TWI536507B - A ultrathin semiconductor device - Google Patents

A ultrathin semiconductor device Download PDF

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Publication number
TWI536507B
TWI536507B TW102142548A TW102142548A TWI536507B TW I536507 B TWI536507 B TW I536507B TW 102142548 A TW102142548 A TW 102142548A TW 102142548 A TW102142548 A TW 102142548A TW I536507 B TWI536507 B TW I536507B
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Taiwan
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plastic sealing
plastic
sealing layer
wafer
exposed
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TW102142548A
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Chinese (zh)
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TW201521158A (en
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霍炎
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萬國半導體(開曼)股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/34Strap connectors, e.g. copper straps for grounding power devices; Manufacturing methods related thereto
    • H01L24/39Structure, shape, material or disposition of the strap connectors after the connecting process
    • H01L24/40Structure, shape, material or disposition of the strap connectors after the connecting process of an individual strap connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/34Strap connectors, e.g. copper straps for grounding power devices; Manufacturing methods related thereto
    • H01L2224/39Structure, shape, material or disposition of the strap connectors after the connecting process
    • H01L2224/40Structure, shape, material or disposition of the strap connectors after the connecting process of an individual strap connector
    • H01L2224/401Disposition
    • H01L2224/40151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/40221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/40245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Description

超薄半導體器件及製備方法Ultrathin semiconductor device and preparation method

本發明一般涉及一種半導體器件及其製備方法,更確切的說,本發明旨在提供一種具有較小尺寸和薄型化晶片的功率半導體器件及其製備方法。
The present invention generally relates to a semiconductor device and a method of fabricating the same, and more particularly to a power semiconductor device having a smaller size and a thinned wafer and a method of fabricating the same.

在類似DC-DC的轉換器件中,功率器件的功耗在一般情況下都是比較大,基於提高器件電氣性能和散熱性能的考慮,通常是將器件的一部分金屬電極從包覆晶片的塑封材料中外露出來,以期獲得最佳的散熱效果。例如在美國專利申請US2003/0132531A1中就展示了一種晶片底部電極外露並用於支援表面貼裝技術的半導體封裝結構24,如圖1所示,金屬罐狀結構12的凹槽內設置有功率晶片MOSFET10,MOSFET10一側的汲極通過導電銀漿14粘貼在金屬罐狀結構12的凹槽底部,從而其汲極被傳導到金屬罐狀結構12的凸起邊緣22上,同時MOSFET10另一側的源極接觸端18和閘極接觸端則剛好與凸起邊緣22位於同一側。在金屬罐狀結構12的凹槽內的圍繞在MOSFET10周圍的空隙處還填充有低應力高粘合能力的導電材料16。雖然該封裝結構24在一定程度上解決了散熱問題,但要製備金屬罐狀結構12這樣的物體,在實際生產中其成本不菲。另一方面,其源極接觸端18和閘極接觸端的位置均被固定了,例如其閘極接觸端無法被調整至與凸起邊緣22位於同一列從而難以與PCB上的焊盤佈置相適配,這種封裝與常規的PCB焊盤不相容,這無疑抑制了封裝結構24的適用範圍。此外,應用在功率器件中的晶片的襯底電阻通常都比較大,這致使器件的導通電阻RDson也隨之增大,在已有的晶圓級封裝技術中,通常是以減薄晶圓的方式來減薄晶片,但這仍然會造成晶圓崩裂的危險,所以如何減薄晶片來適當的降低晶片的襯底電阻依然是我們所需要解決的問題。
In a DC-DC-like conversion device, the power consumption of the power device is generally large. Based on the consideration of improving the electrical performance and heat dissipation performance of the device, a part of the metal electrode of the device is usually coated with the molding material of the wafer. The Chinese and foreign are exposed to get the best heat dissipation effect. A semiconductor package structure 24 in which a wafer bottom electrode is exposed and used to support surface mount technology is shown, for example, in US Patent Application No. 2003/0132531 A1. As shown in FIG. 1, a power chip MOSFET 10 is disposed in a recess of the metal can structure 12. The drain on one side of the MOSFET 10 is pasted to the bottom of the recess of the can-like structure 12 by the conductive silver paste 14, so that its drain is conducted to the raised edge 22 of the can-like structure 12 while the source on the other side of the MOSFET 10 The pole contact end 18 and the gate contact end are just on the same side as the raised edge 22. A low stress and high adhesion ability conductive material 16 is also filled in the void around the MOSFET 10 in the recess of the metal can structure 12. Although the package structure 24 solves the heat dissipation problem to a certain extent, it is costly to produce an object such as the metal can-like structure 12 in actual production. On the other hand, the positions of the source contact end 18 and the gate contact end are fixed, for example, the gate contact end thereof cannot be adjusted to be in the same column as the bump edge 22, thereby making it difficult to fit the pad layout on the PCB. This package is incompatible with conventional PCB pads, which undoubtedly inhibits the application of package structure 24. In addition, the substrate resistance of a wafer used in a power device is generally large, which leads to an increase in the on-resistance RDson of the device. In the existing wafer level packaging technology, the wafer is usually thinned. The way to thin the wafer, but this will still cause the risk of wafer cracking, so how to thin the wafer to properly reduce the substrate resistance of the wafer is still a problem we need to solve.

在本發明的一種實施方式中,提供了一種半導體器件,包括:一具有多個基座的晶片安裝單元,在每個基座的頂面靠近其一側緣處皆設置有一個凸出於其頂面的臺體結構;一倒裝安裝在各基座頂面之上並與所述臺體結構以錯開的方式設置的晶片,晶片正面的多個電極一對一地電性連接至多個所述基座上;一將所述晶片安裝單元和晶片予以包覆的內塑封體,所述臺體結構的頂端面和晶片的背面均外露於內塑封體的頂面;設置在內塑封體的頂面上的多個彼此分割開的頂部電極,該多個頂部電極分別相對應的電性連接至各臺體結構和晶片背面上。In one embodiment of the present invention, there is provided a semiconductor device comprising: a wafer mounting unit having a plurality of pedestals, wherein a top surface of each pedestal is provided with a protrusion protruding from a side edge thereof a top surface of the base; a flip-chip mounted on the top surface of each of the bases and disposed in a staggered manner with the base structure, the plurality of electrodes on the front side of the wafer are electrically connected one to one to the plurality of On the pedestal; an inner plastic package covering the wafer mounting unit and the wafer, the top end surface of the base structure and the back surface of the wafer are exposed on the top surface of the inner plastic package; A plurality of top electrodes are separated from each other on the top surface, and the plurality of top electrodes are electrically connected to the respective body structures and the back surface of the wafer.

上述半導體器件,基座的底面均從內塑封體的底面中予以外露。In the above semiconductor device, the bottom surface of the pedestal is exposed from the bottom surface of the inner plastic package.

上述半導體器件,還包括:一個具有多個承載引腳的互聯單元,其中多個頂部電極分別一對一地粘附在多個承載引腳上;以及一個將互聯單元、頂部電極和內塑封體包覆在內的外塑封體,其包覆方式為使每個承載引腳的底面外露於外塑封體的底面。The semiconductor device further includes: an interconnect unit having a plurality of carrier pins, wherein the plurality of top electrodes are respectively adhered to the plurality of carrier pins one-to-one; and an interconnect unit, a top electrode, and an inner plastic package The outer plastic sealing body is covered by coating the bottom surface of each of the bearing pins to the bottom surface of the outer plastic sealing body.

