TWI496975B - Far infrared health equipment manufacturing method, far infrared wall and far infrared floor - Google Patents

Description

Far infrared ray health equipment manufacturing method, far infrared wall and far infrared floor

The invention relates to a method for manufacturing a health care device, in particular to a method for manufacturing a far infrared ray health care device.

FIG. 1 shows a conventional electrothermal far-infrared mattress 700 between the lower pad body 710 and the upper pad body 720, and an electric heating tube 730, a first interlayer 740 and a first layer are sequentially stacked from bottom to top. Two interlayers 750. The second interlayer 750 is made of a material that can release far infrared rays. After being heated by the electric heating tube 730, the far infrared rays are released to provide a health care effect.

In order to provide a function of general sleep use, the mattress 700 is provided with a spring 760 for providing an elastic force under the underlying body 710. However, a large gap is formed in the spring 760, and the effect of keeping warm and continuing heat is insufficient. The tube 730 must be continuously heated to enable the second interlayer 750 to maintain high efficiency to release far infrared rays, which is quite power-consuming; secondly, the thickness of the second interlayer 750 is limited, that is, the total content of the material for releasing far infrared rays is not too high, roughly There are only a few hundred grams on the top, and the intensity of the far-infrared rays that cause the release cannot be improved. In addition, the second interlayer 750 itself is non-rigid and must be provided with sufficient supporting force by the underlying body 710, the upper pad 720 and the spring 760.

Therefore, an object of the present invention is to provide a method for manufacturing a far-infrared health care device which is excellent in warmth and heat retention.

Another object of the present invention is to provide a far infrared ray wall.

It is still another object of the present invention to provide a far infrared floor.

Therefore, the method for manufacturing the far-infrared health care device of the present invention comprises the following steps:

(A) providing a box mold defining an accommodation space therein;

(B) partially floating and spaced apart at least one heating wire and a support frame in the box mold;

(C) premixing a concrete slurry containing particles capable of releasing far infrared rays;

(D) pouring the concrete slurry into the box mold to cover the heating line and the support frame; and

(E) After the concrete slurry is initially set, the mold is demolded for curing to form a concrete unit.

Further, in the step (C), the cement, the pellet of the far infrared ray-containing particles and the water are premixed into a concrete slurry. Further, in the step (C), the cement and the pellets are first dry-mixed, and then water-mixed.

The box mold includes a bottom plate and a surrounding plate that define the accommodating space, and the surrounding plate is provided with at least one set of perforations, and the step (B) is: inserting the two ends of the heating wire correspondingly into the Perforated. Further, a plurality of bumps are arranged on the surrounding plate of the box mold, and the step (B) is to partially place the support frame on the bumps.

Preferably, the step (E) is maintained in indoor air for 7 to 28 days.

In addition, the heating wire is a non-electromagnetic wave heating wire, and the support frame is a steel mesh.

Regarding the releaseable far infrared ray particles, preferably particles of serpentine, tourmaline, bamboo charcoal or far infrared ray ceramics. More preferably, the far-infrared wavelength released by the releaseable far-infrared particles is 6 to 14 microns.

In addition, the far infrared ray wall of the present invention comprises a plurality of concrete units, each concrete unit comprising a heating wire and a concrete body covering the heating wire, and the concrete body contains particles capable of releasing far infrared rays.

Preferably, the far infrared ray wall further comprises a main structure body and a plurality of fixing members disposed on the main structure body, and the concrete unit is combined and fixed on a side of the fixing member away from the main structure body.

Further, each concrete unit further includes a support frame covered by the concrete body. Further, the support frame is a wire mesh.

Preferably, the heating wire is a non-electromagnetic wave heating wire.

In addition, the far-infrared floor of the present invention is disposed on a ground and includes a plurality of concrete units, each concrete unit including a heating wire and a concrete body covering the heating wire, and the concrete body contains a device capable of releasing far infrared rays. Particles.

Preferably, the method further comprises a plurality of struts disposed on the ground, and the concrete unit is spliced and fixed on the struts.

Further, each concrete unit further includes a support frame covered by the concrete body. Further, the support frame is a wire mesh.

Preferably, the heating wire is a non-electromagnetic wave heating wire.

The preparation method of the infrared health care device of the invention can be carried out at room temperature, the related production equipment is easy to obtain, and the product can provide high intensity far infrared rays, and the prepared concrete unit has sufficient rigidity and can be more practically needed. Subsequent manufacturing into health equipment such as far infrared walls or far infrared floors.

The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

The method for manufacturing the far-infrared health care device of the present invention is divided into two parts, namely, manufacturing a first part of a concrete unit 3, and other second parts of subsequent assembly. First, the first part relating to the manufacture of the concrete unit 3 will be explained. Referring to Figure 2, the steps S ₁ , S ₂ , S ₃ , S ₄ and S ₅ are included, as detailed below.

