TWI528685B - Electric motor and method of controlling the same - Google Patents

Electric motor and method of controlling the same Download PDF

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TWI528685B
TWI528685B TW099127523A TW99127523A TWI528685B TW I528685 B TWI528685 B TW I528685B TW 099127523 A TW099127523 A TW 099127523A TW 99127523 A TW99127523 A TW 99127523A TW I528685 B TWI528685 B TW I528685B
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coil
coils
motor
rotor
permanent magnets
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TW201131943A (en
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丹尼斯L 包默
艾德華 巴特勒
凱文 默斯利
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千禧研究公司
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Description

電馬達及用於控制電馬達之方法 Electric motor and method for controlling electric motor

本發明係關於用於產生電流之電馬達。The present invention relates to an electric motor for generating electric current.

本申請案係2006年7月26日申請之美國專利申請案第11/460149號之一部份接續申請案。This application is a continuation-in-part of U.S. Patent Application Serial No. 11/460,149, filed on July 26, 2006.

本申請案主張2008年8月15日申請之臨時申請案第61/188,994號之優先權。The present application claims priority to Provisional Application No. 61/188,994, filed on August 15, 2008.

因為能量成本持續增加而供應縮小,確實存在更有效使用能量之需求,特別是電馬達之需求。電馬達供電給很多裝置且因此對於一給定輸入能量而言改良來自馬達之功率輸出將意味著顯著節省能量成本。As energy costs continue to increase and supply shrinks, there is a real need for more efficient use of energy, especially for electric motors. The electric motor supplies power to many devices and thus improving the power output from the motor for a given input energy will mean significant energy savings.

特定言之將受益於一改良電馬達者係電風力渦輪機之使用。電馬達功率輸出的改良將幫助風力渦輪機變得更加實用並被市場接受。In particular, it will benefit from the use of an improved electric motor wind turbine. Improvements in electric motor power output will help wind turbines become more practical and accepted by the market.

之前已使用具有電磁線圈而無金屬核心之馬達,舉例而言在一般用於低功率應用中的「煎餅」類型馬達中。然而,不可磁化核心材料(諸如塑膠)並未用於高功率馬達。Motors having electromagnetic coils without metal cores have previously been used, for example, in "pancake" type motors typically used in low power applications. However, non-magnetizable core materials such as plastics are not used in high power motors.

在此項技術中需要的是構建及控制電馬達以產製一更具能量效益之電馬達之新穎理念。What is needed in the art is a novel concept of constructing and controlling an electric motor to produce a more energy efficient electric motor.

在一實施例中,本發明係一種多相電馬達,其包括:一定子,其包括包圍一不可磁化核心之複數個線圈;一轉子,其具有嵌入於其中的諸永久磁鐵,該轉子係經安置鄰近於該定子,該轉子係安裝於一可旋轉驅動軸上;一電源;一位置感測器,其可操作地連接至該轉子;及一控制電路,其可操作地連接至該電源、該位置感測器及該等線圈以用於控制電能至該等線圈之分配;其中該控制機構自一第一線圈傳送電荷至一第二線圈。為了最佳性能在該等磁鐵與線圈之間提供有特定設計及間距常規。此外,該控制電路利用脈衝調變以便提高控制及最大化效率。In one embodiment, the invention is a multiphase electric motor comprising: a stator comprising a plurality of coils surrounding a non-magnetizable core; a rotor having permanent magnets embedded therein, the rotor being Positioned adjacent to the stator, the rotor is mounted on a rotatable drive shaft; a power source; a position sensor operatively coupled to the rotor; and a control circuit operatively coupled to the power source, The position sensor and the coils are for controlling the distribution of electrical energy to the coils; wherein the control mechanism transfers charge from a first coil to a second coil. A specific design and spacing convention is provided between the magnets and the coil for optimum performance. In addition, the control circuit utilizes pulse modulation to improve control and maximize efficiency.

透過下文中提供的詳細描述將顯而易見本發明之進一步適用領域。應瞭解詳細描述及特定實例雖然指示本發明之該較佳實施例,但僅意欲用於說明之目的而並不意欲限制本發明之範圍。Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. The detailed description and the specific examples are intended to be illustrative of the preferred embodiments of the invention.

透過詳細描述及隨附圖式將更完全地瞭解本發明。The invention will be more fully understood from the detailed description and drawings.

該(等)較佳實施例之下文描述實質上僅係例示性的且決不意欲限制本發明、其應用或使用。The following description of the preferred embodiments is merely exemplary in nature and is not intended to limit the invention, its application or use.

本文描述的馬達(其稱為一「磁電子」馬達)在若干態樣中不同於習知電馬達,因此描述馬達性能之典型公式未必適用於該磁電子馬達。此係歸因於若干因素:1. 一習知馬達輸出需要鋼以集中磁通量;及2. 一習知馬達在金屬組件中轉換電力為磁通量,藉此完成穿過該定子及轉子的磁路,其產生施加至該轉子的轉矩。The motor described herein (which is referred to as a "magneto" motor) differs from conventional electric motors in several aspects, so that a typical formula describing motor performance may not be suitable for the magneto-electric motor. This is due to several factors: 1. A conventional motor output requires steel to concentrate the magnetic flux; and 2. A conventional motor converts electrical power into a magnetic component in a metal component, thereby completing a magnetic path through the stator and rotor, It produces a torque that is applied to the rotor.

因為此等因素,一典型馬達的最大功率輸出係受磁場及轉子中的鋼量以及繞組中的銅量限制。Because of these factors, the maximum power output of a typical motor is limited by the magnetic field and the amount of steel in the rotor and the amount of copper in the windings.

本文描述的馬達在此等組件中不同處在於:The motor described herein differs among these components in that:

1. 該磁電子馬達無需鋼以集中磁通量且事實上在多數實施例中鋼不利於該馬達的操作。1. The magneto-electric motor does not require steel to concentrate the magnetic flux and in fact the steel is detrimental to the operation of the motor in most embodiments.

2. 在該磁電子馬達中,該磁路係由在該轉子中的該等永久磁鐵及該二外側或端轉子上的鋼端板之組態而完成。該磁通量集中係由當該等線圈係經供給能量(圖3A至圖3D、圖14A、圖14B)時導致功率增加之該組態實現。圖3A至圖3C顯示在使更多永久磁鐵與一給定線圈相關聯產生一增加力量之結論下,安裝於一轉子或若干轉子上的永久磁鐵與在一定子中的經充電電磁線圈之組合如何產生變化的力等級。另外,甚至更大力可藉由組合更多線圈及更多永久磁鐵而產生,如圖3D所示。舉例而言,使用一線圈34及十六個永久磁鐵52可產生五呎磅的力。增加另一線圈及八個永久磁鐵,對於總計兩個線圈34及二十四個永久磁鐵52可產生十呎磅的力。類似地,三個線圈34加上三十二個永久磁鐵52可產生十五呎磅的力而四個線圈34加上四十個永久磁鐵52則可提供二十呎磅的力。線圈34可增加在圍繞該馬達30圓周之任何位置且每一線圈將增加五呎磅的力。2. In the magneto-electric motor, the magnetic circuit is completed by the configuration of the permanent magnets in the rotor and the steel end plates on the two outer or end rotors. This concentration of magnetic flux is achieved by this configuration that causes power to increase when the coils are supplied with energy (Figs. 3A to 3D, Figs. 14A, 14B). 3A-3C show the combination of a permanent magnet mounted on a rotor or rotors and a charged electromagnetic coil in a stator, at the conclusion that more permanent magnets are associated with a given coil to produce an increased force. How to generate a varying level of force. In addition, even greater force can be produced by combining more coils and more permanent magnets, as shown in Figure 3D. For example, using a coil 34 and sixteen permanent magnets 52 produces a force of five pounds. Adding another coil and eight permanent magnets can produce ten pounds of force for a total of two coils 34 and twenty-four permanent magnets 52. Similarly, three coils 34 plus thirty-two permanent magnets 52 can generate fifteen pounds of force and four coils 34 plus forty permanent magnets 52 provide twenty pounds of force. The coil 34 can be increased at any position around the circumference of the motor 30 and each coil will increase by a force of five pounds.

另一不同係磁通量線定向。在典型馬達中,所有磁通量線係垂直於該等繞組,此在轉子旋轉時導致該轉子上的阻力(由於產生的反EMF)。在一典型馬達中,此反EMF係必需的,否則電流將變得極高,該等繞組將燒毀。Another different system of magnetic flux lines is oriented. In a typical motor, all of the magnetic flux lines are perpendicular to the windings, which causes drag on the rotor as the rotor rotates (due to the resulting back EMF). In a typical motor, this back EMF is necessary, otherwise the current will become extremely high and the windings will burn out.

在該磁電子馬達中,一部分磁通量係平行於該繞組,降低了阻力或產生的反EMF。此磁通量定向可由該轉子中的PM相對於轉子之間的空間之間距而改變。另外,不存在由缺乏反EMF導致的湧入電流或高電流。因此,該磁電子馬達的設計自動控制電流。In the magneto-electric motor, a portion of the magnetic flux is parallel to the winding, reducing the resistance or the resulting back EMF. This magnetic flux orientation can be varied by the spacing of the PM in the rotor relative to the space between the rotors. In addition, there is no inrush current or high current caused by the lack of back EMF. Therefore, the design of the magneto-electric motor automatically controls the current.

該磁電子馬達在其構造上具有若干顯著差異,其造成功能上的差異。The magneto-electric motor has several significant differences in its construction, which cause functional differences.

在典型馬達中,該等繞組係以使得該等繞組相互重疊之一方式放置於一鋼狹槽中。因此,若一繞組升溫,則其加熱該等重疊繞組且整個馬達會過熱並燒毀。即使僅一個繞組燒毀,所有繞組必須移除以更換任何繞組。In a typical motor, the windings are placed in a steel slot in such a way that the windings overlap each other. Therefore, if a winding heats up, it heats the overlapping windings and the entire motor will overheat and burn out. Even if only one winding is burned, all windings must be removed to replace any windings.

在磁電子馬達中,該等繞組係簡單線軸線圈,每一者相互獨立,並可一次一個地移除或放置於該馬達中。藉此設計,該馬達係完全模組化的。轉子模組可予以增加,藉此加長該馬達,此增加線圈模組之狹槽因此增加馬達輸出。此模組化理念使設計一新穎馬達簡單許多。In a magneto-electric motor, the windings are simple bobbin coils, each of which is independent of each other and can be removed or placed in the motor one at a time. With this design, the motor is completely modular. The rotor module can be added to lengthen the motor, which increases the slot of the coil module thereby increasing the motor output. This modular concept makes designing a novel motor much simpler.

以上最後一項不適用於典型馬達但適用於企圖藉由使用該反EMF再生或補充輸入功率而使此等馬達更具效益。The last item above does not apply to typical motors but is suitable for attempting to make these motors more efficient by using the back EMF to regenerate or supplement the input power.

該磁電子馬達使用一種在其操作中運作極佳並由兩種不同方法實現之新穎方式。The magneto-electric motor uses a novel approach that works well in its operation and is implemented in two different ways.

1. 如此申請案中其他地方所提到,藉由改變該磁通量定向而減少轉子阻力或反EMF。1. As mentioned elsewhere in this application, rotor resistance or back EMF is reduced by changing the magnetic flux orientation.

2. 當一線圈被解除供給能量以補充該輸入功率至一不同線圈(較佳為剛打開之一線圈)時利用該崩潰場能量。2. The collapse field energy is utilized when a coil is de-energized to supplement the input power to a different coil (preferably just opening one of the coils).

應理解該磁電子馬達當向後運轉時操作以產生電流。It should be understood that the magneto-electric motor operates to generate current when operating backwards.

因此,一多相電馬達30包括:一定子32,其包括複數個線圈34;一轉子36,其安裝於一驅動軸38上;一電源40,其用於充電該等線圈34;及一控制機構42,其用於控制該等線圈34藉該電源40之充電(圖1、圖2)。Accordingly, a multiphase electric motor 30 includes a stator 32 including a plurality of coils 34, a rotor 36 mounted to a drive shaft 38, a power source 40 for charging the coils 34, and a control Mechanism 42 is used to control the charging of the coils 34 by the power source 40 (Figs. 1, 2).

在一實施例中,該定子32包括複數個線圈34,其中該等線圈34係經繞線圍繞一不可磁化核心44。該不可磁化核心44可由各種材料(包含但不限於塑膠,無論係一實心桿或中空管)之任一者製成。該線圈核心44較佳係截面中呈圓形使得線圈34自身亦係圓形的。但是,該核心44及線圈34之其他形狀為可能。在一實施例中,該線圈電線係由行進穿過該核心44的中心及圍繞外側之一系列徑向結固持於適當位置。另外,在一實施例中,該線圈34係以樹脂(諸如玻璃纖維)一起模製。模子在該樹脂上賦予互補該線圈34所附接至之一安裝托架46(見下)之形狀之一形狀。接著具有相關樹脂的該線圈34係使用黏合劑或其他附接方法附接至該安裝托架46。In one embodiment, the stator 32 includes a plurality of coils 34 that are wound around a non-magnetizable core 44. The non-magnetizable core 44 can be made from any of a variety of materials including, but not limited to, plastic, whether a solid rod or a hollow tube. The coil core 44 is preferably circular in cross section such that the coil 34 itself is also circular. However, other shapes of the core 44 and the coil 34 are possible. In one embodiment, the coil wire is held in place by a series of radial knots that travel through the center of the core 44 and around the outside. Additionally, in one embodiment, the coil 34 is molded together with a resin such as fiberglass. The mold imparts a shape on the resin that complements the shape in which the coil 34 is attached to one of the mounting brackets 46 (see below). The coil 34 with the associated resin is then attached to the mounting bracket 46 using an adhesive or other attachment method.

在一典型組態中,該線圈核心44具有一英吋之一截面直徑。另外,該線圈電線在一實施例中係11徑規之銅線並係經繞線大約300次繞著該核心44。該線圈34的外直徑在此實施例中係3英吋。但是,其他組態為可能並涵蓋於本發明內。In a typical configuration, the coil core 44 has a cross-sectional diameter of one inch. In addition, the coil wire is an elliptical copper wire in one embodiment and is wound around the core 44 about 300 times. The outer diameter of the coil 34 is 3 inches in this embodiment. However, other configurations are possible and are encompassed by the present invention.

