TWI510742B - Centrifugal fan driven active LED lighting radiator - Google Patents
Centrifugal fan driven active LED lighting radiator Download PDFInfo
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- TWI510742B TWI510742B TW102149072A TW102149072A TWI510742B TW I510742 B TWI510742 B TW I510742B TW 102149072 A TW102149072 A TW 102149072A TW 102149072 A TW102149072 A TW 102149072A TW I510742 B TWI510742 B TW I510742B
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- heat sink
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- heat dissipation
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Description
本發明係有關一種離心式風扇驅動之主動式LED燈具散熱器,尤其是一種主動式對流的冷卻結構能使LED燈具有更緊緻的體積與更高的操作功率之創新結構設計者。The invention relates to a centrifugal fan driven active LED lamp radiator, in particular to an innovative convection design that enables an LED lamp to have a tighter volume and higher operating power.
按,LED於發光過程中,約有80%的能量透過廢熱的方式傳遞至環境中。然而,高溫的操作環境將對於電子封裝元件造成使用上的限制,包括壽命、產品的可靠度與光衰現象等。習知LED發光組件包括一電路板和電性連接於該電路板的多數LED元件,藉由設置於LED發光組件上的散熱器,以使LED元件所產生的熱係能被散熱器所發散,從而延伸LED元件的壽命、提升LED元件的可靠度與降低LED元件的光衰現象等。然而,習知散熱器中,大多使用鋁擠型或鋁壓鑄散熱器,又或是在LED發光組件的背面設置由熱管連接的多數鰭片模組。這些設計的盲點在過於重視鰭片的面積而忽視了空氣流通的重要性,導致LED發光組件的散熱不佳問題遲遲無法改善。According to the LED, about 80% of the energy is transmitted to the environment through waste heat during the illumination process. However, high temperature operating environments will impose restrictions on the use of electronic packaging components, including lifetime, product reliability, and light decay. The conventional LED lighting assembly includes a circuit board and a plurality of LED components electrically connected to the circuit board, and the heat system generated by the LED component can be dispersed by the heat sink by using a heat sink disposed on the LED lighting component. Thereby extending the life of the LED component, improving the reliability of the LED component, and reducing the light decay phenomenon of the LED component. However, in the conventional heat sink, an aluminum extruded or aluminum die-cast heat sink is mostly used, or a plurality of fin modules connected by a heat pipe are disposed on the back surface of the LED light emitting component. The blind spots of these designs pay too much attention to the area of the fins and neglect the importance of air circulation, which causes the problem of poor heat dissipation of the LED lighting components to be delayed.
是以,針對上述習知結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實使用消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向。Therefore, in view of the problems existing in the above-mentioned conventional structure, how to develop an innovative structure that is more ideal and practical, and to use the eagerly awaited by consumers, is also the goal and direction of the relevant industry to strive to develop breakthroughs.
有鑑於此,創作人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本 發明。In view of this, the creator has been engaged in the manufacturing development and design experience of related products for many years. After the detailed design and careful evaluation of the above objectives, the creator will have a practical basis. invention.
