following apparatus and conditions, and the obtained height distribution was analyzed to calculate the surface angle (δ(n)), and the standard deviation (σ, δ (n) )) is used as a statistical value.

裝置:電子束三次元粗糙度解析裝置「ERA-4000」(ELIONIX公司製) Device: Electron beam three-dimensional roughness analysis device "ERA-4000" (manufactured by ELIONIX)

蒸鍍條件:10mA×100sec、Pt-Pd蒸鍍 Evaporation conditions: 10 mA × 100 sec, Pt-Pd evaporation

加速電壓:10kV Acceleration voltage: 10kV

觀察倍率:250倍 Observation magnification: 250 times

解析區域:360(μm)×480(μm) Analysis area: 360 (μm) × 480 (μm)

<實施例1-1> <Example 1-1>

(樹脂層(A)的樹脂組成物A之製作) (Production of Resin Composition A of Resin Layer (A))

將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」、環狀烯烴的開環聚合體之氫化物、密度(ISO1183):1.01g/cm3、MFR(230℃、21.18N、JIS K7210:1.2g/10min、玻璃轉移溫度Tg(JIS K7121):127℃、SP值:7.4)的顆粒、非晶性環烯烴系樹脂B(日本ZEON股份有限公司製、商品名「ZEONOR 1060R」、環狀烯烴的開環聚合體之氫化物、密度(ISO1183):1.01g/cm3、MFR(230℃、21.18N、JIS K7210):12g/10min、玻璃轉移溫度Tg(JIS K7121):100℃、SP值:7.4)的顆粒、以及聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」、密度(JIS K7112):0.9g/cm3、MFR(230℃、21.18N、JIS K-7210):0.5g/10min、SP值:8.0)的顆粒,依50:25:25的質量比例進行混合後,使用加熱至230℃的雙軸擠出機施行顆粒化,便製得樹脂組成物A。 The amorphous cyclic olefin resin A (Japan ZEON Co., Ltd., trade name "ZEONOR RCY15" cyclic olefin ring-opening polymerization of a hydride thereof, the density (ISO1183): 1.01g / cm 3 , MFR (230 °C, 21.18N, JIS K7210: 1.2g/10min, glass transition temperature Tg (JIS K7121): 127 ° C, SP value: 7.4), amorphous cycloolefin resin B (manufactured by Japan ZEON Co., Ltd., product "ZEONOR 1060R", a hydrogenated product of a ring-opening polymer of a cyclic olefin, density (ISO1183): 1.01 g/cm 3 , MFR (230 ° C, 21.18 N, JIS K7210): 12 g/10 min, glass transition temperature Tg ( JIS K7121): pellets at 100 ° C, SP value: 7.4), and polypropylene resin (manufactured by Nippon Polypropylene Co., Ltd., trade name "NOVATEC PP EA9", density (JIS K7112): 0.9 g/cm 3 , MFR ( The pellets of 230 ° C, 21.18 N, JIS K-7210): 0.5 g/10 min, SP value: 8.0) were mixed at a mass ratio of 50:25:25, and then subjected to a twin-screw extruder heated to 230 ° C. After granulation, the resin composition A was obtained.

(樹脂層(B)的樹脂組成物B之製作) (Production of Resin Composition B of Resin Layer (B))

將聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP FY6HA」、密度(JIS K7112):0.9g/cm3、MFR(230℃、21.18N、JIS K-7210):2.4g/10min)的顆粒、以及氧化鈦(KRONOS公司製、商品名「KRONOS2230」、密度4.2g/cm3、金紅石型氧化鈦、Al,Si表面處理、TiO2含有量96.0%、製造法:氯化法),依50:50的質量比例進行混合後,使用經加熱至270℃的雙軸擠出機施行顆粒化,便製得樹脂組成物B。 Polypropylene resin (manufactured by Nippon Polypropylene Co., Ltd., trade name "NOVATEC PP FY6HA", density (JIS K7112): 0.9 g/cm 3 , MFR (230 ° C, 21.18 N, JIS K-7210): 2.4 g/ 10 min) of granules and titanium oxide (KRONOS Corporation, trade name "KRONOS 2230", density 4.2 g/cm 3 , rutile-type titanium oxide, Al, Si surface treatment, TiO 2 content: 96.0%, production method: chlorination The mixture was subjected to granulation at a mass ratio of 50:50, and granulation was carried out using a twin-screw extruder heated to 270 ° C to obtain a resin composition B.

(反射材之製作) (production of reflective material)

將上述樹脂組成物A、B分別供應給經加熱至230℃、200℃的擠出機A及B,並在各擠出機中依230℃與200℃施行熔融混練後,使合 流於2種3層用T型模頭中,並依成為樹脂層(A)/樹脂層(B)/樹脂層(A)的3層構造方式呈薄片狀擠出,經冷卻固化,便形成積層薄片。 The resin compositions A and B were respectively supplied to extruders A and B heated to 230 ° C and 200 ° C, and melt-kneaded at 230 ° C and 200 ° C in each extruder, and then combined. It flows through two types of three-layer T-die and is extruded in a sheet form in a three-layer structure in which the resin layer (A)/resin layer (B)/resin layer (A) is formed, and is solidified by cooling. Laminated sheets.

所獲得積層薄片經依溫度135℃朝MD施行2.5倍輥延伸後,更依150℃朝TD施行2.5倍拉幅延伸,藉此而施行雙軸延伸,便獲得厚225μm(樹脂層(A):185μm、樹脂層(B):20μm積層比A:B=4.6:1)的反射材(樣品)。 The obtained laminated sheet was stretched by a 2.5-fold roll toward the MD at a temperature of 135 ° C, and further stretched by 2.5 times at 150 ° C toward the TD, thereby performing biaxial stretching to obtain a thickness of 225 μm (resin layer (A): 185 μm, resin layer (B): 20 μm laminate ratio A: B = 4.6: 1) of the reflective material (sample).

