TWI491324B - Flexible substrate, display apparatus using the same and manufacturing method thereof - Google Patents

Flexible substrate, display apparatus using the same and manufacturing method thereof Download PDF

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TWI491324B
TWI491324B TW101114238A TW101114238A TWI491324B TW I491324 B TWI491324 B TW I491324B TW 101114238 A TW101114238 A TW 101114238A TW 101114238 A TW101114238 A TW 101114238A TW I491324 B TWI491324 B TW I491324B
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polymer layer
substrate
polymer
glass carrier
layer
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TW101114238A
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TW201322834A (en
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蔣承忠
林柏青
蔡奇哲
吳威諺
許惠珍
陳鈺堯
吳宜姿
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群康科技(深圳)有限公司
群創光電股份有限公司
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軟性基板、具有其之顯示裝置及其製造方法Flexible substrate, display device therewith and method of manufacturing same

本發明是有關於一種軟性基板及具有其之顯示裝置,且特別是有關於一種可調整軟性基板與玻璃載板之間附著力的軟性基板、具有其之顯示裝置及其製造方法。The present invention relates to a flexible substrate and a display device therewith, and more particularly to a flexible substrate capable of adjusting adhesion between a flexible substrate and a glass carrier, a display device therewith, and a method of manufacturing the same.

傳統之顯示裝置,常選擇玻璃基板作為材料。然而,玻璃基板易碎且不具可撓性。因此,使用玻璃基板製成之顯示裝置對外來的應力的容忍較差,且無法用於可撓性之顯示裝置的開發。相較之下,軟性基板具有可撓曲及較佳之強度與韌性,且相較於玻璃基板又更為輕薄。市場上,使用軟性基板取代玻璃基板製作而成的顯示裝置逐漸成為趨勢。Conventional display devices often use a glass substrate as a material. However, the glass substrate is fragile and not flexible. Therefore, the display device made of a glass substrate has poor tolerance to external stress and cannot be used for development of a flexible display device. In contrast, flexible substrates have flexibility and better strength and toughness, and are lighter and thinner than glass substrates. In the market, display devices made using a flexible substrate instead of a glass substrate have become a trend.

由於軟性基板本身的剛性及機械強度都不及玻璃基板,在製作軟性基板時,常需要以硬式基板或玻璃基板當作載板,作為軟性基板的製造過程中的支撐結構,待軟性基板形成後,再將軟性基板與玻璃載板分離,以將軟性基板取下利用,並將玻璃載板回收利用。因此,軟性基板與玻璃載板之間的附著力,係影響到軟性基板之製造品質及生產率,以及玻璃載板之回收的簡便性。Since the rigidity and mechanical strength of the flexible substrate itself are inferior to those of the glass substrate, it is often necessary to use a hard substrate or a glass substrate as a carrier when manufacturing a flexible substrate, as a supporting structure in the manufacturing process of the flexible substrate, after the soft substrate is formed, The flexible substrate is separated from the glass carrier to remove the flexible substrate, and the glass carrier is recycled. Therefore, the adhesion between the flexible substrate and the glass carrier affects the manufacturing quality and productivity of the flexible substrate, and the ease of recovery of the glass carrier.

若軟性基板與玻璃載板之間附著力太強,不但不易平整地取下所希望利用之軟性基板,而且殘留在玻璃載板的軟性基材,亦會影響到硬式基板的回收使用。若軟硬基板與玻璃載板之間的附著力太弱時,軟性基板在製造過程中可能會脫落,造成軟性基板的製造失敗。If the adhesion between the flexible substrate and the glass carrier is too strong, it is not easy to remove the soft substrate that is desired to be used flat, and the soft substrate remaining on the glass carrier also affects the recycling of the hard substrate. If the adhesion between the soft and hard substrate and the glass carrier is too weak, the flexible substrate may fall off during the manufacturing process, resulting in failure of the manufacture of the flexible substrate.

本發明係有關於一種軟性基板及具有其之顯示裝置。利用特殊之第一高分子層調整軟性基板與玻璃載板之間的附著力,提高軟性基板的製造品質及良率。The present invention relates to a flexible substrate and a display device therewith. The adhesion between the flexible substrate and the glass carrier is adjusted by the special first polymer layer to improve the manufacturing quality and yield of the flexible substrate.

根據本發明之第一方面,提出一種軟性基板,包括第一高分子層及第二高分子層。第一高分子層包括聚醯胺酸(PAA)、聚亞醯胺、環氧化合物及光阻材料至少一者,第一高分子層形成於一玻璃載板上。第二高分子層形成於第一高分子層上,第二高分子層包括聚亞醯胺及透明聚合物薄膜至少一者。According to a first aspect of the present invention, a flexible substrate comprising a first polymer layer and a second polymer layer is provided. The first polymer layer comprises at least one of polyamic acid (PAA), polyamidamine, an epoxy compound and a photoresist material, and the first polymer layer is formed on a glass carrier. The second polymer layer is formed on the first polymer layer, and the second polymer layer includes at least one of a polymethyleneamine and a transparent polymer film.

根據本發明之第二方面,提出一種顯示裝置,包括一第一基板、一第二基板、一顯示介質層及一驅動電路。第一基板包括第一高分子層及第二高分子層。第一高分子層包括聚醯胺酸、聚亞醯胺、環氧化合物及光阻材料至少一者,第一高分子層形成於一玻璃載板上。第二高分子層形成於第一高分子層上,第二高分子層包括聚亞醯胺及透明聚合物薄膜至少一者。第二基板與第一基板相對而設。顯示介質層,設置於第一基板與第二基板之間。驅動電路設置於第一基板與第二基板之間,用以驅動顯示介質層。According to a second aspect of the present invention, a display device includes a first substrate, a second substrate, a display medium layer, and a driving circuit. The first substrate includes a first polymer layer and a second polymer layer. The first polymer layer comprises at least one of a polyamic acid, a polyamidamine, an epoxy compound and a photoresist material, and the first polymer layer is formed on a glass carrier. The second polymer layer is formed on the first polymer layer, and the second polymer layer includes at least one of a polymethyleneamine and a transparent polymer film. The second substrate is disposed opposite to the first substrate. The display medium layer is disposed between the first substrate and the second substrate. The driving circuit is disposed between the first substrate and the second substrate for driving the display medium layer.

根據本發明之第三方面,提出一種製造顯示裝置的方法。方法包括以下步驟。提供一第一基板,包括形成一第一高分子層於一玻璃載板上,第一高分子層包括聚醯胺酸、聚亞醯胺、環氧化合物及光阻材料至少一者,且第一高分子層與玻璃載板之附著力係可調整。形成第二高分子層於第一高分子層上,第二高分子層包括一聚亞醯胺及透明聚合物薄膜至少一者。將第一基板從玻璃載板剝除。提供一第二基板。形成一顯示介質層於第一基板與第二基板之間。形成一驅動電路於第一基板與第二基板之間,以驅動顯示介質層。According to a third aspect of the invention, a method of manufacturing a display device is presented. The method includes the following steps. Providing a first substrate, comprising forming a first polymer layer on a glass carrier, the first polymer layer comprising at least one of polyamic acid, polyamidamine, epoxy compound and photoresist material, and The adhesion of a polymer layer to a glass carrier can be adjusted. Forming a second polymer layer on the first polymer layer, and the second polymer layer comprises at least one of a polymethyleneamine and a transparent polymer film. The first substrate is stripped from the glass carrier. A second substrate is provided. Forming a display dielectric layer between the first substrate and the second substrate. A driving circuit is formed between the first substrate and the second substrate to drive the display medium layer.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下:In order to better understand the above and other aspects of the present invention, the preferred embodiments are described below, and in conjunction with the drawings, the detailed description is as follows:

