TWI516544B - Organic-inorganic hybrid resin, composition employing the same, and photoelectric device - Google Patents
Organic-inorganic hybrid resin, composition employing the same, and photoelectric device Download PDFInfo
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Description
本發明是有關於一有機無機混成樹脂、包含其之模塑組成物、以及光電裝置。 The present invention relates to an organic-inorganic hybrid resin, a molding composition comprising the same, and an optoelectronic device.
發光二極體(Light emitting diode,簡稱LED)具有節能(省電)、體積小、壽命長、應答速度快、污染低、高可靠度、模組彈性大等眾多優點,因此應用範疇非常廣泛。近年來技術不斷的進步,發光二極體的效率及亮度不斷的提升,使得其應用範圍逐漸延伸至顯示器背光模組、車用光源。未來更希望能夠取代現有的螢光燈而成為下一代的新照明光源。高功率及高亮度LED將成為未來發展的主流,其需求也將日益增加。 Light emitting diode (LED) has many advantages such as energy saving (power saving), small size, long life, fast response, low pollution, high reliability, and large module flexibility. Therefore, the application range is very wide. In recent years, the technology has continuously improved, and the efficiency and brightness of the light-emitting diodes have been continuously improved, so that the application range is gradually extended to the display backlight module and the vehicle light source. In the future, I hope to replace the existing fluorescent lamps and become the next generation of new lighting sources. High-power and high-brightness LEDs will become the mainstream of future development, and their demand will also increase.
就現有的發光二極體封裝結構而言,以反射杯為例,其可由樹脂或陶瓷材料所構成。陶瓷材料雖具有不錯的機械強度,不過,陶瓷材料不易用來制作具有較小尺寸的反射杯,且陶瓷材料所形成的反射杯不利於光線的反射。因此,目前以發光二極體作為發光源之顯示裝置,仍採用由樹脂材料所構成的反射杯。 In the case of the existing light-emitting diode package structure, a reflective cup is exemplified, which may be composed of a resin or a ceramic material. Although ceramic materials have good mechanical strength, ceramic materials are not easy to be used to make reflective cups with smaller sizes, and reflective cups formed of ceramic materials are not conducive to light reflection. Therefore, at present, a display device made of a resin material is used as a display device using a light-emitting diode as a light-emitting source.
傳統用於模塑性組成物的樹脂材料(例如聚對苯二醯對苯二胺、PPA)由於光熱安定性較差,因此在較高操作溫度下進行長時間操作時,會產生明顯的黃變及材料劣化等問題。此外,由於使用傳統樹脂材料的模塑性組成物,在轉注模封製程中反應速率較慢且流動性較差,因此也導致較長的模塑時間以及加工性不佳等問題。 Resin materials conventionally used for moldability compositions (for example, polyparaphenylene terephthalamide, PPA) have poor photothermal stability, so when subjected to long-time operation at higher operating temperatures, significant yellowing occurs. And problems such as material deterioration. Further, since a moldable composition using a conventional resin material is used, the reaction rate is slow and the fluidity is poor in the transfer molding process, which also causes problems such as long molding time and poor workability.
基於上述,業界需要一種具高光熱穩定性、良好加工性、及可快速模封成型的模塑組成物,以解決習知技術所遇到的問題。 Based on the above, there is a need in the industry for a molded composition having high photothermal stability, good processability, and rapid formability to solve the problems encountered in the prior art.
根據本發明之實施例,本發明提供一種有機無機混成樹脂,係為一組成物之反應產物,其中該組成物包含:0.1-10重量份之起始物(a),其中該起始物(a)係為一具有金屬氧化物團簇(metal oxide cluster)之矽倍半氧烷預聚物(silsesquioxane prepolymer),其中該金屬係為鈦(Ti)、鋯(Zr)、鋅(Zn)、或上述之組合;以及100重量份之起始物(b),其中該起始物(b)係為一環氧樹脂。 According to an embodiment of the present invention, the present invention provides an organic-inorganic hybrid resin which is a reaction product of a composition, wherein the composition comprises: 0.1 to 10 parts by weight of the starting material (a), wherein the starting material ( a) is a silsesquioxane prepolymer having a metal oxide cluster, wherein the metal is titanium (Ti), zirconium (Zr), zinc (Zn), Or a combination of the above; and 100 parts by weight of the starting material (b), wherein the starting material (b) is an epoxy resin.
根據本發明另一實施例,本發明亦提一種模塑組成物。該模塑組成物包含:上述有機無機混成樹脂;一無機填充劑;一硬化劑;以及,一白色顏料。 According to another embodiment of the present invention, the present invention also provides a molding composition. The molding composition comprises: the above organic-inorganic hybrid resin; an inorganic filler; a hardener; and, a white pigment.
根據本發明其他實施例,本發明亦提一種光電裝置。該光電裝置包含:一反射杯(reflective cup);以及一光電元件置於該反射杯內,其中該反射杯係由上述模塑組成物經混 練(kneading)製程及轉注模封(transfer molding)製程後所得之固化物。 According to other embodiments of the invention, the invention also provides an optoelectronic device. The photovoltaic device comprises: a reflective cup; and a photovoltaic element is disposed in the reflective cup, wherein the reflective cup is mixed by the molding composition A cured product obtained by a kneading process and a transfer molding process.
10‧‧‧光電裝置 10‧‧‧Optoelectronic devices
12‧‧‧光電元件 12‧‧‧Optoelectronic components
14‧‧‧反射杯 14‧‧‧Reflection Cup
第1圖係本發明一實施例所述光電裝置之示意圖。 1 is a schematic view of an optoelectronic device according to an embodiment of the present invention.
本發明係揭露一種有機無機混成樹脂、包含其之模塑組成物、以及光電裝置。本發明所述之有機無機混成樹脂係藉由將具快速反應性多官能基的具有金屬氧化物團簇(metal oxide cluster)之矽倍半氧烷預聚物(silsesquioxane prepolymer)與環氧樹脂反應所形成,其中該具有金屬氧化物團簇之矽倍半氧烷預聚物的重量份需介於約0.1至10之間(該環氧樹脂之重量份為100),以確保所得之有機無機混成樹脂在小於50℃下為不流動固體(即熔點大於50℃)、且加熱至80至150℃溫度範圍則具有可熔融流動性(其熔融黏度範圍介於100~10,000mPa.s)。另一方面,本發明所述之有機無機混成樹脂可進一步與其他環氧樹脂、硬化劑、無機填充劑、白色顏料、及添加劑混合形成模塑組成物。本發明所述模塑組成物之混練產物在進行轉注模封(transfer molding)製程時,由於具有高流動性,因此具有良好的加工性。此外,由於該有機無機混成樹脂仍具有未反應之環氧基,因此可使得模塑組成物在進行轉注模封製程時,具有快速反應性(在150秒內完成固化)。再者,本發明所述之模塑組成物,在經混練製程及轉注模封製程後可得白色的固化物。該固 化物對於一波長為450nm的光可具有一反射率約大於90%,且該固化物具有高光熱穩定性,因此可作為模塑材料,廣泛應用於各式光電裝置之封裝結構。 The present invention discloses an organic-inorganic hybrid resin, a molding composition comprising the same, and an optoelectronic device. The organic-inorganic hybrid resin of the present invention is reacted with an epoxy resin by a silsesquioxane prepolymer having a metal oxide cluster having a rapidly reactive polyfunctional group. Forming wherein the weight fraction of the sesquioxane prepolymer having a metal oxide cluster is between about 0.1 and 10 (the epoxy resin is 100 parts by weight) to ensure the obtained organic and inorganic The mixed resin has a melt flowability (having a melt viscosity ranging from 100 to 10,000 mPa.s) at a temperature of less than 50 ° C as a no-flow solid (i.e., a melting point of more than 50 ° C) and heating to a temperature range of 80 to 150 ° C. On the other hand, the organic-inorganic hybrid resin of the present invention can be further mixed with other epoxy resins, hardeners, inorganic fillers, white pigments, and additives to form a molded composition. The kneaded product of the molding composition of the present invention has good processability due to high fluidity when subjected to a transfer molding process. Further, since the organic-inorganic hybrid resin still has an unreacted epoxy group, the molded composition can be made to have rapid reactivity (curing in 150 seconds) when subjected to a transfer molding process. Furthermore, the molded composition of the present invention can obtain a white cured product after the kneading process and the transfer molding process. The solid The compound can have a reflectance of about 90% for a light having a wavelength of 450 nm, and the cured product has high photothermal stability, and thus can be widely used as a molding material for a package structure of various photovoltaic devices.
