TWI492686B - Method for manufacturing a wiring board with parts - Google Patents
Method for manufacturing a wiring board with parts Download PDFInfo
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- TWI492686B TWI492686B TW101127101A TW101127101A TWI492686B TW I492686 B TWI492686 B TW I492686B TW 101127101 A TW101127101 A TW 101127101A TW 101127101 A TW101127101 A TW 101127101A TW I492686 B TWI492686 B TW I492686B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Description
本發明係關於一種於配線基板一面上連接零件而形成帶有零件之配線基板的製造方法。The present invention relates to a method of manufacturing a wiring board with components by connecting components on one side of a wiring substrate.
在製造PGA(pin grid array;針腳格柵陣列)等之帶有針腳的配線基板時,會採用供針腳連接於配線基板之針腳連接部用的針腳豎立用治具。此針腳豎立用治具係呈現在板形狀的構件上形成有多數個貫穿孔,且對此等貫穿孔插入針腳而成那樣的構成。針腳係由前端部及基端部構成,且針腳之前端部被插入於貫穿孔內,而基端部露出外方那樣的構成。When a wiring board with a pin such as a PGA (pin grid array) is used, a jig for a pin connection portion in which a pin is connected to a wiring board is used. This jig erecting fixture has a configuration in which a plurality of through holes are formed in a plate-shaped member, and the through holes are inserted into the stitches. The stitching is constituted by the front end portion and the base end portion, and the front end portion of the stitch is inserted into the through hole, and the base end portion is exposed to the outside.
之後,於上述針腳豎立用治具之端部配設圍繞構件(配線基板引導構件),於以該圍繞構件劃定的區域內配置配線基板後,進行針腳豎立用治具之針腳基端部與配線基板之連接部的對位,使從針腳豎立用治具突出的基端部接觸於配線基板的形成焊錫而成的連接部,之後藉回銲使之連接,以製造立設有PGA等之針腳的配線基板(專利文獻1)。After that, a surrounding member (wiring substrate guiding member) is disposed at an end portion of the jig upright jig, and a wiring substrate is disposed in a region defined by the surrounding member, and then a stitch base end portion of the jig for standing up the needle is In the alignment of the connection portion of the wiring board, the base end portion protruding from the fixture for standing upright is brought into contact with the solder-forming connection portion of the wiring board, and then connected by soldering to form a PGA or the like. Wiring board of the stitch (Patent Document 1).
此外,在對配線基板安裝薄片電容器等零件時,有關該零件之對位,也使用供零件連接於配線基板之零件連接部用的零件豎立用治具。Further, when a component such as a sheet capacitor is mounted on the wiring board, a fixture for erecting a component for connecting the component to the component of the wiring board is also used for the alignment of the component.
在實際的帶有零件之配線基板的製造步驟中,由於需要連續進行上述操作,所以要求零件豎立用治具內的零件連接於配線基板而抽出零件後,從圍繞構件上逐步 卸下零件豎立用治具,再度於零件被插入貫穿孔內之後,再和圍繞構件連接,要求如上述那樣對配線基板連接零件。因此,在帶有零件之配線基板的製造步驟中,為了對配線基板連續且正確地連接零件,要求要在一定的條件下適當進行零件豎立用治具與圍繞構件的連接,並且兩者的位置關係始終為一定。In the manufacturing step of the actual wiring board with components, since it is necessary to continuously perform the above operation, it is required that the components in the fixture for erecting are connected to the wiring substrate to extract the components, and then gradually step from the surrounding members. The jig for erecting the parts is removed, and after the parts are inserted into the through holes, and then connected to the surrounding members, it is required to connect the parts to the wiring board as described above. Therefore, in the manufacturing step of the wiring board with the component, in order to continuously and correctly connect the components to the wiring substrate, it is required to appropriately perform the connection between the fixture for erecting the component and the surrounding member under certain conditions, and the positions of both. The relationship is always certain.
在連接零件豎立用治具與圍繞構件之際,係藉由例如在零件豎立用治具的和圍繞構件對向的主面之端部形成凸狀的卡合構件,並且在圍繞構件的和零件豎立用治具對向的主面之端部形成導孔,使零件豎立用治具的凸狀的卡合構件卡合於圍繞構件的導孔而進行。When the jig and the surrounding member are erected by the connecting member, a convex engaging member is formed by, for example, an end portion of the main surface facing the fitting member and the surrounding member, and the surrounding member is surrounded by the member. A guide hole is formed at an end portion of the main surface facing the fixture, and the convex engagement member of the fixture for erecting the member is engaged with the guide hole surrounding the member.
然而,由於上述的卡合操作係於利用例如預定的臂狀構件等把持著圍繞構件後,藉由上述臂狀構件使圍繞構件下降地藉機械方面進行,所以起因於臂狀構件動作上的振幅等,有時凸狀的卡合構件和導孔會接觸,隨著時間的推移而造成磨損。結果,在從製造配線基板開始經過預定的時間後,在將零件豎立用治具的凸狀的卡合構件與圍繞構件的導孔卡合之際,會形成起因於上述磨損的間隙,導致無法堅固地進行卡合構件與導孔的卡合。However, since the above-described engagement operation is performed by holding the surrounding member by, for example, a predetermined arm member or the like, the surrounding member is mechanically lowered by the arm member, and thus the amplitude of the operation of the arm member is caused. Etc. Sometimes, the convex engaging members and the guide holes come into contact, causing wear over time. As a result, after a predetermined period of time has elapsed since the manufacture of the wiring board, when the convex engaging member of the jig for the upright member is engaged with the guide hole of the surrounding member, a gap due to the above-described wear is formed, resulting in failure The engagement of the engaging member with the guide hole is firmly performed.
