TWI472472B - Mems structure and method for fabricating the same - Google Patents

Mems structure and method for fabricating the same Download PDF

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TWI472472B
TWI472472B TW97134458A TW97134458A TWI472472B TW I472472 B TWI472472 B TW I472472B TW 97134458 A TW97134458 A TW 97134458A TW 97134458 A TW97134458 A TW 97134458A TW I472472 B TWI472472 B TW I472472B
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metal
metal layers
mems
dielectric layer
layers
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TW201010937A (en
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Bang Chiang Lan
Ming I Wang
Li Hsun Ho
Hui Min Wu
Min Chen
Chien Hsin Huang
Tzung I Su
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United Microelectronics Corp
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微機電系統結構及其製造方法Microelectromechanical system structure and manufacturing method thereof

本發明是有關於一種微機電系統(microelectromechanical system,MEMS)結構及其製造方法,且特別是有關於一種具有保護環的微機電系統結構及其製造方法。The present invention relates to a microelectromechanical system (MEMS) structure and a method of fabricating the same, and more particularly to a microelectromechanical system structure having a guard ring and a method of fabricating the same.

微機電系統(MEMS)是在微小化的封裝結構中所製作的微型電子機械元件,其製造的技術十分類似於製造積體電路的技術,但微機電系統裝置與其周遭環境互動的方式則多於傳統的積體電路,例如力學、光學或磁力上的互動。微機電系統裝置可包括極小的電子機械元件,例如馬達、幫浦、閥、開關、電容器、加速度計、感應器、電容感測器、像素、麥克風或致動器等。而這些電子機械元件通常利用微機械結構與積體電路等半導體元件共同作用,並根據電容原理來設計,使其產生位移以達到預設的目標。Microelectromechanical systems (MEMS) are tiny electro-mechanical components fabricated in miniaturized package structures that are manufactured with technology much similar to that used to make integrated circuits, but MEMS devices interact more with their surrounding environments than they do. Traditional integrated circuits, such as mechanical, optical or magnetic interactions. The MEMS device can include very small electromechanical components such as motors, pumps, valves, switches, capacitors, accelerometers, sensors, capacitive sensors, pixels, microphones or actuators, and the like. These electromechanical components usually use a micromechanical structure to interact with semiconductor components such as integrated circuits, and are designed according to the principle of capacitance to cause displacement to achieve a predetermined target.

一般而言,微機電系統是利用半導體製程技術將元件設計於矽晶片上,再將微機電系統以單塊的方式整合至積體電路中。由於半導體製程技術大幅度的提升,微機電系統的元件體積則朝向不斷地縮小及一體化的方向來設計,因此發展可以和半導體製程所做出之積體電路晶片進行整合的微機電系統是現今發展的一大趨勢。In general, MEMS uses semiconductor process technology to design components on a germanium wafer, and then integrates the MEMS into a bulk circuit in a single block. Due to the significant increase in semiconductor process technology, the component size of MEMS is designed to be continuously reduced and integrated. Therefore, the development of MEMS that can be integrated with integrated circuit chips made by semiconductor processes is nowadays. A major trend in development.

然而,目前微機電系統元件的製程通常是在完成半導 體製程的後段製程之後進行。也就是說,在完成積體電路之後,才會在微機電系統區沉積多層厚的多晶矽膜層,以作為微機電系統元件的結構。由於微機電系統元件整體結構皆採用多晶矽材料,因此容易遭遇到應力等問題。再者,多晶矽材料在不斷重複的機械應力作用下,亦容易遭受到扭曲,降低元件使用壽命並造成元件效能不佳。此外,沉積多晶矽雖然是普遍的半導體製程,但在一般半導體的後段製程中並不會形成多晶矽材料,因此形成微機電系統元件的過程需要額外手續,而增加製程步驟與時間成本。而且,在實際操作上,使用多晶矽材料作為微機電系統的結構容易受限於沉積多晶矽膜層的厚度,因而對元件造成影響。However, the current process of MEMS components is usually done in semi-conductive After the process of the latter part of the institutional process, it is carried out. That is to say, after completing the integrated circuit, a plurality of thick polycrystalline germanium film layers are deposited in the microelectromechanical system region as a structure of the microelectromechanical system components. Since the overall structure of the MEMS components is made of a polycrystalline silicon material, problems such as stress are easily encountered. Furthermore, polycrystalline germanium materials are subject to distortion due to repeated mechanical stresses, reducing component lifetime and resulting in poor component performance. In addition, although deposition of polysilicon is a common semiconductor process, polycrystalline germanium materials are not formed in the latter stage of general semiconductor processing, so the process of forming microelectromechanical system components requires additional procedures, which increases process steps and time costs. Moreover, in practice, the use of a polycrystalline germanium material as the structure of the microelectromechanical system is easily limited by the thickness of the deposited polycrystalline germanium film layer, thus affecting the components.

有鑑於此,本發明提供一種微機電系統結構,其具有保護環。In view of this, the present invention provides a microelectromechanical system structure having a guard ring.

本發明另提供一種微機電系統的製造方法,可以與互補式金屬氧化物半導體(complementary metal-oxide semiconductor,CMOS)的製程整合,以減少製程步驟。The present invention further provides a method of fabricating a microelectromechanical system that can be integrated with a complementary metal-oxide semiconductor (CMOS) process to reduce process steps.

本發明提出一種微機電系統結構,其包括固定部及可動部。固定部配置於基底上,且與基底相連接。可動部懸空配置於基底上,且可動部包括至少兩層第一金屬層、第一保護環與第一介電層。第一保護環連接相鄰兩層第一金屬層,以於相鄰兩層第一金屬層之間定義出第一封閉空 間。第一介電層配置於第一封閉空間內,且連接相鄰兩層第一金屬層。The invention provides a microelectromechanical system structure comprising a fixing portion and a movable portion. The fixing portion is disposed on the substrate and connected to the substrate. The movable portion is suspended on the substrate, and the movable portion includes at least two first metal layers, a first protection ring and a first dielectric layer. The first guard ring connects the adjacent two first metal layers to define a first closed space between the adjacent two first metal layers between. The first dielectric layer is disposed in the first enclosed space and connects the adjacent two first metal layers.

