TWI548593B - Treated ammonium octamolybdate composition and methods of producing the same - Google Patents

Treated ammonium octamolybdate composition and methods of producing the same Download PDF

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TWI548593B
TWI548593B TW103138177A TW103138177A TWI548593B TW I548593 B TWI548593 B TW I548593B TW 103138177 A TW103138177 A TW 103138177A TW 103138177 A TW103138177 A TW 103138177A TW I548593 B TWI548593 B TW I548593B
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powder
ammonium
particle size
aom
composition
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TW201522231A (en
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大衛L 柯翠爾
伊芳K 莫雷
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頂點工程材料公司
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經處理之八鉬酸銨組成物及製造該組成物之方法 Processed ammonium octamolybdate composition and method of making the same 相關專利申請案的交互參照 Cross-reference to related patent applications

本專利申請案申稱擁有2013年11月22日提出之美國專利臨時申請序號61/907,856,被取名為"經處理之八鉬酸銨組成物及製造該組成物之方法"的權利,藉由引述將其全部揭示併入於此。 This patent application claims to have the benefit of the U.S. Patent Provisional Application Serial No. 61/907,856, filed on Nov. 22, 2013, entitled "Processed Ammonium Octa Molybdate Composition and Method of Making the Composition", Borrowing All disclosures are incorporated herein by reference.

發明領域 Field of invention

本發明大抵係關於八鉬酸銨組成物之製造以及更明確而言係關於製造有用於配製光學標記墨液和聚合物之八鉬酸銨粉體組成物。 The present invention is largely directed to the manufacture of ammonium octamolybdate compositions and, more particularly, to the manufacture of ammonium octa molybdate powder compositions for formulating optically marking inks and polymers.

發明背景 Background of the invention

八鉬酸銨,(NH4)4Mo8O26或"AOM",係一種商業用鉬組成物以及可有各種相或異構物。稱為八鉬酸銨之化物通常被稱為"串鏈-四鉬酸二銨(diammonium catena-tetramolybdate)"、"四鉬酸銨"、"六鉬酸四銨",或摘要號碼12411-64-2。此處最重要者為α相或"α-AOM",但已知亦存在其他相以及可用於某些應用上。 Ammonium octa molybdate, (NH 4 ) 4 Mo 8 O 26 or "AOM", is a commercial molybdenum composition and may have various phases or isomers. The compound called ammonium octamolybdate is commonly referred to as "diammonium catena-tetramolybdate", "ammonium tetramolybdate", "tetraammonium hexamolybdate", or abstract number 12411-64 -2. The most important here is alpha phase or "a-AOM", but other phases are known to exist and can be used in certain applications.

α-AOM通常係產生自二鉬酸銨、(NH4)2Mo2O7 或"ADM"之熱分解。發生熱分解過程係根據下列基本化學反應:(1)4(NH4)2Mo2O7+熱 → α-(NH4)4Mo8O26+4NH3+2H2O α-AOM is usually produced by thermal decomposition of ammonium dimolybdate, (NH 4 ) 2 Mo 2 O 7 or "ADM". The thermal decomposition process occurs according to the following basic chemical reactions: (1) 4(NH 4 ) 2 Mo 2 O 7 + heat → α-(NH 4 ) 4 Mo 8 O 26 +4NH 3 +2H 2 O

或者,α-AOM亦可產生自水或濕製程,例如揭示於美國專利號4,762,700,名為"α-八鉬酸銨",藉由引述將其全部揭示併入於此。 Alternatively, α-AOM may also be produced from water or wet process, for example, disclosed in U.S. Patent No. 4,762,700, entitled "α - octamolybdate", by citing its entirety is incorporated herein disclosed.

α-AOM雖然通常於各類塑料中被用作為抑煙劑,其亦可用於配製各類光學標記墨液組成物。此類墨液組成物可反應來自光,通常為來自雷射,之輻射而改變顏色,但亦可使用其他光源。改變顏色造成氧化狀態的變化及/或形成墨液組成物中AOM成分之化學量比產物。 Although α-AOM is commonly used as a smoke suppressant in various types of plastics, it can also be used to formulate various optically labeled ink compositions. Such ink compositions can react to light, typically from lasers, to change color, but other sources can be used. Changing the color causes a change in the oxidation state and/or a chemical amount ratio product of the AOM component in the ink composition.

數種AOM-基光學標記組成物或墨液已揭示於美國專利號7,485,403和8,048,605,名稱均為"雷射可標記組成物"以及均藉由引述將其全部揭示併入於此。簡言之,揭示於'403和'605專利之墨液組成物包含多價金屬之氧離子、一溶劑,和一黏合劑。多價金屬之氧離子包含AOM以及特別指α-AOM,但亦可鑑定自其他材料。溶劑包含任何通常廣泛被用於墨液和油漆之溶劑,例如水、乙醇、醋酸乙酯、異丙醇,和氫化合物。黏合劑通常為聚合物以及包含丙烯酸、纖維素、聚乙烯醇、聚酯,等。黏合劑進一步包括一不穩定基,例如羥基、醋酸基、縮醛醚,或鹵素。所揭示墨液組成物視廣泛因素及所欲墨液特性,如專利文件中所述亦可包括許多額外添加劑和組成物。 A number of AOM-based optical labeling compositions or inks are disclosed in U.S. Patent Nos. 7,485,403 and 8,048, 605, the entire disclosure of each of each of each of each of Briefly, the ink compositions disclosed in the '403 and '605 patents contain oxygen ions of a polyvalent metal, a solvent, and a binder. Oxygen ions of polyvalent metals include AOM and especially alpha-AOM, but can also be identified from other materials. The solvent comprises any solvent which is commonly used in inks and paints, such as water, ethanol, ethyl acetate, isopropanol, and hydrogen compounds. The binder is typically a polymer and comprises acrylic acid, cellulose, polyvinyl alcohol, polyester, and the like. The binder further includes an unstable group such as a hydroxyl group, an acetate group, an acetal ether, or a halogen. The disclosed ink compositions can also include a number of additional additives and compositions as described in the patent documents, depending on a wide range of factors and desired ink characteristics.

一般而言,可藉由混合適量AOM、溶劑和黏合 劑材料形成油漆狀以形成該各種墨液或光學標記組成物。然後將該油漆塗布至被標記材料(例如紙或硬紙板)及使其乾燥。可藉由引導一適當波長光線(例如一雷射光束)於塗布墨液上完成實際標示或成像過程,於是改變墨液之顏色因而形成所欲之影像。 In general, by mixing the right amount of AOM, solvent and bonding The agent material is formed into a paint to form the various ink or optical marking compositions. The paint is then applied to the marked material (eg paper or cardboard) and allowed to dry. The actual marking or imaging process can be accomplished by directing a suitable wavelength of light (e.g., a laser beam) onto the coating ink, thereby changing the color of the ink to form the desired image.

除了墨液之外,所引用專利亦教導AOM也可直接被併入各種類型聚合物,例如尼龍、聚酯、聚醯胺、聚碳酸酯、聚丙烯酸酯、聚丙烯酸甲酯、ABS聚合物、聚烯烴等,其隨後可依照類似用於墨液之方法依需要直接地被標示。 In addition to ink, the cited patent teaches that AOM can also be incorporated directly into various types of polymers, such as nylon, polyester, polyamide, polycarbonate, polyacrylate, polymethyl acrylate, ABS polymer, Polyolefins and the like, which can then be directly labeled as needed in accordance with methods similar to those used for inks.

發明概要 Summary of invention

一種處理方法,其包含下列步驟:提供具有雙峰粒徑分布之八鉬酸銨先質粉體初始供料;施用一量之溶劑至該八鉬酸銨先質粉體初始供料以形成濕中間粉體;以及容許濕中間粉體在一段時間內吸附該經施用之溶劑,該經施用之溶劑的量以及該一段時間足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成物。 A treatment method comprising the steps of: providing an initial supply of an ammonium octa molybdate precursor having a bimodal particle size distribution; applying a quantity of a solvent to the initial supply of the ammonium octamolybdate precursor to form a wet An intermediate powder; and the wet intermediate powder is allowed to adsorb the applied solvent over a period of time, the amount of the applied solvent and the period of time sufficient to form a treated ammonium octamolybate powder having a substantially monomodal particle size distribution Body composition.

亦揭示藉由加入適量水至具有雙峰粒徑分布之八鉬酸銨先質粉體初始供料所製成之八鉬酸銨組成物以及藉由容許該八鉬酸銨粉體初始供料在一段時間內吸附該經添加之水,該經添加之水的量和一段時間足以產生經處理八鉬酸銨粉體組成物,該經處理八鉬酸銨粉體組成物具有一單峰粒徑分布。 Also disclosed is an ammonium octamolybdate composition prepared by adding an appropriate amount of water to an initial supply of an ammonium octa molybdate precursor powder having a bimodal particle size distribution and by allowing the initial supply of the ammonium octamolybdate powder The added water is adsorbed for a period of time sufficient to produce a treated ammonium octa molybdate powder composition having a single peak particle for a period of time sufficient to produce a treated ammonium pentamolybdate powder composition Path distribution.

亦揭示一種經改良光學標記的墨液組成物,其係包含多價金屬之含氧陰離子、一溶劑,和一黏合劑的類型,其中該改良包括利用具有一實質上單峰粒徑分布之八鉬酸銨粉體作為多價金屬之含氧陰離子,該八鉬酸銨粉體係藉由施用一量之溶劑至一八鉬酸銨先質粉體初始供料以形成濕中間粉體,以及容許該濕中間粉體在一段時間內吸附該經施用之溶劑,該經施用之溶劑的含量以及該一段時間足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成物。 Also disclosed is an improved optically-labeled ink composition comprising an oxyanion of a polyvalent metal, a solvent, and a binder, wherein the improvement comprises utilizing an eight having a substantially monomodal particle size distribution The ammonium molybdate powder is used as an oxyanion of a polyvalent metal, and the ammonium octamolybdate powder system is initially supplied by applying a quantity of a solvent to an ammonium octa molybdate precursor powder to form a wet intermediate powder, and allowing The wet intermediate powder adsorbs the applied solvent over a period of time, and the amount of the applied solvent and the period of time is sufficient to form a treated ammonium octa molybdate powder composition having a substantially monomodal particle size distribution.

在另一具體實施例中,一種處理方法可包含:提供具有雙峰粒徑分布之八鉬酸銨先質粉體初始供料;提供一中間吸附劑;施用一量之溶劑至該中間吸附劑以產生含溶劑中間吸附劑;將該含溶劑中間吸附劑和該八鉬酸銨先質粉體初始供料置入一容器內;密封該容器;以及容許該八鉬酸銨先質粉體初始供料於一段時間內吸附該脫附自中間吸附劑之溶劑,該溶劑之量以及該一段時間足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成物。 In another embodiment, a processing method can include: providing an initial supply of an ammonium octa molybdate precursor powder having a bimodal particle size distribution; providing an intermediate adsorbent; applying a quantity of a solvent to the intermediate adsorbent To produce a solvent-containing intermediate adsorbent; the solvent-containing intermediate adsorbent and the initial supply of the ammonium octamolybdate precursor powder are placed in a container; the container is sealed; and the initial ammonium octa molybdate powder is allowed to be initialized The feed is adsorbed over a period of time to the solvent desorbed from the intermediate adsorbent, the amount of the solvent and the period of time being sufficient to form a treated ammonium octa molybdate powder composition having a substantially monomodal particle size distribution.

在又另一具體實施例中,一種處理方法可包含:提供具有雙峰粒徑分布及以乾燥失重測定時具有至少約0.1重量%殘留水分之八鉬酸銨先質粉體初始供料;將該八鉬酸銨先質粉體初始供料置入一容器內;密封該容器;以及加熱該密封容器到至少約30℃溫度的一段時間使其足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成 物。 In still another embodiment, a treatment method can include: providing an initial supply of an ammonium octa molybdate precursor having a bimodal particle size distribution and having a residual moisture of at least about 0.1% by weight when measured by loss on drying; The initial supply of the ammonium octamolybdate precursor powder is placed in a container; the container is sealed; and the sealed container is heated to a temperature of at least about 30 ° C for a period of time sufficient to form a substantially monomodal particle size distribution. Treatment of ammonium octamolybdate powder composition Things.