結果,即使於使用有上述圍繞構件的情況,從帶有零件之配線基板的製造經過預定的時間後,無法正確地進行零件豎立用治具與配線基板的對位,不能將零件對配線基板正確地連接,而有所得到的PGA等或薄片電容器等之帶有零件的配線基板之良率降低那樣的問題。As a result, even in the case where the surrounding member is used, after the predetermined time has elapsed from the manufacture of the wiring board with the component, the alignment of the fixture for the upright part of the component and the wiring substrate cannot be correctly performed, and the component cannot be correctly aligned with the wiring substrate. When the ground connection is made, there is a problem that the yield of the wiring board with components such as PGA or the like which is obtained is reduced.
[專利文獻1]特開2007-27700號[Patent Document 1] Special Opening 2007-27700
本發明之目的在於提供一種可高效率製造立設有PGA等或薄片電容器等之零件而形成帶有零件之配線基板的方法。An object of the present invention is to provide a method of manufacturing a wiring board with a component by efficiently manufacturing a component such as a PGA or a sheet capacitor.
為了達成上述目的,本發明係關於一種帶有零件之配線基板的製造方法,該製造方法係於配線基板一面上連接零件而形成帶有零件之配線基板的製造方法,其特徵在於具備:零件豎立用治具準備步驟,係準備板狀的零件豎立用治具,該板狀的零件豎立用治具係從主面側向背面側所形成的複數個零件插入孔供前述零件插入,且在比以前述主面的前述複數個零件插入孔所劃定的插入孔形成區域更外周側形成上端邊緣部被倒角的凸狀第1卡合構件或孔入口邊緣部被倒角的第1導孔;配線基板引導用治具準備步驟,係準備板狀的配線基板引導用治具,該板狀的配線基板引導用治具係具有對應於前述配線基板平面方向的大小及形狀之開口部,且在比主面的前述開口部更外周側形成孔入口邊緣部被倒角的第2導孔或上端邊緣部被倒角的凸狀第2卡合構件; 引導用治具一體化步驟,其係使前述零件豎立用治具的前述第1卡合構件與前述配線基板引導用治具的前述第2導孔、或前述零件豎立用治具的前述第1導孔與前述配線基板引導用治具的前述第2卡合構件,藉由前述零件豎立用治具及前述配線基板引導用治具任一者的自重落下而卡合,將前述零件豎立用治具及前述配線基板引導用治具一體化;及零件連接步驟,其係將前述零件豎立用治具內的零件連接於配置在前述配線基板引導用治具之前述開口部內的前述配線基板。In order to achieve the above object, the present invention relates to a method of manufacturing a wiring board with a component, which is a method of manufacturing a wiring board with a component by connecting components on one side of a wiring substrate, and is characterized in that: the component is erected In the jig preparation step, the jig-shaped component erecting jig is prepared, and the plate-shaped component erecting jig is a plurality of component insertion holes formed from the main surface side to the back surface side for the aforementioned component insertion, and is The first insertion hole is formed on the outer peripheral side of the insertion hole forming region defined by the plurality of component insertion holes of the main surface, and the first engagement member having the upper end edge portion chamfered or the first guide hole having the hole entrance edge portion chamfered is formed. In the wiring board guiding jig preparation step, the board-shaped wiring board guiding jig having an opening portion corresponding to the size and shape of the wiring board in the planar direction is prepared, and Forming a second guide hole or a second-shaped engagement member in which the second guide hole or the upper end edge portion whose hole entrance edge portion is chamfered is chamfered on the outer peripheral side of the opening portion of the main surface; The step of integrating the jig for guiding, the first engagement member of the jig for erecting the component, the second guide hole of the wiring board guiding jig, or the first part of the component erecting jig The second engagement member of the guide hole and the wiring board guiding jig is engaged by the weight of any of the component upright jig and the wiring board guiding jig, and the component is erected And the component connection step of connecting the components in the fixture for standing uprights to the wiring board disposed in the opening of the wiring board guiding jig.
依據本發明,在於從主面側向背面側所形成的複數個零件插入孔內插入零件而成的板狀的零件豎立用治具方面,於比以複數個零件插入孔所劃定的插入孔形成區域更外周側形成上端邊緣部被倒角的凸狀第1卡合構件或孔入口邊緣部被倒角的第1導孔。此外,準備板狀的配線基板引導構件,該板狀的配線基板引導構件係設有用以收納配線基板的開口部,該配線基板係用以對於零件豎立用治具定位固定用以進行零件連接的配線基板,並且於此配線基板引導構件之開口部的外周側形成孔入口邊緣部被倒角的第2導孔或上端邊緣部被倒角的凸狀第2卡合構件。According to the present invention, in the case of a plate-shaped component erecting jig in which a plurality of component insertion holes are formed from the main surface side to the back surface side, the insertion hole defined by the plurality of component insertion holes is used. On the outer peripheral side of the formation region, a first first engagement hole in which the upper end edge portion is chamfered or a first guide hole in which the hole inlet edge portion is chamfered is formed. Further, a plate-shaped wiring board guiding member is provided, and the board-shaped wiring board guiding member is provided with an opening for accommodating the wiring board, and the wiring board is used for positioning and fixing the part erecting fixture for component connection. On the outer peripheral side of the opening of the wiring board guide member, a second guide hole in which the hole entrance edge portion is chamfered or a convex second engagement member in which the upper end edge portion is chamfered is formed on the wiring board.
然後,使零件豎立用治具與配線基板引導構件利用藉由第1卡合構件及第2導孔、或第1導孔及第2卡合構件位於零件豎立用治具及配線基板引導構件之任一者,即上方者的自重落下而卡合,將兩者一體化。Then, the fixture for erecting the component and the wiring board guiding member are located in the component upright jig and the wiring board guiding member by the first engaging member and the second guiding hole, or the first guiding hole and the second engaging member. Either one, that is, the weight of the upper one falls and is engaged, and the two are integrated.
因此,與以往利用使用臂狀構件的機械手段將零件豎立用治具與配線基板引導構件強制地一體化的情況相較之下,卡合構件與導孔幾乎沒有接觸及磨損。結果,即使在實際的帶有零件之配線基板的製造步驟中,於從製造開始經過預定的時間後,也可在卡合構件與導孔之間不會形成間隙之情況下堅固地進行卡合構件與導孔的卡合。Therefore, compared with the case where the fixture for standing uprights and the wiring board guide member are forcibly integrated by the mechanical means using the arm member, the engaging member and the guide hole hardly contact and wear. As a result, even in the actual manufacturing step of the wiring substrate with the component, the bonding can be firmly performed without forming a gap between the engaging member and the guide hole after a predetermined time elapses from the start of manufacture. The engagement of the member with the guide hole.
