TWI483955B - Α-allyloxymethyl methacrylate copolymer, resin composition and use thereof - Google Patents

Α-allyloxymethyl methacrylate copolymer, resin composition and use thereof Download PDF

Info

Publication number
TWI483955B
TWI483955B TW099120037A TW99120037A TWI483955B TW I483955 B TWI483955 B TW I483955B TW 099120037 A TW099120037 A TW 099120037A TW 99120037 A TW99120037 A TW 99120037A TW I483955 B TWI483955 B TW I483955B
Authority
TW
Taiwan
Prior art keywords
group
hydrocarbon group
monomer
polymerization
resin
Prior art date
Application number
TW099120037A
Other languages
Chinese (zh)
Other versions
TW201111400A (en
Inventor
Tomomasa Kaneko
Original Assignee
Nippon Catalytic Chem Ind
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2009223280A external-priority patent/JP5702925B2/en
Priority claimed from PCT/JP2009/071819 external-priority patent/WO2010074289A1/en
Application filed by Nippon Catalytic Chem Ind filed Critical Nippon Catalytic Chem Ind
Publication of TW201111400A publication Critical patent/TW201111400A/en
Application granted granted Critical
Publication of TWI483955B publication Critical patent/TWI483955B/en

Links

Landscapes

  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Description

α-烯丙氧基甲基丙烯酸系共聚物、樹脂組成物及其用途--allyloxy methacrylic copolymer, resin composition and use thereof

本發明係關於一種α-烯丙氧基甲基丙烯酸系共聚物、含有該共聚物之樹脂組成物及其用途,進而關於該聚合物之製造方法。更詳細而言,本發明係關於一種可適合用於自由基硬化性樹脂組成物、有色材料分散組成物、感光性樹脂組成物等各種用途之α-烯丙氧基甲基丙烯酸系共聚物,該等樹脂組成物,及該聚合物之製造方法。The present invention relates to an α-allyloxy methacrylic acid copolymer, a resin composition containing the same, and use thereof, and further relates to a method for producing the polymer. More specifically, the present invention relates to an α-allyloxy methacrylic copolymer which can be suitably used for various applications such as a radical curable resin composition, a colored material dispersion composition, and a photosensitive resin composition. These resin compositions, and methods of producing the polymers.

主鏈上具有環結構之樹脂(聚合物)由於耐久性、特別是耐熱性優異,故為工程塑膠至光學材料或阻劑材料之各種領域中所利用之有用材料,特別是近年來,正在研究將其製成自由基硬化性樹脂組成物、有色材料分散組成物、感光性樹脂組成物等各種樹脂組成物,而應用於塗佈材料或高功能油墨、阻劑材料。A resin (polymer) having a ring structure in the main chain is excellent in durability, particularly heat resistance, and is a useful material used in various fields of engineering plastics to optical materials or resist materials, and in particular, in recent years, research is underway. This is applied to various resin compositions such as a radical curable resin composition, a colored material dispersion composition, and a photosensitive resin composition, and is applied to a coating material, a high-functional ink, and a resist material.

硬化性樹脂組成物被用於各種產業領域中,其中,由自由基聚合性單體及黏合樹脂構成之自由基硬化性樹脂組成物於硬化速度之快速程度、所形成之化學鍵之耐久性、經濟性等方面優異,故應用範圍較廣,而被用於塗佈材料、接著劑、密封材料、黏著劑、塗料、油墨、阻劑、牙科材料、透鏡、成型材料等各種用途。The curable resin composition is used in various industrial fields, in which the radically curable resin composition composed of a radical polymerizable monomer and a binder resin is fast in curing speed, durability of the formed chemical bond, and economy. Excellent in terms of properties, etc., so it is used in a wide range of applications, such as coating materials, adhesives, sealing materials, adhesives, coatings, inks, resists, dental materials, lenses, molding materials, and the like.

另一方面,鹼溶性樹脂為土木建築材料至電子資訊材料之各種工業領域中所使用之材料,其主要用途之一有鹼性顯影型阻劑。On the other hand, the alkali-soluble resin is a material used in various industrial fields of civil engineering materials to electronic information materials, and one of its main uses is an alkali developing type resist.

鹼性顯影型阻劑(以下有時亦簡單地表示為阻劑)通常為含有鹼溶性樹脂、硬化成分、用以使硬化成分硬化之光起始劑、及溶劑之樹脂組成物,係光微影技術中不可缺少之有用工業材料,根據用途不同而有阻焊劑、蝕刻阻劑、層間絕緣材料、鍍敷阻劑、彩色濾光片用阻劑等各種阻劑。其中,彩色濾光片用阻劑為被要求最高水平且多種多樣之功能的阻劑之一。The alkali-developing type resist (hereinafter sometimes simply referred to as a resist) is usually a resin composition containing an alkali-soluble resin, a hardening component, a photoinitiator for curing the hardening component, and a solvent. Useful industrial materials that are indispensable in the shadow technology, and various resistants such as solder resists, etching resistors, interlayer insulating materials, plating resists, and color filter resists depending on the application. Among them, the color filter resist is one of the resists required to have the highest level and various functions.

彩色濾光片為構成彩色液晶顯示面板或彩色攝像管元件之主要構件,具有用以將顏色分離之微細之著色層,藉此可實現液晶顯示面板或攝像管元件之彩色化。作為形成該著色層之方法,如下方法為主流:使用含有鹼溶性樹脂、自由基聚合性單體、光起始劑、作為著色成分之有色材料、及有色材料之分散劑的鹼性顯影型感光性樹脂組成物(以下有時亦表示為著色阻劑),藉由光微影技術而形成著色層。於彩色濾光片或液晶顯示面板之製作中,屢次進行施加超過200℃之溫度的步驟,而對彩色濾光片之著色層要求可耐受該熱歷程之耐熱性。又,近年來為了使顯示品質或攝像品質提昇,對彩色濾光片之高色純度化之要求更為嚴格,而有提高著色阻劑中之有色材料濃度之傾向。然而,著色阻劑中之有色材料之高濃度化會使有色材料之分散穩定性、著色阻劑之製版性(塗佈性、硬化性、顯影殘渣、顯影時間、邊緣形狀、乾燥再溶解性等)下降。若為了確保有色材料之分散穩定性而增加分散劑之量,則不得不以相應程度而減少自由基聚合性單體及鹼溶性樹脂之量,故有不僅著色阻劑之製版性下降,而且耐熱性(耐熱分解性、耐熱透明性等)明顯下降之傾向。The color filter is a main component constituting a color liquid crystal display panel or a color image pickup tube element, and has a fine coloring layer for separating colors, whereby colorization of the liquid crystal display panel or the image pickup tube element can be realized. As a method of forming the colored layer, the following method is mainly used: an alkaline development type photosensitive film containing an alkali-soluble resin, a radical polymerizable monomer, a photoinitiator, a colored material as a coloring component, and a dispersing agent of a colored material. The resin composition (hereinafter sometimes referred to as a coloring resist) forms a coloring layer by photolithography. In the production of a color filter or a liquid crystal display panel, the step of applying a temperature exceeding 200 ° C is repeatedly performed, and the color layer of the color filter is required to withstand the heat resistance of the heat history. Further, in recent years, in order to improve the display quality or the image quality, the color toner is more stringent in color purity, and the concentration of the colored material in the coloring resist tends to increase. However, the high concentration of the colored material in the coloring resist causes the dispersion stability of the colored material and the plate-making property of the coloring resist (coatability, hardenability, development residue, development time, edge shape, dry resolubility, etc.) )decline. If the amount of the dispersant is increased in order to ensure the dispersion stability of the colored material, the amount of the radical polymerizable monomer and the alkali-soluble resin must be reduced to a corresponding extent, so that not only the plate-making property of the coloring resist but also the heat resistance is lowered. The tendency (heat-resistant decomposition property, heat-resistant transparency, etc.) is markedly lowered.

再者,於以彩色濾光片用阻劑為代表之各鹼性顯影型阻劑中,鹼溶性樹脂係對阻劑賦予塗膜形成性及顯影液溶解性而使阻劑成為阻劑之成分,由於該功能而亦表示為黏合樹脂。進而,其亦為影響硬化性、密接性、耐熱性、乾燥再溶解性、耐熱性等各種性能之成分,於各阻劑之課題解決方面,大多情況下對黏合樹脂進行研究以作為解決手段。Further, in each of the alkali-developing resists typified by the color filter resist, the alkali-soluble resin imparts coating film formability and developer solubility to the resist, and the resist becomes a resistant component. It is also referred to as a binder resin due to this function. Further, it is also a component that affects various properties such as hardenability, adhesion, heat resistance, dry resolubility, and heat resistance, and in many cases, the adhesive resin is studied as a solution.

於如上所述之彩色濾光片用阻劑之課題解決方面,亦大量提出了對黏合樹脂進行研究之方法,作為其中之一,提出了使用由於耐久性、特別是耐熱性優異而廣為人知的主鏈上具有環結構之樹脂作為黏合樹脂之方法(例如參照專利文獻1、專利文獻2)。特別是若使用專利文獻1所記載之樹脂,則可獲得硬化性、溶劑溶解性、顯影性、分散性、密接性等優異之著色阻劑,於上述課題方面被視為有效。As a method for solving the problem of the resist for a color filter as described above, a method of investigating the adhesive resin has been proposed in large numbers, and as one of them, it has been proposed to use a master which is widely known for its excellent durability, particularly heat resistance. A resin having a ring structure in a chain as a method of bonding a resin (for example, refer to Patent Document 1 and Patent Document 2). In particular, when the resin described in Patent Document 1 is used, a coloring agent excellent in curability, solvent solubility, developability, dispersibility, adhesion, and the like can be obtained, and it is considered to be effective in the above-mentioned problems.

如上所述,主鏈上具有環結構之樹脂係耐久性、耐熱性優異,而被用於各種用途,而作為獲得此種樹脂之方法,有利用如下方法來獲得此種樹脂之方法:藉由聚縮合機制或加成聚合機制將具有環結構之單體連結,而將來源於單體之環結構直接組入至主鏈中。例如,作為藉由聚縮合機制而製造之主鏈上具有環結構之樹脂,可列舉聚碳酸酯、聚醯亞胺、聚苯硫醚等。此種樹脂係耐熱性非常高而主要被用於工程塑膠,但其係於高溫、高壓之條件或產生鹽酸之條件等非常嚴苛之條件下製造,故有難以實現與用途相對應之物性調整或多功能化的課題。As described above, the resin having a ring structure in the main chain is excellent in durability and heat resistance, and is used in various applications. As a method of obtaining such a resin, there is a method of obtaining such a resin by the following method: The polycondensation mechanism or the addition polymerization mechanism bonds the monomers having a ring structure, and the ring structure derived from the monomers is directly incorporated into the main chain. For example, examples of the resin having a ring structure in the main chain produced by the polycondensation mechanism include polycarbonate, polyimide, and polyphenylene sulfide. This resin is very high in heat resistance and is mainly used in engineering plastics. However, it is manufactured under very severe conditions such as high temperature, high pressure conditions or conditions for producing hydrochloric acid, so it is difficult to achieve physical property adjustment corresponding to the use. Or a multi-functional topic.

相對於此,加成聚合機制係容易調整分子量,且於溫和條件下可與各種乙烯基單體進行共聚合,故與用途相對應之物性調整或耐熱性以外之各種功能之賦予較容易。因此,該加成聚合機制被用作光學材料或阻劑材料等趨向高水平且謀求多種功能之用途的樹脂之合成方法。作為藉由此種加成聚合機制而獲得之主鏈上具有環結構之樹脂,可列舉藉由環烯烴類之配位聚合而合成之環烯烴聚合物、或藉由N取代順丁烯二醯亞胺類之自由基聚合而合成之順丁烯二醯亞胺系聚合物等。On the other hand, the addition polymerization mechanism is easy to adjust the molecular weight and can be copolymerized with various vinyl monomers under mild conditions, so that it is easy to impart various functions other than the physical property adjustment or heat resistance corresponding to the application. Therefore, the addition polymerization mechanism is used as a method of synthesizing a resin which tends to be a high level of optical materials or a resist material and which is used for various functions. The resin having a ring structure in the main chain obtained by such an addition polymerization mechanism may, for example, be a cycloolefin polymer synthesized by coordination polymerization of a cyclic olefin or substituted by N for maleic acid A maleimide-based polymer synthesized by radical polymerization of an imide.

另一方面,作為合成主鏈上具有環結構之樹脂之方法,有使不具環結構之單體在加成聚合之同時進行環化並且進行聚合之方法。作為此種方法,例如有藉由自由基聚合機制使1,6-二烯類進行聚合而獲得主鏈上具有5元環或6元環結構之樹脂的方法(例如參照非專利文獻1、非專利文獻2、非專利文獻3)。此種方法於聚合時形成環結構,故提供一種與預先調整具有環結構之單體後進行聚合的上述聚縮合或加成聚合方法不同之新合成方法。On the other hand, as a method of synthesizing a resin having a ring structure in a main chain, there is a method in which a monomer having no ring structure is cyclized and polymerized while being subjected to addition polymerization. As such a method, for example, a method in which a 1,6-diene is polymerized by a radical polymerization mechanism to obtain a resin having a 5-membered or 6-membered ring structure in a main chain is known (for example, refer to Non-Patent Document 1 and Non-Patent Document 1 Patent Document 2 and Non-Patent Document 3). This method forms a ring structure at the time of polymerization, and thus provides a novel synthesis method different from the above-described polycondensation or addition polymerization method in which a monomer having a ring structure is previously adjusted and polymerized.

先前技術文獻Prior technical literature 專利文獻Patent literature

專利文獻1:日本專利特開2006-161035號公報Patent Document 1: Japanese Patent Laid-Open Publication No. 2006-161035

專利文獻2:日本專利特開2003-201316號公報Patent Document 2: Japanese Patent Laid-Open Publication No. 2003-201316

非專利文獻Non-patent literature

非專利文獻1:Takashi Tsuda及另一人,「聚合物(POLYMER)」(荷蘭),1994年,第35卷,pp.3317-3328Non-Patent Document 1: Takashi Tsuda and another person, "Polymer" (Netherlands), 1994, Vol. 35, pp. 3317-3328

非專利文獻2:Rovert D.Thompson及另兩人,「巨分子(Macromolecules)」(美國),1992年,第25卷,pp.6455-6459Non-Patent Document 2: Rovert D. Thompson and two others, "Macromolecules" (USA), 1992, Vol. 25, pp. 6555-6459

非專利文獻3:Michio Urushisaki及另四人,「巨分子(Macromolecules)」(美國),1999年,第32卷,pp.322-327Non-Patent Document 3: Michio Urushisaki and four others, "Macromolecules" (USA), 1999, Vol. 32, pp. 322-327

如上所述,對各種組成物中使用之主鏈上具有環結構之樹脂及其樹脂組成物、以及該樹脂之製造方法進行了研究,但分別有問題,而尚有進一步進行研究之餘地。As described above, the resin having a ring structure in the main chain used in various compositions, the resin composition thereof, and the method for producing the resin have been studied, but there are problems, and there is still room for further research.

即,利用具有四氫糠基之自由基聚合性單體、或側鏈上具有四氫糠基之黏合樹脂的自由基硬化性樹脂組成物雖然空氣中之硬化性(氧捕捉性)優異,且密接性、透明性亦良好,但耐熱性尚有改良之餘地。In other words, a radically curable resin composition using a radical polymerizable monomer having a tetrahydroindenyl group or a binder resin having a tetrahydroindenyl group in a side chain is excellent in curability (oxygen scavenging property) in air, and Adhesion and transparency are also good, but there is still room for improvement in heat resistance.

作為有色材料分散組成物用樹脂,非專利文獻1及專利文獻1中記載之樹脂於聚合時容易引起異常之高分子量化(分子量分佈變得非常廣)、或凝膠化,而於製造穩定性、品質管理方面有問題。又,於使分散性與其他性能高度地並存方面,尚有改良之餘地。As a resin for dispersing a composition of a colored material, the resin described in Non-Patent Document 1 and Patent Document 1 tends to cause abnormality in polymerization during polymerization (molecular weight distribution is extremely wide) or gelation, and is stable in production. There are problems with quality management. Moreover, there is still room for improvement in terms of coexistence of dispersibility and other performance.

又,作為感光性樹脂組成物用樹脂,專利文獻2所記載之黏合樹脂及著色阻劑雖然耐熱性或製版性優異,但無法充分應對有色材料之高濃度化。專利文獻1所記載之黏合樹脂及著色阻劑雖然為了應對有色材料之高濃度化而對有色材料之分散穩定性或製版性進行了改良,但尚有改良之餘地,又,製造該黏合樹脂時容易引起異常之高分子量化或凝膠化,於製造穩定性、品質管理方面有問題。In addition, as the resin for the photosensitive resin composition, the adhesive resin and the coloring resist described in Patent Document 2 are excellent in heat resistance and plate-making property, but cannot sufficiently cope with the high concentration of the colored material. In order to cope with the high concentration of the colored material, the adhesive resin and the coloring resist described in Patent Document 1 have improved the dispersion stability and the plate-making property of the colored material, but there is still room for improvement, and when the adhesive resin is produced. It is easy to cause abnormal polymer quantification or gelation, and it has problems in manufacturing stability and quality management.

而且,於使不具環結構之單體在加成聚合之同時進行環化並且進行聚合之方法中,有時會產生來源於未環化而聚合之1,6-二烯類單體之結構單元(以下亦稱為「未閉環單元」),存在於該未閉環單元中之雙鍵成為基點而分支、交聯,產生異常之高分子量化(分子量分佈變得非常廣)或凝膠化。此種傾向特別於提高單體之轉化率的條件、提高聚合濃度的條件等在工業、經濟上有利之條件下較強,於以1,6-二烯類單體作為原料的主鏈上具有環結構之樹脂之工業化方面成為較大障礙。Further, in the method of cyclizing and polymerizing a monomer having no ring structure while undergoing addition polymerization, a structural unit derived from a 1,6-diene monomer which is not cyclized and polymerized may be generated. (hereinafter also referred to as "unclosed loop unit"), the double bond which is present in the unclosed unit becomes a base point, branches and crosslinks, and causes abnormality of high molecular weight (molecular weight distribution becomes very wide) or gelation. Such a tendency is particularly strong under industrially and economically favorable conditions, such as conditions for increasing the conversion ratio of the monomer, conditions for increasing the polymerization concentration, and the like, and having a main chain of 1,6-diene monomer as a raw material. The industrialization of the resin of the ring structure has become a major obstacle.

本發明是鑒於上述現狀而成,其目的在於提供一種可適合用於自由基硬化性樹脂組成物、有色材料分散組成物、感光性樹脂組成物等各種用途中之樹脂,及樹脂組成物,以及製造該樹脂之方法。The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a resin which can be suitably used in various applications such as a radical curable resin composition, a colored material dispersion composition, and a photosensitive resin composition, and a resin composition, and A method of making the resin.

尤其,其目的在於提供一種密接性、透明性亦優異且耐熱性非常優異之自由基硬化型組成物用黏合樹脂,及使用該黏合樹脂之自由基硬化型組成物。In particular, it is an object of the invention to provide a binder resin for a radical-curable composition which is excellent in adhesion and transparency, and which is excellent in heat resistance, and a radical-curable composition using the binder resin.

又,本發明提供一種可使分散性與其他性能例如密接性、硬化性等高度地並存之有色材料分散組成物用樹脂,及使用該樹脂之有色材料分散組成物。Moreover, the present invention provides a resin for dispersing a coloring material which can coexist with dispersibility and other properties such as adhesion, hardenability, and the like, and a colored material dispersion composition using the resin.

進而,本發明提供一種耐熱性較高、有色材料之分散穩定性優異、且製版性優異的主鏈上具有環結構之新穎之鹼溶性樹脂,及將該樹脂用作黏合樹脂之感光性樹脂組成物。又,本發明提供一種使用該感光性樹脂組成物而形成之彩色濾光片、及具備該彩色濾光片之液晶顯示面板。Further, the present invention provides a novel alkali-soluble resin having a ring structure in a main chain having high heat resistance, excellent dispersion stability of a colored material, and excellent plate-making property, and a photosensitive resin composition using the resin as a binder resin. Things. Moreover, the present invention provides a color filter formed using the photosensitive resin composition, and a liquid crystal display panel including the color filter.

本發明者對主鏈中具有下述式(1)所示之結構單元的聚合物進行了潛心研究。結果發現,主鏈上具有四氫呋喃環(THF環)之結構表現出空氣中之硬化性(氧捕捉性)及良好之密接性、透明性,且耐熱性亦優異,從而可適合用於各種用途中所用之自由基硬化性樹脂組成物。而且發現,該聚合物不僅有色材料分散性非常優異,而且特別是密接性、硬化性優異,而發現其可適合用於各種油墨、塗料等所用之高功能之有色材料分散組成物。進而發現,該聚合物不僅耐熱性及有色材料分散性非常優異,而且製版性亦優異,而發現其可適合用於感光性樹脂組成物。The present inventors conducted intensive studies on a polymer having a structural unit represented by the following formula (1) in the main chain. As a result, it has been found that a structure having a tetrahydrofuran ring (THF ring) in the main chain exhibits hardenability (oxygen scavenging property) in air, good adhesion, transparency, and excellent heat resistance, so that it can be suitably used in various applications. A radical curable resin composition used. Further, it has been found that the polymer is excellent not only in dispersibility of a colored material but also in adhesion and hardenability, and it has been found to be suitable for use in a highly functional colored material dispersion composition for use in various inks, paints and the like. Further, it has been found that the polymer is excellent not only in heat resistance and dispersibility of a colored material but also in plate-making property, and it has been found to be suitable for use in a photosensitive resin composition.

進而,本發明者對使1,6-二烯類單體進行環化聚合,而製造主鏈上具有環結構之聚合物的方法進行了各種研究,結果發現,通常用於調整分子量之鏈轉移劑,於特定之1,6-二烯類之環化聚合中發揮可抑制聚合物之分支的特異性效果。即發現,由於可藉由抑制分支而抑制進行交聯,故鏈轉移劑作為所謂的防交聯劑而發揮作用,可使所得聚合物之分子量分佈較窄,或於工業、經濟上有利之條件下不發生凝膠化而獲得聚合物。鏈轉移劑不僅藉由鏈轉移作用而調整聚合時之分子量,而且具有抑制分支之作用或防止伴隨著該分支的交聯、凝膠化之作用,這一情況並不為人所知。Further, the present inventors conducted various studies on a method of producing a polymer having a ring structure in a main chain by subjecting a 1,6-diene monomer to cyclization polymerization, and as a result, it has been found that a chain transfer which is usually used for adjusting molecular weight is obtained. The agent exerts a specific effect of inhibiting branching of the polymer in the cyclization polymerization of the specific 1,6-diene. That is, it has been found that since crosslinking can be suppressed by inhibiting branching, the chain transfer agent functions as a so-called anti-crosslinking agent, and the molecular weight distribution of the obtained polymer can be narrowed, or industrially and economically advantageous conditions. The gelation was not carried out to obtain a polymer. The chain transfer agent not only adjusts the molecular weight at the time of polymerization by chain transfer, but also has an effect of suppressing branching or preventing cross-linking and gelation accompanying the branch, which is not known.

即,上述作用效果係使特定之1,6-二烯類單體聚合時表現出之現象,其目的與通常用於調整分子量之鏈轉移劑之使用不同,係本發明者發現之新見解。That is, the above-described action and effect are phenomena which are exhibited when a specific 1,6-diene monomer is polymerized, and the purpose thereof is different from the use of a chain transfer agent which is generally used for adjusting the molecular weight, and is a new finding discovered by the present inventors.

又,藉由抑制分支,可使所得聚合物之耐熱性提昇。由此發現,藉由使用本發明之製造方法,即便於工業上有利之條件、例如轉化率較高之條件或使用高濃度之單體成分的聚合中亦可防止聚合物之分支,而製造主鏈上具有環結構的具有更優異之耐熱性之聚合物。Further, by suppressing branching, the heat resistance of the obtained polymer can be improved. Thus, it has been found that by using the production method of the present invention, the branching of the polymer can be prevented even in industrially advantageous conditions, for example, conditions in which the conversion rate is high or in the polymerization using a high concentration of the monomer component. A polymer having a ring structure and more excellent heat resistance.

即,本發明係一種α-烯丙氧基甲基丙烯酸系共聚物,其於主鏈中具有下述式(1)所示之結構單元,That is, the present invention is an α-allyloxy methacrylic copolymer having a structural unit represented by the following formula (1) in the main chain.

(式中,R表示氫原子或碳數1~30之有機基)。(In the formula, R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms).

又,本發明亦係一種樹脂組成物,其含有本發明之α-烯丙氧基甲基丙烯酸系共聚物,且用於選自由感光性用途、有色材料分散性用途及自由基硬化性用途所組成之群組中的至少一種用途。Further, the present invention is also a resin composition comprising the α-allyloxy methacrylic acid copolymer of the present invention and used for use in a photosensitive application, a dispersible use of a colored material, and a radical curable application. At least one use of the group of constituents.

進而,本發明亦係一種α-烯丙氧基甲基丙烯酸系共聚物之製造方法,其係用以製造主鏈中具有下述式(1)所示之結構單元的α-烯丙氧基甲基丙烯酸系共聚物:Further, the present invention is also a process for producing an α-allyloxy methacrylic copolymer which is used for producing an α-allyloxy group having a structural unit represented by the following formula (1) in a main chain. Methacrylic copolymer:

(式中,R表示氫原子或碳數為1~30之有機基);且上述製造方法包括使含有下述式(2)所示之α-烯丙氧基甲基丙烯酸系單體的單體成分進行聚合之步驟,(wherein R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms); and the above production method comprises a single one containing an α-allyloxymethylacrylic monomer represented by the following formula (2) The step of polymerizing the body components,

(式中,R表示氫原子或碳數為1~30之有機基)。(In the formula, R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms).

以下對本發明加以詳述。The invention is described in detail below.

本發明之α-烯丙氧基甲基丙烯酸系共聚物係主鏈中具有式(1)所示之結構單元的共聚物(本說明書中,有時亦稱為「AMA共聚物(b)」),若使用此種共聚物作為主鏈上具有環結構之樹脂來製成樹脂組成物,則形成可適合用於各種用途之樹脂組成物。The α-allyloxy methacrylic acid copolymer of the present invention has a copolymer having a structural unit represented by the formula (1) in the main chain (in the present specification, it is sometimes referred to as "AMA copolymer (b)" When such a copolymer is used as a resin having a ring structure in a main chain to form a resin composition, a resin composition which can be suitably used for various purposes is formed.

再者,式(1)中之R與後述式(2)中之R相同。Further, R in the formula (1) is the same as R in the formula (2) described later.

上述α-烯丙氧基甲基丙烯酸系共聚物較佳為藉由包括使含有下述式(2)所示之單體的單體成分進行聚合之步驟的製造方法而獲得,The α-allyloxy methacrylic acid copolymer is preferably obtained by a production method including a step of polymerizing a monomer component containing a monomer represented by the following formula (2).

(式中,R表示氫原子或碳數為1~30之有機基)。(In the formula, R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms).

上述式(2)所示之a-烯丙氧基甲基丙烯酸系單體(於本說明書中,有時亦稱為「AMA單體(a)」)可使用一種,亦可使用多種。又,上述單體成分包含AMA單體(a)與其他自由基聚合性單體。The a-allyloxymethylacrylic monomer (which may be referred to as "AMA monomer (a)" in the present specification) represented by the above formula (2) may be used alone or in combination of two or more. Further, the monomer component includes an AMA monomer (a) and another radical polymerizable monomer.

對上述AMA單體(a)加以詳述。The above AMA monomer (a) will be described in detail.

上述AMA單體(a)進行聚合,而以高比例生成上述式(1)所示之結構單元,故與其他1,6-二烯類單體相比較,不易發生聚合物之分支,伴隨於此,不易引起異常之高分子量化或凝膠化。The AMA monomer (a) is polymerized to form a structural unit represented by the above formula (1) at a high ratio, so that branching of the polymer is less likely to occur as compared with other 1,6-diene monomers. Therefore, it is difficult to cause abnormal polymerization or gelation.

表示上述AMA單體(a)之結構的式(2)中之R為氫原子或碳數為1~30之有機基。一般認為,於後述本發明之α-烯丙氧基甲基丙烯酸系共聚物之製造方法中,使用鏈轉移劑時表現出之抑制聚合物之分支的效果係由AMA單體(a)之烯丙醚基所引起,故即便R變化亦充分發揮該效果。又,所得之α-烯丙氧基甲基丙烯酸系共聚物之各性能之表現係由上述式(1)所示之結構單元中,主鏈中之THF環及位於THF環兩側之亞甲基所致,故R只要根據目的或用途而適當選擇即可。R in the formula (2) which represents the structure of the above AMA monomer (a) is a hydrogen atom or an organic group having 1 to 30 carbon atoms. In the method for producing an α-allyloxymethyl acrylate copolymer of the present invention to be described later, the effect of suppressing branching of the polymer when a chain transfer agent is used is considered to be an olefin of the AMA monomer (a). This is caused by the dipropyl ether group, so even if the R changes, this effect is fully exerted. Further, each of the properties of the obtained α-allyloxymethyl methacrylate copolymer is represented by the structural unit represented by the above formula (1), the THF ring in the main chain and the methylene group located on both sides of the THF ring. Since R is caused, R may be appropriately selected depending on the purpose or use.

再者,如上所述,若式(2)中之R為氫原子或碳數為1~30之有機基,則不會發生不良情況,一般認為該等基不會妨礙共聚物或樹脂組成物、該等之製法之實施,而發揮本發明之作用效果。Further, as described above, if R in the formula (2) is a hydrogen atom or an organic group having 1 to 30 carbon atoms, no problem occurs, and it is generally considered that the groups do not interfere with the copolymer or the resin composition. The implementation of the methods of the present invention exerts the effects of the present invention.

作為上述碳數為1~30之有機基之具體例,例如可列舉:甲基、乙基、丙基、丁基、戊基、己基辛基、2-乙基己基、月桂基、硬脂基等鏈狀飽和烴基;甲氧基乙基、甲氧基乙氧基乙基等以烷氧基將鏈狀飽和烴基之一部分氫原子取代的烷氧基取代鏈狀飽和烴基;羥基乙基、羥基丙基、羥基丁基等以羥基將鏈狀飽和烴基之一部分氫原子取代的羥基取代鏈狀飽和烴基;氟乙基、二氟乙基、氯乙基、二氯乙基、溴乙基、二溴乙基等以鹵素將鏈狀飽和烴基之一部分氫原子取代的鹵素取代鏈狀飽和烴基;乙烯基、烯丙基、甲基烯丙基、丁烯基、丙炔基等鏈狀不飽和烴基,及以烷氧基、羥基或鹵素將其一部分氫原子取代的鏈狀不飽和烴基;環戊基、環己基、4-甲基環己基、4-第三丁基環己基、三環癸基、異冰片基、金剛烷基、二環戊二烯基等脂環式烴基,及以烷氧基、羥基或鹵素將其一部分氫原子取代的脂環式烴基;苯基、甲基苯基、二甲基苯基、三甲基苯基、4-第三丁基苯基、苄基等芳香族烴基,及以烷氧基、羥基或鹵素將其一部分氫原子取代的芳香族烴基等;只要為此種有機基(有機殘基),則可合適地使用。又,該等有機基亦可進一步鍵結取代基。上述單體成分中所含之AMA單體(a)之R可相同,亦可為不同之兩種以上。即,亦可於AMA共聚物(b)中含有來源於R不同之多種AMA單體(a)的結構單元。Specific examples of the organic group having 1 to 30 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyloctyl group, a 2-ethylhexyl group, a lauryl group, and a stearyl group. a chain-like saturated hydrocarbon group; a methoxyethyl group, a methoxyethoxyethyl group, or the like, an alkoxy group substituted with a part of a hydrogen atom of a chain saturated hydrocarbon group; a propyl group, a hydroxybutyl group or the like substituted with a hydroxyl group to replace a part of a hydrogen atom of a chain saturated hydrocarbon group; a fluoroethyl group, a difluoroethyl group, a chloroethyl group, a dichloroethyl group, a bromoethyl group, a halogen-substituted chain-like saturated hydrocarbon group in which a halogen atom replaces a part of a hydrogen atom of a chain-like saturated hydrocarbon group; a chain-like unsaturated hydrocarbon group such as a vinyl group, an allyl group, a methallyl group, a butenyl group or a propynyl group; And a chain-unsaturated hydrocarbon group substituted with a part of hydrogen atoms thereof by an alkoxy group, a hydroxyl group or a halogen; a cyclopentyl group, a cyclohexyl group, a 4-methylcyclohexyl group, a 4-tert-butylcyclohexyl group, a tricyclodecyl group An alicyclic hydrocarbon group such as an isobornyl group, an adamantyl group or a dicyclopentadienyl group, and an alkoxy group An alicyclic hydrocarbon group in which a hydroxyl group or a halogen is substituted with a part of hydrogen atoms; an aromatic hydrocarbon group such as a phenyl group, a methylphenyl group, a dimethylphenyl group, a trimethylphenyl group, a 4-tert-butylphenyl group or a benzyl group; And an aromatic hydrocarbon group in which a part of hydrogen atoms are substituted with an alkoxy group, a hydroxyl group or a halogen; and if it is such an organic group (organic residue), it can be suitably used. Further, the organic groups may further bond the substituents. R of the AMA monomer (a) contained in the monomer component may be the same or two or more different types. That is, a structural unit derived from a plurality of AMA monomers (a) having different R may be contained in the AMA copolymer (b).

如上所述,上述式(2)中之R為氫原子、鏈狀飽和烴基、烷氧基取代鏈狀飽和烴基、羥基取代鏈狀飽和烴基、鹵素取代鏈狀飽和烴基、鏈狀不飽和烴基、烷氧基取代鏈狀不飽和烴基、羥基取代鏈狀不飽和烴基、鹵素取代鏈狀不飽和烴基、脂環式烴基、烷氧基取代脂環式烴基、羥基取代脂環式烴基、鹵素取代脂環式烴基、芳香族烴基、烷氧基取代芳香族烴基、羥基取代芳香族烴基或鹵素取代芳香族烴基,亦為本發明之合適實施形態之一。As described above, R in the above formula (2) is a hydrogen atom, a chain-like saturated hydrocarbon group, an alkoxy-substituted chain-like saturated hydrocarbon group, a hydroxy-substituted chain-like saturated hydrocarbon group, a halogen-substituted chain-like saturated hydrocarbon group, a chain-like unsaturated hydrocarbon group, Alkoxy-substituted chain unsaturated hydrocarbon group, hydroxy-substituted chain unsaturated hydrocarbon group, halogen-substituted chain unsaturated hydrocarbon group, alicyclic hydrocarbon group, alkoxy-substituted alicyclic hydrocarbon group, hydroxy-substituted alicyclic hydrocarbon group, halogen-substituted fat A cyclic hydrocarbon group, an aromatic hydrocarbon group, an alkoxy-substituted aromatic hydrocarbon group, a hydroxy-substituted aromatic hydrocarbon group or a halogen-substituted aromatic hydrocarbon group is also one of suitable embodiments of the present invention.

繼而,對藉由使含有上述AMA單體(a)之單體成分進行自由基聚合而獲得之AMA共聚物(b)加以詳細說明。Next, the AMA copolymer (b) obtained by radically polymerizing the monomer component containing the AMA monomer (a) will be described in detail.