10、110、210‧‧‧方法 10, 110, 210‧‧‧ method

12、112、212‧‧‧經處理AOM組成物 12, 112, 212‧‧ ‧ treated AOM composition

14‧‧‧α-AOM先質材料 14‧‧‧α-AOM precursor material

16‧‧‧雙峰粒徑分布 16‧‧‧Bimodal particle size distribution

18‧‧‧第一模態峰值 18‧‧‧First mode peak

20‧‧‧第二模態峰值 20‧‧‧second mode peak

22、122‧‧‧溶劑 22, 122‧‧‧ solvent

24、124‧‧‧濕中間產物 24, 124‧‧‧ Wet intermediates

25‧‧‧霧化水 25‧‧‧Atomized water

26‧‧‧霧化噴嘴 26‧‧‧Atomizing nozzle

28‧‧‧蒸汽 28‧‧‧Steam

30‧‧‧蒸汽產生器設備 30‧‧‧Steam generator equipment

32‧‧‧汽口 32‧‧‧ steam outlet

34‧‧‧旋轉滾筒 34‧‧‧Rotating drum

36‧‧‧單峰粒徑分布 36‧‧‧ unimodal particle size distribution

38‧‧‧單一峰值 38‧‧‧ single peak

40‧‧‧滾筒 40‧‧‧Roller

42‧‧‧軸 42‧‧‧Axis

44‧‧‧驅動馬達 44‧‧‧Drive motor

46‧‧‧轉動方向 46‧‧‧Rotation direction

48‧‧‧槳形件 48‧‧‧Paddles

50‧‧‧內表面 50‧‧‧ inner surface

52‧‧‧加熱裝置 52‧‧‧ heating device

54、154‧‧‧乾燥機 54, 154‧‧‧ Dryer

56、156、256‧‧‧附加研磨步驟 56, 156, 256‧‧‧ additional grinding steps

114、214‧‧‧AOM先質材料 114, 214‧‧‧AOM precursor material

123‧‧‧中間吸附劑 123‧‧‧Intermediate adsorbent

125‧‧‧透氣袋 125‧‧‧ breathable bag

135‧‧‧密封容器 135‧‧‧ sealed container

235‧‧‧容器 235‧‧‧ container

253‧‧‧加熱步驟 253‧‧‧heating steps

本發明之舉例性和目前較佳範例具體實施例被示於圖示,其為:圖1係製造經處理八鉬酸銨組成物一具體實施例中的基本過程步驟示意圖;圖2係具有雙峰粒徑分布一般市售標準八鉬酸銨先質材料的粒徑分布直方圖以及篩下物累計分布圖;圖3係具有單峰粒徑分布之經處理八鉬酸銨粉體組成物的粒徑分布直方圖以及篩下物累計分布圖;圖4係一典型八鉬酸銨先質材料放大2000x之掃描電子顯微照片;圖5係一經處理八鉬酸銨粉體組成物放大2000x之掃描電子顯微照片;圖6係"超細研磨"八鉬酸銨先質材料的粒徑分布直方圖以及篩下物累計分布圖;圖7係試驗1流化床汽蒸法中一部分經處理八鉬酸銨粉體組成物的粒徑分布直方圖以及篩下物累計分布圖;圖8係試驗2流化床汽蒸法中一部分經處理八鉬酸銨粉體組成物的粒徑分布直方圖以及篩下物累計分布圖;圖9係試驗3流化床汽蒸法中一經處理八鉬酸銨粉體組成物的一粒徑分布直方圖以及篩下物累計分布圖; 圖10(a-b)係試驗4流化床汽蒸法中經處理八鉬酸銨粉體組成物之第二和第三樣本部分的粒徑分布直方圖以及對應篩下物累計分布圖;圖11(a-c)係試驗5流化床汽蒸法中經處理八鉬酸銨粉體組成物之第一、第二和第三樣本部分的粒徑分布直方圖以及對應篩下物累計分布圖;圖12係用於旋轉乾燥機汽蒸法中八鉬酸銨先質粉體材料的粒徑分布直方圖以及篩下物累計分布圖;圖13係藉由旋轉乾燥機汽蒸法所製成之經處理八鉬酸銨粉體組成物的粒徑分布直方圖以及篩下物累計分布圖;圖14係用於溶劑噴霧法中預處理八鉬酸銨先質粉體材料的粒徑分布直方圖以及篩下物累計分布圖;圖15-18係試驗1-4溶劑噴霧法中所製成組成物的粒徑分布直方圖以及對應篩下物累計分布圖;圖19係製造經處理八鉬酸銨組成物方法之另一具體實施例中的基本過程步驟示意圖;圖20係製造經處理八鉬酸銨組成物方法之又另一具體實施例中的基本過程步驟示意圖;以及圖21係藉由說明於圖19之中間吸附劑法所製成組成物的粒徑分布直方圖以及篩下物累計分布圖。 Exemplary and presently preferred embodiments of the present invention are illustrated in the drawings, which are: FIG. 1 is a schematic diagram showing the basic process steps in a specific embodiment of the processed ammonium octamolybdate composition; The peak particle size distribution generally has a particle size distribution histogram of the commercially available standard ammonium octamolybdate precursor material and a cumulative distribution map of the undersize material; FIG. 3 is a composition of the treated octaammonium molybdate powder having a unimodal particle size distribution. The histogram of the particle size distribution and the cumulative distribution of the undersize material; Figure 4 is a scanning electron micrograph of a typical octa molybdate precursor material magnified 2000x; Figure 5 is a treatment of the ammonium octamolybdate powder composition 2000x Scanning electron micrograph; Figure 6 is a histogram of the particle size distribution of the "ultrafine grinding" ammonium octamolybdate precursor material and the cumulative distribution of the undersize material; Figure 7 is a part of the experimental 1 fluidized bed steaming process The histogram of the particle size distribution of the ammonium octamolybdate powder composition and the cumulative distribution of the undersize material; Fig. 8 is the particle size distribution of the composition of the treated ammonium octamolybdate powder in the fluidized bed steaming method of test 2 Figure and the cumulative distribution of the undersize; Figure 9 is the test 3 flow Steaming in a bed of treated powder octamolybdate composition, and a particle size distribution histogram of cumulative undersize distribution; Figure 10 (ab) is a histogram of the particle size distribution of the second and third sample portions of the treated ammonium octamolybdate powder composition in the fluidized bed steaming method of Test 4, and the cumulative distribution map of the corresponding undersize materials; Figure 11 (ac) is a histogram of the particle size distribution of the first, second and third sample portions of the treated ammonium octamolybdate powder composition in the fluidized bed steaming method of Test 5; and the cumulative distribution map of the corresponding undersize materials; The 12 series is used for the particle size distribution histogram of the ammonium octamolybdate precursor powder material in the steaming method of the rotary dryer and the cumulative distribution map of the undersize material; FIG. 13 is a method prepared by the rotary dryer steaming method. The histogram of the particle size distribution of the composition of the ammonium octamolybdate powder and the cumulative distribution of the undersize of the sieve; FIG. 14 is a histogram of the particle size distribution of the precursor powder of the ammonium octamolybdate pretreated in the solvent spray method and Figure 15-18 is a histogram of the particle size distribution of the composition prepared in the solvent spray method of Test 1-4 and the cumulative distribution of the corresponding undersize material; Figure 19 is the production of treated ammonium octamolybdate Schematic diagram of the basic process steps in another specific embodiment of the composition method; Figure 20 is a manufacturing process A schematic diagram of the basic process steps in yet another embodiment of the ammonium octamolybdate composition method; and FIG. 21 is a histogram of the particle size distribution of the composition prepared by the intermediate adsorbent method illustrated in FIG. 19 and under the sieve Accumulated distribution map.

較佳具體實施例之詳細說明 Detailed description of preferred embodiments

圖1顯示一種經處理八鉬酸銨組成物12處理方法 10之各種具體實施例以及其涉及提供八鉬酸銨(AOM)先質粉體14之初始供料。在一典型具體實施例中,該八鉬酸銨先質粉體14包含藉由熱分解二鉬酸銨(ADM)所產生之α-AOM粉體。該α-AOM先質粉體14包含具有兩個模態峰值18和20之實質上雙峰粒徑分布16,其於圖2中可看得更清楚。然後一溶劑22,例如水,可被施用至該八鉬酸銨先質粉體14之初始供料以形成濕中間粉體組成物24。 Figure 1 shows a treated ammonium octamolybdate composition 12 treatment method Various embodiments of 10 and it relate to providing an initial supply of ammonium octamolybdate (AOM) precursor powder 14. In a typical embodiment, the ammonium octamolybdate precursor powder 14 comprises alpha-AOM powder produced by thermal decomposition of ammonium dimolybdate (ADM). The alpha-AOM precursor powder 14 comprises a substantially bimodal particle size distribution 16 having two modal peaks 18 and 20, which can be seen more clearly in FIG. A solvent 22, such as water, can then be applied to the initial supply of the ammonium octamolybdate precursor 14 to form the wet intermediate powder composition 24.

此處將更詳細說明,該溶劑22可為液態或氣態(即,氣體)形式及以各種方式被添加或施用至AOM先質粉體14之初始供料而形成該濕中間粉體組成物24。例如,在一具體實施例中,該溶劑22可以液態(例如,藉由一或多個霧化噴嘴26所產生之霧化液流25)被加至AOM先質粉體14而均勻分布溶劑22於整個AOM先質粉體14。在一另類具體實施例中,該溶劑22可先被汽化,亦即藉由蒸汽產生器設備30轉變成蒸汽28(在一具體實施例中該溶劑22為水)。然後將該蒸汽28施用至AOM先質粉體14(例如,經由一或多個汽口32)而形成濕中間粉體組成物24。 As will be described in more detail herein, the solvent 22 can be in liquid or gaseous (i.e., gaseous) form and added or applied to the initial supply of the AOM precursor powder 14 in a variety of ways to form the wet intermediate powder composition 24 . For example, in one embodiment, the solvent 22 can be added to the AOM precursor powder 14 in a liquid state (e.g., by atomizing liquid stream 25 produced by one or more atomizing nozzles 26) to evenly distribute the solvent 22 The entire AOM precursor powder 14 . In an alternative embodiment, the solvent 22 may be first vaporized, i.e., converted to steam 28 by the steam generator apparatus 30 (in a particular embodiment the solvent 22 is water). The steam 28 is then applied to the AOM precursor powder 14 (eg, via one or more ports 32) to form a wet intermediate powder composition 24.

在一些具體實施例中,較佳為在濕化過程中滾動或者攪拌AOM先質粉體14之初始供料以促進該溶劑22更均勻地(亦即,液態或蒸汽形式)被施用至AOM先質粉體14。在一具體實施例中,可使用一筒式滾筒設備34以在使用溶劑22時翻動或滾動AOM先質粉體14。或者,其他配置是可能的,如同此處將進一步詳述。 In some embodiments, it is preferred to roll or agitate the initial supply of AOM precursor powder 14 during the wetting process to promote more uniform (i.e., liquid or vapor form) application of the solvent 22 to the AOM. Quality powder 14. In one embodiment, a canister drum apparatus 34 can be used to flip or roll the AOM precursor powder 14 when the solvent 22 is used. Alternatively, other configurations are possible, as will be described in further detail herein.

如所述,溶劑22的施用(亦即,液態或蒸汽形式) 於AOM先質粉體14之初始供料可導致濕中間粉體組成物24之形成。然後容許該濕中間粉體組成物24吸附施用溶劑22一段足以產生經處理AOM組成物12的時間。吸附過程期間,AOM先質粉體14之某些物理特性被明顯地改變。例如,於溶劑吸附過程中AOM先質粉體14之粒徑分布被改變或從具有兩個模態峰值18和20(圖2)之實質上雙峰粒徑分布16轉變成具有單一峰值38之實質上單峰粒徑分布36。請看圖3。 Application of solvent 22 (ie, in liquid or vapor form) as described The initial supply of AOM precursor powder 14 can result in the formation of wet intermediate powder composition 24. The wet intermediate powder composition 24 is then allowed to adsorb the application solvent 22 for a period of time sufficient to produce the treated AOM composition 12. Some of the physical properties of the AOM precursor powder 14 are significantly altered during the adsorption process. For example, the particle size distribution of the AOM precursor powder 14 during solvent adsorption is altered or converted from a substantially bimodal particle size distribution 16 having two modal peaks 18 and 20 (Fig. 2) to a single peak 38. A substantially monomodal particle size distribution 36. Please see Figure 3.

除了改變或轉變其粒徑分布特性之外,已認為本發明之處理方法10亦導致該經處理AOM組成物12單獨粒子之表面形態或結構的改變。例如,以及現在首先參考圖4和5,未經處理AOM先質粉體14(圖4)以及經處理AOM組成物12(圖5)之掃描電子顯微照片顯示單獨粒子表面結構已發生一些變化。目前認為該表面結構變化當被用於形成光學標記墨液和聚合物時對改善本發明經處理AOM組成物12之性能具有一些影響。 In addition to changing or shifting its particle size distribution characteristics, it has been considered that the treatment method 10 of the present invention also results in a change in the surface morphology or structure of the individual particles of the treated AOM composition 12. For example, and now referring first to Figures 4 and 5, scanning electron micrographs of untreated AOM precursor powder 14 (Figure 4) and treated AOM composition 12 (Figure 5) show some changes in the surface structure of individual particles. . This surface structure change is currently believed to have some effect on improving the performance of the treated AOM composition 12 of the present invention when used to form optically marking inks and polymers.

現在首先回溯至圖1,若需要的話,在被認定為最終之經處理AOM組成物12前,該濕中間產物24可被進一步處理。例如,該濕中間產物24可進一步於烘箱或乾燥機54內被加熱及/或乾燥以進一步降低中間產物24內可能的任何殘留水分含量。該中間產物24亦可進行附加研磨或磨碎步驟56以破碎處理過程中可能形成的任何大塊凝聚物。該研磨或磨碎步驟56可進行於未經處理中間產物24或來自乾燥機54之乾燥中間產物。 Turning now first to Figure 1, the wet intermediate 24 can be further processed, if desired, prior to being identified as the final treated AOM composition 12. For example, the wet intermediate 24 can be further heated and/or dried in an oven or dryer 54 to further reduce any residual moisture content possible in the intermediate product 24. The intermediate product 24 can also be subjected to an additional grinding or grinding step 56 to break up any large agglomerates that may form during the processing. The grinding or milling step 56 can be carried out on the untreated intermediate product 24 or the dried intermediate product from the dryer 54.

之後,該最終之經處理AOM組成物12可被用於製造以AOM為主之光學標記墨液和聚合物組成物。該經處理AOM組成物12可被用以代替全部或部分特殊配製物所需之習知AOM以改善墨液及/或聚合物組成物之性能。 Thereafter, the final treated AOM composition 12 can be used to make an AOM-based optical marking ink and polymer composition. The treated AOM composition 12 can be used to replace all of the conventional AOMs required for a particular formulation to improve the performance of the ink and/or polymer composition.

