TWI465510B - Modifier for polyester resin and manufacturing method thereof - Google Patents

Modifier for polyester resin and manufacturing method thereof Download PDF

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TWI465510B
TWI465510B TW101125581A TW101125581A TWI465510B TW I465510 B TWI465510 B TW I465510B TW 101125581 A TW101125581 A TW 101125581A TW 101125581 A TW101125581 A TW 101125581A TW I465510 B TWI465510 B TW I465510B
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polyester resin
modifier
copolymer
monomer
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TW201404819A (en
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Chuh Yung Chen
Chi Yuan Hung
Kai Chih Lei
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Univ Nat Cheng Kung
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Description

聚酯樹脂之改質劑及其製造方法Polyester resin modifier and method of producing the same

本發明係關於一種聚酯樹脂之改質劑及其製造方法,特別是關於一種可改善聚酯樹脂之加工性、耐水解性及熱安定性之改質劑及其製造方法。The present invention relates to a modifier for a polyester resin and a method for producing the same, and, in particular, to a modifier for improving the processability, hydrolysis resistance and thermal stability of a polyester resin and a method for producing the same.

現今以石油為原料的各種高分子聚合物廣泛應用於日常生活中,例如聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯等,但上述材料皆有不易回收、聚合結構穩定在自然環境中不易分解,且需仰賴石化原料的缺點。因此,在環保意識抬頭與石油價格日益上漲的時空背景下,石化業者開始轉向研發以植物為原料且可於大自然環境中自行分解的高分子聚合物,例如由玉米澱粉發酵取得乳酸再經過聚合反應而製成的聚乳酸(polylactic acid,PLA)等。Nowadays, various high molecular polymers using petroleum as raw materials are widely used in daily life, such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, etc., but the above materials are difficult to recycle, and the polymer structure is stable in a natural environment. Decomposition, and depends on the shortcomings of petrochemical raw materials. Therefore, in the context of rising awareness of environmental protection and rising oil prices, petrochemicals have turned to the development of high-molecular polymers that use plants as raw materials and can decompose themselves in the natural environment, such as fermentation of corn starch to obtain lactic acid and then polymerization. Polylactic acid (PLA) prepared by the reaction.

聚乳酸為目前研究應用相對較多的可降解性聚合材料,但由於本身屬於脂肪族聚酯結構的關係,在高溫熔融加工過程中會有嚴重的水解問題,造成聚乳酸分子量下降,使材料整體物理性質降低。另外,由於聚乳酸本身結晶速度較慢,因此成型加工的效率亦需改善,成型品的熱安定性也有待提升。倘若能有效保有聚乳酸之物性,如此將能解決聚乳酸無法回收重複使用之問題。因此,如何保有聚乳酸材料之物性使其能抵抗加工之水解 問題,以及如何誘導增快結晶速度,並提升其機械強度,皆是相當重要之課題。Polylactic acid is a relatively degradable polymeric material currently used in research, but due to its inherent relationship with aliphatic polyester structure, there will be serious hydrolysis problems during high-temperature melt processing, resulting in a decrease in molecular weight of polylactic acid, resulting in overall material. Physical properties are reduced. In addition, since the crystallization rate of polylactic acid itself is slow, the efficiency of molding processing needs to be improved, and the thermal stability of the molded product needs to be improved. If the physical properties of polylactic acid can be effectively preserved, this will solve the problem that polylactic acid cannot be recycled and reused. Therefore, how to maintain the physical properties of polylactic acid materials to resist hydrolysis of processing The problem, and how to induce an increase in the rate of crystallization and increase its mechanical strength are all important issues.

為了解決上述問題,在加工聚乳酸樹脂時,大多會同時使用適當的改質劑,以改善其加工性、耐水解性及/或熱安定性,例如:中國大陸公告第101302284號發明專利揭示一種高分子量高性能化聚乳酸的製備方法,其係利用雙官能的封閉型異氰酸酯作為聚乳酸熔融押出成型的鏈延長劑,此方法雖可改善產物的韌性、耐水解性與熱安定性,但仍有下列缺點:(1)此改質方法僅適用於熔融押出加工,且必須搭配押出加工的順向排列,才能使聚乳酸產生排列結晶,不適用於其它種成型加工製程;及(2)使用封閉型異氰酸酯雖然相對上較具安定性,但在高溫的熔融押出加工過程,異氰酸酯仍有裂解產生有毒物質的疑慮。In order to solve the above problems, in the processing of the polylactic acid resin, a suitable modifier is often used at the same time to improve the processability, hydrolysis resistance and/or thermal stability, for example, the invention patent of Chinese Patent Publication No. 101302284 discloses a A method for preparing high molecular weight high-performance polylactic acid, which utilizes a bifunctional blocked isocyanate as a chain extender for melt-extruding polylactic acid, which can improve the toughness, hydrolysis resistance and thermal stability of the product, but still There are the following disadvantages: (1) This modification method is only applicable to the melt extrusion processing, and must be matched with the forward alignment of the extrusion processing, so that the polylactic acid can be arranged and crystallized, and is not suitable for other molding processing processes; and (2) use Although the blocked isocyanate is relatively stable, the isocyanate is still suspected of cracking to produce toxic substances during the high temperature melting and extruding process.

再者,PCT公開第2011049714號發明專利則揭示一種耐熱性聚乳酸樹脂,其係利用市售的苯乙烯馬來酸酣共聚物(styrene maleic-anhydride copolymer)作為成份之一,並使用環氧基苯乙烯丙烯酸低聚物(epoxy functional styrene-acrylate oligomer)作為鏈延長劑,經由熔融混摻加工,確實能提升產品的耐熱性。然而,此方法仍具有下列問題:(1)需要添加雙成份改質劑;及(2)改質劑佔產品組成物之比例需達7 wt%以上才能達到改善上述物性效果,而關於產物結晶速率與成型加工效率 部分則未作探討。Further, PCT Publication No. 2011049714 discloses a heat-resistant polylactic acid resin which utilizes a commercially available styrene maleic-anhydride copolymer as one of the components and uses an epoxy group. As a chain extender, an epoxy functional styrene-acrylate oligomer can be processed by melt-blending to improve the heat resistance of the product. However, this method still has the following problems: (1) need to add a two-component modifier; and (2) the ratio of the modifier to the product composition needs to be more than 7 wt% to achieve the above physical properties, and the product is crystallized. Rate and molding efficiency Some are not discussed.

另外,中華民國公告第I252863號發明專利揭示一種樹脂組合物及樹脂成形體之製造方法,其主要添加一含有具碳化二亞胺基之化合物作為水解抑制劑與一具有縮合偶氮構造之環狀化合物作為晶核劑,藉以有效提升產品結晶速率,但此樹脂組合物在成型加工效能上仍有改善的空間。In addition, the invention of the Republic of China Publication No. I252863 discloses a resin composition and a method for producing a resin molded body, which mainly comprises a compound containing a carbodiimide group as a hydrolysis inhibitor and a ring having a condensed azo structure. The compound acts as a crystal nucleating agent, thereby effectively increasing the crystallization rate of the product, but the resin composition still has room for improvement in molding processing efficiency.

由上述習知技術可知,一般在改質聚乳酸樹脂或其他聚酯樹脂時,皆針對某種功能需求(如耐水解性、耐熱性或結晶性等),作特定改質劑的添加,所以在加工上常使用多種配方進行複合式添加,並且改質劑總用量佔產品組成物之比例通常偏高(>5 wt%),因而會提高改質製程之調控複雜度,增加改質所需材料成本,並影響樹脂本身固有的其他物化性質。According to the above-mentioned prior art, generally, in the case of modifying a polylactic acid resin or other polyester resin, a specific modifier is added for a certain functional requirement (such as hydrolysis resistance, heat resistance, crystallinity, etc.), so In the processing, a variety of formulations are often used for compound addition, and the total amount of modifiers is usually high (>5 wt%), which will increase the control complexity of the reforming process and increase the quality of the reforming process. Material costs and affect other physical and chemical properties inherent in the resin itself.