上述AMA共聚物(b)於主鏈中含有上述式(1)所示之結構單元,由於主鏈中具有環結構之結構,故耐熱性較高。通常,主鏈中具有環結構之樹脂雖然耐熱性較高,但幾乎均缺乏柔軟性,但上述式(1)所示之具有THF環之重複單元,因於THF環之兩側具有亞甲基,故柔軟性亦優異。於上述AMA共聚物(b)中,式(1)中之R於各結構單元中可不同,亦可相同。The AMA copolymer (b) contains a structural unit represented by the above formula (1) in the main chain, and has a structure having a ring structure in the main chain, so that heat resistance is high. In general, a resin having a ring structure in the main chain has almost no flexibility even though it has high heat resistance, but a repeating unit having a THF ring represented by the above formula (1) has a methylene group on both sides of the THF ring. Therefore, the softness is also excellent. In the above AMA copolymer (b), R in the formula (1) may be different or may be the same in each structural unit.

進而已知,具有THF環之官能基的四氫糠基藉由下述式(3)所示之機制而捕捉氧。Further, it is known that a tetrahydroindenyl group having a functional group of a THF ring captures oxygen by a mechanism represented by the following formula (3).

可推測,本發明之α-烯丙氧基甲基丙烯酸系共聚物亦如下述式(4)所示之反應般發揮氧捕捉性能,It is presumed that the α-allyloxymethyl acrylate copolymer of the present invention also exhibits oxygen scavenging performance as shown by the following formula (4).

(R表示氫原子或碳數為1~30之有機基),例如,當於自由基硬化性樹脂組成物等中使用AMA共聚物(b)時,一般認為表現出如下效果,即,減少使用熱或活性能量線之自由基硬化中的氧對自由基硬化之抑制。就該觀點而言,本發明之AMA共聚物(b)可適合用於自由基硬化性樹脂組成物,可使表面硬化性、薄膜硬化性提昇。又,由於具有氧捕捉性,故亦可合適地用作氧吸收性膜、或有機電致發光元件之保護材料等。(R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms). For example, when the AMA copolymer (b) is used in a radical curable resin composition or the like, it is generally considered to exhibit the following effects, that is, to reduce the use. The inhibition of free radical hardening by oxygen in the free radical hardening of heat or active energy rays. From this point of view, the AMA copolymer (b) of the present invention can be suitably used for a radical curable resin composition, and can improve surface hardenability and film hardenability. Further, since it has oxygen trapping properties, it can be suitably used as an oxygen absorbing film or a protective material for an organic electroluminescence device.

上述THF環具有作為所謂Lewis鹼(孤電子對之供體)之作用。因此,例如於將使用AMA共聚物(b)之樹脂組成物與其他構件貼合之情形時,THF環與其他構件表面之官能基容易相互作用,而表現出良好之密接性。就此種觀點而言,可合適地使用於:密接於基材等而使用之各種樹脂組成物。The above THF ring functions as a so-called Lewis base (donor of a lone pair). Therefore, for example, when the resin composition using the AMA copolymer (b) is bonded to another member, the THF ring easily interacts with the functional groups on the surface of the other member, and exhibits good adhesion. From this point of view, it can be suitably used for various resin compositions used in close contact with a substrate or the like.

上述AMA共聚物(b)由於THF環不含氮(N),故具有優異之透明性。藉此,可合適地用作透鏡、彩色濾光片等光學材料。The above AMA copolymer (b) has excellent transparency because the THF ring does not contain nitrogen (N). Thereby, it can be suitably used as an optical material such as a lens or a color filter.

上述AMA共聚物(b)具有優異之有色材料分散穩定性。一般認為其原因在於,Lewis鹼所帶有之THF環與有色材料(顏料、染料)表面或有色材料分散劑之官能基相互作用。因此,藉由本發明之製造方法而獲得之AMA共聚物(b)適合用於塗料、著色油墨、著色阻劑等般添加有色材料(顏料、染料)作為其他成分之用途。就此種觀點而言,本發明之AMA共聚物(b)可適合用於有色材料分散組成物。The above AMA copolymer (b) has excellent dispersion stability of colored materials. It is generally believed that the reason is that the THF ring carried by the Lewis base interacts with the surface of the colored material (pigment, dye) or the functional group of the dispersing agent of the colored material. Therefore, the AMA copolymer (b) obtained by the production method of the present invention is suitably used for the use of a coloring material (pigment, dye) as a coating component, a coloring ink, a coloring resist, or the like. From this point of view, the AMA copolymer (b) of the present invention can be suitably used for a colored material dispersion composition.

有色材料分散組成物中,當上述AMA共聚物(b)為高分子量時,即便式(i)所示之結構單元之含有比例較少亦有表現出性能(有色材料分散性優異)之傾向,當為低分子量時,增加含量有容易表現出性能之傾向。一般認為其原因在於,其與每1條主鏈中所含的式(1)所示之結構單元之個數(以下表示為「平均官能基數」)有關。就該觀點而言,平均官能基數較佳為0.5以上,更佳為1.0以上,進而更佳為2.0以上。再者,平均官能基數係如下式般而表示者。In the colored material dispersion composition, when the AMA copolymer (b) has a high molecular weight, even if the content ratio of the structural unit represented by the formula (i) is small, the performance (the excellent dispersibility of the colored material) tends to be exhibited. When it is a low molecular weight, the increase in content tends to easily exhibit performance. The reason for this is considered to be related to the number of structural units represented by the formula (1) contained in each main chain (hereinafter referred to as "average functional group number"). From this point of view, the average functional group number is preferably 0.5 or more, more preferably 1.0 or more, still more preferably 2.0 or more. Further, the average number of functional groups is represented by the following formula.

平均官能基數=A/PAverage functional group number = A/P

A:單位質量所含的式(1)所示之結構單元之莫耳數[mol/g]A: Molar number of the structural unit represented by the formula (1) contained in the unit mass [mol/g]

P:單位質量所含的AMA共聚物(b)之莫耳數[mol/g]若亦包括式(1)所示之結構單元之種類有兩種以上的情況,則A可如下式般而計算出。P: Moir number of the AMA copolymer (b) per unit mass [mol/g] If there are two or more types of structural units represented by the formula (1), A may be as follows Calculate.

A=ΣAX(X=1、2、3、…)A=ΣAX (X=1, 2, 3, ...)

AX=單位質量×(CX/100)/FXAX = unit mass × (CX / 100) / FX

AX:單位質量所含之第X(X=1、2、3、…)種式(1)所示之結構單元之莫耳數[mol/g]AX: Molar number of the structural unit represented by the formula (1) in the X (X = 1, 2, 3, ...) unit mass [mol/g]

CX:單位質量所含之第X(X=1、2、3、…)種式(1)所示之結構單元之質量比例[質量%]CX: mass ratio of the structural unit represented by the formula (1) of the X (X = 1, 2, 3, ...) contained in the unit mass [% by mass]

FX:第X(X=1、2、3、…)種式(1)所示之結構單元之分子量[g/mol]FX: molecular weight [g/mol] of the structural unit represented by the formula (1) of X (X = 1, 2, 3, ...)

P使用AMA共聚物(b)之數量平均分子量(Mn)可如下式般近似。The number average molecular weight (Mn) of P using the AMA copolymer (b) can be approximated as follows.

P=單位質量/MnP = unit mass / Mn

Mn:AMA共聚物(b)之數量平均分子量Mn: number average molecular weight of AMA copolymer (b)

因此,平均官能基數係使用CX、FX、Mn如下式般表示。Therefore, the average functional group number is represented by the following formula using CX, FX, and Mn.

平均官能基數=Mn×Σ{(CX/100)×(1/FX)}Average functional group number = Mn × Σ {(CX/100) × (1/FX)}

(X=1、2、3、…)(X=1, 2, 3, ...)

再者,1,6-二烯類中,式(2)所示之AMA單體(a)之環化率(由式(2)所示之單體形成式(1)所示之結構單元的比例)較高,故CX及FX可如下般近似。Further, in the 1,6-diene, the cyclization ratio of the AMA monomer (a) represented by the formula (2) (the structural unit represented by the formula (1) is formed from the monomer represented by the formula (2) The ratio is higher, so CX and FX can be approximated as follows.

CX:反應之第X(X=1、2、3、…)種式(2)所示之AMA單體(a)相對於反應之所有單體的質量比例[質量%]CX: mass ratio of the AMA monomer (a) represented by the formula (2) of the reaction formula (2) to all monomers of the reaction [% by mass]

FX:第X(X=1、2、3、…)種式(2)所示之AMA單體(a)之分子量[g/mol]FX: molecular weight [g/mol] of the AMA monomer (a) represented by the formula (2) (X = 1, 2, 3, ...)

進而,當聚合中所用之各單體之反應率(轉化率)均較高(例如反應率為90 mol%以上)時,CX可如下般近似。Further, when the reaction rate (conversion ratio) of each monomer used in the polymerization is high (for example, the reaction rate is 90 mol% or more), CX can be approximated as follows.

CX:單體成分中之第X(X=1、2、3、…)種式(2)所示之AMA單體(a)之質量比例[質量%]CX: the mass ratio [% by mass] of the AMA monomer (a) represented by the formula (2) (X = 1, 2, 3, ...) in the monomer component

再者,上述Mn可藉由後述實施例中使用之測定方法進行測定。Further, the above Mn can be measured by the measurement method used in the examples described later.

上述AMA共聚物(b)具有優異之相容性、乾燥再溶解性。一般認為該相容性、乾燥再溶解性係由THF環結構、及THF環結構兩側之亞甲基所致。亦可推測其原因在於,四氫呋喃係作為具有使極廣泛之物質溶解的能力之物質,而被良好地用於不僅工業用而且分析用或研究用之溶劑。The above AMA copolymer (b) has excellent compatibility and dry resolubility. It is believed that this compatibility, dry resolubility is caused by the THF ring structure and the methylene group on both sides of the THF ring structure. It is also presumed that the tetrahydrofuran is excellent as a solvent having an ability to dissolve a very wide range of substances, and is preferably used for industrial use as well as for analysis or research.

如上所述,AMA共聚物(b)具有各種優異特性,故可適合用於各種用途。由上述THF環所致之性能,例如於(甲基)丙烯酸四氫糠酯共聚物般之側鏈上具有四氫糠基之(甲基)丙烯酸系共聚物中亦可表現出,但難以如本發明之α-烯丙氧基甲基丙烯酸系共聚物般表現出較高之耐熱性或耐久性。例如,於將AMA共聚物(b)用於硬化性樹脂組成物時,可適合用於電子零件用之密封材料或外塗層等,而由於可使氧捕捉性與較高之耐熱性並存,故可保護元件等而不受到由氧化或熱導致之劣化。As described above, the AMA copolymer (b) has various excellent properties and can be suitably used for various purposes. The properties caused by the above THF ring, for example, in a (meth)acrylic copolymer having a tetrahydroindenyl group on the side chain like a tetrahydrofurfuryl (meth) acrylate copolymer, can be exhibited, but it is difficult The α-allyloxymethylacrylic copolymer of the present invention exhibits high heat resistance or durability as usual. For example, when the AMA copolymer (b) is used for a curable resin composition, it can be suitably used for a sealing material or an overcoat layer for electronic parts, and since oxygen trapping property and high heat resistance can coexist, Therefore, it is possible to protect components and the like without being deteriorated by oxidation or heat.

上述AMA共聚物(b)係AMA單體(a)與其他自由基聚合性單體聚合而成之α-烯丙氧基甲基丙烯酸系共聚物,據此,除了藉由AMA單體(a)所得之優異特性以外,可賦予由其他聚合性單體所致之特性,故可根據所使用之用途等而調整所得之α-烯丙氧基甲基丙烯酸系共聚物之特性。The AMA copolymer (b) is an α-allyloxy methacrylic copolymer obtained by polymerizing an AMA monomer (a) with another radical polymerizable monomer, and accordingly, by using an AMA monomer (a) In addition to the excellent properties obtained, properties imparted by other polymerizable monomers can be imparted, and the properties of the obtained α-allyloxy methacrylic copolymer can be adjusted depending on the use or the like to be used.

上述其他自由基聚合性單體之種類、及來源於其他自由基聚合性單體之結構單元之結構並無特別限定。又,其形態亦無特別限定,例如可為無規共聚物、交替共聚物、週期性共聚物、嵌段共聚物等之任一形態。再者,所謂其他自由基聚合性單體,係指可與上述AMA單體(a)進行共聚合的該AMA單體(a)以外之自由基聚合性單體。其他自由基聚合性單體可使用一種,亦可使用兩種以上。The type of the other radical polymerizable monomer and the structure of the structural unit derived from another radical polymerizable monomer are not particularly limited. Further, the form thereof is not particularly limited, and examples thereof include any of a random copolymer, an alternating copolymer, a periodic copolymer, and a block copolymer. In addition, the other radical polymerizable monomer means a radical polymerizable monomer other than the AMA monomer (a) which can be copolymerized with the AMA monomer (a). Other radical polymerizable monomers may be used alone or in combination of two or more.

上述其他自由基聚合性單體係具有藉由熱或活性能量線之照射等而進行聚合之自由基聚合性不飽和基的單體,其他自由基聚合性單體之種類、使用量、分子量等只要根據目的、用途而適當選擇即可。The other radically polymerizable single system includes a monomer having a radical polymerizable unsaturated group which is polymerized by irradiation with heat or an active energy ray, or the like, a type, a usage amount, a molecular weight, and the like of the other radical polymerizable monomer. It suffices to select as appropriate according to the purpose and use.

作為上述其他自由基聚合性單體,可列舉單官能性之自由基聚合性單體。例如可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸縮水甘油酯等(甲基)丙烯酸酯類;N,N-二甲基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺等(甲基)丙烯醯胺類;(甲基)丙烯酸、丁烯酸、肉桂酸、乙烯基苯甲酸等不飽和單羧酸類;順丁烯二酸、反丁烯二酸、伊康酸、甲基順丁烯二酸、甲基反丁烯二酸等不飽和多元羧酸類;順丁烯二酸酐、伊康酸酐等不飽和酸酐類;苯乙烯、α-甲基苯乙烯、乙烯基甲苯、甲氧基苯乙烯等芳香族乙烯類;甲基順丁烯二醯亞胺、乙基順丁烯二醯亞胺、異丙基順丁烯二醯亞胺、環己基順丁烯二醯亞胺、苯基順丁烯二醯亞胺、苄基順丁烯二醯亞胺、萘基順丁烯二醯亞胺等N取代順丁烯二醯亞胺類等。The other radically polymerizable monomer may, for example, be a monofunctional radical polymerizable monomer. For example, methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, butyl (meth)acrylate, n-hexyl (meth)acrylate, (meth)acrylic acid 2-ethylhexyl ester, cyclohexyl (meth)acrylate, lauryl (meth)acrylate, benzyl (meth)acrylate, isobornyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate (meth)acrylates such as esters and glycidyl (meth)acrylate; N,N-dimethyl(meth)acrylamide, N-hydroxymethyl(meth)acrylamide, etc. (methyl Acrylamides; unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, cinnamic acid, vinylbenzoic acid; maleic acid, fumaric acid, itaconic acid, methyl cis-butane Unsaturated polycarboxylic acids such as enedioic acid and methyl fumaric acid; unsaturated anhydrides such as maleic anhydride and itaconic anhydride; styrene, α-methylstyrene, vinyltoluene, methoxy Aromatic vinyl such as styrene; methyl maleimide, ethyl maleimide, isopropyl maleimide, cyclohexyl maleimide, benzene Butylene (PEI), acyl benzyl maleic imide, maleic naphthyl acyl imine acyl N-substituted maleic imide and the like.

上述AMA共聚物(b)之重量平均分子量(Mw)只要根據目的、用途而適當設定即可,當用於自由基硬化性樹脂組成物或有色材料分散組成物等液狀用途時,為了獲得良好之流動性,較佳為100000以下,更佳為70000以下,進而更佳為50000以下。又,為了充分發揮出作為聚合物之特性,較佳為1000以上,更佳為3000以上。The weight average molecular weight (Mw) of the AMA copolymer (b) may be appropriately set according to the purpose and use, and is preferably used for liquid use such as a radical curable resin composition or a colored material dispersion composition. The fluidity is preferably 100,000 or less, more preferably 70,000 or less, and still more preferably 50,000 or less. Moreover, in order to fully exhibit the characteristics as a polymer, it is preferably 1,000 or more, and more preferably 3,000 or more.

上述AMA共聚物(b)之表示分子量分佈之多分散度(Mw/Mn)較佳為5.0以下,更佳為4.0以下,進而更佳為3.0以下。本發明之製造方法可抑制聚合物之分支,故可減小Mw/Mn。The polydispersity (Mw/Mn) of the molecular weight distribution of the AMA copolymer (b) is preferably 5.0 or less, more preferably 4.0 or less, still more preferably 3.0 or less. The production method of the present invention can suppress the branching of the polymer, so that Mw/Mn can be reduced.

再者,重量平均分子量(Mw)、多分散度(Mw/Mn)之測定方法並無特別限定,例如可使用後述實施例中所用之測定方法。In addition, the method of measuring the weight average molecular weight (Mw) and the polydispersity (Mw/Mn) is not particularly limited, and for example, the measurement method used in the examples described later can be used.

又,作為上述AMA共聚物(b)之分子量之控制方法,可使用通常進行之方法,例如可藉由聚合起始劑之量或種類、聚合溫度、鏈轉移劑之種類或量之調整而控制。Further, as a method for controlling the molecular weight of the AMA copolymer (b), a usual method can be used, and for example, it can be controlled by adjusting the amount or type of the polymerization initiator, the polymerization temperature, and the type or amount of the chain transfer agent. .

本發明之AMA共聚物(b)可使氧捕捉性、密接性、有色材料分散性、相容性、乾燥再溶解性、透明性等由THF環及其兩側之亞甲基所致的性能與耐熱性、耐久性高水準地並存,故可廣泛地用於接著劑、黏著劑、牙科材料、光學構件、資訊記錄材料、光纖用材料、彩色濾光片阻劑、阻焊劑、鍍敷阻劑、絕緣體、密封劑、噴墨油墨、印刷油墨、塗料、注模材料、裝飾板、WPC(Wood-Plastic Composites,木塑複合材料)、被覆劑、感光性樹脂板、乾膜、內襯劑、土木建築材料、油灰、維護材料、地板材料、鋪砌材料、凝膠塗層、外塗層、手工塗佈/噴佈、抽拉成形/長絲纏繞/SMC(Surface Mount Component,表面黏著元件)/BMC(Bulk Molding Compound,團狀模壓材料)等之成形材料、高分子固體電解質等用途。The AMA copolymer (b) of the present invention can impart properties such as oxygen trapping property, adhesion, discoloration of colored materials, compatibility, dry resolubility, transparency, and the like by a THF ring and methylene groups on both sides thereof. It is widely used in heat resistance and durability, so it can be widely used in adhesives, adhesives, dental materials, optical components, information recording materials, materials for optical fibers, color filter resistors, solder resists, and plating resistors. Agent, insulator, sealant, inkjet ink, printing ink, coating, injection molding material, decorative board, WPC (Wood-Plastic Composites), coating agent, photosensitive resin board, dry film, lining agent , civil construction materials, putty, maintenance materials, flooring materials, paving materials, gel coatings, outer coatings, hand coating / spray cloth, draw forming / filament winding / SMC (Surface Mount Component) Use of a molding material such as /BMC (Bulk Molding Compound) or a polymer solid electrolyte.

繼而,對本發明之鹼溶性樹脂加以說明。Next, the alkali-soluble resin of the present invention will be described.

本發明之鹼溶性樹脂之特徵在於:主鏈中具有上述式(1)所示之結構單元。The alkali-soluble resin of the present invention is characterized in that it has a structural unit represented by the above formula (1) in the main chain.

本發明之鹼溶性樹脂的式(1)所示之結構單元之含量只要根據目的、用途或本發明之鹼溶性樹脂之分子量而適當設定即可,通常於所有重複結構單元中為1~99 mol%,較佳為2~98 mol%,更佳為5~95 mol%。當本發明之鹼溶性樹脂為高分子量時,即便式(1)所示之結構單元之含量較少亦有表現出性能之傾向,當為低分子量時,增加含量有容易表現出性能之傾向。一般認為其原因在於,其與每1條主鏈中所含的式(1)所示之結構單元之個數(以下,表示為平均官能基數)有關,平均官能基數較佳為0.5以上,更佳為1.0以上,進而更佳為2.0以上。The content of the structural unit represented by the formula (1) of the alkali-soluble resin of the present invention may be appropriately set according to the purpose, the use, or the molecular weight of the alkali-soluble resin of the present invention, and is usually from 1 to 99 mol in all the repeating structural units. % is preferably from 2 to 98 mol%, more preferably from 5 to 95 mol%. When the alkali-soluble resin of the present invention has a high molecular weight, even if the content of the structural unit represented by the formula (1) is small, the performance tends to be exhibited, and when it is a low molecular weight, the increased content tends to exhibit performance. The reason for this is considered to be related to the number of structural units represented by the formula (1) contained in each main chain (hereinafter referred to as the average number of functional groups), and the average number of functional groups is preferably 0.5 or more. Preferably, it is 1.0 or more, and more preferably 2.0 or more.

再者,平均官能基數可與上述同樣地求出。Further, the average number of functional groups can be determined in the same manner as described above.

本發明之鹼溶性樹脂具有用以實現鹼可溶之酸基。本發明之鹼溶性樹脂之酸值係根據目的或用途而設定為較佳值,較佳為10~300 mgKOH/g,更佳為15~250 mgKOH/g,進而更佳為20~200 mgKOH/g。藉由使鹼溶性樹脂之酸值為上述範圍,而表現出充分之鹼溶性,特別是用於鹼性顯影型阻劑時,可發揮良好之製版性。當本發明之鹼溶性樹脂為高分子量時,酸值較高可獲得良好之製版性,當為低分子量時,即便酸值較低亦有可獲得良好製版性之傾向。The alkali-soluble resin of the present invention has an acid group for achieving alkali solubility. The acid value of the alkali-soluble resin of the present invention is preferably a value of preferably from 10 to 300 mgKOH/g, more preferably from 15 to 250 mgKOH/g, still more preferably from 20 to 200 mgKOH/g, depending on the purpose or use. g. When the acid value of the alkali-soluble resin is in the above range, sufficient alkali solubility is exhibited, and in particular, when it is used for an alkali development type resist, good plate-making properties can be exhibited. When the alkali-soluble resin of the present invention has a high molecular weight, a high acid value can obtain a good plate-making property, and when it is a low molecular weight, a good plate-making property tends to be obtained even if the acid value is low.

作為上述用以實現鹼可溶之酸基,可列舉羧基、酚性羥基、羧酸酐基、磷酸基、磺酸基等可與鹼水進行中和反應之官能基,可僅具有該等中之一種,亦可具有兩種以上。該等中,較佳為羧基、羧酸酐基,最佳為羧基。作為導入酸基之方法,可列舉:使包含上述式(2)所示之單體及具有酸基之單體的單體成分進行聚合之一階段導入方法、或於獲得主鏈中具有上述式(1)所示之結構單元的樹脂後實施改質處理的二階段以上之導入方法。Examples of the acid group for achieving alkali solubility include a carboxyl group, a phenolic hydroxyl group, a carboxylic acid anhydride group, a phosphoric acid group, a sulfonic acid group, and the like which can be neutralized with an alkali water, and may have only such a functional group. One type may have two or more types. Among these, a carboxyl group and a carboxylic anhydride group are preferable, and a carboxyl group is preferable. The method of introducing an acid group includes a method of introducing a monomer component containing a monomer represented by the above formula (2) and a monomer having an acid group, or a method of introducing the above-mentioned formula in the main chain. (1) The resin of the structural unit shown is subjected to a two-stage or more introduction method of the upgrading treatment.

上述一階段導入方法中的具有酸基之單體為具有羧基、酚性羥基、羧酸酐基、磷酸基、磺酸基等與鹼水進行中和反應之官能基以及帶有可聚合之不飽和基的化合物。具體而言,例如可列舉:(甲基)丙烯酸、丁烯酸、肉桂酸、乙烯基苯甲酸等不飽和單羧酸類;順丁烯二酸、反丁烯二酸、伊康酸、甲基順丁烯二酸、甲基反丁烯二酸等不飽和多元羧酸類;琥珀酸單(2-丙烯醯氧基乙基)酯、琥珀酸單(2-甲基丙烯醯氧基乙基)酯等不飽和基與羧基之間經鏈延長的不飽和單羧酸類;順丁烯二酸酐、伊康酸酐等不飽和酸酐類;Lightester P-7M(共榮社化學公司製造)等含磷酸基之不飽和化合物等,該等中,就通用性、獲取性等而言,較佳為羧酸系單體(不飽和單羧酸類、不飽和多元羧酸類、不飽和酸酐類)。The monomer having an acid group in the above-described one-stage introduction method is a functional group having a carboxyl group, a phenolic hydroxyl group, a carboxylic acid anhydride group, a phosphoric acid group, a sulfonic acid group, etc., and a neutralization reaction with an alkali water, and a polymerizable unsaturated group. Base compound. Specific examples thereof include unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, cinnamic acid, and vinylbenzoic acid; maleic acid, fumaric acid, itaconic acid, and methyl group. Unsaturated polycarboxylic acids such as maleic acid and methyl fumaric acid; mono(2-propenyloxyethyl) succinate, mono(2-methylpropenyloxyethyl) succinate An unsaturated monocarboxylic acid having a chain extending between an unsaturated group such as an ester and a carboxyl group; an unsaturated acid anhydride such as maleic anhydride or itaconic anhydride; and a phosphoric acid group such as Lightester P-7M (manufactured by Kyoeisha Chemical Co., Ltd.) In terms of versatility, availability, and the like, carboxylic acid monomers (unsaturated monocarboxylic acids, unsaturated polycarboxylic acids, and unsaturated acid anhydrides) are preferred.

作為上述二階段以上之導入方法,只要為於改質處理中不會失去上述式(1)所示之結構單元的方法,則並無特別限制,例如可列舉:將包含具有官能基p之單體的單體成分聚合後,使具有可與官能基p反應而生成酸基之官能基q的化合物反應之二階段導入方法。又,亦可為將具有官能基r之單體聚合後,僅以必要次數進行改質處理而將官能基r轉變為官能基p,然後使具有官能基q之化合物進行反應的三階段以上之導入方法。作為此種官能基p,可列舉羥基、胺基等活性氫基,作為官能基q,可列舉多元酸酐基。The method of introducing the two or more stages is not particularly limited as long as it does not lose the structural unit represented by the above formula (1) in the reforming treatment, and for example, a single one having a functional group p will be mentioned. After the polymerization of the monomer component of the bulk, a two-stage introduction method of reacting a compound having a functional group q capable of reacting with the functional group p to form an acid group is carried out. Further, after the monomer having the functional group r is polymerized, the functional group r may be converted into the functional group p by only the necessary number of times, and then the compound having the functional group q may be reacted in three stages or more. Import method. Examples of such a functional group p include an active hydrogen group such as a hydroxyl group or an amine group, and examples of the functional group q include a polybasic acid anhydride group.

作為具有上述多元酸酐基之化合物,具體而言,例如可列舉:琥珀酸酐、十二烯基琥珀酸、十五烯基琥珀酸、十八烯基琥珀酸、四氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、內亞甲基四氫鄰苯二甲酸酐、甲基內亞甲基四氫鄰苯二甲酸酐、順丁烯二酸酐、伊康酸酐、鄰苯二甲酸酐、戊二酸酐、鄰苯二甲酸酐、偏苯三甲酸酐、均苯四甲酸酐等,可使用該等中之一種或兩種以上。Specific examples of the compound having the above polybasic acid anhydride group include succinic anhydride, dodecenyl succinic acid, pentadecenyl succinic acid, octadecenyl succinic acid, tetrahydrophthalic anhydride, and A. Tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, endomethylenetetrahydrophthalic anhydride, methyl endomethylenetetrahydroortylene Formic anhydride, maleic anhydride, itaconic anhydride, phthalic anhydride, glutaric anhydride, phthalic anhydride, trimellitic anhydride, pyromellitic anhydride, etc., one or two of these may be used. More than one species.

作為上述將包含具有官能基p之單體的單體成分聚合後,使具有可與官能基p反應而生成酸基之官能基q的化合物反應之二階段導入方法,例如可列舉:將包含(甲基)丙烯酸2-羥基乙酯之單體成分聚合後使琥珀酸酐反應之方法。又,作為上述將具有官能基r之單體聚合後,僅以必要次數進行改質處理而將官能基r轉變為官能基p,然後使具有官能基q之化合物反應的三階段以上之導入方法,例如可列舉:將包含(甲基)丙烯酸縮水甘油酯之單體成分聚合後使(甲基)丙烯酸反應,進而使琥珀酸酐反應之方法。As a two-stage introduction method in which a monomer component containing a monomer having a functional group p is polymerized and a compound having a functional group q capable of reacting with a functional group p to form an acid group is reacted, for example, A method in which a monomer component of 2-hydroxyethyl methacrylate is polymerized to react succinic anhydride. Further, as a method of introducing the above-described monomer having a functional group r, the reforming process is carried out only as many times as necessary to convert the functional group r into a functional group p, and then the compound having the functional group q is reacted. For example, a method of polymerizing a monomer component containing glycidyl (meth)acrylate, reacting (meth)acrylic acid, and further reacting succinic anhydride can be mentioned.

繼而,對具有酸基並且具有自由基聚合性不飽和基之聚合物進行說明。Next, a polymer having an acid group and having a radical polymerizable unsaturated group will be described.

本發明之鹼溶性樹脂更佳為具有自由基聚合性不飽和基。作為自由基聚合性不飽和基之含量,只要根據目的或用途而適當設定即可,為了獲得良好之製版性,自由基聚合性不飽和鍵當量(自由基聚合性不飽和鍵每1化學當量之分子量)較佳為200~5000,更佳為250~4000,進而更佳為300~3000。The alkali-soluble resin of the present invention more preferably has a radical polymerizable unsaturated group. The content of the radically polymerizable unsaturated group may be appropriately set according to the purpose or use, and in order to obtain good plate-making property, a radical polymerizable unsaturated bond equivalent (radical polymerizable unsaturated bond per 1 chemical equivalent) The molecular weight) is preferably from 200 to 5,000, more preferably from 250 to 4,000, still more preferably from 300 to 3,000.

作為上述自由基聚合性不飽和基,可列舉丙烯醯基、甲基丙烯醯基、乙烯基、烯丙基、甲基烯丙基等,可僅具有該等中之一種,亦可具有兩種以上。該等中,就反應性之觀點而言較佳為丙烯醯基、甲基丙烯醯基。作為導入自由基聚合性不飽和基之方法,可列舉於獲得主鏈中具有式(1)所示之結構單元之樹脂後實施改質處理的二階段以上之導入方法。Examples of the radically polymerizable unsaturated group include an acrylonitrile group, a methacryl group, a vinyl group, an allyl group, and a methallyl group, and may have only one of these types, or may have two types. the above. Among these, from the viewpoint of reactivity, it is preferably an acrylonitrile group or a methacryl group. The method of introducing a radically polymerizable unsaturated group is a two-stage or more introduction method in which a reforming treatment is carried out after obtaining a resin having a structural unit represented by the formula (1) in the main chain.

作為上述二階段以上之導入方法,只要為於改質處理中不會失去上述式(1)所示之結構單元之方法,並無特別限制,例如可列舉:將包含具有官能基s之單體的單體成分聚合後,使具有可與官能基s反應之官能基t的單體反應之二階段導入方法。又,亦可為將具有官能基u之單體聚合後,僅以必要次數進行改質處理而將官能基u轉變為官能基s,然後使具有官能基t之單體反應的三階段以上之導入方法。The method of introducing the two or more stages is not particularly limited as long as it does not lose the structural unit represented by the above formula (1) in the reforming treatment, and for example, a monomer having a functional group s will be mentioned. After the polymerization of the monomer component, a two-stage introduction method of reacting a monomer having a functional group t reactive with a functional group s is carried out. Further, after the monomer having the functional group u is polymerized, the functional group u may be converted into the functional group s by only the necessary number of times, and then the monomer having the functional group t may be reacted in three stages or more. Import method.

作為此種官能基s與t之組合,例如可列舉:羧基與羥基、羧基與環氧基、羧基與氧雜環丁基、羧基與異氰酸酯基、羥基與異氰酸酯基、酸酐基與羥基、酸酐基與胺基等。該等中,就改質處理反應之快速程度、耐熱性、透明性之觀點而言,較佳為羧基與環氧基之組合。Examples of the combination of such a functional group s and t include a carboxyl group and a hydroxyl group, a carboxyl group and an epoxy group, a carboxyl group and an oxetanyl group, a carboxyl group and an isocyanate group, a hydroxyl group and an isocyanate group, an acid anhydride group and a hydroxyl group, and an acid anhydride group. With an amine group and the like. Among these, a combination of a carboxyl group and an epoxy group is preferred from the viewpoint of the degree of rapidity of the modification treatment, heat resistance, and transparency.

作為具有上述羧基之單體,具體而言,例如可列舉:(甲基)丙烯酸、丁烯酸、肉桂酸、乙烯基苯甲酸等不飽和單羧酸類;順丁烯二酸、反丁烯二酸、伊康酸、甲基順丁烯二酸、甲基反丁烯二酸等不飽和多元羧酸類;琥珀酸單(2-丙烯醯氧基乙基)酯、琥珀酸單(2-甲基丙烯醯氧基乙基)酯等不飽和基與羧基之間經鏈延長的不飽和單羧酸類,該等可僅使用一種或使用兩種以上。Specific examples of the monomer having the above carboxyl group include unsaturated monocarboxylic acids such as (meth)acrylic acid, crotonic acid, cinnamic acid, and vinylbenzoic acid; maleic acid and antibutene; Unsaturated polycarboxylic acids such as acid, itaconic acid, methyl maleic acid, methyl fumaric acid; succinic acid mono(2-propenyloxyethyl) ester, succinic acid single (2-A) The unsaturated monocarboxylic acid which is extended by a chain between an unsaturated group and a carboxyl group, such as a propylene methoxyethyl ethyl ester, may be used alone or in combination of two or more.

作為具有上述環氧基之單體,具體而言,例如可列舉:(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸β-甲基縮水甘油酯、(甲基)丙烯酸β-乙基縮水甘油酯、乙烯基苄基縮水甘油醚、烯丙基縮水甘油醚、(甲基)丙烯酸(3,4-環氧環己基)甲酯、乙烯基環氧環己烷等,該等可僅使用一種或使用兩種以上。Specific examples of the monomer having the above epoxy group include glycidyl (meth)acrylate, β-methyl glycidyl (meth)acrylate, and β-ethyl shrinkage of (meth)acrylate. Glyceryl ester, vinylbenzyl glycidyl ether, allyl glycidyl ether, (meth)acrylic acid (3,4-epoxycyclohexyl) methyl ester, vinyl epoxy cyclohexane, etc., which can be used only One type or two or more types are used.

作為上述將包含具有官能基s之單體的單體成分聚合後,使具有可與官能基s反應之官能基t的單體反應之二階段導入方法,具體而言,例如可列舉:將包含(甲基)丙烯酸縮水甘油酯之單體成分聚合後使(甲基)丙烯酸反應之方法。又,作為上述將具有官能基u之單體聚合後,僅以必要次數進行改質處理而將官能基u轉變為官能基s,然後使具有官能基t之單體反應的三階段以上之導入方法,具體而言,例如可列舉:將包含(甲基)丙烯酸2-羥基乙酯之單體成分聚合後使琥珀酸酐反應,進而使(甲基)丙烯酸縮水甘油酯反應之方法。The two-stage introduction method of reacting a monomer component containing a monomer having a functional group s and reacting a monomer having a functional group t reactive with a functional group s, specifically, for example, includes A method in which a monomer component of glycidyl (meth)acrylate is polymerized to react (meth)acrylic acid. Further, after the monomer having the functional group u is polymerized, the functional group u is converted into the functional group s by only the necessary number of times, and then the monomer having the functional group t is reacted. Specific examples of the method include a method in which a monomer component containing 2-hydroxyethyl (meth)acrylate is polymerized, and then succinic anhydride is reacted to further react glycidyl (meth)acrylate.

