TWI473505B - Packages for electret electroacoustic transducers - Google Patents

Packages for electret electroacoustic transducers Download PDF

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TWI473505B
TWI473505B TW101108035A TW101108035A TWI473505B TW I473505 B TWI473505 B TW I473505B TW 101108035 A TW101108035 A TW 101108035A TW 101108035 A TW101108035 A TW 101108035A TW I473505 B TWI473505 B TW I473505B
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electret
diaphragm
double
conversion device
electrode
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TW101108035A
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Chinese (zh)
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TW201338569A (en
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Fu Loung Hsu
Tsung Han Liu
Chun Jen Wang
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Taiwan Electrets Electronics Co Ltd
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Description

駐極體電聲轉換裝置的封裝結構Encapsulation structure of electret electroacoustic conversion device

本發明係有關於駐極體電聲轉換裝置,特別有關於駐極體電聲轉換裝置的封裝結構。The present invention relates to an electret electroacoustic conversion device, and more particularly to a package structure of an electret electroacoustic conversion device.

傳統揚聲器依其驅動方式,主要區分成動圈式揚聲器、壓電式揚聲器及靜電式揚聲器。動圈式揚聲器主要利用磁場、電流以及力三者成直角相交之相互作用,控制振動膜之活塞式地反覆運動,因體積無法縮小,遂使其無法符合未來3C產品對於輕薄化之需求。Traditional loudspeakers are mainly divided into moving coil speakers, piezoelectric speakers and electrostatic speakers. The moving coil type speaker mainly uses the interaction of the magnetic field, the current and the force at right angles to control the piston-type repetitive motion of the diaphragm, and the volume cannot be reduced, so that it cannot meet the demand for thinning and thinning of the future 3C products.

壓電式揚聲器利用壓電效應,當一電場施加於壓電材料時,會使壓電材料變形,進而推動振膜發聲,然而壓電材料所需之共振頻率較高且可利用之頻寬不足,因此可應用的領域係受限制。Piezoelectric speakers use the piezoelectric effect. When an electric field is applied to the piezoelectric material, the piezoelectric material is deformed and the diaphragm is excited. However, the resonant frequency required for the piezoelectric material is high and the available bandwidth is insufficient. Therefore, the applicable fields are limited.

靜電式揚聲器之原理為將二個具開孔的電極板中間挾持一導電振膜以形成一種類似電容器的結構,藉由供給導電振膜直流偏壓,並分別供給二個電極板同步正反相交流電壓,並透過正負電荷所產生之靜電力,帶動該導電振膜並將聲音幅射出去。靜電式揚聲器所使用的導電振膜極為輕薄,具有暫態反應快、解析度高、失真低且不受電磁影響等優點。The principle of the electrostatic speaker is to hold a conductive diaphragm between two electrode plates with openings to form a capacitor-like structure, by supplying a DC bias to the conductive diaphragm, and supplying the two electrodes simultaneously to synchronize the positive and negative phases. The alternating voltage is transmitted through the electrostatic force generated by the positive and negative charges to drive the conductive diaphragm and radiate the sound. The conductive diaphragm used in the electrostatic speaker is extremely thin and light, and has the advantages of fast transient response, high resolution, low distortion, and immunity from electromagnetic influence.

駐極體電聲轉換裝置一般可應用於靜電式揚聲器。利用駐極體振膜件於充電後,可長時間保有較高之正及負或同為正或同為負偏壓,且音訊擴大機僅需輸出較小的交流音訊電壓值即可達到高品質的音場效果。因此,駐極體電聲轉換裝置不僅符合未來市場輕薄化、高音質之需求,更具有省電及節省成本之優點。Electret electroacoustic transducers are generally applicable to electrostatic speakers. After the electret diaphragm element is used for charging, it can maintain a high positive and negative or the same positive or negative bias for a long time, and the audio amplifier only needs to output a small AC audio voltage value to achieve high Quality sound field effect. Therefore, the electret electro-acoustic converter not only meets the requirements of lighter and lighter quality in the future market, but also has the advantages of power saving and cost saving.

有鑑於此,本發明各實施例目的之一在於提供一種實質上無黏結劑結合的駐極體電聲轉換裝置的封裝結構,以符合輕薄化、高音質之需求。In view of the above, one of the objects of the embodiments of the present invention is to provide a package structure of an electret electroacoustic conversion device that is substantially free of bonding agents, in order to meet the requirements of lightness and high sound quality.

