TWI477827B - Polarizing plate, liquid crystal panel using such polarizing plate, and liquid crystal display device - Google Patents

Polarizing plate, liquid crystal panel using such polarizing plate, and liquid crystal display device Download PDF

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TWI477827B
TWI477827B TW099103761A TW99103761A TWI477827B TW I477827 B TWI477827 B TW I477827B TW 099103761 A TW099103761 A TW 099103761A TW 99103761 A TW99103761 A TW 99103761A TW I477827 B TWI477827 B TW I477827B
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film
liquid crystal
polarizing plate
resin film
resin
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TW201037376A (en
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Miho Mori
Seiji Muro
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Sumitomo Chemical Co
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements

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  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)

Description

偏光板、使用該偏光板之液晶面板及液晶顯示裝置Polarizing plate, liquid crystal panel using the same, and liquid crystal display device

本發明係關於一種具備層合於偏光薄膜的單面或兩面的樹脂薄膜之偏光板、使用該偏光板之液晶面板及液晶顯示裝置。The present invention relates to a polarizing plate comprising a resin film laminated on one or both sides of a polarizing film, a liquid crystal panel using the polarizing plate, and a liquid crystal display device.

液晶顯示裝置係作為液晶電視、液晶螢幕、個人電腦等薄型顯示裝置,其用途急速擴展中。特別是液晶電視的市場顯著地擴大,且對低成本化的要求亦非常高。The liquid crystal display device is used as a thin display device such as a liquid crystal television, a liquid crystal screen, or a personal computer, and its use is rapidly expanding. In particular, the market for LCD TVs has significantly expanded, and the requirements for cost reduction are also very high.

通常液晶顯示裝置,係由下述所構成:由冷陰極管或LED(發光二極體)所構成的背光源、光擴散板、一片或複數片光擴散薄片、背面側偏光板、液晶胞(liquid crystal cells)及目視側偏光板。於背光源與背面側偏光板之間,亦可再配置聚光薄片。Generally, a liquid crystal display device is composed of a backlight composed of a cold cathode tube or an LED (light emitting diode), a light diffusing plate, one or a plurality of light diffusing sheets, a back side polarizing plate, and a liquid crystal cell ( Liquid crystal cells) and visual side polarizers. A concentrating sheet may be further disposed between the backlight and the back side polarizing plate.

大畫面的液晶電視的用途上,薄型化,作為壁掛式電視的需求顯著化,於該情況,對應液晶電視的薄型化,使用的構件之薄壁化、構件個數的減少成為必需。對於如此的需求,已知藉由對配置於液晶胞與背光源之間的背面側偏光板本身賦予光擴散性,省略一片或複數片光擴散薄片而減少零件個數之技術(例如JPH11-183712-A、JP2000-75133-A、JP2000-75134-A、JP2000-75134-A、JP2000-75134-A以及JP2000-75134-A)。In order to reduce the thickness of the liquid crystal television, the thickness of the liquid crystal television used for the large-screen LCD TV is reduced, and the thickness of the liquid crystal television is reduced, and the number of members to be used and the number of members are reduced. For such a demand, it is known to reduce the number of parts by omitting one or a plurality of light diffusion sheets by imparting light diffusibility to the back side polarizing plate disposed between the liquid crystal cell and the backlight (for example, JPH11-183712) -A, JP2000-75133-A, JP2000-75134-A, JP2000-75134-A, JP2000-75134-A, and JP2000-75134-A).

例如於JP2000-75136-A,揭示一種具有密著於偏光板的單面或兩面之光擴散層,該光擴散層的外表面具有中心線平均粗糙度0.3μm以上的細微凹凸構造,且具有鉛筆硬度H以下的表面硬度之光擴散偏光板,並且記載藉由控制光擴散層的表面硬度為H以下,可防止重疊配置於偏光板上之聚光薄片等光學構件損傷。For example, JP2000-75136-A discloses a light diffusion layer having a single-sided or two-sided surface adhered to a polarizing plate, the outer surface of which has a fine uneven structure having a center line average roughness of 0.3 μm or more, and has a pencil. In the light-diffusing polarizing plate having a surface hardness of not less than the hardness of H, it is described that by controlling the surface hardness of the light-diffusing layer to be equal to or less than H, it is possible to prevent damage of an optical member such as a condensing sheet which is disposed on the polarizing plate.

但是,使用作為背面側偏光板之以往的光擴散性偏光板,未考慮偏光板本身的表面之耐擦傷性,於液晶顯示裝置,於光擴散性偏光板上將光擴散板、光擴散薄片、聚光薄片等光學構件重疊配置的情況,有因與該光學構件接觸反而使光擴散性偏光板的表面損傷,而對液晶顯示裝置的影像之品質有不良影響之問題。However, the conventional light diffusing polarizing plate used as the back side polarizing plate does not take into consideration the scratch resistance of the surface of the polarizing plate itself, and the light diffusing plate, the light diffusing sheet, and the light diffusing sheet are formed on the light diffusing polarizing plate in the liquid crystal display device. When the optical members such as the condensing sheet are placed one on another, the surface of the light diffusing polarizing plate is damaged by contact with the optical member, which adversely affects the quality of the image of the liquid crystal display device.

因此,本發明的目的,在於提供一種製作成液晶顯示裝置時可得高品質的影像之偏光板,特別是配置於液晶胞與背光源之間的背面側偏光板。此外,本發明的其他目的,在於提供使用該偏光板之液晶面板及液晶顯示裝置。Therefore, an object of the present invention is to provide a polarizing plate which can obtain a high-quality image when a liquid crystal display device is manufactured, and in particular, a back side polarizing plate which is disposed between a liquid crystal cell and a backlight. Further, another object of the present invention is to provide a liquid crystal panel and a liquid crystal display device using the polarizing plate.

本發明係提供一種背面側用偏光板,其係具備吸附定向有碘、二色性染料等二色性色素之單軸延伸的聚乙烯醇(polyvinyl alcohol)系樹脂薄膜所構成之偏光薄膜以及層合於偏光薄膜的至少一側的面之樹脂薄膜,其中,配置於液晶顯示裝置所具備之液晶胞與背光源之間。此處,樹脂薄膜的與和偏光薄膜相對向的一面相反側的表面(外表面)的硬度(以下亦稱為鋼絲絨硬度),係以將該表面以鋼絲絨在負重250g/cm2 、衝程(stroke)寬度5cm、速度50次來回/分鐘的條件下來回摩擦10次時的傷痕數目表示時為10條以下。而且,該樹脂薄膜的與和偏光薄膜相對向的一面相反的表面(外表面)之鉛筆硬度以H以下較佳。該樹脂薄膜以具有光擴散性之擴散薄膜較佳。The present invention provides a polarizing plate for a back side, which is provided with a polarizing film and a layer composed of a polyvinyl alcohol-based resin film which is uniaxially stretched with a dichroic dye such as iodine or a dichroic dye. A resin film that is bonded to at least one surface of the polarizing film is disposed between the liquid crystal cell included in the liquid crystal display device and the backlight. Here, the hardness of the surface (outer surface) of the resin film opposite to the side opposite to the polarizing film (hereinafter also referred to as steel wool hardness) is such that the surface is made of steel wool at a load of 250 g/cm 2 and stroke. The number of flaws when rubbing back and forth 10 times under the condition of a width of 5 cm and a speed of 50 times back/minute was indicated to be 10 or less. Further, the pencil hardness of the surface (outer surface) of the resin film opposite to the surface facing the polarizing film is preferably H or less. The resin film is preferably a diffusion film having light diffusibility.

上述樹脂薄膜,可為一側的表面具有凹凸形狀之薄膜。例如,樹脂薄膜的一側的表面係由十點平均粗糙度未達0.1μm之平滑面所構成,另一側的表面係由十點平均粗糙度0.1μm以上的凹凸面所構成。The resin film may be a film having a concavo-convex shape on one surface. For example, the surface of one side of the resin film is composed of a smooth surface having a ten-point average roughness of less than 0.1 μm, and the other surface is composed of a concave-convex surface having a ten-point average roughness of 0.1 μm or more.

本發明的偏光板,亦可於偏光薄膜的與樹脂薄膜所層合的面相反側的面層合有光學補償薄膜或保護薄膜。In the polarizing plate of the present invention, an optical compensation film or a protective film may be laminated on the surface of the polarizing film opposite to the surface on which the resin film is laminated.

而且,根據本發明,提供一種液晶面板,其係具備液晶胞以及層合於該液晶胞之本發明的偏光板,其中,偏光板係配置成偏光薄膜的與樹脂薄膜所層合的面相反的面和液晶胞相對向。Moreover, according to the present invention, there is provided a liquid crystal panel comprising a liquid crystal cell and a polarizing plate of the present invention laminated on the liquid crystal cell, wherein the polarizing plate is disposed opposite to a surface of the polarizing film laminated with the resin film. The surface is opposite to the liquid crystal cell.

再者,根據本發明,提供一種液晶顯示裝置,其係依序具備背光源、光擴散板及上述本發明的液晶面板,其中,液晶面板係配置成偏光板的樹脂薄膜和光擴散板相對向;以及一種液晶顯示裝置,其係依序具備背光源、光擴散板、光擴散薄片及本發明的液晶面板,其中,該液晶面板係配置成偏光板的樹脂薄膜和光擴散薄片相對向。Furthermore, according to the present invention, there is provided a liquid crystal display device comprising a backlight, a light diffusing plate, and the liquid crystal panel of the present invention, wherein the liquid crystal panel is disposed such that a resin film of the polarizing plate and the light diffusing plate face each other; And a liquid crystal display device comprising a backlight, a light diffusing plate, a light diffusing sheet, and a liquid crystal panel according to the present invention, wherein the liquid crystal panel is disposed such that a resin film of the polarizing plate and the light diffusing sheet face each other.

根據本發明的偏光板及液晶面板,由於偏光板的樹脂薄膜側的表面對於擦傷具有充分的強度,因此即使於偏光板上重疊光擴散板、光擴散薄片、聚光薄片等光學構件的情況,可有效地抑制或防止偏光板損傷。因而,根據本發明的偏光板及液晶面板,使用其之液晶顯示裝置的影像不會產生傷痕、不均,可提供畫質優異之液晶顯示裝置。而且,根據本發明,可謀求液晶顯示裝置的薄壁化及構件個數的減少。如此的本發明的液晶顯示裝置,適合使用於大畫面液晶電視用液晶顯示裝置,特別是可壁掛之液晶電視用液晶顯示裝置。According to the polarizing plate and the liquid crystal panel of the present invention, since the surface on the resin film side of the polarizing plate has sufficient strength against scratches, even when an optical member such as a light diffusing plate, a light diffusing sheet, or a condensing sheet is superposed on the polarizing plate, The polarizing plate damage can be effectively suppressed or prevented. Therefore, according to the polarizing plate and the liquid crystal panel of the present invention, the liquid crystal display device using the liquid crystal display device does not cause scratches or unevenness, and can provide a liquid crystal display device excellent in image quality. Moreover, according to the present invention, it is possible to reduce the thickness of the liquid crystal display device and the number of members. Such a liquid crystal display device of the present invention is suitably used for a liquid crystal display device for a large-screen liquid crystal television, and particularly a liquid crystal display device for a liquid crystal television that can be wall-mounted.

〈偏光板〉<Polarizer>

本發明的偏光板係關於一種背面側用偏光板,其係具備聚乙烯醇系樹脂薄膜所構成之偏光薄膜以及層合於偏光薄膜的單面或兩面之樹脂薄膜,其中,配置於液晶顯示裝置的液晶胞與背光源之間。樹脂薄膜,通常係隔著接著劑層層合於偏光薄膜上。以下,更詳細說明本發明的偏光板。The polarizing plate of the present invention relates to a polarizing plate for a back surface side, comprising a polarizing film comprising a polyvinyl alcohol resin film and a resin film laminated on one or both sides of the polarizing film, wherein the polarizing plate is disposed on the liquid crystal display device. Between the cell and the backlight. The resin film is usually laminated on the polarizing film via an adhesive layer. Hereinafter, the polarizing plate of the present invention will be described in more detail.

(偏光薄膜)(polarized film)

本發明的偏光板所使用的偏光薄膜,具體地係使二色性色素吸附定向於單軸延伸的聚乙烯醇系樹脂薄膜者。作為構成聚乙烯醇系樹脂薄膜之聚乙烯醇系樹脂,可使用將聚乙酸乙烯酯(polyvinyl acetate)系樹脂皂化而成者。作為聚乙酸乙烯酯系樹脂,除乙酸乙烯酯的均聚物之聚乙酸乙烯酯外,可列舉例如乙酸乙烯酯與可與其共聚合的其他單體之共聚物,如乙烯-乙酸乙烯酯共聚物等。作為可與乙酸乙烯酯共聚合的其他單體,可列舉例如不飽和羧酸類、烯烴類、乙烯醚類、不飽和磺酸類、具有銨基之丙烯醯胺類等。The polarizing film used in the polarizing plate of the present invention is specifically a method in which a dichroic dye is adsorbed to a uniaxially stretched polyvinyl alcohol resin film. As the polyvinyl alcohol-based resin constituting the polyvinyl alcohol-based resin film, a polyvinyl acetate-based resin can be used. As the polyvinyl acetate-based resin, in addition to the polyvinyl acetate of the homopolymer of vinyl acetate, for example, a copolymer of vinyl acetate and another monomer copolymerizable therewith, such as an ethylene-vinyl acetate copolymer, may be mentioned. Wait. Examples of the other monomer copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and acrylamides having an ammonium group.