本發明之鹼溶性樹脂為具有酸基之樹脂,於導入自由基聚合性不飽和鍵時,必須亦以某些方法而導入酸基,於使用羧基作為官能基s、使用環氧基作為官能基t時,只要於使羧基與環氧基反應時使羧基之量較環氧基之量過量、或使羧基與環氧基反應後使多元酸酐反應,則可形成具有酸基及自由基聚合性不飽和鍵之樹脂。又,於使用環氧基作為官能基s、使用羧基作為官能基t時,只要使羧基與環氧基反應後使多元酸酐反應即可。The alkali-soluble resin of the present invention is a resin having an acid group. When a radically polymerizable unsaturated bond is introduced, it is necessary to introduce an acid group by some methods, using a carboxyl group as a functional group s and an epoxy group as a functional group. When t is used, when the carboxyl group is reacted with an epoxy group, the amount of the carboxyl group is excessively larger than the amount of the epoxy group, or the carboxyl group is reacted with the epoxy group to react the polybasic acid anhydride, whereby an acid group and a radical polymerizable property can be formed. Resin resin. Further, when an epoxy group is used as the functional group s and a carboxyl group is used as the functional group t, the polyvalent acid anhydride may be reacted by reacting a carboxyl group with an epoxy group.

於使用羧基作為上述官能基s、使用環氧基作為官能基t時,具體而言,例如可列舉如下方法:將包含(甲基)丙烯酸之單體成分聚合後使(甲基)丙烯酸縮水甘油酯反應時,使羧基之量較(甲基)丙烯酸縮水甘油酯之量過量,或使(甲基)丙烯酸縮水甘油酯反應後進一步使琥珀酸酐反應。When a carboxyl group is used as the functional group s and an epoxy group is used as the functional group t, specifically, for example, a method in which a monomer component containing (meth)acrylic acid is polymerized and glycidyl (meth)acrylate is used is used. In the ester reaction, the amount of the carboxyl group is made larger than the amount of glycidyl (meth)acrylate, or the succinic anhydride is further reacted by reacting glycidyl (meth)acrylate.

於使用環氧基作為上述官能基s、使用羧基作為官能基t時,具體而言,例如可列舉如下方法:將包含(甲基)丙烯酸縮水甘油酯之單體成分聚合後使(甲基)丙烯酸反應,進而使琥珀酸酐反應。When an epoxy group is used as the functional group s and a carboxyl group is used as the functional group t, specifically, for example, a monomer component containing glycidyl (meth)acrylate is polymerized and then (methyl) is used. The acrylic acid reacts to react the succinic anhydride.

於使用羧基與環氧基作為官能基s與t之組合時,關於使羧基與環氧基反應之步驟,為了確保良好之反應速度且防止凝膠化,較佳為於50~160℃之溫度範圍內、更佳為70~140℃、進而更佳為90~130℃下進行。When a carboxyl group and an epoxy group are used as a combination of the functional groups s and t, the step of reacting the carboxyl group with the epoxy group is preferably at a temperature of 50 to 160 ° C in order to secure a good reaction rate and prevent gelation. The range is more preferably 70 to 140 ° C, more preferably 90 to 130 ° C.

於上述使羧基與環氧基反應之步驟中,為了提高反應速度,可使用作為觸媒之通常所用之酯化或酯交換用鹼性觸媒及酸性觸媒,就副反應較少之觀點而言,較佳為鹼性觸媒。而且,鹼性觸媒中,就反應性、操作性或無鹵素之觀點而言,較佳為二甲基苄基胺、三乙胺、四甲基脲、三苯基膦。該等觸媒可單獨使用,亦可混合使用兩種以上。作為觸媒之使用量,相對於導入有自由基聚合性不飽和鍵之本發明之鹼溶性樹脂,較佳為以達到0.01~5.0質量%、較佳為0.1~3.0質量%之方式而使用。In the step of reacting the carboxyl group with the epoxy group, in order to increase the reaction rate, a basic catalyst for esterification or transesterification and an acid catalyst which are generally used as a catalyst can be used, and the side reaction is small. In other words, it is preferably an alkaline catalyst. Further, among the basic catalysts, dimethylbenzylamine, triethylamine, tetramethylurea, and triphenylphosphine are preferred from the viewpoint of reactivity, workability, or halogen-free. These catalysts may be used singly or in combination of two or more. The amount of the catalyst to be used is preferably from 0.01 to 5.0% by mass, preferably from 0.1 to 3.0% by mass, based on the alkali-soluble resin of the present invention to which a radically polymerizable unsaturated bond is introduced.

於上述使羧基與環氧基反應之步驟中,為了防止凝膠化,較理想為添加聚合抑制劑並於含有分子狀氧之氣體之存在下進行。作為含有分子狀氧之氣體,通常使用經氮氣等惰性氣體稀釋之空氣或氧氣,並吹入至反應容器內。作為聚合抑制劑,可使用通常所用之自由基聚合性單體用之聚合抑制劑,例如可列舉酚系抑制劑、有機酸銅鹽或吩噻嗪。該等中,就著色低、聚合抑制能力之觀點而言,較佳為酚系抑制劑,就獲取性、經濟性而言,其中較佳為對甲氧基苯酚、6-第三丁基-2,4-二甲苯酚、2,6-二-第三丁基苯酚。該等聚合抑制劑可單獨使用,亦可混合使用兩種以上。作為聚合抑制劑之使用量,就確保充分之聚合抑制效果、及形成感光性樹脂組成物時之硬化性的觀點而言,較佳為以相對於導入有自由基聚合性不飽和鍵之本發明之鹼溶性樹脂而達到0.001~1.0質量%、較佳為0.005~0.5質量%之方式而使用。In the step of reacting the carboxyl group with the epoxy group, in order to prevent gelation, it is preferred to carry out the addition of a polymerization inhibitor in the presence of a gas containing molecular oxygen. As the gas containing molecular oxygen, air or oxygen diluted with an inert gas such as nitrogen is usually used and blown into the reaction vessel. As the polymerization inhibitor, a polymerization inhibitor for a radical polymerizable monomer which is usually used can be used, and examples thereof include a phenolic inhibitor, an organic acid copper salt or phenothiazine. In the above, from the viewpoint of low coloration and polymerization inhibition ability, a phenol-based inhibitor is preferable, and among them, p-methoxyphenol and 6-t-butyl group are preferable in terms of availability and economy. 2,4-xylenol, 2,6-di-tert-butylphenol. These polymerization inhibitors may be used singly or in combination of two or more. The amount of use of the polymerization inhibitor is preferably in accordance with the present invention in which a radically polymerizable unsaturated bond is introduced from the viewpoint of ensuring a sufficient polymerization inhibitory effect and curability in forming a photosensitive resin composition. The alkali-soluble resin is used in an amount of 0.001 to 1.0% by mass, preferably 0.005 to 0.5% by mass.

本發明之鹼溶性樹脂亦可具有環氧基、及/或氧雜環丁基、及/或烷氧基矽烷基。藉由具有環氧基、及/或氧雜環丁基、及/或烷氧基矽烷基,於熱硬化步驟中交聯密度可提昇。當具有環氧基、及/或氧雜環丁基、及/或烷氧基矽烷基時,可適合用作彩色濾光片用阻劑中,特別是光間隔件用阻劑、保護膜用透明阻劑或層間絕緣膜用阻劑之黏合樹脂。The alkali-soluble resin of the present invention may have an epoxy group, and/or an oxetanyl group, and/or an alkoxyalkyl group. By having an epoxy group, and/or an oxetanyl group, and/or an alkoxyalkyl group, the crosslinking density can be increased in the thermal hardening step. When it has an epoxy group, and/or an oxetanyl group, and/or an alkoxyalkylene group, it can be suitably used as a resist for a color filter, especially for a photoresist for a photo spacer, and a protective film. A resin for a transparent resist or an interlayer insulating film with a resist.

本發明之鹼溶性樹脂之重量平均分子量只要根據目的、用途而適當設定即可,為了獲得良好之製版性而為2000~250000,較佳為3000~200000,更佳為4000~150000。The weight average molecular weight of the alkali-soluble resin of the present invention may be appropriately set according to the purpose and use, and is 2,000 to 250,000, preferably 3,000 to 200,000, more preferably 4,000 to 150,000, in order to obtain good plate-making properties.

再者,重量平均分子量例如可使用後述實施例中所用之測定方法。Further, the weight average molecular weight can be, for example, a measurement method used in the examples described later.

以下,就本發明之α-烯丙氧基甲基丙烯酸系共聚物之製造方法加以說明。Hereinafter, a method for producing the α-allyloxymethyl acrylate copolymer of the present invention will be described.

本發明之α-烯丙氧基甲基丙烯酸系共聚物之製造方法係使包含AMA單體(a)之單體成分聚合而製造α-烯丙氧基甲基丙烯酸系共聚物之方法。可藉由AMA單體(a)進行環化聚合而製造AMA共聚物(b)。上述AMA共聚物(b)於主鏈上具有環結構(THF環),由此耐熱性優異,進而於THF環之兩側具有亞甲基,故柔軟性較高,且相容性或溶劑溶解性優異。The method for producing an α-allyloxymethylacrylic copolymer of the present invention is a method for producing an α-allyloxymethylacrylic copolymer by polymerizing a monomer component containing the AMA monomer (a). The AMA copolymer (b) can be produced by cyclization polymerization of the AMA monomer (a). The AMA copolymer (b) has a ring structure (THF ring) in the main chain, and thus has excellent heat resistance, and further has a methylene group on both sides of the THF ring, so that the flexibility is high, and compatibility or solvent dissolution occurs. Excellent sex.

上述AMA單體(a)之含量只要根據目的、用途或AMA共聚物(b)之分子量而適當設定即可,於所有單體成分中,較佳為1~99 mol%,更佳為2~98 mol%,進而更佳為5~95 mol%。藉由設定為此種範圍,AMA共聚物(b)可發揮由式(1)所示之結構單元所致的優異特性。又,上述結構單元為構成聚合物之重複單元,於一聚合物中包含多種結構單元。The content of the AMA monomer (a) may be appropriately set according to the purpose, the use or the molecular weight of the AMA copolymer (b), and is preferably from 1 to 99 mol%, more preferably from 2 to 2, based on the molecular weight of the AMA copolymer (b). 98 mol%, and more preferably 5 to 95 mol%. By setting it as such a range, the AMA copolymer (b) can exhibit the outstanding characteristics by the structural unit shown by Formula (1). Further, the above structural unit is a repeating unit constituting a polymer, and contains a plurality of structural units in one polymer.

對於上述AMA單體(a)而言,自由基聚合較離子聚合更容易進行環化聚合,另外,自由基聚合為工業上有利之聚合方法,故上述製造方法較佳為包括使單體成分進行自由基聚合之步驟。進而,於AMA單體(a)之含量較多時、或聚合濃度非常高時等容易發生聚合物之分支、凝膠化之條件下,上述製造方法更佳為包括使單體成分於鏈轉移劑之存在下進行自由基聚合之步驟。藉由使用鏈轉移劑,可更有效地抑制聚合物之分支。若分支進行則發生交聯,表示分子量分佈之多分散度(Mw/Mn)變大。若交聯進一步進行,則會形成於溶劑中為不溶性之溶劑膨潤體(凝膠化)。藉由抑制分支,可抑制此種現象。又,AMA共聚物之分支部分有耐熱性差之傾向,藉由抑制分支,耐熱性亦可提昇。For the above AMA monomer (a), the radical polymerization is easier to carry out the cyclization polymerization than the ionic polymerization, and the radical polymerization is an industrially advantageous polymerization method, so the above production method preferably includes the monomer component. The step of free radical polymerization. Further, in the case where the content of the AMA monomer (a) is large or the polymerization concentration is extremely high, the polymer is likely to be branched or gelled, and the above-described production method preferably includes the monomer component in the chain transfer. The step of performing free radical polymerization in the presence of a solvent. Branching of the polymer can be more effectively inhibited by using a chain transfer agent. Crosslinking occurs when the branch is carried out, indicating that the degree of dispersion (Mw/Mn) of the molecular weight distribution becomes large. When the crosslinking is further carried out, a solvent swelling (gelation) which is insoluble in a solvent is formed. This phenomenon can be suppressed by suppressing the branch. Further, the branched portion of the AMA copolymer tends to have poor heat resistance, and the heat resistance can be improved by suppressing branching.

通常,鏈轉移劑係用於調整分子量,而於使AMA單體(a)聚合時,於抑制聚合物分支之方面亦發揮作用,故可使所得聚合物之分子量分佈較窄,或於工業上、經濟上有利之條件下亦不發生凝膠化而獲得聚合物。例如,於不使用鏈轉移劑而僅使用聚合起始劑進行聚合時,分子量分佈變大,視情況會有發生凝膠化之虞。又,AMA共聚物之分支部分係耐熱性稍差,而藉由抑制分支,所製造之AMA共聚物之耐熱性亦提昇。In general, the chain transfer agent is used to adjust the molecular weight, and when the AMA monomer (a) is polymerized, it also plays a role in inhibiting the branching of the polymer, so that the molecular weight distribution of the obtained polymer can be narrowed, or industrially. Under the economically favorable conditions, gelation does not occur to obtain a polymer. For example, when polymerization is carried out using only a polymerization initiator without using a chain transfer agent, the molecular weight distribution becomes large, and gelation may occur depending on the case. Further, the branched portion of the AMA copolymer is slightly inferior in heat resistance, and the heat resistance of the produced AMA copolymer is also improved by suppressing branching.

關於上述鏈轉移劑於1,6-二烯類單體中亦對AMA單體(a)特異性地發揮交聯抑制效果(抑制分支之效果)之理由,並不明確,可推測其要因在於,AMA單體(a)所具有之2個雙鍵中一個為烯丙醚基。一般認為,1,6-二烯類單體之環化聚合中發生聚合物之分支的原因在於,如下述式(5)所示般產生未閉環單元,The reason why the above-mentioned chain transfer agent also exerts a crosslinking inhibition effect (an effect of suppressing branching) on the AMA monomer (a) in the 1,6-diene monomer is not clear, and it is presumed that the cause is One of the two double bonds of the AMA monomer (a) is an allyl ether group. It is considered that the branching of the polymer in the cyclization polymerization of the 1,6-diene monomer is caused by the formation of an unclosed unit as shown in the following formula (5).

(式中,R表示氫原子或碳數為1~30之有機基),該未閉環單元中所存在之雙鍵成為基點而分支,進行交聯。因此,為了防止分支,必須實現下述至少任一者:使環化率提高而儘可能減少未閉環單元,或防止未閉環單元之雙鍵進行聚合。本發明之α-烯丙氧基甲基丙烯酸系共聚物之製造方法中,亦有AMA單體(a)之烯丙醚結構與鏈轉移劑藉由某些機制相互作用而使環化率提高之可能性,但一般認為主要係藉由鏈轉移劑來防止未閉環單元之雙鍵(烯丙醚基)進行聚合。(In the formula, R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms), and a double bond existing in the unclosed unit is branched at a base point to carry out crosslinking. Therefore, in order to prevent branching, at least either of the following must be achieved: the cyclization rate is increased to minimize the unclosed unit, or the double bond of the unclosed unit is prevented from being polymerized. In the method for producing an α-allyloxy methacrylic acid copolymer of the present invention, the allyl ether structure of the AMA monomer (a) and the chain transfer agent are combined by some mechanism to increase the cyclization rate. The possibility, but it is generally believed that the double bond (allyl ether group) of the unclosed unit is prevented from being polymerized mainly by a chain transfer agent.

於不使用上述鏈轉移劑之聚合中,當上述聚合步驟中未閉環單元之雙鍵中產生自由基而與單體或其他未閉環單元之雙鍵反應時,可能會有成長反應繼續而分支,分支進行而發生交聯之虞。又,於與聚合物之成長末端自由基或其他未閉環單元之雙鍵中生成之自由基反應時,可能由於自由基再鍵結而仍分支,分支進行而發生交聯。當此種交聯進一步進行時,亦有最終發生異常之高分子量化或凝膠化之情形。In the polymerization in which the above chain transfer agent is not used, when a radical is generated in the double bond of the unclosed unit in the above polymerization step and reacts with a double bond of a monomer or other unclosed unit, the growth reaction may continue and branch. Branching occurs and cross-linking occurs. Further, when reacting with a radical generated in a growing terminal radical of a polymer or a double bond of another unclosed unit, the radical may be branched due to rebonding of the radical, and branching proceeds to cause crosslinking. When such cross-linking is further carried out, there is also a case where the abnormality of the high molecular weight or gelation eventually occurs.

相對於此,當使用上述鏈轉移劑時,一般認為自未閉環單元之雙鍵失去自由基,取而代之,生成來源於鏈轉移劑之自由基。若該來源於鏈轉移劑之自由基具有充分之聚合起始能力則不會使聚合停止,又,若較未閉環單元之雙鍵而優先與單體反應,則不進行交聯而繼續聚合。此種效果係使用上述式(2)所示之AMA單體(a)時特有之效果。例如,於使2位及6位上具有酯基之1,6-二烯類進行聚合時,進行環化聚合而主要生成6元環(四氫吡喃環),並且引起下述式(6)所示之產生未閉環單元的反應,On the other hand, when the above chain transfer agent is used, it is considered that a double bond from a non-closed ring unit loses a radical, and instead, a radical derived from a chain transfer agent is generated. If the radical derived from the chain transfer agent has sufficient polymerization initiation ability, the polymerization is not stopped, and if it is preferentially reacted with the monomer than the double bond of the unclosed unit, the polymerization is continued without crosslinking. This effect is an effect unique to the use of the AMA monomer (a) represented by the above formula (2). For example, when a 1,6-diene having an ester group at the 2-position and the 6-position is polymerized, a cyclization polymerization is carried out to mainly form a 6-membered ring (tetrahydropyran ring), and the following formula (6) is caused. ) the reaction shown to produce an unclosed unit,

(式中,R相同或不同,表示氫原子或碳數為1~30之有機基),但該未閉環單元中之雙鍵容易與單體或其他未閉環單元之雙鍵反應,特別是於工業上、經濟上有利之條件(例如,聚合濃度較高之條件或轉化率較高之條件)下,容易發生異常之高分子量化或凝膠化。(wherein R is the same or different and represents a hydrogen atom or an organic group having 1 to 30 carbon atoms), but the double bond in the unclosed unit easily reacts with a double bond of a monomer or other unclosed unit, particularly Industrially and economically favorable conditions (for example, conditions in which the polymerization concentration is high or the conversion rate is high) are likely to cause abnormal polymerization or gelation.

本發明之製造方法中,如上述式(5)所示之反應般,使用AMA單體(a)進行聚合,未閉環單元之雙鍵成為烯丙醚基。而且可推測,當使用鏈轉移劑時,烯丙醚基中所生成之自由基優先與鏈轉移劑反應而產生來源於鏈轉移劑之自由基,並且來源於鏈轉移劑之自由基具有充分之聚合起始能力,而具有與單體優先反應之功能。In the production method of the present invention, as in the reaction represented by the above formula (5), polymerization is carried out using the AMA monomer (a), and the double bond of the unclosed unit becomes an allyl ether group. Moreover, it is presumed that when a chain transfer agent is used, the radical generated in the allyl ether group preferentially reacts with the chain transfer agent to generate a radical derived from the chain transfer agent, and the radical derived from the chain transfer agent is sufficient. It has the ability to initiate polymerization and has the function of preferentially reacting with the monomer.

作為上述鏈轉移劑之使用量,可根據鏈轉移劑之種類、單體成分所含之AMA單體(a)之含量、目標分子量、聚合濃度、併用之起始劑之量、聚合溫度等而適當選擇,相對於上述單體成分100質量%,較佳為使用0.03質量%以上。藉由以此種範圍而使用,可充分發揮藉由使用鏈轉移劑而獲得之效果,更有效地抑制聚合物之分支。作為鏈轉移劑之使用量,更佳為0.05質量%以上。進而更佳為0.1質量%以上。使用量並無特別上限,鏈轉移劑之量越多,則本發明之效果越進一步發揮,但即便以必要量以上而使用,亦有不經濟、且臭氣成問題之情況,故較佳為相對於上述單體成分100質量%而設定為20質量%以下。The amount of the chain transfer agent used may be, depending on the type of the chain transfer agent, the content of the AMA monomer (a) contained in the monomer component, the target molecular weight, the polymerization concentration, the amount of the initiator used in combination, the polymerization temperature, and the like. It is preferable to use 0.03% by mass or more based on 100% by mass of the monomer component. By using in such a range, the effect obtained by using a chain transfer agent can be fully exerted, and branching of a polymer can be suppressed more effectively. The amount of the chain transfer agent used is more preferably 0.05% by mass or more. Further, it is more preferably 0.1% by mass or more. The amount of use of the chain transfer agent is not particularly limited, and the effect of the present invention is further exerted. However, even if it is used in an amount of more than necessary, it is uneconomical and the odor is a problem. The content is set to 20% by mass or less based on 100% by mass of the monomer component.

作為上述鏈轉移劑,只要為於自由基聚合性之乙烯基單體之聚合中使鏈轉移反應發生者、所謂作為鏈轉移劑而工業上使用之化合物即可。就獲取性、防交聯能力、降低聚合速度之程度較小等觀點而言,較佳為巰基羧酸類、巰基羧酸酯類、烷基硫醇類、巰基醇類、芳香族硫醇類、巰基異氰尿酸類等具有巰基之化合物(亦稱為「硫醇系化合物」、「硫醇系鏈轉移劑」)。即,上述鏈轉移劑較佳為具有巰基之化合物。The chain transfer agent may be a compound which is industrially used as a chain transfer agent in the polymerization of a radically polymerizable vinyl monomer. From the viewpoints of availability, prevention of crosslinking ability, and reduction in polymerization rate, it is preferably a mercaptocarboxylic acid, a mercaptocarboxylic acid ester, an alkyl mercaptan, a mercapto alcohol, an aromatic mercaptan, or the like. A compound having a mercapto group such as a mercaptoisocyanuric acid (also referred to as a "thiol-based compound" or a "thiol-based chain transfer agent"). That is, the above chain transfer agent is preferably a compound having a mercapto group.

作為上述具有巰基之化合物之具體例,可列舉:巰基乙酸、3-巰基丙酸等巰基羧酸類;巰基乙酸甲酯、3-巰基丙酸甲酯、3-巰基丙酸2-乙基己酯、3-巰基丙酸正辛酯、3-巰基丙酸甲氧基丁酯、3-巰基丙酸硬脂酯、三羥甲基丙烷三(3-巰基丙酸酯)、季戊四醇四(3-巰基丙酸酯)、二季戊四醇六(3-巰基丙酸酯)等巰基羧酸酯類;乙硫醇、第三丁硫醇、正十二硫醇、1,2-二巰基乙烷等烷基硫醇類;2-巰基乙醇、4-巰基-1-丁醇等巰基醇類;苯硫醇、間甲苯硫醇、對甲苯硫醇、2-萘硫醇等芳香族硫醇類;三[(3-巰基丙醯氧基)-乙基]異氰尿酸酯等巰基異氰尿酸酯類等硫醇系鏈轉移劑。Specific examples of the compound having a mercapto group include mercaptocarboxylic acids such as mercaptoacetic acid and 3-mercaptopropionic acid; methyl mercaptoacetate, methyl 3-mercaptopropionate, and 2-ethylhexyl 3-mercaptopropionate. , n-octyl 3-mercaptopropionate, methoxybutyl 3-mercaptopropionate, stearyl 3-mercaptopropionate, trimethylolpropane tris(3-mercaptopropionate), pentaerythritol tetrakis(3- Mercaptocarboxylic acid esters such as mercaptopropionate, dipentaerythritol hexa(3-mercaptopropionate); alkyl thiol, tert-butyl mercaptan, n-dodecyl mercaptan, 1,2-didecylethane, etc. a mercaptan; a mercapto alcohol such as 2-mercaptoethanol or 4-mercapto-1-butanol; an aromatic mercaptan such as phenyl mercaptan, m-toluene mercaptan, p-toluene mercaptan or 2-naphthyl mercaptan; A mercaptan chain transfer agent such as anthracene isocyanurate such as [(3-mercaptopropoxy)-ethyl]isocyanurate.

作為上述鏈轉移劑,另外亦可使用具有巰基之化合物以外之鏈轉移劑。作為具有巰基之化合物以外之鏈轉移劑,例如可列舉:2-羥基乙基二硫醚、二硫化四乙胺硫甲醯等二硫醚類;苄基二乙基二硫胺基甲酸酯等二硫胺基甲酸酯類;α-甲基苯乙烯二聚物等單體二聚物類;四溴化碳等鹵代烷烴類等。As the chain transfer agent, a chain transfer agent other than the compound having a mercapto group may also be used. Examples of the chain transfer agent other than the compound having a mercapto group include disulfides such as 2-hydroxyethyl disulfide and tetraethylammonium disulfide disulfide; and benzyl diethyl dithiocarbamate. Examples include dithiocarbamates; monomeric dimers such as α-methylstyrene dimer; and halogenated alkanes such as carbon tetrabromide.

再者,上述鏈轉移劑可使用一種,亦可併用兩種以上。Further, the chain transfer agent may be used alone or in combination of two or more.

作為添加上述鏈轉移劑時之添加方法,只要為於聚合反應進行(AMA單體(a)、與可引發聚合之自由基存在的狀態)期間之至少一部分期間中,具有如上述鏈轉移劑存在之添加方法,則並無特別限制。例如可列舉:於聚合起始前一次性添加、於聚合過程中一次性添加、與聚合起始同時開始添加並持續添加至聚合結束為止等方法。就可減少鏈轉移劑之使用量、且最大限度地發揮其效果之觀點而言,較佳為與聚合起始同時開始添加並持續添加至聚合結束為止之方法。The method of adding the above-mentioned chain transfer agent is carried out in at least a part of the period during which the polymerization reaction is carried out (the AMA monomer (a) and the state in which the radical which can initiate polymerization is present), and the chain transfer agent is present as described above. There is no particular limitation on the method of addition. For example, a method of adding one time before the start of the polymerization, adding it once in the polymerization process, starting the addition at the same time as the start of the polymerization, and continuing to add until the end of the polymerization is exemplified. From the viewpoint of reducing the amount of the chain transfer agent used and maximizing the effect thereof, it is preferred to start the addition at the same time as the initiation of the polymerization and continue to add until the end of the polymerization.

於在上述鏈轉移劑之存在下將單體成分聚合時,於所得聚合物之末端其鍵結鏈轉移劑之殘基(形成鏈轉移劑之一部分的基)結合。鏈轉移劑之殘基並未鍵結於藉由聚合所得之所有α-烯丙氧基甲基丙烯酸系共聚物,但製造至少一種於末端鍵結有鏈轉移劑之殘基的聚合物。再者,關於使用了鏈轉移劑這一情況,可藉由利用元素分析或分光學方法(NMR(nuclear magnetic resonance,核磁共振)、IR(infrared,紅外線)、UV(Ultraviolet,紫外線)等)檢測鏈轉移劑之殘基特有之元素或官能基而判斷。When the monomer component is polymerized in the presence of the above chain transfer agent, the residue of the bond chain transfer agent (the group forming part of the chain transfer agent) is bonded to the terminal of the obtained polymer. The residue of the chain transfer agent is not bonded to all of the α-allyloxy methacrylic copolymer obtained by polymerization, but at least one polymer having a residue to which a chain transfer agent is bonded at the end is produced. Furthermore, in the case where a chain transfer agent is used, it can be detected by elemental analysis or spectroscopic method (NMR (nuclear magnetic resonance), IR (infrared), UV (Ultraviolet), etc.) It is judged by an element or a functional group peculiar to the residue of the chain transfer agent.

上述聚合步驟中,藉由將單體成分之濃度(聚合濃度)設定為15質量%以上而進行聚合,可提高聚合轉化率,或縮短聚合時間,故於工業上、經濟上較佳。又,通常於使1,6-二烯類單體進行環化聚合時,若提高聚合濃度,則有容易發生聚合物之分支之傾向,但於使用鏈轉移劑將特定之1,6-二烯類(AMA單體(a))環化聚合時,即便提高聚合濃度亦可抑制聚合物之分支。作為上述聚合步驟之聚合濃度,更佳為20質量%以上,進而更佳為25質量%以上,特佳為30質量%以上。再者,上述聚合濃度為將聚合步驟中所用之單體成分及鏈轉移劑、以及視需要而添加之其他成分(聚合起始劑、溶劑等)之合計量設定為100質量%時的單體成分之濃度,通常,聚合步驟中所用之鏈轉移劑、聚合起始劑之量為少量。因此,當進行使用溶劑之聚合時,為方便起見,只要以將聚合步驟中所用之單體成分與溶劑之合計量設定為100質量%時的單體成分之濃度作為聚合濃度即可。即,上述聚合步驟較佳為相對於聚合溶劑與單體成分之合計100質量%,使單體成分之濃度(聚合濃度)為15質量%以上而進行聚合。In the polymerization step, polymerization is carried out by setting the concentration (polymerization concentration) of the monomer component to 15% by mass or more, whereby the polymerization conversion ratio can be increased or the polymerization time can be shortened, which is industrially and economically preferable. Further, when a 1,6-diene monomer is subjected to a cyclopolymerization polymerization, when the polymerization concentration is increased, the polymer tends to be branched, but a specific one, 6-two is used in the use of a chain transfer agent. When the olefin (AMA monomer (a)) is cyclized, the branching of the polymer can be suppressed even if the polymerization concentration is increased. The polymerization concentration in the above polymerization step is more preferably 20% by mass or more, still more preferably 25% by mass or more, and particularly preferably 30% by mass or more. In addition, the polymerization concentration is a monomer when the total amount of the monomer component and the chain transfer agent used in the polymerization step, and other components (polymerization initiator, solvent, and the like) to be added as needed is 100% by mass. The concentration of the component is usually a small amount of the chain transfer agent or the polymerization initiator used in the polymerization step. Therefore, when the polymerization using a solvent is carried out, the concentration of the monomer component when the total amount of the monomer component and the solvent used in the polymerization step is 100% by mass is used as the polymerization concentration. In other words, the polymerization step is preferably carried out by adding 100% by mass of the total of the polymerization solvent and the monomer component to a concentration (polymerization concentration) of the monomer component of 15% by mass or more.

作為上述單體成分之聚合方法,只要利用自由基聚合機制進行聚合即可,可使用塊狀聚合、溶液聚合、乳化聚合、沈澱聚合等各種聚合方法。該等聚合方法只要根據目的、用途而適當選擇即可,就於工業上有利、且分子量等之結構調整亦容易之觀點而言,較佳為溶液聚合。當使用溶液聚合時,使AMA單體(a)溶解於聚合溶劑中而進行聚合。As the polymerization method of the monomer component, various polymerization methods such as bulk polymerization, solution polymerization, emulsion polymerization, and precipitation polymerization can be used as long as the polymerization is carried out by a radical polymerization mechanism. These polymerization methods may be appropriately selected depending on the purpose and use, and are preferably solution polymerization from the viewpoint of industrial advantages and ease of structural adjustment such as molecular weight. When solution polymerization is used, the AMA monomer (a) is dissolved in a polymerization solvent to carry out polymerization.

於藉由溶液聚合來進行上述環化聚合時,可使用已使成為原料之聚合性單體一次性溶解於聚合溶劑中之溶液,亦可使用相對於聚合溶劑階段性地添加成為原料之聚合性單體的方法。作為上述環化聚合中對聚合溶劑階段性地添加聚合性單體之形態,例如可連續地添加聚合性單體,亦可間斷地添加聚合性單體。其作為鏈轉移劑之添加方法亦相同。When the above-described cyclization polymerization is carried out by solution polymerization, a solution in which a polymerizable monomer which is a raw material is once dissolved in a polymerization solvent may be used, or a polymerization property which is added as a raw material in a stepwise manner with respect to a polymerization solvent may be used. Monomer method. In the form of a stepwise addition of a polymerizable monomer to the polymerization solvent in the above-described cyclization polymerization, for example, a polymerizable monomer may be continuously added, or a polymerizable monomer may be intermittently added. The method of adding it as a chain transfer agent is also the same.

於使用上述已使聚合性單體一次性溶解於聚合溶劑中之溶液進行聚合時,上述聚合濃度成為將聚合溶劑、一次性添加之聚合性單體及鏈轉移劑、以及視需要而添加之其他成分之合計質量設為100質量%時的一次性添加之聚合性單體之質量百分率(質量%)。於使用階段性地添加之方法時,上述聚合濃度成為將聚合溶劑與階段性地添加之聚合性單體之合計質量的總量設定為100質量%時的階段性地添加之聚合性單體之合計質量百分率(質量%)。再者,通常聚合步驟中所用之鏈轉移劑、聚合起始劑之量為少量,為方便起見,只要以將聚合步驟中所用之單體成分與溶劑之合計量設定為100質量%時的單體成分之濃度作為聚合濃度即可。When the polymerization is carried out using the solution in which the polymerizable monomer is once dissolved in the polymerization solvent, the polymerization concentration is a polymerization solvent, a polymerizable monomer and a chain transfer agent added at once, and other additives added as needed. The mass percentage (% by mass) of the polymerizable monomer to be added at a time when the total mass of the components is 100% by mass. When the method of the stepwise addition is used, the polymerization concentration is a stepwise addition of the polymerizable monomer when the total amount of the total mass of the polymerization solvent and the polymerizable monomer to be added stepwise is 100% by mass. Total mass percentage (% by mass). In addition, the amount of the chain transfer agent and the polymerization initiator used in the polymerization step is usually a small amount, and for the sake of convenience, the total amount of the monomer component and the solvent used in the polymerization step is set to 100% by mass. The concentration of the monomer component may be used as the polymerization concentration.

於藉由溶液聚合法使上述單體成分聚合時,作為聚合所使用之溶劑之種類或使用量,只要為對於聚合反應為非活性者,則並無特別限定,可根據聚合機制、所使用之單體之種類或量、聚合溫度、聚合濃度等聚合條件或之後使用α-烯丙氧基甲基丙烯酸系共聚物之用途而適當設定。When the monomer component is polymerized by a solution polymerization method, the type or amount of the solvent used for the polymerization is not particularly limited as long as it is inactive to the polymerization reaction, and can be used according to the polymerization mechanism. The polymerization conditions such as the type or amount of the monomer, the polymerization temperature, and the polymerization concentration, or the use of the α-allyloxymethyl methacrylate copolymer are appropriately set.

作為所使用之聚合溶劑,可列舉:醇類,二醇類,環狀醚類,二醇醚類,二醇單醚之酯類,烷基酯類,酮類,芳香族烴類,脂肪族烴類,二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯烷酮等醯胺類,水等。該等可單獨使用,亦可併用兩種以上。Examples of the polymerization solvent to be used include alcohols, glycols, cyclic ethers, glycol ethers, esters of glycol monoethers, alkyl esters, ketones, aromatic hydrocarbons, and aliphatic groups. Hydrocarbons, decylamines such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone, water, and the like. These may be used singly or in combination of two or more.

作為上述單體成分之聚合起始方法,只要自熱或電磁波(紅外線、紫外線、X射線等)、電子束等能量源將聚合起始所必需之能量供給於單體成分即可。又,較佳為併用自由基聚合起始劑,藉此可大幅減少聚合起始所必需之能量,且反應控制變容易。The polymerization initiation method of the monomer component may be carried out by supplying energy necessary for initiation of polymerization to a monomer component by an energy source such as self-heating or electromagnetic waves (infrared rays, ultraviolet rays, X-rays, etc.) or an electron beam. Further, it is preferred to use a radical polymerization initiator together, whereby the energy necessary for the initiation of polymerization can be greatly reduced, and the reaction control becomes easy.