在本發明之一實施例中,上述之第一保護環實質上對應於各第一金屬層之輪廓。In an embodiment of the invention, the first guard ring substantially corresponds to the contour of each of the first metal layers.

在本發明之一實施例中,上述之第一保護環的材料包括金屬。In an embodiment of the invention, the material of the first guard ring comprises a metal.

在本發明之一實施例中,上述之固定部包括至少兩層第二金屬層、第二保護環與第二介電層。第二保護環連接相鄰兩層第二金屬層,以於相鄰兩層第二金屬層之間定義出第二封閉空間。第二介電層配置於第二封閉空間內,且連接相鄰兩層第二金屬層。In an embodiment of the invention, the fixing portion includes at least two second metal layers, a second guard ring and a second dielectric layer. The second guard ring connects the adjacent two second metal layers to define a second closed space between the adjacent two second metal layers. The second dielectric layer is disposed in the second enclosed space and connects the adjacent two second metal layers.

在本發明之一實施例中,上述之第二保護環實質上對應於各第二金屬層之輪廓。In an embodiment of the invention, the second guard ring substantially corresponds to the contour of each of the second metal layers.

在本發明之一實施例中,上述之第二保護環的材料包括金屬。In an embodiment of the invention, the material of the second guard ring comprises a metal.

在本發明之一實施例中,微機電系統結構更包括金屬插塞,以連接固定部與基底。In an embodiment of the invention, the MEMS structure further includes a metal plug to connect the fixing portion to the substrate.

在本發明之一實施例中,上述之微機電系統結構包括懸臂樑、橋或振動膜。In an embodiment of the invention, the MEMS structure described above comprises a cantilever beam, a bridge or a diaphragm.

本發明另提出一種微機電系統的製造方法。首先,提供一基底,其包括分開配置的電路區與微機電系統區。然後,於電路區內的基底上形成第一金屬內連線結構,並同時於微機電系統區內的基底上形成第一介電層結構。接著,於第一金屬內連線結構上形成第二金屬內連線結構, 並同時於第一介電層結構上形成第二介電層結構、至少兩層金屬層與保護環。金屬層與保護環形成於第二介電層結構中,且保護環連接相鄰兩層金屬層,以於相鄰兩層金屬層之間定義出封閉空間。隨之,移除第一介電層結構與位於封閉空間以外的第二介電層結構,以於微機電系統區形成微機電系統元件。The invention further provides a method of fabricating a microelectromechanical system. First, a substrate is provided that includes separately configured circuit regions and MEMS regions. Then, a first metal interconnect structure is formed on the substrate in the circuit region, and a first dielectric layer structure is simultaneously formed on the substrate in the MEMS region. Then, forming a second metal interconnect structure on the first metal interconnect structure, And forming a second dielectric layer structure, at least two metal layers and a guard ring on the first dielectric layer structure. The metal layer and the guard ring are formed in the second dielectric layer structure, and the guard ring connects the adjacent two metal layers to define a closed space between the adjacent two metal layers. Accordingly, the first dielectric layer structure and the second dielectric layer structure outside the enclosed space are removed to form MEMS components in the MEMS region.

在本發明之一實施例中,上述之保護環實質上對應於各金屬層之輪廓。In one embodiment of the invention, the guard ring described above substantially corresponds to the contour of each metal layer.

在本發明之一實施例中,上述之保護環的材料包括金屬。In an embodiment of the invention, the material of the guard ring comprises a metal.

在本發明之一實施例中,在形成第一金屬內連線結構之前,更包括於電路區內形成半導體元件,且半導體元件連接第一金屬內連線結構。In an embodiment of the invention, before forming the first metal interconnect structure, the semiconductor component is further formed in the circuit region, and the semiconductor component is connected to the first metal interconnect structure.

在本發明之一實施例中,上述之半導體元件包括互補式金屬氧化物半導體元件。In an embodiment of the invention, the semiconductor component described above comprises a complementary metal oxide semiconductor device.

在本發明之一實施例中,上述之微機電系統元件包括可動部以及固定部。In an embodiment of the invention, the MEMS component includes a movable portion and a fixed portion.

在本發明之一實施例中,更包括於第一介電層結構中形成金屬插塞,其中金屬插塞連接固定部與基底。In an embodiment of the invention, the method further includes forming a metal plug in the first dielectric layer structure, wherein the metal plug connects the fixing portion and the substrate.

在本發明之一實施例中,上述之微機電系統元件的結構包括懸臂樑、橋或振動膜。In an embodiment of the invention, the structure of the MEMS component described above comprises a cantilever beam, a bridge or a diaphragm.

本發明之微機電系統結構藉由保護環及介電層連接相鄰兩層金屬層,因此可以減少金屬層中的殘餘應力,以避免翹曲等問題。再者,由於金屬層與保護環所形成的結 構為大面積的導體層,因此可以增加感應電容及質量塊重量,進而能夠提升微機電系統的靈敏度及效能。The MEMS structure of the present invention connects adjacent two metal layers by a guard ring and a dielectric layer, thereby reducing residual stress in the metal layer to avoid problems such as warpage. Furthermore, due to the junction formed by the metal layer and the guard ring The structure is a large-area conductor layer, which can increase the sensing capacitance and mass weight, thereby improving the sensitivity and performance of the MEMS.

此外,本發明之微機電系統的製造方法可以整合於互補式金屬氧化物半導體的製程中,以減少製程步驟,因此有助於提高產率,並降低粗糙度、應力及微粒對元件所造成的不良影響。In addition, the manufacturing method of the microelectromechanical system of the present invention can be integrated into the process of the complementary metal oxide semiconductor to reduce the process steps, thereby helping to improve the yield and reducing the roughness, stress and particles caused by the components. Bad effects.

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.

