TWI515525B - Circuit and method for temperature control and charging system - Google Patents
Circuit and method for temperature control and charging system Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description
本發明係有關一種控制電路,特別關於一種溫度控制電路、溫度控制方法及充電系統。 The present invention relates to a control circuit, and more particularly to a temperature control circuit, a temperature control method, and a charging system.
充電系統(例如,電動車輛充電器),特別是不具有風扇的密封式充電系統,在過溫的情况下可能會被損壞。因此,在設計充電系統時,需要考慮充電系統的充電效率以及發熱、散熱之間的平衡。傳統的充電系統的溫度控制方法主要包括溫度開關控制方法以及分段臨限值控制方法。傳統溫度開關控制方法利用耦接於功率模組和溫度感測器之間的開關控制充電系統的溫度。當溫度感測器指示充電系統的溫度達到過溫臨限值時,透過斷開開關控制充電系統的功率模組停止輸出功率,進而使得充電系統的溫度减緩或停止上升。傳統分段臨限值控制方法可以設置對應於多個溫度臨限值(例如,第一溫度臨限值和第二溫度臨限值)的多個功率級別(例如,第一功率級別和第二功率級別)。當充電系統開始工作時,功率模組以額定功率輸出;當溫度感測器指示充電系統的溫度達到第一溫度臨限值時,功率模組以低於額定功率的第一功率級別(例如,額定功率的50%)輸出;當溫度感測器指示充電系統的溫度達到第二溫度臨限值時,功率模組以低於第一功率級別的第二功率級別(例如,額定功率的25%或者0瓦特)輸出,進而使得充電系統的溫度减緩或停止上升。其中,第二溫度臨限值大於第一溫度臨限值。上述兩種溫度控制方法透過監測充電系統的溫度調整輸出功率,不能靈活地調整充電系統的輸出功率,進而導致充電效率不高。 Charging systems (eg, electric vehicle chargers), particularly sealed charging systems that do not have a fan, can be damaged in the event of overheating. Therefore, when designing the charging system, it is necessary to consider the charging efficiency of the charging system and the balance between heat generation and heat dissipation. The temperature control method of the conventional charging system mainly includes a temperature switch control method and a segmentation threshold control method. The conventional temperature switch control method controls the temperature of the charging system using a switch coupled between the power module and the temperature sensor. When the temperature sensor indicates that the temperature of the charging system reaches the over temperature threshold, the power module of the charging system is controlled to stop the output power through the disconnect switch, thereby causing the temperature of the charging system to slow down or stop rising. The conventional segmentation threshold control method may set a plurality of power levels (eg, a first power level and a second) corresponding to a plurality of temperature thresholds (eg, a first temperature threshold and a second temperature threshold) Power level). When the charging system starts to work, the power module outputs at a rated power; when the temperature sensor indicates that the temperature of the charging system reaches the first temperature threshold, the power module has a first power level lower than the rated power (for example, 50% of rated power output; when the temperature sensor indicates that the temperature of the charging system reaches the second temperature threshold, the power module has a second power level lower than the first power level (for example, 25% of the rated power) Or 0 watts) output, which in turn causes the temperature of the charging system to slow down or stop rising. The second temperature threshold is greater than the first temperature threshold. The above two temperature control methods adjust the output power by monitoring the temperature of the charging system, and cannot flexibly adjust the output power of the charging system, thereby causing the charging efficiency to be low.
本發明的目的為提供一種溫度控制電路,包括:一判斷單 元,接收來自一感測器的一溫度值,將該溫度值分別與一熱平衡臨限值溫度、一最高使用溫度以及一恢復溫度進行比較,產生相應的一判斷結果;一計算單元,耦接至該判斷單元,根據該判斷結果即時計算一輸出功率;以及一設置單元,耦接至該計算單元,產生對應於該輸出功率的一電壓設置值和一電流設置值,並將該電壓設置值和該電流設置值傳輸至一功率模組。 It is an object of the present invention to provide a temperature control circuit comprising: a Receiving a temperature value from a sensor, comparing the temperature value with a thermal equilibrium threshold temperature, a maximum use temperature, and a recovery temperature, respectively, to generate a corresponding judgment result; a calculation unit coupled Up to the determining unit, calculating an output power according to the determination result; and a setting unit coupled to the calculating unit, generating a voltage setting value and a current setting value corresponding to the output power, and setting the voltage setting value And the current setting value is transmitted to a power module.
本發明還提供一種溫度控制方法,包括:接收來自一感測器的一溫度值;將該溫度值分別與一熱平衡臨限值溫度、一最高使用溫度以及一恢復溫度進行比較,產生相應的一判斷結果;根據該判斷結果即時計算一輸出功率;以及產生對應於該輸出功率的一電壓設置值和一電流設置值,並傳輸至一功率模組。 The invention also provides a temperature control method, comprising: receiving a temperature value from a sensor; comparing the temperature value with a heat balance threshold temperature, a maximum use temperature, and a recovery temperature, respectively, to generate a corresponding one Determining a result; calculating an output power in real time according to the judgment result; and generating a voltage setting value and a current setting value corresponding to the output power, and transmitting to a power module.
