TWI496545B - A process that minimizes the activity of raw materials - Google Patents

A process that minimizes the activity of raw materials Download PDF

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TWI496545B
TWI496545B TW101131783A TW101131783A TWI496545B TW I496545 B TWI496545 B TW I496545B TW 101131783 A TW101131783 A TW 101131783A TW 101131783 A TW101131783 A TW 101131783A TW I496545 B TWI496545 B TW I496545B
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degrees
temperature
raw material
hours
raw materials
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TW101131783A
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TW201408226A (en
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En Sheen Biochemistry Co Ltd
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一種可使原料活性極凍之製程 A process for making the activity of raw materials extremely frozen

本發明為提供一種原料活性極凍製程,尤指一種提高原料(食品或化妝品)內所含之活性成份的壽命之一種可使原料活性極凍之製程。 The invention provides a raw material active cryopreservation process, in particular a process for improving the life of an active ingredient contained in a raw material (food or cosmetic), which can make the active material extremely cold.

按,食品化妝品的種類非常的多,先以食品舉例來說,除了一般食用口糧外,亦有一般具有美膚或營養健康功效之食品,而對於後者的食品其內成份大多具有所謂美膚或對身體有益之活性成份,為了能夠有效長時間的保存該種活性成份,各個廠商無不研究得以長期保存之方式,同理,化妝品同樣具有所謂的活性成分,而為了保存同樣無不研究長期保存之方式。 According to the variety of food and cosmetics, for example, in addition to general food rations, there are also foods that generally have a skin-beautifying or nutritional health effect, while for the latter, most of the ingredients have so-called skin-beautifying or For the active ingredients that are beneficial to the body, in order to be able to effectively preserve the active ingredients for a long time, all manufacturers have studied the way of long-term preservation. Similarly, cosmetics also have so-called active ingredients, and for preservation, the same long-term preservation is studied. The way.

而一般沒有經過特殊的保存方式通常無法有效長時間的置放,當販賣到消費者手中時早已發生變質情況,因此為了改善此狀況而解決該問題與缺失,即為本發明之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 In general, there is no special way of preservation, and it is usually not effective for long time placement. When it is sold to consumers, it has already deteriorated. Therefore, in order to improve this situation, the problem and the problem are solved, that is, the inventor and the inventor of the present invention. The relevant manufacturers in this industry are eager to study the direction of improvement.

故,本發明之發明人有鑑於上述缺失,乃蒐集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種提高原料(食品或化妝品)內所含之活性成份的壽命之一種可使原料活性極凍之製程的發明專利者。 Therefore, the inventors of the present invention have collected the relevant materials in view of the above-mentioned deficiencies, and have designed and improved such raw materials (food or by continuous trial and modification) through multi-party evaluation and consideration, and with years of experience accumulated in the industry. A patent for the life of an active ingredient contained in a cosmetic product.

本發明之主要目的在於透過以控制冷凍時間及溫度之製程技術,以讓原本為粉末狀的原始原料冰凍為凍晶(凝固)之狀態,且於後加入常溫液體後得以迅速溶解之優勢。 The main object of the present invention is to pass the process of controlling the freezing time and temperature to freeze the raw material which is originally in the form of powder into a state of freezing (solidification), and to quickly dissolve after adding a normal temperature liquid.

為達上述目的,本發明之製程步驟如下:首先將至少一內含有活性成份之原料於-40度的密閉空間內進行真空冷凍乾燥2小時;再依序將溫度改變為-30度進行原料之測試; 若當原料符合冷凍條件時,再將溫度依序調整為-20度冰存3小時;經3小時後再將溫度調整為-15度冰存24小時;經24小時後再將溫度調整為-10度冰存20小時;經20小時後再將溫度調整為0度冰存15小時;經15小時後再將溫度調整為10度冰存6小時;最後經6小時後再將溫度調整為25度冰存6小時;藉此,原料經由上述的冰凍過程後即產生凍晶(凝固)之效果,並且得以將原料內所含的活性成份有效的長期保存,使致日後使用者欲使用時僅需加入常溫液體後即可使原料瞬間溶解,且活性成份依舊存在之優勢。 In order to achieve the above object, the process of the present invention is as follows: first, at least one raw material containing the active ingredient is vacuum freeze-dried in a closed space of -40 degrees for 2 hours; and then the temperature is changed to -30 degrees to carry out the raw material. test; If the raw materials meet the freezing conditions, then adjust the temperature to -20 degrees for 3 hours; after 3 hours, adjust the temperature to -15 degrees for 24 hours; after 24 hours, adjust the temperature to - 10 degrees ice stored for 20 hours; after 20 hours, the temperature was adjusted to 0 degrees for 15 hours; after 15 hours, the temperature was adjusted to 10 degrees for 6 hours; finally, after 6 hours, the temperature was adjusted to 25 The ice is stored for 6 hours; thereby, the raw material is subjected to the effect of freezing (solidification) after the above freezing process, and the active ingredient contained in the raw material is effectively stored for a long period of time, so that only the user wants to use it in the future. After adding a normal temperature liquid, the raw material can be dissolved instantaneously, and the active ingredient still has the advantage.