因此,即使於從帶有零件之配線基板的製造經過預定的時間後,也可以正確地進行零件豎立用治具與配線基板的對位,即使於將配線基板配置於配線基板引導構件之開口部內之際,也可以使配線基板的連接部與零件豎立用治具內的零件之位置正確地一致。因此,可對配線基板的連接部正確地連接零件,並可抑制PGA等或薄片電容器等之帶有零件的配線基板的良率降低。Therefore, even after a predetermined period of time has elapsed from the manufacture of the wiring board with the component, the alignment of the component erecting fixture and the wiring substrate can be accurately performed, even if the wiring substrate is placed in the opening of the wiring substrate guiding member. In this case, the connection portion of the wiring board and the position of the component in the fixture for standing uprights may be correctly aligned. Therefore, it is possible to accurately connect the components to the connection portion of the wiring board, and it is possible to suppress a decrease in the yield of the wiring board with components such as a PGA or the like.
再者,利用零件豎立用治具與配線基板引導構件此等構件任一者的自重之一體化,特別是使用將應卡合的導孔邊緣部與卡合構件邊緣部倒角者較好。即,藉由將導孔之孔入口邊緣部與形成凸狀的卡合構件之上端邊緣部兩者倒角,於將凸狀的卡合構件插入導孔內之際,可將此卡合構件插入導孔內,而不會鈎在導孔之孔入口上。Further, it is preferable to integrate the self-weight of any of the members of the fixture for erecting the part and the wiring board guide member, in particular, to use the edge portion of the guide hole to be engaged and the edge portion of the engaging member to be chamfered. That is, by inserting the hole entrance edge portion of the guide hole and the upper end edge portion of the convex engaging member, the engaging member can be inserted when the convex engaging member is inserted into the guide hole. Insert into the guide hole without hooking on the hole entrance of the guide hole.
此外,如從上述的內容可清楚,可於零件豎立用治具上形成凸狀的卡合構件(第1卡合構件),於配線基板引導構件上設置導孔(第2導孔),通過卡合將兩者一體化,亦可於零件豎立用治具上形成導孔(第1導孔),於配線基 板引導構件上設置卡合構件(第2卡合構件),通過卡合將兩者一體化。In addition, as is clear from the above, a convex engagement member (first engagement member) can be formed on the fixture for standing upright, and a guide hole (second guide hole) can be provided in the wiring substrate guide member. The card is integrated to form the guide hole (the first guide hole) on the fixture for erecting the part, and the wiring base An engagement member (second engagement member) is provided on the plate guide member, and the two are integrated by engagement.
再者,可將零件豎立用治具及配線基板引導構件任一者設置於上方,亦可將零件豎立用治具配置於上方,將配線基板引導構件設置於下方。然而,將零件豎立用治具設置於上方時,有時插入零件插入孔內的零件會落下,所以需要採取某些防止落下手段。因此,若考慮此種防止落下手段的配設,將零件豎立用治具配置於下方,將配線基板引導構件配置於上方較好。In addition, either the fixture for erecting the component and the wiring board guiding member may be provided above, or the fixture for standing upright may be disposed above, and the wiring board guiding member may be disposed below. However, when the fixture for erecting the parts is placed above, sometimes the parts inserted into the insertion holes of the parts may fall, so some means for preventing falling are required. Therefore, in consideration of the arrangement of the fall prevention means, it is preferable to arrange the component standing jigs on the lower side and to arrange the wiring board guide members on the upper side.
此外,於本發明的一例中,在引導用治具一體化步驟中,可從第1卡合構件之側面及前述第2導孔之內壁面、或第1導孔之內壁面及第2卡合構件之側面非接觸的狀態,使零件豎立用治具及配線基板引導用治具之任一者藉由自重而落下。Further, in an example of the present invention, in the guiding jig integration step, the side surface of the first engaging member and the inner wall surface of the second guide hole, or the inner wall surface of the first guide hole, and the second card may be used. The side of the member is not in contact with each other, and any of the jig for the upright member and the jig for guiding the wiring substrate is dropped by its own weight.
亦即,於將凸狀的卡合構件插入導孔內之際,起因於機械手段的外力不會直接作用於此卡合構件之側面與導孔之內壁面,所以可抑制卡合構件之側面與導孔之內壁面隨著時間的推移而磨損。其結果,於從製造開始經過預定的時間後,可在卡合構件與導孔之間不會形成間隙之情形下堅固地進行卡合構件與導孔的卡合。因此,可更加顯著地達成上述本發明之作用效果。That is, when the convex engaging member is inserted into the guide hole, the external force caused by the mechanical means does not directly act on the side surface of the engaging member and the inner wall surface of the guide hole, so that the side of the engaging member can be suppressed The inner wall surface of the guide hole is worn over time. As a result, after a predetermined time elapses from the start of manufacture, the engagement between the engaging member and the guide hole can be firmly performed without forming a gap between the engaging member and the guide hole. Therefore, the effects of the present invention described above can be more significantly achieved.
再者,於本發明之一例中,可將零件豎立用治具的第1卡合構件之上端邊緣部或第1導孔之孔入口邊緣部、或配線基板引導用治具的第2導孔之孔入口邊緣部或第2卡合構件之上端邊緣部倒角成圓弧(R)面狀。更進一步可 將第1卡合構件之上端邊緣部或第1導孔之孔入口邊緣部、及第2導孔之孔入口邊緣部或第2卡合構件之上端邊緣部倒角成圓弧(R)面狀。Furthermore, in an example of the present invention, the upper end edge portion of the first engaging member of the jig or the hole inlet edge portion of the first guide hole or the second guide hole of the wiring board guiding jig can be erected The hole inlet edge portion or the upper end edge portion of the second engaging member is chamfered into an arc (R) plane shape. Further The upper end edge portion of the first engaging member or the hole inlet edge portion of the first guide hole, and the hole inlet edge portion of the second guide hole or the upper end edge portion of the second engaging member are chamfered into an arc (R) surface shape.
