TWI532883B - Titanium or titanium alloy having antibacterial surface and method for manufacturing the same - Google Patents

Titanium or titanium alloy having antibacterial surface and method for manufacturing the same Download PDF

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TWI532883B
TWI532883B TW103123941A TW103123941A TWI532883B TW I532883 B TWI532883 B TW I532883B TW 103123941 A TW103123941 A TW 103123941A TW 103123941 A TW103123941 A TW 103123941A TW I532883 B TWI532883 B TW I532883B
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titanium
antibacterial
titanium alloy
substrate
electrolyte
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TW201602420A (en
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李九龍
賴延則
林柏亨
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龍華科技大學
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具有抗菌表面之鈦或鈦合金及其製作方法 Titanium or titanium alloy with antibacterial surface and preparation method thereof

本發明係關於一種具有抗菌表面之鈦或鈦合金及其製作方法,尤指一種藉由陽極氧化處理或微弧氧化處理及陰極沉積處理在鈦或鈦合金基材表面形成氧化鈦層及抗菌層之製作方法及其所製備之具有抗菌表面之鈦或鈦合金。 The invention relates to a titanium or titanium alloy with an antibacterial surface and a preparation method thereof, in particular to a titanium oxide layer and an antibacterial layer formed on the surface of a titanium or titanium alloy substrate by anodizing treatment or micro-arc oxidation treatment and cathodic deposition treatment. The manufacturing method and the prepared titanium or titanium alloy having an antibacterial surface.

鈦或鈦合金因其密度小、比強度高、熱穩定性好,已廣泛地應用於作為人工髖關節骨幹、人工膝關節、脛骨基座、人工指關節、肘關節及脊椎固定裝置等處。然而,鈦金屬植入人體後,因在人體中會被體液腐蝕且金屬離子會向外游離,無法與骨組織形成牢固且長期穩定的結合。並且鈦或鈦合金有生物活性差、缺乏骨誘導作用、在生理環境中及負載條件下耐磨性與耐蝕性不佳等的問題。是以,於本領域中已有嘗試透過各種表面處理方式使鈦或鈦合金所製植體表面披覆一層生物相容性材料,以改善上述問題。然而,迄今為止,仍始終無法達到理想的臨床應 用效果。究其根本問題,主要係因鈦或鈦合金表面與所披覆之生物相容性材料結合強度不夠或是其製造成本太高所致。此外,在骨替代等異體移植手術中,往往會使用抗生素處理以避免併發感染,然長期使用下卻容易導致微生物產生抗藥性,對病人總體健康而言反而不利。 Titanium or titanium alloys have been widely used as artificial hip joints, artificial knee joints, humeral bases, artificial knuckles, elbow joints and spinal fixation devices because of their low density, high specific strength and good thermal stability. However, after the titanium metal is implanted in the human body, it is corroded by body fluids in the human body and the metal ions are released outward, and a strong and long-term stable combination with the bone tissue cannot be formed. Moreover, titanium or titanium alloys have problems such as poor bioactivity, lack of osteoinductive action, poor wear resistance and corrosion resistance in physiological environments and under load conditions. Therefore, attempts have been made in the art to coat the surface of titanium or titanium alloy implants with a biocompatible material by various surface treatment methods to improve the above problems. However, to date, the ideal clinical response has not been achieved. Use the effect. The fundamental problem is mainly due to insufficient bonding strength between the surface of the titanium or titanium alloy and the coated biocompatible material or the manufacturing cost is too high. In addition, in allogeneic transplantation such as bone replacement, antibiotic treatment is often used to avoid concurrent infection, but long-term use can easily lead to microbial resistance, which is unfavorable to the overall health of patients.

由於鈦或鈦合金為生物相容的材料,廣泛應用於醫學用途,在鈦或鈦合金的表面處理上,以形成氧化鈦為主要的應用,如中國專利申請號第201010294772.2號揭露之利用高壓脈衝放電在鈦或鈦合金材料的表面上形成二氧化鈦薄膜;又為增加鈦或鈦合金的耐磨能力,以應用於人工關節,中國專利申請號第200410041155.6號揭露在高溫下先通入氮離子,復於高溫下在通入氧離子,以形成高硬度與高潤滑度的氧化鈦-氮化鈦膜,然而此種方法屬於高溫製程,除因高溫易造成形狀精密的人工骨骼變形外,更因高溫製程的速度緩慢、成本過高,難以實際應用之。 Since titanium or titanium alloy is a biocompatible material, it is widely used in medical applications. In the surface treatment of titanium or titanium alloy, titanium oxide is mainly used as a main application, such as the use of high voltage pulse disclosed in Chinese Patent Application No. 201010294772.2 The discharge forms a titanium dioxide film on the surface of the titanium or titanium alloy material; and the wear resistance of the titanium or titanium alloy is increased to apply to the artificial joint. Chinese Patent Application No. 200410041155.6 discloses that nitrogen ions are first introduced at a high temperature. Oxygen ions are introduced at high temperature to form a titanium oxide-titanium nitride film with high hardness and high lubricity. However, this method is a high-temperature process, in addition to high-temperature and easy-to-shape artificial bone deformation, and high temperature The process is slow and costly, and it is difficult to apply it.

由於某些具有抗菌力的金屬粒子,如銅粒子、鋅粒子、銀粒子在靠近病毒、真菌類、細菌或嗜菌體時,可將直接進入菌體,迅速與氧代謝的硫醇(-SH)結合,阻斷菌體代謝,使菌體其喪失活性,進而自然死亡,這種長效型抗菌方式可殺死600多種細菌。因此,許多研究致力於在可植入人體的醫療器材表面,使銅粒子、鋅粒子、銀粒子等具有抗菌能力的金屬粒子附著於這些醫療器材表面,以達到醫療器材抗菌能力。然而,為具有良好的抗菌能力,這些金屬粒子以微小化(或達到奈米級)才具有良好的活 性,因此如何在醫療器材表面披覆上具有奈米級尺寸且保持良好的活性,一直是醫療器材研究亟待突破的瓶頸。 Since some antibacterial metal particles, such as copper particles, zinc particles, and silver particles, are close to viruses, fungi, bacteria, or phage, they can directly enter the cells and rapidly metabolize with oxygen (-SH). Combining, blocking the metabolism of the bacteria, causing the cells to lose their activity and then naturally die. This long-acting antibacterial method can kill more than 600 kinds of bacteria. Therefore, many studies have focused on the surface of medical devices that can be implanted into the human body, and metal particles having antibacterial ability such as copper particles, zinc particles, and silver particles are attached to the surface of these medical devices to achieve the antibacterial ability of medical devices. However, in order to have good antibacterial ability, these metal particles have a good life by miniaturization (or reaching the nanometer level). Sex, so how to have nanometer size and maintain good activity on the surface of medical equipment has been a bottleneck for medical equipment research.

在習知技術上,為增加鈦或鈦合金的抗菌能力,中國專利申請第CN201110295804.5號揭露在鈦金屬表面利用雙氧水進行預處理腐蝕形成一層多孔的奈米結構,再以電漿體離子浸沒方法(Plasma immersion ion implantation technique)在奈米結構中注入銀粒子,其係在高電壓脈衝直流與真空下,將電漿體中的銀離子作為摻雜物注入該奈米結構,以進行表面改性,藉由奈米級的銀粒子產生抗菌性能;然而,這種技術存在銀粒子僅能分佈在多孔的奈米結構的表面,相對而言,銀粒子有容易脫落、不易覆著之問題。 In the prior art, in order to increase the antibacterial ability of titanium or titanium alloy, Chinese Patent Application No. CN201110295804.5 discloses that a porous nanostructure is formed by pretreatment corrosion of a titanium metal surface with hydrogen peroxide, and then immersed in a plasma ion. The method (Plasma immersion ion implantation technique) injects silver particles into the nanostructure, and implants silver ions in the plasma as dopants into the nanostructure under high voltage pulsed direct current and vacuum to perform surface modification. Sexuality produces antibacterial properties by nano-sized silver particles; however, in this technique, silver particles can only be distributed on the surface of a porous nanostructure, and relatively speaking, silver particles are liable to fall off and are not easily covered.

