TWI508971B - Benzene-containing Refractory Benzene Resin - Google Patents
Benzene-containing Refractory Benzene Resin Download PDFInfo
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本發明係屬於一種含丙炔之難燃苯并樹脂,特別是關於具有丙炔(propargyl)官能基於含磷之氧代氮代苯并環己烷化合物,形成含丙炔之難燃苯并樹脂,可提高該樹脂之玻璃轉移溫度亦提升其熱穩定性,具有較佳之加工性能。 The present invention relates to a propyne-containing flame retardant benzo resin, and more particularly to a propargyl-based phospho-based oxo-benzobenzocyclohexane compound to form a propyne-containing flame retardant benzo resin. It can improve the glass transition temperature of the resin and improve its thermal stability, and has better processing performance.
習知,酚醛樹脂(Phenol formaldehyde resin)是以酚類化合物與醛類化合物縮聚而成。其中,以苯酚和甲醛縮聚製得的酚醛樹脂最為重要。酚醛樹脂由於原料易得,吸水率低,加工性良好以及樹脂固化後性能能滿足使用上要求優良的特性,廣泛地應用於民生、電子、軍事、建築等相關產業。近年發展出的氧代氮代苯并環己烷(Benzoxazine)樹脂也屬於酚醛樹脂的一種,其特點是單體加熱後會開環硬化,但硬化時並不會釋放出水或其餘副反應,所以比酚醛樹脂有更好的加工性。 Conventionally, a Phenol formaldehyde resin is obtained by polycondensation of a phenol compound and an aldehyde compound. Among them, phenolic resins obtained by polycondensation of phenol and formaldehyde are the most important. Phenolic resin is widely used in people's livelihood, electronics, military, construction and other related industries because of its easy availability of raw materials, low water absorption, good processability and good performance after resin curing. The benzooxazine resin developed in recent years is also a kind of phenolic resin, which is characterized in that the monomer is ring-hardened after heating, but does not release water or other side reactions during hardening, so Better processability than phenolic resins.
半導體工業對於材料耐高溫及耐燃的要求層次日漸提高,氧代氮代苯并環己烷(Benzoxazine)樹脂與傳統酚醛樹脂相較,具有較高玻璃轉移溫度(Tg)、高模數(Modulus)、低吸濕率、良好的電氣性質、高焦炭殘餘量(Char Yield)、硬化時不需加強酸的觸媒亦不產生副產物及硬化時體積變化率小等優點。目前市面上可以看到的難燃Benzoxazine商品必須在其樹脂中搭配添加碳纖維,或導入含磷材料可以提高分子材料的難燃性質。 The semiconductor industry is increasingly demanding high temperature and flame resistance requirements for materials. Benzoxazine resins have higher glass transition temperatures (Tg) and higher modulus (Modulus) than conventional phenolic resins. Low moisture absorption rate, good electrical properties, high coke residue (Char Yield), no need to strengthen the acid catalyst during hardening, no by-products and small volume change rate during hardening. The flame-retardant Benzoxazine products currently available on the market must be blended with carbon fiber in their resins, or the introduction of phosphorus-containing materials can improve the flame retardant properties of molecular materials.
隨著電子產業的發展,產品要求越來越輕薄短小,且多元化,高分子材料需具有更多變化,以發展出多元化之產品。於Benzoxazine單體中導入不同的官能基,可使其與原來性質有相對提升。而導入丙炔(propargyl)官能基是一種有效且可提供較多交聯點的方式,除了提高其Tg還可使熱穩定性提升,但導入丙炔(propargyl)官能基需要較繁雜的步驟, Takeichi等人,利用親核取代反應、還原NO2反應及生成benzoxazine三步驟,將丙炔基導入benzoxazine單體中。而Yagci,Y等人也發展出另一方法將丙炔基導入benzoxazine單體中,但卻需要四個步驟以醋酸來保護NH2 group、進行親核取代反應、去保護形成NH2 group及生成帶有丙炔基之benzoxazine。 With the development of the electronics industry, product requirements are becoming lighter, thinner and more diversified, and polymer materials need to be more varied to develop diversified products. The introduction of different functional groups into the Benzoxazine monomer allows for a relative increase in the original properties. The introduction of a propargyl functional group is a effective and provides a means for more crosslinking points. In addition to increasing the Tg, the thermal stability is improved, but the introduction of a propargyl functional group requires a relatively complicated step. Takeichi et al. introduced a propynyl group into a benzoxazine monomer using a nucleophilic substitution reaction, a reduction of the NO 2 reaction, and a benzoxazine formation. Yagci, Y et al. have also developed another method to introduce propynyl groups into benzoxazine monomers, but four steps are required to protect the NH 2 group with acetic acid, carry out nucleophilic substitution reactions, deprotect to form NH 2 groups and generate Benzoxazine with propynyl.