S ₁ - with reference to FIG. 3, a box mold 200 defining an accommodating space 230 therein is provided. The box mold 200 is exemplified by a hollow rectangular wooden box, but is not limited thereto. The box mold 200 includes a detachable bottom plate 210 and a surrounding plate 220. The bottom plate 210 and the surrounding plate 220 define an accommodating space 230. The pair of plates 220 are provided with three sets of corresponding through holes 221, and the other A pair of opposite bumps 222 are provided on a pair of opposite sides. For the perforations 221 and the bumps 222 of the number of groups provided in the object S in Step ₂ is explained in detail.

S ₂ - with reference to FIG. 4 , at least one heating wire 31 and one support frame 32 are partially suspended and spaced apart in the box mold 200 . The heating wire 31 is corresponding to the number of the perforations 221, that is, there are three groups, and each of the heating wires 31 is respectively inserted into a corresponding set of the through holes 221, and each heating wire 31 is a non-electromagnetic wave heating wire, that is, The electromagnetic wave is not released outward, can be heated to about 40 ° C from room temperature, and has an electrical connection end 311 through which the electrical connection end 311 can be exposed by the through hole 221 . The number of the heating wires 31 can be increased or decreased depending on the demand. Of course, the number of the perforations 221 also changes correspondingly.

The support frame 32 is exemplified by a steel wire mesh, but it is not limited thereto. Other rigid materials may be used as long as a sufficient tension force can be generated to make up for the disadvantage that the concrete is brittle. The support frame 32 is placed on the bump 222, and the number of the bumps 222 can be changed or decreased as long as the support frame 32 can be kept in a mostly suspended state. Preferably, however, the bumps 222 are disposed adjacent the side edges of the surrounding plate 220 away from the bottom plate 210, which serve for later description.

In addition, the electromagnetic wave-free heating wire (ie, the heating wire 31) of the present embodiment is a "carbon fiber non-magnetic boundary electric heating wire" produced by the Shenyang Yongyuan Carbon Fiber Application Technology Development Company, which is a double-strand carbon fiber non-magnetic boundary hot wire, a temperature protection switch and The fiber aluminum foil cloth is made, and the related content is well known to those skilled in the art, and will not be described again.

S ₃ - pre-mixing cement, pellets of far infrared-containing particles with water into a concrete slurry. Since the ratio of the premixed concrete slurry has a great influence on the finished product, in the present method, the premixed concrete slurry is used in three water-cement ratios of 0.4, 0.68 and 0.85, respectively, for comparison of the finished products, and the relevant ratio data is shown in Table 1. . Among them, the cement is Portland cement, the far infrared ray particles are tourmaline granules, and the other granules are general sandstone. The premixing time is 50 minutes, and the cement and the pellets containing the far infrared rays are first dry-mixed, and then the water is mixed with the water, but it is not limited thereto, as long as the concrete slurry can be uniformly mixed.

Among them, the far-infrared particles, besides the tourmaline particles, other particles such as serpentine, bamboo charcoal or far-infrared ceramics, which can release far-infrared rays having a wavelength of 3 to 1000 μm, may also be used for materials such as far-infrared ceramics. As shown in Table 2, in addition, a metal capable of releasing far infrared rays (such as Ta, Mo, W, Fe, Ni, Pt, Cu, Au, etc.) may be added. As for the size of the particles, generally, the smaller the particle size, the larger the specific surface area, and the more favorable the release of far infrared rays, the size of the particles is preferably 1 to 10 μm.

In practice, in addition to the above materials, glass fiber, ceramic fiber or metal fiber may be additionally added to strengthen the strength of the finished product. In addition, an admixture such as a water reducing agent or a strong plastic agent may be added to change the concrete slurry. The nature and related content are well known to those of ordinary skill in the art and will not be described again.

S ₄ - The concrete slurry is poured into the box mold 200, and the concrete slurry is coated with the heating wire 31 and the support frame 32. Before the initial mixing of the premixed concrete slurry, the casting mold 200 is filled, and the heating wire 31 and the support frame 32 are covered, and then consolidated.

S ₅ - After the concrete slurry is initially set, it is demolded for curing. After the concrete slurry is initially set, a rectangular concrete unit 3 (see Fig. 5) is formed. At this time, the bottom plate 210 and the surrounding plate 220 of the box mold 200 can be disassembled, the concrete unit 3 can be taken out, and then in the indoor air. After 7 to 28 days of curing, the final condensation can be achieved. The time and manner of maintenance may also vary, which is well known to those of ordinary skill in the art and will not be described again. So far, the first part of the steps are completed, and the obtained concrete unit 3 is covered with a concrete body 30 to cover the heating wire 31 and the support frame 32, and has an exposed electrical connection end 311.