圖1A至圖1D是依照本發明之一實施例之一種微機電系統的製造流程剖面示意圖。由於本發明之微機電系統的製程可以與互補式金氧化物半導體的後段製程相整合而達到簡化製程步驟的功效,因此在以下實施例中將同時以金屬氧化物半導體、內連線與微機電系統的製程步驟來對本發明作說明。1A to 1D are schematic cross-sectional views showing a manufacturing process of a microelectromechanical system according to an embodiment of the present invention. Since the process of the MEMS of the present invention can be integrated with the back-end process of the complementary gold-oxide semiconductor to achieve the efficiency of the process step, in the following embodiments, the metal oxide semiconductor, the interconnect and the MEMS are simultaneously The process steps of the system are described to illustrate the invention.

請參照圖1A,提供基底100,其例如是半導體晶圓,如N型矽晶圓、P型矽晶圓等。基底100包括電路區102及微機電系統區104,且電路區102與微機電系統區104分開配置。然後,於電路區102的基底100上形成電晶體110。電晶體110例如是互補式金屬氧化物半導體電晶體,其包括位於基底100上的閘極結構112與位於閘極結構112兩側基底100中的摻雜區114。閘極結構112包括閘極112a與閘介電層112b,其中閘介電層112b配置於閘極 112a與基底100之間。Referring to FIG. 1A, a substrate 100 is provided, which is, for example, a semiconductor wafer such as an N-type germanium wafer, a P-type germanium wafer, or the like. The substrate 100 includes a circuit region 102 and a MEMS region 104, and the circuit region 102 is configured separately from the MEMS region 104. Then, a transistor 110 is formed on the substrate 100 of the circuit region 102. The transistor 110 is, for example, a complementary metal oxide semiconductor transistor comprising a gate structure 112 on the substrate 100 and a doped region 114 in the substrate 100 on both sides of the gate structure 112. The gate structure 112 includes a gate 112a and a gate dielectric layer 112b, wherein the gate dielectric layer 112b is disposed on the gate Between 112a and substrate 100.

請參照圖1B,進行內連線製程,以於電路區102內的基底100上形成金屬內連線結構116。在形成金屬內連線結構116的同時,於微機電系統區104的基底100上形成介電層結構118。Referring to FIG. 1B, an interconnect process is performed to form a metal interconnect structure 116 on the substrate 100 in the circuit region 102. A dielectric layer structure 118 is formed on the substrate 100 of the MEMS region 104 while forming the metal interconnect structure 116.

金屬內連線結構116包括介電層116a、116b、116c、插塞116d、116e、116f與金屬層116g、116h。介電層116a、116b、116c的材料例如是氧化物或其他合適的介電材料。插塞116d、116e、116f的材料例如是鎢、銅或其他合適的金屬、合金材料。金屬層116g、116h的材料例如是鋁、銅或其他合適的金屬、合金材料。內連線製程為於此技術領域具有通常知識者所周知,故於此不再贅述。Metal interconnect structure 116 includes dielectric layers 116a, 116b, 116c, plugs 116d, 116e, 116f and metal layers 116g, 116h. The material of the dielectric layers 116a, 116b, 116c is, for example, an oxide or other suitable dielectric material. The material of the plugs 116d, 116e, 116f is, for example, tungsten, copper or other suitable metal or alloy material. The material of the metal layers 116g, 116h is, for example, aluminum, copper or other suitable metal or alloy material. The interconnect process is well known to those of ordinary skill in the art and will not be described herein.

介電層結構118例如是由三層介電層118a、118b、118c所組成,但並非用以限制本發明。介電層結構118的材料例如是氧化物或其他合適的介電材料。此外,在一實施例中,由於後續預形成之微機電系統元件包括固定部與可動部,因此還可以選擇性地在預形成固定部106的位置上,於介電層結構118中形成插塞120a、120b、120c與金屬層122a、122b,以作為固定部106與基底100相連接的固定端之用。插塞120a、120b、120c的材料例如是鎢、銅或其他合適的金屬、合金材料。金屬層122a、122b的材料例如是鋁、銅或其他合適的金屬、合金材料。Dielectric layer structure 118 is comprised of, for example, three dielectric layers 118a, 118b, 118c, but is not intended to limit the invention. The material of the dielectric layer structure 118 is, for example, an oxide or other suitable dielectric material. Moreover, in an embodiment, since the subsequently preformed MEMS element includes a fixed portion and a movable portion, a plug may be selectively formed in the dielectric layer structure 118 at a position where the fixed portion 106 is pre-formed. 120a, 120b, 120c and metal layers 122a, 122b are used as fixed ends to which the fixing portion 106 is connected to the substrate 100. The material of the plugs 120a, 120b, 120c is, for example, tungsten, copper or other suitable metal or alloy material. The material of the metal layers 122a, 122b is, for example, aluminum, copper or other suitable metal or alloy material.

在此說明的是,由於本發明在電路區102的製程可以與在微機電系統區104的製程相整合,因此在微機電系統 區104所有的製程都可以利用在電路區102進行的內連線製程技術而完成。詳言之,介電層結構118例如是與金屬內連線結構116中的介電層116a、116b、116c一起形成;插塞120a、120b、120c例如是與金屬內連線結構116中的插塞116d、116e、116f一起形成;金屬層122a、122b例如是與金屬內連線結構116中的金屬層116g、116h一起形成。It is explained herein that since the process of the present invention in the circuit region 102 can be integrated with the process in the MEMS region 104, the MEMS is All of the process of zone 104 can be accomplished using interconnect programming techniques performed in circuit region 102. In particular, the dielectric layer structure 118 is formed, for example, with the dielectric layers 116a, 116b, 116c in the metal interconnect structure 116; the plugs 120a, 120b, 120c are, for example, interposed with the metal interconnect structure 116. The plugs 116d, 116e, 116f are formed together; the metal layers 122a, 122b are formed, for example, together with the metal layers 116g, 116h in the metal interconnect structure 116.

請參照圖1C,於金屬內連線結構116上形成金屬內連線結構124。在形成金屬內連線結構124的同時,於微機電系統區104的介電層結構118上形成介電層結構126、金屬層128a、128b、128c、128d、132a、132b、132c、132d與保護環130a、130b、130c、134a、134b、134c。Referring to FIG. 1C, a metal interconnect structure 124 is formed on the metal interconnect structure 116. A dielectric layer structure 126, metal layers 128a, 128b, 128c, 128d, 132a, 132b, 132c, 132d are formed on the dielectric layer structure 118 of the MEMS region 104 while forming the metal interconnect structure 124. Rings 130a, 130b, 130c, 134a, 134b, 134c.