聚乙烯醇系樹脂之皂化度,通常為85至100莫耳%左右,以98莫耳%以上較佳。聚乙烯醇系樹脂可為經改質者,可使用例如經醛類改質之聚乙烯甲醛、聚乙烯乙醛及聚乙烯丁醛等。聚乙烯醇系樹脂的聚合度,通常為1000至10000左右,以1500至5000左右較佳。The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 to 100 mol%, preferably 98 mol% or more. The polyvinyl alcohol-based resin may be modified, and for example, aldehyde-modified polyethylene formaldehyde, polyvinyl acetaldehyde, and polyvinyl butyral may be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually from about 1,000 to 10,000, preferably from about 1,500 to 5,000.

如此的聚乙烯醇系樹脂製膜而得者,可使用作為偏光薄膜的原料薄膜。聚乙烯醇系樹脂之製膜方法,無特別限制,可利用以往習知的方法製膜。由聚乙烯醇系樹脂所構成的原料薄膜之膜厚,無特別限定,例如為10至150μm左右。A film made of such a polyvinyl alcohol-based resin can be used as a raw material film of a polarizing film. The film forming method of the polyvinyl alcohol-based resin is not particularly limited, and a film can be formed by a conventional method. The film thickness of the raw material film composed of the polyvinyl alcohol-based resin is not particularly limited, and is, for example, about 10 to 150 μm.

偏光薄膜,通常經由下述步驟製造:將上述聚乙烯醇系樹脂所構成的原料薄膜以二色性色素染色而使該二色性色素吸附之步驟(染色處理步驟)、將吸附有二色性色素之聚乙烯醇系樹脂薄膜以硼酸水溶液處理之步驟(硼酸處理步驟)以及經該硼酸水溶液處理後水洗之步驟(水洗處理步驟)。The polarizing film is usually produced by a step of dyeing a raw material film made of the above polyvinyl alcohol-based resin with a dichroic dye to adsorb the dichroic dye (dyeing step), and adsorbing dichroism. The step of treating the polyvinyl alcohol-based resin film of the dye with a boric acid aqueous solution (boric acid treatment step) and the step of washing with the aqueous boric acid solution (water washing treatment step).

而且,製造偏光薄膜時,通常將聚乙烯醇系樹脂薄膜進行單軸延伸,該單軸延伸可在染色處理步驟前進行,亦可於染色處理步驟中進行,亦可於染色處理步驟後進行。於單軸延伸在染色處理步驟後進行的情況,該單軸延伸可在硼酸處理步驟前進行,亦可在硼酸處理步驟中進行。當然,亦可在該些複數階段中進行單軸延伸。單軸延伸可在轉速相異的輥之間進行單軸的延伸,亦可使用熱輥進行單軸延伸。而且,可為在大氣中進行延伸之乾式延伸,亦可在以溶劑使其膨脹的狀態下進行延伸的濕式延伸。延伸倍率通常為3至8倍左右。Further, when a polarizing film is produced, the polyvinyl alcohol-based resin film is usually uniaxially stretched, and the uniaxial stretching may be performed before the dyeing step, or in the dyeing step, or after the dyeing step. In the case where the uniaxial stretching is carried out after the dyeing treatment step, the uniaxial stretching may be carried out before the boric acid treatment step or in the boric acid treatment step. Of course, uniaxial stretching can also be performed during these plural phases. Uniaxial extension allows for uniaxial extension between rolls of varying speeds, as well as uniaxial extension using a heated roll. Further, it may be a dry extension which is extended in the atmosphere, or may be a wet extension which is extended in a state of being expanded by a solvent. The stretching ratio is usually about 3 to 8 times.

染色處理步驟中,聚乙烯醇系樹脂薄膜之藉由二色性色素的染色,係例如藉由將聚乙烯醇系樹脂薄膜浸漬於含有二色性色素之水溶液而進行。作為二色性色素,可使用例如碘、二色性染料等。於二色性染料,例如、C. I. DIRECT RED 39等雙偶氮化合物所構成之二色性直接染料,包含三偶氮、四偶氮化合物等所構成的二色性直接染料。此外,聚乙烯醇系樹脂薄膜,以在染色處理前預先施以水的浸漬處理較佳。In the dyeing treatment step, the dyeing of the polyvinyl alcohol-based resin film by the dichroic dye is carried out, for example, by immersing the polyvinyl alcohol-based resin film in an aqueous solution containing a dichroic dye. As the dichroic dye, for example, iodine, a dichroic dye or the like can be used. A dichroic direct dye composed of a disazo dye such as a diazo compound such as C.I. DIRECT RED 39, and a dichroic direct dye composed of a trisazo or a tetrazo compound. Further, the polyvinyl alcohol-based resin film is preferably immersed in water before the dyeing treatment.

於使用碘作為二色性色素的情況,通常採用將聚乙烯醇系樹脂薄膜浸漬於含有碘及碘化鉀之水溶液而進行染色之方法。該水溶液之碘的含量,通常對水100重量份而言為0.01至1重量份,碘化鉀的含量,通常對水100重量份而言為0.5至20重量份。於使用碘作為二色性色素的情況,染色所使用的水溶液之溫度通常為20至40℃,且對該水溶液之浸漬時間(染色時間)通常為20至1800秒。When iodine is used as the dichroic dye, a method in which a polyvinyl alcohol-based resin film is immersed in an aqueous solution containing iodine and potassium iodide and dyed is usually used. The content of iodine in the aqueous solution is usually 0.01 to 1 part by weight based on 100 parts by weight of water, and the content of potassium iodide is usually 0.5 to 20 parts by weight based on 100 parts by weight of water. In the case where iodine is used as the dichroic dye, the temperature of the aqueous solution used for dyeing is usually 20 to 40 ° C, and the immersion time (dyeing time) for the aqueous solution is usually 20 to 1800 seconds.

另一方面,於使用二色性染料作為二色性色素的情況,通常採用將聚乙烯醇系樹脂薄膜浸漬於含有水溶性二色性染料之水溶液而進行染色之方法。該水溶液之二色性染料的含量,通常對水100重量份而言為1×10-4 至10重量份,較佳為1×10-3 至1重量份,特別佳為1×10-3 至1×10-2 重量份。該水溶液亦可含有硫酸鈉等無機鹽作為染色助劑。於使用二色性染料作為二色性色素的情況,染色所使用的水溶液之溫度通常為20至80℃,且對該水溶液之浸漬時間(染色時間)通常為10至1800秒。On the other hand, in the case where a dichroic dye is used as the dichroic dye, a method in which a polyvinyl alcohol-based resin film is immersed in an aqueous solution containing a water-soluble dichroic dye and dyed is usually used. The content of the dichroic dye of the solution, usually 100 parts by weight of water in terms of 1 × 10 -4 to 10 parts by weight, preferably 1 × 10 -3 to 1 parts by weight, particularly preferred of 1 × 10 -3 To 1 × 10 -2 parts by weight. The aqueous solution may also contain an inorganic salt such as sodium sulfate as a dyeing aid. In the case where a dichroic dye is used as the dichroic dye, the temperature of the aqueous solution used for dyeing is usually 20 to 80 ° C, and the immersion time (dyeing time) for the aqueous solution is usually 10 to 1800 seconds.

硼酸處理步驟,可藉由將經二色性色素染色之聚乙烯醇系樹脂薄膜浸漬於含有硼酸的水溶液而進行。含有硼酸的水溶液之硼酸的量,對水100重量份而言通常為2至15重量份,較佳為5至12重量份。於上述染色處理步驟使用碘作為二色性色素的情況,該硼酸處理步驟所使用的含有硼酸的水溶液,以含有碘化鉀較佳。於該情況,含有硼酸的水溶液之碘化鉀的量,對水100重量份而言通常為0.1至15重量份,較佳為5至12重量份。對含有硼酸的水溶液之浸漬時間,通常為60至1200秒,較佳為150至600秒,更佳為200至400秒。含有硼酸的水溶液之溫度,通常為50℃以上,較佳為50至85℃,更佳為60至80℃。The boric acid treatment step can be carried out by immersing the polyvinyl alcohol-based resin film dyed with the dichroic dye in an aqueous solution containing boric acid. The amount of boric acid in the aqueous solution containing boric acid is usually 2 to 15 parts by weight, preferably 5 to 12 parts by weight, per 100 parts by weight of water. In the case where iodine is used as the dichroic dye in the dyeing treatment step, the aqueous solution containing boric acid used in the boric acid treatment step preferably contains potassium iodide. In this case, the amount of potassium iodide in the aqueous solution containing boric acid is usually 0.1 to 15 parts by weight, preferably 5 to 12 parts by weight, per 100 parts by weight of water. The immersion time for the aqueous solution containing boric acid is usually from 60 to 1200 seconds, preferably from 150 to 600 seconds, more preferably from 200 to 400 seconds. The temperature of the aqueous solution containing boric acid is usually 50 ° C or higher, preferably 50 to 85 ° C, more preferably 60 to 80 ° C.

接著水洗處理步驟,係藉由將上述硼酸處理後的聚乙烯醇系樹脂薄膜例如浸漬於水中進行水洗處理。水洗處理之水的溫度通常為5至40℃,浸漬時間通常為1至120秒。水洗處理後,通常施以乾燥處理而得到偏光薄膜。乾燥處理,可使用例如熱風乾燥機、遠紅外線加熱器等進行。乾燥處理的溫度,通常為30至100℃,較佳為50至80℃。乾燥處理的時間,通常為60至600秒,較佳為120至600秒。Then, the water-washing treatment step is performed by immersing the polyvinyl alcohol-based resin film after the boric acid treatment in water for example, and performing a water washing treatment. The temperature of the water to be washed is usually 5 to 40 ° C, and the immersion time is usually 1 to 120 seconds. After the water washing treatment, a drying treatment is usually applied to obtain a polarizing film. The drying treatment can be carried out using, for example, a hot air dryer, a far infrared heater or the like. The temperature of the drying treatment is usually from 30 to 100 ° C, preferably from 50 to 80 ° C. The drying treatment time is usually from 60 to 600 seconds, preferably from 120 to 600 seconds.

如此,對聚乙烯醇系樹脂薄膜施以單軸延伸、藉由二色性色素之染色、硼酸處理及水洗處理,得到偏光薄膜。該偏光薄膜的厚度通常為5至40μm的範圍內。In this manner, the polyvinyl alcohol-based resin film was subjected to uniaxial stretching, dyeing with a dichroic dye, boric acid treatment, and water washing treatment to obtain a polarizing film. The thickness of the polarizing film is usually in the range of 5 to 40 μm.

(樹脂薄膜)(resin film)

本發明的偏光板較佳使用之樹脂薄膜,係具有光擴散性之擴散薄膜。因藉由使用具有光擴散性之擴散薄膜,賦予偏光板光擴散功能,故使用作為液晶顯示裝置的背面側偏光板的情況下,可省略配置於液晶胞與背光源之間的一片或複數片光擴散薄片。此處,所謂樹脂薄膜「具有光擴散性」,係指從樹脂薄膜一側的面入射之入射光(典型地是來自背光源的光)通過樹脂薄膜內時,在樹脂薄膜的另一側之面側之與直線穿透方向(入射光的前進方向)不同之複數方向上,亦可觀測到穿透光。The resin film preferably used in the polarizing plate of the present invention is a diffusing film having light diffusibility. When a diffusing film having a light diffusing property is used to impart a light diffusing function to the polarizing plate, when a back side polarizing plate as a liquid crystal display device is used, one or a plurality of sheets disposed between the liquid crystal cell and the backlight can be omitted. Light diffusing sheet. Here, the term "having light diffusibility" of the resin film means that the incident light (typically light from the backlight) incident from the surface of the resin film passes through the resin film, and is on the other side of the resin film. Penetrating light can also be observed in the plural direction of the face side which is different from the straight line penetration direction (the advancing direction of the incident light).