本發明還提供一種充電系統,包括:一感測器,感應並傳輸一溫度值;一控制模組,耦接至該感測器,接收該溫度值,根據該溫度值分別與一熱平衡臨限值溫度、一最高使用溫度以及一恢復溫度的一比較結果,即時計算一輸出功率,並且產生對應於該輸出功率的一電壓設置值和一電流設置值;以及一功率模組,耦接至該控制模組,接收該電壓設置值和該電流設置值,並根據該電壓設置值和該電流設置值進行一充電操作。 The present invention also provides a charging system comprising: a sensor for sensing and transmitting a temperature value; a control module coupled to the sensor for receiving the temperature value, and a thermal equilibrium threshold according to the temperature value a comparison result of the value temperature, a maximum use temperature, and a recovery temperature, instantaneously calculating an output power, and generating a voltage setting value and a current setting value corresponding to the output power; and a power module coupled to the The control module receives the voltage setting value and the current setting value, and performs a charging operation according to the voltage setting value and the current setting value.
100‧‧‧充電系統 100‧‧‧Charging system
102‧‧‧感測器 102‧‧‧ sensor
104‧‧‧控制模組 104‧‧‧Control Module
106‧‧‧功率模組 106‧‧‧Power Module
202‧‧‧判斷單元 202‧‧‧judging unit
204‧‧‧計算單元 204‧‧‧Computation unit
206‧‧‧設置單元 206‧‧‧Setting unit
500‧‧‧流程圖 500‧‧‧flow chart
502~528‧‧‧步驟 502~528‧‧‧Steps
600‧‧‧流程圖 600‧‧‧ Flowchart
602~610‧‧‧步驟 602~610‧‧‧Steps
以下結合附圖和具體實施例對本發明的技術方法進行詳細的描述,以使本發明的特徵和優點更為明顯。其中:圖1所示為根據本發明一實施例之充電系統的結構方塊示意圖;圖2所示為根據本發明一實施例之控制模組的結果方塊示意圖;圖3所示為根據本發明一實施例之溫度控制過程中的輸出功率和溫度的變化示意圖;圖4所示為根據本發明另一實施例之溫度控制過程中的輸出功率和溫度的變化示意圖; 圖5所示為根據本發明一實施例之溫度控制方法的流程圖;以及圖6所示為根據本發明另一實施例之溫度控制方法的流程圖。 The technical method of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments to make the features and advantages of the present invention more obvious. 1 is a block diagram showing the structure of a charging system according to an embodiment of the invention; FIG. 2 is a block diagram showing the result of a control module according to an embodiment of the invention; Schematic diagram of changes in output power and temperature during temperature control of an embodiment; FIG. 4 is a schematic diagram showing changes in output power and temperature during temperature control according to another embodiment of the present invention; 5 is a flow chart showing a temperature control method according to an embodiment of the present invention; and FIG. 6 is a flow chart showing a temperature control method according to another embodiment of the present invention.
以下將對本發明的實施例給出詳細的說明。雖然本發明將結合實施例進行闡述,但應理解這並非意指將本發明限定於這些實施例。相反地,本發明意在涵蓋由後附申請專利範圍所界定的本發明精神和範圍內所定義的各種變化、修改和均等物。 A detailed description of the embodiments of the present invention will be given below. While the invention will be described in conjunction with the embodiments, it is understood that the invention is not limited to the embodiments. Rather, the invention is to cover various modifications, equivalents, and equivalents of the invention as defined by the scope of the appended claims.
此外,在以下對本發明的詳細描述中,為了提供針對本發明的完全的理解,提供了大量的具體細節。然而,於本技術領域中具有通常知識者將理解,沒有這些具體細節,本發明同樣可以實施。在另外的一些實例中,對於大家熟知的方法、程序、元件和電路未作詳細描述,以便於凸顯本發明之主旨。 In addition, in the following detailed description of the embodiments of the invention However, it will be understood by those of ordinary skill in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail in order to facilitate the invention.
圖1所示為根據本發明一實施例之充電系統100的結構方塊示意圖。充電系統100可以是任何類型的充電系統,例如,電動車輛和/或混合動力車輛等的充電器,本發明並不以此為限。充電系統100包括感測器102、控制模組104以及功率模組106。感測器102感應溫度(例如,感應充電系統100的內部溫度),並將感應到的溫度值T傳輸給控制模組104。在一實施例中,感測器102可以包括熱敏電阻(例如,負溫度係數熱敏電阻NTC)以及耦接於熱敏電阻的數位溫度感測器,數位溫度感測器將溫度物理值轉換成溫度數位值。控制模組104耦接於感測器102,接收溫度值T,根據接收的溫度值T即時計算輸出功率,並產生對應於輸出功率的電壓設置值Vset和電流設置值Iset。功率模組106耦接於控制模組104,接收電壓設置值Vset和電流設置值Iset,並根據電壓設置值Vset和電流設置值Iset向電池(圖中未示出)提供電力,進行充電操作。 1 is a block diagram showing the structure of a charging system 100 in accordance with an embodiment of the present invention. The charging system 100 can be any type of charging system, such as a charger for an electric vehicle and/or a hybrid vehicle, and the invention is not limited thereto. The charging system 100 includes a sensor 102, a control module 104, and a power module 106. The sensor 102 senses the temperature (eg, the internal temperature of the inductive charging system 100) and transmits the sensed temperature value T to the control module 104. In an embodiment, the sensor 102 may include a thermistor (for example, a negative temperature coefficient thermistor NTC) and a digital temperature sensor coupled to the thermistor, and the digital temperature sensor converts the temperature physical value. It is a temperature digital value. The control module 104 is coupled to the sensor 102, receives the temperature value T, calculates the output power instantaneously according to the received temperature value T, and generates a voltage setting value Vset and a current setting value Iset corresponding to the output power. The power module 106 is coupled to the control module 104, receives the voltage setting value V set and the current set value I set, and according to the voltage setting value V set and the current set value I set provide power to a battery (not shown), Perform a charging operation.