針對所獲得反射材施行光擴散性的評價。 Evaluation of light diffusibility was performed on the obtained reflective material.

<實施例1-2> <Example 1-2>

在實施例1-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY151」的顆粒、與非晶性環烯烴系樹脂B(日本ZEON股份有限公司製、商品名「ZEONOR 1060R」)的顆粒、及聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒之質量比例,設為70:10:20之外,其餘均與實施例1.1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行與實施例1-1同樣的評價。 In the production of the resin composition A of the example 1-1, the amorphous cycloolefin resin A (granules of the product name "ZEONOR RCY151" manufactured by ZEON Co., Ltd., and the amorphous cycloolefin resin) The mass ratio of the particles of B (manufactured by Japan ZEON Co., Ltd., trade name "ZEONOR 1060R") and the polypropylene resin (manufactured by Nippon Polypropylene Co., Ltd., trade name "NOVATEC PP EA9") was 70: A reflective material (sample) having a thickness of 225 μm was obtained in the same manner as in Example 1.1 except for 10:20. The same evaluation as in Example 1-1 was carried out on the obtained reflective material.

<實施例1-3> <Example 1-3>

在實施例1-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」)的顆粒、與聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒、及非晶性環烯烴系樹脂C(Topas Advanced Polymers GmbH製、商品名「TOPAS 8007F」、密度(ISO1183):1.01g/cm3、MVR(260℃、2.16kg、ISO1133):32ml/10min、玻璃轉移溫度Tg(DSC、ISO11375-1、2、3):78℃、SP值8.8)的顆粒,依60:20:20質量比例進行混合之外,其餘均與實施例1-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行與實施例1-1同樣的評價。 In the production of the resin composition A of the example 1-1, except for the particles of the amorphous cycloolefin resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15"), and the polypropylene resin (Japan poly Granules of the propylene-based company, trade name "NOVATEC PP EA9", and amorphous cycloolefin resin C (manufactured by Topas Advanced Polymers GmbH, trade name "TOPAS 8007F", density (ISO1183): 1.01 g/cm 3 , MVR (260 ° C, 2.16 kg, ISO1133): 32ml/10min, glass transfer temperature Tg (DSC, ISO11375-1, 2, 3): 78 ° C, SP value 8.8) particles, according to the mass ratio of 60:20:20 A reflection material (sample) having a thickness of 225 μm was obtained in the same manner as in Example 1-1 except that mixing was carried out. The same evaluation as in Example 1-1 was performed on the obtained reflective material.

<比較例1-1> <Comparative Example 1-1>

在實施例1-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」)的顆粒、與聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒,依60:40質量比例進行混合之外,其餘均與實施例1-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行與實施例1-1同樣的評價。 In the production of the resin composition A of the example 1-1, except for the particles of the amorphous cycloolefin resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15"), and the polypropylene resin (Japan poly Made by Propylene Co., Ltd., trade name "NOVATEC PP A 225 μm-thick reflective material (sample) was obtained in the same manner as in Example 1-1 except that the particles of EA9" were mixed at a mass ratio of 60:40. The same evaluation as in Example 1-1 was performed on the obtained reflective material.

<比較例1-2> <Comparative Example 1-2>

在實施例1-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」)的顆粒、與聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒,依70:30質量比例進行混合之外,其餘均與實施例1-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行與實施例1-1同樣的評價。 In the production of the resin composition A of the example 1-1, except for the particles of the amorphous cycloolefin resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15"), and the polypropylene resin (Japan poly A pellet (thickness) having a thickness of 225 μm was obtained in the same manner as in Example 1-1 except that the pellets of the product "NOVATEC PP EA9" were mixed at a mass ratio of 70:30. The same evaluation as in Example 1-1 was performed on the obtained reflective material.

表2所示係實施例1-1~1-3及比較例1-1~1-2的調配表。另外,針對海相的COP相,利用2品種的摻合而調整表觀黏度,確認到因表觀黏度差異而對面角度造成的影響。 Table 2 shows the blending tables of Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-2. In addition, for the COP phase of the marine phase, the apparent viscosity was adjusted by blending the two types, and the influence on the surface angle due to the difference in apparent viscosity was confirmed.

表3所示係針對實施例1-1~1-3與比較例1-1~1-2,記載2種以上熱可塑性樹脂混合系統中的SP值與其差絕對值。 Table 3 shows the SP values and the absolute values of the difference between the two or more thermoplastic resin mixing systems in Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-2.

表4所示係針對實施例1-1~1-3與比較例1-1~1-2,記載2種以上熱可塑性樹脂混合系統中的表觀黏度與其差絕對值。 Table 4 shows the apparent viscosity and the absolute value of the difference between the two or more thermoplastic resin mixing systems in Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-2.

表5所示係針對實施例1-1~1-3與比較例1-1~1-2,記載面角度與反射光擴散‘性的評價結果。 Tables 5 show the evaluation results of the surface angle and the reflected light diffusion for Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-2.

由表2~表5中得知下述事項。 The following items are known from Tables 2 to 5.

(1)樹脂層(A)的面角度標準偏差(σ、δ(n))越大,則越能顯現出光擴散性,尤其係藉由將面角度標準偏差(σ、δ(n))值設為8.0°以上,便可顯現出充分的光擴散性。 (1) The larger the surface angle standard deviation (σ, δ(n)) of the resin layer (A), the more the light diffusibility is exhibited, especially by the standard deviation of the surface angle (σ, δ(n)). When it is set to 8.0 or more, sufficient light diffusibility can be exhibited.