第一實施例First embodiment

第1A~1G圖係繪示依照本案第一實施例之軟性基板10的製造流程圖。請參考第1A圖,提供一玻璃載板100。以刷塗或旋塗的方式塗佈第三高分子材料(未繪示出)於玻璃載板100上,再以110度C~120度C的溫度進行加熱,形成一第三高分子層120於玻璃載板100上。第三高分子層120例如係一複合材料,具有聚矽氧烷、聚醯胺酸(Polyamic acid)、聚四氟乙烯及聚亞醯胺其中至少一者,第三高分子層120之材料與玻璃載板100的附著力不佳,使得第三高分子層120與玻璃載板100之間形成一離型面。請參考第1B圖,使用一光罩M,對第三高分子層120進行一曝光顯影之圖案化製程。圖案化之第三高分子層120’係如第1C圖所示。1A to 1G are views showing a manufacturing flow chart of the flexible substrate 10 according to the first embodiment of the present invention. Please refer to FIG. 1A to provide a glass carrier 100. Applying a third polymer material (not shown) to the glass carrier 100 by brushing or spin coating, and heating at a temperature of 110 degrees C to 120 degrees C to form a third polymer layer 120. On the glass carrier 100. The third polymer layer 120 is, for example, a composite material having at least one of polyoxyalkylene, polyamic acid, polytetrafluoroethylene, and polyamidene, and the material of the third polymer layer 120 and The adhesion of the glass carrier 100 is not good, so that a release surface is formed between the third polymer layer 120 and the glass carrier 100. Referring to FIG. 1B, the third polymer layer 120 is subjected to an exposure and development patterning process using a mask M. The patterned third polymer layer 120' is as shown in Fig. 1C.

請參考第1D圖,以刷塗或旋塗的方式,塗佈第一高分子材料(未繪示出)於圖案化之第三高分子層120’及部份之玻璃載板100上,再以80度C~450度C的溫度進行加熱,以形成第一高分子層140於圖案化之第三高分子層120’及部份之玻璃載板100上。接著,如第1E圖所示,以刷塗或旋塗的方式塗佈第二高分子材料(未繪示出)於第一高分子層140上,再以150度C~450度C的溫度進行加熱,以形成第二高分子層160。第二高分子層160包括聚亞醯胺、聚合物薄膜或其他具有透明性質的塑膠材質其中至少一者。Referring to FIG. 1D, a first polymer material (not shown) is applied to the patterned third polymer layer 120' and a portion of the glass carrier 100 by brushing or spin coating. Heating is performed at a temperature of 80 degrees C to 450 degrees C to form the first polymer layer 140 on the patterned third polymer layer 120' and a portion of the glass carrier 100. Next, as shown in FIG. 1E, a second polymer material (not shown) is applied to the first polymer layer 140 by brushing or spin coating, and then at a temperature of 150 degrees C to 450 degrees C. Heating is performed to form the second polymer layer 160. The second polymer layer 160 includes at least one of polyamine, a polymer film, or other plastic material having transparent properties.

於此實施例中,第一高分子材料例如係包括聚醯胺酸(Polyacrylic Acid,PAA)之類聚亞醯胺(Polyimide,PI)高分子材料及環氧(epoxy)化合物及光阻材料等有機高分子材料至少一者。第一高分子材料的製備方式,係將聚醯胺酸及特定比例之環氧化合物,溶解於N-甲基2-四氫吡各酮(N-Methyl-2-Pyrrolidone,NMP)、二甲基甲醯胺(Dimethylformamide,DMF)、二甲基乙醯胺(Dimethyl acetamide,DMAC)或四氫呋喃(Tetrahydrofuran,THF)之溶劑中。環氧化合物例如係一環氧樹脂,環氧化合物之特定添加比例,例如係以重量百分比為0.1%~10%之環氧化合物,添加至重量百分比為99.9%~90%之聚醯胺酸中。經過80度C~450度C的溫度加熱烘烤過後,第一高分子材料之環氧化合物係發生開環反應,並與聚醯胺酸之醯胺酸(Amic Acid)基接枝,以形成環氧化合物與聚醯胺酸之交聯結構。In this embodiment, the first polymer material includes, for example, a polyimide (PI) polymer material such as polyacrylic acid (PAA), an epoxy compound, and a photoresist material. At least one of the polymer materials. The first polymer material is prepared by dissolving poly-proline and a specific proportion of epoxy compound in N-methyl-2-pyrrolidone (NMP), dimethyl Dimethylformamide (DMF), Dimethyl acetamide (DMAC) or Tetrahydrofuran (THF) solvent. The epoxy compound is, for example, an epoxy resin, and the specific addition ratio of the epoxy compound is, for example, 0.1% to 10% by weight of the epoxy compound, and is added to the polyamine in a weight percentage of 99.9% to 90%. . After being heated and baked at a temperature of 80 ° C to 450 ° C, the epoxy compound of the first polymer material undergoes a ring-opening reaction and is grafted with a polyamine acid amino acid (Amic Acid) group to form A crosslinked structure of an epoxy compound and polyamic acid.

於此實施例中,第一高分子層140中的環氧化合物與聚醯胺酸之交聯結構,可以與第二高分子層160反應而緊密地結合。並且,環氧化合物與聚醯胺酸之交聯結構越多,第一高分子層140與玻璃載板100之間附著力及第一高分子層140與第二高分子層160之間附著力越強,且第一高分子層140的抗化(架橋)程度亦越高。舉例而言,具有重量百分比為0.1%~10%之環氧化合物的第一高分子層140,與玻璃載板100之間的附著力係為附著力測試規範(ASTM-D3359)中的0B~4B。舉例而言,於附著力測試規範(ASTM-D3359)中,當測試區之第二基材貼附於第一基材之附著力等級為0B時,表示測試區中有65%以上的第二基材會剝落,亦即等級0B僅係附著力較弱,而非完全無附著力。當測試區之第二基材貼附於第一基材之附著力等級為4B時,表示測試區中少於5%的第二基材會剝落,亦即僅指附著力係相對較強。當附著力等級為5B時,表示測試區之第二基材完全不會剝落。因此,可隨著製程上對附著力要求的需要而調整第一高分子層140中環氧化合物之重量百分比,使其於附著力測試規範(ASTM-D3359)中的等級為0B至4B,亦可視製程需要而使用附著力等級為0B之第一高分子層140。In this embodiment, the crosslinked structure of the epoxy compound and the polyamic acid in the first polymer layer 140 can be closely combined with the second polymer layer 160. Further, the more the crosslinked structure of the epoxy compound and the poly-proline, the adhesion between the first polymer layer 140 and the glass carrier 100, and the adhesion between the first polymer layer 140 and the second polymer layer 160. The stronger, the higher the degree of resistance (bridging) of the first polymer layer 140. For example, the adhesion between the first polymer layer 140 having an epoxy compound having a weight percentage of 0.1% to 10% and the glass carrier 100 is 0B in the adhesion test specification (ASTM-D3359). 4B. For example, in the Adhesion Test Specification (ASTM-D3359), when the adhesion level of the second substrate of the test area to the first substrate is 0B, it means that there are more than 65% of the second in the test area. The substrate will peel off, ie grade 0B is only weakly adhered, not completely non-adhesive. When the adhesion level of the second substrate of the test area to the first substrate is 4B, it means that less than 5% of the second substrate in the test area will peel off, that is, only the adhesion is relatively strong. When the adhesion level is 5B, it means that the second substrate of the test zone does not peel off at all. Therefore, the weight percentage of the epoxy compound in the first polymer layer 140 can be adjusted as required for the adhesion requirements in the process, so that the grade in the adhesion test specification (ASTM-D3359) is 0B to 4B, The first polymer layer 140 having an adhesion rating of 0B is used as needed for the process.

請參考第1F圖,以雷射、輪刀或沖切等方式,切割第二高分子層160、第一高分子層140及圖案化之第三高分子層120’,以形成第二高分子層160a、第一高分子層140a及圖案化之第三高分子層120’a。值得注意的是,切割位置S1及切割位置S2實質上係對應至圖案化之第三高分子層120的邊界,且切割後之圖案化之第三高分子層120’a的表面積係小於圖案化之第三高分子層120’之表面積。接著,如第1G圖所示,於第三高分子層120與玻璃載板100之間離型以形成軟性基板10。於此實施例之軟性基板10係包括第二高分子層160a、第一高分子層140a及圖案化之第三高分子層120’a之三層結構。Referring to FIG. 1F, the second polymer layer 160, the first polymer layer 140, and the patterned third polymer layer 120' are cut by laser, wheel cutter or die cutting to form a second polymer. The layer 160a, the first polymer layer 140a, and the patterned third polymer layer 120'a. It should be noted that the cutting position S1 and the cutting position S2 substantially correspond to the boundary of the patterned third polymer layer 120, and the surface area of the patterned third polymer layer 120'a after cutting is smaller than the patterning. The surface area of the third polymer layer 120'. Next, as shown in FIG. 1G, the third polymer layer 120 and the glass carrier 100 are released from each other to form the flexible substrate 10. The flexible substrate 10 of this embodiment includes a three-layer structure of the second polymer layer 160a, the first polymer layer 140a, and the patterned third polymer layer 120'a.