圖2所示為根據本發明一實施例之控制模組104的結構方塊示意圖。圖2將結合圖1進行描述。如上所述,控制模組104接收溫度值T,根據接收的溫度值T即時計算輸出功率,並產生對應於 輸出功率的電壓設置值Vset和電流設置值Iset。控制模組104包括判斷單元202、計算單元204以及設置單元206。判斷單元202接收來自感測器102的溫度值T並且根據溫度值T產生相應的判斷結果。判斷單元202可將溫度值T分別與熱平衡臨限值溫度、最高使用溫度以及恢復溫度進行比較。熱平衡臨限值溫度、最高使用溫度以及恢復溫度儲存於判斷單元202的儲存器(例如,EEPROM或Flash)內(圖2中未示出)。熱平衡臨限值溫度、最高使用溫度以及恢復溫度可分別為75攝氏度、100攝氏度以及65攝氏度。本領域技術人員將理解,根據不同的應用需求,熱平衡臨限值溫度、最高使用溫度以及恢復溫度也可以設置為其它數值,例如75攝氏度、85攝氏度以及75攝氏度,本發明並不以此為限。 FIG. 2 is a block diagram showing the structure of a control module 104 according to an embodiment of the invention. Figure 2 will be described in conjunction with Figure 1. As described above, the control module 104 receives the temperature value T, calculates the output power instantaneously based on the received temperature value T, and generates a voltage setting value Vset and a current setting value Iset corresponding to the output power. The control module 104 includes a determination unit 202, a calculation unit 204, and a setting unit 206. The judging unit 202 receives the temperature value T from the sensor 102 and generates a corresponding judgment result based on the temperature value T. The determining unit 202 can compare the temperature value T with the heat balance threshold temperature, the maximum use temperature, and the recovery temperature, respectively. The thermal balance threshold temperature, the maximum use temperature, and the recovery temperature are stored in a memory (eg, EEPROM or Flash) of the determination unit 202 (not shown in FIG. 2). The thermal equilibrium threshold temperature, maximum operating temperature, and recovery temperature are 75 degrees Celsius, 100 degrees Celsius, and 65 degrees Celsius, respectively. Those skilled in the art will appreciate that the thermal equilibrium threshold temperature, the maximum use temperature, and the recovery temperature may also be set to other values, such as 75 degrees Celsius, 85 degrees Celsius, and 75 degrees Celsius, depending on the application requirements, and the present invention is not limited thereto. .
具體地,當接收到來自感測器102的溫度值T時,判斷單元202比較溫度值T與熱平衡臨限值溫度(例如,75攝氏度)。如果溫度值T小於或等於熱平衡臨限值溫度,判斷單元202的判斷結果為:控制模組104不需要進行熱平衡控制。在此情况下,計算單元204即時計算出的輸出功率為額定功率。例如,可以根據計算單元204中儲存的查找表,查找出溫度值T小於或等於熱平衡臨限值溫度時對應的輸出功率,即是額定功率。設置單元206產生對應於額定功率的電壓設置值Vset和電流設置值Iset。例如,可以根據設置單元206中儲存的查找表,查找出與額定功率對應的電壓設置值Vset和電流設置值Iset,進而使功率模組106輸出額定功率。如果溫度值T大於熱平衡臨限值溫度,判斷單元202的判斷結果為:控制模組104需要進行熱平衡控制。在此情况下,耦接於判斷單元202的計算單元204根據判斷結果即時計算輸出功率。特別地,假設感測器102的採樣時間間隔為單位時間ti,將採樣時間點t+ti的溫度值T(t+ti)和上一個採樣時間點t的溫度值T(t)之間的差值(即,T(t+ti)-T(t))定義為單位時間內的溫度值T的變化量△T。若變化量△T大於0,表示溫度增大;若變化量△T小於0,表示溫度下降;若變化量△T等於0,表示溫度不變。計算單元204可以根據溫度值T的變化量△T即時地調整輸出功率。也 就是說,當變化量△T趨近於0,即溫度值T基本保持恆定時,充電系統100進入溫度平衡狀態。在此情况下,控制模組104暫停熱平衡控制。當熱平衡控制暫停時,功率模組106將保持暫停之前的輸出功率以及對應的電壓設置值Vset和電流設置值Iset。對於計算單元204的計算方法,將於圖3中詳細描述。 Specifically, when receiving the temperature value T from the sensor 102, the determination unit 202 compares the temperature value T with the thermal equilibrium threshold temperature (for example, 75 degrees Celsius). If the temperature value T is less than or equal to the thermal equilibrium threshold temperature, the determination result of the determining unit 202 is that the control module 104 does not need to perform thermal balance control. In this case, the output power calculated by the calculation unit 204 in real time is the rated power. For example, the corresponding output power, that is, the rated power, when the temperature value T is less than or equal to the thermal equilibrium threshold temperature can be found according to the lookup table stored in the calculation unit 204. The setting unit 206 generates a voltage setting value V set and a current setting value I set corresponding to the rated power. For example, the voltage setting value V set and the current setting value I set corresponding to the rated power may be found according to the lookup table stored in the setting unit 206, so that the power module 106 outputs the rated power. If the temperature value T is greater than the thermal equilibrium threshold temperature, the determination result of the determining unit 202 is that the control module 104 needs to perform thermal balance control. In this case, the calculation unit 204 coupled to the determination unit 202 calculates the output power on the basis of the determination result. Specifically, it is assumed that the sampling time interval of the sensor 102 is the unit time ti, between the temperature value T(t+ti) of the sampling time point t+ti and the temperature value T(t) of the last sampling time point t. The difference (i.e., T(t + ti) - T(t)) is defined as the amount of change ΔT of the temperature value T per unit time. If the amount of change ΔT is greater than 0, it means that the temperature increases; if the amount of change ΔT is less than 0, it means that the temperature drops; if the amount of change ΔT is equal to 0, it means that the temperature does not change. The calculation unit 204 can instantaneously adjust the output power according to the amount of change ΔT of the temperature value T. That is, when the amount of change ΔT approaches zero, that is, the temperature value T remains substantially constant, the charging system 100 enters a temperature equilibrium state. In this case, the control module 104 suspends the thermal balance control. When the thermal balance control is suspended, the power module 106 will maintain the output power before the pause and the corresponding voltage set value Vset and current set value Iset . The calculation method for the calculation unit 204 will be described in detail in FIG.
