TWI493122B - And a method for manufacturing a plug body for a shock-resistant structure, and a method for manufacturing a plug body for a shock-resistant structure, - Google Patents
And a method for manufacturing a plug body for a shock-resistant structure, and a method for manufacturing a plug body for a shock-resistant structure, Download PDFInfo
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- TWI493122B TWI493122B TW101127110A TW101127110A TWI493122B TW I493122 B TWI493122 B TW I493122B TW 101127110 A TW101127110 A TW 101127110A TW 101127110 A TW101127110 A TW 101127110A TW I493122 B TWI493122 B TW I493122B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/823—Temperature control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/021—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Vibration Prevention Devices (AREA)
Description
本發明係關於一種作為防震裝置的支撐等所使用之防震構造體的塞體用組成物,以及,使用該塞體用組成物之防震構造體用塞體,以及,使用該防震構造體用塞體之防震構造體。具體來說,本發明係關於一種可提供將低失真區域處的衰減性能經提升後之防震構造體用塞體之塞體用組成物、使用該塞體用組成物之防震構造體用塞體以及使用該防震構造體用塞體之防震構造體。The present invention relates to a plug body for a shock-proof structure used for supporting a vibration-proof device, and a plug body for a shock-proof structure using the plug-body composition, and a stopper for using the earthquake-proof structure Earthquake-proof structure. More specifically, the present invention relates to a plug body composition for a plug body for a shock-proof structure body having improved attenuation performance in a low-distortion region, and a plug body for a shock-proof structure body using the plug body composition. And an anti-vibration structure using the plug body for the earthquake-proof structure.
又,本發明係關於一種防震構造體之塞體用組成物的製造方法,以及使用該塞體用組成物之防震構造體用塞體的製造方法。具體來說,本發明係關於一種塞體用組成物的製造方法,可提供將低失真區域處的衰減性能經提升後之防震構造體用塞體,以及,使用該塞體用組成物之防震構造體用塞體的製造方法。Moreover, the present invention relates to a method for producing a composition for a plug body of an anti-vibration structure, and a method for producing a plug body for an anti-vibration structure using the composition for a plug body. Specifically, the present invention relates to a method for producing a composition for a plug body, which can provide a plug body for an anti-vibration structure having improved attenuation performance in a low-distortion region, and a shock-proof composition using the plug-body composition. A method of manufacturing a plug body for a structure.
以往,交互地層積有橡膠板等之具有黏彈性性質的軟質板與鋼板等的硬質板之防震構造體係被使用作為防震裝置的支撐等。然後,上述般的防震構造體中係於例如,軟質板與硬質板所構成的層積體中心形成有中空部,然後在該中空部的內部壓入成形為均勻組成之塞體(防震構造體用塞體)。Conventionally, a shock-proof structural system in which a flexible plate such as a rubber sheet or the like and a hard plate such as a steel plate are laminated in a laminated manner is used as a support for an anti-vibration device. In the above-described anti-vibration structure, for example, a hollow portion is formed in the center of the laminate formed of the soft plate and the hard plate, and then a plug body (seismic structure) formed into a uniform composition is press-fitted into the hollow portion. Use the plug body).
此處,被壓入在軟質板與硬質板所構成的層積體之上述塞體會在層積體伴隨著地震的發生而切變變形之際塑性變形,來吸收振動能量。然後,該塞體大多係使用整體由鉛所構成的塞體。但是,鉛對環境的負擔較大,且丟棄時等所需的費用亦較高。於是,近年來便使用鉛的替代材料,而試著開發一種具有充分的衰減性能、位移追隨性等之塞體。Here, the plug body pressed into the laminate formed of the soft plate and the hard plate is plastically deformed when the laminate is shear-deformed with the occurrence of an earthquake, and absorbs the vibration energy. Then, most of the plug body uses a plug body composed entirely of lead. However, lead has a large burden on the environment, and the cost required for disposal is also high. Therefore, in recent years, an alternative material for lead has been used, and it has been attempted to develop a plug body having sufficient attenuation performance, displacement followability, and the like.
具體來說,使用鉛的替代材料之塞體已被提出有一種將含有彈性體成分之作為高黏性體的彈性體組成物與含有鐵粉等粉體之塞體用組成物(粉末狀材料)加壓成形所構成的塞體(例如參閱專利文獻1:日本特開2009-133481號公報)。Specifically, a plug body using a substitute material of lead has been proposed as a composition for a plug body containing a powder component containing an elastomer component as a highly viscous body and a powder body containing a powder such as iron powder (powder material) A plug body formed by press molding (see, for example, JP-A-2009-133481).
此處,將含有彈性體組成物與粉體之粉末狀塞體用組成物加壓成形所構成之上述傳統塞體顯示了大的變形,亦即,相對於大的失真,顯示了優異的衰減性能及位移追隨性。但本案發明人等進行檢討後的結果,發現上述傳統塞體相較於鉛塞體,低失真區域(例如,切變變形為50%~100%之區域)處之衰減性能並不充分,而有改善低失真區域處的衰減性能之餘地。Here, the conventional plug body formed by press-molding the composition containing the elastomer composition and the powdery plug body of the powder exhibits a large deformation, that is, exhibits excellent attenuation with respect to large distortion. Performance and displacement followability. However, as a result of review by the inventors of the present invention, it has been found that the above-mentioned conventional plug body has insufficient attenuation performance at a low distortion region (for example, a region where the shear deformation is 50% to 100%) compared to the lead plug body. There is room to improve the attenuation performance at low distortion regions.
因此,本發明為了解決上述習知技術的問題,其目的在於提供一種可提供將低失真區域處的衰減性能經提升後之塞體之防震構造體的塞體用組成物。又,本發明之目的在於提供一種使用上述組成物來提升低失真區域處的衰減性能之防震構造體用塞體以及使用該防 震構造體用塞體的防震構造體。Accordingly, the present invention has been made in an effort to solve the above problems of the prior art, and an object of the invention is to provide a composition for a plug body which can provide a shock-proof structure of a plug body having improved attenuation performance in a low-distortion region. Moreover, an object of the present invention is to provide a plug body for a shock-proof structure using the above composition to improve the attenuation performance at a low distortion region and to use the same The seismic structure of the plug body is used for the seismic structure.
本案發明人等為了達成上述目的而進行了再三檢討。然後,本案發明人等發現除了含有彈性體成分之彈性體組成物及粉體,亦將含有D硬度(D型紹爾硬度計(durometer)硬度)較彈性體組成物要高30以上的硬質樹脂之組成物使用於防震構造體的塞體,便可獲得低失真區域處的衰減性能優異之防震構造體,進而完成本發明。The inventors of the present invention conducted repeated reviews in order to achieve the above objectives. Then, the inventors of the present invention found that a hard resin containing a D hardness (D-type durometer hardness) higher than the elastomer composition by 30 or more is contained in addition to the elastomer composition and the powder containing the elastomer component. The composition is used for the plug body of the earthquake-proof structure, and an earthquake-resistant structure excellent in attenuation performance at a low distortion region can be obtained, and the present invention can be completed.
又,本案發明人等進一步進行檢討後的結果,發現依調製條件,會有含有彈性體組成物、粉體及硬質樹脂之塞體用組成物並不會成為適於加壓成形的粉末狀,而是成為塊體狀(塊狀)之情況。亦即,依據本案發明人等進一步的檢討,含有硬質樹脂之塞體用組成物會有塞體用組成物依調製條件而成為塊狀材料,導致能夠發揮所欲性能之塞體的成形變得困難之疑慮。In addition, as a result of further examination by the inventors of the present invention, it has been found that a composition for a plug body containing an elastomer composition, a powder, and a hard resin does not have a powder shape suitable for press molding depending on the preparation conditions. It is a block (block). In other words, according to the inventors of the present invention, the composition for a plug body containing a hard resin is a bulk material depending on the preparation conditions, and the plug body capable of exhibiting desired properties is formed. Difficult doubts.
因此,本案發明人等以可提供將低失真區域處的衰減性能經提升後之防震構造體用塞體,且提供成形性優異之塞體用組成物的製造方法為目的,而進行更加深入的檢討。然後,本案發明人等發現藉由預先調製彈性體組成物後再將粉體及硬質樹脂混練,且使混練時的溫度為特定溫度範圍內,便可調製出可將提供低失真區域處的衰減性能經提升後之防震構造體用塞體之成形性優 異的塞體用組成物,進而完成本發明。Therefore, the inventors of the present invention have made it possible to provide a plug body for an anti-vibration structure which has improved the attenuation performance in a low-distortion region, and to provide a method for producing a plug-body composition having excellent formability, and further intensively Review. Then, the inventors of the present invention found that by modulating the elastomer composition in advance and then kneading the powder and the hard resin, and making the temperature during the kneading a specific temperature range, it is possible to modulate the attenuation at the region where the low distortion is provided. Excellent formability of plug body for shock-proof structure after improved performance The composition of the different plug body is used to complete the present invention.
亦即,本發明之目的在於有利地解決上述課題,本發明之防震構造體之塞體用組成物的特徵為包含有:(A)彈性體組成物,係至少含有彈性體成分;(B)粉體;以及(C)硬質樹脂D,其硬度係較該彈性體組成物要高30以上。That is, an object of the present invention is to solve the above problems, and the composition for a plug body of the anti-vibration structure of the present invention is characterized in that: (A) an elastomer composition contains at least an elastomer component; (B) The powder; and (C) the hard resin D, the hardness of which is 30 or more higher than the elastomer composition.
如此地,除了彈性體組成物及粉體,亦添加D硬度較彈性體組成物要高30以上之硬質樹脂,便可獲得可製作低失真區域處的衰減性能優異之防震構造體用塞體的塞體用組成物。In this way, in addition to the elastomer composition and the powder, a hard resin having a D hardness higher than that of the elastomer composition is added, and a plug body for a vibration-proof structure excellent in attenuation performance at a low distortion region can be obtained. The composition for the plug body.
此外,本發明中,「D硬度」係意指以JIS K6253為基準所測量之D型紹爾硬度計(durometer)的硬度。Further, in the present invention, "D hardness" means the hardness of a D-type durometer measured in accordance with JIS K6253.
此處,本發明之防震構造體的塞體用組成物較佳係該硬質樹脂的D硬度為60~90。其係因為若硬質樹脂的D硬度為60以上90以下的範圍內,便可大幅提升使用塞體用組成物所製作的防震構造體用塞體之低失真區域處的衰減性能之緣故。Here, it is preferable that the composition for a plug body of the earthquake-proof structure of the present invention has a D hardness of 60 to 90 in the hard resin. When the D hardness of the hard resin is in the range of 60 or more and 90 or less, the attenuation performance in the low distortion region of the plug body for a seismic isolation structure produced using the composition for a plug body can be greatly improved.
又,本發明之防震構造體的塞體用組成物較佳係該硬質樹脂的含量為該彈性體組成物、該粉體及該硬質樹脂之合計量的5~10體積%。其係因為若硬質樹脂的含量為彈性體組成物、粉體及硬質樹脂之合計量的5體積%以上,便可大幅提升使用塞體用組成物所製作的防震構造體用塞體之低失真區域處的衰減性能之緣故。又, 其係因為若硬質樹脂的含量為彈性體組成物、粉體及硬質樹脂之合計量的10體積%以下,便可抑制使用塞體用組成物所製作的防震構造體用塞體之高失真區域處的衰減性能降低之緣故。Further, the composition for a plug body of the anti-vibration structure of the present invention preferably has a content of the hard resin of 5 to 10% by volume based on the total amount of the elastomer composition, the powder, and the hard resin. When the content of the hard resin is 5% by volume or more based on the total amount of the elastomer composition, the powder, and the hard resin, the low distortion of the plug body for the earthquake-proof structure produced by using the composition for the plug body can be greatly improved. The attenuation performance at the area. also, When the content of the hard resin is 10% by volume or less based on the total amount of the elastomer composition, the powder, and the hard resin, it is possible to suppress the high distortion region of the plug body for the earthquake-proof structure produced using the composition for a plug body. The attenuation performance at the place is reduced.
再者,本發明之防震構造體的塞體用組成物較佳係該硬質樹脂的平均粒徑為200μm以下。其係因為若添加在塞體用組成物之硬質樹脂的平均粒徑為200μm以下,便可獲得可製作低失真區域及高失真區域兩者(例如切變變形為50%~250%之區域)的衰減性能更加提升後之防震構造體用塞體的塞體用組成物之緣故。Furthermore, it is preferable that the composition for a plug body of the earthquake-proof structure of the present invention has an average particle diameter of the hard resin of 200 μm or less. When the average particle diameter of the hard resin added to the composition for a plug body is 200 μm or less, both of a low distortion region and a high distortion region can be obtained (for example, a region where the shear deformation is 50% to 250%). The attenuating performance of the anti-vibration structure is further improved by the composition of the plug body of the plug body.
此外,本發明中,「平均粒徑」係意指以JIS Z8825-1為基準,且以雷射-繞射法所測量之個數基準的中間粒徑(median diameter)。Further, in the present invention, the "average particle diameter" means a median diameter based on the number measured by the laser-diffraction method based on JIS Z8825-1.
此處,本發明之防震構造體的塞體用組成物較佳係該硬質樹脂的軟化點為150℃以上。其係因為若硬質樹脂的軟化點為150℃以上,便可降低使用塞體用組成物所製作之防震構造體用塞體之衰減性能的溫度依存性之緣故。Here, it is preferable that the composition for a plug body of the earthquake-proof structure of the present invention has a softening point of the hard resin of 150 ° C or higher. When the softening point of the hard resin is 150 ° C or more, the temperature dependency of the damping property of the plug body for a seismic isolation structure produced using the composition for a plug body can be reduced.