上述α-烯丙氧基甲基丙烯酸系共聚物之製造方法較佳為包括使含有AMA單體(a)之單體成分於自由基聚合起始劑之存在下進行聚合的步驟。進而,於AMA單體(a)之含量較多時、或聚合濃度非常高時等容易發生聚合物之分支、凝膠化之條件下,更佳為包括使含有AMA單體(a)之單體成分於鏈轉移劑及自由基聚合起始劑之存在下進行聚合的步驟。The method for producing the above α-allyloxymethylacrylic copolymer preferably comprises a step of polymerizing a monomer component containing the AMA monomer (a) in the presence of a radical polymerization initiator. Further, in the case where the content of the AMA monomer (a) is large or the polymerization concentration is extremely high, the branching or gelation of the polymer is likely to occur, and it is more preferable to include the single sheet containing the AMA monomer (a). The step of polymerizing the body component in the presence of a chain transfer agent and a radical polymerization initiator.

作為上述自由基聚合起始劑,可列舉藉由熱或光而產生自由基之聚合起始劑,於工業上、經濟上,藉由熱而產生自由基之聚合起始劑(熱自由基聚合起始劑)有利而較佳。作為熱自由基聚合起始劑,只要為藉由供給熱能而產生自由基者,則並無特別限定,只要根據聚合溫度或溶劑、所聚合之單體之種類等聚合條件而適當選擇即可。Examples of the radical polymerization initiator include a polymerization initiator which generates a radical by heat or light, and a polymerization initiator which generates a radical by heat industrially and economically (thermal radical polymerization) The initiator is advantageous and preferred. The thermal radical polymerization initiator is not particularly limited as long as it generates a radical by supplying thermal energy, and may be appropriately selected depending on polymerization conditions such as a polymerization temperature, a solvent, and a type of the monomer to be polymerized.

作為上述熱自由基聚合起始劑,可列舉過氧化物或偶氮化合物等,該等可單獨使用,亦可併用兩種以上。又,亦可與聚合起始劑一起而併用過渡金屬鹽或胺類等還原劑。The above-mentioned thermal radical polymerization initiator may, for example, be a peroxide or an azo compound, and these may be used singly or in combination of two or more. Further, a reducing agent such as a transition metal salt or an amine may be used in combination with the polymerization initiator.

上述聚合起始劑之使用量只要根據所使用之單體之種類或量、聚合溫度、聚合濃度等聚合條件或者目標聚合物之分子量等而適當設定即可,並無特別限定,為了獲得重量平均分子量為數千~數萬之聚合物,相對於所有單體成分100質量%,較佳為0.05~20質量%,更佳為0.1~15質量%。The amount of the polymerization initiator to be used is not particularly limited as long as it is appropriately set depending on the type or amount of the monomer to be used, the polymerization temperature, the polymerization concentration, the molecular weight of the target polymer, and the like, and is not particularly limited. The polymer having a molecular weight of several thousands to several tens of thousands is preferably 0.05 to 20% by mass, and more preferably 0.1 to 15% by mass based on 100% by mass of all the monomer components.

上述環化聚合中較佳之聚合溫度或聚合時間係依所使用之聚合性單體之種類、使用比率等而不同,較佳為50~200℃,更佳為70~150℃。作為聚合時間,較佳為20小時以下,更佳為10小時以下,進而更佳為8小時以下。The polymerization temperature or polymerization time which is preferable in the above cyclization polymerization varies depending on the type of the polymerizable monomer to be used, the use ratio, and the like, and is preferably 50 to 200 ° C, more preferably 70 to 150 ° C. The polymerization time is preferably 20 hours or shorter, more preferably 10 hours or shorter, and still more preferably 8 hours or shorter.

對於上述環化聚合,為了獲得經濟性效率、或減少用於各種用途時殘存單體對性能之不良影響,較佳為以AMA單體之轉化率達到70%以上之方式進行。即,上述聚合步驟較佳為AMA單體(a)之轉化率為70%以上。通常,於使1,6-二烯類環化聚合時,若提高轉化率則有容易發生聚合物之分支之傾向,但於使用鏈轉移劑使特定之1,6-二烯類(AMA單體(a))環化聚合時,即便提高轉化率亦可抑制聚合物之分支。作為轉化率,更佳為80%以上,進而更佳為85%以上,特佳為90%以上。In order to obtain economical efficiency or to reduce the adverse effect of residual monomers on performance for various uses, it is preferred to carry out the conversion of the AMA monomer to 70% or more. That is, in the above polymerization step, the conversion ratio of the AMA monomer (a) is preferably 70% or more. In general, when the 1,6-diene is cyclized, if the conversion is increased, the branching of the polymer tends to occur, but the specific 1,6-diene (AMA single) is used in the chain transfer agent. In the case of the ring (a)) cyclization polymerization, the branching of the polymer can be suppressed even if the conversion rate is increased. The conversion ratio is more preferably 80% or more, still more preferably 85% or more, and particularly preferably 90% or more.

上述AMA共聚物(b)之製造方法亦可包括使含有式(2)所示之AMA單體(a)的單體成分聚合後,進一步進行改質處理之步驟。藉由進行改質處理,可進行自由基聚合性不飽和基之導入、接枝鏈之導入等。特別是若藉由改質處理而形成具有自由基聚合性不飽和基之AMA共聚物(b),例如於將上述AMA共聚物(b)用於自由基硬化性樹脂組成物時,於硬化性提昇之方面較佳。即,上述AMA共聚物(b)亦可為將含有式(2)所示之AMA單體(a)的單體成分聚合後加以改質處理而成者。The method for producing the AMA copolymer (b) may further include a step of further modifying the monomer component containing the AMA monomer (a) represented by the formula (2). By performing the upgrading treatment, introduction of a radical polymerizable unsaturated group, introduction of a graft chain, or the like can be performed. In particular, when the AMA copolymer (b) having a radical polymerizable unsaturated group is formed by a modification treatment, for example, when the AMA copolymer (b) is used for a radically curable resin composition, the curability is The aspect of improvement is better. In other words, the AMA copolymer (b) may be obtained by polymerizing a monomer component containing the AMA monomer (a) represented by the formula (2) and then modifying the monomer component.

作為上述改質處理方法,只要為不失去AMA共聚物(b)中之式(1)所示之結構單元的處理方法,則並無特別限制,例如可列舉:將包含具有官能基x之單體的單體成分聚合後,使具有可與官能基x反應之官能基y的化合物反應之方法。The method of the above-described modification treatment is not particularly limited as long as it does not lose the structural unit represented by the formula (1) in the AMA copolymer (b), and for example, a single one having a functional group x will be mentioned. A method of reacting a compound having a functional group y reactive with a functional group x after polymerization of a monomer component of the body.

作為上述官能基x與y之組合,例如可列舉:羧基與羥基、羧基與環氧基、羧基與異氰酸酯基、羥基與異氰酸酯基、酸酐基與羥基、酸酐基與胺基等。具體而言,例如,藉由將包含(甲基)丙烯酸之單體成分聚合後使(甲基)丙烯酸縮水甘油酯反應,可形成具有自由基聚合性不飽和基之AMA共聚物(b),又,藉由將包含(甲基)丙烯酸縮水甘油酯之單體成分聚合後使單末端羧基性聚己內酯反應,可獲得接枝鏈上具有聚己內酯之AMA共聚物(b)。Examples of the combination of the functional groups x and y include a carboxyl group and a hydroxyl group, a carboxyl group and an epoxy group, a carboxyl group and an isocyanate group, a hydroxyl group and an isocyanate group, an acid anhydride group and a hydroxyl group, an acid anhydride group, and an amine group. Specifically, for example, an AMA copolymer (b) having a radical polymerizable unsaturated group can be formed by reacting a monomer component containing (meth)acrylic acid and then reacting glycidyl (meth)acrylate. Further, the AMA copolymer (b) having a polycaprolactone on the graft chain can be obtained by polymerizing a monomer component containing glycidyl (meth)acrylate and then reacting the single-end carboxyl group polycaprolactone.

又,本發明係一種藉由上述製造方法而製造之α-烯丙氧基甲基丙烯酸系共聚物(AMA共聚物(b))。Further, the present invention is an α-allyloxymethylacrylic copolymer (AMA copolymer (b)) produced by the above production method.

此種α-烯丙氧基甲基丙烯酸系共聚物可為將一種AMA單體(a)聚合而成者,亦可為將多種AMA單體(a)聚合而成者。The α-allyloxy methacrylic acid copolymer may be one obtained by polymerizing one AMA monomer (a) or a plurality of AMA monomers (a).

此種主鏈中具有下述式(1)所示之結構單元的α-烯丙氧基甲基丙烯酸系聚合物之製造方法亦為本發明之一,The method for producing an α-allyloxymethylacrylic polymer having a structural unit represented by the following formula (1) in such a main chain is also one of the inventions.

(式中,R表示氫原子或碳數為1~30之有機基);且上述製造方法包括使僅由下述式(2)所示之α-烯丙氧基甲基丙烯酸系單體構成的單體成分聚合之步驟,(wherein R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms); and the above production method comprises the step of forming an α-allyloxymethylacrylic monomer represented by the following formula (2) only Step of polymerizing monomer components,

(式中,R表示氫原子或碳數為1~30之有機基)。(In the formula, R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms).

對本發明之樹脂組成物,即自由基硬化性樹脂組成物、有色材料分散組成物、及感光性樹脂組成物依序進行說明。The resin composition of the present invention, that is, the radical curable resin composition, the colored material dispersion composition, and the photosensitive resin composition will be described in order.

本發明之自由基硬化性樹脂組成物包含自由基聚合性單體、及黏合樹脂,其中上述黏合樹脂為主鏈中具有式(1)所示之結構單元的樹脂。又,本發明之自由基硬化性樹脂組成物中所用之黏合樹脂、即上述黏合樹脂為主鏈中具有式(1)所示之結構單元的樹脂之自由基硬化性樹脂組成物用黏合樹脂亦為本發明之一。The radically curable resin composition of the present invention comprises a radical polymerizable monomer and a binder resin, wherein the binder resin is a resin having a structural unit represented by the formula (1) in the main chain. Further, the binder resin used in the radically curable resin composition of the present invention, that is, the binder resin for the radically curable resin composition of the resin having the structural unit represented by the formula (1) in the main chain is also It is one of the inventions.

首先,對本發明之自由基硬化性樹脂組成物之各構成成分加以說明。First, each constituent component of the radical curable resin composition of the present invention will be described.

本發明之自由基硬化性樹脂組成物之必需成分為(A)自由基聚合性單體及(B)黏合樹脂,且(B)黏合樹脂為主鏈中具有式(1)所示之結構單元的樹脂。本發明之自由基硬化性樹脂組成物較佳為除上述必需成分以外,含有用以提昇硬化性之(C)自由基聚合起始劑,進而,亦可根據自由基聚合性單體或黏合樹脂之種類、各用途之目的或要求特性,而調配(D)稀釋劑、(E)其他成分。以下,就構成本發明之自由基硬化性樹脂組成物的各成分加以說明。The essential component of the radical curable resin composition of the present invention is (A) a radical polymerizable monomer and (B) a binder resin, and (B) the binder resin has a structural unit represented by the formula (1) in the main chain. Resin. The radically curable resin composition of the present invention preferably contains (C) a radical polymerization initiator for improving hardenability in addition to the above-mentioned essential components, and further, may be based on a radical polymerizable monomer or a binder resin. (D) thinner, (E) other ingredients, depending on the type, purpose of each use, or required characteristics. Hereinafter, each component constituting the radical curable resin composition of the present invention will be described.

(A)自由基聚合性單體(A) Radical polymerizable monomer

自由基聚合性單體係具有藉由熱或活性能量線之照射等而進行聚合之自由基聚合性不飽和基的低分子化合物,對自由基硬化性樹脂組成物賦予自由基硬化性。特別是常溫下為低黏度之液狀者,由於亦具有作為進行黏度調整之稀釋劑的功能,故亦被稱為反應性稀釋劑,特別可較佳地用於忌使用溶劑之用途中。作為此種自由基聚合性單體,可使用通常作為自由基聚合性單體而使用者,只要根據目的、用途而適當選擇一種或兩種以上即可。自由基聚合性單體可分類為於同一分子內僅具有一個自由基聚合性不飽和基之單官能性自由基聚合性單體、與具有兩個以上之自由基聚合性不飽和基之多官能性自由基聚合性單體。The radically polymerizable single system has a radically polymerizable unsaturated group-containing low molecular compound which is polymerized by irradiation with heat or an active energy ray, and imparts radical curability to the radically curable resin composition. In particular, a liquid having a low viscosity at normal temperature has a function as a diluent for viscosity adjustment, and is also referred to as a reactive diluent, and is particularly preferably used for the use of a solvent. As such a radically polymerizable monomer, a user which is generally used as a radical polymerizable monomer can be used, and one or two or more types may be appropriately selected depending on the purpose and use. The radical polymerizable monomer can be classified into a monofunctional radical polymerizable monomer having only one radical polymerizable unsaturated group in the same molecule, and a polyfunctional group having two or more radical polymerizable unsaturated groups. A free radical polymerizable monomer.

單官能性自由基聚合性單體可使用與上述α-烯丙氧基甲基丙烯酸系共聚物之製造方法中所示之其他自由基聚合性單體相同者。As the monofunctional radical polymerizable monomer, the same as the other radical polymerizable monomer shown in the above-mentioned α-allyloxymethylacrylic copolymer production method can be used.

上述多官能性自由基聚合性單體中,就反應性、經濟性、獲取性等而言,可較佳地使用多官能(甲基)丙烯酸酯類、多官能(甲基)丙烯酸胺基甲酸酯類、含(甲基)丙烯醯基之異氰尿酸酯類等具有(甲基)丙烯醯基之多官能性單體。Among the above polyfunctional radically polymerizable monomers, polyfunctional (meth)acrylates and polyfunctional (meth)acrylic acid amides can be preferably used in terms of reactivity, economy, availability, and the like. A polyfunctional monomer having a (meth) acrylonitrile group such as an ester or a (meth) acrylonitrile-containing isocyanurate.

上述自由基聚合性單體之分子量只要根據目的、用途而適當設定即可,於操作方面而言較佳為2000以下。The molecular weight of the radical polymerizable monomer may be appropriately set according to the purpose and use, and is preferably 2,000 or less in terms of handling.

作為上述自由基聚合性單體之使用量,只要根據所用之自由基聚合性單體或黏合樹脂之種類、目的、用途而適當設定即可,就良好之自由基硬化性及黏合樹脂之特性發揮之觀點而言,相對於黏合樹脂而為5~1000質量%,較佳為15~700質量%,更佳為20~500質量%。The amount of the radical polymerizable monomer to be used may be appropriately set depending on the type, purpose, and use of the radical polymerizable monomer or the binder resin to be used, and the properties of the radical curing property and the binder resin are excellent. The viewpoint is 5 to 1000% by mass, preferably 15 to 700% by mass, and more preferably 20 to 500% by mass based on the binder resin.

(B)黏合樹脂(B) Adhesive resin

黏合樹脂主要為影響乾燥後之塗膜性狀或硬化後之塗膜物性的高分子化合物,且為亦較大程度地有助於自由基硬化性之成分。作為本發明之自由基硬化性樹脂組成物用黏合樹脂,可使用上述α-烯丙氧基甲基丙烯酸系共聚物。此種樹脂可減少氧對自由基聚合之抑制,密接性、透明性優異,且耐熱性亦優異。The binder resin is mainly a polymer compound which affects the coating property after drying or the physical properties of the coating film after curing, and is a component which contributes to the radical hardening property to a large extent. As the binder resin for the radical curable resin composition of the present invention, the above α-allyloxymethacrylic acid copolymer can be used. Such a resin can reduce the inhibition of oxygen radical polymerization, and is excellent in adhesion and transparency, and is excellent in heat resistance.

一般推定,本發明之自由基硬化性樹脂組成物用黏合樹脂的如上所述之特徵之表現,係由式(1)所示之結構單元所含之THF環、及位於THF環兩側之亞甲基所引起。又,如上所述,本發明之黏合樹脂亦表現出減少氧對自由基硬化之抑制的效果,進而一般認為,THF環與基材表面之官能基容易相互作用,故表現出良好之密接性。It is generally presumed that the above-described characteristics of the binder resin for the radical curable resin composition of the present invention are represented by the THF ring contained in the structural unit represented by the formula (1), and the argon ring on both sides of the THF ring. Caused by methyl. Further, as described above, the adhesive resin of the present invention also exhibits an effect of reducing the inhibition of oxygen on the radical hardening. Further, it is considered that the THF ring easily interacts with the functional groups on the surface of the substrate, so that it exhibits good adhesion.

作為本發明之自由基硬化性樹脂組成物之合適使用態樣之一,有塗料、著色油墨、著色阻劑等般添加有色材料(顏料、染料)作為其他成分而形成著色自由基硬化性樹脂組成物之使用態樣,本發明之自由基硬化性樹脂組成物用黏合樹脂如後述般具有優異之有色材料分散穩定性。一般認為其原因在於,Lewis鹼所帶有之THF環與有色材料(顏料、染料)表面或有色材料分散劑之官能基相互作用。As one of suitable use forms of the radical curable resin composition of the present invention, a colored material (pigment, dye) is added as a coating material, a colored ink, a coloring resist, etc. as a component to form a colored radical-curable resin. In the use of the material, the binder resin of the radical curable resin composition of the present invention has excellent dispersion stability of the colored material as described later. It is generally believed that the reason is that the THF ring carried by the Lewis base interacts with the surface of the colored material (pigment, dye) or the functional group of the dispersing agent of the colored material.

一般認為,本發明之自由基硬化性樹脂組成物用黏合樹脂由於在結構中所具有之THF環兩側具有亞甲基之結構,而有效地表現出上述各性能。關於該等由THF環所致之性能,側鏈上具有四氫糠基之(甲基)丙烯酸系共聚物亦可某種程度地表現出,但其難以表現出本發明之自由基硬化性樹脂組成物用黏合樹脂般之較高耐熱性。作為本發明之自由基硬化性樹脂組成物之合適使用態樣之一,有電子零件用之密封材料或外塗層等,其原因在於,本發明之自由基硬化性樹脂組成物兼具氧捕捉性(即抗氧化能力)與較高耐熱性,可保護元件等而不發生由氧化或熱所致的劣化。It is considered that the binder resin for a radical curable resin composition of the present invention effectively exhibits the above properties because of the structure of a methylene group on both sides of the THF ring in the structure. Regarding the properties due to the THF ring, the (meth)acrylic copolymer having a tetrahydroindenyl group in the side chain may also be expressed to some extent, but it is difficult to exhibit the radical curable resin of the present invention. The composition is highly heat resistant like a binder resin. One of suitable use forms of the radical curable resin composition of the present invention is a sealing material or an overcoat layer for electronic parts, because the radical curable resin composition of the present invention has oxygen scavenging Properties (ie, antioxidant capacity) and higher heat resistance protect elements and the like without deterioration due to oxidation or heat.

本發明之自由基硬化性樹脂組成物用黏合樹脂之重量平均分子量只要根據目的、用途而適當設定即可,通常為2000~250000,較佳為3000~200000,更佳為4000~150000。The weight average molecular weight of the binder resin for the radical curable resin composition of the present invention may be appropriately set according to the purpose and use, and is usually 2,000 to 250,000, preferably 3,000 to 200,000, and more preferably 4,000 to 150,000.

再者,重量平均分子量例如可使用後述實施例中所用之測定方法。Further, the weight average molecular weight can be, for example, a measurement method used in the examples described later.

本發明之自由基硬化性樹脂組成物中的本發明之自由基硬化性樹脂組成物用黏合樹脂之比例只要根據所使用之自由基聚合性單體或黏合樹脂之種類、目的、用途而適當設定即可,其較佳使用量如上述自由基聚合性單體所示。The ratio of the binder resin for the radically curable resin composition of the present invention in the radically curable resin composition of the present invention is appropriately set depending on the type, purpose, and use of the radical polymerizable monomer or binder resin to be used. That is, it is preferably used in an amount as shown by the above-mentioned radical polymerizable monomer.

又,上述自由基硬化性樹脂組成物用黏合樹脂如上所述,可如上所述般使用與α-烯丙氧基甲基丙烯酸系共聚物相同者,此外,亦可利用使僅由上述AMA單體(a)構成之單體成分聚合所得之α-烯丙氧基甲基丙烯酸系聚合物。此時,亦可期待與使用α-烯丙氧基甲基丙烯酸系共聚物時相同之效果。即,使用上述α-烯丙氧基甲基丙烯酸系聚合物作為自由基硬化性樹脂組成物用黏合樹脂亦為本發明之一。Further, as described above, the binder resin for the radical curable resin composition may be the same as the α-allyloxymethyl acrylate copolymer as described above, or may be used only by the AMA alone. The α-allyloxymethylacrylic acid polymer obtained by polymerizing the monomer component of the body (a). In this case, the same effect as in the case of using an α-allyloxymethacrylic copolymer can also be expected. That is, the use of the above α-allyloxymethyl acrylate polymer as the binder resin for the radical curable resin composition is also one of the inventions.

(C)自由基聚合起始劑(C) Free radical polymerization initiator

作為使本發明之自由基硬化性樹脂組成物硬化之方法,只要來自於熱或電磁波(紅外線、紫外線、X射線等)、電子束等能量源對本發明之自由基硬化性樹脂組成物供給自由基聚合起始所必需之能量即可,若進一步併用自由基聚合起始劑,則可較大程度地減少自由基聚合起始所必需之能量,且可提高硬化性,因而較佳。作為自由基聚合起始劑,有藉由加熱而產生聚合起始自由基之熱自由基聚合起始劑、及藉由電磁波或電子束等能量線之照射而產生聚合起始自由基之光自由基聚合起始劑,可使用一種或兩種以上之通常所用者。又,視需要添加一種或兩種以上之通常所用之熱自由基聚合促進劑、光敏劑、光自由基聚合促進劑等亦較佳。The method of curing the radical curable resin composition of the present invention is to supply a radical to the radical curable resin composition of the present invention from an energy source such as heat or electromagnetic waves (infrared rays, ultraviolet rays, X-rays, etc.) or an electron beam. The energy necessary for the initiation of the polymerization may be sufficient. When the radical polymerization initiator is further used in combination, the energy necessary for the initiation of radical polymerization can be largely reduced, and the hardenability can be improved, which is preferable. As a radical polymerization initiator, there is a thermal radical polymerization initiator which generates a polymerization initiation radical by heating, and a light free radical which generates polymerization initiation radical by irradiation with an energy beam such as an electromagnetic wave or an electron beam As the base polymerization initiator, one type or two or more types which are usually used can be used. Further, it is also preferred to add one or two or more kinds of thermal radical polymerization accelerators, photosensitizers, photoradical polymerization accelerators and the like which are usually used.

作為上述自由基聚合起始劑之添加量總量,只要根據目的、用途而適當設定即可,並無特別限定,就硬化性、分解物之不良影響、經濟性之平衡的觀點而言,相對於自由基硬化性樹脂組成物整體較佳為0.01~30質量%,更佳為0.05~20質量%,進而更佳為0.1~15質量%。The total amount of the radical polymerization initiator to be added is not particularly limited as long as it is appropriately set according to the purpose and use, and is a viewpoint of the balance between the curability, the adverse effect of the decomposition product, and the economy. The total amount of the radical curable resin composition is preferably from 0.01 to 30% by mass, more preferably from 0.05 to 20% by mass, even more preferably from 0.1 to 15% by mass.

作為上述熱自由基聚合促進劑、光敏劑、光自由基聚合促進劑之添加量總量,只要根據目的、用途而適當設定即可,並無特別限定,就硬化性、分解物之不良影響、經濟性之平衡的觀點而言,相對於自由基硬化性樹脂組成物整體較佳為0.001~20質量%,更佳為0.01~10質量%,進而更佳為0.05~10質量%。The total amount of the above-mentioned thermal radical polymerization accelerator, the photosensitizer, and the photo-radical polymerization accelerator is not particularly limited as long as it is appropriately set according to the purpose and use, and the curability and the adverse effects of the decomposition product are From the viewpoint of the balance of the economy, the total amount of the radical curable resin composition is preferably 0.001 to 20% by mass, more preferably 0.01 to 10% by mass, still more preferably 0.05 to 10% by mass.

(D)稀釋劑(D) thinner

於本發明之自由基硬化性樹脂組成物中,為了降低黏度而提高操作性、藉由乾燥而形成塗膜、作為有色材料之分散介質等,視需要除上述必需成分以外,亦可添加可將自由基硬化性樹脂組成物中之各成分溶解或分散的低黏度之有機溶劑或水作為稀釋劑。In the radically curable resin composition of the present invention, in order to reduce the viscosity, the handleability is improved, a coating film is formed by drying, a dispersion medium as a colored material, or the like, and may be added in addition to the above-mentioned essential components as needed. A low-viscosity organic solvent or water in which each component in the radical curable resin composition is dissolved or dispersed is used as a diluent.

作為上述稀釋劑,可使用與上述α-烯丙氧基甲基丙烯酸系共聚物之製造方法中所示之聚合溶劑相同者。該等可單獨使用,亦可併用兩種以上。As the above diluent, the same polymerization solvent as that shown in the above-mentioned α-allyloxy methacrylic copolymer production method can be used. These may be used singly or in combination of two or more.

作為上述稀釋劑之使用量,只要根據目的、用途而適當設定即可,並無特別限定,通常相對於自由基硬化性樹脂組成物整體較佳為0~90質量%,更佳為0~80質量%。The amount of the above-mentioned diluent is not particularly limited as long as it is appropriately set according to the purpose and use, and is usually preferably 0 to 90% by mass, more preferably 0 to 80, based on the total amount of the radically curable resin composition. quality%.

(E)其他成分(E) Other ingredients

本發明之自由基硬化性樹脂組成物中,亦可根據各用途之目的或要求特性而調配填料、本發明之自由基硬化性樹脂組成物用黏合樹脂以外之樹脂、有色材料(顏料、染料)、分散劑、塑化劑、聚合抑制劑、紫外線吸收劑、抗氧化劑、消光劑、消泡劑、勻化劑、抗靜電劑、分散劑、光滑劑、表面改質劑、觸變劑、觸變助劑、矽烷系或鋁系或鈦系等之偶合劑、陽離子聚合性化合物、酸產生劑等上述必需成分以外之成分。In the radically curable resin composition of the present invention, a filler, a resin other than the binder resin for a radical curable resin composition of the present invention, and a colored material (pigment, dye) may be blended according to the purpose of each use or required characteristics. , dispersant, plasticizer, polymerization inhibitor, ultraviolet absorber, antioxidant, matting agent, defoamer, leveling agent, antistatic agent, dispersant, smoothing agent, surface modifier, thixotropic agent, touch A component other than the above-mentioned essential components such as a coupling agent, a decane-based or a coupling agent such as an aluminum-based or titanium-based compound, a cationically polymerizable compound, or an acid generator.

例如,於將本發明之自由基硬化性樹脂組成物用於接著劑或黏著劑用途時,視需要可調配本發明之自由基硬化性樹脂組成物用黏合樹脂以外之樹脂、膠黏劑等黏接著性賦予劑、各種填料、有色材料、分散劑等。將如此而獲得之接著劑或黏著劑塗佈於金屬、玻璃、紙、樹脂、其他基材上,並藉由加熱或活性能量線照射而使其硬化之使用態樣,為本發明之合適實施形態之一。For example, when the radical curable resin composition of the present invention is used for an adhesive or an adhesive, the free radical curable resin composition of the present invention may be viscous with a resin other than the adhesive resin, an adhesive or the like as needed. A further imparting agent, various fillers, a colored material, a dispersing agent, and the like. The use of the thus obtained adhesive or adhesive on metal, glass, paper, resin, other substrates, and hardening by heating or active energy ray irradiation is a suitable implementation of the present invention. One of the forms.

於將本發明之自由基硬化性樹脂組成物用於油墨或塗料用途時,視需要可調配本發明之自由基硬化性樹脂組成物用黏合樹脂以外之樹脂、各種填料、有色材料、分散劑、乾性油、乾燥劑等。將如此而獲得之油墨或塗料塗佈於金屬、玻璃、紙、樹脂、其他基材上,並藉由加熱或活性能量線照射而使其硬化之使用態樣,為本發明之合適實施形態之一。When the radical curable resin composition of the present invention is used for an ink or a coating application, a resin other than the binder resin, various fillers, a colored material, a dispersing agent, and the like may be added to the radical curable resin composition of the present invention as needed. Dry oil, desiccant, etc. Applying the ink or coating thus obtained to a metal, glass, paper, resin, or other substrate and hardening it by heating or active energy ray irradiation is a suitable embodiment of the present invention. One.

於將本發明之自由基硬化性樹脂組成物用於硬化性成形材料用途時,視需要可調配本發明之自由基硬化性樹脂組成物用黏合樹脂以外之樹脂、各種填料、有色材料、分散劑、紫外線吸收劑等。使如此而獲得之硬化性成形材料直接,或含浸於玻璃纖維、碳纖維、芳族聚醯胺纖維等強化纖維中後,藉由加熱或活性能量線照射而使其硬化之使用態樣,為本發明之合適實施形態之一。When the radical curable resin composition of the present invention is used for a curable molding material, the resin other than the binder resin for the radical curable resin composition of the present invention, various fillers, colored materials, and dispersing agents may be blended as needed. , UV absorbers, etc. The hardened molding material thus obtained is directly impregnated into a reinforcing fiber such as glass fiber, carbon fiber or aromatic polyamide fiber, and then hardened by heating or active energy ray irradiation. One of the suitable embodiments of the invention.

於將本發明之自由基硬化性樹脂組成物用於阻劑用途時,視需要可調配鹼溶性之黏合樹脂、環氧樹脂、各種填料、有色材料、分散劑等。將如此而獲得之阻劑材料塗佈於金屬、玻璃、樹脂、其他基材上,並藉由活性能量線照射而使其硬化後,利用鹼性顯影液進行顯影而形成圖像之使用態樣,為本發明之合適實施形態之一。When the radical curable resin composition of the present invention is used for a resist application, an alkali-soluble adhesive resin, an epoxy resin, various fillers, a colored material, a dispersant, and the like may be blended as needed. The resist material obtained in this manner is applied to a metal, glass, resin, or other substrate, and is cured by irradiation with an active energy ray, and then developed by an alkaline developing solution to form an image. Is one of the suitable embodiments of the present invention.

本發明之自由基硬化性樹脂組成物可藉由將自由基聚合性單體、黏合樹脂、其他添加劑等調配成分加以調配,並進行混合、溶解或分散而獲得。The radically curable resin composition of the present invention can be obtained by blending, dissolving or dispersing a compound having a radical polymerizable monomer, a binder resin, and other additives.

本發明之自由基硬化性樹脂組成物可廣泛地用於接著劑、黏著劑、生物材料、牙科材料、光學構件、資訊記錄材料、光纖用材料、彩色濾光片阻劑、阻焊劑、鍍敷阻劑、絕緣體、密封材料、噴墨油墨、印刷油墨、塗料、注模材料、裝飾板、WPC、被覆材料、感光性樹脂板、乾膜、內襯材料、土木建築材料、油灰、維護材料、地板材料、鋪砌材料、凝膠塗層、外塗層、手工塗佈/噴布/抽拉成形/長絲纏繞/SMC/BMC等之成形材料、高分子固體電解質等用途中。The radical curable resin composition of the present invention can be widely used for an adhesive, an adhesive, a biological material, a dental material, an optical member, an information recording material, a material for an optical fiber, a color filter resist, a solder resist, and a plating. Resistors, insulators, sealing materials, inkjet inks, printing inks, coatings, injection molding materials, decorative panels, WPC, coated materials, photosensitive resin sheets, dry films, lining materials, civil construction materials, putty, maintenance materials, Floor materials, paving materials, gel coats, top coats, hand-coated/sprayed/drawing-formed/filament-wound/SMC/BMC molding materials, polymer solid electrolytes, etc.

繼而,對本發明之有色材料分散組成物加以說明。Next, the colored material dispersion composition of the present invention will be described.

本發明之有色材料分散組成物包含有色材料、分散劑、黏合樹脂、及液體介質,其中,上述黏合樹脂為主鏈中具有式(1)所示之結構單元之樹脂。又,本發明之有色材料分散組成物中所用之黏合樹脂,即上述黏合樹脂為主鏈中具有式(1)所示之結構單元的樹脂之有色材料分散組成物用黏合樹脂,亦為本發明之一。The colored material dispersion composition of the present invention comprises a colored material, a dispersing agent, a binder resin, and a liquid medium, wherein the binder resin is a resin having a structural unit represented by the formula (1) in the main chain. Further, the binder resin used in the dispersion composition of the colored material of the present invention, that is, the binder resin for the colored material dispersion composition of the resin having the structural unit represented by the formula (1) in the main chain, is also the invention. one.

首先,對本發明之有色材料分散組成物之各構成成分加以說明。本發明之有色材料分散組成物之必需成分為(F)有色材料、(G)分散劑、(H)黏合樹脂、及(I)液體介質,(H)黏合樹脂為主鏈中具有上述式(1)所示之結構單元的樹脂。又,亦可根據各用途之目的或要求特性,而進一步調配上述以外之(J)其他成分。First, each constituent component of the colored material dispersion composition of the present invention will be described. The essential components of the colored material dispersion composition of the present invention are (F) colored material, (G) dispersant, (H) binder resin, and (I) liquid medium, and (H) binder resin has the above formula in the main chain ( 1) Resin of the structural unit shown. Further, other components other than the above (J) may be further blended depending on the purpose of each use or the required characteristics.

以下,就構成本發明之有色材料分散組成物之各成分加以說明。Hereinafter, each component constituting the dispersion composition of the colored material of the present invention will be described.

(F)有色材料(F) colored materials

有色材料係將本發明之有色材料分散組成物著色,可使用通常被用作為有色材料之染料或顏料,就耐久性之觀點而言,較佳為顏料(有機顏料、無機顏料)。The colored material is a coloring material dispersion composition of the present invention, and a dye or a pigment which is generally used as a colored material can be used, and from the viewpoint of durability, a pigment (organic pigment, inorganic pigment) is preferred.

有色材料可單獨使用或組合使用兩種以上,又,亦可根據目的、用途而使用具有適當平均粒徑者。例如,當需要透明性時,較佳為0.1 μm以下之較小平均粒徑;當需要隱蔽性時,較佳為0.5 μm以上之較大平均粒徑。又,上述有色材料亦可根據目的、用途而實施松香處理、界面活性劑處理、樹脂系分散劑處理、顏料衍生物處理、氧化皮膜處理、二氧化矽塗佈、蠟塗佈等表面處理。The colored materials may be used alone or in combination of two or more. Further, those having an appropriate average particle diameter may be used depending on the purpose and use. For example, when transparency is required, a smaller average particle diameter of 0.1 μm or less is preferable; when concealing is required, a larger average particle diameter of 0.5 μm or more is preferable. Further, the above-mentioned colored material may be subjected to surface treatment such as rosin treatment, surfactant treatment, resin-based dispersant treatment, pigment derivative treatment, oxide film treatment, cerium oxide coating, wax coating, etc., depending on the purpose and use.

本發明之有色材料分散組成物中的有色材料之比例只要根據目的、用途而適當設定即可,於取得著色力與分散穩定性之平衡的方面而言,於有色材料分散組成物中通常較佳為0.1~70質量%,更佳為0.5~60質量%,進而更佳為1~50質量%。The proportion of the colored material in the dispersion composition of the colored material of the present invention may be appropriately set according to the purpose and use, and is generally preferable in the dispersion of the colored material in terms of obtaining a balance between the coloring power and the dispersion stability. It is 0.1 to 70% by mass, more preferably 0.5 to 60% by mass, still more preferably 1 to 50% by mass.

