TWI471637B - Liquid crystal display device for continuous manufacturing method and device - Google Patents

Liquid crystal display device for continuous manufacturing method and device Download PDF

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TWI471637B
TWI471637B TW101118996A TW101118996A TWI471637B TW I471637 B TWI471637 B TW I471637B TW 101118996 A TW101118996 A TW 101118996A TW 101118996 A TW101118996 A TW 101118996A TW I471637 B TWI471637 B TW I471637B
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film
strip
feeding
sheet
shaped
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TW101118996A
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Chinese (zh)
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TW201312203A (en
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Kazuya Hada
Satoshi Hirata
Seiji Kondo
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Nitto Denko Corp
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Description

液晶顯示元件之連續製造方法及裝置Continuous manufacturing method and device for liquid crystal display element

本發明係有關液晶顯示面板之連續製造方法及裝置。更詳細地說,是有關藉由在包含含黏接層的偏光膜與可自由剝離地被層積在該黏接層的載膜之帶狀膜層積體之載膜上被形成的由包含黏接層的偏光膜之不含缺點的正常片與含有缺點的不良片所構成的偏光膜片之中,僅使正常片送到與矩形面板的貼合位置,對準二者位置並連續貼合,而連續製造液晶顯示面板的方法及裝置。The present invention relates to a continuous manufacturing method and apparatus for a liquid crystal display panel. More specifically, it is formed by inclusion on a carrier film including a polarizing film containing an adhesive layer and a strip-shaped film laminate which is detachably laminated on the carrier film of the adhesive layer. Among the polarizing films composed of the normal film containing no defects of the polarizing film of the adhesive layer and the defective film containing the defects, only the normal film is fed to the bonding position with the rectangular panel, and the positions are aligned and continuously bonded. And a method and apparatus for continuously manufacturing a liquid crystal display panel.

藉由在矩形面板僅將包含黏接層的偏光膜之不含缺點的正常片連續貼合之液晶顯示面板之連續製造方法及裝置係已被揭示於專利文獻1及2。A continuous manufacturing method and apparatus for a liquid crystal display panel in which only a normal sheet containing no defects of a polarizing film including an adhesive layer is continuously bonded to a rectangular panel has been disclosed in Patent Documents 1 and 2.

於專利文獻1揭示了以下數點。參照圖12,在供給包含供液晶顯示元件之用的黏接層之偏光膜與可自由剝離地被層積在該黏接層的載膜Z的帶狀膜層積體2的帶狀膜層積體供給裝置100,帶狀膜層積體2之卷(roll)101被安裝在膜供給裝置1,藉由判定站A的資訊讀取裝置3,算出帶狀膜層積體2的供給量同時讀取根據事前檢查之偏光膜內在之缺點位置。其次,於切斷站B,在被供給的帶狀膜層積體2之載膜Z上,被形成根據被讀取的偏光膜Y的缺點位置資訊之由不含缺點的正常片Xα 與含有缺點的不良片Xβ 所構成的偏光膜片X。於最終步驟之貼合站D, 被形成的偏光膜片X之中,被判定為正常片Xα 的偏光膜片X從載膜Z剝離,連續地被貼合於同步於正常片Xα 的給送而送來的液晶面板W。進而,到達最終步驟之前,於排除站C,被形成的偏光膜片X之中,被判定為不良片Xβ 的偏光膜片X從載膜Z被剝離,經由不良片排出路徑193,而從帶狀膜層積體2排除。如此進行,液晶顯示元件被連續地製造。Patent Document 1 discloses the following points. Referring to Fig. 12, a belt-shaped film layer of a belt-shaped film laminate 2 in which a polarizing film for a liquid crystal display element is supplied and a carrier film Z which is detachably laminated on a carrier film Z of the adhesive layer is supplied In the integrated material supply device 100, a roll 101 of the strip-shaped film laminate 2 is attached to the film supply device 1, and the supply amount of the tape-like film laminate 2 is calculated by the information reading device 3 of the determination station A. At the same time, the position of the defect inherent in the polarizing film according to the prior inspection is read. Next, at the cutting station B, on the carrier film Z of the supplied strip-shaped film laminate 2, a normal sheet X α containing no defects according to the position information of the defective polarizing film Y is formed. defective polarizing sheet X β sheet composed disadvantages containing X. In the bonding station D of the final step, among the polarizing film sheets X formed, the polarizing film X determined to be the normal sheet X α is peeled off from the carrier film Z, and is continuously bonded to the normal sheet X α . The liquid crystal panel W that is sent. Further, before reaching the final step of excluding station C, a polarizing sheet X is formed among the sheet is determined to be defective polarizing sheet X X beta] is peeled from the carrier film Z, defective sheet discharge path 193 through, from The strip film laminate 2 is excluded. In this manner, the liquid crystal display element is continuously manufactured.

於專利文獻2揭示使用根據供液晶顯示元件用之包含黏接層的偏光膜內在的利用事前檢查檢測出的缺點位置資訊由不含缺點的正常片Xα 與包含缺點的不良片Xβ 所構成的偏光膜片X在載膜Z上預先被形成之置入切入線之帶狀膜層積體之液晶顯示元件之連續製造。因此,這使用的帶狀膜層積體供給裝置,並不需要相當於圖12的切斷站B之站。這點相異於專利文獻1及專利文獻2所揭示的各個帶狀膜層積體,而貼合站D與排出站C皆被顯示於圖12。亦即,於最終步驟之貼合站D,偏光膜片X之中,被判定為正常片Xα 的偏光膜片X從載膜Z剝離,連續地被貼合於同步於正常片Xα 的給送而送來的矩形面板W。進而,到達最終步驟之前,於排除站C,偏光膜片X之中被判定為不良片Xβ 的偏光膜片X從載膜Z被剝離,經由不良片排出路徑193而從帶狀膜層積體被排除。如此進行,液晶顯示元件被連續地製造。Patent Document 2 discloses that the defect position information detected by the prior inspection using the polarizing film including the adhesive layer for the liquid crystal display element is composed of the normal sheet X α containing no defects and the defective sheet X β containing defects. The polarizing film X is continuously produced on the carrier film Z by a liquid crystal display element in which a strip-shaped film laminate of a cut line is formed in advance. Therefore, the strip-shaped film laminate supply device used herein does not require a station corresponding to the cutting station B of Fig. 12 . This differs from the respective belt-shaped film laminates disclosed in Patent Document 1 and Patent Document 2, and both the bonding station D and the discharge station C are shown in FIG. In other words, in the bonding station D of the final step, the polarizing film X determined to be the normal sheet X α is peeled off from the carrier film Z, and is continuously bonded to the normal sheet X α . The rectangular panel W sent. Further, before the final step, the polarizing film sheet X determined to be the defective sheet among the polarizing film sheets X is peeled off from the carrier film Z, and is laminated from the strip film via the defective sheet discharging path 193. The body is excluded. In this manner, the liquid crystal display element is continuously manufactured.

本發明之技術課題,內在於專利文獻1及2。從使本發明之技術課題的解決手段明確化的觀點來看,主要使用 圖12來概觀顯示於專利文獻1的液晶顯示元件的連續製造裝置全體的控制,特別是詳述內在於從載膜Z剝離不良片Xβ 經由不良片排出路徑193從帶狀膜層積體2排出的排出站C的技術課題。The technical problems of the present invention are within the patent documents 1 and 2. From the viewpoint of clarifying the means for solving the technical problem of the present invention, the control of the entire continuous manufacturing apparatus of the liquid crystal display element of Patent Document 1 is mainly used as shown in FIG. 12, and in particular, the details are shown in the carrier film Z. The technical problem of the discharge station C discharged from the strip-shaped film laminate 2 via the defective sheet discharge path 193 by the peeling defective sheet X β .

藉由控制圖12所示的液晶顯示元件的連續製造裝置全體的控制裝置300而動作的不良片排出裝置190的排除站C之具體的動作詳述如下。不良片排除裝置190,於切斷站B,從藉由切入線切斷的偏光膜之包含正常片Xα 與不良片Xβ 的偏光膜片X可自由剝離地被層積之載膜Z上識別或者是選別與正常片Xα 長度不同的不良片Xβ ,或者僅將與作為不良片之識別資訊相關聯的不良片Xβ 與正常片Xα 識別或者選別,從載膜Z上剝離、排除。The specific operation of the exclusion station C of the defective sheet discharge device 190 that operates by controlling the control device 300 of the entire continuous manufacturing apparatus of the liquid crystal display device shown in FIG. 12 will be described in detail below. The defective sheet removing device 190 is formed on the carrier film Z which can be freely peeled off from the polarizing film X including the normal sheet X α and the defective sheet X β of the polarizing film cut by the cut line at the cutting station B. identification or sorting normal sheet X α different lengths of defective sheets X β, or only with a poor sheet identify the defective piece of information associated X β and normal sheet X α identification or sorting, peeled from the carrier film Z, exclude.

圖12的排除站C所示的不良片排除裝置190,係利用控制裝置300進行識別或者選別不良片Xβ 之動作。Eliminating the detrimental sheet removing apparatus shown in C station 190, the control device 300 based identification or sorting sheets X β malfunction of FIG. 12.

具體而言,不良片排除裝置190,係於貼合站D,與包含利用控制裝置300而動作的一對貼合輥121、122的貼合驅動裝置12連動之裝置。亦即,包含具有不良片Xβ 貼上剝離功能的虛設膜(dummy film)驅動裝置191、與虛設膜驅動裝置191構成不良片排出路徑193的移動輥192,將在貼合驅動裝置12接近配置構成不良片排出路徑193的移動輥192與貼合驅動裝置12一方的貼合輥122置換使與另一方的貼合輥121連動之裝置。Specifically, the defective sheet removing device 190 is attached to the bonding station D and interlocks with the bonding driving device 12 including the pair of bonding rollers 121 and 122 that are operated by the control device 300. I.e., comprising a dummy film (dummy film) peeled defective sheet X β paste function drive means 191, drive means 191 and the dummy film have an adverse sheet discharge path 193 moves the roller 192, will be attached to drive means 12 arranged close The moving roller 192 constituting the defective sheet discharge path 193 and the bonding roller 122 of the bonding driving device 12 are replaced with a device that is interlocked with the other bonding roller 121.

更具體而言,控制裝置300,於貼合站D,藉由在不良片Xβ 到達帶狀膜層積體2的搬送路徑的終點(亦即排 除起點)時使一對貼合輥121、122分開,將貼合驅動裝置12設成不動作狀態,在其間使構成不良片排出路徑193的移動輥192移動到被分開之貼合輥間之間隙為止,將移動輥192置換成一方的貼合輥122,而使移動輥192與另一方的貼合輥121連動。More specifically, the control device 300 causes the pair of bonding rollers 121 to be attached to the bonding station D when the defective sheet X β reaches the end point of the transport path of the strip-shaped film laminate 2 (that is, the starting point is excluded). 122, the bonding drive device 12 is placed in a non-operating state, and the moving roller 192 constituting the defective sheet discharge path 193 is moved to the gap between the separated bonding rollers, and the moving roller 192 is replaced with one of the stickers. The roller 122 is engaged, and the moving roller 192 is interlocked with the other bonding roller 121.

此時,剖面楔形剝離板130被抵接於相當於利用載膜捲取裝置15捲取的帶狀膜層積體2所包含的不良片Xβ 的先端的裡面位置,藉此,使載膜Z被彎曲成銳角而被捲取,因而不良片Xβ 並不會與載膜Z一體地被捲取。此處被剝離的不良片Xβ ,利用與貼合輥121連動的移動輥192,被貼上與帶狀膜層積體2之搬送路徑不同的不良片排出路徑193而被排除。At this time, the cross-sectional wedge-shaped peeling plate 130 is brought into contact with the inner surface of the tip end of the defective sheet X β included in the strip-shaped film laminate 2 wound by the carrier film winding device 15 to thereby form a carrier film. Z is bent at an acute angle and is taken up, so that the defective sheet is not wound up integrally with the carrier film Z. Here peeled defective sheet X β, using a mobile roller and laminating roller 121 interlock 192 is affixed two different transport path of the strip of laminate film defective sheet discharge path 193 is excluded.

貼合站D係兼排出站C,在此,準備只供從載膜Z利用剖面楔形剝離板130確實地被剝離的正常片Xα 與液晶面板W貼合用的搬送路徑123、只供排出不良片Xβ 用的不良片排出路徑193、與供捲取載膜Z用的搬送路徑143等3條搬送路徑,偏光膜片X的正常片Xα 及不良片Xβ 與載膜Z便經由各自所對應的搬送路徑或被給送、或被排出、或是被捲取。In the bonding station D and the discharge station C, the transfer path 123 for bonding only the normal sheet X α and the liquid crystal panel W which are reliably peeled off from the carrier film Z by the cross-sectional wedge-shaped peeling plate 130 is prepared and discharged only. defective sheet defective sheet X beta] with a discharge path 193, and for winding the carrier film Z by the conveyance path 143 and other three transport path, the normal plate polarizing sheet X of X [alpha] and defective sheet X beta] and the carrier film Z it via The respective transport paths are either delivered, discharged, or taken up.

〔先前技術文獻〕[Previous Technical Literature] 〔專利文獻〕[Patent Document]

[專利文獻1]日本專利第4377964號公報[Patent Document 1] Japanese Patent No. 4377964

[專利文獻2]日本專利第4377965號公報[Patent Document 2] Japanese Patent No. 4377965

[專利文獻3]日本專利第2633726號公報[Patent Document 3] Japanese Patent No. 2633726

[專利文獻4]日本專利特開2005-271437號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2005-271437

為了要藉由偏光膜片X之中,將正常片Xα 連續地貼合於液晶面板W實現液晶顯示元件之連續製造,在來到最終步驟之前,必須要先確實排除帶狀膜層積體2所包含之偏光膜片X的不良片XβIn order to continuously apply the liquid crystal display element by continuously bonding the normal sheet X α to the liquid crystal panel W by the polarizing film X, it is necessary to surely exclude the strip film laminate before coming to the final step. 2 defective sheet X β of the polarizing film X included.

液晶顯示元件因不良片Xβ 之不完全排出而被連續製造的場合,當然會使的良品率惡化。為了不犧牲單位時間的生產量,只能直接處分不良品。此外為了改善生產率,在利用被製造的不良品的重做作業而剝下不良片Xβ 謀求液晶面板W的再利用時,必須進行液晶顯示元件之連續製造步驟後續的重做作業步驟。從而,於液晶顯示元件的連續製造,會被要求供設置包含例如專利文獻1及2所示的虛設膜搬送路徑193的排出站C等,在來到最終步驟之前,確實排除偏光膜片X的不良片Xβ 用的步驟。The liquid crystal display device due to poor case of incomplete sheets X β discharge is continuously manufactured, of course, the yield will deteriorate. In order not to sacrifice the production volume per unit time, it is only possible to directly dispose of defective products. Further in order to improve productivity, the use of defective products are manufactured and heavy homework peeled defective sheet X β seek reuse of the liquid crystal panel W, must be continuously manufacturing liquid crystal display element of the subsequent steps of the step of re homework. Therefore, in the continuous manufacture of the liquid crystal display element, it is required to provide the discharge station C or the like including the dummy film transport path 193 shown in, for example, Patent Documents 1 and 2, and the polarizing film X is surely excluded before the final step is reached. The procedure for the bad tablet X β .

另一方面,為了偏光膜片X之中,要將正常片Xα 送至與液晶面板W之貼合位置120,實現二者的正確貼合,有必要在正確的時間點讓正常片Xα 從載膜Z剝離,進行被剝離的正常片Xα 與同步於正常片Xα 的給送被送到貼合位置120的液晶面板W之定位,而使二者正確地被貼合。由於正常片Xα 的不完全剝離導致正常片Xα 向載膜捲取位置150被反轉而與載膜Z一體地被捲取是不得發生的 情形。On the other hand, in order to transfer the normal sheet X α to the bonding position 120 with the liquid crystal panel W for the polarizing film X, it is necessary to make the normal sheet X α at the correct time point. The film Z is peeled off, and the peeled normal sheet X α and the liquid crystal panel W which are fed to the bonding position 120 in synchronization with the normal sheet X α are positioned so that the two are properly bonded. Since the normal sheet X α lead to incomplete release sheet X α 150 is properly inverted the carrier film winding position is integrally wound with the carrier film Z is not the case occurs.

載膜Z,係於連續製造液晶顯示元件的步驟中,保護偏光膜的黏接層,在往液晶面板W之貼合前或貼合時偏光膜片X從帶狀膜層積體2剝離時被捲取除去的脫模膜。帶狀膜層積體2之載膜Z上形成的偏光膜片X的正常片Xα 的先端,在到達同步於正常片Xα 的給送而被送到貼合位置120的液晶面板W的先端的位置,藉由僅載膜Z利用剖面楔形剝離板130被彎曲為銳角、被捲取而讓正常片Xα 從載膜Z確實地被剝離。在此,正常片Xα 與液晶面板W被定位,根據貼合驅動手段12開始二者的貼合動作。The carrier film Z protects the adhesive layer of the polarizing film in the step of continuously manufacturing the liquid crystal display element, and the polarizing film sheet X is peeled off from the belt-shaped film laminate 2 before or after bonding to the liquid crystal panel W. The release film removed by winding up. The leading end of the normal sheet X α of the polarizing film sheet X formed on the carrier film Z of the strip-shaped film laminate 2 reaches the liquid crystal panel W which is sent to the bonding position 120 in synchronization with the feeding of the normal sheet X α . The position of the tip end is bent by the carrier film Z by the cross-sectional wedge-shaped peeling plate 130 to an acute angle, and is wound up, so that the normal sheet X α is surely peeled off from the carrier film Z. Here, the normal sheet X α and the liquid crystal panel W are positioned, and the bonding operation between the two is started in accordance with the bonding driving means 12.

由包含裝置的簡化或已使用的材料的廢棄之省力化的觀點來看,使貼附被捲取除去的不良片Xβ 之虛設膜與被捲取除去的載膜Z成為一體,亦即,以虛設膜搬送路徑193作為載膜搬送路徑143當然是合理的作法。具體而言,不把不良片Xβ 從載膜Z剝離,而可以使不良片Xβ 在貼上載膜Z之狀態下直接捲取廢棄。From the viewpoint of simplification of the apparatus or labor saving of the used materials, the dummy film to which the defective sheet X β to be removed by the winding is attached is integrated with the carrier film Z to be taken up and removed, that is, It is a reasonable practice to use the dummy film transport path 193 as the carrier film transport path 143. Specifically, not to bad sheet X β Z is peeled from the carrier film, but may cause undesirable sheet X β discarded directly wound film Z in a state of paste carrier.

然而,為了要連續製造液晶顯示元件,必須要無鬆弛地給送帶狀膜層積體2,僅將偏光片X之正常片Xα 確實地從載膜Z剝離,送至貼合位置120,在該處進行與液晶面板W之定位,利用貼合驅動手段12著實地開始貼合動作。再者,有必要不剝離不良片Xβ 而與載膜Z一體的被捲取。為了保障這些動作,至少必須要以使各個裝置連動的方式控制裝置全體。However, in order to continuously manufacture the liquid crystal display element, it is necessary to feed the strip-shaped film laminate 2 without slack, and only the normal sheet X α of the polarizer X is reliably peeled off from the carrier film Z and sent to the bonding position 120. At this point, the positioning with the liquid crystal panel W is performed, and the bonding operation is started by the bonding driving means 12. Furthermore, it is necessary not peeled defective sheet X β integrally with the carrier film Z is wound. In order to secure these actions, at least the entire device must be controlled in such a manner that the respective devices are linked.