本發明所述之有機無機混成樹脂,可為一組成物之反應產物,其中該組成物包含:約0.1-10重量份(例如1-10重量份)之起始物(a),其中該起始物(a)係為一具有金屬氧化物團簇之矽倍半氧烷預聚物,其中該金屬係為鈦(Ti)、鋯(Zr)、鋅(Zn)、或上述之組合;以及100重量份之起始物(b),其中該起始物(b)可為一環氧樹脂。若該起始物(a)(具有金屬氧化物團簇之矽倍半氧烷預聚物)含量過高,則所得有機無機混成樹脂熔融溫度會因過度交聯而高於150℃,甚至加熱至200℃以上仍無法熔融,因此會導致所得模塑材料之反應性、流動性、及加工性降低。此外,本發明所述之有機無機混成樹脂,由於由特定比例的具有金屬氧化物團簇之矽倍半氧烷預聚物與環氧樹脂反應所形成,在80至120℃之間具有一熔融黏度介於100至10,000mPa.s,且仍具有未反應之環氧基。 The organic-inorganic hybrid resin of the present invention may be a reaction product of a composition, wherein the composition comprises: about 0.1-10 parts by weight (for example, 1-10 parts by weight) of the starting material (a), wherein the starting material The starting material (a) is a sesquisesquioxane prepolymer having a metal oxide cluster, wherein the metal is titanium (Ti), zirconium (Zr), zinc (Zn), or a combination thereof; 100 parts by weight of the starting material (b), wherein the starting material (b) may be an epoxy resin. If the content of the starting material (a) (the sesquisesquioxane prepolymer having a metal oxide cluster) is too high, the melting temperature of the obtained organic-inorganic hybrid resin may be higher than 150 ° C due to excessive crosslinking, or even heating. When it is more than 200 ° C, it is not melted, and thus the reactivity, fluidity, and processability of the obtained molding material are lowered. Further, the organic-inorganic hybrid resin of the present invention is formed by reacting a specific proportion of a sesquioxane prepolymer having a metal oxide cluster with an epoxy resin, and has a melting between 80 and 120 ° C. The viscosity is between 100 and 10,000 mPa.s and still has an unreacted epoxy group.
根據本發明實施例,可藉由控制本發明所述之有機無機混成樹脂的熔融黏度,以調整利用其所得之模塑材料在後續轉注模封製程的流動性及加工性。本發明所述之起始物(a)金屬氧化物團簇之矽倍半氧烷預聚物的重量分子量分布可介於2500至7800之間,以確保所得之模塑材料在後續轉注模封製程具有足夠的流動性及加工性。 According to the embodiment of the present invention, the fluidity and processability of the molding material obtained by the present invention can be adjusted in the subsequent transfer molding process by controlling the melt viscosity of the organic-inorganic hybrid resin of the present invention. The weight average molecular weight distribution of the starting material (a) metal oxide cluster of the sesquisesquioxane prepolymer of the present invention may be between 2,500 and 7,800 to ensure that the obtained molding material is subsequently molded. The process has sufficient fluidity and processability.
根據本發明實施例,該起始物(a)可為一組成物之反應產物,其中該組成物包含:1-10重量份之起始物(d)、100
重量份之起始物(e)、以及5-20重量份之起始物(f)。其中,該起始物(d)可具有式(I)所示結構:
其中,R1係獨立為C1-10烷基、以及n係擇自4-31的正整數。該起始物(e)可為鈦醇鹽、鋯醇鹽、鋅醇鹽、或上述之組合,例如乙醇鋯、異丙醇鋯、正丙醇鋯、正丁醇鋯、第三丁醇鋯、乙醇鋅、異丙醇鋅、正丙醇鋅、正丁醇鋅、第三丁醇鋅、乙醇鈦、異丙醇鈦、正丙醇鈦、正丁醇鈦、第三丁醇鈦、或上述之組合。該起始物(f)可具有式(II)所示結構:
其中,R2係獨立為C1-3烷氧基、以及R3係C3-12環氧基(epoxy group)、C3-12丙烯酸酯基(acrylate group)、C4-12烷基丙烯酸基(alkylacryloxy group)、或C3-12烯基(alkenyl group)。根據本發明實施例,該起始物(f)可例如為2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane)、3-甘油基丙基三甲氧基矽烷(3-Glycidoxypropyltrimethoxysilane)、3-甘油基丙基甲氧基二乙氧基矽烷(3-Glycidoxypropyl methoxydiethoxysilane)、3-甘油基丙基三乙氧基矽烷(3-Glycidoxypropyl triethoxysilane)、3-甲基丙烯酸基丙基三甲氧基矽烷(3-methacryloxypropyl trimethoxysilane)、3-甲基丙烯酸基丙基三乙氧基矽烷(3-Methacryloxypropyl triethoxysilane)、或3-丙烯酸丙基三甲氧基矽烷(3-acryloxypropyl trimethoxysilane)。根據本發明實施例,該組成物可更包含:3-10重量份之起始物(g),其中該起始物(g)係水、氫氧化銨(NH4OH)、或上述之組合。 Wherein R 2 is independently a C 1-3 alkoxy group, and an R 3 system C 3-12 epoxy group, a C 3-12 acrylate group, a C 4-12 alkyl acrylate An alkylacryloxy group or a C 3-12 alkenyl group. According to an embodiment of the present invention, the starting material (f) may be, for example, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3- 3-Glycidoxypropyltrimethoxysilane, 3-Glycidoxypropyl methoxydiethoxysilane, 3-Glycidoxypropyl Triethoxysilane), 3-methacryloxypropyl trimethoxysilane, 3-Methacryloxypropyl triethoxysilane, or 3-acrylic propyltrimethoxysilane 3-acryloxypropyl trimethoxysilane. According to an embodiment of the present invention, the composition may further comprise: 3-10 parts by weight of the starting material (g), wherein the starting material (g) is water, ammonium hydroxide (NH 4 OH), or a combination thereof .
根據本發明實施例,該起始物(a)可具有式(III)所示結構:
其中,R1係獨立為C1-10烷基;n係擇自4-31的正整數;以及,Y係(MO4/2)l[(MO)(4-a)/2M(OH)a/2]m[MO(4-b)/2M(OZ)b/2]p,其中,M係金屬;l係擇自5-20的正整數;m係擇自2-8的正整數;p係擇自2-5的正整數;a係擇自1-2的正整數;b係擇自1-2的正整數;以及,Z係-SiR3(R4)2,其中R3係獨立為C3-12環氧基(epoxy group)、C3-12丙烯酸酯基(acrylate group)、C4-12烷基丙烯酸基(alkylacryloxy group)、或C3-12烯基(alkenyl group);以及,R4係獨立為氫氧基、或C1-8烷氧基。 Wherein R 1 is independently C 1 -10 alkyl; n is a positive integer selected from 4-31; and, Y is (MO 4/2 ) l [(MO) (4-a)/2 M(OH a/2 ] m [MO (4-b)/2 M(OZ) b/2 ] p , wherein M is a metal; l is a positive integer from 5-20; m is selected from 2-8 a positive integer; p is a positive integer selected from 2-5; a is a positive integer selected from 1-2; b is a positive integer selected from 1-2; and, Z-SiR 3 (R 4 ) 2 , wherein R 3 is independently a C 3-12 epoxy group, a C 3-12 acrylate group, a C 4-12 alkylacryloxy group, or a C 3-12 alkenyl group ( Alkenyl group); and, R 4 is independently a hydroxyl group or a C 1-8 alkoxy group.
在一實施例中,具有金屬氧化物團簇之矽倍半氧烷預聚物(起始物(a))可依據下述步驟加以製備:首先,將起始
物(d)(具末端氫氧基之矽倍半氧烷預聚物)與起始物(e)(金屬醇鹽,例如金屬丁醇鹽M(OBu)4、M可為鋯、鈦、或鋅)混合以進行反應,得到一反應中間物。接著,加入起始物(g)(氫氧化銨、及/或水),使得該反應中間物進行溶凝膠(sol-gel)反應以形成溶凝膠產物。接著,加入起始物(f)(有機官能基矽烷)與該溶凝膠產物反應,得到有金屬氧化物團簇之矽倍半氧烷預聚物。上述反應可以以下反應式表示:
其中,M係金屬醇鹽之金屬,例如鋯、鈦、鋅、或前述之組合,而R1、R3、以及n的定義與上述相同。此外,符號係表示此鍵結接上金屬M或另一個有機官能基矽烷基上的矽。亦即,最終產物有機無機混成樹脂中之矽上的氧分別接上金屬團簇結構中的金屬M或另一個有機官能基矽烷基上的矽。然而,應注意的是,上述反應式的結構僅為舉例說明之用,此技藝人士當可理解在本發明各實施例中所形成的中間產物、溶凝膠產物、及有機無機混成樹脂,其金屬氧化團簇結構的大小及鍵結方式可不相同。 Here, the metal of the M-based metal alkoxide, for example, zirconium, titanium, zinc, or a combination thereof, and the definitions of R 1 , R 3 , and n are the same as described above. In addition, the symbol This indicates that the bond is bonded to a ruthenium on the metal M or another organofunctional decyl group. That is, the oxygen on the ruthenium in the final product organic-inorganic hybrid resin is respectively attached to the metal M in the metal cluster structure or the lanthanum on the other organofunctional decyl group. However, it should be noted that the structures of the above reaction formulas are for illustrative purposes only, and those skilled in the art will understand the intermediate products, sol-gel products, and organic-inorganic hybrid resins formed in the various embodiments of the present invention. The size and bonding mode of the metal oxide cluster structure may be different.