故,仍有必要提供一種聚酯樹脂之改質劑及其製造方法,以解決習用技術所存在的問題。Therefore, it is still necessary to provide a modifier for a polyester resin and a method for producing the same to solve the problems of the conventional technology.

本發明之主要目的在於提供一種聚酯樹脂之改質劑及其製造方法,其係至少由晶核鏈段及鏈延長鏈段來共聚合成一團鏈共聚物作為改質劑,藉此團鏈共聚物可同時提供晶核劑與鏈延長劑的作用,且團鏈共聚物添加至聚酯樹脂中之添加量僅需0.5~4:100,即可有效的提升聚酯樹脂之結晶速率,因此確實可有效的同時改善聚酯 樹脂的加工性、耐水解性與熱安定性。The main object of the present invention is to provide a polyester resin modifier and a method for producing the same, which are obtained by copolymerizing at least a nucleus segment and a chain extension segment to form a chain copolymer as a modifier, thereby using a chain copolymer. The nucleating agent and the chain extender can be simultaneously provided, and the addition amount of the group copolymer to the polyester resin is only 0.5 to 4:100, which can effectively increase the crystallization rate of the polyester resin, so it is indeed Effectively improve polyester at the same time Processability, hydrolysis resistance and thermal stability of the resin.

本發明之次要目的在於提供一種聚酯樹脂之改質劑及其製造方法,其中晶核鏈段及鏈延長鏈段之間另可進一步選擇加入相容性鏈段,藉此可進一步縮短該團鏈共聚物與聚酯樹脂相互熔融混摻的反應時間,以相對提高聚酯樹脂之成型加工效能。A secondary object of the present invention is to provide a polyester resin modifier and a method for producing the same, wherein a compatible segment can be further selected between a nucleus segment and a chain extension segment, thereby further shortening the chain The reaction time in which the copolymer and the polyester resin are melt-blended with each other to relatively improve the molding processing efficiency of the polyester resin.

本發明之另一目的在於提供一種聚酯樹脂之改質劑及其製造方法,其係在室溫下利用陰離子聚合法預先合成末端具有硫醇官能基之聚苯乙烯(PS-SH)作為團鏈共聚物之巨起始劑,故能改善一般以陰離子聚合壓克力系(acrylic)單體需在低溫(-78℃)下進行之缺點,因而能相對簡化改質劑之製程及降低製造成本。Another object of the present invention is to provide a polyester resin modifier and a method for producing the same, which are obtained by synthesizing polystyrene (PS-SH) having a thiol functional group at the end by an anionic polymerization method at room temperature. The macro-starting agent of the chain copolymer can improve the general anion polymerization acrylic monomer to be carried out at a low temperature (-78 ° C), thereby simplifying the process of the modifier and reducing the manufacturing. cost.

為達上述之目的,本發明提供一種聚酯樹脂之改質劑,其係為具有下述代表式(I)之團鏈共聚物:A鏈段-C鏈段-B鏈段………(I)In order to achieve the above object, the present invention provides a modifier for a polyester resin which is a chain copolymer having the following formula (I): A segment - C segment - B segment ... ( I)

其中該A鏈段係由苯乙烯系(styrene)單體聚合而成之晶核鏈段,該苯乙烯系(styrene)單體選自苯乙烯、α -甲基苯乙烯(alpha-methylstyrene)、間-甲基苯乙烯(m-methylstyrene)、鄰-甲基苯乙烯(o-methylstyrene)、對-甲基苯乙烯(p-methylstyrene)、鄰-乙基苯乙烯(o-ethylstyrene)、對-乙基苯乙烯(p-ethylstyrene)或對-第三丁基苯乙烯(p-t-butylstyrene);該B鏈段係由甲基丙烯酸環氧丙酯(glycidyl methacrylate,GMA)單體或環氧基(epoxy)單體聚合而成 之鏈延長鏈段;及該C鏈段係由甲基丙烯酸甲酯(methyl methacrylate,MMA)單體聚合而成之相容性鏈段;以及其中該A鏈段:C鏈段:B鏈段之莫耳比為1:0.5~4:0.5~5。Wherein the A segment is a nucleation segment formed by polymerizing a styrene monomer selected from the group consisting of styrene and alpha -methylstyrene. M-methylstyrene, o-methylstyrene, p-methylstyrene, o-ethylstyrene, p- P-ethylstyrene or p-butylstyrene; the B segment is composed of a glycidyl methacrylate (GMA) monomer or an epoxy group ( Epoxy) a chain extended segment of a monomer; and the C segment is a compatible segment formed by polymerizing a methyl methacrylate (MMA) monomer; and wherein the A segment: C segment: The molar ratio of the B segment is 1:0.5~4:0.5~5.

在本發明之一實施例中,該團鏈共聚物係為聚苯乙烯鏈段-聚甲基丙烯酸甲酯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PMMA-b-PGMA)。In one embodiment of the present invention, the copolymerized copolymer is a polystyrene segment-polymethyl methacrylate segment-poly(methacrylic acid) glycidyl ester segment (PS-b-PMMA-b- PGMA).

再者,本發明提供另一種聚酯樹脂之改質劑,其係為具有下述代表式(II)之團鏈共聚物:A鏈段-B鏈段………(II)Further, the present invention provides another polyester resin modifier which is a chain copolymer having the following formula (II): A segment - B segment ... (II)

其中該A鏈段係由苯乙烯系單體聚合而成之晶核鏈段,該苯乙烯系單體選自苯乙烯、α -甲基苯乙烯、間-甲基苯乙烯、鄰-甲基苯乙烯、對-甲基苯乙烯、鄰-乙基苯乙烯、對-乙基苯乙烯或對-第三丁基苯乙烯;及該B鏈段係由甲基丙烯酸環氧丙酯(GMA)單體或環氧基單體聚合而成之鏈延長鏈段;以及其中該A鏈段:B鏈段之莫耳比為1:0.5~5。Wherein the A segment is a nucleation segment formed by polymerizing a styrene monomer selected from the group consisting of styrene, α -methylstyrene, m-methylstyrene, and o-methyl. Styrene, p-methylstyrene, o-ethylstyrene, p-ethylstyrene or p-tert-butylstyrene; and the B segment is made from glycidyl methacrylate (GMA) a chain extended segment in which a monomer or an epoxy monomer is polymerized; and wherein the A segment: the B segment has a molar ratio of 1:0.5 to 5.

在本發明之一實施例中,該團鏈共聚物係為聚苯乙烯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PGMA)。In one embodiment of the invention, the chain copolymer is a polystyrene segment - polyglycidyl methacrylate segment (PS-b-PGMA).

在本發明之一實施例中,該團鏈共聚物之數目平均分子量(Mn)係介於6000至40000之間;及該團鏈共聚物之環氧當量介於50至500之間。In one embodiment of the invention, the number average molecular weight (Mn) of the copolymerized chain is between 6,000 and 40,000; and the epoxy equivalent of the copolymerized copolymer is between 50 and 500.

在本發明之一實施例中,該團鏈共聚物係熔融混摻 於聚酯樹脂中,該聚酯樹脂選自聚乳酸(PLA)、聚對苯二甲酸乙二酯(PET)或聚對苯二甲酸丁二酯(PBT)。In an embodiment of the invention, the copolymerized copolymer is melt blended In the polyester resin, the polyester resin is selected from the group consisting of polylactic acid (PLA), polyethylene terephthalate (PET) or polybutylene terephthalate (PBT).