參照專利文獻3,其記載著檢查條碼標籤之良與不 良,藉由剝離.非剝離切換手段,而將良與不良之中的不良標籤在貼附於紙帶的狀態下進行回收。然而,其完全沒有揭示出要如何由紙帶僅剝離良與不良之中的良片並如何貼到商品上等之具體的技術手段。根據在將不良標籤貼附於紙帶後直接回收,僅將構成帶狀膜層積體2之載膜Z上形成的偏光膜片X的沒有缺點的正常片Xα 在液晶面板W定位可以利用貼合驅動手段12開始貼合動作之液晶顯示元件之連續製造方法及裝置當然不適用於包含缺點的不良片Xβ 的排除機構。Referring to Patent Document 3, it describes the inspection of the goodness and badness of the bar code label by stripping. In the non-peeling switching means, the defective label among the good and the bad is collected while being attached to the paper tape. However, it does not reveal at all the specific technical means of how to strip only the good and bad good films from the paper tape and how to stick them to the goods. According to the direct recovery of the defective label after being attached to the paper web, only the normal sheet X α having no defect of the polarizing film sheet X formed on the carrier film Z of the belt-shaped film laminate 2 can be positioned on the liquid crystal panel W. The continuous manufacturing method and apparatus for the liquid crystal display element in which the bonding driving means 12 starts the bonding operation are of course not applicable to the eliminating means of the defective sheet X ?

此外,參照專利文獻4,記載著為了貼合在玻璃基板把因應於被添附於搬送片的膜構件之良與不良而選擇剝離用與非剝離用之切換手段設在搬送手段,利用此切換手段連續地製造顯示元件。然而,此切換手段,僅說明因應於膜構件之良與不良而選擇剝離用刀鋒與非剝離用的2個禁止剝離輥之任一種,在2個禁止剝離輥間使剝離用刀鋒出沒,除此以外並沒有揭示具體的技術手段。Further, with reference to Patent Document 4, it is described that a switching means for selecting a peeling and a non-peeling is provided in order to adhere to a glass substrate in accordance with the defect of the film member to be attached to the conveying sheet, and the switching means is used. The display elements are continuously manufactured. However, this switching means only describes either one of the peeling blade and the two non-peeling non-peeling rolls, which are selected for the film member, and the peeling blade is used between the two non-peeling rolls. No specific technical means have been revealed outside.

也沒有顯示是否可以因應於膜構件之良與不良而利用切換手段確實選擇剝離用與非剝離用。其在連動構成裝置全體的手段之各個而如何控制全體等等具體的技術手段都沒有開示,只不過是抽象概念的提示而已,並非可以適用於將構成帶狀膜層積體2的載膜Z上形成的偏光膜片X之沒有缺點的正常片Xα 進行位置對準於液晶面板W且藉由貼合驅動手段12開始貼合動作之液晶顯示元件的連續製造。There is no indication as to whether or not the peeling and non-stripping can be selectively selected by the switching means in response to the defects and defects of the film member. The specific technical means for controlling the whole of the means for interlocking the entire apparatus are not disclosed, but merely a reminder of the abstract concept, and it is not applicable to the carrier film Z which will constitute the strip-shaped film laminate 2. The normal sheet X α having no defect in the polarizing film sheet X formed thereon is aligned with the liquid crystal panel W, and the liquid crystal display element in which the bonding operation is started by the bonding driving means 12 is continuously manufactured.

前述之技術課題,可以藉由被形成於帶狀膜層積體2所含的載膜Z上的不含缺點的正常片Xα 與包含缺點的不良片Xβ 所構成的偏光膜片X之中,在來到液晶顯示元件的連續製造步驟的最終步驟之前,與帶狀膜層積體2的給送連動而可以使正常片Xα 從載膜Z確實地剝離,另一方面對於不良片Xβ 保持貼附於載膜Z的狀態確實地捲取,而被解決。The above-mentioned technical problem can be achieved by the polarizing film X composed of the normal sheet X α which is formed on the carrier film Z contained in the belt-shaped film laminate 2 and the defective sheet X β which contains the defect. In the process of coming to the final step of the continuous manufacturing step of the liquid crystal display element, the normal sheet X α can be reliably peeled off from the carrier film Z in conjunction with the feeding of the strip-shaped film laminate 2, and on the other hand, the defective sheet is removed. X β is surely wound up while being attached to the carrier film Z, and is solved.

本發明之實施態樣如下。Embodiments of the invention are as follows.

本發明之第1型態係包含以下步驟之液晶顯示元件之連續製造方法,對著依序被搬送的複數枚矩形面板W使貼合驅動手段12動作,將在具有與矩形面板W的長邊或者短邊相同寬幅的帶狀膜層積體2的給送方向看來在下游側與上游側的寬幅方向的切入線之間根據事前檢查被檢測出的缺點位置在載膜Z上被形成的、不含缺點的正常片Xα 與包含缺點的不良片Xβ 所構成的含有黏接層的偏光膜片X之中,介著抵接在帶狀膜層積體2的裡面的剝離手段13而從載膜Z被剝離的不含缺點的正常片Xα 予以貼合。The first aspect of the present invention includes a continuous manufacturing method of a liquid crystal display element in which the bonding driving means 12 is operated on a plurality of rectangular panels W that are sequentially conveyed, and has a long side with a rectangular panel W. Or the feeding direction of the strip-shaped film laminate 2 having the same width on the short side appears to be on the carrier film Z between the cut-in lines in the width direction on the downstream side and the upstream side in accordance with the defect position detected by the prior inspection. The polarizing film X containing the adhesive layer formed of the normal sheet X α which does not contain the defect and the defective sheet X β which is defective, is peeled off against the inside of the strip-shaped film laminate 2 . The means 13 is bonded to the normal sheet X α containing no defects which is peeled off from the carrier film Z.

這包含使至少被配設在剝離手段13的上游側的第1膜供給手段11與被配設在剝離手段13的下游側的第2膜供給手段14連動且無鬆弛地將帶狀膜層積體2送到正常片Xα 與矩形面板W之貼合位置120或者包含不良片Xβ 的載膜Z之捲取位置150之任一位置之步驟,與使相關聯於 帶狀膜層積體2的給送的判定手段3動作判定含有黏接層的偏光膜片X為正常片Xα 或者不良片Xβ 之步驟。This includes the first film supply means 11 disposed on the upstream side of the peeling means 13 and the second film supply means 14 disposed on the downstream side of the peeling means 13, and the laminated film is laminated without slack. The step of the body 2 being sent to the bonding position 120 of the normal sheet X α and the rectangular panel W or the winding position 150 of the carrier film Z containing the defective sheet X β is associated with the strip film laminate The determination means 3 of the feeding 2 determines the step of determining whether the polarizing film sheet X including the adhesive layer is the normal sheet X α or the defective sheet X β .

這進而包含:在含有黏接層的偏光膜片X被判定為正常片Xα 時,使以第1膜供給手段11與第2膜供給手段14之間當作底邊形成略三角形之方式被定位的剝離手段13連動於帶狀膜層積體2,將正常片Xα 從載膜Z剝離後送到貼合位置120且利用貼合驅動手段12貼合在同步於正常片Xα 的給送被搬送到貼合位置120的矩形面板W之步驟,與在含有黏接層的偏光膜片X被判定為不良片Xβ 時,貼合驅動手段12不動作的同時停止帶狀膜層積體2的給送且使以於第1膜供給手段11與第2膜供給手段14之間形成略三角形之方式被定位的剝離手段13後退到與帶狀膜層積體2的給送之連動被解除的位置為止,藉此,將帶狀膜層積體2所產生的鬆弛使第1膜供給手段11的捲回與第2膜供給手段14的給送連動而予以吸收,其次,再開始帶狀膜層積體2的給送,在將不良片Xβ 貼上載膜Z之狀態下直接向載膜捲取位置150只不良片Xβ 的長度相關聯的長度與載膜Z一體地給送之步驟。Further, when the polarizing film sheet X including the adhesive layer is determined to be the normal sheet X α , the first film supply means 11 and the second film supply means 14 are formed as a base with a slightly triangular shape. The positioning peeling means 13 is interlocked with the strip-shaped film laminate 2, and the normal sheet X ? is peeled off from the carrier film Z, and then sent to the bonding position 120, and bonded to the normal sheet X ? by the bonding driving means 12. When the rectangular panel W to be transported to the bonding position 120 is sent, and when the polarizing film X including the adhesive layer is determined to be the defective sheet , the bonding driving means 12 does not operate, and the strip film lamination is stopped. The peeling means 13 that is positioned such that the first film supply means 11 and the second film supply means 14 are slightly triangular is retracted to the feed of the strip-shaped film laminate 2. The slack generated by the strip-shaped film laminate 2 causes the retraction of the first film supply means 11 to be absorbed by the feeding of the second film supply means 14 and is absorbed, and then starts again. 2 laminate film strip feeding, in a state where the defective sheet X β Z of the carrier film affixed directly to the carrier film roll Step length position 150 associated adverse sheet X β and a length of the carrier film feeding Z integrally.

在第1實施型態,作為以第1膜供給手段11與第2膜供給手段14之間當作底邊形成略三角形之剝離手段13最好是使用得以容易完成正常片Xα 從載膜Z剝離之形成略三角形的頂點之剖面楔形剝離板130。In the first embodiment, the peeling means 13 which forms a slight triangle between the first film supply means 11 and the second film supply means 14 as a base is preferably used to easily complete the normal sheet X ? from the carrier film Z. A section of the wedge-shaped peeling plate 130 that is detached to form a slightly triangular apex.

於第1實施型態,讓帶狀膜層積體2的給送與之連動被解除的剝離手段13,也最好是構成從以於第1膜供給手 段11與第2膜供給手段14之間形成略三角形之方式被定位的前進位置、到此略三角形連結第1膜供給手段11與第2膜供給手段14形成直線之後退位置為止,至少可以自由往復行動。In the first embodiment, it is preferable that the peeling means 13 for releasing the feeding of the strip-shaped film laminate 2 is also configured to supply the first film. The advancing position in which the segment 11 and the second film supply means 14 are positioned to form a substantially triangular shape, and the first film supply means 11 and the second film supply means 14 are formed in a straight line backward position, at least freely Reciprocating action.

於第1實施型態,可以進而包含:利用判定手段3在不良片Xβ 後續的含有黏接層的偏光膜片X被判定為正常片Xα 時讓載膜Z上的正常片Xα 的先端來到位於後退位置之剝離手段13的先端或者達於即將來到先端之前,停止帶狀膜層積體2的給送且使剝離手段13前進,藉此,將帶狀膜層積體2所產生的繃緊使第1膜供給手段11的給送與第2膜供給手段14的捲回連動而予以吸收,在剝離手段13再度以第1膜供給手段11與第2膜供給手段14之間當作底邊形成略三角形之方式被定位時,使貼合驅動手段12再度動作、帶狀膜層積體2的給送再開始,且使剝離手段13與帶狀膜層積體2的給送連動,將正常片Xα 從載膜Z剝離並送到貼合位置120且利用貼合驅動手段12貼合於同步於正常片Xα 的給送被搬送到貼合位置120的矩形面板W之步驟。Patterns in the first embodiment, may further comprise: using a normal sheet X [alpha] so that the carrier film 3 Z when the determining means is determined to be normal sheets sheet X [alpha] in a poor polarizing sheet X X beta] subsequent bonding layer comprising The tip end is brought to the leading end of the peeling means 13 at the retracted position or before the apex is reached, the feeding of the strip-shaped film laminate 2 is stopped and the peeling means 13 is advanced, whereby the strip-shaped film laminate 2 is advanced The tension generated causes the feeding of the first film supply means 11 to be absorbed in conjunction with the winding back of the second film supply means 14, and the first film supply means 11 and the second film supply means 14 are again used in the peeling means 13. When the bottom side is positioned such that a slight triangle is formed, the bonding driving means 12 is operated again, the feeding of the strip-shaped film laminate 2 is resumed, and the peeling means 13 and the strip-shaped film laminated body 2 are In the case of the feed, the normal sheet X α is peeled off from the carrier film Z and sent to the bonding position 120, and bonded to the rectangular panel which is conveyed to the bonding position 120 by the bonding driving means 12 in synchronization with the feeding of the normal sheet X α W steps.

本發明之第2型態係供連續製造液晶顯示元件用的裝置,對著依序被搬送的複數枚矩形面板W,將在具有與矩形面板W的長邊或者短邊相同寬幅的帶狀膜層積體2的給送方向看來在下游側與上游側的寬幅方向的切入線之間根據事前檢查被檢測出的缺點位置而在載膜Z上被形成的、不含缺點的正常片Xα 與包含缺點的不良片Xβ 所構成 的含有黏接層的偏光膜片X之中,介著抵接在帶狀膜層積體2的裡面的剝離裝置13而從載膜Z被剝離的不含缺點的正常片Xα 予以貼合。The second aspect of the present invention is a device for continuously manufacturing a liquid crystal display element, and the plurality of rectangular panels W that are sequentially transported are in the same width as the long side or the short side of the rectangular panel W. The feeding direction of the film laminate 2 appears to be normal on the carrier film Z, which is formed on the carrier film Z, in the direction of the defect in the wide direction on the downstream side and the upstream side. adhesive layer-containing polarizing sheet X [alpha] and defective sheet X X beta] sheet contains a flaw in the configuration, via the peeling means which abuts the strip laminate film 2 from the carrier film 13 is Z The peeled normal sheet X ? containing no defects is attached.

這包含:至少包含無鬆弛地將帶狀膜層積體2送到正常片Xα 與矩形面板W的貼合位置120或者包含不良片Xβ 的載膜Z的捲取位置150之任一位置用的相互連動動作之、被配設在剝離裝置13上游側的第1膜供給裝置11與被配設在剝離裝置13下游側的第2膜供給裝置14之帶狀膜層積體供給裝置100,供判定含有黏接層的偏光膜片X為正常片Xα 或者不良片Xβ 用的相關聯於根據帶狀膜層積體供給裝置100給送帶狀膜層積體2而動作之判定裝置3,供在含有黏接層的偏光膜片X被判定為正常片Xα 或者不良片Xβ 時,使以第1膜供給裝置11與第2膜供給裝置14之間當作底邊形成略三角形之方式被定位之剝離裝置13前進到正常片Xα 的剝離位置或者後退到與帶狀膜層積體2的給送的連動被解除的位置為止用的位置調整裝置133。This includes at least including any position where the strip-shaped film laminate 2 is fed to the bonding position 120 of the normal sheet X α and the rectangular panel W or the winding position 150 of the carrier film Z including the defective sheet X β without looseness. The first film supply device 11 disposed on the upstream side of the peeling device 13 and the tape-shaped film laminate supply device 100 disposed on the downstream side of the peeling device 13 are connected to each other. The determination for determining whether the polarizing film X including the adhesive layer is the normal sheet X α or the defective sheet X β is associated with the operation of feeding the strip-shaped film laminate 2 according to the belt-shaped film laminate supply device 100 In the device 3, when the polarizing film sheet X including the adhesive layer is determined to be the normal sheet or the defective sheet , the first film supply device 11 and the second film supply device 14 are formed as a bottom edge. The peeling device 13 positioned slightly in the form of a triangle is advanced to the peeling position of the normal sheet X α or to the position adjusting device 133 for retracting to the position where the interlocking of the feeding of the strip-shaped film laminate 2 is released.

這進而包含:供在含有黏接層的偏光膜片X被判定為正常片Xα 時,經由被定位於以第1膜供給手段11與第2膜供給手段14之間當作底邊形成略三角形的剝離裝置13,將正常片Xα 從載膜Z剝離後送到貼合位置120且貼合於同步於正常片Xα 的給送被搬送到貼合位置120的矩形面板W用的、與帶狀膜層積體2的給送連動之貼合驅動裝置12,供在含有黏接層的偏光膜片X被判定為不良 片Xβ 時,貼合驅動裝置12不動作的同時停止帶狀膜層積體2的給送且利用位置調整裝置133使剝離裝置13後退到與帶狀膜層積體的給送之連動被解除的位置為止,藉此,將帶狀膜層積體2所產生的鬆弛使第1膜供給裝置11的捲回與第2膜供給裝置14的給送連動而予以吸收,其次,再開始帶狀膜層積體2的給送,在將不良片Xβ 貼上載膜Z之狀態下直接向載膜捲取位置150只不良片Xβ 的長度相關聯的長度與載膜Z一體地給送用的、與帶狀膜層積體2的給送連動之載膜捲取裝置15,與使各裝置分別連動動作之控制裝置300。In addition, when the polarizing film sheet X including the adhesive layer is determined to be the normal sheet X α , it is formed by the first film supply means 11 and the second film supply means 14 as the bottom edge. The triangular peeling device 13 peels the normal sheet X α from the carrier film Z, and then feeds it to the bonding position 120 and bonds it to the rectangular panel W that is fed to the bonding position 120 in synchronization with the normal sheet X α . When the polarizing film X including the adhesive layer is determined to be the defective sheet , the bonding driving device 12 does not operate and stops the tape while the bonding film driving device 12 is connected to the feeding of the film-like film laminate 2 When the film laminate 2 is fed, the position adjusting device 133 moves the peeling device 13 back to a position where the interlocking with the feeding of the strip film laminate is released, whereby the strip film laminate 2 is removed. The generated slack causes the retraction of the first film supply device 11 to be absorbed in conjunction with the feeding of the second film supply device 14, and secondly, the feeding of the strip-shaped film laminate 2 is resumed, and the defective sheet X β is Z state where the carrier film affixed directly to the length of the associated winding position of the carrier film 150 and the defective sheets X β carrier film Z Feeding the material used, the laminate film strip 2 to send the interlocking of the carrier film take-up means 15, respectively, with the respective interlocking means controls the operation of the apparatus 300.

於第2實施型態,剝離裝置13最好是以帶狀膜層積體供給裝置100所包含的第1膜供給裝置11與第2膜供給裝置14之間當作底邊而把略三角形的頂點形成剖面楔形的剝離板130。In the second embodiment, the peeling device 13 is preferably a slightly triangular shape between the first film supply device 11 and the second film supply device 14 included in the tape-shaped film laminate supply device 100. The apex forms a wedge-shaped peeling plate 130.

於第2實施型態,位置調整裝置133係可以包含供含有黏接層的偏光膜片X被判定為正常片Xα 時,讓剝離裝置13在以第1膜供給裝置11與第2膜供給裝置14之間當作底邊形成略三角形的前進位置、與在含有黏接層的偏光膜片X被判定為不良片Xβ 時,讓剝離裝置13於前進位置形成的略三角形至少連結第1膜供給手段11與第2膜供給手段14形成直線的後退位置之間可以自由往復行動用的、包含導軌135之驅動裝置134。In the second embodiment, the position adjusting device 133 may include the peeling device 13 in the first film supply device 11 and the second film when the polarizing film sheet X including the adhesive layer is determined to be the normal sheet X α . When the device 14 is formed with a slightly triangular advancing position as a base and when the polarizing film X including the adhesive layer is determined to be a defective sheet X β , at least the first triangle formed by the peeling device 13 at the advanced position is connected to the first one. The drive unit 134 including the guide rail 135 is reciprocally movable between the film supply means 11 and the second film supply means 14 in a rectilinear position.

本發明之第3實施型態係包含以下步驟之液晶顯示元件之連續製造方法,對著依序被搬送的複數枚矩形面板 W,使貼合驅動手段12動作將在具有與矩形面板W的長邊或者短邊相同寬幅的帶狀膜層積體2的給送方向看來在下游側與上游側的寬幅方向的切入線之間根據事前檢查被檢測出的缺點位置在載膜Z上被形成的、不含缺點的正常片Xα 與包含缺點的不良片Xβ 所構成的含有黏接層的偏光膜片X之中,介著抵接在帶狀膜層積體2的裡面的固定剝離手段13' 而從載膜Z被剝離的不含缺點的正常片Xα 予以貼合。According to a third embodiment of the present invention, there is provided a method for continuously manufacturing a liquid crystal display device according to the following steps, wherein the plurality of rectangular panels W that are sequentially transported are caused to have the bonding driving means 12 to have a length longer than the rectangular panel W. The feeding direction of the strip-shaped film laminate 2 having the same width on the side or the short side appears to be on the carrier film Z between the incision lines in the width direction on the downstream side and the upstream side in accordance with the defect position detected by the prior inspection. The polarizing film X containing the adhesive layer formed of the normal sheet X α containing no defects and the defective sheet X β containing the defects is in contact with the inside of the strip-shaped film laminate 2 . The fixed peeling means 13 ' is bonded to the normal sheet X ? containing no defects which are peeled off from the carrier film Z.