根據本發明實施例,起始物(b)可包含含三縮水甘油基異氰尿酸酯(triglycidyl isocyanurate)環氧樹脂、氫化環氧樹脂(hydrogenated epoxy resin)、脂環族環氧樹脂(cycloaliphatic epoxy)、矽氧烷改質環氧樹脂(silicon containing modified epoxy)、或上述之組合。在本發明實施例中,該起始物(b)至少包含矽氧烷改質環氧樹脂,且可更包含含三縮水甘油基異氰尿酸酯(triglycidyl isocyanurate)環氧樹脂、氫化環氧樹脂(hydrogenated epoxy resin)、脂環族環氧樹脂(cycloaliphatic epoxy)、或上述之組合。本發明所述之矽氧烷改質環氧樹脂可具有式(IV)所示結構:
其中,R1係獨立為C1-10烷基;R5係獨立為C1-10烷基、或苯基;R6係環氧基環己基乙基(epoxycyclohexylethyl、結構為)、或環氧基環己基丙基(epoxycyclohexylpropyl、結構為);R7係獨立為C1-10烷基、環氧基環己基乙基(epoxycyclohexylethyl)、或環氧基環己基丙基(epoxycyclohexylpropyl);以及,1≦c≦150、且0≦d≦15,其中,當d>0,c/d係介於1至10之間;而當d=0,至少一R7係為環氧基環己基乙基(epoxycyclohexylethyl)、或環氧基環己基丙基(epoxycyclohexylpropyl)。根據本發明實施例,該矽氧烷改質環氧樹脂的重量平均分子量可介於約400至10000之間。 Wherein R 1 is independently C 1 -10 alkyl; R 5 is independently C 1 -10 alkyl, or phenyl; R 6 is epoxycyclohexylethyl (structure is ) or epoxycyclohexylpropyl (epoxycyclohexylpropyl) R 7 is independently C 1 -10 alkyl, epoxycyclohexylethyl, or epoxycyclohexylpropyl; and, 1≦c≦150, and 0≦d≦ 15, wherein, when d>0, the c/d system is between 1 and 10; and when d=0, at least one R 7 is an epoxycyclohexylethyl or an epoxycyclohexyl group. Epoxycyclohexylpropyl. According to an embodiment of the invention, the siloxane-modified epoxy resin may have a weight average molecular weight of between about 400 and 10,000.
根據本發明其他實施例,用來形成本發明所述之有機無機混成樹脂的組成物,為確保所得樹脂為固態,可更包含約0-35重量份(例如1-35重量份、或3-25重量份)之起始物(c),其中該起始物(c)係為一酸酐,例如:丁二酸酐(succinic anhydride)、丁烯二酸酐(maleic anhydride)、鄰苯二甲酸酐(phthalic anhydride、PA)、四氫苯酐(tetrahydrophthalic anhydride、THPA)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、甲基四氫苯酐(methyltetrahydrophthalic anhydride、MTHPA)、或甲基六氫苯酐(methyl hexahydrophthalic anhydride、MHHPA)、或上述之組合。此外,該起始物(c)之酸酐基與該起始物(b)之環氧基的當量比可介於約0至0.5之間,例如當量比可介於0.001至0.5、或0.001至0.3之間,以確保所得樹脂預聚物為固態,且可適用後續混練加工製程。 According to another embodiment of the present invention, the composition for forming the organic-inorganic hybrid resin of the present invention may further comprise from about 0 to 35 parts by weight (for example, from 1 to 35 parts by weight, or from 3 to 3) to ensure that the obtained resin is in a solid state. 25 parts by weight of the starting material (c), wherein the starting material (c) is an anhydride, such as succinic anhydride, maleic anhydride, phthalic anhydride ( Phthalic anhydride, PA), tetrahydrophthalic anhydride (THPA), hexahydrophthalic anhydride (HHPA), methyltetrahydrophthalic anhydride (MTHPA), or methyl hexahydrophthalic acid (methyl hexahydrophthalic) Anhydride, MHHPA), or a combination of the above. Further, the equivalent ratio of the acid anhydride group of the starting material (c) to the epoxy group of the starting material (b) may be between about 0 and 0.5, for example, the equivalent ratio may be from 0.001 to 0.5, or 0.001 to Between 0.3 to ensure that the obtained resin prepolymer is solid, and the subsequent kneading process can be applied.
在一實施例中,本發明所述有機無機混成樹脂可依據下述步驟加以製備:首先,取100重量份之環氧樹脂(起始物(b))、1-10重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(起始物(a))、及/或0-35重量份之酸酐(起始物(c))加入一反應器中,並溶於一溶劑中(例如:甲苯、二甲苯、己烷、丁酮等)。接著,均勻混合並移除部份溶劑後,將所得產物置於真空下數分鐘至數小時,以移除殘留溶劑。接著,將所得產物在50-100℃加熱60-240分鐘,冷卻及熟化後得到該有機無機混成樹脂。 In one embodiment, the organic-inorganic hybrid resin of the present invention can be prepared according to the following steps: First, 100 parts by weight of epoxy resin (starting material (b)), 1-10 parts by weight of metal oxide a sulfonium sesquioxane prepolymer (starting material (a)), and/or 0-35 parts by weight of an acid anhydride (starting material (c)) is added to a reactor and dissolved in a solvent Medium (for example: toluene, xylene, hexane, methyl ethyl ketone, etc.). Next, after uniformly mixing and removing a part of the solvent, the resulting product is placed under vacuum for several minutes to several hours to remove residual solvent. Next, the obtained product is heated at 50 to 100 ° C for 60 to 240 minutes, and after cooling and aging, the organic-inorganic hybrid resin is obtained.
根據本發明實施例,本發明亦提供一種模塑組成物,包含:上述有機無機混成樹脂;一無機填充劑;一硬化劑;以及,一白色顏料。該無機填充劑以及該白色顏料之總重可介於約30至84wt%(例如約45至70wt%),以該模塑組成物之總重為基準。若該無機填充劑以及該白色顏料之重量百分比過低,則所得之模塑材料具有較差之機械性質;若該無機填充劑以及該白色顏料之重量百分比過高,則所得之模塑材料具有較差之流動性及反應性。此外,該白色顏料與該無機填充劑之重量比值可介於約0.1至0.5之間,例如0.1-0.3之間。該有機無機混成樹脂具有一重量百分比可介於約11至55wt%(例如約15至40wt%),且該硬化劑具有一重量百分比可介於約3至15wt%,以該模塑組成物之總重為基準。若該有機無機混成樹脂之重量 百分比過低或該硬化劑之重量百分比過高,則所得之模塑材料具有較差之反應性及過高之流動性;若該無機填充劑以及該白色顏料之重量百分比過高或該硬化劑之重量百分比過低,則所得之模塑材料會因流動性不佳使得在進行轉注模封製程時導致加工性不佳。 According to an embodiment of the present invention, the present invention also provides a molding composition comprising: the above organic-inorganic hybrid resin; an inorganic filler; a hardener; and a white pigment. The inorganic filler and the white pigment may have a total weight of from about 30 to 84% by weight (e.g., from about 45 to 70% by weight) based on the total weight of the molding composition. If the weight percentage of the inorganic filler and the white pigment is too low, the resulting molding material has poor mechanical properties; if the inorganic filler and the white pigment are too high in weight, the resulting molding material has poor properties. Mobility and reactivity. Further, the weight ratio of the white pigment to the inorganic filler may be between about 0.1 and 0.5, such as between 0.1 and 0.3. The organic-inorganic hybrid resin may have a weight percentage of from about 11 to 55 wt% (for example, about 15 to 40 wt%), and the hardener may have a weight percentage of from about 3 to 15 wt% to the molded composition. The total weight is the benchmark. If the weight of the organic-inorganic hybrid resin If the percentage is too low or the weight percentage of the hardener is too high, the resulting molding material has poor reactivity and excessive fluidity; if the inorganic filler and the white pigment are too high in weight or the hardener If the weight percentage is too low, the resulting molding material may cause poor workability in the transfer molding process due to poor fluidity.