藉由上述技術,可針對習用所存在之無法有效將活性成份進行長時間的存放之問題點加以突破,達到本發明如上述優點之實用進步性。 By the above technique, it is possible to break through the problem of the inability to effectively store the active ingredient for a long time in the conventional use, and to achieve the practical progress of the present invention as the above advantages.

為達成上述目的及功效,本發明所採用之技術手段及構造,茲繪圖就本發明較佳實施例詳加說明其特徵與功能如下,俾利完全了解。 In order to achieve the above objects and effects, the technical means and the structure of the present invention will be described in detail with reference to the preferred embodiments of the present invention.

請參閱第一圖所示,係為本發明較佳實施例之流程圖,由圖中可清楚看出本發明主要製程步驟如下:(a)將至少一內含有活性成份之原料於-42度至-38度的密閉空間內進行真空冷凍乾燥2小時;(b)將原料保存於溫度-32度至-28度之密閉空間內;(c)將原料保存於溫度-22度至-18度之密閉空間內3小時;(d)將密閉空間內的溫度更改為-17度至-13度,使原料於此溫度環境中保存24小時;(e)將密閉空間內的溫度更改為-12度至-8度,使原料於此溫度環境中保存20小時;(f)將密閉空間內的溫度更改為-2度至2度,使原料於此溫 度環境中保存15小時;(g)將密閉空間內的溫度更改為8度至12度,使原料於此溫度環境中保存6小時;及(h)將密閉空間內的溫度更改為23度至27度,使原料於此溫度環境中保存6小時,使原料形成凍結狀態。 Referring to the first embodiment, which is a flow chart of a preferred embodiment of the present invention, it can be clearly seen from the drawings that the main process steps of the present invention are as follows: (a) at least one material containing the active ingredient at -42 degrees Vacuum freeze-drying in a confined space of -38 degrees for 2 hours; (b) storage of the raw material in a confined space at a temperature of -32 to -28 degrees; (c) storage of the raw material at a temperature of -22 to -18 degrees 3 hours in a confined space; (d) change the temperature in the confined space to -17 degrees to -13 degrees, and store the material in this temperature environment for 24 hours; (e) change the temperature in the confined space to -12 Degree to -8 degrees, so that the raw materials are stored in this temperature environment for 20 hours; (f) change the temperature in the confined space to -2 degrees to 2 degrees, so that the raw materials are warmed Store in an environment for 15 hours; (g) change the temperature in the confined space to 8 degrees to 12 degrees, and store the material in this temperature environment for 6 hours; and (h) change the temperature in the confined space to 23 degrees to At 27 degrees, the raw materials were stored in this temperature environment for 6 hours to form a frozen state of the raw materials.

藉此,原料經由上述的冰凍過程後即產生凍晶(凝固)之效果,使原料乾燥後變成疏鬆多孔,日後使用者欲使用時僅需加入常溫液體後即可使原料瞬間迅速完全溶解,且活性成份(如:蛋白質或微生物等)依舊存在。 Thereby, the raw material is subjected to the effect of freezing (solidification) after the above-mentioned freezing process, and the raw material is dried to become loose and porous, and the user needs to add the normal temperature liquid in the future to make the raw material dissolve completely instantaneously and quickly, and Active ingredients (eg, proteins or microorganisms) still exist.