在計算單元204計算出需要調整的新的輸出功率(例如,調整為原輸出功率的一半)之後,耦接於計算單元204的設置單元206產生對應於新的輸出功率的電壓設置值Vset和電流設置值Iset。在本發明一實施例中,充電系統100的功率模組106向電池(圖1未示出)提供的電壓設置值Vset保持恆定。在本發明一實施例中,“實質恆定”表示電壓設置值Vset可輕微變化(例如,受到外部環境溫度影響),但保持在一個適當的變化範圍內。在此情况下,對應於新的輸出功率,設置單元206設置新的電流設置值Iset而保持電壓設置值Vset實質恆定。在本發明另一實施例中,充電系統100的功率模組106向電池(圖1未示出)提供的電壓設置值Vset可變化。在此情况下,對應於新的輸出功率,設置單元206設置新的電壓設置值Vset和新的電流設置值Iset。 After the calculation unit 204 calculates the new output power needs to be adjusted (e.g., adjusted to half of the original output power), coupled to the calculating means setting unit 204 is 206 generates corresponding to the new power output voltage setting value V set and Current setting value I set . In an embodiment of the invention, the voltage setting value Vset provided by the power module 106 of the charging system 100 to the battery (not shown in FIG. 1) remains constant. In an embodiment of the invention, "substantially constant" means that the voltage set value Vset may vary slightly (e.g., by external ambient temperature), but remains within a suitable range of variation. In this case, corresponding to the new output power, the setting unit 206 sets a new current set value Iset while keeping the voltage set value Vset substantially constant. In another embodiment of the invention, the voltage setting value Vset provided by the power module 106 of the charging system 100 to the battery (not shown in FIG. 1) may vary. In this case, the setting unit 206 sets a new voltage setting value Vset and a new current setting value Iset corresponding to the new output power.
此外,判斷單元202還可以比較溫度值T與最高使用溫度(例如,100攝氏度)。如果溫度值T上升到(大於或等於)最高使用溫度,判斷單元202的判斷結果為:出現過溫情况。在此情况下,計算單元204即時計算出的輸出功率為0瓦特。例如,可以根據計算單元204中儲存的查找表,查找出溫度值T大於或等於最高使用溫度時對應的輸出功率。設置單元206產生對應於輸出功率為0瓦特的電壓設置值Vset和電流設置值Iset。例如,可以根據設置單元206中儲存的查找表,查找出輸出功率為0瓦特時對應的電壓設置Vset和電流設置值Iset,進而使功率模組106停止輸出功率,進而使溫度值T逐漸减小。然後,判斷單元202可以進一步比較溫度值T與恢復溫度(例如,65攝氏度)。如果溫度值T下降到小於或等於恢復溫度,判斷單元202的判斷結果為:已恢復正常。在此情况下,計算單元204 即時計算出的輸出功率為額定功率,例如,可以根據計算單元204中儲存的查找表,查找出溫度值T小於或等於恢復溫度時對應的輸出功率,即是額定功率。設置單元206產生對應於額定功率的電壓設置值Vset和電流設置值Iset。例如,可以根據設置單元206中儲存的查找表,查找出與額定功率對應的電壓設置值Vset和電流設置值Iset,進而使功率模組106恢復輸出額定功率。 Further, the judging unit 202 can also compare the temperature value T with the highest use temperature (for example, 100 degrees Celsius). If the temperature value T rises to (greater than or equal to) the maximum use temperature, the judgment result of the judgment unit 202 is that an over temperature condition occurs. In this case, the calculation unit 204 calculates the output power instantaneously at 0 watts. For example, the corresponding output power when the temperature value T is greater than or equal to the maximum use temperature may be found according to the lookup table stored in the calculation unit 204. The setting unit 206 generates a voltage setting value Vset and a current setting value Iset corresponding to an output power of 0 watts. For example, a lookup table stored in the setting unit 206, to find out when the output power is 0 watts voltage setting corresponding to the setting value V set and the current I set, thereby enabling the power output of the power module 106 is stopped, thereby enabling the temperature value T gradually Reduced. Then, the judging unit 202 can further compare the temperature value T with the recovery temperature (for example, 65 degrees Celsius). If the temperature value T falls below or equal to the recovery temperature, the judgment unit 202 determines that the normal condition has been restored. In this case, the output power calculated by the calculation unit 204 is the rated power. For example, the corresponding output power when the temperature value T is less than or equal to the recovery temperature can be found according to the lookup table stored in the calculation unit 204, that is, the rated power. power. The setting unit 206 generates a voltage setting value V set and a current setting value I set corresponding to the rated power. For example, the voltage setting value V set and the current setting value I set corresponding to the rated power may be found according to the lookup table stored in the setting unit 206, so that the power module 106 restores the output rated power.