另一方面,本發明提供一種聚酯樹脂之製造方法,其包含下述步驟:加熱熔融至少一種聚酯樹脂並加以攪拌;以及將一改質劑混摻加入上述熔融的聚酯樹脂中,其中該改質劑係為具有上述代表式(I)或(II)之團鏈共聚物,及該團鏈共聚物混摻至該聚酯樹脂中之重量比例係為0.5~4:100。In another aspect, the present invention provides a method of producing a polyester resin comprising the steps of: heating and melting at least one polyester resin and stirring; and blending a modifier into the molten polyester resin, wherein The modifier is a chain copolymer having the above formula (I) or (II), and the weight ratio of the group copolymer blended to the polyester resin is from 0.5 to 4:100.

在本發明之一實施例中,加熱熔融該聚酯樹脂之溫度例如係介於155至280℃之間;及攪拌該聚酯樹脂之轉速例如係介於50至60 rpm之間,但並不限於此。In one embodiment of the present invention, the temperature at which the polyester resin is heated and melted is, for example, between 155 and 280 ° C; and the rotation speed of the polyester resin is, for example, between 50 and 60 rpm, but not Limited to this.

在本發明之一實施例中,具有代表式(I)之該團鏈共聚物係藉由下述改質劑的製造方法預先合成,該改質劑的製造方法包含下述步驟:利用陰離子聚合法合成末端具有硫醇官能基之聚苯乙烯(PS-SH)作為巨起始劑;混合巨起始劑與己內醯胺,以進行反應形成雙成份起始劑;混合該雙成份起始劑與甲基丙烯酸甲酯(MMA)單體,以聚合反應成一中間產物(PS-b-PMMA);以及混合該中間產物與甲基丙烯酸環氧丙酯(GMA)單體,以聚合反應成該團鏈共聚物(PS-b-PMMA-b-PGMA)。In one embodiment of the present invention, the group copolymer having the formula (I) is synthesized in advance by a method for producing a modifier comprising the following steps: using an anionic polymerization A polystyrene (PS-SH) having a thiol functional group at the end is synthesized as a giant initiator; a giant initiator is mixed with caprolactam to react to form a two-component initiator; mixing the two components starts And a methyl methacrylate (MMA) monomer, polymerized to form an intermediate product (PS-b-PMMA); and the intermediate product is mixed with a glycidyl methacrylate (GMA) monomer to polymerize The chain copolymer (PS-b-PMMA-b-PGMA).

在本發明之一實施例中,該陰離子聚合法係包含步驟:混合苯乙烯單體與有機鹼金屬化合物並進行反應;以及再於上述混合物中進一步加入環硫乙烷(ethylene sulfide)進行反應,以得到末端具有硫醇官能基之聚苯乙烯(PS-SH)。In an embodiment of the present invention, the anionic polymerization method comprises the steps of: mixing and reacting a styrene monomer with an organic alkali metal compound; and further adding ethylene sulfide to the mixture to carry out the reaction. To obtain polystyrene (PS-SH) having a thiol functional group at the end.

在本發明之一實施例中,該有機鹼金屬化合物係為正丁基鋰(n-BuLi)。In one embodiment of the invention, the organic alkali metal compound is n-butyllithium (n-BuLi).

為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如「上」、「下」、「前」、「後」、「左」、「右」、「內」、「外」或「側面」等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。The above and other objects, features and advantages of the present invention will become more <RTIgt; Furthermore, the directional terms mentioned in the present invention, such as "upper", "lower", "before", "after", "left", "right", "inside", "outside" or "side", etc. Just refer to the direction of the additional schema. Therefore, the directional terminology used is for the purpose of illustration and understanding of the invention.

本發明主要用以提供一種聚酯樹脂之改質劑、一種聚酯樹脂之製造方法以及一種聚酯樹脂之改質劑的製造方法,其中該改質劑主要應用於改善聚酯樹脂的加工性、耐水解性與熱安定性,並提升聚酯樹脂之結晶速率,其中該改質劑係一種團鏈共聚物(block copolymer,又稱為嵌段共聚物),其係熔融混摻於聚酯樹脂中,該 聚酯樹脂係可選自聚乳酸(PLA)、聚對苯二甲酸乙二酯(PET)或聚對苯二甲酸丁二酯(PBT),且較佳係指聚乳酸樹脂。The invention is mainly used for providing a modifier of a polyester resin, a method for producing a polyester resin, and a method for producing a modifier for a polyester resin, wherein the modifier is mainly used for improving the processability of a polyester resin. , hydrolysis resistance and thermal stability, and increase the crystallization rate of the polyester resin, wherein the modifier is a block copolymer (also known as block copolymer), which is melt blended with polyester Resin, this The polyester resin may be selected from polylactic acid (PLA), polyethylene terephthalate (PET) or polybutylene terephthalate (PBT), and preferably refers to a polylactic acid resin.

在本發明之一實施例中,該團鏈共聚物係具有下述代表式(I):A鏈段-C鏈段-B鏈段………(I)In one embodiment of the present invention, the copolymerized chain copolymer has the following formula (I): A segment - C segment - B segment ... (I)

其中該A鏈段係由苯乙烯系(styrene)單體聚合而成之鏈段,該苯乙烯系單體係選自苯乙烯、α -甲基苯乙烯(alpha-methylstyrene)、間-甲基苯乙烯(m-methylstyrene)、鄰-甲基苯乙烯(o-methylstyrene)、對-甲基苯乙烯(p-methylstyrene)、鄰-乙基苯乙烯(o-ethylstyrene)、對-乙基苯乙烯(p-ethylstyrene)或對-第三丁基苯乙烯(p-t-butylstyrene)。該A鏈段係用以作為一晶核鏈段,其主要可提供一段與聚酯樹脂不相容之鏈段,以藉此作為成長晶核誘導聚酯樹脂結晶,以提升聚酯樹脂之熱安定性。Wherein the A segment is a segment formed by polymerizing a styrene monomer selected from the group consisting of styrene, alpha -methylstyrene, and m-methyl. M-methylstyrene, o-methylstyrene, p-methylstyrene, o-ethylstyrene, p-ethylstyrene (p-ethylstyrene) or p-butylstyrene. The A segment is used as a nucleation segment, which mainly provides a segment which is incompatible with the polyester resin, thereby inducing crystallization of the polyester resin as a growth nucleus to enhance the heat of the polyester resin. Stability.

再者,該B鏈段係由甲基丙烯酸環氧丙酯(glycidyl methacrylate,GMA)單體或環氧基(epoxy)單體聚合而成之鏈段。該B鏈段係用以作為一鏈延長鏈段,其主要可提供環氧官能基,其能與聚酯樹酯上之OH或COOH官能基反應,以便有效的提高共聚合後的分子量,進而能改善聚酯樹脂改質後的水解問題。Further, the B segment is a segment obtained by polymerizing a glycidyl methacrylate (GMA) monomer or an epoxy monomer. The B segment is used as a chain extended segment, which mainly provides an epoxy functional group capable of reacting with an OH or COOH functional group on the polyester resin to effectively increase the molecular weight after copolymerization, and further It can improve the hydrolysis problem after the modification of polyester resin.

另外,該C鏈段係由甲基丙烯酸甲酯(methyl methacrylate,MMA)單體聚合而成之鏈段;該C鏈段係 用以作為一相容性鏈段,其主要可提高與聚酯樹脂共聚合時之反應速率,以縮短熔融混摻所需的加工時間。In addition, the C segment is a segment formed by polymerizing a methyl methacrylate (MMA) monomer; the C segment is Used as a compatible segment, which mainly improves the reaction rate when copolymerizing with a polyester resin to shorten the processing time required for melt blending.

在本實施例中,該A鏈段:C鏈段:B鏈段之莫耳比係控制在1:0.5~4:0.5~5,其中該C鏈段之重量份例如為0.5、1、1.5、2、2.5、3、3.5或4;及該B鏈段之重量份例如為0.5、1、1.5、2、2.5、3、3.5、4、4.5或5,但並不限於此。In this embodiment, the A chain segment: the C segment: the B chain segment has a molar ratio of 1:0.5 to 4:0.5 to 5, wherein the weight portion of the C segment is, for example, 0.5, 1, 1.5. 2, 2.5, 3, 3.5 or 4; and the weight portion of the B segment is, for example, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5 or 5, but is not limited thereto.