本發明處理方法之顯著優點為當用於製造以AOM為主之光學標記墨液及聚合物時可製造出具有改善性能之經處理AOM組成物12。例如,本發明之經處理AOM組成物12可改善由該經處理AOM組成物12所製成之墨液漆組成物的黏度性能。更明確而言,使用該經處理AOM組成物12可導致具有一般較低於典型以習知AOM組成物可達到黏度的墨液漆或組成物。以本發明經處理AOM組成物12所製成之較低黏度墨液組成物在墨液混合階段時需加入對乾墨液性能有不良影響之額外液體或其他黏性改性劑而言有明顯較低黏度。此外,使用該經處理AOM組成物12於光學標記過程之後亦可改善其形成墨液組成物之性能。此類改善性能包括,但不侷限於視覺色彩(亦即,"白度")以及光學密度性質。 A significant advantage of the processing method of the present invention is that a treated AOM composition 12 having improved properties can be produced when used to fabricate AOM-based optical marking inks and polymers. For example, the treated AOM composition 12 of the present invention can improve the viscosity properties of the ink lacquer composition made from the treated AOM composition 12. More specifically, the use of the treated AOM composition 12 can result in an ink lacquer or composition that is generally lower than typically achievable with conventional AOM compositions. The lower viscosity ink composition prepared by the treated AOM composition 12 of the present invention is obviously added to the additional liquid or other viscous modifier which adversely affects the performance of the dry ink during the ink mixing stage. Lower viscosity. In addition, the use of the treated AOM composition 12 can also improve its ability to form an ink composition after the optical marking process. Such improved properties include, but are not limited to, visual color (ie, "whiteness") and optical density properties.

又再者,藉由此處所述處理方法能輕易和立即地從雙峰16轉變或改變成單峰36之粒徑分布亦有利於藉由傳統方法不易達到所欲單峰分布之困難(例如,藉由粉碎及/或分類法)。例如,如上所述,一般喜好用於光學標記墨液之八鉬酸銨組成物包含藉由二鉬酸銨(ADM)熱分解所製成之α型(亦即,α-AOM)。熱分解α-AOM通常展現一具有兩個模態峰值18和20之雙峰粒徑分布16,如於圖2中可 看得更為清礎。再者,這些模態峰值通常發生在大約1μm和10μm之粒徑。粒徑1μm為極小,一般為屬於含於香煙煙霧一類之顆粒,以及無法輕易地從大顆粒中被移除。反之10μm顆粒可藉由各種類型之研磨或磨碎法減少其大小,少於10μm之小顆粒在大部分應用上進行此類研磨或磨碎法並不實際。更加複雜化粉碎或分類法為α-AOM粉體通常不易流動,其將造成此類方法中處理該粉體的困難。 Moreover, the particle size distribution which can be easily and immediately converted from bimodal 16 or changed to a single peak 36 by the treatment method described herein is also advantageous in that it is difficult to achieve the desired single peak distribution by conventional methods (for example, By smashing and/or sorting). For example, as described above, an ammonium octamolybdate composition generally used for optically marking ink contains an α type (i.e., α-AOM) which is produced by thermal decomposition of ammonium dimolybdate (ADM). Thermal decomposition of α-AOM typically exhibits a bimodal particle size distribution 16 having two modal peaks 18 and 20, as shown in Figure 2. See more clearly. Again, these modal peaks typically occur at particle sizes of about 1 [mu]m and 10 [mu]m. The particle size of 1 μm is extremely small, generally belonging to particles contained in cigarette smoke, and cannot be easily removed from large particles. On the other hand, 10 μm particles can be reduced in size by various types of grinding or grinding methods, and small particles of less than 10 μm are not practical for such grinding or grinding in most applications. A more complicated comminution or classification is that the alpha-AOM powder is generally less prone to flow, which will cause difficulties in handling the powder in such processes.

同樣明顯地,初步試驗顯示本發明經處理AOM組成物12之單峰粒徑分布36(圖3)可能非為導致改善本發明光學標記墨液組成物12性能的唯一因素。例如,已經額外處理和分類以獲得一實質上單峰粒徑分布之習知AOM材料無法導致具有改善本發明經處理AOM組成物12性能之光學標記墨液。換言之,經處理和未經處理AOM組成物之間存在明顯差異,即使後者已進一步處理使其達到經處理AOM組成物12之單峰或接近峰粒徑分布。 Also apparently, preliminary tests have shown that the unimodal particle size distribution 36 (Fig. 3) of the treated AOM composition 12 of the present invention may not be the only factor leading to improved performance of the optically marking ink composition 12 of the present invention. For example, conventional AOM materials that have been additionally processed and classified to achieve a substantially monomodal particle size distribution do not result in optically marking inks having improved performance of the treated AOM composition 12 of the present invention. In other words, there is a significant difference between the treated and untreated AOM compositions, even though the latter has been further processed to achieve a single peak or near peak particle size distribution of the treated AOM composition 12.

如先前簡述,目前認為改善本發明經處理AOM組成物12之性能(比較未經處理AOM)亦部分由於經處理AOM組成物12單獨粒子結構之形態改變。請看圖4和5。雖然此時並不完全瞭解改善經處理AOM12性能之特殊結構基礎,如此處所確認,要達到這些優勢首要為考慮許多製程步驟。 As previously described, it is currently believed that improving the performance of the treated AOM composition 12 of the present invention (compare untreated AOM) is also due in part to the morphological change of the individual particle structure of the treated AOM composition 12. Please see Figures 4 and 5. Although the specific structural basis for improving the performance of the treated AOM 12 is not fully understood at this time, as identified herein, achieving these advantages is primarily a consideration of many process steps.

本發明經處理AOM組成物12的又另一重要特點為該經處理AOM組成物12展現實質上如未經處理AOM組成物有相同的無水燒失量值("an-LOI")。無水燒失 量值為形成光學標記墨液組成物的重要參數。本發明經處理AOM組成物12中維持接近相同無水燒失量值之能力代表本發明經處理AOM組成物12又另一附加優點。 Yet another important feature of the treated AOM composition 12 of the present invention is that the treated AOM composition 12 exhibits substantially the same anhydrous loss on ignition ("an-LOI") as the untreated AOM composition. Waterless loss The magnitude is an important parameter for forming an optically marking ink composition. The ability to maintain near the same anhydrous loss on ignition in the treated AOM composition 12 of the present invention represents yet another additional advantage of the treated AOM composition 12 of the present invention.

已經簡述過製造或生產本發明經處理AOM粉體組成物12之各種具體實施例,以及該經處理AOM組成物12於製造光學標記墨液和聚合物有關的一些更重要屬性和優勢,現在將詳細描述經處理AOM組成物12製造方法之各種較佳具體實施例。然而,在進行說明之前須注意的是,除非另有明述,否則下列說明或是宣稱方法均不應被視為限於任何特定操作參數,包括試劑數量、試劑加入順序、反應條件,以及其他數值。又再者,必需指出在一利用例行初步小型試驗的給定情況中(考慮環境因素、生產級要求等)特定反應參數和其他操作因素可被最佳化。此處討論涉及一或多種被設計成能提供最佳結果但非為侷限或限制性的較佳具體實施例。 Various specific embodiments for making or producing the treated AOM powder composition 12 of the present invention, as well as some of the more important attributes and advantages associated with the manufacture of optically labeled inks and polymers, have now been described, now Various preferred embodiments of the method of manufacturing the treated AOM composition 12 will be described in detail. However, it should be noted that, unless otherwise stated, the following description or claimed method should not be construed as limited to any particular operational parameters, including the number of reagents, the order in which the reagents are added, the reaction conditions, and other values. Again, it must be noted that specific reaction parameters and other operational factors can be optimized in a given situation (taking into account environmental factors, production level requirements, etc.) in a given preliminary small test. The discussion herein refers to one or more preferred embodiments that are designed to provide the best results but are not limiting or limiting.

現在首先重提圖1和2,一種製造經處理八鉬酸銨組成物12之方法10可包含提供一八鉬酸銨(AOM)先質材料14之初始供料。如先前所述,稱為八鉬酸銨之化合物通常亦被稱為"串鏈-四鉬酸二銨(diammonium catena-tereamolybdate)"、"四鉬酸銨"、"六鉬酸四銨",或CAS號碼12411-64-2。因此,如此處所述," AOM "一詞應被視為包括這些已知各種其他名稱之化合物。在一具體實施例中,該AOM先質材料14包含如此處所述藉由熱分解二鉬酸銨(ADM)所製成之α型八鉬酸銨(α-AOM)粉體材料。 可輕易地從許多供應商來源購得該熱分解α-AOM。藉由實例,在此處所示及描述的各種具體實施例和實例中,該AOM先質粉體材料14包含由美國麥迪遜堡Climax鉬礦公司所製造之熱分解α-AOM粉體材料。 Referring now first to Figures 1 and 2, a method 10 of making a treated ammonium molybdate composition 12 can include providing an initial supply of an ammonium octa molybdate (AOM) precursor material 14. As previously stated, compounds known as ammonium octamolybdate are also commonly referred to as "diammonium catena-tereamolybdate", "ammonium tetramolybdate", "tetraammonium hexamolybdate", Or CAS number 12411-64-2. Thus, as used herein, the term "AOM" shall be taken to include the compounds of these various other known names. In a specific embodiment, the AOM precursor material 14 comprises an alpha-type ammonium octaammonium molybdate (a-AOM) powder material made by thermally decomposing ammonium dimolybdate (ADM) as described herein. The thermally decomposable alpha-AOM is readily available from a number of supplier sources. By way of example, in various embodiments and examples shown and described herein, the AOM precursor powder material 14 comprises a thermally decomposable alpha-AOM powder material manufactured by Climax Molybdenum Company of Fort Madison, USA.

Climax鉬礦公司所製造之α-AOM先質粉體材料14包含具有兩個模態峰值18和20之具有雙峰粒徑分布16細粉末,其於圖2中可看得更清楚。在進行說明之前,必需指出此處所述"雙峰"一詞指出現於粒徑分層圖或差分圖或於各別粒徑直方圖或柱狀圖中包含作為局部極大值的兩個模態峰值粒徑分布。同樣,"單峰"一詞指一粒徑分布包含一單一模態峰值或出現於粒徑分層圖或於各別粒徑直方圖中的最大值。此外,必需指出此處所顯示和描述粒徑分布圖為藉由兩種不同類液體分散型雷射粒徑分析儀中之一所產生,其如同實例部分中所明確指出者。第一類分析儀為法國奧爾良Compagnie工業公司(Cilas)所製造型號1180的Cilas雷射粒徑分析儀。第二類分析儀為美國賓夕法尼亞州蒙哥馬利維爾Microtrac有限公司所製造型號S3000/S3500的Microtrac粒徑分析儀。 The α-AOM precursor powder material 14 produced by Climax Molybdenum Company contains a fine powder having a bimodal particle size distribution of 16 having two modal peaks 18 and 20, which can be seen more clearly in FIG. Before the description, it must be pointed out that the term "bimodal" as used herein refers to two patterns that appear as particle size layered or difference maps or as local maxima in individual particle size histograms or histograms. State peak particle size distribution. Similarly, the term "single peak" refers to a particle size distribution comprising a single modal peak or a maximum value appearing in a particle size map or in a respective particle size histogram. In addition, it must be noted that the particle size distribution map shown and described herein is produced by one of two different types of liquid dispersion type laser particle size analyzers, as clearly indicated in the Examples section. The first type of analyzer is the Model 1180 Cilas laser particle size analyzer manufactured by Compagnie Industries, Inc. (Cilas, France). The second type of analyzer is a Microtrac particle size analyzer of the model S3000/S3500 manufactured by Microtrac Co., Ltd., Montgomeryville, PA.

現在繼續描述下去,此處所利用的α-AOM先質材料14之雙峰粒徑分布16包含於從約1-4μm(典型約2μm)粒徑範圍的第一模態峰值18以及從約6-10μm(典型約8μm)粒徑範圍的第二模態峰值20。一α-AOM先質粉體材料14的掃描電子顯微照片示於圖4。 Continuing with the description, the bimodal particle size distribution 16 of the α-AOM precursor material 14 utilized herein is included in the first mode peak 18 and from about 6- from a particle size range of about 1-4 μm (typically about 2 μm). A second mode peak of 20 in the 10 [mu]m (typically about 8 [mu]m) particle size range. A scanning electron micrograph of an alpha-AOM precursor powder material 14 is shown in FIG.

在提供適量AOM先質材料14之後,一溶劑22可 接著被施用至先質材料14之初始供料以形成或製造濕中間產物24。在一具體實施例中,該溶劑22包含去離子水以及可被添加足以製造一具有所欲單峰粒徑分布之經處理AOM組成物的含量。或者,可加入其他類型的溶劑22,例如亦可使用各種醇和烴化合物。在溶劑22包含去離子水的具體實施例中,去離子水足以用於此目的之施用量為約0.1重量%至約1重量%,較佳為在約0.25重量%至約0.5重量%之範圍,以及更佳用量為約0.5重量%先質材料14之初始供料。 After providing an appropriate amount of AOM precursor material 14, a solvent 22 can The initial charge to the precursor material 14 is then applied to form or make the wet intermediate product 24. In a specific embodiment, the solvent 22 comprises deionized water and can be added in an amount sufficient to produce a treated AOM composition having a desired monomodal particle size distribution. Alternatively, other types of solvents 22 may be added, for example various alcohols and hydrocarbon compounds may also be used. In a particular embodiment where the solvent 22 comprises deionized water, the deionized water is sufficient for this purpose to be applied in an amount from about 0.1% to about 1% by weight, preferably from about 0.25% to about 0.5% by weight. And, preferably, the initial charge of about 0.5% by weight of the precursor material 14.