圖3所示為根據本發明一實施例之溫度控制過程中的輸出功率和溫度的變化示意圖。圖3將結合圖1和圖2進行描述。在時間點t0,充電系統100開始工作,例如,功率模組106向電池(圖1未示出)提供額定功率進行充電。在充電過程中充電系統100散發熱量,進而溫度值T逐漸增大。在時間點t1,溫度值T增大至熱平衡臨限值溫度(例如,75攝氏度),控制模組104開始進行熱平衡控制。然而,在本發明另一實施例中,即使溫度值T還未增大至熱平衡臨限值溫度,一旦溫度值T的變化量△T大於預先設定的溫度變化量臨限值(即溫度值T變化較快),控制模組104也可以進行熱平衡控制,其更多細節將於圖7進行描述。 3 is a schematic diagram showing changes in output power and temperature during temperature control according to an embodiment of the present invention. Figure 3 will be described in conjunction with Figures 1 and 2. At time t0, charging system 100 begins to operate. For example, power module 106 provides rated power to the battery (not shown in FIG. 1) for charging. The charging system 100 dissipates heat during charging, and the temperature value T gradually increases. At time t1, the temperature value T increases to a thermal equilibrium threshold temperature (eg, 75 degrees Celsius), and the control module 104 begins thermal balance control. However, in another embodiment of the present invention, even if the temperature value T has not increased to the thermal equilibrium threshold temperature, once the amount of change ΔT of the temperature value T is greater than a preset temperature variation threshold (ie, the temperature value T) The control module 104 can also perform thermal balance control, more details of which will be described in FIG.
具體地,在時間點t1到時間點t2之間的時間段內,控制模組104可以根據方程式(1)即時計算輸出功率:△P=-a*△T+d (a>0) (1)其中,如上所述,感測器102的採樣時間間隔為單位時間ti,將採樣時間點t+ti的溫度值T(t+ti)和上一個採樣時間點t的溫度值T(t)之間的差值(即,T(t+ti)-T(t))定義為單位時間內的溫度值T的變化量△T。對應地,△P表示單位時間內的輸出功率P的變化量(即,P(t+ti)-P(t))。進而,單位時間內的輸出功率P的變化量△P與溫度值T的變化量△T成反比(例如,呈線性反比關係)。若溫度值T增大(即,溫度值T的變化量△T為正),則控制模組104减小輸出功率P(即,輸出功率的變化量△P為負)。若溫度值T减小(即,溫度值T的變化量△T為負),則控制模組104增大輸出功率P(即,輸出功率的變化量△P為正)。以及若溫度值T不變(即,溫度值T的變化量△T
為零),則控制模組104保持輸出功率P實質不變(即,輸出功率的變化量△P實質為零)。根據不同的應用需求,可以適當地設置線性函數的參數a和參數d調整溫度值T和輸出功率P之間的關係。在本發明另一實施例中,控制模組104還可以根據方程式(2)即時計算輸出功率:
由圖3中可以看出,隨著溫度值T的增大,輸出功率P不斷减小,進而使溫度值T的增大越來越平緩。在時間點t2到時間點t3之間的時間段內,任意一個單位時間內的溫度值T的變化量△T趨近於0,即溫度值T基本保持恆定,充電系統100進入溫度平衡狀態。對應地,在時間點t2到時間點t3之間的時間段內,控制模組104暫停熱平衡控制,功率模組106將保持暫停之前的輸出功率。在時間點t3,溫度值T開始下降,即充電系統100失去溫度平衡,控制模組104開始進行熱平衡控制。在時間點t3到時間點t4之間的時間段內,控制模組104可以根據方程式(1)或方程式(2)即時計算輸出功率,並不斷增大輸出功率P。 As can be seen from FIG. 3, as the temperature value T increases, the output power P decreases continuously, and the increase in the temperature value T becomes more and more gradual. In the period between time t2 and time point t3, the amount of change ΔT of the temperature value T in any one unit time approaches 0, that is, the temperature value T remains substantially constant, and the charging system 100 enters the temperature equilibrium state. Correspondingly, during the time period from time t2 to time t3, the control module 104 suspends the thermal balance control, and the power module 106 will maintain the output power before the pause. At time t3, the temperature value T begins to decrease, that is, the charging system 100 loses temperature balance, and the control module 104 begins thermal balance control. During the time period from the time point t3 to the time point t4, the control module 104 can calculate the output power instantaneously according to the equation (1) or the equation (2), and continuously increase the output power P.
在時間點t4到時間點t5之間的時間段內,任意一個單位時間內的溫度值T的變化量△T趨近於0,即溫度值T基本保持恆定,充電系統100進入溫度平衡狀態。對應地,在時間點t4到時間t5之間的時間段內,控制模組104暫停熱平衡控制,功率模組106將保持暫停之前的輸出功率。在時間點t5,溫度值T開始增大,即充電系統100失去溫度平衡,控制模組104開始進行熱平衡控制。在時間點t5到時間點t6之間的時間段內,控制模組104可以根據方程式(1)或方程式(2)即時計算輸出功率,並不斷减小輸出功率P。 In the period between time point t4 and time point t5, the amount of change ΔT of the temperature value T in any one unit time approaches 0, that is, the temperature value T remains substantially constant, and the charging system 100 enters the temperature balance state. Correspondingly, during the time period from time t4 to time t5, the control module 104 suspends the thermal balance control, and the power module 106 will maintain the output power before the pause. At time t5, the temperature value T begins to increase, that is, the charging system 100 loses temperature balance, and the control module 104 begins thermal balance control. During the period between time point t5 and time point t6, the control module 104 can calculate the output power instantaneously according to equation (1) or equation (2), and continuously reduce the output power P.