此情況,將凸狀的卡合構件之邊緣部及導孔之孔入口邊緣部之至少一者或兩者倒角成圓弧(R)面狀,由於已將該邊緣部加工形成為圓弧(R)面,所以於將凸狀的卡合構件插入導孔內之際,可將此卡合構件更加簡易且順利地插入導孔內,而不會停在導孔之孔入口上。因此,可更加顯著地取得上述本發明之作用效果。In this case, at least one or both of the edge portion of the convex engaging member and the hole inlet edge portion of the guide hole are chamfered into an arc (R) plane shape, since the edge portion has been formed into an arc Since the (R) surface is inserted into the guide hole when the convex engaging member is inserted into the guide hole, the engaging member can be inserted into the guide hole more easily and smoothly without stopping at the hole entrance of the guide hole. Therefore, the effects of the present invention described above can be obtained more significantly.
如以上說明,藉由本發明,可提供一種可以高效率製造立設有PGA等或薄片電容器等的零件而形成帶有零件之配線基板的方法。As described above, according to the present invention, it is possible to provide a method of manufacturing a wiring board with a component by efficiently manufacturing a component such as a PGA or a sheet capacitor.
以下,一面參照圖面,一面就本發明之實施形態進行說明。再者,於以下的實施形態中,就帶有零件之配線基板而言,係以使用針腳作為零件,製造PGA等之帶有針腳的配線基板的情況進行說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following embodiments, a wiring board with a component is described as a wiring board with a pin, such as a PGA, using a pin as a component.
圖1為顯示本實施形態中之針腳豎立用治具(零件豎立用治具)概略構成的立體圖,圖2為將圖1所示的針腳豎立用治具沿著I-I線切斷時的剖面圖。圖3為顯示本實施形態中之配線基板引導構件概略構成的立體圖,圖4為將圖3所示的配線基板引導構件沿著II-II線切斷時的剖面圖。1 is a perspective view showing a schematic configuration of a jig for standing uprights (a jig for erecting parts) in the present embodiment, and FIG. 2 is a cross-sectional view showing the jig for standing uprights shown in FIG. . 3 is a perspective view showing a schematic configuration of a wiring board guiding member in the embodiment, and FIG. 4 is a cross-sectional view showing the wiring board guiding member shown in FIG. 3 taken along line II-II.
再者,在本實施形態中,從使本發明之特徵明確的 觀點,茲就對單一的配線基板連接針腳而製造PGA(帶有針腳)配線基板的情況進行說明。Furthermore, in the present embodiment, the features of the present invention are made clear. In the following, a case where a PGA (with a pin) wiring board is manufactured by connecting a pin to a single wiring board will be described.
如圖1及圖2所示,本實施形態的針腳豎立用治具10為由不銹鋼或鋁等金屬構成的板狀治具10,且從其主面10A側向背面10B側所形成的複數個針腳插入孔(零件插入孔)10H供針腳11插入。As shown in Fig. 1 and Fig. 2, the jig for standing uprights 10 of the present embodiment is a plate-shaped jig 10 made of a metal such as stainless steel or aluminum, and a plurality of sheets formed from the main surface 10A side to the back surface 10B side. The pin insertion hole (part insertion hole) 10H is inserted into the pin 11.
針腳11係由基端部11A及前端部11B所構成,並構成為基端部11A的直徑(外徑)大於前端部11B的直徑(外徑)。此外,針腳插入孔10H的內徑大於針腳11之前端部11B的直徑(外徑)、小於針腳11之基端部11A的直徑(外徑),針腳11建構成:前端部11B插入針腳插入孔11H,且基端部11A以位於針腳插入孔10H外方的狀態被保持。The stitch 11 is composed of a proximal end portion 11A and a distal end portion 11B, and the diameter (outer diameter) of the proximal end portion 11A is larger than the diameter (outer diameter) of the distal end portion 11B. Further, the inner diameter of the stitch insertion hole 10H is larger than the diameter (outer diameter) of the front end portion 11B of the stitch 11 and smaller than the diameter (outer diameter) of the base end portion 11A of the stitch 11, and the stitch 11 is constructed such that the front end portion 11B is inserted into the stitch insertion hole. 11H, and the proximal end portion 11A is held in a state outside the stitch insertion hole 10H.
再者,在針腳豎立用治具10之主面10A的以針腳插入孔10H所劃定的插入孔形成區域之外周部,具體而言,在主面10A的四個角落上分別設有卡合構件13。在本實施形態中,卡合構件13之上部(上端)13A係邊緣部被倒角,成為圓弧(R)面狀。即,於外側形成凸的曲面。上部13A的圓弧(R)面狀的倒角可以由依所設定之單一曲率中心的單一曲率半徑來規定,也可以是依所設定複數個曲率中心來合成複數個曲率半徑那樣的形態。Further, the outer peripheral portion of the insertion hole forming region defined by the stitch insertion hole 10H of the main surface 10A of the jig upright jig 10 is specifically provided with engagement at each of the four corners of the main surface 10A. Member 13. In the present embodiment, the upper portion (upper end) 13A of the engaging member 13 is chamfered at the edge portion and has an arc (R) surface shape. That is, a convex curved surface is formed on the outer side. The circular arc (R) planar chamfer of the upper portion 13A may be defined by a single radius of curvature according to a single center of curvature set, or may be a form in which a plurality of curvature radii are synthesized by setting a plurality of centers of curvature.
再者,上部13A的倒角未必要做成圓弧(R)面狀,也可以如圖5所示,做成C面狀。然而,藉由倒角成圓弧(R)面狀,可更加顯著地取得以下說明的本實施形態之作用效果。Further, the chamfer of the upper portion 13A is not necessarily formed into a circular arc (R) plane shape, and may be formed into a C-plane shape as shown in Fig. 5 . However, by chamfering into a circular arc (R) plane shape, the effects of the present embodiment described below can be obtained more remarkably.