(2)海相(實施例中為COP相)與島相的SP值差越大,則越能增加面角度的標準偏差(σ、δ(n)),尤其係藉由將海相與島相的最大SP值差設為1.4以上,便可使樹脂層(A)的面角度標準偏差(σ、δ(n))達8.0° 以上。 (2) The larger the SP value difference between the marine phase (the COP phase in the embodiment) and the island phase, the more the standard deviation (σ, δ(n)) of the surface angle can be increased, especially by the marine phase and the island. When the maximum SP value difference of the phase is set to 1.4 or more, the standard deviation of the surface angle (σ, δ(n)) of the resin layer (A) can be made 8.0°. the above.

(3)海相與島相的表觀黏度差絕對值越小,則越能增加面角度的標準偏差(σ、δ(n))。例如海相-島相的最大SP值之差絕對值為0.8時,藉由海-島結構的海相(實施例中為COP相)與島相的表觀黏度差絕對值:|η(Pa.s)|在1000(Pa.s)以下,便可使樹脂層(A)的面角度標準偏差(σ、δ(n))達8.0°以上。 (3) The smaller the absolute value of the apparent viscosity difference between the marine phase and the island phase, the more the standard deviation (σ, δ(n)) of the surface angle can be increased. For example, when the absolute value of the maximum SP value of the marine-island phase is 0.8, the absolute value of the apparent viscosity difference between the sea phase (the COP phase in the embodiment) and the island phase by the sea-island structure: |η(Pa .s)|After 1000 (Pa.s) or less, the standard deviation (σ, δ(n)) of the surface angle of the resin layer (A) can be made 8.0 or more.

(4)檢討實施例1-2的結果,島相的摻合量越少,則越能增加面角度的標準偏差(σ、δ(n)),可增加光擴散性。 (4) As a result of reviewing Example 1-2, the smaller the blending amount of the island phase, the more the standard deviation (σ, δ(n)) of the surface angle can be increased, and the light diffusibility can be increased.

<測定及評價方法> <Measurement and evaluation method>

其次,針對依實施例2-1~2-3、比較例2-1及參考例2-1~2-2所獲得樣品的各種物性值之測定方法及評價方法進行說明。以下,將薄膜的牽引(流動)方向稱「MD」,將其正交方向稱「TD」。 Next, the measurement methods and evaluation methods of various physical property values of the samples obtained in Examples 2-1 to 2-3, Comparative Example 2-1, and Reference Examples 2-1 to 2-2 will be described. Hereinafter, the direction of the traction (flow) of the film is referred to as "MD", and the direction of the orthogonal direction is referred to as "TD".

(三次元表面粗糙度) (three-dimensional surface roughness)

利用下述裝置、條件,觀察反射材(樣品)的表面(樹脂層A),並針對所獲得影像進行解析,並計算出面平均粗糙度(以下稱「Sa」)及最大高度(以下稱「Sz」)。另外,進行計算時係根據JIS B0601:2001。 The surface (resin layer A) of the reflective material (sample) was observed by the following apparatus and conditions, and the obtained image was analyzed, and the surface average roughness (hereinafter referred to as "Sa") and the maximum height (hereinafter referred to as "Sz" were calculated. "). In addition, the calculation is based on JIS B0601:2001.

裝置:電子束三次元粗糙度解析裝置「ERA-4000」(ELIONIX公司製) Device: Electron beam three-dimensional roughness analysis device "ERA-4000" (manufactured by ELIONIX)

蒸鍍條件:10mA×100sec、Pt-Pd蒸鍍 Evaporation conditions: 10 mA × 100 sec, Pt-Pd evaporation

加速電壓:10kV Acceleration voltage: 10kV

觀察倍率:250倍 Observation magnification: 250 times

解析區域:360(μm)×480(μm) Analysis area: 360 (μm) × 480 (μm)

(撓曲剛度) (flexure stiffness)

根據JIS P-8125,依照以下的條件測定撓曲剛度(g.cm)。 According to JIS P-8125, the flexural rigidity (g.cm) was measured in accordance with the following conditions.

測定裝置:摩擦堅牢度試驗裝置(大榮科學精器製作所) Measuring device: friction fastness test device (Daeong Scientific Seiki Manufacturing Co., Ltd.)

彎曲角度:15度 Bending angle: 15 degrees

(表觀黏度) (apparent viscosity)

依照下述的裝置與條件,測定反射材(樣品)的表觀黏度。 The apparent viscosity of the reflective material (sample) was measured in accordance with the apparatus and conditions described below.

測定裝置:高化式流動試驗機(CFT-500C/島津製作所) Measuring device: High-pressure flow testing machine (CFT-500C/Shimadzu Corporation)

測定條件:噴嘴 1×L10mm Measuring conditions: nozzle 1×L10mm

溫度:230(℃) Temperature: 230 (°C)

剪切速度:100(1/sec) Cutting speed: 100 (1/sec)

(導光板密接斑點) (light guide plate close to the spot)

從下述顯示器的內定反射材,依序抽換由實施例所製作的反射材,並依照下示方法測定導光板密接斑點。 The reflective material produced in the examples was sequentially removed from the internal reflective material of the display described below, and the light guide plate adhesion spot was measured in accordance with the method shown below.

將顯示器放置於水平測定台上,於顯示器的四角落合計放置4個重量500g的錘,於施加一定荷重的狀態下,點亮光源。利用輝度斑計(CA2000、KONIKA MINOLTA公司製),從顯示器輝度的點陣數據,計算出標準偏差、及輝度的(最大值)/(平均值)值,並當作輝度斑的指標。 The display was placed on a horizontal measuring platform, and four hammers of 500 g weight were placed in total at four corners of the display, and the light source was turned on while a certain load was applied. Using a luminance spectrometer (manufactured by CA2000, KONIKA MINOLTA Co., Ltd.), the standard deviation and the (maximum) value of the luminance (average value) were calculated from the dot matrix data of the display luminance, and used as an indicator of the luminance spot.

