TWI506031B - Ferric salt oxidant, solid electrolytic capacitor, and method for fabricating the same - Google Patents

Ferric salt oxidant, solid electrolytic capacitor, and method for fabricating the same Download PDF

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TWI506031B
TWI506031B TW103138313A TW103138313A TWI506031B TW I506031 B TWI506031 B TW I506031B TW 103138313 A TW103138313 A TW 103138313A TW 103138313 A TW103138313 A TW 103138313A TW I506031 B TWI506031 B TW I506031B
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iron salt
oxidizing agent
conductive polymer
iron
agent composition
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TW103138313A
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TW201617354A (en
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Kuo Liang Yeh
Ya Ju Chang
Shyue Ming Jang
Feng Tsun Lee
Chia Hsiang Wei
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Ind Tech Res Inst
Synmax Biochemical Co Ltd
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Priority to JP2014261078A priority patent/JP6030628B2/en
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鐵鹽氧化劑組合物、固態電容器、及其製造方法Iron salt oxidant composition, solid capacitor, and method of manufacturing same

本發明是有關於一種鐵鹽氧化劑組合物、及固態電容器。This invention relates to an iron salt oxidizing agent composition and a solid state capacitor.

電容器為一廣泛使用於各類電子產品中的電子元件,隨著科技的發展,電子產品的趨向小型化、輕量化的發展,對其中使用的電容器,提出小型化、大容量、在高頻使用下低阻抗等特性要求。Capacitors are electronic components that are widely used in various electronic products. With the development of technology, electronic products tend to be smaller and lighter. The capacitors used in them are miniaturized, large-capacity, and used at high frequencies. Characteristics such as lower low impedance.

電容器依電解質型態可分為傳統之液態電容及新開發之固態電容。傳統的液態電容,雖以較低的成本滿足大容量的需求,但由於使用的電解液為液體,因而存在著導電率較低、不耐高溫等缺點。雖然液態電解液可添加吸氫劑來降低容爆之可能性,但其並沒有自根本解決問題。Capacitors can be divided into traditional liquid capacitors and newly developed solid capacitors depending on the electrolyte type. Although the conventional liquid capacitor satisfies the demand for large capacity at a low cost, since the electrolyte used is a liquid, there are disadvantages such as low conductivity and high temperature resistance. Although liquid electrolytes can be added with hydrogen absorbing agents to reduce the possibility of explosion, they do not solve the problem at all.

固態電解質由導電高分子所組成,具有較傳統電解質電容器所用的液態電解液更高的導電度,且具有適度的高溫絕緣化特性。在目前固態電容之製造中,一般係利用反應單體以及鐵鹽氧化劑進行聚合,得到導電高分 子。然而,由於一般鐵鹽氧化劑屬於強酸,容易使電容器陽極鋁箔的介電層(例如:氧化鋁)被腐蝕而受損,導致漏電流上升,並降低耐電壓。The solid electrolyte is composed of a conductive polymer, has a higher conductivity than a liquid electrolyte used in a conventional electrolytic capacitor, and has moderate high-temperature insulating properties. In the current manufacture of solid capacitors, polymerization is generally carried out using reactive monomers and iron salt oxidants to obtain conductive high scores. child. However, since the general iron salt oxidizing agent is a strong acid, it is easy to cause the dielectric layer (for example, alumina) of the capacitor anode aluminum foil to be corroded and damaged, resulting in an increase in leakage current and a reduction in withstand voltage.

基於上述,開發出新穎之鐵鹽氧化劑組合物,來避免介電層被鐵鹽氧化劑腐蝕,改善電容器漏電流與耐電壓的特性,係為目前固態電容技術的重要課題。Based on the above, the development of a novel iron salt oxidizing agent composition to avoid corrosion of the dielectric layer by the iron salt oxidant and improve the leakage current and withstand voltage characteristics of the capacitor is an important subject of the current solid capacitor technology.

根據本發明之實施例,一種鐵鹽氧化劑組合物係被提供。該鐵鹽氧化劑組合物,包含:一含鐵化合物;以及,一促進劑。其中,該促進劑具有公式(I)所示結構: According to an embodiment of the invention, an iron salt oxidizing agent composition is provided. The iron salt oxidizing agent composition comprises: an iron-containing compound; and a promoter. Wherein, the accelerator has the structure shown in formula (I):

其中,R1 及R4 係獨立為C1-10 烷基(alkyl group)、C2-10 烯基(alkenyl group)、C2-10 烷氧烷基(alkoxyalkyl group)、C5-12 芳香基(aryl group)、或C5-12 烷芳基(alkaryl group),或R1 及R4 連接在一起而與其分別所連接之氧原子共同形成一C2-5 雜環基(heterocyclic group);R2 及R3 係獨立為氫、羥基、C1-10 烷氧基(alkoxy group)、C1-10 烷基(alkyl group)、C2-10 烯基(alkenyl group)、C2-10 烯氧基(alkenyloxy group)、C2-10 烷氧烷基(alkoxyalkyl)、C2-10 烷氧烷氧基(alkoxyalkoxy)、C5-12 芳香基(aryl group)、C5-12 芳氧基(aryloxy group)、C5-12 烷芳基(alkaryl)、或C5-12 烷芳氧基 (alkaryloxy group);以及,A係為C2-15 二價脂肪族基(divalent aliphatic group)、或C5-15 二價芳基(divalent aryl group;);以及,n係0、1、或2。Wherein R 1 and R 4 are independently C 1-10 alkyl group, C 2-10 alkenyl group, C 2-10 alkoxyalkyl group, C 5-12 aromatic An aryl group, or a C 5-12 alkaryl group, or R 1 and R 4 are joined together to form a C 2-5 heterocyclic group together with the oxygen atom to which they are respectively attached. ; R 2 and R 3 are independently hydrogen, hydroxy, C 1-10 alkoxy group, C 1-10 alkyl group, C 2-10 alkenyl group, C 2 - 10 alkenyloxy (alkenyloxy group), C 2-10 alkoxyalkyl (alkoxyalkyl), C 2-10 alkoxyalkoxy group (alkoxyalkoxy), C 5-12 aromatic group (aryl group), C 5-12 aryl An aryloxy group, a C 5-12 alkaryl group, or a C 5-12 alkaryloxy group; and, A is a C 2-15 divalent aliphatic group Or, C 5-15 divalent aryl group; and n is 0, 1, or 2.

根據本發明另一實施例,本發明亦提供利用上 述鐵鹽氧化劑組合物所形成之固態電容器。該固態電容器,包含:一電容素子;以及一電解質,配置於該電容素子內。其中,該電解質係由對塗佈於電容素子上的一導電聚合物單體、以及上述鐵鹽氧化劑組合物進行聚合所形成。According to another embodiment of the present invention, the present invention also provides A solid capacitor formed by the iron salt oxidizing agent composition. The solid capacitor includes: a capacitor element; and an electrolyte disposed in the capacitor element. Here, the electrolyte is formed by polymerizing a conductive polymer monomer coated on a capacitor element and the above iron salt oxidizing agent composition.

根據本發明另一實施例,本發明亦提供上述固 態電容器的製造方法,包含:提供一電容素子;以及將該電容素子含浸於一導電聚合物單體、以及上述鐵鹽氧化劑組合物中,並聚合該導電聚合物單體,以形成一電解質於該電容素子上。According to another embodiment of the present invention, the present invention also provides the above solid The method for manufacturing a capacitor includes: providing a capacitor element; and impregnating the capacitor element with a conductive polymer monomer, and the iron salt oxidant composition, and polymerizing the conductive polymer monomer to form an electrolyte The capacitor is on the prime.

為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下:The above and other objects, features and advantages of the present invention will become more <RTIgt;

10‧‧‧電容素子10‧‧‧Capacitance

12‧‧‧陽極金屬箔12‧‧‧Anode metal foil

14‧‧‧陰極金屬箔14‧‧‧Cathed metal foil

16‧‧‧隔離紙16‧‧‧Isolation paper

18‧‧‧金屬氧化物層18‧‧‧Metal oxide layer

20‧‧‧電解質20‧‧‧ Electrolytes

第1圖係本發明一實施例所述之固態電容器的部份剖面結構示意圖。1 is a partial cross-sectional structural view of a solid capacitor according to an embodiment of the present invention.