再者,該團鏈共聚物之數目平均分子量(Mn)係介於6000至40000之間,例如為6000、8000、10000、12000、15000、18000、20000、25000、28000、30000、35000、38000或40000,但並不限於此。以及,該團鏈共聚物之B鏈段具有環氧官能基,該團鏈共聚物之總環氧當量介於50至500之間,例如為50、100、150、200、250、300、350、400、450或500,但並不限於此。該團鏈共聚物例如為聚苯乙烯鏈段-聚甲基丙烯酸甲酯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PMMA-b-PGMA)。Furthermore, the number average molecular weight (Mn) of the copolymerized chain is between 6,000 and 40,000, for example, 6000, 8000, 10000, 12000, 15000, 18000, 20000, 25000, 28000, 30,000, 35000, 38000 or 40000, but not limited to this. And the B segment of the copolymer chain copolymer has an epoxy functional group having a total epoxy equivalent of between 50 and 500, for example, 50, 100, 150, 200, 250, 300, 350 , 400, 450 or 500, but is not limited to this. The copolymer chain copolymer is, for example, a polystyrene segment-polymethyl methacrylate segment-poly(methacrylic acid epoxidized propyl ester) segment (PS-b-PMMA-b-PGMA).

在本發明另一實施例中,本發明亦可提供另一種聚酯樹脂之改質劑,其係為具有下述代表式(II)之團鏈共聚物:A鏈段-B鏈段………(II)In another embodiment of the present invention, the present invention may also provide another polyester resin modifier which is a chain copolymer having the following formula (II): A segment-B segment... ...(II)

其中該A鏈段係由上述苯乙烯系單體聚合而成之鏈段;及該B鏈段係由甲基丙烯酸環氧丙酯(GMA)單體或環氧基單體聚合而成之鏈段;以及該A鏈段:B鏈段之莫耳比為1:0.5~5。Wherein the A segment is a segment obtained by polymerizing the above styrene monomer; and the B segment is a chain obtained by polymerizing a glycidyl methacrylate monomer (GMA) monomer or an epoxy monomer. Segment; and the A segment: the molar ratio of the B segment is 1:0.5-5.

在本實施例中,該團鏈共聚物之數目平均分子量(Mn)同樣係介於6000至40000之間;及該團鏈共聚物之環氧當量同樣介於50至500之間。該團鏈共聚物同樣係熔融混摻於聚酯樹脂中,該聚酯樹脂選自聚乳酸(PLA)、聚對苯二甲酸乙二酯(PET)或聚對苯二甲酸丁二酯(PBT)。該團鏈共聚物例如為聚苯乙烯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PGMA)。In this embodiment, the number average molecular weight (Mn) of the chain copolymer is also between 6,000 and 40,000; and the epoxy equivalent of the copolymer is also between 50 and 500. The copolymerized chain copolymer is also melt blended in a polyester resin selected from the group consisting of polylactic acid (PLA), polyethylene terephthalate (PET) or polybutylene terephthalate (PBT). ). The copolymerized chain copolymer is, for example, a polystyrene segment-polyacrylic acid glycidyl ester segment (PS-b-PGMA).

本發明將於下文以一團鏈共聚物“聚苯乙烯鏈段-聚甲基丙烯酸甲酯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PMMA-b-PGMA,以下簡稱為PSMG)”為例作為改質劑,並詳細說明其預合成步驟以及其改質聚酯樹脂時之改質步驟。The present invention will be hereinafter referred to as a chain copolymer "polystyrene segment - polymethyl methacrylate segment - polymethacrylic acid glycidyl ester segment (PS-b-PMMA-b-PGMA, hereinafter referred to as For example, PSMG) is used as a modifier, and the pre-synthesis step and the upgrading step in the modification of the polyester resin are described in detail.

首先,本發明在利用改質劑改良聚酯樹脂之前必需先以下述步驟來預合成團鏈共聚物作為該改質劑以供備用,其中該團鏈共聚物之預合成步驟(製造步驟)主要包含:(S01)、利用陰離子聚合法合成末端具有硫醇官能基之聚苯乙烯(PS-SH)作為巨起始劑;(S02)、混合巨起始劑與己內醯胺(caprolactam,CPL),以進行反應形成雙成份起始劑;(S03)、混合該雙成份起始劑與甲基丙烯酸甲酯(MMA)單體,以聚合反應成一中間產物(PS-b-PMMA);以及(S04)、混合該中間產物與甲基丙烯酸環氧丙酯 (GMA)單體,以聚合反應成該團鏈共聚物(PS-b-PMMA-b-PGMA)。First, in the present invention, before the polyester resin is modified by the modifier, it is necessary to pre-synthesize the copolymer chain copolymer as the modifier for standby, wherein the pre-synthesis step (manufacturing step) of the copolymer copolymer is mainly Including: (S01), synthesizing polystyrene (PS-SH) having a thiol functional group at the end as a giant initiator by an anionic polymerization method; (S02), mixing a giant initiator with caprolactam (CPL) a reaction to form a two-component initiator; (S03), mixing the two-component initiator with methyl methacrylate (MMA) monomer to polymerize to form an intermediate product (PS-b-PMMA); (S04), mixing the intermediate product with glycidyl methacrylate The (GMA) monomer is polymerized to form the chain copolymer (PS-b-PMMA-b-PGMA).

更詳細來說,在本發明一實施例的步驟(S01)中,首先取真空反應瓶進行抽真空置換氮氣3次,利用氮氣轉移甲苯溶劑50 ml進入反應瓶中,並先後加入苯乙烯(styrene)單體5 ml與微量的四氫呋喃(THF)1 ml,接著加入有機鹼金屬化合物之起始劑,例如1.6 M之正丁基鋰(n-BuLi)1.136 ml,經由磁石攪拌於室溫下混合反應1小時。接著,再於上述混合物中加入環硫乙烷(ethylene sulfide)0.13 ml,於室溫進行反應30分鐘,之後注入甲醇以終止反應。將反應所得產物加入大量的蒸餾水攪拌1小時,利用分液漏斗靜置取上層溶液,重覆此動作3次確保反應生成的鹽類已去除,再緩慢的滴入甲醇中析出,置於60℃真空烘箱24小時,可得一白色產物,即末端具有硫醇官能基之聚苯乙烯(PS-SH),可用以作為巨起始劑。該步驟(S01)的反應式如下: In more detail, in the step (S01) of an embodiment of the present invention, the vacuum reaction bottle is first taken for vacuum replacement of nitrogen three times, and 50 ml of toluene solvent is transferred into the reaction bottle by nitrogen, and styrene is added successively. 5 ml of monomer and traces of tetrahydrofuran (THF) 1 ml, followed by the addition of an organic alkali metal compound initiator, such as 1.6 M n-butyllithium (n-BuLi) 1.136 ml, mixed by stirring at room temperature with a magnet. Reaction for 1 hour. Next, 0.13 ml of ethylene sulfide was further added to the above mixture, and the reaction was carried out at room temperature for 30 minutes, after which methanol was injected to terminate the reaction. The product obtained by the reaction was added to a large amount of distilled water and stirred for 1 hour. The upper layer solution was allowed to stand by a separating funnel, and the action was repeated three times to ensure that the salt formed by the reaction was removed, and then slowly dropped into methanol to precipitate, and placed at 60 ° C. A vacuum oven for 24 hours gave a white product, a polystyrene (PS-SH) with a thiol functional group at the end, which was used as a macroinitiator. The reaction formula of this step (S01) is as follows:

其中n為介於20~100之正整數。Where n is a positive integer between 20 and 100.