此外,於申請人先前所申請之台灣專利申請號第101149724號中,其所採用正負脈衝循環電源控制的方式雖能進一步提高銀附著於氧化鈦膜層之含量,但也由於採用此種方式,所能提高之氧化鈦膜之銀含量是仍然有限的。是以,欲基於本領域目前習知製備具有抗菌功能之氧化鈦膜之方法所能提供之抗菌功效是非常有限的。 In addition, in the above-mentioned Japanese Patent Application No. 101149724, the method of positive and negative pulse circulating power supply control can further improve the content of silver adhered to the titanium oxide film layer, but also adopts such a method. The silver content of the titanium oxide film that can be increased is still limited. Therefore, the antibacterial effect which can be provided by a method for preparing a titanium oxide film having an antibacterial function as currently known in the art is very limited.

據此,若能發展一具有能與生物體組織有效結合、具有高抗菌活性、製造成本低廉且表面結合強度高之鈦金屬植體,使病人不須額外使用大量抗生素,對醫療相關產業及國家整體醫療品質之提升,將有所助益。 Accordingly, if a titanium metal implant capable of effectively binding to a living tissue, having high antibacterial activity, low manufacturing cost, and high surface bonding strength can be developed, the patient does not need to use a large amount of antibiotics for medical related industries and countries. The improvement in overall medical quality will help.

本發明之主要目的係在提供一種具有抗菌表面之鈦或鈦合金之製作方法,俾能透過表面處理的方式於該鈦或鈦合金表面形成一具有抗菌表面,以利於細胞於其表面貼附及生長時,降低其遭受感染可能性及感染程度。 The main object of the present invention is to provide a method for preparing titanium or a titanium alloy having an antibacterial surface, which can form an antibacterial surface on the surface of the titanium or titanium alloy by surface treatment to facilitate cell attachment on the surface thereof. When growing, reduce the likelihood of infection and the degree of infection.

為達成上述目的,本發明之一態樣係提供一種具有抗菌表面之鈦或鈦合金之製作方法,其步驟包括:(A)提供一基材,該基材為鈦或鈦合金;(B)將該基材浸置於一第一電解液中,藉由一氧化處理使該基材表面形成一氧化鈦層,其中,該第一電解液可包括一活性改質劑,且該氧化鈦層可為二氧化鈦(TiO2)、三氧化二鈦(Ti2O3)、或其他鈦氧組合物,較佳為該氧化鈦層可為二氧化鈦(TiO2);以及(C)將該基材及該氧化鈦層浸置於一第二電解液中,藉由一陰極沉積處理使該氧化鈦層之孔隙及表面形成一抗菌層,其中,該第二電解液包括一抗菌添加劑。 In order to achieve the above object, an aspect of the present invention provides a method for producing titanium or a titanium alloy having an antibacterial surface, the steps comprising: (A) providing a substrate which is titanium or a titanium alloy; (B) The substrate is immersed in a first electrolyte solution, and a surface of the substrate is formed into a titanium oxide layer by an oxidation treatment, wherein the first electrolyte solution may include an active modifier, and the titanium oxide layer It may be titanium dioxide (TiO 2 ), titanium oxide (Ti 2 O 3 ), or other titanium oxide composition, preferably the titanium oxide layer may be titanium dioxide (TiO 2 ); and (C) the substrate and The titanium oxide layer is immersed in a second electrolyte, and the pores and the surface of the titanium oxide layer form an antibacterial layer by a cathode deposition process, wherein the second electrolyte comprises an antibacterial additive.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,該活性改質劑可至少一選自由醋酸鈣、羥基磷灰石(或,氫氧基磷灰石,hydroxyapatite,HA)粉末、磷酸鹽、及其組合所組成之群組。因此,於本發明之一態樣中,在透過電解液的氧化處理過程中,除了可以在基材(鈦或鈦合金)表面形成一氧化鈦層之外,更可以藉由第一電解液的活性改質劑,於氧化處理的過程中,在氧化鈦層之孔隙及表面形成具生物相容性(如羥基磷灰石或其類似成份)之結構,從而更利於細胞貼附及生長。 In the above method for producing titanium or titanium alloy having an antibacterial surface of the present invention, the active modifier may be at least one selected from the group consisting of calcium acetate, hydroxyapatite (or hydroxyapatite, HA) powder. a group of phosphates, combinations thereof. Therefore, in one aspect of the present invention, in addition to forming a titanium oxide layer on the surface of the substrate (titanium or titanium alloy), the first electrolyte may be used in the oxidation treatment of the electrolyte. The active modifier, in the process of oxidation treatment, forms a structure with biocompatibility (such as hydroxyapatite or the like) on the pores and surface of the titanium oxide layer, thereby facilitating cell attachment and growth.