該溶劑22可為液體形式或一氣體或蒸氣(例如,蒸汽28)被施用。目前認為該溶劑22至AOM先質材料14的施用(即,液體或蒸氣形式)經由毛細管凝聚機制使較小顆粒相互連接或黏聚。毛細管凝聚作用係AOM先質材料14之親水性以及於顆粒間位置高表面積和低氣體容積間關係所造成之結果。可凝聚水分含量需視兩種顆粒表面間所形成角度以及可用水分含量而定。一旦存在足夠水分(亦即,液體或蒸氣形式),該溶劑將溶解於材料內。AOM於25℃水中具有約4克每升(g/l)的溶解極限並且應隨著溫度而提高。當暴霧於水分時,於是,於顆粒間將形成小的AOM"橋連",在乾燥後將其等結合在一起,具有繫持一起的足夠強度。 The solvent 22 can be applied in liquid form or as a gas or vapor (e.g., steam 28). It is presently believed that the application of the solvent 22 to the AOM precursor material 14 (i.e., in liquid or vapor form) causes the smaller particles to interconnect or cohesive via a capillary agglomeration mechanism. Capillary coacervation is the result of the hydrophilicity of the AOM precursor material 14 and the relationship between high surface area and low gas volume at the interparticle position. The condensable moisture content depends on the angle formed between the two particle surfaces and the available moisture content. Once sufficient moisture (i.e., in liquid or vapor form) is present, the solvent will dissolve in the material. AOM has a solubility limit of about 4 grams per liter (g/l) in 25 ° C water and should increase with temperature. When the fog is in moisture, then a small AOM "bridge" will form between the particles, which will be bonded together after drying, with sufficient strength to hold together.

我們發現添加約0.5重量%水量提供足夠凝聚較小顆粒而使α-AOM先質粉體14之雙峰粒徑分布16(圖2)轉換成單峰粒徑分布36(圖3)而不明顯增加所形成經處理 AOM組成物12之無水燒失量值("an-LOI")。舉例來說,本發明之經處理α-AOM組成物包含範圍從約8%至約8.8%之an-LOI值。然而,該溶劑22的添加可名義上增加所形成經處理AOM組成物12之乾燥失重(LOD)值。 We have found that the addition of about 0.5% by weight of water provides sufficient agglomeration of smaller particles to convert the bimodal particle size distribution 16 (Fig. 2) of the α-AOM precursor powder 14 to a unimodal particle size distribution 36 (Fig. 3) without Increase the formed processing The water loss on ignition ("an-LOI") of the AOM composition 12. For example, the treated alpha-AOM compositions of the present invention comprise an an-LOI value ranging from about 8% to about 8.8%. However, the addition of solvent 22 can nominally increase the loss on drying (LOD) value of the treated AOM composition 12 formed.

如前所描述,該溶劑22可以任何各種方式被施用於AOM先質材料14。在一具體實施例中,該溶劑22(例如,水)可藉由將其注入通過位於AOM先質材料14附近的一或多種噴霧嘴26以液體形式被添加或施用至AOM先質材料14的初始供料,如於圖1中可看得更為清楚。該噴霧嘴26將液體溶劑22(例如,水)分開成細滴,而形成霧化流25。液體水的分散液成為一或多條霧化流25促使液體水(亦即,以霧化液滴之形式)更均勻地分布於該AOM先質材料14上。 The solvent 22 can be applied to the AOM precursor material 14 in any of a variety of ways, as previously described. In a specific embodiment, the solvent 22 (eg, water) can be added or applied to the AOM precursor material 14 in liquid form by injecting it through one or more spray nozzles 26 located adjacent the AOM precursor material 14. The initial feed, as seen in Figure 1, can be seen more clearly. The spray nozzle 26 separates the liquid solvent 22 (e.g., water) into fine droplets to form an atomized stream 25. The dispersion of liquid water becomes one or more atomizing streams 25 to cause liquid water (i.e., in the form of atomized droplets) to be more evenly distributed over the AOM precursor material 14.

視AOM先質材料14用於處理的方式,亦即,AOM先質材料14不論以薄層材料被展開或是提供含厚料層之大塊狀,在施用溶劑過程中喜好或有利地攪動或翻滾AOM先質材料14以確保可更均勻地施用溶劑22於整體先質粉體14。在一具體實施例中,此類攪動或翻滾可藉由將AOM先質粉體14於一筒式滾筒設備34內而實現。 Depending on the manner in which the AOM precursor material 14 is used for processing, that is, the AOM precursor material 14 is unrolled in a thin layer of material or provided in the form of a large layer containing a thick layer, which is preferred or advantageously agitated during the application of the solvent or The AOM precursor material 14 is tumbled to ensure a more uniform application of the solvent 22 to the overall precursor powder 14. In a specific embodiment, such agitation or tumbling can be accomplished by placing the AOM precursor powder 14 in a drum apparatus 34.

舉例來說,滾筒設備34包含安裝於圍繞一軸42而旋轉的一大抵細長圓柱形容器或滾筒40。一與滾筒40操作有關的驅動馬達44可圍繞軸42而轉動滾筒40,其轉動方向通常如箭頭46所示。於滾筒40內表面50上提供一或多個槳或槳形件48使滾筒40轉動時能上舉和翻動AOM先質粉體 14,因而使新先質粉體14顆粒被暴露至從噴嘴26排出的霧化溶劑22。 For example, the drum apparatus 34 includes a large, elongated cylindrical container or drum 40 that is mounted for rotation about a shaft 42. A drive motor 44 associated with operation of the drum 40 can rotate the drum 40 about the shaft 42 in a direction generally indicated by arrow 46. One or more paddles or paddles 48 are provided on the inner surface 50 of the drum 40 to lift and flip the AOM precursor powder when the drum 40 is rotated. 14. Thus, the particles of the new precursor powder 14 are exposed to the atomizing solvent 22 discharged from the nozzle 26.

在另一具體實施例中,該溶劑22可藉由首先蒸發溶劑22,即,將其轉換成蒸汽28,而被施用至AOM先質材料14。一合適蒸汽產生裝置30可被用於此目的。蒸汽28然後可經由配置於先質材料14附近的一或多個汽口32被施用至該AOM先質粉體14。在一具體實施例中,該汽口32可被配置於滾筒設備34內以確保先質材料14更均勻地暴露至該蒸汽28。 In another embodiment, the solvent 22 can be applied to the AOM precursor material 14 by first evaporating the solvent 22, i.e., converting it to steam 28. A suitable steam generating device 30 can be used for this purpose. The steam 28 can then be applied to the AOM precursor powder 14 via one or more ports 32 disposed adjacent the precursor material 14. In a particular embodiment, the port 32 can be disposed within the drum apparatus 34 to ensure more uniform exposure of the precursor material 14 to the steam 28.

在一些具體實施例中,較佳為在溶劑施用過程期間加熱該先質材料14。若如此,滾筒設備34亦需配備一或多個加熱裝置52。該加熱裝置52可在溶劑施用過程期間被啟動以便於所欲時間內提供所欲熱量。例如,在一具體實施例中,該加熱和施用蒸汽可同時施用或以交替方式施用以產生該經處理AOM組成物12。若欲使用加熱方式,則所使用溫度範圍為約80℃至約105℃(更佳為約100℃)。 In some embodiments, the precursor material 14 is preferably heated during the solvent application process. If so, the drum unit 34 also needs to be equipped with one or more heating devices 52. The heating device 52 can be activated during the solvent application process to provide the desired amount of heat during the desired time. For example, in one embodiment, the heating and application steam can be applied simultaneously or in an alternating manner to produce the treated AOM composition 12. If a heating mode is to be used, the temperature range used is from about 80 ° C to about 105 ° C (more preferably about 100 ° C).

溶劑22至該AOM先質粉體14的初始供料之施用導致形成濕中間粉體組成物24。然後容許該濕中間粉體組成物24如先前所述方法吸附經施用之溶劑22一段足夠產生經處理AOM組成物12的時間。一般而言,其時間期限為至少約12小時,以及更佳為從約48小時至約96小時將足夠用於此目的。在溶劑吸附過程期間,明顯改變AOM先質粉體的某些物理性質。例如,當溶劑被AOM先質粉體14吸附時,該AOM先質粉體14之粒徑分布從具有兩個模態峰值18 和20(圖2)之實質上雙峰粒徑分布16改變或轉變成具有單一峰值38(圖3)之實質上單峰粒徑分布36。一般而言,該經處理AOM組成物12將具有直徑範圍從約4μm至約12μm之單一峰值38,較佳範圍為從約6μm至約10μm,以及更佳為直徑約8μm。我們發現單峰粒徑分布較單模態峰值之特定位置更為重要。例如,具有範圍從約6μm至約10μm的單模態峰值樣本全部提供所述的性能的改善。 The application of the initial supply of solvent 22 to the AOM precursor powder 14 results in the formation of a wet intermediate powder composition 24. The wet intermediate powder composition 24 is then allowed to adsorb the applied solvent 22 for a period of time sufficient to produce the treated AOM composition 12 as previously described. In general, a time period of at least about 12 hours, and more preferably from about 48 hours to about 96 hours, will suffice for this purpose. Certain physical properties of the AOM precursor powder are significantly altered during the solvent adsorption process. For example, when the solvent is adsorbed by the AOM precursor powder 14, the particle size distribution of the AOM precursor powder 14 has two modal peaks 18 The substantially bimodal particle size distribution 16 of 20 and (Fig. 2) is altered or converted to a substantially monomodal particle size distribution 36 having a single peak 38 (Fig. 3). In general, the treated AOM composition 12 will have a single peak 38 having a diameter ranging from about 4 [mu]m to about 12 [mu]m, preferably ranging from about 6 [mu]m to about 10 [mu]m, and more preferably about 8 [mu]m in diameter. We have found that the unimodal particle size distribution is more important than the specific position of the single mode peak. For example, single mode peak samples having a range from about 6 [mu]m to about 10 [mu]m all provide the described improvement in performance.

除了改變或轉換粒徑分布特性(亦即,從實質上雙峰16至實質上單峰36)之外,認為該處理方法10亦可導致經處理AOM組成物12單獨粒子之表面形態或結構的改變。例如,以及現在首先參考圖4和5,未處理AOM先質粉體14之掃描電子顯微照片(圖4)和經處理AOM組成物12(圖5)顯示單獨粒子的表面結構已發生一些改變。目前認為表面結構的改變當用於形成光學標記墨液和聚合物時對該經處理AOM組成物12之性能改善上具有一些影響。 In addition to changing or converting the particle size distribution characteristics (i.e., from substantially bimodal 16 to substantially a single peak 36), it is contemplated that the processing method 10 can also result in surface morphology or structure of the individual particles of the treated AOM composition 12. change. For example, and now referring first to Figures 4 and 5, the scanning electron micrograph (Fig. 4) of the untreated AOM precursor powder 14 and the treated AOM composition 12 (Fig. 5) show that some changes have taken place in the surface structure of the individual particles. . It is currently believed that changes in surface structure have some effect on the performance improvement of the treated AOM composition 12 when used to form optically marking inks and polymers.

如先前所述,方法10可可擇地涉及對濕中間材料24的附加處理步驟。例如,該濕中間產物24可能進一步於烘箱或乾燥機54內被加熱及/或乾燥。此類額外加熱可進一步降低可能含於中間產物24內任何殘留水分的程度以及亦可被用於降低經處理AOM組成物12之乾燥失重(LOD)品質標準。若使用時,此類加熱可於足以釋出水分之任何寬廣溫度範圍下進行,舉例而言,例如當使用水作為溶劑22時,其溫度範圍為從約80℃至約100℃。 As previously described, method 10 may alternatively involve additional processing steps to wet intermediate material 24. For example, the wet intermediate 24 may be further heated and/or dried in an oven or dryer 54. Such additional heating can further reduce the extent of any residual moisture that may be contained in the intermediate product 24 and can also be used to reduce the dry weight loss (LOD) quality criteria of the treated AOM composition 12. If used, such heating can be carried out at any wide temperature range sufficient to release moisture, for example, when water is used as solvent 22, the temperature ranges from about 80 ° C to about 100 ° C.

此外,該中間產物24亦可進行附加研磨或磨碎 步驟56,不論有或無額外加熱步驟54,以破碎處理過程期間可能形成的任何大塊凝聚物。 In addition, the intermediate product 24 can also be additionally ground or ground. Step 56, with or without additional heating step 54, to break up any bulk agglomerates that may form during the process.

在這方面必需指出可使用該方法10中特定處理步驟和處理參數的某些變化以於某些應用中所需或所欲時改變或更改該經處理AOM組成物12的某些性質。例如,在溶劑施用過程中利用蒸汽28代替霧化水一般導致具有稍微較小最大粒徑的經處理AOM組成物12。使用蒸汽28亦減小與該經處理材料12第二模態峰值20有關的粒徑。此外,熱的施用,雖然非製造該經處理AOM組成物12所必需,但可減少製造該經處理AOM組成物12的所需時間期限。熱的施用,在施用溶劑過程期間或至由其形成之濕中間產物24時,亦可降低最終經處理AOM組成物12之乾燥失重(LOD)品質標準,以及可能為某些應用上所需。 In this regard it must be noted that certain variations of the particular processing steps and processing parameters in the method 10 can be used to alter or modify certain properties of the processed AOM composition 12 as needed or desired in certain applications. For example, the use of steam 28 instead of atomized water during solvent application generally results in a treated AOM composition 12 having a slightly smaller maximum particle size. The use of steam 28 also reduces the particle size associated with the second mode peak 20 of the treated material 12. Moreover, the application of heat, while not necessary to manufacture the treated AOM composition 12, can reduce the time period required to manufacture the treated AOM composition 12. The application of heat, during the application of the solvent process or to the wet intermediate product 24 formed therefrom, may also reduce the dry weight loss (LOD) quality criteria of the final treated AOM composition 12, and may be desirable for certain applications.