《所使用的顯示器》 "Monitor used"

機種名稱:LCD-8000V(CENTURY) Model name: LCD-8000V (CENTURY)

光源:LED(長邊×1列配置) Light source: LED (long side × 1 column configuration)

尺寸:8吋 Size: 8吋

<實施例2-1> <Example 2-1>

(樹脂層(A)的樹脂組成物A之製作) (Production of Resin Composition A of Resin Layer (A))

將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」、環狀烯烴的開環聚合體之氫化物、密度(ISO1183):1.01g/cm3、MFR(230℃、21.18N、JIS K7210:1.2g/10min、玻璃轉移溫度Tg(JIS K7121):127℃、SP值:7.4)的顆粒、與非晶性環烯烴系樹脂B(日本ZEON股份有限公司製、商品名「ZEONOR 1060R」、環狀烯烴的開環聚合體之氫化物、密度(ISO1183):1.01g/cm3、MFR(230℃、21.18N、JIS K7210):12g/10min、玻璃轉移溫度Tg(JIS K7121):100℃、SP值:7.4)的顆粒、及聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」、密度(JIS K7112):0.9g/cm3、MFR(230℃、21.18N、JIS K-7210):0.5g/10min、SP值:8.0)的顆粒,依50:25:25的質量比例進行混合後,使用加熱至230℃的雙軸擠出機施行顆粒化,便製得樹脂組成物A。 Amorphous cycloolefin-based resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15", hydrogenated product of ring-opening polymer of cyclic olefin, density (ISO1183): 1.01 g/cm 3 , MFR (230) °C, 21.18N, JIS K7210: 1.2g/10min, glass transition temperature Tg (JIS K7121): 127 ° C, SP value: 7.4), and amorphous cycloolefin resin B (made by Japan ZEON Co., Ltd., Product name "ZEONOR 1060R", hydride of ring-opening polymer of cyclic olefin, density (ISO1183): 1.01g/cm 3 , MFR (230°C, 21.18N, JIS K7210): 12g/10min, glass transition temperature Tg (JIS K7121): pellets at 100 ° C, SP value: 7.4), and polypropylene resin (manufactured by Nippon Polypropylene Co., Ltd., trade name "NOVATEC PP EA9", density (JIS K7112): 0.9 g/cm 3 , MFR (230 ° C, 21.18 N, JIS K-7210): 0.5 g/10 min, SP value: 8.0), after mixing at a mass ratio of 50:25:25, a twin screw extruder heated to 230 ° C was used. The granulation was carried out to obtain a resin composition A.

(樹脂層(B)的樹脂組成物B之製作) (Production of Resin Composition B of Resin Layer (B))

將聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP FY6HA」、密度(JIS K7112):0.9g/cm3、MFR(230℃、21.18N、JIS K-7210):2.4g/10min)的顆粒、與氧化鈦(KRONOS公司製、商品名「KRONOS2230」、密度4.2g/cm3、金紅石型氧化鈦、Al,Si表面處理、TiO2含有量96.0%、製造法:氯化法),依50:50的質量比例進行混合後,使用經加熱至270℃的雙軸擠出機施行顆粒化,便製得樹脂組成物B。 Polypropylene resin (manufactured by Nippon Polypropylene Co., Ltd., trade name "NOVATEC PP FY6HA", density (JIS K7112): 0.9 g/cm 3 , MFR (230 ° C, 21.18 N, JIS K-7210): 2.4 g/ 10 min) of granules and titanium oxide (manufactured by KRONOS, trade name "KRONOS 2230", density 4.2 g/cm 3 , rutile-type titanium oxide, Al, Si surface treatment, TiO 2 content: 96.0%, production method: chlorination The mixture was subjected to granulation at a mass ratio of 50:50, and granulation was carried out using a twin-screw extruder heated to 270 ° C to obtain a resin composition B.

(反射材之製作) (production of reflective material)

將上述樹脂組成物A、B分別供應給經加熱至230℃、200℃的擠出機A及B,並在各擠出機中依230℃與200℃施行熔融混練後,使合流於2種3層用T型模頭中,並依成為樹脂層(A)/樹脂層(B)/樹脂層(A)的3層構造方式呈薄片狀擠出,經冷卻固化,便形成積層薄片。 The resin compositions A and B were respectively supplied to extruders A and B heated to 230 ° C and 200 ° C, and melt-kneaded at 230 ° C and 200 ° C in each extruder, and then combined into two types. The three-layer T-die is extruded in a sheet form in a three-layer structure in which the resin layer (A)/resin layer (B)/resin layer (A) is formed, and is solidified by cooling to form a laminated sheet.

所獲得積層薄片經依溫度135℃朝MD施行2.5倍輥延伸後,更依140℃朝TD施行2.5倍拉幅延伸,藉此而施行雙軸延伸,便獲得厚225μm(樹脂層(A):185μm、樹脂層(B):20μm積層比A:B=4.6:1)的反射材(樣品)。 The obtained laminated sheet was stretched by 2.5 times to the MD at a temperature of 135 ° C, and further stretched by 2.5 times at 140 ° C toward the TD, thereby performing biaxial stretching to obtain a thickness of 225 μm (resin layer (A): 185 μm, resin layer (B): 20 μm laminate ratio A: B = 4.6: 1) of the reflective material (sample).

針對所獲得反射材,施行三次元表面粗糙度(面平均粗糙度:Sa、最大高度:Sz)、導光板密接輝度斑的評價。 The evaluation of the three-dimensional surface roughness (surface average roughness: Sa, maximum height: Sz) and the light guide plate adhesion luminance spot were performed for the obtained reflective material.