(G)分散劑(G) dispersant

分散劑具有對有色材料之相互作用部位及對分散介質(液體介質或黏合樹脂)之相互作用部位,具有使有色材料於分散介質中之分散變穩定的作用,可使用通常被用作分散劑之分散劑。通常分類為樹脂型分散劑(高分子分散劑)、界面活性劑(低分子分散劑)、色素衍生物。The dispersing agent has an interaction site with the colored material and an interaction site with the dispersion medium (liquid medium or adhesive resin), and has a function of stabilizing the dispersion of the colored material in the dispersion medium, and can be used as a dispersing agent. Dispersant. It is generally classified into a resin type dispersant (polymer dispersant), a surfactant (low molecular dispersant), and a dye derivative.

上述分散劑可單獨使用或組合使用兩種以上。本發明之有色材料分散組成物中的分散劑之比例只要根據目的、用途而適當設定即可,為了取得分散穩定性、耐久性(耐熱性、耐光性、耐候性等)或透明性之平衡,相對於有色材料通常較佳為0.01~60質量%,更佳為0.1~50質量%,進而更佳為0.5~40質量%。The above dispersing agents may be used alone or in combination of two or more. The ratio of the dispersing agent in the colored material dispersion composition of the present invention may be appropriately set according to the purpose and use, and in order to achieve dispersion stability, durability (heat resistance, light resistance, weather resistance, etc.) or transparency, The amount of the colored material is usually preferably from 0.01 to 60% by mass, more preferably from 0.1 to 50% by mass, even more preferably from 0.5 to 40% by mass.

(H)黏合樹脂(H) Adhesive resin

作為本發明之有色材料分散組成物用黏合樹脂,可使用與本發明之自由基硬化性樹脂組成物用黏合樹脂相同者。一般認為,本發明之自由基硬化性樹脂組成物用黏合樹脂於結構中具有的THF環,也就是說所謂Lewis鹼之作用並不像作為強鹼之胺類那般強,而具有適當之鹼性,故不會妨礙分散劑之作用,而相互作用於有色材料及分散劑,使藉由分散劑而分散之有色材料變得更穩定。As the binder resin for the colored material dispersion composition of the present invention, the same as the binder resin for the radical curable resin composition of the present invention can be used. It is considered that the radically curable resin composition of the present invention has a THF ring in the structure with a binder resin, that is, the so-called Lewis base is not as strong as an amine as a strong base, and has a suitable base. It does not interfere with the action of the dispersant, but interacts with the colored material and the dispersant to make the colored material dispersed by the dispersant more stable.

本發明之有色材料分散組成物中的本發明之有色材料分散組成物用黏合樹脂之比例只要根據目的、用途而適當設定即可,通常於有色材料分散組成物中較佳為0.1~90質量%,更佳為0.5~80質量%,進而更佳為1~70質量%。The ratio of the binder resin for the colored material dispersion composition of the present invention in the dispersion composition of the colored material of the present invention may be appropriately set according to the purpose and use, and is usually preferably 0.1 to 90% by mass in the dispersion composition of the colored material. More preferably, it is 0.5 to 80% by mass, and more preferably 1 to 70% by mass.

(I)液體介質(I) Liquid medium

液體介質係均勻地保持藉由分散劑而分散之有色材料的分散介質,主要為具有調整有色材料分散組成物之黏度、塗佈特性或乾燥特性等的作用之液狀物質。作為此種液體介質,可根據目的、用途而適當選擇使用通常所用之液體介質。The liquid medium uniformly disperses a dispersion medium of a colored material dispersed by a dispersant, and is mainly a liquid substance having an action of adjusting viscosity, coating characteristics, drying characteristics, and the like of the dispersion composition of the colored material. As such a liquid medium, a liquid medium which is usually used can be appropriately selected depending on the purpose and use.

作為上述液體介質之使用量,只要根據目的、用途而適當設定即可,通常於有色材料分散組成物中較佳為10~95質量%,更佳為20~90質量%,進而更佳為30~85質量%。The amount of the liquid medium to be used may be appropriately set according to the purpose and use, and is usually preferably from 10 to 95% by mass, more preferably from 20 to 90% by mass, even more preferably 30% by weight of the colored material dispersion composition. ~85 mass%.

(J)其他成分(J) Other ingredients

本發明之有色材料分散組成物亦可根據各用途之目的或要求特性而進一步調配上述必需成分以外之成分。例如,於光硬化型油墨中,較佳為除上述必需成分以外調配光聚合性單體、光起始劑,於空氣硬化型塗料中,較佳為除上述必需成分以外調配亞麻仁油等乾性油、辛酸鈷等乾燥劑。The colored material dispersion composition of the present invention may further contain components other than the above-mentioned essential components in accordance with the purpose of each use or the required characteristics. For example, in the photocurable ink, it is preferred to prepare a photopolymerizable monomer or a photoinitiator in addition to the above-mentioned essential components. In the air-curable coating material, it is preferred to prepare a dryness such as linseed oil in addition to the above-mentioned essential components. Desiccant such as oil or cobalt octoate.

於阻焊劑、彩色濾光片用阻劑等鹼性顯影型阻劑油墨中,較佳為除上述必需成分以外調配鹼溶性之黏合樹脂、環氧樹脂、自由基硬化性之含不飽和基之樹脂、多官能丙烯酸酯、及光起始劑。In an alkali-developing resist ink such as a solder resist or a color filter resist, it is preferred to mix an alkali-soluble adhesive resin, an epoxy resin, and a radical curable unsaturated group in addition to the above-mentioned essential components. Resins, multifunctional acrylates, and photoinitiators.

又,視需要亦可調配抗氧化劑、紫外線吸收劑等穩定劑,勻化劑,矽烷系或鋁系、鈦系等之偶合劑等。Further, a stabilizer such as an antioxidant or an ultraviolet absorber, a leveling agent, a coupling agent such as decane or aluminum or titanium may be blended as needed.

本發明之有色材料分散組成物可藉由通常進行之分散方法而製備,只要根據目的、用途而適當選擇即可。作為可使用之分散機,例如可列舉:塗料調節器、珠磨機、輥磨機、球磨機、噴射磨機、均質器、捏合機、摻合機等。於將有色材料製成小粒徑時,較佳為利用輥磨機、捏合機、摻合機等進行混練分散處理後,利用珠磨機等介質研磨機進行微分散處理,進一步,更佳為視需要藉由過濾器等進行過濾處理而將微細之垃圾去除。The colored material dispersion composition of the present invention can be produced by a usual dispersion method, and may be appropriately selected depending on the purpose and use. Examples of the dispersing machine that can be used include a paint regulator, a bead mill, a roll mill, a ball mill, a jet mill, a homogenizer, a kneader, a blender, and the like. When the colored material is made into a small particle size, it is preferably subjected to kneading and dispersion treatment by a roll mill, a kneader, a blender or the like, and then subjected to a micro-dispersion treatment using a media mill such as a bead mill, and further preferably The fine waste is removed by filtering by a filter or the like as needed.

作為於上述分散機中添加分散液之構成成分之方法,可一次性添加亦可依序添加,順序亦為任意,只要根據分散機之種類等而適當選擇即可。又,構成成分(有色材料、分散劑、黏合樹脂、液體介質、其他成分)無需全部添加至分散機中,亦可將有色材料與為了用分散機將有色材料分散所必需之最低限度的有色材料以外之成分投入至分散機中,進行分散處理,於製備高濃度地含有有色材料之有色材料分散組成物後,進一步添加、混合有色材料以外之成分。The method of adding the constituents of the dispersion to the dispersing machine may be added in a single order or sequentially, and the order may be arbitrary, and may be appropriately selected depending on the type of the dispersing machine or the like. Further, the constituent components (colored material, dispersant, binder resin, liquid medium, and other components) need not be added to the disperser, and the colored material and the minimum colored material necessary for dispersing the colored material by the disperser may be used. The components other than the colored material are further added and mixed, and the components other than the colored material are further added to and mixed with the dispersing agent to prepare a dispersion of the colored material containing the colored material at a high concentration.

繼而,對本發明之感光性樹脂組成物加以說明。Next, the photosensitive resin composition of the present invention will be described.

本發明之感光性樹脂組成物含有主鏈中具有上述式(1)所示之結構單元的鹼溶性樹脂作為黏合樹脂。又,本發明亦為一種具有使用上述感光性樹脂組成物而形成之區段的彩色濾光片、及具備上述彩色濾光片之液晶顯示面板。The photosensitive resin composition of the present invention contains an alkali-soluble resin having a structural unit represented by the above formula (1) in the main chain as a binder resin. Moreover, the present invention is also a color filter having a segment formed using the photosensitive resin composition, and a liquid crystal display panel including the color filter.

本發明之感光性樹脂組成物含有(K)本發明之鹼溶性樹脂、(L)自由基聚合性單體、(M)光起始劑、及(N)溶劑作為必需成分,由於其優異之耐熱性,而適合於用以形成電子資訊領域之構件的阻劑、其中適合於彩色濾光片用阻劑。又,由於具有優異之有色材料分散穩定性,故除上述必需成分以外調配(O)有色材料作為必需成分而形成感光性著色樹脂組成物之使用態樣,係最有效發揮本發明之鹼溶性樹脂之特徵的使用態樣之一,此種感光性著色樹脂組成物特別適合用作彩色濾光片用著色阻劑。又,亦可根據各用途或目的而調配(P)其他成分。The photosensitive resin composition of the present invention contains (K) the alkali-soluble resin of the present invention, (L) a radically polymerizable monomer, (M) a photoinitiator, and (N) a solvent as essential components, and is excellent in that it is excellent. It is heat-resistant and is suitable for use as a resist for forming components in the field of electronic information, and is suitable for a resist for color filters. Further, since it has excellent dispersion stability of the colored material, the use of the (O) colored material as an essential component in addition to the above-mentioned essential components to form a photosensitive colored resin composition is the most effective use of the alkali-soluble resin of the present invention. One of the characteristic use forms, such a photosensitive colored resin composition is particularly suitable as a coloring resist for color filters. Further, (P) other components may be formulated according to each use or purpose.

彩色濾光片用阻劑中,有著色阻劑(紅色、綠色、藍色之各像素或黑色矩陣形成用之阻劑)、光間隔件用阻劑、保護膜用透明阻劑、層間絕緣膜用阻劑等對應於構成彩色濾光片之各部位的阻劑。Among the resists for color filters, there are colored resists (resistors for forming red, green, and blue pixels or black matrix), resists for optical spacers, transparent resists for protective films, and interlayer insulating films. A resist or the like is used corresponding to the resist constituting each portion of the color filter.

以下,根據本發明之彩色濾光片用阻劑,就本發明之感光性樹脂組成物之各構成成分加以說明,但本發明不限定於此。Hereinafter, the constituent components of the photosensitive resin composition of the present invention will be described based on the resist for a color filter of the present invention, but the present invention is not limited thereto.

(K)本發明之鹼溶性樹脂(K) alkali-soluble resin of the present invention

本發明之鹼溶性樹脂對阻劑賦予塗膜形成性及鹼溶性,並且於使本發明之感光性樹脂組成物為感光性著色樹脂組成物時,亦具有作為所分散之有色材料之分散介質的功能。The alkali-soluble resin of the present invention imparts coating film formability and alkali solubility to the resist, and also has a dispersion medium as the dispersed colored material when the photosensitive resin composition of the present invention is a photosensitive colored resin composition. Features.

本發明之鹼溶性樹脂除了高耐熱性以外,具有優異之有色材料分散性,作為感光性著色樹脂組成物用非常適合,特別適合作為彩色濾光片用著色阻劑用。彩色濾光片用著色阻劑通常係製備由有色材料、分散劑、黏合樹脂、溶劑等構成之有色材料分散液(研磨漿)後,進一步添加由自由基聚合性單體、光起始劑、黏合樹脂、溶劑等構成之透明阻劑液而製備。本發明之鹼溶性樹脂既適合作為研磨漿用之黏合樹脂,亦適合作為透明阻劑液用之黏合樹脂,可用於該兩者,亦可僅用於其中一者。又,亦可與本發明之鹼溶性樹脂以外之黏合樹脂混合而使用。本發明之鹼溶性樹脂之較佳結構如上所述,作為著色阻劑用,特佳為側鏈上具有自由基聚合性不飽和基之結構。The alkali-soluble resin of the present invention has excellent dispersibility of a colored material in addition to high heat resistance, and is excellent as a photosensitive colored resin composition, and is particularly suitable as a coloring resist for color filters. The coloring resist for a color filter is usually prepared by preparing a colored material dispersion (polishing slurry) composed of a colored material, a dispersing agent, a binder resin, a solvent, or the like, and further adding a radical polymerizable monomer, a photoinitiator, It is prepared by bonding a transparent resist liquid composed of a resin or a solvent. The alkali-soluble resin of the present invention is suitable as an adhesive resin for a polishing slurry, and is also suitable as a binder resin for a transparent resist liquid, and can be used for either or both of them. Further, it may be used by being mixed with an adhesive resin other than the alkali-soluble resin of the present invention. The preferred structure of the alkali-soluble resin of the present invention is as described above, and as a coloring resist, a structure having a radical polymerizable unsaturated group in a side chain is particularly preferable.

本發明之鹼溶性樹脂除高耐熱性以外,亦具有提高機械特性(回復率等)或各種製版性之效果,故亦可適合地用於光間隔件用阻劑。於將本發明之鹼溶性樹脂用於光間隔件用阻劑時,較佳結構如上所述,特佳為側鏈上具有自由基聚合性不飽和基、及/或環氧基、及/或氧雜環丁基、及/或烷氧基矽烷基之結構。The alkali-soluble resin of the present invention has an effect of improving mechanical properties (recovery rate, etc.) or various plate-making properties in addition to high heat resistance, and therefore can be suitably used for a resist for a photo spacer. When the alkali-soluble resin of the present invention is used for a resist for a photo spacer, the structure is preferably as described above, and particularly preferably has a radical polymerizable unsaturated group, and/or an epoxy group, and/or a side chain. The structure of oxetanyl and/or alkoxyalkyl.

本發明之鹼溶性樹脂除高耐熱性以外,密接性或透明性亦優異,而亦可適合地用於保護膜用透明阻劑或層間絕緣膜用阻劑。於將本發明之鹼溶性樹脂用於保護膜用透明阻劑或層間絕緣膜用阻劑時,較佳結構如上所述,特佳為側鏈上具有自由基聚合性不飽和基、及/或環氧基、及/或氧雜環丁基、及/或烷氧基矽烷基之結構。The alkali-soluble resin of the present invention is excellent in adhesion and transparency in addition to high heat resistance, and can be suitably used as a resist for a protective film or a resist for an interlayer insulating film. When the alkali-soluble resin of the present invention is used as a resist for a protective film or a resist for an interlayer insulating film, the structure is preferably as described above, particularly preferably having a radical polymerizable unsaturated group in a side chain, and/or The structure of an epoxy group, and/or an oxetanyl group, and/or an alkoxyalkyl group.

本發明之感光性樹脂組成物中所含的本發明之鹼溶性樹脂之比例只要根據目的、用途而適當設定即可,於自感光性樹脂組成物中將(N)溶劑除外之成分中,通常較佳為1~90質量%,更佳為3~80質量%,進而更佳為5~70質量%。The ratio of the alkali-soluble resin of the present invention contained in the photosensitive resin composition of the present invention may be appropriately set according to the purpose and use, and among the components other than the solvent (N) in the photosensitive resin composition, usually It is preferably from 1 to 90% by mass, more preferably from 3 to 80% by mass, still more preferably from 5 to 70% by mass.

(L)自由基聚合性單體(L) radical polymerizable monomer

自由基聚合性單體係具有藉由電磁波(紅外線、紫外線、X射線等)、電子束等活性能量線之照射等而進行聚合的自由基聚合性不飽和基之低分子化合物,對本發明之感光性樹脂組成物賦予硬化性。自由基聚合性單體如上所述,可分類為於同一分子內僅具有一個自由基聚合性不飽和基之單官能性自由基聚合性單體、與具有兩個以上之自由基聚合性不飽和基之多官能性自由基聚合性單體,就硬化性之觀點而言,較佳為多官能性自由基聚合性單體。作為此種自由基聚合性單體,可使用與上述本發明之自由基硬化性樹脂組成物中所含的自由基聚合性單體相同者。The radically polymerizable single system has a low molecular compound of a radical polymerizable unsaturated group which is polymerized by irradiation with an active energy ray such as an electromagnetic wave (infrared rays, ultraviolet rays, X-rays, or the like) or an electron beam, and is sensitized to the present invention. The resin composition imparts curability. As described above, the radical polymerizable monomer can be classified into a monofunctional radical polymerizable monomer having only one radical polymerizable unsaturated group in the same molecule, and having two or more radical polymerizable unsaturated groups. The polyfunctional radical polymerizable monomer is preferably a polyfunctional radical polymerizable monomer from the viewpoint of curability. As the radical polymerizable monomer, the same as the radical polymerizable monomer contained in the radical curable resin composition of the present invention described above can be used.

上述自由基聚合性單體之分子量只要根據目的、用途而適當設定即可,於操作方面而言較佳為2000以下。The molecular weight of the radical polymerizable monomer may be appropriately set according to the purpose and use, and is preferably 2,000 or less in terms of handling.

作為上述自由基聚合性單體之使用量,只要根據所用之自由基聚合性單體或黏合樹脂之種類、目的、用途而適當設定即可,為了獲得良好之製版性,於自感光性樹脂組成物中將(N)溶劑除外之成分中,通常較佳為3~90質量%,更佳為5~80質量%,進而更佳為10~70質量%。The amount of the radically polymerizable monomer to be used may be appropriately set depending on the type, purpose, and use of the radical polymerizable monomer or the binder resin to be used, and is formed of a self-photosensitive resin in order to obtain good plate-making properties. The component other than the solvent (N) is usually preferably from 3 to 90% by mass, more preferably from 5 to 80% by mass, even more preferably from 10 to 70% by mass.

(M)光起始劑(M) photoinitiator

本發明之感光性樹脂組成物含有藉由電磁波或電子束等活性能量線之照射而產生聚合起始自由基之光起始劑,可使用一種或兩種以上的作為本發明之自由基硬化性樹脂組成物可含有的成分所示之上述光自由基聚合起始劑相同者。又,與上述光自由基聚合起始劑同樣,添加一種或兩種以上之上述光敏劑、上述光自由基聚合促進劑等亦較佳。The photosensitive resin composition of the present invention contains a photoinitiator which generates a polymerization initiation radical by irradiation with an active energy ray such as an electromagnetic wave or an electron beam, and one or two or more kinds of radical curability of the present invention can be used. The photoradical polymerization initiator represented by the component which the resin composition can contain is the same. Further, similarly to the photoradical polymerization initiator, one or two or more kinds of the photosensitizer, the photoradical polymerization accelerator, and the like are preferably added.

作為上述光起始劑之添加量總量,只要根據目的、用途而適當設定即可,並無特別限定,就硬化性、分解物之不良影響、經濟性之平衡的觀點而言,於自感光性樹脂組成物中將(N)溶劑除外之成分中,較佳為0.1~30質量%,更佳為0.5~25質量%,進而更佳為1~20質量%。The total amount of the photoinitiator to be added is not particularly limited as long as it is appropriately set according to the purpose and use, and is self-photosensitive from the viewpoint of the balance between the curability, the adverse effect of the decomposition product, and the economy. The component other than the (N) solvent in the resin composition is preferably from 0.1 to 30% by mass, more preferably from 0.5 to 25% by mass, still more preferably from 1 to 20% by mass.

作為上述光敏劑、光自由基聚合促進劑之添加量總量,只要根據目的、用途而適當設定即可,並無特別限定,就硬化性、分解物之不良影響、經濟性之平衡的觀點而言,於自感光性樹脂組成物中將(N)溶劑除外之成分中,較佳為0.001~20質量%,更佳為0.05~15質量%,進而更佳為0.01~10質量%。The total amount of the photosensitizer and the photo-radical polymerization accelerator to be added is not particularly limited as long as it is appropriately set according to the purpose and use, and the balance between the curability, the adverse effect of the decomposition product, and the economy is considered. In the photosensitive resin composition, the component other than the (N) solvent is preferably 0.001 to 20% by mass, more preferably 0.05 to 15% by mass, still more preferably 0.01 to 10% by mass.

(N)溶劑(N) solvent

溶劑係為了降低黏度而提高操作性、藉由乾燥而形成塗膜、作為有色材料之分散介質等而使用,可使感光性樹脂組成物中之各成分溶解或分散的低黏度之有機溶劑或水。The solvent is a low-viscosity organic solvent or water which can be used to form a coating film by drying, to form a coating film by drying, to be used as a dispersion medium of a colored material, and to dissolve or disperse each component in the photosensitive resin composition. .

作為此種溶劑,可使用作為本發明之自由基硬化性樹脂組成物中可含有的成分所示之上述稀釋劑相同者,可單獨使用,亦可併用兩種以上。As the solvent, the same diluent as the component which can be contained in the radical curable resin composition of the present invention can be used alone or in combination of two or more.

作為上述溶劑之使用量,只要根據目的、用途而適當設定即可,並無特別限定,通常相對於感光性樹脂組成物整體,較佳為10~90質量%,更佳為20~80質量%。The amount of the solvent to be used is not particularly limited as long as it is appropriately set according to the purpose and use, and is usually preferably 10 to 90% by mass, and more preferably 20 to 80% by mass based on the entire photosensitive resin composition. .

(O)有色材料(O) colored materials

有色材料係將本發明之感光性樹脂組成物著色而進一步形成感光性著色樹脂組成物者,可使用與作為本發明之有色材料分散組成物之必需成分所示之上述有色材料相同者。In the colored material, the photosensitive resin composition of the present invention is colored to further form a photosensitive colored resin composition, and the same coloring material as that shown as an essential component of the colored material dispersion composition of the present invention can be used.

本發明之感光性樹脂組成物中的有色材料之比例只要根據目的、用途而適當設定即可,於取得著色力與分散穩定性之平衡方面而言,於自感光性樹脂組成物中將(N)溶劑除外之成分中,通常較佳為3~70質量%,更佳為5~60質量%,進而更佳為10~50質量%。The ratio of the coloring material in the photosensitive resin composition of the present invention may be appropriately set according to the purpose and use, and in terms of the balance between the coloring power and the dispersion stability, (N) in the self-photosensitive resin composition. The component other than the solvent is usually preferably from 3 to 70% by mass, more preferably from 5 to 60% by mass, still more preferably from 10 to 50% by mass.

(P)其他成分(P) Other ingredients

本發明之感光性樹脂組成物中,亦可根據各用途之目的或要求特性,而調配填料、本發明之鹼溶性樹脂以外之黏合樹脂、分散劑、耐熱提昇劑、顯影助劑、塑化劑、聚合抑制劑、紫外線吸收劑、抗氧化劑、消光劑、消泡劑、勻化劑、抗靜電劑、分散劑、光滑劑、表面改質劑、觸變劑、觸變助劑、矽烷系或鋁系或鈦系等之偶合劑、醌二疊氮化合物、多元酚化合物、陽離子聚合性化合物、酸產生劑等上述必需成分以外之成分。以下,就將本發明之感光性樹脂組成物用作彩色濾光片用阻劑時合適之其他成分進行說明。In the photosensitive resin composition of the present invention, a filler, a binder resin other than the alkali-soluble resin of the present invention, a dispersant, a heat-resistant enhancer, a development aid, and a plasticizer may be formulated according to the purpose of each use or required characteristics. , polymerization inhibitors, UV absorbers, antioxidants, matting agents, defoamers, leveling agents, antistatic agents, dispersants, smoothing agents, surface modifiers, thixotropic agents, thixotropic agents, decane systems or A component other than the above-mentioned essential components, such as a coupling agent such as an aluminum-based or titanium-based compound, a quinonediazide compound, a polyhydric phenol compound, a cationically polymerizable compound, and an acid generator. Hereinafter, other components which are suitable when the photosensitive resin composition of the present invention is used as a resist for a color filter will be described.

<本發明之鹼溶性樹脂以外之黏合樹脂><Adhesive resin other than alkali-soluble resin of the present invention>

為了進行彩色濾光片用阻劑之多種特性之平衡調整、或實現阻劑之低成本化等,可使用本發明之鹼溶性樹脂以外之黏合樹脂。作為此種黏合樹脂,具體而言,例如可列舉:(甲基)丙烯酸/(甲基)丙烯酸酯共聚物、(甲基)丙烯酸/芳香族乙烯基共聚物、(甲基)丙烯酸/(甲基)丙烯酸酯/芳香族乙烯基共聚物、(甲基)丙烯酸/(甲基)丙烯酸酯共聚物/N取代順丁烯二醯亞胺共聚物、(甲基)丙烯酸/芳香族乙烯基/N取代順丁烯二醯亞胺共聚物、(甲基)丙烯酸/(甲基)丙烯酸酯/聚苯乙烯巨單體共聚物等(甲基)丙烯酸共聚物;於(甲基)丙烯酸共聚物之側鏈上導入有自由基聚合性不飽和基者;對環氧樹脂加成(甲基)丙烯酸並進一步使多元酸酐反應而成之乙烯酯型鹼溶性樹脂等。In order to adjust the balance of various characteristics of the color filter resist, or to reduce the cost of the resist, etc., an adhesive resin other than the alkali-soluble resin of the present invention can be used. Specific examples of such a binder resin include (meth)acrylic acid/(meth)acrylate copolymer, (meth)acrylic acid/aromatic vinyl copolymer, and (meth)acrylic acid/(A). Acrylate/aromatic vinyl copolymer, (meth)acrylic acid/(meth)acrylate copolymer/N-substituted maleimide copolymer, (meth)acrylic acid/aromatic vinyl/ N-substituted maleimide copolymer, (meth)acrylic acid/(meth)acrylate/polystyrene macromonomer copolymer, etc. (meth)acrylic copolymer; (meth)acrylic acid copolymer A vinyl ester type alkali-soluble resin obtained by adding a radical polymerizable unsaturated group to a side chain, a (meth)acrylic acid to an epoxy resin, and further reacting a polybasic acid anhydride.

該等本發明之鹼溶性樹脂以外之黏合樹脂之使用量若為不損及本發明之鹼溶性樹脂之特徵的程度,則只要根據目的、用途而適當設定即可,較佳為使感光性樹脂組成物所含之所有黏合樹脂中的本發明之鹼溶性樹脂之比例達到5質量%以上,更佳為10質量%以上,進而更佳為20質量%以上。The amount of the binder resin other than the alkali-soluble resin of the present invention is not particularly limited as long as it is characteristic of the alkali-soluble resin of the present invention, and may be appropriately set according to the purpose and use, and it is preferred to use a photosensitive resin. The proportion of the alkali-soluble resin of the present invention among all the binder resins contained in the composition is 5% by mass or more, more preferably 10% by mass or more, and still more preferably 20% by mass or more.

<分散劑><dispersant>

分散劑係於在本發明之感光性樹脂組成物中添加有色材料而形成感光性著色樹脂組成物時,以與上述必需成分一起調配為理想之成分。作為分散劑,可使用與作為上述本發明之有色材料分散組成物之必需成分的分散劑相同者。When a coloring material is added to the photosensitive resin composition of the present invention to form a photosensitive colored resin composition, the dispersing agent is preferably formulated as a component together with the above-mentioned essential components. As the dispersing agent, the same dispersing agent as the essential component of the above-described colored material dispersion composition of the present invention can be used.

本發明之感光性樹脂組成物中的分散劑之比例只要根據目的、用途而適當設定即可,為了取得分散穩定性、耐久性(耐熱性、耐光性、耐候性等)或透明性之平衡,相對於有色材料,通常較佳為0.01~60質量%,更佳為0.1~50質量%,進而佳為0.5~40質量%。The ratio of the dispersing agent in the photosensitive resin composition of the present invention may be appropriately set according to the purpose and use, and in order to achieve dispersion stability, durability (heat resistance, light resistance, weather resistance, etc.) or transparency, The amount of the colored material is usually preferably from 0.01 to 60% by mass, more preferably from 0.1 to 50% by mass, even more preferably from 0.5 to 40% by mass.

<耐熱提昇劑><heat-resistant lifting agent>

本發明之感光性樹脂組成物中,為了提高耐熱性或強度,可添加N-(烷氧基甲基)三聚氰胺化合物、具有2個以上的環氧基或氧雜環丁基之化合物。特別是形成光間隔件用阻劑、保護膜用透明阻劑或層間絕緣膜用阻劑時,較佳為使用該等化合物。In the photosensitive resin composition of the present invention, in order to improve heat resistance and strength, a N-(alkoxymethyl)melamine compound or a compound having two or more epoxy groups or oxetanyl groups may be added. In particular, when a resist for a photo-spacer, a transparent resist for a protective film, or a resist for an interlayer insulating film is formed, it is preferred to use these compounds.

<勻化劑><homogening agent>

本發明之感光性樹脂組成物中,為了提高勻化性,可添加勻化劑。作為勻化劑,較佳為氟系、矽系之界面活性劑。In the photosensitive resin composition of the present invention, a leveling agent may be added in order to improve the homogenization property. As the leveling agent, a fluorine-based or lanthanide-based surfactant is preferred.

<偶合劑><coupling agent>

本發明之感光性樹脂組成物中,為了提高密接性,可添加偶合劑。作為偶合劑,較佳為矽烷系偶合劑,具體可列舉環氧系、甲基丙烯酸系、胺基系之矽烷偶合劑,其中較佳為環氧系之矽烷偶合劑。In the photosensitive resin composition of the present invention, a coupling agent may be added in order to improve the adhesion. The coupling agent is preferably a decane-based coupling agent, and specific examples thereof include an epoxy-based, methacrylic-based or amine-based decane coupling agent. Among them, an epoxy-based decane coupling agent is preferred.

<顯影助劑><Development Aid>

本發明之感光性樹脂組成物中,為了提高顯影性,可添加下述化合物作為顯影助劑:(甲基)丙烯酸、乙酸、丙酸等單羧酸類;順丁烯二酸、反丁烯二酸、琥珀酸、四氫鄰苯二甲酸、偏苯三甲酸等多元羧酸類;順丁烯二酸酐、琥珀酸酐、四氫鄰苯二甲酸酐、偏苯三甲酸酐等羧酸酐類等。In the photosensitive resin composition of the present invention, in order to improve developability, the following compounds may be added as a development aid: monocarboxylic acids such as (meth)acrylic acid, acetic acid, and propionic acid; maleic acid and fumarate; Polycarboxylic acids such as acid, succinic acid, tetrahydrophthalic acid, and trimellitic acid; carboxylic anhydrides such as maleic anhydride, succinic anhydride, tetrahydrophthalic anhydride, and trimellitic anhydride.

本發明之感光性樹脂組成物可藉由使用各種混合機或分散機將本發明之鹼溶性樹脂、自由基聚合性單體、光起始劑、溶劑、視需要之有色材料、分散劑、其他黏合樹脂、勻化劑等其他必要成分混合分散而製備。The photosensitive resin composition of the present invention can be an alkali-soluble resin, a radically polymerizable monomer, a photoinitiator, a solvent, an optional colored material, a dispersing agent, or the like of the present invention by using various mixers or dispersing machines. It is prepared by mixing and dispersing other essential components such as a binder resin and a leveling agent.

當本發明之感光性樹脂組成物含有有色材料時,係經由有色材料之分散處理步驟而製造。例如,首先各稱量預定量之有色材料、分散劑、黏合樹脂、溶劑,使用塗料調節器、珠磨機、輥磨機、球磨機、噴射磨機、均質器、捏合機、摻合機等分散機,使有色材料進行微粒子分散,形成液狀之有色材料分散液(研磨漿)。較佳為利用輥磨機、捏合機、摻合機等進行混練分散處理,然後利用填充有0.01~1mm之珠粒的珠磨機等介質研磨機進行微分散處理。於所得之研磨漿中,添加另外攪拌混合之含有自由基聚合性單體、光起始劑、黏合樹脂、溶劑、勻化劑等之透明阻劑液並進行混合,製成均勻之分散溶液,而獲得感光性著色樹脂組成物。所得之感光性著色樹脂組成物較理想為藉由過濾器等進行過濾處理而將微細之垃圾去除。When the photosensitive resin composition of the present invention contains a colored material, it is produced by a dispersion treatment step of a colored material. For example, firstly weigh a predetermined amount of the colored material, dispersant, binder resin, solvent, and use a paint regulator, a bead mill, a roll mill, a ball mill, a jet mill, a homogenizer, a kneader, a blender, etc. The machine disperses the colored material to form a liquid colored material dispersion (grinding slurry). Preferably, the mixture is subjected to kneading dispersion treatment using a roll mill, a kneader, a blender, or the like, and then subjected to a micro-dispersion treatment using a media mill such as a bead mill filled with beads of 0.01 to 1 mm. To the obtained slurry, a transparent resist liquid containing a radical polymerizable monomer, a photoinitiator, a binder resin, a solvent, a homogenizing agent, or the like, which is separately stirred and mixed, is added and mixed to obtain a uniform dispersion solution. A photosensitive colored resin composition was obtained. It is preferable that the obtained photosensitive colored resin composition is subjected to a filtration treatment by a filter or the like to remove fine waste.

本發明亦係一種具有使用上述感光性樹脂組成物而形成之區段的彩色濾光片。作為形成彩色濾光片之區段(黑色矩陣,紅色、綠色、藍色之各像素,光間隔件,保護層,配向控制用肋等)之方法,可列舉光微影法、印刷法、電沈積法、噴墨法等,作為光微影法,有作為主流之使用負型的丙烯酸系感光性樹脂組成物之方法(感光丙烯酸法)、與使用非感光性之聚醯亞胺系樹脂組成物及正型阻劑之方法(非感光聚醯亞胺法)。感光丙烯酸法具體而言係將負型之感光性樹脂組成物塗佈於支持基板上並乾燥後,於所形成之塗膜上重疊光罩,經由該光罩而進行曝光,使曝光部分進行光硬化,對未曝光部分進行顯影,視需要進行清洗,進而進行熱硬化或光硬化處理而形成各彩色濾光片之區段的方法。特別是支持基板為大型時,通常進行利用狹縫塗佈裝置之塗佈。若使用本發明之感光性樹脂組成物作為該負型感光性樹脂組成物,則可良率佳地形成高品質之彩色濾光片之區段。又,亦可發揮本發明之鹼溶性樹脂及感光性樹脂組成物之優異之乾燥再溶解性,而應用於利用噴墨法的彩色濾光片之區段形成。The present invention is also a color filter having a section formed using the above-described photosensitive resin composition. Examples of the method of forming the color filter segments (black matrix, red, green, and blue pixels, light spacers, protective layers, alignment control ribs, etc.) include photolithography, printing, and electricity. In the photolithography method, a method of using a negative-type acrylic photosensitive resin composition (photosensitive acrylic method) and a non-photosensitive polyimine-based resin are used as a photolithography method. Method of positive and positive resist (non-photosensitive polyimine method). In the photosensitive acrylic method, specifically, a negative photosensitive resin composition is applied onto a support substrate and dried, and a mask is placed on the formed coating film, and exposure is performed through the mask to expose the exposed portion. A method of curing, developing an unexposed portion, cleaning as necessary, and further performing thermal curing or photohardening treatment to form segments of the respective color filters. In particular, when the support substrate is large, coating by a slit coating device is usually performed. When the photosensitive resin composition of the present invention is used as the negative photosensitive resin composition, a segment of a high-quality color filter can be formed with good yield. Moreover, the excellent dry resolubility of the alkali-soluble resin and the photosensitive resin composition of the present invention can be exerted, and it can be applied to a section of a color filter by an inkjet method.