該等線圈34之該等電線繞組具有一均勻定向,其中當該等線圈34安裝於該定子32中時該等繞組係在平行於該轉子36之該旋轉平面之一平面內。當該等線圈34係安置於該定子32內並係經電供給能量時,所建立之該磁場自該定子32橫向延伸朝向該等鄰近轉子36。該定向係使得該線圈34之一側係磁北極(N)且另一側係磁南極(S);此定向可藉由反轉該輸入電力的極性而改變。各個線圈34係藉由連接該線圈34之該等端至一適當電源40而電供給能量,如下文進一步所解釋。The wire windings of the coils 34 have a uniform orientation wherein the windings are in a plane parallel to the plane of rotation of the rotor 36 when the coils 34 are mounted in the stator 32. When the coils 34 are disposed within the stator 32 and are electrically energized, the established magnetic field extends laterally from the stator 32 toward the adjacent rotors 36. The orientation is such that one side of the coil 34 is magnetically north (N) and the other side is magnetic south (S); this orientation can be changed by reversing the polarity of the input power. Each coil 34 is electrically energized by connecting the ends of the coil 34 to a suitable power source 40, as explained further below.

該等線圈34係由一框架結構47(其在一實施例中係由鋁製成)固持於該定子32內的適當位置。該框架包括複數個縱向材料條48,其平行於該驅動軸38之該長軸(即平行於該旋轉軸)延伸。在一實施例中,該等縱向材料條48具有形成於其中以用於在正確定向中在該等正確位置處定位該等線圈34之一系列凹口50。The coils 34 are held in place by a frame structure 47 (which in one embodiment is made of aluminum) within the stator 32. The frame includes a plurality of longitudinal strips of material 48 that extend parallel to the major axis of the drive shaft 38 (ie, parallel to the axis of rotation). In an embodiment, the strips of longitudinal material 48 have a series of notches 50 formed therein for positioning the coils 34 at the correct locations in the correct orientation.

該等線圈34係固持至一安裝托架46上,接著此托架46附接至該框架結構47之該等縱向條48(圖4A、圖4B)。在一實施例中,該等托架46係在邊緣處稍稍彎曲以便與該等縱向條48適當匹配。該等托架46較佳係使用可逆緊固件附接至該等縱向條48,此使更容易修復或更換有缺陷或損壞的線圈34。在一實施例中,該等縱向條48具有攻絲於其中以用於容納用於附接該線圈安裝托架46之螺絲或螺栓的一系列螺紋孔。該等線圈34係沿著該等縱向條48隔開以便在該等縱向條之間留下空間以容納該等轉子36。各個線圈34鄰近緊接的一轉子36,許多永久磁鐵52係嵌入於該轉子中。除開用於將該等線圈34固持於適當位置的該框架結構47(此結構47處於該馬達的周邊處)以外,該定子32在一實施例中係真空空間,與很多其他電馬達相反。此構造容許更加容易製造及組裝。The coils 34 are retained to a mounting bracket 46 which is then attached to the longitudinal strips 48 of the frame structure 47 (Figs. 4A, 4B). In one embodiment, the brackets 46 are slightly curved at the edges to properly match the longitudinal strips 48. The brackets 46 are preferably attached to the longitudinal strips 48 using reversible fasteners which make it easier to repair or replace the defective or damaged coils 34. In an embodiment, the longitudinal strips 48 have a series of threaded holes tapped therein for receiving screws or bolts for attaching the coil mounting bracket 46. The coils 34 are spaced along the longitudinal strips 48 to leave space between the longitudinal strips to accommodate the rotors 36. Each coil 34 is adjacent to a immediately adjacent rotor 36 in which a plurality of permanent magnets 52 are embedded. In addition to the frame structure 47 (where the structure 47 is at the periphery of the motor) for holding the coils 34 in place, the stator 32 is a vacuum space in one embodiment, as opposed to many other electric motors. This configuration allows for easier manufacturing and assembly.

該支撐結構47之該等縱向條48之兩端係在該馬達30之任一端處附接至端板54。此等端板54亦支撐該驅動軸38,該驅動軸則支撐該等轉子36,藉此形成該馬達30的總體結構。在一實施例中,該驅動軸38突出穿過並超出一個或兩個端板54並隨後耦合至待驅動之一裝置。Both ends of the longitudinal strips 48 of the support structure 47 are attached to the end plate 54 at either end of the motor 30. The end plates 54 also support the drive shaft 38, which in turn supports the rotors 36, thereby forming the overall structure of the motor 30. In an embodiment, the drive shaft 38 projects through and beyond one or both of the end plates 54 and is then coupled to one of the devices to be driven.

在一特別實施例中,該端板54係0.625英吋厚且直徑為11.75英吋。另外,該端板54可具有安裝於其上以用於固持該驅動軸38的軸承的一軸承固定板56(圖1),此軸承固定板56包括具有一兩點五英吋內直徑及一四英吋外直徑之一環。In a particular embodiment, the end plate 54 is 0.625 inches thick and 11.75 inches in diameter. Additionally, the end plate 54 can have a bearing retaining plate 56 (FIG. 1) mounted thereon for retaining the drive shaft 38. The bearing retaining plate 56 includes a two-and-a-half inch inner diameter and a One ring of four inches in outer diameter.

在一實施例中,來自各個線圈34之該等電線引腳58係穿過該安裝托架46(圖2)。在另一實施例中,該等縱向條48具有形成於其中以用於該等電線穿過之一通道60(圖5A、圖5B、圖6)。在此情況下,該等電線從側邊離開該等線圈34並穿過形成於該條之該長邊緣上的一狹槽62(圖5A)。在一實施例中,該等線圈安裝托架46側部係經製成為足夠寬以罩蓋鄰近於該主通道60之該等狹槽62(圖6)。在另一實施例中,一凸起電線通道64係形成於或附接至該等縱向條48之一側,其中在該通道64之該等側中存在於各個線圈34對齊以用於該等電線穿過之孔(圖5B)。在此等後面實施例之任一者中,該等電線穿過該縱向條48至該馬達之一端或兩端,在此處該等電線與該電源40及控制機構42連接。In an embodiment, the wire pins 58 from the respective coils 34 pass through the mounting bracket 46 (Fig. 2). In another embodiment, the longitudinal strips 48 have a channel 60 formed therein for the wires to pass through (Figs. 5A, 5B, 6). In this case, the wires exit the coils 34 from the sides and pass through a slot 62 formed in the long edge of the strip (Fig. 5A). In one embodiment, the sides of the coil mounting brackets 46 are made wide enough to cover the slots 62 (FIG. 6) adjacent the main passage 60. In another embodiment, a raised wire channel 64 is formed or attached to one side of the longitudinal strips 48, wherein the respective coils 34 are aligned in the sides of the channel 64 for use in such The wire passes through the hole (Figure 5B). In any of these latter embodiments, the wires pass through the longitudinal strip 48 to one or both ends of the motor where they are coupled to the power source 40 and the control mechanism 42.

呈一圓形安裝的一系列線圈34在本文中係統稱為一定子32。在一實施例中,該電馬達30具有四個定子32及五個轉子36,使得各個定子32在其任一側上具有一轉子36,但在該馬達之任一端處的該等轉子36僅在一側上具有一定子32而在另一側則沒有。另外,在一些實施例中,在該馬達30之任一端處的該等轉子36具有在該等永久磁鐵52之頂上沿著該轉子36的外周長延伸之一含鐵金屬(例如鋼)環66(圖7A、圖7B)。當該等永久磁鐵52為磁鐵片及其他材料片之層狀複合物時,該等磁鐵未包含於該轉子36附接有該環66之該側上。該環66改良該馬達30中的磁通量,產生一馬掌效應,並亦消除任何傳導材料在該馬達的該端處可能發生之阻力。在忽略該環66的實施例中,較佳使該等端板54由不導電之一材料(舉例而言酚醛樹脂或某一其他類型樹脂)製成。 A series of coils 34 mounted in a circular shape are referred to herein as a stator 32. In one embodiment, the electric motor 30 has four stators 32 and five rotors 36 such that each stator 32 has a rotor 36 on either side thereof, but the rotors 36 at either end of the motor are only There is a certain sub-32 on one side and none on the other side. Additionally, in some embodiments, the rotors 36 at either end of the motor 30 have a ferrous metal (e.g., steel) ring 66 extending along the outer perimeter of the rotor 36 atop the permanent magnets 52. (Fig. 7A, Fig. 7B). When the permanent magnets 52 are layered composites of magnet pieces and other sheets of material, the magnets are not included on the side of the rotor 36 to which the ring 66 is attached. The ring 66 improves the magnetic flux in the motor 30, creating a horseshoe effect and also eliminating any resistance that conductive material may experience at the end of the motor. In embodiments in which the ring 66 is omitted, the end plates 54 are preferably made of a non-conductive material such as a phenolic resin or some other type of resin.

電線徑規、線圈繞組的長度、匝數、及所使用的核心材料類型每一者皆改變該馬達30的特性。另外,該核心44材料的形狀以及該等永久磁鐵52的形狀亦可改變該馬達30止動的方式。下文列出若干可能的核心44結構類型及該核心44結構對該線圈34的性質具有的一些效應(圖8A、圖8B、圖8C)。 The wire gauge, the length of the coil windings, the number of turns, and the type of core material used each change the characteristics of the motor 30. In addition, the shape of the core 44 material and the shape of the permanent magnets 52 can also change the manner in which the motor 30 is stopped. Several possible core 44 structure types and some effects of the core 44 structure on the properties of the coil 34 are listed below (Figures 8A, 8B, 8C).

在一結構中,一電線繞線線圈34具有一實心層壓核心44(圖8A)。此組態具有高電感及顯著滯後損失,且磁通量係集中於該核心中。 In one configuration, a wire winding coil 34 has a solid laminated core 44 (Fig. 8A). This configuration has high inductance and significant hysteresis loss, and the magnetic flux is concentrated in the core.

在另一組態中,提供有具有一中空核心44之一電線繞線線圈34(圖8B)。此組態具有中等電感、中等滯後損失且磁 通量係集中於該核心44中。此組態之一實例係經繞線圍繞具有一中空鐵核心之一線圈之電線。 In another configuration, a wire winding coil 34 (Fig. 8B) having a hollow core 44 is provided. This configuration has medium inductance, medium hysteresis loss and magnetic Flux is concentrated in the core 44. An example of this configuration is a wire wound around a coil having a hollow iron core.

在另一組態中,提供有具有一空氣核心44之一電線繞線核心34(圖8C)。此組態具有低電感、無滯後損失,且磁通量係更均勻分佈橫越該整個極面。 In another configuration, a wire winding core 34 having one of the air cores 44 is provided (Fig. 8C). This configuration has low inductance, no hysteresis loss, and the magnetic flux is more evenly distributed across the entire pole face.

此外,電線係用作層壓層而非如典型之平坦層壓層。此外,該等電線可呈任何形狀,包含圓形、餅式或中空層壓管狀。對於高旋轉速度(以RPM計),高效率空氣核心應係最佳的,而一層壓核心可對於較高轉矩(其中高RPM及效率不是問題)係較佳的。 In addition, the wires are used as a laminate layer rather than as a typical flat laminate layer. In addition, the wires can be of any shape, including round, pie or hollow laminated tubes. For high rotational speeds (in RPM), a high efficiency air core should be optimal, while a laminated core can be preferred for higher torques where high RPM and efficiency are not an issue.

該轉子36在一實施例中係由酚醛樹脂製成,雖然其他類型樹脂亦可用。在另一實施例中,該轉子36係由鋁製成。在任一情況下,該轉子36在一實施例中係固定附接至一驅動軸38以便傳送該馬達30的功率至一被驅動組件。該轉子36基本上係一平坦圓形碟,其中一系列孔係經製成以用於容納該等永久磁鐵或固定磁鐵52。 The rotor 36 is made of phenolic resin in one embodiment, although other types of resins may be used. In another embodiment, the rotor 36 is made of aluminum. In either case, the rotor 36 is fixedly attached to a drive shaft 38 in one embodiment to transfer the power of the motor 30 to a driven component. The rotor 36 is essentially a flat circular dish in which a series of apertures are formed for receiving the permanent magnets or stationary magnets 52.

該馬達30可以一模組化方式製成,使得任何可變數目的轉子36及定子32(一般而言相較於定子的數目存在多一個轉子)可組裝入一單一馬達30內,使得具有任何大小及功率之一馬達30可由有限數目的基本組件製成。為了使該馬達30模組化同時仍保持正確的轉子至轉子間距,該轉子36在一實施例中具有自接近該中心之一側突出之一中空間隔物68(圖9B)。在一實施例中,該間隔物68係鋼。該轉子36(其在一實施例中係鋁)及該附接的間隔物68兩者具有在該中心中的一孔以容納該驅動軸38並亦具有該孔內的一狹槽70以容納自該驅動軸38突出之一脊72,其中該脊72與狹槽70形狀相互互補。該脊72及狹槽70的組合有助於自該等轉子36傳輸功率至該驅動軸38而無相對於該驅動軸38之任何滑動。另一選擇為,該脊72可在該轉子36之開口之內側上,據此該狹槽70係在該驅動軸38中製成(圖20)。The motor 30 can be fabricated in a modular fashion such that any variable number of rotors 36 and stators 32 (generally one more rotor than the number of stators) can be assembled into a single motor 30 to provide any size And one of the power motors 30 can be made from a limited number of basic components. In order to modularize the motor 30 while still maintaining the correct rotor to rotor spacing, the rotor 36 in one embodiment has a hollow spacer 68 (Fig. 9B) projecting from one side of the center. In an embodiment, the spacer 68 is steel. The rotor 36 (which in one embodiment is aluminum) and the attached spacer 68 have a hole in the center to receive the drive shaft 38 and also have a slot 70 in the bore to accommodate A ridge 72 protrudes from the drive shaft 38, wherein the ridge 72 and the slot 70 are complementary in shape to each other. The combination of the ridge 72 and the slot 70 facilitates the transfer of power from the rotors 36 to the drive shaft 38 without any sliding relative to the drive shaft 38. Alternatively, the ridge 72 can be on the inside of the opening of the rotor 36, whereby the slot 70 is formed in the drive shaft 38 (Fig. 20).