此外,本發明中,「軟化點」可以IIS K7206為基準來測量。又,本發明中,「硬質樹脂的軟化點」係意指塞體用組成物包含有軟化點相異的複數硬質樹脂之情況下,軟化點最低之硬質樹脂的軟化點。Further, in the present invention, the "softening point" can be measured based on IIS K7206. In the present invention, the "softening point of the hard resin" means a softening point of the hard resin having the lowest softening point when the composition for a plug body contains a plurality of hard resins having different softening points.
又,本發明之防震構造體的塞體用組成物較佳係該硬質樹脂的形狀為不定形。其係因為若硬質樹脂的形狀 為不定形,便可更加提升使用塞體用組成物所製作之防震構造體用塞體在低失真區域及高失真區域兩者的衰減性能之緣故。Moreover, it is preferable that the composition for a plug body of the earthquake-proof structure of the present invention has an amorphous shape of the hard resin. It is because of the shape of the hard resin In the case of the amorphous shape, the attenuation performance of the plug body for the earthquake-proof structure made of the composition for the plug body in both the low distortion region and the high distortion region can be further improved.
此外,本發明中,「不定形」係意指不僅是1種形狀,而是混合了具有凹凸或具有突起等之具有各種型態的形狀。In the present invention, the term "indefinite" means not only one shape but also a shape having various types of irregularities or protrusions.
又,本發明之目的在於有利地解決上述課題,本發明之防震構造體用塞體的特徵為係使用上述防震構造體之塞體用組成物的任一者所製造。如此地,若使用上述塞體用組成物,便可獲得低失真區域處的衰減性能優異之防震構造體用塞體。In addition, it is an object of the present invention to provide a plug body for an anti-vibration structure according to the present invention, which is characterized in that it is produced by using any of the plug body compositions of the above-described anti-vibration structure. As described above, when the composition for a plug body is used, a plug body for a vibration-proof structure excellent in attenuation performance at a low distortion region can be obtained.
再者,本發明之目的在於有利地解決上述課題,本發明之防震構造體係由交互地層積有具有剛性之剛性板與具有彈性之彈性板所構成,其係具備有具有延伸於層積方向的中空部之層積體,與被壓入在該層積體的中空部之塞體,其特徵為該塞體係上述防震構造體用塞體。如此地,若使用上述防震構造體用塞體,便可獲得可在低失真區域發揮優異的衰減性能之防震構造體。Furthermore, an object of the present invention is to solve the above problems in an advantageous manner, and the anti-vibration structure system of the present invention is formed by alternately laminating a rigid rigid plate and an elastic elastic plate, and has a structure extending in a lamination direction. The laminated body of the hollow portion and the plug body pressed into the hollow portion of the laminated body are characterized by the plug body of the above-described anti-vibration structure for the plug system. As described above, when the plug body for the earthquake-proof structure is used, a shock-proof structure that can exhibit excellent attenuation performance in a low-distortion region can be obtained.
又,本發明之目的在於有利地解決上述課題,本發明之防震構造體之塞體用組成物的製造方法包含有:彈性體組成物調製製程,係調製至少含有彈性體成分之彈性體組成物;以及混練製程,係將粉體與D硬度較該彈性體組成物要高30以上之硬質樹脂加入在該彈性體組成物來加以混練,而獲得塞體用組成物;其中該混練製 程中,加入該硬質樹脂後的混練溫度為該硬質樹脂之軟化點以下的溫度。如此地,除了彈性體組成物及粉體,亦添加硬質樹脂,便可獲得可製作低失真區域處的衰減性能優異之防震構造體用塞體的塞體用組成物。又,若使混練製程中之硬質樹脂添加後的混練溫度為硬質樹脂之軟化點以下的溫度,便可抑制塞體用組成物成為塊狀,而獲得可容易地成形能夠發揮所欲性能的防震構造體用塞體之塞體用組成物。再者,若在彈性體組成物調製製程之後再實施混練製程,由於可以較高溫度(超過硬質樹脂的軟化點之溫度)來進行彈性體組成物的調製,因此便可抑制塞體用組成物成為塊狀,而獲得添加在彈性體組成物的成分均勻地分散之塞體用組成物。Moreover, an object of the present invention is to solve the above problems. The method for producing a composition for a plug body of the anti-vibration structure of the present invention includes an elastomer composition preparation process for preparing an elastomer composition containing at least an elastomer component. And a kneading process in which a hard resin having a powder hardness of 30 or more higher than that of the elastomer composition is added to the elastomer composition to be kneaded to obtain a composition for a plug body; In the middle, the kneading temperature after the addition of the hard resin is a temperature lower than the softening point of the hard resin. In this way, in addition to the elastomer composition and the powder, a hard resin is added, and a composition for a plug body which can produce a plug body for a vibration-proof structure excellent in attenuation performance in a low-distortion region can be obtained. In addition, when the kneading temperature after the addition of the hard resin in the kneading process is lower than the softening point of the hard resin, the composition for the plug body can be prevented from being in a block shape, and the shock can be easily formed to exhibit the desired performance. The structure uses a composition for a plug body of a plug body. Further, if the kneading process is carried out after the elastomer composition preparation process, since the elastomer composition can be prepared at a higher temperature (temperature exceeding the softening point of the hard resin), the composition for the plug body can be suppressed. In the form of a block, a composition for a plug body to which the components of the elastomer composition are uniformly dispersed is obtained.
此外,本發明中,「D硬度」如上所述,係意指以JIS K6253為基準所測量之D型紹爾硬度計(durometer)的硬度。Further, in the present invention, the "D hardness" as described above means the hardness of a D-type durometer measured in accordance with JIS K6253.
又,本發明中,「軟化點」係意指以JIS K7206為基準所測量之維卡(Vicat)軟化溫度。再者,本發明中,「混練溫度」係意指混練中之被混練物的溫度。又,本發明中,「硬質樹脂的軟化點」係意指添加有軟化點相異的複數硬質樹脂之情況下,所添加之硬質樹脂當中,軟化點最低之樹脂的軟化點。In the present invention, the "softening point" means a Vicat softening temperature measured in accordance with JIS K7206. In the present invention, the "kneading temperature" means the temperature of the kneaded material in the kneading. In the present invention, the "softening point of the hard resin" means a softening point of the resin having the lowest softening point among the hard resins added in the case where a plurality of hard resins having different softening points are added.
此處,本發明之防震構造體之塞體用組成物的製造方法較佳係在該混練製程中,將該粉體分為複數次間斷或連續地加入在該彈性體組成物來加以混練。其係因為 若將粉體間斷或連續地添加在彈性體組成物來加以混練,則相較於將粉體一次性地添加在彈性體組成物來加以混練之情況,可抑制混練溫度以及混練時的扭矩(torque)急遽增加,從而可使彈性體組成物中之粉體的分散狀態良好之緣故。Here, the method for producing a composition for a plug body of the anti-vibration structure of the present invention is preferably in the kneading process, and the powder is divided into a plurality of intermittent or continuous additions to the elastomer composition to be kneaded. Because of When the powder is intermittently or continuously added to the elastomer composition and kneaded, the kneading temperature and the torque during kneading can be suppressed as compared with the case where the powder is added to the elastomer composition at a time and kneaded ( The torque is increased rapidly, so that the dispersion state of the powder in the elastomer composition is good.
然後,本發明之防震構造體之塞體用組成物的製造方法較佳係在該混練製程中,將該粉體分為複數次間斷地加入在該彈性體組成物來加以混練;將該粉體加入在該彈性體組成物一次以上來加以混練後,再將該硬質樹脂加入在該彈性體組成物與該粉體的混合物。其係因為若將粉體添加在彈性體組成物一次以上來加以混練後,再將硬質樹脂添加在彈性體組成物與粉體的混合物,便可抑制硬質樹脂添加後的混練溫度上升之緣故。Then, the method for producing a composition for a plug body of the anti-vibration structure of the present invention is preferably in the kneading process, and the powder is divided into a plurality of intermittently added to the elastomer composition to be kneaded; After the body is added to the elastomer composition one or more times and kneaded, the hard resin is added to the mixture of the elastomer composition and the powder. This is because if the powder is added to the elastomer composition once or more and kneaded, and then the hard resin is added to the mixture of the elastomer composition and the powder, the kneading temperature after the addition of the hard resin can be suppressed.
又,本發明之目的在於有利地解決上述課題,本發明之防震構造體用塞體的製造方法係包含有加壓成形製程,該製程係在模具內加壓成形使用上述防震構造體之塞體用組成物的製造方法任一者所製造之塞體用組成物。如此地,若加壓成形使用上述塞體用組成物的製造方法所製造之塞體用組成物,便可獲得低失真區域處的衰減性能優異之防震構造體用塞體。In addition, an object of the present invention is to solve the above problems. The method for producing a plug body for an anti-vibration structure according to the present invention includes a press forming process for press forming a plug body using the above-described anti-vibration structure in a mold. A composition for a plug body produced by any of the methods for producing a composition. In this manner, when the composition for a plug body produced by the method for producing a composition for a plug body is used for press molding, a plug body for a vibration-proof structure excellent in attenuation performance at a low distortion region can be obtained.
然後,本發明之防震構造體用塞體的製造方法較佳係在該加壓成形製程中,以該硬質樹脂之軟化點以下的溫度來加壓成形該塞體用組成物。其係因為若以軟化點以下的溫度來加壓成形塞體用組成物,便可獲得低失真 區域處的衰減性能更加優異之防震構造體用塞體的緣故。In the method for producing a plug body for a seismic isolation structure according to the present invention, it is preferable that the composition for a plug body is press-formed at a temperature lower than a softening point of the hard resin in the press molding process. This is because if the composition for the plug body is press-formed at a temperature lower than the softening point, low distortion can be obtained. The plug body of the anti-vibration structure is more excellent in the attenuation performance at the region.
依據本發明,便可提供一種可製作低失真區域處的衰減性能優異之防震構造體用塞體之防震構造體的塞體用組成物。又,依據本發明,便可提供一種低失真區域處的衰減性能優異之防震構造體用塞體,以及,低失真區域處的衰減性能與使用鉛塞體之防震構造體為同等級以上,且可降低環境負擔之防震構造體。According to the present invention, it is possible to provide a composition for a plug body which can produce an anti-vibration structure for a plug body for a seismic isolation structure excellent in attenuation performance in a low distortion region. Moreover, according to the present invention, it is possible to provide a plug body for a shock-proof structure excellent in attenuation performance in a low-distortion region, and the attenuation performance at a low-distortion region is equal to or higher than that of a shock-proof structure using a lead plug body, and A shock-proof structure that reduces environmental burden.
又,依據本發明之防震構造體之塞體用組成物的製造方法,便可提供一種將低失真區域處的衰減性能經提升後之防震構造體用塞體,且可製造成形性優異的塞體用組成物。再者,依據本發明之防震構造體用塞體的製造方法,便可製造低失真區域處的衰減性能優異之防震構造體用塞體。Moreover, according to the method for producing a composition for a plug body of the anti-vibration structure of the present invention, it is possible to provide a plug body for an anti-vibration structure having improved attenuation performance in a low-distortion region, and a plug having excellent formability can be produced. Body composition. Further, according to the method for producing a plug body for a seismic isolation structure according to the present invention, it is possible to manufacture a plug body for a seismic isolation structure excellent in attenuation performance in a low distortion region.
以下,參閱圖式來加以說明本發明之實施型態。此處,依據本發明之防震構造體係被使用作為防震裝置的支撐等。又,依據本發明之防震構造體用塞體係使用於上述防震構造體,並未特別限定,可使用依據本發明之防震構造體用塞體的製造方法來製造。再者,依據本發明之防震構造體之塞體用組成物係使用於製造上述防震構造體用塞體之際,並未特別限定,可使用依據本發明之防震構造體之塞體用組成物的製造方法來製造。Hereinafter, embodiments of the present invention will be described with reference to the drawings. Here, the earthquake-proof structure system according to the present invention is used as a support for an anti-vibration device or the like. Moreover, the plug system for a seismic isolation structure according to the present invention is not particularly limited, and can be produced by using the method for producing a plug body for a shock-proof structure according to the present invention. In addition, the composition for a plug body of the anti-vibration structure according to the present invention is not particularly limited as long as it is used for the production of the plug body for the anti-vibration structure, and the composition for a plug body of the anti-vibration structure according to the present invention can be used. Manufacturing method to manufacture.
(防震構造體)(earthquake structure)
此處,圖1係顯示關於使用本發明防震構造體用塞體之本發明防震構造體的一例,其為沿著防震構造體用塞體的延伸方向之剖面。Here, FIG. 1 shows an example of the earthquake-proof structure of the present invention using the plug body for the earthquake-proof structure of the present invention, which is a cross-section along the extending direction of the plug body for the earthquake-proof structure.
於圖1顯示有剖面之防震構造體1係由交互地層積有具有剛性之剛性板2與具有彈性之彈性板3所構成,其係具備有於中心部具有延伸於層積方向(鉛直方向)的圓筒狀中空部之層積體4、被壓入在層積體4的中空部之圓筒狀防震構造體用塞體5、以及被固定在層積體4及防震構造體用塞體5的兩端(上端及下端)之凸緣板6。又,防震構造體1之層積體4的外周面係受到被覆材7的覆蓋。In Fig. 1, a seismic structure 1 having a cross section is formed by alternately laminating a rigid rigid plate 2 and an elastic elastic plate 3, which are provided with a central portion extending in a stacking direction (vertical direction). The laminated body 4 of the cylindrical hollow portion, the cylindrical shock-proof structure body 5 that is press-fitted into the hollow portion of the laminated body 4, and the laminated body 4 and the plug body for the earthquake-proof structure are fixed. The flange plate 6 of both ends (upper end and lower end) of 5. Moreover, the outer peripheral surface of the laminated body 4 of the earthquake-proof structure 1 is covered by the covering material 7.