根據本發明實施例,該無機填充劑可包含氧化矽、氫氧化鋁、氫氧化鎂、碳酸鎂、碳酸鋇、或上述之組合。該無機填充劑可例如為無機粒子(例如二氧化矽粒子),其粒徑可介於約0.01至50μm之間。根據本發明另一實施例,該無機填充劑可由至少兩種不同粒徑範圍的無機粒子所組成,以增加所得之模塑材料的流動性及加工性。該白色顏料可包含氧化鈦、氧化鋁、氧化鎂、氧化鋯、碳酸鈣、硫化鋅、氧化鋅、或上述之組合,且該白色顏料可具有一粒徑介於約0.01至100μm之間。值得注意的是,為使本發明所述之模塑組成物在進行混練製程後之產物為固態,並適用於轉注模封製程加以加工,該模塑組成物所使用之硬化劑係為固態非芳香族酸酐,例如:四氫苯酐(tetrahydrophthalic anhydride、THPA)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、丁烯二酸酐(maleic anhydride)、或上述之組合。 According to an embodiment of the present invention, the inorganic filler may comprise cerium oxide, aluminum hydroxide, magnesium hydroxide, magnesium carbonate, cerium carbonate, or a combination thereof. The inorganic filler may be, for example, inorganic particles (for example, cerium oxide particles) having a particle diameter of between about 0.01 and 50 μm. According to another embodiment of the present invention, the inorganic filler may be composed of at least two inorganic particles of different particle size ranges to increase the fluidity and processability of the resulting molding material. The white pigment may comprise titanium oxide, aluminum oxide, magnesium oxide, zirconium oxide, calcium carbonate, zinc sulfide, zinc oxide, or a combination thereof, and the white pigment may have a particle size of between about 0.01 and 100 μm. It is to be noted that, in order to make the molded composition of the present invention into a solid state after the kneading process, and is suitable for processing in a transfer molding process, the hardener used in the molding composition is solid non- The aromatic acid anhydride is, for example, tetrahydrophthalic anhydride (THPA), hexahydrophthalic anhydride (HHPA), maleic anhydride, or a combination thereof.
根據本發明實施例,本發明所述之模塑組成物,可更包含一添加劑,例如包含偶合劑、及/或脫模劑。該添加劑之重量百分比可介於約0.5至1.5wt%之間,以該模塑組成物之總重為基準。該偶合劑可為具有反應官能基之矽烷化合物,例如2-(3,4-環氧環己基)乙基三甲基矽烷 (2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane)、3-甘油基丙基三甲氧基矽烷(3-Glycidoxypropyltrimethoxysilane)、3-甘油基丙基甲基二乙基矽烷氧(3-Glycidoxypropyl methyldiethoxysilane)、3-甘油基丙基三乙基矽烷氧(3-Glycidoxypropyl triethoxysilane)、3-甲基丙烯酸基丙基甲基二甲氧基矽烷(3-Methacryloxypropyl methyldimethoxysilane)、3-甲基丙烯酸基丙基三甲氧基矽烷(3-Methacryloxypropyl trimethoxysilane)、3-甲基丙烯酸基丙基甲基二乙氧基矽烷(3-Methacryloxypropyl methyldiethoxysilane)、3-甲基丙烯酸基丙基三乙氧基矽烷(3-Methacryloxypropyl triethoxysilane)、N-2-(胺乙基)-3-胺丙基甲基二甲氧基矽烷(N-2-(Aminoethyl)-3-aminopropylmethyldimethoxysilane)、N-2-(胺乙基)-3-胺丙基三甲氧基矽烷(N-2-(Aminoethyl)-3-aminopropyltrimethoxysilane)、3-胺丙基三甲氧基矽烷(3-Aminopropyltrimethoxysilane)、3-胺丙基三乙氧基矽烷(3-Aminopropyltriethoxysilane)、N-苯基-3胺丙基三甲氧基矽烷(N-Phenyl-3-aminopropyltrimethoxysilane)、3-脲基丙基三乙氧基矽烷(3-Ureidopropyltriethoxysilane)、3-異氰酸丙基三乙氧基矽烷(3-Isocyanatepropyltriethoxysilane)、3-氯丙基三甲氧基矽烷(3-Chloropropyltrimethoxysilane)、1氫,1氫,2氫,2氫-全氟辛烷基三乙氧基矽烷(1H,1H,2H,2H-perfluorooctyltriethoxysilane)、氟已烷基1.1.2.2-四氫葵基三乙氧基矽烷 ((Heptadecafluoro-1,1,2,2-tetrahydrodecyl)triethoxysilane)、3-硫丙基三甲氧基矽烷(3-mercaptopropyltrimethoxysilane)、3-硫丙基甲基二甲氧基矽烷(3-mercaptopropylmethyldimethoxysilane)、bis(triethoxysilylpropyl)tetrasulfide、葵基三甲氧基矽烷(decyltrimethoxysilane)、己基三乙氧基矽烷(Hexyltriethoxysilane)、3-丙烯酸丙基三甲氧基矽烷(3-acryloxypropyl trimethoxysilane)、或上述之組合;以及,該脫模劑可例如為烷基膦酸、芳基膦酸、氟烷基矽烷、全氟氯矽烷、氟化烷基與芳基膦酸、脂肪酸酯、或上述之組合。 According to an embodiment of the present invention, the molding composition of the present invention may further comprise an additive such as a coupling agent and/or a releasing agent. The weight percentage of the additive may be between about 0.5 and 1.5 wt% based on the total weight of the molding composition. The coupling agent may be a decane compound having a reactive functional group, such as 2-(3,4-epoxycyclohexyl)ethyltrimethyldecane. (2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane), 3-Glycidoxypropyltrimethoxysilane, 3-Glycidoxypropyl methyldiethoxysilane, 3-Glycidoxypropyl triethoxysilane, 3-Methacryloxypropyl methyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane 3-Methacryloxypropyl trimethoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, 3-Methacryloxypropyl triethoxysilane , N-2-(Aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(Aminoethyl)-3-amine N-2-(Aminoethyl)-3-aminopropyltrimethoxysilane, 3-Aminopropyltrimethoxysilane, 3-Aminopropyltriethoxysilane N-phenyl-3aminopropyltrimethoxy N-Phenyl-3-aminopropyltrimethoxysilane, 3-Ureidopropyltriethoxysilane, 3-Isocyanatepropyltriethoxysilane, 3-Chlorine 3-Chloropropyltrimethoxysilane, 1 hydrogen, 1 hydrogen, 2 hydrogen, 2H-perfluorooctyltriethoxysilane (1H, 1H, 2H, 2H-perfluorooctyltriethoxysilane), fluorohexyl 1.1.2.2-Tetrahydro sunflower triethoxy decane ((Heptadecafluoro-1,1,2,2-tetrahydrodecyl)triethoxysilane), 3-mercaptopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, Bis(triethoxysilylpropyl)tetrasulfide, decyltrimethoxysilane, Hexyltriethoxysilane, 3-acryloxypropyl trimethoxysilane, or a combination thereof; and The release agent can be, for example, an alkylphosphonic acid, an arylphosphonic acid, a fluoroalkylnonane, a perfluorochloromethane, a fluorinated alkyl group and an arylphosphonic acid, a fatty acid ester, or a combination thereof.
本發明所述之模塑組成物可經由一混練製程形成一模塑材料。根據本發明一實施例,在進行混練製程前,該模塑組成物可先利用一混合機(amalgamator)充分攪拌與混合均勻。該混練製程可利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在40-100℃下對模塑組成物加以熔融混練10-120分鐘。冷卻後,得到該模塑材料。根據本發明另一實施例,本發明所述之模塑材料可用於轉注模封(transfer molding)製程,形成具有所需形態之固化物(例如:白色固化物),其中該固化物具有高光熱穩定性,且對於一波長為450nm的光,具有一反射率大於90%。該轉注模封製程的溫度可介於100至200℃。由於該模塑組成物具有快速反應性,因此經混練後的模塑組成物在轉注模封製程時,其固合時間可介於約10至150秒。 The molding composition of the present invention can form a molding material via a kneading process. According to an embodiment of the present invention, the molding composition may be sufficiently stirred and uniformly mixed by an amalgamator before performing the kneading process. The kneading process can melt-knead the molding composition at 40 to 100 ° C for 10 to 120 minutes using a mixing roll, a kneader, and an extruder. After cooling, the molding material was obtained. According to another embodiment of the present invention, the molding material of the present invention can be used in a transfer molding process to form a cured product having a desired morphology (for example, a white cured product), wherein the cured product has a high light heat Stability, and for a wavelength of light of 450 nm, has a reflectivity greater than 90%. The temperature of the transfer molding process can range from 100 to 200 °C. Since the molding composition has rapid reactivity, the kneaded molding composition may have a fixing time of about 10 to 150 seconds in the transfer molding process.