作為具有光擴散性之擴散薄膜,例如可使用由一側的表面為平滑面且另一側的表面具有不規則凹凸形狀之凹凸面所構成之樹脂薄膜。此處,所謂「平滑面」係指根據JIS B 0601-1994測定之十點平均粗糙度Rz未達0.1μm者,所謂「凹凸面」係指根據JIS B 0601-1994測定之十點平均粗糙度Rz為0.1μm以上者。為了得到更佳的光擴散性,以凹凸面的十點平均粗糙度Rz為0.5μm以上較佳。此外,十點平均粗糙度Rz太大時,因薄膜整體的厚度增加而生產性降低,故以十點平均粗糙度Rz為50μm以下較佳,更佳為20μm以下。As the diffusing film having light diffusibility, for example, a resin film composed of a concave-convex surface having a smooth surface on one surface and an irregular concave-convex surface on the other surface can be used. Here, the term "smooth surface" means that the ten-point average roughness Rz measured according to JIS B 0601-1994 is less than 0.1 μm, and the "concave surface" refers to the ten-point average roughness measured according to JIS B 0601-1994. Rz is 0.1 μm or more. In order to obtain better light diffusibility, the ten-point average roughness Rz of the uneven surface is preferably 0.5 μm or more. In addition, when the ten-point average roughness Rz is too large, the productivity is lowered by the increase in the thickness of the entire film. Therefore, the ten-point average roughness Rz is preferably 50 μm or less, more preferably 20 μm or less.

將於一側的表面為凹凸面所構成的樹脂薄膜(擴散薄膜)層合於偏光薄膜的情況,可將樹脂薄膜使其凹凸面和偏光薄膜相對向地層合,亦可使其平滑面和偏光薄膜相對向地層合。任一種層合方法,皆可賦予偏光板光散射功能。When a resin film (diffusion film) having a surface on one side is laminated on a polarizing film, the resin film may be laminated on the uneven surface and the polarizing film, or may be smoothed and polarized. The film is laminated to the ground. Any of the lamination methods can impart a light scattering function to the polarizing plate.

上述擴散薄膜的基材無特別限定,可使用各種材料。可使用例如,聚乙烯、聚丙烯、聚氯乙烯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚碳酸酯、降冰片烯(norbornene)系樹脂、聚胺酯、聚丙烯酸酯、聚甲基丙烯酸甲酯等合成高分子;二乙酸纖維素、三乙酸纖維素等天然高分子等透明高分子材料。而且,該些高分子材料,可依據需要而含有紫外線吸收劑、抗氧化劑、可塑劑等添加劑。The substrate of the above diffusion film is not particularly limited, and various materials can be used. For example, polyethylene, polypropylene, polyvinyl chloride, polyethylene terephthalate, polyethylene naphthalate, polycarbonate, norbornene resin, polyurethane, polyacrylate, A synthetic polymer such as polymethyl methacrylate; a transparent polymer material such as a natural polymer such as cellulose diacetate or cellulose triacetate. Further, the polymer materials may contain additives such as an ultraviolet absorber, an antioxidant, and a plasticizer as needed.

作為以該些透明高分子材料作為基材製造擴散薄膜之方法,可列舉例如基材薄膜中含有擴散劑之方法;於基材薄膜表面的一側賦予含有擴散劑的層之方法;使基材薄膜表面的一側粗糙面化(賦予表面凹凸)之方法等。這些方法,可以分別單獨使用,或者組合2種以上的方法使用。As a method of producing a diffusion film using the transparent polymer material as a base material, for example, a method of containing a diffusing agent in a base film; a method of providing a layer containing a diffusing agent on one side of a surface of the base film; A method in which one side of the surface of the film is roughened (the surface is uneven) is applied. These methods may be used alone or in combination of two or more.

於採用基材薄膜中含有擴散劑之方法時,於構成基材的透明高分子材料中預先混練擴散劑,將其以澆鑄法或擠壓法成形為薄膜狀。於該情況,可藉由例如,使用具有表面凹凸的輥及表面平坦的輥作為冷卻輥單元的一對輥,得到一側的表面由凹凸面所構成且另一側的表面由平滑面所構成之擴散薄膜。When a method of containing a diffusing agent in the base film is used, the diffusing agent is preliminarily kneaded in the transparent polymer material constituting the substrate, and formed into a film shape by a casting method or an extrusion method. In this case, for example, a roll having a surface unevenness and a roll having a flat surface as a pair of rolls of the cooling roll unit can be used, and the surface on one side is composed of a concave-convex surface and the surface on the other side is composed of a smooth surface. Diffusion film.

於採用於基材薄膜表面的一側賦予含有擴散劑的層之方法時,可藉由首先將透明高分子材料以澆鑄法或擠壓法成形為薄膜狀,然後將分散有擴散劑之樹脂液塗佈於基材薄膜上,使該樹脂液乾燥或硬化,製造擴散薄膜。或者,亦可藉由使用構成基材薄膜之透明高分子材料與預先混練有擴散劑之透明高分子材料之共擠壓法,製造基材薄膜上層合有含有擴散劑的層之多層構造所構成的擴散薄膜。於這些方法的情況,通常含有擴散劑的層的表面成為凹凸面。When the method of applying a layer containing a diffusing agent to the side of the surface of the substrate film is carried out, the transparent polymer material is first formed into a film by casting or extrusion, and then the resin liquid in which the diffusing agent is dispersed is dispersed. The resin liquid is applied to a base film to dry or harden the film to produce a diffusion film. Alternatively, a multilayer structure in which a layer containing a diffusing agent is laminated on a base film can be produced by a co-extrusion method using a transparent polymer material constituting a base film and a transparent polymer material in which a diffusing agent is previously kneaded. Diffusion film. In the case of these methods, the surface of the layer containing the diffusing agent usually has an uneven surface.

而且,於採用使基材薄膜的表面粗糙面化之方法的情況,可藉由首先將透明高分子材料以澆鑄法或擠壓法成形為薄片狀,然後以壓花加工輥之壓花法、噴砂法使表面粗糙面化,製造擴散薄膜。Further, in the case of a method of roughening the surface of the base film, the transparent polymer material may be first formed into a sheet shape by a casting method or an extrusion method, and then embossed by an embossing processing roll, The sandblasting method roughens the surface to produce a diffusion film.

作為上述擴散劑,只要是無色或白色的粒子,則沒有特別限定,可使用有機粒子、無機粒子的任一種。作為有機粒子,可列舉例如聚苯乙烯、聚乙烯、聚丙烯等聚烯烴系樹脂;丙烯酸系樹脂等高分子所構成粒子,亦可為經交聯之高分子。而且,可使用選自乙烯、丙烯、苯乙烯、甲基丙烯酸甲酯、苯基胍胺(benzoguanamine)、甲醛、三聚氰胺、丁二烯等之2種以上的單體共聚合而成的共聚物。作為無機粒子,可列舉例如氧化矽、聚矽氧、氧化鈦等所構成的粒子,亦可為玻璃珠。The diffusing agent is not particularly limited as long as it is colorless or white particles, and any of organic particles and inorganic particles can be used. Examples of the organic particles include polyolefin-based resins such as polystyrene, polyethylene, and polypropylene; and particles composed of a polymer such as an acrylic resin, and may be a crosslinked polymer. Further, a copolymer obtained by copolymerizing two or more kinds of monomers selected from the group consisting of ethylene, propylene, styrene, methyl methacrylate, benzoguanamine, formaldehyde, melamine, and butadiene can be used. Examples of the inorganic particles include particles composed of cerium oxide, polyfluorene oxide, and titanium oxide, and may be glass beads.

於基材薄膜上塗佈分散有上述擴散劑之樹脂液之方法所使用的樹脂液,可使用溶劑揮發型或水揮發型樹脂液、熱硬化型或光硬化型樹脂液。作為溶劑揮發型或水揮發型樹脂液,可使用例如使聚丙烯酸酯、聚甲基丙烯酸酯、聚氯乙烯、聚乙酸乙烯酯、纖維素、合成橡膠等高分子,溶解或分散於甲醇、乙醇、丙醇、異丙醇等醇類;甲基賽路蘇(cellosolve)、乙基賽路蘇等賽路蘇類;甲苯、二甲苯等芳香族系溶劑;乙酸乙酯、二氯甲烷等有機溶劑或水中而成者。於基材薄膜上塗佈這些溶劑揮發型或水揮發型樹脂液之情況,藉由乾燥使有機溶劑或水揮發,而形成被膜。作為熱硬化型樹脂液,可使用混合具有環氧基的化合物所構成的溶液與以胺為代表之與環氧基縮合之化合物而成之樹脂液等。作為光硬化型樹脂液,可使用於具有丙烯酸酯基、甲基丙烯酸酯基、芳香基等之化合物添加習知的光自由基聚合引發劑而成之樹脂液、或於具有乙烯醚基或環氧基之化合物中添加習知的光陽離子聚合引發劑而成之樹脂液。於這些樹脂液,可依據需要而添加紫外線吸收劑、抗氧化劑等添加劑。As the resin liquid used for the method of applying the resin liquid in which the above-mentioned diffusing agent is dispersed on the base film, a solvent volatile type, a water volatile type resin liquid, a thermosetting type or a photo hardening type resin liquid can be used. As the solvent-evaporable or water-volatile resin liquid, for example, a polymer such as polyacrylate, polymethacrylate, polyvinyl chloride, polyvinyl acetate, cellulose, or synthetic rubber can be dissolved or dispersed in methanol or ethanol. Alcohols such as propanol and isopropanol; cellosolve, celecoxib, etc.; aromatic solvents such as toluene and xylene; organic solvents such as ethyl acetate and dichloromethane Solvent or water. When these solvent volatile type or water volatile type resin liquids are applied to the base film, the organic solvent or water is volatilized by drying to form a film. As the thermosetting resin liquid, a resin liquid obtained by mixing a solution composed of a compound having an epoxy group and a compound condensed with an epoxy group represented by an amine can be used. The photocurable resin liquid may be a resin liquid obtained by adding a conventional photoradical polymerization initiator to a compound having an acrylate group, a methacrylate group, an aromatic group or the like, or having a vinyl ether group or a ring. A resin liquid obtained by adding a conventional photocationic polymerization initiator to a compound of an oxy group. Additives such as an ultraviolet absorber and an antioxidant may be added to these resin liquids as needed.

擴散薄膜的霧度值(haze),為了賦予偏光板良好的光擴散功能,以5%以上較佳,15%以上90%以下更佳。再者,再更佳為45%以上90%以下。擴散薄膜的霧度係根據JIS K7136測定。而且,於將偏光板配置於液晶顯示裝置時,為了使顯示畫面的亮度變高,擴散薄膜以全光線穿透率高者較佳。具體地,擴散薄膜以全光線穿透率以70%以上較佳,更佳為80%以上,特別佳是85%以上。擴散薄膜的全光線穿透率係根據JIS K 7361測定。The haze value of the diffusion film is preferably 5% or more, more preferably 15% or more and 90% or less, in order to impart a good light diffusing function to the polarizing plate. Furthermore, it is more preferably 45% or more and 90% or less. The haze of the diffusion film was measured in accordance with JIS K7136. Further, when the polarizing plate is placed on the liquid crystal display device, in order to increase the brightness of the display screen, the diffusing film is preferably high in total light transmittance. Specifically, the diffusing film preferably has a total light transmittance of 70% or more, more preferably 80% or more, and particularly preferably 85% or more. The total light transmittance of the diffusion film was measured in accordance with JIS K 7361.

擴散薄膜的厚度無特別限定,從偏光板的薄型輕量化的觀點,以20μm以上200μm以下左右較佳,再者30μm以上100μm以下更佳。The thickness of the diffusion film is not particularly limited, and is preferably from about 20 μm to about 200 μm from the viewpoint of thinness and weight reduction of the polarizing plate, and more preferably from 30 μm to 100 μm.

而且,於本發明的偏光板,作為層合於偏光薄膜之樹脂薄膜,可使用由一側的表面為平滑面且另一側的表面具有規則的凹凸形狀之凹凸面所構成之樹脂薄膜。從如此的樹脂薄膜一側的面入射之入射光通過樹脂薄膜內時,基本上在樹脂薄膜的另一側之面側之與直線穿透方向(入射光的前進方向)不同之一方向上,可觀測到穿透光。作為規則的凹凸形狀,可列舉例如雙凸透鏡(lenticular)形狀、稜鏡形狀、菲涅爾(Fresnel)形狀等。藉由使用如此具有規則的表面凹凸形狀之樹脂薄膜的偏光板,因可調整光的出射方向而藉由聚光提高亮度,可提高辨識性、省略聚光薄片。Further, in the polarizing plate of the present invention, as the resin film laminated on the polarizing film, a resin film composed of a concave-convex surface having a smooth surface on one side and a regular uneven surface on the other surface can be used. When the incident light incident from the surface of the resin film side passes through the resin film, substantially in the direction of the straight-line penetration direction (the advancing direction of the incident light) on the other side of the resin film, Penetrating light was observed. Examples of the regular uneven shape include a lenticular shape, a 稜鏡 shape, and a Fresnel shape. By using the polarizing plate of the resin film having such a regular surface unevenness shape, the brightness can be increased by condensing by adjusting the light emission direction, and the visibility can be improved, and the condensing sheet can be omitted.