上述半導體器件,基座的底面均從內塑封體的底面中予以外露,以及基座、內塑封體各自的底面均從外塑封體的頂面中予以外露。In the above semiconductor device, the bottom surface of the pedestal is exposed from the bottom surface of the inner plastic sealing body, and the bottom surfaces of the pedestal and the inner plastic sealing body are exposed from the top surface of the outer plastic molding body.

上述半導體器件,基座的底面從內塑封體的底面中外露但被外塑封體包覆在內。In the above semiconductor device, the bottom surface of the susceptor is exposed from the bottom surface of the inner plastic package but is covered by the outer plastic package.

上述半導體器件,基座的底面被內塑封體包覆在內,並且內塑封體的底面沒有從外塑封體的頂面外露,內塑封體完全被密封而沒有外露的部分。In the above semiconductor device, the bottom surface of the susceptor is covered by the inner plastic sealing body, and the bottom surface of the inner plastic sealing body is not exposed from the top surface of the outer plastic sealing body, and the inner plastic sealing body is completely sealed without exposed portions.

上述半導體器件,基座的底面被內塑封體包覆在內,並且內塑封體的底面從外塑封體的頂面外露出來。In the above semiconductor device, the bottom surface of the susceptor is covered by the inner molding, and the bottom surface of the inner molding is exposed from the outer surface of the outer molding.

在一個實施方式中,本發明還提供了一種半導體器件的製備方法,主要包括以下步驟:提供一具有多個晶片安裝單元的內引線框架,每個晶片安裝單元均包含多個基座,在每個基座的頂面靠近其一側緣處皆設置一個臺體結構;將一晶片倒裝安裝在一晶片安裝單元的各基座頂面之上,並使晶片正面的多個電極一對一地電性連接至該多個基座上,晶片與臺體結構以錯開的方式設置;進行塑封工藝,利用一塑封層將內引線框架和粘附在其上的多個晶片予以包覆;從塑封層頂面進行研磨以減薄塑封層和晶片,直至臺體結構的頂端面和晶片的減薄背面外露於塑封層;形成一金屬層覆蓋在塑封層頂面和各晶片的減薄背面上;對金屬層進行切割,將金屬層交疊在每個晶片安裝單元之上的區域切割成分別電性接觸各臺體結構和晶片背面的多個頂部電極;對相鄰晶片間的包含內引線框架、塑封層和金屬層的疊層進行切割,形成多個半導體器件。In one embodiment, the present invention also provides a method of fabricating a semiconductor device, comprising the steps of: providing an inner lead frame having a plurality of wafer mounting units, each wafer mounting unit comprising a plurality of pedestals, each The top surface of each of the pedestals is provided with a pedestal structure near one side of the pedestal; a wafer is flip-chip mounted on the top surface of each pedestal of the wafer mounting unit, and a plurality of electrodes on the front side of the wafer are one-to-one Geoelectrically connected to the plurality of pedestals, the wafer and the pedestal structure are disposed in a staggered manner; performing a plastic encapsulation process, using a plastic sealing layer to coat the inner lead frame and the plurality of wafers adhered thereto; The top surface of the plastic sealing layer is ground to thin the plastic sealing layer and the wafer until the top surface of the base structure and the thinned back surface of the wafer are exposed to the plastic sealing layer; forming a metal layer covering the top surface of the plastic sealing layer and the thinned back surface of each wafer Cutting the metal layer, and cutting the metal layer over the area above each of the wafer mounting units to form a plurality of top electrodes electrically contacting the respective body structures and the back surface of the wafer; Comprising the lead frame, and a plastic layer laminated metal layer is cut to form a plurality of semiconductor devices.

上述方法,進行塑封工藝的步驟中,利用塑封層將每個晶片安裝單元的各基座的底面包覆在內。In the above method, in the step of performing the laminating process, the bottom surface of each of the susceptors of each of the wafer mounting units is covered with a plastic sealing layer.

上述方法,進行塑封工藝的步驟中,使每個晶片安裝單元的各基座的底面外露於塑封層的底面。In the above method, in the step of performing the molding process, the bottom surface of each of the susceptors of each of the wafer mounting units is exposed on the bottom surface of the plastic sealing layer.

上述方法,對金屬層進行切割之後,沿著金屬層中形成的切割口對塑封層進行切割,形成塑封層中的切割槽。In the above method, after the metal layer is cut, the plastic sealing layer is cut along the cutting opening formed in the metal layer to form a cutting groove in the plastic sealing layer.

上述方法,其特徵在於,還包括:提供一個包含多個互聯單元的外引線框架,每個互聯單元均包括多個承載引腳;將一個半導體器件相應安裝在一個互聯單元上,每個半導體器件的多個所述頂部電極分別一對一地粘附在每個互聯單元的多個所述承載引腳上;進行另一次塑封工藝,利用另一塑封層將外引線框架和粘附在其上的多個半導體器件予以包覆,使每個承載引腳的底面外露於該另一塑封層的底面;對相鄰半導體器件間的包含外引線框架和該另一塑封層的疊層進行切割,形成多個外塑封體,其中每個外塑封體將一個互聯單元和一個半導體器件包覆在內。The above method is characterized in that: further comprising: providing an outer lead frame comprising a plurality of interconnecting units, each interconnecting unit comprising a plurality of carrying pins; respectively mounting a semiconductor device on an interconnecting unit, each semiconductor device a plurality of the top electrodes are respectively adhered one by one to a plurality of the carrier pins of each interconnection unit; another plastic sealing process is performed, and the outer lead frame is adhered to and adhered thereto by another plastic sealing layer The plurality of semiconductor devices are coated such that the bottom surface of each of the carrier pins is exposed on the bottom surface of the other plastic sealing layer; and the laminate including the outer lead frame and the other plastic sealing layer between adjacent semiconductor devices is cut, A plurality of outer moldings are formed, wherein each outer molding encloses one interconnecting unit and one semiconductor device.

上述方法,將內引線框架包覆的塑封層的包覆方式為使每個基座的底面均從該塑封層的底面中予以外露;以及將外引線框架包覆的另一塑封層的包覆方式為使基座、內塑封體各自的底面均從該另一塑封層的頂面中予以外露。In the above method, the inner lead frame is covered with a plastic sealing layer so that the bottom surface of each of the pedestals is exposed from the bottom surface of the plastic sealing layer; and the outer plastic layer is coated with another plastic sealing layer. The method is such that the bottom surfaces of the base and the inner plastic seal are exposed from the top surface of the other plastic seal layer.

上述方法,將內引線框架包覆的塑封層的包覆方式為使每個基座的底面均從該塑封層的底面中予以外露;以及將外引線框架包覆的另一塑封層的包覆方式為使每個基座、內塑封體各自的底面均被該另一塑封層包覆在內。In the above method, the inner lead frame is covered with a plastic sealing layer so that the bottom surface of each of the pedestals is exposed from the bottom surface of the plastic sealing layer; and the outer plastic layer is coated with another plastic sealing layer. The method is such that the bottom surface of each of the base and the inner plastic sealing body is covered by the other plastic sealing layer.