根據本發明之實施例,提供一種駐極體電聲轉換裝置的封裝結構,包括:第一電極網;雙層駐極體振膜,與該第一電極網對向設置,其中該雙層駐極體振膜之間夾置一金屬鍍層,形成疊層駐極體振膜結構;第一隔離結構,設置於該第一電極網與該雙層駐極體振膜之間;第二電極網,與該雙層駐極體振膜對向設置;第二隔離結構,設置於該雙層駐極體振膜與該第二電極網之間;以及第一與第二外框架,將該第一隔離結構、該第一電極網、該雙層駐極體振膜、該第二隔離結構、該第二電極網夾置於其間。According to an embodiment of the present invention, a package structure of an electret electroacoustic conversion device is provided, including: a first electrode mesh; a double-layer electret diaphragm disposed opposite the first electrode mesh, wherein the double-layer resident A metal plating layer is interposed between the polar body diaphragms to form a laminated electret diaphragm structure; a first isolation structure is disposed between the first electrode mesh and the double layer electret diaphragm; the second electrode mesh a second isolation structure disposed between the double-layer electret diaphragm and the second electrode mesh; and first and second outer frames, the first An isolation structure, the first electrode mesh, the double-layer electret diaphragm, the second isolation structure, and the second electrode mesh are sandwiched therebetween.

為使本發明能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。In order to make the present invention more apparent, the following detailed description of the embodiments and the accompanying drawings are set forth below.

以下以各實施例詳細說明並伴隨著圖式說明之範例,做為本發明之參考依據。在圖式或說明書描述中,相似或相同之部分皆使用相同之圖號。且在圖式中,實施例之形狀或是厚度可擴大,並以簡化或是方便標示。再者,圖式中各元件之部分將以分別描述說明之,值得注意的是,圖中未繪示或描述之元件,為所屬技術領域中具有通常知識者所知的形式,另外,特定之實施例僅為揭示本發明使用之特定方式,其並非用以限定本發明。The following is a detailed description of the embodiments and examples accompanying the drawings, which are the basis of the present invention. In the drawings or the description of the specification, the same drawing numbers are used for similar or identical parts. In the drawings, the shape or thickness of the embodiment may be expanded and simplified or conveniently indicated. In addition, the components of the drawings will be described separately, and it is noted that the components not shown or described in the drawings are known to those of ordinary skill in the art, and in particular, The examples are merely illustrative of specific ways of using the invention and are not intended to limit the invention.

圖1顯示根據本發明之一實施例的駐極體電聲轉換裝置的封裝結構的分解示意圖。請參閱圖1,駐極體電聲轉換裝置的封裝結構包括第一電極網120。雙層駐極體振膜140與第一電極網120對向設置,其中雙層駐極體振膜具有兩層駐極體振膜142、144之間夾置一鋁鍍層(未繪示),或其他金屬鍍層,形成疊層駐極體振膜結構。第一隔離結構130設置於第一電極膜120與雙層駐極體振膜140之間。第二電極網125與雙層駐極體振膜對向設置。第二隔離結構135設置於該雙層駐極體振膜140與第二電極網125之間。第一與第二外框架110、115將該第一隔離結構130、該第一電極網120、該雙層駐極體振膜140、該第二隔離結構135、該第二電極網125夾置於其間。組裝後的駐極體電聲轉換裝置的封裝結構如圖2所示。1 shows an exploded schematic view of a package structure of an electret electroacoustic conversion device according to an embodiment of the present invention. Referring to FIG. 1, the package structure of the electret electroacoustic conversion device includes a first electrode mesh 120. The double-layer electret diaphragm 140 is disposed opposite to the first electrode mesh 120, wherein the double-layer electret diaphragm has an aluminum plating layer (not shown) interposed between the two electret diaphragms 142 and 144. Or other metal plating to form a laminated electret diaphragm structure. The first isolation structure 130 is disposed between the first electrode film 120 and the double layer electret diaphragm 140. The second electrode mesh 125 is disposed opposite the double-layer electret diaphragm. The second isolation structure 135 is disposed between the double-layer electret diaphragm 140 and the second electrode mesh 125. The first and second outer frames 110 and 115 sandwich the first isolation structure 130, the first electrode mesh 120, the double-layer electret diaphragm 140, the second isolation structure 135, and the second electrode mesh 125. In the meantime. The package structure of the assembled electret electroacoustic conversion device is shown in FIG. 2 .

於操作時,交流電源(例如音訊擴大機)所輸出之同相或反相交流音訊電壓,施於第一電極網120與第二電極網125之間的交流偏壓提供驅動該駐極體振膜振動的電場。During operation, an in-phase or reverse-phase AC audio voltage output by an AC power source (eg, an audio amplifier), an AC bias applied between the first electrode mesh 120 and the second electrode mesh 125 provides driving of the electret diaphragm The electric field of vibration.