即,本發明之主要目的,係在提供一種離心式風扇驅動之主動式LED燈具散熱器;其所欲解決之問題點,係針對習知LED散熱的缺點在過於重視鰭片的面積而忽視了空氣流通的重要性,導致LED發光組件的散熱不佳問題遲遲無法改善問題點加以改良突破;而其解決問題之技術特點,主要係藉由包括一散熱座,其係包含有一底座,內部形成有一散熱空間,該散熱座周側環佈貫穿有複數導氣孔,以使該外界藉由該複數導氣孔而連通該散熱空間,而該散熱座之外緣環周壁面係進一步環狀佈設有複數縱向鰭片,令各該縱向鰭片間所圍形成之空間界定為一氣流導槽;一冷卻風產生器,包含有一離心轉盤,該離心轉盤係位設於該散熱座之該底座上中央位置,而該離心轉盤中央設有一馬達組,該馬達組周側環佈有複數離心扇葉者;藉此創新獨特設計,使本發明離心式風扇驅動之主動式LED燈具散熱器與傳統被動式散熱相比較,主動式對流的冷卻結構更能提高整體散熱功能達數倍以上,並能使LED燈具有更緊緻的體積與更高的操作功率,進而使本發明達到品質的提昇之實用進步性者。That is, the main object of the present invention is to provide a centrifugal fan-driven active LED lamp radiator; the problem to be solved is that the disadvantage of the conventional LED heat dissipation is that the area of the fin is too much ignored. The importance of air circulation leads to the problem of poor heat dissipation of LED lighting components. It is impossible to improve the problem and improve the breakthrough. The technical features of solving the problem mainly include including a heat sink, which includes a base and internal formation. There is a heat dissipating space, and the plurality of air guiding holes are formed in the circumferential side of the heat dissipating block so that the outer space communicates with the heat dissipating space through the plurality of air guiding holes, and the outer peripheral wall surface of the heat dissipating block is further provided with a plurality of annular wall surfaces. The longitudinal fins define a space formed between the longitudinal fins as an air guiding channel; a cooling wind generator includes a centrifugal rotating wheel, and the centrifugal rotating wheel is disposed at a central position on the base of the heat sink And a motor group is arranged in the center of the centrifugal turntable, and a plurality of centrifugal fan blades are arranged on the circumference of the motor group; thereby, the innovative and unique design makes the centrifugal wind of the invention Compared with the traditional passive heat dissipation, the active convection cooling device can improve the overall heat dissipation function by several times and can make the LED lamp have a tighter volume and higher operating power. Further, the present invention achieves the practical progress of improving the quality.
1‧‧‧散熱座1‧‧‧ Heat sink
10‧‧‧第一散熱座10‧‧‧First heat sink
11‧‧‧組接部11‧‧‧Team
12‧‧‧鰭片12‧‧‧Fins
13‧‧‧氣流導槽13‧‧‧Air guide
14‧‧‧導氣孔14‧‧‧ Air vents
15‧‧‧底座15‧‧‧Base
16‧‧‧第二散熱座16‧‧‧Second heat sink
17‧‧‧接電部17‧‧‧Power Department
18‧‧‧組設部18‧‧‧Team Department
20‧‧‧冷卻風產生器20‧‧‧Cool wind generator
21‧‧‧離心轉盤21‧‧‧ Centrifugal turntable
22‧‧‧馬達組22‧‧‧ Motor Group
23‧‧‧離心扇葉23‧‧‧ Centrifugal fan blades
S‧‧‧散熱空間S‧‧‧heating space
第1圖:係本發明之組合立體圖。Fig. 1 is a perspective view showing the combination of the present invention.
第2圖:係本發明之分解立體圖。Fig. 2 is an exploded perspective view of the present invention.
第3圖:係本發明之立體局部剖視圖。Figure 3 is a perspective partial cross-sectional view of the present invention.
第4圖:係本發明使用狀態圖一,其係顯示氣流狀態。Fig. 4 is a view showing the state of air flow in the state of use of the present invention.
第5圖:係本發明使用狀態圖二,其係顯示不同方向之氣流狀態。Fig. 5 is a diagram showing the use state of the present invention, which shows the state of the airflow in different directions.