根據本發明實施例,本發明所述之模塑組成物可藉由混練製程及轉注模封製程形成光電裝置之封裝結構。請參 照第1圖,係顯示一符合本發明所述之光電裝置10之結構示意圖。該發光裝置10包括一光電元件12(例如:發光二極體、雷射二極體、或光接收器),以及一封裝結構,例如一反射杯14,其中該光電元件12係置於該反射杯14內。其中,該反射杯係由上述之模塑組成物經混練製程及轉注模封製程後所得之白色固化物。由於該白色固化物對於光電元件12所發出的光或是環境光具有強的反射率,因此非常適合作為反射杯的材料,以達到增強該光電裝置10效率的目的。 According to an embodiment of the present invention, the molding composition of the present invention can form a package structure of the photovoltaic device by a kneading process and a transfer molding process. Please refer to According to Fig. 1, a schematic view of a structure of a photovoltaic device 10 according to the present invention is shown. The light emitting device 10 includes a photovoltaic element 12 (eg, a light emitting diode, a laser diode, or a light receiver), and a package structure, such as a reflective cup 14, wherein the photovoltaic element 12 is placed in the reflection Inside the cup 14. Wherein, the reflective cup is a white cured product obtained by the above-mentioned molding composition through a kneading process and a transfer molding process. Since the white cured product has a strong reflectance to the light emitted by the photovoltaic element 12 or the ambient light, it is very suitable as a material of the reflective cup for the purpose of enhancing the efficiency of the photovoltaic device 10.
為了讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉數實施例,來說明本發明所述之有機無機混成樹脂、及包含其之模塑組成物。 The above-described and other objects, features, and advantages of the present invention will become more apparent from the claims.
首先,將15.7克正丁醇鋯(Zirconium butoxide、Zr(OBu)4;購自Gelest)以及200克丁醇(butanol)加入一反應瓶中,並持續攪拌。接著,另外將0.30g末端含矽醇聚二甲基矽氧烷(Silanol terminated polydimethylsiloxanes;DMS-S12購自Gelest)、0.005克氫氧化銨(Ammonium hydroxide)、及45克丁醇攪拌混合成均勻溶液後,再緩慢逐滴加入至上述反應瓶中。接著,在40℃下攪拌64小時,並利用FT-IR觀測950cm-1處吸收峰消失,代表有Si-O-Zr鍵結形成。反應完成後,加入390克丁醇至該反應瓶中。接著,再稱取0.12克氫氧化銨、0.59克去離子水、及108克的丁醇攪拌混合成均勻溶液後,再加入至該反應瓶中,並在60℃下反應16小時。接著,在昇溫至100℃並加熱 24小時後,加入130克甲苯(toluene)至該反應瓶中。在125℃下反應72小時後,加入2.57克3-縮水甘油丙基三甲氧基矽烷(3-glycidoxypropyltrimethoxysilane、商品編號為Z-6040;購自Dow Coring)至該反應瓶中。在125℃反應24小時後,將所得溶液的溶劑完全去除並逐步轉相到甲苯(toluene)中,使所得之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)溶於甲苯(toluene)溶劑中。以膠透層析儀(Gel Permeation Chromatography;GPC)分析所得之具有金屬氧化物團簇之矽倍半氧烷預聚物(I),可得之該具有金屬氧化物團簇之矽倍半氧烷預聚物(I)之重量分子量分布係介於2800至5000之間。 First, 15.7 g of zirconium butoxide, Zr(OBu) 4 (available from Gelest) and 200 g of butanol were added to a reaction flask and stirring was continued. Next, 0.30 g of terminal sterol-containing polydimethylsiloxane (Silanol terminated polydimethylsiloxanes; DMS-S12 from Gelest), 0.005 g of ammonium hydroxide (Ammonium hydroxide), and 45 g of butanol were stirred and mixed into a homogeneous solution. Thereafter, it was slowly added dropwise to the above reaction bottle. Subsequently, the mixture was stirred at 40 ° C for 64 hours, and the absorption peak at 950 cm -1 disappeared by FT-IR observation, indicating that Si-O-Zr bond formation was observed. After the reaction was completed, 390 g of butanol was added to the reaction flask. Next, 0.12 g of ammonium hydroxide, 0.59 g of deionized water, and 108 g of butanol were weighed and stirred to form a homogeneous solution, and then added to the reaction flask, and reacted at 60 ° C for 16 hours. Next, after heating to 100 ° C and heating for 24 hours, 130 g of toluene was added to the reaction flask. After reacting at 125 ° C for 72 hours, 2.57 g of 3-glycidoxypropyltrimethoxysilane (commercial number Z-6040; available from Dow Coring) was added to the reaction flask. After reacting at 125 ° C for 24 hours, the solvent of the obtained solution was completely removed and gradually phase-shifted into toluene, and the obtained sulfonium sesquioxane prepolymer (I) having a metal oxide cluster was dissolved in toluene. (toluene) in solvent. The obtained sesquioxane prepolymer (I) having a metal oxide cluster obtained by gel permeation chromatography (GPC) can be obtained by using a metal oxide cluster. The weight average molecular weight distribution of the alkane prepolymer (I) is between 2,800 and 5,000.
首先,將26.17克正丁醇鋯(Zirconium butoxide、Zr(OBu)4;購自Gelest)以及200克丁醇(butanol)加入一反應瓶中,並持續攪拌。接著,另外將0.30g末端含矽醇聚二甲基矽氧烷(Silanol terminated polydimethylsiloxanes;DMS-S12購自Gelest)、0.005克氫氧化銨(Ammonium hydroxide)、及72克丁醇攪拌混合成均勻溶液後,再緩慢逐滴加入至上述反應瓶中。接著,在40℃下攪拌64小時,並利用FT-IR觀測950cm-1處吸收峰消失,代表有Si-O-Zr鍵結形成。反應完成後,加入390克丁醇至該反應瓶中。接著,再稱取0.20克氫氧化銨、0.98克去離子水、及108克的丁醇攪拌混合成均勻溶液後,再加入至該反應瓶中,並在60℃下反應16小時。接著,在昇溫至100℃並加熱24小時後,加入130克甲苯(toluene)至該反應瓶中。在125℃下反應72小時後,加入4.29克3-縮水甘油丙基三甲氧基矽烷 (3-glycidoxypropyltrimethoxysilane、商品編號為;購自Dow Coring)至該反應瓶中。在125℃反應24小時後,將所得溶液的溶劑完全去除並逐步轉相到甲苯(toluene)中,使所得之具有金屬氧化物團簇之矽倍半氧烷預聚物(II)溶於甲苯(toluene)溶劑中。以膠透層析儀(Gel Permeation Chromatography;GPC)分析所得之具有金屬氧化物團簇之矽倍半氧烷預聚物(II),可得之該具有金屬氧化物團簇之矽倍半氧烷預聚物(II)之重量分子量分布係介於4000至7800之間。 First, 26.17 g of zirconium butoxide (Zr(OBu) 4 ; available from Gelest) and 200 g of butanol were added to a reaction flask and stirring was continued. Next, 0.30 g of terminal sterol-containing polydimethylsiloxane (Silanol terminated polydimethylsiloxanes; DMS-S12 from Gelest), 0.005 g of ammonium hydroxide (Ammonium hydroxide), and 72 g of butanol were stirred and mixed into a homogeneous solution. Thereafter, it was slowly added dropwise to the above reaction bottle. Subsequently, the mixture was stirred at 40 ° C for 64 hours, and the absorption peak at 950 cm -1 disappeared by FT-IR observation, indicating that Si-O-Zr bond formation was observed. After the reaction was completed, 390 g of butanol was added to the reaction flask. Next, 0.20 g of ammonium hydroxide, 0.98 g of deionized water, and 108 g of butanol were weighed and stirred to form a homogeneous solution, and then added to the reaction flask, and reacted at 60 ° C for 16 hours. Next, after heating to 100 ° C and heating for 24 hours, 130 g of toluene was added to the reaction flask. After reacting at 125 ° C for 72 hours, 4.29 g of 3-glycidoxypropyltrimethoxysilane (commercial number: available from Dow Coring) was added to the reaction flask. After reacting at 125 ° C for 24 hours, the solvent of the obtained solution was completely removed and gradually phase-shifted into toluene, and the obtained sulfonium sesquioxane prepolymer (II) having a metal oxide cluster was dissolved in toluene. (toluene) in solvent. The obtained sesquioxane prepolymer (II) having a metal oxide cluster obtained by gel permeation chromatography (GPC) can be obtained by using a metal oxide cluster. The weight average molecular weight distribution of the alkane prepolymer (II) is between 4,000 and 7800.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)及1重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘。均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在80℃加熱120分鐘,冷卻後得到有機無機混成樹脂(I),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(I)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500) and 1 part by weight of metal oxide clusters The semioxyalkylene prepolymer (I) is fed to a reactor and dissolved in toluene. Then, it stirred for 20 minutes at normal temperature. After homogeneous mixing, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 80 ° C for 120 minutes, and after cooling, an organic-inorganic mixed resin (I) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (I) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、1重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)、及3.4重量份之六氫苯酐(hexahydrophthalic anhydride、HHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘,均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在90℃加熱80分鐘,冷卻後得到有機無機混成樹脂(II),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(II)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500), 1 part by weight of metal oxide clusters The semi-oxyalkylene prepolymer (I), and 3.4 parts by weight of hexahydrophthalic anhydride (HHPA) were charged into a reactor and dissolved in toluene. Subsequently, the mixture was stirred at normal temperature for 20 minutes, and after uniformly mixing, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 90 ° C for 80 minutes, and after cooling, an organic-inorganic mixed resin (II) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (II) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、5重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)、及3.4重量份之六氫苯酐(hexahydrophthalic