在一特別實施例中,該轉子36係1.5英吋厚且直徑為9英吋。該鋼間隔物68直徑為3英吋並自該轉子36之該面突出2.7英吋。該驅動軸38的直徑大約係1.5英吋,該轉子36及間隔物68內用於容納該軸的該孔直徑亦相同。該間隔物68在一實施例中係使用四個0.25英吋螺栓附接至該轉子36,雖然其他結合該二部分的方法係涵蓋於本發明內(圖9A)。In a particular embodiment, the rotor 36 is 1.5 inches thick and 9 inches in diameter. The steel spacer 68 has a diameter of 3 inches and protrudes 2.7 inches from the face of the rotor 36. The diameter of the drive shaft 38 is approximately 1.5 inches, and the diameter of the bore in the rotor 36 and the spacer 68 for receiving the shaft is also the same. The spacer 68 is attached to the rotor 36 in four embodiments using four 0.25 inch bolts, although other methods of combining the two portions are contemplated within the present invention (Fig. 9A).

在一實施例中,該等永久磁鐵52包括兩個稀土永久磁鐵52A(其間具有一鋼桿52B)之一複合物。該複合結構在一實施例中總體係圓柱並具有1英吋之一直徑及1.5英吋之一長度(圖9C)。該等永久磁鐵52A在此實施例中均係0.25英吋厚且該鋼桿52B係1英吋厚。在一實施例中,該等磁鐵52A及鋼桿52B係使用黏合劑相互附接並附接至該轉子36。In one embodiment, the permanent magnets 52 comprise a composite of two rare earth permanent magnets 52A with a steel rod 52B therebetween. The composite structure is in one embodiment a total system cylinder and has a diameter of one inch and one length of 1.5 inches (Fig. 9C). The permanent magnets 52A are both 0.25 inches thick in this embodiment and the steel rods 52B are 1 inch thick. In one embodiment, the magnets 52A and steel rods 52B are attached to each other and attached to the rotor 36 using an adhesive.

在此實施例中存在八個複合永久磁鐵52,其中該等永久磁鐵52係繞著該轉子36等距分開並接近該邊緣。八個一英吋直徑孔係形成於該轉子36中並距該轉子36的邊緣大約0.125英吋。在此實施例中且一般而言,該等永久磁鐵52係經配置使得極性在指向該轉子之一側或另一側之磁北極及磁南極之間交替。為達成連續圍繞該轉子36之此交替組態,較佳的是通常存在一偶數數目的永久磁鐵或其複合物。There are eight composite permanent magnets 52 in this embodiment, wherein the permanent magnets 52 are equally spaced around the rotor 36 and approach the edge. Eight one inch diameter holes are formed in the rotor 36 and are approximately 0.125 inches from the edge of the rotor 36. In this embodiment and in general, the permanent magnets 52 are configured such that the polarity alternates between a magnetic north pole and a magnetic south pole that are directed to one side or the other side of the rotor. To achieve this alternating configuration of the rotor 36 continuously, it is preferred that there is typically an even number of permanent magnets or composites thereof.

在該轉子36上的鄰近永久磁鐵52之間之距離在一實施例中大約等於鄰近轉子36之間的距離(圖10),雖然鄰近永久磁鐵52之間的距離有時可大於該轉子至轉子間距。在一實施例中,此等距離均係大約2.5英吋。一般而言,隨著在一給定轉子36上的鄰近永久磁鐵52之間的距離減少,反EMF亦減少。另外一般而言,反EMF、rpm及轉矩與轉子至轉子間距及該等轉子36內的永久磁鐵52之間之空間成一函數而變化。The distance between adjacent permanent magnets 52 on the rotor 36 is in one embodiment approximately equal to the distance between adjacent rotors 36 (Fig. 10), although the distance between adjacent permanent magnets 52 can sometimes be greater than the rotor to rotor. spacing. In one embodiment, the equidistance is about 2.5 inches. In general, as the distance between adjacent permanent magnets 52 on a given rotor 36 decreases, the back EMF also decreases. In addition, in general, the back EMF, rpm, and torque vary as a function of the rotor-to-rotor spacing and the space between the permanent magnets 52 in the rotors 36.

該控制機構42在一實施例中包括連接至一位置感測器80的一電路74,其中該電路74係連接至該等線圈34及該電源40。在另一實施例中,該控制機構42亦包括下文進一步描述的一微處理器43。圖11中顯示用於控制該馬達30之此實施例之一電路74之一實例。此電路74(其用於具有八個永久磁鐵52之一六線圈三相馬達)使用一單一電源40。開關78作為雙刀雙擲開關操作。此等開關78係由與該轉子36或驅動軸38相關聯的一位置感測器80控制,如下文進一步所述。線圈1與4、2與5及3與6係處於該定子32之直徑相對側上並通常係處於相互相反之一狀態下,即當線圈1開時,線圈4關且當線圈4開時,線圈1關。在此特別實施例中,二極體82控制在該電路74中電流的方向流動使得來自一特別線圈之該崩潰場能量幫助充電直徑相對的搭檔線圈。The control mechanism 42 includes, in one embodiment, a circuit 74 coupled to a position sensor 80, wherein the circuit 74 is coupled to the coils 34 and the power source 40. In another embodiment, the control mechanism 42 also includes a microprocessor 43 as described further below. An example of a circuit 74 for controlling one of the embodiments of the motor 30 is shown in FIG. This circuit 74 (which is used for a six-coil three-phase motor having eight permanent magnets 52) uses a single power source 40. Switch 78 operates as a double pole double throw switch. These switches 78 are controlled by a position sensor 80 associated with the rotor 36 or drive shaft 38, as further described below. The coils 1 and 4, 2 and 5 and 3 and 6 are on opposite sides of the diameter of the stator 32 and are normally in a state opposite to each other, that is, when the coil 1 is open, the coil 4 is closed and when the coil 4 is open, Coil 1 is off. In this particular embodiment, the diode 82 controls the direction of current flow in the circuit 74 such that the collapse field energy from a particular coil assists in charging the opposite diameter of the partner coil.

圖12顯示用於控制本發明之該馬達30之一電路74之另一實施例,其使用如該先前電路一半多的開關78。在此替代組態中,存在兩個電源40,此簡化了該系統的構造。此電路74較佳係用於「唯推」馬達,因為在循環期間,該電路並非立即提供用於切換供應至一特別線圈34的該功率的極性,並因此並未提供用於切換該等線圈34的磁極性。此外,二極體82係放置於成對線圈34之間以在線圈34之間導引崩潰場能量。此外,該等開關78係由下文進一步描述的該位置感測器80控制。Figure 12 shows another embodiment of a circuit 74 for controlling the motor 30 of the present invention that uses more than half of the switches 78 of the prior circuit. In this alternative configuration, there are two power supplies 40, which simplifies the construction of the system. This circuit 74 is preferably used in a "push-only" motor because the circuit does not immediately provide the polarity for switching the power supplied to a particular coil 34 during cycling and is therefore not provided for switching the coils. The magnetic polarity of 34. In addition, a diode 82 is placed between the pair of coils 34 to direct collapse field energy between the coils 34. Moreover, the switches 78 are controlled by the position sensor 80 as described further below.

圖13顯示用於本發明之一六線圈三相八永久磁鐵52之馬達之一位置感測器80(特定言之為一磁控制位置感測器80)之一般要求。該位置感測器80在一實施例中包括附接至該驅動軸38的一控制輪84,使得該控制輪84追蹤該驅動軸38的移動,該驅動軸則追蹤該轉子36的位置。各種方法可用於追蹤該控制輪84的位置,包含具有經安裝圍繞該輪84的周邊以偵測該等磁條86之存在或不存在的磁感測器88或傳感器之磁條86。如圖13所示藉由使磁感測器88以十五度間隔分開並鄰近該控制輪84及藉由使該等磁條86延伸該輪84之一圈之1/8,此具有以正確順序並對於適當持續時間啟動該等磁感測器88之每一者以供給能量給該等線圈34之效應,如下文進一步論述。Figure 13 shows the general requirements of a position sensor 80 (specifically a magnetically controlled position sensor 80) for a motor of a six-coil three-phase eight permanent magnet 52 of the present invention. The position sensor 80 in one embodiment includes a control wheel 84 attached to the drive shaft 38 such that the control wheel 84 tracks the movement of the drive shaft 38, which tracks the position of the rotor 36. Various methods can be used to track the position of the control wheel 84, including a magnetic strip 86 having a magnetic sensor 88 or sensor mounted around the periphery of the wheel 84 to detect the presence or absence of the magnetic strip 86. As shown in FIG. 13, by having the magnetic sensor 88 separated by fifteen degrees and adjacent to the control wheel 84 and by causing the magnetic strips 86 to extend 1/8 of one of the turns of the wheel 84, this has the correct The effect of energizing each of the magnetic sensors 88 to supply the energy to the coils 34 in sequence and for an appropriate duration is discussed further below.

對於具有八個永久磁鐵52之一馬達30,一給定線圈34之較佳接通時間大約等於該轉子36之一圈之1/8或45度。因此,在該位置感測器80上啟動該等線圈34之該等磁條86延伸該控制輪84之一圈之1/8。該控制輪84係固定地附接至該等轉子36或驅動軸38使得該等轉子36及驅動軸38的旋轉轉動該控制輪84(見圖1)。為保持適當相位,該等磁感測器88係沿著該控制輪隔開15度以便連續打開該等線圈及當相同對線圈之另一線圈打開時關閉該對線圈之一線圈。在此實施例中,線圈1至3係經供給能量具有相反於線圈4至6之一極性。類似地,線圈1、2及3分別係在相反於線圈4、5及6之時間經供給能量及解除供給能量。For a motor 30 having one of the eight permanent magnets 52, the preferred turn-on time for a given coil 34 is approximately equal to 1/8 or 45 degrees of one turn of the rotor 36. Thus, the magnetic strips 86 that activate the coils 34 on the position sensor 80 extend 1/8 of one of the turns of the control wheel 84. The control wheel 84 is fixedly attached to the rotors 36 or drive shafts 38 such that rotation of the rotors 36 and drive shafts 38 rotates the control wheels 84 (see Figure 1). To maintain proper phase, the magnetic sensors 88 are spaced 15 degrees apart along the control wheel to continuously open the coils and close one of the pair of coils when the other coil of the same pair of coils is open. In this embodiment, the coils 1 to 3 are supplied with energy having a polarity opposite to that of the coils 4 to 6. Similarly, coils 1, 2, and 3 are energized and de-energized at times opposite coils 4, 5, and 6, respectively.

上文描繪的具有六個線圈、三相及八個永久磁鐵之該實施例的一般原理可延伸至大於二的任何數目相位、任何偶數數目個永久磁鐵及任何數目線圈。雖然較佳具有一偶數數目個線圈以更容易配合自一線圈傳送崩潰場能量至另一線圈,亦可能使用本文論述的原理設計具有一奇數數目個線圈之一馬達。The general principles of this embodiment with six coils, three phases, and eight permanent magnets as described above can be extended to any number of phases greater than two, any even number of permanent magnets, and any number of coils. Although it is preferred to have an even number of coils to more easily accommodate the transfer of collapse field energy from one coil to another, it is also possible to design a motor having an odd number of coils using the principles discussed herein.

增加該馬達30中的線圈34及相位數目亦增加製造該馬達30的複雜度及成本,特別是需要驅動該等線圈34之電子器件。另一方面,具有一較大數目的線圈34及相位將增加該馬達30的效率,因為在各個線圈之充電循環中的恰正確點上更容易執行自一線圈至另一線圈之崩潰場能量之分流。在一實施例中,具有八個線圈及十八個永久磁鐵之一四相馬達代表製造成本與馬達性能之間之良好折衷。Increasing the number of coils 34 and the number of phases in the motor 30 also increases the complexity and cost of manufacturing the motor 30, particularly the electronics that drive the coils 34. On the other hand, having a larger number of coils 34 and phase will increase the efficiency of the motor 30 because it is easier to perform the collapse field energy from one coil to the other at the correct point in the charging cycle of each coil. Diversion. In one embodiment, a four phase motor having eight coils and eighteen permanent magnets represents a good compromise between manufacturing cost and motor performance.

對於馬達性能具有重要影響之另一因素係「反EMF」。反EMF由於該轉子上的該等磁鐵與該定子上的該等繞組之間的相對運動而發生於電馬達中。在該馬達之該等線圈之間之區域內的恒定變化磁通量引起對抗該轉子之旋轉之一EMF,其稱為「反EMF」。亦可存在在該轉子中的任何導電材料中引起的電壓,因此較佳的是該轉子係由一非導電材料製成。但是,在一實施例中鋁用於製成具有受限負面效應之一轉子。Another factor that has a major impact on motor performance is "back EMF." The back EMF occurs in the electric motor due to the relative motion between the magnets on the rotor and the windings on the stator. The constant varying magnetic flux in the region between the coils of the motor causes an EMF against the rotation of the rotor, which is referred to as "back EMF." There may also be voltages induced in any of the electrically conductive materials in the rotor, and therefore it is preferred that the rotor be made of a non-conductive material. However, in one embodiment aluminum is used to make a rotor with a limited negative effect.

在習知馬達中,總轉矩係由該馬達在轉子及定子中的鋼量及銅量決定。必須作出平衡以匹配銅及鋼以得到最佳效率。然而,在本發明之馬達中,在該轉子或定子中不存在對鋼組件之嚴格要求。總轉矩係由該等永久磁鐵52中的總磁通量及該等線圈34中的電流產生的場而決定。該等線圈34中的磁通量則係通過該等線圈34之電流之安培數乘以圍繞該線圈34之電線的匝數之一函數。In conventional motors, the total torque is determined by the amount of steel and the amount of copper in the rotor and stator of the motor. Balance must be made to match copper and steel for optimum efficiency. However, in the motor of the present invention, there is no strict requirement for the steel component in the rotor or stator. The total torque is determined by the total magnetic flux in the permanent magnets 52 and the field produced by the currents in the coils 34. The magnetic flux in the coils 34 is a function of the amperage of the current through the coils 34 multiplied by the number of turns of the wires surrounding the coils 34.