上述方法,將內引線框架包覆的塑封層的包覆方式為使每個基座的底面均被該塑封層包覆在內;以及將外引線框架包覆的另一塑封層的包覆方式為使內塑封體被該另一塑封層包覆在內而沒有外露部分。In the above method, the plastic sealing layer covered by the inner lead frame is coated in such a manner that the bottom surface of each of the pedestals is covered by the plastic sealing layer; and the coating manner of another plastic sealing layer covering the outer lead frame In order for the inner plastic seal to be covered by the other plastic seal layer, there is no exposed portion.

上述方法,將內引線框架包覆的塑封層的包覆方式為使每個基座的底面均被該塑封層包覆在內;以及將外引線框架包覆的另一塑封層的包覆方式為使內塑封體的底面均從該另一塑封層的頂面中外露出來。In the above method, the plastic sealing layer covered by the inner lead frame is coated in such a manner that the bottom surface of each of the pedestals is covered by the plastic sealing layer; and the coating manner of another plastic sealing layer covering the outer lead frame In order to expose the bottom surface of the inner plastic sealing body from the top surface of the other plastic sealing layer.

本領域的技術人員閱讀以下較佳實施例的詳細說明,並參照附圖之後,本發明的這些和其他方面的優勢無疑將顯而易見。

These and other advantages of the present invention will no doubt become apparent to those skilled in the <RTIgt;

(先前技術)
10‧‧‧MOSFET
12‧‧‧金屬罐狀結構
14‧‧‧導電銀漿
16‧‧‧導電材料
18‧‧‧源極接觸端
22‧‧‧凸起邊緣
24‧‧‧半導體封裝結構
(本發明)
100'‧‧‧引線框架
100‧‧‧晶片安裝單元
101、102‧‧‧基座
110‧‧‧晶片
110a‧‧‧源極
110b‧‧‧閘極
101-1、101-3‧‧‧縱向對邊
101-2、101-4‧‧‧橫向對邊
100A‧‧‧中心對稱線
101a‧‧‧臺體結構
102a‧‧‧臺體結構
102-1‧‧‧縱向邊緣
120‧‧‧塑封層
101‧‧‧粘合材料
130‧‧‧金屬層
130'‧‧‧區域
130''‧‧‧切割口
130a‧‧‧頂部電極
130b‧‧‧頂部電極
130c‧‧‧頂部電極
120a‧‧‧切割槽
150‧‧‧切割刀
180‧‧‧功率半導體器件
120'‧‧‧塑封體
200‧‧‧互聯單元
200'‧‧‧引線框架
201、202、203‧‧‧承載引腳
115‧‧‧導電粘合材料
140‧‧‧塑封層
140'‧‧‧塑封體
280‧‧‧半導體器件
(previous technology)
10‧‧‧MOSFET
12‧‧‧Metal cans
14‧‧‧ Conductive silver paste
16‧‧‧Electrical materials
18‧‧‧Source contact
22‧‧‧ raised edges
24‧‧‧Semiconductor package structure (invention)
100'‧‧‧ lead frame
100‧‧‧ wafer mounting unit
101, 102‧‧‧ Pedestal
110‧‧‧ wafer
110a‧‧‧ source
110b‧‧‧ gate
101-1, 101-3‧‧‧ longitudinally opposite
101-2, 101-4‧‧‧ lateral sides
100A‧‧‧central symmetry line
101a‧‧‧Terbo structure
102a‧‧‧Terbo structure
102-1‧‧‧ longitudinal edge
120‧‧‧plastic layer
101‧‧‧Adhesive materials
130‧‧‧metal layer
130'‧‧‧Area
130''‧‧‧ cutting mouth
130a‧‧‧Top electrode
130b‧‧‧Top electrode
130c‧‧‧Top electrode
120a‧‧‧Cutting trough
150‧‧‧Cutting knife
180‧‧‧Power semiconductor devices
120'‧‧‧plastic body
200‧‧‧Interconnect unit
200'‧‧‧ lead frame
201, 202, 203‧‧‧ carrying pins
115‧‧‧ Conductive bonding materials
140‧‧‧plastic layer
140'‧‧‧Broken body
280‧‧‧Semiconductor devices

參考所附附圖,以更加充分的描述本發明的實施例。然而,所附附圖僅用於說明和闡述,並不構成對本發明範圍的限制。圖1是背景技術中的半導體封裝結構的截面示意圖。圖2A~2I是本發明製備功率器件的方法流程示意圖。圖3A~3E是將圖2A~2I獲得的初級器件再次塑封的流程示意圖。圖4A-4C是初級器件再次塑封後初級器件的背面可以選擇是否外露的示意圖。
Embodiments of the present invention are described more fully with reference to the accompanying drawings. However, the attached drawings are for illustration and illustration only and are not intended to limit the scope of the invention. 1 is a schematic cross-sectional view of a semiconductor package structure in the background art. 2A-2I are schematic diagrams showing the flow of a method for preparing a power device according to the present invention. 3A to 3E are schematic views showing the flow of remolding the primary device obtained in Figs. 2A to 2I. 4A-4C are schematic illustrations of whether the back side of the primary device can be selectively exposed after the primary device is again molded.

圖2A展示了金屬材質的引線框架100'的一部分結構,在本發明中,為了敍述的方便,該引線框架100'可以稱作為內引線框架或第一引線框架,以便與後續工藝採用的另一個引線框架進行區分。引線框架100'包含多個晶片安裝單元100,每個晶片安裝單元100至少包含基座101、102,大體為方形的這些基座101、102通過圖中未標注的連筋連接到引線框架100'的一些支撐條上。相鄰但彼此分隔斷開的基座101、102並排設置,圖2B的晶片110通常採用例如垂直式的MOSFET,電流由其正面流向背面或相反,為了使晶片安裝單元100較佳的適配於晶片110,設置基座101具有一個較大的面積來承接鍵合MOSFET的源極110a,設置基座102具有一個相對基座101而較小的面積來承接鍵合MOSFET的閘極110b。2A shows a portion of the structure of a lead frame 100' of a metal material. In the present invention, for convenience of description, the lead frame 100' may be referred to as an inner lead frame or a first lead frame for use in another process for subsequent processes. The lead frame is distinguished. The lead frame 100' includes a plurality of wafer mounting units 100, each of which includes at least a pedestal 101, 102, and the substantially symmetrical bases 101, 102 are connected to the lead frame 100' by unillustrated ribs in the figure. Some of the support bars. The pedestals 101, 102 adjacent to each other but separated from each other are arranged side by side. The wafer 110 of FIG. 2B is typically a vertical MOSFET, for example, the current flows from the front side to the back side or vice versa, in order to better fit the wafer mounting unit 100 to the wafer mounting unit 100. The wafer 110 is provided with a larger area to receive the source 110a of the bonded MOSFET. The pedestal 102 has a smaller area relative to the pedestal 101 to receive the gate 110b of the bonded MOSFET.