然後,防震構造體1中,構成層積體4之剛性板2與彈性板3係藉由例如加硫接著或接著劑而被強固地貼合。此外,使用加硫接著來形成層積體4的情況,亦可藉由對剛性板2與未加硫橡膠組成物的層積體進行加硫,而使未加硫橡膠組成物的加硫物為彈性板3,來同時進行彈性板3的成形以及剛性板2與彈性板3的加硫接著。此處,作為剛性板2,可使用鋼板等的金屬板、陶瓷板、FRP等的強化塑膠板等。另一方面,作為彈性板3,可使用加硫橡膠製的板體等。又,層積體4雖亦可不以被覆材7來覆蓋,但從防止氧、臭氧、紫外線等所造成之層積體4的劣化之觀點來看,則層積體4的外周面較佳係以被覆材7來覆蓋。此處,作為被覆材7, 可使用與彈性板3相同的材料,例如加硫橡膠等。Then, in the earthquake-proof structure 1, the rigid plate 2 and the elastic plate 3 constituting the laminated body 4 are strongly bonded by, for example, sulfur addition or an adhesive. Further, in the case where the layered body 4 is formed by vulcanization, the vulcanized substance of the unsulfurized rubber composition may be added by vulcanizing the layered body of the rigid plate 2 and the unsulfurized rubber composition. For the elastic plate 3, the formation of the elastic plate 3 and the vulcanization of the rigid plate 2 and the elastic plate 3 are simultaneously performed. Here, as the rigid plate 2, a metal plate such as a steel plate, a ceramic plate, a reinforced plastic plate such as FRP, or the like can be used. On the other hand, as the elastic plate 3, a plate body made of a vulcanized rubber or the like can be used. Further, the laminated body 4 may not be covered with the covering material 7, but the outer peripheral surface of the laminated body 4 is preferably from the viewpoint of preventing deterioration of the laminated body 4 due to oxygen, ozone, ultraviolet rays, or the like. Covered with the covering material 7. Here, as the covering material 7, The same material as the elastic plate 3, such as a vulcanized rubber or the like, can be used.
此外,此防震構造體1中,當因振動而受到水平方向的切變應力之際,層積體4及防震構造體用塞體5會切變變形,來有效地吸收振動能量,使振動迅速地衰減。又,防震構造體1中,由於層積體4係構成為交互地層積有剛性板2與彈性板3,因此縱使負重作用在層積方向(鉛直方向),而壓縮仍會受到抑制。In the anti-vibration structure 1, when the shear stress in the horizontal direction is received by the vibration, the laminated body 4 and the anti-vibration structure plug body 5 are shear-deformed, thereby effectively absorbing the vibration energy and making the vibration fast. Ground attenuation. Further, in the earthquake-proof structure 1, since the laminated body 4 is configured by alternately laminating the rigid plate 2 and the elastic plate 3, the load is suppressed in the stacking direction (vertical direction).
然後,防震構造體1由於係使用防震構造體用塞體5(其係使用以下所詳細說明之本發明塞體用組成物),因此可在低失真區域處發揮優異的衰減性能。In the anti-vibration structure 1, the plug body 5 for an anti-vibration structure (which uses the composition for a plug body of the present invention described in detail below) is used, so that excellent attenuation performance can be exhibited in a low-distortion region.
(塞體用組成物)(Composition for plug body)
以下,詳細說明本發明之防震構造體的塞體用組成物。本發明之塞體用組成物的特徵為係混合有至少含有彈性體成分之彈性體組成物、粉體、以及D硬度較彈性體組成物要高30以上之硬質樹脂所構成。Hereinafter, the composition for a plug body of the earthquake-proof structure of the present invention will be described in detail. The composition for a plug body of the present invention is characterized in that it is composed of an elastomer composition containing at least an elastomer component, a powder, and a hard resin having a D hardness higher than that of the elastomer composition by 30 or more.
此處,含有彈性體組成物與粉體,但未含有硬質樹脂之傳統的塞體用組成物係藉由添加粉體,來提高使用塞體用組成物所成形之防震構造體用塞體(以下,有簡稱為「塞體」的情況。)的衰減性能。然後,傳統的塞體用組成物中,彈性體組成物係相當於海島構造的海部分,而粉體係相當於海島構造的島部分。但本發明之塞體用組成物,則係藉由以硬質樹脂置換彈性體組成物的一部分,來提高相當於彈性體組成物與硬質樹脂的硬度差之部分的應力。因此,依據此塞體用組成物,被認為 可提高尤其是所成形之塞體之低失真區域處的衰減性能(尤其是負重-失真遲滯曲線中之切片負重Qd ,或切片應力τd)。此外,亦可藉由增加添加塞體用組成物之粉體(例如,鐵粉)的量,來提高塞體的衰減性能。但若增加粉體的量,會有作業性惡化,或損傷到位在塞體周圍的彈性板(例如橡膠板)之虞。因此,本發明之塞體用組成物係如上所述地,藉由添加D硬度較彈性體組成物要高30以上之硬質樹脂,來提升衰減性能,特別是低失真區域處的衰減性能。Here, the conventional composition for a plug body containing the elastomer composition and the powder is not used, and the composition for the plug body is added by adding the powder to improve the plug body for the earthquake-proof structure formed by using the plug body composition ( Hereinafter, there is a case where the attenuation property is simply referred to as "plug body". Then, in the conventional composition for a plug body, the elastomer composition corresponds to the sea portion of the island structure, and the powder system corresponds to the island portion of the island structure. However, in the composition for a plug body of the present invention, the stress corresponding to the hardness difference between the elastomer composition and the hard resin is increased by replacing a part of the elastomer composition with a hard resin. Thus, according to this plug with a composition, it is considered to be improved, especially by forming the attenuation performance of the plug body low distortion at a region (in particular weight - distortion hysteresis curve of the slice load Q d, or slice stress τd). Further, the attenuation performance of the plug body can be improved by increasing the amount of the powder (for example, iron powder) to which the composition for the plug body is added. However, if the amount of the powder is increased, the workability is deteriorated, or the elastic plate (for example, a rubber sheet) located around the plug body is damaged. Therefore, the composition for a plug body of the present invention improves the attenuation performance, particularly the attenuation performance at a low distortion region, by adding a hard resin having a D hardness higher than that of the elastomer composition by 30 or more as described above.
此外,使用含有彈性體組成物、粉體及硬質樹脂的塞體用組成物之防震構造體用塞體,當塞體因地震等的發生而變形之際,係藉由粉體彼此的摩擦、硬質樹脂彼此的摩擦、粉體與硬質樹脂的摩擦、以及粉體或是硬質樹脂與彈性體成分的摩擦來使振動衰減。因此,該塞體用組成物中,為了增加硬質樹脂彼此的摩擦,以及,硬質樹脂與彈性體成分或與粉體的摩擦,來更加提升使用塞體用組成物之防震構造體用塞體的衰減性能,則較佳係使硬質樹脂的平均粒徑為200μm以下。亦即,該塞體用組成物中,為了增加硬質樹脂彼此的接觸面積,以及硬質樹脂與彈性體成分或與粉體的接觸面積,來增加硬質樹脂彼此的摩擦,以及硬質樹脂與彈性體成分或與粉體的摩擦,較佳係使用具有上述平均粒徑之硬質樹脂。In addition, the plug body for an anti-vibration structure using a composition for a plug body containing an elastomer composition, a powder, and a hard resin is rubbed by the powder when the plug body is deformed by the occurrence of earthquake or the like. The friction between the hard resins, the friction between the powder and the hard resin, and the friction between the powder or the hard resin and the elastomer component attenuate the vibration. Therefore, in the composition for a plug body, in order to increase the friction between the hard resins and the friction between the hard resin and the elastomer component or the powder, the plug body for the earthquake-proof structure using the plug body composition is further improved. The attenuation performance is preferably such that the average particle diameter of the hard resin is 200 μm or less. In other words, in the composition for a plug body, in order to increase the contact area between the hard resins and the contact area between the hard resin and the elastomer component or the powder, the friction between the hard resins and the hard resin and the elastomer component are increased. Or, rubbing with the powder is preferably a hard resin having the above average particle diameter.
<彈性體組成物><elastomer composition>
使用於上述塞體用組成物之彈性體組成物係至少含有彈性體成分,可另包含有補強性填充劑等的添加劑。The elastomer composition used in the above-described composition for a plug body contains at least an elastomer component, and may further contain an additive such as a reinforcing filler.
此處,作為彈性體成分,可使用在室溫下呈現橡膠彈性,例如天然橡膠、合成橡膠等的橡膠,或熱可塑性彈性體。該等當中,作為彈性體成分,又以使用天然橡膠或合成橡膠等的橡膠為佳。其係因為天然橡膠或合成橡膠等的橡膠為黏彈性體,雖顯示若干彈性,但塑性大,且亦可追隨大的變形,再者,在振動後會到原點時會再度凝集為相同狀態的緣故。又,其係因為若彈性體成分為橡膠的情況(亦即,彈性體組成物為橡膠組成物的情況),便可提升塞體的衰減性能,且亦提升耐久性的緣故。此外,作為上述彈性體成分,更具體地說明,舉例有天然橡膠(NR)、聚異戊二烯橡膠(IR)、聚丁二烯橡膠(BR)、苯乙烯-丁二烯橡膠(SBR)、氯丁二烯橡膠(CR)、乙烯-丙烯橡膠、丁腈橡膠、丁基橡膠、鹵素化丁基橡膠、丙烯橡膠、聚胺基甲酸乙酯、矽膠、氟化橡膠、多硫化橡膠、海波綸(hypalon)橡膠、乙烯-醋酸乙烯酯橡膠、氯醚橡膠(epichlorohydrin rubber)、乙烯-丙烯酸甲酯共聚體、苯乙烯系彈性體、胺酯系彈性體、聚烯系彈性體等。該等彈性體成分可單獨使用1種,或是混摻使用2種以上。Here, as the elastomer component, a rubber which exhibits rubber elasticity at room temperature, such as natural rubber, synthetic rubber or the like, or a thermoplastic elastomer can be used. Among these, as the elastomer component, a rubber such as natural rubber or synthetic rubber is preferably used. This is because rubber such as natural rubber or synthetic rubber is a viscoelastic body. Although it exhibits some elasticity, it has a large plasticity and can follow a large deformation. Further, it will reaggregate to the same state when it is at the origin after vibration. The reason. Moreover, if the elastomer component is rubber (that is, when the elastomer composition is a rubber composition), the attenuation performance of the plug body can be improved, and the durability can be improved. Further, as the elastomer component, more specifically, natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), and styrene-butadiene rubber (SBR) are exemplified. , chloroprene rubber (CR), ethylene-propylene rubber, nitrile rubber, butyl rubber, halogenated butyl rubber, propylene rubber, polyurethane, silicone, fluorinated rubber, polysulfide rubber, Haibo Hypalon rubber, ethylene-vinyl acetate rubber, epichlorohydrin rubber, ethylene-methyl acrylate copolymer, styrene elastomer, amine ester elastomer, polyolefin elastomer, and the like. These elastomer components may be used alone or in combination of two or more.
上述彈性體成分係至少一部分,較佳係全部為未交聯為佳。亦即,若彈性體成分為橡膠的情況,則橡膠較 佳為未加硫。若彈性體成分為完全地交聯之情況,則使用含有該彈性體成分的塞體用組成物所成形之塞體雖然在受到大的變形之際會變形,但在變形時無法改變塞體中之粉體的位置。因此,若彈性體成分為完全地交聯之情況,則塞體會在某個極限點無法追隨於變形,導致交聯彈性體部分斷裂,或因交聯彈性體部分的反作用力而回到原先的形狀。然後,若交聯彈性體部分斷裂,由於縱使塞體的位置回到原點,而塞體仍無法回復至原先的形狀,因此衰減性能便會慢慢地降低,又,若交聯彈性體部分的反作用力作用,則塞體原本的衰減性能便會變得無法發揮。另一方面,若彈性體成分為未交聯,便可追隨於變形,又,當塞體受到大變形的經歷後再度回到原點之際,由於塞體整體會被施加靜水壓,因此塞體便可回復至原先的形狀。然後,其結果,便可長期維持與初期同等的性能。此外,若交聯點非常少的情況,或是僅有塞體表面為交聯之情況,則塞體便可在變形後回到原先的形狀。因此,本發明中,「未交聯」係指尚未完全經過交聯反應之狀態,而亦包含部分地交聯之狀態。The above elastomer component is at least a part, and preferably all of them are not crosslinked. That is, if the elastomer component is rubber, the rubber is Jiawei did not add sulfur. When the elastomer component is completely crosslinked, the plug body formed using the plug composition containing the elastomer component may be deformed when subjected to large deformation, but the plug may not be changed during deformation. The location of the powder. Therefore, if the elastomer component is completely crosslinked, the plug body may not follow the deformation at a certain limit point, causing the crosslinked elastomer to partially break, or return to the original due to the reaction force of the crosslinked elastomer portion. shape. Then, if the crosslinked elastomer is partially broken, since the position of the plug body returns to the origin, and the plug body cannot return to the original shape, the attenuation performance is gradually lowered, and if the elastomer portion is crosslinked, The reaction force of the plug body will become unsuccessful. On the other hand, if the elastomer component is uncrosslinked, it can follow the deformation, and when the plug body returns to the origin after undergoing a large deformation experience, since the plug body is subjected to hydrostatic pressure as a whole, The plug body can return to its original shape. Then, as a result, the performance equivalent to the initial stage can be maintained for a long period of time. In addition, if the cross-linking point is very small, or if only the surface of the plug body is cross-linked, the plug body can return to the original shape after being deformed. Therefore, in the present invention, "uncrosslinked" means a state in which the crosslinking reaction has not been completely carried out, and a state in which partial crosslinking is also included.