這包含使至少被配設在固定剝離手段13' 上游側的第1膜供給手段11' 與被配設在固定剝離手段13' 下游側的第2膜供給手段14' 連動且無鬆弛地將帶狀膜層積體2送到正常片Xα 與矩形面板W之貼合位置120或者包含不良片Xβ 的載膜Z之捲取位置150之任一位置之步驟,與使相關聯於帶狀膜層積體2的給送的判定手段3動作判定含有黏接層的偏光膜片X為正常片Xα 或者不良片Xβ 之步驟。 'The second film feed means downstream side 14' 'of the first film supply means upstream side 11' which comprises at least is disposed in the 13 fixing the separating means and is disposed in the 13 fixing the separating means interlocking without loosely the band The step of the film laminate 2 being sent to any position of the bonding position 120 of the normal sheet X α and the rectangular panel W or the winding position 150 of the carrier film Z including the defective sheet X β is associated with the strip The feeding means 3 of the film laminate 2 operates to determine the step of the polarizing film X including the adhesive layer being the normal sheet X α or the defective sheet X β .

這進而包含:在含有黏接層的偏光膜片X被判定為正常片Xα 時,使以第1膜供給手段11' 與第2膜供給手段14' 之間當作底邊形成略三角形的固定剝離手段13' 連動於帶狀膜層積體2的給送,將正常片Xα 從載膜Z剝離後送到貼合位置120且利用貼合驅動手段12貼合於同步於正常片Xα 的給送被搬送到貼合位置120的矩形面板W之步驟,與在含有黏接層的偏光膜片X被判定為不良片Xβ 時,貼合驅動手段12不動作的同時停止帶狀膜層積體2的給送、代替以第1膜供給手段11' 與第2膜供給手段14' 之間形成略三角形之固定剝離手段13' 而將具有剖面圓弧狀面的反轉手段16前進到成為包含於第1膜供給手段11' 與第2膜供給手段14' 之間利用固定剝離手段13' 形成的略三角形的形狀的位置為止,藉此,將帶狀膜層積體2所產生的繃緊使第1膜供給手段11' 的給送與第2膜供給手段14' 的停止連動而予以吸收,其次,再開始帶狀膜層積體2的給送,在以沿著反轉手段16的剖面圓弧狀面之方式將不良片Xβ 貼上載膜Z之狀態下直接反轉帶狀膜層積體2且向載膜捲取位置150只不良片Xβ 的長度相關聯的長度與載膜Z一體地給送之步驟。Further, when the polarizing film sheet X including the adhesive layer is determined to be the normal sheet , the first film supply means 11 ' and the second film supply means 14 ' are formed as a base with a slightly triangular shape. The fixed peeling means 13 ' is linked to the feeding of the strip-shaped film laminate 2, and the normal sheet X ? is peeled off from the carrier film Z, and then sent to the bonding position 120, and bonded to the normal sheet X by the bonding driving means 12. When the transfer of α is carried to the rectangular panel W of the bonding position 120, and when the polarizing film X including the adhesive layer is determined to be the defective sheet , the bonding driving means 12 does not operate and stops the strip. The film laminate 2 is fed and replaced by a slightly triangular fixed peeling means 13 ' between the first film supply means 11 ' and the second film supply means 14 ' , and an inversion means 16 having a circular arc-shaped surface is formed. The tape-shaped film laminate 2 is placed so as to be in a position of a substantially triangular shape formed by the fixed peeling means 13 ' between the first film supply means 11 ' and the second film supply means 14 ' . tension produced the first film supply means 11 'and a second film feed supply means 14' is stopped and the interlocking To absorb, followed, then starts feeding the strip film laminate body 2 in a state along the arcuate cross-sectional surface of the embodiment of the inversion means 16 affixed defective sheet X β Z of the film carrier tape direct reversal 2 and the step of feeding the length of the associated carrier film winding position 150 sheets X β adverse length of the carrier film Z is integrally shaped film laminate.

在第3實施型態,作為以第1膜供給手段11' 與第2膜供給手段14' 之間當作底邊形成略三角形的頂點之固定剝離手段13' ,最好是使用得以容易完成正常片Xα 從載膜Z剝離之被固定的剖面楔形剝離板130'In the third embodiment, the fixed peeling means 13 ' which forms a vertex of a slight triangle as a base between the first film supply means 11 ' and the second film supply means 14 ' is preferably used normally. The sheet X α is peeled from the carrier film Z by the fixed cross-sectional wedge-shaped peeling sheet 130 .

於第3實施型態,解除固定剝離手段13' 與帶狀膜層積體2的給送的連動之反轉手段16,最好是構成從成為包含於第1膜供給手段11' 與第2膜供給手段14' 之間利用固定剝離手段13' 形成的略三角形的形狀之前進位置、到與反轉手段16的剖面圓弧狀面至少離開帶狀膜2的裡面之後退位置之間可以自由往復行動。In the third embodiment, it is preferable that the reversing means 16 for releasing the interlocking of the fixed peeling means 13 ' and the feeding of the strip-shaped film laminate 2 is included in the first film supplying means 11 ' and the second free 'with a fixed separating means 13' between the advanced position somewhat triangular shape formed by the film supply means 14, and the inverting means to the arcuate cross-sectional surface 16 to leave at least a retracted position inside of the film strip between the 2 Reciprocating action.

於第3實施型態,可以進而包含:利用判定手段3在不良片Xβ 後續的含有黏接層的偏光膜片X被判定為正常片Xα 時讓載膜Z上的正常片Xα 的先端來到固定剝離手段13' 的先端或者在到達來到先端之前,停止帶狀膜層積體2 的給送且使反轉手段16後退到至少離開帶狀膜2的裡面之位置為止,藉此,將帶狀膜層積體2所產生的鬆弛使第1膜供給手段11' 的捲回與第2膜供給手段14' 的停止連動而予以吸收,在固定剝離手段13' 再度以第1膜供給手段11' 與第2膜供給手段14' 之間當作底邊形成略三角形時,使貼合驅動手段12再度動作、帶狀膜層積體2的給送再開始,且使固定剝離手段13' 與帶狀膜層積體2的給送連動,將正常片Xα 從載膜Z剝離並送到貼合位置120且利用貼合驅動手段12貼合於同步於正常片Xα 的給送被搬送到貼合位置120的矩形面板W之步驟。In the third embodiment, the determining means 3 may be such that the normal film X α on the carrier film Z is determined when the polarizing film X including the adhesive layer subsequent to the defective sheet X β is determined to be the normal sheet X α . The apex comes to the tip end of the fixed peeling means 13 ' or stops before the arrival of the apex, stops the feeding of the strip-shaped film laminate 2, and retracts the reversing means 16 to at least the position away from the inside of the strip-shaped film 2, In this case, the slack generated by the strip-shaped film laminate 2 causes the winding of the first film supply means 11 ' to be absorbed in conjunction with the stop of the second film supply means 14 ' , and is again the first in the fixed peeling means 13 ' . When the film supply means 11 ' and the second film supply means 14 ' form a slightly triangular shape as the bottom side, the bonding driving means 12 is operated again, the feeding of the tape-shaped film laminated body 2 is resumed, and the fixing is peeled off. The means 13 ' is separated from the feeding of the strip-shaped film laminate 2, and the normal sheet X ? is peeled off from the carrier film Z and sent to the bonding position 120, and bonded to the normal sheet X ? by the bonding driving means 12. The step of feeding the rectangular panel W that is transported to the bonding position 120 is fed.

於第3實施型態,反轉手段16的剖面圓弧狀面的曲率半徑R係根據可不使不良片Xβ 從載膜Z剝離之偏光膜片X的厚度、與載膜Z對偏光膜片X的黏接層的剝離力兩者的相對關係而決定。In the third embodiment, the radius of curvature R of the arcuate surface of the cross-section of the reversing means 16 is based on the thickness of the polarizing film X which can prevent the defective sheet from being peeled off from the carrier film Z, and the polarizing film of the carrier film Z. The relative relationship between the peeling force of the adhesive layer of X is determined.

於第3實施型態,也可以在反轉手段16與帶狀膜層積體2的給送連動時,使反轉手段16與在使帶狀層積體2反轉的位置具有對應反轉手段16的剖面圓弧狀面的面之支撐手段163連動,不使不良片Xβ 從載膜Z剝離。In the third embodiment, when the inversion means 16 and the feeding of the strip-shaped film laminate 2 are interlocked, the inversion means 16 and the position in which the strip-shaped laminate 2 is reversed may be reversed. The support means 163 of the surface of the arc-shaped surface of the means 16 is interlocked, and the defective sheet Xβ is not peeled off from the carrier film Z.

本發明之第4型態係供連續製造液晶顯示元件用的裝置,對著依序被搬送的複數枚矩形面板W,將在具有與矩形面板W的長邊或者短邊相同寬幅的帶狀膜層積體2的給送方向看來在下游側與上游側的寬幅方向的切入線之間根據事前檢查被檢測出的缺點位置在載膜Z上被形成的、不含缺點的正常片Xα 與包含缺點的不良片Xβ 所構成的含 有黏接層的偏光膜片X之中,介著抵接在帶狀膜層積體2的裡面的固定剝離裝置13' 而從載膜Z被剝離的不含缺點的正常片Xα 予以貼合。The fourth aspect of the present invention is a device for continuously manufacturing a liquid crystal display element, and the plurality of rectangular panels W that are sequentially transported are in the same width as the long side or the short side of the rectangular panel W. The feeding direction of the film laminate 2 appears to be a normal sheet which is formed on the carrier film Z and which is formed on the carrier film Z between the downstream side and the incision line in the width direction of the upstream side in the width direction of the upstream side. Among the polarizing film sheets X including the adhesive layer composed of X α and the defective sheet X β having defects, the carrier film Z is attached to the inside of the belt-shaped film laminate 2 by the fixed peeling device 13 . The peeled, defect-free normal sheet X α is attached.

這包含:至少包含無鬆弛地將帶狀膜層積體2送到正常片Xα 與矩形面板W的貼合位置或者包含不良片Xβ 的載膜Z的捲取位置150之任一位置用的相互連動動作之、被配設在固定剝離裝置13' 上游側的第1膜供給裝置11' 與被配設在固定剝離裝置13' 下游側的第2膜供給裝置14' 之帶狀膜層積體供給裝置100' ,供判定含有黏接層的偏光膜片X為正常片Xα 或者不良片Xβ 用的相關聯於根據帶狀膜層積體供給裝置100' 給送帶狀膜層積體2而動作之判定裝置3,供在含有黏接層的偏光膜片X被判定為正常片Xα 或者不良片Xβ 時,使代替以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形的固定剝離裝置13' 之具有剖面圓弧狀面之反轉裝置16前進到成為包含於第1膜供給裝置11' 與第2膜供給裝置14' 之間利用固定剝離裝置13' 形成的略三角形的形狀之位置為止並抵接於帶狀膜層積體2的裡面或者後退到離開帶狀膜層積體2的裡面之與帶狀膜層積體2的給送的連動被解除的位置為止用的位置調整裝置160。This includes at least one of the position where the strip-shaped film laminate 2 is fed to the normal sheet X α and the rectangular panel W without any slack or the winding position 150 of the carrier film Z including the defective sheet X β . the operation of the interlocked to each other, is disposed in the film strip 'the second film feed unit 14 on the downstream side of the' peeling fixing means 'first film feed unit upstream side 11' and 13 is disposed in the fixing means 13 release The integrated body supply device 100 ' for determining whether the polarizing film sheet X containing the adhesive layer is the normal sheet X ? or the defective sheet X ? is associated with feeding the strip-shaped film layer according to the strip-shaped film laminate supplying device 100 ' When the polarizing film X including the adhesive layer is determined to be the normal sheet X α or the defective sheet X β , the determination device 3 that operates the integrated body 2 is replaced with the first film supply device 11 and the second film. The inverting device 16 having a cross-sectional arc-shaped surface of the fixed peeling device 13 ' having a slightly triangular shape as a bottom edge between the devices 14 ' is advanced to be included in the first film supply device 11 ' and the second film supply device 14 ' peeling between the fixing means 13 utilizing 'position of somewhat triangular shape formed in the strip and abuts up 2 inside the laminate or backward to the inside 2 of the strip position adjustment with interlocking laminate film is released the position of the feeding means 2 up to a film laminate 160 away from the strip.

這進而包含:在含有黏接層的偏光膜片X被判定為正常片Xα 時,經由以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形的固定剝離裝置13' ,將正常片Xα 從載膜Z剝離後送到貼合位置120且貼合於同步 於正常片Xα 的給送被搬送到貼合位置120的矩形面板W用的、與帶狀膜層積體2的給送連動之貼合驅動裝置12,在含有黏接層的偏光膜片X被判定為不良片Xβ 時,貼合驅動裝置12不動作的同時停止帶狀膜層積體2的給送、且利用位置調整裝置160使反轉裝置16前進到成為包含於第1膜供給裝置11' 與第2膜供給裝置14' 之間至少利用固定剝離裝置13' 形成的略三角形的形狀的位置為止,藉此,將帶狀膜層積體2所產生的繃緊使第1膜供給裝置11' 的給送與第2膜供給裝置14' 的停止連動而予以吸收,其次,再開始帶狀膜層積體2的給送,在以沿著反轉手段16的剖面圓弧狀面之方式將不良片Xβ 貼上載膜Z之狀態下直接反轉帶狀膜層積體2且向載膜捲取位置150只不良片Xβ 的長度相關聯的長度與載膜Z一體地給送用的、與帶狀膜層積體2的給送連動之載膜捲取裝置15,與使各裝置分別連動動作之控制裝置300'Further, when the polarizing film sheet X including the adhesive layer is determined to be the normal sheet X α , the base film supply device 11 and the second film supply device 14 are formed as a base with a slightly triangular shape. The fixed peeling device 13 ′ is used to peel the normal sheet X α from the carrier film Z and then feed it to the bonding position 120 and to bond it to the rectangular panel W that is fed to the bonding position 120 in synchronization with the normal sheet X α . simultaneously with the strip-shaped laminate film 2 to send the interlocking lamination of the drive means 12, is determined to be the defective polarizing sheet X beta] sheet X containing the adhesive layer, bonding the driving device 12 does not stop the operation of the strip The film laminate 2 is fed, and the inverting device 16 is advanced by the position adjusting device 160 so as to be formed between the first film supply device 11 ' and the second film supply device 14 ' by at least the fixed peeling device 13 '. up to a position slightly triangular shape, whereby the band-shaped laminate film 2 generated by tightening the first film feed unit 11 'and a second film feed supply means 14' is stopped and the interlocking be absorbed Then, the feeding of the laminated film laminate 2 is resumed, and the cross section along the inversion means 16 is rounded. State mode shape of the surface sheets X β adverse Z paste of the carrier film laminate direct reversal film strip 2 and integrally with the longitudinal length of the carrier film Z in the film winding associated with the position of the carrier 150 is defective sheet X β The carrier film winding device 15 for the feeding of the tape-like film laminate 2 and the control device 300 ' for interlocking the respective devices are provided.

於第4實施型態,作為固定剝離裝置13' 最好是以帶狀膜層積體供給裝置100' 所包含的第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊而把略三角形的頂點形成固定的剖面楔形的剝離板130'In the fourth embodiment, the fixed peeling device 13 ' is preferably a bottom between the first film supply device 11 ' and the second film supply device 14 ' included in the tape-shaped film laminate supply device 100 ' . The vertices of the slightly triangular shape are formed into a fixed cross-sectional wedge-shaped peeling plate 130 ' .

於第4實施型態,位置調整裝置160可以包含供在含有黏接層的偏光膜片X被判定為正常片Xα 時,使以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形的固定剝離裝置13' 以與帶狀膜層積體2的給送連動之方式至少離開帶狀膜層積體2的裡面之後退位置,與 在含有黏接層的偏光膜片X被判定為不良片Xβ 時,將以第1膜供給手段11' 與第2膜供給手段14' 之間當作底邊形成略三角形的固定剝離裝置13' 前進到成為包含利用固定剝離裝置13' 形成的略三角形的形狀的位置為止不使之與帶狀膜層積體2的給送連動並接在帶狀膜層積體2的裡面的前進位置之間可以自由往復行動用的、包含導軌162之驅動裝置161。In the fourth embodiment, the position adjusting device 160 may include the first film supply device 11 ' and the second film supply device 14 ' when the polarizing film X including the adhesive layer is determined to be the normal sheet X ? The fixed peeling device 13 ' which forms a slightly triangular shape as a bottom edge is separated from the inner back position of the strip-shaped film laminate 2 in a manner interlocking with the feeding of the strip-shaped film laminate 2, and is bonded thereto. when polarizing sheet X layer is determined to be defective sheet X β, will be the first film supply means 11 'and a second film supply means 14' is formed between the stationary base as the release means 13 is slightly triangular 'proceeds to become The position including the shape of the substantially triangular shape formed by the fixed peeling device 13 ' is not freely connected to the feeding position of the strip-shaped film laminate 2 and is connected to the forward position of the inside of the belt-shaped film laminate 2. A drive unit 161 for reciprocating action including a guide rail 162.

於第4實施型態,反轉裝置16的剖面圓弧狀面的曲率半徑R也可以根據可不使不良片Xβ 從載膜Z剝離之偏光膜片X的厚度、與載膜Z對偏光膜片X的黏接層的剝離力兩者的相對關係而決定。Patterns to the fourth embodiment, a cross-sectional radius of curvature R reversing device arcuate surface 16 may be not so bad sheet according to X beta] from the carrier film thickness Z of the release of the polarizing sheet X, Z and the carrier film of the polarizing film The relative relationship between the peeling force of the adhesive layer of the sheet X is determined.

於第4實施型態,也可以進而配設在反轉裝置16與帶狀膜層積體2的給送連動時以不使不良片Xβ 從載膜Z剝離之方式而在使帶狀膜層積體2反轉的位置對應於反轉裝置16的剖面圓弧狀面之支撐裝置163。In the fourth embodiment, the strip film may be disposed so as not to peel the defective sheet X β from the carrier film Z when the inversion device 16 and the strip-shaped film laminate 2 are fed in conjunction with each other. The position at which the laminated body 2 is reversed corresponds to the supporting means 163 of the arcuate surface of the cross section of the inverting device 16.

(液晶顯示元件之連續製造裝置之概要)(Summary of continuous manufacturing apparatus for liquid crystal display elements)

本發明係使用利用內藏於帶狀膜層積體供給裝置100或者100' 的一部份的編碼器算出的帶狀膜層積體2的供給量、與依照利用判定站A的資訊讀取裝置讀取的、根據事前檢查的偏光膜的缺點位置演算的寬幅方向的切入線而在載膜Z上形成的包含偏光膜片X的帶狀膜層積體2之液晶顯示元件之連續製造方法及裝置、與其他方法及裝置。有 關前者的方法及裝置之發明的實施型態使用圖1~圖4、此外有關後者的方法及裝置之發明的實施型態使用圖5~圖11而加以詳述。In the present invention, the supply amount of the strip-shaped film laminate 2 calculated by an encoder incorporated in a portion of the strip-shaped film laminate supply device 100 or 100 ' is read using information according to the use determination station A. The continuous manufacturing of the liquid crystal display element of the strip-shaped film laminate 2 including the polarizing film X formed on the carrier film Z, which is read by the apparatus and cut in the width direction of the polarizing film of the prior inspection Method and device, and other methods and devices. The embodiment of the invention of the former method and apparatus will be described in detail with reference to Figs. 1 to 4 and the embodiment of the invention and the apparatus of the apparatus.