於上述本發明之具有抗菌表面之鈦或鈦合金 之製作方法中,除了該第二電解液可包括該抗菌添加劑外,該第一電解液亦可同時包含該抗菌添加劑,從而製備含有抗菌添加劑之氧化鈦層,並再於其上形成該抗菌層。再者,為促使所形成之氧化鈦層或含有抗菌添加劑之氧化鈦層表面形成更具有顯著抗菌功效之抗菌層,於步驟(C)之後,本發明之具有抗菌表面之鈦或鈦合金之製作方法更可重複步驟(B)及步驟(C)至少一次。然而,應當理解的是,本發明並不特別限制其重複次數,本領域技術人員可依其操作參數、組成成分等製程條件而設定。較佳地,於本發明之一實施例中,於步驟(C)之後,該步驟(B)及該步驟(C)可重複至少三次,亦即,於此實施例中,該步驟(B)及該步驟(C)共可執行四次,從而達到提高所製備之具有抗菌表面之鈦或鈦合金之抗菌功效。 Titanium or titanium alloy having an antibacterial surface of the present invention described above In the manufacturing method, in addition to the second electrolyte solution, the first electrolyte solution may further comprise the antibacterial additive, thereby preparing a titanium oxide layer containing the antibacterial additive, and forming the antibacterial layer thereon. . Further, in order to promote the formation of the titanium oxide layer or the surface of the titanium oxide layer containing the antibacterial additive to form an antibacterial layer having more remarkable antibacterial effect, after the step (C), the titanium or titanium alloy having the antibacterial surface of the present invention is produced. The method can repeat step (B) and step (C) at least once. However, it should be understood that the present invention does not particularly limit the number of repetitions thereof, and those skilled in the art can set according to process conditions such as operating parameters and composition components. Preferably, in an embodiment of the present invention, after step (C), the step (B) and the step (C) may be repeated at least three times, that is, in this embodiment, the step (B) And the step (C) can be carried out four times in total to achieve an antibacterial effect of improving the prepared titanium or titanium alloy having an antibacterial surface.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,藉由該氧化處理所形成之氧化鈦層可具有一多孔性結構。 In the above-described method for producing titanium or a titanium alloy having an antibacterial surface of the present invention, the titanium oxide layer formed by the oxidation treatment may have a porous structure.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,該氧化處理可為一陽極氧化法或一微弧氧化法。而根據所選擇之氧化處理不同,所選用之電解液亦可不相同。換言之,只要能符合各種氧化處理所需之電解液,本發明並不特別限制電解液之組成。舉例而言,該第一電解液可為選自由硫酸、磷酸、過氧化氫、硝酸鹽、醋酸鹽、矽酸鹽、及次磷酸鹽所組成之群組之至少一者所構成之溶液。然而,應了解的是,只要所配置之電解液可用 於上述陽極氧化法或微弧氧化法,該電解液更可包括其它組成物,本發明並未侷限於此。 In the above method for producing titanium or titanium alloy having an antibacterial surface of the present invention, the oxidation treatment may be an anodization method or a micro-arc oxidation method. The electrolytes selected may be different depending on the oxidation treatment selected. In other words, the present invention does not particularly limit the composition of the electrolyte as long as it can meet the electrolytes required for various oxidation treatments. For example, the first electrolyte may be a solution selected from at least one of the group consisting of sulfuric acid, phosphoric acid, hydrogen peroxide, nitrate, acetate, citrate, and hypophosphite. However, it should be understood that as long as the electrolyte is configured In the above anodizing method or micro-arc oxidation method, the electrolyte may further include other constituents, and the present invention is not limited thereto.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,該陰極沉積處理可為一電化學電解法或一無電電鍍(化學鍍)法。此外,只要能符合各種陰極沉積處理所需之第二電解液,本發明並不特別限制第二電解液之組成。舉例而言,當該陰極沉積處理為電化學電解法時,該第二電解液可為選自由硫酸、磷酸、過氧化氫、硝酸鹽、醋酸鹽、矽酸鹽、及次磷酸鹽所組成之群組之至少一者所構成之溶液。然而,應了解的是,只要不影響氧化處理所形成之氧化鈦層之性質,上述該電化學電解法所使用之第二電解液亦可包含其他添加物以提高其電解沉積處理之功效,本發明並未侷限於此。 In the above method for producing titanium or titanium alloy having an antibacterial surface of the present invention, the cathode deposition treatment may be an electrochemical electrolysis method or an electroless plating (electroless plating) method. Further, the present invention does not particularly limit the composition of the second electrolyte as long as it can conform to the second electrolyte required for various cathode deposition processes. For example, when the cathode deposition treatment is electrochemical electrolysis, the second electrolyte may be selected from the group consisting of sulfuric acid, phosphoric acid, hydrogen peroxide, nitrate, acetate, citrate, and hypophosphite. a solution of at least one of the groups. However, it should be understood that the second electrolyte used in the electrochemical electrolysis method may further contain other additives to improve the effect of the electrolytic deposition treatment as long as it does not affect the properties of the titanium oxide layer formed by the oxidation treatment. The invention is not limited to this.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,只要能藉由上述陰極沉積處理方式形成於該氧化鈦層上,任何種類之抗菌添加劑皆可包含於該第二電解液中。舉例而言,該抗菌添加劑可為具有抗菌功能之金屬離子或其鹽類。更詳細地說,於本發明之一態樣中,該抗菌添加劑可為銅、鋅、銀、或其組合所形成之鹽類。較佳地,於本發明之一實施態樣中,該抗菌添加劑可為鹵化銀、硝酸銀、硫酸銀、或其組合,可產生更佳的抗菌功效。再者,只要能達成形成該抗菌層之目的,本領域技術人員可依其操作參數條件之需求而任意調整該抗菌添加劑之含量,本發明亦不特別限制。舉例而言,於本發明之一 實施態樣中,該抗菌添加劑之含量可為0.1至10g/L。 In the above method for producing titanium or titanium alloy having an antibacterial surface of the present invention, any kind of antibacterial additive may be contained in the second electrolyte as long as it can be formed on the titanium oxide layer by the above-described cathodic deposition treatment. . For example, the antibacterial additive may be a metal ion having an antibacterial function or a salt thereof. In more detail, in one aspect of the invention, the antimicrobial additive may be a salt formed from copper, zinc, silver, or a combination thereof. Preferably, in one embodiment of the present invention, the antibacterial additive may be silver halide, silver nitrate, silver sulfate, or a combination thereof to produce better antibacterial efficacy. Furthermore, as long as the purpose of forming the antibacterial layer can be achieved, those skilled in the art can arbitrarily adjust the content of the antibacterial additive according to the requirements of the operating parameter conditions, and the present invention is not particularly limited. For example, one of the inventions In an embodiment, the antibacterial additive may be included in an amount of 0.1 to 10 g/L.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,可適當地調整本發明之第一電解液之溫度,以利於形成氧化鈦層。舉例而言,於本發明之一態樣中,該第一電解液之溫度可為0~30℃,較佳可為0~10℃。再者,為能於該鈦及鈦合金表面上形成該氧化鈦層,該氧化處理之定電流密度可為1至10A/dm2,或定電壓可為100V至600V,且該氧化處理之氧化時間可為1至30分鐘,以利後續進行陰極沉積處理。類似地,亦可適當地調整本發明之第二電解液之溫度,以利於形成該抗菌層。舉例而言,於本發明之一態樣中,該第二電解液之溫度可為0~30℃,較佳可為0~10℃。再者,為能於該氧化鈦層表面上形成該抗菌層,該陰極沉積處理之定電流密度可為1至5A/dm2,或定電壓可為10V至50V,該陰極沉積處理時間可為1至10分鐘。本發明係以陰極沉積處理方式,將銅、鋅、銀、或其組合所形成之離子,經由陰極而獲得電子,形成金屬粒子;再者,所形成的金屬粒子為奈米級,藉由奈米級尺寸的金屬粒子之高比面積使金屬粒子具有高度的活性、較佳的抗菌活性。 In the above-described method for producing titanium or a titanium alloy having an antibacterial surface of the present invention, the temperature of the first electrolyte of the present invention can be appropriately adjusted to facilitate formation of a titanium oxide layer. For example, in one aspect of the invention, the temperature of the first electrolyte may be 0 to 30 ° C, preferably 0 to 10 ° C. Furthermore, in order to form the titanium oxide layer on the surface of the titanium and titanium alloy, the oxidation treatment may have a constant current density of 1 to 10 A/dm 2 , or a constant voltage of 100 V to 600 V, and the oxidation treatment may be oxidized. The time can be from 1 to 30 minutes for subsequent cathodic deposition processing. Similarly, the temperature of the second electrolyte of the present invention can also be appropriately adjusted to facilitate formation of the antibacterial layer. For example, in one aspect of the invention, the temperature of the second electrolyte may be 0 to 30 ° C, preferably 0 to 10 ° C. Furthermore, in order to form the antibacterial layer on the surface of the titanium oxide layer, the cathode deposition treatment may have a constant current density of 1 to 5 A/dm 2 , or a constant voltage may be 10 V to 50 V, and the cathode deposition treatment time may be 1 to 10 minutes. In the present invention, ions formed by copper, zinc, silver, or a combination thereof are obtained by a cathode deposition process to obtain electrons via a cathode to form metal particles; further, the formed metal particles are nano-sized, by nanometer. The high specific area of the metal particles of the grade size gives the metal particles a high activity and a good antibacterial activity.

於上述本發明之具有抗菌表面之鈦或鈦合金之製作方法中,為使該氧化鈦層易於形成於該基材上,於步驟(A)之後及步驟(B)之前,可更包括:(A1)藉由一預處理步驟去除該基材表面之氧化膜及粗糙化該基材表面。類似地,為使該抗菌層易於形成於該氧化鈦層上,於步驟(B) 之後及步驟(C)之前,亦可更包括:(B1)清洗該基材及該氧化鈦層,以去除該基材及該氧化鈦層表面所沾附之第一電解液及易於脫落之氧化鈦等碎屑。再者,於步驟(C)之後,可更包括:(C1)清洗該基材、該氧化鈦層、及該抗菌層,從而去除其上之第二電解液及易於脫落之氧化鈦、抗菌層等碎屑。再者,如前所述,當本發明之具有抗菌表面之鈦或鈦合金之製作方法包括重複步驟(B)及步驟(C)至少一次時,步驟(B1)及步驟(C1)可隨著步驟(B)及步驟(C)而重複至少一次,抑或,步驟(B1)及步驟(C1)可不隨著步驟(B)及步驟(C)而重複,本發明並不特別以此為限。較佳地,於本發明之一實施例中,該步驟(B)、步驟(B1)、步驟(C)、及步驟(C1)可依序執行四次,從而達到提高所製備之具有抗菌表面之鈦或鈦合金之抗菌功效。 In the above method for producing titanium or titanium alloy having an antibacterial surface of the present invention, in order to facilitate formation of the titanium oxide layer on the substrate, after step (A) and before step (B), it may further comprise: A1) removing the oxide film on the surface of the substrate by a pretreatment step and roughening the surface of the substrate. Similarly, in order to make the antibacterial layer easy to form on the titanium oxide layer, in step (B) After the step (C), the method further includes: (B1) cleaning the substrate and the titanium oxide layer to remove the first electrolyte and the oxide which is easily detached from the substrate and the surface of the titanium oxide layer. Debris such as titanium. Furthermore, after the step (C), the method further comprises: (C1) cleaning the substrate, the titanium oxide layer, and the antibacterial layer, thereby removing the second electrolyte solution and the titanium oxide and the antibacterial layer which are easy to fall off. And other debris. Furthermore, as described above, when the method for producing titanium or titanium alloy having an antibacterial surface of the present invention comprises repeating steps (B) and (C) at least once, step (B1) and step (C1) may follow Step (B) and step (C) are repeated at least once, or step (B1) and step (C1) may not be repeated with step (B) and step (C), and the invention is not particularly limited thereto. Preferably, in an embodiment of the present invention, the step (B), the step (B1), the step (C), and the step (C1) can be performed four times in order to improve the prepared antibacterial surface. The antibacterial effect of titanium or titanium alloy.