本發明係揭露一種鐵鹽氧化劑組合物、及利用其所製備之固態電容器。該鐵鹽氧化劑組合物之特徵在 於,除了包含一含鐵化合物外,更包含具有極性端官能基與非極性端官能基的促進劑,達到界面阻蝕的功能。因此,當一電容素子含浸於該鐵鹽氧化劑組合物中時,促進劑的親水端可與含鐵化合物產生氫鍵或離子鍵,而疏水端則吸附在非極性的電容素子介電層(例如金屬氧化物)表面,如此一來可保護介電層表面不被含鐵化合物腐蝕,使所得之固態電容器具有低漏電流以及高耐電壓的特性。The present invention discloses an iron salt oxidizing agent composition and a solid state capacitor prepared using the same. The iron salt oxidant composition is characterized by In addition to containing an iron-containing compound, it further comprises an accelerator having a polar terminal functional group and a non-polar terminal functional group to achieve an interface corrosion inhibiting function. Therefore, when a cryptophore is impregnated into the iron salt oxidant composition, the hydrophilic end of the promoter can generate hydrogen bonds or ionic bonds with the iron-containing compound, and the hydrophobic end is adsorbed on the non-polar capacitive element dielectric layer (for example, The metal oxide) surface protects the surface of the dielectric layer from corrosion by the iron-containing compound, so that the resulting solid capacitor has low leakage current and high withstand voltage characteristics.

本發明所述之鐵鹽氧化劑組合物,可包含一含 鐵化合物;以及,一促進劑。其中,該含鐵化合物可為芳香族磺酸鐵鹽,例如:對甲苯磺酸鐵鹽(iron p-toluenesulfonate)、苯磺酸鐵鹽(iron benzenesulfonate)、萘磺酸鐵鹽(iron naphthalenesulfonate)、或甲氧基苯磺酸鐵鹽(iron methoxybenzenesulfonate)。此外,該促進劑係具有極性端官能基與非極性端官能基的含磷化合物,可具有公式(I)所示結構: The iron salt oxidizing agent composition of the present invention may comprise an iron-containing compound; and an accelerator. Wherein, the iron-containing compound may be an aromatic sulfonic acid iron salt, for example, iron p-toluenesulfonate, iron benzenesulfonate, iron naphthalenesulfonate, Or iron methoxybenzenesulfonate. Further, the promoter is a phosphorus-containing compound having a polar terminal functional group and a non-polar terminal functional group, and may have a structure represented by the formula (I):

其中,R1 及R4 係獨立為C1-10 烷基(alkyl group)、C2-10 烯基(alkenyl group)、C2-10 烷氧烷基(alkoxyalkyl group)、C5-12 芳香基(aryl group)、或C5-12 烷芳基(alkaryl group),或R1 及R4 連接在一起而與其分別所連接之氧原子共同形成一C2-5 雜環基(heterocyclic group);R2 及 R3 係獨立為氫、羥基、C1-10 烷氧基(alkoxy group)、C1-10 烷基(alkyl group)、C2-10 烯基(alkenyl group)、C2-10 烯氧基(alkenyloxy group)、C2-10 烷氧烷基(alkoxyalkyl)、C2-10 烷氧烷氧基(alkoxyalkoxy)、C5-12 芳香基(aryl group)、C5-12 芳氧基(aryloxy group)、C5-12 烷芳基(alkaryl)、或C5-12 烷芳氧基(alkaryloxy group);以及,A係為C2-15 二價脂肪族基(divalent aliphatic group)、或C5-15 二價芳基(divalent aryl group;);以及,n係0、1、或2。Wherein R 1 and R 4 are independently C 1-10 alkyl group, C 2-10 alkenyl group, C 2-10 alkoxyalkyl group, C 5-12 aromatic An aryl group, or a C 5-12 alkaryl group, or R 1 and R 4 are joined together to form a C 2-5 heterocyclic group together with the oxygen atom to which they are respectively attached. ; R 2 and R 3 are independently hydrogen, hydroxy, C 1-10 alkoxy group, C 1-10 alkyl group, C 2-10 alkenyl group, C 2 - 10 alkenyloxy (alkenyloxy group), C 2-10 alkoxyalkyl (alkoxyalkyl), C 2-10 alkoxyalkoxy group (alkoxyalkoxy), C 5-12 aromatic group (aryl group), C 5-12 aryl An aryloxy group, a C 5-12 alkaryl group, or a C 5-12 alkaryloxy group; and, A is a C 2-15 divalent aliphatic group Or, C 5-15 divalent aryl group; and n is 0, 1, or 2.

根據本發明實施例,R1 及R4 可各自獨立為甲基 (methyl group)、乙基(ethyl group)、丙基(propyl group)、異丙基(isopropyl group)、丁基(butyl group)、異丁基(isobutyl group)、叔丁基(tertbutyl group)、戊基(pentyl group)、己基(hexyl group)、乙烯基(vinyl group)、丙烯基(propenyl group)、烯丙基(allyl group)、丁烯基(butenyl)、甲氧甲基(methoxymethyl group)、乙氧甲基(ethoxymethyl group)、乙氧乙基(ethoxyethyl group)、丙氧乙基(propoxyethyl group)、丁氧乙基(butoxyethyl group)、苯基(phenyl)、聯苯基(biphenyl group)、萘基(naphthyl group)、2-甲基苯基(2-methyl-phenyl group)、3-甲基苯基(3-methyl-phenyl group)、4-甲基苯基(4-methyl-phenyl group)、2,6-二甲基苯基(2,6-dimethyl-phenyl group)、2,4-二甲基苯基(2,4-dimethyl-phenyl group)、或3,4-二甲基苯基(3,4-dimethyl-phenyl group)。According to an embodiment of the present invention, R 1 and R 4 may each independently be a methyl group, an ethyl group, a propyl group, an isopropyl group, or a butyl group. , isobutyl group, tertbutyl group, pentyl group, hexyl group, vinyl group, propenyl group, allyl group ), butenyl, methoxymethyl group, ethoxymethyl group, ethoxyethyl group, propoxyethyl group, butoxyethyl ( Butoxyethyl group), phenyl (phenyl), biphenyl group, naphthyl group, 2-methyl-phenyl group, 3-methylphenyl (3-methylphenyl) -phenyl group), 4-methyl-phenyl group, 2,6-dimethyl-phenyl group, 2,4-dimethylphenyl ( 2,4-dimethyl-phenyl group), or 3,4-dimethyl-phenyl group.