具有規則的表面凹凸形狀之樹脂薄膜,可藉由例如光聚合物處理(photopolymer process)法、不規則擠壓法、加壓成形法、射出成形法、輥轉印法等方法製造。作為基材,可使用與擴散薄膜相同的透明高分子材料。The resin film having a regular surface uneven shape can be produced by, for example, a photopolymer process, an irregular extrusion method, a press molding method, an injection molding method, a roll transfer method, or the like. As the substrate, the same transparent polymer material as the diffusion film can be used.

上述之中,層合於偏光薄膜之樹脂薄膜,以具有光擴散性之擴散薄膜較佳。Among the above, a resin film laminated on a polarizing film is preferably a diffusing film having light diffusibility.

此處,層合於偏光薄膜之上述樹脂薄膜,其與和偏光薄膜相對向的側相反側的表面(外表面)顯示特定的鋼絲絨硬度。具體地,使用#0000號的鋼絲絨在負重250g/cm2 、衝程寬度5cm、速度50次來回/分鐘的條件下將樹脂薄膜的外表面來回摩擦10次時的傷痕數目為10條以下,較佳為3條以下,更佳為0條。藉由使用顯示如此的鋼絲絨硬度之樹脂薄膜,樹脂薄膜表面顯示充分的耐擦傷性,製作成液晶顯示裝置時,可防止因鄰接偏光板的樹脂薄膜之光擴散板、光擴散薄片、聚光薄片等其他光學構件使該樹脂薄膜表面損傷。藉此,液晶顯示裝置的影像不會產生傷痕、不均,可得良好的畫質。Here, the above-mentioned resin film laminated on the polarizing film exhibits a specific steel wool hardness on the surface (outer surface) opposite to the side opposite to the polarizing film. Specifically, the number of the flaws when the outer surface of the resin film is rubbed back and forth 10 times under the condition of a weight of 250 g/cm 2 , a stroke width of 5 cm, and a speed of 50 times/minute using the #0000 steel wool is 10 or less. The number is preferably 3 or less, more preferably 0. By using a resin film exhibiting such a steel wool hardness, the surface of the resin film exhibits sufficient scratch resistance, and when a liquid crystal display device is manufactured, a light diffusion plate, a light diffusion sheet, and a light condensing film of a resin film adjacent to the polarizing plate can be prevented. Other optical members such as sheets cause damage to the surface of the resin film. Thereby, the image of the liquid crystal display device does not cause scratches or unevenness, and good image quality can be obtained.

而且,為了有效防止製作成液晶顯示裝置時鄰接偏光板的樹脂薄膜之光擴散板、光擴散薄片、聚光薄片等其他光學構件因樹脂薄膜而損傷,以樹脂薄膜之與和偏光薄膜相對向的側相反側的表面(外表面)之鉛筆硬度為H以下較佳。藉由鉛筆硬度為H以下,可有效防止樹脂薄膜損傷層合於其上的其他光學構件的表面。而且,樹脂薄膜表面的鉛筆硬度係根據JIS K 5600-5-4測定。Further, in order to effectively prevent damage to the other optical members such as the light diffusion plate, the light diffusion sheet, and the condensing sheet of the resin film adjacent to the polarizing plate when the liquid crystal display device is formed, the resin film is opposed to the polarizing film. The pencil hardness of the surface (outer surface) on the side opposite to the side is preferably H or less. By having a pencil hardness of H or less, it is possible to effectively prevent the resin film from damaging the surface of other optical members laminated thereon. Further, the pencil hardness of the surface of the resin film was measured in accordance with JIS K 5600-5-4.

顯示如上述鋼絲絨硬度及/或鉛筆硬度之樹脂薄膜,特別是擴散薄膜,可從上述樹脂薄膜的製造方法中選擇適當的方法,例如藉由調整樹脂薄膜的基材的種類、擴散劑的種類、擴散劑所分散之樹脂液中所含的樹脂成分(包含單體成分等的樹脂前驅物)的種類等而得。較佳的具體例,可列舉例如使用聚酯系、丙烯酸系等的透明樹脂薄膜作為基材薄膜,於該基材薄膜上塗佈分散有擴散劑之紫外線硬化型硬塗樹脂液(紫外線硬化型樹脂組成物),將該樹脂液之層藉由照射紫外線而使其硬化之方法等。作為紫外線硬化型硬塗樹脂液,適合使用含有丙烯酸酯基或甲基丙烯酸酯基等具有1個聚合性碳-碳雙鍵之化合物(例如單官能基(甲基)丙烯酸酯)、具有2個以上的聚合性碳-碳雙鍵之交聯性化合物(例如多官能基(甲基)丙烯酸酯)及光聚合引發劑之紫外線硬化型樹脂組成物。A resin film, particularly a diffusion film, which exhibits the above-described steel wool hardness and/or pencil hardness, can be selected from a method for producing the resin film, for example, by adjusting the type of the substrate of the resin film and the type of the diffusing agent. The resin component (resin containing a resin component such as a monomer component) contained in the resin liquid in which the diffusing agent is dispersed is obtained. For example, a transparent resin film such as polyester or acrylic is used as the base film, and an ultraviolet curable hard coat resin liquid in which a diffusing agent is dispersed is applied onto the base film (ultraviolet curing type). The resin composition) is a method in which the layer of the resin liquid is cured by irradiation with ultraviolet rays. As the ultraviolet curable hard coat resin liquid, a compound having one polymerizable carbon-carbon double bond such as an acrylate group or a methacrylate group (for example, a monofunctional (meth) acrylate) is preferably used. The above-mentioned crosslinkable compound of a polymerizable carbon-carbon double bond (for example, a polyfunctional (meth) acrylate) and an ultraviolet curable resin composition of a photopolymerization initiator.

為了使樹脂薄膜顯示上述鋼絲絨硬度及/或鉛筆硬度,紫外線硬化型樹脂組成物的硬化物以硬度高者較佳,因此以使用以多官能基單體為硬化成分之紫外線硬化型樹脂組成物較佳。具有多官能基單體之聚合性官能基係以具有聚合性碳-碳雙鍵的基較佳,作為其例,可列舉例如丙烯醯基、甲基丙烯醯基、乙烯基、烯丙基,以丙烯醯基、甲基丙烯醯基較佳。In order to make the resin film exhibit the above-described steel wool hardness and/or pencil hardness, the cured product of the ultraviolet curable resin composition is preferably high in hardness, and therefore, an ultraviolet curable resin composition using a polyfunctional monomer as a curing component is used. Preferably. The polymerizable functional group having a polyfunctional monomer is preferably a group having a polymerizable carbon-carbon double bond, and examples thereof include an acryloyl group, a methacryl group, a vinyl group, and an allyl group. The acryl fluorenyl group and the methacryl oxime group are preferred.

作為這些多官能基單體的具體例,可列舉例如乙二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二(三羥甲基丙烷)四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,3,5-環己三醇三(甲基)丙烯酸酯等多元醇聚(甲基)丙烯酸酯類;雙酚A二縮水甘油醚的二(甲基)丙烯酸酯、己二醇二縮水甘油醚的二(甲基)丙烯酸酯等環氧(甲基)丙烯酸酯類;藉由聚異氰酸酯與(甲基)丙烯酸羥基乙酯等含有羥基的(甲基)丙烯酸酯的反應而得之胺酯(甲基)丙烯酸酯。Specific examples of the polyfunctional monomer include ethylene glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, and di(trimethylolpropane)tetrakis(methyl). Acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, 1,3,5-cyclohexyl Polyol poly(meth)acrylates such as triol tri(meth)acrylate; di(meth)acrylate of bisphenol A diglycidyl ether, di(methyl) of hexanediol diglycidyl ether An epoxy (meth) acrylate such as acrylate; an amine ester (meth) acrylate obtained by a reaction of a polyisocyanate with a hydroxyl group-containing (meth) acrylate such as hydroxyethyl (meth) acrylate.

多官能基單體,為了調整硬塗層的彈性率、改良密著性等,可依據需要而添加單官能基單體,單官能基單體佔全部單體的比例以50重量%以下較佳,20重量%以下更佳。單官能基單體的比例太多時,變成無法得到所期望的硬度。The polyfunctional monomer may be added with a monofunctional monomer as needed in order to adjust the elastic modulus of the hard coat layer, improve adhesion, etc., and the ratio of the monofunctional monomer to the total monomer is preferably 50% by weight or less. More preferably, it is 20% by weight or less. When the ratio of the monofunctional monomer is too large, the desired hardness cannot be obtained.

作為基材薄膜,以其硬度低者較佳。此處,所謂硬度,係指對於壓入的強度,例如以維氏(Vickers)硬度、通用(Universal)硬度、馬氏(Martens)硬度等的指標表示。藉由使用硬度低的基材薄膜,因樹脂薄膜對於外力容易變形,可顯示適當的鉛筆硬度,進而可得所期望的效果。基材薄膜的硬度,以馬氏硬度為指標時,使用130N/mm2 以下,較佳為90N/mm2 以下。作為如此的基材薄膜,可使用例如聚對苯二甲酸乙二酯等聚酯系;聚甲基丙烯酸甲酯、甲基丙烯酸甲酯-苯乙烯共聚物等丙烯酸系;聚乙烯、聚丙烯等聚烯烴系的薄膜較佳,使用厚度為20μm至200μm左右較佳。即使於使用硬度低之基材薄膜的情況,藉由使用多官能基單體為硬化成分者作為紫外線硬化型樹脂組成物,所得的樹脂薄膜可顯示充分的鋼絲絨硬度,進而可得到所期望的效果。As the base film, it is preferred that the hardness is low. Here, the term "hardness" means an index of the strength of press-fitting, for example, Vickers hardness, Universal hardness, Martens hardness, and the like. By using a base film having a low hardness, the resin film is easily deformed by an external force, and an appropriate pencil hardness can be exhibited, and a desired effect can be obtained. The hardness of the base film is 130 N/mm 2 or less, preferably 90 N/mm 2 or less, in terms of Martens hardness. As such a base film, for example, a polyester such as polyethylene terephthalate; an acrylic such as polymethyl methacrylate or a methyl methacrylate-styrene copolymer; polyethylene, polypropylene, or the like can be used. The polyolefin-based film is preferably used in a thickness of from about 20 μm to about 200 μm. Even when a base film having a low hardness is used, a resin film obtained by using a polyfunctional monomer as a curing component can exhibit sufficient steel wool hardness and a desired resin. effect.

選定構成樹脂薄膜之基材薄膜與紫外線硬化型樹脂組成物的組合時,首先選定上述顯示適當硬度之基材薄膜較佳。對選定的基材薄膜,塗佈任意的紫外線硬化型樹脂組成物,使其硬化後,對所得的樹脂薄膜進行鉛筆硬度及鋼絲絨硬度的評估。結果,於鋼絲絨硬度未達所期望的硬度之情況,可藉由例如將較前述更高的多官能基單體的比例之紫外線硬化型樹脂組成物、或含有更多的一分子中的官能基數目之多官能基單體之紫外線硬化型樹脂組成物,對前述基材薄膜塗佈、硬化,提高樹脂薄膜的鋼絲絨硬度。而且,於使用具有丙烯醯基或甲基丙烯醯基作為聚合性官能基之紫外線硬化型樹脂組成物的情況,在隔絕氧氣的情況下進行紫外線硬化也為適於提高所得的樹脂薄膜的鋼絲絨硬度的手段。依據需要而組合上述方法、或是藉由使用多官能基單體的比例更高或一分子中的官能基數目更多之多官能基單體之紫外線硬化型樹脂組成物,可得具有所期望的鋼絲絨硬度之樹脂薄膜。作為隔絕氧氣的方法,可列舉例如在氮氣環境下使其硬化,以樹脂或金屬等壓住紫外線硬化型樹脂組成物的塗佈面在該狀態下使其硬化等方法。When a combination of a base film constituting the resin film and an ultraviolet curable resin composition is selected, it is preferred to first select the base film which exhibits an appropriate hardness. After applying an arbitrary ultraviolet curable resin composition to the selected base film and hardening it, the obtained resin film was evaluated for pencil hardness and steel wool hardness. As a result, in the case where the hardness of the steel wool does not reach the desired hardness, for example, an ultraviolet curable resin composition having a ratio of a higher polyfunctional monomer than the above, or a functional group containing more molecules may be contained. The ultraviolet curable resin composition of the polyfunctional group having a number of bases is coated and hardened on the base film to increase the steel wool hardness of the resin film. Further, in the case of using an ultraviolet curable resin composition having a propylene fluorenyl group or a methacryl fluorenyl group as a polymerizable functional group, ultraviolet light curing in the case of isolating oxygen is also suitable for increasing the steel wool of the obtained resin film. The means of hardness. It is desirable to combine the above methods as needed, or by using an ultraviolet curable resin composition of a polyfunctional monomer having a higher ratio of polyfunctional monomers or a larger number of functional groups in one molecule. Steel wool hardness resin film. The method of isolating the oxygen is, for example, a method of curing the coated surface of the ultraviolet curable resin composition by a resin or a metal, and curing it in a nitrogen atmosphere.