在示於圖19的另一具體實施例110中,溶劑122可藉由一中間吸附劑123被施用至該AOM先質材料114。更明確而言,溶劑122可被施用至中間吸附劑123以形成含溶劑中間吸附劑123。該含溶劑中間吸附劑123然後可被置於一透氣容器或袋125內。之後,該含溶劑中間吸附劑123(連同透氣袋125,若使用時)然後可被置於一容器135內,伴隨一量的AOM先質材料114。然後密封該容器135(例如,使實質上氣密)。來自含溶劑中間吸附劑123之溶劑122於被AOM先質材料114吸附以形成一濕中間粉體組成物124之前將從該中間吸附劑123被逐漸脫附(以及通過該透氣容器或袋125,若使用時)。該脫附/吸附過程容許持 續一段足以產生一經處理AOM組成物112的時間。在脫附/吸附過程期間,AOM先質粉體材料114之粒徑分布被改變或從實質上雙峰粒徑分布被轉變成實質上單峰粒徑分布。 In another embodiment 110, shown in FIG. 19, solvent 122 can be applied to the AOM precursor material 114 by an intermediate adsorbent 123. More specifically, solvent 122 can be applied to intermediate adsorbent 123 to form solvent-containing intermediate adsorbent 123. The solvent-containing intermediate adsorbent 123 can then be placed in a gas permeable container or bag 125. Thereafter, the solvent-containing intermediate adsorbent 123 (along with the venting bag 125, if used) can then be placed in a container 135 with an amount of AOM precursor material 114. The container 135 is then sealed (eg, to be substantially airtight). The solvent 122 from the solvent-containing intermediate adsorbent 123 is gradually desorbed from the intermediate adsorbent 123 (and through the gas permeable container or bag 125) before being adsorbed by the AOM precursor material 114 to form a wet intermediate powder composition 124. If used). The desorption/adsorption process allows This is continued for a period of time sufficient to produce a treated AOM composition 112. During the desorption/adsorption process, the particle size distribution of the AOM precursor powder material 114 is altered or converted from a substantially bimodal particle size distribution to a substantially monomodal particle size distribution.

如同其他具體實施例的情況,溶劑122可包含各種廣泛範圍的材料,例如水、醇,或碳氫材料。該中間吸附劑123可包含各種廣泛範圍的材料,該等材料再吸附劑123被置入密封容器135時適合用於吸附特定溶劑122以及其後脫附或釋放大量溶劑122的材料。舉例來說,在一具體實施例中該溶劑122包含去離子水以及含有非晶態沈澱矽土(亦即,"矽膠")之中間吸附劑123。該溶劑122(例如,去離子水)以及矽膠吸附劑123應以足以容許大量溶劑122從該吸附劑123被脫附以及隨後被AOM先質材料114吸附以產生該經處理AOM組成物112的量被提供。一般而言,具有吸附溶劑122(例如,水)之中間吸附劑123的添加量為欲處理AOM先質材料114總量中佔約0.3重量%至約0.5重量%應已足夠。 As with the other embodiments, solvent 122 can comprise a wide variety of materials, such as water, alcohol, or hydrocarbon materials. The intermediate adsorbent 123 can comprise a wide variety of materials suitable for use in adsorbing a particular solvent 122 and thereafter desorbing or releasing a substantial amount of solvent 122 when placed in a sealed container 135. For example, in one embodiment the solvent 122 comprises deionized water and an intermediate adsorbent 123 comprising amorphous precipitated alumina (i.e., "silicone"). The solvent 122 (e.g., deionized water) and the silica adsorbent 123 should be in an amount sufficient to allow a large amount of solvent 122 to be desorbed from the adsorbent 123 and subsequently adsorbed by the AOM precursor material 114 to produce the treated AOM composition 112. Provided. In general, the amount of intermediate adsorbent 123 having adsorbent solvent 122 (e.g., water) is sufficient to account for from about 0.3% to about 0.5% by weight of the total amount of AOM precursor material 114 to be treated.

如同方法10中相同情況,該方法110可可擇地涉及附加處理步驟。例如,該濕中間產物124可進一步於烘箱或乾燥機154內被加熱及/或乾燥以進一步降低中間產物124內可能的任何殘留水分含量及/或進一步降低經處理AOM組成物112之乾燥失重(LOD)品質標準。若使用時,此類加熱可在足以釋放水分之任何寬廣溫度範圍內進行,例如,舉例而言,當使用去離子水作為溶劑122時,其溫度範圍為從約80℃至約100℃。 As in the case of method 10, the method 110 may alternatively involve additional processing steps. For example, the wet intermediate 124 can be further heated and/or dried in an oven or dryer 154 to further reduce any residual moisture content possible in the intermediate product 124 and/or to further reduce the drying weight loss of the treated AOM composition 112 ( LOD) quality standard. If used, such heating can be carried out over any wide temperature range sufficient to release moisture, for example, when deionized water is used as solvent 122, the temperature ranges from about 80 °C to about 100 °C.

該中間產物124亦可在有或無額外加熱步驟154之下進行附加研磨或磨碎步驟156以破碎處理過程期間可能形成的任何大塊凝聚物。 The intermediate product 124 can also be subjected to an additional grinding or grinding step 156 with or without additional heating step 154 to break up any bulk agglomerates that may form during the processing.

在示於圖20之再另一具體實施例210中,藉由將一量AOM先質材料214加熱一段足以從一雙峰分布至實質上單峰分布改變粒徑分布的時間,一經處理AOM組成物212可被製造。在此類具體實施例210中,該AOM先質材料214必需含有保持水分的足夠程度以容許該經處理AOM組成物212能被製成。一般而言,已發現一AOM先質材料214含有相當於乾燥失重(LOD)至少約0.10重量%,以及更佳為在約0.10重量%至約0.2重量%範圍的重量百分比殘留水分濃度,此將足以產生一具有所欲單峰粒徑分布之經處理AOM組成物212。 In still another embodiment 210, shown in Figure 20, the AOM composition is processed by heating an amount of AOM precursor material 214 for a period of time sufficient to change the particle size distribution from a bimodal distribution to a substantially monomodal distribution. The object 212 can be manufactured. In such embodiment 210, the AOM precursor material 214 must contain sufficient moisture to allow the treated AOM composition 212 to be made. In general, an AOM precursor material 214 has been found to contain a weight percent residual moisture concentration corresponding to a loss on drying (LOD) of at least about 0.10% by weight, and more preferably in the range of from about 0.10% by weight to about 0.2% by weight. Sufficient to produce a treated AOM composition 212 having a desired monomodal particle size distribution.

藉由將一量之AOM先質材料214(亦即,以重量%LOI(乾燥失重)測定時,具有足夠程度之殘留水分)置入一容器235內以及密封該容器235而使其呈氣密狀態可製成經處理AOM組成物212。然後於步驟253中加熱該密封容器235到至少約30℃,且較佳於30℃至約50℃之範圍內的溫度一段足以產生具有所欲單峰粒徑分布之經處理AOM組成物212的時間。一般而言,加熱253進行至少約7天,以及更佳為約7-10天的時間將足以達到此目的。 By placing an amount of AOM precursor material 214 (i.e., having a sufficient degree of residual moisture when measured by weight % LOI (dry weight loss)), it is placed in a container 235 and sealed to seal the container 235 to be airtight. The state can be made into a treated AOM composition 212. The sealed container 235 is then heated in step 253 to a temperature in the range of at least about 30 ° C, and preferably in the range of from 30 ° C to about 50 ° C, for a period of time sufficient to produce a treated AOM composition 212 having a desired monomodal particle size distribution. time. In general, heating 253 for at least about 7 days, and more preferably about 7-10 days, will suffice for this purpose.

明顯地,我們已發現該AOM先質材料214內的殘留水分在處理過程期間可被回收,因而容許提供處理過程中相當"新鮮"的足夠水分,亦即,最近熱分解AOM的先 質材料214(即,具有低水分含量)。換言之,毛細管凝聚過程中吸附入較小顆粒內的水分傾向於聚結過程後被釋出,因而使可用水分用於其他粒子部位之額外毛細管凝聚作用。例如,密封於容器235內之後,大部分AOM先質材料214將含有足夠殘留水分以提高密封容器235內之相對濕度至範圍在80-100%的程度,其足夠導致在一合理時間(例如,7-10天)內製造出一經處理AOM組成物212。 Obviously, we have found that residual moisture in the AOM precursor material 214 can be recovered during the process, thus allowing for adequate "fresh" moisture during processing, ie, the most recent thermal decomposition of the AOM. Material 214 (ie, having a low moisture content). In other words, the moisture adsorbed into the smaller particles during capillary condensation tends to be released after the coalescence process, thus allowing the available water to be used for additional capillary agglomeration of other particle sites. For example, after sealing within the container 235, most of the AOM precursor material 214 will contain sufficient residual moisture to increase the relative humidity within the sealed container 235 to a range of 80-100%, which is sufficient to cause at a reasonable time (eg, The treated AOM composition 212 is produced within 7-10 days.

方法210可可擇地涉及附加處理步驟。例如,經處理AOM粉體產物212可被進行附加研磨或磨碎步驟256以破碎處理過程期間可能形成的任何大塊凝聚物。 Method 210 can optionally involve additional processing steps. For example, the treated AOM powder product 212 can be subjected to an additional grinding or grinding step 256 to break up any bulk agglomerates that may form during the processing.

該等經處理AOM組成物,例如,12、112、212可有利地被用於製造AOM-基光學標記墨液和聚合物組成物。在一具體實施例中,該等經處理AOM組成物12、112、212可藉由特殊配方被用於代替一些或全部所需習知AOM以達到此處所述的一或多種性能改善和利益。 The treated AOM compositions, for example, 12, 112, 212, can advantageously be used to make AOM-based optical marking inks and polymer compositions. In a specific embodiment, the processed AOM compositions 12, 112, 212 can be used to replace some or all of the desired AOMs by special formulation to achieve one or more of the performance improvements and benefits described herein. .

實例 Instance

根據此處所提供教示之該經處理之α-AOM產物12的各種實例組成物藉由揭示三種不同處理方法10,此處稱為"流化床汽蒸法"、"旋轉乾燥機汽蒸法"和"溶劑噴霧法"而製造。在流化床汽蒸法中,將薄層或α-AOM先質材料層置入一淺容器或"舟皿(boat)"內,然後於100%相對濕度下被置入如下文中進一步詳述的100℃烘箱內。藉由將α-AOM先質材料14置入其中備有一汽口32的旋轉乾燥器或滾筒34內而獲得藉由旋轉乾燥機汽蒸法所製成之經處理 AOM組成物12。最後,藉由使α-AOM先質材料14於旋轉滾筒34內接觸霧化水25之噴霧而獲得藉由溶劑噴霧法所製成之經處理AOM組成物12。下列提供有關用於各種處理方法之特定處理參數、先質材料和經處理產物的其他細節。 Various example compositions of the treated alpha-AOM product 12 in accordance with the teachings provided herein are disclosed by three different processing methods 10, herein referred to as "fluidized bed steaming", "rotary dryer steaming". It is manufactured by "solvent spray method". In a fluidized bed steaming process, a thin layer or layer of a-AOM precursor material is placed in a shallow container or "boat" and then placed at 100% relative humidity as further detailed below. Inside the oven at 100 ° C. The processed by the rotary dryer steaming method is obtained by placing the α-AOM precursor material 14 into a rotary dryer or drum 34 in which a steam port 32 is provided. AOM composition 12. Finally, the treated AOM composition 12 produced by the solvent spray method is obtained by contacting the α-AOM precursor material 14 with a spray of atomized water 25 in the rotating drum 34. The following provides additional details regarding specific processing parameters, precursor materials, and processed products for various processing methods.

流化床汽蒸法 Fluidized bed steaming

進行五項個別試驗,此處稱為試驗1-5,從兩種不同類型的α-AOM先質粉體材料14製備經處理α-AOM組成物12。在頭四項試驗(亦即,試驗1-4)中,使用市售或"標準"α-AOM先質材料14。該標準α-AOM先質材料14展現一般用作為此類材料14之雙峰粒徑分布16(圖2)。部分(於試驗1和2)或完全地(於試驗3和4)處理該標準α-AOM先質材料14以產生對應的部分-或經完全處理之α-AOM組成物。試驗5涉及"超細研磨"α-AOM先質材料14的處理。該超細研磨先質材料於錘式粉碎機內進行額外研磨以產生具有接近單峰粒徑分布的先質材料14,如於圖6中可看得更為清礎。 Five individual tests, referred to herein as Tests 1-5, were performed to prepare treated alpha-AOM composition 12 from two different types of alpha-AOM precursor powder materials 14. In the first four tests (i.e., tests 1-4), commercially available or "standard" alpha-AOM precursor materials 14 were used. The standard alpha-AOM precursor material 14 exhibits a bimodal particle size distribution 16 (Fig. 2) that is generally used as such material 14. The standard alpha-AOM precursor material 14 was treated partially (in trials 1 and 2) or completely (in trials 3 and 4) to produce a corresponding partially- or fully processed alpha-AOM composition. Test 5 relates to the treatment of "ultrafinely ground" alpha-AOM precursor material 14. The ultrafine ground precursor material is additionally ground in a hammer mill to produce a precursor material 14 having a near monomodal particle size distribution, as seen in Figure 6.

