KR100635374B1 - the construction methond of using embossed plate with storage-cell and loess mortar - Google Patents

Abstract

A method of constructing a floor heating structure using an embossed plate and an ocher mortar in which a heat storage cell is formed, which includes an embossed plate 20 having a plurality of heat storage cells 21 protruding to one side of a metal plate. First, the slab cleaning step (S1) to clean the floor of the slab 10 to be constructed; A waterproofing sheet installation process of uniformly covering the waterproofing waterproof sheet 11 on the slab 10 (S2); A heat insulation layer forming step of installing a heat insulating material (S3); Accordingly, the reflective thin plate installation process of covering the thin metal thin plate 13 having good thermal conductivity (S4); An emboss plate installation and piping process (S5) for laying the emboss plate 20 to pipe the heat dissipation tube 14; Reinforcing mesh installation process of covering the reinforcing mesh 15 such as bamboo mesh or fiberglass mesh (S6); Ocher mortar pouring process (S7) for pouring the loess mortar (16) to a predetermined thickness; Finally, the surface of the poured ocher mortar 16 is flattened, and the method of constructing the heating structure is completed by surface plastering and curing process (S8) for curing for a period of time, and heat of hot water passing through the heat radiating tube is stored in the heat storage cell. It is possible to improve the health of the loess and the functional material contained in the loess mortar, and to provide uniform heating throughout the floor.

 Heating, embossing, heat storage cell, heat storage, heat conduction, ocher, ocher mortar, natural ore

Description

The construction methond of using embossed plate with storage-cell and loess mortar}

1 is a process chart according to the present invention.

2 is a cross-sectional view according to the construction method of the present invention.

Figure 3 is a plan view showing the embossed plate and the heat dissipation pipes installed in accordance with the present invention.

Figure 4 is a perspective view of the heat radiation pipe fixed to the embossing plate of the present invention.

Figure 5 is a bottom perspective view of the embossed plate according to the present invention.

[Description of Code for Major Parts of Drawing]

10: slab 11: waterproof sheet 12: heat insulation layer

13: reflective thin plate 14: heat dissipation pipe 15: reinforced mesh

16: loess mortar 20: embopan 21: heat storage cell

The present invention relates to a construction method of a floor heating structure using an embossed plate and an ocher mortar in which a heat storage cell is formed, and an embossment formed of a plurality of heat storage cells protruding to one side of a waterproof sheet, a rubber sheet, a heat insulating material, and a slab bottom. Plates are installed in sequence, and the heat pipes are evenly piped, and then the reinforcing mesh is laid and the ocher mortar is poured into the floor heating structure. It is delivered to the heat storage cell to uniformly warm the entire floor, and it is possible to promote health with ocher and functional materials contained in ocher mortar.

In general, when looking at the heating structure heated by the hot water heated by the boiler, a heat insulation layer is usually formed on a flat foundation floor, and a heat storage layer composed of gravel and royal sand is sequentially formed, and a metal pipe having a good thermal conductivity is formed on the upper portion. By uniformly piping, a floor structure finished with mortar is configured, and a boiler is heated to heat water with fuel, and heating is performed while circulating a pipe piped with hot water by a distributor.

However, since the heating is performed through the floor, the heat insulating performance and the heat storage performance is increased to the lower portion of the heat pipe, thereby saving the heating cost and preventing sudden temperature change. In the conventional heating structure, the heat storage layer formed simply by gravel and royal sand is Since it is configured, the temperature distribution between the heat pipes 'S' is not uniformly distributed, there is a problem that the uniform heating of the entire floor is not made, there was a problem that can not maintain an even interval when the heat pipes are arranged .

In addition, the mortar used for the finish is usually a mortar containing cement, which contains a lot of alkali components, so that various components harmful to the human body, commonly referred to as cement poison, are emitted and air is caused by too dense cement particles. There was a problem in that the ventilation is poor, the humidity is high, and bacteria or fungi breed in the room.