又,本發明當然也可以包含根據事前檢查檢測出的內在於含有黏接層的偏光膜的缺點位置資訊,預先讓含有黏接層的偏光膜片使用載膜上形成的切入線置入帶狀膜層積體的、不需要切斷站B的液晶顯示元件的連續製造方法及裝置。Further, the present invention may of course include the information on the position of the defect of the polarizing film containing the adhesive layer detected by the prior inspection, and the polarizing film containing the adhesive layer is previously placed in the strip shape using the incision line formed on the carrier film. A continuous manufacturing method and apparatus for a liquid crystal display element of a film laminate which does not require cutting station B.

圖1~圖4係供說明有關本發明的方法及裝置之第1或者第2型態用的模式圖及製造步驟的流程圖。此外,圖5~圖11係供說明有關本發明的其他方法及裝置之第3或者第4型態用的模式圖及製造步驟的流程圖。又,包含表示專利文獻1所示的液晶顯示元件的連續製造裝置的概念圖之圖12,針對於這些圖所表示的構成沒有差異的手段或裝置使用相同圖號,對於構成上有差異的對應的手段或裝置使用「' 記號」。1 to 4 are flow charts for explaining a pattern diagram and a manufacturing procedure for the first or second aspect of the method and apparatus of the present invention. 5 to 11 are flowcharts for explaining a pattern diagram and a manufacturing procedure for the third or fourth aspect of the other methods and apparatuses of the present invention. Further, FIG. 12, which is a conceptual diagram showing a continuous manufacturing apparatus for a liquid crystal display element shown in Patent Document 1, uses the same figure number for the means or device having no difference in the configuration shown in these figures, and corresponds to the difference in composition. means or device '' mark. "

請參照圖1或圖5。這些所共通的構成如下。帶狀膜層積體供給裝置100或100' ,包含帶狀膜層積體2之卷101自由旋轉地被安裝之膜供給裝置1。在膜供給裝置1可以包含供算出帶狀膜層積體2的供給量用的編碼器(未圖示)。Please refer to FIG. 1 or FIG. 5. The common composition of these is as follows. The strip-shaped film laminate supply device 100 or 100 ' includes a film supply device 1 in which the roll 101 of the tape-shaped film laminate 2 is rotatably attached. The film supply device 1 may include an encoder (not shown) for calculating the supply amount of the strip-shaped film laminate 2.

帶狀膜層積體供給裝置100或100' ,進而包含:配置供根據內在於帶狀膜層積體2的偏光膜之缺點位置讀取切斷位置資訊用的判定裝置3之判定站A、包含為了供給帶 狀膜層積體2而酌情設置的饋送輥的膜供給裝置4及9、根據藉由判定裝置3讀取的切斷位置資訊對帶狀膜層積體2的給送方向在寬幅方向上,由載膜Z的相反側起直到達到載膜Z的黏接層之側的面的深度為止,於帶狀膜層積體2切入切痕形成切入線之用的切斷裝置6與供確認被酌情設置的切入線形成位置及該切入線位置之用的配備切斷位置確認裝置7及8之切斷站B,及供一定速度之膜供給之用的包含聚積輥的速度調整裝置5及10,及供捲取帶狀膜層積體2之用的載膜捲取裝置15或15'The strip-shaped film laminate supply device 100 or 100 ' further includes a determination station A for arranging the determination device 3 for reading the cutting position information based on the defective position of the polarizing film embedded in the strip-shaped film laminate 2, The film supply devices 4 and 9 including the feed rollers provided at the discretion to supply the strip-shaped film laminate 2, and the feed direction of the strip-shaped film laminate 2 based on the cutting position information read by the determination device 3 are A cutting device for cutting the incision line into the strip-shaped film laminate 2 from the opposite side of the carrier film Z to the depth of the surface on the side of the adhesive layer of the carrier film Z in the width direction 6 and the cutting station B equipped with the cutting position confirming devices 7 and 8 for confirming the cutting line forming position and the cutting line position, and the speed including the collecting roller for supplying the film at a constant speed The adjusting devices 5 and 10 and the carrier film winding device 15 or 15 ' for winding up the strip-shaped film laminate 2.

速度調整裝置5及10係具有可以停止帶狀膜層積體2的給送、在將帶狀膜層積體2的張力維持於一定時必要的帶狀膜層積體2的捲回或給送之功能。於載膜捲取裝置15或15' 也賦予同樣的功能。The speed adjusting devices 5 and 10 have the ability to stop the feeding of the strip-shaped film laminate 2, and to rewind or give the strip-shaped film laminate 2 necessary to maintain the tension of the strip-shaped film laminate 2 constant. Send function. The same function is also imparted to the carrier film winding device 15 or 15 ' .

再者,參照圖1或圖5,供在正常片Xα 從載膜Z被剝離、送到與液晶面板W的貼合位置120時,同步於正常片Xα 的給送將液晶面板W依序搬送到貼合位置120用的液晶面板搬送裝置200,及供在液晶面板W貼合正常片Xα 用的貼合驅動裝置12,為兩者共通的構成。Further, referring to FIG. 1 or FIG. 5, for the normal sheet X α is peeled from the carrier film Z, and the bonding position to when the liquid crystal panel W 120, in synchronization with the normal sheet X α is fed by the liquid crystal panel W The liquid crystal panel transfer device 200 for the transfer to the bonding position 120 and the bonding drive device 12 for bonding the normal film X α to the liquid crystal panel W are common to both.

液晶面板搬送裝置200係包含供收容液晶面板W用的液晶面板貯存盒201、從液晶面板貯存盒201依序被排出的液晶面板W的搬送用輥202、供調整液晶面板W的姿勢用的位置調整導引203、及供把液晶面板W依序搬送到貼合位置120用的搬送裝置204。依序被搬送的液晶面板W係利用控制裝置300或300' 同步於被送到貼合位置 120的正常片Xα 被搬送到貼合位置120、且對準位置。The liquid crystal panel transport device 200 includes a liquid crystal panel storage case 201 for accommodating the liquid crystal panel W, a transport roller 202 for sequentially discharging the liquid crystal panel W from the liquid crystal panel storage case 201, and a position for adjusting the posture of the liquid crystal panel W. The guide 203 and the transport device 204 for sequentially transporting the liquid crystal panel W to the bonding position 120 are provided. Sequentially conveyed liquid crystal panel W using the system control apparatus 300 or 300 'is supplied in synchronization with the normal position of the bonded sheet X α 120 is transported to the lamination position 120, and alignment position.

此外,貼合驅動裝置12係包含同樣根據控制裝置300或300' 動作之一對貼合輥121、122。於貼合位置120,被剝離的正常片Xα 與同步於此被給送的液晶面板W係一邊對準位置、一邊利用一對貼合輥121、122而被壓接貼合。此外,在不良片Xβ 到達帶狀膜層積體2的搬送路徑之終點(亦即剝離位置)時,在將不良片Xβ 貼上載膜Z之狀態下直接與載膜Z一體地被送到載膜捲取位置150。因此,最好是藉由使一對貼合輥121、122分開讓貼合驅動裝置12不動作。Further, the bonding driving device 12 includes the pair of bonding rollers 121, 122 in the same manner as the control device 300 or 300 ' . At the bonding position 120, the peeled normal sheet X α is pressed and bonded by a pair of bonding rolls 121 and 122 while being aligned with the liquid crystal panel W that is fed in this order. Further, the poor sheet X β reaches the end of the transport path of the strip laminate film 2 (i.e., release position), sent in a state integrally defective sheet X β Z of the carrier film affixed directly to the carrier film Z To the carrier film take-up position 150. Therefore, it is preferable that the bonding driving device 12 does not operate by separating the pair of bonding rollers 121 and 122.

帶狀膜層積體供給裝置100或100' 雖兩者共通,但作為各自具有不同的構成進而包含配備供使載膜Z上形成的偏光膜片X之中、不含缺點的正常片Xα 從載膜Z剝離用的剝離裝置13或固定剝離裝置13' ,供調整剝離裝置13的位置用的位置調整裝置133或供調整代替固定剝離裝置13' 的反轉手段16的位置用的位置調整裝置160,及供適當選擇給送/停止/捲回等動作並無鬆弛地使帶狀膜層積體2維持一定的張力用的第1膜供給裝置11或11' 與第2膜供給裝置14或14' 等之剝離.排出站C。The strip-shaped film laminate supply device 100 or 100 ' is common to both, but has a different configuration and further includes a normal sheet X α which is provided with a polarizing film X formed on the carrier film Z and which does not contain a defect. The peeling device 13 or the fixed peeling device 13 ' for peeling from the carrier film Z, the position adjusting device 133 for adjusting the position of the peeling device 13, or the positional adjustment for adjusting the position of the inverting means 16 instead of the fixed peeling device 13 ' The device 160 and the first film supply device 11 or 11 ' and the second film supply device 14 for maintaining a constant tension of the tape-shaped film laminate 2 without loosening, such as an appropriate selection of feed/stop/rollback operation Or 14 ' etc. stripping. Discharge station C.

作為本發明之實施型態,於偏光膜片X的剝離.排出站C,有可能有以下2種型態。第1型態係顯示於圖1~圖4之,使用可自由往復行動構成之剝離手段或裝置13之型態。第2型態係顯示於圖5~圖11之,使用與固定剝離手段或裝置13' 相關聯之反轉手段或裝置16之型態。As an embodiment of the present invention, the peeling of the polarizing film X. At the discharge station C, there are two possible types. The first type is shown in Figs. 1 to 4, and a type of peeling means or means 13 which can be freely reciprocated is used. The second type is shown in Figures 5-11, using the type of inversion means or device 16 associated with the fixed stripping means or device 13 ' .

圖3係表示圖1所示之本發明液晶顯示元件之連續製造裝置之剝離.排出站C之剝離.排出動作的基本型步驟(a)~(f),亦即供說明第1形態用之模式圖。表示該基本型步驟之變形之一形態的剝離.排出步驟為圖4。在被構成可自由往復行動之剝離裝置13(以下,簡稱「剝離裝置13」)與帶狀膜層積體供給裝置100的給送連動時,剝離裝置13係抵接於帶狀膜層積體2的裡面亦即載膜Z的裡面,且以第1膜供給裝置11與第2膜供給裝置14之間當作底邊形成略三角形之方式被定位。圖3(a)或圖4(a)為此之模式圖。圖4(a)係圖3(a)的變形之一形態,在剝離裝置13的上游測及下游測配設導引輥131及132讓正常片Xα 從載膜Z更確實地被剝離、帶狀膜層積體2被折曲成更銳角。以下,根據圖3詳述剝離.排出動作。Figure 3 is a cross-sectional view showing the continuous manufacturing apparatus of the liquid crystal display element of the present invention shown in Figure 1. Stripping of the discharge station C. The basic steps (a) to (f) of the discharge operation are schematic diagrams for explaining the first form. Detachment indicating one of the deformations of the basic step. The discharge step is shown in Figure 4. When the peeling device 13 (hereinafter, simply referred to as "peeling device 13") constituting the reciprocating motion is interlocked with the feeding of the belt-shaped film laminate supply device 100, the peeling device 13 abuts against the strip film laminate. The inside of the film 2 is the inside of the carrier film Z, and is positioned such that the first film supply device 11 and the second film supply device 14 form a slightly triangular shape as a base. Figure 3 (a) or Figure 4 (a) is a schematic diagram for this. Fig. 4(a) is a view showing a modification of Fig. 3(a), in which the guide rollers 131 and 132 are measured and measured downstream of the peeling device 13, and the normal sheet X ? is more reliably peeled off from the carrier film Z, The strip film laminate 2 is bent to a more acute angle. Hereinafter, the peeling is detailed according to FIG. 3. Discharge action.

圖3(a)係假設載膜Z上的偏光膜片X從正常片Xα 切換為不良片Xβ 的場合之模式圖。具體而言,圖3(a)係表示根據控制裝置300的指令構成剝離裝置13的剖面楔形剝離板130被定位於得以適當選擇給送/停止/捲回之以第1膜供給裝置11與第2膜供給裝置14之間當作底邊形成略三角形的頂點,連動於帶狀膜層積體2的給送將正常片Xα 從載膜Z剝離、送到貼合位置120之後不久。Fig. 3(a) is a schematic view showing a case where the polarizing film sheet X on the carrier film Z is switched from the normal sheet X ? to the defective sheet X ?. Specifically, FIG. 3( a ) shows that the cross-sectional wedge-shaped peeling plate 130 that constitutes the peeling device 13 according to the command of the control device 300 is positioned to be appropriately selected for feeding/stopping/rolling back to the first film supplying device 11 and the first 2 The film supply device 14 forms a slightly triangular apex as a bottom edge, and the feeding of the tape-like film laminate 2 is performed after the normal sheet X α is peeled off from the carrier film Z and sent to the bonding position 120.

圖3(a)始終是基本型,當然,供作在與剝離裝置13之間形成略三角形用也可以設想其他的變形,例如,以就配設在第1膜供給裝置11後的導引卷與就配設在第2 膜供給裝置14前的導引卷(皆未圖示)之間當作底邊形成略三角形的剝離裝置13。3(a) is always a basic type. Of course, other deformations are also conceivable for forming a slightly triangular shape with the peeling device 13, for example, a guide roll disposed after the first film supply device 11 And it is equipped with the second A stripping device 13 having a slightly triangular shape is formed as a bottom edge between the guide rolls (both not shown) in front of the film supply device 14.

再者,圖3(a)表示正常片Xα 後續之偏光膜片X切換成不良片Xβ 之狀態。直到該狀態之前為止,藉由載膜捲取裝置15與帶狀膜層積體2的給送兩者連動,邊將正常片Xα 從載膜Z剝離、邊僅捲取載膜Z。圖3(a)為此之狀態。Further, Fig. 3(a) shows a state in which the polarizing film X subsequent to the normal sheet X ? is switched to the defective sheet X ?. Until the state is reached, the normal film X α is peeled off from the carrier film Z while the carrier film winding device 15 and the tape film laminate 2 are fed together, and only the carrier film Z is taken up. Figure 3 (a) shows the state for this purpose.

圖3(b)係表示剝離裝置13與帶狀膜層積體2的給送兩者連動被解除後不久。具體而言,根據控制裝置300的指令,載膜捲取裝置15與帶狀膜層積體供給裝置暫時停止。因此,帶狀膜層積體2的給送被停止。此外,正常片Xα 與液晶面板W之貼合動作結束,藉此,液晶面板搬送裝置200停止、貼合驅動裝置12也停止。Fig. 3(b) shows shortly after the peeling device 13 and the feeding of the belt-like film laminate 2 are released. Specifically, the carrier film winding device 15 and the belt-shaped film laminate supply device are temporarily stopped in accordance with an instruction from the control device 300. Therefore, the feeding of the strip-shaped film laminate 2 is stopped. Further, the bonding operation between the normal sheet and the liquid crystal panel W is completed, whereby the liquid crystal panel transport apparatus 200 is stopped and the bonding driving device 12 is also stopped.

此時,根據控制裝置300的指令,可自由往復行動地構成剝離裝置13之位置調整裝置133開始動作。具體而言,構成抵接相當於不良片Xβ 的先端之載膜Z的裡面成銳角之剝離裝置13之剖面楔形剝離板130係利用驅動裝置134的動作而沿著導軌135開始後退。At this time, according to the instruction of the control device 300, the position adjusting device 133 that can freely reciprocate to configure the peeling device 13 starts to operate. Specifically, the cross-sectional wedge-shaped peeling plate 130 of the peeling device 13 that forms an acute angle on the inside of the carrier film Z corresponding to the leading end of the defective sheet X β is retracted along the guide rail 135 by the operation of the driving device 134.

與此同時,第1膜供給裝置11與第2膜供給裝置則與帶狀膜層積體供給裝置100及載膜捲取裝置15連動,利用第1膜供給裝置11的捲回動作與第2膜供給裝置14的給送動作而吸收隨剝離裝置13的後退動作而來的帶狀膜層積體2的鬆弛。藉此,一邊將帶狀膜層積體2的張力維持於一定、將抵接於帶狀膜層積體2的裡面的剝離板 130的先端保持在不良片Xβ 的先端位置,一邊繼續剝離裝置13的後退動作。At the same time, the first film supply device 11 and the second film supply device are interlocked with the tape-shaped film laminate supply device 100 and the carrier film winding device 15, and the winding operation of the first film supply device 11 is performed and the second film supply device 11 The feeding operation of the film supply device 14 absorbs the slack of the belt-shaped film laminate 2 due to the retreating operation of the peeling device 13. Whereby, while the laminate film strip 2 is maintained at a constant tension, the strip will abut against the apex inside the laminate film 2 of the release plate 130 is held at apex position of the defective sheet X β, while continuing release The retreating action of the device 13.

圖3(c)係表示剝離裝置13的後退動作結束時。亦即,使以第1膜供給裝置11與第2膜供給裝置14之間當作底邊形成略三角形之方式被定位的剝離裝置13後退到與帶狀膜層積體2的給送的連動被解除的位置為止。這是後退到略三角形消滅、第1膜供給裝置11與第2膜供給裝置14之間至少成為直線的位置為止,藉此,成為可以讓帶狀膜層積體2的給送再開始的狀態。Fig. 3(c) shows the end of the retracting operation of the peeling device 13. In other words, the peeling device 13 positioned so that the bottom edge is slightly triangular between the first film supply device 11 and the second film supply device 14 is retracted to the feed with the tape-like film laminate 2. The position to be lifted. In this case, the state in which the strip-shaped film laminate 2 is restarted can be retracted until it is at least a straight line between the first film supply device 11 and the second film supply device 14 . .

圖3(d)係根據控制裝置300的指令將帶狀膜層積體2的給送再開始,在將不良片Xβ 貼上載膜Z之狀態下直接向著載膜捲取位置150最好是只不良片Xβ 的長度或者不至於此左右的長度讓不良片Xβ 與載膜Z一體地被捲取。此時,藉由載膜捲取裝置15與帶狀膜層積體供給裝置的連動讓帶狀膜層積體2的給送再度被停止。藉此,位於後退位置之剝離裝置13的剖面楔形剝離板130的先端係成為位置於貼附於載膜Z的不良片Xβ 的後端之狀態。3(d), the feeding of the strip-shaped film laminate 2 is resumed according to the instruction of the control device 300, and it is preferable to directly feed the carrier film winding position Z with the defective sheet attached to the film Z. only the length of the defective sheet X β or not to make the length about this failure and the carrier film sheets X β Z are integrally wound. At this time, the feeding of the belt-shaped film laminate 2 is stopped again by the interlocking of the carrier film winding device 15 and the belt-shaped film laminate supply device. Whereby the retracted position of the peeling means positioned sectional wedge apex lines 13 of the release sheet 130 of the rear end of a state Z in the position of the carrier film attached to the defective sheet X β.

圖3(e)係設想利用判定裝置3讓不良片Xβ 後續的偏光膜片切換成正常片Xα 之場合之模式圖。在載膜Z上的正常片Xα 的先端來到後退位置的剝離裝置13的剖面楔形剝離板130的先端或者在到達來到先端之前,根據控制裝置300的指令讓帶狀膜層積體2的給送停止、利用驅動裝置134讓剝離裝置13開始沿著導軌135前進。利用剝離裝置13的前進動作,慢慢地形成以第1膜供給裝置11 與第2膜供給裝置14之間當作底邊之略三角形。由此讓帶狀膜層積體2產生的繃緊,使第1膜供給裝置11的給送與第2膜供給裝置14的捲回連動而被吸收。此時的剝離板130的先端最好是控制位置於不咬入正常片Xα 的載膜Z的裡面。FIG. 3 (e) by the determination means based contemplated sheet 3 so that defective polarizing sheets X β subsequent switched to the normal mode of FIG case of sheet X α. The leading end of the normal sheet X α on the carrier film Z comes to the tip end of the cross-sectional peeling plate 130 of the peeling device 13 at the retracted position or before reaching the leading end, the strip-shaped film laminate 2 is caused according to the instruction of the control device 300 The feed is stopped, and the peeling device 13 is caused to advance along the guide rail 135 by the driving device 134. By the forward movement of the peeling device 13, a slightly triangular shape which is a bottom edge between the first film supply device 11 and the second film supply device 14 is gradually formed. Thereby, the tension of the strip-shaped film laminate 2 is caused, and the feeding of the first film supply device 11 and the winding of the second film supply device 14 are absorbed in conjunction with each other. At this time, the tip end of the peeling plate 130 is preferably controlled to be positioned inside the carrier film Z which does not bite into the normal sheet X ?.