本發明之另一目的係在提供一種具有抗菌表面之鈦或鈦合金,俾能透過上述具有抗菌表面之鈦或鈦合金之製作方法,於基材表面形成一具有抗菌功能之表面,且使該具有抗菌表面之鈦或鈦合金具有良好的抗菌活性,以利於細胞於其表面貼附及生長時,降低其遭受感染可能性及感染程度。 Another object of the present invention is to provide a titanium or titanium alloy having an antibacterial surface, which can form a surface having an antibacterial function on the surface of the substrate through the above-mentioned method for producing titanium or a titanium alloy having an antibacterial surface, and Titanium or titanium alloy with antibacterial surface has good antibacterial activity, so that when the cell attaches and grows on its surface, it reduces the possibility of infection and the degree of infection.

為達成上述目的,本發明之另一態樣係提供一種具有抗菌表面之鈦或鈦合金,係依據上述之具有抗菌表面之鈦或鈦合金之製作方法而製得,其包括:一基材,該基材為鈦或鈦合金;一氧化鈦層,其藉由一氧化處理使該氧化鈦層形成於該基材表面;以及一抗菌層,其形成於該 氧化鈦層之孔隙及表面。 In order to achieve the above object, another aspect of the present invention provides a titanium or titanium alloy having an antibacterial surface, which is produced according to the above-described method for producing titanium or a titanium alloy having an antibacterial surface, comprising: a substrate, The substrate is titanium or a titanium alloy; a titanium oxide layer formed on the surface of the substrate by an oxidation treatment; and an antibacterial layer formed on the substrate The pores and surface of the titanium oxide layer.

於上述本發明之具有抗菌表面之鈦或鈦合金中,該氧化鈦層之厚度可為1微米至50微米,較佳為5微米至25微米,並且該氧化鈦層之硬度可達200Hv以上,較佳為200至800Hv。 In the above titanium or titanium alloy having an antibacterial surface of the present invention, the titanium oxide layer may have a thickness of 1 μm to 50 μm, preferably 5 μm to 25 μm, and the hardness of the titanium oxide layer may be 200 Hv or more. It is preferably 200 to 800 Hv.

於上述本發明之具有抗菌表面之鈦或鈦合金中,只要能發揮抗菌之功效,任何形狀、結構之抗菌層皆可使用,本發明並不以此為限。舉例而言,於本發明之一態樣中,該抗菌層可為一連續或不連續之含銀氧化鈦膜層,且基於氧化鈦膜層表面,其銀含量可為1%至20%,較佳為1%至5%。再者,為適於細胞貼附生長,該抗菌層(或該抗菌層及該氧化鈦層)可形成一粗糙且具適當親水性之表面以利細胞貼附及生長,例如該抗菌層(或該抗菌層及該氧化鈦層)之表面平均粗糙度(Ra)可為0.1微米至3微米,且該抗菌層(或該抗菌層及該氧化鈦層)之表面在25℃時純水接觸角可為10至90度。據此,依據上述具有抗菌表面之鈦或鈦合金之製作方法製得之具有抗菌表面之鈦或鈦合金相當適合應用於牙科植體、人體骨材、或人工關節。 In the above titanium or titanium alloy having an antibacterial surface of the present invention, any shape and structure of the antibacterial layer can be used as long as the antibacterial effect can be exerted, and the present invention is not limited thereto. For example, in one aspect of the present invention, the antibacterial layer may be a continuous or discontinuous silver-containing titanium oxide film layer, and the silver content may be 1% to 20% based on the surface of the titanium oxide film layer. It is preferably from 1% to 5%. Furthermore, for cell attachment growth, the antimicrobial layer (or the antimicrobial layer and the titanium oxide layer) can form a rough and suitably hydrophilic surface for cell attachment and growth, such as the antimicrobial layer (or The surface roughness (Ra) of the antibacterial layer and the titanium oxide layer may be 0.1 micrometer to 3 micrometers, and the surface of the antibacterial layer (or the antibacterial layer and the titanium oxide layer) has a pure water contact angle at 25 ° C It can be 10 to 90 degrees. Accordingly, the titanium or titanium alloy having an antibacterial surface obtained by the above-described method for producing titanium or a titanium alloy having an antibacterial surface is quite suitable for use in dental implants, human bones, or artificial joints.

1‧‧‧氧化處理裝置 1‧‧‧Oxidation treatment unit

11‧‧‧電解槽 11‧‧‧ Electrolyzer

111‧‧‧循環冷卻水 111‧‧‧Circular cooling water

112‧‧‧電解液 112‧‧‧ electrolyte

113‧‧‧陰極 113‧‧‧ cathode

12‧‧‧攪拌單元 12‧‧‧Stirring unit

13‧‧‧控制單元 13‧‧‧Control unit

14‧‧‧電源 14‧‧‧Power supply

15‧‧‧陽極 15‧‧‧Anode

20‧‧‧基材 20‧‧‧Substrate

21‧‧‧氧化鈦層 21‧‧‧Titanium oxide layer

211‧‧‧孔隙 211‧‧‧ pores

212‧‧‧表面 212‧‧‧ surface

22‧‧‧抗菌層 22‧‧‧Antibacterial layer

200‧‧‧具有抗菌表面之鈦或鈦合金 200‧‧‧Titanium or titanium alloy with antibacterial surface

圖1係本發明氧化處理裝置之裝置示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the apparatus of the oxidation treatment apparatus of the present invention.

圖2A及2B係本發明實施例1及19之具有抗菌表面之鈦或鈦合金之製作方法流程圖。 2A and 2B are flow charts showing a method of fabricating titanium or a titanium alloy having an antibacterial surface according to Embodiments 1 and 19 of the present invention.

圖3A至3C係本發明實施例1之具有抗菌表面之鈦或鈦合金之製作過程示意圖。 3A to 3C are schematic views showing a manufacturing process of titanium or a titanium alloy having an antibacterial surface according to Embodiment 1 of the present invention.

圖4A至4D係實施例1至3及比較例1之掃描式電子顯微鏡結果圖。 4A to 4D are diagrams showing the results of scanning electron microscopy of Examples 1 to 3 and Comparative Example 1.

圖5A至5D係實施例7至9及比較例2之掃描式電子顯微鏡結果圖。 5A to 5D are diagrams showing the results of scanning electron microscopy of Examples 7 to 9 and Comparative Example 2.

圖6A至6D係實施例13至15及比較例3之掃描式電子顯微鏡結果圖。 6A to 6D are diagrams showing the results of scanning electron microscopy of Examples 13 to 15 and Comparative Example 3.

圖7係本發明實施例1至3、7至9及13至15之X光繞射儀結果圖。 Figure 7 is a graph showing the results of X-ray diffractors of Examples 1 to 3, 7 to 9 and 13 to 15 of the present invention.

圖8係本發明實施例1至3、7至9及13至15之能量散布分析儀結果圖。 Figure 8 is a graph showing the results of energy dispersive analyzers of Examples 1 to 3, 7 to 9 and 13 to 15 of the present invention.

圖9係本發明比較例1至3及實施例1至3、7至9及13至15之表面平均粗糙度分析結果圖。 Fig. 9 is a graph showing the results of surface average roughness analysis of Comparative Examples 1 to 3 and Examples 1 to 3, 7 to 9 and 13 to 15 of the present invention.

圖10係本發明比較例1至3及實施例1至3、7至9及13至15之純水接觸角分析結果圖。 Fig. 10 is a graph showing the results of analysis of the contact angle of pure water of Comparative Examples 1 to 3 and Examples 1 to 3, 7 to 9 and 13 to 15 of the present invention.

圖11A至11C係本發明比較例1至4及實施例1至3、7至9及13至15之細胞活性分析結果圖。 11A to 11C are graphs showing the results of cell viability analysis of Comparative Examples 1 to 4 and Examples 1 to 3, 7 to 9 and 13 to 15 of the present invention.