Therefore, in recent years, the texture of ocher can be felt as it is, and the ocher mortar, which is an environmentally friendly product, has been developed and used as a surface finishing material for interior decoration. By using a resin binder, the color and atmosphere of the loess itself after the construction may be expressed, but the pure function of the loess was not at all exhibited.

Recently, as a kind of alternative medicine, aromatherapy for improving the immunity of the human body using various fragrances has become one of alternative medicines.In accordance with this trend, natural flavors such as copper and vegetable flavors and plant essential oils Various fragrances, functional fragrances, fragrances, etc. are used to clean the user's head or refresh the mood by using artificial fragrances, such as isolated fragrances and synthetic fragrances, which have been separated and collected by precise distillation or simple chemical treatment. Although it is developed and used in the field of toxic civil engineering and construction, functional building and civil engineering materials that contain such natural or single fragrances and continue to emit odors have not been provided.

Therefore, the present invention, in order to solve the above problems, sequentially install an embossed plate formed with a plurality of heat storage cells protruding to one side of the waterproof sheet, heat insulating material, arranged in the bottom of the slab, pipes to the heat radiation uniformly, Then, by laying reinforcing mesh and pouring ocher mortar, the construction of the heating structure cured for a certain period of time, the heat of the hot water passing through the heat radiating pipe is transferred to the heat storage cell, and it is heated evenly throughout the floor to achieve uniform heating. The purpose is to make.

The ocher mortar includes ocher mortar mixed with ocher (masato), ocher powder, various functional substances (macbanite, antimicrobial bioceramic, germanium, zeolite, antimicrobial ceramic, charcoal), cement, and an aqueous solution of a hardener in a constant mixing ratio. In order to provide a comfortable living environment for residents by improving the thermal insulation effect from the heated ocher floor during heating after floor construction and exposing functionalities such as far infrared rays, anion and deodorization, and antibacterial that are beneficial to the human body. There is this.

In addition, by adding an appropriate amount of natural or isolated fragrance to the ocher mortar so that the continuous fragrance emanates after construction, it is possible to dissipate the stress caused from various harmful environments by dissipating the natural fragrance like in the forest even in the room. Another purpose is to provide an environment.

The present invention relates to a construction method of a floor heating structure using an embossed plate and an ocher mortar in which a heat storage cell is formed, and sequentially an embossed plate having a plurality of heat storage cells protruding to one side from a waterproof sheet, a heat insulating material, and a slab bottom. After installation, the heat pipe is uniformly piped, and then the reinforcing mesh is laid and the ocher mortar is poured into the floor heating structure. It is delivered to the floor, uniform heating throughout the floor, it is possible to promote health with the loess and functional materials contained in the loess mortar.

Referring to the construction method of the floor heating structure using the embossed plate and the loess mortar formed in the heat storage cell according to the present invention, this is the embossed plate 20 formed with a plurality of heat storage cells 21 protruding to one side of the metal plate Is provided, first, the slab cleaning step (S1) to clean the bottom of the slab 10 to be constructed; A waterproofing sheet installation process of uniformly covering the waterproofing waterproof sheet 11 on the slab 10 (S2); Next, a heat insulation layer formation process (S3) which installs a heat insulating material; The reflective thin plate installation process (S4) for covering the reflective thin plate 13, such as aluminum foil or copper foil with good thermal conductivity; Spreading the embossed plate 20 so that the protruding portion is upward, and installing the embossed plate and piping process to pipe the heat dissipation tube 14 (S5); Reinforcing mesh installation process of covering the reinforcing mesh 15 such as bamboo mesh or fiberglass mesh (S6); Ocher mortar pouring process (S7) for pouring the loess mortar (16) to a predetermined thickness; Finally, the surface of the poured ocher mortar 16 is smoothed and flattened, and the method of finishing the heating structure is completed by a surface plastering and curing process (S8) for curing a certain period of time.