圖3(f)係設想剝離裝置13再度以第1膜供給裝置11與第2膜供給裝置14之間當作底邊形成略三角形之方式被定位之場合之模式圖。根據控制裝置300的指令讓帶狀膜層積體2的給送再開始。與此同時,被釋放狀態的一對貼合輥121及122閉上,貼合驅動裝置12再啟動。藉由剝離裝置13與帶狀膜層積體2的給送連動,正常片Xα 從載膜Z上被剝離、送到貼合位置120。另一方面,液晶面板搬送裝置200再啟動,同步於正常片Xα 的給送液晶面板W被送到貼合位置120,於此進行壓接貼合,液晶顯示元件被連續地製造。Fig. 3(f) is a schematic view showing a case where the peeling device 13 is again positioned such that the bottom edge of the first film supply device 11 and the second film supply device 14 are slightly triangular. The feeding of the strip-shaped film laminate 2 is resumed in accordance with an instruction from the control device 300. At the same time, the pair of bonding rollers 121 and 122 in the released state are closed, and the bonding driving device 12 is restarted. By the feeding of the peeling device 13 and the belt-like film laminate 2, the normal sheet X ? is peeled off from the carrier film Z and sent to the bonding position 120. On the other hand, the liquid crystal panel conveyance apparatus 200 and then activated in synchronization with the normal sheet X α is fed liquid crystal panel W is fed to the lamination position 120, crimping bonded thereto, the liquid crystal display element is continuously manufactured.

圖3(a)~(f)的一連串動作可以根據圖2所示之各步驟加以說明。在根據控制裝置300的指令,利用圖1所示之膜供給裝置1供給帶狀膜層積體2時,於步驟1,讀取內在於含有黏接層的偏光膜之缺點資訊。於資訊處理裝置301,讀取的缺點位置資訊被處理、演算切入線位置。根據此在帶狀膜層積體2形成正常片Xα 或不良片Xβ 任一種的切入線。這是步驟2。利用這些切入線而形成的正常片Xα 或不良片Xβ 之任一種則於步驟3利用判定裝置3讀取。步驟4~9,係擔負在步驟3之判定為不良片Xβ 時,在將不良片Xβ 貼上載膜Z之狀態下直接與載膜Z一體地處理之動作之一連串步驟。此時,最好是停止貼合驅動裝置12及液晶面板搬送裝置200。A series of operations of Figs. 3(a) to (f) can be explained based on the respective steps shown in Fig. 2. When the strip-shaped film laminate 2 is supplied by the film supply device 1 shown in Fig. 1 in response to an instruction from the control device 300, in step 1, the defect information of the polarizing film containing the adhesive layer is read. In the information processing device 301, the read defect position information is processed and the cut line position is calculated. According to this, the cut-in line of either the normal sheet X α or the defective sheet X β is formed in the strip-shaped film laminate 2 . This is step 2. Any of the normal piece X α or the defective piece X β formed by these cut lines is read by the determination device 3 in step 3. Steps 4 to 9 are a series of steps in which the processing of the defective sheet X β is performed integrally with the carrier film Z in the state in which the defective sheet X β is attached to the film Z when the defective sheet X β is determined. At this time, it is preferable to stop the bonding driving device 12 and the liquid crystal panel conveying device 200.

步驟10~13係表示在步驟3之判定為正常片Xα 時,將正常片Xα 從載膜Z剝離、送到貼合位置120為止的一連串動作;步驟14~16係表示同步於正常片Xα 往貼合位置120的給送而將液晶面板W送到貼合位置120之一連串步驟。Steps 10 to 13 show a series of operations in which the normal sheet X α is peeled off from the carrier film Z and sent to the bonding position 120 when the normal sheet X α is determined in step 3; steps 14 to 16 are synchronized to the normal sheet. The step of feeding the liquid crystal panel W to the bonding position 120 by the feeding of X α to the bonding position 120 is a series of steps.

本發明之實施形態,係於偏光膜片X的剝離.排出站C,第1形態使用可自由往復行動構成之剝離手段或裝置13,相對地,第2形態使用可自由往復行動構成之反轉手段或裝置16。第2型態係如圖5~圖11所示,反轉手段或裝置16是與被固定之剝離手段或裝置13' 相關聯。The embodiment of the present invention is based on the peeling of the polarizing film X. In the discharge station C, the first embodiment uses a peeling means or device 13 that can be reciprocated, and the second embodiment uses a reversing means or device 16 that can be reciprocated. The second type is shown in Figures 5-11, and the reversal means or device 16 is associated with the fixed stripping means or device 13 ' .

圖7係表示圖5所示之本發明液晶顯示元件之連續製造裝置之剝離.排出站C之剝離.排出動作的基本型步驟(a)~(f),亦即供說明第2形態用之模式圖。圖8是表示該基本型步驟之變形之一形態之剝離.排出步驟。在可自由往復行動構成之反轉裝置16(以下,簡稱「反轉裝置16」)與帶狀膜層積體供給裝置100的給送的連動被解除時,被固定的剝離裝置13' (以下,簡稱「固定剝離手段13' 」)係抵接於帶狀膜層積體2的裡面亦即載膜Z的裡面,且以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形之方式被定位。圖7(a)或圖8(a)為此之模式圖。圖8(a)係圖7(a)的變形之一形 態,在固定剝離裝置13' 的上游測及下游測配設導引輥131及132讓正常片Xα 從載膜Z更確實地被剝離、帶狀膜層積體2被折曲成更銳角。以下,根據圖7詳述剝離.排出動作。Figure 7 is a cross-sectional view showing the continuous manufacturing apparatus of the liquid crystal display element of the present invention shown in Figure 5. Stripping of the discharge station C. The basic steps (a) to (f) of the discharge operation are schematic diagrams for explaining the second form. Figure 8 is a view showing the peeling of one of the deformations of the basic type of steps. Discharge step. When the interlocking device 16 (hereinafter, simply referred to as "reverse device 16") configured to be freely reciprocable and the feeding of the belt-shaped film laminate supply device 100 is released, the fixed peeling device 13 ' (below The abbreviation "fixed peeling means 13 ' ") abuts on the inside of the belt-like film laminate 2, that is, the inside of the carrier film Z, and is between the first film supply device 11 ' and the second film supply device 14 ' . Positioned as a bottom triangle forming a slightly triangular shape. Fig. 7(a) or Fig. 8(a) is a schematic diagram for this. Fig. 8(a) is a view showing a modification of Fig. 7(a), in which the guide rolls 131 and 132 are measured upstream of the fixed peeling device 13 ' , and the normal sheet X ? is more reliably removed from the carrier film Z. The peeling, strip film laminate 2 is bent to a more acute angle. Hereinafter, the peeling is detailed according to FIG. 7. Discharge action.

圖7(a)係設想載膜Z上的偏光膜片X由正常片Xα 切換為不良片Xβ 的場合之模式圖。具體而言,圖7(a)係表示根據控制裝置300' 的指令構成固定剝離裝置13' 的剖面楔形剝離板130' 被定位於得以適當選擇給送/停止/捲回之以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形的頂點,藉此,連動於帶狀膜層積體2的給送將正常片Xα 從載膜Z剝離、送到貼合位置120之後不久。Fig. 7(a) is a schematic view showing a case where the polarizing film sheet X on the carrier film Z is switched from the normal sheet X ? to the defective sheet X ?. Specifically, Fig. 7(a) shows that the sectional wedge peeling plate 130 ' which constitutes the fixed peeling device 13 ' according to the command of the control device 300 ' is positioned to be appropriately selected for feeding/stopping/rewinding with the first film supply. Between the device 11 ' and the second film supply device 14 ' , a slightly triangular apex is formed as a bottom edge, whereby the normal film X ? is peeled off from the carrier film Z by the feeding of the tape-like film laminate 2. Shortly after the fitting position 120.

圖7(a)始終是基本型,當然,供作在與固定剝離裝置13' 之間形成略三角形用也可以設想其他的變形,例如,以就配設在第1膜供給裝置11' 後的導引卷與就配設在第2膜供給裝置14' 前的導引卷(皆未圖示)之間當作底邊形成略三角形的固定剝離裝置13'7(a) is always a basic type, and of course, other deformations are also conceivable for forming a slight triangle between the fixed peeling device 13 ' , for example, to be disposed behind the first film supply device 11 ' . The guide roll and the guide roll (both not shown) disposed in front of the second film supply device 14 ' are formed as a base-side fixed stripping device 13 ' having a slightly triangular shape.

再者,圖7(a)表示正常片Xα 後續之偏光膜片X切換成不良片Xβ 之狀態。直到該狀態之前為止,藉由載膜捲取裝置15' 與帶狀膜層積體2的給送兩者連動,邊將正常片Xα 從載膜Z剝離、邊僅捲取載膜Z。圖7(a)為此之狀態。後述之反轉裝置16位於後退位置,並不與帶狀膜層積體2的給送連動。亦即,反轉裝置16係在與帶狀膜層積體2的給送的連動被解除之狀態。Further, Fig. 7(a) shows a state in which the polarizing film X subsequent to the normal sheet X ? is switched to the defective sheet X ?. Until this state, the normal film X α is peeled off from the carrier film Z and only the carrier film Z is wound by the carrier film winding device 15 ′ in conjunction with the feeding of the belt-shaped film laminate 2 . Fig. 7(a) shows the state for this. The inverting device 16 to be described later is located at the retracted position and is not interlocked with the feeding of the strip-shaped film laminate 2. In other words, the inversion device 16 is in a state in which the interlocking with the feeding of the strip-shaped film laminate 2 is released.

圖7(b)係表示固定剝離裝置13' 與帶狀膜層積體2的給送兩者連動被解除後不久。具體而言,根據控制裝置300' 的指令,載膜捲取裝置15'與帶狀膜層積體供給裝置100' 暫時停止。因此,帶狀膜層積體2的給送被停止。此外,正常片Xα 與液晶面板W之貼合動作結束,藉此,液晶面板搬送裝置200及貼合驅動裝置12也一起停止。Fig. 7(b) shows shortly after the interlocking of the fixed peeling device 13 ' and the feeding of the strip-shaped film laminate 2. Specifically, the carrier film winding device 15' and the belt-shaped film laminate supply device 100 ' are temporarily stopped according to the instruction of the control device 300 ' . Therefore, the feeding of the strip-shaped film laminate 2 is stopped. Further, the bonding operation between the normal sheet and the liquid crystal panel W is completed, whereby the liquid crystal panel transport device 200 and the bonding driving device 12 are also stopped together.

此時,根據控制裝置300' 的指令,具有剖面圓弧狀面的反轉裝置16之可自由往復行動構成之位置調整裝置160開始動作。具體而言,使代替以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形之固定剝離裝置13' 之具有剖面圓弧狀面的反轉裝置16,利用構成位置調整裝置160之驅動裝置161、最好是沿著接近固定剝離裝置13' 的楔形剝離板130' 的側面被配設之導軌162前進到成為包含於第1膜供給手段11' 與第2膜供給手段14' 之間利用固定剝離裝置13' 形成的略三角形的形狀之位置為止,並抵接於帶狀膜層積體2的裡面。At this time, according to the instruction of the control device 300 ' , the position adjusting device 160 having the reciprocating action of the inverting device 16 having the arcuate surface of the cross section starts to operate. Specifically, instead of the inversion device 16 having a cross-sectional arc-shaped surface formed by forming a slightly triangular fixed peeling device 13 ' between the first film supply device 11 ' and the second film supply device 14 ' as a bottom edge, The driving device 161 constituting the position adjusting device 160 is preferably advanced along the guide rail 162 disposed along the side surface of the wedge peeling plate 130 ' close to the fixed peeling device 13 ' to be included in the first film supplying means 11 ' and the first 2 The film supply means 14 ' is in contact with the inside of the strip-shaped film laminate 2 by the position of the shape of a substantially triangular shape formed by the fixed peeling device 13 ' .

由反轉裝置16的前進動作讓帶狀膜層積體2產生的繃緊,使第1膜供給裝置11' 的給送與第2膜供給裝置14' 的停止連動而被吸收。藉此,讓帶狀膜層積體2的張力被維持於一定,邊使抵接於帶狀膜層積體2的裡面之反轉裝置16的剖面圓弧狀面抵接在不良片Xβ 所在之帶狀膜層積體2的裡面亦即載膜Z的裡面,邊讓反轉裝置13的前進動作繼續。與此同時,根據控制裝置300' 的指令,使構成被停止的貼合驅動裝置12的一對貼合輥分開、讓前進的 反轉裝置16定位於該間隙,而形成包含於第1膜供給手段11' 與第2膜供給手段14' 之間利用固定剝離裝置13' 形成的略三角形之形狀。圖7(c)為此之狀態。The belt film laminate 2 is tightened by the forward movement of the reversing device 16, and the feed of the first film supply device 11 ' is absorbed in conjunction with the stop of the second film supply device 14 ' . By this, the tension of the strip-shaped film laminate 2 is maintained constant, and the arcuate surface of the cross-section of the inversion device 16 that abuts against the inside of the strip-shaped film laminate 2 is brought into contact with the defective sheet X β. The inside of the belt-like laminated body 2, that is, the inside of the carrier film Z, continues the forward movement of the inverting device 13. At the same time, according to the command of the control device 300 ' , the pair of bonding rollers constituting the stopped bonding driving device 12 are separated, and the forward reversing device 16 is positioned in the gap to form the first film supply. A slightly triangular shape formed by the fixed peeling device 13 ' between the means 11 ' and the second film supply means 14 ' . Figure 7(c) shows the state for this.

圖7(c)係設想即將再開始帶狀膜層積體2的給送,在不良片Xβ 貼上載膜Z之狀態下直接將帶狀膜層積體2以沿著反轉裝置16的剖面圓弧狀面之方式反轉,且向載膜捲取裝置150給送不良片Xβ 之前之模式圖。亦即,表示反轉裝置16的前進動作結束時。更具體而言,表示使反轉裝置16前進到定位於以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形的固定剝離裝置13' 與帶狀膜層積體2的給送的連動被解除的位置為止之狀態。此外,這表示由固定剝離裝置13' 形成的略三角形利用以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊之以反轉裝置16的剖面圓弧狀面作為頂點之更大的略三角形而被取入之狀態。藉此,成為可以讓帶狀膜層積體2的給送再開始的狀態。7(c), it is assumed that the feeding of the strip-shaped film laminate 2 is resumed, and the strip-shaped film laminate 2 is directly placed along the inverting device 16 in a state in which the defective sheet Xβ is attached to the film Z. The mode in which the arcuate surface of the cross section is reversed and the carrier film winding device 150 is fed before the defective sheet . That is, when the forward movement of the reversing device 16 is completed. More specifically, it is shown that the inverting device 16 is advanced to a fixed peeling device 13 ' and a belt film which are positioned to form a slightly triangular shape between the first film supply device 11 ' and the second film supply device 14 ' as a bottom edge. The state of the position where the interlocking of the feeding of the laminate 2 is released. Further, this means that the slightly triangular shape formed by the fixed peeling device 13 ' is used as the cross-sectional arc-shaped surface of the inversion device 16 between the first film supply device 11 ' and the second film supply device 14 ' as the bottom edge. The state in which the vertices are larger and slightly triangular. Thereby, the state in which the feeding of the strip-shaped film laminate 2 can be resumed is achieved.

圖7(d)係根據控制裝置300' 的指令藉由載膜捲取裝置15' 與帶狀膜層積體供給裝置100' 的連動形成的帶狀膜層積體2的給送讓帶狀膜層積體2的給送再開始,且在將不良片Xβ 貼上載膜Z之狀態下直接向載膜捲取位置150讓不良片Xβ 與載膜Z一體地被捲取。此時之載膜Z的給送量,最好是不良片Xβ 的給送方向的長度或者比其更短的長度。Fig. 7 (d) is a feeding strip of the strip-shaped film laminate 2 formed by the interlocking of the carrier film winding device 15 ' and the belt-shaped film laminate supply device 100 ' in accordance with the instruction of the control device 300 ' . film laminate feed 2 started again, and in a state where the defective sheet X β Z of the carrier film affixed directly to the carrier film so that the position of the winding 150 sheets X β and poor carrier film Z are integrally wound. The feed amount of the carrier film Z at this time is preferably the length of the feed direction of the defective sheet or a shorter length thereof.

此時,藉由載膜捲取裝置15' 與帶狀膜層積體供給裝 置100' 的連動讓帶狀膜層積體2的給送再度被停止。藉此,在利用以反轉裝置16的剖面圓弧狀面作為頂點之更大的略三角形而被取入之狀態之固定剝離裝置13' 的剖面楔形剝離板130' 的先端,成為位於貼上載膜Z的不良片Xβ 的後端之狀態。At this time, the feeding of the belt-shaped film laminate 2 is stopped by the interlocking of the carrier film winding device 15 ' and the belt-shaped film laminate supply device 100 ' . As a result, the tip end of the cross-sectional wedge-shaped peeling plate 130 ' of the fixed peeling device 13 ' in a state in which the arcuate surface of the inversion device 16 is taken as a larger triangular shape as the apex is inserted. The state of the rear end of the defective sheet of the film Z.

圖7(e)係設想利用判定裝置3讓不良片Xβ 後續的偏光膜片切換成正常片Xα 之場合之模式圖。在載膜Z上的正常片Xα 的先端來到固定剝離裝置13' 被固定的剖面楔形剝離板130' 的先端或者達於即將來到先端之前,根據控制裝置300' 的指令讓帶狀膜層積體2的給送再度停止、利用驅動裝置161讓反轉裝置16開始沿著導軌162後退。藉由反轉裝置16的後退動作,固定剝離裝置13' 再度慢慢地形成以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊之略三角形。由此讓帶狀膜層積體2產生的鬆弛,使第1膜供給裝置11' 的捲回與第2膜供給裝置14' 的停止連動而被吸收。FIG 7 (e) by the determination means based contemplated sheet 3 so that defective polarizing sheets X β subsequent switched to the normal mode of FIG case of sheet X α. Normal sheet X α Z on the carrier film peeling device is fixed to the distal tip 13 'is secured to a cross-sectional wedge plate release 130' before coming up or tip, according to an instruction control apparatus 300 'so that the film strip The feeding of the laminate 2 is stopped again, and the reversing device 16 is started to retreat along the guide rail 162 by the driving device 161. By the retracting operation of the reversing device 16, the fixed peeling device 13 ' is again slowly formed with a slightly triangular shape as a base between the first film supply device 11 ' and the second film supply device 14 ' . Thereby, the slack generated by the strip-shaped film laminate 2 causes the winding of the first film supply device 11 ' to be absorbed in conjunction with the stop of the second film supply device 14 ' .