根據本發明實施例,R2 及R3 係可各自獨立為甲 基(methyl group)、乙基(ethyl group)、丙基(propyl group)、異丙基(isopropyl group)、丁基(butyl group)、異丁基(isobutyl group)、叔丁基(tertbutyl group)、戊基(pentyl group)、己基(hexyl group)、甲氧基(methoxy group)、乙氧基(ethoxy group)、丙氧基(propoxy group)、異丙氧基(isopropoxy group)、丁氧基(butoxy group)、異丁氧基(isobutoxy group)、叔丁氧基(tertbutoxy group)、戊氧基(pentyloxy group)、己氧基(hexyloxy group)、乙烯基(vinyl group)、丙烯基(propenyl group)、烯丙基(allyl group)、丁烯基(butenyl)、乙烯氧基(vinyloxy group)、丙烯氧基(propenyloxy group)、烯丙氧基(allyloxy group)、丁烯氧基(butenyloxy)、甲氧甲基(methoxymethyl group)、乙氧甲基(ethoxymethyl group)、乙氧乙基(ethoxyethyl group)、丙氧乙基(propoxyethyl group)、丁氧乙基(butoxyethyl group)、甲氧甲氧基(methoxymethoxy)、乙氧甲氧基(ethoxymethoxy group)、乙氧乙氧基(ethoxyethoxy group)、丙氧乙氧基(propoxyethoxy group、丁氧乙氧基(butoxyethoxy group)、苯基(phenyl group)、聯苯基(biphenyl group)、萘基(naphthyl)、2-甲基苯基(2-methyl-phenyl group)、3-甲基苯基(3-methyl-phenyl group)、4-甲基苯基(4-methyl-phenyl group)、2,6-二甲基苯基(2,6-dimethyl-phenyl group)、2,4-二甲基苯基(2,4-dimethyl-phenyl group)、3,4-二甲基苯基(3,4-dimethyl-phenyl group)、苯氧基(phenoxy group)、聯苯氧基(biphenoxy group)、萘氧基(naphthoxy group)、2-甲 基苯氧基(2-methyl-phenoxy group)、3-甲基苯氧基(3-methyl-phenoxy group)、4-甲基苯氧基(4-methyl-phenoxy group)、2,6-二甲基苯氧基(2,6-dimethyl-phenoxy group)、2,4-二甲基苯氧基(2,4-dimethyl-phenoxy group)、或3,4-二甲基苯基(3,4-dimethyl-phenoxy group)。According to an embodiment of the present invention, R 2 and R 3 may each independently be a methyl group, an ethyl group, a propyl group, an isopropyl group, or a butyl group. ), isobutyl group, tertbutyl group, pentyl group, hexyl group, methoxy group, ethoxy group, propoxy group (propoxy group), isopropoxy group, butoxy group, isobutoxy group, tertbutoxy group, pentyloxy group, hexyloxy Hexyloxy group, vinyl group, propenyl group, allyl group, butenyl, vinyloxy group, propenyloxy group , allyloxy group, butenyloxy, methoxymethyl group, ethoxymethyl group, ethoxyethyl group, propoxyethyl ( Propoxyethyl group), butoxyethyl group, methoxymethoxy, ethoxymethoxy g Roup), ethoxyethoxy group, propoxyethoxy group, butoxyethoxy group, phenyl group, biphenyl group, naphthyl Naphthyl), 2-methyl-phenyl group, 3-methyl-phenyl group, 4-methyl-phenyl group, 2, 2,6-dimethyl-phenyl group, 2,4-dimethyl-phenyl group, 3,4-dimethylphenyl (3, 4-dimethyl-phenyl group), phenoxy group, biphenoxy group, naphthoxy group, 2-methyl-phenoxy group, 3 -3-methyl-phenoxy group, 4-methyl-phenoxy group, 2,6-dimethyl-phenoxy group , 2,4-dimethyl-phenoxy group, or 3,4-dimethyl-phenoxy group.

根據本發明實施例,當n係為1或2時,A可獨立 為、或(該基團係以*所 標示的碳原子與相鄰的兩個氧原子連接)。According to an embodiment of the present invention, when n is 1 or 2, A can be independently ,or (The group is bonded to the adjacent two oxygen atoms by a carbon atom indicated by *).

根據本發明實施例,本發明所述的促進劑可為 According to an embodiment of the present invention, the accelerator according to the present invention may be

此外,根據本發明實施例,在該鐵鹽氧化劑組 合物中,該促進劑與該含鐵化合物之重量比可介於0.01至0.49之間,例如0.01至0.45、0.01至0.40、或0.01至0.35之間。 若重量比低於0.01則促進劑吸附於介電層的濃度不足,保護效果降低,漏電流及耐電壓特性提升之效果不明顯;相反的若重量比高於0.49,則易使鐵鹽氧化劑組合物黏度上升,流動性變差,無法滲入介電層所形成的孔洞中,導致電容器性質(電容值(Cs)、能耗係數(DF)、以及等效串聯電阻(ESR))降低。Further, in the iron salt oxidizing agent group according to an embodiment of the present invention The weight ratio of the promoter to the iron-containing compound may be between 0.01 and 0.49, such as between 0.01 and 0.45, between 0.01 and 0.40, or between 0.01 and 0.35. If the weight ratio is less than 0.01, the concentration of the promoter adsorbed on the dielectric layer is insufficient, the protective effect is lowered, and the effect of improving the leakage current and withstand voltage characteristics is not obvious; if the weight ratio is higher than 0.49, the iron salt oxidant combination is easily formed. The viscosity of the material rises, the fluidity deteriorates, and it cannot penetrate into the pores formed by the dielectric layer, resulting in a decrease in the properties of the capacitor (capacitance value (Cs), energy consumption coefficient (DF), and equivalent series resistance (ESR)).

根據本發明其他實施例,該鐵鹽氧化劑組合物 可更包含一溶劑,而該含鐵化合物及該促進劑係均勻分散 於該溶劑中。其中,該溶劑可為醇類溶劑,例如甲醇、乙醇、丁醇、或其組合。此外,該溶劑與該含鐵化合物之重量比可介於0.2至2.0之間,例如0.2至1.5之間。According to other embodiments of the present invention, the iron salt oxidizing agent composition Further comprising a solvent, and the iron-containing compound and the promoter are uniformly dispersed In the solvent. Wherein, the solvent may be an alcohol solvent such as methanol, ethanol, butanol, or a combination thereof. Further, the weight ratio of the solvent to the iron-containing compound may be between 0.2 and 2.0, such as between 0.2 and 1.5.

根據本發明其他實施例,該鐵鹽氧化劑組合物 可更包含一多元醇。由於多元醇與鐵鹽氧化劑分子間的作用力,且多元醇與促進劑的相容性佳,因此少量多元醇的添加可增加促進劑在鐵鹽氧化劑分散性,提升促進劑界面阻蝕的功能。舉例來說,該多元醇可例如丙三醇、聚乙二醇、或其組合。此外,該多元醇與該含鐵化合物之重量比可介於0.01至0.70之間。According to other embodiments of the present invention, the iron salt oxidizing agent composition It may further comprise a polyol. Due to the interaction between the polyol and the iron salt oxidant molecule, and the compatibility of the polyol with the accelerator is good, the addition of a small amount of polyol can increase the dispersibility of the promoter in the iron salt oxidant and improve the interface corrosion resistance of the accelerator. . For example, the polyol can be, for example, glycerol, polyethylene glycol, or a combination thereof. Further, the weight ratio of the polyol to the iron-containing compound may be between 0.01 and 0.70.

本發明亦提供一種電容器,可包含一電容素 子,以及一電解質配置於該電容素子內。其中,該電解質係由對塗佈於電容素子上的一導電聚合物單體、以及本發明所述之鐵鹽氧化劑組合物進行聚合所形成。舉例來說,該電容素子係指電容器的半成品,即尚未塗佈電解質之電容器。該電容素子的製造方法可例如,將陽極金屬箔(例如鋁箔)與陰極金屬箔(例如鋁箔)分別釘上導針,在兩電極中間以隔離紙隔開,並將兩電極與隔離紙進行捲繞,最後以膠帶固定。該電容素子可進一步於1-20%己二酸二銨水溶液中施加一電壓進行氧化處理,使表面形成介電層(該電壓可例如為10V至100V),並利用純水清洗。接著,在120℃下烘乾30分鐘,並在250℃將隔離紙進行碳化,冷卻後備用。The invention also provides a capacitor, which can comprise a capacitor And an electrolyte is disposed in the capacitor element. Here, the electrolyte is formed by polymerizing a conductive polymer monomer coated on a capacitor element and an iron salt oxidizing agent composition of the present invention. For example, the capacitive element refers to a semi-finished product of a capacitor, that is, a capacitor that has not been coated with an electrolyte. The manufacturing method of the capacitor element can be, for example, nailing an anode metal foil (for example, aluminum foil) and a cathode metal foil (for example, aluminum foil) to a guide pin, separating the two electrodes by a separator paper, and winding the two electrodes and the separator paper. Wrap it and finally fix it with tape. The capacitor element may be further subjected to an oxidation treatment by applying a voltage to an aqueous solution of 1-20% diammonium adipate to form a dielectric layer on the surface (the voltage may be, for example, 10 V to 100 V), and washed with pure water. Next, it was dried at 120 ° C for 30 minutes, and the separator paper was carbonized at 250 ° C, and cooled for use.