該轉子36中的該等永久磁鐵52之間的平均磁通量密度與該等轉子36之間之平均磁通量之額外效應亦影響當前描述的馬達30中的轉矩。反EMF僅當磁通量穿過垂直於該磁通量之一電線時發生。然而,在當前描述的馬達30之該等轉子36中,該等永久磁鐵52之間的磁通量係平行於該等繞組;因此,不存在由該轉子36沿著此等磁通量線之運動產生的反EMF。延伸於鄰近轉子36之永久磁鐵52之間之該等磁通量線垂直於該等繞組(圖10),因此當該轉子36轉動時引起反EMF。由於可得的總功率係該等永久磁鐵52及該線圈34磁通量之組合磁通量,故根據Biot-Savart法則該等線圈34與永久磁鐵52之間之間距亦開始產生效應。注意該線圈34及該等永久磁鐵52兩者之各自大小增加可得的總磁通量,如同線圈34及永久磁鐵52的數目增加總磁通量一般。The additional effect of the average magnetic flux density between the permanent magnets 52 in the rotor 36 and the average magnetic flux between the rotors 36 also affects the torque in the currently described motor 30. The back EMF occurs only when the magnetic flux passes through a wire that is perpendicular to one of the magnetic fluxes. However, in the rotors 36 of the currently described motor 30, the magnetic flux between the permanent magnets 52 is parallel to the windings; therefore, there is no anti-generation caused by the movement of the rotor 36 along the lines of magnetic flux. EMF. The magnetic flux lines extending between the permanent magnets 52 adjacent the rotor 36 are perpendicular to the windings (Fig. 10), thus causing back EMF as the rotor 36 rotates. Since the total available power is the combined magnetic flux of the permanent magnets 52 and the magnetic flux of the coils 34, the distance between the coils 34 and the permanent magnets 52 also begins to take effect according to the Biot-Savart rule. Note that the respective sizes of both the coil 34 and the permanent magnets 52 increase the total magnetic flux available, as the number of coils 34 and permanent magnets 52 increases by the total magnetic flux.

在具有一固定直徑及固定線圈及永久磁鐵大小之一馬達中,平均磁通量密度亦係固定的。然而,在該馬達中增加更多永久磁鐵不僅增加該轉子中的總磁通量,而且增加該轉子中的該等永久磁鐵之間之平均磁通量密度。自轉子至轉子之總磁通量亦增加,但該空間保持不變因此該平均磁通量密度保持相當恒定。該轉子中的該等永久磁鐵之間之該平均磁通量密度越強,反EMF降低,因為該等磁通量線平行於該等繞組。因為此極低反EMF,取代電流在低旋轉速度(以RPM計)下為高,在此等情況下的電流事實上歸因於該轉子內及轉子至轉子之該等複雜磁通量線而係極低的。電流係以類比於一場效應電晶體如何控制穿過該電晶體的電流之一方式而限制,因為電流係由該線圈的電阻控制。本發明之馬達係類似於一場效應電晶體,因為該等轉子中的該磁通量係由該等定子繞組中的一相對小電流控制。最終結果係不具湧入電流或峰值電流之該馬達且因為該馬達不具磁性金屬而可在極高旋轉速度(以RPM計)下操作。另外,因為可得的該高總磁通量,該馬達具有極高轉矩。In a motor having a fixed diameter and a fixed coil and permanent magnet size, the average magnetic flux density is also fixed. However, adding more permanent magnets to the motor not only increases the total magnetic flux in the rotor, but also increases the average magnetic flux density between the permanent magnets in the rotor. The total magnetic flux from the rotor to the rotor also increases, but the space remains constant so the average magnetic flux density remains fairly constant. The stronger the average magnetic flux density between the permanent magnets in the rotor, the lower the back EMF, since the magnetic flux lines are parallel to the windings. Because of this extremely low back EMF, the replacement current is high at low rotational speeds (in RPM), and the current in these cases is actually due to the complex magnetic flux lines within the rotor and from the rotor to the rotor. low. The current is limited in a manner analogous to how one field effect transistor controls the current through the transistor because the current is controlled by the resistance of the coil. The motor of the present invention is similar to a field effect transistor because the magnetic flux in the rotors is controlled by a relatively small current in the stator windings. The end result is that the motor does not have an inrush current or peak current and can operate at very high rotational speeds (in RPM) because the motor does not have magnetic metal. In addition, the motor has an extremely high torque because of the high total magnetic flux available.

圖10中示意性地顯示如本文所述的一典型馬達30之磁通量線90。此外,圖14A及圖14B顯示在如本文所述的一馬達30中之該等磁通量線90之一直接評估結果,其根據金屬銼屑相對於該等馬達組件之分佈而決定。如可見,該等主要磁通量線90係在該等轉子36之該等永久磁鐵52之間、個別轉子36之永久磁鐵52之間及相同轉子36之該等永久磁鐵52之間兩者之該等空間中。A magnetic flux line 90 of a typical motor 30 as described herein is shown schematically in FIG. In addition, Figures 14A and 14B show the results of a direct evaluation of one of the magnetic flux lines 90 in a motor 30 as described herein, which is determined based on the distribution of metal filings relative to the motor components. As can be seen, the primary flux lines 90 are between the permanent magnets 52 of the rotors 36, between the permanent magnets 52 of the individual rotors 36, and between the permanent magnets 52 of the same rotor 36. In space.

在一實施例中,該等永久磁鐵52係稀土磁鐵。如上文所述,在另一實施例中,該等永久磁鐵52為一複合結構,其包括兩片永久磁鐵52A(較佳為稀土磁鐵),且另一材料52B係夾置於其中。在一較佳實施例中,兩片磁鐵52A大約為相同之厚度。此等磁鐵片52A經定向使得南磁極在該夾層之一側上面向外且北磁極在該夾層之另一側面向外。在一實施例中,該等永久磁鐵52A之間之中間材料52B係非磁材料(諸如鐵或鋼),且一般而言該材料52B較佳地能夠在該等永久磁鐵52A之磁通量密度中具有高磁導率。在一較佳實施例中,該等永久磁鐵52(無論係一單件或一複合物)在截面中係圓形的並總體為圓柱形,但其他截面形狀亦為可能。In one embodiment, the permanent magnets 52 are rare earth magnets. As described above, in another embodiment, the permanent magnets 52 are a composite structure comprising two permanent magnets 52A (preferably rare earth magnets) with another material 52B sandwiched therein. In a preferred embodiment, the two magnets 52A are approximately the same thickness. The magnet pieces 52A are oriented such that the south magnetic pole faces outward on one side of the interlayer and the north magnetic pole faces outward on the other side of the interlayer. In one embodiment, the intermediate material 52B between the permanent magnets 52A is a non-magnetic material (such as iron or steel), and generally the material 52B is preferably capable of having a magnetic flux density in the permanent magnets 52A. High magnetic permeability. In a preferred embodiment, the permanent magnets 52 (whether a single piece or a composite) are circular in cross section and generally cylindrical in shape, but other cross-sectional shapes are also possible.

一電馬達之該等永久(或有時稱為固定)磁鐵52與自身具有交替極性之該等電磁鐵相互作用以便當該轉子36轉動時交替地推動或拉動該轉子36朝向或離開該等永久磁鐵52。最好在該等永久磁鐵52中具有一高磁通量密度,例如12,000高斯。The permanent (or sometimes referred to as fixed) magnets 52 of an electric motor interact with the electromagnets of alternating polarity to alternately push or pull the rotor 36 toward or away from the permanent as the rotor 36 rotates. Magnet 52. Preferably, the permanent magnets 52 have a high magnetic flux density, such as 12,000 Gauss.

如先前所述,尤其對於此目的,稀土磁鐵的作用尤其良好。當該等北磁極與南磁極之間的距離增加時,場強度自該極面進一步延伸,如圖15A、圖15B及圖15C所示。增加的場強度繼而提高該馬達30的功率。然而,由於稀土磁鐵的成本高,此可使經製成之具有此等大永久磁鐵之一馬達的價格驚人地昂貴。因此,圖15D中顯示一替代機構以產生一接近的場強度。如上文所述,在圖15D中,一片非磁材料52B係夾置於兩稀土磁鐵52A之間,以產生具有類似磁通量長度與一小部分的該稀土磁鐵材料,且因此成本也只有一小部分之一單元。在一實施例中,該非磁化材料52B係一金屬(諸如鐵)或一含鐵合金(諸如鋼塊)。在另一實施例中,該材料52B係鎳鈷。一般而言,該中間填充材料52B應能夠在該等永久磁鐵52A之磁通量密度中具有高磁導率。無意義的是:雖然上文描述的該夾置磁鐵單元之該磁通量密度將與具有相同尺寸之一完整磁鐵相同,但該夾置單元的強制強度相較於該完整磁鐵稍降低。最後,由於提供複合永久磁鐵而非整個磁鐵之主要動機是為節省錢,實務上整個磁鐵的成本應平衡組裝該等複合磁鐵組件的成本。As mentioned previously, the role of the rare earth magnet is particularly good for this purpose. When the distance between the north magnetic pole and the south magnetic pole increases, the field strength further extends from the pole surface as shown in FIGS. 15A, 15B, and 15C. The increased field strength in turn increases the power of the motor 30. However, due to the high cost of rare earth magnets, the price of a motor having one of these large permanent magnets can be made surprisingly expensive. Thus, an alternative mechanism is shown in Figure 15D to produce an approximate field strength. As described above, in Fig. 15D, a piece of non-magnetic material 52B is interposed between the two rare earth magnets 52A to produce the rare earth magnet material having a similar magnetic flux length and a small portion, and thus the cost is only a small portion. One unit. In one embodiment, the non-magnetized material 52B is a metal such as iron or an iron-containing alloy such as a steel block. In another embodiment, the material 52B is nickel cobalt. In general, the intermediate fill material 52B should be capable of having a high magnetic permeability in the magnetic flux density of the permanent magnets 52A. It is meaningless that although the magnetic flux density of the sandwich magnet unit described above will be the same as that of a complete magnet having the same size, the forced strength of the sandwich unit is slightly lower than that of the complete magnet. Finally, since the main motivation for providing composite permanent magnets rather than the entire magnet is to save money, the cost of the entire magnet in practice should balance the cost of assembling the composite magnet assemblies.

該轉子36及定子32可相對於彼此在尺寸上變化。在一實施例中,該定子32相較於該轉子36具有一較大直徑,容許該轉子36處於該馬達30內而用於固持該定子32的該等線圈34之該結構性支撐件處於該馬達30的周邊處。The rotor 36 and stator 32 can vary in size relative to one another. In one embodiment, the stator 32 has a larger diameter than the rotor 36, allowing the rotor 36 to be within the motor 30 and the structural support for holding the coils 34 of the stator 32 is in the At the periphery of the motor 30.

類似地,該等永久磁鐵52及電磁線圈34可具有不同於彼此之直徑或相同直徑。然而,不管該等直徑如何,在一較佳實施例中該等永久磁鐵52及電磁線圈34的該等中心係以距該驅動軸38的中心相同徑向距離相互對齊使得該等各自組件的該等磁場係處在最佳對齊狀態。Similarly, the permanent magnets 52 and the electromagnetic coils 34 may have different diameters or the same diameter from each other. However, regardless of the diameters, in a preferred embodiment, the centers of the permanent magnets 52 and the electromagnetic coils 34 are aligned with one another at the same radial distance from the center of the drive shaft 38 such that the respective components The equal magnetic field is in optimal alignment.

在一實施例中,該等永久磁鐵(或如上文所述的複合物)係與該轉子厚度相同使得相同磁鐵在該轉子的相對側上面向外,該南磁極在一側上面向外且該北磁極在另一側上面向外。In one embodiment, the permanent magnets (or composites as described above) are the same thickness as the rotor such that the same magnets are outwardly on opposite sides of the rotor, the south magnetic poles are outwardly on one side and the The north pole is outward on the other side.

該電源40較佳係任何類型可在48伏特下每線圈供應30安培之習知直流電(DC)電源。然而,電壓及安培數可視速度(以RPM計)及轉矩而不同。速度(以RPM計)係依賴電壓而轉矩係依賴安培數。一般而言,該電源40應與用於繞線該等線圈34之電線徑規匹配。舉例而言,若該等線圈34係以額定為三十安培下之十徑規電線繞線,則該電源40對於在一給定時間作用之各個線圈34必須可傳送三十安培的電流。因此,若該馬達具有六個線圈34(所有該等線圈可同時供給能量),則此可需要可提供180安培電流之一電源40。在一實施例中,該電源40係一十二伏特汽車電池,但亦可使用在一給定直流電(DC)電壓下可提供足夠安培數之其他類型電源40。一般而言,該電源40應匹配該馬達30的大小及功率,較小馬達30需要較小電源40而較大馬達30則需要較大電源40。The power source 40 is preferably any conventional type of direct current (DC) power source that can supply 30 amps per coil at 48 volts. However, voltage and amperage vary depending on the speed (in RPM) and torque. Speed (in RPM) is dependent on voltage and torque is dependent on amperage. In general, the power source 40 should be matched to the wire gauge used to wire the coils 34. For example, if the coils 34 are wound with a ten gauge wire rated at thirty amps, the power source 40 must be capable of delivering thirty amps of current for each of the coils 34 acting at a given time. Thus, if the motor has six coils 34 (all of which can simultaneously supply energy), then one may provide a power source 40 that provides one hundred amps of current. In one embodiment, the power source 40 is a twelve volt automotive battery, but other types of power sources 40 that provide a sufficient number of amps at a given direct current (DC) voltage can also be used. In general, the power source 40 should match the size and power of the motor 30, the smaller motor 30 requires a smaller power source 40 and the larger motor 30 requires a larger power source 40.

該控制機構42可係當該等轉子36轉動時可以適當順序在線圈34之間快速切換功率之任何類型。該控制機構42包含一位置感測器80,其使用各種位置感測機構以追蹤該等轉子36的位置,包含耦合至該驅動軸的電刷及物理或光學開關,如為所有目的以引用方式併入本文中的美國專利第4,358,693號中所示。另外,亦可使用如上文所述的磁感測器88及磁條86。不管所使用之位置感測機構類型為何,較佳的是該機構耦合至該等轉子36之移動以便追蹤該等轉子的位置,使得該等線圈34的充電可與該等轉子36的移動適當配合。如上文所述,在一實施例中,存在固定附接至該驅動軸38的一控制輪84,其中該位置感測機構與該控制輪84相關聯。The control mechanism 42 can be any type that can quickly switch power between the coils 34 in proper sequence as the rotors 36 rotate. The control mechanism 42 includes a position sensor 80 that uses various position sensing mechanisms to track the position of the rotors 36, including brushes and physical or optical switches coupled to the drive shaft, as cited for all purposes. U.S. Patent No. 4,358,693, incorporated herein by reference. Alternatively, a magnetic sensor 88 and a magnetic strip 86 as described above can also be used. Regardless of the type of position sensing mechanism used, it is preferred that the mechanism be coupled to the movement of the rotors 36 to track the position of the rotors such that charging of the coils 34 can be properly coordinated with the movement of the rotors 36. . As described above, in one embodiment, there is a control wheel 84 that is fixedly attached to the drive shaft 38, wherein the position sensing mechanism is associated with the control wheel 84.