於此實施例中,藉由改變聚醯胺酸及環氧化合物的重量比例,可以調整第一高分子層140與玻璃載板100間的附著力及第一高分子層140的抗化性。由於第二高分子層160之材料與玻璃載板100之間係設置有第一高分子層140,且第一高分子層140與玻璃載板100間的附著力可以調整,使得第二高分子層160之材料的選擇性提高。也就是說,不論第二高分子層160之材料與玻璃載板100間的附著力不佳者、第二高分子層160之材料與玻璃載板100間的附著力太強者,或第二高分子層160之材料會腐蝕或破壞第三高分子層120之材料者都可以選用,第二高分子層160之材料的選用率係高達90%,亦即可選擇的第二高分子層160的材料種類變多。In this embodiment, the adhesion between the first polymer layer 140 and the glass carrier 100 and the chemical resistance of the first polymer layer 140 can be adjusted by changing the weight ratio of the polyamic acid and the epoxy compound. The first polymer layer 140 is disposed between the material of the second polymer layer 160 and the glass carrier 100, and the adhesion between the first polymer layer 140 and the glass carrier 100 can be adjusted to make the second polymer The selectivity of the material of layer 160 is increased. That is, regardless of the adhesion between the material of the second polymer layer 160 and the glass carrier 100, the adhesion between the material of the second polymer layer 160 and the glass carrier 100 is too strong, or the second highest The material of the molecular layer 160 may corrode or destroy the material of the third polymer layer 120, and the material selection rate of the second polymer layer 160 is up to 90%, and the second polymer layer 160 may also be selected. There are many types of materials.

第二實施例Second embodiment

第2A~2D圖係繪示依照本案第二實施例之軟性基板20的製造流程圖。請參考第2A圖,提供一玻璃載板200。形成一圖案化第三高分子層220於玻璃載板200上。圖案化第三高分子層220之材料與玻璃載200的附著力不佳,使得圖案化第三高分子層220與玻璃載板200之間形成一離型面。形成第一高分子層240於圖案化第三高分子層220及部份之玻璃載板200上。第一高分子層240及圖案化第三高分子層220的材料與形成方法可以與第一實施例相同,於此不再贅述。2A to 2D are views showing a manufacturing flow chart of the flexible substrate 20 according to the second embodiment of the present invention. Please refer to FIG. 2A to provide a glass carrier 200. A patterned third polymer layer 220 is formed on the glass carrier 200. The adhesion of the material of the patterned third polymer layer 220 to the glass carrier 200 is such that a patterned release surface is formed between the patterned third polymer layer 220 and the glass carrier 200. The first polymer layer 240 is formed on the patterned third polymer layer 220 and a portion of the glass carrier 200. The materials and formation methods of the first polymer layer 240 and the patterned third polymer layer 220 may be the same as those of the first embodiment, and will not be described herein.

接著,如第2B圖所示,形成第二高分子層260於第一高分子層240上。第二高分子層260包括膠材262及第二高分子材料264。第二高分子材料264可以藉由膠材262,以轉印的方式貼附於第一高分子層240上。由於膠材262的特性要求少,因此可以提高選擇性。於一實施例中,膠材262係可耐高溫,以提高之後元件製程的耐高溫能力。第二高分子材料264包括聚亞醯胺(Polyimide,PI)、聚合物薄膜及其他具有透明性質的塑膠材料至少一者。Next, as shown in FIG. 2B, the second polymer layer 260 is formed on the first polymer layer 240. The second polymer layer 260 includes a glue 262 and a second polymer material 264. The second polymer material 264 can be attached to the first polymer layer 240 by transfer using a glue 262. Since the characteristics of the rubber 262 are small, the selectivity can be improved. In one embodiment, the glue 262 is resistant to high temperatures to improve the high temperature resistance of the subsequent component process. The second polymer material 264 includes at least one of polyimide (PI), a polymer film, and other plastic materials having transparent properties.

請參考第2C~2D圖,以雷射、輪刀或沖切等方式,切割第二高分子層260、第一高分子層240及圖案化第三高分子層220。切割位置N1及切割位置N2實質上係對應至圖案化第三高分子層220的邊界,且切割後之圖案化第三高分子層220a的表面積係小於切割前之圖案化第三高分子層220之表面積。接著,於圖案化第三高分子層220與玻璃載板200之間離型以形成軟性基板20。如第2D圖所示,軟性基板20包括第二高分子層260a、第一高分子層240a及圖案化第三高分子層220a之三層結構,軟性基板20係耐化且耐高溫。Referring to FIGS. 2C to 2D, the second polymer layer 260, the first polymer layer 240, and the patterned third polymer layer 220 are cut by laser, wheel cutter or die cutting. The cutting position N1 and the cutting position N2 substantially correspond to the boundary of the patterned third polymer layer 220, and the surface area of the patterned third polymer layer 220a after cutting is smaller than the patterned third polymer layer 220 before cutting. Surface area. Next, the patterned third polymer layer 220 and the glass carrier 200 are released to form a flexible substrate 20. As shown in FIG. 2D, the flexible substrate 20 includes a three-layer structure of the second polymer layer 260a, the first polymer layer 240a, and the patterned third polymer layer 220a, and the flexible substrate 20 is resistant to high temperatures.

第三實施例Third embodiment

第3A~3C圖繪示依照本發明第三實施例之軟性基板30的製造流程圖。於此實施例之玻璃載板300、第一高分子層340及第二高分子層360的材質,與第一實施例之玻璃載板100、第一高分子層140及第二高分子層160相同,於此不再贅述。如第3A圖所示,提供一玻璃載板300,以刷塗或旋塗的方式塗佈第一高分子材料(未繪示出)於玻璃載板300上,再以80度C~450度C的溫度進行加熱,形成第一高分子層340於玻璃載板300上。3A to 3C are views showing a manufacturing flow chart of the flexible substrate 30 according to the third embodiment of the present invention. The material of the glass carrier 300, the first polymer layer 340, and the second polymer layer 360 of this embodiment, and the glass carrier 100, the first polymer layer 140, and the second polymer layer 160 of the first embodiment. The same, no longer repeat here. As shown in FIG. 3A, a glass carrier 300 is provided, and the first polymer material (not shown) is coated on the glass carrier 300 by brushing or spin coating, and then at 80 degrees C to 450 degrees. The temperature of C is heated to form a first polymer layer 340 on the glass carrier 300.

接著,如第3B圖所示,以刷塗或旋塗的方式,塗佈第二高分子材料(未繪示出)於第一高分子層340上,再以150度C~450度C的溫度進行加熱,以形成第二高分子層360。最後,於第一高分子層340與玻璃載板300之間離型,以形成如第3C圖所示之軟性基板30。於此實施例之軟性基板30,係包括第二高分子層360及第一高分子層340之雙層結構。Next, as shown in FIG. 3B, a second polymer material (not shown) is coated on the first polymer layer 340 by brushing or spin coating, and then 150 degrees C to 450 degrees C. The temperature is heated to form the second polymer layer 360. Finally, the first polymer layer 340 and the glass carrier 300 are separated from each other to form a flexible substrate 30 as shown in FIG. 3C. The flexible substrate 30 of this embodiment includes a two-layer structure of the second polymer layer 360 and the first polymer layer 340.