如圖3及圖4所示,本實施形態的配線基板引導構件 20形成有開口部21,用以在由不銹鋼或鋁等金屬構成的構件20之中央部收納配線基板。此開口部21之內周面21A的大小及形狀係與配線基板平面方向的大小及形狀對應,俾可沿著內周面21A內部設置配線基板。As shown in FIG. 3 and FIG. 4, the wiring board guiding member of this embodiment 20 is formed with an opening 21 for accommodating a wiring board in a central portion of a member 20 made of a metal such as stainless steel or aluminum. The size and shape of the inner peripheral surface 21A of the opening 21 correspond to the size and shape of the wiring board in the planar direction, and the wiring board can be provided along the inner peripheral surface 21A.
此外,在配線基板引導構件20的四個角落上的和針腳豎立用治具10之卡合構件13對應的位置上形成有4個導孔23。在本實施形態中,4個導孔23之孔入口23A係邊緣部被倒角成圓弧(R)面狀。即,於外側形成有成為凸的曲面。孔入口23A的圓弧(R)面狀的倒角可以由依所設定單一曲率中心的單一曲率半徑來規定,也可以是依所設定複數個曲率中心來合成複數個曲率半徑那樣的形態。Further, four guide holes 23 are formed at positions corresponding to the engaging members 13 of the jig upright jig 10 at the four corners of the wiring substrate guiding member 20. In the present embodiment, the hole entrance 23A of the four guide holes 23 is chamfered into an arc (R) plane. That is, a convex curved surface is formed on the outer side. The circular arc (R) planar chamfer of the hole inlet 23A may be defined by a single radius of curvature that is set at a single center of curvature, or may be a form in which a plurality of curvature radii are synthesized by setting a plurality of centers of curvature.
再者,孔入口23A的倒角未必要做成圓弧(R)面狀,也可以如圖6所示,做成C面狀。然而,藉由倒角成圓弧(R)面狀,可更加顯著地取得以下說明的本實施形態之作用效果。Further, the chamfering of the hole inlet 23A is not necessarily formed into a circular arc (R) plane shape, and may be formed into a C-plane shape as shown in Fig. 6 . However, by chamfering into a circular arc (R) plane shape, the effects of the present embodiment described below can be obtained more remarkably.
此外,如以下說明,由於配線基板引導構件20之導孔23為供針腳豎立用治具10之卡合構件13插入並予以卡合者,所以針腳豎立用治具10之卡合構件13的最大直徑d必須小於配線基板引導構件20之導孔23的內徑D。就具體的設計例而言,可以設針腳豎立用治具10之卡合構件13的最大直徑d為2.98mm~3.00mm,設配線基板引導構件20之導孔23的內徑D為3.09mm~3.11mm。Further, as described below, since the guide hole 23 of the wiring board guiding member 20 is inserted and engaged by the engaging member 13 for the jig upright jig 10, the maximum of the engaging member 13 of the jig upright jig 10 is established. The diameter d must be smaller than the inner diameter D of the guide hole 23 of the wiring substrate guiding member 20. In the specific design example, the maximum diameter d of the engaging member 13 of the jig erecting fixture 10 can be set to 2.98 mm to 3.00 mm, and the inner diameter D of the guide hole 23 of the wiring board guiding member 20 is 3.09 mm. 3.11mm.
再者,雖然卡合構件13及導孔23分別在針腳豎立用治具10及配線基板引導構件20的四個角落合計設有4個,但只要可達成以下所說明的本發明之作用效果即可, 此等卡合構件13及導孔23的數量就不受特別限定。In addition, the engaging member 13 and the guide hole 23 are provided in total at four corners of the jig upright jig 10 and the wiring board guiding member 20, respectively, as long as the effects of the present invention described below can be achieved. can, The number of the engaging members 13 and the guide holes 23 is not particularly limited.
其次,就使用圖1及圖2所示的針腳豎立用治具10與圖3及圖4所示的配線基板引導構件20將針腳對配線基板進行連接的步驟進行說明。圖7~圖10為顯示本實施形態中對配線基板進行針腳連接之各步驟的圖。Next, a procedure of connecting the stitches to the wiring board using the jig erecting fixture 10 shown in FIGS. 1 and 2 and the wiring board guiding member 20 shown in FIGS. 3 and 4 will be described. 7 to 10 are views showing the respective steps of stitching the wiring board in the embodiment.
最初,準備圖1及圖2所示的針腳豎立用治具10與圖3及圖4所示的配線基板引導構件20後,如圖7所示,使上述的配線基板引導構件20於針腳豎立用治具10的上方對位後,藉由自重而下降,使針腳豎立用治具10之卡合構件13與配線基板引導構件20之導孔23卡合而將兩者一體化。此時,針腳豎立用治具10之卡合構件13之上部13A已被倒角成圓弧(R)面狀,且應與此卡合構件13卡合的配線基板引導構件20之導孔23之孔入口23A也已被倒角成圓弧(R)面狀。First, after the jig erecting fixture 10 shown in FIGS. 1 and 2 and the wiring board guiding member 20 shown in FIGS. 3 and 4 are prepared, as shown in FIG. 7, the above-described wiring board guiding member 20 is erected at the stitches. After the upper portion of the jig 10 is aligned, the engagement member 13 of the jig 10 and the guide hole 23 of the wiring board guide member 20 are engaged by the lowering of the weight, and the two are integrated. At this time, the upper portion 13A of the engaging member 13 of the jig upright jig 10 has been chamfered into a circular arc (R) plane shape, and the guide hole 23 of the wiring substrate guiding member 20 to be engaged with the engaging member 13 The hole inlet 23A has also been chamfered into a circular arc (R) plane shape.