<實施例2-2> <Example 2-2>

在實施例2-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」)的顆粒、與聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒、及非晶性環烯烴系樹脂C(Topas Advanced Polymers GmbH製、商品名「TOPAS8007F」、密度(ISO1183):1.01g/cm3、MVR(260℃、2.16kg、ISO1133):32ml/10min、玻璃轉移溫度Tg(DSC、ISO11375-1、2、3):78℃、SP值8.8)的顆粒之質量比例,設為70:15:15之外,其餘均與實施例2-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行與實施例2-1同樣的評價。 In the production of the resin composition A of Example 2-1, except for the particles of the amorphous cycloolefin resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15"), and the polypropylene resin (Japan Poly Granules of the propylene-based company, trade name "NOVATEC PP EA9", and amorphous cycloolefin resin C (manufactured by Topas Advanced Polymers GmbH, trade name "TOPAS8007F", density (ISO1183): 1.01 g/cm 3 , MVR (260 ° C, 2.16 kg, ISO 1133): 32 ml/10 min, glass transition temperature Tg (DSC, ISO 11375-1, 2, 3): 78 ° C, SP value 8.8) mass ratio of the particles, set to 70:15: A reflective material (sample) having a thickness of 225 μm was obtained in the same manner as in Example 2-1 except for the same. The same evaluation as in Example 2-1 was performed on the obtained reflective material.

<實施例2-3> <Example 2-3>

在實施例2-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」)的顆粒、與非晶性環烯烴系樹脂C(「TOPAS 8007F」)的顆粒、及聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒,依60:20:20質量比例進行混合之外,其餘均與實施例2-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材,合併施行與實施例2-1同樣的評價、以及撓曲剛度評價。 In the production of the resin composition A of the example 2-1, the particles of the amorphous cycloolefin resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15") and the amorphous cycloolefin system are used. The pellets of the resin C ("TOPAS 8007F") and the pellets of the polypropylene resin (manufactured by Nippon Polypropylene Co., Ltd., trade name "NOVATEC PP EA9") were mixed at a mass ratio of 60:20:20, and the others were mixed. A reflective material (sample) having a thickness of 225 μm was obtained in the same manner as in Example 2-1. The same evaluation and flexural rigidity evaluation as in Example 2-1 were carried out for the obtained reflective material.

<比較例2-1> <Comparative Example 2-1>

在實施例2-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂A(日本ZEON股份有限公司製、商品名「ZEONOR RCY15」)的顆粒、與聚丙烯樹脂(日本聚丙烯股份有限公司製、商品名「NOVATEC PP EA9」)的顆粒,依60:40質量比例進行混合之外,其餘均與實施例2-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行與實施例2-1同樣的評價。 In the production of the resin composition A of Example 2-1, except for the particles of the amorphous cycloolefin resin A (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY15"), and the polypropylene resin (Japan Poly A pellet (sample) having a thickness of 225 μm was obtained in the same manner as in Example 2-1 except that the pellets of the product "NOVATEC PP EA9" were mixed at a mass ratio of 60:40. The same evaluation as in Example 2-1 was performed on the obtained reflective material.

<參考例2-1> <Reference Example 2-1>

在實施例2-3的反射材製作中,除將薄片厚度設為300μm(樹脂層(A):185μm、樹脂層(B):20μm積層比A:B=4.6:1)之外,其餘均與實施例2-3同樣地獲得反射材(樣品)。針對所獲得反射材施行與實施例2-3同樣的評價。 In the production of the reflective material of Example 2-3, except that the thickness of the sheet was set to 300 μm (resin layer (A): 185 μm, resin layer (B): 20 μm layer ratio A: B = 4.6: 1), A reflective material (sample) was obtained in the same manner as in Example 2-3. The same evaluation as in Example 2-3 was performed on the obtained reflective material.

<參考例2-2> <Reference Example 2-2>

在實施例2-1的樹脂組成物A之製作中,除將非晶性環烯烴系樹脂C(日本ZEON股份有限公司製、商品名「ZEONOR RCY50」、SP值:7.4)的顆粒、與非晶性環烯烴系樹脂B(日本ZEON股份有限公司製、商品名「ZEONOR 1060R」、SP值:7.4)的顆粒,依67:33質量比例進行混合之外,其餘均與實施例2-1同樣地獲得厚度225μm的反射材(樣品)。針對所獲得反射材施行3次元表面粗糙度的評價。 In the production of the resin composition A of the example 2-1, except for the particles of the amorphous cycloolefin resin C (manufactured by ZEON Co., Ltd., trade name "ZEONOR RCY50", SP value: 7.4), The particles of the crystalline cycloolefin resin B (manufactured by Nippon Zeon Co., Ltd., trade name "ZEONOR 1060R", SP value: 7.4) were mixed in a ratio of 67:33 by mass, and the same as in Example 2-1. A reflective material (sample) having a thickness of 225 μm was obtained. Evaluation of the 3-dimensional surface roughness was performed on the obtained reflective material.

表6所示係實施例2-1~2-3及比較例2-1的配方。另外,針對海相的COP相,利用2品種的摻合而調整表觀黏度,確認到因表 觀黏度差異而對3次元表面粗糙度造成的影響。 Table 6 shows the formulations of Examples 2-1 to 2-3 and Comparative Example 2-1. In addition, for the COP phase of the marine phase, the apparent viscosity is adjusted by blending the two varieties, and the cause table is confirmed. The effect of the difference in viscosity on the surface roughness of the 3 dimensional element.

表7所示係針對實施例2-1~2-3及比較例2-1,記載2種以上熱可塑性樹脂混合系統中的SP值與其差絕對值。 In Tables 2-1 to 2-3 and Comparative Example 2-1, the SP values and the absolute values of the difference in the two or more thermoplastic resin mixing systems are shown in Table 7.

表8所示係針對實施例2-1~2-3及比較例2-1,記載2種以上熱可塑性樹脂混合系統中的表觀黏度與其差絕對值。 Table 8 shows the apparent viscosity and the absolute value of the difference between the two or more thermoplastic resin mixing systems in Examples 2-1 to 2-3 and Comparative Example 2-1.