接著,在本實施例的步驟(S02)至(S04)中,首先將 PS-SH與己內醯胺置入反應瓶內,之後進行抽真空置換氮氣3次,再進行抽真空1小時,注入甲苯溶劑,於反應溫度85℃下磁石攪拌1小時,以進行反應形成雙成份起始劑。接著,在該雙成份起始劑內注入適量的甲基丙烯酸甲酯單體(MMA),攪拌混合並於反應溫度85℃進行反應12小時,以聚合得到中間產物(PS-b-PMMA)。接著,再將溫度降低為75℃,並注入適量的甲基丙烯酯環氧丙烷(GMA)單體,攪拌混合並於反應溫度75℃反應12小時,,以聚合得到該團鏈共聚物(PS-b-PMMA-b-PGMA)之產物,將產物緩慢滴入甲醇中析出,置於50℃真空烘箱24小時,利用環己烷(cyclohexane)溶解去除未進行反應之PS-SH,再利用乙腈(acetonitrile)溶解產物,利用離心機將未溶解的PS-b-PMMA離心取出,溶液部份利用旋轉濃縮儀將環己烷除去,置於50℃真空烘箱24小時,可得純化之產物(PS-b-PMMA-b-PGMA)。該步驟(S02)至(S04)的反應式如下: Next, in the steps (S02) to (S04) of the present embodiment, PS-SH and caprolactam were first placed in a reaction flask, followed by vacuum replacement of nitrogen for 3 times, followed by vacuuming for 1 hour, and injection. The toluene solvent was stirred at a reaction temperature of 85 ° C for 1 hour to carry out a reaction to form a two-component initiator. Next, an appropriate amount of methyl methacrylate monomer (MMA) was poured into the two-component initiator, stirred and mixed, and reacted at a reaction temperature of 85 ° C for 12 hours to obtain an intermediate product (PS-b-PMMA) by polymerization. Then, the temperature was lowered to 75 ° C, and an appropriate amount of methacrylic ester propylene oxide (GMA) monomer was injected, stirred and mixed, and reacted at a reaction temperature of 75 ° C for 12 hours to obtain a copolymer of the copolymer chain (PS). The product of -b-PMMA-b-PGMA), the product was slowly dropped into methanol and precipitated, placed in a vacuum oven at 50 ° C for 24 hours, dissolved in cyclohexane to remove unreacted PS-SH, and then acetonitrile was used. The acetonitrile was dissolved, and the undissolved PS-b-PMMA was centrifuged out by a centrifuge. The solution was partially removed by a rotary concentrator and placed in a vacuum oven at 50 ° C for 24 hours to obtain a purified product (PS). -b-PMMA-b-PGMA). The reaction formula of this step (S02) to (S04) is as follows:

其中n為介於10~400之正整數,m為介於10~500之正整數。Where n is a positive integer between 10 and 400, and m is a positive integer between 10 and 500.

上述預合成得到之團鏈共聚物(PS-b-PMMA-b-PGMA)具有下述分子式(III): The above-mentioned pre-synthesized copolymer chain copolymer (PS-b-PMMA-b-PGMA) has the following formula (III):

其中n為介於20-100之正整數,m為介於10-400之正整數,及p為介於10-500之正整數。。Wherein n is a positive integer between 20 and 100, m is a positive integer between 10 and 400, and p is a positive integer between 10 and 500. .

請參照下表1及第1圖所示,上述步驟(S01)與(S04)所製得之PS-SH與PS-b-PMMA-b-PGMA(簡稱PSMG 1、2、3)分別以膠體滲透層析儀(GPC)與質譜儀(1H NMR)分析鑑定其數目平均分子量(Mn)、重量平均分子量(Mw)、聚合物分散指數(polydispersity index,PDI,即Mw/Mn)、莫耳比與環氧當量,並將分析結果匯整於表1;再者,第1圖則揭示PS-SH與PSMG之分子量隨時間變化之曲線圖。Referring to Table 1 and Figure 1, the PS-SH and PS-b-PMMA-b-PGMA (PSMG 1, 2, 3) obtained in the above steps (S01) and (S04) are respectively colloidal. The number average molecular weight (Mn), weight average molecular weight (Mw), polydispersity index (PDI, Mw/Mn), and molar ratio were identified by permeation chromatography (GPC) and mass spectrometry (1H NMR) analysis. Epoxy equivalents were combined and the results of the analysis were summarized in Table 1. Further, Figure 1 reveals a plot of the molecular weight of PS-SH and PSMG as a function of time.

在上述預合成該團鏈共聚物之後,即可進行對聚酯樹脂進行改質,其製造(改質)方法係包含下述步驟:(S11)、加熱熔融至少一種聚酯樹脂;以及(S12)、將一改質劑混摻加入上述熔融的聚酯樹脂中,其中該改質劑係為具有上述代表式(I)或(II)之團鏈共聚物,及該團鏈共聚物混摻至該聚酯樹脂中之重量比例為0.5~4:100。After the pre-synthesis of the copolymerized chain copolymer, the polyester resin may be modified, and the manufacturing (modification) method comprises the steps of: (S11), heating and melting at least one polyester resin; and (S12) Adding a modifier to the molten polyester resin, wherein the modifier is a chain copolymer having the above formula (I) or (II), and the copolymer of the chain copolymer The weight ratio to the polyester resin is from 0.5 to 4:100.

更詳細來說,在本發明一實施例中,該團鏈共聚物例如為PS-b-PMMA-b-PGMA,及該聚酯樹脂例如為聚乳酸樹脂。該團鏈共聚物混摻至該聚酯樹脂中之重量份例如為0.5、1、1.5、2、2.5、3、3.5或4,但並不限於此。在進行改質時,首先對聚乳酸進行乾燥預處理,而後利用塑譜儀(plastic spectrometer)於不同溫度(155~200℃)及固定轉速50~60rpm下將聚乳酸熔融攪拌,接著加入上述團鏈共聚物1 wt%(實際混摻比例為1:100)作為改質劑,取不同熔融混摻反應時間以作下述比較。More specifically, in an embodiment of the invention, the chain copolymer is, for example, PS-b-PMMA-b-PGMA, and the polyester resin is, for example, a polylactic acid resin. The part by weight of the copolymerized copolymer blended into the polyester resin is, for example, 0.5, 1, 1.5, 2, 2.5, 3, 3.5 or 4, but is not limited thereto. In the process of upgrading, the polylactic acid is firstly dried and pretreated, and then the polylactic acid is melt-stirred at a different temperature (155 to 200 ° C) and a fixed rotation speed of 50 to 60 rpm by a plastic spectrometer, and then the above-mentioned dough is added. The chain copolymer 1 wt% (actual blending ratio of 1:100) was used as a modifier, and different melt mixing reaction times were taken for the following comparison.

將上述改質後之聚乳酸樹脂分別進行不同的物性分 析比較。利用GPC分析比較聚乳酸改質前後的分子量差異性,探討耐水解的改善;利用熱示差掃瞄卡量計(differential scanning calorimeter,DSC)分析聚乳酸改質前後結晶速率差異,探討成型加工特性的改善;並利用熱重分析儀(thermogravimetric analyzer,TGA)分析聚乳酸改質前後熱安定性的差異,探討改質劑對熱安定性的提升。The above modified polylactic acid resin is subjected to different physical properties. Analysis of comparison. GPC analysis was used to compare the molecular weight difference before and after polylactic acid modification, and the improvement of hydrolysis resistance was discussed. The difference of crystallization rate before and after polylactic acid modification was analyzed by differential scanning calorimeter (DSC). Improve; and use thermogravimetric analyzer (TGA) to analyze the difference of thermal stability before and after polylactic acid modification, and explore the improvement of thermal stability of modifier.