上述彈性體組成物較佳係另含有補強性填充劑。此外,本發明中,「補強性填充劑」係指針對彈性體成分進行補強,其係強固地具有自身的凝集力以及與彈性體成分的結合力之物質。然後,補強性填充劑係具有藉由被添加在彈性體成分,而藉由該結合力來提升彈性體組 成物整體的黏度,結果來說,便可提升塞體的衰減性能之作用。The above elastomer composition preferably further contains a reinforcing filler. Further, in the present invention, the "reinforcing filler" is a material which is reinforced by an elastomer component and which has a strong cohesive force and a binding force with an elastomer component. Then, the reinforcing filler has a bonding force to enhance the elastomer group by being added to the elastomer component The overall viscosity of the object, as a result, can enhance the attenuation performance of the plug.
此外,一般來說,防震構造體的塞體由於係藉由吸收地震所產生的能量(例如,轉換為熱等)來發揮衰減效果,因此衰減效果會隨著塞體的流動阻抗變大而變大。相對於此,若於彈性體成分添加有補強性填充劑的情況,則彈性體組成物的流動阻抗便會變大(亦即,使用彈性體組成物所成形之塞體的流動阻抗會變大),可獲得具有充分的衰減性能、位移追隨性等之塞體。Further, in general, since the plug body of the earthquake-preventing structure exerts a damping effect by absorbing energy generated by the earthquake (for example, conversion to heat, etc.), the attenuation effect changes as the flow resistance of the plug body becomes larger. Big. On the other hand, when a reinforcing filler is added to the elastomer component, the flow resistance of the elastomer composition becomes large (that is, the flow resistance of the plug body formed using the elastomer composition becomes large. ), a plug body having sufficient attenuation performance, displacement followability, and the like can be obtained.
此處,作為補強性填充劑,從藉由與彈性體成分的相互作用來提升彈性體組成物的黏度之效果很大這一點來看,較佳為碳黑及氧化矽,更佳為碳黑。此處,作為碳黑,舉例有SAF、ISAF、HAF等級等,該等當中又以SAF、ISAF等級等之微粒子的表面積較大者為佳。又,作為氧化矽,舉例有濕式氧化矽、乾式氧化矽及膠態氧化矽等。該等補強性填充劑可單獨使用1種,或是組合2種以上來使用。Here, as the reinforcing filler, carbon black and cerium oxide, more preferably carbon black, are preferred from the viewpoint of enhancing the viscosity of the elastomer composition by interaction with the elastomer component. . Here, as the carbon black, for example, SAF, ISAF, HAF grade, and the like are exemplified, and among these, the surface area of the fine particles such as SAF or ISAF grade is preferably larger. Further, examples of the cerium oxide include wet cerium oxide, dry cerium oxide, and colloidal cerium oxide. These reinforcing fillers may be used alone or in combination of two or more.
補強性填充劑的添加量較佳係相對於彈性體成分100質量%,而為60~150質量%的範圍。若彈性體組成物中之補強性填充劑的添加量小於60質量%,則彈性體組成物的黏度及流動阻抗便會較低,導致塞體的衰減性能容易變得不充分。另一方面,若補強性填充劑的添加量超過150質量%,則會難以混練,而難以調製出均勻的彈性體組成物,且塞體的重複穩定性會降低。The amount of the reinforcing filler to be added is preferably in the range of 60 to 150% by mass based on 100% by mass of the elastomer component. When the amount of the reinforcing filler added to the elastomer composition is less than 60% by mass, the viscosity and flow resistance of the elastomer composition are low, and the attenuation performance of the plug body tends to be insufficient. On the other hand, when the addition amount of the reinforcing filler exceeds 150% by mass, it is difficult to knead, and it is difficult to prepare a uniform elastomer composition, and the repeat stability of the plug body is lowered.
又,彈性體組成物較佳係含有D硬度較該彈性體組成物要高30以上之樹脂(硬質樹脂)以外的樹脂,例如,D硬度較該彈性體組成物要低之軟質樹脂。若彈性體組成物含有軟質樹脂的情況,便亦可提升塞體在大變形之際的衰減性能。又,該軟質樹脂在塞體用組成物的調製時係作為加工助劑而作用,可使塞體用組成物的混練變得容易。Further, the elastomer composition preferably contains a resin other than a resin (hard resin) having a D hardness higher than that of the elastomer composition, for example, a soft resin having a D hardness lower than that of the elastomer composition. If the elastomer composition contains a soft resin, the attenuation performance of the plug body at the time of large deformation can be improved. Moreover, this soft resin acts as a processing aid at the time of preparation of the composition for a plug body, and can facilitate the kneading of the composition for plugs.
軟質樹脂較佳係具有作為黏著賦予劑的作用,作為軟質樹脂,舉例有苯酚樹脂、松香樹脂、二環戊二烯(DCPD)樹脂、二環戊二烯-異戊二烯共聚體、C5系石油樹脂、C9系石油樹脂、脂環式系石油樹脂、使C5餾分與C9餾分共聚合所獲得之石油樹脂、二甲苯樹脂、萜烯樹脂及酮樹脂,以及,該等樹脂的變性樹脂等。該等樹脂可單獨使用1種,或是組合2種以上來使用。The soft resin preferably has an action as an adhesion-imparting agent. Examples of the soft resin include a phenol resin, a rosin resin, a dicyclopentadiene (DCPD) resin, a dicyclopentadiene-isoprene copolymer, and a C5 system. Petroleum resin, C9 petroleum resin, alicyclic petroleum resin, petroleum resin obtained by copolymerizing C5 fraction and C9 fraction, xylene resin, terpene resin and ketone resin, and denatured resin of these resins. These resins may be used alone or in combination of two or more.
此外,彈性體組成物中之軟質樹脂的添加量較佳係相對於彈性體成分100質量%,而為20~100質量%的範圍。若軟質樹脂的添加量小於20質量%,則在大變形之際提升塞體的衰減性能之效果便較小,另一方面,若超過100質量%,則會有彈性體組成物的加工性降低之情況。Further, the amount of the soft resin to be added in the elastomer composition is preferably in the range of 20 to 100% by mass based on 100% by mass of the elastomer component. When the amount of the soft resin added is less than 20% by mass, the effect of improving the attenuation performance of the plug body at the time of large deformation is small. On the other hand, if it exceeds 100% by mass, the workability of the elastomer composition is lowered. The situation.
再者,彈性體組成物除了彈性體成分、補強性填充劑、軟質樹脂以外,亦可添加一般添加在老化防止劑、蠟、可塑劑、軟化劑等的彈性體組成物之添加劑。此處,藉由於彈性體組成物添加老化防止劑,則縱使是經過長 時間後,仍可將塞體的物性變化抑制為較小。此外,為了抑制所成形之塞體的物性變化,連同老化防止劑,一起添加氧化防止劑、臭氧劣化防止劑、穩定劑、難燃劑等為特別有效。Further, in addition to the elastomer component, the reinforcing filler, and the soft resin, the elastomer composition may be added with an additive which is generally added to an elastomer composition such as an anti-aging agent, a wax, a plasticizer, or a softener. Here, by adding an aging preventive agent to the elastomer composition, even if it is long After the time, the physical properties of the plug can still be suppressed to be small. Further, in order to suppress the physical property change of the formed plug body, it is particularly effective to add an oxidation preventive agent, an ozone deterioration preventive agent, a stabilizer, a flame retardant, and the like together with the aging preventive agent.
此處,作為可塑劑,舉例有酞酸、異酞酸、己二酸、四氫酞酸、癸二酸、壬二酸、順丁烯二酸、富馬酸、偏苯三甲酸、檸檬酸、亞甲基丁二酸、十八烯酸、篦麻油酸、十八烷酸、磷酸、磺酸等的衍生物(例如酯類);丙二醇、丙三醇、環氧化合物的衍生物、聚合系可塑劑。該等可塑劑可單獨使用1種,或是混摻使用2種以上。Here, as the plasticizer, citric acid, isophthalic acid, adipic acid, tetrahydrofurfuric acid, sebacic acid, sebacic acid, maleic acid, fumaric acid, trimellitic acid, citric acid are exemplified. , derivatives of methylene succinic acid, oleic acid, ricinoleic acid, octadecanoic acid, phosphoric acid, sulfonic acid, etc. (for example, esters); derivatives of propylene glycol, glycerol, epoxy compounds, polymerization It is a plasticizer. These plasticizers may be used alone or in combination of two or more.
作為軟化劑(油),可舉出芳香系油、環烷系油、石蠟系油等的鑛物油系軟化劑;菎麻油、棉花子油、亞麻仁油、菜子油、大豆油、棕櫚油、花生油、松香、松香油等的植物油系軟化劑;矽油等的低分子量油。該等軟化劑可單獨使用1種,或是混摻使用2種以上。Examples of the softening agent (oil) include mineral oil-based softeners such as aromatic oils, naphthenic oils, and paraffinic oils; castor oil, cottonseed oil, linseed oil, rapeseed oil, soybean oil, palm oil, and the like. A vegetable oil softener such as peanut oil, rosin or rosin oil; or a low molecular weight oil such as eucalyptus oil. These softeners may be used alone or in combination of two or more.
<粉體><Powder>
使用於上述塞體用組成物之粉體係主要擔任塞體的衰減性能之材料,具體來說,可衰減因粉體彼此的摩擦、粉體與彈性體成分的摩擦、以及粉體與硬質樹脂的摩擦所產生之振動能量。此處,本發明中之粉體係指補強性填充劑以及硬質樹脂以外的物質。然後,粉體例如係包含有金屬粉、碳化矽粉等。此外,若塞體用組成物不含粉體的情況,則塞體的衰減性能便會大幅降低,而無法獲得充分的衰減性能。The powder system used for the above-mentioned composition for a plug body mainly serves as a material for attenuating properties of the plug body, and specifically, attenuates friction between the powders, friction between the powder and the elastomer component, and powder and hard resin. The vibrational energy generated by friction. Here, the powder system in the present invention means a reinforcing filler and a substance other than the hard resin. Then, the powder includes, for example, metal powder, strontium carbide powder, or the like. Further, if the composition for the plug body does not contain the powder, the attenuation performance of the plug body is greatly lowered, and sufficient attenuation performance cannot be obtained.
作為粉體,較佳為金屬粉,又,該金屬粉以對環境的負擔較小者為佳。具體來說,作為金屬粉,例如舉例有鐵粉、不鏽鋼粉、鋯粉、鎢粉、藍銅(CuSn)粉、鋁粉、金粉、銀粉、錫粉、碳化鎢粉、組粉、鈦粉、銅粉、鎳粉、鈮粉、鐵-鎳合金粉、鋅粉、鉬粉等。該等金屬粉可單獨使用1種,或是組合2種以上來使用。此外,由於該等金屬粉亦可為金屬氧化物粉,因此亦可適當地使用金屬氧化物粉等之金屬化合物粉來作為粉體。該等粉體當中又以鐵粉為特佳。其係因為鐵粉不僅價錢便宜,且相較於其他金屬粉,破壞強度高的緣故。又,其係因為由於以鐵粉為主成分之防震構造體用塞體不會過硬且不會過脆,因此可長期發揮優異的衰減性能之緣故。此外,作為鐵粉,雖舉例有還原鐵粉、電解鐵粉、噴霧鐵粉、純鐵粉、鑄鐵粉等,但該等當中又以還原鐵粉為佳。As the powder, metal powder is preferred, and the metal powder is preferably less burdensome to the environment. Specifically, as the metal powder, for example, iron powder, stainless steel powder, zirconium powder, tungsten powder, blue copper (CuSn) powder, aluminum powder, gold powder, silver powder, tin powder, tungsten carbide powder, group powder, titanium powder, Copper powder, nickel powder, tantalum powder, iron-nickel alloy powder, zinc powder, molybdenum powder, and the like. These metal powders may be used alone or in combination of two or more. Further, since the metal powder may be a metal oxide powder, a metal compound powder such as a metal oxide powder may be suitably used as the powder. Iron powder is particularly good among these powders. It is because the iron powder is not only cheap, but also has a high breaking strength compared to other metal powders. In addition, since the plug body for the earthquake-proof structure mainly composed of iron powder is not excessively hard and is not excessively brittle, it can exhibit excellent attenuation performance for a long period of time. Further, as the iron powder, although reduced iron powder, electrolytic iron powder, spray iron powder, pure iron powder, cast iron powder, and the like are exemplified, it is preferable to use reduced iron powder among them.
