TWI539988B - Sludge dewatering treatment methods and systems - Google Patents

Sludge dewatering treatment methods and systems Download PDF

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TWI539988B
TWI539988B TW100100780A TW100100780A TWI539988B TW I539988 B TWI539988 B TW I539988B TW 100100780 A TW100100780 A TW 100100780A TW 100100780 A TW100100780 A TW 100100780A TW I539988 B TWI539988 B TW I539988B
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water
screen machine
concentration
muddy water
strength
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TW100100780A
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TW201228703A (en
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Hiroaki Shiraishi
Norihide Isibasi
Kazuchika Yoshida
Shizuo Hayasaka
Kyuichiro Sasaki
Takahiro Kashihara
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Okumura Corp
Fukoku Kogyo
Mitsubishi Rayon Co
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泥水之脫水處理方法以及系統Slurry dewatering treatment method and system

本發明係關於:主要是在水壩湖泊‧港灣‧河川的疏浚工程、隧道挖掘工程等所產生的泥水之脫水處理方法以及系統。The present invention relates to a method and system for dewatering treatment of muddy water generated mainly in dredging works of dam lakes, harbors, rivers, tunnel excavation works, and the like.

水壩湖泊‧港灣‧河川的疏浚工程、隧道挖掘工程等所產生的水、黏土、淤泥等的混合物(以下,稱為「泥水」)係利用脫水處理裝置將水予以分離而成為脫水泥餅。具體而言,先在凝集反應槽內,將泥水與凝集劑進行攪拌混合以使得土粒子形成絮凝物進而生成凝集泥水,被供給到螺旋壓濾機的濾筒內的凝集泥水,係利用配設在該濾筒內的螺旋葉片的旋轉,一面在該濾筒內被運送一面被壓榨脫水而形成脫水泥餅。A mixture of water, clay, sludge, etc. (hereinafter referred to as "mud water") generated by a dredging project of a dam, a harbor, a river, a river, a tunnel excavation, etc., is separated into a dewatered cake by a dehydration treatment device. Specifically, in the agglutination reaction tank, the slurry water and the aggregating agent are stirred and mixed to form a floc, and agglomerated muddy water is formed, and the agglomerated water supplied to the filter cartridge of the screw filter is used. The rotation of the spiral blade in the filter cartridge is pressed and dehydrated while being conveyed in the filter cartridge to form a dewatered cake.

從凝集反應槽直接將凝集泥水供給到螺旋壓濾機的話,因為瀝水不夠充分,被供給到螺旋壓濾機的凝集泥水的含水率太高。因此,在螺旋壓濾機的進料口處,會有因為其附近的濾筒部分無法過濾完畢的水累積於該處,因而導致螺旋壓濾機的處理效率降低。又,凝集泥水中的水分也被一起移送螺旋壓濾機到排出口,因此所生成的脫水泥餅的含水率很高,而會有強度欠佳,無法予以再利用之問題。When the agglutinated mud water is directly supplied from the agglutination reaction tank to the screw press, the water content of the aggregated mud water supplied to the screw press is too high because the draining is insufficient. Therefore, at the feed port of the screw filter, there is a possibility that water which cannot be filtered by the portion of the filter cartridge in the vicinity thereof is accumulated therein, thereby causing a decrease in the processing efficiency of the screw filter. Further, the moisture in the agglutinated mud water is also transferred to the screw press to the discharge port. Therefore, the moisture content of the resulting de-peel cake is high, and there is a problem that the strength is not good and cannot be reused.

因此,專利文獻1所揭示的技術係先利用瀝水輸送帶進行瀝水之後,才將凝集泥水供給到螺旋壓濾機的作法。Therefore, the technique disclosed in Patent Document 1 is a method in which the agglutinated water is supplied to the screw press before the draining is performed by the drain conveyor.

[先行技術文獻][Advanced technical literature] [專利文獻][Patent Literature]

[專利文獻1]日本特許第3924738號公報[Patent Document 1] Japanese Patent No. 3924738

然而,根據專利文獻1的揭示的方法,所生成的脫水泥餅的含水率會隨著發生地點的泥水濃度的變化而改變,因此無法穩定地獲得一定強度的脫水泥餅。However, according to the method disclosed in Patent Document 1, the moisture content of the produced dewatered cake changes with the change of the muddy water concentration at the place of occurrence, and thus it is impossible to stably obtain a de-cement cake of a certain strength.

本發明係有鑑於上述的問題,其目的係在於提供:可穩定地獲得一定強度的脫水泥餅的泥水之脫水處理方法以及系統。The present invention has been made in view of the above problems, and an object thereof is to provide a method and system for dehydrating a muddy water which can stably obtain a de-cement cake having a certain strength.

本案之第1發明的泥水之脫水處理方法,係做成已經添加了由泥水所生成的脫水泥餅的強度增加材之後的混合物,在凝集反應槽令前述混合物與凝集劑發生反應而生成凝集泥水,將該凝集泥水利用旋轉的筒型篩網機予以瀝水之後,再以螺旋壓濾機進行壓榨脫水而生成具有預定的含水率的脫水泥餅的泥水之脫水處理方法,其特徵為:依據由前述強度增加材的含有率與前述螺旋壓濾機的規格所求出的前述脫水泥餅的界限含水率,來制定前述螺旋壓濾機的螺旋葉片的最適當的旋轉速度,再求出前述螺旋葉片以該最適當的旋轉速度進行旋轉時之在前述螺旋壓濾機之前述凝集泥水的每單位時間處理量,再以將該每單位時間處理量的凝集泥水供給到前述螺旋壓濾機的方式,來將令前述凝集劑與前述強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成的複數種的凝集泥水供給到前述筒型篩網機,並且針對於前述泥水的每一種濃度,預先取得進行該凝集泥水的瀝水時之最適當的前述筒型篩網機的最適當的旋轉速度作為資料,再以前述最適當的旋轉速度來進行旋轉的方式,來控制前述螺旋壓濾機的螺旋葉片的旋轉驅動,再參考前述資料來決定出對應於前述強度增加材的含有率以及泥水的濃度之前述筒型篩網機的最適當的旋轉速度,再以該決定出來的最適當的旋轉速度來進行旋轉的方式,來控制前述筒型篩網機的旋轉驅動,並且依據以前述最適當的旋轉速度令前述筒型篩網機進行旋轉時的瀝水比率以及令前述螺旋壓濾機以前述最適當的旋轉速度進行旋轉時的凝集泥水之每單位時間處理量,來控制由前述凝集反應槽供給到前述筒型篩網機的凝集泥水之每單位時間供給量。In the method for dehydrating muddy water according to the first aspect of the invention, the mixture is added to the strength-increasing material of the de-cement cake produced by the muddy water, and the mixture is reacted with the coagulant in the agglutination reaction tank to form agglomerated muddy water. After the agglomerated mud water is drained by a rotating tubular screen machine, and then subjected to press dewatering by a screw press to produce a dewatering treatment method for the dewatered cake having a predetermined moisture content, characterized in that: The content of the strength-increasing material and the boundary moisture content of the de-cement cake obtained by the specifications of the screw filter are used to determine the optimum rotation speed of the spiral blade of the screw filter, and the spiral is obtained. The amount of processing per unit time of the agglomerated mud water in the screw press when the blade is rotated at the most appropriate rotation speed, and the method of supplying the aggregated mud water per unit time to the screw press machine And reacting the plurality of mixtures in which the aggregating agent is different from the content of the strength increasing material and the concentration of the mud water. The plurality of generated agglomerated muddy waters are supplied to the cylindrical screen machine, and the most suitable one of the above-described cylindrical screen machines for performing the draining of the aggregated mud water is obtained in advance for each concentration of the muddy water. The rotation speed is used as a data, and the rotation of the spiral blade of the screw filter is controlled by rotating at the most appropriate rotation speed, and the content of the strength-increasing material is determined by referring to the above-mentioned data. Controlling the rotational driving of the cylindrical screen machine by the most appropriate rotational speed of the cylindrical screen machine of the concentration of the muddy water, and rotating the most appropriate rotational speed determined by the The optimum rotation speed is such that the drainage ratio when the cylindrical screen machine is rotated and the processing amount per unit time of the agglutinated water when the screw filter is rotated at the most appropriate rotation speed are controlled by the agglutination described above. The supply amount per unit time of the agglutinated water supplied to the cylindrical screen machine by the reaction tank.