而且,以上述順序選定基材薄膜與紫外線硬化型樹脂組成物的組合使所得的樹脂薄膜的鋼絲絨硬度為所期望的值以上(以將樹脂薄膜表面以鋼絲絨在負重250g/cm2 、衝程寬度5cm、速度50次來回/分鐘的條件下來回摩擦10次時的傷痕數目表示時為10條以下)的情況,樹脂薄膜的鉛筆硬度通常為所期望的硬度(鉛筆硬度H)以下,若不在所期望的硬度範圍的情況,可在不影響鋼絲絨硬度的範圍,藉由降低多官能基單體的使用比例來調整。Further, the combination of the base film and the ultraviolet curable resin composition is selected in the above-described order so that the steel wool hardness of the obtained resin film is at a desired value or more (to coat the surface of the resin film with steel wool at a load of 250 g/cm 2 , stroke) In the case where the number of the flaws when the width is 5 cm and the speed is 50 times back/minute, the number of the flaws is 10 or less, the pencil hardness of the resin film is usually less than the desired hardness (pencil hardness H). The case of the desired hardness range can be adjusted by reducing the use ratio of the polyfunctional monomer without affecting the hardness of the steel wool.

於偏光薄膜之與上述樹脂薄膜所貼合的面相反側的面,亦可形成用以貼合液晶胞與偏光板之接著劑或黏著劑之層。而且,亦可於偏光薄膜之與上述樹脂薄膜所貼合的面相反側的面層合保護薄膜、光學補償薄膜等透明薄膜,於該透明薄膜上形成接著劑或黏著劑之層。作為透明薄膜,可列舉例如三乙酸纖維素薄膜(TAC薄膜)等纖維素系樹脂薄膜、烯烴系樹脂薄膜、丙烯酸系樹脂薄膜、聚對苯二甲酸乙二酯等的聚酯系樹脂薄膜等。再者,亦可於上述透明薄膜上層合後述的光學功能性薄膜,於該光學功能性薄膜上形成接著劑或黏著劑之層。A layer for bonding an adhesive or an adhesive of the liquid crystal cell and the polarizing plate may be formed on the surface of the polarizing film opposite to the surface to which the resin film is bonded. Further, a transparent film such as a protective film or an optical compensation film may be laminated on the surface of the polarizing film opposite to the surface to which the resin film is bonded, and a layer of an adhesive or an adhesive may be formed on the transparent film. The transparent film may, for example, be a cellulose resin film such as a cellulose triacetate film (TAC film), an olefin resin film, an acrylic resin film, or a polyester resin film such as polyethylene terephthalate. Further, an optical functional film to be described later may be laminated on the transparent film, and a layer of an adhesive or an adhesive may be formed on the optical functional film.

構成上述纖維素系樹脂薄膜之所謂纖維素系樹脂,係指纖維素的部分酯化物或完全酯化物,可列舉例如纖維素的乙酸酯、丙酸酯、丁酸酯及該些的混合酯等。更具體地,可列舉例如三乙酸纖維素、二乙酸纖維素、纖維素乙酸酯丙酸酯、纖維素乙酸酯丁酸酯等。將如此的纖維素系樹脂製作,成薄膜時,可適當使用溶劑澆鑄法、溶融擠壓法等習知的方法。纖維素系樹脂薄膜,可使用市售品,可列舉例如「FUJITAC TD80」(FUJIFILM(股)製)、「FUJITAC TD80UF」(FUJIFILM(股)製)、「FUJITAC TD80UZ」(FUJIFILM(股)製)、「KC8UX2M」(Konica Minolta OPTO(股)製)、「KC8UY」(Konica Minolta OPTO(股)製)等。The cellulose-based resin constituting the cellulose-based resin film refers to a partially esterified or fully esterified cellulose, and examples thereof include cellulose acetate, propionate, butyrate, and mixed esters thereof. Wait. More specifically, for example, cellulose triacetate, cellulose diacetate, cellulose acetate propionate, cellulose acetate butyrate or the like can be mentioned. When such a cellulose-based resin is produced into a film, a conventional method such as a solvent casting method or a melt extrusion method can be suitably used. For the cellulose-based resin film, a commercially available product can be used, and examples thereof include "FUJITAC TD80" (manufactured by FUJIFILM Co., Ltd.), "FUJITAC TD80UF" (manufactured by FUJIFILM Co., Ltd.), and "FUJITAC TD80UZ" (manufactured by FUJIFILM Co., Ltd.). , "KC8UX2M" (Konica Minolta OPTO (share) system), "KC8UY" (Konica Minolta OPTO (share) system).

而且,作為纖維素系樹脂薄膜所構成的光學補償薄膜,可列舉例如於上述纖維素系樹脂薄膜中含有具有相位差調整功能的化合物之薄膜;於上述纖維素系樹脂薄膜表面塗佈含有具有相位差調整功能的化合物之薄膜;將纖維素系樹脂薄膜進行單軸延伸或雙軸延伸所得之薄膜等。In addition, the optical compensation film which consists of a cellulose-type resin film, for example, the film which has the compound which has a phase-difference adjustment function in the said cellulose-type resin film, and the A film of a compound having a poor adjustment function; a film obtained by subjecting a cellulose resin film to uniaxial stretching or biaxial stretching.

作為市售的纖維素系樹脂薄膜所構成的光學補償薄膜,可列舉例如FUJIFILM(股)製的「WV film Wide View Film“WV BZ 438”」、「WV film Wide View Film“WV EA”」、Konica Minolta OPTO(股)製的「KC4FR-1」、「KC4HR-1」等。For example, "WV film Wide View Film "WV BZ 438"" and "WV film Wide View Film "WV EA"", which are manufactured by FUJIFILM Co., Ltd., are used as the optical compensation film which is a commercially available cellulose resin film. "KC4FR-1" and "KC4HR-1" made by Konica Minolta OPTO Co., Ltd.

纖維素系樹脂薄膜所構成的保護薄膜或光學補償薄膜的厚度無特別限制,以20至90μm的範圍內較佳,30至90μm的範圍內更佳。厚度未達20μm時,薄膜的處理困難,另外超過90μm時,加工性變差,且不利於所得的偏光板之薄型輕量化。The thickness of the protective film or optical compensation film composed of the cellulose resin film is not particularly limited, and is preferably in the range of 20 to 90 μm, more preferably in the range of 30 to 90 μm. When the thickness is less than 20 μm, the treatment of the film is difficult, and when it exceeds 90 μm, the workability is deteriorated, and the thickness and weight of the obtained polarizing plate are disadvantageous.

作為上述烯烴系樹脂薄膜所構成的光學補償薄膜,可列舉例如經單軸延伸或雙軸延伸的環烯烴系樹脂薄膜。於大型液晶電視用液晶面板、特別是具備垂直定向(VA)模式之液晶胞的液晶面板,使用本發明的偏光板時,作為上述光學補償薄膜,環烯烴系樹脂薄膜的延伸品從光學特性及耐久性的觀點亦適合。此處,所謂環烯烴系樹脂薄膜,例如具有降冰片烯、多環降冰片烯系單體等環狀烯烴(環烯烴)所構成的單體單元之熱塑性樹脂所構成的薄膜。環烯烴系薄膜,可為使用單一的環烯烴之開環聚合物、使用2種以上的環烯烴之開環共聚物之氫化物,亦可為環烯烴與鏈狀烯烴及/或具有乙烯基之芳香族化合物等的加成共聚物。而且,於主鏈或側鏈導入有極性基者亦有效。The optical compensation film which consists of said olefin type resin film is a cycloolefin type resin film which is uniaxially extended or biaxially extended, for example. When the polarizing plate of the present invention is used for a liquid crystal panel for a large liquid crystal television, particularly a liquid crystal panel having a liquid crystal cell of a vertical orientation (VA) mode, the optical compensation film is an optical product and an extension of the cycloolefin resin film is optically characterized. The viewpoint of durability is also suitable. Here, the cycloolefin-based resin film is, for example, a film composed of a thermoplastic resin of a monomer unit composed of a cyclic olefin (cycloolefin) such as a norbornene or a polycyclic norbornene-based monomer. The cycloolefin-based film may be a ring-opening polymer using a single cyclic olefin, a hydrogenated product using a ring-opening copolymer of two or more kinds of cyclic olefins, or a cyclic olefin and a chain olefin and/or having a vinyl group. An addition copolymer of an aromatic compound or the like. Further, it is also effective to introduce a polar group into the main chain or the side chain.

作為市售的熱塑性環烯烴系樹脂,例如德國的Ticona公司販售的「Topas」、JSR(股)販售的「ARTON」、日本ZEON(股)販售的「ZEONOR」及「ZEONEX」、三井化學(股)販售的「APEL」(皆為商品名)等,這些都適合使用。將如此的環烯烴系樹脂製膜,可得環烯烴系樹脂薄膜。作為製膜方法,適合使用溶劑澆鑄法、溶融擠壓法等習知的方法。而且,例如積水化學工業(股)販售的「S-SINA」及「SCA40」、(股)OPTES販售之「ZEONOR film」、JSR(股)販售之「ARTON film」(皆為商品名)等經製膜之環烯烴系樹脂薄膜亦有市售,這些都適合使用。Commercially available thermoplastic cycloolefin-based resins, such as "Topas" sold by Ticona, Germany, "ARTON" sold by JSR (shares), "ZEONOR" and "ZEONEX" sold by Japan's ZEON (shares), Mitsui "APEL" (all of which are trade names) sold by chemical companies is suitable for use. By forming a film of such a cycloolefin type resin, a cycloolefin type resin film can be obtained. As a film forming method, a conventional method such as a solvent casting method or a melt extrusion method is suitably used. In addition, "S-SINA" and "SCA40" sold by Sekisui Chemicals Co., Ltd., "ZEONOR film" sold by OPTES, and "ARTON film" sold by JSR (shares) are all trade names. The cycloolefin-based resin film which has been formed into a film is also commercially available, and these are suitable for use.

由於延伸的環烯烴系樹脂薄膜所構成的光學補償薄膜的厚度太厚時,加工性變差,且透明性降低、或對偏光板之薄型輕量化不利等,因此以20至80μm左右較佳。When the thickness of the optical compensation film composed of the extended cycloolefin-based resin film is too thick, the workability is deteriorated, the transparency is lowered, or the thickness of the polarizing plate is disadvantageous, and the thickness is preferably about 20 to 80 μm.

上述偏光薄膜與樹脂薄膜的貼合、以及依據需要而層合的保護薄膜或光學補償薄膜與偏光薄膜的貼合,通常使用接著劑。於偏光薄膜上貼合保護薄膜或光學補償薄膜的情況,樹脂薄膜的貼合所使用的接著劑與保護薄膜或光學補償薄膜的貼合所使用的接著劑,可為同種的接著劑,亦可為不同種的接著劑。作為該些薄膜的貼合所使用的接著劑,可列舉例如水系者,亦即接著劑成分溶解於水中者、或分散於水中者。較佳的接著劑可列舉例如,使用聚乙烯醇系樹脂或胺酯樹脂作為接著劑成分之樹脂組成物。An adhesive is usually used for bonding the polarizing film and the resin film, and bonding the protective film or the optical compensation film and the polarizing film which are laminated as needed. When the protective film or the optical compensation film is bonded to the polarizing film, the adhesive used for bonding the adhesive film and the protective film or the optical compensation film may be the same kind of adhesive. For different kinds of adhesives. Examples of the adhesive used for bonding the films include water, that is, those in which the adhesive component is dissolved in water or dispersed in water. A preferred example of the adhesive is a resin composition using a polyvinyl alcohol resin or an amine ester resin as an adhesive component.

於使用聚乙烯醇系樹脂作為接著劑成分時,該聚乙烯醇系樹脂可為部分皂化之聚乙烯醇、完全皂化之聚乙烯醇外,可為羧基改質之聚乙烯醇、乙醯乙醯基改質之聚乙烯醇、羥甲基改質之聚乙烯醇、胺基改質之聚乙烯醇等經改質之聚乙烯醇系樹脂。通常以聚乙烯醇系樹脂作為接著劑成分之接著劑,係調製為聚乙烯醇系樹脂的水溶液。接著劑中聚乙烯醇系樹脂的濃度,對水100重量份而言通常為1至10重量份,較佳為1至5重量份。When a polyvinyl alcohol-based resin is used as the adhesive component, the polyvinyl alcohol-based resin may be a partially saponified polyvinyl alcohol or a fully saponified polyvinyl alcohol, and may be a carboxyl-modified polyvinyl alcohol or acetamidine. A modified polyvinyl alcohol-based resin such as a modified polyvinyl alcohol, a methylol-modified polyvinyl alcohol, or an amine-modified polyvinyl alcohol. Usually, a polyvinyl alcohol-based resin is used as an adhesive for an adhesive component, and is prepared as an aqueous solution of a polyvinyl alcohol-based resin. The concentration of the polyvinyl alcohol-based resin in the subsequent agent is usually 1 to 10 parts by weight, preferably 1 to 5 parts by weight, per 100 parts by weight of water.