表I提供兩種不同類型α-AOM先質粉體材料14(亦即,標準和超細研磨)的某些特性。藉由混合少量各別α-AOM先質材料之樣本與異丙醇以及在Cilas雷射粒徑分析儀內分析其混合物而獲得粒子特性。藉由Cilas粒徑分析儀亦可產生對應粒徑分布直方圖和篩下物累計分布圖以及重製於圖2(標準α-AOM先質粉體材料)和圖6(超細研磨α-AOM先質粉體材料)。 Table I provides certain characteristics of two different types of a-AOM precursor powder materials 14 (i.e., standard and ultrafine grinding). Particle characteristics were obtained by mixing a small amount of a sample of each of the respective α-AOM precursor materials with isopropyl alcohol and analyzing the mixture in a Cilas laser particle size analyzer. The Cilas particle size analyzer can also generate the corresponding particle size distribution histogram and the cumulative distribution of the undersize and reproduce in Figure 2 (standard α-AOM precursor powder material) and Figure 6 (superfine grinding α-AOM) Precursor powder material).

全部試驗(即,試驗1-5)在下述方法中均施用蒸汽及/或熱至兩種類型的α-AOM先質材料14(亦即,標準和超細研磨先質材料)以產生各種試驗組成物。如此處所指出,試驗1和2涉及標準α-AOM先質材料14之部分處理以產生經部分處理α-AOM粉體組成物。試驗1涉及標準先質材料14之第一部分處理,反之試驗2涉及試驗1組成物之附加處理。表II所示為試驗1和試驗2組成物之粒徑數據。試驗1和2組成物之粒徑直方圖被分別地重製於圖7和8,以及說明粉體從雙峰粒徑分布至單峰粒徑分布的逐漸進程。 All tests (i.e., Tests 1-5) were applied with steam and/or heat to two types of a-AOM precursor materials 14 (i.e., standard and ultrafine ground precursor materials) in the following methods to produce various tests. Composition. As indicated herein, Runs 1 and 2 involve partial processing of a standard alpha-AOM precursor material 14 to produce a partially processed alpha-AOM powder composition. Test 1 involves the treatment of the first part of the standard precursor material 14, whereas the test 2 involves the additional treatment of the composition of the test 1. Table II shows the particle size data for the compositions of Test 1 and Test 2. The particle size histograms of the compositions of Tests 1 and 2 were separately reproduced in Figures 7 and 8, and illustrate the gradual progression of the powder from bimodal particle size distribution to monomodal particle size distribution.

試驗3涉及標準α-AOM先質材料14之完全處理以產生經完全處理α-AOM組成物12。試驗3之經完全處理α-AOM組成物的粒徑數據亦示於表II。試驗3組成物之粒徑直方圖重製於圖9。 Run 3 involved complete treatment of the standard alpha-AOM precursor material 14 to produce a fully processed alpha-AOM composition 12. The particle size data of the fully treated alpha-AOM composition of Run 3 is also shown in Table II. The particle size histogram of the composition of Test 3 is reproduced in Figure 9.

試驗4亦涉及標準α-AOM先質材料14之完全處理,但其與試驗1-3之較小樣本數量(50g先質材料14)比較 涉及一較大樣本數量(1kg先質材料14)。試驗4經完全處理AOM組成物之三種各別樣本的粒徑數據和直方圖分別示於表III以及圖3、10(a)和10(b)。 Test 4 also involved the complete treatment of the standard alpha-AOM precursor material 14, but compared to the smaller sample size of test 1-3 (50 g precursor material 14) A large sample size (1 kg of precursor material 14) is involved. The particle size data and histograms of the three individual samples of Test 4 after complete treatment of the AOM composition are shown in Table III and Figures 3, 10(a) and 10(b), respectively.

試驗5涉及100g超細研磨α-AOM先質材料14的完全處理。試驗5經完全處理AOM組成物之三種各別樣本的粒徑數據和直方圖示於表IV和圖11(a-c)。 Run 5 involved the complete treatment of 100 g of ultrafine ground alpha-AOM precursor material 14. Run 5 The particle size data and histograms for the three individual samples of the fully treated AOM composition are shown in Table IV and Figure 11 (a-c).

試驗1和2: Trials 1 and 2:

如所述,試驗1和2涉及50g標準α-AOM先質粉體材料14之部分處理。該標準α-AOM先質材料14包含市售如此處所述供應自美國麥迪遜堡Climax鉬礦公司所製造之熱還原或"乾燥"α-AOM粉體材料。該標準α-AOM先質材料14之50g樣本於一淺敞口容器內被散開成一薄層或料層然後置入具有其內備有沸水之容器的100℃烘箱內。烘箱內之沸水在處理過程中被用以維持於約100%之相對濕度。加熱該先質材料14以及在此方法中施予蒸汽約6小時以產生一經部分處理AOM粉體組成物。然後從烘箱移除試驗1之該經部分處理AOM粉體組成物以及於室溫下容許其冷卻和乾燥約1小時。然後將試驗1組成物之少量樣本與異丙醇混合以及如此處所述於Cilas雷射粒徑分析儀內進行分析。 As described, Runs 1 and 2 involved a partial treatment of 50 g of the standard a-AOM precursor powder material 14. The standard alpha-AOM precursor material 14 comprises a commercially available thermally reduced or "dried" alpha-AOM powder material commercially available from the Climax Molybdenum Company of Fort Madison, USA as described herein. A 50 g sample of the standard alpha-AOM precursor material 14 was dispersed into a thin layer or layer in a shallow open container and placed in a 100 ° C oven having a vessel containing boiling water therein. The boiling water in the oven is used to maintain a relative humidity of about 100% during processing. The precursor material 14 is heated and steam is applied in the process for about 6 hours to produce a partially treated AOM powder composition. The partially treated AOM powder composition of Test 1 was then removed from the oven and allowed to cool and dry for about 1 hour at room temperature. A small sample of the composition of Test 1 was then mixed with isopropyl alcohol and analyzed in a Cilas laser particle size analyzer as described herein.

試驗2為試驗1之連續試驗以及涉及將試驗1組成物置回烘箱內以及將組成物於100℃和100%相對濕度下進行額外加熱。加熱試驗2組成物以及額外施予8小時蒸汽。然後從烘箱移除該經部分處理試驗2組成物以及於室溫下容許其冷卻和乾燥約1小時。一小部分的試驗2組成物然後 與異丙醇混合以及於Cilas雷射粒徑分析儀內進行分析。 Run 2 is a continuous test of Test 1 and involves placing the Test 1 composition back into the oven and subjecting the composition to additional heating at 100 ° C and 100% relative humidity. The test 2 composition was heated and an additional 8 hours of steam was applied. The partially treated Test 2 composition was then removed from the oven and allowed to cool and dry for about 1 hour at room temperature. a small portion of the test 2 composition then It was mixed with isopropyl alcohol and analyzed in a Cilas laser particle size analyzer.

試驗1和2組成物之粒徑數據示於表II。試驗1和2粉體組成物之粒徑直方圖被分別地重製於圖7和8。以及說明粉體從雙峰粒徑分布至單峰粒徑分布的逐漸進程。從直方圖可看出,部分處理AOM先質材料14導致雙模態峰值的數量隨著處理時間增加而逐漸減少。然而請注意,試驗2組成物的額外模態峰值出現在約0.3μm之粒徑。已認為此模態峰值的出現係導因於Cilas雷射粒徑分析儀之超音波破碎儀打碎了凝聚顆粒。 The particle size data of the compositions of Tests 1 and 2 are shown in Table II. The particle size histograms of the powder compositions of Tests 1 and 2 were separately reproduced in Figures 7 and 8. And explain the gradual progress of the powder from bimodal particle size distribution to monomodal particle size distribution. As can be seen from the histogram, partial processing of the AOM precursor material 14 results in a gradual decrease in the number of bimodal peaks as processing time increases. Note, however, that the additional mode peak of the Test 2 composition appeared at a particle size of about 0.3 μm. It has been considered that the appearance of this modal peak is caused by the ultrasonic wave breaker of the Cilas laser particle size analyzer breaking up the agglomerated particles.

試驗3: Trial 3:

試驗3中所使用的程序,除了試驗3涉及完全處理1kg的標準α-AOM先質材料14之外,類似試驗1和2。該標準α-AOM先質材料14再一次包含市售如此處所述供應自Climax鉬礦公司所製造之熱還原或"乾燥"α-AOM粉體材料。該標準α-AOM先質材料14於一淺敞口容器內被散開成一薄層或料層然後置入在100%相對濕度之100℃烘箱內加熱約70小時的時間。然後移除試驗3之經完全處理AOM組成物以及室溫下容許其冷卻和乾燥約2小時,但是該冷卻時間並非關鍵。 The procedure used in Run 3, except Test 3, involved a complete treatment of 1 kg of standard alpha-AOM precursor material 14, similar to Runs 1 and 2. The standard alpha-AOM precursor material 14 once again contains a commercially available thermally reduced or "dried" alpha-AOM powder material commercially available from Climax Molybdenum Company as described herein. The standard alpha-AOM precursor material 14 is dispersed into a thin layer or layer in a shallow open container and then placed in an oven at 100 ° C of 100% relative humidity for a period of about 70 hours. The fully treated AOM composition of Run 3 was then removed and allowed to cool and dry for about 2 hours at room temperature, but this cooling time was not critical.

然後將試驗3組成物之少量樣本與異丙醇混合以及於Cilas雷射粒徑分析儀內進行分析。試驗3樣本之粒徑數據亦示於表II。其對應粒徑直方圖則示於圖9。試驗3樣本為完全單峰,例外為其模態峰值再一次為約0.3μm。再一次,出現於約0.3μm的模態峰值被認為是由於雷射粒徑 分析儀之超音波破碎儀作用所造成的結果。 A small sample of Test 3 composition was then mixed with isopropanol and analyzed in a Cilas laser particle size analyzer. The particle size data of the test 3 samples are also shown in Table II. The corresponding particle size histogram is shown in Fig. 9. The test 3 sample was a completely single peak with the exception that its modal peak was again about 0.3 μm. Again, the modal peak appearing at about 0.3 μm is considered to be due to the laser particle size. The result of the analyzer's ultrasonic breaker.

試驗4: Test 4:

試驗4涉及處理1kg的標準α-AOM先質材料14。該標準α-AOM先質材料14再一次包含來自Climax鉬礦公司所製造之熱還原或"乾燥"α-AOM粉體材料。該AOM先質材料14於一淺敞口容器內被散開成一薄料層然後置入具有其內備有沸水之容器的100℃烘箱內。該AOM先質材料14於100%相對濕度之100℃空氣下維持約72小時的時間。然後試驗4組成物於105℃之高溫下進行乾燥。 Test 4 involved the treatment of 1 kg of standard alpha-AOM precursor material 14. The standard alpha-AOM precursor material 14 once again contains a thermally reduced or "dried" alpha-AOM powder material manufactured by Climax Molybdenum. The AOM precursor material 14 was dispersed into a thin layer in a shallow open container and placed in a 100 ° C oven having a container containing boiling water therein. The AOM precursor material 14 is maintained at 100 ° C air at 100% relative humidity for a period of about 72 hours. The test 4 composition was then dried at a high temperature of 105 °C.

試驗4組成物的三種個別樣本然後與異丙醇混合以及於Cilas雷射粒徑儀內進行分析。試驗4組成物三種樣本的粒徑數據示於表III。該三種樣本的粒徑直方圖重製於圖3、10(a)和10(b)。 Three individual samples of the composition of Test 4 were then mixed with isopropanol and analyzed in a Cilas laser particle size analyzer. The particle size data of the three samples of the composition of Test 4 are shown in Table III. The particle size histograms of the three samples are reproduced in Figures 3, 10(a) and 10(b).

從三種樣本的直方圖可看出,試驗4組成物為完 全單峰,其各種樣本之模態峰值出現於從約5μm至約6μm的粒徑範圍。注意試驗4組成物之三種樣本無一直方圖展現有較小粒徑的模態峰值。已認為試驗4組成物之樣本顆粒於測定過程中並未因超音波振盪被打碎。 As can be seen from the histograms of the three samples, the composition of the test 4 is finished. Full single peaks, with mode peaks of various samples appearing in the particle size range from about 5 [mu]m to about 6 [mu]m. Note that the three samples of the composition of Test 4 have no histograms showing modal peaks with smaller particle sizes. It has been considered that the sample particles of the test 4 composition were not broken by ultrasonic vibration during the measurement.

試驗5: Test 5:

試驗5涉及處理約100g"超細研磨"α-AOM先質材料14。該超細研磨α-AOM先質材料14係藉由於錘式粉碎機內研磨來自Climax鉬礦公司之標準、熱還原或或"乾燥"α-AOM粉體材料直至粒徑分布接近單峰所製成。請看圖6。該超細研磨α-AOM先質材料14於一淺敞口容器內被散開成一薄料層然後置入備有沸水之容器的100℃烘箱內。該超細研磨α-AOM先質材料14於100%相對濕度之100℃空氣下維持約72小時的時間。然後試驗5組成物於105℃之高溫下進行乾燥。試驗5組成物的三種個別樣本然後與異丙 醇混合以及於Cilas雷射粒徑儀內進行分析。試驗5組成物三種樣本的粒徑數據示於表IV。該三種樣本的粒徑直方圖重製於圖11(a-c)。 Run 5 involved the treatment of about 100 g of "ultrafinely ground" alpha-AOM precursor material 14. The ultrafinely ground α-AOM precursor material 14 is produced by grinding a standard, thermally reduced or "dried" α-AOM powder material from Climax Molybdenum Co., Ltd. in a hammer mill until the particle size distribution is close to a single peak. to make. Please see Figure 6. The ultrafinely ground α-AOM precursor material 14 was dispersed into a thin layer in a shallow open container and placed in a 100 ° C oven equipped with a boiling water container. The ultrafine ground alpha-AOM precursor material 14 is maintained at 100 ° C air at 100% relative humidity for a period of about 72 hours. The test 5 composition was then dried at a high temperature of 105 °C. Test 5 compositions of three individual samples and then with isopropyl Alcohol mixing and analysis was performed in a Cilas laser particle size analyzer. The particle size data of the three samples of the composition of Test 5 are shown in Table IV. The particle size histograms of the three samples were reproduced in Figure 11 (a-c).