Before describing the construction method of the floor heating structure using the embossed plate and the loess mortar in which the heat storage cells are formed, the mixing ratio of the structure of the embossed plate 20 and the loess mortar 16 will first be described. Referring to (20), as shown in FIG. 5, a rectangular metal plate is provided, and a plurality of heat storage cells 21 protruding at a predetermined size, a predetermined area, and a predetermined height on one side thereof are formed at regular intervals. In addition, a plurality of perforated fixing holes 22 are formed between each heat storage cell 21 and along the edge, and the metal plate used for the emboss plate 20 has good thermal conductivity, good durability, and corrosion resistance. Good, plated steel sheets, galvalume, zinc aluminum alloy coated steel sheets, and copper sheets are used.

Next, referring to the constituents of the loess mortar 16, which is shown in Table 1, as the main material, the fine loess having a particle diameter of 0.01 to 0.05 mm in the loess 1200 to 1250 kg of the masato component having a maximum particle diameter of 5 mm or less is present. Powder 50-100kg, elvan, antimicrobial bio-ceramic, germanium, zeolite, antimicrobial ceramic, charcoal 140kg of functional material in fine form or fine particles, cement 200-260kg, slag cement or portland cement, hardener 20ℓ The ocher mortar (16) is prepared by stirring while sequentially adding an aqueous solution of a curing agent diluted 180 to 400 L of water.

At this time, the amount of water is preferably determined within 180L to 400L in consideration of the construction properties according to the moisture content of the Masato component loess as the main material.

In addition to this, a small amount of fragrance of about 2 to 4 kg is added, and at least one of the natural short fibers of jute, manila, and coconut fiber is cut to a length of 3 to 5 mm, and added by mixing at 10 to 20 kg. It is characterized by minimizing the crack of the ocher mortar (16) after drying by short fibers and increasing the internal cohesion force, and when the natural short fibers are included, reinforcing mesh installation process (S6) can be omitted in the process of laying back. In addition, the inclusion of a fragrance can relieve stress from the harmful environment and provide a better living environment.

material Constellation Compounding amount (2.35㎥ standard) Remarks Ocher (Masato) 5mm in diameter or less 1200 to 1250 (kg) Ocher powder Particulate 50-100 (kg) Functional material (choose one or more of elvan, antibacterial bio ceramics, germanium, zeolites, antibacterial ceramics, charcoal) Powder, assembler 140 kg cement powder 200-260 (kg) Hardener Liquid 20 (ℓ) water · 180-400 (ℓ) air freshener Liquid 2 to 4 (kg) Selection element Short natural fiber (one of jute, manila, coconut fiber) Length of 3-5 mm 10 to 20 (kg) Selection element

The construction method of the floor heating structure using the embossing plate 20 and the loess mortar 16 configured as described above will be described in detail with reference to the process diagram of FIG. 1, but the slab cleaning process S1 is the lowest layer in the floor heating structure. By clearing the top surface of the slab 10 to form a, remove the protruding place, and filled the recessed place to flatten the surface, to clean and clean the foreign matter to remain, and to keep the dry state without moisture Do it.

And the waterproof sheet installation process (S2), by uniformly covering the waterproof sheet 11 to the slab (10) arranged, the neighboring edges of the waterproof sheet (11) so that there is no gap overlapping, and use waterproof The sheet 11 is a sheet made of synthetic resins having good waterproofness, and is generally used for floor heating to block moisture rising from the slab 10.

In addition, after the waterproof sheet installation process (S2), the rubber sheet installation process (S2 ') of selectively covering the rubber sheet (11a), which is a rubber sheet, is performed selectively, so that the sound insulation effect through the rubber sheet (11a) The vibration absorbing effect can be expected, and with the waterproof sheet 11, a waterproof effect can also be expected.

In addition, the heat insulation layer forming step (S3) is to form a heat insulation layer 12 by uniformly spreading a heat insulating material such as hard foamed polystyrene having a predetermined thickness on the waterproof sheet 11, and in addition, the heat insulation layer 12 is a lightweight foam concrete After pouring it to a certain thickness, flattening the surface, and curing it for a certain time, it is possible to obtain a large amount of air.