藉由改變第一高分子層340之材料中聚醯胺酸及環氧化合物的重量比例,可以調整第一高分子層340與玻璃載板300間的附著力及第一高分子層340的抗化性。於此實施例中,亦可以視製程需要而選擇重量百分比為0.1%~10%之環氧化合物作為第一高分子層340的材料成份,使得第一高分子層340與玻璃載板300之間的附著力等級係為0B至4B(附著力測試規範ASTM-D3359),亦可使用附著力等級為0B之第一高分子層340。The adhesion between the first polymer layer 340 and the glass carrier 300 and the resistance of the first polymer layer 340 can be adjusted by changing the weight ratio of the polyamic acid and the epoxy compound in the material of the first polymer layer 340. Chemical. In this embodiment, an epoxy compound having a weight percentage of 0.1% to 10% may be selected as a material component of the first polymer layer 340 according to the process requirements, such that the first polymer layer 340 and the glass carrier 300 are disposed. The adhesion rating is 0B to 4B (adhesion test specification ASTM-D3359), and the first polymer layer 340 having an adhesion rating of 0B can also be used.

較佳地,可以添加重量百分比為0.1%~6%之環氧化合物以形成第一高分子層340,此時,第一高分子層340與玻璃載板300之間的附著力係為1B~2B。於薄膜電晶體基板及液晶顯示裝置製程中,當第一高分子層340與玻璃載板300之間的附著力為1B時,可以避免製程中第一高分子層340脫離玻璃載板300。當第一高分子層340與玻璃載板300之間的附著力為2B時,可以於第3B圖之製程結束後,利用現有之機台離型第一高分子層340與玻璃載板300。Preferably, an epoxy compound having a weight percentage of 0.1% to 6% may be added to form the first polymer layer 340. At this time, the adhesion between the first polymer layer 340 and the glass carrier 300 is 1B~ 2B. In the process of the thin film transistor substrate and the liquid crystal display device, when the adhesion between the first polymer layer 340 and the glass carrier 300 is 1B, the first polymer layer 340 can be prevented from being detached from the glass carrier 300 during the process. When the adhesion between the first polymer layer 340 and the glass carrier 300 is 2B, the first polymer layer 340 and the glass carrier 300 can be separated from the existing machine after the process of FIG. 3B is completed.

由於第一高分子層340與玻璃載板300間的附著力可以調整,使得與玻璃載板300附著力不佳的第二高分子層360之材料,以及與玻璃載板300附著力太強的第二高分子層360之材料,皆可藉由第一高分子層340而與玻璃載板300產生一適當的附著力,提高第二高分子層360之材料的選擇性,有效地降低生產成本並加快開發速度。Since the adhesion between the first polymer layer 340 and the glass carrier 300 can be adjusted, the material of the second polymer layer 360 having poor adhesion to the glass carrier 300 and the adhesion to the glass carrier 300 are too strong. The material of the second polymer layer 360 can be appropriately adhered to the glass carrier 300 by the first polymer layer 340 to improve the selectivity of the material of the second polymer layer 360, thereby effectively reducing the production cost. And speed up development.

第四實施例Fourth embodiment

第4A~4E圖係繪示依照本案第四實施例之軟性基板40的製造流程圖。如第4A圖所示,提供一玻璃載板400,以一光罩M遮蔽玻璃載板400之第二區域Ⅱ,並以紫外光照射未受到光罩M遮蔽之第一區域Ⅰ,紫外光之波長範圍例如係172~258奈米(nm)之短波長紫外光。請參考第4B圖,於紫外光照射後,玻璃載板400’之第一區域Ⅰ的氫鍵係降低。此時,玻璃載板400’之第一區域Ⅰ的溼潤程度係高於第二區域Ⅱ的溼潤程度。4A to 4E are views showing a manufacturing flow chart of the flexible substrate 40 according to the fourth embodiment of the present invention. As shown in FIG. 4A, a glass carrier 400 is provided, the second region II of the glass carrier 400 is shielded by a mask M, and the first region I not covered by the mask M is irradiated with ultraviolet light, and the ultraviolet light is irradiated. The wavelength range is, for example, short-wavelength ultraviolet light of 172 to 258 nanometers (nm). Referring to Fig. 4B, after the ultraviolet light irradiation, the hydrogen bond system of the first region I of the glass carrier 400' is lowered. At this time, the degree of wetting of the first region I of the glass carrier 400' is higher than that of the second region II.

接著,如第4C圖所示,形成第一高分子層440於玻璃載板400’上,且形成第二高分子層460於第一高分子層440上。第一高分子層440及第二高分子層460之材料及形成方式,係與第一及第二實施例相同,於此不再贅述。請接著參考第4D圖,第4D圖係繪示第4C圖之結構沿切線X-X剖開之一剖面圖。如第4D圖所示,以雷射、輪刀或沖切等方式,切割第二高分子層460及第一高分子層440,切割位置T1及切割位置T2實質上係位於第二高分子層460及第一高分子層440對應至玻璃載板400’之第二區域Ⅱ的範圍內,且對應至玻璃載板400’之第一區域Ⅰ及第二區域Ⅱ的邊界之處。Next, as shown in Fig. 4C, the first polymer layer 440 is formed on the glass carrier 400', and the second polymer layer 460 is formed on the first polymer layer 440. The materials and formation methods of the first polymer layer 440 and the second polymer layer 460 are the same as those of the first and second embodiments, and will not be described herein. Please refer to FIG. 4D. FIG. 4D is a cross-sectional view showing the structure of FIG. 4C taken along the line X-X. As shown in FIG. 4D, the second polymer layer 460 and the first polymer layer 440 are cut by laser, wheel cutter or die cutting, and the cutting position T1 and the cutting position T2 are substantially located in the second polymer layer. 460 and the first polymer layer 440 correspond to the second region II of the glass carrier 400' and correspond to the boundary between the first region I and the second region II of the glass carrier 400'.

於此實施例中,由於玻璃載板400’之第一區域Ⅰ的溼潤程度係高於第二區域Ⅱ的溼潤程度,使得第一高分子層440與第一區域Ⅰ的附著力大於第一高分子層440與第二區域Ⅱ的附著力。因此,可以從切割位置T1及切割位置T2將第一高分子層440a與玻璃載板400’離型,形成如第4E圖所示之軟性基板40,軟性基板40包括第一高分子層440a及第二高分子層460a之雙層結構。軟性基板40的表面積實質上係小於玻璃載板400’之第二區域Ⅱ之表面積。In this embodiment, since the degree of wetting of the first region I of the glass carrier 400' is higher than the degree of wetting of the second region II, the adhesion of the first polymer layer 440 to the first region I is greater than the first height. Adhesion of molecular layer 440 to second region II. Therefore, the first polymer layer 440a and the glass carrier 400' can be separated from the cutting position T1 and the cutting position T2 to form the flexible substrate 40 as shown in FIG. 4E. The flexible substrate 40 includes the first polymer layer 440a and The two-layer structure of the second polymer layer 460a. The surface area of the flexible substrate 40 is substantially smaller than the surface area of the second region II of the glass carrier 400'.

第五實施例Fifth embodiment

第5A~5D圖係繪示依照本案第五實施例之軟性基板50的製造流程圖。如第5A圖所示,提供一以紫外光照射處理過之玻璃載板500,紫外光之波長範圍例如係172~258奈米(nm)之短波長紫外光。紫外光照射後之玻璃載板500之第一區域Ⅰ的氫鍵係降低,使得紫外光照射後之第一區域Ⅰ的溼潤程度係高於未受到紫外光照射之第二區域Ⅱ的溼潤程度。接著,依序形成第三高分子層520於玻璃載板500上,且形成第一高分子層540於第三高分子層520上。第三高分子層520例如係一表面處理離型材料,例如係聚矽氧烷材料、聚醯胺酸(Polyamic acid)、氟系高分子材料(如聚四氟乙烯)或聚亞醯胺等材料。5A to 5D are views showing a manufacturing flow chart of the flexible substrate 50 according to the fifth embodiment of the present invention. As shown in Fig. 5A, a glass carrier 500 treated with ultraviolet light is provided, and the wavelength range of the ultraviolet light is, for example, 172 to 258 nanometers (nm) of short-wavelength ultraviolet light. The hydrogen bonding system of the first region I of the glass carrier 500 after the ultraviolet light irradiation is lowered, so that the degree of wetting of the first region I after ultraviolet light irradiation is higher than that of the second region II not irradiated with ultraviolet light. Next, the third polymer layer 520 is sequentially formed on the glass carrier 500, and the first polymer layer 540 is formed on the third polymer layer 520. The third polymer layer 520 is, for example, a surface-treated release material, such as a polyoxyalkylene material, a polyamic acid, a fluorine-based polymer material (such as polytetrafluoroethylene), or a polyamidene. material.