圖7(f)係設想剝離裝置13' 再度被定位於以第1膜供給裝置11' 與第2膜供給裝置14' 之間當作底邊形成略三角形之場合之模式圖。根據控制裝置300' 的指令,在由固定剝離裝置13' 形成的略三角形結束時,反轉裝置16與帶狀膜層積體2兩者的連動被解除。與帶狀膜層積體2的給送被再開始的同時,被釋放狀態的一對貼合輥121及122閉上,貼合驅動裝置12再啟動。藉由固定剝離裝置13' 與帶狀膜層積體2的給送連動,正常片Xα 從載膜Z上被剝 離、送到貼合位置120。另一方面,液晶面板搬送裝置200再啟動,同步於正常片Xα 的給送液晶面板W被送到貼合位置120,於此進行壓接貼合,液晶顯示元件被連續地製造。Fig. 7(f) is a schematic view in which the peeling device 13 ' is again positioned to form a slightly triangular shape between the first film supply device 11 ' and the second film supply device 14 ' as a base. According to the instruction of the control device 300 ' , when the slightly triangular shape formed by the fixed peeling device 13 ' is completed, the interlocking of the inverting device 16 and the strip-shaped film laminate 2 is released. At the same time as the feeding of the strip-shaped film laminate 2 is resumed, the pair of bonding rollers 121 and 122 in the released state are closed, and the bonding driving device 12 is restarted. By peeling fixing means 13 'and the strip-shaped laminate film 2 to send the interlocking, the normal sheet X α is peeled from the carrier film Z, 120 to the bonding position. On the other hand, the liquid crystal panel conveyance apparatus 200 and then activated in synchronization with the normal sheet X α is fed liquid crystal panel W is fed to the lamination position 120, crimping bonded thereto, the liquid crystal display element is continuously manufactured.

(反轉裝置16之剖面圓弧狀面之曲率半徑R)(The radius of curvature R of the arcuate surface of the section of the inversion device 16)

帶狀膜層積體2,係至少由偏光膜片X與載膜Z與自由剝離二者的被貼上偏光膜片X之黏接層N所構成。被形成於載膜Z的正常片Xα 與不良片Xβ 所構成的偏光膜片X之中,具有剖面圓弧狀面的反轉裝置16,具體而言,圖5所見到的反轉裝置16接於具有剖面圓弧狀面的相當於載膜Z的裡面的位置自由剝離地被層積之附黏接層的不良片Xβ ,有必要在貼上載膜Z的狀態下直接被一體地捲取。此係藉由反轉裝置之剖面圓弧狀面之曲率半徑R,與不具有黏接層N的偏光膜片X的厚度、與載膜Z對黏接層N的剝離力之相對關係,而決定是否被剝離。以下,不具有黏接層N的偏光膜片X,於實驗系稱為「基材」。The strip-shaped film laminate 2 is composed of at least an adhesive layer N to which the polarizing film X and the carrier film Z are freely peeled off and to which the polarizing film sheet X is attached. Among the polarizing film sheets X formed of the normal sheet X α and the defective sheet X β formed on the carrier film Z, the inverting device 16 having a circular arc-shaped surface is formed, specifically, the inverting device as seen in FIG. 16 is attached to the defective sheet X β of the adhesive layer which is laminated on the inner surface of the carrier film Z at a position corresponding to the inner surface of the carrier film Z, and is directly integrated integrally with the film Z. Rolling. This is due to the relationship between the curvature radius R of the arcuate surface of the cross section of the inversion device, the thickness of the polarizing film X having no adhesive layer N, and the peeling force of the carrier film Z to the adhesive layer N. Decide whether to be stripped. Hereinafter, the polarizing film X having no adhesive layer N is referred to as a "substrate" in the experimental system.

反轉裝置16的剖面圓弧狀面之曲率半徑R,係根據基材的厚度與載膜對基材之黏接層的剝離力之相對關係而被決定的。以下顯示相對關係之1例。於圖9顯示實施之實驗系。The radius of curvature R of the arcuate surface of the cross section of the inverting device 16 is determined according to the relative relationship between the thickness of the substrate and the peeling force of the adhesive layer of the carrier film to the substrate. The following shows an example of the relative relationship. The experimental system implemented is shown in FIG.

如圖9之左圖所示,於長尺寸的載膜Z,把層積了比載膜Z更短的長度之自由剝離地層積附黏接層的基材之帶狀膜層積體,於先端成為剝離點的具有曲率半徑R的剖面 圓弧狀面之反轉裝置16抵接載膜Z的裡面側,載膜Z與附黏接層的基材被層積的部分,與僅載膜Z的部分之邊界,位在比具有剖面圓弧狀面的反轉裝置之剖面圓弧狀面的頂部更上游側的方式捲繞,具有剖面圓弧狀面之反轉裝置16之2面之內,抵接於裡面側的僅載膜Z的部分之端部以導引輥折返,於上方以一定速度拉起。As shown in the left diagram of Fig. 9, in the long-sized carrier film Z, a strip-shaped film laminate in which a substrate of a pressure-sensitive adhesive layer is laminated in a layer having a length shorter than that of the carrier film Z is laminated. a profile having a radius of curvature R at the tip end as a peeling point The arc-shaped surface inversion device 16 abuts against the back side of the carrier film Z, and the boundary between the portion where the carrier film Z and the substrate to which the adhesion layer is laminated is bonded to the portion where only the film Z is carried, and has a profile. The top surface of the arc-shaped surface of the inversion device of the arc-shaped surface is wound on the upstream side of the arc-shaped surface, and the inner surface of the inversion device 16 having the arc-shaped surface is formed. The end portion of the portion of Z is folded back by the guide roller and pulled up at a constant speed above.

藉此,如圖9之右圖所示,載膜Z與附黏接層的基材被層積的部分與僅載膜Z的部分之邊界到達具有剖面圓弧狀面之反轉裝置16的剖面圓弧狀面的頂部時,隨著基材的彎曲剛性之反作用力與載膜對基材之黏接層的剝離力的大小不同,亦即隨著R的大小關係,會發生剝離的場合,與不能剝離的場合。驗證在變更種種具有剖面圓弧狀面的反轉裝置16之剖面圓弧狀面的曲率半徑R的場合之,剝離點之基材是否可剝離。Thereby, as shown in the right diagram of FIG. 9, the boundary between the portion where the carrier film Z and the substrate to which the adhesive layer is laminated and the portion where only the film Z is loaded reaches the inversion device 16 having the arcuate surface of the cross section. When the top of the arc-shaped surface is cross-section, the reaction force of the bending rigidity of the substrate and the peeling force of the adhesive layer of the carrier film to the substrate are different, that is, the peeling occurs depending on the magnitude of R. , and can not be stripped. When the curvature radius R of the arcuate surface of the cross section of the inversion device 16 having the arcuate surface of the cross section is changed, whether or not the base material of the peeling point is peelable is verified.

請參照圖10。基材是否可剝離的判斷,分為確實剝離的、剝離的附黏接層的基材為載膜所拉起的、朝斜上方不完全剝離的,與未剝離的。實驗結果顯示於圖10。在實驗使用的基材,著眼於剛性(厚度)的不同,使用了日東電工(股)製造的偏光板之VEGQ1723NTB(厚度213μm)、CIG1484CVAG350(厚度131μm)、三菱樹脂(股)製造的PET之T-390(38μm)等3種,分別具有50mm之寬幅之樣本。但是,厚度係不具有黏接層的偏光膜的數值。又,彎曲剛性係由基材的彈性率來算出的,一般使用於液晶顯示元件的膜是合成樹脂製造的,其彈性率 沒有很大的不同。因此彎曲剛性的大小,大致由厚度決定。Please refer to Figure 10. The determination of whether or not the substrate is peelable is divided into a substrate which is peeled off and which is peeled off, and the base material which is peeled off is pulled up by the carrier film, and is not completely peeled off obliquely upward, and is not peeled off. The experimental results are shown in Figure 10. In the substrate used for the experiment, focusing on the difference in rigidity (thickness), VEGQ1723NTB (thickness: 213 μm), CIG1484CVAG350 (thickness: 131 μm), and PET of the Mitsubishi resin (stock) manufactured by Nitto Denko Co., Ltd. were used. Three kinds, such as -390 (38 μm), each having a sample of a width of 50 mm. However, the thickness does not have the value of the polarizing film of the adhesive layer. Moreover, the bending rigidity is calculated from the elastic modulus of the base material, and the film generally used for the liquid crystal display element is made of synthetic resin, and its modulus of elasticity is obtained. Not much different. Therefore, the magnitude of the bending rigidity is roughly determined by the thickness.

為了在實驗中施加張力,如圖9所示於帶狀膜層積體的下端裝上1kg/50mm之重錘。使用對黏接層之基材的載膜Z之180度剝皮剝離力為0.05~0.15[N/50mm]者。此外,於實驗中搬送速度係以0.6[m/min]來實施。對各基材厚度之無法剝離的R[mm]在1mm~25mm之間作圖。In order to apply tension in the experiment, a weight of 1 kg / 50 mm was attached to the lower end of the strip-shaped film laminate as shown in FIG. The 180-degree peeling peeling force of the carrier film Z of the substrate of the adhesive layer is 0.05 to 0.15 [N/50 mm]. Further, the conveyance speed in the experiment was carried out at 0.6 [m/min]. R [mm] which is inseparable from the thickness of each substrate is plotted between 1 mm and 25 mm.

由圖10可知,針對厚度213μm的基材來看,曲率半徑R在22.5mm以下可以剝離,但在25.0mm則是不完全剝離或者不能剝離。此外針對厚度131μm的基材來看,曲率半徑R在7.5mm以下可以剝離,但在10.0mm則是不完全剝離或者不能剝離。再者針對厚度38μm的基材來看,曲率半徑R在1.5mm以下可以剝離,但在2.0mm則是不完全剝離或者不能剝離。圖13表示出基材厚度與不能剝離的極限R之關係。亦即,以圖11所示之線為界上側區域的附黏接層的基材,是不能剝離的。另一方面,在下側區域的附黏接層的基材,是可以剝離的。亦即,此線為是否可剝離之線。As can be seen from Fig. 10, in the case of the substrate having a thickness of 213 μm, the radius of curvature R can be peeled off at 22.5 mm or less, but at 25.0 mm, it is not completely peeled off or peeled off. Further, in the case of a substrate having a thickness of 131 μm, the radius of curvature R was 7.5 mm or less, but it was not completely peeled off or peeled off at 10.0 mm. Further, in the case of a substrate having a thickness of 38 μm, the radius of curvature R may be peeled off at 1.5 mm or less, but in 2.0 mm, it may be incompletely peeled off or peeled off. Figure 13 shows the relationship between the thickness of the substrate and the limit R which cannot be peeled off. That is, the substrate to which the adhesive layer of the upper side region is bounded by the line shown in Fig. 11 cannot be peeled off. On the other hand, the substrate of the adhesive layer in the lower region is peelable. That is, this line is a line that can be peeled off.

(對應於具有剖面圓弧狀面的反轉構件之凹面支撐部)(corresponding to the concave support portion of the reversing member having the arcuate surface of the cross section)

對應於反轉裝置16的剖面圓弧狀面之第2或第3實施形態之凹面支撐部163,如圖7(d)所示,在反轉裝置16的剖面圓弧狀面與帶狀膜層積體2的給送連動時,於對應於反轉裝置16的剖面圓弧狀面之位置,將不良片Xβ 與 載膜Z一體地以挾持狀態下被給送。這些,係因為把載膜Z對偏光膜片X之黏接層之剝離力設定為稍小,亦即容易剝離者為較佳,因為可以避免依此所導致之不留意的不良片Xβ 之剝離。The concave support portion 163 of the second or third embodiment corresponding to the arcuate surface of the cross section of the inverting device 16 is a circular arc surface and a strip film of the inverting device 16 as shown in Fig. 7(d). When the feeding of the laminate 2 is interlocked, the defective sheet and the carrier film Z are integrally fed in a gripped state at a position corresponding to the arcuate surface of the cross section of the inverting device 16. This is because it is preferable to set the peeling force of the adhesive film Z to the adhesive layer of the polarizing film X to be slightly smaller, that is, to be easily peeled off, since the undesired defective sheet X β caused by the above can be avoided. Stripped.

圖7(a)~(f)的一連串動作可以根據圖6所示之各步驟加以說明。在根據控制裝置300' 的指令,利用圖5所示之膜供給裝置1供給帶狀膜層積體2時,於步驟1,讀取內在於含有黏接層的偏光膜之缺點資訊。於資訊處理裝置301' ,讀取的缺點位置資訊被處理、演算切入線位置。根據此在帶狀膜層積體2形成正常片Xα 或不良片Xβ 任一種的切入線。這是步驟2。利用這些切入線而形成的正常片Xα 或不良片Xβ 之任一種則於步驟3利用判定裝置3讀取。步驟4~9,係擔負在步驟3之判定為不良片Xβ 時,在將不良片Xβ 貼上載膜Z之狀態下直接與載膜Z一體地處理之動作之一連串步驟。此時,最好是停止貼合驅動裝置12及液晶面板搬送裝置200。步驟10~13係表示在步驟3之判定為正常片Xα 時,將正常片Xα 從載膜Z剝離、送到貼合位置120為止的一連串動作;步驟14~16係表示同步於正常片Xα 往貼合位置120的給送而將液晶面板W送到貼合位置120之一連串步驟。A series of operations of Figs. 7(a) to (f) can be explained based on the respective steps shown in Fig. 6. When the strip-shaped film laminate 2 is supplied by the film supply device 1 shown in FIG. 5 in accordance with an instruction from the control device 300 ' , in step 1, the defect information of the polarizing film containing the adhesive layer is read. In the information processing device 301 ' , the read defect location information is processed and the cut-in line position is calculated. According to this, the cut-in line of either the normal sheet X α or the defective sheet X β is formed in the strip-shaped film laminate 2 . This is step 2. Any of the normal piece X α or the defective piece X β formed by these cut lines is read by the determination device 3 in step 3. Steps 4 to 9 are a series of steps in which the processing of the defective sheet X β is performed integrally with the carrier film Z in the state in which the defective sheet X β is attached to the film Z when the defective sheet X β is determined. At this time, it is preferable to stop the bonding driving device 12 and the liquid crystal panel conveying device 200. Steps 10 to 13 show a series of operations in which the normal sheet X α is peeled off from the carrier film Z and sent to the bonding position 120 when the normal sheet X α is determined in step 3; steps 14 to 16 are synchronized to the normal sheet. The step of feeding the liquid crystal panel W to the bonding position 120 by the feeding of X α to the bonding position 120 is a series of steps.

如以上所見,於本發明之方法及裝置,藉由手段或裝置之各個進行連動控制全體,可以不鬆弛地確實供給帶狀膜層積體2。由此,帶狀膜層積體2的給送不會發生鬆弛或繃緊。亦即,帶狀膜層積體2不會發生扭轉或糾纏。此 外,也不會發生偏光膜片X的位置偏移。藉此,明確地可以僅使偏光膜片X之正常片Xα 確實從載膜Z剝離,送往貼合位置,在該處,進行液晶面板W的位置對準,確實開始貼合動作而連續製造液晶顯示元件。當然,也可以明白此發明可以使偏光膜片X之不良片Xβ 不從載膜Z剝離,而確實與載膜Z一體地捲取。As can be seen from the above, in the method and apparatus of the present invention, the entire laminated body is controlled by the means or the apparatus, and the strip-shaped film laminate 2 can be surely supplied without slack. Thereby, the feeding of the belt-like film laminate 2 does not cause slack or tightness. That is, the strip-shaped film laminate 2 does not undergo twisting or entanglement. Further, the positional shift of the polarizing film X does not occur. Therefore, it is possible to surely peel only the normal sheet X α of the polarizing film sheet X from the carrier film Z, and send it to the bonding position, where the liquid crystal panel W is aligned, and the bonding operation is surely started. A liquid crystal display element is manufactured. Of course, this can also be understood that the invention may be defective polarizing sheet X beta] X of the sheet is not peeled off from the carrier film Z, and indeed the carrier film Z wound integrally.

1‧‧‧膜供給裝置1‧‧‧membrane supply device

2‧‧‧帶狀膜層積體2‧‧‧Band laminar

3‧‧‧判定裝置3‧‧‧Determining device

4‧‧‧膜供給裝置4‧‧‧membrane supply device

5‧‧‧速度調整裝置5‧‧‧Speed adjustment device

6‧‧‧切斷裝置6‧‧‧cutting device

7‧‧‧切斷位置確認裝置7‧‧‧ cut position confirmation device

8‧‧‧切斷位置確認裝置8‧‧‧ cut position confirmation device

9‧‧‧膜供給裝置9‧‧‧membrane supply device

10‧‧‧速度調整裝置10‧‧‧Speed adjustment device

100、100' ‧‧‧帶狀膜層積體供給裝置100,100 ' ‧‧‧Band laminated body supply device

11、11' ‧‧‧第1膜供給裝置11, 11 ' ‧‧‧1st film supply device

12‧‧‧貼合驅動裝置12‧‧‧Fitting drive

121、122‧‧‧貼合輥121, 122‧‧‧ affixing rolls

13‧‧‧剝離裝置13‧‧‧ peeling device

13' ‧‧‧固定剝離裝置13 ' ‧‧‧Fixed stripping device

130‧‧‧剖面楔形的剝離板130‧‧‧section wedge-shaped peeling plate

130' ‧‧‧被固定的剖面楔形的剝離板130 ' ‧‧‧Fixed section wedge-shaped peeling plate

131‧‧‧上游側導引輥131‧‧‧ upstream side guide roller

132‧‧‧下游側導引輥132‧‧‧ downstream side guide roller

133‧‧‧位置調整裝置133‧‧‧ Position adjustment device

134‧‧‧驅動裝置134‧‧‧ drive

135‧‧‧導軌135‧‧‧rail

14、14' ‧‧‧第2膜供給裝置14, 14 ' ‧‧‧2nd film supply device

15、15' ‧‧‧載膜捲取裝置15, 15 ' ‧‧‧ film-carrying device

16‧‧‧反轉裝置16‧‧‧Reversal device

160‧‧‧位置調整裝置160‧‧‧ Position adjustment device

161‧‧‧驅動裝置161‧‧‧ drive

162‧‧‧導軌162‧‧‧rails

163‧‧‧支撐裝置163‧‧‧Support device

200‧‧‧液晶面板供給裝置200‧‧‧LCD panel supply device

201‧‧‧液晶面板貯存盒201‧‧‧LCD panel storage box

202‧‧‧搬送用輥202‧‧‧Transport roller

203‧‧‧位置調整導引203‧‧‧ Position adjustment guide

204‧‧‧搬送裝置204‧‧‧Transporting device

300、300' ‧‧‧控制裝置300, 300 ' ‧ ‧ control device

301、301' ‧‧‧資訊處理裝置301, 301 ' ‧ ‧ information processing device

302、302' ‧‧‧記憶裝置302, 302 ' ‧‧‧ memory device

圖1係表示關於本發明一實施型態之、包含供從被裝備的帶狀膜層積體的卷供給連續網的帶狀膜層積體用的帶狀膜供給驅動裝置,以及,供以將利用帶狀膜層積體的寬幅方向的切入線被形成的偏光膜片之不含缺點的正常片貼合在液晶面板用的液晶面板搬送裝置與貼合驅動裝置之、液晶顯示元件之連續製造裝置之概念圖。Fig. 1 is a view showing a belt-shaped film supply driving device for a belt-shaped film laminate for supplying a continuous web from a roll of a belt-shaped film laminate to be equipped, according to an embodiment of the present invention, and A normal sheet containing no defects, which is formed by a slit line in a wide direction of a strip-shaped film laminate, is bonded to a liquid crystal panel transfer device for a liquid crystal panel and a liquid crystal display device. Conceptual diagram of a continuous manufacturing device.

圖2係表示圖1所示之本發明的液晶顯示元件之連續製造裝置之各製造工程亦即製造步驟之流程圖。Fig. 2 is a flow chart showing the manufacturing steps, i.e., the manufacturing steps, of the continuous manufacturing apparatus for the liquid crystal display element of the present invention shown in Fig. 1.

圖3係表示圖1所示之本發明液晶顯示元件之連續製造裝置之剝離.排出站C之剝離.排出動作的基本型步驟(a)~(f)之模式圖。Figure 3 is a cross-sectional view showing the continuous manufacturing apparatus of the liquid crystal display element of the present invention shown in Figure 1. Stripping of the discharge station C. A schematic diagram of the basic steps (a) to (f) of the discharge operation.