總而言之,可追蹤該轉子的位置並回饋此資訊至一控制電路(此電路將相應地供給能量給該等線圈)之任何機構可與本發明之該馬達連用:電刷/換向器;光感測器;磁傳感器;凸輪驅動開關;電感感測器;及雷射感測器。因此,可使用等距配置的開關、電刷、光電池或其他合適切換構件,且該等構件的操作係由合適葉片或光通道或其他定序構件之元件控制。In summary, any mechanism that can track the position of the rotor and feed back this information to a control circuit (which will supply energy to the coils accordingly) can be used with the motor of the present invention: brush/commutator; light perception Detector; magnetic sensor; cam driven switch; inductive sensor; and laser sensor. Thus, switches, brushes, photovoltaic cells, or other suitable switching members that are equidistantly configured can be used, and the operation of such components is controlled by suitable blades or elements of optical channels or other sequencing components.

該控制機構40之一較佳特徵在於其應將電力自該馬達30中在放電之一線圈34轉移至在充電之另一線圈34。當一多相馬達30經歷其循環時,該等各別線圈34係根據該馬達循環的相位及該等線圈與永久磁鐵52之該等相對位置而充電及放電。One of the control mechanisms 40 is preferably characterized in that it transfers power from the one of the discharge coils 34 of the motor 30 to the other coil 34 that is being charged. When a multi-phase motor 30 undergoes its cycle, the respective coils 34 are charged and discharged according to the phase of the motor cycle and the relative positions of the coils and the permanent magnets 52.

舉例而言,當一電磁線圈34之南極移動朝向一永久磁鐵52之北極時,在該電磁線圈34與永久磁鐵52之間存在產生力之一引力,該力在該馬達30中產生旋轉轉矩。然而,當該二磁性單元34、52對齊時,該產生扭矩的力終止而該等磁鐵之間的吸引則變成為該馬達30上之一阻力。為避免此情形,該線圈34上的該電磁電荷在當該電磁線圈34與該永久磁鐵52對齊之點時或之前釋放。For example, when the south pole of an electromagnetic coil 34 moves toward the north pole of a permanent magnet 52, there is a gravitational force between the electromagnetic coil 34 and the permanent magnet 52, which generates a rotational torque in the motor 30. . However, when the two magnetic units 34, 52 are aligned, the torque generating force is terminated and the attraction between the magnets becomes a resistance on the motor 30. To avoid this, the electromagnetic charge on the coil 34 is released at or before the point at which the electromagnetic coil 34 is aligned with the permanent magnet 52.

該線圈34上的電荷係藉由切斷至該線圈34之電源而釋放。切斷至該線圈34的電源引起該電磁場崩潰。當該場崩潰時釋放的大部分能量可被重新擷取並用於幫助在該馬達30中充電另一線圈34(較佳為恰在其充電循環中之點之一線圈)。在一些馬達中,歸因於無法擷取及利用崩潰場能量而使大量能量損失並因此以熱量方式消散。另外,與該崩潰場相關聯的能量之釋放產生熱量,其必須被消散使得該馬達不致過熱,此熱量尤其可能損壞該控制器。因此,為改良效率及降低熱量累積,該崩潰場能量在一實施例中被轉移至一第二線圈以提供給能量以充電該第二線圈(圖16)。The charge on the coil 34 is released by switching off the power to the coil 34. Cutting off the power to the coil 34 causes the electromagnetic field to collapse. Most of the energy released when the field collapses can be retrieved and used to help charge another coil 34 in the motor 30 (preferably one of the points just in its charging cycle). In some motors, a large amount of energy is lost due to the inability to capture and utilize the collapsed field energy and thus dissipated thermally. In addition, the release of energy associated with the collapse field generates heat that must be dissipated such that the motor does not overheat, which heat can particularly damage the controller. Thus, to improve efficiency and reduce heat buildup, the collapse field energy is transferred to a second coil in one embodiment to provide energy to charge the second coil (Fig. 16).

在一實施例中,來自一線圈34之該崩潰場能量係使用一電路74(諸如圖16中顯示的該電路)饋送至另一線圈34。在該馬達系統中,圖16中顯示的該電路74使用在一第一線圈中由該崩潰磁場產生的該電壓以提供電壓以在一第二線圈中建立電流。此重新分配系統在馬達中增加效率並降低轉換為與崩潰場相關聯的熱量之電量。在此實施例中,當該開關78(其可係一電晶體或其他合適切換裝置)閉合時,該電源40(例如一電池)充電線圈A1。當該開關78打開時,來自線圈A1之該崩潰場供給能量給線圈A2。然而,由於功率損失,線圈A2可能無法如線圈A1一樣完全充電;因此,如對於線圈A1一般,若干線圈可被並聯充電,且接著可將來自此等兩個或更多個A1線圈之總崩潰場電荷饋送入線圈A2以給予線圈A2等於一單一線圈A1自該電源40所接收之一完整電荷。In one embodiment, the collapse field energy from a coil 34 is fed to another coil 34 using a circuit 74, such as the one shown in FIG. In the motor system, the circuit 74 shown in Figure 16 uses the voltage generated by the collapsed magnetic field in a first coil to provide a voltage to establish a current in a second coil. This redistribution system increases efficiency in the motor and reduces the amount of heat that is converted into heat associated with the crash field. In this embodiment, the power source 40 (e.g., a battery) charges the coil A1 when the switch 78 (which can be a transistor or other suitable switching device) is closed. When the switch 78 is opened, the collapsed field from the coil A1 supplies energy to the coil A2. However, due to power loss, coil A2 may not be fully charged as coil A1; therefore, as for coil A1, several coils may be charged in parallel, and then the total collapse of two or more A1 coils from these may be collapsed The field charge is fed into coil A2 to give coil A2 equal to one of the complete charges that a single coil A1 receives from the power source 40.

圖17中顯示的一電路74之另一實施例類似於圖16中顯示的此電路,但在此情況下線圈A2亦具有附接至線圈A2、自直接附接至線圈A1的該第一電源40分離之一額外電源40。若開關a1及a2交替打開及閉合(總是呈彼此相對之組態,即當a2閉合時a1打開,反之亦然),則來自剛剛自其各自電源斷開連接之該線圈之該崩潰場將幫助充電另一線圈。如該先前電路一般,二極體82或其他類似裝置被插入於該等線內以在一僅向前方向導引該電流。在一些實施例中,舉例而言對於一「推挽」類型馬達組態,必需的是在過渡週期期間在一瞬間內同時閉合開關a1及a2兩者以避免歸因於該有力崩潰場電荷之橫越該開關之火花。在圖16及圖17中,該等線圈每次打開時總是以相同電極性充電,即此係一所謂的「推挽」組態。Another embodiment of a circuit 74 shown in Figure 17 is similar to the circuit shown in Figure 16, but in this case coil A2 also has the first power source attached to coil A2, directly attached to coil A1. 40 separates one of the additional power supplies 40. If the switches a1 and a2 are alternately opened and closed (always in a configuration opposite each other, ie a1 is open when a2 is closed, and vice versa), then the crash field from the coil that has just been disconnected from its respective power source will Help to charge another coil. As in the prior circuit, a diode 82 or other similar device is inserted into the lines to direct the current in a forward direction only. In some embodiments, for example, for a "push-pull" type motor configuration, it is necessary to simultaneously close both switches a1 and a2 in an instant during the transition period to avoid being attributed to the powerful collapse field charge. The spark that traverses the switch. In Figures 16 and 17, the coils are always charged with the same polarity each time they are turned on, i.e., a so-called "push-pull" configuration.

最後,圖18顯示類似於圖17之該電路之一電路74之另一組態,其中線圈A1及A2兩者可利用相同電源40同時亦容許來自一線圈之該崩潰場饋送至另一線圈以幫助供給能量給另一線圈。在本發明之馬達30中,此原理可擴展至存在於該電路中的任何數目線圈以容許一馬達30由一單一電源40供電。另外,該等電晶體或其他開關78係耦合至一位置感測器80,該位置感測器則耦合至該轉子36的移動使得該等線圈34之開及關係與該轉子36的動作配合。Finally, Figure 18 shows another configuration of circuit 74, which is similar to one of the circuits of Figure 17, in which both coils A1 and A2 can utilize the same power source 40 while also allowing the collapsed field from one coil to be fed to the other coil. Helps supply energy to another coil. In the motor 30 of the present invention, this principle can be extended to any number of coils present in the circuit to allow a motor 30 to be powered by a single power source 40. Additionally, the transistors or other switches 78 are coupled to a position sensor 80 that is coupled to the movement of the rotor 36 such that the opening and relationship of the coils 34 cooperate with the action of the rotor 36.

在一特別實施例中,存在產生一級聯電路74之四個線圈A至D(圖19)。該電源40供給能量給線圈A;當線圈A解除供給能量時,來自線圈A之崩潰場供給能量給線圈B;接著來自線圈B之崩潰場供給能量給線圈C;最後來自線圈C之崩潰場供給能量給線圈D。接著來自線圈D之崩潰場可回饋入線圈A內以完成循環。各個後續脈衝可能由於在每一步驟的電阻損失而較弱。然而,來自該電源40之一輸入電路可經建立以取代此等損失使得各個線圈之充電脈衝係足夠強以完全充電該線圈。In a particular embodiment, there are four coils A through D (Fig. 19) that produce cascaded circuit 74. The power source 40 supplies energy to the coil A; when the coil A releases the energy supply, the collapse field from the coil A supplies energy to the coil B; then the collapse field from the coil B supplies energy to the coil C; and finally the collapse field supply from the coil C Energy is given to coil D. The collapse field from coil D can then be fed back into coil A to complete the cycle. Each subsequent pulse may be weak due to loss of resistance at each step. However, an input circuit from the power source 40 can be established to replace such losses such that the charging pulses of the individual coils are strong enough to fully charge the coil.

為確保電流以正確方向在線圈之間流動,二極體82經插入與該等線串聯以防止回流(圖19)。替代該等描繪的二極體82,可使用適當導引該崩潰場至另一線圈之任何開關或裝置。此確保該崩潰場能量在該循環中通常以「向前」方式流動至下一二極體而非「向後」流動至一先前線圈。To ensure that current flows between the coils in the correct direction, the diodes 82 are inserted in series with the lines to prevent backflow (Figure 19). Instead of the depicted diodes 82, any switches or devices that properly direct the crash field to another coil may be used. This ensures that the crash field energy typically flows "forward" in the loop to the next diode rather than "backward" to a previous coil.

饋送該崩潰場能量入該馬達之其他線圈內之原理之一實施例顯示為一三相馬達,諸如圖20之該側視圖中描繪的三相馬達。在此實施例中,該等永久磁鐵52係安裝於該等轉子36上且該等電磁線圈34係安裝於該等定子32上(圖20)。在圖20中,顯示一轉子36及一定子32相互重疊以顯示該二組件之間的關係。該六個線圈係以虛線顯示並標記為A至C,而存在各個相位之兩個相對安置的線圈,即兩個相位A線圈、兩個相位B線圈、及兩個相位C線圈。該轉子36之該等永久磁鐵52係以其極(標記為N或S)面向該定子32定向,其中該等鄰近永久磁鐵52係在彼此相對之定向中使得該等永久磁鐵圍繞該轉子36具有交替極性(圖20)。為簡潔起見,顯示一單一定子32及兩個鄰近轉子36,但原則上多個鄰近轉子36及定子32可經組裝以產生甚至更大功率。One embodiment of the principle of feeding the crash field energy into other coils of the motor is shown as a three phase motor, such as the three phase motor depicted in this side view of FIG. In this embodiment, the permanent magnets 52 are attached to the rotors 36 and the electromagnetic coils 34 are mounted to the stators 32 (Fig. 20). In Fig. 20, a rotor 36 and a stator 32 are shown overlapping each other to show the relationship between the two components. The six coils are shown in dashed lines and are labeled A through C, and there are two oppositely disposed coils of each phase, namely two phase A coils, two phase B coils, and two phase C coils. The permanent magnets 52 of the rotor 36 are oriented with their poles (labeled N or S) facing the stator 32, wherein the adjacent permanent magnets 52 are oriented in opposite directions such that the permanent magnets surround the rotor 36 Alternating polarity (Figure 20). For the sake of brevity, a single stator 32 and two adjacent rotors 36 are shown, but in principle a plurality of adjacent rotors 36 and stators 32 can be assembled to produce even greater power.

圖21A至圖21E逐步顯示一三相馬達之該等線圈如何經供給能量並指出當一第二線圈經供給能量時來自一第一線圈之該崩潰場如何饋送入該第二線圈內。在圖21A中,該等相位A線圈係在切換的過程中且該等相位B及C線圈係經供給能量。在此時,來自該等相位A線圈之該等崩潰場可饋送入該等相位B及C線圈之任一者或兩者內。在圖21B中,所有三個相位A至C之該等線圈係經供給能量。在圖21C中,該等相位A及B線圈係經供給能量而該等相位C線圈係在切換的過程中。在此時,來自該等相位C線圈的該等崩潰場可饋送入該等相位A及B線圈之任一者或兩者內。在圖21D中,所有三個相位A至C之該等線圈再次係經供給能量。最後,在圖21E中,該等相位A及C線圈係經供給能量而該等相位B線圈在切換。在此時,來自該等相位B線圈的該等崩潰場可饋送入該等相位A及C線圈之任一者或兩者內。21A-21E progressively show how the coils of a three-phase motor are energized and indicate how the collapsed field from a first coil is fed into the second coil when a second coil is energized. In Figure 21A, the phase A coils are in the process of switching and the phases B and C coils are energized. At this point, the collapsed fields from the phase A coils can be fed into either or both of the phase B and C coils. In Figure 21B, the coils of all three phases A to C are energized. In Fig. 21C, the phases A and B coils are supplied with energy and the phase C coils are in the process of switching. At this point, the collapsed fields from the phase C coils can be fed into either or both of the phase A and B coils. In Figure 21D, the coils of all three phases A to C are again energized. Finally, in Figure 21E, the phases A and C coils are energized and the phase B coils are switched. At this point, the collapsed fields from the phase B coils can be fed into either or both of the phase A and C coils.