請參考第5B~5C圖,提供一第二高分子層560,第二高分子層560包括膠材562及第二高分子材料564,以轉印的方式形成第二高分子層560於第一高分子層540上。第一高分子層540及第二高分子材料564的形成方式,係與第四實施例所對應之第一高分子層440及第二高分子層460相同,於此不再贅述。第一高分子層540及第二高分子材料564之材料,係與第二實施例所對應之第一高分子層240及第二高分子層260相同,於此不再贅述。Referring to FIGS. 5B-5C, a second polymer layer 560 is provided. The second polymer layer 560 includes a glue 562 and a second polymer material 564, and the second polymer layer 560 is formed by transfer. On the polymer layer 540. The first polymer layer 540 and the second polymer material 564 are formed in the same manner as the first polymer layer 440 and the second polymer layer 460 corresponding to the fourth embodiment, and will not be described again. The materials of the first polymer layer 540 and the second polymer material 564 are the same as those of the first polymer layer 240 and the second polymer layer 260 corresponding to the second embodiment, and will not be described herein.

請接著參考第5C圖,以雷射、輪刀或沖切等方式,切割第二高分子層560及第一高分子層540,切割位置P1及切割位置P2實質上係位於第二高分子層560及第一高分子層540對應至玻璃載板500之第二區域Ⅱ的範圍內,且對應至玻璃載板500之第一區域Ⅰ及第二區域Ⅱ的邊界之處。Referring to FIG. 5C, the second polymer layer 560 and the first polymer layer 540 are cut by laser, wheel cutter or die cutting, and the cutting position P1 and the cutting position P2 are substantially located in the second polymer layer. 560 and the first polymer layer 540 correspond to the second region II of the glass carrier 500 and correspond to the boundary between the first region I and the second region II of the glass carrier 500.

於此實施例中,由於玻璃載板500之第一區域Ⅰ的溼潤程度係高於第二區域Ⅱ的溼潤程度,使得第三高分子層520與第一區域Ⅰ的附著力大於第三高分子層520與第二區域Ⅱ的附著力。因此,可以從切割位置P1及切割位置P2將第三高分子層520與玻璃載板500離型,形成如第5D圖所示之軟性基板50,軟性基板50包括第三高分子層520a、第一高分子層540a及第二高分子層560a之三層結構。軟性基板50的表面積實質上係小於玻璃載板500之第二區域Ⅱ之表面積。In this embodiment, since the degree of wetting of the first region I of the glass carrier 500 is higher than that of the second region II, the adhesion of the third polymer layer 520 to the first region I is greater than that of the third polymer. The adhesion of layer 520 to second region II. Therefore, the third polymer layer 520 and the glass carrier 500 can be separated from the cutting position P1 and the cutting position P2 to form the flexible substrate 50 as shown in FIG. 5D, and the flexible substrate 50 includes the third polymer layer 520a, A three-layer structure of a polymer layer 540a and a second polymer layer 560a. The surface area of the flexible substrate 50 is substantially smaller than the surface area of the second region II of the glass carrier 500.

第六實施例Sixth embodiment

第6A~6D圖係繪示依照本案第六實施例之軟性基板60的製造流程圖。如第6A圖所示,形成一圖案化第三高分子層620於玻璃載板600。請參考第6B圖,形成一第一高分子層640於圖案化第三高分子層620及部份之玻璃載板600上。如第6C圖所示,形成一第二高分子層660於第一高分子層640上,並切割第二高分子層660及第一高分子層640,切割位置V1及切割位置V2實質上係對應至圖案化第三高分子層620的邊界,且切割後之第一高分子層640a及第二高分子層660a之表面積,係小於圖案化第三高分子層620之表面積。6A to 6D are views showing a manufacturing flow chart of the flexible substrate 60 according to the sixth embodiment of the present invention. As shown in FIG. 6A, a patterned third polymer layer 620 is formed on the glass carrier 600. Referring to FIG. 6B, a first polymer layer 640 is formed on the patterned third polymer layer 620 and a portion of the glass carrier 600. As shown in FIG. 6C, a second polymer layer 660 is formed on the first polymer layer 640, and the second polymer layer 660 and the first polymer layer 640 are cut. The cutting position V1 and the cutting position V2 are substantially Corresponding to the boundary of the patterned third polymer layer 620, the surface areas of the first polymer layer 640a and the second polymer layer 660a after dicing are smaller than the surface area of the patterned third polymer layer 620.

於此實施例中,第一高分子層640及第二高分子層660之材料及形成方法,係與第一實施例相同,於此不再贅述。值得注意的是,於此實施例之圖案化第三高分子層620例如係一表面處理離型材料,例如係聚矽氧烷材料、聚醯胺酸(Polyamic acid)、氟系高分子材料(如聚四氟乙烯)或聚亞醯胺等材料。聚矽氧烷材料,是以矽氧鍵為骨架所衍生的聚合物。聚矽氧烷材料及氟系高分子材料共通的特性為材料惰性極高,所以表面性質具有不易黏著的特性。圖案化第三高分子層620與第一高分子層640a之附著力不佳,因而形成一離型面於圖案化第三高分子層620與第一高分子層640a之間。接著,離型圖案化第三高分子層620與第一高分子層640a,形成如第6D圖所示之軟性基板60,軟性基板60包括第一高分子層640a及第二高分子層660a。In this embodiment, the materials and forming methods of the first polymer layer 640 and the second polymer layer 660 are the same as those in the first embodiment, and details are not described herein again. It should be noted that the patterned third polymer layer 620 of this embodiment is, for example, a surface-treated release material, such as a polyoxyalkylene material, a polyamic acid, or a fluorine-based polymer material. Materials such as polytetrafluoroethylene or polyamidamine. The polyoxyalkylene material is a polymer derived from a skeleton of a ruthenium oxygen bond. The common property of the polyoxyalkylene material and the fluorine-based polymer material is that the material is extremely inert, so the surface properties are not easily adhered. The adhesion between the patterned third polymer layer 620 and the first polymer layer 640a is not good, so that a release surface is formed between the patterned third polymer layer 620 and the first polymer layer 640a. Next, the third polymer layer 620 and the first polymer layer 640a are patterned and formed into a flexible substrate 60 as shown in FIG. 6D. The flexible substrate 60 includes a first polymer layer 640a and a second polymer layer 660a.

第七實施例Seventh embodiment

第7A~7D圖係繪示依照本案第七實施例之軟性基板70的製造流程圖。如第7A圖所示,形成一圖案化第三高分子層720於玻璃載板700。圖案化第三高分子層720係經過圖案化以形成具有不同黏性的區域A及區域B。請參考第7B圖,形成一緩衝層740於圖案化第三高分子層720上。緩衝層740例如係由緩衝材料742及緩衝材料744所組成,緩衝材料742及緩衝材料744例如係聚亞醯胺、一般光阻材料、丙烯酸基(Acrylic)材料、矽型(Silicon type)材料或有機高分子材料。7A to 7D are views showing a manufacturing flow chart of the flexible substrate 70 according to the seventh embodiment of the present invention. As shown in FIG. 7A, a patterned third polymer layer 720 is formed on the glass carrier 700. The patterned third polymer layer 720 is patterned to form regions A and B having different viscosities. Referring to FIG. 7B, a buffer layer 740 is formed on the patterned third polymer layer 720. The buffer layer 740 is composed of, for example, a buffer material 742 and a buffer material 744. The buffer material 742 and the buffer material 744 are, for example, polyamines, general photoresist materials, Acrylic materials, Silicon type materials or Organic polymer materials.