本發明很重要的一個發明精神就是要求最大限度的構建緊湊型的最終器件,所以有必要對晶片安裝單元100的結構進行優化佈置,先行設定在晶片安裝單元100所在的平面內,基座101具有相對的一組縱向對邊101-1、101-3和相對的另一組橫向對邊101-2、101-4。基座102自邊緣101-1的延長線附近沿著邊緣101-2或101-4的長度方向,向邊緣101-1和101-3之間的中心對稱線100A附近延伸。在基座101的頂面上靠近邊緣101-1處設置有一個長條狀的臺體結構101a,該臺體結構101a沿著邊緣101-1的長度方向延伸。在基座102的頂面上也設置有一個臺體結構102a,其設置在頂面上靠近基座102的一個縱向邊緣102-1處,並沿著這個縱向邊緣102-1的長度方向延伸,這個邊緣102-1與基座101的邊緣101-1對齊或位於邊緣101-1的延長線附近,以便提供一種優選方式使臺體結構101a、102a這兩者大體上共線。為了簡潔起見,基座102的其他邊緣並未在圖中一一標注。晶片安裝單元100的這種結構,可以在基座101、102各自的頂面上方預留較大的空間來容納晶片110。An important invention of the present invention is to require the construction of a compact final device to the utmost extent, so that it is necessary to optimally arrange the structure of the wafer mounting unit 100, which is first set in the plane in which the wafer mounting unit 100 is located, and the susceptor 101 has The opposite set of longitudinally opposite sides 101-1, 101-3 and the opposite set of laterally opposite sides 101-2, 101-4. The susceptor 102 extends from the vicinity of the extension line of the edge 101-1 along the length direction of the edge 101-2 or 101-4 to the vicinity of the center symmetry line 100A between the edges 101-1 and 101-3. An elongated land structure 101a is provided on the top surface of the susceptor 101 near the edge 101-1, and the pedestal structure 101a extends along the length direction of the edge 101-1. Also provided on the top surface of the base 102 is a body structure 102a disposed on the top surface adjacent a longitudinal edge 102-1 of the base 102 and extending along the length of the longitudinal edge 102-1. This edge 102-1 is aligned with the edge 101-1 of the pedestal 101 or near the extension of the edge 101-1 to provide a preferred way to make the pedestal structures 101a, 102a substantially collinear. For the sake of brevity, the other edges of the pedestal 102 are not labeled one by one in the figures. With this configuration of the wafer mounting unit 100, a large space can be reserved above the respective top surfaces of the pedestals 101, 102 to accommodate the wafer 110.

圖2C中,將晶片110倒裝安裝到晶片安裝單元100上,其正面的各個電極分別對應粘附在基座101、102的頂面,要求基座101、102的頂面共面。此貼片步驟中,晶片110未交疊到臺體結構101a、102a之上,而是與它們以錯開的方式設置,並且晶片110與它們之間留有間隙。其後實施常規的塑封工藝,利用環氧樹脂類的塑封料形成覆蓋在引線框架100'正面的一個塑封層120,該塑封層120可以稱作第一塑封層,以便與後文出現的另一個塑封層進行區分。塑封層120將引線框架100'和粘附到引線框架100'上的多個晶片110予以塑封包覆,如圖2D-1。為了更詳細的理解,圖2D-2是將圖2D-1中虛線框定的一部分進行放大的豎剖面示意圖,晶片110通過粘合材料101如焊錫膏或導電銀漿粘附在晶片安裝單元100上。作為可選方式,既可以選擇使塑封層120將引線框架100'完全塑封,即基座101、102的底面被塑封層120包覆,又可以選擇將各個基座101、102的底面從塑封層120的底面外露出來。值得注意的是,本發明特意將虛線框定的結構(例如圖2D-1)進行等比例放大(例如圖2D-2),僅僅是為了滿足閱讀者直觀參考的需要,這並不意味著這個框定的結構在該時刻被分離下來,除非有單獨的說明,本發明後續涉及到的類似描述亦是如此。In FIG. 2C, the wafer 110 is flip-chip mounted on the wafer mounting unit 100, and the respective electrodes on the front side are respectively adhered to the top surfaces of the pedestals 101, 102, and the top surfaces of the pedestals 101, 102 are required to be coplanar. In this patching step, the wafers 110 are not overlapped over the land structures 101a, 102a, but are disposed in a staggered manner with them, and the wafers 110 are left with a gap therebetween. Thereafter, a conventional plastic sealing process is performed, and a plastic sealing layer 120 covering the front surface of the lead frame 100' is formed by using an epoxy resin molding compound, and the plastic sealing layer 120 may be referred to as a first plastic sealing layer so as to be the other one appearing later. The plastic layer is distinguished. The molding layer 120 molds the lead frame 100' and the plurality of wafers 110 adhered to the lead frame 100' as shown in Fig. 2D-1. For a more detailed understanding, FIG. 2D-2 is a schematic vertical cross-sectional view showing a portion of the broken line in FIG. 2D-1, and the wafer 110 is adhered to the wafer mounting unit 100 by an adhesive material 101 such as solder paste or conductive silver paste. . Alternatively, the molding layer 120 may be selected to completely mold the lead frame 100', that is, the bottom surface of the pedestals 101, 102 is covered by the molding layer 120, and the bottom surface of each of the pedestals 101, 102 may be selected from the plastic sealing layer. The bottom surface of 120 is exposed. It should be noted that the present invention deliberately scales the dotted frame structure (for example, FIG. 2D-1) (for example, FIG. 2D-2) only to meet the needs of the reader for visual reference, which does not mean that the frame is fixed. The structure is separated at this point in time, unless otherwise stated, as is the similar description referred to in the present invention.

基於晶片110的初始厚度一般比較大,其導通電阻RDSon遠未達到我們預期的要求,但是直接研磨晶片110會造成使其崩裂的潛在危險,而本發明在圖2E-1的步驟中很好的解決了這個問題。在塑封層120的頂面實施研磨,使塑封層120持續減薄到一定程度就會露出晶片100,然後晶片110的背面也開始被研磨,從而達到同時減薄塑封層120和晶片110的目的,來實現縮減器件尺寸和獲得較低的RDSon,由於塑封層120和引線框架100'的物理支撐作用,晶片100易於碎裂的情形得到抑制。臺體結構101a、102a的頂端面共面,並且它們的厚度小於晶片110的厚度,設定研磨終止在臺體結構101a、102a的頂端面上,所以晶片110的最終厚度就大體上等於臺體結構101a、102a的高度,可見,晶片110的最終厚度可以通過設置臺體結構101a、102a的高度值來進行調節。為了更詳細的瞭解,圖2E-2是將圖2E-1中虛線框定的一部分結構進行放大的豎剖面示意圖,圖2E-3展示的是圖2E-2中的結構的鳥瞰示意圖,很容易理解,臺體結構101a、102a的頂端面將最終與晶片110的減薄背面共面。The initial thickness of the wafer 110 is generally relatively large, and its on-resistance RDSon is far from what we would expect, but directly grinding the wafer 110 poses a potential hazard to crack it, and the present invention is very good in the steps of Figure 2E-1. solved this problem. Grinding is performed on the top surface of the molding layer 120, so that the molding layer 120 is continuously thinned to a certain extent to expose the wafer 100, and then the back surface of the wafer 110 is also ground, thereby achieving the purpose of simultaneously thinning the molding layer 120 and the wafer 110. To achieve a reduced device size and a lower RDSon, the wafer 100 is susceptible to chipping due to the physical support of the plastic encapsulation layer 120 and the leadframe 100'. The top end faces of the mesa structures 101a, 102a are coplanar, and their thickness is smaller than the thickness of the wafer 110, and the polishing is terminated at the top end faces of the mesa structures 101a, 102a, so that the final thickness of the wafer 110 is substantially equal to the mesa structure. The height of the 101a, 102a can be seen, and the final thickness of the wafer 110 can be adjusted by setting the height values of the mesa structures 101a, 102a. For a more detailed understanding, FIG. 2E-2 is a schematic vertical sectional view showing a part of the structure framed by the broken line in FIG. 2E-1, and FIG. 2E-3 is a bird's-eye view of the structure in FIG. 2E-2, which is easy to understand. The top end faces of the mesa structures 101a, 102a will eventually be coplanar with the thinned back side of the wafer 110.