作為彩色濾光片之形態,於液晶顯示裝置用之情況下,必要條件為於透明基板上形成像素、於攝像管元件用之情況下,必要條件為於光電轉換元件基板上形成像素,視需要,有時形成將各像素隔離之黑色矩陣,或於像素上形成保護膜,或於黑色矩陣區域上形成光間隔件,或於像素或者保護膜上形成ITO(Indium Tin Oxide,氧化銦錫)等之透明電極,或形成配向膜及配向控制用之構造體。又,有時亦於形成有TFT(Thin-Film Transistor,薄膜電晶體)之透明基板上形成黑色矩陣及像素,視需要形成保護膜、光間隔件等。In the case of a color filter, in the case of a liquid crystal display device, when a pixel is formed on a transparent substrate and used for an image pickup device element, it is necessary to form a pixel on the photoelectric conversion element substrate, as needed. A black matrix that separates each pixel may be formed, or a protective film may be formed on the pixel, or a light spacer may be formed on the black matrix region, or ITO (Indium Tin Oxide) may be formed on the pixel or the protective film. The transparent electrode or the structure for forming an alignment film and alignment control. Further, a black matrix and a pixel may be formed on a transparent substrate on which a TFT (Thin-Film Transistor) is formed, and a protective film, a photo spacer, or the like may be formed as needed.

本發明之彩色濾光片只要具備至少一個使用上述本發明之感光性樹脂組成物而形成之區段即可,較佳為像素之所有顏色係使用本發明之感光性樹脂組成物而形成,更佳為黑色矩陣及像素係使用本發明之感光性樹脂組成物而形成。本發明之感光性樹脂組成物特別適合作為必需著色之像素及黑色矩陣用,亦適合作為光間隔件、保護層等無需著色之區段形成用。The color filter of the present invention may be formed by using at least one segment formed using the photosensitive resin composition of the present invention, and it is preferable that all the colors of the pixel are formed using the photosensitive resin composition of the present invention. Preferably, the black matrix and the pixel are formed using the photosensitive resin composition of the present invention. The photosensitive resin composition of the present invention is particularly suitable for use as a pixel to be colored and a black matrix, and is also suitable for forming a segment which does not require coloring, such as a photo spacer or a protective layer.

作為透明基板,除了玻璃以外,可列舉:聚酯、聚碳酸酯、聚烯烴、聚碸、環狀烯烴之開環聚合物或其氫化物等熱塑性塑膠片材,環氧樹脂、不飽和聚酯樹脂等熱硬化性塑膠片材,就耐熱性之觀點而言,較佳為玻璃板及耐熱性塑膠片材。又,對於透明基板,視需要亦可進行電暈放電處理、臭氧處理、利用矽烷偶合劑等之化學品處理等。Examples of the transparent substrate include, in addition to glass, thermoplastic plastic sheets such as polyester, polycarbonate, polyolefin, polyfluorene, a ring-opening polymer of a cyclic olefin, or a hydrogenated product thereof, an epoxy resin, and an unsaturated polyester. The thermosetting plastic sheet such as a resin is preferably a glass plate or a heat-resistant plastic sheet from the viewpoint of heat resistance. Further, the transparent substrate may be subjected to corona discharge treatment, ozone treatment, chemical treatment using a decane coupling agent or the like as necessary.

黑色矩陣係使用金屬薄膜或黑色矩陣用感光性著色樹脂組成物而形成於透明基板上。利用金屬薄膜之黑色矩陣例如係藉由鉻單層或鉻與氧化鉻之2層而形成。此時,首先藉由蒸鍍、濺鍍法等而於透明基板上形成上述金屬或金屬‧金屬氧化物之薄膜。繼而,於其上形成正型之感光性皮膜後,使用該光罩對感光性皮膜進行曝光‧顯影,形成黑色矩陣圖像。然後,對該薄膜進行蝕刻處理而形成黑色矩陣。於利用黑色矩陣用感光性著色樹脂組成物時,依照上述利用感光丙烯酸法之區段形成而形成黑色矩陣。The black matrix is formed on a transparent substrate using a metal thin film or a photosensitive colored resin composition for a black matrix. The black matrix using the metal thin film is formed, for example, by a single layer of chromium or two layers of chromium and chromium oxide. At this time, first, a thin film of the above metal or metal ‧ metal oxide is formed on a transparent substrate by vapor deposition, sputtering, or the like. Then, after forming a positive photosensitive film thereon, the photosensitive film was exposed and developed using the photomask to form a black matrix image. Then, the film is etched to form a black matrix. When a photosensitive colored resin composition for a black matrix is used, a black matrix is formed in accordance with the above-described formation by a photosensitive acrylic method.

像素通常為紅、綠、藍三色,例如,首先使用綠色感光性著色組成物,依照上述利用感光丙烯酸法之區段形成而形成綠色像素。對其餘兩個顏色亦進行該操作,而形成三色像素。各色像素之形成順序並無特別限定。The pixels are usually three colors of red, green, and blue. For example, a green photosensitive coloring composition is first used, and a green pixel is formed in accordance with the above-described formation by a photosensitive acrylic method. This operation is also performed for the remaining two colors to form three-color pixels. The order in which the pixels of the respective colors are formed is not particularly limited.

保護膜係視需要於形成像素後,使用保護膜用之透明感光性樹脂組成物,依照上述利用感光丙烯酸法之區段形成而形成於像素上。為了實現成本減少、步驟簡化,有時亦不形成保護膜。The protective film is formed on the pixel by forming a transparent photosensitive resin composition for a protective film after forming a pixel, in accordance with the above-described formation by a photosensitive acrylic method. In order to achieve cost reduction and simplification of the steps, a protective film is sometimes not formed.

於像素或保護膜上形成透明電極時,可使用氧化銦錫(ITO)、氧化鋅(ZnO)、氧化錫(SnO)等或該等之合金等,藉由濺鍍法、真空蒸鍍法、CVD(Chemical Vapor Deposition,化學氣相沈積)法等而形成薄膜,視需要藉由使用正型阻劑之蝕刻、或夾具之使用而形成預定圖案。於平面配向型驅動方式(IPS(In-Plane Switching,共平面切換)模式)等一部分液晶驅動方式下,有時亦不形成透明電極。When a transparent electrode is formed on a pixel or a protective film, indium tin oxide (ITO), zinc oxide (ZnO), tin oxide (SnO), or the like, or the like may be used, by sputtering, vacuum evaporation, or the like. A film is formed by a CVD (Chemical Vapor Deposition) method or the like, and a predetermined pattern is formed by etching using a positive resist or using a jig as necessary. In some liquid crystal driving methods such as a planar alignment type driving method (IPS (In-Plane Switching) mode), a transparent electrode may not be formed.

光間隔件係視需要而使用光間隔件用之感光性樹脂組成物,依照上述利用感光丙烯酸法之區段形成,直接形成於黑色矩陣上,或與黑色矩陣區域相對應而形成於保護膜或透明電極上。有時亦不形成光間隔件,而藉由粒子狀間隔件來維持單元間隙。The light-receiving member is formed by using a photosensitive resin composition for a light-receiving member as needed, and is formed on the black matrix directly or in accordance with the black matrix region to form a protective film or a black matrix region. On the transparent electrode. Sometimes, no light spacers are formed, and the cell gap is maintained by the particulate spacers.

作為將感光性樹脂組成物塗佈於基板上之方法,可列舉旋轉塗佈、狹縫塗佈、輥塗佈、流延塗佈等,特別是使用本發明之感光性樹脂組成物時,較佳為利用狹縫塗佈之方法。狹縫塗佈之塗佈條件係依狹縫及旋轉方式與非旋轉方式、透明基板之大小、目標膜厚等而不同,適當選擇自噴嘴之噴出量及狹縫頭之移動速度。又,噴嘴前端之唇寬通常係設定為30~500 μm,噴嘴前端與基板之間隔通常係設定為30~300 μm。再者,本發明之感光性樹脂組成物亦可較佳地應用於利用旋轉塗佈、輥塗佈、流延塗佈之方法。關於塗佈膜之膜厚,於黑色矩陣、像素及保護膜之情況下通常為0.3~3.5 μm,光間隔件之情況下通常為1~10 μm。Examples of the method of applying the photosensitive resin composition onto the substrate include spin coating, slit coating, roll coating, and cast coating. In particular, when the photosensitive resin composition of the present invention is used, It is better to use the method of slit coating. The coating conditions for the slit coating differ depending on the slit and the rotation method, the non-rotation method, the size of the transparent substrate, the target film thickness, and the like, and the discharge amount from the nozzle and the moving speed of the slit head are appropriately selected. Further, the lip width at the tip end of the nozzle is usually set to 30 to 500 μm, and the distance between the tip end of the nozzle and the substrate is usually set to 30 to 300 μm. Further, the photosensitive resin composition of the present invention can also be preferably applied to a method using spin coating, roll coating, or cast coating. The film thickness of the coating film is usually 0.3 to 3.5 μm in the case of a black matrix, a pixel, and a protective film, and is usually 1 to 10 μm in the case of a light spacer.

塗佈於基板上後之塗膜之乾燥係使用熱板、IR(Infrared,紅外)烘箱、對流烘箱等而進行。乾燥條件係根據所含之溶劑成分之沸點、硬化成分之種類、膜厚、乾燥機之性能等而適當選擇,通常於50~160℃之溫度下進行10秒至300秒。The drying of the coating film after application on the substrate is carried out using a hot plate, an IR (infrared) oven, a convection oven, or the like. The drying conditions are appropriately selected depending on the boiling point of the solvent component contained, the type of the hardening component, the film thickness, the performance of the dryer, and the like, and are usually carried out at a temperature of 50 to 160 ° C for 10 seconds to 300 seconds.

曝光係經由預定之光罩圖案對塗膜照射活性光線之步驟。作為活性光線之光源,例如可使用:氙氣燈、鹵素燈、鎢燈、高壓水銀燈、超高壓水銀燈、金屬鹵化物燈、中壓水銀燈、低壓水銀燈、碳弧燈、螢光燈等燈光源,氬離子雷射、YAG雷射、準分子雷射、氮雷射、氦-鎘雷射、半導體雷射等雷射光源等。作為曝光機之方式,可列舉近接方式、鏡面投影方式、步進方式,可較佳地使用近接方式。The exposure is a step of irradiating the coating film with active light through a predetermined mask pattern. As the light source of the active light, for example, a xenon lamp, a halogen lamp, a tungsten lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, a medium pressure mercury lamp, a low pressure mercury lamp, a carbon arc lamp, a fluorescent lamp, etc., an argon lamp can be used. Laser lasers such as ion lasers, YAG lasers, excimer lasers, nitrogen lasers, xenon-cadmium lasers, and semiconductor lasers. Examples of the exposure machine include a proximity mode, a mirror projection method, and a stepping method, and a proximity mode can be preferably used.

進行曝光後,藉由顯影液進行顯影處理,將未曝光部分去除而形成圖案。作為顯影液,只要為將本發明之感光性樹脂組成物溶解者,則均可使用,通常使用有機溶劑或鹼性水溶液。於使用鹼性水溶液作為顯影液時,較佳為顯影後進一步以水進行清洗。鹼性水溶液中,除鹼性試劑以外,視需要可含有界面活性劑、有機溶劑、緩衝劑、染料、顏料等。作為鹼性試劑,可列舉:矽酸鈉、矽酸鉀、氫氧化鈉、氫氧化鉀、氫氧化鋰、磷酸三鈉、磷酸二鈉、碳酸鈉、碳酸鉀、碳酸氫鈉等無機鹼性試劑;三甲胺、二乙胺、異丙胺、正丁胺、單乙醇胺、二乙醇胺、三乙醇胺、氫氧化四甲基銨、氫氧化四乙基銨等胺類,該等可為單獨一種亦可將兩種以上組合。作為界面活性劑,例如可列舉:聚氧乙烯烷基醚類、聚氧乙烯烷基酯類、山梨糖醇酐酸烷基酯類、單甘油酯烷基酯類等非離子系界面活性劑;烷基苯磺酸鹽類、烷基萘磺酸鹽類、烷基硫酸鹽類、烷基磺酸鹽類、磺基琥珀酸酯鹽類等陰離子性界面活性劑;烷基甜菜鹼類、胺基酸類等兩性界面活性劑等,該等可為單獨一種亦可將兩種以上組合。作為有機溶劑,例如可列舉異丙醇、苄醇、乙二醇單乙醚、乙二醇單丁醚、丙二醇等醇類,該等可為單獨一種亦可將兩種以上組合。顯影處理通常係於10~50℃之顯影溫度下利用浸漬顯影、噴霧顯影、毛刷顯影、超音波顯影等方法而進行。After the exposure, the development treatment is performed by the developer to remove the unexposed portion to form a pattern. The developer can be used as long as it dissolves the photosensitive resin composition of the present invention, and an organic solvent or an alkaline aqueous solution is usually used. When an alkaline aqueous solution is used as the developing solution, it is preferred to further wash with water after development. The alkaline aqueous solution may contain, in addition to the alkaline agent, a surfactant, an organic solvent, a buffer, a dye, a pigment, or the like. Examples of the alkaline agent include inorganic alkaline agents such as sodium citrate, potassium citrate, sodium hydroxide, potassium hydroxide, lithium hydroxide, trisodium phosphate, disodium phosphate, sodium carbonate, potassium carbonate, and sodium hydrogencarbonate. An amine such as trimethylamine, diethylamine, isopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine, tetramethylammonium hydroxide or tetraethylammonium hydroxide, which may be a single one or a Two or more combinations. Examples of the surfactant include nonionic surfactants such as polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, sorbitan acid alkyl esters, and monoglyceride alkyl esters; Anionic surfactants such as alkylbenzenesulfonates, alkylnaphthalenesulfonates, alkyl sulfates, alkylsulfonates, sulfosuccinates; alkylbetaines, amines An amphoteric surfactant such as a basic acid or the like may be used alone or in combination of two or more. Examples of the organic solvent include alcohols such as isopropyl alcohol, benzyl alcohol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, and propylene glycol. These may be used alone or in combination of two or more. The development treatment is usually carried out by a method such as immersion development, spray development, brush development, ultrasonic development, or the like at a development temperature of 10 to 50 °C.

顯影後,通常於150~250℃之溫度下使用熱板、對流烘箱、高頻加熱機等加熱設備加熱5~60分鐘,實施熱硬化處理。After development, it is usually heated at a temperature of 150 to 250 ° C for 5 to 60 minutes using a heating apparatus such as a hot plate, a convection oven, or a high-frequency heater to perform a heat hardening treatment.

本發明之彩色液晶顯示面板係具備上述本發明之彩色濾光片之液晶顯示面板。本發明之液晶顯示面板例如可藉由在上述彩色濾光片之內面側形成配向膜,與對向基板貼合併於間隙部中封入液晶化合物而製造。The color liquid crystal display panel of the present invention is provided with the above-described color filter liquid crystal display panel of the present invention. The liquid crystal display panel of the present invention can be produced, for example, by forming an alignment film on the inner surface side of the color filter, and sealing the liquid crystal compound in the gap portion with the counter substrate.

作為配向膜,聚醯亞胺等之樹脂膜較適合,通常於塗佈、熱燒製後藉由紫外線處理或摩擦處理而進行表面處理。作為液晶化合物,並無特別限定,可使用通常所用者。對向基板適合的是TFT基板,可使用藉由通常之方法而製造者。彩色濾光片與對向基板之貼合間隙通常為2~8 μm之範圍。將對向基板貼合後,利用密封材料密封而完成液晶顯示面板。As the alignment film, a resin film such as polyimide or the like is suitable, and is usually subjected to surface treatment by ultraviolet treatment or rubbing treatment after coating or thermal firing. The liquid crystal compound is not particularly limited, and those which are generally used can be used. Suitable for the counter substrate is a TFT substrate, which can be manufactured by a usual method. The bonding gap between the color filter and the counter substrate is usually in the range of 2 to 8 μm. After bonding the counter substrate, the liquid crystal display panel is completed by sealing with a sealing material.

根據本發明,可提供一種表現出空氣中之硬化性(氧捕捉性)及良好之密接性、透明性,耐熱性亦優異,主鏈中具有式(1)所示之結構單元的上述AMA共聚物(b)。進而,於該AMA共聚物(b)之製造方法中,可於上述AMA單體(a)之自由基聚合中抑制聚合物之分支,而防止異常之高分子量化或凝膠化,因此可提供一種容易根據用途而進行物性調整或賦予各種功能,且製造穩定性佳而可進行嚴格之品質管理,適合於光學用途或阻劑材料等高度要求多種功能、嚴格之品質管理的領域中之α-烯丙氧基甲基丙烯酸系共聚物。藉此,利用本發明之製造方法所得的α-烯丙氧基甲基丙烯酸系共聚物與利用本發明之製造方法以外的方法所得的主鏈中具有式(1)所示之結構單元的樹脂相比較,耐熱性變高,可更適合於需要耐熱性之用途。According to the present invention, it is possible to provide the above-mentioned AMA copolymer which exhibits curability (oxygen scavenging property) in air, good adhesion, transparency, and heat resistance, and has a structural unit represented by the formula (1) in the main chain. (b). Further, in the method for producing the AMA copolymer (b), the branching of the polymer can be suppressed in the radical polymerization of the AMA monomer (a), and abnormal polymerization or gelation can be prevented, so that it can be provided. It is easy to adjust the physical properties according to the application or to provide various functions, and has good manufacturing stability and can perform strict quality management. It is suitable for optical applications or resisting materials, etc., which are highly demanding in various functions and strict quality management. An allyloxy methacrylic copolymer. Thus, the α-allyloxy methacrylic acid copolymer obtained by the production method of the present invention and the resin having the structural unit represented by the formula (1) in the main chain obtained by a method other than the production method of the present invention are used. In comparison, heat resistance becomes high, and it is more suitable for applications requiring heat resistance.

又,根據本發明之自由基硬化性樹脂組成物,可提供一種不僅空氣中之硬化性(氧捕捉性)優異,而且密接性、透明性亦優異,且耐熱性非常優異之自由基硬化性樹脂組成物。因此,本發明之自由基硬化性樹脂組成物,於使用自由基硬化型組成物之各用途中,亦特別適合於要求耐熱性之用途,例如電子零件用之密封材料、外塗層、塗佈材料或接著劑、阻焊劑、彩色濾光片阻劑、電子零件用透鏡、成型材料等。Further, the radically curable resin composition of the present invention can provide a radical curable resin which is excellent not only in air curability (oxygen scavenging property) but also excellent in adhesion and transparency, and is excellent in heat resistance. Composition. Therefore, the radical curable resin composition of the present invention is particularly suitable for applications requiring heat resistance in various applications using a radical-curable composition, such as a sealing material for an electronic component, an overcoat layer, and a coating. Materials or adhesives, solder resists, color filter resists, lenses for electronic parts, molding materials, and the like.

根據本發明之有色材料分散組成物,可提供一種能高度地兼具分散性與其他性能,例如密接性、硬化性等之有色材料分散組成物,又,作為該有色材料分散組成物之構成成分的本發明之黏合樹脂,其製造穩定性亦良好。According to the colored material dispersion composition of the present invention, it is possible to provide a colored material dispersion composition which is highly dispersible and has other properties such as adhesion, hardenability and the like, and is also a constituent of the dispersion composition of the colored material. The adhesive resin of the present invention is also excellent in production stability.

根據本發明之感光性樹脂組成物,可提供一種耐熱性及有色材料分散性非常優異、且製版性優異之鹼溶性樹脂,及使用該樹脂之感光性樹脂組成物。該感光性樹脂組成物由於耐熱性優異,故適合於用以形成電子資訊領域之構件的阻劑,例如阻焊劑、蝕刻阻劑、層間絕緣材料、鍍敷阻劑、彩色濾光片用阻劑,由於有色材料分散性亦優異,故特別適合作為彩色濾光片之著色層形成用。According to the photosensitive resin composition of the present invention, an alkali-soluble resin which is excellent in dispersibility of heat resistance and coloring material and excellent in plate-making property, and a photosensitive resin composition using the resin can be provided. Since the photosensitive resin composition is excellent in heat resistance, it is suitable for forming a resist for a member in the field of electronic information, such as a solder resist, an etching resist, an interlayer insulating material, a plating resist, and a resist for a color filter. Since the dispersibility of the colored material is also excellent, it is particularly suitable for forming a color layer of a color filter.

以下,揭示實施例來對本發明加以更詳細說明,但本發明並非僅限定於該等實施例。再者,只要無特別說明,則「份」係指「重量份」,「%」係指「質量%」。Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited to the examples. In addition, unless otherwise indicated, "parts" means "parts by weight" and "%" means "mass%".

<分析><analysis>

本實施例之分析係如下般進行。The analysis of this example was carried out as follows.

(Mw、Mn、Mw/Mn)(Mw, Mn, Mw/Mn)

以四氫呋喃將樹脂溶液稀釋並利用孔徑為0.45 μm之過濾器進行過濾,對過濾所得者利用下述凝膠滲透層析(GPC,Gel Permeation Chromatography)裝置及條件進行測定。The resin solution was diluted with tetrahydrofuran and filtered using a filter having a pore size of 0.45 μm, and the obtained filter was measured by the following gel permeation chromatography (GPC) apparatus and conditions.

裝置:HLC-8220GPG(東槽公司製造)Device: HLC-8220GPG (manufactured by Dongfang Company)

溶出溶劑:四氫呋喃Dissolution solvent: tetrahydrofuran

標準物質:標準聚苯乙烯(東槽公司製造)Standard material: Standard polystyrene (manufactured by Dongfang Company)

分離管柱:TSKgel Super HZM-M(東槽公司製造)。Separation column: TSKgel Super HZM-M (manufactured by Toki Co., Ltd.).

(平均官能基數)(average number of functional groups)

平均官能基數=Mn×{(單體成分中之AMA-R之重量Average functional group number = Mn × { (weight of AMA-R in monomer composition)

比例[質量%]/100)×(1/AMA-R之分子量)}。Proportion [% by mass] / 100) × (1/Molecular weight of AMA-R)}.

(聚合濃度)(polymerization concentration)

聚合濃度[質量%]=聚合中所用之單體之合計量/(聚合中所用之單體之合計量+聚合中所用之溶劑之合計量)×100Polymerization concentration [% by mass] = total amount of monomers used in polymerization / (total amount of monomers used in polymerization + total amount of solvent used in polymerization) × 100

(樹脂之取出)(removal of resin)

以四氫呋喃將一部分樹脂溶液稀釋,投入至過量之己烷中進行再沈澱。藉由過濾將沈澱物取出後,於70℃下進行真空乾燥(5小時以上),藉此獲得樹脂之白色粉末。A part of the resin solution was diluted with tetrahydrofuran, and poured into an excess amount of hexane to carry out reprecipitation. After the precipitate was taken out by filtration, vacuum drying (5 hours or more) was carried out at 70 ° C, whereby a white powder of the resin was obtained.

(1 H-NMR測定)( 1 H-NMR measurement)

將如上所述般獲得之白色粉末200 mg溶解於含有四甲基矽烷之氘化二甲基亞碸3 g中,藉由核磁共振裝置(200 MHz,Varian公司製造)進行測定。200 mg of the white powder obtained as described above was dissolved in 3 g of deuterated dimethyl hydrazine containing tetramethyl decane, and measured by a nuclear magnetic resonance apparatus (200 MHz, manufactured by Varian Co., Ltd.).

(固體成分)(solid content)

於鋁杯中稱取約0.3 g樹脂溶液,添加丙酮約2 g而使其溶解後,於常溫下自然乾燥。使用熱風乾燥機,於140℃下乾燥3小時後,於乾燥器內放置冷卻,測定重量。根據重量減少量來計算樹脂溶液之固體成分。About 0.3 g of the resin solution was weighed in an aluminum cup, and after adding about 2 g of acetone to dissolve it, it was naturally dried at normal temperature. After drying at 140 ° C for 3 hours using a hot air dryer, it was left to cool in a desiccator, and the weight was measured. The solid content of the resin solution was calculated from the weight reduction amount.

(熱重量分析)(thermogravimetric analysis)

對藉由再沈澱而獲得之聚合物(樹脂)粉末於下述測定設備及條件下進行測定,獲得動態TG曲線。由所得TG曲線而獲得5%重量減少溫度。The polymer (resin) powder obtained by reprecipitation was measured under the following measuring equipment and conditions to obtain a dynamic TG curve. A 5% weight loss temperature was obtained from the obtained TG curve.

裝置:Thermo Plus TG8120(理化公司製造)Device: Thermo Plus TG8120 (manufactured by Physicochemical Co., Ltd.)

環境:氮氣流100 ml/分Environment: nitrogen flow 100 ml / min

升溫條件:階梯狀恆溫控制(SIA模式),升溫速度=10℃/分,質量變化速度值=0.005%/秒Heating conditions: stepped constant temperature control (SIA mode), heating rate = 10 ° C / min, mass change speed value = 0.005% / sec

(樹脂酸值)(resin acid value)

使用0.1規定之KOH水溶液作為滴定液,藉由自動滴定裝置(平沼產業公司製造,COM-555)測定聚合物(樹脂)溶液之酸值。根據溶液之酸值及固體成分計算固體成分酸值,將其作為樹脂酸值。The acid value of the polymer (resin) solution was measured by an automatic titrator (manufactured by Hiranuma Sangyo Co., Ltd., COM-555) using a KOH aqueous solution of 0.1 as a titration solution. The acid value of the solid component is calculated from the acid value of the solution and the solid content, and is taken as the acid value of the resin.

<式(2)所示之單體之合成><Synthesis of a monomer represented by the formula (2)>

[合成例1~5][Synthesis Examples 1 to 5]

依據日本專利特開平10-226669號公報,使用1,4-二氮雜雙環[2.2.2]辛烷作為觸媒,如表1所示,由烯丙醇及對應之各α-羥基甲基丙烯酸酯(HMA-R)來合成式(2)所示之單體的各α-烯丙氧基甲基丙烯酸酯(AMA-R)。According to Japanese Patent Laid-Open No. Hei 10-226669, 1,4-diazabicyclo[2.2.2]octane is used as a catalyst, as shown in Table 1, from allyl alcohol and corresponding α-hydroxymethyl groups. Acrylate (HMA-R) to synthesize each α-allyloxy methacrylate (AMA-R) of the monomer represented by the formula (2).

<聚合><aggregation>

[實施例1][Example 1]

準備於四口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加丙二醇單甲醚乙酸酯(PGMEA)213.5份,升溫至90℃。另一方面,於滴加槽A中準備合成例1中所得之AMA-M 121.8份及甲基丙烯酸甲酯(MMA)78.2份,於滴加槽B中準備將過氧化-2-乙基己酸第三丁酯(PBO)4.7份與PGMEA 42.0份攪拌混合而成者,於滴加槽C中準備將3-巰基丙酸甲酯(MPM)3.5份與PGMEA 44.5份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a four-port separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 213.5 parts of propylene glycol monomethyl ether acetate (PGMEA) was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, 121.8 parts of AMA-M and 78.2 parts of methyl methacrylate (MMA) obtained in Synthesis Example 1 were prepared in the dropping tank A, and 2-ethylhexyl peroxide was prepared in the dropping tank B. 4.7 parts of acid tert-butyl ester (PBO) and 42.0 parts of PGMEA were stirred and mixed, and 3.5 parts of methyl 3-mercaptopropionate (MPM) and 44.5 parts of PGMEA were prepared by stirring in a dropping tank C.

確認反應槽之內溫已穩定後,自滴加槽A、B、C同時開始滴加各混合物,一邊將內溫調整為90℃,一邊自滴加槽A用3小時、自滴加槽B用3.5小時、自滴加槽C用4小時滴加,進行聚合反應。滴加結束後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。又,藉由上述再沈澱操作而獲得樹脂之白色粉末。將分析結果示於表2中。After confirming that the internal temperature of the reaction tank was stabilized, the respective mixtures were added dropwise from the dropping tanks A, B, and C, and the internal temperature was adjusted to 90 ° C, and the tank A was dripped for 3 hours from the dropwise addition tank B. The polymerization was carried out by dropwise addition over 4 hours from dropwise addition of C over 3.5 hours. After the completion of the dropwise addition, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. Further, a white powder of a resin was obtained by the above reprecipitation operation. The analysis results are shown in Table 2.

[實施例2][Embodiment 2]

準備於三口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 150.0份,升溫至90℃。另一方面,於滴加槽中準備將AMA-M 60.9份、MMA 39.1份、PBO 6.0份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a three-neck separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 150.0 parts of PGMEA was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, in the dropping tank, 60.9 parts of AMA-M, 39.1 parts of MMA, and 6.0 parts of PBO were prepared by stirring and mixing.

確認反應槽之內溫已穩定後,自滴加槽開始滴加混合物,一邊將內溫調整為90℃一邊滴加3小時,進行聚合反應。滴加結束60分鐘後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。將分析結果示於表2中。After confirming that the internal temperature of the reaction vessel was stabilized, the mixture was dropwise added from the dropwise addition tank, and the internal temperature was adjusted to 90 ° C while dropwise addition for 3 hours to carry out a polymerization reaction. After 60 minutes from the end of the dropwise addition, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. The analysis results are shown in Table 2.

[實施例3][Example 3]

除了於滴加槽A中準備AMA-M 60.0份及MMA 140.0份以外,與實施例1同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表2中。A resin solution and a white powder of a resin were obtained in the same manner as in Example 1 except that 60.0 parts of AMA-M and 140.0 parts of MMA were prepared in the dropping tank A. The analysis results are shown in Table 2.

[實施例4][Example 4]

準備於三口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 120.1份,升溫至90℃。另一方面,於滴加槽A中準備已將AMA-M 30.0份、MMA 70.0份、PBO 6.0份攪拌混合而成者,於滴加槽B中準備已將3-巰基丙酸(MPA)0.1份與PGMEA 29.9份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a three-neck separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 120.1 parts of PGMEA was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, in the dropping tank A, 30.0 parts of AMA-M, 70.0 parts of MMA, and 6.0 parts of PBO were prepared by stirring, and 3-mercaptopropionic acid (MPA) 0.1 was prepared in the dropping tank B. The mixture was mixed with PGMEA 29.9 parts.

確認反應槽之內溫已穩定後,自滴加槽A、B同時開始滴加各混合物,一邊將內溫調整為90℃,一邊自滴加槽A用90分鐘、自滴加槽B用150分鐘滴加,進行聚合反應。滴加槽A之滴加結束起經過30分鐘後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。將分析結果示於表2中。After confirming that the internal temperature of the reaction tank was stabilized, the mixture was gradually added dropwise from the dropping tanks A and B, and the internal temperature was adjusted to 90 ° C, and 90 minutes from the dropping tank A and 150 times from the dropping tank B. The mixture was added dropwise in a minute to carry out a polymerization reaction. After 30 minutes from the end of the dropwise addition of the dropping tank A, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. The analysis results are shown in Table 2.

[實施例5][Example 5]

準備於三口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 150.0份,升溫至90℃。另一方面,於滴加槽中準備已將AMA-M 30.0份、MMA 70.0份、PBO 6.0份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a three-neck separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 150.0 parts of PGMEA was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, in the dropping tank, 3 parts of AMA-M, 70.0 parts of MMA, and 6.0 parts of PBO were prepared by stirring and mixing.

確認反應槽之內溫已穩定後,自滴加槽開始滴加混合物,一邊將內溫調整為90℃一邊滴加90分鐘,進行聚合反應。滴加結束30分鐘後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。將分析結果示於表2中。After confirming that the internal temperature of the reaction vessel was stabilized, the mixture was dropwise added from the dropping tank, and the internal temperature was adjusted to 90 ° C while dropwise addition for 90 minutes to carry out a polymerization reaction. After 30 minutes from the end of the dropwise addition, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. The analysis results are shown in Table 2.

[實施例6][Embodiment 6]

準備於四口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 223.7份,升溫至90℃。另一方面,於滴加槽A中準備將於合成例1中所得之AMA-M 180.0份與甲基丙烯酸(MAA)20.0份攪拌混合而成者,於滴加槽B中準備將PBO 4.7份與PGMEA 37.3份攪拌混合而成者,於滴加槽C中準備將MPA 3.0份與PGMEA 39.0份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a four-port separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 223.7 parts of PGMEA was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, in the dropping tank A, 180.0 parts of AMA-M obtained in Synthesis Example 1 and 20.0 parts of methacrylic acid (MAA) were mixed and mixed, and 4.7 parts of PBO was prepared in the dropping tank B. The mixture was stirred and mixed with 36.3 parts of PGMEA, and 3.0 parts of MPA and 39.0 parts of PGMEA were mixed and stirred in the dropping tank C.

確認反應槽之內溫已穩定後,自滴加槽A、B、C同時開始滴加各混合物,一邊將內溫調整為90℃,一邊自滴加槽A用3小時、自滴加槽B及C用3.5小時滴加,進行聚合反應。滴加結束30分鐘後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。又,藉由上述再沈澱操作而獲得樹脂之白色粉末。將分析結果示於表2中。After confirming that the internal temperature of the reaction tank was stabilized, the respective mixtures were added dropwise from the dropping tanks A, B, and C, and the internal temperature was adjusted to 90 ° C, and the tank A was dripped for 3 hours from the dropwise addition tank B. And C was added dropwise over 3.5 hours to carry out a polymerization reaction. After 30 minutes from the end of the dropwise addition, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. Further, a white powder of a resin was obtained by the above reprecipitation operation. The analysis results are shown in Table 2.

[實施例7][Embodiment 7]

除了將滴加槽A中準備之混合液變更為將AMA-M120.0份、甲基丙烯酸苄酯(BZMA)50.0份、MMA 1.4份、MAA 28.6份充分攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表2中。Except that the mixed liquid prepared in the dropping tank A was changed to AMA-M 120.0 parts, benzyl methacrylate (BZMA) 50.0 parts, MMA 1.4 parts, and MAA 28.6 parts were thoroughly stirred and mixed, and Examples 6 A white powder of a resin solution and a resin was obtained in the same manner. The analysis results are shown in Table 2.

[實施例8][Embodiment 8]

除了將滴加槽A中準備之混合液變更為將AMA-M 60.0份、BZMA 110.0份、MMA 1.4份、MAA 28.6份充分攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表2中。A resin solution and a resin were obtained in the same manner as in Example 6 except that the mixed liquid prepared in the dropping tank A was changed to a mixture of AMA-M 60.0 parts, BZMA 110.0 parts, MMA 1.4 parts, and MAA 28.6 parts. White powder. The analysis results are shown in Table 2.

又,使用所得之樹脂粉末測定1 H-NMR。將1 H-NMR曲線示於圖1中。Further, 1 H-NMR was measured using the obtained resin powder. The 1 H-NMR curve is shown in Fig. 1 .

[實施例9][Embodiment 9]

除了將滴加槽A中準備之混合液變更為將AMA-M 20.0份、BZMA 110.0份、MMA 41.4份、MAA 28.6份充分攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液。將分析結果示於表2中。A resin solution was obtained in the same manner as in Example 6 except that the mixed liquid prepared in the dropping tank A was changed to a mixture of AMA-M 20.0 parts, BZMA 110.0 parts, MMA 41.4 parts, and MAA 28.6 parts. The analysis results are shown in Table 2.

[實施例10~13][Examples 10 to 13]

除了將滴加槽A中準備之作為用以導入醚環結構之單體的AMA-R之種類變更為表2所示者以外,與實施例8同樣地獲得樹脂溶液。將分析結果示於表2中。A resin solution was obtained in the same manner as in Example 8 except that the type of AMA-R prepared as a monomer for introducing an ether ring structure in the dropping tank A was changed to that shown in Table 2. The analysis results are shown in Table 2.

[實施例14][Embodiment 14]

除了將滴加槽A中準備之混合液變更為將AMA-M 60.0份、甲基丙烯酸環己酯(CHMA)110.0份、MMA 1.4份、MAA 28.6份充分攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液。將分析結果示於表2中。The mixture was prepared by changing the mixed liquid prepared in the dropping tank A to 60.0 parts of AMA-M, 110.0 parts of cyclohexyl methacrylate (CHMA), 1.4 parts of MMA, and 28.6 parts of MAA. 6 A resin solution was obtained in the same manner. The analysis results are shown in Table 2.