以聚乙烯醇系樹脂作為接著劑成分之接著劑,為了提高接著性,以添加乙二醛、水溶性環氧樹脂等硬化性成分、交聯劑較佳。作為水溶性環氧樹脂,適合使用例如二伸乙三胺、三伸乙四胺等聚伸烷基多胺與己二酸等二羧酸反應所得的聚醯胺胺與表氯醇反應所得之聚醯胺多胺環氧樹脂。作為如此的聚醯胺多胺環氧樹脂之市售品,可列舉例如「SUMIREZ RESIN 650」(住友Chemtex(股)製)、「SUMIREZ RESIN 675」(住友Chemtex(股)製)、「WS-525」(日本PMC(股)製)等。該些硬化性成分、交聯劑的添加量(一起添加的情況為其合計量),對聚乙烯醇系樹脂100重量份而言通常為1至100重量份,較佳為1至50重量份。上述硬化性成分、交聯劑的添加量對聚乙烯醇系樹脂100重量份而言未達1重量份的情況下,提高接著性之效果有變小的傾向,且上述硬化性成分、交聯劑的添加量對聚乙烯醇系樹脂100重量份而言超過100重量份的情況下,接著劑層有變脆的傾向。In order to improve the adhesiveness, a polyvinyl alcohol-based resin is used as an adhesive for the adhesive component, and a curable component such as glyoxal or a water-soluble epoxy resin or a crosslinking agent is preferably added. As the water-soluble epoxy resin, a polyamine amine obtained by reacting a polyalkylene polyamine such as diethylenetriamine or triethylenetetramine with a dicarboxylic acid such as adipic acid and epichlorohydrin is preferably used. Polyamine polyamine epoxy resin. For example, "SUMIREZ RESIN 650" (manufactured by Sumitomo Chemtex Co., Ltd.), "SUMIREZ RESIN 675" (manufactured by Sumitomo Chemtex Co., Ltd.), and "WS-" are exemplified as such a commercial product of the polyamine polyamine epoxy resin. 525" (Japan PMC (share) system) and so on. The amount of the curable component and the crosslinking agent added (in the case of the total addition) is usually 1 to 100 parts by weight, preferably 1 to 50 parts by weight, per 100 parts by weight of the polyvinyl alcohol-based resin. . When the amount of the curable component and the cross-linking agent is less than 1 part by weight based on 100 parts by weight of the polyvinyl alcohol-based resin, the effect of improving the adhesion tends to be small, and the curable component and the cross-linking agent tend to be cross-linked. When the amount of the agent added exceeds 100 parts by weight based on 100 parts by weight of the polyvinyl alcohol-based resin, the adhesive layer tends to become brittle.

而且,使用胺酯樹脂作為接著劑成分時,作為適當的接著劑組成物的例,例如聚酯系離子聚合物型胺酯樹脂與具有縮水甘油氧基之化合物的混合物。此處,所謂聚酯系離子聚合物型胺酯樹脂,係指具有聚酯骨架之胺酯樹脂,其骨架內導入有少量離子性成分(親水成分)者。如此的離子聚合物型胺酯樹脂,因不使用乳化劑,直接在水中乳化成為乳劑,適合作為水系接著劑。Further, when an amine ester resin is used as the adhesive component, as an example of a suitable adhesive composition, for example, a mixture of a polyester-based ionic polymer-type amine ester resin and a compound having a glycidoxy group. Here, the polyester-based ionic polymer-type amine ester resin refers to an amine ester resin having a polyester skeleton, and a small amount of an ionic component (hydrophilic component) is introduced into the skeleton. Such an ionic polymer type amine ester resin is emulsified directly into water as an emulsion without using an emulsifier, and is suitable as a water-based adhesive.

聚酯系離子聚合物型胺酯樹脂本身為已知,例如於JPH07-97504-A記載作為用以分散酚系樹脂於水性介質中之高分子分散劑的例,且於JP2005-70140-A及JP2005-208456-A揭示以聚酯系離子聚合物型胺酯樹脂與具有縮水甘油氧基之化合物的混合物作為接著劑,於聚乙烯醇系樹脂所構成的偏光薄膜貼合環烯烴系樹脂薄膜的形態。The polyester-based ionic polymer-type amine ester resin is known per se, and is described, for example, in JPH07-97504-A as an example of a polymer dispersant for dispersing a phenol resin in an aqueous medium, and is described in JP2005-70140-A and JP2005-208456-A discloses a method in which a mixture of a polyester-based ionic polymer-type urethane resin and a compound having a glycidoxy group is used as an adhesive, and a cycloolefin film composed of a polyvinyl alcohol-based resin is bonded to a cycloolefin-based resin film. form.

作為將接著劑塗佈於偏光薄膜及/或貼合於其上之薄膜(樹脂薄膜、保護薄膜或光學補償薄膜)之方法,可為一般習知的方法,例如流鑄法、絲棒塗佈法、凹版(gravure)塗佈法、逗點式塗佈機(comma coater)法、刮刀(doctor blade)塗佈法、模具塗佈法、浸塗法、噴霧法等。所謂流鑄法,係一邊使被塗佈物的薄膜朝大約垂直的方向、大約水平的方向或兩者間的斜方向移動,一邊使接著劑流到其表面而散佈之方法。塗佈接著劑後,重疊偏光薄膜及欲貼合於其上之薄膜,藉由夾輥(nip roll)夾住,進行薄膜的貼合。使用夾輥之薄膜的貼合,可採用例如塗佈接著劑後,藉由輥等加壓而均勻地壓散開之方法;塗佈接著劑後,通過輥與輥之間加壓而均勻地壓散開之方法。於前者的情況,可使用金屬、橡膠等作為輥的材質。此外,於後者的情況,複數支輥可為相同材質,也可為不同材質。As a method of applying an adhesive to a polarizing film and/or a film (resin film, protective film or optical compensation film) bonded thereto, a conventionally known method such as a flow casting method or a wire bar coating method can be used. Method, gravure coating method, comma coater method, doctor blade coating method, die coating method, dip coating method, spray method, and the like. The casting method is a method in which a film of an object to be coated is moved to a surface thereof in a direction perpendicular to a vertical direction, an approximately horizontal direction, or an oblique direction therebetween, and an adhesive is applied to the surface thereof. After the application of the adhesive, the polarizing film and the film to be bonded thereto are superposed, and the film is sandwiched by a nip roll to bond the film. The bonding of the film using the nip rolls can be carried out, for example, by applying a pressure-sensitive adhesive to a uniform pressure by a roll or the like; after applying the adhesive, it is uniformly pressed by pressing between the rolls and the rolls. The method of spreading. In the former case, metal, rubber, or the like can be used as the material of the roller. In addition, in the latter case, the plurality of rolls may be of the same material or different materials.

再者,於接著劑層的表面,為了提高接著性,可適當施以電漿處理、電暈處理、紫外線照射處理、火焰處理、皂化處理等表面處理。作為皂化處理,可列舉例如浸漬於如氫氧化鈉、氫氧化鉀之鹼水溶液之方法。Further, in order to improve the adhesion on the surface of the adhesive layer, surface treatment such as plasma treatment, corona treatment, ultraviolet irradiation treatment, flame treatment, or saponification treatment may be appropriately applied. The saponification treatment may, for example, be a method of immersing in an aqueous alkali solution such as sodium hydroxide or potassium hydroxide.

上述貼合後,進行乾燥、藉由使接著劑層硬化,可得偏光板,該乾燥處理,例如藉由噴吹熱風進行,其溫度通常為40至100℃範圍內,較佳為60至100℃範圍內。而且,乾燥時間通常為20至1200秒。After the bonding, drying is performed, and the adhesive layer is cured to obtain a polarizing plate. The drying treatment is carried out, for example, by blowing hot air, and the temperature is usually in the range of 40 to 100 ° C, preferably 60 to 100. Within the °C range. Moreover, the drying time is usually from 20 to 1200 seconds.

乾燥後的接著劑層的厚度,通常為0.001至5μm,較佳為0.01至2μm,更佳為0.01至1μm。於接著劑層的厚度未達0.001μm的情況,恐會有接著不充分之虞,且接著劑層的厚度超過5μm時,恐會產生偏光板的外觀不佳之虞。The thickness of the adhesive layer after drying is usually 0.001 to 5 μm, preferably 0.01 to 2 μm, more preferably 0.01 to 1 μm. When the thickness of the adhesive layer is less than 0.001 μm, there is a fear that the thickness of the adhesive layer is insufficient, and when the thickness of the adhesive layer exceeds 5 μm, the appearance of the polarizing plate may be poor.

而且,上述乾燥後,在室溫以上的溫度,進行至少半天、較佳為數日以上的熟成,可得充分的接著強度。較佳的熟成溫度為30至50℃範圍,較佳為35至45℃。熟成溫度超過50℃時,在纏繞成輥的狀態,容易引起所謂「捲緊」。再者,熟成時的濕度無特別限制,只要相對濕度為0至70% RH的範圍即可。熟成時間通常為1至10天,較佳為2至7天。Further, after the drying, the aging is carried out at a temperature of at least room temperature of at least half a day, preferably for several days or more, to obtain a sufficient bonding strength. A preferred ripening temperature is in the range of 30 to 50 ° C, preferably 35 to 45 ° C. When the aging temperature exceeds 50 ° C, it is likely to cause "winding" in a state of being wound into a roll. Further, the humidity at the time of ripening is not particularly limited as long as the relative humidity is in the range of 0 to 70% RH. The ripening time is usually from 1 to 10 days, preferably from 2 to 7 days.

而且,作為上述接著劑,亦可使用光硬化性接著劑。作為光硬化性接著劑,可列舉例如光硬化性環氧樹脂與光陽離子聚合引發劑等的混合物。於使用光硬化性接著劑的情況,藉由照射活性能量線,使光硬化性接著劑硬化。活性能量線的光源無特別限定,以在波長400nm以下具有發光分佈的活性能量線較佳,具體地以低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、化學燈、黑光燈、微波激發水銀燈、金屬鹵化物燈等較佳。Further, as the above-mentioned adhesive, a photocurable adhesive can also be used. The photocurable adhesive agent may, for example, be a mixture of a photocurable epoxy resin and a photocationic polymerization initiator. In the case of using a photocurable adhesive, the photocurable adhesive is cured by irradiation of an active energy ray. The light source of the active energy ray is not particularly limited, and is preferably an active energy ray having a light-emitting distribution at a wavelength of 400 nm or less, specifically, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp, a black lamp, and a microwave-excited mercury lamp. A metal halide lamp or the like is preferred.

對光硬化性接著劑的光照射強度,依據該光硬化性接著劑的組成適當決定,無特別限定,以對聚合引發劑的活性化有效之波長區域的照射強度為0.1至6000mW/cm2 較佳。藉由該照射強度為0.1mW/cm2 以上,反應時間不會太長,6000mW/cm2 以下時,因光源輻射出的熱以及光硬化性接著劑硬化時的放熱而造成環氧樹脂的黃化、偏光薄膜的劣化之疑慮少。對光硬化性接著劑之光照射時間,對每一硬化的光硬化性接著劑進行控制,無特別限制,以表示為上述照射強度與照射時間的乘積之累計光量設定為10至10000mJ/m2 較佳。藉由對光硬化性接著劑之累計光量為10mJ/m2 以上,可使來自聚合引發劑的活性物種充分產生,更確實地進行硬化反應,藉由累計光量為10000mJ/m2 以下,照射時間不會變得太長,可維持良好的生產性。The light irradiation intensity of the photocurable adhesive is appropriately determined depending on the composition of the photocurable adhesive, and is not particularly limited, and the irradiation intensity in a wavelength region effective for activation of the polymerization initiator is 0.1 to 6000 mW/cm 2 . good. When the irradiation intensity is 0.1 mW/cm 2 or more, the reaction time is not too long, and when it is 6000 mW/cm 2 or less, the yellowness of the epoxy resin is caused by the heat radiated from the light source and the heat release when the photocurable adhesive hardens. There are few doubts about the deterioration of the polarizing film. The light-curing adhesive for the photocurable adhesive is controlled for each of the cured photocurable adhesives, and is not particularly limited. The integrated light amount expressed as the product of the irradiation intensity and the irradiation time is set to 10 to 10000 mJ/m 2 . Preferably. When the integrated light amount of the photocurable adhesive is 10 mJ/m 2 or more, the active species derived from the polymerization initiator can be sufficiently generated, and the curing reaction can be more reliably performed, and the integrated light amount is 10000 mJ/m 2 or less, and the irradiation time is obtained. It won't get too long to maintain good productivity.