該導電聚合物單體可為一反應單體,聚合後可形成一導電聚合物。舉例來說,該反應單體可具有公式(II) 所示結構 The conductive polymer monomer can be a reactive monomer which can form a conductive polymer after polymerization. For example, the reactive monomer may have the structure shown by formula (II)

其中,X1 、及X2 係獨立為O或S;Y係為、或;而R係獨立為氫、或C1-6 烷基。 根據本發明實施例,該具有公式(II)所示結構之單體可為、或。此外,該導電聚合物單體在使用 前,可先溶於一溶劑中,得到一固含量介於10-60%的導電聚合物單體溶液,再利用該溶液進行電容素子的含浸。該溶劑可為醇類溶劑,例如甲醇、乙醇、丁醇、或其組合。Wherein, X 1 and X 2 are independently O or S; Y is ,or And R is independently hydrogen or C 1-6 alkyl. According to an embodiment of the present invention, the monomer having the structure represented by the formula (II) may be ,or . In addition, the conductive polymer monomer can be dissolved in a solvent before use to obtain a conductive polymer monomer solution having a solid content of 10 to 60%, and then the solution is used for impregnation of the capacitor element. The solvent can be an alcohol solvent such as methanol, ethanol, butanol, or a combination thereof.

請參照第1圖,係為本發明一實施例所述固態電容器的部份放大示意圖。該電容素子10包含一陽極金屬箔12(例如鋁箔)、及一陰極金屬箔14(例如鋁箔),在該陽極金屬箔12及該陰極金屬箔14中間以隔離紙16隔開,且在陽極金屬箔12上形成有金屬氧化物層18(例如氧化鋁(Al2 O3 )),而該金屬氧化物層18可包含複數之凹槽。在形成該電解質20於該電容素子內後,該電解質20係填入該金屬氧化物層18所形成的凹槽內。Please refer to FIG. 1 , which is a partially enlarged schematic view of a solid capacitor according to an embodiment of the invention. The capacitor element 10 comprises an anode metal foil 12 (such as aluminum foil) and a cathode metal foil 14 (such as aluminum foil), separated by a separator paper 16 between the anode metal foil 12 and the cathode metal foil 14, and at the anode metal. A metal oxide layer 18 (e.g., aluminum oxide (Al 2 O 3 )) is formed on the foil 12, and the metal oxide layer 18 may include a plurality of grooves. After the electrolyte 20 is formed in the capacitor element, the electrolyte 20 is filled into the recess formed by the metal oxide layer 18.

本發明實施例亦提供一種固態電容器的製造 方法,包含提供一電容素子,並形成一電解質於該電容素子內。根據本發明一實施例,形成該電解質的方式可包含:將該電容素子同時含浸於該導電聚合物單體以及該鐵鹽氧化劑組合物中,並對含浸後的該電容素子進行一加熱製程以聚合該單體。根據本發明另一實施例,形成該電解質的方式可包含:將該電容素子含浸於該導電聚合物單體;接著,對該電容素子進行一第一加熱製程;接著,將該電容素子含浸於該鐵鹽氧化劑組合物;以及,對該電容素子進行一第二加熱製程。根據本發明又一實施例,形成該電解質的方式可包含:將該電容素子含浸於該鐵鹽氧化劑組合物;接著,對該電容素子進行一第一加熱製程;接著,將該電容素子含浸於該導電聚合物單體;以及,對該電容素子進行一第二加熱製程。Embodiments of the present invention also provide a manufacturing method of a solid capacitor The method includes providing a capacitor element and forming an electrolyte in the capacitor element. According to an embodiment of the invention, the method of forming the electrolyte may include: simultaneously immersing the cryptophore in the conductive polymer monomer and the iron salt oxidant composition, and performing a heating process on the impregnated capacitor element. The monomer is polymerized. According to another embodiment of the present invention, the method of forming the electrolyte may include: impregnating the modulating element with the conductive polymer monomer; and then performing a first heating process on the argon element; and then impregnating the crypto-ene element with The iron salt oxidant composition; and performing a second heating process on the capacitor element. According to still another embodiment of the present invention, the method of forming the electrolyte may include: impregnating the oleooxide element with the iron salt oxidant composition; and then performing a first heating process on the capacitor element; and then impregnating the capacitor element with the capacitor element The conductive polymer monomer; and performing a second heating process on the capacitor element.

值得注意的是,該電容素子在含浸於該鐵鹽氧 化劑組合物時,該鐵鹽氧化劑組合物必需同時包含該鐵化合物及該促進劑。換言之,該電容素子係在該促進劑的存在下含浸於該含鐵化合物(例如對甲苯磺酸鐵鹽)。因此,當該電容素子含浸於該鐵鹽氧化劑組合物中時,促進劑的親水端可與含鐵化合物產生氫鍵或離子鍵,而疏水端則吸附在非極性的電容素子介電層表面,如此一來該促進劑可達到界面阻蝕的功能,保護介電層表面不被該含鐵化合物腐蝕。It is worth noting that the capacitive element is impregnated with the iron salt oxygen. In the case of a chemical composition, the iron salt oxidizing agent composition must contain both the iron compound and the accelerator. In other words, the cryptotrophin is impregnated with the iron-containing compound (for example, iron salt of p-toluenesulfonate) in the presence of the promoter. Therefore, when the october element is impregnated into the iron salt oxidant composition, the hydrophilic end of the promoter may generate hydrogen bonds or ionic bonds with the iron-containing compound, and the hydrophobic end adsorbs on the surface of the non-polar capacitive element dielectric layer. In this way, the promoter can achieve the function of interface corrosion, and the surface of the protective dielectric layer is not corroded by the iron-containing compound.

為了讓本發明之上述和其他目的、特徵、和優 點能更明顯易懂,下文特舉數實施例,來說明本發明所述 之鐵鹽氧化劑組合物、及利用其所製備之固態電容器。In order to achieve the above and other objects, features, and advantages of the present invention The points can be more clearly understood, and the following examples are used to illustrate the invention. An iron salt oxidizing agent composition, and a solid capacitor prepared using the same.

鐵鹽氧化劑組合物的製備Preparation of iron salt oxidant composition

實施例1: 取100重量份對甲苯磺酸鐵(由駿瀚公司製造及販售)、以及66.7重量份的乙醇加入於一反應瓶中。接著,將反應瓶加熱至約70℃,於轉速400rpm下,攪拌30分鐘使對甲苯磺酸鐵溶解。降至室溫後,以1μm過濾膜過濾移除不溶物,並收集濾液,得到鐵鹽氧化劑組合物(1)。Example 1: 100 parts by weight of iron p-toluenesulfonate (manufactured and sold by Junyu Co., Ltd.) and 66.7 parts by weight of ethanol were added to a reaction flask. Next, the reaction flask was heated to about 70 ° C, and stirred at a rotation speed of 400 rpm for 30 minutes to dissolve iron p-toluenesulfonate. After dropping to room temperature, the insoluble matter was removed by filtration through a 1 μm filter membrane, and the filtrate was collected to obtain an iron salt oxidizing agent composition (1).

實施例2: 取100重量份對甲苯磺酸鐵(由駿瀚公司製造及販售)、65重量份的乙醇、以及1.7重量份磷酸三乙酯(triethyl phosphate、TEP)加入於一反應瓶中。接著,將反應瓶加熱至約70℃,於轉速400rpm下,攪拌30分鐘使對甲苯磺酸鐵溶解。降至室溫後,以1μm過濾膜過濾移除不溶物,並收集濾液,得到鐵鹽氧化劑組合物(2)。Example 2: 100 parts by weight of iron p-toluenesulfonate (manufactured and sold by Junyu Co., Ltd.), 65 parts by weight of ethanol, and 1.7 parts by weight of triethyl phosphate (TEP) were placed in a reaction flask. Next, the reaction flask was heated to about 70 ° C, and stirred at a rotation speed of 400 rpm for 30 minutes to dissolve iron p-toluenesulfonate. After dropping to room temperature, the insoluble matter was removed by filtration through a 1 μm filtration membrane, and the filtrate was collected to obtain an iron salt oxidizing agent composition (2).

實施例3: 如實施例2所述的方式進行,除了將乙醇由65重量份改為58.3重量份,並將磷酸三乙酯由1.7重量份改為8.3重量份。得到鐵鹽氧化劑組合物(3)。Example 3: This was carried out in the same manner as in Example 2 except that ethanol was changed from 65 parts by weight to 58.3 parts by weight, and triethyl phosphate was changed from 1.7 parts by weight to 8.3 parts by weight. An iron salt oxidizing agent composition (3) is obtained.