本發明以一種簡單的形式,來合成帶有丙炔(propargyl)官能基的benzoxazine。藉由先形成benzoxazine的結構來保護NH2 group,再加入propargyl bromide讓其與羥基(OH group)反應生成含有丙炔(propargyl)官能基的benzoxazine,藉由這樣的形式讓我們不需複雜的步驟即可合成帶有丙炔基之benzoxazine。 The present invention synthesizes a benzoxazine bearing a propargyl functional group in a simple form. Benzoxazine by the step of forming the first structure to protect the NH 2 group, propargyl bromide was added and allowed to hydroxyl group (OH group) comprising reacting benzoxazine propynyl (propargyl) functional group, by this form we do not need complex It is possible to synthesize a benzoxazine with a propynyl group.
鑒於上述習知技術之缺點,本發明主要目的在於提供含丙炔(propargyl)官能基的benzoxazine化合物,結構中含有磷可作為耐燃材料外,而含有propargyl官能基更可進一步提供、增加其交聯點,使在高溫時有較好的熱穩定性新穎含propargyl官能基的benzoxazine化合物,結構中含有磷可作為耐燃材料外,而含有propargyl官能基更可進一步提供、增加其交聯點,使在高溫時有較好的熱穩定性。 In view of the above disadvantages of the prior art, the main object of the present invention is to provide a benzoxazine compound having a propargyl functional group containing phosphorus as a flame resistant material, and a propargyl functional group further providing and increasing cross-linking. Point, to make the thermal stability at high temperature, novel benzoxazine compound containing propargyl functional group, the structure containing phosphorus can be used as a flame resistant material, and the containing propargyl functional group can further provide and increase the crosslinking point, so that Good thermal stability at high temperatures.
本發明之一範疇在於提供一種含丙炔之難燃苯并樹脂(I),該樹脂結構之通式如下:
其中,R1係可為氫原子(hydrogen)或,R2係可為氫原子(hydrogen)、甲烷基(methanyl)或苯基(phenyl)所組成之群組之一。依據本發明之一具體實施例,上述式(I)化合物之R1、R2均為氫原子(-H)時,該式(I)化
合物之結構式可為(A):
依據本發明之一具體實施例,上述式(I)化合物之R1為氫原子(-H),R2為甲烷基(-CH3)時,該式(I)化合物之結構式可為(B):
依據本發明之一具體實施例,上述式(I)化合物之R1為氫原子(-H),R2為苯基()時,該式(I)化合物之結構式可為(C):
依據本發明之一具體實施例,上述式(I)化合物之R1為,R2為氫原子(-H)時,該式(I)化合物之結構式可為(D):
依據本發明之一具體實施例,上述式(I)化合物之R1為,R2為甲烷基(-CH3)時,該式(I)化合物之結構式可為(E):
依據本發明之一具體實施例,上述式(I)化合物之R1為,R2為苯基()時,該式(I)化合物之結構式可為(F):
依據製備本發明之化合物式(I),其中,R1為氫原子(-H)時,進一步行聚合反應產出結構通式如下(II)之聚合物:
上述聚合物式(II),最後含有propargyl官能基的benzoxazine單體進行階段升溫,在加熱的過程中,propargyl會先與氧形成含氧雜環(benzopyran)結構,再持續加熱benzopyran上的雙鍵會打開進行交聯(cross-linking),形成結構通式如下(II-1)之聚合物:
依據本發明實施例之一,其中,化合物式(I)之R1為時,進一步行聚合反應產出結構通式如下(III)之聚合物:
上述聚合物式(III),最後含有雙propargyl官能基的benzoxazine單體進行階段升溫,在加熱的過程中,propargyl會先與氧形成含氧雜環(benzopyran)結構,再持續加熱benzopyran上的雙鍵會打開進行交聯(cross-linking),形成結構通式如下(III-1)之聚合物:
藉由吾等提供之方法製備本發明之產物,製備含單一propargyl官能基的(A)(B)(C)其反應式如下流程圖:
藉由吾等提供之另一方法製備本發明之產物,製備含雙propargyl官能基的(D)(E)(F)其反應式如下流程圖:
以上之概述與接下來的詳細說明及附圖,皆是為了能進一步說明本發明達到預定目的所採取的方式、手段及功效。而有關本發明的其它目的及優點,將在後續的說明及圖示中加以闡述。 The above summary, the following detailed description and the accompanying drawings are intended to further illustrate the manner, the Other objects and advantages of the present invention will be described in the following description and drawings.