相似於金屬內連線結構116,金屬內連線結構124包括介電層124a、124b、124c、插塞124d、124e、124f與金屬層124g、124h、124i、124j。介電層124a、124b、124c的材料例如是氧化物或其他合適的介電材料。插塞124d、124e、124f的材料例如是鎢、銅或其他合適的金屬、合金材料。金屬層124g、124h、124i、124j的材料例如是鋁、銅或其他合適的金屬、合金材料。金屬內連線結構124的製造方法為於此技術領域具有通常知識者所周知,故於此不再贅述。Similar to the metal interconnect structure 116, the metal interconnect structure 124 includes dielectric layers 124a, 124b, 124c, plugs 124d, 124e, 124f and metal layers 124g, 124h, 124i, 124j. The material of the dielectric layers 124a, 124b, 124c is, for example, an oxide or other suitable dielectric material. The material of the plugs 124d, 124e, 124f is, for example, tungsten, copper or other suitable metal or alloy material. The material of the metal layers 124g, 124h, 124i, 124j is, for example, aluminum, copper or other suitable metal or alloy material. The method of fabricating the metal interconnect structure 124 is well known to those of ordinary skill in the art and will not be described herein.

介電層結構126例如是由三層介電層126a、126b、126c所組成,但並非用以限制本發明。介電層結構126的材料例如是氧化物或其他合適的介電材料。Dielectric layer structure 126 is comprised of, for example, three dielectric layers 126a, 126b, 126c, but is not intended to limit the invention. The material of the dielectric layer structure 126 is, for example, an oxide or other suitable dielectric material.

金屬層128a、128b、128c與金屬層132a、132b、132c例如是以層疊的方式分開形成於介電層結構126中。金屬層128d與金屬層132d例如是分別對應金屬128c與金屬層132c的位置形成於介電層結構126上。保護環130a、130b、130c、134a、134b、134c分別會連接相鄰兩層金屬層,以於相鄰兩層金屬層之間定義出一個封閉空間。位於封閉空間內的介電層126a、126b、126c例如是分別連接相鄰兩層金屬層。此外,保護環130a、130b、130c、134a、134b、134c例如是實質上對應於各層金屬層的輪廓,而連接相鄰兩層金屬層。金屬層128a、128b、128c、128d、132a、132b、132c、132d的材料例如是鋁、銅或其他合適的金屬、合金材料。保護環130a、130b、130c、134a、134b、134c的材料例如是鎢、銅或其他合適的金屬、合金材料。The metal layers 128a, 128b, 128c and the metal layers 132a, 132b, 132c are formed separately in the dielectric layer structure 126, for example, in a stacked manner. The metal layer 128d and the metal layer 132d are formed on the dielectric layer structure 126, for example, at positions corresponding to the metal 128c and the metal layer 132c, respectively. The guard rings 130a, 130b, 130c, 134a, 134b, 134c respectively connect adjacent two metal layers to define a closed space between adjacent two metal layers. The dielectric layers 126a, 126b, 126c located in the enclosed space are, for example, respectively connected to adjacent two metal layers. Further, the guard rings 130a, 130b, 130c, 134a, 134b, 134c, for example, substantially correspond to the contours of the metal layers of the respective layers, and connect the adjacent two metal layers. The material of the metal layers 128a, 128b, 128c, 128d, 132a, 132b, 132c, 132d is, for example, aluminum, copper or other suitable metal or alloy material. The material of the guard rings 130a, 130b, 130c, 134a, 134b, 134c is, for example, tungsten, copper or other suitable metal or alloy material.

如圖1C所示,在一實施例中,形成在金屬層128a、128b、128c、128d之間的保護環130a、130b、130c會具有相似於金屬層128a、128b、128c、128d輪廓的環狀外形,而連接於金屬層128a、128b、128c、128d輪廓的內側。環繞於金屬層128a、128b、128c、128d輪廓內側的保護環130a、130b、130c例如會在相鄰兩層金屬層128a、128b、128c、128d之間分別圈圍出含有介電層126a、126b、126c的封閉空間136a、136b、136c。As shown in FIG. 1C, in one embodiment, the guard rings 130a, 130b, 130c formed between the metal layers 128a, 128b, 128c, 128d will have a ring shape similar to the contour of the metal layers 128a, 128b, 128c, 128d. The outer shape is connected to the inner side of the outline of the metal layers 128a, 128b, 128c, 128d. The guard rings 130a, 130b, 130c surrounding the inner sides of the metal layers 128a, 128b, 128c, 128d, for example, enclose the dielectric layers 126a, 126b, respectively, between adjacent two metal layers 128a, 128b, 128c, 128d. The enclosed spaces 136a, 136b, 136c of 126c.

在一實施例中,形成在金屬層132a、132b、132c、132d之間的保護環134a、134b、134c會具有相似於金屬層132a、132b、132c、132d輪廓的環狀外形,而連接於金屬 層132a、132b、132c、132d輪廓的內側。環繞於金屬層132a、132b、132c、132d輪廓內側的保護環134a、134b、134c例如會在相鄰兩層金屬層132a、132b、132c、132d之間分別圈圍出含有介電層126a、126b、126c封閉空間138a、138b、138c。In one embodiment, the guard rings 134a, 134b, 134c formed between the metal layers 132a, 132b, 132c, 132d will have an annular shape similar to the contours of the metal layers 132a, 132b, 132c, 132d, and be connected to the metal. The inside of the outline of the layers 132a, 132b, 132c, 132d. The guard rings 134a, 134b, 134c surrounding the outline of the metal layers 132a, 132b, 132c, 132d, for example, enclose the dielectric layer 126a, 126b between adjacent two metal layers 132a, 132b, 132c, 132d, respectively. 126c encloses the spaces 138a, 138b, 138c.