塞體用組成物中之粉體的含量較佳為50~74體積%的範圍,更佳為60~74體積%的範圍。又,(硬質樹脂+彈性體組成物)/粉體(體積比)較佳為50/50~26/74的範圍,更佳為40/60~26/74的範圍。若塞體用組成物中之粉體的含量小於50體積%,由於粉體間的距離會過寬,導致變形時粉體彼此的摩擦,以及粉體與其他成分之間的流動阻抗變小,因此塞體的衰減性能會容易變得不充分。另一方面,若塞體用組成物中之粉體的含量超過74體積%,則粉體彼此的接觸便會增加,導致塞體的重 複耐久性降低。又,若粉體的含量超過74體積%,則在成形塞體之際,便會難以從塞體用組成物充分地去除空氣,導致塞體的體積較理想體積(未混入有空氣情況的體積)大幅增加,且塞體的衰減性能降低。此外,若塞體用組成物中之粉體的含量為60~74體積%,便可良好地維持塞體的衰減性能,且位移追隨性、重複穩定性、加工性亦良好。The content of the powder in the composition for a plug is preferably in the range of 50 to 74% by volume, more preferably in the range of 60 to 74% by volume. Further, (hard resin + elastomer composition) / powder (volume ratio) is preferably in the range of 50/50 to 26/74, more preferably in the range of 40/60 to 26/74. If the content of the powder in the composition for the plug body is less than 50% by volume, since the distance between the powders is too wide, the friction of the powders during deformation and the flow resistance between the powder and other components become small, Therefore, the attenuation performance of the plug body may easily become insufficient. On the other hand, if the content of the powder in the composition for the plug body exceeds 74% by volume, the contact between the powders increases, resulting in the weight of the plug body. Reduced durability. Further, when the content of the powder exceeds 74% by volume, it is difficult to sufficiently remove the air from the composition for the plug body when the plug body is formed, resulting in a volume of the plug body being relatively large (the volume in which the air is not mixed) ) a large increase, and the attenuation performance of the plug body is lowered. Further, when the content of the powder in the composition for a plug body is 60 to 74% by volume, the attenuation performance of the plug body can be favorably maintained, and the displacement followability, the repeatability, and the workability are also good.
此處,粉體的粒徑較佳為0.1μm~2mm的範圍,更佳為1μm~150μm的範圍。若粉體的粒徑小於0.1μm,則經手處理便較為困難,另一方面,若粉體的粒徑超過2mm,則會有粉體彼此的摩擦減少,導致塞體的衰減效果降低之傾向。此外,若粉體的粒徑為1μm以上,則經手處理便較為容易,而若粉體的粒徑為150μm以下,則可充分提高塞體的衰減性能。Here, the particle diameter of the powder is preferably in the range of 0.1 μm to 2 mm, and more preferably in the range of 1 μm to 150 μm. When the particle size of the powder is less than 0.1 μm, it is difficult to handle it by hand. On the other hand, if the particle diameter of the powder exceeds 2 mm, the friction between the powders is reduced, and the effect of attenuating the plug tends to be lowered. Further, when the particle diameter of the powder is 1 μm or more, it is easy to handle by hand, and if the particle diameter of the powder is 150 μm or less, the attenuation performance of the plug body can be sufficiently improved.
又,粉體的形狀較佳為不定形。此處,不定形係意指不僅是球狀等1種形狀,而亦混合了具有凹凸或具有突起等之具有各種型態的形狀。雖然藉由粉碎塊體等所獲得的粉體形狀當然為不定形,但比較了使用球狀粉體的情況後,使用不定形的粉體會獲得較良好的衰減效果。其被認為係因為若使用不定形的粉體,則在粉體彼此、粉體-彈性體成分間、粉體-硬質樹脂間的摩擦之際便會產生如牽制效果般的效果,相較於使用球狀粉體等的情況,摩擦變大且衰減性能變得良好的緣故。Further, the shape of the powder is preferably amorphous. Here, the amorphous shape means not only one shape such as a spherical shape but also a shape having various types of irregularities or protrusions. Although the shape of the powder obtained by pulverizing the bulk or the like is of course indefinite, when the use of the spherical powder is compared, the use of the amorphous powder results in a better attenuation effect. It is considered that if an amorphous powder is used, an effect such as a pinning effect occurs when the powders are mutually rubbed, the powder-elastic component, and the powder-hard resin are compared. When a spherical powder or the like is used, the friction becomes large and the attenuation performance becomes good.
<硬質樹脂><hard resin>
上述塞體用組成物係含有D硬度較彈性體組成物要高30以上之樹脂(硬質樹脂)。The composition for a plug body contains a resin (hard resin) having a D hardness higher than that of the elastomer composition by 30 or more.
如此地,藉由添加D硬度較彈性體組成物要高30以上之硬質樹脂,則塞體用組成物便會變硬,可提高塞體之低失真區域處的衰減性能(尤其是負重-失真遲滯曲線中之切片負重Qd ,或切片應力τd)。Thus, by adding a hard resin having a D hardness higher than that of the elastomer composition by 30 or more, the composition for the plug body becomes hard, and the attenuation property at a low distortion region of the plug body can be improved (especially load-distortion). The slice in the hysteresis curve has a load weight Q d , or a slice stress τd).
此外,添加在塞體用組成物之硬質樹脂的平均粒徑較佳為200μm以下。其係因為藉由添加平均粒徑200μm以下的硬質樹脂,則硬質樹脂彼此的摩擦,以及硬質樹脂與彈性體成分或與粉體的摩擦便會增加,可提升不僅是低失真區域,而亦提升高失真區域處的衰減性能之緣故。Further, the average particle diameter of the hard resin to be added to the composition for a plug body is preferably 200 μm or less. By adding a hard resin having an average particle diameter of 200 μm or less, the friction between the hard resins and the friction between the hard resin and the elastomer component or the powder increases, which not only improves the low distortion region but also improves the hardness. The attenuation performance at high distortion regions.
此處,從更加提升塞體之低失真區域處的衰減性能之觀點來看,硬質樹脂的D硬度較佳為60~90的範圍。若硬質樹脂的D硬度為60~90之範圍內,則塞體用組成物便會充分地變硬,可大幅提升塞體之低失真區域處的衰減性能。Here, the D hardness of the hard resin is preferably in the range of 60 to 90 from the viewpoint of further improving the attenuation performance at the low distortion region of the plug body. If the D hardness of the hard resin is in the range of 60 to 90, the composition for the plug body is sufficiently hardened, and the attenuation performance at the low distortion region of the plug body can be greatly improved.
又,從更加提升低失真區域及高失真區域處的衰減性能之觀點來看,硬質樹脂的平均粒徑較佳為150μm以下。此外,從硬質樹脂的操作性之觀點來看,硬質樹脂的平均粒徑較佳為80μm以上。Further, from the viewpoint of further improving the attenuation performance at the low distortion region and the high distortion region, the average particle diameter of the hard resin is preferably 150 μm or less. Further, from the viewpoint of handleability of the hard resin, the average particle diameter of the hard resin is preferably 80 μm or more.
又,添加在塞體用組成物之硬質樹脂較佳為軟化點150℃以上之樹脂。其係因為若硬質樹脂的軟化點為150℃以上,則縱使是塞體因變形而發熱的情況,由於硬質 樹脂仍不容易軟化,因此塞體可發揮充分的衰減性能之緣故。亦即,其係因為可降低塞體之衰減性能的溫度依存性之緣故。順帶一提,塞體用組成物中,由於係藉由硬質樹脂的添加來降低彈性體組成物的含量,因此亦可改善低溫區域處之塞體之衰減性能的溫度依存性。Further, the hard resin to be added to the composition for a plug body is preferably a resin having a softening point of 150 ° C or higher. When the softening point of the hard resin is 150° C. or more, the plug body may generate heat due to deformation, and it may be hard. The resin is still not easily softened, so the plug body can exhibit sufficient attenuation performance. That is, it is because of the temperature dependence which can reduce the attenuation performance of the plug body. Incidentally, in the composition for a plug body, since the content of the elastomer composition is lowered by the addition of the hard resin, the temperature dependency of the attenuation performance of the plug body at the low temperature region can be improved.
再者,添加在塞體用組成物之硬質樹脂較佳係形狀為不定形。其係因為若使用不定形的硬質樹脂,則在硬質樹脂彼此、硬質樹脂-彈性體成分間、粉體-硬質樹脂間的摩擦之際,硬質樹脂便會如潤滑劑般地作用,縱使是低失真(切變應力)區域,而在粉體間仍會產生充分的摩擦之緣故。又,其係因為在高失真(大的變形)區域處,不定形的硬質樹脂會隨著塞體的變形而產生塑性變形,有助於衰減性能的提升之緣故。亦即,其係因為若使用不定形的硬質樹脂,便可使低失真區域及高失真區域兩者的衰減性能良好之緣故。Further, the hard resin added to the composition for a plug body preferably has an amorphous shape. In the case where an amorphous hard resin is used, the hard resin acts like a lubricant, even if it is rubbed between the hard resin, the hard resin-elastomer component, and the powder-hard resin. Distortion (shear stress) areas, but still cause sufficient friction between the powders. Further, since the amorphous hard resin is plastically deformed in accordance with the deformation of the plug body in the region of high distortion (large deformation), it contributes to an improvement in the attenuation performance. That is, if an amorphous hard resin is used, the attenuation performance of both the low distortion region and the high distortion region can be improved.
此外,不定形係意指不僅是球狀等1種形狀,而亦混合了具有凹凸或具有突起等之具有各種型態的形狀。然後,藉由粉碎硬質樹脂的圓粒等所獲得之樹脂的形狀當然為不定形。In addition, the amorphous shape means not only one shape such as a spherical shape but also a shape having various types of irregularities or protrusions. Then, the shape of the resin obtained by pulverizing the hard particles of the hard resin or the like is of course amorphous.
此處,作為上述硬質樹脂,較佳為碳化氫系塑膠的聚乙烯(PE)、聚丙烯(PP)、聚苯乙烯(PS);工程塑膠的聚醯胺(PA)、聚苯醚(PPE)、聚苯醚/聚苯乙烯(PPE/PS)、聚楓(PSF)、聚醚碸(PES)、聚醯亞胺(PI)、聚苯硫醚(PPS)、聚苯醚(PPO)、聚二醚酮(PEEK)、聚醚醯亞胺(PEI) 等。Here, as the hard resin, polyethylene (PE), polypropylene (PP), and polystyrene (PS) of a hydrocarbon-based plastic; polyamine (PA) and polyphenylene ether (PPE) of engineering plastics are preferable. ), polyphenylene ether / polystyrene (PPE / PS), poly maple (PSF), polyether oxime (PES), polyimine (PI), polyphenylene sulfide (PPS), polyphenylene ether (PPO) , polydiether ketone (PEEK), polyether quinone imine (PEI) Wait.
此外,該等硬質樹脂的平均粒徑可使用破碎或分級等習知的手法來調整。Further, the average particle diameter of the hard resins can be adjusted by a conventional method such as crushing or classification.
然後,硬質樹脂的含量較佳為彈性體組成物、粉體及硬質樹脂之合計量的5~10體積%的範圍。若硬質樹脂的含量為彈性體組成物、粉體及硬質樹脂之合計量的5體積%以上,則塞體用組成物便會充分地變硬,可大幅提升塞體之低失真區域處的衰減性能(尤其是切片應力τd)。又,若硬質樹脂的含量為彈性體成分、粉體、硬質樹脂之合計量的10體積%以下,便可充分抑制塞體之高失真區域的衰減性能降低。此外,若硬質樹脂的含量過多,則高失真區域處的衰減性能便會降低,其係因為塞體用組成物中之彈性體組成物的比率減少,導致對於塞體之高失真區域處衰減性能的發現有大助益之軟質樹脂的量減少之緣故。因此,藉由使硬質樹脂的含量為5~10體積%左右般地硬,便可有效地提升低失真區域處的應力(τd)。Then, the content of the hard resin is preferably in the range of 5 to 10% by volume based on the total amount of the elastomer composition, the powder, and the hard resin. When the content of the hard resin is 5% by volume or more based on the total amount of the elastomer composition, the powder, and the hard resin, the composition for the plug body is sufficiently hardened, and the attenuation at the low distortion region of the plug body can be greatly improved. Performance (especially slice stress τd). In addition, when the content of the hard resin is 10% by volume or less based on the total amount of the elastomer component, the powder, and the hard resin, the deterioration of the attenuation performance in the high distortion region of the plug body can be sufficiently suppressed. Further, if the content of the hard resin is too large, the attenuation property at the high distortion region is lowered because the ratio of the elastomer composition in the plug body composition is decreased, resulting in attenuation performance at a high distortion region of the plug body. The discovery of a large amount of soft resin is greatly reduced. Therefore, by hardening the content of the hard resin to about 5 to 10% by volume, the stress (τd) at the low distortion region can be effectively enhanced.
(塞體用組成物的製造方法)(Method for producing a composition for a plug body)
本發明之防震構造體的塞體用組成物除了使用彈性體組成物、粉體及上述硬質樹脂以外並未特別限制,例如,可使用本發明之防震構造體之塞體用組成物的製造方法,而如下述般地製造。The composition for a plug body of the anti-vibration structure of the present invention is not particularly limited, except for the use of the elastomer composition, the powder, and the hard resin. For example, a method for producing a plug body composition of the anti-vibration structure of the present invention can be used. And manufactured as follows.
此處,本發明之防震構造體之塞體用組成物的製造方法的特徵為係包含有:調製彈性體組成物之彈性體組 成物調製製程;以及,將粉體及硬質樹脂加入在彈性體組成物來加以混練,而獲得塞體用組成物之混練製程;其中係使加入硬質樹脂後的混練溫度為硬質樹脂之軟化點以下的溫度。然後,本發明之塞體用組成物的製造方法一例中,如圖2所示,係依照使用本發明之塞體用組成物的製造方法一例來製造防震構造體用塞體時之操作流程,而如以下所述般地製造上述塞體用組成物。Here, the method for producing a composition for a plug body of the anti-vibration structure of the present invention is characterized by comprising an elastomer group for modulating an elastomer composition a preparation process; and a powder and a hard resin are added to the elastomer composition to be kneaded to obtain a kneading process for the composition for the plug body; wherein the kneading temperature after the addition of the hard resin is the softening point of the hard resin The following temperatures. In an example of the method for producing a composition for a plug body according to the present invention, as shown in Fig. 2, an operation flow when the plug body for a vibration-proof structure is manufactured according to an example of a method for producing a composition for a plug body of the present invention is used. Further, the above-described composition for a plug body was produced as described below.