雖然上文的該實例顯示用於一三相馬達,但此等原理事實上可應用於具有兩個或更多個任意相位之一馬達。While the above example shows for a three phase motor, these principles are in fact applicable to motors having two or more arbitrary phases.

本文描述的該電馬達30較佳係作為一多相馬達控制。為產製一多相馬達30,存在處於圍繞該定子32之各種點處的線圈34。此等線圈34係以一特別連續模式打開,其在一些情況下包含在各個階段反轉電荷的極性以反轉磁極性。在一較佳實施例中,在該定子32之相對側上存在匹配對的線圈34,其在該馬達循環中在相同時點一起經供給能量,即其彼此同相。舉例而言,在一三相馬達中,較佳地存在六個線圈,其中在該定子之該等直徑相對側(分開180度)上的該等對線圈可一起經供給能量。但是,各個相位可包括更多線圈,舉例而言三個線圈可分組入各個相位內,此對於一三相馬達可需要總共九個線圈。在此情況下,屬於一給定相位之該等線圈可圍繞該定子分開120度等距隔開。雖然本文揭示的理念可用於建構具有兩個或更多個相位之一馬達,但在一較佳實施例中該馬達具有三個或更多個相位以更容易容納自一放電線圈傳送該功率至一充電線圈。The electric motor 30 described herein is preferably controlled as a multi-phase motor. To produce a multi-phase motor 30, there are coils 34 at various points around the stator 32. These coils 34 are opened in a particularly continuous mode, which in some cases involves inverting the polarity of the charge at various stages to reverse the magnetic polarity. In a preferred embodiment, there are matching pairs of coils 34 on opposite sides of the stator 32 that are energized together at the same point in the motor cycle, i.e., they are in phase with each other. For example, in a three-phase motor, there are preferably six coils, wherein the pairs of coils on opposite sides of the equal diameter of the stator (180 degrees apart) can be energized together. However, each phase may include more coils, for example three coils may be grouped into each phase, which may require a total of nine coils for a three phase motor. In this case, the coils belonging to a given phase can be equally spaced apart by 120 degrees around the stator. Although the concepts disclosed herein can be used to construct a motor having two or more phases, in a preferred embodiment the motor has three or more phases to more easily accommodate the transmission of the power from a discharge coil to A charging coil.

在稱為一「唯推」馬達的一實施例中,每次該線圈34經供給能量時其電極性相同,意味著每次該線圈34經供給能量時該磁極性亦相同。在另一實施例中,每次該線圈經供給能量時該電極性及因此該磁極性反轉。在此有時稱為一「推挽」實施例的後一實施例中,該馬達可產生更多功率,因為各個線圈作用係平常兩倍,拉動一附近磁鐵朝向該線圈或推動一附近磁鐵離開該線圈。但是,不管該等線圈具有一統一極性或一反轉極性該馬達仍係操作正常的。In an embodiment referred to as a "push-only" motor, each time the coil 34 is energized with the same polarity, it means that the magnetic polarity is the same each time the coil 34 is energized. In another embodiment, the polarity and thus the polarity of the magnetic polarity are reversed each time the coil is energized. In the latter embodiment, which is sometimes referred to herein as a "push-pull" embodiment, the motor can generate more power because each coil acts twice as often, pulling a nearby magnet toward the coil or pushing a nearby magnet away. The coil. However, the motor operates normally regardless of whether the coils have a uniform polarity or a reverse polarity.

該等轉子上的永久磁鐵數目決定各個相位之該轉子持續的旋轉分數。舉例而言,若存在圍繞該轉子分佈的八個永久磁鐵,則各個相位持續一旋轉之八分之一,對應於45度旋轉。類似地,當有十個永久磁鐵時,各個相位持續該旋轉的1/10或36度旋轉,且當有十二個永久磁鐵時,各個相位是30度旋轉。The number of permanent magnets on the rotors determines the continuous rotation fraction of the rotor for each phase. For example, if there are eight permanent magnets distributed around the rotor, each phase lasts one eighth of a revolution, corresponding to a 45 degree rotation. Similarly, when there are ten permanent magnets, each phase continues for a 1/10 or 36 degree rotation of the rotation, and when there are twelve permanent magnets, each phase is a 30 degree rotation.

圖22A、圖22B及圖22C顯示在一具有六個線圈34及八個永久磁鐵52之一三相馬達30中該等永久磁鐵52與電磁線圈34之間的關係之一線性表示。該圖示係沿著行進穿過該等線圈34及永久磁鐵52之每一者的中心之一圓形線之一截面。該等永久磁鐵52係安裝於該等轉子36上且該等線圈34係在該定子32上。該圖示顯示二轉子36鄰近於一定子32,但基本原理可延伸至任何數目的轉子及定子。然而,較佳的是:該等轉子36係排在轉子及定子之一堆疊之任一端處的最後元件。22A, 22B and 22C show a linear representation of the relationship between the permanent magnets 52 and the electromagnetic coils 34 in a three-phase motor 30 having six coils 34 and eight permanent magnets 52. The illustration is a section along one of the circular lines traveling through the center of each of the coils 34 and the permanent magnets 52. The permanent magnets 52 are attached to the rotors 36 and the coils 34 are attached to the stators 32. The illustration shows that the two rotors 36 are adjacent to the stator 32, but the basic principle can be extended to any number of rotors and stators. However, it is preferred that the rotors 36 are the last elements that are placed at either end of one of the rotor and stator stacks.

如圖22A、圖22B及圖22C所示,該等永久磁鐵52經配置為具有交替極性。在一較佳實施例中,該馬達30具有一偶數個永久磁鐵52,使得該等永久磁鐵52的極性圍繞該轉子36連續地交替。在所描繪的實施例中,該等線圈34係僅以一單一極性供給能量,使得該線圈34係以此一極性供給能量或未供給能量。在所顯示的實施例中,該等成對的線圈34(其係在相同相位但在該定子之相對側上)係以彼此相對之極性供給能量,使得該等磁極性相對於彼此而被反轉。As shown in Figures 22A, 22B, and 22C, the permanent magnets 52 are configured to have alternating polarities. In a preferred embodiment, the motor 30 has an even number of permanent magnets 52 such that the polarities of the permanent magnets 52 alternate continuously around the rotor 36. In the depicted embodiment, the coils 34 are energized with only a single polarity such that the coil 34 is energized with or without energy. In the illustrated embodiment, the pairs of coils 34 (which are in the same phase but on opposite sides of the stator) are energized with opposite polarities such that the magnetic polarities are reversed relative to each other. turn.

圖23顯示一馬達30(諸如圖22A、圖22B及圖22C中的線性表示中顯示的馬達)之一時序圖。在該圖的頂部有一數字線,其以對應於該等轉子36的旋轉循環之十五度增量區分。因此,與此數字線下的各個相位相關聯的該等線顯示該等相位如何相關於轉子36的該位置。在各個相位處,該等匹配相對線圈34成對地打開或關閉,其中該等成對線圈34具有相對電極性及磁極性。舉例而言,當線圈1在其磁北極面向一第一方向下打開時,該相對安置的線圈4關閉。稍後當線圈4在其磁南極面向該第一方向下打開時,該相對安置的線圈1關閉。如上文所陳述,此馬達有時稱為一「唯推」馬達,因為該等線圈在此描繪的實施例中當其經供給能量時總是具有相同極性。在圖23之頂部處的該相圖下方,顯示有相互重疊的一轉子36及定子32之一側視圖,諸如該相圖中描繪的該種類。該馬達30之該側視圖顯示該等永久磁鐵52的該等位置如何相關於該等線圈34的該等位置。Figure 23 shows a timing diagram of a motor 30, such as the motor shown in the linear representation of Figures 22A, 22B, and 22C. At the top of the figure there is a digit line which is distinguished by a fifteen degree increment corresponding to the rotation cycle of the rotors 36. Thus, the lines associated with the various phases under this digit line show how the phases relate to that location of the rotor 36. At each phase, the matching opposing coils 34 are opened or closed in pairs, wherein the pair of coils 34 have relative polarity and magnetic polarity. For example, when the coil 1 is opened with its magnetic north pole facing a first direction, the oppositely disposed coil 4 is closed. Later, when the coil 4 is opened with its magnetic south pole facing the first direction, the oppositely disposed coil 1 is closed. As stated above, this motor is sometimes referred to as a "push-only" motor because the coils in the embodiment depicted herein always have the same polarity when they are energized. Below the phase diagram at the top of Figure 23, there is shown a side view of a rotor 36 and a stator 32 that overlap each other, such as the species depicted in the phase diagram. This side view of the motor 30 shows how the positions of the permanent magnets 52 relate to the positions of the coils 34.

圖24及圖25顯示在該等轉子36中具有十八個永久磁鐵52且在該定子32中具有八個線圈之一馬達30之一類似相圖及側視圖。同樣地,該等線圈34當經供給能量時總是具有相同極性使得該馬達30具有「唯推」變化。此外,如同另一相圖,當表示一特別相位之該線係高時該等成對線圈之一第一線圈打開且一第二線圈關閉,當表示一特別相位之該線係低時該第一線圈關閉且該第二線圈打開,並具有與前者相對之電極性及磁極性。Figures 24 and 25 show a phase diagram and a side view of one of the motors 30 having eighteen permanent magnets 52 in the rotor 36 and having eight coils in the stator 32. Likewise, the coils 34 always have the same polarity when energized such that the motor 30 has a "push-only" change. In addition, as with another phase diagram, when the line representing a particular phase is high, the first coil of one of the paired coils is open and the second coil is closed, and when the line representing a particular phase is low, the first A coil is closed and the second coil is opened and has an polarity opposite to the former and a magnetic polarity.

在上文描述的兩種情況中,當一特別對線圈在經供給能量或未經供給能量之間過渡時,來自被關閉之該線圈之能量係饋送入被打開之該線圈內,使得來自一線圈之該崩潰場能量可被擷取而非僅僅消散。In the two cases described above, when a particular pair of coils transitions between supplied or unapplied energy, energy from the closed coil is fed into the coil that is opened, such that from one This collapsed field energy of the coil can be drawn rather than simply dissipated.

可能藉由交替在該等相圖中指示的過渡處用於供給能量給該等線圈的該功率的該極性而非簡單地切換一線圈打開且另一線圈關閉而將一馬達(諸如上文描述的此等馬達之任一者)轉換為一「推挽」模式。It is possible to have a motor (such as described above) by alternately switching the polarity of the power supplied to the coils at the transition indicated in the phase diagram instead of simply switching one coil on and the other coil off. Any of these motors) is converted to a "push-pull" mode.

在一推挽組態之情況下,來自各對線圈之崩潰場能量係傳送至該定子中的一不同組線圈,即在一不同相位之一組線圈。然而,在此後者之推挽情況下,在其他相位中的該等線圈可當該崩潰場能量饋送至其時已經充電,因此轉而幫助充電其他線圈,該崩潰場能量則可幫助保持該電荷。In the case of a push-pull configuration, the collapsed field energy from each pair of coils is transmitted to a different set of coils in the stator, ie a set of coils in a different phase. However, in the latter push-pull case, the coils in the other phases can be charged when the crash field energy is fed thereto, thus helping to charge the other coils, which can help maintain the charge. .

在一實施例中,該馬達30之該控制機構42包含用於控制該等線圈34之充電及放電之一可程式化微處理器43(圖1)。該微處理器43自該位置感測器80接收輸入並控制該等電路74中的該等開關78。藉該微處理器43提供之增強控制度,很多額外特殊功能可增加至該馬達30。In one embodiment, the control mechanism 42 of the motor 30 includes a programmable microprocessor 43 (FIG. 1) for controlling the charging and discharging of the coils 34. The microprocessor 43 receives input from the position sensor 80 and controls the switches 78 in the circuits 74. Many additional special features can be added to the motor 30 by the enhanced control provided by the microprocessor 43.

在一實施例中,該馬達30可與少於所有可操作的該等線圈34操作。舉例而言在具有多個定子32之一馬達上,個別定子32可打開或關閉,因此,視需要容許該馬達產生可變功率級。若舉例而言各個定子32產生100馬力(hp)且存在五個定子32,則視啟動多少定子32而定,該馬達可產生100 hp、200 hp、300 hp、400 hp或500 hp。另外,可在一給定時間啟動任意組合之定子32,不存在該等定子32必須鄰近於彼此之要求。In an embodiment, the motor 30 can operate with less than all of the operable coils 34. For example, on a motor having a plurality of stators 32, the individual stators 32 can be opened or closed, thus allowing the motor to produce variable power levels as needed. If, for example, each stator 32 produces 100 horsepower (hp) and there are five stators 32, the motor can produce 100 hp, 200 hp, 300 hp, 400 hp, or 500 hp depending on how many stators 32 are activated. Additionally, any combination of stators 32 can be activated at a given time, without the need for such stators 32 to be adjacent to each other.

在另一實施例中,一進一步控制度可藉由當其他線圈34非作用時啟動來自不同定子32之線圈34群組而達成。舉例而言,在具有三個定子32之一三相馬達30上,可在該第一定子32上啟動一對線圈34、在該第二定子32上啟動另一對線圈、並在該第三定子32上啟動另一對線圈。然而,為此目的,需要在相同定子32上啟動相對對中的該等線圈34且該等對線圈34每一者來自該馬達循環的不同相位,意味著該等線圈係圍繞該馬達的圓周等距分佈。In another embodiment, a further degree of control can be achieved by activating groups of coils 34 from different stators 32 when the other coils 34 are inactive. For example, on a three-phase motor 30 having three stators 32, a pair of coils 34 can be activated on the first stator 32, another pair of coils can be activated on the second stator 32, and Another pair of coils is activated on the three stators 32. However, for this purpose, it is necessary to activate the relatively centered coils 34 on the same stator 32 and each of the pair of coils 34 from a different phase of the motor cycle, meaning that the coils surround the circumference of the motor, etc. Distance distribution.

當一特別定子32或甚至一定子32之一個別線圈34非作用時,非作用之該等線圈34可經移除以用於修復或更換,即使當該馬達30持續運轉時。 When a particular stator 32 or even one of the individual coils 32 is inactive, the inactive coils 34 can be removed for repair or replacement, even when the motor 30 continues to operate.