圖4係表示圖3所示之基本型步驟(a)~(f)使用變形之一型態的剝離.排出步驟之模式圖。Figure 4 is a diagram showing the basic type of steps (a) ~ (f) shown in Figure 3 using a variant of the stripping. Schematic diagram of the discharge step.

圖5係表示關於本發明其他實施型態之、包含供從被裝備的帶狀膜層積體的卷供給連續網的帶狀膜層積體用的帶狀膜供給驅動裝置,以及,供以將利用帶狀膜層積體的 寬幅方向的切入線被形成的偏光膜片之不含缺點的正常片貼合在液晶面板用的液晶面板搬送裝置與貼合驅動裝置之、液晶顯示元件之連續製造裝置之概念圖。Fig. 5 is a view showing a belt-shaped film supply driving device for a belt-shaped film laminate for supplying a continuous web from a roll of a belt-shaped film laminate to be equipped, according to another embodiment of the present invention, and Strip film laminate A schematic diagram of a continuous manufacturing apparatus for a liquid crystal display element in which a normal sheet containing no defects of a polarizing film formed in a wide direction is bonded to a liquid crystal panel transport apparatus for a liquid crystal panel and a bonding drive device.

圖6係表示圖5所示之本發明的液晶顯示元件之連續製造裝置之各製造工程亦即製造步驟之流程圖。Fig. 6 is a flow chart showing the manufacturing steps of the manufacturing process of the continuous manufacturing apparatus of the liquid crystal display element of the present invention shown in Fig. 5.

圖7係表示圖5所示之本發明液晶顯示元件之連續製造裝置之剝離.排出站C之剝離.排出動作的基本型步驟(a)~(f)之模式圖。Figure 7 is a cross-sectional view showing the continuous manufacturing apparatus of the liquid crystal display element of the present invention shown in Figure 5. Stripping of the discharge station C. A schematic diagram of the basic steps (a) to (f) of the discharge operation.

圖8係表示圖7所示之基本型步驟(a)~(f)使用變形之一型態的剝離.排出步驟之模式圖。Figure 8 is a diagram showing the basic type of steps (a) ~ (f) shown in Figure 7 using a variant of the stripping. Schematic diagram of the discharge step.

圖9係圖示根據基板的厚度與載膜對基材的黏接層的剝離力之相對關係來決定反轉裝置的剖面圓弧狀面的曲率半徑R之用的實驗系之1例。Fig. 9 is a view showing an example of an experimental system for determining the radius of curvature R of the arcuate surface of the cross section of the inversion device based on the relative relationship between the thickness of the substrate and the peeling force of the adhesive layer of the carrier film to the substrate.

圖10係表示採樣50mm寬幅的分別具有3種厚度的附黏接層之基材之實驗結果之表。Fig. 10 is a table showing the results of an experiment for sampling a substrate having an adhesive layer of three thicknesses each having a thickness of 50 mm.

圖11係根據圖10的結果繪出附黏接層的基材厚度與不剝離的極限R之關係圖。Figure 11 is a graph showing the relationship between the thickness of the substrate of the adhesive layer and the limit R of no peeling, based on the results of Figure 10.

圖12係具有根據藉由判定站A之判定裝置讀取到的帶狀膜層積體之偏光膜的缺點位置資訊,形成不含缺點的正常片與包含缺點的不良片所構成的偏光膜片之用的切斷站B的專利文獻1所示之液晶顯示元件的連續製造裝置之概念圖。Fig. 12 is a view showing a positional information of a polarizing film of a strip-shaped film laminate which is read by a judging device of the judging station A, and a polarizing film comprising a normal sheet containing no defects and a defective sheet containing defects. A conceptual diagram of a continuous manufacturing apparatus of a liquid crystal display element shown in Patent Document 1 of the cutting station B used.

1‧‧‧膜供給裝置1‧‧‧membrane supply device

2‧‧‧帶狀膜層積體2‧‧‧Band laminar

3‧‧‧判定裝置3‧‧‧Determining device

4‧‧‧膜供給裝置4‧‧‧membrane supply device

5‧‧‧速度調整裝置5‧‧‧Speed adjustment device

6‧‧‧切斷裝置6‧‧‧cutting device

7‧‧‧切斷位置確認裝置7‧‧‧ cut position confirmation device

8‧‧‧切斷位置確認裝置8‧‧‧ cut position confirmation device

9‧‧‧膜供給裝置9‧‧‧membrane supply device

10‧‧‧速度調整裝置10‧‧‧Speed adjustment device

100‧‧‧帶狀膜層積體供給裝置100‧‧‧Lens film laminate supply device

101‧‧‧帶狀膜層積體之卷101‧‧‧Roll of laminar film

11‧‧‧第1膜供給裝置11‧‧‧1st film supply device

12‧‧‧貼合驅動裝置12‧‧‧Fitting drive

120‧‧‧貼合位置120‧‧‧Fitting position

121、122‧‧‧貼合輥121, 122‧‧‧ affixing rolls

123‧‧‧搬送路徑123‧‧‧Transfer path

13‧‧‧剝離裝置13‧‧‧ peeling device

130‧‧‧剖面楔形的剝離板130‧‧‧section wedge-shaped peeling plate

131‧‧‧上游側導引輥131‧‧‧ upstream side guide roller

132‧‧‧下游側導引輥132‧‧‧ downstream side guide roller

133‧‧‧位置調整裝置133‧‧‧ Position adjustment device

134‧‧‧驅動裝置134‧‧‧ drive

135‧‧‧導軌135‧‧‧rail

14‧‧‧第2膜供給裝置14‧‧‧2nd film supply device

143‧‧‧載膜搬送路徑143‧‧‧film transport path

15‧‧‧載膜捲取裝置15‧‧‧Support film winding device

150‧‧‧捲取位置150‧‧‧rolling position

200‧‧‧液晶面板供給裝置200‧‧‧LCD panel supply device

201‧‧‧液晶面板貯存盒201‧‧‧LCD panel storage box

202‧‧‧搬送用輥202‧‧‧Transport roller

203‧‧‧位置調整導引203‧‧‧ Position adjustment guide

204‧‧‧搬送裝置204‧‧‧Transporting device

300‧‧‧控制裝置300‧‧‧Control device

301‧‧‧資訊處理裝置301‧‧‧Information processing device

302‧‧‧記憶裝置302‧‧‧ memory device

Claims (18)