anhydride、HHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在80 ℃加熱140分鐘,冷卻後得到有機無機混成樹脂(III),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(III)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500), and 5 parts by weight of metal oxide clusters The semi-oxyalkylene prepolymer (I), and 3.4 parts by weight of hexahydrophthalic anhydride (HHPA) were charged into a reactor and dissolved in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 80 ° C for 140 minutes, and after cooling, an organic-inorganic mixed resin (III) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (III) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、10重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)、及3.4重量份之六氫苯酐(hexahydrophthalic anhydride、HHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在90℃加熱140分鐘,冷卻後得到有機無機混成樹脂(IV),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(IV)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500), 10 parts by weight of metal oxide clusters The semi-oxyalkylene prepolymer (I), and 3.4 parts by weight of hexahydrophthalic anhydride (HHPA) were charged into a reactor and dissolved in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 90 ° C for 140 minutes, and after cooling, an organic-inorganic hybrid resin (IV) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (IV) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、以及10重量份之具有金屬氧化物團 簇之矽倍半氧烷預聚物(I)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在80℃加熱240分鐘,冷卻後得到有機無機混成樹脂(V),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(V)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy equivalent weight (EEW) of between 400 and 500, and 10 parts by weight of metal oxide clusters The sesquioxane prepolymer (I) is fed to a reactor and dissolved in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 80 ° C for 240 minutes, and after cooling, an organic-inorganic mixed resin (V) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (V) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、5重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(II)、及3.4重量份之六氫苯酐(hexahydrophthalic anhydride、HHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在90℃加熱110分鐘,冷卻後得到有機無機混成樹脂(VI),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(VI)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500), and 5 parts by weight of metal oxide clusters The semi-oxyalkylene prepolymer (II), and 3.4 parts by weight of hexahydrophthalic anhydride (HHPA) were charged into a reactor and dissolved in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 90 ° C for 110 minutes, and after cooling, an organic-inorganic mixed resin (VI) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (VI) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(2)(化學結構為、n>1、m>1,重量平均分子量(Mw)介於2400至26000,且環氧樹脂環氧當量重(EEW)介於250-350之間)、5重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)、及4.56重量份之六氫苯酐(hexahydrophthalic anhydride、HHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在90℃加熱100分鐘,冷卻後得到有機無機混成樹脂(VII),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(VII)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decane modified epoxy resin (2) (chemical structure is , n>1, m>1, weight average molecular weight (Mw) between 2400 and 26000, epoxy resin epoxy equivalent weight (EEW) between 250-350), 5 parts by weight of metal oxide cluster The sulfonium sesquioxane prepolymer (I) and 4.56 parts by weight of hexahydrophthalic anhydride (HHPA) were charged into a reactor and dissolved in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 90 ° C for 100 minutes, and after cooling, an organic-inorganic mixed resin (VII) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (VII) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、5重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)、及3.69重量份之四氫苯酐(tetrahydrophthalic anhydride、THPA)加入一反應器中,並溶 於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在80℃加熱150分鐘,冷卻後得到有機無機混成樹脂(VIII),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(VIII)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500), and 5 parts by weight of metal oxide clusters The semi-oxyalkylene prepolymer (I), and 3.69 parts by weight of tetrahydrophthalic anhydride (THPA) were charged into a reactor and dissolved in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 80 ° C for 150 minutes, and after cooling, an organic-inorganic hybrid resin (VIII) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (VIII) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取80重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、20重量份之脂環族環氧樹脂(產品編號為CEL 2021P、購自DAICEL)、5重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)、及6.5重量份之六氫苯酐(hexahydrophthalic anhydride、HHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在80℃加熱180分鐘,冷卻後得到有機無機混成樹脂(IX),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(IX)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 80 parts by weight of a nonoxyl modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy resin equivalent weight (EEW) between 400-500), 20 parts by weight of alicyclic epoxy resin (product number Addition to a reactor for CEL 2021P, available from DAICEL), 5 parts by weight of a sesquioxane prepolymer (I) having a metal oxide cluster, and 6.5 parts by weight of hexahydrophthalic anhydride (HHPA) Medium and soluble in toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 80 ° C for 180 minutes, and after cooling, an organic-inorganic mixed resin (IX) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (IX) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之矽氧烷改質環氧樹脂(1)(化學結構為、n>1,重量平均分子量(Mw)介於800至1000,且環氧樹脂環氧當量重(EEW)介於400-500之間)、及15重量份之具有金屬氧化物團簇之矽倍半氧烷預聚物(I)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘,均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在90℃加熱140分鐘,冷卻後得到有機無機混成樹脂(X),呈現無色不流動狀態。最後,對所得之有機無機混成樹脂(X)進行熔融溫度及黏度的量測,結果如表1所示。 First, take 100 parts by weight of a decyl oxide modified epoxy resin (1) (chemical structure is , n>1, weight average molecular weight (Mw) between 800 and 1000, and epoxy equivalent weight (EEW) of between 400 and 500, and 15 parts by weight of metal oxide clusters The sesquioxane prepolymer (I) is fed to a reactor and dissolved in toluene. Subsequently, the mixture was stirred at normal temperature for 20 minutes, and after uniformly mixing, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 90 ° C for 140 minutes, and after cooling, an organic-inorganic hybrid resin (X) was obtained, showing a colorless, non-flowing state. Finally, the obtained organic-inorganic hybrid resin (X) was measured for melting temperature and viscosity, and the results are shown in Table 1.
首先,取100重量份之脂環族環氧樹脂(產品編號為CEL 2021P、購自DAICEL)、以及122重量份之甲基六氫苯酐(methyl hexahydrophthalic anhydride、MHHPA)加入一反應器中,並溶於甲苯。接著,在常溫下攪拌20分鐘均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在90℃加熱240分鐘,冷卻後得到樹脂(I),呈現無色液態,結果如表1所示。 First, 100 parts by weight of an alicyclic epoxy resin (product number CEL 2021P, available from DAICEL), and 122 parts by weight of methyl hexahydrophthalic anhydride (MHHPA) are added to a reactor and dissolved. In toluene. Next, after uniformly stirring at room temperature for 20 minutes, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 90 ° C for 240 minutes, and after cooling, the resin (I) was obtained to give a colorless liquid. The results are shown in Table 1.
首先,取100重量份之酚醛環氧樹脂(產品編號為ECN1273、購自Ciba-Geigy)、及150重量份之酚醛硬化劑(產品編號為HRJ1166、購自Schenectady Chemicals)加入一反應器 中,並溶於甲苯。接著,在常溫下攪拌20分鐘,以移除部份甲苯。均勻混合後,將所得產物置於真空下1小時,以移除殘留溶劑。接著,將所得產物在60℃加熱150分鐘,冷卻及熟化後得到樹脂(II),呈現無色不流動狀態。最後,對所得之樹脂(II)進行熔融溫度及黏度的量測,結果如表1所示。 First, 100 parts by weight of a novolac epoxy resin (product number ECN1273, available from Ciba-Geigy), and 150 parts by weight of a phenolic hardener (product number HRJ1166, available from Schenectady Chemicals) were added to a reactor. Medium and soluble in toluene. Next, it was stirred at normal temperature for 20 minutes to remove a part of toluene. After homogeneous mixing, the resulting product was placed under vacuum for 1 hour to remove residual solvent. Next, the obtained product was heated at 60 ° C for 150 minutes, cooled and aged to obtain a resin (II), which was in a colorless, non-flowing state. Finally, the obtained resin (II) was measured for melting temperature and viscosity, and the results are shown in Table 1.