金屬層128a、128b、128c、128d與保護環130a、130b、130c例如是作為微機電系統元件的固定部106結構;金屬層132a、132b、132c、132d與保護環134a、134b、134c例如是作為微機電系統元件的可動部108結構。詳言之,金屬層128a會形成在插塞120c上方的介電層結構118上以連接插塞120c,而金屬層128b、128c、128d與保護環130a、130b、130c會形成於金屬層128a上,使固定部106因而可以與基底100相連接。金屬層132a會形成在介電層結構118上而不會與任何連接至基底100的插塞或金屬層相連接,而金屬層132b、132c、132d與保護環134a、134b、134c會形成於金屬層132a上,因此可動部108不會經由插塞或金屬層與基底100連接。The metal layers 128a, 128b, 128c, 128d and the guard rings 130a, 130b, 130c are, for example, the structure of the fixing portion 106 as a microelectromechanical system element; the metal layers 132a, 132b, 132c, 132d and the guard rings 134a, 134b, 134c are, for example, The structure of the movable portion 108 of the MEMS element. In detail, the metal layer 128a is formed on the dielectric layer structure 118 above the plug 120c to connect the plug 120c, and the metal layers 128b, 128c, 128d and the guard rings 130a, 130b, 130c are formed on the metal layer 128a. The fixing portion 106 can thus be connected to the substrate 100. The metal layer 132a is formed on the dielectric layer structure 118 without being connected to any plug or metal layer connected to the substrate 100, and the metal layers 132b, 132c, 132d and the guard rings 134a, 134b, 134c are formed on the metal. On the layer 132a, the movable portion 108 is thus not connected to the substrate 100 via a plug or a metal layer.

特別說明的是,由於本發明在電路區102的製程可以與在微機電系統區104的製程相整合,因此在微機電系統區104所有的製程都可以利用在電路區102進行的內連線製程技術而完成。詳言之,介電層結構126例如是與金屬內連線結構124中的介電層124a、124b、124c一起形成;保護環130a、130b、130c、134a、134b、134c例如是與金屬內連線結構124中的插塞插塞124d、124e、124f一起形 成;金屬層128a、128b、128c、128d、132a、132b、132c、132d例如是與金屬內連線結構124中的金屬層124g、124h、124i、124j一起形成。In particular, since the process of the present invention in the circuit region 102 can be integrated with the process in the MEMS region 104, all processes in the MEMS region 104 can utilize the interconnect process in the circuit region 102. Completed by technology. In particular, the dielectric layer structure 126 is formed, for example, with the dielectric layers 124a, 124b, 124c in the metal interconnect structure 124; the guard rings 130a, 130b, 130c, 134a, 134b, 134c are, for example, interconnected with metal The plug plugs 124d, 124e, 124f in the line structure 124 are shaped together The metal layers 128a, 128b, 128c, 128d, 132a, 132b, 132c, 132d are formed, for example, together with the metal layers 124g, 124h, 124i, 124j in the metal interconnect structure 124.

請參照圖1D,移除介電層結構118與部分介電層結構126,以於微機電系統區108內形成微機電系統元件,亦即完成本發明之微機電系統結構的製作。在移除介電層結構118與部分介電層結構126之後,微機電系統元件的固定部106例如是經由插塞120a、120b、120c及金屬層122a、122b固定連接於基底100上,而微機電系統元件的可動部108例如是懸空配置於基底100上。移除介電層結構118與部分介電層結構126的方法例如是等向性蝕刻。在一實施例中,移除介電層結構118與部分介電層結構126的方法為濕式蝕刻法,而所使用的蝕刻劑例如是氫氟酸、氟化氫蒸汽或二氟化氙(XeF2 )蒸汽。Referring to FIG. 1D, the dielectric layer structure 118 and the portion of the dielectric layer structure 126 are removed to form MEMS components in the MEMS region 108, that is, to fabricate the MEMS structure of the present invention. After the dielectric layer structure 118 and the portion of the dielectric layer structure 126 are removed, the fixing portion 106 of the MEMS element is fixedly connected to the substrate 100 via plugs 120a, 120b, 120c and metal layers 122a, 122b, for example. The movable portion 108 of the electromechanical system element is, for example, suspended on the base 100. The method of removing the dielectric layer structure 118 and the portion of the dielectric layer structure 126 is, for example, an isotropic etch. In one embodiment, the method of removing the dielectric layer structure 118 and the portion of the dielectric layer structure 126 is a wet etching method, and the etchant used is, for example, hydrofluoric acid, hydrogen fluoride vapor or xenon difluoride (XeF 2 ). )steam.

特別一提的是,由於在圖1C所述的步驟中形成的保護環130a、130b、130c、134a、134b、134c會連接相鄰兩層金屬層128a、128b、128c、128d、132a、132b、132c、132d,因此保護環130a、130b、130c、134a、134b、134c可以保護位於封閉空間136a、136b、136c、138a、138b、138c內的介電材料。也就是說,在進行移除部分介電層結構126的蝕刻製程時,僅會移除保護環130a、130b、130c、134a、134b、134c外部的介電層126a、126b、126c,而保留位於封閉空間136a、136b、136c、138a、138b、138c中的介電層126a’、126b’、126c’。In particular, the guard rings 130a, 130b, 130c, 134a, 134b, 134c formed in the steps described in FIG. 1C will connect adjacent two metal layers 128a, 128b, 128c, 128d, 132a, 132b, 132c, 132d, thus the guard rings 130a, 130b, 130c, 134a, 134b, 134c can protect the dielectric material located within the enclosed spaces 136a, 136b, 136c, 138a, 138b, 138c. That is, when the etching process for removing a portion of the dielectric layer structure 126 is performed, only the dielectric layers 126a, 126b, 126c outside the guard rings 130a, 130b, 130c, 134a, 134b, 134c are removed while remaining Dielectric layers 126a', 126b', 126c' in enclosed spaces 136a, 136b, 136c, 138a, 138b, 138c.