表9所示係針對實施例2-1~2-3、比較例2-1及參考例2-1~2-2,記載表面粗糙度與導光板密接輝度斑的評價結果。導光板密接輝度斑的及格與否判斷,係將輝度的(最大值)/(平均值)值未超過2.0之範圍設為及格。另外,針對輝度的標準偏差,呈現越小則越無輝度斑。 Table 9 shows the evaluation results of the surface roughness and the light guide plate adhesion luminance spot for Examples 2-1 to 2-3, Comparative Example 2-1, and Reference Example 2-1 to 2-2. The judgment of whether or not the light guide plate is closely connected to the luminance spot is determined by setting the range of the luminance (maximum value) / (average value) not exceeding 2.0 as a pass. In addition, for the standard deviation of the luminance, the smaller the presentation, the less the luminance spot.

再者,參考例2-2非為2種以上熱可塑性樹脂的混合系統,屬於SP值差絕對值為0的例子。 Further, Reference Example 2-2 is not a hybrid system of two or more kinds of thermoplastic resins, and is an example in which the absolute value of the SP value is 0.

由表6~表9中得知下述事項。 The following items are known from Tables 6 to 9.

(1)面平均粗糙度越高,越能抑制導光板密接輝度斑,藉由將樹脂層(A)的面平均粗糙度(Sa)值設為0.90以上,便可充分抑制導光板密接輝度斑。 (1) The higher the surface average roughness, the more the light-shielding plate can be prevented from adhering to the luminance spot, and by setting the surface average roughness (Sa) value of the resin layer (A) to 0.90 or more, the light-shielding plate can be sufficiently suppressed. .

(2)海相(實施例2-1~2-3中為COP相)與島相的SP值差越大,則越能增加面平均粗糙度(Sa),尤其係藉由將海相與島相的最大SP值差設為1.4以上,便可使樹脂層(A)的面平均粗糙度(Sa)達0.90以上。 (2) The larger the SP value difference between the marine phase (the COP phase in Examples 2-1 to 2-3) and the island phase, the more the surface average roughness (Sa) can be increased, especially by the marine phase When the difference in the maximum SP value of the island phase is 1.4 or more, the surface average roughness (Sa) of the resin layer (A) can be made 0.90 or more.

(3)海相與島相的表觀黏度差絕對值越小,則越能增加面平均粗糙度(Sa)。例如海相-島相的最大SP值之差絕對值為0.8時,藉由海-島結構的海相(實施例2-1~2-3中為COP相)與島相的表觀黏度差絕對值:| η(Pa.s)|在1000(Pa.s)以下,便可使樹脂層(A)的面平均粗糙度(Sa)達0.90以上。 (3) The smaller the absolute value of the apparent viscosity difference between the marine phase and the island phase, the more the surface average roughness (Sa) can be increased. For example, when the absolute value of the maximum SP value of the marine-island phase is 0.8, the apparent viscosity difference between the sea phase by the sea-island structure (the COP phase in Examples 2-1 to 2-3) and the island phase is Absolute value: | η (Pa.s)| Below 1000 (Pa.s), the surface average roughness (Sa) of the resin layer (A) can be made 0.90 or more.

(4)由實施例2-3與參考例2-1的比較,即便同一材質,但撓曲剛度(薄片自體的剛性)越高,便越能抑制導光板密接輝度斑。 (4) In comparison with Example 2-3 and Reference Example 2-1, even if the same material is used, the higher the flexural rigidity (the rigidity of the sheet itself), the more the light guide plate can be prevented from adhering to the luminance spot.

(5)薄片自體的剛性越高,則越不易發生追蹤導光板變形的反射材變形,判斷係因為越能抑制密接的緣故所致。 (5) The higher the rigidity of the sheet itself, the less likely the deformation of the reflecting material to follow the deformation of the light guide plate occurs, and the judgment is made because the adhesion can be suppressed.

Claims (15)