圖2A至圖3D及圖7A至圖7D顯示的該線圈相對於該等永久磁鐵52之該位置可最佳化用於最大性能,如圖26所示。在圖26中,一單一永久磁鐵52的寬度W必須小於或等於鄰近磁鐵對之間的距離A(較佳為相等)。一單一永久磁鐵52的長度L必須大於或等於鄰近磁鐵對之間的該距離A(較佳為大於)。一對永久磁鐵52之間的該距離B較佳係小於或等於鄰近磁鐵對之間的該距離A。該線圈開口C的距離必須大於或等於一單一永久磁鐵的寬度W(較佳為等於)。一單一永久磁鐵52的高度HM必須大於或等於該核心44的高度HC。應注意若未依循此等最佳化規則,則存在本發明之該馬達之一效率損失但未必為功能性損失。然而,藉由觀察此等設計規則,已達成產生電流之馬達效率之令人驚奇地高等級。 The position of the coil relative to the permanent magnets 52 shown in Figures 2A-3D and 7A through 7D can be optimized for maximum performance, as shown in Figure 26. In Figure 26, the width W of a single permanent magnet 52 must be less than or equal to the distance A between the pairs of adjacent magnets (preferably equal). The length L of a single permanent magnet 52 must be greater than or equal to the distance A (preferably greater than) between adjacent pairs of magnets. The distance B between the pair of permanent magnets 52 is preferably less than or equal to the distance A between adjacent pairs of magnets. The distance of the coil opening C must be greater than or equal to the width W (preferably equal to) of a single permanent magnet. The height HM of a single permanent magnet 52 must be greater than or equal to the height HC of the core 44. It should be noted that if such optimization rules are not followed, there is a loss of efficiency of the motor of the present invention, but not necessarily a functional loss. However, by observing these design rules, a surprisingly high level of motor efficiency for generating current has been achieved.

另外,根據圖27,一模組化馬達控制顯示用於控制本發明之該馬達。為了達成馬達效率的高等級(大於100%),存在該等永久磁鐵52可能被解除磁化之問題。為了避免解除磁化該等永久磁鐵52,模組化馬達控制係較佳的。藉使用適當馬達控制(包含時序),由該等永久磁鐵52提供的能量可被最佳化。在圖27中,該位置感測器100提供資訊至定位邏輯102。定位邏輯102提供轉子方向(向前/反轉)。應注意本發明之該馬達之轉子在一方向移動可產生電力,而在 另一方向的移動可產生功率。位置感測器100及定位邏輯102僅需要用於定位馬達,用於其中精確位置測量係關鍵之此等馬達。另外,一線圈對磁鐵時序感測器或旋轉位置感測器104提供資訊至一極性時序邏輯106。藉若干輸入、極性時序邏輯106、轉子方向邏輯108、節流控制110(僅需要用於可變速度控制)、脈衝寬度調變112(其可由全速控制取代但伴隨一效率損失)、保護邏輯132(諸如具有對溫度、對電流、對電壓、對速度等等保護),該邏輯及控制系統模組114控制該馬達的操作。 Further, according to Fig. 27, a modular motor control displays the motor for controlling the present invention. In order to achieve a high level of motor efficiency (greater than 100%), there is a problem that the permanent magnets 52 may be demagnetized. In order to avoid uncoupling the permanent magnets 52, a modular motor control system is preferred. The energy provided by the permanent magnets 52 can be optimized by using appropriate motor control (including timing). In FIG. 27, the position sensor 100 provides information to the positioning logic 102. Positioning logic 102 provides rotor direction (forward/reverse). It should be noted that the rotor of the motor of the present invention can generate electric power in one direction, and Movement in the other direction produces power. The position sensor 100 and the positioning logic 102 are only needed for positioning the motor for such motors where the precise position measurement is critical. Additionally, a coil provides information to the polarity timing logic 106 to the magnet timing sensor or rotational position sensor 104. By means of a number of inputs, polarity timing logic 106, rotor direction logic 108, throttle control 110 (only required for variable speed control), pulse width modulation 112 (which may be replaced by full speed control but with a loss of efficiency), protection logic 132 The logic and control system module 114 controls the operation of the motor (such as having protection against temperature, current, voltage, speed, etc.).

圖27亦顯示線圈驅動器功率區塊120、122、128及130以及一線圈126、及用於自崩潰磁場擷取能量之一擷取及儲存電路124。重要的是該等線圈驅動器功率區塊係一次啟動兩個,120及130或122及128。線圈驅動器功率區塊122及128具有一極性且線圈驅動器功率區塊120及130具有相對極性。若此等線圈驅動器功率區塊組被同時啟動,則將發生災難性故障或線圈驅動器功率區塊短路。應注意該等線圈可單獨工作、以群組方式串聯或並聯接線。群組(若使用)應設定為相同馬達相位。低線圈驅動器功率區塊A、122及低線圈驅動器功率區塊B、130每一者具有至地面之一高功率連接。較高線圈驅動器功率區塊B、120及較高線圈驅動器功率區塊A、128每一者具有至正電壓之一高功率連接。此外,節流控制110及脈衝寬度調變112可組合或整合於其中。 27 also shows coil driver power blocks 120, 122, 128, and 130 and a coil 126, and a capture and storage circuit 124 for extracting energy from the collapsed magnetic field. It is important that the coil driver power blocks start two at a time, 120 and 130 or 122 and 128. Coil driver power blocks 122 and 128 have a polarity and coil driver power blocks 120 and 130 have relative polarities. If these coil driver power block groups are simultaneously activated, a catastrophic failure or coil driver power block short circuit will occur. It should be noted that the coils can be operated separately, in series or in parallel. Groups (if used) should be set to the same motor phase. The low coil driver power blocks A, 122 and the low coil driver power blocks B, 130 each have a high power connection to the ground. The higher coil driver power blocks B, 120 and the higher coil driver power blocks A, 128 each have a high power connection to one of the positive voltages. Additionally, throttling control 110 and pulse width modulation 112 can be combined or integrated therein.

關於習知PWM(脈衝寬度調變),習知PM改變「接通」時間。本發明之磁電子PWM係基於數位地「加」在一起的許多脈衝及信號,如圖27所示。加在一起之該等信號包含下列信號:Regarding the conventional PWM (pulse width modulation), the conventional PM changes the "on" time. The magnetoelectronic PWM of the present invention is based on a number of pulses and signals that are "added" digitally, as shown in FIG. The signals that are added together contain the following signals:

信號1-PWM信號。含有一時脈頻率及一工作週期之該數位PWM信號係1)任意地作為性能限制器之一形式或2)在某一最佳頻率下基於該(等)馬達線圈之自然回應諧振頻率之一組。注意該時脈頻率視需要可在不同負載、不同RPM、該線圈相對於該(等)磁鐵之該位置下、或基於任何其他位置或性能參數而變化。亦應注意基於在此信號1內描述的相同參數亦可改變該PWM信號的工作週期,除基於磁場建立時間(對於接通時間)及磁場崩潰時間(對於停機時間)該開關時間變化最佳化之外。此外應注意基於在該線圈內的該磁場之完全建立或完全崩潰該PWM時脈頻率及工作週期不可最佳化。最佳性能可藉由對於該線圈內的磁場之完全飽和之某一最佳百分比及某一最佳剩餘場設定該PWM頻率及該工作週期的開/關部、在該場完全崩潰之前,對於工作週期之該關部設定總體飽和場等級之剩餘百分比之某一最佳下限值而達成。Signal 1-PWM signal. The digital PWM signal having a clock frequency and a duty cycle is 1) arbitrarily in the form of one of the performance limiters or 2) based on the natural response resonant frequency of the (equal) motor coil at a certain optimum frequency . Note that the clock frequency can be varied as needed at different loads, different RPMs, the position of the coil relative to the magnet, or based on any other position or performance parameter. It should also be noted that the duty cycle of the PWM signal can also be changed based on the same parameters described in this signal 1, except that the switching time variation is optimized based on the magnetic field settling time (for the on time) and the magnetic field collapse time (for the downtime). Outside. Furthermore, it should be noted that the PWM clock frequency and duty cycle are not optimized based on the complete or complete collapse of the magnetic field within the coil. The best performance can be set by setting the PWM frequency and the on/off portion of the duty cycle for an optimum percentage of the full saturation of the magnetic field within the coil and a certain optimal residual field, before the field completely collapses, This threshold of the duty cycle is achieved by setting an optimum lower limit of the remaining percentage of the overall saturation field level.

信號2-時序及極性起始/停止脈衝。該等時序及極性脈衝(本文中稱為該等極性脈衝)係與該PWM相加。此等信號控制該等信號之起始時間、停止時間及極性,該等信號基於時序問題及別處論述的要求控制該等高功率FET、IGBT或類似於在該功率循環期間控制該高功率輸出的極性、打開點及關閉點。應注意該等時序及極性脈衝之最佳停止時間可不與極性反轉點重合。最佳停止時間可在極性反轉點之前。在實際測試中,最佳停止時間係極性切換時序之2/3。Signal 2 - Timing and Polarity Start/Stop Pulse. The timing and polarity pulses (referred to herein as the polarity pulses) are summed with the PWM. These signals control the start time, stop time, and polarity of the signals that are controlled based on timing issues and the requirements discussed elsewhere to control the high power FETs, IGBTs, or similar to controlling the high power output during the power cycle. Polarity, open point and close point. It should be noted that the optimal stop time for these timing and polarity pulses may not coincide with the polarity reversal point. The optimal stop time can be before the polarity reversal point. In the actual test, the optimal stop time is 2/3 of the polarity switching timing.

信號3-節流信號。該節流信號係與其他信號相加。該節流可以多種方式處置:1)起始時間可與該極性時序信號之起始重合並在某一時間或先前描述的該時序脈衝之長度之百分比處停止,2)該節流信號可係一習知PWM信號,3)該節流可係在與其他信號相加之後未引起所有該等PWM脈衝接觸該電路之該等高功率極性切換組件及部之任何其他數位信號,及4)該節流可隨電壓或電流變化。Signal 3-throttle signal. This throttle signal is added to other signals. The throttling can be handled in a number of ways: 1) the start time can be combined with the start of the polarity timing signal to stop at a certain time or a percentage of the length of the previously described timing pulse, 2) the throttling signal can be a conventional PWM signal, 3) the throttling may be any other digital signal that does not cause all of the PWM pulses to contact the high power polarity switching components and portions of the circuit after being added to other signals, and 4) Throttle can vary with voltage or current.

信號4-保護信號。該等保護信號係與其他信號相加並係經設計以容許該裝置僅當觸發該等保護感測器、軟體或其他適當軟體或硬體安全演算法時經供電。普通保護信號可包含在該驅動電路或線圈之一個或多個部上的電流感測器、在該驅動電路或線圈之一個或多個部上的溫度感測器、或在該電磁裝置或其中該電磁裝置安裝於其中或環境圍繞設備之該設備內實施的其他適當安全措施。Signal 4 - Protect the signal. The protection signals are added to other signals and are designed to allow the device to be powered only when the protection sensors, software or other suitable software or hardware security algorithms are triggered. A normal protection signal can be included in a current sensor on one or more portions of the drive circuit or coil, a temperature sensor on one or more portions of the drive circuit or coil, or in or on the electromagnetic device Other suitable safety measures implemented within the device in which the electromagnetic device is mounted or environment surrounds the device.

該磁電子PWM切斷及打開線圈動作。當切斷時,該線圈在一停止位置,且當打開時,該線圈在移動。磁鐵之切斷及間距係操作效率最大化來自崩潰場之能量之關鍵。當該線圈準確位於一磁鐵對之間時,存在最大推斥、最大轉矩且無電流。在一習知永久磁鐵馬達中,在該磁鐵與該轉子之間不存在完全磁路且該反emf限制該轉矩。本發明提供在馬達關閉下之一完全磁路,且運動未必限制行進電流。本發明之該馬達打開,存在一中斷,且反emf係經儲存並用於產生更多轉矩。當該線圈行進至下一磁性對時,一旦該線圈穿過該對之2/3之後,該崩潰場徹底降低且無功率產生。此係該馬達關閉之時間。The magnetoelectronic PWM cuts and opens the coil. When turned off, the coil is in a stop position, and when open, the coil is moving. The cutting and spacing of the magnets maximizes operational efficiency from the energy of the collapse field. When the coil is exactly between a pair of magnets, there is maximum repulsion, maximum torque and no current. In a conventional permanent magnet motor, there is no complete magnetic circuit between the magnet and the rotor and the back emf limits the torque. The present invention provides a complete magnetic circuit with the motor off, and the movement does not necessarily limit the travel current. The motor of the present invention is open, there is an interruption, and the back emf is stored and used to generate more torque. When the coil travels to the next magnetic pair, once the coil passes 2/3 of the pair, the collapse field is completely reduced and no power is generated. This is the time when the motor is turned off.

圖28顯示一較佳實施例之一線路圖,其中一線圈驅動器功率區塊(整體顯示為120)係耦合至一擷取電路(整體顯示為124)。Figure 28 shows a circuit diagram of a preferred embodiment in which a coil driver power block (shown as 120 in its entirety) is coupled to a capture circuit (shown as 124 in its entirety).

如圖28所示,在最佳模式下,FET U21具有一內部並聯二極體。U13係一封堵二極體,其在附接至呈上文顯示的該極性之103的該高線圈功率區塊120、128上方。在該較低線圈功率區塊(122,130)中,該封堵二極體U12係在附接至上文顯示的該極性之105的該功率區塊下面。D1係保護二極體。應注意封堵二極體及保護二極體之該等特定組件之選擇係關鍵的。封堵二極體U13必須可處置該等線圈功率區塊120、122、128、130之全部電流及電壓。該保護二極體D1必須係高速的並相較於該FET之該內部保護二極體具有較低前向阻力,並必須可處置該等線圈功率區塊120、122、128、130之全部電壓。擷取二極體U5、U6、U7、U9必須係高速的並必須可處置來自該等線圈之該崩潰場功率。擷取電容器C8及C4必須可處置該功率模組之全部電壓及來自COIL OUT 1A及1B之全部能量崩潰,並必須可在較低循環時間、較低RPM或降低Hz下工作。As shown in Figure 28, in the best mode, FET U21 has an internal parallel diode. U13 is a plug diode that is attached to the high coil power block 120, 128 of the polarity 103 shown above. In the lower coil power block (122, 130), the blocking diode U12 is attached below the power block of the polarity 105 shown above. The D1 system protects the diode. It should be noted that the selection of these particular components for blocking the diode and protecting the diode is critical. The blocking diode U13 must be capable of handling all of the current and voltage of the coil power blocks 120, 122, 128, 130. The protection diode D1 must be high speed and have lower forward resistance compared to the internal protection diode of the FET, and must handle all voltages of the coil power blocks 120, 122, 128, 130 . The dipoles U5, U6, U7, U9 must be high speed and must handle the crash field power from the coils. Capacitors C8 and C4 must handle all voltages of the power module and all energy collapses from COIL OUT 1A and 1B and must operate at lower cycle times, lower RPM or lower Hz.