在時間點t6到時間點t7之間的時間段內,任意一個單位時間內的溫度值T的變化量△T趨近於0,即溫度值T基本保持恆 定,充電系統100進入溫度平衡狀態。對應地,在時間點t6到時間點t7之間的時間段內,控制模組104暫停熱平衡控制,功率模組106將保持暫停之前的輸出功率。在時間點t7,感測器溫度值T開始下降,即充電系統100失去溫度平衡,控制模組104開始進行熱平衡控制。 在時間點t7到時間點t8之間的時間段內,控制模組104可以根據方程式(1)或方程式(2)即時計算輸出功率,並不斷增大輸出功率P。在時間點t8,溫度值T降低至熱平衡臨限值溫度(例如,75攝氏度),控制模組104不需要進行熱平衡控制並將輸出功率P恢復為額定功率。 In the period between time t6 and time point t7, the change amount ΔT of the temperature value T in any one unit time approaches 0, that is, the temperature value T remains substantially constant. The charging system 100 enters a temperature equilibrium state. Correspondingly, during the time period from time t6 to time t7, the control module 104 suspends the thermal balance control, and the power module 106 will maintain the output power before the pause. At time t7, the sensor temperature value T begins to decrease, ie, the charging system 100 loses temperature balance, and the control module 104 begins thermal balance control. During the period between time point t7 and time point t8, the control module 104 can calculate the output power instantaneously according to equation (1) or equation (2), and continuously increase the output power P. At time point t8, the temperature value T decreases to a thermal equilibrium threshold temperature (eg, 75 degrees Celsius), and the control module 104 does not need to perform thermal balance control and restore the output power P to the rated power.
本領域技術人員可以理解,方程式(1)或方程式(2)並非本發明的限制,在其他實施例中,控制模組104也可以根據不同於方程式(1)或方程式(2)的其它方程式(例如,二次函數等)即時計算輸出功率。 Those skilled in the art will appreciate that equation (1) or equation (2) is not a limitation of the present invention. In other embodiments, control module 104 may also be based on other equations different from equation (1) or equation (2) ( For example, a quadratic function, etc.) calculates the output power on the fly.
圖4所示為根據本發明另一實施例之溫度控制過程中的輸出功率和溫度的變化示意圖。圖4將結合圖1和圖3進行描述。雖然在圖4的例子中,最高使用溫度大於熱平衡臨限值溫度並且熱平衡臨限值溫度大於恢復溫度,但在其它例子中,熱平衡臨限值溫度可以等於恢復溫度,本發明並不以此為限。在時間點t9到時間點t10之間的時間段內,溫度值T大於熱平衡臨限值溫度,並且時間點t9到時間點t10之間的任意一個單位時間內的溫度值T的變化量△T趨近於0(即,溫度值T基本保持恆定),充電系統100處於溫度平衡狀態。對應地,在時間點t9到時間點t10之間的時間段內,控制模組104暫停熱平衡控制,功率模組106將保持暫停之前的輸出功率。在時間點t10,溫度值T開始增大,即充電系統100失去溫度平衡,控制模組104開始進行熱平衡控制。在時間點t10到時間點t11之間的時間段內,控制模組104可以根據方程式(1)或方程式(2)即時計算輸出功率,並不斷减小輸出功率P。在時間點t11,溫度值T增大至最高使用溫度(例如,100攝氏度),控制模組104使功率模組106停止輸出電力,即輸出功率P降為0。由於停止輸出電力,感測器溫 度值T逐漸减小。在時間點t12,溫度值T降至恢復溫度(例如,65攝氏度),控制模組104使功率模組106恢復輸出額定功率,溫度值T開始增大。在時間點t12之後,由於溫度值T小於熱平衡臨限值溫度,控制模組104不需要進行熱平衡控制。 4 is a schematic diagram showing changes in output power and temperature during temperature control according to another embodiment of the present invention. Figure 4 will be described in conjunction with Figures 1 and 3. Although in the example of FIG. 4, the highest use temperature is greater than the thermal equilibrium threshold temperature and the thermal equilibrium threshold temperature is greater than the recovery temperature, in other examples, the thermal equilibrium threshold temperature may be equal to the recovery temperature, and the present invention does not limit. In the period between time point t9 and time point t10, the temperature value T is greater than the heat balance threshold temperature, and the amount of change ΔT of the temperature value T in any one unit time between the time point t9 and the time point t10 Approaching zero (i.e., the temperature value T remains substantially constant), the charging system 100 is in a temperature equilibrium state. Correspondingly, during the time period from time t9 to time t10, the control module 104 suspends the thermal balance control, and the power module 106 will maintain the output power before the pause. At time t10, the temperature value T begins to increase, that is, the charging system 100 loses temperature balance, and the control module 104 begins thermal balance control. During the period between time point t10 and time point t11, the control module 104 can calculate the output power instantaneously according to equation (1) or equation (2), and continuously reduce the output power P. At time t11, the temperature value T is increased to the highest use temperature (for example, 100 degrees Celsius), and the control module 104 causes the power module 106 to stop outputting power, that is, the output power P is reduced to zero. Sensor temperature due to stopping output power The degree value T gradually decreases. At time t12, the temperature value T falls to the recovery temperature (eg, 65 degrees Celsius), the control module 104 causes the power module 106 to resume output rated power, and the temperature value T begins to increase. After time point t12, since the temperature value T is less than the thermal equilibrium threshold temperature, the control module 104 does not need to perform thermal balance control.