因此,如上述,在降下配線基板引導構件20而和針腳豎立用治具10一體化的引導用治具一體化步驟中,於卡合構件13之側面13B與導孔23之內壁面23B不接觸的狀態下,針腳豎立用治具10之卡合構件13與配線基板引導構件20之導孔23的位置對位成大致對應後,只要使針腳豎立用治具10藉由其自重而落下,就可在卡合構件13不鈎在導孔23之孔入口23A上且不用外力之下使其卡合。Therefore, as described above, in the step of integrating the guide jig in which the wiring board guiding member 20 is lowered and integrated with the jig upright jig 10, the side surface 13B of the engaging member 13 does not contact the inner wall surface 23B of the guide hole 23. In the state where the engagement member 13 of the jig erecting fixture 10 and the guide hole 23 of the wiring board guide member 20 are aligned substantially, the needle erecting fixture 10 is dropped by its own weight. The engaging member 13 can be engaged without being hooked on the hole inlet 23A of the guide hole 23 without using an external force.
再者,在本實施形態中,由於已將針腳豎立用治具10之卡合構件13之上部13A及配線基板引導構件20之導孔23之孔入口23A兩者倒角成圓弧(R)面狀,所以在卡合此等針腳豎立用治具10與配線基板引導構件20之際,可 更加確實地防止卡合構件13鈎在導孔23之孔入口23A上,卡合構件13及導孔23的卡合只要藉由針腳豎立用治具10的自重就可更簡易且確實地進行。Further, in the present embodiment, both the upper portion 13A of the engaging member 13 of the jig upright fixture 10 and the hole inlet 23A of the guide hole 23 of the wiring board guiding member 20 are chamfered into an arc (R). In the case of a flat surface, when the jig 10 and the wiring substrate guiding member 20 are erected, It is more reliably prevented that the engaging member 13 is hooked on the hole inlet 23A of the guide hole 23, and the engagement of the engaging member 13 and the guide hole 23 can be performed more easily and surely by the weight of the jig 10 by the stitch standing.
但是,並非一定要將針腳豎立用治具10之卡合構件13之上部13A及配線基板引導構件20之導孔23之孔入口23A兩者倒角成圓弧(R)面狀,可以是例如兩者都倒角成C面狀,也可以是將任一者倒角成圓弧(R)面狀。然而,藉由將任一者或兩者倒角成圓弧(R)面狀,上述的作用效果會更加顯著。However, it is not necessary to chamfer both the upper portion 13A of the engaging member 10 of the jig 10 and the hole inlet 23A of the guide hole 23 of the wiring board guiding member 20 into a circular arc (R) plane, which may be, for example. Both of them are chamfered into a C-face shape, and either one of them may be chamfered into an arc (R) plane. However, by chamfering either or both of them into a circular arc (R) plane, the above-described effects are more remarkable.
此外,如本實施形態,將針腳豎立用治具10之卡合構件13之上部13A及配線基板引導構件20之導孔23之孔入口23A兩者倒角成圓弧(R)面狀的情況,特別是藉由將導孔23之孔入口23A的圓弧(R)面之全體曲率設成大於卡合構件13之上部13A的圓弧(R)面之全體曲率,上述的作用效果會更加顯著。Further, in the present embodiment, the upper portion 13A of the engaging member 13 of the jig upright fixture 10 and the hole inlet 23A of the guide hole 23 of the wiring board guiding member 20 are chamfered into an arc (R) plane. In particular, by setting the entire curvature of the arc (R) surface of the hole inlet 23A of the guide hole 23 to be larger than the entire curvature of the arc (R) surface of the upper portion 13A of the engaging member 13, the above-described effect is further enhanced. Significant.
再者,如本實施形態,將針腳豎立用治具10之卡合構件13之上部13A及配線基板引導構件20之導孔23之孔入口23A兩者倒角成圓弧(R)面狀,特別是將導孔23之孔入口23A的圓弧(R)面之全體曲率設成大於卡合構件13之上部13A的圓弧(R)面之全體曲率那樣的情況,如上述在使配線基板引導構件20藉由自重而相對於針腳豎立用治具10下降,使針腳豎立用治具10之卡合構件13卡合於配線基板引導構件20之導孔23內之際,不但卡合構件13不會鈎在導孔23之孔入口23A上,而且可在卡合構件13與導孔23幾乎沒有摩擦的狀態下使兩者卡合。Further, in the present embodiment, both the upper portion 13A of the engaging member 13 of the jig upright fixture 10 and the hole inlet 23A of the guide hole 23 of the wiring board guiding member 20 are chamfered into an arc (R) plane shape. In particular, the entire curvature of the arc (R) surface of the hole inlet 23A of the guide hole 23 is set to be larger than the entire curvature of the arc (R) surface of the upper portion 13A of the engaging member 13, and the wiring substrate is as described above. The guide member 20 is lowered with respect to the stitch standing fixture 10 by its own weight, and when the engaging member 13 of the jig upright jig 10 is engaged with the guide hole 23 of the wiring board guiding member 20, not only the engaging member 13 but also the engaging member 13 It is not hooked on the hole inlet 23A of the guide hole 23, and the two can be engaged in a state where the engaging member 13 and the guide hole 23 hardly rub.
其次,如圖8所示,在使針腳豎立用治具10與配線基板引導構件20一體化後,準備一個在例如其背面30B側塗布有焊錫31的配線基板30,將此配線基板30配置於配線基板引導構件20之開口部21內。再者,在將配線基板30配置於配線基板引導構件20之開口部21內之際,配線基板30的焊錫31預先形成在和配設於針腳豎立用治具10上的針腳11之基端部11A一致的位置上。Then, as shown in FIG. 8, after the jig upright jig 10 and the wiring board guide member 20 are integrated, a wiring board 30 on which the solder 31 is applied, for example, on the back surface 30B side thereof is prepared, and the wiring board 30 is placed on the wiring board 30. The inside of the opening portion 21 of the wiring substrate guiding member 20. When the wiring board 30 is placed in the opening portion 21 of the wiring board guide member 20, the solder 31 of the wiring board 30 is formed in advance at the base end portion of the stitch 11 disposed on the stitch upright jig 10 11A consistent position.