<彈性體組成物調製製程><Elastomer Composition Modulation Process>
首先,彈性體組成物調製製程中,如圖2所示,係在上述彈性體成分依需要加入所適當地選擇之各種添加劑來加以混練,而調製出彈性體組成物。此外,彈性體成分與添加劑的混練可使用揑揉機(kneader)、班布瑞密閉式混練機(Banbury mixer)等通常的混練裝置來進行。First, in the elastomer composition preparation process, as shown in FIG. 2, the elastomer composition is kneaded by adding various appropriately selected additives as needed, and an elastomer composition is prepared. Further, the kneading of the elastomer component and the additive can be carried out by using a usual kneading device such as a kneader or a Banbury mixer.
此處,當調製含有彈性體組成物、粉體、硬質樹脂之塞體用組成物的情況,亦可考慮將彈性體組成物的原料(彈性體成分以及添加劑),與硬質樹脂以及粉體同時投入混練裝置內來加以混練。但本發明之塞體用組成物的製造方法係在彈性體組成物調製製程中預先調製好彈性體組成物後,再將所調製之彈性體組成物、粉體及硬質樹脂加以混練,而調製出塞體用組成物。其係因為將彈性體組成物的原料、硬質樹脂以及粉體同時投入混練裝置內來加以混練的情況,彈性體成分、添加劑、粉體及硬質樹脂不會均勻地分散,而無法獲得均勻組成的 塞體用組成物之緣故。亦即,其係因為塞體用組成物中,彈性體成分、添加劑、粉體及硬質樹脂不會均勻地分散,而無法獲得具有期望衰減性能的塞體之緣故。又,如後續所詳細說明般,其係因為為了抑制塞體用組成物成為塊狀材料,由於必須使加入硬質樹脂後的混練溫度為硬質樹脂之軟化點以下的溫度,因此若同時混練彈性體組成物的原料與硬質樹脂的情況,便會無法充分地提高混練溫度,無法使添加劑均勻地分散在彈性體成分中之緣故。Here, in the case of preparing a composition for a plug body containing an elastomer composition, a powder, or a hard resin, it is also conceivable to simultaneously use a raw material (elastic component and additive) of the elastomer composition together with the hard resin and the powder. Put it into the kneading device to mix it. However, the method for producing a composition for a plug body according to the present invention is prepared by preliminarily preparing an elastomer composition in an elastomer composition preparation process, and then kneading the prepared elastomer composition, powder, and hard resin to prepare a composition. The composition for the plug body. In the case where the raw material of the elastomer composition, the hard resin, and the powder are simultaneously introduced into the kneading device, the elastomer component, the additive, the powder, and the hard resin are not uniformly dispersed, and a uniform composition cannot be obtained. The composition of the plug body is due to the composition. That is, since the elastomer composition, the additive, the powder, and the hard resin are not uniformly dispersed in the composition for the plug body, the plug body having the desired attenuation performance cannot be obtained. Further, as described in detail later, in order to suppress the composition for the plug body as a bulk material, the kneading temperature after the addition of the hard resin must be a temperature lower than the softening point of the hard resin, so that the elastomer is kneaded at the same time. In the case of the raw material of the composition and the hard resin, the kneading temperature cannot be sufficiently increased, and the additive cannot be uniformly dispersed in the elastomer component.
此外,彈性體組成物調製製程中之混練溫度較佳係超過上述硬質樹脂的軟化點,且較佳係低於彈性體成分或添加劑不會因熱而明顯劣化之溫度。其係因為若使混練溫度高於硬質樹脂的軟化點,便可在混練彈性體組成物與硬質樹脂之前以高溫進行彈性體組成物的混練,而獲得添加劑均勻地分散在彈性體成分中之彈性體組成物的緣故。又,其係因為若使混練溫度低於彈性體成分或添加劑會明顯劣化之溫度,便可調製具有期望性能的塞體用組成物之緣故。又,將軟質樹脂添加在彈性體成分來加以混練之情況,混練溫度較佳為軟質樹脂的軟化點以上。其係因為若使混練溫度為軟質樹脂的軟化點以上,便可使軟質樹脂均勻地分散在彈性體成分中之緣故。此外,「軟質樹脂的軟化點」係指添加軟化點相異的複數軟質樹脂之情況下,軟化點最高之軟質樹脂的軟化點。Further, the kneading temperature in the elastomer composition preparation process preferably exceeds the softening point of the above-mentioned hard resin, and is preferably lower than the temperature at which the elastomer component or the additive does not significantly deteriorate due to heat. This is because if the kneading temperature is higher than the softening point of the hard resin, the elastomer composition can be kneaded at a high temperature before the elastomer composition and the hard resin are kneaded, and the elasticity in which the additive is uniformly dispersed in the elastomer component can be obtained. The reason for the body composition. Further, since the kneading temperature is lower than the temperature at which the elastomer component or the additive is significantly deteriorated, the composition for a plug body having desired properties can be prepared. Further, when the soft resin is added to the elastomer component and kneaded, the kneading temperature is preferably at least the softening point of the soft resin. This is because if the kneading temperature is equal to or higher than the softening point of the soft resin, the soft resin can be uniformly dispersed in the elastomer component. Further, the "softening point of the soft resin" means the softening point of the soft resin having the highest softening point when a plurality of soft resins having different softening points are added.
此處,混練溫度可藉由使用混練機內所設置的溫度計,或是以溫度計來直接測量從混練裝置排出後之被混練物(彈性體組成物)的內部溫度來測量。又,混練溫度可使用改變混練機的運轉條件(例如旋轉數)等之習知的手法來控制。Here, the kneading temperature can be measured by using a thermometer provided in the kneading machine or directly measuring the internal temperature of the kneaded material (elastomer composition) discharged from the kneading device by a thermometer. Further, the kneading temperature can be controlled by a conventional method of changing the operating conditions (for example, the number of rotations) of the kneading machine.
<混練製程><mixing process>
接下來,混練製程中,如圖2所示,係將粉體(例如鐵粉)與硬質樹脂加入在上述彈性體組成物調製製程中所調製之彈性體組成物來加以混練,而調製出粉末狀的塞體用組成物。此外,彈性體組成物、粉體、硬質樹脂的混練可使用揑揉機(kneader)、班布瑞密閉式混練機(Banbury mixer)等通常的混練裝置來進行。又,硬質樹脂可藉由習知的手法,先將硬質樹脂的圓粒粉碎至例如粒徑100~300μm後再添加。Next, in the kneading process, as shown in FIG. 2, a powder (for example, iron powder) and a hard resin are added to the elastomer composition prepared in the above-described elastomer composition preparation process, and kneaded to prepare a powder. A composition for the plug body. Further, the kneading of the elastomer composition, the powder, and the hard resin can be carried out by using a usual kneading device such as a kneader or a Banbury mixer. Further, the hard resin can be pulverized by, for example, a pellet of a hard resin to a particle diameter of 100 to 300 μm by a conventional method.
此外,混練製程中亦可依需要,而投入及混練彈性體組成物、粉體及硬質樹脂以外的成分。In addition, in the kneading process, components other than the elastomer composition, the powder, and the hard resin may be input and kneaded as needed.
此處,在混練製程中,必須使加入硬質樹脂後的混練溫度為硬質樹脂之軟化點以下的溫度。此外,加入硬質樹脂後的混練溫度較佳係低於硬質樹脂的軟化點,更佳係較硬質樹脂的軟化點要低20℃以上。其係因為若使加入硬質樹脂後的混練溫度為高於硬質樹脂的軟化點之溫度,則會因硬質樹脂與彈性體組成物的相溶性不良等,而導致所獲得之塞體用組成物成為塊狀的緣故。亦即,其係因為若以高於硬質樹脂的軟化點之溫度來進 行混練,則在冷卻所獲得的塞體用組成物之際,由於曾經軟化的硬質樹脂會成塊而硬化,因此塞體用組成物在加壓成形時便會成為不適當的塊狀材料之緣故。順帶一提,當加壓成形上述塊狀塞體用組成物的情況,由於會無法成為所欲形狀的塞體,或是塞體中會含有大量的空隙,因此便會無法獲得發揮期望性能的塞體。又,加壓成形塊狀塞體用組成物所構成之塞體中,硬質樹脂與粉體之間的摩擦不會提高,而無法充分提升低失真區域處的衰減性能。Here, in the kneading process, it is necessary to set the kneading temperature after the addition of the hard resin to a temperature lower than the softening point of the hard resin. Further, the kneading temperature after the addition of the hard resin is preferably lower than the softening point of the hard resin, and more preferably 20 ° C or more lower than the softening point of the hard resin. When the kneading temperature after the addition of the hard resin is higher than the softening point of the hard resin, the composition for the plug body obtained by the poor compatibility between the hard resin and the elastomer composition becomes Blocky sake. That is, it is because if the temperature is higher than the softening point of the hard resin When the composition for the plug body obtained by cooling is cooled, since the hard resin which has been softened is hardened by agglomeration, the composition for the plug body becomes an inappropriate block material at the time of press molding. reason. Incidentally, when the composition for the block-shaped plug body is press-formed, since a plug body of a desired shape cannot be formed, or a large amount of voids are contained in the plug body, it is impossible to obtain a desired performance. Plug body. Further, in the plug body composed of the composition for press-molding the block-shaped plug body, the friction between the hard resin and the powder is not improved, and the attenuation performance at the low-distortion region cannot be sufficiently enhanced.
順帶一提,若使混練溫度較低,便亦可抑制彈性體成分劣化,或是冷卻花費過多時間而導致生產性降低。Incidentally, if the kneading temperature is made low, the deterioration of the elastomer component can be suppressed, or the cooling takes too much time to cause a decrease in productivity.
此外,在混練製程中,亦可同時將彈性體組成物、粉體、硬質樹脂投入混練裝置內來加以混練。但從獲得更均勻組成的塞體用組成物之觀點來看,則較佳係分為複數次間斷地投入粉體,或橫渡一定以上的時間來連續地投入,而更佳係分為複數次間斷地投入。其係因為若同時將大量粉體投入混練裝置內的情況,則混練時的扭矩(torque)及混練溫度便會急遽增加,導致混練溫度的控制變得困難,且粉體會不容易在塞體用組成物中均勻地分散之緣故。Further, in the kneading process, the elastomer composition, the powder, and the hard resin may be simultaneously put into the kneading device to be kneaded. However, from the viewpoint of obtaining a composition for a plug body having a more uniform composition, it is preferable to divide the powder into a plurality of intermittently intermittently, or to continuously input for a certain period of time or more, and more preferably to divide into a plurality of times. Investigate intermittently. In the case where a large amount of powder is put into the kneading device at the same time, the torque and the kneading temperature during the kneading increase rapidly, which makes it difficult to control the kneading temperature, and the powder is not easily used in the plug body. The composition is uniformly dispersed.
此處,分為複數次(例如n次)間斷地投入粉體之情況,雖然各次的投入量可為任意量,但如圖2所示,較佳係各次皆均等地(每次1/n)投入粉體。其係因為若以均等的比率來投入粉體,則混練溫度等的控制便較為容 易,且粉體會均勻地分散之緣故。Here, the powder is intermittently divided into a plurality of times (for example, n times), and although the amount of each input may be any amount, as shown in FIG. 2, it is preferable to equalize each time (one at a time) /n) Put in powder. It is because if the powder is fed at an equal ratio, the control of the kneading temperature and the like is more appropriate. Easy, and the powder will be evenly dispersed.
又,分為複數次間斷地投入粉體之情況,較佳係投入粉體一次以上來加以混練後,再將硬質樹脂投入彈性體組成物與粉體的混合物。其係因為添加粉體後,混練溫度雖會容易上升,但若將粉體投入彈性體組成物一次以上來加以混練後再添加硬質樹脂,便可抑制硬質樹脂添加後的混練溫度上升之緣故。此外,硬質樹脂的投入較佳係在粉體的第n-1次投入之前便進行,更佳係與粉體的第2次投入同時進行。其係因為若投入後的混練時間愈長,則硬質樹脂便會更均勻地分散在塞體用組成物中之緣故。Further, in the case where the powder is intermittently introduced into a plurality of times, it is preferred to add the powder to the mixture of the elastomer composition and the powder after the powder is mixed once or more. In the case where the powder is added, the kneading temperature is likely to increase. However, if the powder is added to the elastomer composition one time or more and then kneaded, and then the hard resin is added, the kneading temperature after the addition of the hard resin can be suppressed. Further, the input of the hard resin is preferably carried out before the n-1th injection of the powder, and more preferably at the same time as the second injection of the powder. This is because if the kneading time after the input is longer, the hard resin is more uniformly dispersed in the composition for the plug body.
此處,從同時達成硬質樹脂添加後之混練溫度上升的抑制,與塞體用組成物中之硬質樹脂的均勻分散之觀點來看,使混練製程的全部混練時間為T時,硬質樹脂較佳係從混練製程開始而在0.2T~0.5T之間投入。Here, from the viewpoint of suppressing the increase in the kneading temperature after the addition of the hard resin and the uniform dispersion of the hard resin in the composition for the plug body, the hard resin is preferably used when the kneading time of the kneading process is T. It starts from the mixing process and is put between 0.2T and 0.5T.
此外,混練製程中之混練溫度的測量及控制可與彈性體組成物調製製程同樣地進行。又,混練製程的混練條件較佳係旋轉數為20~40rpm的範圍,溫度為100℃左右。為了抑制彈性體成分的黏度降低,旋轉數較低者為佳。再者,在混練製程中,較佳係在排出混練後的組成物之前,開放壓力而以無加壓來混練。藉由以無加壓來混練,則組成物便不會變硬,可容易將組成物從混練裝置取出。Further, the measurement and control of the kneading temperature in the kneading process can be performed in the same manner as the elastomer composition preparation process. Further, the kneading condition of the kneading process is preferably in the range of 20 to 40 rpm and the temperature is about 100 °C. In order to suppress the decrease in the viscosity of the elastomer component, it is preferred that the number of rotations is lower. Further, in the kneading process, it is preferred to open the pressure and mix it without pressure before discharging the kneaded composition. By kneading without pressurization, the composition does not become hard, and the composition can be easily taken out from the kneading device.