根據本案的第1發明,係依據強度增加材的含有率以及泥水的濃度來控制筒型篩網機的旋轉驅動以及供給到該筒型篩網機的凝集泥水的每單位時間的供給量。因此,不會受到強度增加材的含有率以及泥水的濃度的影響,可將供給到螺旋壓濾機的凝集泥水的含水率保持一定。因此,由螺旋壓濾機所排出的脫水泥餅是具有預定的含水率以及一定的強度。According to the first aspect of the present invention, the supply amount per unit time of the rotary driving of the tubular screen machine and the agglutinated water supplied to the tubular screen machine is controlled in accordance with the content rate of the strength increasing material and the concentration of the muddy water. Therefore, the moisture content of the aggregated mud water supplied to the screw filter can be kept constant without being affected by the content of the strength-increasing material and the concentration of the muddy water. Therefore, the dewatered cake discharged from the screw filter has a predetermined moisture content and a certain strength.

此外,依據強度增加材的含有率以及螺旋壓濾機的規格之脫水泥餅的界限含水率係以單義性(只有一種解釋方式)地求出,依據所求出來的脫水泥餅的界限含水率,來決定螺旋壓濾機的螺旋葉片的最適當的旋轉速度。然後,以這種所求出來的最適當的旋轉速度來進行旋轉的方式來控制螺旋壓濾機的旋轉驅動。因此,從螺旋壓濾機排出的脫水泥餅係具有必要的強度,可適合於再利用。In addition, the limit moisture content of the de-cement cake according to the content of the strength-increasing material and the specification of the screw filter is determined by a single meaning (only one interpretation), and the water content of the dewatered cake is determined according to the obtained water content. Rate, to determine the most appropriate rotational speed of the helical blade of the screw filter. Then, the rotational driving of the screw press is controlled so as to rotate at the most appropriate rotational speed obtained. Therefore, the de-cemented cake discharged from the screw press has the necessary strength and is suitable for reuse.

此外,在決定出筒型篩網機的最適當的旋轉速度時所參考的資料,係將令凝集劑與強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成的複數種的凝集泥水實際供給到筒型篩網機,針對於每一種泥水的濃度,預先取得之執行該凝集泥水的瀝水之最適當的筒型篩網機的最適當的旋轉速度。因此,即使泥水的濃度發生變化,也可以很容易就決定出筒型篩網機的最適當的旋轉速度。In addition, the data to be referred to when determining the optimum rotational speed of the discharge screen machine is a plurality of types of products which are obtained by reacting a plurality of mixtures in which the concentration of the aggregating agent and the strength-increasing material are different from the concentration of the muddy water. The agglomerated mud water is actually supplied to the cylindrical screen machine, and the optimum rotation speed of the most suitable cylindrical screen machine for performing the drainage of the agglomerated mud water is obtained in advance for each muddy water concentration. Therefore, even if the concentration of the muddy water changes, the optimum rotation speed of the discharge type screen machine can be easily determined.

此外,係依據以最適當的旋轉速度令筒型篩網機進行旋轉時的瀝水比率以及令螺旋壓濾機以最適當的旋轉速度進行旋轉時的凝集泥水之每單位時間處理量,來控制從凝集反應槽供給到筒型篩網機之凝集泥水的每單位時間供給量。因此,可使處理能力趨於最大化。In addition, the control ratio is controlled based on the draining ratio when the tubular screen machine is rotated at the most appropriate rotation speed and the processing amount per unit time of the agglutinated mud when the screw filter is rotated at the most appropriate rotation speed. The amount of supply per unit time of the agglomerated mud water supplied to the cylindrical screen machine by the agglutination reaction tank. Therefore, the processing power can be maximized.

又,在第1發明中,係在凝集反應槽中製作:將由泥水所生成的脫水泥餅的強度增加材添加到泥水之後的混合物。因此,可以適度地增加所生成的脫水泥餅的強度,而可穩定地生成具有適合再利用的強度之脫水泥餅。Moreover, in the first aspect of the invention, a mixture in which the strength-increasing material of the de-cement cake produced from the muddy water is added to the muddy water is produced in the agglutination reaction tank. Therefore, the strength of the resulting de-cement cake can be moderately increased, and the de-cement cake having the strength suitable for reuse can be stably produced.

又,在第1發明中,前述強度增加材係含有:砂、飛灰、爐渣、水泥之中的至少一種為佳。Further, in the first aspect of the invention, the strength increasing material contains at least one of sand, fly ash, slag, and cement.

本案的第2發明之泥水之脫水處理系統之特徵為:係具備:凝集反應槽,係令凝集劑與添加了由泥水所生成的脫水泥餅的強度增加材後的混合物中的強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成凝集泥水;泥水濃度檢測部,係檢測前述泥水的濃度;強度增加材含有率檢測部,係檢測前述混合物中的強度增加材的含有率;筒型篩網機,係進行旋轉而將前述凝集反應槽所生成的凝集泥水予以瀝水;筒型篩網機控制部,係依據該泥水濃度檢測部所檢測的泥水的濃度,來控制前述筒型篩網機的旋轉驅動;凝集泥水供給量控制部,係控制由前述凝集反應槽供給到前述筒型篩網機之凝集泥水的每單位時間供給量;螺旋壓濾機,係對於前述筒型篩網機執行瀝水後的凝集泥水進行壓榨脫水而生成具有預定的含水率的脫水泥餅;資料儲存部,該資料儲存部所儲存的資料係:先依據由前述強度增加材的含有率與前述螺旋壓濾機的規格所求出的前述脫水泥餅的界限含水率,來制定前述螺旋壓濾機的螺旋葉片的最適當的旋轉速度,並且求出以該最適當的旋轉速度前述螺旋葉片進行旋轉時的在前述螺旋壓濾機的凝集泥水之每單位時間處理量,以將該每單位時間處理量的凝集泥水供給到前述螺旋壓濾機的方式,將令前述凝集劑與前述強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成的複數種的凝集泥水供給到前述筒型篩網機,針對於前述泥水的每一種濃度所取得之執行該凝集泥水的瀝水之最適當的前述筒型篩網機的最適當的旋轉速度;螺旋壓濾機控制部,係控制前述螺旋壓濾機的旋轉驅動;前述筒型篩網機控制部,係參考前述資料儲存部所儲存的資料,因應於前述強度增加材含有率檢測部所檢測的前述強度增加材的含有率以及前述泥水濃度檢測部所檢測的前述泥水的濃度,來決定前述筒型篩網機的最適當的旋轉速度,以該決定出來的最適當的旋轉速度來進行旋轉的方式來控制前述筒型篩網機的旋轉驅動,前述凝集泥水供給量控制部,係依據以前述最適當的旋轉速度令前述筒型篩網機進行旋轉時的瀝水比率以及在前述螺旋壓濾機的凝集泥水的每單位時間處理容量,來控制由前述凝集反應槽供給到前述筒型篩網機之凝集泥水的每單位時間供給量。The muddy water dehydration treatment system according to the second aspect of the present invention is characterized in that it comprises a coagulation reaction tank and a strength increasing material in a mixture of a coagulant and a strength-increasing material to which a dewatered cake produced by mud water is added. The plurality of mixtures having different contents and the concentration of the muddy water react to form aggregated muddy water; the muddy water concentration detecting unit detects the concentration of the muddy water; and the strength increasing material content detecting unit detects the content of the strength increasing material in the mixture. The tubular screen machine rotates to drain the agglomerated mud water generated by the agglutination reaction tank; the tubular screen machine control unit controls the cylinder according to the concentration of the mud water detected by the muddy water concentration detecting unit. The rotary driving of the screen machine; the agglomerated mud water supply amount control unit controls the supply amount per unit time of the aggregated mud water supplied from the agglutination reaction tank to the cylindrical screen machine; the screw filter press is for the above-mentioned cylinder type The screen machine performs the dewatering of the agglutinated water after draining to produce a dewatered cake having a predetermined moisture content; the data storage unit, The data stored in the data storage unit is: first, the spiral of the screw filter is determined based on the boundary moisture content of the de-cement cake obtained from the content of the strength-increasing material and the specification of the screw filter. The optimum rotation speed of the blade, and the amount of processing per unit time of the agglutinated water in the screw press when the spiral blade is rotated at the most appropriate rotation speed is obtained, to process the amount per unit time a method in which the agglutinated mud water is supplied to the screw filter, and a plurality of kinds of aggregated mud water generated by reacting the plurality of mixtures in which the concentration of the agglomerating agent and the concentration of the strength increasing material and the concentration of the mud water are different are supplied to the cylindrical screen. The most suitable rotation speed of the above-mentioned cylindrical screen machine for performing the leaching of the agglomerated mud water for each concentration of the muddy water; the screw filter control unit controls the aforementioned screw filter press The rotary drive; the control unit of the tubular screen machine refers to the data stored in the data storage unit, and the intensity is increased according to the foregoing The content rate of the strength increasing material detected by the material content detecting unit and the concentration of the mud water detected by the mud water concentration detecting unit determine the optimum rotation speed of the tubular screen machine, and the most determined rotation rate Controlling the rotational driving of the cylindrical screen machine by rotating at an appropriate rotational speed, the agglutinated mud water supply amount control unit is configured to drain the tubular screen machine at the most appropriate rotational speed. The ratio and the processing capacity per unit time of the agglutinated water of the screw press are controlled to control the supply amount per unit time of the aggregated water supplied to the cylindrical screen machine by the agglutination reaction tank.