由表1可知,當本發明所述之矽倍半氧烷預聚物的添加量小於10重量份且矽氧烷改質環氧樹脂的添加量維持100重量份時,所得之有機無機混成樹脂係為無色固體,適合用於混練製程,因此可作為模塑組成物之成份。另一方面,當本發明所述之矽倍半氧烷預聚物的添加量大於10重量份時(矽氧烷改質環氧樹脂(1)的添加量維持100重量份),所得之有機無機混成樹脂(X)雖然仍為無色固體,但是由於矽倍半氧烷預聚物(I)的添加量過多使得交聯程度增加,導致所得的有機無機混成樹脂(X)加熱至200℃以上時仍無法熔解,因此無法用於模塑組成物中。此外,在製備例13所述樹脂(I)製備過程中,由於不添加本發明所述之具有金屬氧化物團簇之矽倍半氧烷預聚物而改用脂環族環氧樹脂,即使大量添加硬化劑(添加量大於100重量份),所得之樹脂也無法在室溫下維持固態,所以無法進行混練製程,因此亦不適合用於模塑組成物中。另一方面,在製備例14所述樹脂(II)製備過程中,由於不添加本發明所述之具有金屬氧化物團簇之矽倍半氧烷預聚物而改用酚醛環氧樹脂,所 得之樹脂呈褐色。因此若將該樹脂應用於模塑組成物中,則不易得到白色的固合物。 It can be seen from Table 1 that when the amount of the sesquioxane prepolymer of the present invention is less than 10 parts by weight and the amount of the siloxane-modified epoxy resin is maintained at 100 parts by weight, the obtained organic-inorganic hybrid resin It is a colorless solid and is suitable for use in a kneading process and therefore can be used as a component of a molding composition. On the other hand, when the amount of the sesquioxane prepolymer of the present invention is more than 10 parts by weight (the amount of the siloxane-modified epoxy resin (1) is 100 parts by weight), the obtained organic Although the inorganic mixed resin (X) is still a colorless solid, the degree of crosslinking is increased due to the excessive addition amount of the sesquisesquioxane prepolymer (I), and the obtained organic-inorganic hybrid resin (X) is heated to 200 ° C or higher. It still cannot be melted and therefore cannot be used in molding compositions. Further, in the preparation of the resin (I) described in Preparation Example 13, the alicyclic epoxy resin was replaced by the addition of the sesquioxane prepolymer having the metal oxide cluster of the present invention, even if A large amount of a hardener (addition amount of more than 100 parts by weight) is added, and the obtained resin cannot maintain a solid state at room temperature, so that a kneading process cannot be performed, and thus it is not suitable for use in a molding composition. On the other hand, in the preparation of the resin (II) described in Preparation Example 14, the phenolic epoxy resin was used instead of the sesquioxane prepolymer having a metal oxide cluster as described in the present invention. The resulting resin is brown. Therefore, when the resin is applied to a molding composition, it is difficult to obtain a white solid.
將製備例5所得之有機無機混成樹脂(III)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(I)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在80℃下對模塑組成物(I)加以熔融混練15分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (III), hexahydrophthalic anhydride (HHPA), and inorganic filler obtained in Preparation Example 5 (fused silica) having an average particle diameter (D50) of 4.9 μm and 19.9 μm, respectively. ), white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), and coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethyldecane-(2-(3,4-epoxycyclohexyl)- Ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) were thoroughly stirred and mixed with an amalgamator according to the ratio of the components shown in Table 2 to obtain a molded composition. (I). Next, the molding composition (I) was melt-kneaded at 80 ° C for 15 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that the flow rate was 175 ° C at the process temperature (it can be completely filled in a predetermined mold), and after cooling, it can be cured in 80 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例6所得之有機無機混成樹脂(IV)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4- 環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(II)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在60℃下對模塑組成物(II)加以熔融混練30分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (IV), hexahydrophthalic anhydride (HHPA), and inorganic filler obtained in Preparation Example 6 (fused silica) having an average particle diameter (D50) of 4.9 μm and 19.9 μm, respectively. ), white pigment (titanium dioxide with an average particle diameter (D50) of 0.9 μm), coupling agent (2-(3,4-) 2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) according to Table 2 The composition ratio shown is sufficiently stirred and mixed with an amalgamator to obtain a molded composition (II). Next, the molding composition (II) was melt-kneaded at 60 ° C for 30 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that the flow rate was 175 ° C at the process temperature (it can be completely filled in a predetermined mold), and after cooling, it can be cured in 80 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例8所得之有機無機混成樹脂(VI)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(III)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在60℃下對模塑組成物(III)加以熔融混練25分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製 程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (VI), hexahydrophthalic anhydride (HHPA), and inorganic filler obtained in Preparation Example 8 (fused silica) having an average particle diameter (D50) of 4.9 μm and 19.9 μm, respectively. ), white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), and coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethyldecane-(2-(3,4-epoxycyclohexyl)- Ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) were thoroughly stirred and mixed with an amalgamator according to the ratio of the components shown in Table 2 to obtain a molded composition. (III). Next, the molding composition (III) was melt-kneaded at 60 ° C for 25 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, using the obtained rubber cake for transfer molding It is known that it has fluidity at 175 ° C at the process temperature (can be completely filled into the predetermined mold), and can be cured in 80 seconds after cooling. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例9所得之有機無機混成樹脂(VII)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(IV)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在80℃下對模塑組成物(IV)加以熔融混練25分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (VII), hexahydrophthalic anhydride (HHPA), and inorganic filler obtained in Preparation Example 9 (fused silica) having an average particle diameter (D50) of 4.9 μm and 19.9 μm, respectively. ), white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), and coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethyldecane-(2-(3,4-epoxycyclohexyl)- Ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) were thoroughly stirred and mixed with an amalgamator according to the ratio of the components shown in Table 2 to obtain a molded composition. (IV). Next, the molding composition (IV) was melt-kneaded at 80 ° C for 25 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that the flow rate was 175 ° C at the process temperature (it can be completely filled in a predetermined mold), and after cooling, it can be cured in 80 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例10所得之有機無機混成樹脂(VIII)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合 劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(V)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在50℃下對模塑組成物(V)加以熔融混練30分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (VIII), hexahydrophthalic anhydride (HHPA), and inorganic filler obtained in Preparation Example 10 (fused silica) having an average particle diameter (D50) of 4.9 μm and 19.9 μm, respectively. ), white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), coupling Agent (2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane), and fatty acid ester release agent (product number Hoechst wax E) The product composition (V) was obtained by thoroughly stirring and mixing with an amalgamator according to the ratio of the components shown in Table 2 according to the composition ratio shown in Table 2. Next, the molding composition (V) was melt-kneaded at 50 ° C for 30 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that the flow rate was 175 ° C at the process temperature (it can be completely filled in a predetermined mold), and after cooling, it can be cured in 80 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例5所得之有機無機混成樹脂(III)、四氫苯酐(tetrahydrophthalic anhydride、THPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(VI)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在60℃下對模塑組成物(VI)加以熔融混練40分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程, 得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (III) obtained in Preparation Example 5, tetrahydrophthalic anhydride (THPA), and inorganic filler (fused silica) having an average particle diameter (D50) of 4.9 μm and 19.9 μm, respectively. ), white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), and coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethyldecane-(2-(3,4-epoxycyclohexyl)- Ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) were thoroughly stirred and mixed with an amalgamator according to the ratio of the components shown in Table 2 to obtain a molded composition. (VI). Next, the molding composition (VI) was melt-kneaded at 60 ° C for 40 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Then, using the obtained rubber cake to carry out the transfer molding process, It is known that it has fluidity at 175 ° C at the process temperature (can be completely filled into the predetermined mold) and can be cured in 80 seconds after cooling. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例8所得之有機無機混成樹脂(VI)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、四氫苯酐(tetrahydrophthalic anhydride、THPA)、無機填充劑(平均粒徑(D50)分別為4.9μm及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(VII)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在60℃下對模塑組成物(VII)加以熔融混練30分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (VI), hexahydrophthalic anhydride (HHPA), tetrahydrophthalic anhydride (THPA), and inorganic filler obtained in Preparation Example 8 (average particle diameter (D50) were 4.9 μm and 19.9, respectively. Φm fused silica, white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethylnonane) 2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) was thoroughly stirred by an amalgamator according to the ratio of the components shown in Table 2. After uniformly mixing, a molding composition (VII) was obtained. Next, the molding composition (VII) was melt-kneaded at 60 ° C for 30 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that the flow rate was 175 ° C at the process temperature (it can be completely filled in a predetermined mold), and after cooling, it can be cured in 80 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例7所得之有機無機混成樹脂(V)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為0.7μm、4.9μm、及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(VIII)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在60℃下對模塑組成物(VIII)加以熔融混練15分鐘。冷卻後,將所得混練產物進行打粉粉碎並進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),冷卻後可在80秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The organic-inorganic hybrid resin (V), hexahydrophthalic anhydride (HHPA), and inorganic filler obtained in Preparation Example 7 (having an average particle diameter (D50) of 0.7 μm, 4.9 μm, and 19.9 μm, respectively. (fused Silica)), white pigment (titanium dioxide with an average particle diameter (D50) of 0.9 μm), coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethylnonane) (2-(3,4-epoxycyclohexyl) )-ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) was thoroughly stirred and mixed with an amalgamator according to the ratio of the components shown in Table 2, and then molded. Composition (VIII). Next, the molding composition (VIII) was melt-kneaded at 60 ° C for 15 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product was subjected to powder pulverization and tableting to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that the flow rate was 175 ° C at the process temperature (it can be completely filled in a predetermined mold), and after cooling, it can be cured in 80 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
將製備例5所得之有機無機混成樹脂(III)、甲基六氫苯酐(methyl hexahydrophthalic anhydride、MHHPA)(液態酸酐)、無機填充劑(平均粒徑(D50)分別為0.7μm、4.9μm、及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(IX)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在50℃下對模塑組成物(IX)加以熔融混練20分鐘。冷卻後,所得混練產物仍為液態。 The organic-inorganic hybrid resin (III) obtained in Preparation Example 5, methyl hexahydrophthalic anhydride (MHHPA) (liquid acid anhydride), and inorganic filler (average particle diameter (D50) were 0.7 μm, 4.9 μm, and 19.9 μm fused silica, white pigment (titanium dioxide having an average particle diameter (D50) of 0.9 μm), coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethyldecane (2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) according to the composition ratio shown in Table 2 with an amalgamator After stirring and mixing uniformly, the molded composition (IX) was obtained. Next, the molding composition (IX) was melt-kneaded at 50 ° C for 20 minutes using a mixing roll, a kneader, and an extruder. After cooling, the resulting kneaded product remained in a liquid state.