圖5所示為根據本發明一實施例之溫度控制方法500的流程圖。圖5將結合圖1至圖4進行描述。圖5所涵蓋的具體步驟僅為示例。也就是說,本發明適用於其它合理的流程或對圖5進行改進的步驟。 FIG. 5 is a flow chart of a temperature control method 500 in accordance with an embodiment of the present invention. Figure 5 will be described in conjunction with Figures 1 through 4. The specific steps covered in Figure 5 are merely examples. That is, the present invention is applicable to other reasonable processes or steps for improving FIG.
在步驟502中,由感測器(例如,感測器102)即時採樣溫度值T。 In step 502, the temperature value T is immediately sampled by a sensor (eg, sensor 102).
在步驟504中,控制模組(例如,控制模組104)判斷溫度值T是否大於熱平衡臨限值溫度(例如,75攝氏度)。若溫度值T大於熱平衡臨限值溫度,則進入至步驟508;否則,流程進入至步驟506。 In step 504, the control module (eg, control module 104) determines if the temperature value T is greater than a thermal equilibrium threshold temperature (eg, 75 degrees Celsius). If the temperature value T is greater than the thermal equilibrium threshold temperature, then proceed to step 508; otherwise, the flow proceeds to step 506.
在步驟506中,充電系統100輸出額定功率。之後返回步驟502,繼續即時採樣溫度值T。 In step 506, charging system 100 outputs the rated power. Then return to step 502 to continue sampling the temperature value T immediately.
在步驟508中,充電系統100减小輸出功率。之後跳轉至步驟510。 In step 508, charging system 100 reduces the output power. Then jump to step 510.
在步驟510中,控制模組104判斷充電系統100是否進入溫度平衡狀態,例如透過判斷單位時間(例如,感測器的採樣時間間隔ti)內的溫度值T的變化量△T是否趨近於0。若充電系統100沒有進入溫度平衡狀態,則返回步驟502,繼續即時採樣溫度值T。否則,進入步驟512。 In step 510, the control module 104 determines whether the charging system 100 enters a temperature equilibrium state, for example, by determining whether the amount of change ΔT of the temperature value T within a unit time (eg, the sampling time interval ti of the sensor) approaches 0. If the charging system 100 does not enter the temperature equilibrium state, then return to step 502 to continue sampling the temperature value T immediately. Otherwise, proceed to step 512.
在步驟512中,控制模組104暫停熱平衡控制,控制模組104控制充電系統100保持暫停之前的輸出功率。 In step 512, control module 104 suspends thermal balance control, and control module 104 controls charging system 100 to maintain output power prior to suspension.
在步驟514中,控制模組104繼續檢測溫度值T是否變化。若沒有變化,則返回至步驟512。反之,若溫度值T產生變化,則進入至步驟516。 In step 514, control module 104 continues to detect if temperature value T has changed. If there is no change, then return to step 512. On the other hand, if the temperature value T changes, the process proceeds to step 516.
在步驟516中,判斷溫度值T是變大或變小。若溫度 值T變大,則進入步驟518;若溫度值T變小,則進入步驟524。 In step 516, it is judged that the temperature value T is getting larger or smaller. If temperature If the value T becomes larger, the process proceeds to step 518; if the temperature value T becomes smaller, the process proceeds to step 524.
在步驟518中,判斷溫度值T是否大於或等於最高使用溫度(例如,100攝氏度)。若溫度值T大於或等於最高使用溫度,則跳轉到步驟520;反之,返回步驟508,進一步减小輸出功率。 In step 518, it is determined whether the temperature value T is greater than or equal to the highest usage temperature (eg, 100 degrees Celsius). If the temperature value T is greater than or equal to the highest usage temperature, then jump to step 520; otherwise, return to step 508 to further reduce the output power.
在步驟520中,控制模組104控制充電系統100停止功率輸出。 In step 520, control module 104 controls charging system 100 to stop power output.
在步驟522中,判斷溫度值T是否小於或等於恢復溫度(例如,65攝氏度)。若溫度值T小於或等於恢復溫度,則返回步驟506,充電系統100輸出額定功率;反之,則返回步驟520,控制模組104繼續控制充電系統100停止功率輸出。 In step 522, it is determined whether the temperature value T is less than or equal to the recovery temperature (eg, 65 degrees Celsius). If the temperature value T is less than or equal to the recovery temperature, then return to step 506, the charging system 100 outputs the rated power; otherwise, returning to step 520, the control module 104 continues to control the charging system 100 to stop the power output.
在步驟524中,判斷溫度值T是否小於或等於熱平衡臨限值溫度(例如,75攝氏度)。若溫度值T小於或等於熱平衡臨限值溫度,則不需要進行熱平衡控制,返回步驟506,充電系統100輸出額定功率;反之,則進入至步驟526。 In step 524, it is determined whether the temperature value T is less than or equal to the thermal equilibrium threshold temperature (eg, 75 degrees Celsius). If the temperature value T is less than or equal to the thermal equilibrium threshold temperature, heat balance control is not required, and returning to step 506, the charging system 100 outputs the rated power; otherwise, the process proceeds to step 526.
在步驟526中,充電系統100增大輸出功率。 In step 526, charging system 100 increases the output power.