Next, the reflective thin film installation step (S4) is to cover the entire surface of the reflective thin plate 13 on the upper surface of the heat insulating layer 12, the reflective thin plate 13 to be used is a metal with good thermal conductivity and corrosion resistance, such as aluminum or copper Use thin aluminum foil and copper foil.

’을 형성하는 밴드(17)로 방열관(14)을 잡아 고정수단(18)으로 고정하며, 참고로 방열관(14)은 동관, 강관, 스테인리스스틸관 등과 같이 열전도성이 좋은 금속관이나, XL파이프, PB파이프 등과 같이 내열성이 좋은 합성수지관을 사용하며, 그 형상에 따라 단면이 ‘

’으로 균일하게 형성하거나, 많은 열전달을 위해 표면적을 높인 주름관을 사용한다.Subsequently, the emboss plate installation and piping step (S5) is installed while filling the emboss plate 20 over the reflective thin plate 13, and pipes the heat dissipation tube 14 between the heat storage cells 21. The embossing plate 20 is installed so that the protruding heat storage cells 21 go upwards, and the fixing means 18 such as screws or nails are inserted into the fixing holes 22 at each edge thereof, and the fixing means 18 is attached thereto. It is fixed to the lower slab 10 to the heat insulating layer 12, and as shown in Figures 3 and 4, while installing the heat dissipation tube 14, the cross section at regular intervals'

Hold the heat dissipation tube 14 with a band 17 to form a 'and fix it with the fixing means 18. For reference, the heat dissipation tube 14 is a metal tube having good thermal conductivity, such as a copper tube, a steel tube, a stainless steel tube, or XL. Synthetic resin pipes with good heat resistance, such as pipes and PB pipes, are used.

Form uniformly, or use corrugated tubes with increased surface area for greater heat transfer.

Next, the reinforcing mesh installation process (S6), the reinforcing mesh 15 to cover the emboss plate 20, the reinforcing mesh 15 as a bamboo mesh, woven bamboo, fiberglass in the form of a mesh (mesh), Glass fiber mesh is used, which prevents the curing process and subsequent cracking by improving cohesiveness and strength reinforcement of the ocher mortar 16 which is continued in a later process.

Subsequently, the mortar pouring process (S7) is poured as a mixture of the mixing criteria of Table 1, and poured the stirred ocher mortar (16), between the protruding heat storage cells 21, the heat dissipation pipe 14 and the reinforcing mesh (15) Cover all of them and pour them to have a certain thickness, and finally, the surface plastering and curing process (S8) finishes the surface of the poured ocher mortar 16 smoothly and flatly, and the ocher mortar 16 for a predetermined time. As curing, the construction method of the floor heating structure using the embossed plate and the ocher mortar formed with the heat storage cell according to the present invention is completed.

Looking at the characteristics of the heating structure formed by the construction method having such a process, as usual, while the hot water is supplied to the heat radiating tube 14, the warmth is transferred to the upper surface of the ocher mortar (16), and the heating is made, At the same time, the warmth of each heat pipe 14 is transmitted to the space inside the heat storage cell 21 of the emboss plate 20, and transmits the warmth throughout the floor, in particular the reflector plate (below the emboss plate 20) ( 12) has a high thermal conductivity to uniformly transfer the heat generated in the heat dissipation tube 14 to each heat storage cell 21, it is characterized in that the entire floor is heated while maintaining a uniform temperature.