在圖2F-1中,沉積或濺射形成一個金屬層130覆蓋在研磨後的塑封層120的減薄頂面上,金屬層130自然同時覆蓋在臺體結構101a、102a和晶片110的背面之上,此時金屬層130與各臺體結構101a、102a的頂端面形成電性接觸,同時與各晶片110的減薄背面形成電性接觸,請參見圖2F-2,是將圖2F-1中虛線框定的一部分結構進行放大的鳥瞰示意圖,定義金屬層130具有交疊在每個晶片安裝單元100之上的區域130'。儘管本發明沒有刻意示意出,但在一些實施方式中,還可以在晶片110的減薄背面植入重摻雜的摻雜物,以便在金屬層130與晶片110背面的汲極區之間形成更好的歐姆接觸。接著如圖2G-1所示,對金屬層130進行切割。實質上,具體是在每個區域130'上切割形成一些橫向和/或縱向的切割口130'',以便在每個區域130'上分割出與晶片110的減薄背面形成電性接觸的一個頂部電極130c,和分割出與臺體結構101a的頂端面形成電性接觸的一個頂部電極130a,以及分割出與臺體結構102a的頂端面形成電性接觸的一個頂部電極130b,此切割步驟可利用鐳射、切割刀等工具來實施。注意在此切割步驟中,任意兩個相鄰的區域130'之間可以切割分開也可以不切割分開,換言之,可以在每個區域130'的四周切割出一個呈現為矩形的環形切割口(未示出),來將一個指定的區域130'與環繞在它四周外側的其他四個區域130'分割開,但這樣的環形切割口並非是必須的,因為在如圖2H所示的另一切割步驟中,會一併對金屬層130進行切割,相鄰的區域130'自然會被分離開,關於圖2H的介紹在後續內容中將會詳細體現。在完成金屬層130的切割之後,作為可選但非必須步驟,如圖2G-2所示,可沿著切割口130''繼續對切割口130''下方的塑封層120實施切割,形成塑封層120中的切割槽120a,每條切割口130''正下方相應交疊有一條切割槽120a。In FIG. 2F-1, a metal layer 130 is deposited or sputtered over the thinned top surface of the polished plastic encapsulation layer 120, and the metal layer 130 naturally covers both the mesa structures 101a, 102a and the back surface of the wafer 110. At this time, the metal layer 130 is in electrical contact with the top end faces of the respective mesa structures 101a and 102a, and at the same time forms electrical contact with the thinned back surface of each of the wafers 110. Please refer to FIG. 2F-2, which is FIG. 2F-1. An enlarged bird's-eye view of a portion of the structure in the middle of the dashed line defines a metal layer 130 having a region 130' that overlaps each wafer mounting unit 100. Although not explicitly illustrated, in some embodiments, heavily doped dopants may also be implanted on the thinned backside of wafer 110 to form between metal layer 130 and the drain region on the back side of wafer 110. Better ohmic contact. Next, as shown in FIG. 2G-1, the metal layer 130 is cut. Essentially, in particular, each of the regions 130' is cut to form a plurality of lateral and/or longitudinal slits 130" to separate a region of each region 130' that is in electrical contact with the thinned back side of the wafer 110. The top electrode 130c, and a top electrode 130a that is electrically connected to the top end surface of the mesa structure 101a, and a top electrode 130b that is electrically connected to the top end surface of the mesa structure 102a, the cutting step may be It is implemented using tools such as lasers and cutting knives. Note that in this cutting step, any two adjacent regions 130' may or may not be cut apart, in other words, a circular cutting opening that is rectangular in shape may be cut around each region 130' (not Shown) to separate a designated area 130' from the other four areas 130' that surround the outside of it, but such an annular cut is not necessary because of another cut as shown in Figure 2H. In the step, the metal layer 130 is cut and the adjacent regions 130' are naturally separated. The description of FIG. 2H will be described in detail in the following. After the cutting of the metal layer 130 is completed, as an optional but unnecessary step, as shown in FIG. 2G-2, the plastic sealing layer 120 under the cutting opening 130'' may be further cut along the cutting opening 130'' to form a plastic seal. The cutting groove 120a in the layer 120 has a cutting groove 120a overlapping each other directly under each cutting opening 130''.

在圖2H中,是另一個切割步驟,切割刀150對相鄰晶片110間的包含引線框架100'、塑封層120和金屬層130的疊層進行切割,至此每個晶片安裝單元100連接在引線框架100'上的連筋均被切割斷開,塑封層120則被切割成多個塑封體120',金屬層130交疊在每個晶片安裝單元100之上的區域130'與位於它周圍的其他金屬層130區域分割開,形成如圖2H~2I所示的功率半導體器件180。為了與後續的其他塑封體進行區分,塑封體120'可記作內塑封體或第一塑封體。一個塑封體120'將一個晶片安裝單元100和一個晶片110予以包覆,臺體結構101a、102a的頂端面和晶片110的減薄背面則均外露於塑封體120'的頂面(可參見圖2E-3),而在塑封體120'的頂面上設置有多個彼此分離的頂部電極130a~130c,頂部電極130a電性連接至臺體結構101a,頂部電極130b電性連接至臺體結構102a,頂部電極130c電性連接至晶片110的背面即汲極。形成在塑封體120'中位於切割口130''下方的切割槽120a是一種可選的實施方式。另外,很容易理解,當塑封層120將引線框架100'完全包覆時,基座101、102的底面均被塑封體120'包覆在內,當基座101、102的底面均從塑封層120的底面外露時,基座101、102的底面均從塑封體120'的底面中外露。In FIG. 2H, there is another cutting step in which the dicing blade 150 cuts a stack including the lead frame 100', the mold layer 120, and the metal layer 130 between adjacent wafers 110, and thus each wafer mounting unit 100 is connected to the leads. The ribs on the frame 100' are cut and broken, and the plastic sealing layer 120 is cut into a plurality of molding bodies 120'. The metal layer 130 overlaps the area 130' above each wafer mounting unit 100 and is located around it. The other metal layer 130 regions are divided to form a power semiconductor device 180 as shown in FIGS. 2H-2I. In order to distinguish from the subsequent other plastic bodies, the molded body 120' may be referred to as an inner plastic seal or a first plastic seal. A molding body 120' coats one wafer mounting unit 100 and one wafer 110, and the top end faces of the mesa structures 101a, 102a and the thinned back surface of the wafer 110 are exposed on the top surface of the molding body 120' (see the figure). 2E-3), and a plurality of top electrodes 130a-130c separated from each other are disposed on the top surface of the molded body 120', the top electrode 130a is electrically connected to the base structure 101a, and the top electrode 130b is electrically connected to the base structure 102a, the top electrode 130c is electrically connected to the back side of the wafer 110, that is, the drain. The cutting groove 120a formed in the molding body 120' below the cutting opening 130" is an alternative embodiment. In addition, it is easy to understand that when the plastic sealing layer 120 completely covers the lead frame 100', the bottom surfaces of the pedestals 101, 102 are covered by the molding body 120', and the bottom surfaces of the pedestals 101, 102 are all from the plastic sealing layer. When the bottom surface of the 120 is exposed, the bottom surfaces of the pedestals 101, 102 are exposed from the bottom surface of the molding body 120'.