再者,於藉由活性能量線的照射使光硬化性接著劑硬化的情況,以在不降低偏光薄膜的偏光度、穿透率及色相,以及樹脂薄膜、保護薄膜及光學補償薄膜的透明性等的偏光板的各種功能的條件下,進行硬化較佳。Further, in the case where the photocurable adhesive is cured by irradiation with an active energy ray, the polarizing degree, the transmittance and the hue of the polarizing film, and the transparency of the resin film, the protective film, and the optical compensation film are not lowered. Hardening is preferred under the conditions of various functions of the polarizing plate.

於本發明的偏光板,在偏光薄膜之與樹脂薄膜所層合的側相反側的面(於層合保護薄膜或光學補償薄膜的情況為該薄膜上),以具有黏著劑層較佳。用於如此的黏著劑層之黏著劑,可無限制地使用以往習知適當的黏著劑,例如丙烯酸系黏著劑、胺酯系黏著劑、聚矽氧系黏著劑。其中從透明性、黏著力、可靠性、二次加工性等的觀點,使用丙烯酸系黏著劑較佳。黏著劑層的設置,除將如此的黏著劑製作成例如有機溶劑的溶液,將其藉由模具塗佈機、凹版塗佈機等塗佈於基材薄膜(例如偏光薄膜等)上後使其乾燥之方法外,亦可藉由將形成在經施以離型處理的塑膠薄膜(稱為分隔膜)上之薄片狀黏著劑轉印至基材上的方法。黏著劑層的厚度無特別限制,一般為2至40μm的範圍內較佳。In the polarizing plate of the present invention, the surface of the polarizing film opposite to the side on which the resin film is laminated (on the case of laminating the protective film or the optical compensation film) is preferably an adhesive layer. As the adhesive for such an adhesive layer, conventionally known adhesives such as an acrylic adhesive, an amine ester adhesive, and a polyoxygen adhesive can be used without limitation. Among them, an acrylic adhesive is preferably used from the viewpoints of transparency, adhesion, reliability, secondary workability and the like. The adhesive layer is formed by applying such an adhesive to a solution such as an organic solvent, and applying it to a base film (for example, a polarizing film or the like) by a die coater or a gravure coater. In addition to the drying method, a method of transferring a sheet-like adhesive formed on a plastic film subjected to a release treatment (referred to as a separation film) onto a substrate may also be employed. The thickness of the adhesive layer is not particularly limited and is preferably in the range of 2 to 40 μm.

可於偏光板之形成有黏著劑層的面,隔著該黏著劑層,貼著光學功能性薄膜。作為光學功能性薄膜,例如:經在基材表面使液晶性化合物塗佈、定向之光學補償薄膜;可使某種偏光穿透並反射顯示與其相反性質的偏光之反射型偏光薄膜;聚碳酸酯系樹脂所構成的相位差薄膜;環狀聚烯烴系樹脂所構成的相位差薄膜;表面具有凹凸形狀之附有防炫爍功能之薄膜;附有表面抗反射功能之薄膜;表面具有反射功能之反射薄膜;以及兼具反射功能及穿透功能之半穿透反射薄膜等。作為相當於經在基材表面使液晶性化合物塗佈、定向之光學補償薄膜之市售品,例如「WV film」(FUJIFILM(股)製)、「NH film」(新日本石油(股)製)、「NR film」(新日本石油(股)製)等。作為使某種偏光穿透並反射顯示與其相反性質的偏光之反射型偏光薄膜之市售品,例如「DBEF」(3M公司製、於日本可從住友3M(股)取得)、「APF」(3M公司製、於日本可從住友3M(股)取得)等。此外,作為相當於環狀聚烯烴系樹脂所構成的相位差薄膜之市售品,例如「ARTON film」(JSR(股)製)、「S-SINA」(積水化學工業(股)製)、「ZEONOR film」((股)OPTES製)等。The optical functional film can be adhered to the surface of the polarizing plate on which the adhesive layer is formed, via the adhesive layer. As the optical functional film, for example, an optical compensation film obtained by coating and orienting a liquid crystalline compound on a surface of a substrate; a reflective polarizing film which can penetrate a certain polarized light and reflect a polarized light having an opposite property; polycarbonate a retardation film composed of a resin; a retardation film composed of a cyclic polyolefin resin; a film having an anti-glare function having a concave-convex shape on the surface; a film having a surface anti-reflection function; and a surface having a reflection function a reflective film; and a transflective film having both a reflective function and a penetrating function. Commercial products such as "WV film" (made by FUJIFILM Co., Ltd.) and "NH film" (manufactured by Nippon Oil Co., Ltd.) are commercially available as optical compensation films which are coated and oriented with a liquid crystal compound on the surface of the substrate. ), "NR film" (Nippon Oil Co., Ltd.), etc. A commercially available product of a reflective polarizing film that penetrates a certain polarized light and reflects a polarized light having the opposite property, for example, "DBEF" (made by 3M Company, available from Sumitomo 3M (share) in Japan), "APF" ( 3M company system, Japan can be obtained from Sumitomo 3M (shares), etc. In addition, as a commercial product of a retardation film which is a cyclic polyolefin resin, for example, "ARTON film" (manufactured by JSR), "S-SINA" (made by Sekisui Chemical Co., Ltd.), "ZEONOR film" (made by OPTES).

本發明的偏光板,適合使用作為配置於液晶顯示裝置所具備的液晶胞與背光源之間的背面側用偏光板。The polarizing plate of the present invention is preferably used as a back side polarizing plate disposed between a liquid crystal cell and a backlight provided in a liquid crystal display device.

〈液晶面板及液晶顯示裝置〉<Liquid crystal panel and liquid crystal display device>

本發明的液晶面板係具備液晶胞與層合於該液晶胞上之本發明的偏光板,液晶胞與偏光板係使偏光薄膜之與樹脂薄膜所層合的面相反側的面和液晶胞相對向(亦即樹脂薄膜形成液晶面板的外面),隔著黏著劑層而貼合。如此的本發明之液晶面板,使其樹脂薄膜成為背光源側(使本發明的偏光板配置於液晶胞與背光源之間)使用於液晶顯示裝置。於本發明的液晶面板,在液晶胞的前面側(使用於液晶顯示裝置時之目視側,與本發明的偏光板所層合的側相反側)亦設有偏光板,該液晶胞的前面側所設置的偏光板無特別限制,可使用以往習知適當的偏光板。例如經施以防炫爍處理、硬塗處理、抗反射處理之偏光板等。The liquid crystal panel of the present invention includes a liquid crystal cell and a polarizing plate of the present invention laminated on the liquid crystal cell, and the liquid crystal cell and the polarizing plate are opposite to the surface of the polarizing film opposite to the surface on which the resin film is laminated, and the liquid crystal cell. The adhesive film layer is bonded to the outer surface of the liquid crystal panel (that is, the resin film is formed). In the liquid crystal panel of the present invention, the resin film is used as a backlight side (the polarizing plate of the present invention is disposed between the liquid crystal cell and the backlight) for use in a liquid crystal display device. In the liquid crystal panel of the present invention, a polarizing plate is provided on the front side of the liquid crystal cell (the side opposite to the side where the polarizing plate of the present invention is laminated on the visual side of the liquid crystal display device), and the front side of the liquid crystal cell The polarizing plate to be provided is not particularly limited, and a conventionally known polarizing plate can be used. For example, a polarizing plate which is subjected to anti-glare treatment, hard coating treatment, anti-reflection treatment, or the like.

而且,亦可為於偏光板的單面層合有聚對苯二甲酸乙二酯薄膜、丙烯酸薄膜、聚丙烯薄膜之偏光板。Further, a polarizing plate of a polyethylene terephthalate film, an acrylic film, or a polypropylene film may be laminated on one side of the polarizing plate.

本發明的液晶顯示裝置係具備配置成本發明的偏光板之樹脂薄膜成為背光源側之液晶面板。如此的本發明的液晶顯示裝置,因具備於液晶胞之背面側貼合有本發明的偏光板之液晶面板,影像無傷痕、不均且畫質優異,並且一面對應薄壁化一面具有充分的機械強度,再者由於使本發明的偏光板之樹脂薄膜配置於液晶面板的背面側,因此可防止液晶面板與背光源系統的密著,又可改善辨識性。而且,可防止鄰接樹脂薄膜的其他光學構件損傷。In the liquid crystal display device of the present invention, the resin film in which the polarizing plate of the invention is disposed is a liquid crystal panel on the backlight side. In the liquid crystal display device of the present invention, the liquid crystal panel of the polarizing plate of the present invention is bonded to the back side of the liquid crystal cell, and the image is excellent in image quality without scratches and unevenness, and is excellent in image quality. Further, since the resin film of the polarizing plate of the present invention is disposed on the back side of the liquid crystal panel, the adhesion between the liquid crystal panel and the backlight system can be prevented, and the visibility can be improved. Moreover, damage to other optical members adjacent to the resin film can be prevented.

於本發明的液晶顯示裝置,上述液晶面板以外之構成,可採用以往習知的液晶顯示裝置之適當的構成,可列舉例如依序具備背光源、光擴散板及本發明的液晶面板之構成,以及依序具備背光源、光擴散板、光擴散薄片及本發明的液晶面板之構成。In the liquid crystal display device of the present invention, a configuration other than the liquid crystal panel may be a suitable configuration of a conventional liquid crystal display device, and for example, a backlight, a light diffusing plate, and a liquid crystal panel of the present invention may be provided in order. The backlight, the light diffusing plate, the light diffusing sheet, and the liquid crystal panel of the present invention are provided in this order.

於前者的情況,液晶面板係配置成本發明的偏光板的樹脂薄膜和光擴散板相對向,於後者的情況,液晶面板係配置成本發明的偏光板的樹脂薄膜和光擴散薄片相對向。而且,背光源與液晶面板之間,可依據需要而配置聚光薄片等其他光學構件。In the former case, the liquid crystal panel is disposed so that the resin film of the polarizing plate of the invention and the light diffusing plate face each other. In the latter case, the liquid crystal panel is disposed such that the resin film of the polarizing plate of the invention and the light diffusing sheet face each other. Further, other optical members such as a condensing sheet may be disposed between the backlight and the liquid crystal panel as needed.

於本發明的液晶顯示裝置,使用具有光擴散性的擴散薄膜作為樹脂薄膜的情況下,因經對背面側所使用的本發明的偏光板本身賦予光擴散性,故可省略以往設置於光擴散板上的光擴散薄片的一部分或全部,藉此可謀求液晶顯示裝置的薄型輕量化。而且,於使用具有光擴散性的擴散薄膜以外的樹脂薄膜(具有規則的凹凸形狀之樹脂薄膜)作為樹脂薄膜的情況,因可調整光的出射方向而藉由聚光提高亮度,可提高辨識性、省略聚光薄片。In the liquid crystal display device of the present invention, when a diffusing film having light diffusibility is used as the resin film, since the light diffusing property of the polarizing plate of the present invention used for the back surface side is imparted, the conventional light diffusing can be omitted. A part or all of the light-diffusing sheet on the board can reduce the thickness and weight of the liquid crystal display device. In addition, when a resin film (a resin film having a regular uneven shape) other than the diffusing film having light diffusibility is used as the resin film, the brightness can be improved by collecting light by adjusting the light emission direction, and the visibility can be improved. The condensed sheet is omitted.

(實施例)(Example)

以下列舉實施例,更詳細地說明本發明,但本發明不限於這些實施例。再者,例中表示含量及使用量之%及份,只要沒有特別記載,即以重量為基準。The invention is illustrated in more detail below by way of examples, but the invention is not limited to the examples. In addition, in the example, the content and the usage amount and the part are indicated, unless otherwise specified, that is, based on the weight.

於以下的例,擴散薄膜的外表面之鋼絲絨硬度(以鋼絲絨摩擦時的傷痕數目),係以下述的條件進行測定,目視觀察的結果。In the following examples, the steel wool hardness (the number of scratches when the steel wool was rubbed) on the outer surface of the diffusion film was measured under the following conditions, and the results were visually observed.

鋼絲絨的型號:#0000號;鋼絲絨接觸擴散薄膜的外表面的部分(摩擦子)的形狀:1邊2cm的正方形(面積4cm2 ),鋼絲絨的纖維平行於該邊緣,於其纖維方向來回;對鋼絲絨的負重:250g/cm2 (1000g/4cm2 );鋼絲絨的衝程寬度:5cm(來回10cm);來回摩擦時的速度:50次來回/分鐘(500cm/分鐘)。Model of steel wool: #0000号; shape of the outer surface of the steel wool contact diffusing film (friction): 1 square 2cm square (area 4cm 2 ), the fiber of the steel wool is parallel to the edge, in the fiber direction Back and forth; load on steel wool: 250 g/cm 2 (1000 g/4 cm 2 ); stroke width of steel wool: 5 cm (10 cm back and forth); speed at back and forth friction: 50 round trips/minute (500 cm/min).