圖12A至12D係本發明比較例1及實施例1至3之抗菌分析結果圖。 12A to 12D are diagrams showing the results of antibacterial analysis of Comparative Example 1 and Examples 1 to 3 of the present invention.

圖13A至13D係本發明比較例2及實施例7至9之抗菌分析結果圖。 13A to 13D are diagrams showing the results of antibacterial analysis of Comparative Example 2 and Examples 7 to 9 of the present invention.

圖14A至14D係本發明比較例3及實施例13至15之抗菌分析結果圖。 14A to 14D are diagrams showing the results of antibacterial analysis of Comparative Example 3 and Examples 13 to 15 of the present invention.

請參考圖1,係於基材上形成氧化鈦層所需之氧化處理裝置1之裝置示意圖,其中,該氧化處理裝置1係包括:一電解槽11,係用於容置一電解液112;一攪拌單元12,係用於攪拌該電解液112;一控制單元13,係用於控制一電源14所輸出之電流密度、電壓等參數。此外,該電解槽11係設計為一中空殼體,以便利用一循環冷卻水111維持該電解液112之溫度。再者,氧化處理所需之陰極113係為該電解槽內壁;而氧化處理所需之陽極15則為基材。 1 is a schematic diagram of an apparatus for forming an oxidation treatment device 1 for forming a titanium oxide layer on a substrate, wherein the oxidation treatment apparatus 1 comprises: an electrolytic cell 11 for accommodating an electrolyte 112; A stirring unit 12 is used for stirring the electrolyte 112; a control unit 13 is used for controlling the current density, voltage and the like outputted by a power source 14. Further, the electrolytic cell 11 is designed as a hollow casing to maintain the temperature of the electrolyte 112 by a circulating cooling water 111. Further, the cathode 113 required for the oxidation treatment is the inner wall of the electrolytic cell; and the anode 15 required for the oxidation treatment is the substrate.

《準備例》Preparation Example

於本發明中,所採用之基材係為鈦試片。於進行氧化處理前,基材先以一預處理步驟去除其表面氧化膜並粗糙化其表面,以利於進行後續表面處理。在本實施例之預處理步驟如下:首先,基材先以400號至1000號水砂紙拋光以去除表面氧化膜;接著,再將基材浸置於科洛斯試劑3至10分鐘,以均一化基材表面粗糙度;前述之,預處理步驟主要目的為去除表面氧化膜與均一化基材表面粗糙度,並不以前述之利用水砂紙或浸入科洛斯試劑為限。 In the present invention, the substrate used is a titanium test piece. Before the oxidation treatment, the substrate first removes the surface oxide film by a pretreatment step and roughens the surface to facilitate subsequent surface treatment. The pretreatment steps in this embodiment are as follows: First, the substrate is first polished with 400 to 1000 water sandpaper to remove the surface oxide film; then, the substrate is immersed in the Klos reagent for 3 to 10 minutes to homogenize. The surface roughness of the substrate; in the foregoing, the main purpose of the pretreatment step is to remove the surface oxide film and the surface roughness of the uniformized substrate, and is not limited to the use of water sandpaper or immersion in the Klos reagent.

《實施例1》"Embodiment 1"

請參考圖2A並一併參考圖3A至3C,其中,圖2A此實施例1之具有抗菌表面之鈦或鈦合金之製作方法流程圖,圖3A至3C則為對應之具有抗菌表面之鈦或鈦合金200之製作過程示意圖。如圖2A及圖3A所示,係提供 一基材20,該基材20係為上述經處理之鈦試片(S101)。接著,請一併參考圖1,係將該基材20連接至圖1之電源14,並浸置於一第一電解液中進行一微弧氧化處理製程(S102),其中,該第一電解液係以硫酸及磷酸以一定比例配置(H2SO4:154.6ml/L;H3PO4:17.4ml/L)。此外,本領域技術人員亦可根據其所需,於該第一電解液中添加一螯合劑、一分散劑或一無機奈米顆粒,從而調整所形成之氧化鈦層之表面性質。於微弧氧化處理的過程中,該第一電解液之溫度係透過圖1中的循環冷卻水111維持於15~20℃,且其pH值係維持於2左右。請一併參考表1,實施例1之該微弧氧化處理製程之電壓為150V,且氧化時間係為5分鐘。是以,請參考圖3B,於微弧氧化處理製程完成後,該基材20表面係形成一多孔結構且為結晶相之氧化鈦層21。接著,以二次蒸餾水清洗並乾燥該氧化鈦層21及該基材20(S103),然後將其作為陰極浸置於一第二電解液中,並以鈦片作為陽極,進行一陰極沉積處理(S104),其中,如表1所示,該陰極沉積處理之電壓為20V,且時間係為5分鐘,且該第二電解液係以硫酸及磷酸以一定比例配置(H2SO4:154.6ml/L;H3PO4:17.4ml/L)並包含一作為抗菌添加劑之硝酸銀(8g/L)。是以,如圖3C所示,該氧化鈦層21之孔隙211及表面212係形成一抗菌層22。最後,再以二次蒸餾水清洗並乾燥該氧化鈦層21、該基材20及該抗菌層22(S105),從而獲得所需之具有抗菌表面之鈦或鈦合金200(S106)。 Please refer to FIG. 2A and refer to FIG. 3A to FIG. 3C, wherein FIG. 2A is a flow chart of a method for manufacturing titanium or titanium alloy having an antibacterial surface of FIG. 2A, and FIGS. 3A to 3C are corresponding titanium having an antibacterial surface or Schematic diagram of the manufacturing process of titanium alloy 200. As shown in FIG. 2A and FIG. 3A, a substrate 20 is provided which is the above-described treated titanium test piece (S101). Next, referring to FIG. 1 together, the substrate 20 is connected to the power source 14 of FIG. 1 and immersed in a first electrolyte for a micro-arc oxidation process (S102), wherein the first electrolysis The liquid system was disposed in a ratio of sulfuric acid and phosphoric acid (H 2 SO 4 : 154.6 ml/L; H 3 PO 4 : 17.4 ml/L). In addition, a person skilled in the art can also add a chelating agent, a dispersing agent or an inorganic nanoparticle to the first electrolyte to adjust the surface properties of the formed titanium oxide layer. During the micro-arc oxidation treatment, the temperature of the first electrolyte is maintained at 15 to 20 ° C through the circulating cooling water 111 in FIG. 1 , and the pH is maintained at about 2. Referring to Table 1, the voltage of the micro-arc oxidation treatment process of Example 1 is 150V, and the oxidation time is 5 minutes. Therefore, referring to FIG. 3B, after the micro-arc oxidation treatment process is completed, the surface of the substrate 20 forms a porous structure and is a crystalline phase of the titanium oxide layer 21. Next, the titanium oxide layer 21 and the substrate 20 (S103) are washed and dried with double distilled water, and then immersed as a cathode in a second electrolyte, and a cathode deposition treatment is performed using the titanium sheet as an anode. (S104), wherein, as shown in Table 1, the voltage of the cathode deposition treatment is 20 V, and the time is 5 minutes, and the second electrolyte is disposed in a certain ratio with sulfuric acid and phosphoric acid (H 2 SO 4 : 154.6 Ml/L; H 3 PO 4 : 17.4 ml/L) and contains a silver nitrate (8 g/L) as an antibacterial additive. Therefore, as shown in FIG. 3C, the pores 211 and the surface 212 of the titanium oxide layer 21 form an antibacterial layer 22. Finally, the titanium oxide layer 21, the substrate 20, and the antibacterial layer 22 (S105) are washed and dried with double distilled water to obtain a desired titanium or titanium alloy 200 having an antibacterial surface (S106).

據此,由圖2A及圖3A至3C所示之具有抗菌表面之鈦或鈦合金之製作方法流程圖及對應之具有抗菌表面之鈦或鈦合金200之製作過程示意圖,即可製備一具有抗菌表面之鈦或鈦合金200,其包括:一基材20,係為上述經處理之鈦試片;一氧化鈦層21,其係為一多孔結構;以及一形成於該氧化鈦層21之孔隙211及表面212之抗菌層22。 Accordingly, a flow chart of the manufacturing method of the titanium or titanium alloy having the antibacterial surface shown in FIG. 2A and FIGS. 3A to 3C and a corresponding process diagram of the titanium or titanium alloy 200 having the antibacterial surface can be prepared to have an antibacterial effect. a surface titanium or titanium alloy 200 comprising: a substrate 20 as the above-described treated titanium test piece; a titanium oxide layer 21 which is a porous structure; and a titanium oxide layer 21 formed thereon The antibacterial layer 22 of the aperture 211 and the surface 212.