請參閱第1~5圖所示,係本發明離心式風扇驅動之主動式LED燈具散熱器之較佳實施例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制,其係包括:一散熱座(1),其係包含有一底座(15),內部形成有一散熱空間(S),該散熱座(1)周側環佈貫穿有複數導氣孔(14),以使該外界藉由該複數導氣孔(14)而連通該散熱空間(S),而該散熱座(1)之外緣環周壁面係進一步環狀佈設有複數縱向鰭片(12),令各該縱向鰭片(12)間所圍形成之空間界定為一氣流導槽(13);其中該散熱座(1)分設有一第一散熱座(10)及一第二散熱座(16),其中該第一散熱座(10)上端設有一組接部(11),且該第二散熱座(16)對應該組接部(11)位置設有一組設部(18),以使令該第一散熱座(10)之該組接部(11)組裝於該第二散熱座(16)之該組設部(18),再者該第二散熱座(16)之該上端設有一接電部(17);一冷卻風產生器(20),包含有一離心轉盤(21),該離心轉盤(21)係位設於該散熱座之該底座(15)上中央位置,而該離心轉盤(21)中央設有一馬達組(22),該馬達組(22)周側環佈有複數離心扇葉(23)者。Please refer to FIGS. 1~5, which are preferred embodiments of the centrifugal fan-driven active LED lamp heat sink of the present invention, but the embodiments are for illustrative purposes only, and are not applicable to the patent application. The limitation includes a heat sink (1) including a base (15), a heat dissipation space (S) is formed therein, and a plurality of air guiding holes (14) are formed in the circumferential side of the heat sink (1). So that the outer space communicates with the heat dissipation space (S) through the plurality of air guiding holes (14), and the peripheral wall surface of the outer edge of the heat dissipation seat (1) is further provided with a plurality of longitudinal fins (12). The space formed between the longitudinal fins (12) is defined as an air guiding channel (13); wherein the heat sink (1) is divided into a first heat sink (10) and a second heat sink (16). Wherein the upper end of the first heat sink (10) is provided with a set of joints (11), and the second heat sink (16) is provided with a set of portions (18) corresponding to the position of the joint portion (11), so that The assembly portion (11) of the first heat dissipation seat (10) is assembled to the assembly portion (18) of the second heat dissipation seat (16), and the upper end portion of the second heat dissipation seat (16) is further disposed. There is a power supply (17); a cooling wind production The living device (20) comprises a centrifugal turntable (21) which is located at a central position on the base (15) of the heat sink, and a motor set is arranged in the center of the centrifugal turntable (21) 22), the motor group (22) is surrounded by a plurality of centrifugal blades (23).
藉由上述之結構、組成設計,茲就本發明之使用作動情形說明如下:當複數離心扇葉(23)藉由該離心轉盤(21)轉動順時針或逆時針二種不同方向時,該導氣孔(14)與設於該第一散熱座(10)側向的氣流導槽(13)可產生由該散熱空間(S)全部進氣或全部出氣兩種實施方式,如此能使該散熱座(1)內部熱源經由強制對流排出,而此兩種迴流 方向完全相反的設計將可能造成離心式風扇之強制對流與該縱向鰭片(12)間自然對流效果。With the above structure and composition design, the operation of the present invention will be described as follows: when the plurality of centrifugal blades (23) are rotated clockwise or counterclockwise by the centrifugal dial (21), the guide The air hole (14) and the air flow guiding groove (13) disposed on the lateral side of the first heat sink (10) can generate two embodiments of all or only the air outflow from the heat dissipating space (S), so that the heat sink can be (1) The internal heat source is discharged through forced convection, and the two kinds of reflux A completely oppositely oriented design will likely result in a natural convection between the forced convection of the centrifugal fan and the longitudinal fins (12).