根據本案的第2發明,筒型篩網機控制部係依據:強度增加材含有率檢測部所檢測的強度增加材的含有率以及泥水濃度檢測部所檢測的泥水的濃度,來控制筒型篩網機的旋轉驅動,凝集泥水供給量控制部係控制供給到筒型篩網機之凝集泥水的每單位時間的供給量。因此,即使強度增加材的含有率以及泥水的濃度改變,也是可以將供給到螺旋壓濾機的凝集泥水的含水率保持為一定。因此,從螺旋壓濾機排出的脫水泥餅係具有預定的含水率而具有一定的強度。According to the second aspect of the present invention, the tubular screen machine control unit controls the cylindrical screen based on the content rate of the strength increasing material detected by the strength increasing material content detecting unit and the mud water concentration detected by the mud water concentration detecting unit. The rotary drive of the net machine controls the supply amount per unit time of the agglomerated mud water supplied to the tubular screen machine by the agglomerated mud water supply amount control unit. Therefore, even if the content ratio of the strength increasing material and the concentration of the muddy water are changed, the moisture content of the aggregated mud water supplied to the screw filter press can be kept constant. Therefore, the dewatered cake discharged from the screw press has a predetermined moisture content and has a certain strength.

此外,依據強度增加材的含有率以及螺旋壓濾機的規格之脫水泥餅的界限含水率係以單義性(只有一種解釋方式)地求出,依據所求出來的脫水泥餅的界限含水率,來決定螺旋壓濾機的螺旋葉片的最適當的旋轉速度。然後,螺旋壓濾機控制部係以這種所求出來的最適當的旋轉速度來進行旋轉的方式來控制螺旋壓濾機的旋轉驅動。因此,從螺旋壓濾機排出的脫水泥餅係具有必要的強度,可適合於再利用。In addition, the limit moisture content of the de-cement cake according to the content of the strength-increasing material and the specification of the screw filter is determined by a single meaning (only one interpretation), and the water content of the dewatered cake is determined according to the obtained water content. Rate, to determine the most appropriate rotational speed of the helical blade of the screw filter. Then, the screw filter control unit controls the rotational driving of the screw filter in such a manner as to rotate at the most appropriate rotation speed obtained. Therefore, the de-cemented cake discharged from the screw press has the necessary strength and is suitable for reuse.

此外,在決定出筒型篩網機的最適當的旋轉速度時所參考的資料,係將令凝集劑與強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成的複數種的凝集泥水實際供給到筒型篩網機,針對於每一種泥水的濃度,預先取得並且儲存在資料儲存部的資料之執行該凝集泥水的瀝水之最適當的筒型篩網機的最適當的旋轉速度。因此,即使強度增加材含有率檢測部所檢測的強度增加材的含有率以及泥水濃度檢測部所檢測的泥水的濃度發生改變,筒型篩網機控制部也可以很容易就決定出筒型篩網機的最適當的旋轉速度。In addition, the data to be referred to when determining the optimum rotational speed of the discharge screen machine is a plurality of types of products which are obtained by reacting a plurality of mixtures in which the concentration of the aggregating agent and the strength-increasing material are different from the concentration of the muddy water. The agglomerated mud water is actually supplied to the cylindrical screen machine, and for each concentration of the muddy water, the most appropriate rotation of the most suitable cylindrical screen machine for performing the drainage of the agglomerated mud water is obtained in advance and stored in the data storage unit. speed. Therefore, even if the content rate of the strength increasing material detected by the strength increasing material content detecting unit and the concentration of the mud water detected by the muddy water concentration detecting unit are changed, the tubular screen machine control unit can easily determine the discharge type sieve. The most appropriate rotation speed of the net machine.

此外,凝集泥水供給量控制部係依據:以最適當的旋轉速度令筒型篩網機進行旋轉時的瀝水比率以及令螺旋壓濾機以最適當的旋轉速度進行旋轉時的凝集泥水之每單位時間處理量,來控制從凝集反應槽供給到筒型篩網機的凝集泥水之每單位時間供給量。因此,可使處理能力趨於最大化。Further, the agglutinated mud water supply amount control unit is based on the ratio of the draining water when the tubular screen machine is rotated at the most appropriate rotation speed and the unit of the agglutinated mud water when the screw filter press is rotated at the most appropriate rotation speed. The amount of time is processed to control the amount of supply per unit time of the agglutinated water supplied from the agglutination reaction tank to the tubular screen machine. Therefore, the processing power can be maximized.

首先,說明本發明的實施方式的泥水之脫水處理系統A。請參考第1圖,泥水之脫水處理系統A,主要是由:泥水儲存槽(原泥槽)1、混合物儲存槽2、凝集反應槽3、料斗4以及螺旋壓濾機5所構成的。First, a muddy water dehydration treatment system A according to an embodiment of the present invention will be described. Referring to Fig. 1, the mud water dewatering treatment system A is mainly composed of a mud water storage tank (original mud tank) 1, a mixture storage tank 2, a coagulation reaction tank 3, a hopper 4, and a screw filter 5.

泥水儲存槽1係用來儲存泥水。泥水係從水壩湖泊‧港灣‧河川的疏浚工程、隧道挖掘工程等所產生的泥狀物中除去石礫和多數砂子之後所剩下來的,係由:水、黏土、淤泥等所組成的混合物。儲存在泥水儲存槽1內的泥水,為了要防止其沈降,係利用以未圖示的馬達來進行旋轉驅動的攪拌翼來執行攪拌。儲存於泥水儲存槽1內的泥水係利用泵浦P1予以吐出去,經由管路11朝向混合物儲存槽2壓送。泵浦P1係利用控制部12來進行驅動控制。Mud storage tank 1 is used to store muddy water. The muddy water system is a mixture of water, clay, silt, etc., which is left after removing gravel and most sand from the mud produced by the dam lake, the harbor, the river dredging project, and the tunnel excavation. The slurry water stored in the muddy water storage tank 1 is stirred by a stirring blade that is rotationally driven by a motor (not shown) in order to prevent sedimentation. The muddy water stored in the muddy water storage tank 1 is discharged by the pump P1, and is pumped toward the mixture storage tank 2 via the line 11. The pump P1 is driven and controlled by the control unit 12.

在泥水儲存槽1係設置了用來檢測泥水儲存槽1內的泥水的濃度α之泥水濃度檢測部13。泥水濃度檢測部13係先測定泥水儲存槽1內的泥水的比重,再依據這個比重測定值以及、表示預先測定而得的泥水的比重與濃度α的相關關係的資料,來檢測泥水的濃度α。The muddy water storage tank 1 is provided with a muddy water concentration detecting unit 13 for detecting the concentration α of the muddy water in the muddy water storage tank 1. The muddy water concentration detecting unit 13 first measures the specific gravity of the muddy water in the slurry storage tank 1, and detects the concentration of the muddy water based on the specific gravity measurement value and the correlation between the specific gravity of the muddy water and the concentration α measured in advance. .