(防震構造體用塞體)(plug body for shockproof structure)
本發明之防震構造體用塞體的特徵為係使用上述塞體用組成物來製造。然後,此防震構造體用塞體不僅是低失真區域處的衰減性能,且高失真區域處衰減性能亦優異。The plug body for a seismic isolation structure according to the present invention is characterized in that it is produced by using the above-described composition for a plug body. Then, the plug body for the anti-vibration structure is not only an attenuation performance at a low distortion region, but also has excellent attenuation performance at a high distortion region.
(防震構造體用塞體的製造方法)(Manufacturing method of plug body for earthquake-proof structure)
本發明之防震構造體用塞體未特別限定,可使用本發明之防震構造體用塞體的製造方法來製造。The plug body for the earthquake-proof structure of the present invention is not particularly limited, and can be produced by using the method for producing a plug body for a shock-proof structure of the present invention.
此處,本發明之防震構造體用塞體的製造方法的特徵為係包含有在模具內加壓成形依據上述製造方法所製造的塞體用組成物之加壓成形製程。Here, the method for producing a plug body for an anti-vibration structure according to the present invention is characterized in that it comprises a press forming process for press-molding a composition for a plug body produced by the above-described production method in a mold.
<加壓成形製程><Pressure forming process>
加壓成形製程中,係將從混練裝置取出的粉末狀塞體用組成物移至成型裝置(圓筒狀模具),再從兩側或單側以推動器(pusher)下壓來加壓(沖壓加工)模具內的塞體用組成物,藉以成形塞體。此外,加壓塞體用組成物之際所使用之壓印機可採用該技術領域中所通常使用者。又,成形壓力未特別限定,可為0.7t/cm2 以上。In the press forming process, the powdery plug body composition taken out from the kneading device is moved to a molding device (cylindrical mold), and then pressed from both sides or one side with a pusher to pressurize ( Pressing the composition of the plug body in the mold to form the plug body. Further, the embossing press used for the composition for pressurizing the plug body can be used by a user who is usually in the technical field. Further, the molding pressure is not particularly limited and may be 0.7 t/cm 2 or more.
此處,在加壓成形製程中,成形塞體之際的溫度(成形溫度)未特別限定,較佳為從常溫至硬質樹脂的軟化點之範圍內,更佳為小於硬質樹脂的軟化點。具體來說,成形溫度例如可為常溫~150℃的範圍。其係因為若使成形溫度為高溫,便可減少所成形之塞體中的空隙(空氣的殘留),從而可更加提高塞體的衰減性能之緣故。另一方面,其係因為若使成形溫度高於硬質樹脂的 軟化點,則在加壓成形時,硬質樹脂便會軟化,而有無法成形具有期望衰減性能的塞體之可能性之緣故。Here, in the press forming process, the temperature (forming temperature) at the time of forming the plug body is not particularly limited, but is preferably in the range from room temperature to the softening point of the hard resin, and more preferably less than the softening point of the hard resin. Specifically, the molding temperature can be, for example, a range of normal temperature to 150 °C. This is because if the molding temperature is made high, the voids (residual air) in the formed plug body can be reduced, and the attenuation performance of the plug body can be further improved. On the other hand, it is because if the forming temperature is higher than that of the hard resin At the softening point, the hard resin is softened at the time of press molding, and there is a possibility that a plug having a desired attenuation property cannot be formed.
此外,成形溫度例如可藉由於圓筒狀模具或推動器(pusher)的內部,或是圓筒狀模具的內周面或推動器的前端部(亦即,與所成形之塞體表面接觸的部分)設置有溫度計來測量。又,成形溫度可使用圓筒狀模具的加熱等之習知的手法來控制。Further, the forming temperature may be, for example, by the inside of a cylindrical mold or a pusher, or the inner peripheral surface of the cylindrical mold or the front end portion of the pusher (that is, in contact with the surface of the formed plug body) Part) Set up with a thermometer to measure. Further, the molding temperature can be controlled by a conventional method such as heating of a cylindrical mold.
以上,雖已參閱圖式來加以說明本發明實施型態,但本發明之防震構造體的塞體用組成物、防震構造體用塞體以及防震構造體不限於上述一例,可在本發明之防震構造體的塞體用組成物、防震構造體用塞體以及防震構造體再加入適當地改變。The embodiment of the present invention has been described with reference to the drawings, but the composition for a plug body of the anti-vibration structure of the present invention, the plug body for an anti-vibration structure, and the anti-vibration structure are not limited to the above examples, and may be used in the present invention. The composition for the plug body of the anti-vibration structure, the plug body for the earthquake-proof structure, and the anti-vibration structure are appropriately changed.
又,本發明之防震構造體之塞體用組成物的製造方法以及防震構造體用塞體的製造方法不限於上述一例,可在本發明之防震構造體之塞體用組成物的製造方法以及防震構造體用塞體的製造方法再加入適當地改變。In addition, the method for producing a plug body for a vibration-proof structure of the present invention and the method for producing a plug body for a vibration-proof structure are not limited to the above-described examples, and a method for producing a plug body composition for a vibration-proof structure of the present invention and The manufacturing method of the plug body for the earthquake-proof structure is further changed as appropriate.
以下,雖係藉由[實施例1]來更加詳細說明本發明,但本發明未限定於下述實施例。Hereinafter, the present invention will be described in more detail by way of [Example 1], but the present invention is not limited to the following examples.
(實施例1~5、習知例1)(Examples 1 to 5, Conventional Example 1)
首先,使用揑揉機,來調製表1所示之添加處方的彈性體組成物。First, a kneading machine was used to prepare the elastomer composition of the prescription added as shown in Table 1.
接下來,使用揑揉機,以表1所示之體積比來混練 彈性體組成物、作為粉體的鐵粉(粒徑=40μm,不定形的還原鐵粉)、聚丙烯(PP)、聚乙烯(PE)或是聚苯醚(PPO),而調製出塞體用組成物。Next, use a kneading machine to mix the volume ratio shown in Table 1. Elastomer composition, iron powder as powder (particle size = 40 μm, amorphous reduced iron powder), polypropylene (PP), polyethylene (PE) or polyphenylene ether (PPO), and the plug body is prepared. Composition.
最後,將所獲得之塞體用組成物以溫度100℃、壓力1.3ton/cm2 來加壓成形,而製得直徑45mm的圓柱狀防震構造體用塞體。Finally, the obtained plug body composition was press-formed at a temperature of 100 ° C and a pressure of 1.3 ton / cm 2 to obtain a plug body for a cylindrical shock-proof structure having a diameter of 45 mm.
然後,關於所獲得之圓柱狀防震構造體用塞體,以下述方法來評估衰減性能。將結果顯示於表1。Then, regarding the obtained plug body for the cylindrical shock-proof structure, the attenuation performance was evaluated in the following manner. The results are shown in Table 1.
<衰減性能><Attenuation performance>
於交互地層積有中央具有圓筒狀中空部且外徑為225mm之具有剛性的剛性板[鐵板]與具有彈性的彈性板[加硫橡膠板(G'=0.4MPa)]所構成之層積體的中空部壓入防震構造體用塞體,來製作圖1所示構造的防震構造體。此外,壓入前之防震構造體用塞體的體積為層積體之中空部體積的1.01倍。A layer composed of a rigid rigid plate [iron plate] having a cylindrical hollow portion and having an outer diameter of 225 mm and an elastic elastic plate [sulfurized rubber plate (G' = 0.4 MPa)] is laminated in an alternately layered manner. The hollow body of the integrated body is pressed into the plug body for the earthquake-proof structure, and the earthquake-proof structure of the structure shown in FIG. 1 is produced. Further, the volume of the plug body for the earthquake-proof structure before press-in is 1.01 times the volume of the hollow portion of the laminate.
然後,針對所製作之防震構造體使用動態測試機,在鉛直方向施加有基準面壓之狀態下加振於水平方向來產生規定位移的切變變形。此外,加振位移係使層積體的總厚度為100%,失真為50~250%,加振頻率為0.33Hz,垂直面壓為10MPa。圖3係顯示水平方向的位移(δ)與防震構造體的水平方向負重(Q)之關係。本測試中,首先,求得失真50%、100%、200%及250%處的切片負重Qd (位移0處之水平方向負重值)。此外,切片負重Qd 係使用遲滯曲線與縱軸呈交叉之點處的負重 Qd1 、Qd2 ,由下式:Qd =(Qd1 +Qd2 )/2Then, a dynamic tester is used for the shock-proof structure to be produced, and a shear deformation in which a predetermined displacement is generated by vibration in a horizontal direction while a reference surface pressure is applied in the vertical direction is used. In addition, the vibration displacement system is such that the total thickness of the laminate is 100%, the distortion is 50 to 250%, the vibration frequency is 0.33 Hz, and the vertical surface pressure is 10 MPa. Fig. 3 shows the relationship between the displacement (δ) in the horizontal direction and the horizontal load (Q) of the anti-vibration structure. In this test, first, the slice load Q d at the distortions of 50%, 100%, 200%, and 250% (the horizontal load value at the displacement 0) is obtained. In addition, the section load Q d is the load weight Q d1 , Q d2 at the point where the hysteresis curve intersects the vertical axis, and is given by: Q d =(Q d1 +Q d2 )/2
來計算。再者,使用切片負重Qd 與塞體的剖面積S,由下式:τd=Qd /STo calculate. Furthermore, using the section load Q d and the sectional area S of the plug body, the following formula: τd=Q d /S
來計算切片應力τd(位移0處之水平應力值)。Td 愈大,表示防震構造體用塞體的衰減性能優異。To calculate the slice stress τd (the horizontal stress value at the displacement 0). The larger the T d , the better the attenuation performance of the plug body for the earthquake-proof structure.
由表1可明白得知,藉由使用添加有D硬度較彈性 體組成物要高30以上的樹脂之塞體用組成物,可提升塞體的低歪區域處的衰減性能,且提升防震構造體之低歪區域處的τd。It can be understood from Table 1 that it is more flexible by using D hardness added. The composition of the plug body of the resin having a bulk composition higher than 30 can improve the attenuation performance at the low-lying region of the plug body and increase the τd at the low-lying region of the anti-vibration structure.
以下,雖係藉由[實施例2]來更加詳細說明本發明,但本發明未限定於下述實施例。Hereinafter, the present invention will be described in more detail by way of [Example 2], but the present invention is not limited to the following examples.
(實施例6~13、比較例1)(Examples 6 to 13, Comparative Example 1)
首先,使用揑揉機,來調製表2所示之添加處方的彈性體組成物。First, a kneading machine was used to prepare the elastomer composition of the prescription added as shown in Table 2.
接下來,使用揑揉機,以表3~41所示之體積比來混練彈性體組成物、作為粉體的鐵粉(粒徑=40μm,不定形的還原鐵粉)及表3~4所示之硬質樹脂,來調製塞體用組成物。Next, using a kneading machine, the elastomer composition, the iron powder as a powder (particle diameter = 40 μm, amorphous reduced iron powder) and the tables 3 to 4 are mixed by the volume ratio shown in Tables 3 to 41. The hard resin is used to modulate the composition for the plug body.
最後,將所獲得之塞體用組成物以溫度100℃、壓力1.3ton/cm2 來加壓成形,而製得直徑45mm的圓柱狀防震構造體用塞體。Finally, the obtained plug body composition was press-formed at a temperature of 100 ° C and a pressure of 1.3 ton / cm 2 to obtain a plug body for a cylindrical shock-proof structure having a diameter of 45 mm.
然後,關於所獲得之圓柱狀防震構造體用塞體,在溫度20℃的條件下,以相同於上述方法來評估衰減性能。又,以JIS K6253為基準來測量彈性體組成物及硬質樹脂的D硬度。將結果顯示於表3~4及圖4。Then, regarding the obtained plug body for the cylindrical anti-vibration structure, the attenuation performance was evaluated in the same manner as described above at a temperature of 20 °C. Further, the D hardness of the elastomer composition and the hard resin was measured in accordance with JIS K6253. The results are shown in Tables 3 to 4 and Figure 4.
(習知例2)(Conventional Example 2)
除了不使用硬質樹脂,且以表3所示之體積比來混練彈性體組成物與鐵粉以外,其他係與實施例8同樣地來製作彈性體組成物、塞體用組成物及圓柱狀防震構造 體用塞體。然後,與實施例8同樣地評估防震構造體用塞體的衰減性能。將結果顯示於表3及圖4。An elastomer composition, a plug composition, and a cylindrical shockproof material were produced in the same manner as in Example 8 except that the elastomer composition and the iron powder were kneaded in a volume ratio shown in Table 3, except that the hard resin was not used. structure Body plug body. Then, the attenuation performance of the plug body for a seismic isolation structure was evaluated in the same manner as in the eighth embodiment. The results are shown in Table 3 and Figure 4.
此外,「D硬度」係以JIS K6253為基準來測量,「軟化點」係以JISK7206為基準來測量。In addition, "D hardness" is measured based on JIS K6253, and "softening point" is measured based on JIS K7206.
此外,「D硬度」係以JIS K6253為基準來測量,「軟化點」係以JIS K7206為基準來測量。又,「平均粒徑」係以JIS Z8825-1為基準而以雷射-繞射法來測量。In addition, "D hardness" is measured based on JIS K6253, and "softening point" is measured based on JIS K7206. Further, the "average particle diameter" is measured by a laser-diffraction method based on JIS Z8825-1.