圖2I的半導體器件180已經是一個完整意義上的功率器件,換言之,它能夠直接被單獨安裝在PCB電路板上使用。但在圖3A~3D的實施方式中,我們將繼續對圖2I的半導體器件180進行一系列額外的製備工藝,此時半導體器件180可以稱作初級器件,這些額外引入的工藝可以重新佈置頂部電極130a~130c與外部電路進行信號連接的方式,也讓基於該初級器件而製備的次級器件能夠兼顧當前的一些封裝類型(如圖3E)。圖3A展示了另一個包含多個互聯單元200的引線框架200',同樣僅僅只是截取了引線框架200'的一部分結構作為示範性闡釋,其可記作外引線框架或第二引線框架,每個互聯單元200均包括多個承載引腳201、202、203。當圖2I的半導體器件180倒裝安裝到互聯單元200上時,在各承載引腳的佈局方式上,使該等頂部電極130a、130b、130c分別和該等承載引腳201、202、203一一對準重合,並通過塗覆在各引腳頂面上的導電粘合材料115(可參見圖3C-2的豎剖面圖),頂部電極130a粘附在承載引腳201的頂面上,頂部電極130b粘附在承載引腳202的頂面上,頂部電極130c粘附在承載引腳203的頂面上。半導體器件180完成倒裝安裝之後如圖3B所示,同時該圖也展示了基座101、102各自的底面均從塑封體120'的底面中外露的情形。The semiconductor device 180 of Figure 2I is already a complete power device, in other words, it can be directly mounted on a PCB board for use. However, in the embodiment of FIGS. 3A-3D, we will continue to perform a series of additional fabrication processes for the semiconductor device 180 of FIG. 2I, in which case the semiconductor device 180 may be referred to as a primary device, and these additional introduced processes may rearrange the top electrode The way 130a~130c is connected to an external circuit also allows the secondary device based on the primary device to take into account some of the current package types (see Figure 3E). 3A shows another lead frame 200' including a plurality of interconnecting units 200, again with only a portion of the structure of the lead frame 200' being taken as an exemplary illustration, which may be referred to as an outer lead frame or a second lead frame, each The interconnect unit 200 each includes a plurality of carrier pins 201, 202, 203. When the semiconductor device 180 of FIG. 2I is flip-chip mounted on the interconnection unit 200, the top electrodes 130a, 130b, and 130c and the carrier pins 201, 202, and 203 are respectively disposed in the layout manner of the respective carrier pins. An alignment coincides and the top electrode 130a is adhered to the top surface of the carrier pin 201 by a conductive adhesive material 115 (see the vertical cross-sectional view of FIG. 3C-2) coated on the top surface of each pin. The top electrode 130b is adhered to the top surface of the carrier pin 202, and the top electrode 130c is adhered to the top surface of the carrier pin 203. The semiconductor device 180 is flip-chip mounted as shown in FIG. 3B, and the figure also shows the case where the bottom surfaces of the pedestals 101, 102 are each exposed from the bottom surface of the molding body 120'.

如圖3C-1,進行另一次塑封工藝,利用塑封料形成另一個塑封層140,塑封層140可以記作第二塑封層,以將引線框架200'和粘附在其上的多個半導體器件180予以包覆,同時使承載引腳201、202、203各自的底面都外露於該塑封層140的底面。圖3C-2所示的結構是截取於圖3C-1中由虛線框定的一個部分的放大示意圖。如果塑封體120'內形成有切割槽120a,用於形成塑封層140的塑封料在完全固化前具有流動性,塑封料在這個時機將會侵入填充在切割槽120a內,待塑封料固化後,塑封層140的位於切割槽120a內的那部分就可以起到鎖模的作用。之後進行圖3D所示的切割步驟,對相鄰半導體器件180間的包含引線框架200'和塑封層140的疊層進行切割,形成多個半導體器件280即次級器件。塑封層140經切割後形成多個塑封體140',可記作外塑封體或第二塑封體,引線框架200'經切割後,互聯單元200連接引線框架200'的各個連筋被切割斷開。其中一個塑封體140'將一個互聯單元200和一個半導體器件180包覆在內,包覆方式為使承載引腳201~203各自的底面都外露於塑封體140'的底面,如圖3E所示,改圖特意將塑封體140'的底面朝上放置以便觀察。在圖3C-2的實施方式中,儘管基座101、102的底面均從塑封體120'的底面中予以外露,但在形成塑封層140的步驟中它們都被塑封層140包覆在內,所以後續基座101、102的底面也被籍由塑封層140切割而來的塑封體140'包覆在內。As shown in FIG. 3C-1, another plastic sealing process is performed, and another plastic sealing layer 140 is formed by using a molding compound. The plastic sealing layer 140 may be referred to as a second plastic sealing layer to bond the lead frame 200' and a plurality of semiconductor devices adhered thereto. 180 is coated while the bottom surfaces of the respective load pins 201, 202, 203 are exposed on the bottom surface of the plastic seal layer 140. The structure shown in Fig. 3C-2 is an enlarged schematic view of a portion taken by a broken line in Fig. 3C-1. If the molding groove 120a is formed in the molding body 120', and the molding compound for forming the plastic sealing layer 140 has fluidity before being completely cured, the molding compound will invade and fill in the cutting groove 120a at this timing, and after the molding compound is cured, The portion of the molding layer 140 that is located within the cutting groove 120a functions as a mold clamping. Thereafter, the dicing step shown in FIG. 3D is performed to dicing the stack including the lead frame 200' and the mold layer 140 between the adjacent semiconductor devices 180 to form a plurality of semiconductor devices 280, that is, secondary devices. The plastic sealing layer 140 is cut to form a plurality of plastic sealing bodies 140', which may be referred to as an outer plastic sealing body or a second plastic sealing body. After the lead frame 200' is cut, the connecting ribs of the interconnection unit 200 connected to the lead frame 200' are cut and broken. . One of the molding bodies 140' encapsulates an interconnection unit 200 and a semiconductor device 180 in such a manner that the bottom surfaces of the respective supporting pins 201 to 203 are exposed on the bottom surface of the molding body 140', as shown in FIG. 3E. The map is intentionally placed with the bottom surface of the molded body 140' facing upward for viewing. In the embodiment of FIG. 3C-2, although the bottom surfaces of the pedestals 101, 102 are exposed from the bottom surface of the molding body 120', they are all covered by the molding layer 140 in the step of forming the plastic sealing layer 140. Therefore, the bottom surface of the subsequent pedestals 101, 102 is also covered by the molding body 140' cut by the plastic sealing layer 140.