請參考第7B~7C圖,提供一第二高分子層760,第二高分子層760包括膠材762及第二高分子材料764。藉由膠材762可以將第二高分子材料764以轉印的方式貼附於緩衝層740上。由於膠材762的特性要求少,因此可以提高選擇性。緩衝層740可以隔絕膠材762與圖案化第三高分子層720,避免損害圖案化第三高分子層720的離型能力。Referring to FIGS. 7B-7C, a second polymer layer 760 is provided. The second polymer layer 760 includes a glue material 762 and a second polymer material 764. The second polymer material 764 can be attached to the buffer layer 740 by transfer by the glue 762. Since the characteristics of the rubber 762 are small, the selectivity can be improved. The buffer layer 740 can insulate the glue 762 from the patterned third polymer layer 720 to avoid damaging the release ability of the patterned third polymer layer 720.

接著,請參考第7C圖,切割第二高分子層760及緩衝層740,切割位置U1及切割位置U2實質上係對應至圖案化第三高分子層720的邊界。且切割後之緩衝層740a(繪示於第7D圖)及第二高分子層760a(繪示於第7D圖)之表面積,係小於圖案化第三高分子層720之表面積。Next, referring to FIG. 7C, the second polymer layer 760 and the buffer layer 740 are cut, and the cutting position U1 and the cutting position U2 substantially correspond to the boundary of the patterned third polymer layer 720. The surface area of the buffer layer 740a (shown in FIG. 7D) and the second polymer layer 760a (shown in FIG. 7D) after cutting is smaller than the surface area of the patterned third polymer layer 720.

於此實施例中,第二高分子層760之材料及形成方法,係與第六實施例相同,於此不再贅述。圖案化第三高分子層720例如係一表面處理離型材料,包括聚矽氧烷、聚醯胺酸(Polyamic acid)、氟系高分子材料(例如係聚四氟乙烯)或聚亞醯胺材料。聚矽氧烷材料,是以矽氧鍵為骨架所衍生的聚合物。聚矽氧烷材料及氟系高分子材料共通的特性為材料惰性極高,所以表面性質具有不易黏著的特性。圖案化第三高分子層720與緩衝層740a之附著力不佳,因而形成一離型面於圖案化第三高分子層720與緩衝層740a之間。接著,離型圖案化第三高分子層720與緩衝層740a,形成如第7D圖所示之軟性基板70,軟性基板70包括緩衝層740a及第二高分子層760a。In this embodiment, the material and the forming method of the second polymer layer 760 are the same as those in the sixth embodiment, and details are not described herein again. The patterned third polymer layer 720 is, for example, a surface-treated release material, including polyoxyalkylene, polyamic acid, fluorine-based polymer material (for example, polytetrafluoroethylene) or polytheneamine. material. The polyoxyalkylene material is a polymer derived from a skeleton of a ruthenium oxygen bond. The common property of the polyoxyalkylene material and the fluorine-based polymer material is that the material is extremely inert, so the surface properties are not easily adhered. The adhesion between the patterned third polymer layer 720 and the buffer layer 740a is not good, so that a release surface is formed between the patterned third polymer layer 720 and the buffer layer 740a. Next, the third polymer layer 720 and the buffer layer 740a are patterned and patterned to form a flexible substrate 70 as shown in FIG. 7D. The flexible substrate 70 includes a buffer layer 740a and a second polymer layer 760a.

應用上述實施例於不同種類的顯示裝置Applying the above embodiments to different types of display devices

利用上述實施例之方法所製造而成的軟性基板,係可應用於不同種類的顯示裝置,例如有機發光二極體(OLED)、液晶顯示裝置(LCD)和電子紙(E-Paper)顯示裝置等態樣,以下將就此些不同顯示裝置之態樣作說明。The flexible substrate manufactured by the method of the above embodiment can be applied to different kinds of display devices, such as an organic light emitting diode (OLED), a liquid crystal display device (LCD), and an electronic paper (E-Paper) display device. Identical, the following will describe the aspects of these different display devices.

請參考第8圖,其繪示依照本發明一實施例之一有機發光二極體(OLED)顯示裝置8的結構示意圖。如第8圖所示,有機發光二極體顯示裝置8包括一上基板800,與上基板800相對而設之一下基板810。一驅動電路80設置於上基板800及下基板810之間,驅動電路80包括第一導電層820設置於上基板800上,第二導電層830設置於下基板810上。一顯示介質層850夾設於第一導電層820及第二導電層830之間。於此實施例之顯示介質層850包括複數個有機發光二極體。值得注意的是,上基板800或下基板810係可使用上述任一實施例所製成。Please refer to FIG. 8 , which is a schematic structural diagram of an organic light emitting diode (OLED) display device 8 according to an embodiment of the invention. As shown in FIG. 8, the organic light emitting diode display device 8 includes an upper substrate 800, and a lower substrate 810 is disposed opposite to the upper substrate 800. A driving circuit 80 is disposed between the upper substrate 800 and the lower substrate 810. The driving circuit 80 includes a first conductive layer 820 disposed on the upper substrate 800, and a second conductive layer 830 disposed on the lower substrate 810. A display dielectric layer 850 is interposed between the first conductive layer 820 and the second conductive layer 830. The display medium layer 850 of this embodiment includes a plurality of organic light emitting diodes. It should be noted that the upper substrate 800 or the lower substrate 810 can be fabricated using any of the above embodiments.

請參考第9圖,其繪示依照本發明一實施例之一液晶顯示裝置(LCD)9的結構示意圖。如第9圖所示,液晶顯示裝置9包括上基板900及與上基板相對而設之下基板910。一驅動電路90設置於上基板900及下基板910之間,驅動電路90包括第一導電層920設置於上基板900上,第二導電層930設置於下基板910上。一顯示介質層950夾設於第一導電層920及第二導電層930之間,於此實施例之顯示介質層950包括複數個液晶單元。值得注意的是,上基板900或下基板910係可使用上述任一實施例所製成。Please refer to FIG. 9 , which is a schematic structural diagram of a liquid crystal display device (LCD) 9 according to an embodiment of the invention. As shown in FIG. 9, the liquid crystal display device 9 includes an upper substrate 900 and a lower substrate 910 opposite to the upper substrate. A driving circuit 90 is disposed between the upper substrate 900 and the lower substrate 910. The driving circuit 90 includes a first conductive layer 920 disposed on the upper substrate 900, and a second conductive layer 930 disposed on the lower substrate 910. A display dielectric layer 950 is interposed between the first conductive layer 920 and the second conductive layer 930. The display dielectric layer 950 of this embodiment includes a plurality of liquid crystal cells. It should be noted that the upper substrate 900 or the lower substrate 910 can be made using any of the above embodiments.

請參考第10圖,其繪示依照本發明一實施例之一電子紙(E-Paper)顯示裝置12的結構示意圖。如第10圖所示,電子紙顯示裝置12包括一上基板1000及與上基板相對而設之一下基板1010。一驅動電路110設置於上基板1000及下基板1010之間,驅動電路110包括第一導電層1020設置於上基板1000上,第二導電層1030設置於下基板1010上。一顯示介質層1050夾設於第一導電層1020及第二導電層1030之間,於此實施例之顯示介質層1050例如係包括複數個顯示微粒之電子墨水。值得注意的是,上基板1000或下基板1010係可使用上述任一實施例所製成。Please refer to FIG. 10, which is a schematic structural diagram of an electronic paper (E-Paper) display device 12 according to an embodiment of the invention. As shown in FIG. 10, the electronic paper display device 12 includes an upper substrate 1000 and a lower substrate 1010 opposite to the upper substrate. A driving circuit 110 is disposed between the upper substrate 1000 and the lower substrate 1010. The driving circuit 110 includes a first conductive layer 1020 disposed on the upper substrate 1000, and a second conductive layer 1030 disposed on the lower substrate 1010. A display dielectric layer 1050 is interposed between the first conductive layer 1020 and the second conductive layer 1030. The display medium layer 1050 of this embodiment includes, for example, a plurality of electronic inks that display particles. It is to be noted that the upper substrate 1000 or the lower substrate 1010 can be made using any of the above embodiments.