混合物儲存槽2係用來儲存泥水與砂的混合物。泥水係由泥水儲存槽1利用泵浦P1而被吐出,經由管路11而被供給到混合物儲存槽2內。砂是基於提高泥水的脫水率以及增加脫水泥餅的強度之目的而被添加的,是從未圖示的置砂場經由輸送帶等而被供給到混合物儲存槽2內。被儲存在混合物儲存槽2的混合物,為了防止其沈降下去,是以藉由未圖示的馬達來旋轉驅動的攪拌翼來加以攪拌。儲存在混合物儲存槽2內的混合物係利用泵浦P2而被吐出,經由管路21而朝向凝集反應槽3壓送。泵浦P2係受到控制部(凝集泥水供給控制部)22來進行驅動控制。The mixture storage tank 2 is used to store a mixture of muddy water and sand. The muddy water is discharged by the slurry storage tank 1 by the pump P1, and is supplied into the mixture storage tank 2 via the line 11. The sand is added for the purpose of increasing the dewatering rate of the muddy water and increasing the strength of the dewatered cake, and is supplied into the mixture storage tank 2 via a conveyor belt or the like from a sanding field (not shown). The mixture stored in the mixture storage tank 2 is stirred by a stirring blade that is rotationally driven by a motor (not shown) in order to prevent sedimentation. The mixture stored in the mixture storage tank 2 is discharged by the pump P2, and is pressure-fed to the agglutination reaction tank 3 via the line 21. The pump P2 is subjected to drive control by a control unit (aggregate mud supply control unit) 22.

混合物儲存槽2係設置了用來檢測混合物儲存槽2內的乾物(泥水中的水以外的固體物)中的含砂率A之含砂率檢測部23。含砂率檢測部23係先測定混合物儲存槽2內的混合物的比重,再從這個比重測定值以及泥水濃度檢測部13所檢測的泥水的濃度α值,依據表示預先測定而得的混合物的比重與含砂率A的相關關係之資料,來檢測出混合物儲存槽2內的乾物中的含砂率A。The mixture storage tank 2 is provided with a sand content detecting unit 23 for detecting the sand content A in the dry matter (solid matter other than water in the muddy water) in the mixture storage tank 2. The sand content detecting unit 23 measures the specific gravity of the mixture in the mixture storage tank 2, and the specific gravity measured value and the muddy water concentration α value detected by the muddy water concentration detecting unit 13 are based on the specific gravity of the mixture which is measured in advance. The correlation with the sand content A is used to detect the sand content A in the dry matter in the mixture storage tank 2.

凝集反應槽3的詳細構造雖然並未圖示出來,係為雙軸型葉片式攪拌機,其中之形成有攪拌葉片的旋轉軸係利用未圖示的馬達加以旋轉驅動,藉此來攪拌滯留在內部的滯留物,並且將滯留物從上游側往下游側移送。此外,也可以製作成在這個凝集反應槽3內設置:形成有給送葉片的旋轉軸,利用馬達將這個旋轉軸加以旋轉驅動,藉此來將滯留物加以移送。The detailed structure of the agglutination reaction tank 3 is a biaxial type vane type agitator, and the rotating shaft in which the stirring blade is formed is rotationally driven by a motor (not shown), thereby stirring and staying inside. Retentate, and the retentate is transferred from the upstream side to the downstream side. Further, it is also possible to provide a rotating shaft in which the feeding blade is formed in the agglutination reaction tank 3, and the rotating shaft is rotationally driven by a motor to transfer the retentate.

從混合物儲存槽2吐出來的混合物係從進料口31供給到凝集反應槽3內。被供給到凝集反應槽3內的混合物,係被當成滯留物受到攪拌翼所攪拌,並且因應其必要性而利用給送葉片將其一面朝往下游側移送,一面與從投入口32所投入的陰離子系、陽離子系等的凝集劑混合在一起而進行反應,藉此,土粒子會凝集在一起形成絮凝物,進而成為凝集泥水。The mixture discharged from the mixture storage tank 2 is supplied from the feed port 31 into the agglutination reaction tank 3. The mixture supplied to the agglutination reaction tank 3 is stirred by the stirring blade as a retentate, and is transferred to the downstream side by the feeding blade in response to the necessity thereof, and is supplied to the inlet 32. The aggregating agents such as an anion or a cation are mixed and reacted, whereby the soil particles are aggregated to form a floc, which in turn becomes agglomerated muddy water.

攪拌翼以及給送葉片會因應必要而進行旋轉的凝集反應槽3的下游側的側壁係構成堤堰33,越過堤堰33而溢流出去的凝集泥水係經由排出口34而流進入料斗4。The side wall on the downstream side of the agitation reaction tank 3 in which the stirring blade and the feeding blade rotate as necessary constitutes the bank 33, and the agglomerated mud water overflowing over the bank 33 flows into the hopper 4 via the discharge port 34.

料斗4係內裝有會進行旋轉的筒型篩網機41。筒型篩網機41係形成有許多細網目之圓筒狀的瀝水用的篩網,係被馬達M1所旋轉驅動。馬達M1係受到控制部(筒型篩網機控制部)42來控制其旋轉驅動。筒型篩網機41的上方部係經由開口而露出。The hopper 4 is equipped with a cylindrical screen machine 41 that rotates. The tubular screen machine 41 is formed with a plurality of mesh screens for draining the mesh, and is driven to rotate by the motor M1. The motor M1 is controlled by a control unit (cylinder type screen control unit) 42 to be rotationally driven. The upper portion of the tubular screen machine 41 is exposed through the opening.

落下到進行旋轉的筒型篩網機41的外筒表面上的凝集泥水,係隨著筒型篩網機41的旋轉而被朝向下游側運送,此時,凝集泥水中的一部分的水分將會通過筒型篩網機41的網目而成為濾液被送往未圖示的濾液處理槽。另一方面,通過了筒型篩網機41之後的凝集泥水則是被供給到螺旋壓濾機5。此外,也設置了可對於筒型篩網機41進行噴水洗淨用之未圖示的灑水裝置,這種水也是同樣地被排出到前述濾液處理槽。The agglomerated mud water that has fallen onto the surface of the outer cylinder of the rotary screen machine 41 that is being rotated is transported toward the downstream side as the tubular screen machine 41 rotates. At this time, a part of the moisture in the agglomerated muddy water will be The filtrate is sent to a filtrate processing tank (not shown) through the mesh of the tubular screen machine 41. On the other hand, the agglomerated mud water that has passed through the tubular screen machine 41 is supplied to the screw press 5 . Further, a water sprinkling device (not shown) for performing water spray cleaning on the tubular screen machine 41 is also provided, and this water is similarly discharged to the filtrate processing tank.

在凝集反應槽3中,令含砂率A以及泥水的濃度α不同之複數種混合物與所投入的凝集劑發生反應而生成複數種凝集泥水,將這些複數種凝集泥水利用筒型篩網機41來進行瀝水時之表示:筒型篩網機41的最適當的旋轉速度ND以及以這個最適當的旋轉速度ND來旋轉驅動筒型篩網機41時的瀝水比率S的資料儲存在資料儲存部43。這些資料係藉由使用筒型篩網機41來進行實驗等而獲得的資料。In the agglutination reaction tank 3, a plurality of mixtures having different sand content A and mud water concentration α are reacted with the agglutination agent to be produced to generate a plurality of aggregated muddy water, and the plurality of aggregated muddy waters are used in the tubular screen machine 41. It represents the time of draining to: data Drain ratio S when the cylindrical mesh unit 41 of the most appropriate rotational speed N D 41 of the cylindrical screen and a drive unit to the optimum rotational speed N D to rotate in the data store The storage unit 43. These materials are obtained by performing experiments or the like using the tubular screen machine 41.

此外,瀝水比率S係指:對於筒型篩網機41供給了處理容量最大限度附近的凝集泥水時所獲得的資料,換言之,係對於筒型篩網機41供給了瀝水比率為S程度的量之凝集泥水時所獲得的資料。筒型篩網機41的最適當的旋轉速度ND以及瀝水比率S係取決於:筒型篩網機41的規格,也就是,直徑、寬度、網目的大小、瀝水部分的圓周長度等等要素,係屬於筒型篩網機41本身固有的資料。In addition, the drain ratio S is the amount of data obtained when the tubular screen machine 41 supplies the aggregated mud water in the vicinity of the maximum processing capacity, in other words, the amount of the drain ratio is S for the tubular screen machine 41. Information obtained when agglutinating muddy water. The optimum rotational speed N D and the drain ratio S of the tubular screen machine 41 depend on the specifications of the cylindrical screen machine 41, that is, the diameter, the width, the size of the mesh, the circumferential length of the drain portion, and the like. It belongs to the information inherent in the tubular screen machine 41 itself.