此外,在形成金屬內連線結構116、124的同時,更可以選擇性地於電路區102與微機電系統區104之間形成隔離結構(未繪示),以在移除介電材料的蝕刻製程中保護位於電路區102中的介電材料。隔離結構的形成方法例如是與金屬內連線結構116、124中的各層一起形成。In addition, while forming the metal interconnect structures 116, 124, an isolation structure (not shown) may be selectively formed between the circuit region 102 and the MEMS region 104 for etching to remove the dielectric material. The dielectric material located in circuit region 102 is protected during the process. The method of forming the isolation structure is formed, for example, with each of the metal interconnect structures 116, 124.

在一實施例中,懸空於基底100上的可動部108還可進一步與彈性件(未繪示)連接,例如與彈簧連接。藉由感測可動部108受到外界擾動而產生例如振動等變化,進而改變可動部108與固定部106之間的感應電容值來產生電子信號。當彈性件配置在可動部108的側面與可動部108以外的構件之間時,微機電系統元件可以用來感測可動部108沿著X軸或Y軸的水平振動。當彈性件配置在最下層的金屬層132a與基底100之間時,微機電系統元件可以用來感測可動部108沿著Z軸的垂直振動。In an embodiment, the movable portion 108 suspended from the base 100 may be further connected to an elastic member (not shown), for example, to a spring. The sensing movable portion 108 is subjected to external disturbance to generate a change such as vibration, thereby changing the value of the induced capacitance between the movable portion 108 and the fixed portion 106 to generate an electronic signal. When the elastic member is disposed between the side of the movable portion 108 and a member other than the movable portion 108, the microelectromechanical system element can be used to sense horizontal vibration of the movable portion 108 along the X-axis or the Y-axis. When the elastic member is disposed between the lowermost metal layer 132a and the substrate 100, the microelectromechanical system element can be used to sense the vertical vibration of the movable portion 108 along the Z axis.

當然,在上述實施例中所形成之微機電系統的結構可以是懸臂樑、橋或振動膜等結構,且微機電系統元件可以是加速度計、迴轉儀、振盪器、麥克風、開關、感應器或引動器等極小的微機電系統元件,本發明於此不作特別之限定。此外,構成金屬內連線結構及微機電系統元件結構的金屬層數量並不限於圖1D所繪示之數量,在其他實施例中,於此技術領域具有通常知識者可視實際需求而調整金屬層的數量。Of course, the structure of the MEMS formed in the above embodiments may be a structure such as a cantilever beam, a bridge or a diaphragm, and the MEMS component may be an accelerometer, a gyroscope, an oscillator, a microphone, a switch, an inductor, or A very small microelectromechanical system component such as an actuator is not particularly limited herein. In addition, the number of metal layers constituting the metal interconnect structure and the MEMS component structure is not limited to the number shown in FIG. 1D. In other embodiments, the general knowledge in the technical field can adjust the metal layer according to actual needs. quantity.

以下,將以圖1D中位於微機電元件104區內的結構為例來對本發明之微機電系統結構作說明。值得注意的 是,在以下實施例的微機電系統結構之各構件的材料、功效及形成方法已於上述實施例中進行詳盡地描述,故於此不再贅述。Hereinafter, the structure of the MEMS of the present invention will be described by taking the structure in the region of the microelectromechanical element 104 in Fig. 1D as an example. worth taking note of The materials, effects, and formation methods of the components of the MEMS structure of the following embodiments have been described in detail in the above embodiments, and thus will not be described again.

請參照圖1D,微機電系統結構包括固定部106及可動部108。固定部106配置於基底100上,且固定部106例如是與基底100連接。可動部108配置於固定部106的一側,可動部108例如是懸空配置於基底100上。在一實施例中,微機電系統結構可以是懸臂樑、橋或振動膜等其他結構。Referring to FIG. 1D, the MEMS structure includes a fixing portion 106 and a movable portion 108. The fixing portion 106 is disposed on the substrate 100, and the fixing portion 106 is connected to the substrate 100, for example. The movable portion 108 is disposed on one side of the fixed portion 106, and the movable portion 108 is, for example, suspended on the base 100. In an embodiment, the MEMS structure may be other structures such as a cantilever beam, a bridge, or a diaphragm.

固定部106包括插塞120a、120b、120c、金屬層122a、122b、128a、128b、128c、128d、保護環130a、130b、130c與介電層126a’、126b’、126c’。金屬層128a、128b、128c、128d例如是以層疊的方式配置於基底100上。保護環130a、130b、130c分別會連接相鄰兩層金屬層128a、128b、128c、128d,以於相鄰兩層金屬層128a、128b、128c、128d之間定義出一個封閉空間136a、136b、136c。保護環130a、130b、130c例如是實質上對應於各層金屬層128a、128b、128c、128d的輪廓。在一實施例中,保護環130a、130b、130c具有相似於金屬層128a、128b、128c、128d輪廓的環狀外形,而連接於金屬層128a、128b、128c、128d輪廓的內側。介電層126a’、126b’、126c’配置於封閉空間136a、136b、136c內,並連接相鄰兩層金屬層128a、128b、128c、128d。此外,插塞120a、120b、120c與金屬層122a、122b配置於金屬層128a與基底100之間,其例如是作為固定部 106與基底100相連接的固定端,以支撐固定部106。在一實施例中,插塞120a連接基底100與金屬層122a,插塞120b連接金屬層122a與金屬層122b,插塞120c連接金屬層122b與金屬層128a。The fixing portion 106 includes plugs 120a, 120b, 120c, metal layers 122a, 122b, 128a, 128b, 128c, 128d, guard rings 130a, 130b, 130c and dielectric layers 126a', 126b', 126c'. The metal layers 128a, 128b, 128c, and 128d are disposed on the substrate 100, for example, in a stacked manner. The guard rings 130a, 130b, and 130c respectively connect the adjacent two metal layers 128a, 128b, 128c, and 128d to define a closed space 136a, 136b between the adjacent two metal layers 128a, 128b, 128c, and 128d. 136c. The guard rings 130a, 130b, 130c, for example, substantially correspond to the contours of the respective metal layers 128a, 128b, 128c, 128d. In one embodiment, the guard rings 130a, 130b, 130c have an annular profile similar to the contours of the metal layers 128a, 128b, 128c, 128d and are attached to the inside of the contour of the metal layers 128a, 128b, 128c, 128d. Dielectric layers 126a', 126b', 126c' are disposed within enclosed spaces 136a, 136b, 136c and connect adjacent two metal layers 128a, 128b, 128c, 128d. Further, the plugs 120a, 120b, and 120c and the metal layers 122a and 122b are disposed between the metal layer 128a and the substrate 100, for example, as a fixing portion. A fixed end connected to the base 100 to support the fixing portion 106. In one embodiment, the plug 120a connects the substrate 100 with the metal layer 122a, the plug 120b connects the metal layer 122a with the metal layer 122b, and the plug 120c connects the metal layer 122b with the metal layer 128a.