綜上所述,本發明上述實施例藉由改變第一高分子層之材料中聚醯胺酸及環氧化合物的重量比例,調整第一高分子層與玻璃載板間的附著力,可以提高第二高分子層之材料的選擇性。本發明上述實施例之軟性基板的製造方法,不但提供軟性基板之邊緣與玻璃載板一適當的附著力,使得軟性基板的製程中不會脫落於玻璃載板,且於軟性基板製造完成後,可以利用雷射切割等方式定義出軟性基板的邊界,並使用現行的機台,輕易且完整地將軟性基板與玻璃載板離型,不但可以降低生產成本並加快開發速度,方便載板回收再利用,且提供較佳之軟性基板的製程良率及品質。In summary, the above embodiment of the present invention can improve the adhesion between the first polymer layer and the glass carrier by changing the weight ratio of the polyamic acid and the epoxy compound in the material of the first polymer layer. The selectivity of the material of the second polymer layer. The method for manufacturing a flexible substrate according to the above embodiment of the present invention not only provides an appropriate adhesion between the edge of the flexible substrate and the glass carrier, so that the process of the flexible substrate does not fall off the glass carrier, and after the flexible substrate is manufactured, The boundary of the flexible substrate can be defined by laser cutting, etc., and the flexible substrate and the glass carrier can be easily and completely removed by using the current machine, which can reduce the production cost and speed up the development, and facilitate the recovery of the carrier. Utilize and provide better process yield and quality of the flexible substrate.

綜上所述,雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。In conclusion, the present invention has been disclosed in the above preferred embodiments, and is not intended to limit the present invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

8~12...顯示裝置8~12. . . Display device

10、20、30、40、50、60、70...軟性基板10, 20, 30, 40, 50, 60, 70. . . Flexible substrate

80、90、110...驅動電路80, 90, 110. . . Drive circuit

100、200、300、400、400’、500、600、700...玻璃載板100, 200, 300, 400, 400', 500, 600, 700. . . Glass carrier

120、120’、120’a、420、420a、520、520a、620、620a、720、720a...第三高分子層120, 120', 120'a, 420, 420a, 520, 520a, 620, 620a, 720, 720a. . . Third polymer layer

140、140a、240、340、340a、440、440a、540、540a、640、640a...第一高分子層140, 140a, 240, 340, 340a, 440, 440a, 540, 540a, 640, 640a. . . First polymer layer

160、160a、260、360、360a、460、460a、560、560a、660、660a、760、760a...第二高分子層160, 160a, 260, 360, 360a, 460, 460a, 560, 560a, 660, 660a, 760, 760a. . . Second polymer layer

260、560、760...第二高分子材料260, 560, 760. . . Second polymer material

262、562、762...膠材262, 562, 762. . . Plastic material

800、810、900、910、1000、1010...基板800, 810, 900, 910, 1000, 1010. . . Substrate

820、830、920、930、1020、1030...導電層820, 830, 920, 930, 1020, 1030. . . Conductive layer

850、950、1050...顯示介質層850, 950, 1050. . . Display media layer

262、562、762、262a、562a、762a...膠材262, 562, 762, 262a, 562a, 762a. . . Plastic material

264、564、764、264a、564a、764a...第二高分子材料264, 564, 764, 264a, 564a, 764a. . . Second polymer material

742、744、742a、744a...緩衝材料742, 744, 742a, 744a. . . Cushioning material

740、740a...緩衝層740, 740a. . . The buffer layer

Ⅰ、Ⅱ...區域I, II. . . region

M...光罩M. . . Mask

S1、S2、T1、T2、V1、V2...切割位置S1, S2, T1, T2, V1, V2. . . Cutting position

X-X...切線X-X. . . Tangent

第1A~1G圖係繪示依照本發明第一實施例之軟性基板的製造流程圖。1A to 1G are views showing a manufacturing flow chart of a flexible substrate according to a first embodiment of the present invention.

第2A~2D圖繪示依照本發明第二實施例之軟性基板的製造流程圖。2A to 2D are views showing a manufacturing flow chart of a flexible substrate according to a second embodiment of the present invention.

第3A~3C圖係繪示依照本發明第三實施例之軟性基板的製造流程圖。3A to 3C are views showing a manufacturing flow chart of a flexible substrate in accordance with a third embodiment of the present invention.

第4A~4E圖係繪示依照本發明第四實施例之軟性基板的製造流程圖。4A to 4E are views showing a manufacturing flow chart of a flexible substrate in accordance with a fourth embodiment of the present invention.

第5A~5D圖係繪示依照本發明第五實施例之軟性基板的製造流程圖。5A to 5D are views showing a manufacturing flow chart of a flexible substrate according to a fifth embodiment of the present invention.

第6A~6D圖係繪示依照本發明第六實施例之軟性基板的製造流程圖。6A to 6D are views showing a manufacturing flow chart of a flexible substrate according to a sixth embodiment of the present invention.

第7A~7D圖係繪示依照本發明第七實施例之軟性基板的製造流程圖。7A to 7D are views showing a manufacturing flow chart of a flexible substrate according to a seventh embodiment of the present invention.

第8圖一實施例之有機發光二極體顯示裝置的示意圖。Fig. 8 is a schematic view showing an organic light emitting diode display device of the embodiment.

第9圖係繪示依照本發明一實施例之液晶顯示裝置的示意圖。Figure 9 is a schematic view showing a liquid crystal display device in accordance with an embodiment of the present invention.

第10圖係繪示依照本發明一實施例之電子紙顯示裝置的示意圖。Figure 10 is a schematic view showing an electronic paper display device in accordance with an embodiment of the present invention.

10...軟性基板10. . . Flexible substrate

120’a...第三高分子層120’a. . . Third polymer layer

140a...第一高分子層140a. . . First polymer layer

160a...第二高分子層160a. . . Second polymer layer

Claims (18)