一種反射材,其具有樹脂層(A)作為具備反射使用面的最外層,該樹脂層(A)係具備有從如下所示高度分佈所計算出的面角度標準偏差(σ、δ(n))達8.0°以上的擴散反射面;上述高度分佈,係離散性表示測定區域面任意線段的截面高度,當相對於位置(Xn、Yn),將距基準面的高度設為Zn時,係依(Xn、Yn、Zn)的集合表示;(Xn、Yn)係滿足下式:dx=Xn+1-Xn=一定值、dy=Yn+1-Yn=一定值上述面角度δ(n)係從高度分佈所計算的值,依照下式求取:δ(n)=arctan(Z'(n))*180/π Z'(n)=(Zn+1-Zn)/(dx2+dy2)0.5 但,dx2+dy2≠0。 A reflective material having a resin layer (A) as an outermost layer having a reflective use surface, the resin layer (A) having a standard deviation of surface angles (σ, δ(n) calculated from a height distribution as shown below) a diffuse reflection surface of 8.0° or more; the height distribution is a dispersion indicating the height of the section of an arbitrary line segment of the measurement area, and when the height from the reference plane is Zn with respect to the position (Xn, Yn), (Xn, Yn, Zn) is a set representation; (Xn, Yn) satisfies the following formula: dx = X n+1 - X n = a certain value, dy = Y n+1 - Y n = a certain value (n) is the value calculated from the height distribution and is obtained according to the following equation: δ(n)=arctan(Z'(n))*180/π Z'(n)=(Z n+1 -Z n ) /(dx 2 +dy 2 ) 0.5 However, dx 2 +dy 2 ≠0. 如申請專利範圍第1項之反射材,其中,上述樹脂層(A)非由有機系或無機系球狀微粒子所形成具有凹凸構造的塗佈層,而是具備三次元表面粗糙度的面平均粗糙度(Sa)達0.90μm以上之表面的層。 The reflective material according to the first aspect of the invention, wherein the resin layer (A) is formed of a coating layer having a concavo-convex structure without organic or inorganic spherical fine particles, but has a surface average of three-dimensional surface roughness. A layer having a surface roughness of (Sa) of 0.90 μm or more. 如申請專利範圍第1或2項之反射材,其中,上述樹脂層(A)係由2種以上的熱可塑性樹脂混合構成,且該2種以上熱可塑性樹脂的溶解度參數(SP值)差之絕對值為0.3~3.0(cal/cm3)0.5The reflective material according to claim 1 or 2, wherein the resin layer (A) is composed of two or more thermoplastic resins, and the solubility parameter (SP value) of the two or more thermoplastic resins is poor. The absolute value is 0.3~3.0 (cal/cm 3 ) 0.5 . 如申請專利範圍第1或2項之反射材,其中,上述樹脂層(A)係具有由2種以上熱可塑性樹脂混合所形成的海-島結構,且海相與島相的SP值差絕對值(但,島相係由複數相構成的情況,便係海相與島相的最大SP值差絕對值)為1.4(cal/cm3)0.5以上、或海相與島相的SP值差為0.6(cal/cm3)0.5以上且未滿1.4,且海相與島相的表觀黏度差絕對值在1000(Pa.s)以下。 The reflective material according to claim 1 or 2, wherein the resin layer (A) has a sea-island structure in which two or more thermoplastic resins are mixed, and the SP value difference between the sea phase and the island phase is absolutely Value (however, if the island phase is composed of a complex phase, the absolute value of the maximum SP value difference between the ocean phase and the island phase) is 1.4 (cal/cm 3 ) 0.5 or more, or the SP value difference between the ocean phase and the island phase. It is 0.6 (cal/cm 3 ) 0.5 or more and less than 1.4, and the absolute value of the apparent viscosity difference between the sea phase and the island phase is 1000 (Pa.s) or less. 如申請專利範圍第3項之反射材,其中,上述2種以上的熱可塑性樹脂係佔構成樹脂層(A)的樹脂整體之70質量%以上。 The reflective material of the third aspect of the invention, wherein the two or more thermoplastic resins are 70% by mass or more of the entire resin constituting the resin layer (A). 如申請專利範圍第1或2項之反射材,其中,構成上述樹脂層(A)的2種以上熱可塑性樹脂中,至少1種係玻璃轉移溫度(JIS K7121)為85~150℃的非晶性樹脂。 The reflective material according to the first or second aspect of the invention, wherein at least one of the two or more types of thermoplastic resins constituting the resin layer (A) has a glass transition temperature (JIS K7121) of 85 to 150 ° C Resin. 如申請專利範圍第6項之反射材,其中,上述非晶性樹脂係環烯烴系 樹脂。 The reflective material according to item 6 of the patent application, wherein the amorphous resin is a cycloolefin system Resin. 如申請專利範圍第1或2項之反射材,其中,樹脂層(A)以外,尚具備有內部設有空隙的樹脂層(B)構造。 In the reflective material according to the first or second aspect of the invention, the resin layer (B) having a void inside is provided in addition to the resin layer (A). 如申請專利範圍第8項之反射材,其中,上述樹脂層(B)係含有微粉狀填充劑。 The reflective material according to claim 8, wherein the resin layer (B) contains a fine powder filler. 如申請專利範圍第8項之反射材,其中,上述樹脂層(B)的空隙率係20%以上且70%以下。 The reflective material according to the eighth aspect of the invention, wherein the resin layer (B) has a porosity of 20% or more and 70% or less. 如申請專利範圍第8項之反射材,其中,上述樹脂層(B)係含有烯烴系樹脂。 The reflective material according to the eighth aspect of the invention, wherein the resin layer (B) contains an olefin resin. 如申請專利範圍第8項之反射材,其中,樹脂層(A)與樹脂層(B)的各層合計厚度比係(A):(B)=1:3~1:15。 The reflective material according to item 8 of the patent application, wherein the total thickness ratio of each of the resin layer (A) and the resin layer (B) is (A): (B) = 1:3 to 1:15. 一種液晶顯示器,係使用申請專利範圍第1至12項中任一項之反射材。 A liquid crystal display using the reflective material of any one of claims 1 to 12. 一種照明器具,係使用申請專利範圍第1至12項中任一項之反射材。 A lighting fixture using the reflective material of any one of claims 1 to 12. 一種照明看板,係使用申請專利範圍第1至12項中任一項之反射材。 A illuminating kanban is a reflective material according to any one of claims 1 to 12.
TW102101751A 2012-01-17 2013-01-17 Reflective material TWI551922B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2012006787A JP2013148605A (en) 2012-01-17 2012-01-17 Reflector
JP2012006790A JP2013148607A (en) 2012-01-17 2012-01-17 Reflector

Publications (2)

Publication Number Publication Date
TW201335680A TW201335680A (en) 2013-09-01
TWI551922B true TWI551922B (en) 2016-10-01

Family

ID=48798999

Family Applications (2)

Application Number Title Priority Date Filing Date
TW102101751A TWI551922B (en) 2012-01-17 2013-01-17 Reflective material
TW104101298A TWI548917B (en) 2012-01-17 2013-01-17 Reflective material

Family Applications After (1)

Application Number Title Priority Date Filing Date
TW104101298A TWI548917B (en) 2012-01-17 2013-01-17 Reflective material

Country Status (4)

Country Link
KR (2) KR101974237B1 (en)
CN (2) CN104040383B (en)
TW (2) TWI551922B (en)
WO (1) WO2013108563A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108196330B (en) * 2018-01-02 2020-05-19 京东方科技集团股份有限公司 Reflector plate, backlight module and display device
US20210222028A1 (en) * 2018-05-31 2021-07-22 Toyobo Co., Ltd. Laminated polypropylene film
TWI740515B (en) 2019-12-23 2021-09-21 長春人造樹脂廠股份有限公司 Liquid crystal polymer film and laminate comprising the same