《實施例2~18》<<Examples 2~18>>

請參考圖2A及圖3A至3C並一併參考表1,實施例2至18係與實施例1大致類似,所不同處僅在於其氧化處理及陰極沉積處理之操作參數不同。是以,在此將不再贅述其之製作方法之流程。 Referring to FIG. 2A and FIGS. 3A to 3C and referring to Table 1, the embodiments 2 to 18 are substantially similar to the embodiment 1, except that the operational parameters of the oxidation treatment and the cathode deposition treatment are different. Therefore, the flow of the manufacturing method thereof will not be described here.

《實施例19》Example 19

請參考圖2B,實施例19係與實施例1大致類似,所不同處在於實施例19係重複步驟S202至S205四次。是以,在此將不再贅述氧化處理及陰極沉積處理之操作參數。 Referring to FIG. 2B, the embodiment 19 is substantially similar to the embodiment 1, except that the embodiment 19 repeats steps S202 to S205 four times. Therefore, the operational parameters of the oxidation treatment and the cathode deposition treatment will not be described herein.

《實施例20》<<Example 20》

實施例20係與實施例1大致類似,所不同處在於其氧化處理所採用為陽極氧化處理製程。是以,於步驟(B)所形成之氧化鈦層係為陽極氧化所形成的具有多孔結構且為非結晶相之氧化鈦層。再者,任何習知可用於對鈦金屬進行陽極氧化處理以形成本發明所需之氧化鈦層之電解液皆可使用,本發明並不特別限制其組成。是以,在此將不再贅述以陽極氧化處理及陰極沉積處理之操作參數。 Example 20 is substantially similar to Example 1, except that the oxidation treatment is employed as an anodizing treatment process. Therefore, the titanium oxide layer formed in the step (B) is a titanium oxide layer having a porous structure and an amorphous phase formed by anodization. Further, any conventional electrolyte which can be used for anodizing titanium metal to form a titanium oxide layer required for the present invention can be used, and the present invention is not particularly limited in its composition. Therefore, the operating parameters of the anodizing treatment and the cathode deposition processing will not be described herein.

《實施例21》"Example 21"

實施例21係與實施例1大致類似,所不同處在於其氧化處理之第一電解液略有不同且其包括一活性改質劑。實施例21之第一電解液係為由次磷酸鈉(NaH2PO2.H2O,5g/L)、矽酸鈉(Na2SiO3,2g/L)、及作為螯合劑之乙二胺四乙酸二鈉(EDTA-2Na,4g/L)及作為活性改質劑之醋酸鈣(Ca(CH3COO)2.H2O,10g/L)所組成之水溶液。是以,於步驟(B)中,除了可以在基材(鈦或鈦合金)表面形成一氧化鈦層之外,更可以藉由第一電解液的活性改質劑,在基材表面直接形成羥基磷灰石或其類似成份之結構,或是,在表 面處理的過程中,也可以在氧化鈦層之孔隙及表面直接形成羥基磷灰石或其類似成份之結構,從而提高所製備之具有抗菌表面之鈦或鈦合金之生物相容性。至於微弧氧化處理及陰極沉積處理之操作參數如表2所示,而其製作流程與實施例1類似,在此將不再贅述。所製得之產物係以EDS分析所含元素,分析結果則如表3所示。 Example 21 is substantially similar to Example 1, except that the first electrolyte which is oxidized is slightly different and includes an active modifier. The first electrolyte solution of Example 21 is sodium hypophosphite (NaH 2 PO 2 .H 2 O, 5 g/L), sodium citrate (Na 2 SiO 3 , 2 g/L), and as a chelating agent An aqueous solution of disodium edetate (EDTA-2Na, 4 g/L) and calcium acetate (Ca(CH 3 COO) 2 .H 2 O, 10 g/L) as an activity modifier. Therefore, in the step (B), in addition to forming a titanium oxide layer on the surface of the substrate (titanium or titanium alloy), it can be directly formed on the surface of the substrate by the active modifier of the first electrolyte. The structure of hydroxyapatite or the like, or in the process of surface treatment, the structure of hydroxyapatite or the like may be directly formed on the pores and surface of the titanium oxide layer, thereby improving the prepared Biocompatibility of titanium or titanium alloys on antimicrobial surfaces. The operation parameters of the micro-arc oxidation treatment and the cathode deposition treatment are shown in Table 2, and the production process thereof is similar to that of Embodiment 1, and will not be described herein. The obtained product was analyzed by EDS, and the analysis results are shown in Table 3.

《比較例1~3》Comparative Example 1~3

比較例1至3分別與實施例1、7、及13大致相同,所不同處僅在於比較例1至3之鈦試片皆不經陰極沉積處理,是以,比較例1至3之氧化鈦層之孔隙及表面不具有抗菌層。 Comparative Examples 1 to 3 were substantially the same as Examples 1, 7, and 13, respectively, except that the titanium test pieces of Comparative Examples 1 to 3 were not subjected to the cathodic deposition treatment, and the titanium oxides of Comparative Examples 1 to 3 were used. The pores and surfaces of the layer do not have an antibacterial layer.

《比較例4》Comparative Example 4

比較例4係為僅經上述準備例之預處理步驟處理而不經後續氧化處理及陰極沉積處理之鈦試片。 Comparative Example 4 is a titanium test piece which was treated only by the pretreatment step of the above preparation example without subsequent oxidation treatment and cathodic deposition treatment.

上述實施例1至19與比較例1至4所製備之樣本分別以掃描式電子顯微鏡(Scanning Electron Microscope,SEM)觀察其表面形態,以X光繞射儀(X-ray diffraction,XRD)、能量散布分析儀(Energy Dispersive Spectrometer,EDS)分析其表面組成,並以粗糙度分析及純水接觸角分析其表面特性,以細胞存活率分析(MTT assay)分析該些樣本對細胞活性之影響,並以平板培養基法分析該些樣本之抗菌功效。 The samples prepared in the above Examples 1 to 19 and Comparative Examples 1 to 4 were respectively subjected to scanning electron microscopy (Scanning Electron). Microscope, SEM) observed the surface morphology, X-ray diffraction (XRD), Energy Dispersive Spectrometer (EDS) analysis of its surface composition, and roughness analysis and pure water contact angle The surface characteristics were analyzed, and the effects of the samples on cell viability were analyzed by cell viability assay (MTT assay), and the antibacterial efficacy of the samples was analyzed by plate medium method.

以下係列舉實施例1至3、7至9、13至15、及比較例1至4之結果。 The results of Examples 1 to 3, 7 to 9, 13 to 15, and Comparative Examples 1 to 4 are shown in the following series.