一種軟性基板,包括:一第一高分子層,該第一高分子層包括一聚醯胺酸(PAA)、一聚亞醯胺、一環氧化合物及一光阻材料至少一者,該第一高分子層形成於一玻璃載板上,其中該第一高分子層與該玻璃載板之間具有一附著力,該附著力等級為0B至4B,且該第一高分子層與該玻璃載板之間的該附著力,係藉由該環氧化合物添加於聚醯胺酸的重量比例調整;以及一第二高分子層,形成於該第一高分子層上,該第二高分子層包括一聚亞醯胺(PI)及一透明聚合物薄膜至少一者。 A flexible substrate comprising: a first polymer layer comprising at least one of a polyamic acid (PAA), a polyamidamine, an epoxy compound and a photoresist material, the first a polymer layer is formed on a glass carrier, wherein the first polymer layer and the glass carrier have an adhesion force, the adhesion level is 0B to 4B, and the first polymer layer and the glass The adhesion between the carrier plates is adjusted by the weight ratio of the epoxy compound added to the polyaminic acid; and a second polymer layer is formed on the first polymer layer, the second polymer The layer comprises at least one of a polymethyleneamine (PI) and a transparent polymer film. 如申請專利範圍第1項所述之軟性基板,其中該環氧化合物與該聚醯胺酸之重量比例為0.1%至10%的重量比。 The flexible substrate according to claim 1, wherein the weight ratio of the epoxy compound to the polyamic acid is from 0.1% to 10% by weight. 如申請專利範圍第1項所述之軟性基板,更包括一第三高分子層,貼附於該第一高分子層與該玻璃載板之間,該第三高分子層包括一聚矽氧烷、一聚四氟乙烯、該聚亞醯胺及該聚醯胺酸至少一者。 The flexible substrate of claim 1, further comprising a third polymer layer attached between the first polymer layer and the glass carrier, the third polymer layer comprising a polyoxyl At least one of an alkane, a polytetrafluoroethylene, the polyamidamine, and the polyamic acid. 如申請專利範圍第3項所述之軟性基板,其中該第三高分子層之表面積係小於該第一高分子層之表面積。 The flexible substrate according to claim 3, wherein the third polymer layer has a surface area smaller than a surface area of the first polymer layer. 如申請專利範圍第1項所述之軟性基板,更包括一彩色濾光片或一薄膜電晶體,設置於該第一高分子層之表面上。 The flexible substrate of claim 1, further comprising a color filter or a thin film transistor disposed on the surface of the first polymer layer. 一種顯示裝置,包括: 一第一基板,該第一基板包括:一第一高分子層,形成於一玻璃載板上,該第一高分子層包括一聚醯胺酸、一聚亞醯胺、一環氧化合物及一光阻材料至少一者;及一第二高分子層,形成於該第一高分子層上,該第二高分子層包括該聚亞醯胺及一透明聚合物薄膜至少一者、一膠材及一第二高分子材料,該膠材設置於該第二高分子材料及該第一高分子層之間,該膠材用以貼合該第一高分子層及該第二高分子材料;一第二基板,與該第一基板相對而設;一顯示介質層,設置於該第一基板與該第二基板之間;以及一驅動電路,設置於該第一基板與該第二基板之間,用以驅動該顯示介質層。 A display device comprising: a first substrate, the first substrate comprises: a first polymer layer formed on a glass carrier, the first polymer layer comprising a poly-proline, a polyamine, an epoxy compound and At least one of a photoresist material; and a second polymer layer formed on the first polymer layer, the second polymer layer comprising at least one of the polyamidamine and a transparent polymer film, a gel And a second polymer material disposed between the second polymer material and the first polymer layer, the glue material for bonding the first polymer layer and the second polymer material a second substrate disposed opposite the first substrate; a display dielectric layer disposed between the first substrate and the second substrate; and a driving circuit disposed on the first substrate and the second substrate Between, to drive the display medium layer. 如申請專利範圍第6項所述之顯示裝置,其中該第一基板係為一軟性基板,且該第二基板實質上係相同於該第一基板。 The display device of claim 6, wherein the first substrate is a flexible substrate, and the second substrate is substantially identical to the first substrate. 如申請專利範圍第6項所述之顯示裝置,其中該環氧化合物與該聚醯胺酸之重量比例為0.1%至10%的重量比。 The display device according to claim 6, wherein the weight ratio of the epoxy compound to the polyamic acid is from 0.1% to 10% by weight. 如申請專利範圍第6項所述之顯示裝置,其中該第一高分子層與該玻璃載板之間具有一附著力,該附著力等級為0B至4B。 The display device according to claim 6, wherein the first polymer layer and the glass carrier have an adhesion force, and the adhesion level is 0B to 4B. 如申請專利範圍第6項所述之顯示裝置,其中該顯示介質層包括一有機發光二極體、一液晶及一電子墨水 三者至少其中一個。 The display device of claim 6, wherein the display medium layer comprises an organic light emitting diode, a liquid crystal, and an electronic ink. At least one of the three. 一種顯示裝置的製造方法,包括:提供一第一基板,包括:形成一第一高分子層於一玻璃載板上,該第一高分子層包括一聚醯胺酸、一聚亞醯胺、一環氧化合物及一光阻材料至少一者,且該第一高分子層與該玻璃載板之附著力係可調整;形成一第二高分子層於該第一高分子層上,該第二高分子層包括該聚亞醯胺及一透明聚合物薄膜至少一者;及將該第一基板從該玻璃載板剝除;提供一第二基板;形成一顯示介質層於該第一基板與該第二基板之間;以及形成一驅動電路於該第一基板與該第二基板之間,以驅動該顯示介質層。 A method for manufacturing a display device, comprising: providing a first substrate, comprising: forming a first polymer layer on a glass carrier, the first polymer layer comprising a poly-proline, a polyammonium, At least one of an epoxy compound and a photoresist material, and adhesion of the first polymer layer to the glass carrier is adjustable; forming a second polymer layer on the first polymer layer, the first The second polymer layer comprises at least one of the polyamidamine and a transparent polymer film; and the first substrate is stripped from the glass carrier; a second substrate is provided; and a display dielectric layer is formed on the first substrate And a driving circuit between the first substrate and the second substrate to drive the display medium layer. 如申請專利範圍第11項所述之方法,其中形成該第一高分子層於該玻璃載板上之步驟包括:塗佈一第一高分子材料於該玻璃載板上,該第一高分子材料包括該聚醯胺酸、該聚亞醯胺、該環氧化合物及該光阻材料至少一者;以80度C~450度C的溫度加熱該第一高分子材料以形成該第一高分子層於該玻璃載板上。 The method of claim 11, wherein the step of forming the first polymer layer on the glass carrier comprises: coating a first polymer material on the glass carrier, the first polymer The material comprises at least one of the polyamic acid, the polyamidamine, the epoxy compound and the photoresist; and heating the first polymer material at a temperature of 80 degrees C to 450 degrees C to form the first high The molecular layer is on the glass carrier. 如申請專利範圍第12項所述之方法,其中形成該第二高分子層於該第一高分子層上之步驟包括: 塗佈一第二高分子材料於該玻璃載板,該第二高分子材料包括該聚亞醯胺及該透明聚合物薄膜至少一者;以150度C~450度C的溫度加熱該第二高分子材料,以形成該第二高分子層於該第一高分子層上。 The method of claim 12, wherein the step of forming the second polymer layer on the first polymer layer comprises: Coating a second polymer material on the glass carrier, the second polymer material comprising at least one of the polyamidamine and the transparent polymer film; heating the second at a temperature of 150 degrees C to 450 degrees C a polymer material to form the second polymer layer on the first polymer layer. 如申請專利範圍第12項所述之方法,其中於塗佈該第一高分子材料於該玻璃載板上之步驟之前,更包括:以重量百分比0.1%的該環氧化合物與重量百分比10%的該聚醯胺酸,製造該第一高分子材料。 The method of claim 12, wherein before the step of coating the first polymer material on the glass carrier, the method further comprises: 0.1% by weight of the epoxy compound and 10% by weight The polyamic acid is used to produce the first polymer material. 如申請專利範圍第12項所述之方法,其中於形成該第一高分子層於該玻璃載板上之步驟之前,更包括:形成一第三高分子層於該玻璃載板上,該第三高分子層包括一聚矽氧烷、一聚四氟乙烯、該聚亞醯胺及該聚醯胺酸至少一者。 The method of claim 12, wherein before the step of forming the first polymer layer on the glass carrier, the method further comprises: forming a third polymer layer on the glass carrier, the first The three polymer layers include at least one of a polyoxyalkylene oxide, a polytetrafluoroethylene, the polyamidamine, and the polyamic acid. 如申請專利範圍第12項所述之方法,其中形成該第一高分子層於該玻璃載板上之前,更包括:以一紫外光照射該玻璃載板之一區域,使得該第一高分子層與該玻璃載板之該區域間具有一第一附著力,且該第一高分子層與該玻璃載板之一另一區域間具有一第二附著力,該第一附著力係大於該第二附著力。 The method of claim 12, wherein before the forming the first polymer layer on the glass carrier, the method further comprises: irradiating a region of the glass carrier with an ultraviolet light to make the first polymer The layer has a first adhesion between the layer and the region of the glass carrier, and the first polymer layer and the other region of the glass carrier have a second adhesion, the first adhesion is greater than the Second adhesion. 如申請專利範圍第16項所述之方法,其中該紫外光之波長範圍係介於172奈米至258奈米之間。 The method of claim 16, wherein the ultraviolet light has a wavelength ranging from 172 nm to 258 nm. 如申請專利範圍第11項所述之方法,其中將該第一基板從該玻璃載板剝除之步驟,包括:切割該第一基板,該切割後之第一基板係劃分為一第 一區域及一第二區域,該第一區域與該玻璃基板具有一第三附著力,該第二區域與該玻璃基板具有一第四附著力,該第三附著力係大於該第四附著力;及將該第一基板之該第二區域自該玻璃載板剝除。 The method of claim 11, wherein the step of stripping the first substrate from the glass carrier comprises: cutting the first substrate, the first substrate after the cutting is divided into a first a region and a second region, the first region having a third adhesion to the glass substrate, the second region having a fourth adhesion to the glass substrate, the third adhesion being greater than the fourth adhesion And stripping the second region of the first substrate from the glass carrier.
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