如果是對於相同的泥水濃度α而且是相同的每單位時間的供給量的凝集泥水,利用筒型篩網機41來進行瀝水的情況下,係參考第2圖,如果筒型篩網機41的旋轉速度ND是低速的話,存在於筒型篩網機41的外筒表面上的凝集泥水的上面又會有後續的凝集泥水落下來,因此其瀝水比率S很低。另一方面,如果筒型篩網機41的旋轉速度ND是高速的話,凝集泥水在筒型篩網機41的外筒表面上存在的時間很短,所以瀝水比率S也是很低。因此,是有瀝水比率S良好的筒型篩網機41的旋轉速度ND領域之存在。可以將這個瀝水比率S良好的旋轉速度ND的領域本身當作最適當的旋轉速度NDIn the case of agglomerated muddy water having the same muddy water concentration α and the same supply amount per unit time, in the case of draining by the tubular screen machine 41, reference is made to Fig. 2, if the cylindrical screen machine 41 When the rotational speed N D is low, the subsequent agglomerated mud water falls on the agglomerated mud water present on the outer cylinder surface of the tubular screen machine 41, so that the drain ratio S is low. On the other hand, if the rotational speed N D of the cylindrical screen machine 41 is high, the time during which the aggregated mud water exists on the outer cylinder surface of the cylindrical screen machine 41 is short, so the drain ratio S is also very low. Therefore, there is a field of the rotational speed N D of the cylindrical screen machine 41 having a good drain ratio S. The field of the rotational speed N D of this drain ratio S can be regarded as the most appropriate rotational speed N D .

若泥水為高濃度的話,是參考第2圖中以實線表示的曲線,瀝水比率S相對地變差,而且瀝水比率S良好的筒型篩網機41的旋轉速度ND的領域D1也很窄。另一方面,若泥水為低濃度的話,則是參考第2圖中以虛線表示的曲線,瀝水比率S相對地變高,而且瀝水比率S良好的筒型篩網機41的旋轉速度ND的領域D2也比較寬廣。而且如果也考慮到驅動筒型篩網機41所需要的能源效率的話,筒型篩網機41的最適當的旋轉速度ND就是:在瀝水比率S良好的旋轉速度ND的領域D1或者D2之內的最低旋轉速度。又,砂分的含有率愈高的話,瀝水比率S就愈趨良好。If the muddy water is at a high concentration, referring to the curve indicated by the solid line in Fig. 2, the drain ratio S is relatively deteriorated, and the field D1 of the rotational speed N D of the tubular screen machine 41 having a good drain ratio S is also very high. narrow. On the other hand, if the muddy water has a low concentration, it is a curve indicated by a broken line in Fig. 2, the drain ratio S is relatively high, and the rotational speed N D of the tubular screen machine 41 having a good drain ratio S is good. Field D2 is also relatively broad. Further, if the energy efficiency required to drive the tubular screen machine 41 is also taken into consideration, the most appropriate rotational speed N D of the cylindrical screen machine 41 is: in the field D1 or D2 of the good rotational speed N D of the drain ratio S The lowest rotational speed within. Further, the higher the content of the sand, the better the drainage ratio S is.

螺旋壓濾機5係具備:以穿孔金屬板等所形成的以水平方向作為長軸的圓筒狀濾筒51、以及配設在該濾筒51內之可旋轉自如的螺旋葉片52,可將被供給到濾筒51內的凝集泥水利用螺旋葉片52一面朝下游側(第1圖中的左側)運送,一面進行壓榨脫水,分離出來的水則是從濾筒51的間隙落下。The screw filter 5 includes a cylindrical filter cartridge 51 formed of a perforated metal plate or the like and having a long axis in the horizontal direction, and a rotatable spiral blade 52 disposed in the filter cartridge 51. The agglomerated mud water supplied into the filter cartridge 51 is conveyed to the downstream side (the left side in FIG. 1) by the spiral blade 52, and is subjected to press dehydration, and the separated water is dropped from the gap of the filter cartridge 51.

濾筒51上係開設有進料口53,從料斗4供給的凝集泥水係從進料口53投入到濾筒51內。螺旋葉片52係由:從濾筒51的上游側朝向下游側逐漸擴大直徑的斜錐狀的螺旋葉片軸、以及固定在螺旋葉片軸的外周面上的螺旋狀的螺旋葉片板所構成的。螺旋葉片52係被馬達M2所旋轉驅動。馬達M2的旋轉驅動則是受到控制部(螺旋壓濾機控制部)54所控制。A feed port 53 is formed in the filter cartridge 51, and the agglomerated mud water supplied from the hopper 4 is introduced into the filter cartridge 51 from the feed port 53. The spiral blade 52 is composed of a spiral-shaped spiral blade shaft that gradually increases in diameter from the upstream side of the filter cartridge 51 toward the downstream side, and a spiral spiral blade plate that is fixed to the outer circumferential surface of the spiral blade shaft. The spiral blade 52 is rotationally driven by the motor M2. The rotational driving of the motor M2 is controlled by a control unit (screw filter control unit) 54.

令螺旋葉片52旋轉的話,從進料口53收到的凝集泥水將會因為螺旋葉片板所產生的給送作用,而被從濾筒51的上游側朝向下游側運送。因為濾筒51與螺旋葉片軸之間的空間係朝向下游側逐漸地變窄,所以凝集泥水係被一面朝向濾筒51的下游側運送,一面被進行壓榨。凝集泥水的水分係透過濾筒51而被壓搾出來,成為濾液往下落,並且經由形成在底部的集水溝槽55而排出到前述濾液處理槽。此外,雖然並未圖示,但是係設置了可噴出水來清洗濾筒51的外表面之灑水管,這種水也是同樣地被排出到前述濾液處理槽。在濾筒51的下游側端部係開設有排出口56。被脫水之後的凝集泥水也就是脫水泥餅C係從排出口56往外部排出。When the spiral blade 52 is rotated, the aggregated mud water received from the feed port 53 is transported from the upstream side of the filter cartridge 51 toward the downstream side due to the feeding action by the spiral blade plate. Since the space between the filter cartridge 51 and the spiral blade shaft gradually narrows toward the downstream side, the aggregated muddy water is conveyed while being conveyed toward the downstream side of the filter cartridge 51. The moisture of the agglomerated mud water is squeezed through the filter cartridge 51, and the filtrate is dropped, and is discharged to the filtrate processing tank through the water collecting groove 55 formed at the bottom. Further, although not shown, a sprinkler which can eject water to clean the outer surface of the filter cartridge 51 is provided, and this water is similarly discharged to the filtrate processing tank. A discharge port 56 is provided at a downstream end portion of the filter cartridge 51. The agglomerated mud water after being dehydrated, that is, the dewatered cake C, is discharged from the discharge port 56 to the outside.

以下,將佐以第3圖來說明使用了泥水之脫水處理系統A之本發明的實施方式的泥水之脫水處理方法。Hereinafter, a method of dehydrating a slurry water according to an embodiment of the present invention using a muddy water dehydration treatment system A will be described with reference to FIG.

最初是先決定出送往螺旋壓濾機5之凝集泥水的每單位時間供給量X(步驟S10)。每單位時間供給量X雖然是因應螺旋壓濾機5的螺旋葉片52的旋轉速度而改變,此處,首先是要決定出脫水泥餅C的強度(步驟S11)。脫水泥餅C係可因應其強度而可當作:築堤土、回填土來予以再利用。脫水泥餅C的強度係依據例如:日本工業規格JIS A1228所制定的圓錐貫入試驗指數來進行評估。如果圓錐貫入試驗指數為800 kN/m2以上的話,係被分類為第2種建設發生土、400 kN/m2以上的話,係被分類為第3種建設發生土、200 kN/m2以上的話,係被分類為第4種建設發生土,而分別被規定了可再利用的用途。First, the supply amount X per unit time of the agglomerated mud water sent to the screw press 5 is determined first (step S10). The supply amount X per unit time is changed in accordance with the rotation speed of the spiral blade 52 of the screw filter 5, and here, first, the strength of the dewatered cake C is determined (step S11). The de-cement cake C system can be used as a foundation for embankment and backfilling for reuse. The strength of the dewatered cake C is evaluated in accordance with, for example, the conical penetration test index set forth in Japanese Industrial Standard JIS A1228. If the cone penetration test index is 800 kN/m 2 or more, if it is classified as the second type of construction occurrence soil and 400 kN/m 2 or more, it is classified as the third type of construction occurrence soil, 200 kN/m 2 or more. In addition, it is classified as the fourth type of construction occurrence soil, and is separately prescribed for reusable use.