圖4A~4C的實施方式都是基於圖3A~3D的方法流程而製備的,但略有區別。圖4A的半導體器件與圖3C-2的主要區別在於,基座101、102的底面完全被塑封體120'包覆在內,塑封體120'後續被籍由塑封層140切割而來的塑封體140'包覆在內,但塑封體120'的底面沒有從塑封體140'的頂面中外露出來。圖4B的半導體器件與圖3C-2的主要區別在於,基座101、102的底面均從塑封體120'的底面中外露出來,並且在形成塑封層140的步驟中,塑封體120'的底面從塑封層140的頂面中外露,此時基座101、102的底面同時亦從塑封層140的頂面外露,以至於基座101、102和塑封體120'各自的底面都從籍由塑封層140切割而來的塑封體140'的頂面中外露出來。另外,圖4C中示意出的是另一種情況,基座101、102的底面被塑封體120'包覆在內而沒有外露,在形成塑封層140的步驟中,塑封體120'底面從塑封層140的頂面外露,則塑封體120'底面在後續步驟中可以從籍由塑封層140切割而來的塑封體140'的頂面外露出來。The embodiments of Figures 4A-4C are all based on the method flow of Figures 3A-3D, but with slight differences. The main difference between the semiconductor device of FIG. 4A and FIG. 3C-2 is that the bottom surface of the pedestals 101, 102 is completely covered by the molding body 120', and the molding body 120' is subsequently molded by the molding layer 140. The 140' is covered, but the bottom surface of the molded body 120' is not exposed from the top surface of the molded body 140'. The main difference between the semiconductor device of FIG. 4B and FIG. 3C-2 is that the bottom surfaces of the pedestals 101, 102 are exposed from the bottom surface of the molding body 120', and in the step of forming the plastic sealing layer 140, the bottom surface of the molding body 120' Exposed from the top surface of the plastic sealing layer 140, the bottom surfaces of the pedestals 101, 102 are also exposed from the top surface of the plastic sealing layer 140 at the same time, so that the bottom surfaces of the pedestals 101, 102 and the molding body 120' are respectively molded from the plastic sealing layer. The top surface of the molded body 140' cut from the layer 140 is exposed to the outside. In addition, FIG. 4C illustrates another case where the bottom surface of the susceptors 101, 102 is covered by the molding body 120' without being exposed. In the step of forming the plastic sealing layer 140, the bottom surface of the molding body 120' is from the plastic sealing layer. The top surface of the molding body 120' is exposed, and the bottom surface of the molding body 120' can be exposed from the top surface of the molding body 140' cut from the molding layer 140 in a subsequent step.

以上,通過說明和附圖,給出了具體實施方式的特定結構的典型實施例,上述發明提出了現有的較佳實施例,但這些內容並不作為局限。對於本領域的技術人員而言,閱讀上述說明後,各種變化和修正無疑將顯而易見。因此,所附的申請專利範圍書應看作是涵蓋本發明的真實意圖和範圍的全部變化和修正。在申請專利範圍書範圍內任何和所有等價的範圍與內容,都應認為仍屬本發明的意圖和範圍內。
The exemplary embodiments of the specific structures of the specific embodiments have been described above by way of illustration and the accompanying drawings. Various changes and modifications will no doubt become apparent to those skilled in the <RTIgt; Accordingly, the appended claims are intended to cover all such modifications and Any and all equivalent ranges and contents within the scope of the claims are intended to be within the spirit and scope of the invention.

 

180‧‧‧功率半導體器件 180‧‧‧Power semiconductor devices

120'‧‧‧塑封體 120'‧‧‧plastic body

130"‧‧‧切割口 130"‧‧‧ cutting mouth

130a‧‧‧頂部電極 130a‧‧‧Top electrode

130b‧‧‧頂部電極 130b‧‧‧Top electrode

130c‧‧‧頂部電極 130c‧‧‧Top electrode

Claims (13)