可動部108包括金屬層132a、132b、132c、132d、保護環134a、134b、134c與介電層126a’、126b’、126c’。金屬層132a、132b、132c、132d例如是以層疊的方式配置於基底100上。保護環134a、134b、134c分別會連接相鄰兩層金屬層132a、132b、132c、132d,以於相鄰兩層金屬層132a、132b、132c、132d之間定義出一個封閉空間138a、138b、138c。保護環134a、134b、134c例如是實質上對應於各層金屬層132a、132b、132c、132d的輪廓。在一實施例中,保護環134a、134b、134c具有相似於金屬層132a、132b、132c、132d輪廓的環狀外形,而連接於金屬層132a、132b、132c、132d輪廓的內側。介電層126a’、126b’、126c’配置於封閉空間136a、136b、136c內,並連接相鄰兩層金屬層132a、132b、132c、132d。The movable portion 108 includes metal layers 132a, 132b, 132c, 132d, guard rings 134a, 134b, 134c and dielectric layers 126a', 126b', 126c'. The metal layers 132a, 132b, 132c, and 132d are disposed on the substrate 100, for example, in a stacked manner. The guard rings 134a, 134b, 134c respectively connect the adjacent two metal layers 132a, 132b, 132c, 132d to define a closed space 138a, 138b between the adjacent two metal layers 132a, 132b, 132c, 132d. 138c. The guard rings 134a, 134b, 134c, for example, substantially correspond to the contours of the respective metal layers 132a, 132b, 132c, 132d. In one embodiment, the guard rings 134a, 134b, 134c have an annular profile similar to the contours of the metal layers 132a, 132b, 132c, 132d and are attached to the inside of the contour of the metal layers 132a, 132b, 132c, 132d. Dielectric layers 126a', 126b', 126c' are disposed within enclosed spaces 136a, 136b, 136c and connect adjacent two metal layers 132a, 132b, 132c, 132d.

由於保護環及介電層連接相鄰兩層金屬層,因此可以藉由介電層補償金屬層中的殘餘應力,以避免金屬層產生翹曲等問題。再者,由於金屬層與保護環所形成的結構為大面積的導體,因此可以提高可動部108與固定部106之間的感應電容及增加質量塊重量,進而能夠提升微機電系統的靈敏度。此外,上述之固定部106的結構與可動部108的結構可以藉由在電路區進行內連線製程的同時一起形 成,因此有助於簡化製程且提高產率,並降低粗糙度、應力及微粒對元件所造成的不良影響。Since the guard ring and the dielectric layer are connected to the adjacent two metal layers, the residual stress in the metal layer can be compensated by the dielectric layer to avoid problems such as warpage of the metal layer. Furthermore, since the structure formed by the metal layer and the guard ring is a large-area conductor, the inductance between the movable portion 108 and the fixed portion 106 can be increased and the weight of the mass can be increased, thereby improving the sensitivity of the MEMS. In addition, the structure of the fixing portion 106 and the structure of the movable portion 108 can be formed together by performing an interconnect process in the circuit region. Thus, it helps to simplify the process and increase the yield, and reduces the roughness, stress and adverse effects of the particles on the components.

綜上所述,本發明之微機電系統結構及其製造方法至少具有下列優點:1.上述實施例之微機電系統結構可以增加電容的感應面積與質量塊的重量,並減少材料應力等問題,進而能有效地提升元件靈敏度及元件效能。In summary, the MEMS structure and the manufacturing method thereof have at least the following advantages: 1. The MEMS structure of the above embodiment can increase the sensing area of the capacitor and the weight of the mass, and reduce the stress of the material. In turn, component sensitivity and component performance can be effectively improved.

2.由於上述實施例之微機電系統的製造方法可輕易地與現行半導體製程進行整合,亦即可以利用現有的半導體製程技術同時形成積體電路及微機電系統元件,因此能達到簡化製程及增加產率等功效。2. Since the manufacturing method of the MEMS system of the above embodiment can be easily integrated with the current semiconductor process, that is, the integrated semiconductor process technology can be used to simultaneously form the integrated circuit and the MEMS component, thereby simplifying the process and increasing the process. Yield and other effects.

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

100‧‧‧基底100‧‧‧Base

102‧‧‧電路區102‧‧‧Circuit area

104‧‧‧微機電系統區104‧‧‧Microelectromechanical system area

106‧‧‧固定部106‧‧‧Fixed Department

108‧‧‧可動部108‧‧‧movable department

110‧‧‧電晶體110‧‧‧Optoelectronics

112‧‧‧閘極結構112‧‧‧ gate structure

112a‧‧‧閘極112a‧‧‧ gate

112b‧‧‧閘介電層112b‧‧‧gate dielectric layer

114‧‧‧摻雜區114‧‧‧Doped area

116、124‧‧‧金屬內連線結構116, 124‧‧‧Metal interconnection structure

116a、116b、116c、118a、118b、118c、124a、124b、124c、126a、126b、126c、126a’、126b’、126c’‧‧‧介電層116a, 116b, 116c, 118a, 118b, 118c, 124a, 124b, 124c, 126a, 126b, 126c, 126a', 126b', 126c'‧‧‧ dielectric layer

116d、116e、116f、120a、120b、120c、124d、124e、124f‧‧‧插塞116d, 116e, 116f, 120a, 120b, 120c, 124d, 124e, 124f‧‧‧ plug

116g、116h、122a、122b、124g、124h、124i、124j、128a、128b、128c、128d、132a、132b、132c、132d‧‧‧金屬層116g, 116h, 122a, 122b, 124g, 124h, 124i, 124j, 128a, 128b, 128c, 128d, 132a, 132b, 132c, 132d‧‧‧ metal layers

118、126‧‧‧介電層結構118, 126‧‧ dielectric layer structure

130a、130b、130c、134a、134b、134c‧‧‧保護環130a, 130b, 130c, 134a, 134b, 134c‧‧‧ protection ring

136a、136b、136c、138a、138b、138c‧‧‧封閉空間136a, 136b, 136c, 138a, 138b, 138c‧‧‧ enclosed space

圖1A至圖1D是依照本發明之一實施例之一種微機電系統的製造流程剖面示意圖。1A to 1D are schematic cross-sectional views showing a manufacturing process of a microelectromechanical system according to an embodiment of the present invention.