此外,配線基板30的種類不受特別限定,可以是在核心基板兩側層積配線層等而成的雙面積層型配線基板,也可以是在基板一側層積配線層等而成的單面積層型配線基板。In addition, the type of the wiring board 30 is not particularly limited, and may be a double-area layer wiring board in which a wiring layer or the like is laminated on both sides of the core substrate, or a wiring layer may be laminated on the substrate side. Area layer type wiring substrate.
其次,如圖9所示,將針腳豎立用治具10、配線基板引導構件20及配線基板30按照需要,在對配線基板30從上方加壓的狀態下進行加熱處理,使焊錫31回流。其後,從配線基板引導構件20上取出配線基板30,如圖10所示,藉由焊錫31回流所形成的焊錫構件32而於配線基板30上連接針腳11,可得到所謂的PGA等之帶有針腳的配線基板30X。Then, as shown in FIG. 9, the jig for standing up the needle 10, the wiring board guide member 20, and the wiring board 30 are heat-treated in a state where the wiring board 30 is pressurized from above, and the solder 31 is reflowed. Then, the wiring board 30 is taken out from the wiring board guide member 20, and as shown in FIG. 10, the solder member 32 formed by reflowing the solder 31 is used to connect the stitches 11 to the wiring board 30, so that a so-called PGA or the like can be obtained. A wiring board 30X having stitches.
如此,在本實施形態之配線基板的製造方法方面,與以往透過使用臂狀構件等之機械手段將針腳豎立用治具10與配線基板引導構件20強制地一體化的情況相較之下,卡合構件13與導孔23幾乎沒有磨損。結果,即使在配線基板的製造步驟中,於從製造開始經過預定的時間後,可在卡合構件13與導孔23之間不會形成大的間隙之情況下堅固地進行卡合構件13與導孔23的卡合。As described above, in the method of manufacturing the wiring board of the present embodiment, the card is vertically integrated with the wiring board guiding member 20 by the mechanical means such as the arm member. The engaging member 13 and the guide hole 23 are hardly worn. As a result, even in the manufacturing step of the wiring substrate, the engaging member 13 can be firmly performed without forming a large gap between the engaging member 13 and the guide hole 23 after a predetermined time elapses from the start of manufacture. Engagement of the guide hole 23.
因此,即使於從配線基板的製造經過預定的時間後,也可以正確地進行針腳豎立用治具10與配線基板30的對位,即使於將配線基板30配置於配線基板引導構件20之開口部21內之際,也可以使配線基板30的焊錫31與針腳豎立用治具10的針腳11之位置正確地一致。因此,可對於配線基板30的焊錫31正確地連接針腳11,並可抑制PGA等之帶有針腳的配線基板30X的良率降低。Therefore, even after a predetermined period of time has elapsed from the manufacture of the wiring board, the positioning of the jig for the vertical standing of the stitching 10 and the wiring board 30 can be performed accurately, and the wiring board 30 can be placed in the opening of the wiring board guiding member 20. In the case of 21, the position of the solder 31 of the wiring board 30 and the stitch 11 of the jig upright jig 10 can be correctly matched. Therefore, the stitches 11 can be accurately connected to the solder 31 of the wiring board 30, and the yield reduction of the wiring board 30X with pins such as PGA can be suppressed.
以上,雖舉出具體例並詳細地說明了本發明,但本發明並不受上述內容限定,只要不脫離本發明的範疇,就可進行所有的變形或變更。The present invention has been described above in detail by way of specific examples. However, the invention is not limited thereto, and all modifications and changes may be made without departing from the scope of the invention.
例如,在本實施形態中,係相對於針腳豎立用治具10將配線基板引導構件20配置於上方,使配線基板引導構件20相對於針腳豎立用治具10向下方移動(落下),而使卡合構件13與導孔23卡合,但也可以相對於配線基板引導構件20將針腳豎立用治具10配置於上方。但是,將針腳豎立用治具10設置於上方的情況,有時插入針腳插入孔10H內的針腳11會落下,所以需要採取某些防止落下手段。因此,若考慮此種防止落下手段的配設,則將針腳豎立用治具10配置於下方,將配線基板引導構件20配置於上方較好。For example, in the present embodiment, the wiring board guiding member 20 is placed above the stitching fixture 10, and the wiring board guiding member 20 is moved downward (falling) with respect to the stitch standing fixture 10, thereby making the wiring board guiding member 20 downward (falling) with respect to the stitch standing fixture 10. The engagement member 13 is engaged with the guide hole 23, but the jig upright jig 10 may be disposed above the wiring board guide member 20. However, when the jig for standing up the stitching needle 10 is placed on the upper side, the stitch 11 inserted into the stitch insertion hole 10H may fall, and it is necessary to take some fall prevention means. Therefore, in consideration of the arrangement of the drop prevention means, it is preferable to arrange the stitch upright jig 10 below and to arrange the wiring board guide member 20 above.
此外,在本實施形態中,係在針腳豎立用治具10上配設卡合構件13,在配線基板引導構件20上形成導孔23,但也可以在針腳豎立用治具10上形成導孔,在配線基板引導構件20上配設卡合構件。此情況,形成於針腳豎立用治具10上的導孔所要求的特性、及配設於配線基板 引導構件20上的卡合構件所要求的特性分別和配線基板引導構件20之導孔23所要求的特性、及針腳豎立用治具10之卡合構件13所要求的特性同樣。Further, in the present embodiment, the engaging member 13 is disposed on the jig for standing up the stitching, and the guide hole 23 is formed in the wiring board guiding member 20. However, the guide hole may be formed in the jig 10 for standing upright. An engagement member is disposed on the wiring board guiding member 20. In this case, the characteristics required for the via holes formed in the jig upright jig 10 are disposed on the wiring substrate. The characteristics required for the engaging members on the guiding member 20 are the same as those required for the guiding holes 23 of the wiring board guiding member 20 and the characteristics required for the engaging members 13 of the jig upright jig 10 .