請參照下表2及第2圖所示,表2揭示聚乳酸樹脂添加1 wt%之PSMG 3改質劑後於155℃及轉速60rpm下進行不同熔融混摻反應時間的各種產物之GPC分子量分析結果,及第2圖揭示聚乳酸樹脂(PLA,具單一峰值)與改質聚乳酸樹脂(PLA+PSMG於155℃熔融混摻14分鐘,具雙峰值)之分子量隨時間變化之曲線圖。由表2可知,加入表1之改質劑PSMG 3後可有效提升聚乳酸樹脂的分子量,且隨著反應時間的拉長,聚乳酸的重量平均分子量可由原本的97600 g/mole提升至316600 g/mole,其中分子量的提升可視為有助於聚乳酸樹脂整體物性的增加,因此改質劑PSMG確實具有作為鏈延長劑的功能,即能改善聚乳酸樹脂高溫水解的問題。Please refer to Table 2 and Figure 2 below. Table 2 shows the GPC molecular weight analysis of various products with different melt-mixing reaction time at 155 ° C and 60 rpm after adding 1 wt% of PSMG 3 modifier to polylactic acid resin. As a result, and Fig. 2 is a graph showing the change in molecular weight of polylactic acid resin (PLA, with a single peak) and modified polylactic acid resin (PLA + PSMG melt blended at 155 ° C for 14 minutes, with double peak) as a function of time. It can be seen from Table 2 that the molecular weight of the polylactic acid resin can be effectively increased after adding the modifier PSMG 3 of Table 1, and the weight average molecular weight of the polylactic acid can be increased from the original 97600 g/mole to 316600 g as the reaction time is elongated. /mole, wherein the increase in molecular weight can be regarded as contributing to an increase in the overall physical properties of the polylactic acid resin, and therefore the modifier PSMG does have a function as a chain extender, that is, it can improve the problem of high temperature hydrolysis of the polylactic acid resin.

請參照下表3所示,其揭示聚乳酸樹脂添加1 wt%之PSMG 3改質劑後於200℃及轉速60rpm下進行不同熔融混摻反應時間的各種產物之GPC分子量分析結果。相似的,當表3的聚乳酸樹脂加入表1之改質劑PSMG 3後,同樣可有效提升聚乳酸樹脂的分子量,且隨著反應時間的拉長,聚乳酸的重量平均分子量可由原本的97600 g/mole提升至296500 g/mole。再者,相較於表2的熔融混摻條件(155℃及60rpm),表3在提高熔融混摻溫度至200℃後,可相對縮短反應時間(由14分鐘降至8分鐘),以利應用於一般的單螺桿或雙螺桿熔融加工製程(押出成型與射出成型)並減少加工時間。雖然8分鐘對一般加工時間而言仍太長,但透過雙螺桿押出機之高剪切力在200℃即可於短時間內完成。一般而言塑譜儀(~50rpm,實驗室測試)與押出機(~500rpm,實際生產)轉速不同,故本發明並不僅限於上述50~60rpm之轉速條件,本發明曾以雙螺桿押出機進行實驗,發現其整體加工時間小於兩分鐘,即有上述分子量上升與誘導結晶之效果。Please refer to Table 3 below, which shows the results of GPC molecular weight analysis of various products of different melt-blending reaction time at 200 ° C and 60 rpm after adding 1 wt% of PSMG 3 modifier to polylactic acid resin. Similarly, when the polylactic acid resin of Table 3 is added to the modifier PSMG 3 of Table 1, the molecular weight of the polylactic acid resin can be effectively increased, and as the reaction time is elongated, the weight average molecular weight of the polylactic acid can be obtained from the original 97600. The g/mole is raised to 296500 g/mole. Furthermore, compared to the melt blending conditions of Table 2 (155 ° C and 60 rpm), Table 3 can shorten the reaction time (from 14 minutes to 8 minutes) after increasing the melt blending temperature to 200 ° C. It is used in general single or twin screw melt processing processes (extrusion molding and injection molding) and reduces processing time. Although 8 minutes is still too long for general processing time, the high shear force through the twin-screw extruder can be completed in a short time at 200 °C. In general, the spectrometer (~50 rpm, laboratory test) and the extruder (~500 rpm, actual production) have different rotational speeds, so the present invention is not limited to the above-mentioned 50-60 rpm rotational speed condition, and the present invention has been performed by a twin-screw extruder. In the experiment, it was found that the overall processing time was less than two minutes, that is, the above molecular weight rise and the effect of inducing crystallization.

請參照下表4所示,其揭示上述改質聚乳酸樹脂的熱分析結果,由DSC分析結果可知,改質聚乳酸樹脂的玻璃轉移溫度(Tg)與熔點(Tm)相較於原聚乳酸樹脂並無明顯變化,惟反應時間由10分鐘拉長至12分鐘以上時,改質聚乳酸樹脂則無法觀察到明顯的玻璃轉移溫度(Tg),對照其重量平均分子量皆達300000 g/mole以上,故應為結晶度的提升使玻璃轉移溫度不明顯。再者,表4所示之Td5 為TGA分析樣品熱裂解5 wt%的溫度,由此可知,未改質聚乳酸的聚乳酸樹脂之5 wt%熱裂解溫度為313℃,聚乳酸樹脂添加1 wt%改質劑PSMG 3後,則能有效提升Td5 至331℃,亦即能有效改善聚乳酸樹脂的熱安定性。Referring to Table 4 below, the thermal analysis results of the modified polylactic acid resin are disclosed. From the DSC analysis results, the glass transition temperature (Tg) and the melting point (Tm) of the modified polylactic acid resin are compared with the original polylactic acid. There was no significant change in the resin. However, when the reaction time was extended from 10 minutes to more than 12 minutes, the modified glass-transfer temperature (Tg) could not be observed in the modified polylactic acid resin, and the weight average molecular weight was more than 300,000 g/mole. Therefore, the glass transition temperature is not obvious for the increase of crystallinity. Further, the Td 5 shown in Table 4 is a temperature at which the TGA analysis sample is thermally cracked by 5 wt%, and it is understood that the 5 wt% thermal cracking temperature of the polylactic acid resin of the unmodified polylactic acid is 313 ° C, and the polylactic acid resin is added. After the 1 wt% modifier PSMG 3, the Td 5 to 331 ° C can be effectively improved, which can effectively improve the thermal stability of the polylactic acid resin.

請同時參照第3A及3B圖所示,其係為聚乳酸樹脂 (PLA)與各種改質聚乳酸樹脂(PLA+PSMG 3 155℃-10、12、14mins)的DSC降溫曲線圖與升溫曲線圖,由第3A圖之降溫曲線圖可知,未改質聚乳酸樹脂之結晶性較差,因此降溫冷結晶現象不明顯;添加1wt%改質劑PSMG 3後,改質聚乳酸樹脂之反應時間拉長至12分鐘以上時,則有明顯的降溫冷結晶峰值出現(如表4所示之Tc),另在第3B圖之升溫曲線中,則沒有再結晶的現象產生,間接表示降溫時改質聚乳酸已冷結晶完全。由上述可知,改質劑PSMG能有效提升聚乳酸樹脂之結晶特性,並具有晶核劑的作用,可提升聚乳酸樹脂之可加工性。Please also refer to Figures 3A and 3B, which are polylactic acid resins. (PLA) and various modified polylactic acid resins (PLA + PSMG 3 155 ° C - 10, 12, 14 mins) DSC cooling curve and temperature rise graph, from the cooling curve of Figure 3A, the unmodified polylactic acid resin The crystallinity is poor, so the cold crystallization phenomenon is not obvious; after adding 1wt% modifier PSMG 3, when the reaction time of the modified polylactic acid resin is extended to more than 12 minutes, there is a significant cooling peak of cold crystallization (such as Tc) shown in Table 4, and in the temperature rise curve of Fig. 3B, there is no recrystallization phenomenon, which indirectly indicates that the modified polylactic acid has been completely cooled and crystallized at the time of cooling. It can be seen from the above that the modifier PSMG can effectively enhance the crystallization characteristics of the polylactic acid resin and has the function of a nucleating agent, thereby improving the processability of the polylactic acid resin.