Moreover, ocher mortar (16) contained in the ocher mortar (16), and the like, using the same to promote health and make the user feel refreshed, to further prove this, ocher mortar used in the present invention (16) ) Was performed by the Korea Institute of Construction Materials, and various tests were performed. First, referring to Table 2 as the radiant energy test, the FT-UR Spectrometer was used at 40 ° C. As a result of the measurement of the black body, the far-infrared emissivity of 5-20 μm is 0.925 and the radiation energy is 373 W / m ^2. Second, as an antimicrobial test, as shown in Table 3, KCM-FIR (KICM-FIR) Escherichia coli and Pseudomonas aeruginosa in the antibacterial test using Escherichia coli ATCC 25922 and Pseudomonas aeruginosa Pseudomonas aeruginosa 15442 The bacterial reduction rate was 99.7% against the bacteria.

Third, in the case of the antifungal test, asperized in Table 4, Aspergillus niger ATTCC 9642, Penicillium Pinophyllum in the antifungal test of ASTM G-21. Penicillium pinophilum ATCC 11797, Chamtomium globosum ATCC 6205, Gliosiadium virens ATCC 9645, Aureobasidium pullulans ATCC Four weeks of incubation using the mixed strain of 15233 showed no growth of fungi. Fourth, in the case of the deodorization test as shown in Table 5, KCM-FIA using ammonia (NH ₃ ) was used. (KICM-FIR) Determination of the sample concentration (ppm) for 30 hours at 30 minutes interval in 1085 deodorization test showed a deodorization rate of more than 90%, these various test results are shown in Table 2 to Table 5 below. Or as defined in.

[Emissivity and Radiation Energy Test Results] Test Sample Emissivity Radiation energy (W / ㎡) Ocher mortar 0.925 373

Note: This test is the result of measuring black body using FT-UR Spectrometer at 40 ℃.

[Antibacterial Test Results for Escherichia Coli and Pseudomonas Aeruginosa] Test Items Sample classification Initial concentration (CFU / 40p) Concentration after 24 hours (CFU / 40p) Bacterial Reduction (%) Antibacterial test by E. coli Blank 382 1150 Ocher mortar 382 One 99.7 Antibacterial test by Pseudomonas aeruginosa Blank 374 1133 Ocher mortar 374 One 99.7

(Note) 1) Blank: Measured without sample.

     2) CFU: Colony Forming Unit

     3) 40p: 0.04mL

     4) The number of bacteria on the medium is calculated by multiplying the dilution factor.

1) Test Method: KICM-FIR 1002

2) Strains used: Escherichia coli ATCC 25922

               Pseudomonas aeruginosa ATCC 15442

Antifungal Test Results for Loess Mortar Sample Name Test Items Period of culture test Colossal Mortar Antifungal test 1 week later after 2 weeks 3 weeks later 4 weeks later 0 0 0 0

1) Test Method: ASTM G-21

2) Mold Strains (Mixed Strains): Aspergillus niger ATTCC 9642

                           Penicillium pinophilum ATCC 11797

                           Chaetomium globosum ATCC 6205

                           Gliosiadium virens ATCC 9645

                           Aureobasidium pullulans ATCC 15233

[Deodorization test results of ocher mortar] Test item (test gas) Elapsed time (minutes) Blank concentration (ppm) Sample concentration (ppm) Deodorization rate (%) Deodorization test (NH ₃ ) 30 470 45 90.4 60 427 38 91.1 90 378 28 92.6 120 332 20 94.0

(Note) 1) Blank: Measured without sample.

     2) Test piece: 40 × 40 × 10 (mm)

1) Test Method: KICM-FIR 1085

As described above, the present invention sequentially installs an embossed plate in which a plurality of heat storage cells protruding from one side of a waterproof sheet, a rubber sheet, a heat insulating material, and arranged on the slab bottom are arranged in sequence, and a heat pipe is uniformly piped, and then reinforced. After laying the ocher mortar by laying the mesh, the construction of the heating structure cured for a certain period of time, the heat of the hot water passing through the heat radiating pipe is transferred to the heat storage cell, which warms the entire floor evenly, as well as the effect of uniform heating. , Waterproof effect, heat insulation effect, sound insulation effect, vibration absorption effect.