再者,在本實施形態中,雖然對於配線基板引導構件20,以於中央部上形成有1個開口部21的形態進行了說明,但也可以使用設置有複數個用以收容配線基板30的開口部者。如此一來,則可同時製造複數個製品,所以可高效率地製造帶有針腳之配線基板。In the present embodiment, the wiring board guiding member 20 has been described as being formed with one opening 21 in the center portion. However, a plurality of wiring boards 30 may be provided for accommodating the wiring board 30. The opening part. In this way, a plurality of products can be manufactured at the same time, so that the wiring board with the stitches can be efficiently manufactured.
此外,在本實施形態中,雖然針對帶有零件之配線基板方面以製造PGA等之帶有針腳的配線基板的情況進行了說明,但上述的內容於製造例如薄片電容器等之帶有零件的配線基板之際也可適用。In the present embodiment, a case has been described in which a wiring board with a pin such as a PGA is manufactured for a wiring board with components. However, the above-described contents are used to manufacture wiring with components such as a sheet capacitor. It is also applicable when the substrate is used.
10‧‧‧針腳豎立用治具10‧‧‧Standing fixture for stitching
11‧‧‧針腳11‧‧‧ stitches
11A‧‧‧針腳之基端部11A‧‧‧ The base end of the stitch
11B‧‧‧針腳之前端部11B‧‧‧Before the end of the stitch
13‧‧‧卡合構件13‧‧‧ engaging members
13A‧‧‧卡合構件之上部13A‧‧‧The upper part of the engaging member
13B‧‧‧卡合構件之側面13B‧‧‧Side of the snap member
20‧‧‧配線基板引導構件20‧‧‧Wiring substrate guiding member
21‧‧‧開口部21‧‧‧ openings
21A‧‧‧開口部之內周面21A‧‧‧The inner circumference of the opening
23‧‧‧導孔23‧‧‧ Guide hole
23A‧‧‧導孔之孔入口23A‧‧‧ hole entrance
23B‧‧‧導孔之內壁面23B‧‧‧ inner wall of the guide hole
30‧‧‧配線基板30‧‧‧Wiring substrate
31‧‧‧焊錫31‧‧‧ Solder
32‧‧‧焊錫構件32‧‧‧ solder components
圖1為顯示實施形態中之針腳豎立用治具概略構成的立體圖。Fig. 1 is a perspective view showing a schematic configuration of a jig for erecting stitches in an embodiment.
圖2為將圖1所示的針腳豎立用治具沿著I-I線切斷時的剖面圖。Fig. 2 is a cross-sectional view showing the jig for standing upright shown in Fig. 1 taken along the line I-I.
圖3為顯示實施形態中之配線基板引導構件概略構成的立體圖。3 is a perspective view showing a schematic configuration of a wiring board guiding member in the embodiment.
圖4為將圖3所示的配線基板引導構件沿著II-II線切斷時的剖面圖。Fig. 4 is a cross-sectional view showing the wiring board guiding member shown in Fig. 3 taken along line II-II.
圖5為顯示出示實施形態中之針腳豎立用治具變形例之概略構成的剖面圖。Fig. 5 is a cross-sectional view showing a schematic configuration of a modification of the jig for standing upright in the embodiment.
圖6為顯示出示實施形態中之配線基板引導構件變形例之概略構成的剖面圖。Fig. 6 is a cross-sectional view showing a schematic configuration of a modification of the wiring board guiding member in the embodiment.
圖7為顯示對於實施形態中之配線基板的針腳連接之各步驟的圖。Fig. 7 is a view showing the steps of the stitch connection of the wiring board in the embodiment.
圖8為顯示對於同實施形態中之配線基板的針腳連接之各步驟的圖。Fig. 8 is a view showing the steps of the stitch connection to the wiring board in the same embodiment.
圖9為顯示對於同實施形態中之配線基板的針腳連接之各步驟的圖。Fig. 9 is a view showing the steps of the stitch connection to the wiring board in the same embodiment.
圖10為顯示對於同實施形態中之配線基板的針腳連接之各步驟的圖。Fig. 10 is a view showing the steps of the stitch connection to the wiring board in the same embodiment.
20‧‧‧配線基板引導構件20‧‧‧Wiring substrate guiding member
21‧‧‧開口部21‧‧‧ openings
23‧‧‧導孔23‧‧‧ Guide hole
23A‧‧‧孔入口23A‧‧‧ hole entrance
23B‧‧‧內壁面23B‧‧‧ inner wall
D‧‧‧內徑D‧‧‧Inner diameter
Claims (7)
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JP2011167461 | 2011-07-29 | ||
JP2012090485A JP2013051393A (en) | 2011-07-29 | 2012-04-11 | Method for manufacturing wiring board with component |
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TW201316867A TW201316867A (en) | 2013-04-16 |
TWI492686B true TWI492686B (en) | 2015-07-11 |
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TW (1) | TWI492686B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM276230U (en) * | 2005-04-29 | 2005-09-21 | Horng Terng Automation Co Ltd | Fixture set with automatic guiding and alignment function |
TW200905822A (en) * | 2007-07-16 | 2009-02-01 | Phoenix Prec Technology Corp | Method of fabricating pin grid array package substrate |
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JPH0247860A (en) * | 1988-08-10 | 1990-02-16 | Hitachi Ltd | Method of brazing |
JPH0671622U (en) * | 1993-03-19 | 1994-10-07 | ヤマハリビングテック株式会社 | Unit bath wall assembly structure |
JP2003324262A (en) * | 2002-05-01 | 2003-11-14 | Shibaura Mechatronics Corp | Device for positioning object |
KR100932144B1 (en) * | 2004-11-04 | 2009-12-16 | 센주긴조쿠고교 가부시키가이샤 | Column adsorption head and column mounting method |
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2012
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM276230U (en) * | 2005-04-29 | 2005-09-21 | Horng Terng Automation Co Ltd | Fixture set with automatic guiding and alignment function |
TW200905822A (en) * | 2007-07-16 | 2009-02-01 | Phoenix Prec Technology Corp | Method of fabricating pin grid array package substrate |
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TW201316867A (en) | 2013-04-16 |
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