The advantages of the above method are described in detail as follows: First, the heat preservation effect of the concrete unit 3 is excellent, so that it is not necessary to continue heating, and intermittent heating can be used to save power; secondly, the concrete unit 3 is reinforced with the support frame 32. Third, the concrete unit 3 can be formed at room temperature, and the related manufacturing equipment is simple and easy to obtain. Fourth, the total weight of the far-infrared particles that can be released in the concrete unit 3 is very high. High, so the far infrared ray release intensity is also high.

It is particularly worth mentioning that the current ceramics of metal oxides have the highest far-infrared emission rate (at the same temperature), and the far-infrared rays released are so-called reproductive light, that is, the wavelength range is 6 to 14 microns. Infrared rays, the fertility light is the closest to the far-infrared rays released by the human body, which can cause resonance effects and help the human body the most. Therefore, it is quite desirable to use a ceramic material of metal oxide as the releasable far-infrared granules in the concrete unit 3, and to mix with cement, especially in the case where the total weight of the releasable far-infrared particles is the same, the concrete unit 3 Manufacturing costs are much lower than the cost of manufacturing ceramic materials (which require high-temperature winding).

After further comparison (see Table 1), the compressive strength of the three different proportions of concrete unit 3 decreases with the increase of water-cement ratio, while the content of far-infrared particles decreases with the increase of water-cement ratio. The rate is increased as the content of the releasable far-infrared ray particles increases, that is to say, in the concrete unit 3 of the above three different ratios, the concrete unit 3 (No. 3) having a water-cement ratio of 0.85, that is, can be released far. The far infrared ray release rate of the infrared granules in the weight ratio of the concrete syrup is the lowest, but all of them can produce a far infrared ray release rate of more than 85%.

After the first part of the above-mentioned manufacturing of the concrete unit 3 is completed, the second part of the different subsequent assembly can be separately performed. Basically, after each concrete unit 3 is completed, there is a concrete floor tile or wall brick, which can be further combined according to requirements. The following is a wall 400 and a floor 300 respectively to illustrate the second method of the far infrared ray health care device of the present invention. section.

Referring to Figure 6, a wall 400 that can release far infrared rays can be further fabricated using a unitary construction similar to that used in curtain wall construction. The wall 400 includes a plurality of fixing members 410 and a plurality of concrete units 3. The plurality of fixing members 410 are firstly fixed to a main structural body 420 at intervals, and then the concrete unit 3 is suspended one by one and fixed to the fixing member 410 in a distance away from the main assembly. On the side of the structure 420, the electrical connection ends 311 of the concrete unit 3 are electrically connected to each other and then externally connected to a power supply unit (not shown) to control the release of far infrared rays to produce a health care effect; of course, each concrete unit 3 is also The power supply unit can be electrically connected to each other independently, and can be opened and closed separately, and the wall 400 can be locally heated to release the far infrared rays according to requirements. In addition, the main structure body 420 may be a structural wall body, or may be a structural column body or the like, as long as the fixing member 410 can be fixed. In addition to the unit construction method, other methods are rod-type construction, semi-unit construction (including unit straight frame construction and column skirting construction), mosaic layout or structural glass construction (including point support construction and glass back construction). The so-called dry construction method can also be applied to assemble the wall 400, and the related content is well known to those of ordinary skill in the art, and will not be described again.

Referring to Figure 7, a similar raised floor construction method can be used to further splicing the floor 300 that can release far infrared rays. The floor panel 300 includes a plurality of risers 310 and a plurality of concrete units 3. The heighters 310 are firstly disposed on a floor 600, and then the concrete units 3 are placed on the heighters 310 to splicing the concrete units 3 to each other. The subsequent electrical connection steps are the same as above, and will not be described again. After splicing, it forms a common common energy floor, which can control the release of far infrared rays and produce health effects. Among them, the height-up device 310 is a conventional component, and therefore will not be further described herein. In addition, if the wall 400 is mated with the floor 300, Can be combined into a far infrared health care house.

In addition to the above examples, the concrete unit 3 can be further used to manufacture a combined bed or a chair and other health care equipment. For related content, refer to another inventor's new application (application number 98201507); in addition, the control panel mentioned in the case And the design of the temperature control unit can also be applied to this case.

In summary, the far-infrared concrete unit 3 of the present invention is prepared by partially arranging the heating wire 31 and the support frame 32 in the box mold 200, and then pre-mixing the concrete slurry containing the far-infrared particles. The concrete mold 3 is poured into the box mold 200, and after the concrete slurry is initially set and then demolded for curing, the concrete unit 3 having excellent heat preservation and heat storage effect and reinforced by the support frame 32 can be formed, and the above-mentioned preparation method can be at room temperature. The related production equipment is easy to obtain, and the product can provide high-intensity far-infrared rays, and has sufficient rigidity. In addition, the concrete unit 3 can be subsequently manufactured into a health care device such as a wall 400 or a floor 300 according to actual needs, so The object of the invention can be achieved.