根據本發明實施例,所述第一與第二外框架110、115為硬質或剛性的射出成型塑膠。第一與第二外框架110、115的外型可為類窗格結構,具有多個卡榫150於週邊區域,如圖3所示。於一實施例中,第一外框架110的周圍具有凸出部160a,而第二外框架115的周圍具有對應的凹入部160b,該凸出部對應的凹入部相互嵌合,如圖4A所示。於另一實施例中,所述第一與第二外框架110、115係藉由卡榫170結合,如圖4B所示。According to an embodiment of the invention, the first and second outer frames 110, 115 are rigid or rigid injection molded plastic. The outer shapes of the first and second outer frames 110, 115 may be a class-like pane structure having a plurality of latches 150 in the peripheral region, as shown in FIG. In an embodiment, the first outer frame 110 has a convex portion 160a around the periphery, and the second outer frame 115 has a corresponding concave portion 160b around the second outer frame 115. The corresponding concave portion of the protruding portion is fitted to each other, as shown in FIG. 4A. Show. In another embodiment, the first and second outer frames 110, 115 are coupled by a cassette 170, as shown in FIG. 4B.

駐極體振膜140係由駐極體材料製成,於充電後,於表面長時間保有較高之偏壓。具體而言,駐極體材料係指介電材料(dielectric material)經過電化(electrized)處理後能長時間保有靜電荷(static charges)。構成駐極體振膜140的駐極體材料可為含氟的高分子材料,因氟具有最強陰電性。故,將駐極體振膜結構140充電後可將電荷圈附。所述駐極體材料較佳者為含氟有機高分子材料或含氟有機無機聚合物。所述含氟的高分子材料包括膨體聚四氟乙烯(ePTFE)、有側鏈的聚四氟乙烯(perfluoroalkoxy,簡稱PFA)、氟化乙烯丙烯(FEP)、乙烯-四氟乙烯聚合物(ETFE)、及乙烯-三氟乙烯(ECTFE)共聚物。The electret diaphragm 140 is made of an electret material and maintains a high bias voltage on the surface for a long time after charging. In particular, an electret material refers to a static charge that can be retained for a long time after undergoing electrification treatment of a dielectric material. The electret material constituting the electret diaphragm 140 may be a fluorine-containing polymer material, and fluorine has the strongest electrical property. Therefore, the charge of the electret diaphragm structure 140 can be charged. The electret material is preferably a fluorine-containing organic polymer material or a fluorine-containing organic inorganic polymer. The fluorine-containing polymer material includes expanded polytetrafluoroethylene (ePTFE), side-chained polytetrafluoroethylene (PFA), fluorinated ethylene propylene (FEP), and ethylene-tetrafluoroethylene polymer ( ETFE), and ethylene-trifluoroethylene (ECTFE) copolymer.

第一和第二隔離結構130、135的目的係用以將駐極體振膜結構與電極網隔開並產生電性絕緣效果。第一和第二隔離結構130、135可選擇以射出成型或衝壓成型材料,將駐極體振膜結構140上分隔成多個區域。The purpose of the first and second isolation structures 130, 135 is to separate the electret diaphragm structure from the electrode mesh and to create an electrical insulating effect. The first and second isolation structures 130, 135 can be selected to be injection molded or stamped to separate the electret diaphragm structure 140 into a plurality of regions.

相較於傳統駐極體電聲轉換裝置,本發明上述實施例之駐極體電聲轉換裝置封裝結構的優點在於:Compared with the conventional electret electroacoustic conversion device, the electret electroacoustic conversion device package structure of the above embodiment of the present invention has the following advantages:

1. 傳統駐極體靜電揚聲器(EFL)使用黏著膠帶將各個主要構件結合。經長時間操作及環境劣化,所述黏著膠帶發生老化而影響駐極體靜電揚聲器的音質。本發明將射出成型塑膠材料使用在接合部件,並取代傳統使用黏著膠帶的方式,已顯著改善駐極體靜電揚聲器(EFL)產品的老化現象。1. Traditional electret electrostatic speakers (EFL) use adhesive tape to bond the main components. After a long period of operation and environmental degradation, the adhesive tape is aged to affect the sound quality of the electret electrostatic speaker. The present invention has significantly improved the aging phenomenon of electret electrostatic speaker (EFL) products by using injection molded plastic materials in the joint members and replacing the conventional use of adhesive tape.