實施例4: 如實施例2所述的方式進行,除了將乙醇由65重量份改為50重量份,並將磷酸三乙酯由1.7重量份改為16.7重量份。得到鐵鹽氧化劑組合物(4)。Example 4: This was carried out in the same manner as in Example 2 except that ethanol was changed from 65 parts by weight to 50 parts by weight, and triethyl phosphate was changed from 1.7 parts by weight to 16.7 parts by weight. An iron salt oxidizing agent composition (4) is obtained.

實施例5: 如實施例2所述的方式進行,除了將乙醇由65重量份改為33.3重量份,並將磷酸三乙酯由1.7重量份改為33.3重量份。得到鐵鹽氧化劑組合物(5)。Example 5: This was carried out in the same manner as in Example 2 except that ethanol was changed from 65 parts by weight to 33.3 parts by weight, and triethyl phosphate was changed from 1.7 parts by weight to 33.3 parts by weight. An iron salt oxidizing agent composition (5) is obtained.

實施例6: 如實施例4所述的方式進行,除了將磷酸三乙酯由16.7重量份改為8.3重量份,並添加8.3重量份聚乙二醇(分子量約為600)至反應瓶中。得到鐵鹽氧化劑組合物(6)。Example 6 This was carried out as described in Example 4 except that triethyl phosphate was changed from 16.7 parts by weight to 8.3 parts by weight, and 8.3 parts by weight of polyethylene glycol (having a molecular weight of about 600) was added to the reaction flask. An iron salt oxidizing agent composition (6) is obtained.

實施例7: 如實施例5所述的方式進行,除了將磷酸三乙酯由33.3重量份改為16.7重量份,並添加16.7重量份丙三醇至反應瓶中。得到鐵鹽氧化劑組合物(7)。Example 7 This was carried out as described in Example 5 except that triethyl phosphate was changed from 33.3 parts by weight to 16.7 parts by weight, and 16.7 parts by weight of glycerin was added to the reaction flask. An iron salt oxidizing agent composition (7) is obtained.

實施例8: 如實施例2所述的方式進行,除了將磷酸三乙酯改為間苯二酚-雙-二(2,6-二甲基苯基)磷酸酯(tetrakis(2,6-dimethylphenyl)1,3-phenylene biphosphate,TDPB)(由豪元實業股份有限公司製造及販售,結構為)。得到鐵鹽氧化 劑組合物(8)。Example 8: Performed as described in Example 2 except that triethyl phosphate was changed to resorcinol-bis-bis(2,6-dimethylphenyl)phosphate (tetrakis (2,6-) Dimethylphenyl)1,3-phenylene biphosphate, TDPB) (manufactured and sold by Haoyuan Industrial Co., Ltd., structure is ). An iron salt oxidizing agent composition (8) is obtained.

實施例9:取100重量份對甲苯磺酸鐵(由駿瀚公司製造Example 9: 100 parts by weight of iron p-toluenesulfonate (manufactured by Junyi Co., Ltd.)

及販售)、63.3重量份的乙醇、以及3.3重量份OP1312(次磷酯衍生物、由豪元實業股份有限公司製造及販售)加入於一反應瓶中。接著,將反應瓶加熱至約70℃,於轉速400rpm下,攪拌30分鐘使對甲苯磺酸鐵溶解。降至室溫後,以1μm過濾膜過濾移除不溶物,並收集濾液,得到鐵鹽氧化劑組合物(9)。And sold), 63.3 parts by weight of ethanol, and 3.3 parts by weight of OP1312 (phosphorus ester derivative, manufactured and sold by Haoyuan Industrial Co., Ltd.) were added to a reaction bottle. Next, the reaction flask was heated to about 70 ° C, and stirred at a rotation speed of 400 rpm for 30 minutes to dissolve iron p-toluenesulfonate. After dropping to room temperature, the insoluble matter was removed by filtration through a 1 μm filter membrane, and the filtrate was collected to obtain an iron salt oxidizing agent composition (9).

實施例10: 如實施例4所述的方式進行,除了將磷酸三乙酯改為ADK STAP FP-700(由長春化工製造及販售、化學結構為)。得 到鐵鹽氧化劑組合物(10)。Example 10: Performed as described in Example 4 except that triethyl phosphate was changed to ADK STAP FP-700 (manufactured and sold by Changchun Chemical, the chemical structure was ). An iron salt oxidizing agent composition (10) is obtained.

實施例11:如實施例4所述的方式進行,除了將磷酸三乙酯改為磷酸三丁酯(tributyl phosphate、TBP)。得到鐵鹽氧化劑組合物(11)。Example 11: The procedure described in Example 4 was followed except that triethyl phosphate was changed to tributyl phosphate (TBP). An iron salt oxidizing agent composition (11) is obtained.

實施例12:如實施例2所述的方式進行,除了將乙醇由65重量份改為17.3重量份,並將磷酸三乙酯由1.7重量份改為49.4重量份。得到鐵鹽氧化劑組合物(12)。Example 12: The procedure described in Example 2 was carried out except that ethanol was changed from 65 parts by weight to 17.3 parts by weight, and triethyl phosphate was changed from 1.7 parts by weight to 49.4 parts by weight. An iron salt oxidizing agent composition (12) is obtained.

請參照表1,係顯示實施例1-12所製備而得之鐵鹽氧化劑組合物(1)-(12)的成份及重量比例。Referring to Table 1, the composition and weight ratio of the iron salt oxidizing agent compositions (1) to (12) prepared in Examples 1-12 are shown.

電容素子的製備Preparation of capacitive elements

製備例1:高電壓化成的電容素子Preparation Example 1: Capacitance element formed by high voltage

將陽極鋁箔與陰極鋁箔分別釘上導針,在兩電極中間以一隔離紙隔開,並將兩電極與隔離紙進行捲繞,最後以膠帶固定,得到未化成之電容素子。接著,將未化成之電容素子於10%己二酸二銨水溶液中施加80V電壓進 行氧化處理,使表面形成介電層(材質為氧化鋁(Al2 O3 )),利用純水清洗後,接著在120℃下烘乾30分鐘,並在250℃加熱3小時將隔離紙進行碳化,並進行冷卻,得到經化成後的電容素子(1)。The anode aluminum foil and the cathode aluminum foil are respectively pinned to the guide pins, separated by a separation paper between the two electrodes, and the two electrodes are wound with the release paper, and finally fixed by tape to obtain unformed capacitance elements. Next, the unformed occidental element is oxidized by applying a voltage of 80 V to a 10% aqueous solution of diammonium adipate to form a dielectric layer (material is alumina (Al 2 O 3 )), which is washed with pure water. Subsequently, it was dried at 120 ° C for 30 minutes, and heated at 250 ° C for 3 hours to carbonize the release paper, and cooled to obtain a converted hydroxy element (1).

製備例2:低電壓化成的電容素子Preparation Example 2: Capacitance element formed by low voltage

以製備例1所述的方式進行,但將未化成之電容素子於10%己二酸二銨水溶液中施加10V電壓進行氧化處理。得到經化成後的電容素子(2)。This was carried out in the manner described in Preparation Example 1, except that the unformed cryptophore was subjected to oxidation treatment by applying a voltage of 10 V to a 10% aqueous solution of diammonium adipate. The obtained capacitive element (2) is obtained.

EDOT溶液的製備Preparation of EDOT solution

製備例3:將100重量份之3,4-乙烯二氧噻吩(3,4-ethylenedioxythiophene、EDOT)(由駿瀚公司製造及販售)、及300重量份之乙醇加入一反應瓶,於轉速400rpm下,攪拌5分鐘,得到EDOT溶液。Preparation Example 3: 100 parts by weight of 3,4-ethylenedioxythiophene (EDOT) (manufactured and sold by Junyi Co., Ltd.), and 300 parts by weight of ethanol were added to a reaction flask at a rotation speed. Stir at 400 rpm for 5 minutes to obtain an EDOT solution.