脫水泥餅C的強度係取決於其含水率與含砂率A。並且依據含砂率A與所使用的螺旋壓濾機5的規格,來決定出無法更進一步脫水之界限含水率。這是因為:在這種含水率很高的泥水中,經由螺旋壓濾機5的濾筒51之依靠重力所產生的自然過濾而被脫水的比率很大,依靠壓榨所執行的脫水,都只是集中在其剖面的開口面積變小的螺旋壓濾機5的出口附近之很短的區間來執行,因此,即使改變了螺旋壓濾機5的螺旋葉片52的旋轉速度,在於從自然過濾轉換為壓榨的時點之脫水率,係與泥水的濃度α無關,都是大致保持一定的值。因此,脫水泥餅C的含水率,只要螺旋葉片52的旋轉速度處於預定範圍內的話,無論其高或低,都會變成接近於界限含水率之大致一定的值。The strength of the dewatered cake C depends on its moisture content and sand content A. Further, based on the sand content A and the specifications of the screw filter 5 to be used, the boundary moisture content which cannot be further dehydrated is determined. This is because, in such muddy water having a high water content, the rate of dewatering by the natural filtration generated by the gravity of the filter cartridge 51 of the screw filter 5 is large, and the dehydration performed by the press is only Concentration is performed in a short section near the exit of the screw press 5 whose sectional area becomes smaller, and therefore, even if the rotational speed of the spiral blade 52 of the screw filter 5 is changed, it is converted from natural filtering to The dehydration rate at the time of pressing is independent of the concentration α of the muddy water, and is substantially constant. Therefore, the moisture content of the dewatered cake C becomes a substantially constant value close to the limit moisture content as long as the rotation speed of the spiral blade 52 is within a predetermined range, regardless of whether it is high or low.

是以,係與所供給的泥水的濃度α無關聯,而是依存於含砂率A以及所使用的螺旋壓濾機5的規格,來決定出脫水泥餅C的含水率,因此,一旦決定出脫水泥餅C的必要強度的話,就可以決定出與所要求的強度匹配的泥水的乾物中的含砂率A1(步驟S12)。亦即,先以各種的含砂率A利用螺旋壓濾機4來執行脫水至界限含水率為止,將此時之脫水泥餅C的強度符合必要強度之含砂率A,當作與所要求的強度相匹配的泥水的乾物中的含砂率A1。Therefore, depending on the concentration α of the supplied muddy water, the moisture content of the dewatered cake C is determined depending on the sand content A and the specifications of the screw filter 5 to be used. When the necessary strength of the cement cake C is removed, the sand content A1 in the dry matter of the muddy water matching the required strength can be determined (step S12). That is, the desiccant is subjected to the dewatering to the limit moisture content by using the screw presser 4 at various sand contents A, and the strength of the dewatered cake C at this time is determined to meet the required strength of the sand content A, as required. The strength matches the sand content A1 in the dry matter of the muddy water.

然後,再以使得:含砂率檢測部23所檢測的含砂率A變成所決定出來的含砂率A1的方式,來調整儲存在混合物儲存槽2內之混合物中的含砂率A。具體而言,當含砂率A較之含砂率A1更低的時候,就從未圖示的置砂場經由輸送帶等來將砂供給到混合物儲存槽2內。當含砂率A較之含砂率A1更高的時候,就驅動泵浦P1,將泥水從泥水儲存槽1供給到混合物儲存槽2內。Then, the sand content A stored in the mixture stored in the mixture storage tank 2 is adjusted so that the sand content A detected by the sand content detecting unit 23 becomes the determined sand content A1. Specifically, when the sand content A is lower than the sand content A1, sand is supplied into the mixture storage tank 2 via a conveyor belt or the like from a sanding field (not shown). When the sand content A is higher than the sand content A1, the pump P1 is driven to supply mud water from the mud storage tank 1 into the mixture storage tank 2.

依據所決定出來的含砂率A1以及螺旋壓濾機5的規格(亦即,螺旋葉片52的直徑、全長、葉片板間距、排出口56的開口寬度、濾筒51的網目大小等因素),來決定出螺旋葉片52之最適當的旋轉速度NS(步驟S13)。例如:如果是以在於螺旋壓濾機5的凝集泥水的處理量作為優先考量的話,螺旋葉片52的最適當的旋轉速度NS就是可獲得脫水泥餅C的必要強度之最快的旋轉速度、換言之,可抵達界限含水率之最快的旋轉速度。藉由先決定出螺旋葉片52的最適當的旋轉速度NS,就可決定出對於螺旋壓濾機5之凝集泥水的每單位時間供給量X(步驟S10)。According to the determined sand content A1 and the specifications of the screw filter 5 (that is, the diameter, the total length of the spiral blade 52, the blade plate pitch, the opening width of the discharge port 56, and the mesh size of the filter cartridge 51), The most appropriate rotational speed N S of the helical blade 52 is determined (step S13). For example, if the treatment amount of the agglomerated mud water in the screw filter 5 is taken as a priority, the optimum rotation speed N S of the spiral blade 52 is the fastest rotation speed at which the necessary strength of the dewatered cake C can be obtained, In other words, the fastest rotational speed of the boundary moisture content can be reached. By determining the optimum rotational speed N S of the helical blade 52 first, the supply amount X per unit time of the aggregated mud water to the screw filter 5 can be determined (step S10).

其次,決定出對於料斗4之凝集泥水的每單位時間供給量Y(步驟S20)。對於料斗4供給的凝集泥水是利用筒型篩網機41來執行瀝水工作,所以每單位時間供給量Y就是在每單位時間供給量X上又增加了藉由筒型篩網機41所獲得的瀝水比率S的份量。Next, the supply amount Y per unit time of the aggregated mud water of the hopper 4 is determined (step S20). The agglutinated mud water supplied to the hopper 4 is subjected to the draining operation by the tubular screen machine 41, so that the supply amount Y per unit time is increased by the cylindrical screen machine 41 in the supply amount X per unit time. The amount of the drain ratio S.

利用泥水濃度檢測部13來檢測泥水的濃度α(步驟S21)。從步驟S12所決定出來的含砂率A1以及步驟S21所檢測出來的泥水的濃度α,並且參考儲存於資料儲存部43的資料,來決定出筒型篩網機41的最適當的旋轉速度ND以及瀝水比率S(步驟S22)。藉此,就可決定出對於料斗4之凝集泥水的每單位時間供給量Y(步驟S20)。The muddy water concentration detecting unit 13 detects the concentration α of the muddy water (step S21). From the sand content A1 determined in step S12 and the muddy water concentration α detected in step S21, and referring to the data stored in the data storage unit 43, the most appropriate rotation speed N of the discharge type screen machine 41 is determined. D and the drain ratio S (step S22). Thereby, the supply amount Y per unit time of the aggregated mud water of the hopper 4 can be determined (step S20).

然後,被儲存在混合物儲存槽2內的混合物,係以每單位時間供給量Y被供給到凝集反應槽3的方式,由控制部22來驅動控制泵浦P2,並且是以讓儲存在混合物儲存槽2內的混合物成為預定量的方式,由控制部12來驅動控制泵浦P1。又,以令筒型篩網機41是以最適當的旋轉速度ND進行旋轉的方式,由控制部42來驅動控制馬達M1的旋轉,以令螺旋葉片52是以最適當的旋轉速度NS進行旋轉的方式,由控制部54來驅動控制馬達M2的旋轉。Then, the mixture stored in the mixture storage tank 2 is supplied to the agglutination reaction tank 3 in a supply amount Y per unit time, and the control unit 22 drives and controls the pump P2, and is stored in the mixture for storage. The control unit 12 drives and controls the pump P1 in such a manner that the mixture in the tank 2 becomes a predetermined amount. Further, the tubular screen machine 41 is rotated at the optimum rotational speed N D , and the control unit 42 drives and controls the rotation of the motor M1 so that the spiral blade 52 is at the most appropriate rotational speed N S . The rotation of the motor M2 is controlled by the control unit 54 in such a manner as to rotate.