第一圖係為本發明化合物(B)的1H NMR示意圖。 The first figure is a 1H NMR schematic diagram of the compound (B) of the present invention.
第二圖係為本發明化合物(B)的DSC示意圖。 The second figure is a schematic diagram of the DSC of the compound (B) of the present invention.
第三圖係為本發明化合物(B)的變溫追蹤DSC示意圖。 The third figure is a schematic diagram of the temperature-dependent tracking DSC of the compound (B) of the present invention.
第四圖係為本發明化合物(B)的變溫IR示意圖。 The fourth figure is a schematic diagram of the temperature-dependent IR of the compound (B) of the present invention.
以下係藉由特定具體實例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示內容輕易地瞭解本發明之其它優點與功效。 The embodiments of the present invention are described below by way of specific examples, and those skilled in the art can readily appreciate the other advantages and advantages of the present invention.
本發明具體實施例化合物(B)之相關反應式簡示如下流程圖:
合成例:化合物(B)的合成:單體(1)之合成 Synthesis Example: Synthesis of Compound (B): Synthesis of Monomer (1)
取DOPO 21.62g(0.1莫耳)、4-hydroxyacetophenone 13.61g(0.1莫耳)、苯胺37.2g(0.276莫耳)、pTSA 0.86g,加入250mL三頸圓底瓶中攪拌。將氮氣通入反應器中,反應溫度為130℃,反應36小時後停止攪拌。反應結束後有白色粉末自然析出於瓶底下,等到降至室溫後,取自然析出 部份倒入甲醇清洗得到白色粉末。產物重23.08g,產率54%。 DOPO 21.62 g (0.1 mol), 4-hydroxyacetophenone 13.61 g (0.1 mol), aniline 37.2 g (0.276 mol), and pTSA 0.86 g were added and stirred in a 250 mL three-necked round bottom flask. Nitrogen gas was introduced into the reactor at a reaction temperature of 130 ° C, and stirring was stopped after 36 hours of reaction. After the reaction, white powder naturally precipitates out of the bottom of the bottle, and when it is cooled to room temperature, it naturally precipitates. Part of the mixture was poured into methanol to obtain a white powder. The product weighed 23.08 g and the yield was 54%.
單體(2)之合成 Synthesis of monomer (2)
取單體(1)10g(0.012莫耳)、2-hydroxybenzaldehyde 3.09g(0.025莫耳)、乙醇50mL,先於室溫下反應12小時,之後加入NaBH4 1.392g(0.042莫耳),反應24小時。反應結束後,倒入甲醇水中析出得到白色粉末。產物重10.94g,產率82%。 Take monomer (1) 10g (0.012 mol), 2-hydroxybenzaldehyde 3.09g (0.025 mol), ethanol 50mL, react at room temperature for 12 hours, then add NaBH 4 1.392g (0.042 mol), reaction 24 hour. After completion of the reaction, it was poured into methanol water to precipitate a white powder. The product weighed 10.94 g and the yield was 82%.
單體(3)之合成 Synthesis of monomer (3)
取單體(2)7.73g(0.014莫耳)、Paraformaldehyde 0.696g(0.023莫耳)、四氫呋喃50mL,反應24小時,反應結束後有白色粉末自然析出,取自然析出部分以去離子水清洗,得產物重3.97g,產率52%。 Take monomer (2) 7.73g (0.014 moles), Paraformaldehyde 0.696g (0.023 moles), tetrahydrofuran 50mL, react for 24 hours, after the reaction, white powder is naturally precipitated, and the natural precipitation part is washed with deionized water. The product weighed 3.97 g and the yield was 52%.