在步驟528中,控制模組104判斷充電系統100的溫度是否進入溫度平衡狀態(例如,透過判斷單位時間內的溫度值T的變化量△T是否趨近於0)。若充電系統100沒有進入溫度平衡狀態,則返回步驟526,進一步增大輸出功率;反之,則返回步驟512,控制模組104暫停熱平衡控制,控制模組104控制充電系統100保持暫停之前的輸出功率。 In step 528, the control module 104 determines whether the temperature of the charging system 100 has entered a temperature equilibrium state (eg, by determining whether the amount of change ΔT of the temperature value T per unit time approaches 0). If the charging system 100 does not enter the temperature equilibrium state, then return to step 526 to further increase the output power; otherwise, return to step 512, the control module 104 suspends the thermal balance control, and the control module 104 controls the charging system 100 to maintain the output power before the pause. .
圖6所示為根據本發明另一實施例之溫度控制方法600的流程圖。圖6將結合圖1至圖4進行描述,並且圖6所示的溫度控制方法600可與圖5所示的溫度控制方法500適當地組合使用。 6 is a flow chart of a temperature control method 600 in accordance with another embodiment of the present invention. FIG. 6 will be described in conjunction with FIGS. 1 through 4, and the temperature control method 600 shown in FIG. 6 can be used in combination with the temperature control method 500 shown in FIG.
在步驟602中,由感測器(例如,感測器102)即時採樣溫度值T。 In step 602, the temperature value T is immediately sampled by a sensor (eg, sensor 102).
在步驟604中,控制模組(例如,控制模組104)判斷單位時間(例如,感測器的採樣時間間隔ti)內的溫度值T的變化量△T是否大於預先設定的溫度變化量臨限值。若溫度值T的變化量△T大 於溫度變化量臨限值,表示溫度值T變化較快,控制模組104需要進行熱平衡控制,根據溫度值T的變化量△T即時地調整輸出功率。若溫度值T的變化量△T小於溫度變化量臨限值,則進入至步驟606;反之,進入至步驟608。 In step 604, the control module (for example, the control module 104) determines whether the amount of change ΔT of the temperature value T within a unit time (for example, the sampling time interval ti of the sensor) is greater than a preset temperature change amount. Limit. If the temperature value T changes by ΔT The temperature change amount threshold indicates that the temperature value T changes rapidly, and the control module 104 needs to perform thermal balance control to instantly adjust the output power according to the change amount ΔT of the temperature value T. If the amount of change ΔT of the temperature value T is smaller than the temperature change amount threshold, the process proceeds to step 606; otherwise, the process proceeds to step 608.
在步驟606中,充電系統100保持輸出功率。 In step 606, charging system 100 maintains output power.
在步驟608中,充電系統100計算需要减小的功率△P。 In step 608, charging system 100 calculates the power ΔP that needs to be reduced.
在步驟610中,控制模組104根據所計算的需要减小的功率△P調整輸出功率P。接著,再返回步驟602,感測器繼續即時採樣溫度值T。 In step 610, the control module 104 adjusts the output power P based on the calculated reduced power ΔP. Then, returning to step 602, the sensor continues to sample the temperature value T immediately.
如前所述,本發明實施例公開了溫度控制電路、溫度控制方法及充電系統。有利的是,本發明提供的溫度控制電路、溫度控制方法及充電系統,可以根據溫度值靈活地調整充電系統的輸出功率,因此,不但避免了過熱情况的發生,而且提高了充電系統的效率。 As described above, the embodiment of the present invention discloses a temperature control circuit, a temperature control method, and a charging system. Advantageously, the temperature control circuit, the temperature control method and the charging system provided by the present invention can flexibly adjust the output power of the charging system according to the temperature value, thereby avoiding the occurrence of overheating and improving the efficiency of the charging system.
上文具體實施方式和附圖僅為本發明之常用實施例。顯然,在不脫離後附申請專利範圍所界定的本發明精神和保護範圍的前提下可以有各種增補、修改和替換。本技術領域中具有通常知識者應理解,本發明在實際應用中可根據具體的環境和工作要求在不背離發明準則的前提下在形式、結構、佈局、比例、材料、元素、元件及其它方面有所變化。因此,在此披露之實施例僅用於說明而非限制,本發明之範圍由後附申請專利範圍及其合法均等物界定,而不限於先前之描述。 The above detailed description and the accompanying drawings are only typical embodiments of the invention. It is apparent that various additions, modifications and substitutions are possible without departing from the spirit and scope of the invention as defined by the appended claims. It should be understood by those of ordinary skill in the art that the present invention may be in the form of the form, structure, arrangement, ratio, material, element, element and other aspects in the actual application without departing from the invention. Changed. Therefore, the embodiments disclosed herein are intended to be illustrative and not limiting, and the scope of the invention is defined by the scope of the appended claims and their legal equivalents.
104‧‧‧控制單元 104‧‧‧Control unit
202‧‧‧判斷單元 202‧‧‧judging unit
204‧‧‧計算單元 204‧‧‧Computation unit
206‧‧‧設置單元 206‧‧‧Setting unit
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CN107277953B (en) * | 2017-07-13 | 2020-09-01 | 浙江绍兴苏泊尔生活电器有限公司 | Constant temperature control method for induction cooker and induction cooker |
CN108954482A (en) * | 2018-05-29 | 2018-12-07 | 广东美的环境电器制造有限公司 | A kind of control method, device and computer readable storage medium |
CN109450005A (en) * | 2018-10-30 | 2019-03-08 | 北京小米移动软件有限公司 | The control method and device of insert row |
CN110626198A (en) * | 2019-09-12 | 2019-12-31 | 国创新能源汽车能源与信息创新中心(江苏)有限公司 | Method and system for searching heat balance power for charging pile |
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