100‧‧‧基底100‧‧‧Base

102‧‧‧電路區102‧‧‧Circuit area

104‧‧‧微機電系統區104‧‧‧Microelectromechanical system area

106‧‧‧固定部106‧‧‧Fixed Department

108‧‧‧可動部108‧‧‧movable department

110‧‧‧電晶體110‧‧‧Optoelectronics

112‧‧‧閘極結構112‧‧‧ gate structure

112a‧‧‧閘極112a‧‧‧ gate

112b‧‧‧閘介電層112b‧‧‧gate dielectric layer

114‧‧‧摻雜區114‧‧‧Doped area

116、124‧‧‧金屬內連線結構116, 124‧‧‧Metal interconnection structure

116a、116b、116c、124a、124b、124c、126a’、126b’、126c’‧‧‧介電層116a, 116b, 116c, 124a, 124b, 124c, 126a', 126b', 126c'‧‧‧ dielectric layer

116d、116e、116f、120a、120b、120c、124d、124e、124f‧‧‧插塞116d, 116e, 116f, 120a, 120b, 120c, 124d, 124e, 124f‧‧‧ plug

116g、116h、122a、122b、124g、124h、124i、124j、128a、128b、128c、128d、132a、132b、132c、132d‧‧‧金屬層116g, 116h, 122a, 122b, 124g, 124h, 124i, 124j, 128a, 128b, 128c, 128d, 132a, 132b, 132c, 132d‧‧‧ metal layers

130a、130b、130c、134a、134b、134c‧‧‧保護環130a, 130b, 130c, 134a, 134b, 134c‧‧‧ protection ring

136a、136b、136c、138a、138b、138c‧‧‧封閉空間136a, 136b, 136c, 138a, 138b, 138c‧‧‧ enclosed space

Claims (8)

一種微機電系統結構,包括:一固定部,配置於一基底上,且與該基底相連接;以及一可動部,懸空配置於該基底上,該可動部包括:至少二第一金屬層;一第一保護環,連接相鄰兩第一金屬層,以於相鄰兩第一金屬層之間定義出一第一封閉空間;以及一第一介電層,配置於該第一封閉空間內,且連接相鄰兩第一金屬層。A MEMS structure includes: a fixing portion disposed on a substrate and connected to the substrate; and a movable portion disposed on the substrate, the movable portion comprising: at least two first metal layers; The first protection ring is connected to the two adjacent first metal layers to define a first closed space between the two adjacent first metal layers; and a first dielectric layer is disposed in the first closed space. And connecting two adjacent first metal layers. 如申請專利範圍第1項所述之微機電系統結構,其中該第一保護環實質上對應於各該些第一金屬層之輪廓。The MEMS structure of claim 1, wherein the first guard ring substantially corresponds to a contour of each of the first metal layers. 如申請專利範圍第1項所述之微機電系統結構,其中該第一保護環的材料包括金屬。The MEMS structure of claim 1, wherein the material of the first guard ring comprises a metal. 如申請專利範圍第1項所述之微機電系統結構,其中該固定部包括:至少二第二金屬層;一第二保護環,連接相鄰兩第二金屬層,以於相鄰兩第二金屬層之間定義出一第二封閉空間;以及一第二介電層,配置於該第二封閉空間內,且連接相鄰兩第二金屬層。The MEMS structure of claim 1, wherein the fixing portion comprises: at least two second metal layers; and a second protection ring connecting adjacent two second metal layers to adjacent two A second enclosed space is defined between the metal layers; and a second dielectric layer is disposed in the second enclosed space and connects the adjacent two second metal layers. 如申請專利範圍第4項所述之微機電系統結構,其中該第二保護環實質上對應於各該些第二金屬層之輪 廓。 The MEMS structure of claim 4, wherein the second guard ring substantially corresponds to each of the second metal layer wheels Profile. 如申請專利範圍第4項所述之微機電系統結構,其中該第二保護環的材料包括金屬。 The MEMS structure of claim 4, wherein the material of the second guard ring comprises a metal. 如申請專利範圍第1項所述之微機電系統結構,更包括一金屬插塞,以連接該固定部與該基底。 The MEMS structure of claim 1, further comprising a metal plug for connecting the fixing portion to the substrate. 如申請專利範圍第1項所述之微機電系統結構,其中該微機電系統結構包括懸臂樑、橋或振動膜。The MEMS structure of claim 1, wherein the MEMS structure comprises a cantilever beam, a bridge or a diaphragm.
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Citations (3)

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Publication number Priority date Publication date Assignee Title
US6872902B2 (en) * 2000-11-29 2005-03-29 Microassembly Technologies, Inc. MEMS device with integral packaging
CN1605560A (en) * 2003-10-10 2005-04-13 森松诺尔公司 Capacitive sensor
US20070040270A1 (en) * 2003-10-10 2007-02-22 Koninklijke Philips Electronics N.V. Electronic device and carrier substrate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6872902B2 (en) * 2000-11-29 2005-03-29 Microassembly Technologies, Inc. MEMS device with integral packaging
CN1605560A (en) * 2003-10-10 2005-04-13 森松诺尔公司 Capacitive sensor
US20050076719A1 (en) * 2003-10-10 2005-04-14 Henrik Jakobsen Capacitive sensor
US20070040270A1 (en) * 2003-10-10 2007-02-22 Koninklijke Philips Electronics N.V. Electronic device and carrier substrate

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