固態電容器的製備Preparation of solid capacitors

實施例13-24Example 13-24

接著,將上述化成後的電容素子(1),含浸於上述EDOT溶液30分鐘。取出電容素子後,於80℃下烘乾30分鐘。接著,取數個含浸於EDOT溶液並烘乾後的電容素子,分別於實施例1-12所述之鐵鹽氧化劑組合物(1)-(12)中進行含浸。含浸完成後在60℃下烘乾30分鐘、90℃下烘乾30分鐘、120℃下烘乾30分鐘。冷卻後,分別得到固態電容器I-XII(每種電容器分別製備三顆)。接著,在經以120℃通電老化測試(在120℃下通入電壓10V、15V、及20V,並分別維持1小時)後,對固態電容器I-XII進行電容特性(包含 電容值(Cs)、能耗係數(DF)以及等效串聯電阻(ESR))測試、漏電流分析、及耐電壓分析,結果如表2所示。Next, the above-described hydrated element (1) was impregnated into the above EDOT solution for 30 minutes. After taking out the capacitor element, it was dried at 80 ° C for 30 minutes. Next, a plurality of occluders impregnated in the EDOT solution and dried were subjected to impregnation in the iron salt oxidizing agent compositions (1) to (12) described in Examples 1-12, respectively. After the impregnation is completed, it is dried at 60 ° C for 30 minutes, at 90 ° C for 30 minutes, and at 120 ° C for 30 minutes. After cooling, solid capacitors I-XII were obtained (three for each capacitor). Then, after passing the 120 ° C power-on aging test (10 V, 15 V, and 20 V were applied at 120 ° C and maintained for 1 hour, respectively), the capacitance characteristics of the solid capacitor I-XII were included (including Capacitance value (Cs), energy consumption coefficient (DF) and equivalent series resistance (ESR) test, leakage current analysis, and withstand voltage analysis are shown in Table 2.

實施例25-26Example 25-26

取90重量份的乙醇、以及10重量份的磷酸三乙 酯(triethyl phosphate、TEP)加入於一反應瓶中。接著,將反應瓶於轉速400rpm下,攪拌5分鐘,得到磷酸三乙酯溶液。Take 90 parts by weight of ethanol and 10 parts by weight of triethyl phosphate Triethyl phosphate (TEP) was added to a reaction flask. Next, the reaction flask was stirred at a number of revolutions of 400 rpm for 5 minutes to obtain a triethyl phosphate solution.

取90重量份的乙醇、以及10重量份的ADK STAP FP-700加入於一反應瓶中。接著,將反應瓶於轉速400rpm下,攪拌5分鐘,得到ADK STAP FP-700溶液。Take 90 parts by weight of ethanol and 10 parts by weight of ADK STAP FP-700 was added to a reaction vial. Next, the reaction flask was stirred at a rotation speed of 400 rpm for 5 minutes to obtain an ADK STAP FP-700 solution.

接著,將化成後的電容素子(1),含浸於上述 EDOT溶液30分鐘。取出電容素子後,於80℃下烘乾30分鐘。接著,將含浸於EDOT溶液並烘乾後的電容素子,於實施例1所述之鐵鹽氧化劑組合物(1)(不含促進劑)中進行含浸。含浸完成後在60℃下烘乾30分鐘、90℃下烘乾30分鐘、120℃下烘乾30分鐘。接著,將所得之數顆電容素子進一步分別含浸於該磷酸三乙酯溶液、或ADK STAP FP-700溶液中,取出後在80℃下烘乾30分鐘。冷卻後,分別得到固態電容器XIII及XIV(各製備三顆)。接著,在經以120℃通電老化測試(在120℃下通入電壓10V、15V、及20V,並分別維持1小時)後,對固態電容器XIII及XIV進行電容特性(包含電容值(Cs)、能耗係數(DF)以及等效串聯電阻(ESR))測試、漏電流分析、及耐電壓分析,結果如表2所示。Next, the formed capacitive element (1) is impregnated into the above EDOT solution for 30 minutes. After taking out the capacitor element, it was dried at 80 ° C for 30 minutes. Next, the october element impregnated in the EDOT solution and dried was impregnated in the iron salt oxidizing agent composition (1) (excluding the accelerator) described in Example 1. After the impregnation is completed, it is dried at 60 ° C for 30 minutes, at 90 ° C for 30 minutes, and at 120 ° C for 30 minutes. Next, the obtained plurality of occluders were further impregnated into the triethyl phosphate solution or the ADK STAP FP-700 solution, and taken out and dried at 80 ° C for 30 minutes. After cooling, solid capacitors XIII and XIV (three each) were obtained. Then, after passing the 120 ° C power-on aging test (10 V, 15 V, and 20 V were applied at 120 ° C and maintained for 1 hour, respectively), the capacitance characteristics (including the capacitance value (Cs), the capacitance values (Cs) were included for the solid capacitors XIII and XIV. Energy consumption factor (DF) and equivalent series resistance (ESR) tests, leakage current analysis, and withstand voltage analysis are shown in Table 2.

備註:電容值測試、能耗係數測試、等效串聯電阻測試係以惠普(HP)公司製造之LCR Meter4263B測定。電容量(在頻率120Hz下量測)>20μF即為合格(O)、反之為不合格(X);能耗係數(DF)(在頻率120Hz下量測)<10%即為合格(O)、反之為不合格(X);以及,等效串聯電阻(ESR)(在頻率100kHz下量測)<40mΩ即為合格(O)、反之為不合格(X)。漏電流與耐電壓係以電容漏電流錶(Chroma capacitor leakage current/IR meter model 1120)進行量測。其中漏電流是在16V下充電60秒後進行量測,耐電壓為每分鐘上升1V,直到電壓崩潰即為其耐電壓。Remarks: The capacitance value test, the energy consumption coefficient test, and the equivalent series resistance test are measured by LCR Meter 4263B manufactured by Hewlett Packard (HP). Capacitance (measured at frequency 120Hz) >20μF is qualified (O), otherwise it is unqualified (X); energy consumption coefficient (DF) (measured at frequency 120Hz) <10% is qualified (O) Conversely, it is unqualified (X); and, equivalent series resistance (ESR) (measured at a frequency of 100 kHz) <40mΩ is qualified (O), and vice versa (X). Leakage current and withstand voltage are measured by a Chroma capacitor leakage current/IR meter model 1120. The leakage current is measured after charging for 60 seconds at 16V, and the withstand voltage is increased by 1V per minute until the voltage collapses.

由表2可知,當鐵鹽氧化劑組合物中添加磷酸酯化合物作為促進劑,再以此鐵鹽氧化劑組合物進行固態電容器製作,可降低所得電容器之漏電流,並提升耐電壓。依據不同添加濃度以及不同成促進劑的使用,本發明所得之固態電容器的耐電壓可提升19.6%~95.7%(與以未添加該促進劑之鐵鹽氧化劑組合物所製作出的固態電容器相比(固態電容器I))。此外,由實施例25-26可得知,若將含浸EDOT溶液及對甲苯磺酸鐵鹽溶液(實施例所述之鐵鹽氧化劑組合物(1))後並烘乾所製作出的固態電容器,再含浸磷酸酯化合物並烘乾(即在含浸該對甲苯磺酸鐵鹽時並未同時加入該促進劑),則在降低固態電容器漏電流與增加耐電壓的特性上並無顯著的效果。此外,由表2可知,以添加多元醇之鐵鹽氧化劑組合物(6)及(7)所製備出的固態電容器VI及VII,其耐電壓提升比例可達80%。其原因係由於多元醇與鐵鹽氧化劑分子間作用力大且相容性佳,可增加促進劑(磷酸酯化合物)在鐵鹽氧化劑分散性,進一步提升促進劑界面阻蝕的功能。As can be seen from Table 2, when a phosphate compound is added as an accelerator in the iron salt oxidizing agent composition, and the solid salt capacitor is produced by using the iron salt oxidizing agent composition, the leakage current of the obtained capacitor can be lowered, and the withstand voltage can be improved. The withstand voltage of the solid capacitor obtained by the present invention can be increased by 19.6% to 95.7% according to different added concentrations and the use of different accelerators (compared to the solid capacitor fabricated by the iron salt oxidant composition without the accelerator added). (Solid Capacitor I)). Further, from Examples 25 to 26, a solid capacitor produced by impregnating an EDOT solution and an iron salt of p-toluenesulfonate (the iron salt oxidizing agent composition (1) described in the examples) and drying it can be obtained. Further, if the phosphoric acid ester compound is further impregnated and dried (that is, the accelerator is not added at the same time when the iron salt of p-toluenesulfonate is impregnated), there is no significant effect in reducing the leakage current of the solid capacitor and increasing the withstand voltage. Further, as is clear from Table 2, the solid capacitors VI and VII prepared by adding the iron salt oxidizing agent compositions (6) and (7) of the polyol have a withstand voltage increase ratio of 80%. The reason is that the interaction between the polyol and the iron salt oxidant molecule is large and the compatibility is good, and the dispersibility of the promoter (phosphate compound) in the iron salt oxidant can be increased, and the function of the interface interface corrosion of the promoter can be further improved.