將製備例13所得之樹脂(I)、四氫苯酐(tetrahydrophthalic anhydride、THPA)、無機填充劑(平均粒徑(D50)分別為0.7μm、4.9μm、及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(X)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在80℃下對模塑組成物(X)加以熔融混練120分鐘。冷卻後,所得混練產物仍為液態。 The resin (I), tetrahydrophthalic anhydride (THPA), and inorganic filler (average particle diameter (D50)) obtained in Preparation Example 13 were 0.7 μm, 4.9 μm, and 19.9 μm, respectively, of fused silica. )), white pigment (titanium dioxide with an average particle diameter (D50) of 0.9 μm), coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethylnonane (2-(3,4-epoxycyclohexyl)) -ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) according to the composition ratio shown in Table 2, fully stirred and mixed with an amalgamator to obtain a molded composition. (X). Next, the molding composition (X) was melt-kneaded at 80 ° C for 120 minutes using a mixing roll, a kneader, and an extruder. After cooling, the resulting kneaded product remained in a liquid state.
將製備例14所得之樹脂(II)、六氫苯酐(hexahydrophthalic anhydride、HHPA)、無機填充劑(平均粒徑(D50)分別為0.7μm、4.9μm、及19.9μm的熔凝氧化矽(fused silica))、白色顏料(平均粒徑(D50)為0.9μm的二氧化鈦)、偶合劑(2-(3,4-環氧環己基)乙基三甲基矽烷(2-(3,4-Epoxycyclohexyl)-ethyltrimethoxysilane))、以及脂肪酸酯系脫模劑(產品編號為Hoechst wax E、購自Clariant)依據表2所示的成份比例以混合機(amalgamator)充分攪拌與混合均勻後,得到模塑組成物(XI)。接著,利用軋輪機(mixing roll)、捏合機(kneader)、擠出機(extruder)在80℃下對模塑組成物(XI)加以熔融混練15分鐘。冷卻後,將所得混練產物進行打粉粉碎並 進行打錠,得到膠餅。接著,利用所得膠餅進行轉注模封製程,得知在製程溫度下175℃具流動性(可完全填入預定的模具內),在175℃/180秒內固化。最後,測量固化產物在波長450nm下的反射率,結果如表2所示。 The resin (II), the hexahydrophthalic anhydride (HHPA), and the inorganic filler (average particle diameter (D50)) obtained in Preparation Example 14 were 0.7 μm, 4.9 μm, and 19.9 μm, respectively, of fused silica. )), white pigment (titanium dioxide with an average particle diameter (D50) of 0.9 μm), coupling agent (2-(3,4-epoxycyclohexyl)ethyltrimethylnonane (2-(3,4-epoxycyclohexyl)) -ethyltrimethoxysilane)), and a fatty acid ester-based release agent (product number Hoechst wax E, available from Clariant) according to the composition ratio shown in Table 2, fully stirred and mixed with an amalgamator to obtain a molded composition. (XI). Next, the molding composition (XI) was melt-kneaded at 80 ° C for 15 minutes using a mixing roll, a kneader, and an extruder. After cooling, the obtained kneaded product is powdered and pulverized. Ingots are made to obtain a cake. Next, the obtained rubber cake was subjected to a transfer molding process, and it was found that fluidity at 175 ° C at the process temperature (which can be completely filled in a predetermined mold) was cured in 175 ° C / 180 seconds. Finally, the reflectance of the cured product at a wavelength of 450 nm was measured, and the results are shown in Table 2.
由表2可知,具有本發明所述之有機無機混成樹脂的模塑組成物,經混練後仍為固體。進一步將實施例1-8混練所得產物進行轉注模封製程時,可得知該等混練產物具高流動性、快速反應性、以及良好的加工性,且固化產物在波長450nm下的反射率皆大於90%(呈現白色),非常適合作為光電裝置的封裝結構(例如反射杯)。此外,由表2可知,當模塑組成物的硬化劑改為液體酸酐時(比較實施例1),混練所得之產物係為液態,無法利用轉注模封製程加以加工。仍請參照表2,當模塑 組成物之樹脂改為製備例13所得之液體樹脂時(比較實施例2),混練所得之產物同樣為液態,無法利用轉注模封製程加以加工。另一方面,當模塑組成物之樹脂改為製備例14所得之褐色樹脂時(比較實施例3),即使添加白色顏料,混練所得之產物仍然會偏黃,導致固化產物在波長450nm下的反射率僅為73%。 As is clear from Table 2, the molded composition having the organic-inorganic hybrid resin of the present invention was still solid after kneading. Further, when the products obtained by the kneading of Examples 1-8 were subjected to a transfer molding process, it was found that the kneaded products have high fluidity, rapid reactivity, and good processability, and the reflectance of the cured product at a wavelength of 450 nm was More than 90% (presenting white), very suitable as a package structure for optoelectronic devices (such as reflective cups). Further, as is clear from Table 2, when the hardening agent of the molding composition was changed to a liquid acid anhydride (Comparative Example 1), the product obtained by the kneading was liquid and could not be processed by a transfer molding process. Still refer to Table 2, when molding When the resin of the composition was changed to the liquid resin obtained in Preparation Example 13 (Comparative Example 2), the product obtained by the kneading was also in a liquid state and could not be processed by a transfer molding process. On the other hand, when the resin of the molding composition was changed to the brown resin obtained in Preparation Example 14 (Comparative Example 3), even if a white pigment was added, the product obtained by the kneading was still yellowish, resulting in a cured product at a wavelength of 450 nm. The reflectivity is only 73%.
綜合上述,本發明所述之有機無機混成樹脂可藉由特定的具有金屬氧化物團簇之矽倍半氧烷預聚物與環氧樹脂比例,確保所得之有機無機混成樹脂可在小於50℃下為不流動固體、且加熱至80至150℃溫度範圍則具有可熔融流動性(其熔融黏度範圍介於100~10,000mPa.s)。此外,本發明所述具有該有機無機混成樹脂之模塑組成物,可藉由混練形成模塑材料,在轉注模封製程時具有高流動性、快速反應性、及良好的加工性。再者,本發明所述之模塑組成物經混練製程及轉注模封製程所得之固化物,具有高的光反射率及光熱穩定性,因此可廣泛應用於各式光電裝置之封裝結構。 In summary, the organic-inorganic hybrid resin of the present invention can ensure that the obtained organic-inorganic hybrid resin can be less than 50 ° C by using a specific ratio of the sesquisesquioxane prepolymer having a metal oxide cluster to the epoxy resin. The following is a non-flowing solid, and has a melt flowability (having a melt viscosity ranging from 100 to 10,000 mPa.s) when heated to a temperature range of 80 to 150 °C. Further, the molding composition having the organic-inorganic hybrid resin of the present invention can be formed into a molding material by kneading, and has high fluidity, rapid reactivity, and good processability in the transfer molding process. Furthermore, the cured product obtained by the kneading process and the transfer molding process of the molding composition of the present invention has high light reflectivity and photothermal stability, and thus can be widely applied to package structures of various types of photovoltaic devices.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.
10‧‧‧光電裝置 10‧‧‧Optoelectronic devices
12‧‧‧光電元件 12‧‧‧Optoelectronic components
14‧‧‧反射杯 14‧‧‧Reflection Cup
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US14/596,693 US9617411B2 (en) | 2014-01-15 | 2015-01-14 | Organic-inorganic hybrid resin, molding composition, and photoelectric device employing the same |
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