其中當該離心扇葉(23)正轉時,該散熱空間(S)係將熱氣經由該導氣孔(14)排出,當熱氣排出時係與該氣流導槽(13)之自然對流產生碰撞,形成亂流,藉此達到更好的熱傳導效益,而該氣流導槽(13)為自然氣流散熱,空氣與氣流導槽(13)之間遇上熱氣流後則會使氣流朝上昇後散逸,同時下方則補進冷空氣進入該氣流導槽(13)達到氣流溫度平衡,俾使散熱空間(S)內部與外界空氣形成一自然循環之熱對流形式;反之,當離心扇葉(23)反轉時,外界空氣則經由該下方之導氣孔(14)吸入至該散熱空間(S)內,並使該散熱空間(S)內部熱空氣由上方之導氣孔(14)排出,藉由一吸一排之冷熱空氣交換,進而與外界空氣產生自然對流增強機制者。When the centrifugal fan blade (23) rotates forward, the heat dissipation space (S) discharges hot air through the air guiding hole (14), and collides with the natural convection of the air flow guiding groove (13) when the hot air is discharged. The turbulent flow is formed, thereby achieving better heat conduction benefit, and the air flow channel (13) is a natural airflow heat dissipation, and the airflow between the air and the airflow channel (13) causes the airflow to rise and then dissipate. At the same time, the cold air is added to enter the air guiding channel (13) to achieve the temperature balance of the airflow, so that the heat dissipation space (S) forms a natural circulation of heat convection with the outside air; otherwise, when the centrifugal fan blade (23) is reversed When the air is turned, the outside air is sucked into the heat dissipation space (S) through the lower air guiding hole (14), and the hot air inside the heat dissipation space (S) is discharged from the upper air guiding hole (14) by suction. A row of hot and cold air exchanges, which in turn creates a natural convection enhancement mechanism with the outside air.
藉此,本發明離心式風扇驅動之主動式LED燈具散熱器與傳統被動式散熱相比較,主動式對流的冷卻結構更能提高整體散熱功能達數倍以上,並能使LED燈具有更緊緻的體積與更高的操作功率,進而使本發明達到品質的提昇之實用進步性者。Thereby, the active type LED lamp radiator driven by the centrifugal fan of the invention is compared with the conventional passive heat dissipation, and the active convection cooling structure can improve the overall heat dissipation function by several times or more, and can make the LED lamp have more compactness. The volume and higher operating power, in turn, enable the present invention to achieve practical improvements in quality.
歸納上述的說明,藉由本發明上述結構的設計,可有效克服習式發明所面臨的缺失,進一步具有上述眾多的優點及實用價值,因此本發明為一創意極佳之發明創作,且在相同的技術領域中未見相同或近似的產品創作或公開使用,故本發明已符合發明專利有關『新穎性』與『進步性』的要件,乃依法提出申請。By summarizing the above description, the design of the above structure of the present invention can effectively overcome the shortcomings faced by the conventional invention, and further has the above-mentioned numerous advantages and practical values. Therefore, the present invention is an innovative invention and is identical in the same No identical or similar product creation or public use has been found in the technical field. Therefore, the present invention has met the requirements for "novelty" and "progressiveness" of the invention patent, and is applied according to law.
1‧‧‧散熱座1‧‧‧ Heat sink
10‧‧‧第一散熱座10‧‧‧First heat sink
11‧‧‧組接部11‧‧‧Team
12‧‧‧徑向鯺片12‧‧‧ Radial cymbals
13‧‧‧氣流導槽13‧‧‧Air guide
14‧‧‧導氣孔14‧‧‧ Air vents
16‧‧‧第二散熱座16‧‧‧Second heat sink
17‧‧‧接電部17‧‧‧Power Department
18‧‧‧組設部18‧‧‧Team Department
20‧‧‧冷卻風產生器20‧‧‧Cool wind generator
21‧‧‧離心轉盤21‧‧‧ Centrifugal turntable
22‧‧‧馬達組22‧‧‧ Motor Group
23‧‧‧離心扇葉23‧‧‧ Centrifugal fan blades
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Citations (2)
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TW200921010A (en) * | 2007-11-02 | 2009-05-16 | Forcecon Technology Co Ltd | Heat-dissipating fan module for LED light bulb |
CN101472448A (en) * | 2007-12-26 | 2009-07-01 | 台达电子工业股份有限公司 | Radiating module and fan thereof |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TW200921010A (en) * | 2007-11-02 | 2009-05-16 | Forcecon Technology Co Ltd | Heat-dissipating fan module for LED light bulb |
CN101472448A (en) * | 2007-12-26 | 2009-07-01 | 台达电子工业股份有限公司 | Radiating module and fan thereof |
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