《物性分析》Physical Property Analysis

請參考圖4A至4D、圖5A至5D及圖6A至6D,係為比較例1至3(圖4A、5A、6A)及實施例1至3(圖4B至4D)、7至9(圖5B至5D)、13至15(圖6B至6D)之SEM結果圖。如圖4A至4D所示,還原之銀粒子係隨著陰極沉積電壓由20V增加至40V而增加並團聚附著於孔洞中。類似地,於圖5A至5D中,還原之銀粒子亦團聚於孔洞中,且當陰極沉積電壓越高時,大多數之銀粒子係結合成塊狀。再者,如圖6A至6D所示,由於所形成之氧化鈦層為熔融塊狀,於20V之陰極沉積電壓下,還原之銀粒子大多分布於其表面,隨著陰極沉積電壓增加至40V,少數銀粒子開始結合成塊狀,但大多數之銀粒子仍然是附著在熔融塊狀之氧化鈦層表面。是以,由如圖4B至4D、圖5B至5D及圖6B至6D所示之SEM結果可知,實施例1至3、7至9及13至15之氧化鈦層表面皆形成不連續之含有銀之抗菌層。 Please refer to FIGS. 4A to 4D, FIGS. 5A to 5D, and FIGS. 6A to 6D, which are Comparative Examples 1 to 3 (FIGS. 4A, 5A, 6A) and Embodiments 1 to 3 (FIGS. 4B to 4D), 7 to 9 (FIG. SEM results of 5B to 5D), 13 to 15 (Figs. 6B to 6D). As shown in FIGS. 4A to 4D, the reduced silver particles are increased as the cathode deposition voltage is increased from 20 V to 40 V and agglomerated and attached to the pores. Similarly, in Figures 5A through 5D, the reduced silver particles are also agglomerated in the pores, and when the cathode deposition voltage is higher, most of the silver particles are combined into a block. Furthermore, as shown in FIGS. 6A to 6D, since the formed titanium oxide layer is in the form of a molten block, at a cathode deposition voltage of 20 V, the reduced silver particles are mostly distributed on the surface thereof, and as the cathode deposition voltage is increased to 40 V, A small number of silver particles begin to bind into a block, but most of the silver particles remain attached to the surface of the molten titanium oxide layer. Therefore, as shown by the SEM results shown in FIGS. 4B to 4D, FIGS. 5B to 5D, and FIGS. 6B to 6D, the surfaces of the titanium oxide layers of Examples 1 to 3, 7 to 9, and 13 to 15 all formed discontinuous contents. Silver antibacterial layer.

請參考圖7,係實施例1至3、7至9及13至 15之具有抗菌表面之鈦或鈦合金之XRD分析結果圖。如圖7所示,實施例1至3、7至9及13至15之XRD光譜結果顯示其表面具有銀結晶。請繼續參考圖8,係實施例1至3、7至9及13至15之具有抗菌表面之鈦或鈦合金之EDS分析結果圖,其中,橫軸為氧化處理電壓(V),縱軸為銀含量之重量百分比(wt%),圖樣則代表陰極沉積處理電壓(V),是以,請一併參照表1,每一直方圖係各自表示對應之實施例。如圖8所示,隨著陰極沉積反應之電壓增加,其氧化鈦層表面之銀含量亦增加,且微弧氧化處理之電壓越高,其後續所形成之抗菌層之銀含量亦增加。 Please refer to FIG. 7 for Embodiments 1 to 3, 7 to 9 and 13 to A graph of XRD analysis results of a titanium or titanium alloy having an antibacterial surface. As shown in Fig. 7, the XRD spectrum results of Examples 1 to 3, 7 to 9 and 13 to 15 showed that the surface thereof had silver crystals. Please refer to FIG. 8 , which is a graph of EDS analysis results of titanium or titanium alloys having antibacterial surfaces of Examples 1 to 3, 7 to 9 and 13 to 15, wherein the horizontal axis is the oxidation treatment voltage (V) and the vertical axis is The weight percentage (wt%) of the silver content, and the pattern represents the cathode deposition processing voltage (V). Therefore, please refer to Table 1 together, and each of the histograms respectively indicates the corresponding embodiment. As shown in Fig. 8, as the voltage of the cathode deposition reaction increases, the silver content of the surface of the titanium oxide layer also increases, and the higher the voltage of the micro-arc oxidation treatment, the higher the silver content of the subsequently formed antibacterial layer.

請參考圖9及圖10,係分別為比較例1至3及實施例1至3、7至9及13至15之表面平均粗糙度分析結果圖及純水接觸角分析結果圖,其中,圖9及圖10之橫軸皆為陰極沉積處理電壓(V),每一折線係表示相同氧化處理電壓之實施例,是以,請一併參考表1,圖9及圖10之折線圖之每一點係各自表示對應之實施例。如圖9及圖10所示,經陰極沉積處理後,實施例1至3、7至9及13至15之具有抗菌表面之鈦或鈦合金之氧化鈦層之表面變得較為粗糙且親水,此乃因其表面形成有含有銀之抗菌層所致。 Please refer to FIG. 9 and FIG. 10 , which are graphs of surface average roughness analysis results and pure water contact angle analysis results of Comparative Examples 1 to 3 and Examples 1 to 3, 7 to 9 and 13 to 15, respectively. 9 and the horizontal axis of FIG. 10 are all cathode deposition processing voltages (V), and each of the broken lines represents the same oxidation processing voltage. Therefore, please refer to Table 1, Figure 9 and Figure 10 for each of the line graphs. Each point indicates a corresponding embodiment. As shown in FIG. 9 and FIG. 10, after the cathodic deposition treatment, the surfaces of the titanium oxide layers of the titanium or titanium alloy having the antibacterial surface of Examples 1 to 3, 7 to 9 and 13 to 15 become rough and hydrophilic. This is due to the formation of an antibacterial layer containing silver on the surface.

據此,由圖7至圖10之結果可證實經陰極沉積處理後,實施例1至3、7至9及13至15之氧化鈦層之孔隙及表面所形成之抗菌層確實含有銀,且銀含量最低係為2%(實施例1),最高係為31%(實施例15)。 Accordingly, it can be confirmed from the results of FIGS. 7 to 10 that the antibacterial layer formed by the pores and the surface of the titanium oxide layers of Examples 1 to 3, 7 to 9 and 13 to 15 after the cathodic deposition treatment does contain silver, and The minimum silver content was 2% (Example 1) and the highest was 31% (Example 15).

《細胞活性分析》Cellular Activity Analysis

請參考圖11A至11C,係比較例1至4與實施例1至3、7至9及13至15之具有抗菌表面之鈦或鈦合金之細胞活性分析結果圖。由圖11A至11C之結果可知,含銀之抗菌層會使得細胞生物活性下降,且隨著銀含量之增加,反映細胞活性之光密度(Optical Density,O.D.)則越小,且相較於氧化電壓270V所製備之具有抗菌表面之鈦或鈦合金之結果,氧化電壓為150V及210V所製備之具有抗菌表面之鈦或鈦合金具有較佳之細胞活性。此乃因其表面所具有之孔洞利於細胞貼附生長所致。反之,以氧化電壓270V所製備之熔融塊狀氧化鈦層不利於細胞貼附生長,是以,其細胞活性皆較低。 Referring to Figures 11A to 11C, the results of cell activity analysis of titanium or titanium alloys having antimicrobial surfaces of Comparative Examples 1 to 4 and Examples 1 to 3, 7 to 9 and 13 to 15 are shown. From the results of FIGS. 11A to 11C, it is known that the silver-containing antibacterial layer causes a decrease in cell biological activity, and as the silver content increases, the optical density (OD) reflecting the cell activity is smaller, and compared with oxidation. As a result of the titanium or titanium alloy having an antibacterial surface prepared at a voltage of 270 V, titanium or a titanium alloy having an antibacterial surface prepared at an oxidation voltage of 150 V and 210 V has better cell activity. This is because the pores on the surface are conducive to cell attachment growth. On the contrary, the molten bulk titanium oxide layer prepared by the oxidation voltage of 270 V is not conducive to cell attachment growth, so that its cell activity is low.

《抗菌功效分析》Antibacterial Efficacy Analysis

請參考圖12A至12D、圖13A至13D及圖14A至14D,係為比較例1至3(圖12A、13A、14A)及實施例1至3(圖12B至12D)、7至9(圖13B至13D)、13至15(圖14B至14D)之抗菌分析結果圖。如圖12A至12D所示,相較於比較例1之結果,隨著陰極沉積電壓由20V增至40V(即抗菌層銀含量增加),實施例1至3所製備之具有抗菌表面之鈦或鈦合金之周圍細菌量開始減少,甚至於實施例3所製備之具有抗菌表面之鈦或鈦合金周邊呈現一抗菌圈,顯示其抗菌效果隨著抗菌層之銀含量增加而增加。類似地,如圖13A至13D及圖14A至14D之結果所示,實施例7至9及13至15所製備之具有抗菌表面之鈦或鈦合金之抗菌功效亦隨著抗菌層之銀含量增加而增加。 Please refer to FIGS. 12A to 12D, FIGS. 13A to 13D, and FIGS. 14A to 14D for Comparative Examples 1 to 3 (FIGS. 12A, 13A, and 14A) and Embodiments 1 to 3 (FIGS. 12B to 12D) and 7 to 9 (FIG. Antimicrobial analysis results of 13B to 13D), 13 to 15 (Figs. 14B to 14D). As shown in FIGS. 12A to 12D, as compared with the result of Comparative Example 1, as the cathode deposition voltage was increased from 20 V to 40 V (i.e., the silver content of the antibacterial layer was increased), the titanium having an antibacterial surface prepared in Examples 1 to 3 or The amount of bacteria around the titanium alloy began to decrease, and even an antibacterial ring appeared on the periphery of the titanium or titanium alloy having the antibacterial surface prepared in Example 3, indicating that the antibacterial effect increased as the silver content of the antibacterial layer increased. Similarly, as shown in the results of FIGS. 13A to 13D and FIGS. 14A to 14D, the antibacterial effects of the titanium or titanium alloy having an antibacterial surface prepared in Examples 7 to 9 and 13 to 15 also increase with the silver content of the antibacterial layer. And increase.