而於步驟(a)之前的前置作業來說其步驟如下:(a1)取一粉末狀的原始原料;(a2)將原始原料進行超微米粉碎;(a3)取一溶劑與原始原料進行混合以成形原料;(a4)對與溶劑混合過後的原始原料進行罐裝充填;(a5)進行冷凍乾燥,俾使原料於冷凍乾燥情況下其易氧化物質能受到保護。 In the pre-operation before step (a), the steps are as follows: (a1) taking a powdery raw material; (a2) subjecting the raw material to ultra-micron pulverization; (a3) taking a solvent and mixing with the original raw material The raw material is formed by (a4), and the raw material mixed with the solvent is filled in a can; (a5) is freeze-dried, and the oxidizable substance can be protected by the raw material in the case of freeze-drying.

因此,其步驟(a)之原料亦可由罐體進行裝填再予以進行步驟(a)至(h)。 Therefore, the raw material of the step (a) can also be loaded from the tank and then subjected to steps (a) to (h).

又,前述(a)步驟之溫度最佳值為-40度,(b)步驟之溫度最佳值為-30度,(c)步驟之溫度最佳值為-20度,(d)步驟之溫度最佳值為-15度,(e)步驟之溫度最佳值為-10度、(f)步驟之溫度最佳值為0度,(g)步驟之溫度最佳值為10度,(h)步驟之溫度最佳值為25度。 Further, the temperature of the step (a) is preferably -40 degrees, the temperature of the step (b) is preferably -30 degrees, and the temperature of the step (c) is preferably -20 degrees, (d) The optimum temperature is -15 degrees, the optimum temperature of step (e) is -10 degrees, the optimum temperature of step (f) is 0 degrees, and the optimum temperature of step (g) is 10 degrees, ( h) The optimum temperature for the step is 25 degrees.

尤其原料於步驟(b)內所保存之時間乃依據原料本身之物性,若測試後不符合冷凍條件時即不會進行步驟(c),倘若符合冷凍條件時即隨時進入步驟(c)而不用再行於預定時間內等待, In particular, the time for the raw material to be stored in step (b) is based on the physical properties of the raw material itself. If the frozen condition is not met after the test, step (c) will not be carried out. If the freezing condition is met, the step (c) is not used. Waiting for the scheduled time.

是以,本發明之一種可使原料活性極凍之製程為可改善習用之技術關鍵在於: Therefore, the key to the process of improving the activity of the raw material in the present invention is to improve the conventional use:

一、透過以控制冷凍時間及溫度之製程技術,以讓原本為粉末狀的原始原料冰凍為凍晶(凝固)之狀態,且於後加入常溫液體後得以 迅速溶解之優勢。 1. Through the process technology of controlling the freezing time and temperature, the original raw material which is originally in the form of powder is frozen into a state of frozen crystal (solidification), and after adding the normal temperature liquid The advantage of rapid dissolution.

二、由於在凍結狀態下進行乾燥,因此體積幾乎不變,並保持原來結構。 Second, since the drying is carried out in a frozen state, the volume is almost constant and the original structure is maintained.

三、乾燥後物質疏鬆多孔,因此加水後能迅速完全溶解。 3. After drying, the material is loose and porous, so it can be completely dissolved quickly after adding water.

四、由於在真空狀態下進行,氧氣極少,因此易氧化物質能受到保護。 4. Since it is carried out under vacuum, there is very little oxygen, so oxidizable substances can be protected.

五、凍結經昇華乾燥能排除95%-99%以上水分,使乾燥後原料能長期保存而不易變質,達到二次防護,而且安全無防腐劑,處在完全殺菌狀態。 5. Freezing and sublimation drying can eliminate 95%-99% of water, so that the raw materials can be preserved for a long time without deterioration, achieve secondary protection, and safe without preservatives, in a completely sterilized state.

惟,以上所述僅為本發明之較佳實施例而已,非因此即拘限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 However, the above description is only for the preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, so that the simple modification and equivalent structural changes that are made by using the specification and the contents of the present invention should be the same. It is included in the scope of the patent of the present invention and is combined with Chen Ming.

綜上所述,本發明之一種可使原料活性極凍之製程於使用時,為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本發明,以保障發明人之辛苦發明,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感公便。 In summary, the invention can effectively achieve the efficacy and purpose of the process for rapidly freezing the raw material. Therefore, the invention is an invention with excellent practicability, and is an application for conforming to the invention patent.提出 Submit an application in accordance with the law, and hope that the trial committee will grant the invention as soon as possible to protect the inventor's hard work. If there is any doubt in the trial committee, please do not hesitate to give instructions, the inventor will try his best to cooperate and feel polite.