一種半導體器件,其特徵在於,包括:一具有多個基座的晶片安裝單元,在該等基座的頂面靠近其一側緣處皆設置有一個凸出於其頂面的臺體結構;一倒裝安裝在該等基座頂面之上並與所述臺體結構以錯開的方式設置的晶片,該晶片正面的多個電極一對一地電性連接至多個所述基座上;一將所述晶片安裝單元和該晶片予以包覆的內塑封體,所述臺體結構的頂端面和該晶片的背面均外露於該內塑封體的頂面;設置在該內塑封體的頂面上的多個彼此分離的頂部電極,該多個頂部電極分別相對應的電性連接至該等臺體結構和該晶片背面上;一個具有多個承載引腳的互聯單元,其中該等頂部電極分別一對一地粘附在該等承載引腳上;以及一個將所述互聯單元、該頂部電極和該內塑封體包覆在內的外塑封體,其包覆方式為使該等承載引腳的底面外露於該外塑封體的底面;所述基座的底面均從該內塑封體的底面中予以外露。 A semiconductor device, comprising: a wafer mounting unit having a plurality of pedestals, wherein a top surface of the pedestal is provided with a pedestal structure protruding from a top surface thereof; a flip-chip mounted on the top surface of the pedestal and arranged in a staggered manner with the mesa structure, the plurality of electrodes on the front side of the wafer are electrically connected to the plurality of pedestals one-to-one; An inner plastic package covering the wafer mounting unit and the wafer, a top end surface of the base structure and a back surface of the wafer are exposed on a top surface of the inner plastic package; and a top surface of the inner plastic package is disposed a plurality of top electrodes separated from each other on the surface, the plurality of top electrodes being electrically connected to the mesa structures and the back side of the wafer, respectively; and an interconnecting unit having a plurality of carrying pins, wherein the top portions Electrodes are respectively adhered to the load-bearing pins one-to-one; and an outer plastic package covering the interconnection unit, the top electrode and the inner plastic body, and the coating is carried out in such a manner as to carry the load The bottom surface of the pin is exposed to the outer plastic Body bottom surface; a bottom surface of the base are to be exposed from the inner bottom surface of the plastic body. 如申請專利範圍第1項所述的半導體器件,其中該基座的底面均從該內塑封體的底面中予以外露,以及該基座、該內塑封體各自的底面均從該外塑封體的頂面中予以外露。 The semiconductor device of claim 1, wherein a bottom surface of the pedestal is exposed from a bottom surface of the inner plastic sealing body, and a bottom surface of each of the susceptor and the inner plastic sealing body is from the outer plastic sealing body. Exposed in the top surface. 如申請專利範圍第1項所述的半導體器件,其中該基座的底面均從該內塑封體的底面中予以外露但被該外塑封體包覆在內。 The semiconductor device according to claim 1, wherein the bottom surface of the susceptor is exposed from the bottom surface of the inner plastic package but is covered by the outer plastic package. 如申請專利範圍第1項所述的半導體器件,其中該基座的底面被該內塑封體包覆在內,並且該內塑封體的底面沒有從該外塑封體的頂面外露。 The semiconductor device according to claim 1, wherein a bottom surface of the susceptor is covered by the inner plastic package, and a bottom surface of the inner plastic package is not exposed from a top surface of the outer plastic package. 如申請專利範圍第1項所述的半導體器件,其中該基座的底面被該內塑封體包覆在內,並且該內塑封體的底面從該外塑封體的頂面外露出來。 The semiconductor device according to claim 1, wherein a bottom surface of the susceptor is covered by the inner molding body, and a bottom surface of the inner molding body is exposed from a top surface of the outer molding body. 一種半導體器件的製備方法,其特徵在於,包括以下步驟:提供一具有多個晶片安裝單元的內引線框架,該等晶片安裝單元均包含多個基座,在該等基座的頂面靠近其一側緣處皆設置一個臺體結構;將一晶片倒裝安裝在該晶片安裝單元的各基座頂面之上,並使該晶片正面的多個電極一對一地電性連接至該等基座上,該晶片與該臺體結構以錯開的方式設置;進行塑封工藝,利用一塑封層將該內引線框架和粘附在其上的該等晶片予以包覆;從該塑封層頂面進行研磨以減薄該塑封層和該晶片,直至該臺體結構的頂端面和該晶片的減薄背面外露於該塑封層;形成一金屬層覆蓋在該塑封層頂面之上;對該金屬層進行切割,將該金屬層交疊在該等晶片安裝單元之上的區域切割成分別電性接觸該等臺體結構和該晶片背面的多個頂部電極;對相鄰該晶片間的包含該內引線框架、該塑封層和該金屬層的疊層進行切割,形成多個半導體器件;還提供一個包含多個互聯單元的外引線框架,該等互聯單元均包括多個承載引腳;將一個半導體器件相應安裝在一個該互聯單元上,該等半導體器件的該等頂部電極分別一對一地粘附在該等互聯單元的多個所述承載引腳上;進行另一次塑封工藝,利用另一該塑封層將該外引線框架和粘附在其上的該等半導體器件予以包覆,使每個承載引腳的底面外露於該另一該塑封層的底面;對相鄰該半導體器件間的包含該外引線框架和該另一該塑封層的疊層進行切割,形成多個外塑封體,其中該等外塑封體將一個該互聯單元和一個該半導體器件包覆在內。 A method of fabricating a semiconductor device, comprising the steps of: providing an inner lead frame having a plurality of wafer mounting units, each of the wafer mounting units comprising a plurality of pedestals on a top surface of the pedestals a tray structure is disposed at one edge; a wafer is flip-chip mounted on the top surface of each of the wafer mounting units, and a plurality of electrodes on the front surface of the wafer are electrically connected one to one to the first On the susceptor, the wafer and the pedestal structure are disposed in a staggered manner; a plastic sealing process is performed to coat the inner lead frame and the wafers adhered thereto by a plastic sealing layer; from the top surface of the plastic sealing layer Grinding to thin the plastic encapsulation layer and the wafer until the top end surface of the mesa structure and the thinned back surface of the wafer are exposed to the plastic encapsulation layer; forming a metal layer over the top surface of the plastic encapsulation layer; Cutting the layer, the region overlapping the metal layer on the wafer mounting unit is cut into electrical contact with the plurality of top electrodes respectively on the back of the substrate structure and the back surface of the wafer; Leading the lead frame, the lamination layer and the lamination of the metal layer to form a plurality of semiconductor devices; further providing an outer lead frame comprising a plurality of interconnecting units, each of the interconnecting units comprising a plurality of carrying pins; The devices are respectively mounted on one of the interconnecting units, and the top electrodes of the semiconductor devices are respectively adhered one by one to the plurality of the carrying pins of the interconnecting units; another plastic sealing process is performed, using another The plastic sealing layer coats the outer lead frame and the semiconductor devices adhered thereto, such that the bottom surface of each of the carrier pins is exposed on the bottom surface of the other plastic sealing layer; The laminate including the outer lead frame and the other of the plastic seal layers is cut to form a plurality of outer plastic seals, wherein the outer plastic seal covers one of the interconnect unit and one of the semiconductor devices. 如申請專利範圍第6項所述的方法,其中進行塑封工藝的步驟中,利用該塑封層將該等晶片安裝單元的該等基座的底面包覆在內。 The method of claim 6, wherein in the step of performing a molding process, the bottom surface of the susceptors of the wafer mounting units is covered by the plastic sealing layer. 如申請專利範圍第6項所述的方法,其中進行塑封工藝的步驟中,使該 等晶片安裝單元的該等基座的底面外露於該塑封層的底面。 The method of claim 6, wherein in the step of performing a plastic sealing process, The bottom surfaces of the susceptors of the wafer mounting unit are exposed on the bottom surface of the plastic sealing layer. 如申請專利範圍第6項所述的方法,其中對該金屬層進行切割之後,沿著該金屬層中形成的切割口對該塑封層進行切割,形成該塑封層中的位於該切割口下方的切割槽。 The method of claim 6, wherein after the metal layer is cut, the plastic sealing layer is cut along a cutting opening formed in the metal layer to form a lower portion of the plastic sealing layer below the cutting opening. Cutting groove. 如申請專利範圍第6項所述的方法,其中將該內引線框架包覆的該塑封層的包覆方式為使該等基座的底面均從該該塑封層的底面中予以外露;以及將該外引線框架包覆的另一該塑封層的包覆方式為使該基座、該內塑封體各自的底面均從該另一該塑封層的頂面中予以外露。 The method of claim 6, wherein the plastic sealing layer covered by the inner lead frame is coated such that the bottom surfaces of the pedestals are exposed from the bottom surface of the plastic sealing layer; The other plastic sealing layer covered by the outer lead frame is coated in such a manner that the bottom surfaces of the base and the inner plastic sealing body are exposed from the top surface of the other plastic sealing layer. 如申請專利範圍第6項所述的方法,其中將該內引線框架包覆的該塑封層的包覆方式為使該等基座的底面均從該該塑封層的底面中予以外露;以及將該外引線框架包覆的另一該塑封層的包覆方式為使該等基座、該內塑封體各自的底面均被該另一該塑封層包覆在內。 The method of claim 6, wherein the plastic sealing layer covered by the inner lead frame is coated such that the bottom surfaces of the pedestals are exposed from the bottom surface of the plastic sealing layer; The other plastic sealing layer covered by the outer lead frame is coated in such a manner that the bottom surfaces of the respective base and the inner plastic sealing body are covered by the other plastic sealing layer. 如申請專利範圍第6項所述的方法,其中將該內引線框架包覆的該塑封層的包覆方式為使該等基座的底面均被該塑封層包覆在內;以及將該外引線框架包覆的另一該塑封層的包覆方式為使該內塑封體被該另一該塑封層包覆在內而沒有外露部分。 The method of claim 6, wherein the plastic sealing layer covered by the inner lead frame is coated in such a manner that the bottom surface of the base is covered by the plastic sealing layer; Another of the plastic sealing layers covered by the lead frame is coated in such a manner that the inner plastic sealing body is covered by the other plastic sealing layer without an exposed portion. 如申請專利範圍第6項所述的方法,其中將該內引線框架包覆的該塑封層的包覆方式為使該等基座的底面均被該塑封層包覆在內;以及將該外引線框架包覆的另一該塑封層的包覆方式為使該內塑封體的底面均從該另一該塑封層的頂面中外露出來。
The method of claim 6, wherein the plastic sealing layer covered by the inner lead frame is coated in such a manner that the bottom surface of the base is covered by the plastic sealing layer; The other of the plastic sealing layers covered by the lead frame is coated such that the bottom surface of the inner plastic sealing body is exposed from the top surface of the other plastic sealing layer.
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