關於各防震構造體,由顯示有水平方向的位移δ(失真)與切片應力τd之關係之表3~4及圖4,可得知實施例6~13的防震構造體用塞體相較於習知例2及比較例1的防震構造體用塞體,低失真區域處的衰減性能提升。又,可得知實施例8~13的防震構造體用塞體相較於實施例6~7的防震構造體用塞體,所有失真區域處的衰減性能提升。With respect to each of the anti-vibration structures, Tables 3 to 4 and FIG. 4 showing the relationship between the displacement δ (distortion) in the horizontal direction and the slice stress τd can be seen that the plug bodies for the anti-vibration structures of Examples 6 to 13 are compared with In the plug body for the anti-vibration structure of Conventional Example 2 and Comparative Example 1, the attenuation performance at the low distortion region is improved. Moreover, it can be seen that the plug bodies for the earthquake-proof structures of Examples 8 to 13 have higher attenuation performance at all distortion regions than the plug bodies for the earthquake-proof structures of Examples 6 to 7.
<衰減性能的溫度依存性評估><Evaluation of Temperature Dependence of Attenuation Performance>
針對實施例8的防震構造體用塞體與習知例2的防震構造體用塞體,除了將測試溫度變更為表5所示以外,係與前述同樣地進行衰減性能的評估。然後,關於 100%失真時的切片應力τd,以測試溫度20℃的切片應力τd為100,來評估指數。將結果顯示於表5。The plug body for the anti-vibration structure of the eighth embodiment and the plug body for the anti-vibration structure of the conventional example 2 were evaluated for the attenuation performance in the same manner as described above except that the test temperature was changed to that shown in Table 5. Then, about The slice stress τd at 100% distortion was evaluated by the slice stress τd at a test temperature of 20 ° C of 100. The results are shown in Table 5.
由表5可得知實施例8的防震構造體用塞體相較於習知例2的防震構造體用塞體,溫度依存性降低。As can be seen from Table 5, the plug body for the earthquake-proof structure of the eighth embodiment has a lower temperature dependency than the plug body for the earthquake-proof structure of the conventional example 2.
以下,雖係藉由[實施例3]來更加詳細說明本發明,但本發明未限定於下述實施例。Hereinafter, the present invention will be described in more detail by way of [Example 3], but the present invention is not limited to the following examples.
(實施例14~20)(Examples 14 to 20)
首先,使用揑揉機,以表7所示條件來調製表6所示之添加處方的彈性體組成物(彈性體組成物調製製程)。First, the elastomer composition (the elastomer composition preparation process) of the prescription shown in Table 6 was prepared under the conditions shown in Table 7 using a kneading machine.
接下來,使用揑揉機,以表7所示之體積比及條件來混練彈性體組成物、作為粉體的鐵粉(粒徑=40μm,不定形的還原鐵粉)及表7所示之硬質樹脂,而調製出塞體用組成物(混練製程)。此外,鐵粉分為4次每次以等量來投入至揑揉機。又,將粉碎至粒徑100~300μm的 硬質樹脂,與鐵粉的第2次投入同時投入至揑揉機。Next, using an kneading machine, the elastomer composition, the iron powder as a powder (particle diameter = 40 μm, amorphous reduced iron powder), and the hard material shown in Table 7 were kneaded in the volume ratio and conditions shown in Table 7. The resin is used to prepare a composition for a plug body (kneading process). In addition, the iron powder was divided into four times and fed into the kneading machine in equal amounts each time. Also, it will be pulverized to a particle size of 100 to 300 μm. The hard resin is put into the kneading machine at the same time as the second injection of the iron powder.
最後,將所獲得之塞體用組成物以溫度100℃、壓力1.3ton/cm2 來加壓成形,而製得直徑45mm的圓柱狀防震構造體用塞體(加壓成形製程)。此外,實施例14~16中並無法成形圓柱狀防震構造體用塞體。Finally, the obtained plug body composition was press-formed at a temperature of 100 ° C and a pressure of 1.3 ton / cm 2 to obtain a plug body for a cylindrical shock-proof structure body having a diameter of 45 mm (pressure forming process). Further, in the examples 14 to 16, the plug body for the cylindrical earthquake-proof structure was not formed.
然後,關於所獲得之圓柱狀防震構造體用塞體,在溫度20℃的條件下,以相同於上述方法來評估衰減性能。又,關於塞體用組成物,以下述方法來評估形狀以及成形性。再者,以JIS K6253為基準來測量彈性體組成物及硬質樹脂的D硬度。將結果顯示於表7。Then, regarding the obtained plug body for the cylindrical anti-vibration structure, the attenuation performance was evaluated in the same manner as described above at a temperature of 20 °C. Further, regarding the composition for a plug body, the shape and the formability were evaluated by the following methods. Further, the D hardness of the elastomer composition and the hard resin was measured in accordance with JIS K6253. The results are shown in Table 7.
(比較例2)(Comparative Example 2)
除了不使用硬質樹脂,且以表7所示之體積比及條件來混練彈性體組成物與鐵粉以外,其他係與實施例17同樣地來製作彈性體組成物、塞體用組成物及圓柱狀防震構造體用塞體。然後,與實施例17同樣地評估防震構造體用塞體的衰減性能,以及,塞體用組成物的形狀及成形性。將結果顯示於表7。An elastomer composition, a plug composition, and a cylinder were produced in the same manner as in Example 17 except that the elastomer composition and the iron powder were kneaded in a volume ratio and a condition shown in Table 7 without using a hard resin. A plug body for the shock-proof structure. Then, in the same manner as in Example 17, the attenuation performance of the plug body for a seismic isolation structure and the shape and formability of the composition for a plug body were evaluated. The results are shown in Table 7.
<塞體用組成物的形狀><Shape of composition for plug body>
藉由目視來評估所獲得之塞體用組成物的形狀。然後,若成為直徑30mm以上的塊體之情況,係評估為「塊狀」,若未見到直徑30mm以上的塊體之情況,則評估為「粉末狀」。The shape of the composition for the plug body obtained was evaluated by visual observation. Then, when it is a block having a diameter of 30 mm or more, it is evaluated as "blocky", and if a block having a diameter of 30 mm or more is not seen, it is evaluated as "powdered".
<塞體用組成物的成形性><Formability of composition for plug body>
在嘗試直徑160mm,高度120mm之圓柱狀防震構 造體用塞體的成形之際,若所成形之塞體的空隙率為3.5%以下之情況,則為「○(良好)」,若空隙率超過3.5%之情況或是無法成形為圓柱狀之情況,則為「×(不良)」。Try a cylindrical anti-vibration structure with a diameter of 160mm and a height of 120mm. When forming a plug body for a body, if the porosity of the formed plug body is 3.5% or less, it is "○ (good)", and if the void ratio exceeds 3.5%, it may not be formed into a cylindrical shape. In the case of "X (bad)".
此外,「空隙率」係指使用於防震構造體用塞體的製造之塞體用組成物的理論比重(ρA )與防震構造體用塞體的實際比重(ρB )之差(ρA -ρB ),除以使用於防震構造體用塞體的製造之塞體用組成物的理論比重(ρA ),而以百分率來表示之值(={(ρA -ρB )/ρA }×100%)。Furthermore, "porosity" means a structure used for the shock of the plug body of the plug body for producing a theoretical composition gravity (ρ A) and the difference between the actual vibration structure with a specific gravity (ρ B) of the plug body (ρ A -ρ B ), divided by the theoretical specific gravity (ρ A ) of the composition for a plug body used for the manufacture of the plug body for a shock-proof structure, and expressed as a percentage (={(ρ A -ρ B )/ρ A } × 100%).
此外,「D硬度」係以JIS K6253為基準來測量,「軟化點」係以JIS K7206為基準來測量。In addition, "D hardness" is measured based on JIS K6253, and "softening point" is measured based on JIS K7206.
由表7可得知實施例17~20的防震構造體用塞體之低失真區域處的衰減性能係較比較例2的防震構造體用塞體優異。又,由表7可得知實施例14~16的塞體用組成物為塊狀,且成形性差。As is clear from Table 7, the attenuation performance at the low distortion region of the plug body for the earthquake-proof structure of Examples 17 to 20 is superior to that of the plug body for the earthquake-proof structure of Comparative Example 2. Further, as is clear from Table 7, the composition for a plug body of Examples 14 to 16 was a block shape, and the formability was poor.
依據本發明,便能提供一種可提供將低失真區域處的衰減性能經提升後之防震構造體用塞體之防震構造體的塞體用組成物,其。再者,依據本發明,便可提供一種低失真區域處的衰減性能優異之防震構造體用塞體。According to the present invention, it is possible to provide a composition for a plug body which can provide an anti-vibration structure for a plug body for a shock-proof structure body having improved attenuation performance in a low-distortion region. Further, according to the present invention, it is possible to provide a plug body for a seismic isolation structure which is excellent in attenuation performance at a low distortion region.
又,依據本發明,便可提供一種將低失真區域處的衰減性能經提升後之防震構造體用塞體,且可製造成形性優異的塞體用組成物。再者,依據本發明,便可製造低失真區域處的衰減性能優異之防震構造體用塞體。Moreover, according to the present invention, it is possible to provide a plug body for an anti-vibration structure which has improved the attenuation performance in a low-distortion region, and is capable of producing a composition for a plug body having excellent formability. Further, according to the present invention, it is possible to manufacture a plug body for a seismic isolation structure excellent in attenuation performance at a low distortion region.
1‧‧‧防震構造體1‧‧‧Anti-seismic structure
2‧‧‧剛性板2‧‧‧Rigid board
3‧‧‧彈性板3‧‧‧Elastic board
4‧‧‧層積體4‧‧‧Layer
5‧‧‧防震構造體用塞體5‧‧‧Seismic body plug body
6‧‧‧凸緣板6‧‧‧Flange plate
7‧‧‧被覆材7‧‧‧Covered timber
圖1係使用依據本發明之代表性防震構造體用塞體的防震構造體一例之剖面圖。Fig. 1 is a cross-sectional view showing an example of a vibration-proof structure using a plug body for a representative earthquake-proof structure according to the present invention.
圖2係顯示使用依據本發明之代表性防震構造體用塞體的製造方法來製造防震構造體用塞體時之操作流程之說明圖。FIG. 2 is an explanatory view showing an operation flow when the plug body for a seismic isolation structure is manufactured by the method for producing a plug body for a typical earthquake-proof structure according to the present invention.
圖3係顯示使用防震構造體用塞體的防震構造體中之水平方向的位移(δ)與水平方向負重(Q)的關係之圖表。3 is a graph showing a relationship between a horizontal displacement (δ) and a horizontal load (Q) in a seismic isolation structure using a plug body for a seismic isolation structure.
圖4(a)、(b)係顯示硬質樹脂之平均粒徑的差異對防震構造體用塞體的衰減性能造成的影響之圖表。4(a) and 4(b) are graphs showing the influence of the difference in the average particle diameter of the hard resin on the attenuation performance of the plug body for the earthquake-proof structure.
1‧‧‧防震構造體1‧‧‧Anti-seismic structure
2‧‧‧剛性板2‧‧‧Rigid board
3‧‧‧彈性板3‧‧‧Elastic board
4‧‧‧層積體4‧‧‧Layer
5‧‧‧防震構造體用塞體5‧‧‧Seismic body plug body
6‧‧‧凸緣板6‧‧‧Flange plate
7‧‧‧被覆材7‧‧‧Covered timber
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JP2011165880A JP5851751B2 (en) | 2011-07-28 | 2011-07-28 | Seismic isolation structure plug composition, seismic isolation structure plug and seismic isolation structure |
JP2011270563A JP5869860B2 (en) | 2011-12-09 | 2011-12-09 | Method for manufacturing composition for plug of base isolation structure and method for manufacturing plug for base isolation structure |
JP2011273756A JP5869863B2 (en) | 2011-12-14 | 2011-12-14 | Seismic isolation structure plug composition, seismic isolation structure plug and seismic isolation structure |
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JP6327749B2 (en) * | 2014-07-18 | 2018-05-23 | 住友ゴム工業株式会社 | Viscoelastic damper and manufacturing method thereof |
CN105860493B (en) * | 2016-04-25 | 2018-03-30 | 北京化工大学 | A kind of shock isolating pedestal ekalead polymer composite |
CN108481592A (en) * | 2018-03-27 | 2018-09-04 | 巢湖市荣达塑业有限公司 | It is a kind of can damping plastic washing machine mixing apparatus |
JP7227753B2 (en) * | 2018-12-11 | 2023-02-22 | 株式会社ブリヂストン | Rubber composition and tire |
CN118176462A (en) * | 2021-11-03 | 2024-06-11 | Asml荷兰有限公司 | Lithographic apparatus stage coupling |
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- 2012-07-23 WO PCT/JP2012/004663 patent/WO2013014907A1/en active Application Filing
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TW521113B (en) * | 2001-09-25 | 2003-02-21 | Structural Quality Assurance I | Method, material, and configuration for reinforcing a structure |
TWI267593B (en) * | 2001-12-14 | 2006-12-01 | Polymatech Co Ltd | Damper and vibration proof structure for mechanical chassis |
JP2004268433A (en) * | 2003-03-10 | 2004-09-30 | Bridgestone Corp | Kneaded rubber manufacturing method and rubber extruder used therein |
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Also Published As
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CN103717939A (en) | 2014-04-09 |
CN103717939B (en) | 2015-09-23 |
WO2013014907A1 (en) | 2013-01-31 |
TW201329363A (en) | 2013-07-16 |
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