The ocher mortar is made of ocher mortar mixed with ocher (masato), ocher powder, various functional substances (macbanite, antibacterial bioceramic, germanium, zeolite, antibacterial ceramic, charcoal), cement, and an aqueous solution of a hardener in a constant mixing ratio. By using the floor after heating, it is possible to provide a comfortable living environment for the residents by improving the thermal insulation effect from the heated ocher floor during heating and exposing functionalities such as far infrared rays, anion and deodorization, and antibacterial that are beneficial to the human body.

In addition, by adding an appropriate amount of natural or isolated fragrance to the ocher mortar so that the continuous fragrance emanates after construction, the pleasant fragrance that can relieve the stress generated from various harmful environments by dissipating the natural fragrance like in the forest in the room. It can provide an environment.

Claims (7)

In the construction method of the floor heating structure, It is provided with an emboss plate 20 formed a plurality of heat storage cells 21 of a predetermined size protruding to one side of the metal plate at a predetermined interval, Slab cleaning process (S1) to clean the bottom of the slab (10) to be constructed; A waterproofing sheet installation process of uniformly covering the waterproofing waterproof sheet 11 on the slab 10 (S2); A heat insulation layer forming step (S3) of installing a hard heat insulating material to constitute the heat insulation layer 12; A reflective thin plate installation step (S4) of covering the thin thin reflective plate 13 having a good thermal conductivity on the heat insulating layer 12; The embossing plate 20 is laid so that the heat storage cell 21 faces upward, and the embossing plate installation and piping process for uniformly piping the heat dissipation tube 14 (S5); Ocher mortar pouring process (S7) for pouring the loess mortar (16) to a predetermined thickness; Finally, the surface of the poured ocher mortar (16) is flattened, and the surface plaster and curing process (S8) curing for a period of time is completed, the heat storage cell is characterized in that the uniform heating throughout the floor is formed Construction method of floor heating structure using embopan and loess mortar. The method of claim 1, The loess mortar 16 is a fine loess powder 50-100 kg, particle size, 0.01-0.05 mm of ocher 1200-1250 kg of the masato component having a maximum particle diameter of 5 mm or less, elvan, antibacterial bio ceramics, germanium, zeolite, antibacterial At least one selected from ceramic and charcoal, or powder or fine particles, 140kg of functional material, 200 ~ 260kg of cement, 20l of curing agent and aqueous solution of curing agent diluted 180 ~ 400l of water according to the water content of Masato component loess. Construction method of the floor heating structure using embossed plate and the ocher mortar, the heat storage cell is formed, characterized in that it is prepared by stirring. The method of claim 2, The ocher mortar (16), jute, manila, at least one of the coconut fiber is selected, characterized in that it is produced by mixing 10 to 20 kg of natural short fibers cut to a length of 3 to 5 mm, and 2 to 4 kg of fragrance Construction method of floor heating structure using embossed plate and loess mortar in which heat storage cell is formed. The method according to any one of claims 1 to 3, Next, the waterproof sheet installation process (S2), the rubber sheet installation process (S2 ') to cover the rubber sheet (11a) is added, characterized in that the heat storage cell formed embossed plate and ocher mortar using the construction method of the floor heating structure. The method according to any one of claims 1 to 3, In the heat insulation layer forming process (S3), the heat insulation layer 12 is a method of construction of a floor heating structure using embossed plate and ocher mortar formed with a heat storage cell, characterized in that for replacing and curing lightweight foamed concrete. The method according to any one of claims 1 to 3, In the reflective thin plate installation process (S4), the reflective thin plate 13 is selected and installed among the aluminum thin plate or copper thin plate construction method of the floor heating structure using the embossed plate and the ocher mortar formed with a heat storage cell. The method according to any one of claims 1 to 3, The emboss plate installation and piping process (S5) Next, the embossed plate and loess formed with a heat storage cell, characterized in that the reinforcing mesh installation process (S6) for installing the reinforcing mesh 15 selected from bamboo mesh or glass fiber mesh is added. Construction method of floor heating structure using mortar.

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