因為可作出如上文參考相對應說明所描述的該等例示性實施例之各種修改而不背離本發明之範圍,故意欲的是含於前文描述及顯示於該等隨附圖式中的所有標的應解譯為繪示性而非限制。因此,本發明之廣度及範圍不應受任何該等上文描述的例示性實施例限制,但應僅根據本發明附隨之下列申請專利範圍及其均等物界定。The various modifications of the exemplary embodiments, as described above with reference to the accompanying drawings, and the scope of the invention are intended to be It should be interpreted as illustrative rather than limiting. Therefore, the scope and breadth of the invention should not be construed as being limited

30...馬達30. . . motor

32...定子32. . . stator

34...線圈34. . . Coil

36...轉子36. . . Rotor

38...驅動軸38. . . Drive shaft

40...電源40. . . power supply

42...控制機構42. . . Control mechanism

43...微處理器43. . . microprocessor

44...不可磁化核心44. . . Non-magnetizable core

46‧‧‧安裝托架 46‧‧‧ mounting bracket

48‧‧‧縱向條 48‧‧‧Longitudinal strip

52‧‧‧永久磁鐵 52‧‧‧ permanent magnet

52A‧‧‧稀土永久磁鐵 52A‧‧‧Rare Earth Permanent Magnet

52B‧‧‧鋼桿 52B‧‧‧Steel rod

54‧‧‧端板 54‧‧‧End board

56‧‧‧軸承固定板 56‧‧‧ bearing fixing plate

58‧‧‧電線引腳 58‧‧‧Wire pins

60‧‧‧通道 60‧‧‧ channel

62‧‧‧狹槽 62‧‧‧ slot

64‧‧‧凸起電線通道 64‧‧‧ raised wire passage

66‧‧‧環 66‧‧‧ Ring

68‧‧‧中空間隔物 68‧‧‧ hollow spacers

70‧‧‧狹槽 70‧‧‧ slot

72‧‧‧脊 72‧‧‧ Ridge

74‧‧‧電路 74‧‧‧ Circuitry

78‧‧‧開關 78‧‧‧ switch

80‧‧‧位置感測器 80‧‧‧ position sensor

82‧‧‧二極體 82‧‧‧ diode

84‧‧‧控制輪 84‧‧‧Control wheel

86‧‧‧磁條 86‧‧‧magnetic strip

88‧‧‧磁感測器 88‧‧‧Magnetic sensor

90‧‧‧磁通量線 90‧‧‧Magnetic flux line

100‧‧‧位置感測器 100‧‧‧ position sensor

102‧‧‧定位邏輯 102‧‧‧ Positioning Logic

104‧‧‧旋轉位置感測器 104‧‧‧Rotary position sensor

106‧‧‧極性時序邏輯 106‧‧‧Polar temporal logic

108‧‧‧轉子方向邏輯 108‧‧‧Rotor direction logic

110‧‧‧節流控制 110‧‧‧throttle control

112‧‧‧脈衝寬度調變 112‧‧‧ Pulse width modulation

114‧‧‧控制系統模組 114‧‧‧Control system module

120‧‧‧功率區塊 120‧‧‧Power block

122‧‧‧功率區塊 122‧‧‧Power block

124‧‧‧擷取及儲存電路 124‧‧‧Capture and store circuits

126‧‧‧線圈 126‧‧‧ coil

128‧‧‧功率區塊 128‧‧‧Power block

130‧‧‧功率區塊 130‧‧‧Power block

132‧‧‧保護邏輯 132‧‧‧Protection logic

a1‧‧‧開關 A1‧‧‧ switch

a2‧‧‧開關 A2‧‧‧ switch

C4‧‧‧電容器 C4‧‧‧ capacitor

C8‧‧‧電容器 C8‧‧‧ capacitor

U5‧‧‧擷取二極體 U5‧‧‧ captures the diode

U6‧‧‧擷取二極體 U6‧‧‧ captures the diode

U7‧‧‧擷取二極體 U7‧‧‧ Capture of the diode

U9‧‧‧擷取二極體 U9‧‧‧ captures the diode

U13‧‧‧封堵二極體 U13‧‧‧ blocking diode

U21‧‧‧FETU21‧‧‧FET

圖1顯示該馬達之一實施例之一示意圖;Figure 1 shows a schematic view of one embodiment of the motor;

圖2顯示一單一線圈之一實施例;Figure 2 shows an embodiment of a single coil;

圖3A至圖3D顯示永久磁鐵與電磁線圈之組合如何產生變化的力等級;3A to 3D show how the combination of the permanent magnet and the electromagnetic coil produces a varying force level;

圖4A顯示用於支撐該等定子線圈之該類型縱向條之一實施例;Figure 4A shows an embodiment of this type of longitudinal strip for supporting the stator coils;

圖4B顯示穿過一定子之一截面圖,其中該定子的該等線圈係安置於複數個縱向條(諸如圖4A中顯示的縱向條)上;Figure 4B shows a cross-sectional view through a stator, wherein the coils of the stator are disposed on a plurality of longitudinal strips (such as the longitudinal strips shown in Figure 4A);

圖5A顯示一縱向條之一實施例,其具有形成於其側面上之若干狹槽以用於安置引自該等線圈的電線;Figure 5A shows an embodiment of a longitudinal strip having a plurality of slots formed on a side thereof for positioning wires from the coils;

圖5B顯示一縱向條之另一實施例,其具有一電線通道用於安置安裝於該條上的電線;Figure 5B shows another embodiment of a longitudinal strip having a wire passage for receiving an electrical wire mounted to the strip;

圖6顯示固持該線圈之該安裝托架如何附接至一縱向條之一實施例;Figure 6 shows an embodiment of how the mounting bracket holding the coil is attached to a longitudinal strip;

圖7A及圖7B顯示一轉子之一實施例,其中使用一選擇性鋼分流環;7A and 7B show an embodiment of a rotor in which a selective steel shunt ring is used;

圖8A、圖8B及圖8C顯示圍繞不同類型核心繞線的線圈之若干實施例;8A, 8B, and 8C show several embodiments of coils wound around different types of cores;

圖9A及圖9B分別顯示一模組化轉子組件之一實施例之一正視圖及側視圖;9A and 9B are respectively a front view and a side view showing an embodiment of a modular rotor assembly;

圖9C顯示用於一轉子之一複合磁鐵之一實施例;Figure 9C shows an embodiment of a composite magnet for a rotor;

圖10顯示在本發明之一馬達之一實施例之一截面中,該等永久磁鐵與電磁線圈之間的磁通線之一圖示;Figure 10 is a view showing one of magnetic flux lines between the permanent magnets and the electromagnetic coil in a cross section of one of the embodiments of the motor of the present invention;

圖11顯示用於供給能量給本發明之一馬達之該等線圈之一電路之一實施例;Figure 11 shows an embodiment of a circuit for supplying energy to one of the coils of a motor of the present invention;

圖12顯示用於供給能量給本發明之一馬達之該等線圈之一電路之另一實施例;Figure 12 shows another embodiment of an electrical circuit for supplying energy to one of the coils of a motor of the present invention;

圖13顯示一位置感測器之一實施例;Figure 13 shows an embodiment of a position sensor;

圖14A及圖14B顯示本發明之一馬達之一實施例之諸磁場線,其由使用鐵銼屑之直接評估而決定;14A and 14B show magnetic field lines of an embodiment of a motor of the present invention, which is determined by direct evaluation using iron filings;

圖15A、圖15B及圖15C顯示漸大永久磁鐵之磁場線;15A, 15B and 15C show magnetic field lines of a progressive permanent magnet;

圖15D顯示一複合磁鐵之諸磁場線,該複合磁鐵包括夾置於兩片永久磁鐵之間的一鋼塊;Figure 15D shows magnetic field lines of a composite magnet comprising a steel block sandwiched between two permanent magnets;

圖16顯示用於在一電馬達中自一放電線圈分流崩潰場電流至一經充電或充電線圈之一電路之一實施例;Figure 16 shows an embodiment of a circuit for shunting a collapse field current from a discharge coil to a charged or charged coil in an electric motor;

圖17顯示用於在一電馬達中自一放電線圈分流崩潰場電流至一經充電或充電線圈之一電路之另一實施例;Figure 17 shows another embodiment for shunting a collapse field current from a discharge coil to a circuit of a charging or charging coil in an electric motor;

圖18顯示用於在一電馬達中自一放電線圈分流崩潰場電流至一經充電或充電線圈之一電路之另一實施例;Figure 18 shows another embodiment for shunting a breakdown field current from a discharge coil to a circuit of a charging or charging coil in an electric motor;

圖19顯示用於在一電馬達中自一放電線圈分流崩潰場電流至一經充電或充電線圈之一電路之另一實施例;Figure 19 shows another embodiment for shunting a crash field current from a discharge coil to a circuit of a charged or charged coil in an electric motor;

圖20顯示本發明之一轉子之一實施例之一側視圖,其中該等電磁線圈之該等相對位置係以諸虛線顯示;Figure 20 is a side elevational view of one embodiment of a rotor of the present invention, wherein the relative positions of the electromagnetic coils are shown in dashed lines;

圖21A及圖21E顯示穿過圖20之線21-21之一截面圖,其描繪在本發明之一馬達之一實施例中該等永久磁鐵與該等線圈之該等相對位置;21A and 21E show a cross-sectional view through line 21-21 of FIG. 20 depicting the relative positions of the permanent magnets and the coils in one embodiment of the motor of the present invention;

圖22A至圖22C顯示穿過圖20之線21-21之一截面圖,其描繪在本發明之一馬達之另一實施例中該等永久磁鐵與該等線圈之該等相對位置;22A-22C show a cross-sectional view through line 21-21 of FIG. 20 depicting the relative positions of the permanent magnets and the coils in another embodiment of the motor of the present invention;

圖23顯示一3相馬達之一實施例之一時序圖;Figure 23 shows a timing diagram of one embodiment of a 3-phase motor;

圖24顯示一4相18個永久磁鐵馬達之一實施例之一時序圖;Figure 24 shows a timing diagram of one embodiment of a 4-phase 18 permanent magnet motor;

圖25顯示具有8個線圈及18個永久磁鐵之一4相馬達之一實施例之該等永久磁鐵及線圈之一側視圖;Figure 25 shows a side view of one of the permanent magnets and coils of one embodiment of a 4-phase motor having 8 coils and 18 permanent magnets;

圖26顯示經最佳化以容許本發明之該電馬達產生電流的諸線圈及磁鐵之一組態;Figure 26 shows a configuration of coils and magnets optimized to allow the electric motor of the present invention to generate current;

圖27顯示本發明之模組化馬達控制;及Figure 27 shows the modular motor control of the present invention; and

圖28係本發明之一較佳實施例之一電線路圖。Figure 28 is an electrical circuit diagram of a preferred embodiment of the present invention.

30...馬達30. . . motor

32...定子32. . . stator

34...線圈34. . . Coil

36...轉子36. . . Rotor

38...驅動軸38. . . Drive shaft

40...電源40. . . power supply

42...控制機構42. . . Control mechanism

43...微處理器43. . . microprocessor

54...端板54. . . End plate

56...軸承固定板56. . . Bearing fixing plate

74...電路74. . . Circuit

80...位置感測器80. . . Position sensor

84...控制輪84. . . Control wheel

Claims (5)

一種電馬達,其包括:一第一轉子,其經組態以在一第一旋轉平面中旋轉;一第二轉子,其經組態以在與該第一旋轉平面平行之一第二旋轉平面中旋轉,其中該第一轉子及該第二轉子一起包括以一距離分隔開之多個鄰近磁鐵對,該等鄰近磁鐵對之各個磁鐵具有一寬度W、長度L及高度HM;及包括一線圈之一定子,該線圈具有一核心,該核心具有一高度HC,其中該第一轉子及該第二轉子係在該線圈之相對側上,且該線圈之一繞組係在與該第一旋轉平面平行之一平面中,其中WA,且LA。 An electric motor comprising: a first rotor configured to rotate in a first plane of rotation; a second rotor configured to be in a second plane of rotation parallel to the first plane of rotation Medium rotation, wherein the first rotor and the second rotor together comprise a plurality of adjacent magnet pairs separated by a distance, each of the adjacent magnet pairs having a width W, a length L and a height HM; and comprising a stator of the coil, the coil having a core having a height HC, wherein the first rotor and the second rotor are on opposite sides of the coil, and one of the windings of the coil is coupled to the first rotation Plane parallel in one plane, where W A, and L A. 如請求項1之電馬達,其中該第一轉子及該第二轉子以一距離B分隔開,且BA。 The electric motor of claim 1, wherein the first rotor and the second rotor are separated by a distance B, and B A. 如請求項1之電馬達,其中該線圈之一線圈開口具有一寬度C,且CW。 An electric motor according to claim 1, wherein one of the coil openings of the coil has a width C, and C W. 如請求項1之電馬達,其中HMHC。 Such as the electric motor of claim 1, wherein HM HC. 如請求項1之電馬達,其中該線圈之一線圈開口具有一寬度C,且BA、CW且HMHC。An electric motor according to claim 1, wherein one of the coil openings has a width C and B A, C W and HM HC.
TW099127523A 2009-08-17 2010-08-17 Electric motor and method of controlling the same TWI528685B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11799411B2 (en) 2021-08-31 2023-10-24 Kinetic Technologies International Holdings Lp Multi-phase permanent magnet rotor motor with independent phase coil windings

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Publication number Priority date Publication date Assignee Title
US10288696B2 (en) 2016-11-16 2019-05-14 Industrial Technology Research Institute Intelligent diagnosis system for power module and method thereof
KR20220046285A (en) * 2020-10-07 2022-04-14 엘지전자 주식회사 Electric motory assembly

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11799411B2 (en) 2021-08-31 2023-10-24 Kinetic Technologies International Holdings Lp Multi-phase permanent magnet rotor motor with independent phase coil windings
TWI823521B (en) * 2021-08-31 2023-11-21 加拿大商芯凱電子科技國際控股有限合夥公司 Multi-phase permanent magnet rotor motors and close-loop methods thereof

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