[實施例15][Example 15]

準備於四口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 208份,升溫至90℃。另一方面,於滴加槽A中準備苯乙烯(ST)96.8份,於滴加槽B中準備已將AMA-M 60.0份、MMA 1.4份、MAA 28.6份、PBO 5.0份充分攪拌混合而成者,於滴加槽C中準備已將MPA 3.0份與PGMEA 92.0份充分攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a four-port separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 208 parts of PGMEA was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, 96.8 parts of styrene (ST) was prepared in the dropping tank A, and 60.0 parts of AMA-M, 1.4 parts of MMA, 28.6 parts of MAA, and 5.0 parts of PBO were sufficiently stirred and mixed in the dropping tank B. In the dropping tank C, 3.0 parts of MPA and 92.0 parts of PGMEA were thoroughly stirred and mixed.

確認反應槽之內溫已穩定後,於反應槽中投入ST 13.2份,其後立即自滴加槽A、B、C同時開始滴加各混合物,一邊將內溫調整為90℃,一邊自滴加槽A用8小時、自滴加槽B及C用10小時滴加,進行聚合反應。滴加結束1小時後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。又,藉由上述再沈澱操作而獲得樹脂之白色粉末。將分析結果示於表2中。After confirming that the internal temperature of the reaction vessel was stabilized, 13.2 parts of ST was charged into the reaction tank, and immediately after the dropwise addition of the tanks A, B, and C, the respective mixtures were dropwise added, and the internal temperature was adjusted to 90 ° C while self-drip. The addition of the tank A was carried out for 8 hours, and dropwise addition was carried out for 10 hours from the dropwise addition tanks B and C to carry out a polymerization reaction. One hour after the completion of the dropwise addition, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. Further, a white powder of a resin was obtained by the above reprecipitation operation. The analysis results are shown in Table 2.

[實施例16][Example 16]

準備於四口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 150.0份及2-丙醇(IPA)14.0份,升溫至90℃。另一方面,於滴加槽A中準備已將AMA-M 48.0份、BZMA 64.0份、MAA 48.0份攪拌混合而成者,於滴加槽B中準備已將PBO 3.7份與PGMEA 38.3份攪拌混合而成者,於滴加槽C中準備已將MPA 4.3份與PGMEA 37.7份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a four-port separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 150.0 parts of PGMEA and 14.0 parts of 2-propanol (IPA) were added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, in the dropping tank A, 48.0 parts of AMA-M, 64.0 parts of BZMA, and 48.0 parts of MAA were prepared by stirring, and in the dropping tank B, 3.7 parts of PBO and 38.3 parts of PGMEA were mixed and mixed. As a result, in the dropping tank C, 4.3 parts of MPA and 37.7 parts of PGMEA were mixed and mixed.

確認反應槽之內溫已穩定後,自滴加槽A、B、C同時開始滴加各混合物,一邊將內溫調整為90℃,一邊自滴加槽A用3小時、自滴加槽B及C用3.5小時滴加,進行聚合反應。滴加結束30分鐘後開始升溫,升溫至115℃,將115℃維持1小時後冷卻至室溫。After confirming that the internal temperature of the reaction tank was stabilized, the respective mixtures were added dropwise from the dropping tanks A, B, and C, and the internal temperature was adjusted to 90 ° C, and the tank A was dripped for 3 hours from the dropwise addition tank B. And C was added dropwise over 3.5 hours to carry out a polymerization reaction. After 30 minutes from the end of the dropwise addition, the temperature was raised, and the temperature was raised to 115 ° C. The temperature was maintained at 115 ° C for 1 hour, and then cooled to room temperature.

將導入氣體由氮氣換成氮/氧混合氣體(氧氣7%),以6-第三丁基-2,4-二甲苯酚(TBXL)0.06份、甲基丙烯酸縮水甘油酯(GMA)52.8份、二甲基苄基胺(DMBA)0.6份之順序將各物質添加至反應槽中後,開始攪拌、升溫,一邊將內溫調整為110℃,一邊進行側鏈雙鍵導入反應。將110℃維持8小時後,暫且停止加熱,添加PGMEA 80.0份,緩緩減壓而使體系內之壓力為37.3 kPa。於維持該壓力之狀態下再次開始加熱,將含有IPA之溶劑蒸餾去除,同時將與蒸餾去除之溶劑之量等量的PGMEA供給於反應槽,減少反應槽中之溶劑所含之IPA。內溫達到115℃後開始冷卻,繼而釋放壓力而使體系內之壓力回到常壓,停止溶劑之蒸餾去除,同時亦停止PGMEA之供給。繼續冷卻直至室溫為止,獲得樹脂溶液。將分析結果示於表2中。The introduction gas was changed from nitrogen to a nitrogen/oxygen mixed gas (oxygen 7%), 0.06 part of 6-t-butyl-2,4-xylenol (TBXL), and 52.8 parts of glycidyl methacrylate (GMA). In the order of 0.6 parts of dimethylbenzylamine (DMBA), the materials were added to the reaction vessel, and the mixture was stirred and heated. The internal temperature was adjusted to 110 ° C, and the side chain double bond introduction reaction was carried out. After maintaining at 110 ° C for 8 hours, the heating was temporarily stopped, and 80.0 parts of PGMEA was added, and the pressure in the system was gradually reduced to 37.3 kPa. Heating is resumed while maintaining the pressure, and the solvent containing IPA is distilled off, and the same amount of PGMEA as the amount of the solvent removed by distillation is supplied to the reaction tank to reduce the IPA contained in the solvent in the reaction tank. After the internal temperature reached 115 ° C, cooling began, and then the pressure was released to return the pressure in the system to normal pressure, and the distillation of the solvent was stopped, and the supply of PGMEA was also stopped. The cooling was continued until room temperature, and a resin solution was obtained. The analysis results are shown in Table 2.

又,使用藉由上述再沈澱操作而獲得之樹脂之白色粉末,測定1 H-NMR。將1 H-NMR曲線示於圖2中。Further, 1 H-NMR was measured using a white powder of a resin obtained by the above reprecipitation operation. The 1 H-NMR curve is shown in Fig. 2 .

[實施例17][Example 17]

除了於滴加槽A中準備已將AMA-M 48.0份、CHMA 64.0份、MAA 48.0份攪拌混合而成者以外,與實施例16同樣地獲得樹脂溶液。將分析結果示於表2中。A resin solution was obtained in the same manner as in Example 16 except that 48.0 parts of AMA-M, 64.0 parts of CHMA, and 48.0 parts of MAA were stirred and mixed in the dropping tank A. The analysis results are shown in Table 2.

[實施例18][Embodiment 18]

準備於四口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 140.3份及IPA 14.0份,升溫至90℃。另一方面,於滴加槽A中準備ST 56.3份,於滴加槽B中準備已將AMA-M 48.0份、MAA 48.0份、PBO 4.0份充分攪拌混合而成者,於滴加槽C中準備已將MPA 4.3份與PGMEA 95.7份充分攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a four-port separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 140.3 parts of PGMEA and 14.0 parts of IPA were added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, 56.3 parts of ST was prepared in the dropping tank A, and 48.0 parts of AMA-M, 48.0 parts of MAA, and 4.0 parts of PBO were prepared and mixed in the dropping tank B, and the mixture was mixed in the dropping tank C. Preparation has been made to mix 4.3 parts of MPA and 95.7 parts of PGMEA.

確認反應槽之內溫已穩定後,於反應槽中投入ST 7.7份,其後立即自滴加槽A、B、C同時開始滴加各混合物,一邊將內溫調整為90℃,一邊自滴加槽A用8小時、自滴加槽B及C用10小時滴加,進行聚合反應。滴加結束1小時後開始升溫,升溫至115℃,將115℃維持1小時後冷卻至室溫。After confirming that the internal temperature of the reaction tank was stabilized, 7.7 parts of ST was charged into the reaction tank, and immediately after the dropwise addition of the tanks A, B, and C, the respective mixtures were dropwise added, and the internal temperature was adjusted to 90 ° C while self-drip. The addition of the tank A was carried out for 8 hours, and dropwise addition was carried out for 10 hours from the dropwise addition tanks B and C to carry out a polymerization reaction. One hour after the completion of the dropwise addition, the temperature was raised, and the temperature was raised to 115 ° C. The temperature was maintained at 115 ° C for 1 hour, and then cooled to room temperature.

將導入氣體由氮氣換成氮/氧混合氣體(氧氣7%),以TBXL 0.06份、GMA 52.8份、DMBA 0.6份之順序將各物質添加至反應槽中後,開始攪拌、升溫,一邊將內溫調整為110℃,一邊進行側鏈雙鍵導入反應。將110℃維持8小時後,暫且停止加熱,添加PGMEA 80.0份,緩緩減壓而使體系內之壓力為37.3 kPa。於維持該壓力之狀態下再次開始加熱,將含有IPA之溶劑蒸餾去除,同時將與蒸餾去除之溶劑之量等量的PGMEA供給於反應槽,減少反應槽中之溶劑所含之IPA。內溫達到115℃後開始冷卻,繼而釋放壓力而使體系內之壓力回到常壓,停止溶劑之蒸餾去除,同時亦停止PGMEA之供給。繼續冷卻直至室溫為止,獲得樹脂溶液。將分析結果示於表2中。The introduction gas was changed from nitrogen gas to a nitrogen/oxygen mixed gas (oxygen 7%), and each substance was added to the reaction tank in the order of 0.06 parts of TBXL, 52.8 parts of GMA, and 0.6 parts of DMBA, and then the mixture was stirred and heated. The temperature was adjusted to 110 ° C while the side chain double bond introduction reaction was carried out. After maintaining at 110 ° C for 8 hours, the heating was temporarily stopped, and 80.0 parts of PGMEA was added, and the pressure in the system was gradually reduced to 37.3 kPa. Heating is resumed while maintaining the pressure, and the solvent containing IPA is distilled off, and the same amount of PGMEA as the amount of the solvent removed by distillation is supplied to the reaction tank to reduce the IPA contained in the solvent in the reaction tank. After the internal temperature reached 115 ° C, cooling began, and then the pressure was released to return the pressure in the system to normal pressure, and the distillation of the solvent was stopped, and the supply of PGMEA was also stopped. The cooling was continued until room temperature, and a resin solution was obtained. The analysis results are shown in Table 2.

[參考例1][Reference Example 1]

除了於滴加槽A中準備AMA-M 200.0份以外,與實施例1同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表2中。再者,聚合濃度為40質量%。A white powder of a resin solution and a resin was obtained in the same manner as in Example 1 except that 200.0 parts of AMA-M was prepared in the dropping tank A. The analysis results are shown in Table 2. Further, the polymerization concentration was 40% by mass.

又,使用所得之樹脂粉末測定1 H-NMR。將1 H-NMR曲線示於圖3中。Further, the obtained resin powder was measured using 1 H-NMR. The 1 H-NMR curve is shown in Fig. 3 .

[參考例2][Reference Example 2]

準備於三口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 170.5份,升溫至90℃。另一方面,於滴加槽A中準備已將AMA-M 50.0份、PBO 1.0份攪拌混合而成者,於滴加槽B中準備將MPM 0.45份與PGMEA 29.6份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a three-neck separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 170.5 parts of PGMEA was added to the reaction vessel, and the temperature was raised to 90 °C. On the other hand, in the dropping tank A, 50.0 parts of AMA-M and 1.0 part of PBO were prepared by stirring and mixing, and in the dropping tank B, 0.45 parts of MPM and 29.6 parts of PGMEA were prepared by stirring and mixing.

確認反應槽之內溫已穩定後,自滴加槽A、B同時開始滴加混合物,一邊將內溫調整為90℃,一邊自滴加槽A用90分鐘、自滴加槽B用150分鐘滴加,進行聚合反應。滴加槽A之滴加結束後經過30分鐘後開始升溫,升溫至115℃。將115℃維持1小時後冷卻至室溫,獲得樹脂溶液。將分析結果示於表2中。再者,聚合濃度為20質量%。After confirming that the internal temperature of the reaction tank was stabilized, the mixture was gradually dropped from the dropping tanks A and B, and the internal temperature was adjusted to 90 ° C, and the tank A was used for 90 minutes from the dropping tank A and 150 minutes from the dropping tank B. The mixture was added dropwise to carry out a polymerization reaction. After 30 minutes from the completion of the dropwise addition of the dropping tank A, the temperature was raised and the temperature was raised to 115 °C. After maintaining at 115 ° C for 1 hour, it was cooled to room temperature to obtain a resin solution. The analysis results are shown in Table 2. Further, the polymerization concentration was 20% by mass.

表2中之簡稱如下。The abbreviation in Table 2 is as follows.

A-M:α-烯丙氧基甲基丙烯酸甲酯A-M: α-allyloxymethyl methacrylate

A-CH:α-烯丙氧基甲基丙烯酸環己酯A-CH: α-allyloxymethylcyclohexyl methacrylate

A-IB:α-烯丙氧基甲基丙烯酸異冰片酯A-IB: α-allyloxyisobornyl methacrylate

A-BZ:α-烯丙氧基甲基丙烯酸苄酯A-BZ: α-allyloxybenzyl methacrylate

A-PE:α-烯丙氧基甲基丙烯酸苯氧基乙酯A-PE: phenoxyethyl methacrylate

MMA:甲基丙烯酸甲酯MMA: Methyl methacrylate

BZMA:甲基丙烯酸苄酯BZMA: benzyl methacrylate

CHMA:甲基丙烯酸環己酯CHMA: cyclohexyl methacrylate

ST:苯乙烯ST: Styrene

MAA:甲基丙烯酸MAA: Methacrylic acid

PBO:過氧化-2-乙基己酸第三丁酯PBO: tert-butyl peroxy-2-ethylhexanoate

MPM:3-巰基丙酸甲酯MPM: methyl 3-mercaptopropionate

MPA:3-巰基丙酸MPA: 3-mercaptopropionic acid

GMA:甲基丙烯酸縮水甘油酯GMA: glycidyl methacrylate

MW:重量平均分子量MW: weight average molecular weight

Mn:數量平均分子量Mn: number average molecular weight

Mw/Mn:分子量分佈Mw/Mn: molecular weight distribution

又,表2中,單體成分之數值表示單體組成物中之含有比例(質量%),起始劑、鏈轉移劑及GMA之數值表示相對於聚合中所用之單體之合計量的質量比例。Further, in Table 2, the value of the monomer component indicates the content ratio (% by mass) in the monomer composition, and the values of the initiator, the chain transfer agent, and the GMA indicate the mass with respect to the total amount of the monomers used in the polymerization. proportion.

[比較例1][Comparative Example 1]

除了於滴加槽A中準備甲基丙烯酸四氫糠酯(THFM)200.0份以外,與實施例1同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表3中。A resin solution and a white powder of a resin were obtained in the same manner as in Example 1 except that 200.0 parts of tetrahydrofurfuryl methacrylate (THFM) was prepared in the dropping tank A. The analysis results are shown in Table 3.

[比較例2][Comparative Example 2]

除了於滴加槽A中準備MMA 200.0份以外,與實施例1同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表3中。A resin solution and a white powder of a resin were obtained in the same manner as in Example 1 except that 200.0 parts of MMA was prepared in the dropping tank A. The analysis results are shown in Table 3.

[比較例3][Comparative Example 3]

使添加至反應槽中之PGMEA之量為163.7份,且將滴加槽A中準備之混合液變更為將2,2'-[氧代雙(亞甲基)]雙-2-丙烯酸二甲酯(MD)60.0份、BZMA 110.0份、MMA 1.4份、MAA 28.6份、PGMEA 60.0份充分攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液及樹脂之白色粉末。The amount of PGMEA added to the reaction tank was 163.7 parts, and the mixed liquid prepared in the dropping tank A was changed to 2,2'-[oxobis(methylene)]bis-2-acrylic acid. A resin solution and a white powder of a resin were obtained in the same manner as in Example 6 except that 60.0 parts of the ester (MD), 110.0 parts of BZMA, 1.4 parts of MMA, 28.6 parts of MAA, and 60.0 parts of PGMEA were sufficiently stirred and mixed.

將分析結果示於表3中。The analysis results are shown in Table 3.

再者,MD為可獲得非專利文獻1及專利文獻1中記載之主鏈上具有四氫吡喃環之樹脂的單體。In addition, MD is a monomer which can obtain a resin having a tetrahydropyran ring in the main chain described in Non-Patent Document 1 and Patent Document 1.

[比較例4][Comparative Example 4]

準備於四口可分離式燒瓶上安裝有溫度計、冷凝管、氣體導入管、攪拌裝置者作為反應槽,對反應槽內進行氮氣置換。於氮氣流下,向反應槽中添加PGMEA 111.8份及IPA 111.8份,升溫直至IPA回流而內溫達到89℃為止。另一方面,於滴加槽A中準備已將MD 20.0份、BZMA 110.0份、MMA 41.4份、MAA 28.6份充分攪拌混合而成者,於滴加槽B中準備已將PBO 4.7份、PGMEA 18.6份、IPA 18.6份攪拌混合而成者,於滴加槽C中準備已將MPA 3.0份、PGMEA 19.5份、IPA 19.5份攪拌混合而成者。A thermometer, a condenser, a gas introduction tube, and a stirring device were attached to a four-port separable flask as a reaction vessel, and the inside of the reaction vessel was purged with nitrogen. Under a nitrogen stream, 111.8 parts of PGMEA and 111.8 parts of IPA were added to the reaction vessel, and the temperature was raised until IPA refluxed and the internal temperature reached 89 °C. On the other hand, in the dropping tank A, 20.0 parts of MD, 110.0 parts of BZMA, 41.4 parts of MMA, and 28.6 parts of MAA were sufficiently stirred and mixed, and 4.7 parts of PBO and PGMEA 18.6 were prepared in the dropping tank B. A portion obtained by stirring and mixing IPA and 18.6 parts was prepared by mixing 3.0 parts of MPA, 19.5 parts of PGMEA, and 19.5 parts of IPA in the dropping tank C.

確認反應槽之內溫及回流狀態已穩定後,自滴加槽A、B、C同時開始滴加各混合物,自滴加槽A用3小時、自滴加槽B及C用3.5小時滴加,進行聚合反應。滴加結束30分鐘後開始升溫,將含有IPA之溶劑蒸餾去除,同時將與蒸餾去除之溶劑之量等量的PGMEA供給於反應槽。內溫達到115℃後,暫且停止加熱,緩緩減壓而使體系內之壓力為37.3 kPa,維持該壓力。當體系內之壓力到達37.3 kPa後再次開始加熱,使由於減壓而下降之內溫再次為115℃後,釋放壓力而使體系內之壓力回到常壓,停止溶劑之蒸餾去除及PGMEA之供給。進一步冷卻直至室溫為止,獲得樹脂溶液。將分析結果示於表3中。After confirming that the internal temperature and the reflux state of the reaction tank have stabilized, the respective mixtures are started to be added dropwise from the dropping tanks A, B, and C, and the mixture is added dropwise from the addition tank A for 3 hours, and the dropwise addition tanks B and C are used for 3.5 hours. , carrying out a polymerization reaction. After 30 minutes from the end of the dropwise addition, the temperature was raised, and the solvent containing IPA was distilled off, and the same amount of PGMEA as the amount of the solvent removed by distillation was supplied to the reaction vessel. After the internal temperature reached 115 ° C, the heating was temporarily stopped, and the pressure was gradually reduced to bring the pressure in the system to 37.3 kPa, and the pressure was maintained. When the pressure in the system reaches 37.3 kPa, the heating is started again, so that the internal temperature dropped by the decompression is again 115 ° C, the pressure is released and the pressure in the system is returned to the normal pressure, and the distillation of the solvent and the supply of PGMEA are stopped. . Further cooling was continued until room temperature, and a resin solution was obtained. The analysis results are shown in Table 3.

[比較例5][Comparative Example 5]

除了將滴加槽A中準備之混合液變更為將苄基順丁烯二醯亞胺(BZMI)60.0份、BZMA 110.0份、MMA 1.4份、MAA 28.6份、PGMEA 60.0份充分攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表3中。In addition to changing the mixed liquid prepared in the dropping tank A, 60.0 parts of benzyl maleimide (BZMI), 110.0 parts of BZMA, 1.4 parts of MMA, 28.6 parts of MAA, and 60.0 parts of PGMEA were thoroughly stirred and mixed. A white powder of a resin solution and a resin was obtained in the same manner as in Example 6. The analysis results are shown in Table 3.

再者,BZMI為可獲得專利文獻2中記載之作為耐熱性較高之樹脂而已知的主鏈上具有醯亞胺環結構之樹脂的單體。In addition, the BZMI is a monomer which is obtained as a resin having a ruthenium ring structure in a main chain, which is known as a resin having high heat resistance as described in Patent Document 2.

[合成例6][Synthesis Example 6]

除了將滴加槽A中準備之混合液變更為將BZMA 110.0份、MMA6 1.4份、MAA 28.6份攪拌混合而成者以外,與實施例6同樣地獲得樹脂溶液及樹脂之白色粉末。將分析結果示於表3中。A resin solution and a white powder of a resin were obtained in the same manner as in Example 6 except that the mixed liquid prepared in the dropping tank A was changed to a mixture of 110.0 parts of BZMA, 1.4 parts of MMA6, and 28.6 parts of MAA. The analysis results are shown in Table 3.

[合成例7][Synthesis Example 7]

除了使用MMA 48.0份代替AMA-M 48.0份以外,與實施例16同樣地獲得樹脂溶液。將分析結果示於表3中。A resin solution was obtained in the same manner as in Example 16 except that 48.0 parts of MMA was used instead of 48.0 parts of AMA-M. The analysis results are shown in Table 3.

表3中之簡稱除了表2中之簡稱以外如下。The abbreviations in Table 3 are as follows except for the abbreviation in Table 2.

MD:2,2'-[氧代雙(亞甲基)]雙-2-丙烯酸二甲酯MD: 2,2'-[oxobis(methylene)] bis-2-acrylate dimethyl ester

BZMI:苄基順丁烯二醯亞胺BZMI: benzyl maleimide

THFM:甲基丙烯酸四氫糠酯THFM: tetrahydrofurfuryl methacrylate

又,表3中,單體成分之數值表示單體組成物中之含有比例(質量%),起始劑、鏈轉移劑及GMA之數值表示相對於聚合中所用之單體之合計量的質量比例。Further, in Table 3, the numerical value of the monomer component indicates the content ratio (% by mass) in the monomer composition, and the values of the initiator, the chain transfer agent, and the GMA indicate the mass with respect to the total amount of the monomers used in the polymerization. proportion.

(本發明之黏合樹脂對耐熱分解性之效果)(Effect of the adhesive resin of the present invention on heat decomposition resistance)

由實施例1~9、15及參考例1、2以及比較例1可知,本發明之黏合樹脂與側鏈上具有四氫糠基之黏合樹脂相比較,耐熱分解性非常高,由實施例8與比較例3、比較例5之對比可知,其水準為與已知之耐熱樹脂(比較例3:主鏈上含有四氫吡喃環之樹脂,比較例5:主鏈上含有醯亞胺環之樹脂)相同程度之耐熱分解性。From Examples 1 to 9, 15 and Reference Examples 1 and 2 and Comparative Example 1, it is understood that the adhesive resin of the present invention has a very high heat decomposition resistance as compared with the adhesive resin having a tetrahydroindenyl group in the side chain. Comparing with Comparative Example 3 and Comparative Example 5, the level was a known heat resistant resin (Comparative Example 3: a resin containing a tetrahydropyran ring in the main chain, and Comparative Example 5: a ruthenium ring contained in the main chain) Resin) The same degree of thermal decomposition resistance.

(由分支抑制所得的耐熱性之提高)(Improvement of heat resistance by branch suppression)

由實施例1與實施例2之對比以及實施例3、4、8與實施例5之對比可知,藉由使用鏈轉移劑,分支受到抑制而耐熱性提高。From the comparison between Example 1 and Example 2 and the comparison of Examples 3, 4 and 8 with Example 5, it was found that by using a chain transfer agent, branching was suppressed and heat resistance was improved.

[評價例1]作為自由基硬化性樹脂組成物用黏合樹脂之評價[Evaluation Example 1] Evaluation of a binder resin as a radical curable resin composition

[實施例19~20、參考例3、比較例6~7][Examples 19 to 20, Reference Example 3, and Comparative Examples 6 to 7]

<減少氧對聚合之抑制的效果之評價(表面硬化性)><Evaluation of the effect of reducing the inhibition of oxygen on polymerization (surface hardenability)>

作為評價減少氧對聚合之抑制的效果之指標,使用光自由基硬化之表面硬化性。為了明確地評價式(1)所示之結構單元對表面硬化性之效果,而於容易引起氧對聚合之抑制的條件(自由基聚合性單體、光自由基聚合起始劑、調配比、膜厚等)下進行。As an index for evaluating the effect of reducing the inhibition of oxygen on polymerization, surface hardenability by photo-radical curing is used. In order to clearly evaluate the effect of the structural unit represented by the formula (1) on the surface hardenability, the conditions for easily suppressing the polymerization of oxygen (radical polymerizable monomer, photoradical polymerization initiator, blending ratio, The film thickness is performed under the film thickness.

(評價方法)(evaluation method)

將表4所記載之黏合樹脂之粉末1.2份、三羥甲基丙烷三丙烯酸酯(TMPTA)2.8份、2-羥基-2-甲基-1-苯基-丙烷-1-酮(Darocure 1173,汽巴精化公司製造)0.2份、乙酸異丙酯(IPAC)6.0份攪拌混合而形成均勻溶液,使用棒塗佈機將其塗佈於浮板玻璃上。於室溫下自然乾燥10分鐘後,使用熱風乾燥器於70℃下乾燥5分鐘,而獲得厚度為10μm之光自由基硬化性塗膜。繼而,使用可照射一定光量之超高壓水銀燈對該塗膜照射UV,以手指觸媒表面而確認黏性。重複進行UV照射與手指觸摸,記錄表面變得不黏時之UV累計照射量[J/cm2 ]。UV累計照射量越少,則表面硬化性越良好。將結果示於表4中。1.2 parts of the powder of the binder resin described in Table 4, 2.8 parts of trimethylolpropane triacrylate (TMPTA), and 2-hydroxy-2-methyl-1-phenyl-propan-1-one (Darocure 1173, 0.2 parts of Ciba Specialty Chemicals Co., Ltd. and 6.0 parts of isopropyl acetate (IPAC) were stirred and mixed to form a homogeneous solution, which was applied to a floating glass using a bar coater. After naturally drying at room temperature for 10 minutes, it was dried at 70 ° C for 5 minutes using a hot air dryer to obtain a photoradical-curable coating film having a thickness of 10 μm. Then, the coating film was irradiated with UV using an ultrahigh pressure mercury lamp which can irradiate a certain amount of light, and the viscosity was confirmed by the surface of the finger. UV irradiation and finger touch were repeated, and the cumulative UV exposure amount [J/cm 2 ] when the surface became non-sticky was recorded. The smaller the cumulative amount of UV irradiation, the better the surface hardenability. The results are shown in Table 4.

<密接性之評價><Evaluation of adhesion>

密接性係黏合樹脂作出較大貢獻的硬化後之塗膜性能之一,為了明確地評價式(1)所示之結構單元對密接性之效果,僅利用黏合樹脂進行評價,作為樹脂結構,採用不含羧基等之酸基或胺等之強鹼基之樹脂結構。One of the coating film properties after curing, in which the adhesion-based adhesive resin contributes a large amount, in order to unambiguously evaluate the effect of the structural unit shown in the formula (1) on the adhesion, it is evaluated only by the adhesive resin, and is used as a resin structure. A resin structure containing no acid group such as a carboxyl group or a strong base such as an amine.

再者,具有酸基之實施例6~18之樹脂亦係密接性良好。Further, the resins of Examples 6 to 18 having an acid group were also excellent in adhesion.

(評價方法)(evaluation method)

將表4所記載之黏合樹脂之粉末溶解於IPAC中,製成39%之溶液。使用棒塗佈機將其塗佈於浮板玻璃上,於室溫下自然乾燥10分鐘後,使用熱風乾燥器於70℃下乾燥5分鐘,獲得厚度為10 μm之黏合樹脂塗膜。依照JIS K 5600-5-6(交叉切割法),以0~5六個等級對該塗膜之密接性進行評價。將結果示於表4中。再者,將表4中之密接性之分類基準示於表5中。The powder of the binder resin described in Table 4 was dissolved in IPAC to prepare a 39% solution. This was applied to a floating plate glass using a bar coater, and naturally dried at room temperature for 10 minutes, and then dried at 70 ° C for 5 minutes using a hot air dryer to obtain an adhesive resin coating film having a thickness of 10 μm. The adhesion of the coating film was evaluated in accordance with JIS K 5600-5-6 (cross cutting method) at a level of from 0 to 5. The results are shown in Table 4. Further, the classification criteria of the adhesion in Table 4 are shown in Table 5.

(本發明之黏合樹脂對表面硬化性及密接性之效果)(Effect of the adhesive resin of the present invention on surface hardenability and adhesion)

由實施例19、20及參考例3以及比較例7可知,藉由具有式(1)所示之結構單元,表面硬化性及密接性提昇,由比較例6可知,該效果於表面硬化性方面為與側鏈上具有四氫糠基之樹脂同等程度,於密接性方面較側鏈上具有四氫糠基之樹脂更高。According to the examples 19 and 20, the reference example 3, and the comparative example 7, it is understood that the surface hardening property and the adhesion property are improved by the structural unit represented by the formula (1), and it is understood from the comparative example 6 that the effect is in terms of surface hardenability. The resin has a higher degree of adhesion than the resin having a tetrahydroindenyl group in the side chain in the same degree as the resin having a tetrahydroindenyl group in the side chain.

[實施例21~24、參考例4、比較例8~9][Examples 21 to 24, Reference Example 4, and Comparative Examples 8 to 9]

<透明性之評價><Evaluation of transparency>

將表6所記載之黏合樹脂之粉末溶解於PGMEA中而製成30%溶液,利用分光光度計(UV-3100,島津製作所公司製造)測定該溶液於波長400 nm下之透射率[%],作為加熱前之透射率。另一方面,將黏合樹脂之粉末放入至玻璃容器中,於230℃下加熱1.5小時後溶解於PGMEA中而製成30%溶液,測定波長400 nm下之透射率[%],將其作為加熱後之透射率。又,使用加熱前及加熱後之透射率,依照下式來計算出透射率保持率[%]。將結果示於表6中。The powder of the binder resin described in Table 6 was dissolved in PGMEA to prepare a 30% solution, and the transmittance [%] of the solution at a wavelength of 400 nm was measured by a spectrophotometer (UV-3100, manufactured by Shimadzu Corporation). As the transmittance before heating. On the other hand, the powder of the adhesive resin was placed in a glass container, heated at 230 ° C for 1.5 hours, dissolved in PGMEA to prepare a 30% solution, and the transmittance [%] at a wavelength of 400 nm was measured. Transmittance after heating. Further, using the transmittance before and after heating, the transmittance retention ratio [%] was calculated according to the following formula. The results are shown in Table 6.

透射率保持率[%]=加熱後透射率/加熱前透射率×100。Transmittance retention rate [%] = transmittance after heating / transmittance before heating × 100.

(本發明之黏合樹脂對透明性之效果)(Effect of the adhesive resin of the present invention on transparency)

由實施例21~24、參考例4及比較例8~9可知,本發明之黏合樹脂與側鏈上具有四氫糠基之黏合樹脂、及主鏈上含有醯亞胺環之樹脂相比較,具有較高之透明性。From Examples 21 to 24, Reference Example 4, and Comparative Examples 8 to 9, it is understood that the binder resin of the present invention is compared with a binder resin having a tetrahydroindenyl group in a side chain and a resin having a quinone ring in the main chain. Has a high transparency.

[評價例2]作為有色材料分散組成物用黏合樹脂之評價[Evaluation Example 2] Evaluation of Adhesive Resin as a Colored Material Dispersion Composition

<有色材料分散液(研磨漿)之製備、及分散穩定性之評價><Preparation of dispersion of colored material (polishing slurry) and evaluation of dispersion stability>

於評價著色阻劑中黏合樹脂對分散穩定性之效果時,通常,為了明確地評價黏合樹脂之效果,而利用不含硬化成分之有色材料分散液(研磨漿)進行評價,故製備研磨漿,並評價研磨漿之分散穩定性。When evaluating the effect of the binder resin on the dispersion stability in the coloring resist, in general, in order to unambiguously evaluate the effect of the binder resin, it is evaluated by using a colored material dispersion liquid (polishing slurry) containing no hardening component, thereby preparing a slurry. The dispersion stability of the slurry was evaluated.

[實施例25~32][Examples 25 to 32]

(研磨漿之製備)(Preparation of slurry)

首先,作為分散劑溶液,準備使SOLSPERSE24000GR(日本Lubrizol公司製造,以下表示為SP24000)溶解於PGMEA而成為20%者,作為黏合樹脂溶液,準備以PGMEA將表7所記載之樹脂溶液稀釋至20%者。First, as a dispersing agent solution, SOLSPERSE 24000GR (manufactured by Lubrizol Co., Ltd., hereinafter referred to as SP24000) was dissolved in PGMEA to 20%, and as a binder resin solution, the resin solution described in Table 7 was prepared to be diluted to 20% by PGMEA. By.

繼而,將作為有色材料之C.I.顏料綠36(Monastral Green 6Y-CL:Heubach公司製造,以下表示為PG36)3.75份及C.I.顏料黃150(Yellow Pigment E4GN-GT:Lanxess公司製造,以下表示為PY150)2.5份、以及作為分散劑之SOLSPERSE12000(日本Lubrizol公司製造,以下表示為SP12000)0.2份稱量至225 ml美乃滋瓶中。進而將預先準備之上述20%分散劑溶液3.75份及上述20%黏合樹脂溶液14.0份、PGMEA 25.8份、直徑為1.0 mm之氧化鋯珠粒50份稱取至225 ml美乃滋瓶中,加蓋。利用塗料振盪器將其振盪3小時而進行分散處理後,將研磨漿與氧化鋯珠粒分開而獲得研磨漿。Then, CI Pigment Green 36 (Monastral Green 6Y-CL: manufactured by Heubach Co., Ltd., hereinafter referred to as PG36) 3.75 parts and CI Pigment Yellow 150 (Yellow Pigment E4GN-GT: manufactured by Lanxess Co., Ltd., hereinafter referred to as PY150) are used as the colored material. 2.5 parts, and 0.2 parts of SOLSPERSE 12000 (manufactured by Lubrizol Co., Ltd., hereinafter referred to as SP12000) as a dispersing agent were weighed into a 225 ml mayon bottle. Further, 3.75 parts of the above-mentioned 20% dispersant solution prepared in advance, 14.0 parts of the above 20% binder resin solution, 25.8 parts of PGMEA, and 50 parts of zirconia beads having a diameter of 1.0 mm were weighed into a 225 ml mayon bottle, and covered. . After the dispersion was treated by shaking with a paint shaker for 3 hours, the slurry was separated from the zirconia beads to obtain a slurry.

(分散狀態之確認)(confirmation of dispersion status)

藉由動態光散射式粒徑分佈測定裝置(LB-500,崛場製作所公司製造)測定剛進行分散處理後之研磨漿之中值徑,將中值徑為100 nm以下者評價為○,超過100 nm者評價為×。將結果示於表7中。The median diameter of the slurry immediately after the dispersion treatment was measured by a dynamic light scattering type particle size distribution measuring apparatus (LB-500, manufactured by Horiba, Ltd.), and the median diameter was 100 nm or less, and it was evaluated as ○, exceeding The 100 nm was evaluated as ×. The results are shown in Table 7.