接著,請參照下表5所示,其係為聚乳酸樹脂添加1 wt%之改質劑PSMG 3後於不同溫度與反應時間加工後之產物的GPC分子量分析、DSC與TGA分析結果。由表5可知,添加1 wt%之改質劑PSMG 3於聚乳酸樹脂中,利用不同的反應溫度與時間加工,皆能有效同時改善聚乳酸樹脂的耐水解、結晶性與熱安定性,且藉由提升溫度(由180℃提升至250℃),可相對降低反應時間(由8分鐘降至2分鐘),表示其確實可應用於一般的單螺桿或雙螺桿熔融加工製程(押出成型與射出成型),亦即可以有效改善聚乳酸樹脂目前於熔融混摻製程中的上述加工性質問題。Next, please refer to the following Table 5, which is the GPC molecular weight analysis, DSC and TGA analysis results of the product after processing at different temperatures and reaction time after adding 1 wt% of the modifier PSMG 3 to the polylactic acid resin. It can be seen from Table 5 that the addition of 1 wt% of the modifier PSMG 3 to the polylactic acid resin can effectively improve the hydrolysis resistance, crystallinity and thermal stability of the polylactic acid resin by using different reaction temperatures and time processing, and By increasing the temperature (from 180 ° C to 250 ° C), the reaction time can be relatively reduced (from 8 minutes to 2 minutes), indicating that it can be applied to the general single or twin screw melt processing process (extrusion molding and injection) Molding), that is, it can effectively improve the above-mentioned processing properties of the polylactic acid resin in the melt-mixing process.

如上所述,本發明係至少由A鏈段(晶核鏈段)及B鏈段(鏈延長鏈段)來共聚合成一團鏈共聚物作為改質劑,藉此團鏈共聚物可同時提供晶核劑與鏈延長劑的作用,且團鏈共聚物添加至聚酯樹脂中之添加量僅需0.5~4:100,即可有效的提升聚酯樹脂之結晶速率,因此確實可有效的同時改善聚酯樹脂的加工性、耐水解性與熱安定性。特別是,本發明在由A鏈段(晶核鏈段)及B鏈段(鏈延長鏈段)之間另可進一步選擇加入C鏈段(相容性鏈段),藉此可進一步縮短該團鏈共聚物與聚酯樹脂相互熔融混摻的反應時間,以相對提高聚酯樹脂之成型加工效能。再者,本發明係可在室溫下利用陰離子聚合法預先合成末端具有硫醇官能基之聚苯乙烯(PS-SH)作為團鏈共聚物之巨起始劑,故能改善一般以陰離子聚合壓克力系(acrylic)單體需在低溫(-78℃)下進行之缺點,因而能相對簡化改質劑之製程及降低製造成本。As described above, the present invention is to copolymerize at least a chain segment (chain nucleus segment) and a B segment (chain extension segment) to form a chain copolymer as a modifier, whereby the group copolymer can be simultaneously provided. The role of the nucleating agent and the chain extender, and the addition amount of the group copolymer to the polyester resin is only 0.5 to 4:100, which can effectively increase the crystallization rate of the polyester resin, so it is effective at the same time. Improves the processability, hydrolysis resistance and thermal stability of polyester resins. In particular, the present invention further selects a C segment (compatibility segment) between the A segment (nucleation segment) and the B segment (chain extension segment), thereby further shortening the The reaction time of the melt copolymerization of the copolymerized copolymer with the polyester resin is relatively increased to improve the molding processing efficiency of the polyester resin. Furthermore, the present invention can synthesize a polystyrene (PS-SH) having a thiol functional group at the end by an anionic polymerization method as a giant initiator of the group copolymer, thereby improving the general anionic polymerization. The disadvantage that the acrylic monomer needs to be carried out at a low temperature (-78 ° C) can relatively simplify the process of the modifier and reduce the manufacturing cost.

雖然本發明已以較佳實施例揭露,然其並非用以限 制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the invention has been disclosed in the preferred embodiments, it is not intended to be limiting In the present invention, those skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention, and the scope of the present invention is defined by the scope of the appended claims. .

第1圖:本發明較佳實施例之巨起始劑(PS-SH)與團鏈共聚物(PSMG)之分子量隨時間變化之曲線圖。Fig. 1 is a graph showing the change in molecular weight of a macroinitiator (PS-SH) and agglomerate copolymer (PSMG) according to a preferred embodiment of the present invention over time.

第2圖:本發明較佳實施例之聚乳酸樹脂(PLA,具單一峰值)與改質聚乳酸樹脂(PLA+PSMG 155℃-14mins,具雙峰值)之分子量隨時間變化之曲線圖。Fig. 2 is a graph showing the change in molecular weight of polylactic acid resin (PLA, with a single peak) and modified polylactic acid resin (PLA + PSMG 155 ° C - 14 mins, with double peak) according to a preferred embodiment of the present invention.

第3A及3B圖:本發明較佳實施例之聚乳酸樹脂(PLA)與各種改質聚乳酸樹脂(PLA+PSMG 3 155℃-10、12、14mins)的DSC降溫曲線圖與升溫曲線圖。3A and 3B are graphs showing DSC cooling curves and temperature rise curves of polylactic acid resin (PLA) and various modified polylactic acid resins (PLA+PSMG 3 155 ° C - 10, 12, 14 mins) according to a preferred embodiment of the present invention.

Claims (13)