如上所述,係因應於泥水濃度檢測部13所檢測到的泥水的濃度α,筒型篩網機41係以最適當的旋轉速度ND來進行旋轉,並且供給到筒型篩網機41的凝集泥水之每單位時間供給量係受到控制,因此,不管泥水的濃度α是否改變,都可以使得被供給到螺旋壓濾機5的凝集泥水的含水率保持一定。因此,從螺旋壓濾機5排出的脫水泥餅C係具有預定的含水率而保有一定的強度,具有優異的再利用性。As described above, the cylindrical screen machine 41 rotates at the most appropriate rotational speed N D and is supplied to the tubular screen machine 41 in response to the concentration α of the muddy water detected by the muddy water concentration detecting unit 13. The supply amount per unit time of the agglutinated mud water is controlled, so that the moisture content of the aggregated mud water supplied to the screw press 5 can be kept constant regardless of whether or not the concentration α of the muddy water is changed. Therefore, the dewatered cake C discharged from the screw press 5 has a predetermined moisture content and retains a certain strength, and has excellent recyclability.

又,因為是依據脫水泥餅C的必要強度來決定出混合物中的含砂率A1,螺旋葉片52是以依據該決定出來的含砂率A1進而決定出來的最適當的旋轉速度NS來進行旋轉。因此,從螺旋壓濾機5排出的脫水泥餅C係具有必要的強度,可適合予以再利用。此外,被儲存在資料儲存部43的資料係對應於:含砂率A1以及泥水的濃度α不同之複數種複合物的資料,所以即使因脫水泥餅C的必要強度改變而導致含砂率A改變,還是可以決定出筒型篩網機41的最適當的旋轉速度NDFurther, since the sand content A1 in the mixture is determined according to the necessary strength of the cement cake C, the spiral blade 52 is determined by the most appropriate rotation speed N S determined based on the determined sand content A1. Rotate. Therefore, the dewatered cake C discharged from the screw press 5 has the necessary strength and can be suitably reused. Further, the data stored in the data storage unit 43 corresponds to a plurality of composite materials having different sand content A1 and muddy water concentration α, so that the sand content A is caused even if the necessary strength of the cement cake C is changed. Alternatively, it is possible to determine the most appropriate rotational speed N D of the discharge screen machine 41.

此外,控制部22係依據:筒型篩網機41以最適當的旋轉速度ND進行旋轉時的瀝水比率S以及在螺旋壓濾機5之凝集泥水的每單位時間處理容量,來控制從凝集反應槽3供給到筒型篩網機41的凝集泥水之每單位時間供給量,所以可讓處理能力趨於最大化。Further, the control unit 22 controls the slave agglutination based on the drain ratio S when the tubular screen machine 41 rotates at the most appropriate rotational speed N D and the processing capacity per unit time of the aggregated mud in the screw filter 5 . Since the amount of supply per unit time of the agglutinated water supplied to the cylindrical screen machine 41 by the reaction tank 3 is increased, the processing capability can be maximized.

此外,針對於泥水之脫水處理系統A,雖然是舉出採用橫型螺旋壓濾機5的情況為例來加以說明,但是也可以採用縱型螺旋壓濾機等,適度地改變系統的構成要素、配設順序等。In addition, although the case where the horizontal type screw press 5 is used is described as an example of the dewatering treatment system A for mud water, a vertical screw filter or the like may be used, and the components of the system may be appropriately changed. , the order of assignment, etc.

又,各控制部12,22,42,54係可採用:可自動進行控制的,或者由作業人員使用開關等來進行控制的。此外,資料儲存部43既可以是:將資料儲存到個人電腦的記憶體等的方式,也可以是將資料、圖表等記載成書面等的方式。Further, each of the control units 12, 22, 42, 54 may be controlled automatically or by a worker using a switch or the like. Further, the data storage unit 43 may be a method of storing data in a memory of a personal computer or the like, or may be a method of writing a document, a chart, or the like into a written form.

此外,砂係被當作用來增加脫水泥餅C的強度之強度增加材而添加的,但是本發明並不侷限於此,亦可從飛灰、爐渣、水泥等的材料之中,單獨選用其中一種或者將該等材料與砂併用。Further, the sand system is added as a strength increasing material for increasing the strength of the dewatered cake C, but the present invention is not limited thereto, and may be selected from materials such as fly ash, slag, cement, and the like. One or a combination of these materials and sand.

此外,依強度增加材的種類之不同,並非所有的材料都是像砂這樣地具有促進瀝水的效果,當然,筒型篩網機41的最適當的旋轉速度ND以及螺旋壓濾機5的界限含水率,係依據強度增加材的種類以及含有率而改變的。Further, depending on the type of the strength-increasing material, not all materials have the effect of promoting drainage as sand, and of course, the most suitable rotational speed N D of the tubular screen machine 41 and the screw filter 5 The boundary moisture content is changed depending on the type of strength increase material and the content rate.

A...泥水之脫水處理系統A. . . Slurry dewatering system

C...脫水泥餅C. . . De-cement cake

P1、P2...泵浦P1, P2. . . Pump

M1、M2...馬達M1, M2. . . motor

1...泥水儲存槽(原泥槽)1. . . Mud water storage tank (original mud tank)

2...混合物儲存槽2. . . Mixture storage tank

3...凝集反應槽3. . . Agglutination reaction tank

4...料斗4. . . hopper

5...螺旋壓濾機5. . . Screw filter press

11、21...管路11, 21. . . Pipeline

12、22、42、54...控制部12, 22, 42, 54. . . Control department

13...泥水濃度檢測部13. . . Mud water concentration detection department

23...含砂率檢測部twenty three. . . Sand content detection department

31...進料口31. . . Inlet

32...投入口32. . . Cast

33...堤堰33. . . Dike

34、56...排出口34, 56. . . Discharge

41...筒型篩網機41. . . Cylinder screen machine

43...資料儲存部43. . . Data storage department

51...濾筒51. . . Filter cartridge

52...螺旋葉片52. . . Spiral blade

53...進料口53. . . Inlet

55...集水溝槽55. . . Water collecting groove

第1圖是本發明的實施方式的泥水之脫水處理系統的說明圖。Fig. 1 is an explanatory view of a muddy water dehydration treatment system according to an embodiment of the present invention.

第2圖是顯示依據泥水的濃度之差異而決定的筒型篩網機的旋轉速度與瀝水比率之關係的圖表。Fig. 2 is a graph showing the relationship between the rotational speed of the tubular screen machine and the drain ratio determined by the difference in the concentration of the muddy water.

第3圖是顯示泥水之脫水處理方法的流程圖。Figure 3 is a flow chart showing the dewatering treatment method of muddy water.

A...泥水之脫水處理系統A. . . Slurry dewatering system

C...脫水泥餅C. . . De-cement cake

P1、P2...泵浦P1, P2. . . Pump

M1、M2...馬達M1, M2. . . motor

1...泥水儲存槽(原泥槽)1. . . Mud water storage tank (original mud tank)

2...混合物儲存槽2. . . Mixture storage tank

3...凝集反應槽3. . . Agglutination reaction tank

4...料斗4. . . hopper

5...螺旋壓濾機5. . . Screw filter press

11、21...管路11, 21. . . Pipeline

12、22、42、54...控制部12, 22, 42, 54. . . Control department

13...泥水濃度檢測部13. . . Mud water concentration detection department

23...含砂率檢測部twenty three. . . Sand content detection department

31...進料口31. . . Inlet

32...投入口32. . . Cast

33...堤堰33. . . Dike

34、56...排出口34, 56. . . Discharge

41...筒型篩網機41. . . Cylinder screen machine

43...資料儲存部43. . . Data storage department

51...濾筒51. . . Filter cartridge

52...螺旋葉片52. . . Spiral blade

53...進料口53. . . Inlet

55...集水溝槽55. . . Water collecting groove

Claims (3)