一種液晶顯示元件之連續製造方法,做成對著依序被搬送的複數枚矩形面板,使貼合驅動手段動作,在具有與矩形面板的長邊或者短邊同一寬幅的帶狀膜層積體的給送方向看來在下游側與上游側的寬幅方向的切入線之間,將由根據由事前檢查檢測出的缺點位置在載膜上被形成之、由不含缺點的正常片與包含缺點的不良片所構成的含有黏接層的偏光膜片之中,介由抵接在前述帶狀膜層積體的裡面的剝離手段從前述載膜被剝離的不含缺點的正常片貼合之液晶顯示元件之連續製造方法,其特徵係包含:至少使被配設在前述剝離手段上游側的自由給送及捲回的第1膜供給手段與被配設在前述剝離手段下游側的自由給送及捲回的第2膜供給手段兩者連動,無鬆弛地將前述帶狀膜層積體送到正常片與矩形面板的貼合位置或者包含不良片的前述載膜的捲取位置之任一位置之步驟;使前述帶狀膜層積體的給送相關聯的判定手段動作,判定包含前述黏接層的偏光膜片是正常片或者是不良片之步驟;在包含前述黏接層的偏光膜片被判定為正常片時,使以前述第1膜供給手段與前述第2膜供給手段之間當作底邊形成略三角形之方式被定位的前述剝離手段連動於前述帶狀膜層積體的給送,將正常片從前述載膜剝離後送到前述貼合位置,且利用前述貼合驅動手段將之貼合於同步於正常片的給送被搬送到前述貼合位置的矩形面板之步驟; 與在包含前述黏接層的偏光膜片被判定為不良片時,讓前述貼合驅動手段不動作,同時停止前述帶狀膜層積體的給送,且使以前述第1膜供給手段與前述第2膜供給手段之間形成略三角形之方式被定位的前述剝離手段後退到與前述帶狀膜層積體的給送兩者的連動被解除的位置為止,藉此,將前述帶狀膜層積體所產生的鬆弛使前述第1膜供給手段與前述第2膜供給手段兩者連動而予以吸收,其次,讓前述帶狀膜層積體的給送再開始,在不良片貼上前述載膜之狀態下直接向前述捲取位置只不良片的長度相關聯的長度與前述載膜一體地給送之步驟。 A method for continuously manufacturing a liquid crystal display device, which is formed by laminating a plurality of rectangular panels that are sequentially conveyed to each other to operate the bonding driving means, and has a strip-shaped film laminated with the same width as the long side or the short side of the rectangular panel The direction in which the body is fed appears between the downstream side and the incision line in the width direction on the upstream side, and is formed on the carrier film based on the defect position detected by the prior inspection, and is included in the normal sheet containing no defects. Among the polarizing film sheets including the adhesive layer formed of the defective sheet, the normal sheet bonding without defects is peeled off from the carrier film by the peeling means that abuts against the inside of the strip-shaped film laminate. A method for continuously producing a liquid crystal display device, characterized in that at least a first film supply means for freely feeding and rewinding the upstream side of the peeling means and a free side disposed on the downstream side of the peeling means are provided The two film supply means for feeding and rewinding are linked to each other, and the strip-shaped film laminate is sent to the bonding position of the normal sheet and the rectangular panel or the winding position of the carrier film including the defective sheet without slack. Ren a step of determining a feeding means associated with the feeding of the strip-shaped film laminate, and determining that the polarizing film including the adhesive layer is a normal film or a defective film; and polarizing the light-containing layer When the diaphragm is determined to be a normal sheet, the peeling means positioned so that the bottom edge is slightly triangular between the first film supply means and the second film supply means is linked to the strip-shaped film laminate For the feeding, the normal sheet is peeled off from the carrier film, and then sent to the bonding position, and bonded to the rectangular panel which is conveyed to the bonding position in synchronization with the feeding of the normal sheet by the bonding driving means. step; When the polarizing film including the adhesive layer is determined to be a defective sheet, the bonding driving means is not operated, and the feeding of the strip-shaped film laminate is stopped, and the first film supply means and the first film supply means are The peeling means positioned so as to form a substantially triangular shape between the second film supply means is retracted to a position where the interlocking with the feed of the tape-shaped film laminate is released, whereby the tape film is removed The slack generated by the laminate is absorbed by the first film supply means and the second film supply means, and then the feeding of the tape-shaped film laminate is resumed, and the defective sheet is attached to the defective sheet. In the state of the carrier film, the step of directly feeding the length of the defective sheet directly to the winding position and the carrier film is integrally fed. 如申請專利範圍第1項記載之方法,其中,以前述第1膜供給手段與第2膜供給手段之間形成略三角形的底邊的前述剝離手段,係以得以容易使正常片從前述載膜剝離之方式將形成前述略三角形的頂點做成剖面楔形的剝離板。 The method according to the first aspect of the invention, wherein the peeling means for forming a substantially triangular bottom edge between the first film supply means and the second film supply means is configured to facilitate the normal film from the carrier film The peeling method forms a peeling plate in which the apex of the aforementioned slightly triangular shape is formed into a wedge shape. 如申請專利範圍第1或2項任一項記載之方法,其中,與前述帶狀膜層積體的給送的連動被解除之前述剝離手段,係被構成從以前述第1膜供給手段與前述第2膜供給手段之間形成略三角形之方式被定位之前進位置到讓前述略三角形連結前述第1膜供給手段與前述第2膜供給手段形成直線之後退位置為止,至少可以自由往復行動。 The method according to any one of claims 1 to 2, wherein the peeling means for releasing the interlocking with the feeding of the strip-shaped film laminate is configured from the first film supply means The second film supply means is formed in a slightly triangular shape so as to be at least reciprocally movable until the first film supply means and the second film supply means form a straight line retreating position. 如申請專利範圍第1或2項任一項記載之方法,其中進而包含:在利用前述判定手段,判定不良片後續之 包含前述黏接層的偏光膜片為正常片時,在前述載膜上的正常片的先端來到位於後退位置的前述剝離手段的先端或者達於即將來到先端之前,停止前述帶狀膜層積體的給送,使前述剝離手段前進,藉此,讓前述帶狀膜層積體所產生的繃緊使第1膜供給手段與第2膜供給手段連動而予以吸收,當前述剝離手段再度以前述第1膜供給手段與前述第2膜供給手段之間當作底邊形成略三角形之方式被定位時,再度使前述貼合驅動手段動作,使前述帶狀膜層積體的給送再開始,使前述剝離手段與前述帶狀膜層積體的給送連動,將正常片從前述載膜剝離送到前述貼合位置,且利用前述貼合驅動手段貼合於同步於正常片的給送被搬送到前述貼合位置的矩形面板之步驟。 The method according to any one of claims 1 to 2, further comprising: determining, by using the foregoing determining means, the defective piece When the polarizing film including the adhesive layer is a normal sheet, the leading end of the normal sheet on the carrier film is brought to the tip end of the peeling means at the retracted position or before the leading end is reached, and the strip film layer is stopped. The feeding of the integrated body advances the peeling means, whereby the tension of the strip-shaped film laminate is caused to cause the first film supply means to be absorbed in conjunction with the second film supply means, and the peeling means is again When the first film supply means and the second film supply means are positioned such that the bottom edge is formed in a slightly triangular shape, the bonding driving means is again operated to feed the tape-shaped film laminate. Initially, the peeling means is brought into contact with the feeding of the strip-shaped film laminate, and the normal sheet is peeled from the carrier film to the bonding position, and bonded to the normal sheet by the bonding driving means. The step of conveying the rectangular panel that is transported to the bonding position. 一種液晶顯示元件之連續製造裝置,係做成對著依序被搬送之複數枚矩形面板,在具有與矩形面板的長邊或者短邊相同寬幅的帶狀膜層積體的給送方向看來下游側與上游側的寬幅方向的切入線之間,根據由事前檢查被檢測出的缺點位置將在載膜上被形成之、由不含缺點的正常片與包含缺點的不良片所構成的含黏接層的偏光膜片之中,介由抵接前述帶狀膜層積體的裡面的剝離裝置,從前述載膜被剝離的不含缺點的正常片兩者貼合之液晶顯示元件之連續製造裝置,其特徵係包含:供無鬆弛地將前述帶狀膜層積體送到正常片與矩形面板的貼合位置或者包含不良片的前述載膜的捲取位置之任一位置用之相互連動動作之、至少包含被配設在前述剝離 裝置上游側的自由給送及捲回的第1膜供給裝置與被配設在前述剝離裝置下游側的自由給送及捲回的第2膜供給裝置的帶狀膜層積體供給裝置;供判定包含前述黏接層的偏光膜片為正常片或者不良片用的、根據前述帶狀膜層積體供給裝置的前述帶狀膜層積體的給送相關聯動作之判定裝置;供在包含前述黏接層的偏光膜片被判定為正常片或者不良片時,使以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成略三角形之方式被定位的前述剝離裝置,前進到正常片的剝離位置或者後退到與前述帶狀膜層積體的給送的兩者連動被解除的解除位置為止用的位置調整裝置;供在包含前述黏接層的偏光膜片被判定為正常片時,使正常片經由以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成略三角形之方式被定位的前述剝離裝置,從前述載膜剝離後送到前述貼合位置,貼合於同步於正常片的給送被搬送到前述貼合位置的矩形面板用的、與前述帶狀膜層積體的給送連動的貼合驅動裝置;供在包含前述黏接層的偏光膜片被判定為不良片時,前述貼合驅動裝置不動作同時停止前述帶狀膜層積體的給送,利用前述位置調整裝置使前述剝離裝置後退到與前述帶狀膜層積體的給送兩者連動被解除的解除位置為止,藉此,將前述帶狀膜層積體所產生的鬆弛使前述第1膜供給裝置與前述第2膜供給裝置連動而予以吸收,其次,再開 始前述帶狀膜層積體的給送,在將不良片貼上前述載膜之狀態下直接向前述捲取位置只不良片的長度相關聯的長度與前述載膜一體地給送用的、與前述帶狀膜層積體的給送連動之載膜捲取裝置;與使至少包含前述第1膜供給裝置與前述第2膜供給裝置之前述帶狀膜層積體供給裝置、前述判定裝置、包含前述位置調整裝置之前述剝離裝置、前述貼合驅動裝置、以及前述載膜捲取裝置等各個連動動作之控制裝置。 A continuous manufacturing apparatus for a liquid crystal display element is formed by a plurality of rectangular panels that are sequentially transported toward each other, and is viewed in a feeding direction of a strip-shaped film laminate having the same width as a long side or a short side of a rectangular panel. Between the downstream and the upstream side of the incision in the width direction, the normal sheet containing no defects and the defective sheet containing the defects are formed on the carrier film based on the defective position detected by the prior inspection. Among the polarizing film containing the adhesive layer, a liquid crystal display element in which both of the normal sheets containing no defects are peeled off from the carrier film by a peeling device that abuts against the inside of the strip-shaped film laminate The continuous manufacturing apparatus includes: a position for feeding the strip-shaped film laminate to a position where a normal sheet and a rectangular panel are attached without looseness, or a position of a winding position of the carrier film including the defective sheet; The interlocking action includes at least the stripping a first film supply device for freely feeding and rewinding on the upstream side of the device, and a strip-shaped film laminate supply device for a second film supply device that is disposed on the downstream side of the peeling device and that is freely fed and retracted; a determining device for determining a feeding operation of the strip-shaped film laminate according to the strip-shaped film laminate supply device for determining whether the polarizing film including the adhesive layer is a normal sheet or a defective sheet; When the polarizing film of the adhesive layer is determined to be a normal sheet or a defective sheet, the peeling device that is positioned such that the bottom edge is slightly triangular between the first film supply device and the second film supply device is formed. a position adjusting device for advancing to a peeling position of the normal sheet or retracting to a releasing position that is released in conjunction with the feeding of the strip-shaped film laminate; the polarizing film including the adhesive layer is When it is judged that it is a normal sheet, the normal sheet is peeled off from the carrier film by the peeling device which is positioned such that the base film supply device and the second film supply device are formed in a slightly triangular shape as a bottom edge. At the bonding position, the bonding driving device for bonding to the feeding of the normal sheet is carried out in conjunction with the feeding of the strip-shaped film laminate for the rectangular panel conveyed to the bonding position; When the polarizing film of the adhesive layer is determined to be a defective sheet, the bonding driving device stops the feeding of the strip-shaped film laminate, and the peeling device retreats to the strip shape by the position adjusting device. When the feeding of the film laminate is released, the slack generated by the strip-shaped film laminate causes the first film supply device to be absorbed in conjunction with the second film supply device Second, reopen The feeding of the strip-shaped film laminate is carried out integrally with the carrier film in a state in which the length of the defective sheet is directly connected to the winding position in a state where the defective sheet is attached to the carrier film. a carrier film winding device that is linked to the feeding of the strip-shaped film laminate; the strip-shaped film laminate supply device that includes at least the first film supply device and the second film supply device, and the determination device And a control device for each interlocking operation including the peeling device, the bonding driving device, and the carrier film winding device of the position adjusting device. 如申請專利範圍第5項記載之裝置,其中,前述剝離裝置係以前述帶狀膜層積體供給裝置所包含之前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成的略三角形的頂點做成剖面楔形的剝離板。 The apparatus according to claim 5, wherein the peeling device is formed as a bottom edge between the first film supply device and the second film supply device included in the tape-shaped film laminate supply device. The apex of the slightly triangular shape is made into a wedge-shaped peeling plate. 如申請專利範圍第5或6項任一項記載之裝置,其中,前述位置調整裝置,係包含供前述剝離裝置可以自由往復行動於在判定包含前述黏接層的偏光膜片為正常片時以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成略三角形之前進位置、與在判定包含前述黏接層的偏光膜片為不良片時在前進位置被形成的前述略三角形變成至少連結前述第1膜供給裝置與前述第2膜供給裝置的直線之後退位置之間用的包含導軌的驅動裝置。 The apparatus according to any one of claims 5 to 6, wherein the position adjusting device includes a peeling device that can reciprocate freely when the polarizing film including the adhesive layer is determined to be a normal sheet. The first film supply device and the second film supply device form a slightly triangular forward position between the bottom and the second film supply device, and are formed at the forward position when the polarizing film including the adhesive layer is determined to be a defective film. The triangular shape is a drive device including a guide rail for connecting at least a straight line retreating position between the first film supply device and the second film supply device. 一種液晶顯示元件之連續製造方法,做成對著依序被搬送的複數枚矩形面板,使貼合驅動手段動作,在具有與矩形面板的長邊或者短邊同一寬幅的帶狀膜層積體的給送方向看來在下游側與上游側的寬幅方向的切入線之 間,將由根據事前檢查檢測出的缺點位置在載膜上被形成之不含缺點的正常片與包含缺點的不良片所構成的包含黏接層的偏光膜片之中、介由抵接在前述帶狀膜層積體的裡面的固定剝離手段從前述載膜被剝離的不含缺點的正常片貼合之液晶顯示元件之連續製造方法,其特徵係包含:使被配設在前述固定剝離手段上游側的自由給送及捲回的第1膜供給手段與被配設在前述固定剝離手段下游側的自由給送及捲回的第2膜供給手段兩者連動,無鬆弛地將前述帶狀膜層積體送到正常片與矩形面板的貼合位置或者包含不良片的前述載膜的捲取位置任一位置之步驟;使前述帶狀膜層積體的給送相關聯的判定手段動作,判定包含前述黏接層的偏光膜片是正常片或者是不良片之步驟;在包含前述黏接層的偏光膜片被判定為正常片時,使以前述第1膜供給手段與前述第2膜供給手段之間當作底邊形成略三角形之前述固定剝離手段連動於前述帶狀膜層積體的給送,將正常片從前述載膜剝離後送到前述貼合位置,且利用前述貼合驅動手段貼合於同步於正常片的給送被搬送到前述貼合位置的矩形面板之步驟;與在包含前述黏接層的偏光膜片被判定為不良片時,讓前述貼合驅動手段不動作,同時停止前述帶狀膜層積體的給送,以代替前述第1膜供給手段與前述第2膜供給手段之間形成略三角形的前述固定剝離手段方式使具有剖面圓弧狀面的反轉手段前進到成為包含於前述第1膜供給手段 與前述第2膜供給手段之間利用前述固定剝離手段被形成的前述略三角形的形狀的位置為止,藉此,將前述帶狀膜層積體所產生的繃緊使前述第1膜供給手段與前述第2膜供給手段兩者連動而予以吸收,其次,讓前述帶狀膜層積體的給送再開始,以沿著前述反轉手段的前述剖面圓弧狀面的方式在將不良片貼上前述載膜之狀態下直接反轉前述帶狀膜層積體,向前述捲取位置只不良片的長度相關聯的長度與前述載膜一體地給送之步驟。 A method for continuously manufacturing a liquid crystal display device, which is formed by laminating a plurality of rectangular panels that are sequentially conveyed to each other to operate the bonding driving means, and has a strip-shaped film laminated with the same width as the long side or the short side of the rectangular panel The feeding direction of the body appears to be in the width direction of the downstream side and the upstream side. Between the normal film containing the defect formed on the carrier film and the polarizing film including the adhesive layer including the defective film, which is formed on the carrier film according to the defect detected by the prior inspection, abutting in the aforementioned A method for continuously producing a liquid crystal display device in which a fixed peeling means on the back side of a strip-shaped film laminate is peeled off from the carrier film and which is bonded to a normal sheet having no defects, and is characterized in that it is disposed in the fixed peeling means The first film supply means for freely feeding and retracting on the upstream side is interlocked with both the second film supply means for freely feeding and winding back disposed on the downstream side of the fixed peeling means, and the tape is not slackened. a step of feeding the film laminate to a position where the normal sheet and the rectangular panel are bonded or a position at which the carrier film of the defective sheet is wound; and determining the feeding means for the feeding of the strip-shaped film laminate a step of determining whether the polarizing film including the adhesive layer is a normal sheet or a defective sheet; and when the polarizing film including the adhesive layer is determined to be a normal sheet, the first film supplying means and the second portion are membrane The fixed peeling means for forming a slight triangle between the supply means is connected to the feeding of the strip-shaped film laminate, and the normal sheet is peeled off from the carrier film, and then sent to the bonding position, and the bonding is performed by the bonding. The driving means is attached to the step of feeding the rectangular sheet that is conveyed to the bonding position in synchronization with the normal sheet; and when the polarizing film including the adhesive layer is determined to be a defective sheet, the bonding driving means is not provided At the same time, the feeding of the strip-shaped film laminate is stopped, and instead of the fixed-peeling means for forming a slightly triangular shape between the first film supply means and the second film supply means, the cross-sectional arc-shaped surface is reversed. The transfer means proceeds to be included in the first film supply means The position of the slightly triangular shape formed by the fixed peeling means between the second film supply means, whereby the tension of the tape-shaped film laminate is caused by the first film supply means and The second film supply means is absorbed in conjunction with each other, and secondly, the feeding of the tape-shaped film laminate is resumed, and the defective sheet is attached along the arcuate surface of the cross-sectional direction of the inversion means. In the state in which the above-mentioned carrier film is placed, the strip-shaped film laminate is directly inverted, and only the length associated with the length of the defective sheet at the winding position is fed integrally with the carrier film. 如申請專利範圍第8項記載之方法,其中,以前述第1膜供給手段與第2膜供給手段之間當作底邊形成略三角形的前述固定剝離手段,係以得以容易讓正常片從前述載膜剝離之方式將形成前述略三角形的頂點做成剖面楔形的剝離板。 The method according to the eighth aspect of the invention, wherein the first film supply means and the second film supply means form a substantially triangular shaped fixed peeling means as a bottom edge, so that the normal piece can be easily obtained from the foregoing In the manner in which the carrier film is peeled off, the apex of the slightly triangular shape is formed into a cross-sectional wedge-shaped peeling plate. 如申請專利範圍第8或9項任一項記載之方法,其中,解除前述固定剝離手段與前述帶狀膜層積體的給送兩者連動之前述反轉手段,係做成從於前述第1膜供給手段與前述第2膜供給手段之間成為包含利用前述固定剝離手段被形成的前述略三角形的形狀的前進位置,到前述反轉手段的前述剖面圓弧狀面至少離開前述帶狀膜層積體的裡面的後退位置之間,可以自由往復行動的構成。 The method according to any one of claims 8 to 9, wherein the inverting means for releasing the linkage between the fixed peeling means and the feeding of the strip-shaped film laminate is performed from the foregoing The film supply means and the second film supply means are provided with a forward position including a shape of the slightly triangular shape formed by the fixed peeling means, and the arcuate surface of the cross section of the inversion means is separated from the strip film at least The reciprocating action between the retracted positions inside the laminate can be freely reciprocated. 如申請專利範圍第8或9項任一項記載之方法,其中進而包含:在利用前述判定手段判定不良片後續之包含前述黏接層的偏光膜片為正常片時,在前述載膜上的正常片的先端來到前述固定剝離手段的先端或者達於即將來 到先端之前,停止前述帶狀膜層積體的給送,使前述反轉手段後退到至少離開前述帶狀膜層積體的裡面的位置為止,藉此,讓前述帶狀膜層積體所產生的鬆弛使第1膜供給手段與第2膜供給手段連動而予以吸收,當前述固定剝離手段再度以前述第1膜供給手段與前述第2膜供給手段之間當作底邊形成略三角形時,再度使前述貼合驅動手段動作,使前述帶狀膜層積體的給送再開始,使前述固定剝離手段與前述帶狀膜層積體的給送連動,將正常片從前述載膜剝離送到前述貼合位置,且利用前述貼合驅動手段貼合於同步於正常片的給送被搬送到前述貼合位置的矩形面板之步驟。 The method according to any one of claims 8 to 9, wherein the method further comprises: determining, by the determining means, that the polarizing film comprising the adhesive layer subsequent to the defective sheet is a normal sheet, on the carrier film The apex of the normal piece comes to the apex of the aforementioned fixed peeling means or is coming soon Before the apex, the feeding of the strip-shaped film laminate is stopped, and the inversion means is retracted to at least a position away from the inside of the strip-shaped film laminate, thereby allowing the strip-shaped film laminate to The generated slack causes the first film supply means to be absorbed in conjunction with the second film supply means, and when the fixed peeling means is again formed as a base between the first film supply means and the second film supply means as a base triangle Further, the bonding driving means is operated again to restart the feeding of the strip-shaped film laminate, and the fixed peeling means is separated from the feeding of the strip-shaped film laminate, and the normal sheet is peeled off from the carrier film. It is sent to the bonding position, and is bonded to the rectangular panel which is conveyed to the bonding position in synchronization with the feeding of the normal sheet by the bonding driving means. 如申請專利範圍第8或9項任一項記載之方法,其中,前述反轉手段的前述剖面圓弧狀面之曲率半徑R,係根據不使前述不良片從前述載膜剝離之前述偏光膜片的厚度、與前述載膜對前述偏光膜片的黏接層的剝離力之相對關係而決定。 The method according to any one of claims 8 to 9, wherein the radius of curvature R of the arcuate surface of the cross-section of the inversion means is based on the polarizing film that does not peel the defective sheet from the carrier film. The thickness of the sheet is determined in relation to the peeling force of the carrier film on the adhesive layer of the polarizing film. 如申請專利範圍第8或9項任一項記載之方法,其中,前述反轉手段進而包含在與前述帶狀膜層積體之給送連動時,以不使不良片從前述載膜剝離的方式,使前述帶狀膜層積體在反轉的位置,與具有對應於前述剖面圓弧狀面之支撐手段連動的步驟。 The method according to any one of claims 8 to 9, wherein the inversion means further includes, when interlocking with the feeding of the strip-shaped film laminate, the peeling of the defective sheet from the carrier film In the embodiment, the strip-shaped film laminate is subjected to a step of interlocking with a support means corresponding to the arcuate surface of the cross section at a position where the strip is reversed. 一種液晶顯示元件之連續製造裝置,係做成對著依序被搬送之複數枚矩形面板,在具有與矩形面板的長邊或者短邊相同寬幅的帶狀膜層積體的給送方向看來在下游 側與上游側的寬幅方向的切入線之間,將由根據事前檢查檢測出的缺點位置在載膜上被形成之、不含缺點的正常片與包含缺點的不良片所構成的含黏接層的偏光膜片之中,介由抵接在前述帶狀膜層積體的裡面的固定剝離裝置從前述載膜被剝離的不含缺點的正常片貼合之液晶顯示元件之連續製造裝置,其特徵係包含:供無鬆弛地將前述帶狀膜層積體送到正常片與矩形面板的貼合位置或者包含不良片的前述載膜的捲取位置之任一位置用之相互連動動作之、至少包含被配設在前述固定剝離裝置上游側的自由給送及捲回的第1膜供給裝置與被配設在前述固定剝離裝置下游側的自由給送及捲回的第2膜供給裝置的帶狀膜層積體供給裝置;供判定包含前述黏接層的偏光膜片為正常片或者不良片用的、根據前述帶狀膜層積體供給裝置的前述帶狀膜層積體的給送相關聯動作之判定裝置;供在包含前述黏接層的偏光膜片被判定為正常片或者不良片時,使代替以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成略三角形的前述固定剝離裝置之具有剖面圓弧狀面之反轉裝置前進到成為包含於前述第1膜供給裝置與前述第2膜供給裝置之間利用前述固定剝離裝置被形成的前述略三角形的形狀之位置為止並抵接在前述帶狀膜層積體的裡面或者後退到離開前述帶狀膜層積體的裡面之與前述帶狀膜層積體的給送的連動被解除的解除位置為止用的位置調整裝置; 供在包含前述黏接層的偏光膜片被判定為正常片時,使正常片經由以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成略三角形的前述固定剝離裝置,從前述載膜剝離後送到前述貼合位置,且貼合於同步於正常片的給送被搬送到前述貼合位置的矩形面板用的、與前述帶狀膜層積體的給送連動的貼合驅動裝置;供在包含前述黏接層的偏光膜片被判定為不良片時,前述貼合驅動裝置不動作同時停止前述帶狀膜層積體的給送,利用前述位置調整裝置使前述反轉裝置前進到成為包含於前述第1膜供給裝置與前述第2膜供給裝置之間利用至少前述固定剝離裝置被形成的前述略三角形的形狀的位置為止,藉此,將前述帶狀膜層積體所產生的鬆弛使前述第1膜供給裝置與前述第2膜供給裝置連動而予以吸收,其次,再開始前述帶狀膜層積體的給送,在以沿著前述剖面圓弧狀面的方式在將不良片貼上前述載膜之狀態下直接反轉前述帶狀膜層積體,且向前述捲取位置只不良片的長度相關聯的長度與前述載膜一體地給送用的、與前述帶狀膜層積體的給送連動之載膜捲取裝置;與使包含前述第1膜供給裝置與前述第2膜供給裝置之帶狀膜層積體供給裝置、前述判定裝置、包含與前述固定剝離裝置相關聯的前述位置調整裝置之前述反轉裝置、前述貼合驅動裝置、以及前述載膜捲取裝置等各個連動動作之控制裝置。 A continuous manufacturing apparatus for a liquid crystal display element is formed by a plurality of rectangular panels that are sequentially transported toward each other, and is viewed in a feeding direction of a strip-shaped film laminate having the same width as a long side or a short side of a rectangular panel. Come downstream Between the side and the upstream side of the incision line in the width direction, the adhesive sheet consisting of a normal sheet which is formed on the carrier film and has no defects according to the defect position detected by the prior inspection, and a defective sheet containing the defect Among the polarizing film sheets, a continuous manufacturing apparatus for liquid crystal display elements in which a normal sheet having no defects is peeled off from the carrier film by a fixed peeling device that abuts against the inside of the strip-shaped film laminate, The feature includes: connecting the strip-shaped film laminate to the bonding position of the normal sheet and the rectangular panel without looseness, or interlocking with any of the winding positions of the carrier film including the defective sheet; At least the first film supply device that is disposed on the upstream side of the fixed peeling device and the second film supply device that is disposed on the downstream side of the fixed peeling device and that is freely fed and retracted a strip-shaped film laminate supply device for feeding a strip-shaped film laminate according to the strip-shaped film laminate supply device for determining that the polarizing film including the adhesive layer is a normal sheet or a defective sheet Related In the determination device for the operation, when the polarizing film including the adhesive layer is determined to be a normal film or a defective film, the bottom film is formed as a bottom edge instead of the first film supply device and the second film supply device. The inverting device having the arcuate surface of the cross section of the triangular fixed peeling device advances to a shape of the slightly triangular shape formed by the fixed peeling device between the first film supply device and the second film supply device When the position is in contact with the inside of the strip-shaped film laminate or retreats to a position away from the inside of the strip-shaped film laminate, the interlocking with the feeding of the strip-shaped film laminate is released. Position adjustment device; When the polarizing film including the adhesive layer is determined to be a normal sheet, the normal sheet is formed by the above-described first film supply device and the second film supply device as a bottom portion to form a slightly triangular shaped fixed peeling device. After being peeled off from the carrier film, it is sent to the bonding position, and is bonded to the feeding of the strip-shaped film laminate for the rectangular panel for feeding to the bonding position in synchronization with the normal sheet. In the case where the polarizing film including the adhesive layer is determined to be a defective sheet, the bonding driving device does not operate and stops the feeding of the strip-shaped film laminate, and the position adjusting device is used. The inversion device advances to a position including a shape of the slightly triangular shape formed by at least the fixed peeling device between the first film supply device and the second film supply device, whereby the tape film is formed The slack generated by the laminate causes the first film supply device to be absorbed in conjunction with the second film supply device, and then the feeding of the tape-shaped film laminate is resumed. The arcuate surface of the cross section directly reverses the strip-shaped film laminate in a state in which the defective sheet is attached to the carrier film, and the length associated with only the length of the defective sheet at the winding position is integrated with the carrier film. a carrier film winding device for feeding the tape film laminate with the above-mentioned first film supply device and a tape film laminate device for the second film supply device And the determining device, the inverting device including the position adjusting device associated with the fixed peeling device, the bonding driving device, and the carrier film winding device, and the like. 如申請專利範圍第14項記載之裝置,其中,前 述固定剝離裝置係以前述帶狀膜層積體供給裝置所包含之前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊形成的略三角形的頂點做成被固定的剖面楔形的剝離板。 For example, the device described in claim 14 of the patent scope, wherein The fixed peeling device is a fixed cross-sectional wedge shape formed by a vertex of a slightly triangular shape formed as a bottom edge between the first film supply device and the second film supply device included in the belt-shaped film laminate supply device. Stripping board. 如申請專利範圍第14或15項任一項記載之裝置,其中,前述位置調整裝置,包含驅動裝置,其係包含在後退位置與前進位置之間往復移動用的導軌;前述後退位置係在判定包含前述黏接層的偏光膜片為正常片時,以使形成以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊之略三角形的前述固定剝離裝置與前述帶狀膜層積體的給送連動之方式,至少離開前述帶狀膜層積體的裡面的後退位置;前述前進位置係在判定包含前述黏接層的偏光膜片為不良片時,以使形成以前述第1膜供給裝置與前述第2膜供給裝置之間當作底邊之略三角形的前述固定剝離裝置不與前述帶狀膜層積體的給送連動之方式,直到成為包含藉由前述固定剝離裝置形成的前述略三角形的形狀的位置為止,接於前述帶狀膜層積體的裡面而前進的前進位置。 The apparatus according to any one of claims 14 to 15, wherein the position adjusting device includes a driving device that includes a guide rail for reciprocating between a retracted position and a forward position; and the retracted position is determined When the polarizing film including the adhesive layer is a normal sheet, the fixed peeling device and the strip film which are formed in a slightly triangular shape between the first film supply device and the second film supply device as a base are formed. The method of feeding the laminated body at least away from the rearward position of the inner side of the strip-shaped film laminate; the forward position is determined when the polarizing film including the adhesive layer is a defective sheet The fixed peeling device having a slightly triangular shape as a bottom edge between the first film supply device and the second film supply device is not in contact with the feeding of the tape-shaped film laminate until the peeling by the fixing is included The position of the slightly triangular shape formed by the apparatus is connected to the forward position of the inside of the strip-shaped film laminate. 如申請專利範圍第14或15項任一項記載之裝置,其中,前述反轉裝置的前述剖面圓弧狀面之曲率半徑R,係根據不使前述不良片從前述載膜剝離之前述偏光膜片的厚度、與前述載膜對前述偏光膜片的黏接層的剝離力之相對關係而決定。 The apparatus according to any one of claims 14 to 15, wherein the curvature radius R of the arcuate surface of the cross-sectional surface of the inversion device is based on the polarizing film that does not peel the defective sheet from the carrier film. The thickness of the sheet is determined in relation to the peeling force of the carrier film on the adhesive layer of the polarizing film. 如申請專利範圍第14或15項任一項記載之裝置,其中,進而配設在前述反轉裝置與前述帶狀膜層積體 的給送連動時,以不使不良片從前述載膜剝離的方式在使前述帶狀膜層積體反轉的位置中對應前述剖面圓弧狀面之支撐裝置。 The apparatus according to any one of the fourteenth or fifteenth aspect, wherein the apparatus of the present invention further comprises the inverting device and the strip-shaped film laminate In the case of the interlocking of the feed, the support device for the arcuate surface of the cross section is corresponding to the position where the strip-shaped film laminate is reversed so that the defective sheet is not peeled off from the carrier film.
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