而且,擴散薄膜的外表面之鉛筆硬度,係使用根據JIS K 5600-5-4之電動鉛筆刮擦硬度測試機((股)安田精機製作所製,No. 553-M),以負重500g進行測定。Further, the pencil hardness of the outer surface of the diffusion film was measured by a weight of 500 g using an electric pencil scratch hardness tester (manufactured by Yasuda Seiki Co., Ltd., No. 553-M) according to JIS K 5600-5-4. .

(製造例1:偏光薄膜的製作)(Manufacturing Example 1: Production of Polarizing Film)

將平均聚合度約2400、皂化度99.9莫耳%以上之聚乙烯醇所構成的厚度75μm的聚乙烯醇薄膜浸漬於30℃的純水後,在30℃下浸漬於碘/碘化鉀/水的重量比為0.02/2/100的水溶液中。然後,在56.5℃下浸漬於碘化鉀/硼酸/水的重量比為12/5/100的水溶液。接著,以8℃的純水洗淨後,於65℃下乾燥,得到聚乙烯醇薄膜上吸附定向有碘之偏光薄膜。延伸係主要在碘染色及硼酸處理的步驟進行,全部的延伸倍率為5.3倍。A polyvinyl alcohol film having a thickness of 75 μm composed of a polyvinyl alcohol having an average polymerization degree of about 2400 and a saponification degree of 99.9 mol% or more was immersed in pure water at 30° C., and then immersed in a weight of iodine/potassium iodide/water at 30° C. The ratio is in an aqueous solution of 0.02/2/100. Then, an aqueous solution having a weight ratio of potassium iodide/boric acid/water of 12/5/100 was immersed at 56.5 °C. Subsequently, the mixture was washed with pure water at 8 ° C, and then dried at 65 ° C to obtain a polarizing film on which a iodine was adsorbed on a polyvinyl alcohol film. The extension system was mainly carried out in the steps of iodine dyeing and boric acid treatment, and the total stretching ratio was 5.3 times.

(製造例2:擴散薄膜A的製作)(Production Example 2: Production of diffusion film A)

以下各成分係準備以固形份濃度60重量%溶解於乙酸乙酯之紫外線硬化性樹脂組成物。Each of the following components was prepared as an ultraviolet curable resin composition in which ethyl acetate was dissolved in an ethyl acetate concentration of 60% by weight.

季戊四醇三丙烯酸酯 60份Pentaerythritol triacrylate 60 parts

多官能基胺酯化丙烯酸酯(六亞甲基二異氰酸酯與季戊四醇三丙烯酸酯的反應生成物) 40份Polyfunctional amine esterified acrylate (reaction product of hexamethylene diisocyanate and pentaerythritol triacrylate) 40 parts

然後,對該紫外線硬化性樹脂組成物的固形份100重量份,添加光聚合引發劑之「Lucirin TPO」(BASF公司製,化學名:2,4,6-三甲基苯甲醯基二苯基氧化膦(2,4,6-trimethylbenzoyl diphenyl phosphine oxide))5重量份,丙烯酸系有機微粒子(綜研化學(股)製,平均粒徑8μm,折射率1.55)11.25重量份,調製塗佈液。Then, a photopolymerization initiator "Lucirin TPO" (manufactured by BASF Corporation, chemical name: 2,4,6-trimethylbenzhydryldiphenyl) was added to 100 parts by weight of the solid content of the ultraviolet curable resin composition. 5 parts by weight of acrylonitrile-based organic fine particles (manufactured by Soken Chemical Co., Ltd., average particle diameter: 8 μm, refractive index: 1.55), 11.25 parts by weight, and a coating liquid was prepared.

將該塗佈液,使硬化後的樹脂層厚度成為10μm,塗佈於市售的聚對苯二甲酸乙二酯薄膜上(厚度38μm),乾燥後,藉由紫外線照射使其硬化,得到聚對苯二甲酸乙二酯薄膜上形成有硬化樹脂層之擴散薄膜A。The coating liquid was applied to a commercially available polyethylene terephthalate film (thickness: 38 μm) so that the thickness of the resin layer after curing was 10 μm, and after drying, it was cured by ultraviolet irradiation to obtain a polymer. A diffusion film A having a hardened resin layer formed on the ethylene terephthalate film.

所得的擴散薄膜A之外表面(與貼合於偏光薄膜的側相反側的表面,分散有擴散劑之硬化樹脂層的表面)的鉛筆硬度為H。而且,所得的擴散薄膜A之外表面,在上述條件以鋼絲絨摩擦時的傷痕數目為1條。The pencil hardness of the outer surface of the obtained diffusing film A (the surface on the side opposite to the side bonded to the polarizing film and the surface of the hardened resin layer in which the diffusing agent was dispersed) was H. Further, the outer surface of the obtained diffusion film A had one number of flaws when rubbed under the above conditions with steel wool.

(製造例3:擴散薄膜B的製作)(Production Example 3: Production of diffusion film B)

以JP2000-75136-A的實施例1記載的相同方法,製作在以三乙酸纖維素薄膜為基材的表面具有細微凹凸結構之擴散薄膜B。該細微凹凸結構係藉由噴砂法使基材薄膜粗糙面化而形成者。In the same manner as described in Example 1 of JP2000-75136-A, a diffusion film B having a fine uneven structure on the surface of a cellulose triacetate film as a substrate was produced. The fine uneven structure is formed by roughening a base film by a sand blast method.

所得的擴散薄膜B之外表面(細微凹凸面)的鉛筆硬度為B。而且,所得的擴散薄膜B之外表面,在上述條件以鋼絲絨摩擦時,確認傷痕數目至少50條以上。The pencil hardness of the outer surface (fine uneven surface) of the obtained diffusion film B was B. Further, when the outer surface of the obtained diffusion film B was rubbed with steel wool under the above conditions, the number of scratches was confirmed to be at least 50 or more.

〈實施例1〉<Example 1>

使用光硬化型接著劑,於上述製造例1所得的偏光薄膜的一側的面貼合製造例2所得的擴散薄膜A,於偏光薄膜的另一側的面貼合三乙酸纖維素薄膜(厚度80μm,Konica Minolta Opto公司製),藉由紫外線照射,使接著劑硬化,得到偏光板。該偏光板的三乙酸纖維素薄膜的外面,設有厚度25μm的丙烯酸系黏著劑的層。Using the photocurable adhesive, the diffusion film A obtained in Production Example 2 was bonded to the surface of one side of the polarizing film obtained in the above Production Example 1, and the cellulose triacetate film was bonded to the other surface of the polarizing film (thickness). 80 μm, manufactured by Konica Minolta Opto Co., Ltd., the adhesive was cured by ultraviolet irradiation to obtain a polarizing plate. On the outer surface of the cellulose triacetate film of the polarizing plate, a layer of an acrylic adhesive having a thickness of 25 μm was provided.

將上述偏光板隔著上述黏著劑層設置於液晶胞的背面,於液晶胞的前面配置市售的偏光板,組裝液晶面板,將其與市售的稜鏡薄膜、光擴散板、背光源組合,製作液晶顯示裝置。於該液晶顯示裝置,液晶面板係構成為該擴散薄膜A側和稜鏡薄膜相對向。The polarizing plate is placed on the back surface of the liquid crystal cell via the adhesive layer, a commercially available polarizing plate is placed on the front surface of the liquid crystal cell, and the liquid crystal panel is assembled to be combined with a commercially available tantalum film, light diffusing plate, and backlight. , making a liquid crystal display device. In the liquid crystal display device, the liquid crystal panel is configured such that the diffusion film A side faces the ruthenium film.

組裝液晶顯示裝置時,為了精確地決定將液晶面板重疊的位置,而在稜鏡薄膜上使液晶面板滑動而調節。以目視觀察液晶顯示裝置的顯示畫面後,結果得到無傷痕、不均等的畫面,辨識性良好。When the liquid crystal display device is assembled, in order to accurately determine the position at which the liquid crystal panel is overlapped, the liquid crystal panel is slid and adjusted on the ruthenium film. When the display screen of the liquid crystal display device was visually observed, a screen having no scratches and unevenness was obtained, and the visibility was good.

〈比較例1〉<Comparative Example 1>

除使用製造例3所得的擴散薄膜B取代製造例2所得的擴散薄膜A外,與實施例1同樣的方式,得到偏光板,使用該偏光板,以與實施例1同樣的方式,製作液晶顯示裝置。以目視觀察液晶顯示裝置的顯示畫面時,只得到顯示傷痕、不均的畫面,辨識性不佳。觀察後,從液晶顯示裝置取出液晶面板,觀察其表面(擴散薄膜B的外表面)後,確認表面有傷痕。A polarizing plate was obtained in the same manner as in Example 1 except that the diffusion film B obtained in Production Example 3 was used instead of the diffusion film B obtained in Production Example 2, and a liquid crystal display was produced in the same manner as in Example 1 except that the polarizing plate was used. Device. When the display screen of the liquid crystal display device is visually observed, only a screen showing scratches and unevenness is obtained, and the visibility is poor. After the observation, the liquid crystal panel was taken out from the liquid crystal display device, and the surface (the outer surface of the diffusion film B) was observed, and it was confirmed that the surface was scratched.

Claims (8)

一種背面側用偏光板,其係具備吸附定向有二色性色素之單軸延伸的聚乙烯醇系樹脂薄膜所構成之偏光薄膜以及層合於偏光薄膜的至少一側的面之樹脂薄膜,其中,將樹脂薄膜的與和偏光薄膜相對向的一面相反的表面以鋼絲絨在負重250g/cm2 、衝程寬度5cm、速度50次來回/分鐘的條件下來回摩擦10次時的傷痕數目為10條以下,配置於液晶顯示裝置所具備之液晶胞與背光源之間。A polarizing plate for a back side, comprising: a polarizing film formed by adsorbing a uniaxially stretched polyvinyl alcohol resin film oriented with a dichroic dye; and a resin film laminated on at least one side of the polarizing film, wherein The number of flaws of the resin film opposite to the opposite side of the polarizing film is 10 pieces when the steel wool is rubbed back and forth 10 times under the conditions of a weight of 250 g/cm 2 , a stroke width of 5 cm, and a speed of 50 times/minute. Hereinafter, it is disposed between the liquid crystal cell included in the liquid crystal display device and the backlight. 如申請專利範圍第1項之背面側用偏光板,其中,樹脂薄膜之與和偏光薄膜相對向的一面相反的表面的鉛筆硬度為H以下。 The polarizing plate for the back side of the first aspect of the patent application, wherein the surface of the resin film opposite to the surface facing the polarizing film has a pencil hardness of H or less. 如申請專利範圍第1或2項之背面側用偏光板,其中,該樹脂薄膜為具有光擴散性之擴散薄膜。 A polarizing plate for a back side of the first or second aspect of the patent application, wherein the resin film is a diffusing film having light diffusibility. 如申請專利範圍第1或2項之背面側用偏光板,其中,該樹脂薄膜,其一側的表面係由十點平均粗糙度未達0.1μm之平滑面所構成,另一側的表面係由十點平均粗糙度0.1μm以上的凹凸面所構成。 A polarizing plate for a back side of the first or second aspect of the patent application, wherein the surface of one side of the resin film is composed of a smooth surface having a ten-point average roughness of less than 0.1 μm, and the surface of the other side is It is composed of a concave-convex surface having a ten-point average roughness of 0.1 μm or more. 如申請專利範圍第1或2項之背面側用偏光板,其中,於偏光薄膜的與樹脂薄膜所層合的面相反側的面層合有光學補償薄膜或保護薄膜。 A polarizing plate for a back side of the first or second aspect of the invention is characterized in that an optical compensation film or a protective film is laminated on a surface of the polarizing film opposite to the surface on which the resin film is laminated. 一種液晶面板,其係具備液晶胞以及層合於該液晶胞上之申請專利範圍第1至5項中任一項之背面側用偏光板,其中, 偏光板係配置成其偏光薄膜的與樹脂薄膜所層合的面相反側的面和液晶胞相對向。 A liquid crystal panel comprising a liquid crystal cell and a polarizing plate for a back side according to any one of the first to fifth aspects of the present invention, wherein The polarizing plate is disposed such that a surface of the polarizing film opposite to the surface on which the resin film is laminated faces the liquid crystal cell. 一種液晶顯示裝置,其係依序具備背光源、光擴散板及申請專利範圍第6項之液晶面板,其中,液晶面板係配置成偏光板的前述樹脂薄膜和光擴散板相對向。 A liquid crystal display device comprising a backlight, a light diffusing plate, and a liquid crystal panel according to claim 6 in which the liquid crystal panel is disposed such that the resin film and the light diffusing plate of the polarizing plate face each other. 一種液晶顯示裝置,其係依序具備背光源、光擴散板、光擴散薄片及申請專利範圍第6項之液晶面板,其中,液晶面板係配置成偏光板的樹脂薄膜和光擴散薄片相對向。A liquid crystal display device comprising a backlight, a light diffusing plate, a light diffusing sheet, and a liquid crystal panel according to claim 6 in which the liquid crystal panel is disposed such that a resin film of the polarizing plate and the light diffusing sheet face each other.
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