The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

200‧‧‧ box mould

32‧‧‧Support frame

210‧‧‧floor

300‧‧‧floor

220‧‧‧ Around the board

310‧‧‧ Heighter

221‧‧‧Perforation

400‧‧‧ wall

222‧‧‧Bumps

410‧‧‧Fixed parts

230‧‧‧ accommodating space

420‧‧‧Main structure

3‧‧‧Concrete unit

600‧‧‧ Ground

30‧‧‧Concrete body

S ₁ , S ₂ , S ₃ , S ₄ , S ₅ ‧ ‧ steps

31‧‧‧heating line

311‧‧‧Electrical connection

1 is an exploded perspective view showing a conventional electrothermal far infrared ray mattress; FIG. 2 is a flow chart illustrating the steps of the method for manufacturing the far infrared ray concrete unit of the present invention; FIG. 3 is a perspective view showing a first embodiment of FIG. step S box mold used in Example _1; figure 4 is 3, the tank module in FIG suspended part and three heater wire and a perspective schematic view of a support frame with set intervals; FIG. 5 is a cross-sectional view of a far-infrared concrete unit; FIG. 6 It is a schematic diagram of a far infrared wall; and Fig. 7 is a schematic view of a far infrared floor.

S ₁ , S ₂ , S ₃ , S ₄ , S ₅ . . . step

Claims (19)

A method for manufacturing a far-infrared health care device, comprising the steps of: (A) providing a box mold defining an accommodation space therein; and (B) partially suspending and spacing at least one heating line and a support in the box mold. (C) premixed with a concrete slurry containing particles capable of releasing far infrared rays, which is a dry mix of cement, particles containing far infrared rays, and then wetted to form a concrete slurry, and the release of far infrared particles is electrically Stone, the cement slurry ratio is 7.5kg, the releaseable far infrared ray particles are 30kg, the other material granules are 27.5kg, and the water is 6.8kg; (D) the concrete slurry is poured into the box mold , the concrete slurry is coated with the heating wire and the support frame; and (E) the concrete slurry is demoulded after initial setting to be cured to form a concrete unit. The method for manufacturing a far-infrared health-care device according to claim 1, wherein the box mold comprises a bottom plate and a surrounding plate that define the accommodating space, and the surrounding plate is provided with at least one set of perforations. In step (B), the two ends of the heating wire are correspondingly inserted into the through hole. The method for manufacturing a far-infrared health care device according to claim 2, wherein the box mold is provided with a plurality of bumps on the surrounding plate, and the step (B) is to partially place the support frame on the On the bump. The method for manufacturing a far-infrared health care device according to claim 1, wherein the step (E) is curing in indoor air for 7 to 28 days. Far infrared ray according to any one of claims 1 to 4 of the patent application scope The method for manufacturing a health care device, wherein the heating wire is a non-electromagnetic wave heating wire. According to the method of manufacturing the far-infrared health care device of claim 5, the electromagnetic wave-free heating wire has an exposed electrical connection end. The support frame is a wire mesh according to the method of manufacturing the far-infrared health care device according to any one of claims 1 to 4. A far-infrared wall comprising: a plurality of concrete units, each concrete unit comprising a concrete body made by the method of manufacturing the far-infrared health care device according to claim 1 of the patent application. The far infrared ray wall of claim 8, wherein each concrete unit further comprises a support frame covered by the concrete body. The far infrared ray wall according to claim 9, wherein the support frame is a steel mesh. The far-infrared wall according to claim 8, wherein the heating wire is a non-electromagnetic wave heating wire. The far-infrared wall according to claim 11, wherein the electromagnetic wave-free heating wire has an electrical connection end exposed to the concrete body. The far infrared ray wall according to any one of claims 8 to 12, further comprising a main structural body and a plurality of fixing members disposed on the main structural body, wherein the concrete unit is fixedly fixed in the The fixing member is away from the side of the main structural body. A far infrared floor, disposed on a ground, the far infrared floor The invention comprises: a plurality of concrete units, each concrete unit comprising a concrete body prepared by the method of manufacturing the far-infrared health care device according to claim 1 of the patent application scope. The far-infrared floor according to claim 14, wherein each concrete unit further comprises a support frame covered by the concrete body. The far-infrared floor according to claim 15, wherein the support frame is a wire mesh. The far-infrared floor according to claim 14, wherein the heating wire is a non-electromagnetic wave heating wire. According to the far infrared ray floor of claim 17, the electromagnetic waveless heating wire has an electrical connection end exposed to the concrete body. The far infrared ray floor according to any one of claims 14 to 18, further comprising a plurality of struts disposed on the ground, the concrete unit being spliced and fixed on the struts.