上述實施例僅係為了方便說明而舉例而已,本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。 The above-mentioned embodiments are merely examples for convenience of description, and the scope of the claims is intended to be limited to the above embodiments.

該圖為一流程圖故無元件代表符號 The figure is a flow chart, so there is no component representative symbol.

Claims (9)

一種具有抗菌表面之鈦或鈦合金之製作方法,包括:(A)提供一基材,該基材係為鈦或鈦合金;(B)將該基材浸置於一第一電解液中,藉由一氧化處理使該基材表面形成一氧化鈦層,其中,該第一電解液係包括一活性改質劑,且該活性改質劑係至少一選自由醋酸鈣、HA粉末、磷酸鹽、及其組合所組成之群組;以及(C)將該基材及該氧化鈦層浸置於一第二電解液中,藉由一陰極沉積處理使該氧化鈦層之孔隙及表面形成一抗菌層,其中,該第二電解液係包括一抗菌添加劑,該抗菌添加劑係為鹵化銀、硝酸銀、硫酸銀、或其組合,且該抗菌添加劑之含量係為0.1至10g/L;其中,該第一電解液可為選自由硫酸、磷酸、過氧化氫、硝酸鹽、醋酸鹽、矽酸鹽、及次磷酸鹽所組成之群組之至少一者所構成之溶液;該第二電解液係為選自由硫酸、磷酸、過氧化氫、硝酸鹽、醋酸鹽、矽酸鹽、及次磷酸鹽所組成之群組之至少一者所構成之溶液;該第一電解液之溫度係為0~30℃;該第二電解液之溫度係為0~30℃;該氧化處理之定電流密度係為1至10A/dm2或定電壓係為100V至600V,兩者其一,處理時間係為1至30分鐘;以及該陰極沉積處理之定電流密度係為1至5A/dm2或定電壓係為10V至50V,兩者其一,處理時間係為1至10分鐘。 A method for producing titanium or a titanium alloy having an antibacterial surface, comprising: (A) providing a substrate, the substrate being titanium or a titanium alloy; (B) immersing the substrate in a first electrolyte, Forming a titanium oxide layer on the surface of the substrate by an oxidation treatment, wherein the first electrolyte solution comprises an active modifier, and the active modifier is at least one selected from the group consisting of calcium acetate, HA powder, and phosphate. And (C) immersing the substrate and the titanium oxide layer in a second electrolyte, and forming a pore and a surface of the titanium oxide layer by a cathode deposition treatment An antibacterial layer, wherein the second electrolyte system comprises an antibacterial additive, wherein the antibacterial additive is silver halide, silver nitrate, silver sulfate, or a combination thereof, and the content of the antibacterial additive is 0.1 to 10 g/L; wherein The first electrolyte may be a solution selected from at least one of the group consisting of sulfuric acid, phosphoric acid, hydrogen peroxide, nitrate, acetate, citrate, and hypophosphite; the second electrolyte system Is selected from the group consisting of sulfuric acid, phosphoric acid, hydrogen peroxide, nitrate, vinegar a solution of at least one of the group consisting of an acid salt, a citrate, and a hypophosphite; the temperature of the first electrolyte is 0 to 30 ° C; and the temperature of the second electrolyte is 0 30 ° C; the oxidation treatment has a constant current density of 1 to 10 A/dm 2 or a constant voltage of 100 V to 600 V, and the treatment time is 1 to 30 minutes; and the constant current density of the cathode deposition treatment The system is 1 to 5 A/dm 2 or the constant voltage system is 10 V to 50 V, and the processing time is 1 to 10 minutes. 如申請專利範圍第1項所述之具有抗菌表面之鈦或鈦合金之製作方法,其中,於步驟(C)之後,更包括重複步驟(B)及步驟(C)至少一次。 The method for producing titanium or a titanium alloy having an antibacterial surface according to claim 1, wherein after the step (C), the step (B) and the step (C) are repeated at least once. 如申請專利範圍第1項所述之具有抗菌表面之鈦或鈦合金之製作方法,其中,該氧化處理係為一陽極氧化法或一微弧氧化法。 The method for producing titanium or a titanium alloy having an antibacterial surface according to claim 1, wherein the oxidation treatment is an anodization method or a micro-arc oxidation method. 如申請專利範圍第1項所述之具有抗菌表面之鈦或鈦合金之製作方法,其中,該陰極沉積處理係為一電化學電解法。 The method for producing titanium or a titanium alloy having an antibacterial surface according to claim 1, wherein the cathodic deposition treatment is an electrochemical electrolysis method. 如申請專利範圍第1項所述之具有抗菌表面之鈦或鈦合金之製作方法,於步驟(A)之後及步驟(B)之前,更包括:(A1)藉由一預處理步驟去除該基材表面之氧化膜及粗糙化該基材表面。 The method for preparing titanium or titanium alloy having an antibacterial surface according to claim 1, after step (A) and before step (B), further comprising: (A1) removing the base by a pretreatment step An oxide film on the surface of the material and roughening the surface of the substrate. 一種具有抗菌表面之鈦或鈦合金,係依據申請專利範圍第1至5項所述之具有抗菌表面之鈦或鈦合金之製作方法而製得,其包括:一基材,該基材係為鈦或鈦合金;一氧化鈦層,其係藉由一氧化處理使該氧化鈦層形成於該基材表面;以及一抗菌層,其係藉由一陰極沉積處理形成於該氧化鈦層之孔隙及表面;其中,該氧化鈦層之厚度係為1微米至50微米,該氧化鈦層之硬度係為200至800Hv,且該抗菌層係為一連續或不連續之含銀氧化鈦膜層。 A titanium or titanium alloy having an antibacterial surface, which is produced according to the method for producing titanium or titanium alloy having an antibacterial surface according to claims 1 to 5, which comprises: a substrate, the substrate is a titanium or titanium alloy; a titanium oxide layer formed on the surface of the substrate by an oxidation treatment; and an antibacterial layer formed on the pore of the titanium oxide layer by a cathode deposition treatment And a surface; wherein the titanium oxide layer has a thickness of 1 micrometer to 50 micrometers, the titanium oxide layer has a hardness of 200 to 800 Hv, and the antibacterial layer is a continuous or discontinuous silver-containing titanium oxide film layer. 如申請專利範圍第6項所述之具有抗菌表面之鈦或鈦合金,其中,基於氧化鈦膜層之該抗菌層之銀含量係為1%至50%。 The titanium or titanium alloy having an antibacterial surface as described in claim 6, wherein the antibacterial layer based on the titanium oxide film layer has a silver content of 1% to 50%. 如申請專利範圍第6項所述之具有抗菌表面之鈦或鈦合金,其中,該抗菌層之表面平均粗糙度係為0.1微米至3微米,且該抗菌層之表面在25℃時純水接觸角係為10至90度。 The titanium or titanium alloy having an antibacterial surface according to claim 6, wherein the antibacterial layer has a surface average roughness of 0.1 μm to 3 μm, and the surface of the antibacterial layer is in contact with pure water at 25 ° C. The horn is 10 to 90 degrees. 如申請專利範圍第6項所述之具有抗菌表面之鈦或鈦合金,其中,該具有抗菌表面之鈦或鈦合金係應用於牙科植體、人體骨材、或人工關節。 The titanium or titanium alloy having an antibacterial surface as described in claim 6, wherein the titanium or titanium alloy having an antibacterial surface is applied to a dental implant, a human bone, or an artificial joint.
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