2. 本發明實施例所使用的金屬網電極,由於表面粗糙造成音質失真,即使使用黏著膠帶固定亦無法達到如平面電極的音效。從物理的觀點,駐極體與表面粗糙的電極之間的距離並非一致。當施加高電壓以產生電場於駐極體與電極間,會導致對振膜推-拉的力量不均衡,對高音場效果的音響便成為很大的問題。藉由本發明的射出成型塑膠設計之助,可輕易支撐並固定駐極體振膜與電極之間的距離,使得駐極體靜電揚聲器(EFL)維持的高品質的輸出、降低雜訊並維持低失真度。2. The metal mesh electrode used in the embodiment of the present invention has a sound quality distortion due to surface roughness, and the sound effect of a planar electrode cannot be achieved even if it is fixed by an adhesive tape. From a physical point of view, the distance between the electret and the electrode with a rough surface is not uniform. When a high voltage is applied to generate an electric field between the electret and the electrode, the force on the push-pull of the diaphragm is unbalanced, and the sound of the high-pitched sound becomes a big problem. With the design of the injection molded plastic of the present invention, the distance between the electret diaphragm and the electrode can be easily supported and fixed, so that the electret electrostatic speaker (EFL) maintains high quality output, reduces noise and maintains low. Distortion.

3. 傳統駐極體靜電揚聲器(EFL)係藉由人工組裝,效率不佳且品質無法維持常定。藉由本發明的射出成型塑膠設計之助,可利用自動化生產製造傳統駐極體靜電揚聲器(EFL),明顯降低人為的錯誤並提升製造效率。3. Traditional electret electrostatic speakers (EFL) are assembled by hand, which are inefficient and the quality cannot be maintained. With the design of the injection molded plastic of the present invention, the conventional electret electrostatic speaker (EFL) can be manufactured by automated production, which significantly reduces human error and improves manufacturing efficiency.

本發明雖以各種實施例揭露如上,然其並非用以限定本發明的範圍,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可做些許的更動與潤飾。本發明之保護範圍當視後附之申請專利範圍所界定者為準。The present invention has been disclosed in the above various embodiments, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can make a few changes and refinements without departing from the spirit and scope of the invention. . The scope of the invention is defined by the scope of the appended claims.

110...第一外框架110. . . First outer frame

115...二外框架115. . . Second outer frame

120...第一電極網120. . . First electrode network

125...第二電極網125. . . Second electrode net

130...第一隔離結構130. . . First isolation structure

135...第二隔離結構135. . . Second isolation structure

140...雙層駐極體振膜140. . . Double layer electret diaphragm

142、144...駐極體材料142, 144. . . Electret material

150...卡榫150. . . Latch

160a...凸出部160a. . . Protrusion

160b...凹入部160b. . . Concave

170...卡榫170. . . Latch

圖1顯示根據本發明之一實施例的駐極體電聲轉換裝置的封裝結構的分解示意圖。1 shows an exploded schematic view of a package structure of an electret electroacoustic conversion device according to an embodiment of the present invention.

圖2顯示根據本發明實施例組裝後的駐極體電聲轉換裝置的封裝結構的示意圖。2 is a schematic view showing a package structure of an electret electroacoustic conversion device assembled according to an embodiment of the present invention.

圖3顯示根據本發明實施例具有多個卡榫於外框架的週邊區域的結構示意圖。3 shows a schematic view of a structure having a plurality of peripheral regions that are snapped onto the outer frame in accordance with an embodiment of the present invention.

圖4A和4B顯示根據本發明實施例外框架的接合示意圖。4A and 4B are schematic views showing the engagement of an exception frame in accordance with the present invention.

110...第一外框架110. . . First outer frame

115...二外框架115. . . Second outer frame

120...第一電極網120. . . First electrode network

125...第二電極網125. . . Second electrode net

130...第一隔離結構130. . . First isolation structure

135...第二隔離結構135. . . Second isolation structure

140...雙層駐極體振膜140. . . Double layer electret diaphragm

142、144...駐極體材料142, 144. . . Electret material

Claims (7)