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10332914A (en) * 1997-06-02 1998-12-18 Asahi Glass Co Ltd Translucent reflection plate and display device with it
JPH11231111A (en) * 1998-02-09 1999-08-27 Nitto Denko Corp Light diffuse reflecting sheet
TW521159B (en) * 2000-12-12 2003-02-21 Toray Industries Light-diffusive film and process for producing the same
JP2003136619A (en) * 2001-10-31 2003-05-14 Toray Ind Inc Fine bubble-containing film
US20040070710A1 (en) * 2002-10-11 2004-04-15 Alps Electric Co., Ltd. Reflector and liquid crystal display
JP2009096868A (en) * 2007-10-16 2009-05-07 Nippon Shokubai Co Ltd Resin fine particle for light diffusion film, resin composition, and light diffusion film

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0816175B2 (en) 1991-01-22 1996-02-21 東レ株式会社 White polyester film for LCD reflector
JPH11174213A (en) 1997-12-10 1999-07-02 Mitsui Chem Inc Optical reflector
JP2001154006A (en) * 1999-11-29 2001-06-08 Nitto Denko Corp Antidazzle layer and optical member
JP2003050304A (en) * 2001-08-07 2003-02-21 Teijin Dupont Films Japan Ltd Semitransmitting reflective polyester film and method for manufacturing the same
JP3974787B2 (en) * 2002-01-24 2007-09-12 シャープ株式会社 Reflective liquid crystal display
JP2004061767A (en) * 2002-07-26 2004-02-26 Alps Electric Co Ltd Reflector and manufacturing method therefor, and reflection type liquid crystal display
JP4914562B2 (en) 2003-06-19 2012-04-11 株式会社ユポ・コーポレーション Light reflector and surface light source device using the same
JP2008081563A (en) * 2006-09-26 2008-04-10 Asahi Kasei Corp Light diffusion/reflection sheet
JP2008158134A (en) 2006-12-22 2008-07-10 Asahi Kasei Corp Reflection sheet
US7727705B2 (en) * 2007-02-23 2010-06-01 Fujifilm Electronic Materials, U.S.A., Inc. High etch resistant underlayer compositions for multilayer lithographic processes
CN101324677A (en) * 2007-03-14 2008-12-17 索尼株式会社 Method for producing anti-glare film
JP2009204837A (en) * 2008-02-27 2009-09-10 Sumitomo Chemical Co Ltd Anti-glare film, anti-glare polarizing sheet, and image display device
JP5635229B2 (en) 2008-10-01 2014-12-03 帝人デュポンフィルム株式会社 Reflective film for liquid crystal display
JP5333261B2 (en) * 2009-03-11 2013-11-06 Jsr株式会社 Polarization diffraction element
CN102073080B (en) * 2009-11-18 2013-08-14 惠和株式会社 Optical slice and backlight unit using it
CN101793979B (en) * 2010-02-10 2012-01-04 东南大学 One-dimensional diffuse reflection random refractive index gradient coating and use thereof
JP2011221197A (en) * 2010-04-08 2011-11-04 Suntechopt Co Ltd Anti-glare diffusion film
JP2012178279A (en) * 2011-02-25 2012-09-13 Asahi Kasei Corp Organic electroluminescent element

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10332914A (en) * 1997-06-02 1998-12-18 Asahi Glass Co Ltd Translucent reflection plate and display device with it
JPH11231111A (en) * 1998-02-09 1999-08-27 Nitto Denko Corp Light diffuse reflecting sheet
TW521159B (en) * 2000-12-12 2003-02-21 Toray Industries Light-diffusive film and process for producing the same
JP2003136619A (en) * 2001-10-31 2003-05-14 Toray Ind Inc Fine bubble-containing film
US20040070710A1 (en) * 2002-10-11 2004-04-15 Alps Electric Co., Ltd. Reflector and liquid crystal display
JP2009096868A (en) * 2007-10-16 2009-05-07 Nippon Shokubai Co Ltd Resin fine particle for light diffusion film, resin composition, and light diffusion film

Also Published As

Publication number Publication date
WO2013108563A1 (en) 2013-07-25
TW201516542A (en) 2015-05-01
CN104635282A (en) 2015-05-20
CN104635282B (en) 2017-08-11
KR101974237B1 (en) 2019-04-30
TW201335680A (en) 2013-09-01
CN104040383B (en) 2016-08-24
CN104040383A (en) 2014-09-10
KR101597482B1 (en) 2016-02-24
KR20150005718A (en) 2015-01-14
TWI548917B (en) 2016-09-11
KR20140111644A (en) 2014-09-19

Similar Documents

Publication Publication Date Title
TWI441862B (en) Reflective material
TW201213128A (en) Laminate and process for preparing the same
TWI482706B (en) Reflective material
JP6072754B2 (en) Reflective material
TWI551922B (en) Reflective material
TW201338976A (en) Reflective material
WO2016167149A1 (en) Reflective film, as well as liquid crystal display device, illumination device, and decorative product provided with same
JP2015230351A (en) Reflection film, and liquid crystal display device, illumination device, and decorative article including the same
JP6459951B2 (en) Reflective film, and liquid crystal display device, lighting device, and decorative article comprising the same
JP2012189678A (en) Light reflector
JP2013148607A (en) Reflector
JP2020166260A (en) Reflector
JP2017128096A (en) White aliphatic polyester resin film
JP2013148605A (en) Reflector
JP2024054898A (en) Reflective Film
JP2020060671A (en) Reflector
JP2020011430A (en) Reflector
WO2020196760A1 (en) Reflecting material
TW202043043A (en) Reflecting material
JP2019117225A (en) Reflective material