一種泥水之脫水處理方法,係做成添加了由泥水所生成的脫水泥餅的強度增加材之後的混合物,在凝集反應槽令凝集劑與前述混合物發生反應而生成凝集泥水,將該凝集泥水利用旋轉的筒型篩網機予以瀝水之後,再以螺旋壓濾機進行壓榨脫水而生成具有預定的含水率的脫水泥餅的泥水之脫水處理方法,其特徵為:依據由前述強度增加材的含有率與前述螺旋壓濾機的規格所求出的前述脫水泥餅的界限含水率,來制定前述螺旋壓濾機的螺旋葉片的最適當的旋轉速度,再求出前述螺旋葉片以該最適當的旋轉速度進行旋轉時之在前述螺旋壓濾機之前述凝集泥水的每單位時間處理量,再以將該每單位時間處理量的凝集泥水供給到前述螺旋壓濾機的方式,來將令前述凝集劑與前述強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成的複數種的凝集泥水供給到前述筒型篩網機,並且針對於前述泥水的每一種濃度,預先取得進行該凝集泥水的瀝水時之最適當的前述筒型篩網機的最適當的旋轉速度作為資料,再以前述螺旋壓濾機的螺旋葉片的前述最適當的旋轉速度來進行旋轉的方式,來控制前述螺旋壓濾機的螺旋葉片的旋轉驅動,再參考前述資料來決定出對應於前述強度增加材的含有率以及泥水的濃度之前述筒型篩網機的最適當的旋轉速度,再以該決定出來的最適當的旋轉速度來進行旋轉的方 式,來控制前述筒型篩網機的旋轉驅動,並且依據以前述最適當的旋轉速度令前述筒型篩網機進行旋轉時的瀝水比率以及令前述螺旋壓濾機以前述螺旋壓濾機的螺旋葉片的前述最適當的旋轉速度進行旋轉時的凝集泥水之每單位時間處理量,來控制由前述凝集反應槽供給到前述筒型篩網機的凝集泥水之每單位時間供給量。 A method for dehydrating muddy water is a mixture obtained by adding a strength-increasing material of a dewatered cake formed by muddy water, and a coagulating agent is reacted with the mixture in a coagulation reaction tank to generate agglomerated muddy water, and the agglomerated mud water is utilized. After the rotary tubular screen machine is drained, the water is depressurized by a screw press to produce a dewatering treatment method for the dewatered cake having a predetermined moisture content, which is characterized in that the content of the material is increased according to the strength The optimum moisture velocity of the spiral blade of the screw filter is determined by the boundary water content of the de-cement cake obtained by the specification of the screw filter, and the spiral blade is determined to be the most appropriate. The amount of treatment per unit time of the agglomerated mud water in the screw press when the rotation speed is rotated, and the agglutinated water of the treatment amount per unit time is supplied to the screw filter to make the aggregating agent a plurality of kinds of mixtures formed by reacting with a plurality of mixtures of the strength increasing material and the muddy water concentration The agglutinated mud water is supplied to the cylindrical screen machine, and for each concentration of the muddy water, the most appropriate rotation speed of the cylindrical screen machine which is the most suitable for draining the aggregated mud water is obtained in advance as data. Controlling the rotational driving of the spiral blade of the screw filter by rotating the spiral blade of the screw filter at the most appropriate rotation speed, and referring to the above-mentioned data to determine the strength increasing material The optimum rotation speed of the above-described cylindrical screen machine having the content rate and the concentration of the muddy water, and then rotating at the most appropriate rotation speed determined To control the rotational drive of the aforementioned tubular screen machine, and to make the drain ratio when the cylindrical screen machine is rotated at the most appropriate rotational speed as described above, and to make the aforementioned screw press to be the aforementioned screw press. The amount of processing per unit time of the agglomerated mud water at the time of the rotation of the spiral blade at the most appropriate rotation speed is controlled to control the supply amount per unit time of the aggregated mud water supplied to the cylindrical screen machine by the agglutination reaction tank. 如申請專利範圍第1項所述之泥水之脫水處理方法,其中,前述強度增加材係包含:砂、飛灰、爐渣、水泥之中的至少一種。 The method for dehydrating muddy water according to claim 1, wherein the strength increasing material comprises at least one of sand, fly ash, slag, and cement. 一種泥水之脫水處理系統,其特徵為:係具備:凝集反應槽,係令凝集劑與添加了由泥水所生成的脫水泥餅的強度增加材後的混合物中的強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成凝集泥水;泥水濃度檢測部,係檢測前述泥水的濃度;強度增加材含有率檢測部,係檢測前述混合物中的強度增加材的含有率;筒型篩網機,係進行旋轉而將前述凝集反應槽所生成的凝集泥水予以瀝水;筒型篩網機控制部,係依據該泥水濃度檢測部所檢測的泥水的濃度,來控制前述筒型篩網機的旋轉驅動;凝集泥水供給量控制部,係控制由前述凝集反應槽供給到前述筒型篩網機之凝集泥水的每單位時間供給量; 螺旋壓濾機,係對於前述筒型篩網機執行瀝水後的凝集泥水進行壓榨脫水而生成具有預定的含水率的脫水泥餅;資料儲存部,該資料儲存部所儲存的資料係:先依據由前述強度增加材的含有率與前述螺旋壓濾機的規格所求出的前述脫水泥餅的界限含水率,來制定前述螺旋壓濾機的螺旋葉片的最適當的旋轉速度,並且求出以該最適當的旋轉速度前述螺旋葉片進行旋轉時的在前述螺旋壓濾機的凝集泥水之每單位時間處理量,以將該每單位時間處理量的凝集泥水供給到前述螺旋壓濾機的方式,將令前述凝集劑與前述強度增加材的含有率以及泥水的濃度不同的複數種混合物發生反應而生成的複數種的凝集泥水供給到前述筒型篩網機,針對於前述泥水的每一種濃度所取得之執行該凝集泥水的瀝水之最適當的前述筒型篩網機的最適當的旋轉速度;螺旋壓濾機控制部,係控制前述螺旋壓濾機的旋轉驅動;前述筒型篩網機控制部,係參考前述資料儲存部所儲存的資料,因應於前述強度增加材含有率檢測部所檢測的前述強度增加材的含有率以及前述泥水濃度檢測部所檢測的前述泥水的濃度,來決定前述筒型篩網機的最適當的旋轉速度,以該決定出來的最適當的旋轉速度來進行旋轉的方式來控制前述筒型篩網機的旋轉驅動,前述凝集泥水供給量控制部,係依據以前述最適當的 旋轉速度令前述筒型篩網機進行旋轉時的瀝水比率以及在前述螺旋壓濾機的凝集泥水的每單位時間處理容量,來控制由前述凝集反應槽供給到前述筒型篩網機之凝集泥水的每單位時間供給量。 A mud water dewatering treatment system characterized by comprising: a coagulation reaction tank, a content ratio of a strength increasing material in a mixture of a coagulant and a strength-increasing material added with a dewatered cake formed by mud water, and muddy water The plurality of mixtures having different concentrations react to form aggregated mud water; the muddy water concentration detecting unit detects the concentration of the muddy water; and the strength increasing material content detecting unit detects the content of the strength increasing material in the mixture; the cylindrical sieve The net machine rotates to drain the agglomerated mud water generated by the agglutination reaction tank; the tubular screen machine control unit controls the cylindrical screen machine according to the concentration of the mud water detected by the muddy water concentration detecting unit. Rotary drive; the agglomerated mud water supply amount control unit controls the supply amount per unit time of the aggregated mud water supplied to the cylindrical screen machine by the agglutination reaction tank; The screw filter press is configured to perform dewatering of the agglomerated mud water after the draining of the tubular screen machine to produce a dewatering cake having a predetermined moisture content; and the data storage unit stores the data stored in the data storage unit: The optimum rotation speed of the spiral blade of the screw filter is determined by the content rate of the strength-increasing material and the boundary water content of the de-cement cake obtained by the specification of the screw filter, and The optimum rotation speed is the amount of processing per unit time of the agglutinated water in the screw press when the spiral blade is rotated, and the amount of the aggregated mud per unit time is supplied to the screw press. A plurality of kinds of aggregated mud water generated by reacting a plurality of kinds of mixtures in which the concentration of the agglomerating agent and the concentration of the strength-increasing material and the concentration of the slurry are different are supplied to the cylindrical screen machine, and the concentration of each of the muddy water is obtained. The most appropriate rotation speed of the aforementioned cylindrical screen machine for performing the drainage of the agglomerated mud water; the screw filter control The control unit is configured to control the rotational driving of the screw press; the tubular screen machine control unit refers to the data stored in the data storage unit, and the strength increasing material detected by the strength increasing material content detecting unit is detected. The content rate and the concentration of the muddy water detected by the muddy water concentration detecting unit determine the optimum rotational speed of the tubular screen machine, and control the rotation at the most appropriate rotational speed determined. The rotary driving of the tubular screen machine, the agglutinated mud water supply amount control unit is based on the most appropriate The rotation speed is such that the drain ratio at the time of the rotation of the cylindrical screen machine and the processing capacity per unit time of the agglutination water in the screw filter are controlled to control the agglutination water supplied from the agglutination reaction tank to the cylindrical screen machine The amount of supply per unit of time.
TW100100780A 2011-01-07 2011-01-07 Sludge dewatering treatment methods and systems TWI539988B (en)

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