一種駐極體電聲轉換裝置的封裝結構,包括:第一電極網;雙層駐極體振膜,與該第一電極網對向設置,其中該雙層駐極體振膜之間夾置一金屬鍍層,形成疊層駐極體振膜結構;第一隔離結構,設置於該第一電極網與該雙層駐極體振膜之間;第二電極網,與該雙層駐極體振膜對向設置;第二隔離結構,設置於該雙層駐極體振膜與該第二電極之間;以及第一與第二外框架,將該第一電極網、該第一隔離結構、該雙層駐極體振膜、該第二隔離結構、該第二電極網夾置於其間。 The package structure of an electret electroacoustic conversion device includes: a first electrode mesh; a double-layer electret diaphragm disposed opposite to the first electrode mesh, wherein the double-layer electret diaphragm is interposed a metal plating layer forms a laminated electret diaphragm structure; a first isolation structure is disposed between the first electrode mesh and the double layer electret diaphragm; a second electrode mesh, and the double layer electret The diaphragm is disposed opposite to each other; the second isolation structure is disposed between the double layer electret diaphragm and the second electrode; and the first and second outer frames, the first electrode net, the first isolation structure The double-layer electret diaphragm, the second isolation structure, and the second electrode mesh are interposed therebetween. 如申請專利範圍第1項所述的駐極體電聲轉換裝置的封裝結構,其中該第一與第二隔離結構為射出成型塑膠。 The package structure of the electret electroacoustic conversion device according to claim 1, wherein the first and second isolation structures are injection molded plastic. 如申請專利範圍第1項所述的駐極體電聲轉換裝置的封裝結構,其中該第一外框架的周圍具有凸出部,該第二外框架的周圍具有對應的凹入部,該凸出部對應的凹入部相互嵌合。 The package structure of the electret electroacoustic conversion device according to claim 1, wherein the first outer frame has a convex portion around the second outer frame, and the second outer frame has a corresponding concave portion around the second outer frame. The corresponding concave portions of the portions are fitted to each other. 如申請專利範圍第1項所述的駐極體電聲轉換裝置的封裝結構,其中該第一與第二外框架係藉由卡榫結合。 The package structure of the electret electroacoustic conversion device according to claim 1, wherein the first and second outer frames are coupled by a cassette. 如申請專利範圍第1項所述的駐極體電聲轉換裝置 的封裝結構,其中該雙層駐極體振膜包括含氟系高分子材料(fluorine containing polymers)。 An electret electroacoustic conversion device as described in claim 1 The package structure, wherein the double-layer electret diaphragm comprises fluorine containing polymers. 如申請專利範圍第5所述的駐極體電聲轉換裝置的封裝結構,其中該含氟的高分子材料包括膨體聚四氟乙烯(ePTFE)、有側鏈的聚四氟乙烯(PFA)、氟化乙烯丙烯(FEP)、乙烯-四氟乙烯聚合物(ETFE)、及乙烯-三氟乙烯(ECTFE)共聚物。 The package structure of the electret electroacoustic conversion device according to claim 5, wherein the fluorine-containing polymer material comprises expanded polytetrafluoroethylene (ePTFE) and side chain polytetrafluoroethylene (PFA). , fluorinated ethylene propylene (FEP), ethylene-tetrafluoroethylene polymer (ETFE), and ethylene-trifluoroethylene (ECTFE) copolymer. 如申請專利範圍第1項所述的駐極體電聲轉換裝置的封裝結構,其中該第一隔離結構、該第一電極網、該雙層駐極體振膜、該第二隔離結構與第二電極網係以機械力結合,且之間實質上無黏結劑。 The package structure of the electret electroacoustic conversion device according to claim 1, wherein the first isolation structure, the first electrode mesh, the double-layer electret diaphragm, the second isolation structure and the first The two-electrode network is mechanically bonded with virtually no binder between them.
TW101108035A 2012-03-09 2012-03-09 Packages for electret electroacoustic transducers TWI473505B (en)

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US6483924B1 (en) * 1996-02-26 2002-11-19 Panphonics Oy Acoustic elements and method for sound processing
US20090060233A1 (en) * 2007-09-04 2009-03-05 Industrial Technology Research Institute Electrostatic electroacoustic transducers
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TW201134230A (en) * 2008-08-01 2011-10-01 Ind Tech Res Inst Supporting members for a speaker unit and arranging method therefor
US20110255721A1 (en) * 2007-09-04 2011-10-20 Industrial Technology Research Institute Flat speaker unit and speaker device therewith

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6483924B1 (en) * 1996-02-26 2002-11-19 Panphonics Oy Acoustic elements and method for sound processing
US7668323B2 (en) * 2004-09-22 2010-02-23 Seiko Epson Corporation Electrostatic ultrasonic transducer and ultrasonic speaker
US20090060233A1 (en) * 2007-09-04 2009-03-05 Industrial Technology Research Institute Electrostatic electroacoustic transducers
US20110255721A1 (en) * 2007-09-04 2011-10-20 Industrial Technology Research Institute Flat speaker unit and speaker device therewith
TW201134230A (en) * 2008-08-01 2011-10-01 Ind Tech Res Inst Supporting members for a speaker unit and arranging method therefor

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