實施例27-28Example 27-28

接著,將上述化成後的電容素子(2),含浸於上述EDOT溶液30分鐘。取出電容素子後,於80℃下烘乾30分鐘。接著,取數個含浸於EDOT溶液並烘乾後的電容素子,分別於鐵鹽氧化劑組合物(1)及(4)中進行含浸。含浸完成後在60℃下烘乾30分鐘、90℃下烘乾30分鐘、120℃下烘乾30分鐘。冷卻後,分別得到固態電容器XV及XVI(每種電 容器分別製備三顆)。接著,在經以120℃通電老化測試(在120℃下通入電壓10V、15V、及20V,並分別維持1小時)後,對固態電容器XV及XVI進行電容特性(包含電容值(Cs)、能耗係數(DF)以及等效串聯電阻(ESR))測試、及漏電流分析,結果如表3所示。Next, the above-formed accommodating element (2) was impregnated into the above EDOT solution for 30 minutes. After taking out the capacitor element, it was dried at 80 ° C for 30 minutes. Next, a plurality of occluders impregnated in the EDOT solution and dried are subjected to impregnation in the iron salt oxidizing agent compositions (1) and (4), respectively. After the impregnation is completed, it is dried at 60 ° C for 30 minutes, at 90 ° C for 30 minutes, and at 120 ° C for 30 minutes. After cooling, the solid capacitors XV and XVI are obtained respectively (each type of electricity Three containers were prepared separately. Then, after passing the 120 ° C power-on aging test (10 V, 15 V, and 20 V were applied at 120 ° C and maintained for 1 hour, respectively), the capacitance characteristics (including the capacitance value (Cs), the capacitance values (Cs) were included for the solid capacitors XV and XVI. Energy consumption coefficient (DF) and equivalent series resistance (ESR) test, and leakage current analysis, the results are shown in Table 3.

備註:電容量(在頻率120Hz下量測)>500μF即 為合格(O)、反之為不合格(X);能耗係數(DF)(在頻率120Hz下量測)<10%即為合格(O)、反之為不合格(X);以及,等效串聯電阻(ESR)(在頻率100kHz下量測)<10mΩ即為合格(O)、反之為不合格(X)。Remarks: Capacitance (measured at frequency 120Hz) >500μF Eligible (O), and vice versa (X); energy consumption factor (DF) (measured at frequency 120Hz) <10% is qualified (O), and vice versa (X); and, equivalent Series resistance (ESR) (measured at a frequency of 100 kHz) <10 mΩ is acceptable (O), and vice versa (X).

由表3可得知,對於低化成電壓的電容素子, 使用本發明所述之鐵鹽氧化劑組合物進行固態電容器的製備,亦可降低所得之固態電容器的漏電流。It can be seen from Table 3 that for a capacitor element that is reduced to a voltage, The use of the iron salt oxidizing agent composition of the present invention for the preparation of a solid capacitor can also reduce the leakage current of the resulting solid capacitor.

基於上述,本發明所述之鐵鹽氧化劑組合物, 由於促進劑的疏水端易與金屬氧化物介電層表面產生作用力,而自我組裝(self assembly)形成一保護膜,進而阻隔含鐵化合物與金屬氧化物介電層的接觸,因此可降低所得之固態電容器之漏電流並提升耐電壓特性。此外,該促進劑為分子級大小,故不會阻塞氧化鋁的腐蝕孔,造成電容量 的下降。在電容加工廠使用時,也只需利用原本的設備與製程進行生產,不會增加生產程序。Based on the above, the iron salt oxidizing agent composition of the present invention, Since the hydrophobic end of the promoter easily reacts with the surface of the metal oxide dielectric layer, self-assembly forms a protective film, thereby blocking contact between the iron-containing compound and the metal oxide dielectric layer, thereby reducing the yield. The leakage current of the solid capacitor increases the withstand voltage characteristics. In addition, the accelerator is molecular-sized, so it does not block the corrosion pores of the alumina, resulting in capacitance. Decline. When used in a capacitor processing plant, it only needs to use the original equipment and process for production without increasing the production process.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.

10‧‧‧電容素子10‧‧‧Capacitance

12‧‧‧陽極金屬箔12‧‧‧Anode metal foil

14‧‧‧陰極金屬箔14‧‧‧Cathed metal foil

16‧‧‧隔離紙16‧‧‧Isolation paper

18‧‧‧金屬氧化物層18‧‧‧Metal oxide layer

20‧‧‧電解質20‧‧‧ Electrolytes

Claims (19)