第一圖 係為本發明較佳實施例之流程圖。 The first figure is a flow chart of a preferred embodiment of the invention.

Claims (10)

一種可使原料活性極凍之製程,其製程步驟如下:(a)將至少一內含有活性成份之原料於-42度至-38度的密閉空間內進行真空冷凍乾燥2小時;(b)將原料保存於溫度-32度至-28度之密閉空間內;(c)將原料保存於溫度-22度至-18度之密閉空間內3小時;(d)將密閉空間內的溫度更改為-17度至-13度,使原料於此溫度環境中保存24小時;(e)將密閉空間內的溫度更改為-12度至-8度,使原料於此溫度環境中保存20小時;(f)將密閉空間內的溫度更改為-2度至2度,使原料於此溫度環境中保存15小時;(g)將密閉空間內的溫度更改為8度至12度,使原料於此溫度環境中保存6小時;及(h)將密閉空間內的溫度更改為23度至27度,使原料於此溫度環境中保存6小時,使原料形成凍結狀態。 A process for extremely freezing the activity of a raw material, wherein the process steps are as follows: (a) vacuum-drying at least one raw material containing the active ingredient in a closed space of -42 degrees to -38 degrees for 2 hours; (b) The raw materials are stored in a closed space at a temperature of -32 to -28 degrees; (c) the raw materials are stored in a closed space at a temperature of -22 to -18 degrees for 3 hours; (d) the temperature in the closed space is changed to - 17 degrees to -13 degrees, the raw materials are stored in this temperature environment for 24 hours; (e) the temperature in the closed space is changed to -12 degrees to -8 degrees, so that the raw materials are stored in this temperature environment for 20 hours; Change the temperature in the confined space to -2 degrees to 2 degrees, and store the material in this temperature environment for 15 hours; (g) change the temperature in the confined space to 8 to 12 degrees to make the material at this temperature environment It is stored for 6 hours; and (h) the temperature in the closed space is changed to 23 degrees to 27 degrees, and the raw materials are stored in this temperature environment for 6 hours to form a frozen state of the raw materials. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(a)之溫度最佳值為-40度。 A process as described in claim 1, wherein the temperature of the step (a) is preferably -40 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(b)之溫度最佳值為-30度。 A process as described in claim 1, wherein the temperature of the raw material is extremely frozen, wherein the temperature of the step (b) is preferably -30 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(c)之溫度最佳值為-20度。 A process as described in claim 1, wherein the temperature of the step (c) is optimally -20 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(d)之溫度最佳值為-15度。 A process as described in claim 1, wherein the temperature of the step (d) is -15 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(e)之溫度最佳值為-10度。 A process as described in claim 1, wherein the temperature of the step (e) is optimally -10 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(f)之溫度最佳值為0度。 A process as described in claim 1, wherein the temperature of the step (f) is 0 degree. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其 中步驟(g)之溫度最佳值為10度。 A process as described in claim 1 of the patent application, which can completely freeze the activity of the raw material, The optimum temperature of step (g) is 10 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中步驟(h)之溫度最佳值為25度。 A process as described in claim 1, wherein the temperature of the step (h) is 25 degrees. 如申請專利範圍第1項所述之一種可使原料活性極凍之製程,其中更包括一原始原料,係先將原始原料進行超微米粉碎後再取一溶劑進行混合,之後再進行充填即完成該原料。 For example, in the process of claim 1, the raw material can be absolutely frozen, and further comprises a raw material, which is obtained by super-micron pulverizing the raw material, then taking a solvent for mixing, and then filling. The raw material.
TW101131783A 2012-08-31 2012-08-31 A process that minimizes the activity of raw materials TWI496545B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101579093A (en) * 2009-06-22 2009-11-18 大连工业大学 Preparation method for blueberry activated freeze dried powder
TW200948287A (en) * 2008-05-21 2009-12-01 Tate & Lyle Technology Ltd Freeze dried sucralose
TW201008508A (en) * 2008-08-27 2010-03-01 Mishima Foods Co Ltd Process for preparing frozen soft plant food materials

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200948287A (en) * 2008-05-21 2009-12-01 Tate & Lyle Technology Ltd Freeze dried sucralose
TW201008508A (en) * 2008-08-27 2010-03-01 Mishima Foods Co Ltd Process for preparing frozen soft plant food materials
CN101579093A (en) * 2009-06-22 2009-11-18 大连工业大学 Preparation method for blueberry activated freeze dried powder

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