化合物(B)之合成 Synthesis of Compound (B)
取單體(3)2.73g(0.005莫耳)、propargyl bromide 0.892g(0.006莫耳)、K2CO3 0.829g(0.006莫耳)、丙酮30mL,反應24小時,反應結束後有鹽類沉澱,抽氣過濾後,取出濾液滴入水中析出,可得白色粉末,產物重1.75g,產率60%。該化合物(B)之相關分析圖如第一圖1H NMR示意圖、第二圖DSC示意圖、第三圖變溫追蹤DSC示意圖及第四圖變溫IR示意圖。 Take monomer (3) 2.73g (0.005 moles), propargyl bromide 0.892g (0.006 moles), K 2 CO 3 0.829g (0.006 moles), acetone 30mL, react for 24 hours, there is salt precipitation after the reaction After suction filtration, the filtrate was taken out and precipitated in water to obtain a white powder. The product weighed 1.75 g and the yield was 60%. The correlation analysis chart of the compound (B) is as shown in the first FIG. 1H NMR diagram, the second diagram DSC diagram, the third diagram temperature change tracking DSC diagram, and the fourth diagram temperature change IR diagram.
熱固化程序將單體(B)與DDM-Bz混摻以1,4-Dioxane當溶劑調配成磷含量(P wt%)0.5、0.75、1.0、1.25、1.5wt%等不同磷含量比,之後放入循環烘箱以70℃烘乾12小時,去除大部份溶劑,再以階段升溫180、200、220℃各烘二小時,之後再240℃烘一小時。硬化完成之聚氧代氮代苯并環己烷其熱性質如下表。 The heat curing procedure mixes monomer (B) with DDM-Bz with 1,4-Dioxane when the solvent is formulated to a phosphorus content (P wt%) of 0.5, 0.75, 1.0, 1.25, 1.5 wt%, etc. It was placed in a circulating oven and dried at 70 ° C for 12 hours to remove most of the solvent, and then baked at a temperature of 180, 200, and 220 ° C for two hours, and then baked at 240 ° C for one hour. The thermal properties of the hardened polyoxynitazobenzocyclohexane are shown in the following table.
綜上所述,藉由本發明提供之一種新穎含丙炔之難燃苯并樹脂,含有propargyl官能基更可進一步提供、增加其交聯點,使在高溫時有較好的熱穩定性新穎含propargyl官能基的benzoxazine化合物,結構中含有磷可作為耐燃材料外,而含有propargyl官能基更可進一步提供、增加其交聯點,使在高溫時有較好的熱穩定性,提供後端產品具有更多元之選擇。 In summary, the novel propyne-containing flammable benzoic resin provided by the present invention, further containing a propargyl functional group, can further provide and increase the crosslinking point, so that the thermal stability at high temperature is novel. The propargyl functional benzoxazine compound, which contains phosphorus as a flame resistant material, and the propargyl functional group further provides, increases the cross-linking point, provides better thermal stability at high temperatures, and provides a back-end product. More choices.
上述之實施例僅為例示性說明本發明之特點及其功效,而非用於限制本發明之實質技術內容的範圍。任何熟悉此技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與變化。因此,本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above-described embodiments are merely illustrative of the features and functions of the present invention and are not intended to limit the scope of the technical scope of the present invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of protection of the present invention should be as set forth in the scope of the claims described below.
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TW201002732A (en) * | 2008-07-15 | 2010-01-16 | Univ Nat Chunghsing | Preparation of novel phosphorus-containing biphenols and their derivatives |
TW201024270A (en) * | 2008-12-24 | 2010-07-01 | Nat Univ Chung Hsing | Facile synthesis of benzoxazines and substituted benzoxazines via one-pot/two-pot procedure and use thereof |
TW201223944A (en) * | 2010-12-14 | 2012-06-16 | Nat Univ Chung Hsing | Facile preparation of aromatic amines-based benzoxazines and naphthoxazines |
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TW201002732A (en) * | 2008-07-15 | 2010-01-16 | Univ Nat Chunghsing | Preparation of novel phosphorus-containing biphenols and their derivatives |
TW201024270A (en) * | 2008-12-24 | 2010-07-01 | Nat Univ Chung Hsing | Facile synthesis of benzoxazines and substituted benzoxazines via one-pot/two-pot procedure and use thereof |
TW201223944A (en) * | 2010-12-14 | 2012-06-16 | Nat Univ Chung Hsing | Facile preparation of aromatic amines-based benzoxazines and naphthoxazines |
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