(分散穩定性之評價)(Evaluation of dispersion stability)

將剛進行分散處理後之分散狀態良好者(中值徑為100 nm以下者)保存於恆溫室(23℃)中,進行分散處理,然後利用錐板型旋轉黏度計(TVE22LT,東機產業公司製造)測定1天後、2週後、4週後之黏度。又,依照下式計算出黏度增加率。將結果示於表7中。The dispersion state after the dispersion treatment is good (the median diameter is 100 nm or less) is stored in a constant temperature chamber (23 ° C), and the dispersion treatment is performed, and then a cone-and-plate type rotational viscometer (TVE22LT, Toki Sangyo Co., Ltd.) is used. Manufactured) The viscosity after 1 day, 2 weeks, and 4 weeks was measured. Further, the viscosity increase rate was calculated according to the following formula. The results are shown in Table 7.

黏度增加率[%]=2週後(或4週後)之黏度/1天後之黏度×100-100Viscosity increase rate [%] = viscosity after 2 weeks (or after 4 weeks) / viscosity after 1 day × 100-100

[實施例33][Example 33]

除了如下般變更填充至美乃滋瓶中之研磨漿之構成成分之種類及量以外,與實施例25同樣地進行研磨漿之製備、及分散穩定性之評價。將結果示於表7中。The preparation of the slurry and the evaluation of the dispersion stability were carried out in the same manner as in Example 25 except that the types and amounts of the components of the slurry filled in the mayon bottle were changed as follows. The results are shown in Table 7.

C.I.顏料藍15:6(Heliogen Blue L6700F:BASF公司製造,以下表示為PB15:6):5.0份C.I. Pigment Blue 15:6 (Heliogen Blue L6700F: manufactured by BASF Corporation, hereinafter referred to as PB15:6): 5.0 parts

C.l.顏料紫23(Hostaperm Violet RL-NF,Clariant公司製造,以下表示為PV23):1.25份C.l. Pigment Violet 23 (Hostaperm Violet RL-NF, manufactured by Clariant, hereinafter referred to as PV23): 1.25 parts

SP24000之20%PGMEA溶液:3.75份20% PGMEA solution of SP24000: 3.75 parts

SP12000:0.2份SP12000: 0.2 parts

以PGMEA將實施例8中所得之樹脂溶液稀釋至20%者:14.0份The resin solution obtained in Example 8 was diluted to 20% with PGMEA: 14.0 parts

PGMEA:25.8份。PGMEA: 25.8 parts.

[實施例34][Example 34]

除了如下般變更填充至美乃滋瓶中之研磨漿之構成成分之種類及量以外,與實施例25同樣地進行研磨漿之製備、及分散穩定性之評價。將結果示於表7中。The preparation of the slurry and the evaluation of the dispersion stability were carried out in the same manner as in Example 25 except that the types and amounts of the components of the slurry filled in the mayon bottle were changed as follows. The results are shown in Table 7.

C.I.顏料紅254(Irgaphor Red BT-CF:汽巴精化公司製造,以下表示為PR254):4.4份C.I. Pigment Red 254 (Irgaphor Red BT-CF: manufactured by Ciba Specialty Chemicals, hereinafter referred to as PR254): 4.4 parts

C.I.顏料紅177(Cromophtal Red A3B:汽巴精化公司製造,以下表示為PR177):1.85份C.I. Pigment Red 177 (Cromophtal Red A3B: manufactured by Ciba Specialty Chemicals Co., Ltd., hereinafter referred to as PR177): 1.85 parts

SP24000之20%PGMEA溶液:5.0份20% PGMEA solution of SP24000: 5.0 parts

以PGMEA將實施例8中所得之樹脂溶液稀釋至20%者:13.75份The resin solution obtained in Example 8 was diluted to 20% with PGMEA: 13.75 parts

PGMEA:25.0份。PGMEA: 25.0 parts.

[實施例35][Example 35]

除了如下般變更填充至美乃滋瓶中之研磨漿之構成成分之種類及量以外,與實施例25同樣地進行研磨漿之製備、及分散穩定性之評價。將結果示於表7中。The preparation of the slurry and the evaluation of the dispersion stability were carried out in the same manner as in Example 25 except that the types and amounts of the components of the slurry filled in the mayon bottle were changed as follows. The results are shown in Table 7.

碳黑(MA220:三菱化學公司製造,以下表示為CB):6.25份Carbon black (MA220: manufactured by Mitsubishi Chemical Corporation, hereinafter referred to as CB): 6.25 parts

SP24000之20%PGMEA溶液:3.75份20% PGMEA solution of SP24000: 3.75 parts

SP12000:0.2份SP12000: 0.2 parts

以PGMEA將實施例8中所得之樹脂溶液稀釋至20%者:14.0份The resin solution obtained in Example 8 was diluted to 20% with PGMEA: 14.0 parts

PGMEA:25.8份。PGMEA: 25.8 parts.

[比較例10~12][Comparative Examples 10 to 12]

除了如表7所示般變更樹脂溶液以外,與實施例25同樣地進行研磨漿之製備、及分散穩定性之評價。將結果示於表7中。The preparation of the slurry and the evaluation of the dispersion stability were carried out in the same manner as in Example 25 except that the resin solution was changed as shown in Table 7. The results are shown in Table 7.

(本發明之鹼溶性樹脂對分散穩定性之效果)(Effect of the alkali-soluble resin of the present invention on dispersion stability)

由實施例25、26與比較例12可知,藉由具有式(1)所示之結構單元,與普通之黏合樹脂相比較分散穩定性提高。又,由實施例25、26與比較例10、11可知,其效果高於非專利文獻1及專利文獻1所記載之主鏈上具有四氫吡喃環之樹脂。再者,可認為,比較例10中發生分散不良之原因在於黏合樹脂(比較例3)引起異常之高分子量化。進而,由實施例27~32可知,即便改變其他共聚合成分,又,即便改變式(1)所示之結構單元之R,分散穩定性亦優異。From Examples 25 and 26 and Comparative Example 12, it was found that the structural unit represented by the formula (1) improved the dispersion stability as compared with the conventional binder resin. Moreover, it is understood from Examples 25 and 26 and Comparative Examples 10 and 11 that the effect is higher than that of the resin having a tetrahydropyran ring in the main chain described in Non-Patent Document 1 and Patent Document 1. In addition, it is considered that the reason why the dispersion failure occurs in Comparative Example 10 is that the binder resin (Comparative Example 3) causes abnormal polymerization. Further, as is clear from Examples 27 to 32, even if the other copolymerization component is changed, even if the R of the structural unit represented by the formula (1) is changed, the dispersion stability is excellent.

[評價例3]作為感光性樹脂組成物用黏合樹脂之評價[Evaluation Example 3] Evaluation as a binder resin for a photosensitive resin composition

<製版性之評價><Evaluation of plate making>

如下般製備感光性著色樹脂組成物(著色阻劑),使用該著色阻劑來評價製版性。作為製版性之指標,使用顯影殘渣及圖案形狀。A photosensitive colored resin composition (coloring resist) was prepared as follows, and the coloring resist was used to evaluate the plate making property. As an indicator of the plate making property, a development residue and a pattern shape are used.

[實施例36][Example 36]

(著色阻劑之製備)(Preparation of coloring resist)

首先,利用填充有0.3 mm之氧化鋯珠粒之珠磨機對表8所示之研磨漿用之各物質進行分散處理,獲得綠色研磨漿。繼而,將表8所示之透明阻劑液用之各物質攪拌混合,製備透明阻劑液。將如此而獲得之綠色研磨漿240.0份與透明阻劑液135.0份攪拌混合後,利用1 μm之過濾器進行過濾,獲得綠色阻劑。First, each material for the slurry shown in Table 8 was subjected to dispersion treatment using a bead mill filled with zirconia beads of 0.3 mm to obtain a green slurry. Then, each of the materials for the transparent resist liquid shown in Table 8 was stirred and mixed to prepare a transparent resist liquid. 240.0 parts of the green slurry obtained in this manner and 135.0 parts of the transparent resist liquid were stirred and mixed, and then filtered using a filter of 1 μm to obtain a green resist.

(顯影殘渣、及圖案形狀之評價)(Evaluation of development residue and pattern shape)

使用旋轉塗佈機,以乾燥後之膜厚達到1.5 μm之方式,調節轉速而將上述綠色著色組成物塗佈於形成有鉻之黑色矩陣的100 mm×100 mm之玻璃基板上後,於90℃下預烘烤2分鐘。進而,藉由近接式曝光機及具有10 μm寬之線與間隙的圖案遮罩以100 mJ/cm2 進行曝光。其後,使用噴霧顯影裝置,以0.1%碳酸鈉水溶液進行顯影。關於顯影時間,以10~100秒之間可獲得最良好之顯影性的時間進行顯影。繼而進行水洗處理,進行風乾。利用雷射顯微鏡觀察所得之附有綠色圖案之玻璃基板,以下述基準評價顯影殘渣及圖案形狀。將結果示於表9中。Using a spin coater, the green coloring composition was applied to a 100 mm × 100 mm glass substrate on which a black matrix of chromium was formed by adjusting the rotation speed so that the film thickness after drying reached 1.5 μm, and then 90 Pre-bake at °C for 2 minutes. Further, exposure was performed at 100 mJ/cm 2 by a proximity exposure machine and a pattern mask having a line and a gap of 10 μm in width. Thereafter, development was carried out with a 0.1% aqueous sodium carbonate solution using a spray developing device. Regarding the development time, development is carried out for a period of time between 10 and 100 seconds in which the most excellent developability is obtained. It is then washed with water and air dried. The obtained green substrate-attached glass substrate was observed with a laser microscope, and the development residue and pattern shape were evaluated by the following criteria. The results are shown in Table 9.

(1)顯影殘渣(1) Development residue

◎:間隙部分完全無殘渣◎: There is no residue in the gap part.

○:間隙部分局部有極薄之小殘渣○: There is a very small small residue in the gap portion.

△:間隙部分有較薄殘渣△: The gap portion has a thin residue

×:間隙部分有濃厚殘渣。×: There is a thick residue in the gap portion.

(2)圖案形狀(2) Pattern shape

◎:線之邊緣筆直而清晰◎: The edge of the line is straight and clear

○:線之邊緣之若干處模糊○: Some blurs at the edge of the line

△:線之邊緣全部模糊△: the edges of the line are all blurred

×:線之邊緣明顯參差不齊。×: The edges of the lines are noticeably jagged.

[實施例37~42、比較例13~15][Examples 37 to 42 and Comparative Examples 13 to 15]

除了如表9所示般變更研磨漿用之黏合樹脂、透明阻劑液用之黏合樹脂以外,與實施例36同樣地進行評價。將結果示於表9中。The evaluation was carried out in the same manner as in Example 36 except that the adhesive resin for the polishing slurry and the adhesive resin for the transparent resist liquid were changed as shown in Table 9. The results are shown in Table 9.

(本發明之鹼溶性樹脂對製版性之效果)(Effect of the alkali-soluble resin of the present invention on plate-making property)

可知,藉由使用本發明之鹼溶性樹脂作為黏合樹脂,製版性提昇。即,若使用本發明之感光性著色樹脂組成物來形成彩色濾光片之區段,則可良率佳地製造彩色濾光片。It is understood that the plate-making property is improved by using the alkali-soluble resin of the present invention as a binder resin. In other words, when the photosensitive coloring resin composition of the present invention is used to form a segment of the color filter, the color filter can be produced with good yield.

<彩色濾光片、及液晶顯示面板之製作><Color filter, and production of liquid crystal display panel>

[實施例43][Example 43]

(著色阻劑之製備)(Preparation of coloring resist)

使用實施例41之感光性著色樹脂組成物作為綠色阻劑。The photosensitive colored resin composition of Example 41 was used as a green resist.

又,除了如表10所示般變更有色材料之種類及量以外,與實施例41同樣地獲得紅色、藍色、黑色各色之阻劑。Further, in the same manner as in Example 41 except that the type and amount of the colored material were changed as shown in Table 10, a resist of each of red, blue, and black was obtained.

(光間隔件用兼保護膜用透明阻劑之製備)(Preparation of transparent resist for protective film for optical spacers)

將下述所示之各物質攪拌混合後,利用1 μm之過濾器進行過濾,而獲得光間隔件用兼保護膜用透明阻劑。Each of the materials shown below was stirred and mixed, and then filtered through a filter of 1 μm to obtain a transparent resist for a protective film for a photo-spacer.

以PGMEA將實施例16中所得之樹脂溶液稀釋至20%者:100.0份The resin solution obtained in Example 16 was diluted to 20% with PGMEA: 100.0 parts

二季戊四醇六丙烯酸酯:20.0份Dipentaerythritol hexaacrylate: 20.0 parts

Irgacure 907(汽巴精化公司製造):2.4份Irgacure 907 (manufactured by Ciba Specialty Chemicals): 2.4 parts

Irgacure 369(汽巴精化公司製造):0.4份Irgacure 369 (manufactured by Ciba Specialty Chemicals): 0.4 parts

PGMEA:10.0份。PGMEA: 10.0 parts.

(彩色濾光片及液晶顯示面板之製作)(Production of color filter and liquid crystal display panel)

於230 mm×300 mm、厚度為1.1 mm之無鹼玻璃基板上,藉由旋轉塗佈法來塗佈上述黑色阻劑而形成塗膜,進行預烘烤(80℃、5分鐘)。其後,使用將超高壓水銀燈作為光源之近接式曝光機,以500 mJ/cm2 之曝光量經由預定之黑色矩陣用光罩進行對準曝光,利用鹼性顯影液進行顯影,以純水清洗後進行後烘烤(230℃、30分鐘),而形成黑色矩陣(厚度為1.2 μm)。The black resist was applied by a spin coating method on an alkali-free glass substrate of 230 mm × 300 mm and a thickness of 1.1 mm to form a coating film, and prebaking (80 ° C, 5 minutes). Thereafter, a proximity exposure machine using an ultrahigh pressure mercury lamp as a light source was used, and an exposure amount of 500 mJ/cm 2 was used for alignment exposure through a predetermined black matrix mask, development with an alkaline developer, and cleaning with pure water. After post-baking (230 ° C, 30 minutes), a black matrix (1.2 μm thick) was formed.

繼而,於形成有黑色矩陣之基板上藉由旋轉塗佈法塗佈上述紅色阻劑而形成塗膜,進行預烘烤(80℃、5分鐘)。其後,使用將超高壓水銀燈作為光源之近接式曝光機,以100 mJ/cm2 之曝光量經由預定之像素用光罩進行對準曝光,利用鹼性顯影液進行顯影,以純水清洗後進行後烘烤(220℃、30分鐘),形成紅色像素圖案(厚度為2.0 μm)。同樣地,使用綠色阻劑形成綠色像素圖案,使用藍色阻劑形成藍色像素圖案。Then, the red resist was applied onto the substrate on which the black matrix was formed by spin coating to form a coating film, and prebaking (80 ° C, 5 minutes) was performed. Thereafter, using a proximity exposure machine using an ultrahigh pressure mercury lamp as a light source, the exposure amount of 100 mJ/cm 2 was used for alignment exposure through a predetermined pixel, and development was carried out with an alkaline developing solution, followed by washing with pure water. Post-baking (220 ° C, 30 minutes) was performed to form a red pixel pattern (thickness of 2.0 μm). Similarly, a green pixel pattern is formed using a green resist, and a blue pixel pattern is formed using a blue resist.

利用雷射顯微鏡來檢查所製作之黑色矩陣及像素圖案,結果並無圖案之缺損或顯影殘渣,像素之表面平滑性亦良好。The black matrix and the pixel pattern produced were examined by a laser microscope, and as a result, there was no pattern defect or development residue, and the surface smoothness of the pixel was also good.

於形成有黑色矩陣及各色像素之基板上,藉由旋轉塗佈法來塗佈光間隔件用兼保護膜用透明阻劑而形成塗膜,進行預烘烤(80℃、5分鐘)。其後,使用將超高壓水銀燈作為光源之近接式曝光機,以100 mJ/cm2 之曝光量經由預定之保護膜用光罩進行對準曝光,利用鹼性顯影液進行顯影,以純水清洗後進行後烘烤(220℃、30分鐘),形成保護膜(厚度為1.5 μm)。On the substrate on which the black matrix and the pixels of the respective colors were formed, a coating film was formed by applying a transparent resist for a protective film for a photo spacer by a spin coating method, and prebaking (80 ° C, 5 minutes) was performed. Thereafter, using a proximity exposure machine using an ultrahigh pressure mercury lamp as a light source, the exposure amount of 100 mJ/cm 2 was subjected to alignment exposure through a predetermined protective film with a photomask, development with an alkaline developing solution, and cleaning with pure water. After post-baking (220 ° C, 30 minutes), a protective film (thickness 1.5 μm) was formed.

於形成有保護膜之彩色濾光片上,藉由濺鍍法形成由氧化銦錫構成之透明導電層(厚度為0.15 μm)。於形成有保護膜之基板上,藉由旋轉塗佈法來塗佈光間隔件用兼保護膜用透明阻劑而形成塗膜,進行預烘烤(80℃、5分鐘)。其後,使用將超高壓水銀燈作為光源之近接式曝光機,以100 mJ/cm2 之曝光量經由預定之間隔件用光罩進行對準曝光,利用鹼性顯影液進行顯影,以純水清洗後進行後烘烤(220℃、30分鐘),形成光間隔件(高度為4.8 μm,底部為12 μm×12 μm見方)。A transparent conductive layer (thickness: 0.15 μm) made of indium tin oxide was formed on the color filter on which the protective film was formed by sputtering. On the substrate on which the protective film was formed, a coating film was formed by applying a transparent resist for a protective film for a photo spacer by a spin coating method, and prebaked (80 ° C, 5 minutes). Thereafter, a proximity exposure machine using an ultrahigh pressure mercury lamp as a light source was used, and an exposure amount of 100 mJ/cm 2 was used for alignment exposure with a mask through a predetermined spacer, and development was carried out with an alkaline developer to be washed with pure water. After post-baking (220 ° C, 30 minutes), a light spacer (having a height of 4.8 μm and a bottom of 12 μm × 12 μm square) was formed.

利用雷射顯微鏡檢查所製作之彩色濾光片,結果看不到間隔件圖案之缺損或顯影殘渣。The color filter produced by the laser microscope was examined, and as a result, no defect of the spacer pattern or development residue was observed.

於如上所述般製作之彩色濾光片上設置聚醯亞胺配向層並進行配向處理(摩擦)後,使用環氧樹脂系密封劑與TFT陣列基板貼合,自設置於密封部之注入口將TN(Twisted Nematic,扭轉向列)型液晶封入至彩色濾光片與TFT陣列基板之間後,將注入口密封,進而貼合偏光板等光學膜,而獲得簡易之TN方式之液晶顯示裝置。After the polyimine alignment layer is provided on the color filter prepared as described above and subjected to alignment treatment (friction), the epoxy resin sealing agent is bonded to the TFT array substrate, and the inlet is provided in the sealing portion. After a TN (Twisted Nematic) type liquid crystal is sealed between the color filter and the TFT array substrate, the injection port is sealed, and an optical film such as a polarizing plate is bonded to obtain a simple TN liquid crystal display device. .

所製作之液晶顯示裝置係亮度、色純度較高,不產生色偏等而可獲得良好之顯示品質。The liquid crystal display device produced has high luminance and color purity, and can exhibit good display quality without causing color shift or the like.

[產業上之可利用性][Industrial availability]

本發明之自由基硬化性樹脂組成物不僅空氣中之硬化性(氧捕捉性)優異,而且密接性、透明性亦優異,且耐熱性非常優異,而可廣泛地應用於接著劑、黏著劑、生物材料、牙科材料、光學構件、資訊記錄材料、光纖用材料、彩色濾光片阻劑、阻焊劑、鍍敷阻劑、絕緣體、密封材料、噴墨油墨、印刷油墨、塗料、注模材料、裝飾板、WPC、被覆材料、感光性樹脂板、乾膜、內襯材料、土木建築材料、油灰、維護材料、地板材料、鋪砌材料、凝膠塗層、外塗層、手工塗佈/噴布/抽拉成形/長絲纏繞/SMC/BMC等之成形材料、高分子固體電解質等用途。The radically curable resin composition of the present invention is excellent not only in air curability (oxygen scavenging property) but also in adhesion and transparency, and is excellent in heat resistance, and can be widely used as an adhesive, an adhesive, and Biomaterials, dental materials, optical components, information recording materials, materials for optical fibers, color filter resists, solder resists, plating resists, insulators, sealing materials, inkjet inks, printing inks, coatings, injection molding materials, Decorative panels, WPC, coated materials, photosensitive resin sheets, dry films, lining materials, civil construction materials, putties, maintenance materials, flooring materials, paving materials, gel coatings, outer coatings, hand coating/spraying /Stretching, filament winding, molding materials such as SMC/BMC, and polymer solid electrolyte.

本發明之有色材料分散組成物可使分散性與其他性能例如密接性、耐熱性、表面硬化性、透明性等高度地並存,特別適合於高功能油墨、塗料,例如可用於汽車、塗裝鋼板、建材、罐、凹版、柔版、噴墨印表機、彩色濾光片等。The colored material dispersion composition of the present invention can highly coexist with dispersibility and other properties such as adhesion, heat resistance, surface hardenability, transparency, etc., and is particularly suitable for high-performance inks and coatings, for example, for automobiles and coated steel sheets. , building materials, cans, gravure, flexo, inkjet printers, color filters, etc.

本發明之鹼溶性樹脂及使用該樹脂之本發明之感光性樹脂組成物係耐熱性非常優異,而適合於用以形成電子資訊領域之構件的阻劑,例如阻焊劑、蝕刻阻劑、層間絕緣材料、鍍敷阻劑、彩色濾光片用阻劑,且由於有色材料分散性、製版性亦優異,故特別適合作為彩色濾光片之著色層形成用。The alkali-soluble resin of the present invention and the photosensitive resin composition of the present invention using the resin are excellent in heat resistance, and are suitable for forming a resist for a member in the field of electronic information, such as a solder resist, an etching resist, and an interlayer insulating layer. The material, the plating resist, and the color filter resist are excellent in dispersibility of the colored material and excellent in plate-making property, and therefore are particularly suitable for forming a color layer of a color filter.

圖1係使用實施例8中所得之樹脂粉末而測定的1 H-NMR曲線圖。Fig. 1 is a 1 H-NMR chart measured using the resin powder obtained in Example 8.

圖2係使用實施例16中所得之樹脂粉末而測定的1 H-NMR曲線圖。Fig. 2 is a 1 H-NMR chart measured using the resin powder obtained in Example 16.

圖3係使用參考例1中所得之樹脂粉末而測定的1 H-NMR曲線圖。Fig. 3 is a 1 H-NMR chart measured using the resin powder obtained in Reference Example 1.

Claims (8)

一種α-烯丙氧基甲基丙烯酸系共聚物,其主鏈中具有下述式(1)所示之結構單元, (式中,R表示氫原子、鏈狀飽和烴基、烷氧基取代鏈狀飽和烴基、羥基取代鏈狀飽和烴基、脂環式烴基、脂環式烴基其一部分氫原子經烷氧基或羥基取代的脂環式烴基、芳香族烴基、或者芳香族烴基其一部分氫原子經烷氧基或羥基取代的芳香族烴基)。An α-allyloxy methacrylic copolymer having a structural unit represented by the following formula (1) in its main chain, (wherein R represents a hydrogen atom, a chain-like saturated hydrocarbon group, an alkoxy-substituted chain-like saturated hydrocarbon group, a hydroxy-substituted chain-like saturated hydrocarbon group, an alicyclic hydrocarbon group, or an alicyclic hydrocarbon group, and a part of hydrogen atoms thereof are substituted by an alkoxy group or a hydroxyl group. An alicyclic hydrocarbon group, an aromatic hydrocarbon group, or an aromatic hydrocarbon group in which a part of hydrogen atoms of an aromatic hydrocarbon group is substituted with an alkoxy group or a hydroxyl group). 如申請專利範圍第1項之α-烯丙氧基甲基丙烯酸系共聚物,其中,該α-烯丙氧基甲基丙烯酸系共聚物,係藉由包括使含有下述式(2)所示之單體的單體成分進行聚合之步驟的製造方法而獲得, (式中,R表示氫原子、鏈狀飽和烴基、烷氧基取代鏈狀飽和烴基、羥基取代鏈狀飽和烴基、脂環式烴基、脂環 式烴基其一部分氫原子經烷氧基或羥基取代的脂環式烴基、芳香族烴基、或芳香族烴基其一部分氫原子經烷氧基或羥基取代的芳香族烴基)。The α-allyloxy methacrylic acid copolymer according to the first aspect of the invention, wherein the α-allyloxy methacrylic copolymer is included in the formula (2) Obtained by the production method of the step of polymerizing the monomer component of the monomer, (wherein R represents a hydrogen atom, a chain-like saturated hydrocarbon group, an alkoxy-substituted chain-like saturated hydrocarbon group, a hydroxy-substituted chain-like saturated hydrocarbon group, an alicyclic hydrocarbon group, or an alicyclic hydrocarbon group, and a part of hydrogen atoms thereof are substituted by an alkoxy group or a hydroxyl group. An alicyclic hydrocarbon group, an aromatic hydrocarbon group, or an aromatic hydrocarbon group in which a part of hydrogen atoms are substituted by an alkoxy group or a hydroxyl group). 如申請專利範圍第1項之α-烯丙氧基甲基丙烯酸系共聚物,其中,該α-烯丙氧基甲基丙烯酸系共聚物,係由含有下述式(2)所示之α-烯丙氧基甲基丙烯酸系單體與除了該α-烯丙氧基甲基丙烯酸系單體以外之自由基聚合性單體的單體成分而獲得, (式中,R表示氫原子、鏈狀飽和烴基、烷氧基取代鏈狀飽和烴基、羥基取代鏈狀飽和烴基、脂環式烴基、脂環式烴基其一部分氫原子經烷氧基或羥基取代的脂環式烴基、芳香族烴基、或芳香族烴基其一部分氫原子經烷氧基或羥基取代的芳香族烴基)。The α-allyloxy methacrylic acid copolymer according to the first aspect of the invention, wherein the α-allyloxy methacrylic copolymer is composed of α represented by the following formula (2) - an allyloxy methacrylic monomer and a monomer component of a radical polymerizable monomer other than the α-allyloxy methacrylic monomer; (wherein R represents a hydrogen atom, a chain-like saturated hydrocarbon group, an alkoxy-substituted chain-like saturated hydrocarbon group, a hydroxy-substituted chain-like saturated hydrocarbon group, an alicyclic hydrocarbon group, or an alicyclic hydrocarbon group, and a part of hydrogen atoms thereof are substituted by an alkoxy group or a hydroxyl group. An alicyclic hydrocarbon group, an aromatic hydrocarbon group, or an aromatic hydrocarbon group in which a part of hydrogen atoms are substituted by an alkoxy group or a hydroxyl group). 一種樹脂組成物,其含有申請專利範圍第1至3項中任一項之α-烯丙氧基甲基丙烯酸系共聚物,且用於選自由感光性用途、有色材料分散性用途及自由基硬化性用途所組成之群中的至少一種用途。 A resin composition comprising the α-allyloxy methacrylic copolymer according to any one of claims 1 to 3, and for use in a photosensitive application, a dispersible use of a colored material, and a radical At least one of the group consisting of a sclerosing use. 一種α-烯丙氧基甲基丙烯酸系共聚物之製造方法,係用以製造主鏈中具有下述式(1)所示之結構單元的α- 烯丙氧基甲基丙烯酸系共聚物: (式中,R表示氫原子、鏈狀飽和烴基、烷氧基取代鏈狀飽和烴基、羥基取代鏈狀飽和烴基、脂環式烴基、脂環式烴基其一部分氫原子經烷氧基或羥基取代的脂環式烴基、芳香族烴基、或芳香族烴基其一部分氫原子經烷氧基或羥基取代的芳香族烴基),該製造方法之特徵在於包括如下步驟:使含有下述式(2)所示之α-烯丙氧基甲基丙烯酸系單體的單體成分進行聚合, (式中,R表示氫原子、鏈狀飽和烴基、烷氧基取代鏈狀飽和烴基、羥基取代鏈狀飽和烴基、脂環式烴基、脂環式烴基其一部分氫原子經烷氧基或羥基取代的脂環式烴基、芳香族烴基、或芳香族烴基其一部分氫原子經烷氧基或羥基取代的芳香族烴基)。A method for producing an α-allyloxymethyl methacrylate copolymer for producing an α-allyloxy methacrylic copolymer having a structural unit represented by the following formula (1) in a main chain: (wherein R represents a hydrogen atom, a chain-like saturated hydrocarbon group, an alkoxy-substituted chain-like saturated hydrocarbon group, a hydroxy-substituted chain-like saturated hydrocarbon group, an alicyclic hydrocarbon group, or an alicyclic hydrocarbon group, and a part of hydrogen atoms thereof are substituted by an alkoxy group or a hydroxyl group. An alicyclic hydrocarbon group, an aromatic hydrocarbon group, or an aromatic hydrocarbon group in which a part of hydrogen atoms are substituted by an alkoxy group or a hydroxyl group, and the production method is characterized by comprising the step of: containing the following formula (2) The monomer component of the α-allyloxy methacrylic monomer is polymerized, (wherein R represents a hydrogen atom, a chain-like saturated hydrocarbon group, an alkoxy-substituted chain-like saturated hydrocarbon group, a hydroxy-substituted chain-like saturated hydrocarbon group, an alicyclic hydrocarbon group, or an alicyclic hydrocarbon group, and a part of hydrogen atoms thereof are substituted by an alkoxy group or a hydroxyl group. An alicyclic hydrocarbon group, an aromatic hydrocarbon group, or an aromatic hydrocarbon group in which a part of hydrogen atoms are substituted by an alkoxy group or a hydroxyl group). 如申請專利範圍第5項之α-烯丙氧基甲基丙烯酸系共聚物之製造方法,其中,該單體成分進一步含有該式(2)所示之α-烯丙氧基甲基丙烯酸系單體以外之自由基聚合性單體。 The method for producing an α-allyloxymethyl acrylate copolymer according to claim 5, wherein the monomer component further contains the α-allyloxymethyl acrylate represented by the formula (2) A radical polymerizable monomer other than the monomer. 如申請專利範圍第5項之α-烯丙氧基甲基丙烯酸系共聚物之製造方法,其中,該聚合步驟包括於聚合溶劑中在鏈轉移劑之存在下進行自由基聚合之步驟。 The method for producing an α-allyloxymethyl acrylate copolymer according to claim 5, wherein the polymerization step comprises the step of performing radical polymerization in the presence of a chain transfer agent in a polymerization solvent. 如申請專利範圍第7項之α-烯丙氧基甲基丙烯酸系共聚物之製造方法,其中,該鏈轉移劑為具有巰基之化合物。The method for producing an α-allyloxymethyl acrylate copolymer according to claim 7, wherein the chain transfer agent is a compound having a mercapto group.
TW099120037A 2009-09-28 2010-06-21 Α-allyloxymethyl methacrylate copolymer, resin composition and use thereof TWI483955B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2009223280A JP5702925B2 (en) 2008-12-26 2009-09-28 α-Allyloxymethylacrylic acid polymer and production method thereof
PCT/JP2009/071819 WO2010074289A1 (en) 2008-12-26 2009-12-28 Α-allyloxymethylacrylic acid-based copolymer, resin composition, and use thereof

Publications (2)

Publication Number Publication Date
TW201111400A TW201111400A (en) 2011-04-01
TWI483955B true TWI483955B (en) 2015-05-11

Family

ID=44911433

Family Applications (1)

Application Number Title Priority Date Filing Date
TW099120037A TWI483955B (en) 2009-09-28 2010-06-21 Α-allyloxymethyl methacrylate copolymer, resin composition and use thereof

Country Status (1)

Country Link
TW (1) TWI483955B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101409208B1 (en) 2011-04-13 2014-06-20 주식회사 엘지화학 Method for synthesizing a resin composition for optical film using continuous bulk polymerization and method for manufacturing an optical film and polarizing plate using the same
JP5358005B2 (en) * 2011-09-22 2013-12-04 富士フイルム株式会社 Positive photosensitive acrylic resin and positive photosensitive resin composition
TWI648597B (en) * 2015-02-06 2019-01-21 奇美實業股份有限公司 Blue photosensitive resin composition for color filters and uses thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200732359A (en) * 2005-11-04 2007-09-01 Coatex Sas Process for manufacture of a thermoplastic resin with an improved impact resistance, using a comb polymer with a least one grafted polyalkylene oxide function and resins obtained

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200732359A (en) * 2005-11-04 2007-09-01 Coatex Sas Process for manufacture of a thermoplastic resin with an improved impact resistance, using a comb polymer with a least one grafted polyalkylene oxide function and resins obtained

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
MICHIO URUSHISAKI. "Cyclopolymerization. 25. Five-Membered Ring Formation through Head-to-Head and Tail-to-Tai Additions in Radical and Anionic Polymerizations ofα- (Allyloxymethyl) acrylates" Macromolecules 1999, 32, 322-327 *

Also Published As

Publication number Publication date
TW201111400A (en) 2011-04-01

Similar Documents

Publication Publication Date Title
KR101422327B1 (en) α-ALLYLOXYMETHYLACRYLIC ACID-BASED COPOLYMER, RESIN COMPOSITION, AND USE THEREOF
JP5897754B1 (en) Color material dispersion, colored resin composition for color filter, color filter and display device
TWI712653B (en) Colored resin composition, color filter and image display device
TWI389986B (en) Dye dispersion liquid, photosensitive resin composition for color filters, color filter, liquid crystal display device and organic light emitting display device
WO2013001923A1 (en) Dye dispersion, photosensitive resin composition for color filter, color filter, liquid crystal display device, and organoluminescent display device
WO2016024600A1 (en) Colored resin composition for color filter, color filter, and display device
CN105278247A (en) Curable resin composition and application thereof
JP5154915B2 (en) Alkali-soluble resin having main chain ring structure and use thereof
JP2010168581A (en) Novel alkali-soluble resin having main chain ring structure, and use thereof
CN103576457A (en) Solid resin compound and purpose thereof
JPWO2013147099A1 (en) Triarylmethane compound, colored resin composition, color filter, liquid crystal display device and organic EL display device
JP2016038584A (en) Pigment dispersion liquid, colored resin composition, color filter, liquid crystal display device, and organic el display device
JP5384914B2 (en) Photosensitive resin, method for producing the same, and photosensitive resin composition
TWI411878B (en) Sensitive radiation linear resin composition and color filter
TW201331710A (en) Colored resin composition, color filter, liquid crystal display device and organic EL display device
TWI478950B (en) Non-aqueous dispersant, color material dispersion liquid and method for producing the same, color resin composition and method for producing the same, color filter, liquid crystal display device and organic light-emitting display device
TWI483955B (en) Α-allyloxymethyl methacrylate copolymer, resin composition and use thereof
TW201348870A (en) Colored resin composition for color filter, color filter, liquid crystal display, and organic EL display
JP4255299B2 (en) Pigment dispersion composition, ionizing radiation curing resin composition, color filter and liquid crystal display device
JP2009149804A (en) Side chain double bond-containing modified polymer for slit coating, and use of the same
CN110716389B (en) Color photosensitive composition, color filter, and method for manufacturing color filter
JP2013213161A (en) Method of producing dye dispersion and method of producing photosensitive resin composition for color filter
JP2009161617A (en) Alkali-soluble resin obtained from low acid number intermediate and its application
WO2006051840A1 (en) Colorant dispersion liquid, colored resin composition, color filter and liquid crystal display
JP2017058627A (en) Photosensitive resin composition and cured film of the same