一種鐵鹽氧化劑組合物,包含:一含鐵化合物;以及一促進劑,其中該促進劑具有公式(I)所示結構: 其中R1 及R4 係獨立為C1-10 烷基、C2-10 烯基、C2-10 烷氧烷基、C5-12 芳香基、或C5-12 烷芳基,或R1 及R4 連接在一起而與其分別所連接之氧原子共同形成一C2-5 雜環基;R2 及R3 係獨立為氫、羥基、C1-10 烷氧基、C1-10 烷基、C2-10 烯基、C2-10 烯氧基、C2-10 烷氧烷基、C2-10 烷氧烷氧基、C5-12 芳香基、C5-12 芳氧基、C5-12 烷芳基、或C5-12 烷芳氧基;以及,A係為C2-15 二價脂肪族基、或C5-15 二價芳基;以及,n係0、1、或2,其中該促進劑與該含鐵化合物之重量比係介於0.01至0.49之間。An iron salt oxidizing agent composition comprising: an iron-containing compound; and an accelerator, wherein the accelerator has the structure represented by the formula (I): Wherein R 1 and R 4 are independently C 1-10 alkyl, C 2-10 alkenyl, C 2-10 alkoxyalkyl, C 5-12 aryl, or C 5-12 alkaryl, or R 1 and R 4 are bonded together to form a C 2-5 heterocyclic group together with the oxygen atom to which they are respectively attached; R 2 and R 3 are independently hydrogen, hydroxy, C 1-10 alkoxy, C 1-10 alkyl, C 2-10 alkenyl, C 2-10 alkenyloxy, C 2-10 alkoxyalkyl, C 2-10 alkoxyalkoxy, C 5-12 aryl, C 5-12 aryloxy a C 5-12 alkaryl group, or a C 5-12 alkaryloxy group; and, A is a C 2-15 divalent aliphatic group, or a C 5-15 divalent aryl group; and, n is 0 1, or 2, wherein the weight ratio of the promoter to the iron-containing compound is between 0.01 and 0.49. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物,其中該含鐵化合物係為芳香族磺酸鐵鹽。 The iron salt oxidizing agent composition according to claim 1, wherein the iron-containing compound is an aromatic sulfonic acid iron salt. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物,其中該含鐵化合物係為對甲苯磺酸鐵鹽、甲基磺酸鐵鹽、苯磺酸鐵鹽、或甲氧基苯磺酸鐵鹽。 The iron salt oxidizing agent composition according to claim 1, wherein the iron-containing compound is iron p-toluenesulfonate, iron salt of methanesulfonate, iron salt of benzenesulfonate or methoxybenzenesulfonic acid. Iron salt. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物,其中R1 及R4 係獨立為甲基、乙基、丙基、異丙基、丁基、異丁基、叔丁基、戊基、己基、乙烯基、丙烯基、烯丙基、丁烯基、 甲氧甲基、乙氧甲基、乙氧乙基、丙氧乙基、或丁氧乙基。The iron salt oxidizing agent composition according to claim 1, wherein R 1 and R 4 are independently methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentane. Base, hexyl, vinyl, propenyl, allyl, butenyl, methoxymethyl, ethoxymethyl, ethoxyethyl, propoxyethyl, or butoxyethyl. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物,其中R1及R4係獨立為苯基、聯苯基、萘基、2-甲基苯基、3-甲基苯基、4-甲基苯基、2,6-二甲基苯基、2,4-二甲基苯基、或3,4-二甲基苯基。 The iron salt oxidizing agent composition according to claim 1, wherein R1 and R4 are independently phenyl, biphenyl, naphthyl, 2-methylphenyl, 3-methylphenyl, 4-methyl Phenylphenyl, 2,6-dimethylphenyl, 2,4-dimethylphenyl, or 3,4-dimethylphenyl. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物,其中R2 及R3 係獨立為甲基、乙基、丙基、異丙基、丁基、異丁基、叔丁基、戊基、己基、甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、異丁氧基、叔丁氧基、戊氧基、己氧基、乙烯基、丙烯基、烯丙基、丁烯基、乙烯氧基、丙烯氧基、烯丙氧基、丁烯氧基、甲氧甲基、乙氧甲基、乙氧乙基、丙氧乙基、丁氧乙基、甲氧甲氧基、乙氧甲氧基、乙氧乙氧基、丙氧乙氧基、或丁氧乙氧基。The iron salt oxidizing agent composition according to claim 1, wherein R 2 and R 3 are independently methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, pentane. Base, hexyl, methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, tert-butoxy, pentyloxy, hexyloxy, vinyl, propenyl, alkene Propyl, butenyl, vinyloxy, propyleneoxy, allyloxy, butenyloxy, methoxymethyl, ethoxymethyl, ethoxyethyl, propoxyethyl, butoxyethyl, Methoxymethoxy, ethoxymethoxy, ethoxyethoxy, propoxyethoxy, or butoxyethoxy. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物,其中R2 及R3 係獨立為苯基、聯苯基、萘基、2-甲基苯基、3-甲基苯基、4-甲基苯基、2,6-二甲基苯基、2,4-二甲基苯基、或3,4-二甲基苯基、苯氧基、聯苯氧基、萘氧基、2-甲基苯氧基、3-甲基苯氧基、4-甲基苯氧基、2,6-二甲基苯氧基、2,4-二甲基苯氧基、或3,4-二甲基苯基。The iron salt oxidizing agent composition according to claim 1, wherein R 2 and R 3 are independently phenyl, biphenyl, naphthyl, 2-methylphenyl, 3-methylphenyl, 4 -methylphenyl, 2,6-dimethylphenyl, 2,4-dimethylphenyl, or 3,4-dimethylphenyl, phenoxy, biphenyloxy, naphthyloxy, 2-methylphenoxy, 3-methylphenoxy, 4-methylphenoxy, 2,6-dimethylphenoxy, 2,4-dimethylphenoxy, or 3,4 - dimethylphenyl. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物, 其中A係為、或The iron salt oxidizing agent composition according to claim 1, wherein the A system is ,or . 如申請專利範圍第1項所述之鐵鹽氧化劑組合物, 更包含:一多元醇。 An iron salt oxidizing agent composition as claimed in claim 1 Also contains: a polyol. 如申請專利範圍第9項所述之鐵鹽氧化劑組合物,其中該多元醇包含丙三醇、或聚乙二醇。 The iron salt oxidizing agent composition of claim 9, wherein the polyol comprises glycerin or polyethylene glycol. 如申請專利範圍第9項所述之鐵鹽氧化劑組合物,其中該多元醇與該含鐵化合物之重量比係介於0.01至0.70之間。 The iron salt oxidizing agent composition of claim 9, wherein the weight ratio of the polyol to the iron-containing compound is between 0.01 and 0.70. 如申請專利範圍第1項所述之鐵鹽氧化劑組合物, 其中該促進劑係為 The iron salt oxidizing agent composition according to claim 1, wherein the accelerator is , , 一種固態電容器,包含:一電容素子;以及一電解質,配置於該電容素子內,其中該電解質係由對塗佈於電容素子上的一導電聚合物單體、以及申請專利範圍第1項所述之鐵鹽氧化劑組合物進行聚合所形成。 A solid capacitor comprising: a capacitor element; and an electrolyte disposed in the capacitor element, wherein the electrolyte is composed of a conductive polymer monomer coated on a capacitor element, and described in claim 1 The iron salt oxidizing agent composition is formed by polymerization. 如申請專利範圍第13項所述之固態電容器,其中該導電聚合物單體具有公式(II)所示結構: 其中X1 、及X2 係獨立為O或S;Y係為、或;而R係獨立為氫、或C1-6 烷基。The solid capacitor of claim 13, wherein the conductive polymer monomer has the structure shown in formula (II): Wherein X 1 and X 2 are independently O or S; Y is ,or And R is independently hydrogen or C 1-6 alkyl. 如申請專利範圍第13項所述之固態電容器,其中 該單體係為、或The solid capacitor according to claim 13, wherein the single system is ,or . 一種固態電容器的製造方法,包含:提供一電容素子;以及將該電容素子含浸於一導電聚合物單體、以及申請專利範圍第1項所述之鐵鹽氧化劑組合物中,並聚合該導電聚合物單體,以形成一電解質於該電容素子上。 A method of manufacturing a solid capacitor, comprising: providing a capacitor element; and impregnating the capacitor element with a conductive polymer monomer, and the iron salt oxidant composition of claim 1 and polymerizing the conductive polymerization The monomer is formed to form an electrolyte on the capacitor element. 如申請專利範圍第16項所述之固態電容器的製造方法,其中將該電容素子含浸於該導電聚合物單體、以及該鐵鹽氧化劑組合物中,並聚合該導電聚合物單體的步驟包含:將該電容素子同時含浸於該導電聚合物單體以及該鐵鹽氧化劑組合物中;以及對含浸後的該電容素子進行一加熱製程。 The method of manufacturing a solid capacitor according to claim 16, wherein the step of impregnating the conductive polymer monomer with the conductive polymer monomer and the iron salt oxidizing agent, and polymerizing the conductive polymer monomer comprises : immersing the cryptophore in the conductive polymer monomer and the iron salt oxidant composition; and performing a heating process on the impregnated capacitor element. 如申請專利範圍第16項所述之固態電容器的製造方法,其中將該電容素子含浸於該導電聚合物單體、以及該鐵鹽氧化劑組合物中,並聚合該導電聚合物單體的步驟包含:將該電容素子含浸於該導電聚合物單體;在該電容素子含浸於該導電聚合物單體後,對該電容素子進行一第一加熱製程;在進行該第一加熱製程後,將該電容素子含浸於該鐵 鹽氧化劑組合物;以及在該電容素子含浸於該鐵鹽氧化劑組合物後,對該電容素子進行一第二加熱製程。 The method of manufacturing a solid capacitor according to claim 16, wherein the step of impregnating the conductive polymer monomer with the conductive polymer monomer and the iron salt oxidizing agent, and polymerizing the conductive polymer monomer comprises : immersing the crypto-function element in the conductive polymer monomer; after the modulating element is impregnated into the conductive polymer monomer, performing a first heating process on the capacitor element; after performing the first heating process, Capacitance element is impregnated with the iron a salt oxidizing agent composition; and after the capacitor element is impregnated with the iron salt oxidizing agent composition, the second heating process is performed on the capacitor element. 如申請專利範圍第16項所述之固態電容器的製造方法,其中將該電容素子含浸於該導電聚合物單體、以及該鐵鹽氧化劑組合物中,並聚合該導電聚合物單體的步驟包含:將該電容素子含浸於該鐵鹽氧化劑組合物;在該電容素子含浸於該鐵鹽氧化劑組合物後,對該電容素子進行一第一加熱製程;在進行該第一加熱製程後,將該電容素子含浸於該導電聚合物單體;以及在該電容素子含浸於該導電聚合物單體後,對該電容素子進行一第二加熱製程。 The method of manufacturing a solid capacitor according to claim 16, wherein the step of impregnating the conductive polymer monomer with the conductive polymer monomer and the iron salt oxidizing agent, and polymerizing the conductive polymer monomer comprises : immersing the octophan element in the iron salt oxidant composition; after the octophan element is impregnated into the iron salt oxidant composition, performing a first heating process on the capacitor element; after performing the first heating process, The capacitor element is impregnated with the conductive polymer monomer; and after the capacitor element is impregnated into the conductive polymer monomer, the capacitor element is subjected to a second heating process.
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