一種聚酯樹脂之改質劑,其係為具有下述代表式(I)之團鏈共聚物:A鏈段-C鏈段-B鏈段………………………………(I)其中該A鏈段係由苯乙烯系單體利用陰離子聚合法聚合而成之晶核鏈段,該苯乙烯系單體選自苯乙烯、α-甲基苯乙烯、間-甲基苯乙烯、鄰-甲基苯乙烯、對-甲基苯乙烯、鄰-乙基苯乙烯、對-乙基苯乙烯或對-第三丁基苯乙烯;該B鏈段係由甲基丙烯酸環氧丙酯單體或環氧基單體聚合而成之鏈延長鏈段;及該C鏈段係由甲基丙烯酸甲酯單體聚合而成之相容性鏈段;以及其中該A鏈段:C鏈段:B鏈段之莫耳比為1:0.5~4:0.5~5。 A modifier of a polyester resin which is a chain copolymer having the following formula (I): A segment - C segment - B segment ........................... I) wherein the A segment is a nucleation segment obtained by polymerizing an styrene monomer by an anionic polymerization method, and the styrene monomer is selected from the group consisting of styrene, α-methylstyrene, and m-methylbenzene. Ethylene, o-methyl styrene, p-methyl styrene, o-ethyl styrene, p-ethyl styrene or p-tert-butyl styrene; the B segment is composed of methacrylic acid epoxy a chain extended segment obtained by polymerizing a propyl ester monomer or an epoxy monomer; and the C segment is a compatible segment formed by polymerizing a methyl methacrylate monomer; and wherein the A segment is: C segment: The molar ratio of the B segment is 1:0.5~4:0.5~5. 如申請專利範圍第1項所述之聚酯樹脂之改質劑,其中該團鏈共聚物係為聚苯乙烯鏈段-聚甲基丙烯酸甲酯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PMMA-b-PGMA)。 The modifier of the polyester resin according to claim 1, wherein the copolymer of the group is a polystyrene segment-polymethyl methacrylate segment-polymethacrylate propylene glycol chain Segment (PS-b-PMMA-b-PGMA). 一種聚酯樹脂之改質劑,其係為具有下述代表式(II)之團鏈共聚物:A鏈段-B鏈段………………………………………(II)其中該A鏈段係由苯乙烯系單體利用陰離子聚合法聚合而成之晶核鏈段,該苯乙烯系單體選自苯乙烯、 α-甲基苯乙烯、間-甲基苯乙烯、鄰-甲基苯乙烯、對-甲基苯乙烯、鄰-乙基苯乙烯、對-乙基苯乙烯或對-第三丁基苯乙烯;及該B鏈段係由甲基丙烯酸環氧丙酯單體或環氧基單體聚合而成之鏈延長鏈段;以及其中該A鏈段:B鏈段之莫耳比為1:0.5~5。 A modifier of a polyester resin which is a chain copolymer having the following formula (II): A segment-B segment............................................. Wherein the A segment is a nucleation segment obtained by polymerizing an styrene monomer by an anionic polymerization method, the styrene monomer being selected from the group consisting of styrene, Α-methylstyrene, m-methylstyrene, o-methylstyrene, p-methylstyrene, o-ethylstyrene, p-ethylstyrene or p-tert-butylstyrene And the B segment is a chain extended segment obtained by polymerizing a glycidyl methacrylate monomer or an epoxy monomer; and wherein the A segment: B segment has a molar ratio of 1:0.5 ~5. 如申請專利範圍第3項所述之聚酯樹脂之改質劑,其中該團鏈共聚物係為聚苯乙烯鏈段-聚甲基丙烯酸環氧丙酯鏈段(PS-b-PGMA)。 The modifier of the polyester resin according to claim 3, wherein the copolymerized copolymer is a polystyrene segment-polyacrylic acid glycidyl ester segment (PS-b-PGMA). 如申請專利範圍第1或3項所述之聚酯樹脂之改質劑,其中該團鏈共聚物之數目平均分子量係介於6000至40000之間;及該團鏈共聚物之環氧當量介於50至500之間。 The modifier of the polyester resin according to claim 1 or 3, wherein the number average molecular weight of the chain copolymer is between 6,000 and 40,000; and the epoxy equivalent of the copolymer Between 50 and 500. 如申請專利範圍第1或3項所述之聚酯樹脂之改質劑,其中該團鏈共聚物係熔融混摻於聚酯樹脂中,該聚酯樹脂選自聚乳酸、聚對苯二甲酸乙二酯或聚對苯二甲酸丁二酯。 The modifier of the polyester resin according to claim 1 or 3, wherein the copolymerized copolymer is melt blended in a polyester resin selected from the group consisting of polylactic acid and polyterephthalic acid. Ethylene glycol or polybutylene terephthalate. 一種聚酯樹脂之製造方法,其包含步驟:加熱熔融至少一種聚酯樹脂並加以攪拌;以及將一改質劑混摻加入上述熔融的聚酯樹脂中,其中該改質劑係為具有如申請專利範圍第1或3項所述之代表式(I)或(II)之團鏈共聚物,及該團鏈共聚物混摻至該聚酯樹脂中之重量比例係為0.5~4:100。 A method for producing a polyester resin, comprising the steps of: heating and melting at least one polyester resin and stirring; and blending a modifier into the molten polyester resin, wherein the modifier is as claimed The group chain copolymer of the formula (I) or (II) described in the first or third aspect of the patent, and the weight ratio of the group chain copolymer blended into the polyester resin are from 0.5 to 4:100. 如申請專利範圍第7項所述之聚酯樹脂之製造方 法,其中加熱熔融該聚酯樹脂之溫度係介於155至280℃之間。 The manufacturer of the polyester resin as described in claim 7 The method wherein the temperature of the polyester resin is heated and melted is between 155 and 280 °C. 如申請專利範圍第7項所述之聚酯樹脂之製造方法,其中具有代表式(I)之該團鏈共聚物係藉由下述步驟預先合成:利用陰離子聚合法合成末端具有硫醇官能基之聚苯乙烯(PS-SH)作為巨起始劑;混合巨起始劑與己內醯胺,以進行反應形成雙成份起始劑;混合該雙成份起始劑與甲基丙烯酸甲酯單體,以聚合反應成一中間產物(PS-b-PMMA);以及混合該中間產物與甲基丙烯酸環氧丙酯單體,以聚合反應成該團鏈共聚物(PS-b-PMMA-b-PGMA)。 The method for producing a polyester resin according to claim 7, wherein the group copolymer having the formula (I) is synthesized in advance by the following steps: synthesizing a terminal having a thiol functional group by an anionic polymerization method Polystyrene (PS-SH) as a giant initiator; mixing a giant initiator with caprolactam to react to form a two-component initiator; mixing the two-component initiator with methyl methacrylate a polymerization reaction to form an intermediate product (PS-b-PMMA); and mixing the intermediate product with a glycidyl methacrylate monomer to polymerize into the copolymerized chain copolymer (PS-b-PMMA-b- PGMA). 如申請專利範圍第9項所述之聚酯樹脂之製造方法,其中該陰離子聚合法係包含步驟:混合苯乙烯單體與有機鹼金屬化合物並進行反應;以及再進一步加入環硫乙烷進行反應,以得到末端具有硫醇官能基之聚苯乙烯(PS-SH)。 The method for producing a polyester resin according to claim 9, wherein the anionic polymerization method comprises the steps of: mixing a styrene monomer with an organic alkali metal compound and performing a reaction; and further adding a cyclohexane to carry out the reaction. To obtain polystyrene (PS-SH) having a thiol functional group at the end. 一種如申請專利範圍第1項所述之聚酯樹脂之改質劑的製造方法,其包含步驟:利用陰離子聚合法合成末端具有硫醇官能基之聚苯乙烯(PS-SH)作為巨起始劑;混合巨起始劑與己內醯胺,以進行反應形成雙成份起 始劑;混合該雙成份起始劑與甲基丙烯酸甲酯單體,以聚合反應成一中間產物(PS-b-PMMA);以及混合該中間產物與甲基丙烯酸環氧丙酯單體,以聚合反應成該團鏈共聚物(PS-b-PMMA-b-PGMA)。 A method for producing a modifier for a polyester resin according to claim 1, which comprises the step of synthesizing polystyrene (PS-SH) having a thiol functional group at the end as a giant starting by an anionic polymerization method. Mixing a giant initiator with caprolactam for reaction to form a two-component a starting agent; mixing the two-component initiator with a methyl methacrylate monomer to polymerize to form an intermediate product (PS-b-PMMA); and mixing the intermediate product with a glycidyl methacrylate monomer to Polymerization was carried out into the copolymerized chain copolymer (PS-b-PMMA-b-PGMA). 如申請專利範圍第11項所述之聚酯樹脂之改質劑的製造方法,其中該陰離子聚合法係包含步驟:混合苯乙烯單體與有機鹼金屬化合物並進行反應;以及再進一步加入環硫乙烷進行反應,以得到末端具有硫醇官能基之聚苯乙烯(PS-SH)。 The method for producing a modifier for a polyester resin according to claim 11, wherein the anionic polymerization method comprises the steps of: mixing a styrene monomer with an organic alkali metal compound and performing a reaction; and further adding an episulfide Ethane is reacted to obtain polystyrene (PS-SH) having a thiol functional group at the end. 如申請專利範圍第12項所述之聚酯樹脂之改質劑的製造方法,其中該有機鹼金屬化合物係為正丁基鋰。 The method for producing a modifier for a polyester resin according to claim 12, wherein the organic alkali metal compound is n-butyllithium.
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US4034013A (en) * 1975-11-13 1977-07-05 Rohm And Haas Company Impact and melt strength improvement of poly(alkylene terephthalate)
EP1486518A1 (en) * 2002-02-27 2004-12-15 Mitsubishi Rayon Co., Ltd. Impact modifier, process for producing the same, and thermoplastic resin composition
EP1736509A1 (en) * 2004-03-25 2006-12-27 Toyo Boseki Kabushiki Kaisha Modifier for polyester resin and process for producing molded article with the same

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