試驗5組成物為完全單峰,其各種樣本之模態峰值出現於約10μm的粒徑。如同試驗4組成物的情況,試驗5組成物之三種樣本的直方圖亦未展現有較小粒徑的模態峰值。已認為試驗5組成物之樣本顆粒於測定過程中亦並未因超音波振盪被打碎。 The composition of Test 5 was a completely single peak, and the mode peaks of various samples appeared at a particle size of about 10 μm. As in the case of the composition of Test 4, the histograms of the three samples of the Test 5 composition also did not exhibit modal peaks of smaller particle size. It has been considered that the sample particles of the test 5 composition were not broken by ultrasonic vibration during the measurement.

旋轉乾燥機汽蒸法 Rotary dryer steaming

旋轉乾燥機汽蒸法涉及將大量AOM先質粉體材料14置入一轉鼓圓筒34內然後在滾動中施加蒸汽於該先質材料14。然後從滾筒34移除所產生濕中間粉體產物24以及容許其乾燥。該樣本於汽蒸過程期間或之後均不需加熱。 The rotary dryer steaming process involves placing a large amount of AOM precursor powder material 14 into a drum cylinder 34 and then applying steam to the precursor material 14 during rolling. The resulting wet intermediate powder product 24 is then removed from the drum 34 and allowed to dry. The sample does not require heating during or after the steaming process.

此特定實施例涉及處理約2kg標準AOM先質粉 體材料14。該標準α-AOM先質材料14再一次包含來自Climax鉬礦公司所製造之熱還原或"乾燥"α-AOM粉體材料。α-AOM先質材料之粒徑數據和直方圖分別示於表V和圖12。注意於旋轉乾燥機汽蒸法係藉由如此處所示之Microtrac粒徑分析儀產生粒徑數據和直方圖。然後該AOM先質材料14被置入滾筒34內以及施加蒸汽。在滾動和汽蒸之後,從滾筒34移除濕中間粉體24。 This particular embodiment involves treating about 2 kg of standard AOM precursor powder Body material 14. The standard alpha-AOM precursor material 14 once again contains a thermally reduced or "dried" alpha-AOM powder material manufactured by Climax Molybdenum. The particle size data and histogram of the α-AOM precursor material are shown in Table V and Figure 12, respectively. Note that the rotary dryer steaming process produces particle size data and histograms by a Microtrac particle size analyzer as shown herein. The AOM precursor material 14 is then placed into the drum 34 and steam is applied. The wet intermediate powder 24 is removed from the drum 34 after rolling and steaming.

一旋轉乾燥機汽蒸組成物樣本然後與異丙醇混合以及於Microtrac雷射粒徑分析儀內進行分析。樣本組成物之粒徑數據被示於表V。樣本之粒徑直方圖被重製於圖13。 A rotary dryer was used to steam the composition sample and then mixed with isopropanol and analyzed in a Microtrac laser particle size analyzer. The particle size data of the sample composition is shown in Table V. The particle size histogram of the sample is reproduced in Figure 13.

從樣本的直方圖可看出,該旋轉乾燥機汽蒸組成物主要為單峰,其模態峰值出現在約10μm的粒徑。注意該旋轉乾燥機汽蒸組成物之直方圖於約0.2μm展現一小型模態峰值。再一次,認為此模態峰值的出現係導因於Microtrac雷射粒徑分析儀之超音波破碎儀打碎了凝聚顆粒。 As can be seen from the histogram of the sample, the steam dryer composition of the rotary dryer is mainly a single peak, and its mode peak appears at a particle diameter of about 10 μm. Note that the histogram of the rotary dryer steaming composition exhibits a small mode peak at about 0.2 [mu]m. Once again, it is believed that the appearance of this modal peak is caused by the ultrasonic wave breaker of the Microtrac laser particle size analyzer breaking up the agglomerated particles.

溶劑噴霧法 Solvent spray method

溶劑噴霧法涉及將大量AOM先質粉體材料14置入一轉鼓圓筒34內然後在滾動中施加霧化噴水於該先質材料14。然後從滾筒34移除濕中間粉體產物24以及容許其乾燥。該樣本於溶劑噴霧法期間或之後均不需加熱。 The solvent spray method involves placing a large amount of AOM precursor powder material 14 into a drum cylinder 34 and then applying atomized water spray to the precursor material 14 during rolling. The wet intermediate powder product 24 is then removed from the drum 34 and allowed to dry. The sample did not require heating during or after the solvent spray method.

進行從預處理α-AOM先質粉體材料製備經處理α-AOM組成物12的四項個別試驗(試驗1-4)。從標準α-AOM先質材料製造預處理α-AOM粉體材料,其中已加入數量為0.14%重量比的水。預處理先質材料之粒徑數據示於表VI。該預處理材料之粒徑直方圖被重製於圖14。藉由Microtrac雷射粒徑分析儀產生用於溶劑噴霧法中材料的粒徑數據和直方圖。 Four individual tests (Runs 1-4) for preparing the treated α-AOM composition 12 from the pretreated α-AOM precursor powder material were performed. The pretreated α-AOM powder material was produced from a standard α-AOM precursor material to which a quantity of water of 0.14% by weight was added. The particle size data of the pretreated precursor material are shown in Table VI. The particle size histogram of the pretreated material was reproduced in Figure 14. Particle size data and histograms for materials used in solvent spray methods were generated by a Microtrac laser particle size analyzer.

從圖14可看出,該預處理α-AOM材料具有雙峰粒徑分布,有一小型第三模態峰值出現在約0.3μm的粒徑其,再一次被認為係導因於雷射粒徑分析儀之超音波破碎儀打碎了凝聚顆粒。 As can be seen from Fig. 14, the pretreated α-AOM material has a bimodal particle size distribution, and a small third mode peak appears at a particle diameter of about 0.3 μm, which is again considered to be due to the laser particle size. The analyzer's ultrasonic breaker broke the agglomerated particles.

試驗1-4涉及藉由加入不同量水(即,霧化噴水)至該預處理α-AOM材料以製造經處理α-AOM組成物,其說明於表VII。加入水之後,從滾筒34移除形成之濕中間粉體24。 Runs 1-4 relate to the manufacture of a treated alpha-AOM composition by the addition of varying amounts of water (i.e., atomized water spray) to the pretreated alpha-AOM material, as illustrated in Table VII. After the water is added, the formed wet intermediate powder 24 is removed from the drum 34.

然後將各個四種試驗組成物之少量樣本與異丙醇混合以及於Microtrac雷射粒徑分析儀內進行分析。樣本組成物之粒徑數據示於表VII。試驗1-4組成物之粒徑直方圖分別重製於圖15-18,以及說明粉體從雙峰粒徑分布至 單峰粒徑分布的逐漸進程。注意藉由溶劑噴霧法所製成組成物之直方圖於約0.2μm小粒徑亦展現小型模態峰值。再一次,認為出現這些模態峰值係導因於雷射粒徑分析儀之超音波破碎儀打碎了凝聚顆粒。 A small sample of each of the four test compositions was then mixed with isopropanol and analyzed in a Microtrac laser particle size analyzer. The particle size data of the sample composition is shown in Table VII. The particle size histograms of the compositions of Tests 1-4 are reproduced in Figures 15-18, respectively, and the powder is distributed from bimodal particle size to The gradual progression of the unimodal particle size distribution. Note that the histogram of the composition prepared by the solvent spray method also exhibits a small mode peak at a small particle size of about 0.2 μm. Once again, it is believed that the appearance of these modal peaks is caused by the ultrasonic particle breaker of the laser particle size analyzer breaking up the agglomerated particles.

中間吸附劑法 Intermediate adsorbent method

另一實例涉及方法110,其溶劑122先被施用至該中間吸附劑123。然後將形成之含溶劑中間吸附劑123與AOM先質材料114一起被置入一密封容器135內。該AOM先質材料114再一次包含來自如此處所述Climax鉬礦公司所製造之熱還原或"乾燥"α-AOM粉體材料。該AOM先質材 料114具有較早所述其他AOM先質材料之典型雙峰粒徑分布。此實例中,使用去離子水加入約28g之矽膠吸附劑123。該矽膠吸附劑123吸附約30-35%重量比之去離子水,其與矽膠於其溫度和100%濕度之理論值相符合。然後將形成之含溶劑矽膠中間吸附劑123(容納於透氣袋125)與約100g之AOM先質材料114一起置入一容器135內。然後密封(即,使其實質上氣密)該容器135以及於室溫(即,約22℃)下維持約120小時(約5天)。 Another example is directed to method 110 in which solvent 122 is first applied to the intermediate adsorbent 123. The formed solvent-containing intermediate adsorbent 123 is then placed in a sealed container 135 along with the AOM precursor material 114. The AOM precursor material 114 again contains thermally reduced or "dried" alpha-AOM powder materials from Climax Molybdenum Company as described herein. The AOM material Feed 114 has a typical bimodal particle size distribution of other AOM precursor materials as described earlier. In this example, about 28 g of the silicone adsorbent 123 was added using deionized water. The silicone adsorbent 123 adsorbs about 30-35% by weight of deionized water, which is consistent with the theoretical value of the silicone at its temperature and 100% humidity. The formed solvent-containing silicone intermediate adsorbent 123 (accommodated in the venting bag 125) is then placed in a container 135 along with about 100 g of the AOM precursor material 114. The container 135 is then sealed (i.e., rendered substantially airtight) and maintained at room temperature (i.e., about 22 ° C) for about 120 hours (about 5 days).

進行說明之前,必需指出用於此實例之矽膠中間吸附劑123的數量遠超過一般用於實作具體實施例的數量。此有兩個理由:第一,為測定此方法是否能通過過飽和現象致使AOM先質材料114產生糊狀物質;第二,觀察AOM從該矽膠中間吸附劑123需要吸附多少水分為在低於最適條件之下。縱使矽膠中間吸附劑123含有較該處理方法所需要的更多溶劑122(即,水),該AOM先質材料114並未變成糊狀。後續分析顯示矽膠中間吸附劑123釋放約1/3(即,33%)的已吸附溶劑122,意指整體經處理AOM材料112含有以重量基準計約3-4%的水。在大規模的基礎上,添加矽膠中間吸附劑123的足夠加入量為添加約0.3%重量比至約0.5%重量比之水將可獲得良好結果。 Prior to the description, it must be noted that the amount of the silicone intermediate adsorbent 123 used in this example is much greater than the amount generally used to practice the particular embodiment. There are two reasons for this: First, to determine whether this method can cause the AOM precursor material 114 to produce a paste-like substance by supersaturation; secondly, to observe how much water the AOM needs to adsorb from the silicone intermediate adsorbent 123 is below optimum. Under conditions. The AOM precursor material 114 does not become a paste, even though the silicone intermediate adsorbent 123 contains more solvent 122 (i.e., water) than is required by the processing method. Subsequent analysis showed that the silicone intermediate adsorbent 123 released about 1/3 (i.e., 33%) of the adsorbed solvent 122, meaning that the overall treated AOM material 112 contained about 3-4% water by weight. On a large scale, the addition of the silicone intermediate adsorbent 123 in a sufficient amount to add about 0.3% by weight to about 0.5% by weight of water will give good results.

現在繼續進行說明,然後將形成經處理AOM材料112的小量樣本與異丙醇相混合以及於Cilas粒徑分析儀內進行分析。獲得的粒徑直方圖被重製於圖21。從直方圖可看出,該經處理AOM材料112之粒徑分布為具有於約7 μm模態峰值的實質上單峰。注意於約0.2μm粒徑出現額外模態峰值。於此再一次,認為出現此模態峰值係導因於雷射粒徑分析儀之超音波破碎儀打碎了凝聚顆粒。 Continuing with the description, a small sample of the treated AOM material 112 is then mixed with isopropanol and analyzed in a Cilas particle size analyzer. The obtained particle size histogram is reproduced in Figure 21. As can be seen from the histogram, the processed AOM material 112 has a particle size distribution of about 7 A substantially single peak of the μm mode peak. Note that additional modal peaks appear at a particle size of about 0.2 μm. Again, it is believed that this modal peak is caused by the ultrasonic particle breaker of the laser particle size analyzer breaking up the agglomerated particles.

總而言之,所宣稱的產物和方法共同地代表於鉬礦技術上的一項重大發展。上述該經處理AOM組成物不僅具有實質上單峰粒徑分布的特性,其無法藉由習知方法被達成,而且與由未經處理AOM組成物所製成之組成物比較,可製造具有卓越性能和一致性的光學標記墨液組成物。此處所述之處理方法可大量製造經處理AOM組成物以及具有均勻的粒徑分布特性。 In summary, the claimed products and methods collectively represent a significant development in molybdenum ore technology. The above-mentioned treated AOM composition not only has a characteristic of a substantially monomodal particle size distribution, but can not be achieved by a conventional method, and can be manufactured with superiority as compared with a composition made of an untreated AOM composition. Performance and consistency of optical marking ink compositions. The treatment methods described herein can produce a large number of treated AOM compositions as well as having uniform particle size distribution characteristics.

此處已說明本發明之較佳具體實施例,預期其可被經過適當修飾並且無論如何仍屬於本發明之範圍內。本發明因此應僅能根據下列專請專利範圍被推論: Preferred embodiments of the invention have been described herein, and are intended to be modified as appropriate and still fall within the scope of the invention. The invention should therefore only be inferred from the following patentable scope:

10‧‧‧方法 10‧‧‧ method

12‧‧‧經處理AOM組成物 12‧‧‧Processed AOM composition

14‧‧‧α-AOM先質材料 14‧‧‧α-AOM precursor material

22‧‧‧溶劑 22‧‧‧Solvent

24‧‧‧濕中間產物 24‧‧‧ Wet intermediates

25‧‧‧霧化水 25‧‧‧Atomized water

26‧‧‧霧化噴嘴 26‧‧‧Atomizing nozzle

28‧‧‧蒸汽 28‧‧‧Steam

30‧‧‧蒸汽產生器設備 30‧‧‧Steam generator equipment

32‧‧‧汽口 32‧‧‧ steam outlet

34‧‧‧旋轉滾筒 34‧‧‧Rotating drum

40‧‧‧滾筒 40‧‧‧Roller

42‧‧‧軸 42‧‧‧Axis

44‧‧‧驅動馬達 44‧‧‧Drive motor

46‧‧‧轉動方向 46‧‧‧Rotation direction

48‧‧‧槳形件 48‧‧‧Paddles

50‧‧‧內表面 50‧‧‧ inner surface

52‧‧‧加熱裝置 52‧‧‧ heating device

54‧‧‧乾燥機 54‧‧‧Dryer

56‧‧‧附加研磨步驟 56‧‧‧Additional grinding step

Claims (24)

一種處理方法,其包含:提供具有雙峰粒徑分布之八鉬酸銨先質粉體初始供料;施用一量之溶劑至該八鉬酸銨先質粉體初始供料以形成濕中間粉體;以及容許濕中間粉體在一段時間內吸附該經施用之溶劑,該經施用之溶劑的量以及該一段時間足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成物。 A treatment method comprising: providing an initial supply of an ammonium octa molybdate precursor powder having a bimodal particle size distribution; applying a quantity of a solvent to the initial supply of the ammonium octamolybdate precursor powder to form a wet intermediate powder And allowing the wet intermediate powder to adsorb the applied solvent over a period of time, the amount of the applied solvent and the period of time sufficient to form a treated ammonium pentamolybdate powder having a substantially monomodal particle size distribution Things. 如請求項1之方法,其中該施用一量之溶劑包含施用以該八鉬酸銨先質粉體初始供料之重量計,範圍從約0.1重量%至約1重量%之量的水至該八鉬酸銨先質粉體初始供料。 The method of claim 1, wherein the applying a quantity of the solvent comprises applying water in an amount ranging from about 0.1% by weight to about 1% by weight based on the weight of the initial supply of the ammonium octamolybdate precursor powder. The initial supply of ammonium octa molybdate precursor powder. 如請求項2之方法,其進一步包含施用以該八鉬酸銨先質粉體初始供料之重量計,約0.5重量%之量的水至該八鉬酸銨先質粉體初始供料。 The method of claim 2, further comprising applying water in an amount of about 0.5% by weight to the initial supply of the ammonium octa molybdate precursor powder, based on the weight of the initial supply of the ammonium octamolybdate precursor powder. 如請求項2之方法,其中該水的施用包含:霧化該水以形成一霧化流;以及引導該水之霧化流至八鉬酸銨先質粉體初始供料上。 The method of claim 2, wherein the applying of the water comprises: atomizing the water to form an atomized stream; and directing the atomized stream of the water to the initial supply of the ammonium octamolybdate precursor powder. 如請求項4之方法,其進一步包含在引導該水之霧化流至八鉬酸銨先質粉體初始供料上時滾動該八鉬酸銨先質粉體初始供料,使得實質上全部該八鉬酸銨先質粉體 初始供料係暴露至該水之霧化流。 The method of claim 4, further comprising rolling the initial supply of the ammonium octa molybdate precursor powder upon directing the atomized stream of the water onto the initial supply of the ammonium octamolybdate precursor powder, such that substantially all The ammonium octamolybdate precursor powder The initial supply is exposed to the atomized stream of the water. 如請求項5之方法,其進一步包含在引導該水之霧化流至該八鉬酸銨先質粉體初始供料上加熱。 The method of claim 5, further comprising heating the atomized stream that directs the water to the initial supply of the ammonium octamolybdate precursor powder. 如請求項5之方法,其進一步包含:中止該水之霧化流;以及在中止之後加熱該八鉬酸銨先質粉體初始供料。 The method of claim 5, further comprising: suspending the atomized stream of the water; and heating the initial supply of the ammonium octa molybdate precursor powder after the suspension. 如請求項7之方法,其進一步包含交替重複該中止和該加熱步驟。 The method of claim 7, further comprising repeating the suspending and the heating step alternately. 如請求項1之方法,其中該提供一八鉬酸銨先質粉體初始供料包含提供藉由熱分解二鉬酸銨所形成之α-八鉬酸銨粉體供料。 The method of claim 1, wherein the initial supply of the ammonium octa molybdate precursor comprises the supply of an alpha-octamolybdate powder formed by thermal decomposition of ammonium dimolybdate. 如請求項2之方法,其中該水的施用包含:提供一蒸汽供料;以及引導一蒸汽流至該八鉬酸銨先質粉體初始供料上。 The method of claim 2, wherein the applying of the water comprises: providing a steam supply; and directing a vapor stream to the initial supply of the ammonium octamolybdate precursor powder. 如請求項10之方法,其進一步包含在引導該蒸汽流至該八鉬酸銨先質粉體初始供料上時加熱。 The method of claim 10, further comprising heating while directing the vapor stream to the initial supply of the ammonium octamolybdate precursor powder. 如請求項10之方法,其進一步包含:中止該蒸汽流;以及在中止之後,加熱該八鉬酸銨先質粉體初始供料。 The method of claim 10, further comprising: suspending the steam stream; and, after the discontinuation, heating the initial supply of the ammonium octamolybdate precursor powder. 如請求項12之方法,其進一步包含交替重複該中止和該加熱步驟直至該經處理八鉬酸銨粉體組成物獲得單峰粒徑分布時為止。 The method of claim 12, further comprising alternately repeating the suspending and the heating step until the treated octaammonium molybdate powder composition obtains a monomodal particle size distribution. 如請求項1之方法,其中該經處理八鉬酸銨粉體組成物包含一範圍從約8至約8.8%之無水燒失量值。 The method of claim 1, wherein the treated ammonium octamolybate powder composition comprises an anhydrous loss on ignition value ranging from about 8 to about 8.8%. 如請求項1之方法,其中該經處理八鉬酸銨粉體組成物具有一範圍約4μm至約12μm之模態粒徑(modal diameter)。 The method of claim 1, wherein the treated ammonium octamolybdate powder composition has a modal diameter ranging from about 4 μm to about 12 μm. 如請求項1之方法,其中該經處理八鉬酸銨粉體組成物具有一範圍約5μm至約7μm之模態粒徑。 The method of claim 1, wherein the treated ammonium octamolybdate powder composition has a modal particle size ranging from about 5 μm to about 7 μm. 如請求項1之方法,其中該經處理八鉬酸銨粉體組成物具有一約6μm之模態粒徑。 The method of claim 1, wherein the treated ammonium octamolybdate powder composition has a modal particle size of about 6 μm. 如請求項1之方法,其中該經處理八鉬酸銨粉體組成物具有一約10μm之模態粒徑。 The method of claim 1, wherein the treated ammonium octamolybdate powder composition has a modal particle size of about 10 μm. 如請求項1之方法,其中施用一量之溶劑包含:提供一中間吸附劑;施用一量之溶劑至該中間吸附劑以產生含溶劑(solvent-laden)中間吸附劑;將該含溶劑中間吸附劑和該八鉬酸銨先質粉體初始供料置入一容器內;以及密封該容器;且其中該容許包含:容許該八鉬酸銨先質粉體初始供料在一段時間內吸附該脫附自中間吸附劑之溶劑,該脫附之溶劑的量和該一段時間足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成物。 The method of claim 1, wherein the applying a quantity of the solvent comprises: providing an intermediate adsorbent; applying a quantity of the solvent to the intermediate adsorbent to produce a solvent-laden intermediate adsorbent; And the initial supply of the ammonium octamolybdate precursor powder into a container; and sealing the container; and wherein the allowing comprises: allowing the initial supply of the ammonium octa molybdate precursor powder to adsorb for a period of time The solvent desorbed from the intermediate adsorbent, the amount of the desorbed solvent and the period of time is sufficient to form a treated ammonium octa molybdate powder composition having a substantially monomodal particle size distribution. 一種製造經處理八鉬酸銨粉體組成物之方法,其包含:提供一α-八鉬酸銨先質粉體初始供料,該α-八鉬酸銨先質粉體初始供料含具有範圍從約1μm至約4μm之 第一模態峰值以及範圍從約6μm至約10μm之第二模態峰值的雙峰粒徑分布;施用一量之溶劑至該α-八鉬酸銨粉體初始供料;容許該α-八鉬酸銨粉體初始供料在一段時間內吸附該經施用之溶劑,該施用之溶劑的量和該一段時間足以形成經處理八鉬酸銨粉體組成物,該經處理八鉬酸銨粉體組成物具有一範圍從約6μm至約10μm之模態峰值的單峰粒徑分布。 A method for producing a processed ammonium octamolybate powder composition, comprising: providing an initial supply of an α-octamolybdate precursor powder, the initial supply of the α-octamolybdate precursor powder having a bimodal particle size distribution ranging from a first mode peak of from about 1 [mu]m to about 4 [mu]m and a second mode peak ranging from about 6 [mu]m to about 10 [mu]m; applying a quantity of solvent to the initial alpha -octamolybdate powder Feeding; allowing the initial supply of the alpha-octamolybdate powder to adsorb the applied solvent over a period of time, the amount of solvent applied and the period of time being sufficient to form a treated ammonium pentamolybdate powder composition, The treated ammonium octamolybdate powder composition has a unimodal particle size distribution ranging from a mode peak of from about 6 μm to about 10 μm. 一種經處理八鉬酸銨粉體組成物,其係藉由添加一含量之水至具有雙峰粒徑分布之八鉬酸銨先質粉體初始供料,以及藉由容許該八鉬酸銨粉體初始供料在一段時間內吸附該經添加之水,該經添加之水的含量和一段時間足以產生經處理八鉬酸銨粉體組成物,該經處理八鉬酸銨粉體組成物具有一單峰粒徑分布。 A treated octaammonium molybdate powder composition by adding a content of water to an initial supply of an ammonium octa molybdate precursor powder having a bimodal particle size distribution, and by allowing the ammonium octamolybdate The powder initial feed adsorbs the added water for a period of time sufficient to produce a treated ammonium octa molybdate powder composition, the treated ammonium octa molybdate powder composition Has a single peak particle size distribution. 如請求項21之經處理八鉬酸銨粉體組成物,其包含範圍從約4μm至約12μm之模態峰值。 The treated octaammonium molybdate powder composition of claim 21, comprising a modal peak ranging from about 4 [mu]m to about 12 [mu]m. 一種經改良之可光學標記墨液組成物,其係包含多價金屬之含氧陰離子、一溶劑,和一黏合劑的類型,其中該改良包含利用具有一實質上單峰粒徑分布之八鉬酸銨粉體作為多價金屬之氧離子,該八鉬酸銨粉體係藉由施用一含量之溶劑至一八鉬酸銨先質粉體初始供料以形成濕中間粉體、以及容許該濕中間粉體在一段時間內吸附該經施用之溶劑,該經施用之溶劑的含量和一段時間足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨 粉體組成物。 An improved optically-labelable ink composition comprising an oxyanion of a polyvalent metal, a solvent, and a binder, wherein the improvement comprises utilizing a molybdenum having a substantially monomodal particle size distribution The ammonium acid powder is used as an oxygen ion of a polyvalent metal, and the ammonium octamolybdate powder system is initially supplied by applying a solvent to a mono-ammonium molybdate precursor powder to form a wet intermediate powder, and allowing the wet The intermediate powder adsorbs the applied solvent over a period of time sufficient to form a treated ammonium octamolybdate having a substantially monomodal particle size distribution. Powder composition. 一種處理方法,其包含:提供一具有雙峰粒徑分布及以乾燥失重測定時具有至少約0.1wt.%殘留水分之八鉬酸銨先質粉體初始供料;將該八鉬酸銨先質粉體初始供料置入一容器內;密封該容器;以及加熱該經密封之容器到至少約30℃之溫度一段足以形成具有實質上單峰粒徑分布之經處理八鉬酸銨粉體組成物的時間。 A treatment method comprising: providing an initial supply of an ammonium octa molybdate precursor powder having a bimodal particle size distribution and having a residual moisture of at least about 0.1 wt.% when measured by loss on drying; The initial powder supply is placed in a container; the container is sealed; and the sealed container is heated to a temperature of at least about 30 ° C for a period of time sufficient to form a treated octaammonium molybdate powder having a substantially monomodal particle size distribution. The time of the composition.
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Citations (3)

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Publication number Priority date Publication date Assignee Title
US6235261B1 (en) * 1998-06-09 2001-05-22 Cyprus Amax Minerals Co. Method for producing ammonium octamolybdate composition
US6793907B1 (en) * 2002-07-29 2004-09-21 Osram Sylvania Inc. Ammonium dodecamolybdomolybdate and method of making
US7276102B2 (en) * 2004-10-21 2007-10-02 Climax Engineered Materials, Llc Molybdenum metal powder and production thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6235261B1 (en) * 1998-06-09 2001-05-22 Cyprus Amax Minerals Co. Method for producing ammonium octamolybdate composition
US6793907B1 (en) * 2002-07-29 2004-09-21 Osram Sylvania Inc. Ammonium dodecamolybdomolybdate and method of making
US7276102B2 (en) * 2004-10-21 2007-10-02 Climax Engineered Materials, Llc Molybdenum metal powder and production thereof

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