TWI464273B - Production Method of Hot - dip Galvanized Steel Coil - Google Patents

Production Method of Hot - dip Galvanized Steel Coil Download PDF

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TWI464273B
TWI464273B TW100143370A TW100143370A TWI464273B TW I464273 B TWI464273 B TW I464273B TW 100143370 A TW100143370 A TW 100143370A TW 100143370 A TW100143370 A TW 100143370A TW I464273 B TWI464273 B TW I464273B
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edge
dip galvanized
hot dip
galvanized steel
steel strip
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TW201321523A (en
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China Steel Corp
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Description

熱浸鍍鋅鋼捲的產製方法Production method of hot dip galvanized steel coil

本發明是有關於一種鋼捲的產製方法,特別是指一種熱浸鍍鋅鋼捲的產製方法。The invention relates to a method for producing a steel coil, in particular to a method for producing a hot dip galvanized steel coil.

參閱圖1,現有熱浸鍍鋅鋼捲的產製方法,包括一冷軋步驟11,以及一熱浸鍍鋅步驟12。該冷軋步驟11能軋延出一長條狀鋼帶,接著再對該鋼帶進行熱浸鍍鋅製程,以產製出熱浸鍍鋅鋼捲。Referring to Figure 1, a conventional method for producing a hot dip galvanized steel coil includes a cold rolling step 11 and a hot dip galvanizing step 12. The cold rolling step 11 can roll out a long strip of steel strip, and then carry out a hot dip galvanizing process on the strip to produce a hot dip galvanized steel coil.

但是受限於熱浸鍍鋅的製程條件,熱浸鍍鋅製程的鍍層厚度較不均勻,通常接近該鋼帶邊緣處的鍍層厚度較厚,而接近該鋼帶中央處的鍍層厚度較薄。因此,以現有熱浸鍍鋅鋼捲的產製方法所產製出來的熱浸鍍鋅鋼捲在厚度上的均勻性不佳,如果厚度落差過大甚至需要報廢。一來會影響鋼廠的熱浸鍍鋅鋼捲的成本與品質,二來不利於下游廠商的後續應用,甚至會影響下游廠商產品的製造成本與品質競爭力。However, due to the processing conditions of hot dip galvanizing, the thickness of the coating of the hot dip galvanizing process is relatively uneven, and the thickness of the plating layer near the edge of the steel strip is generally thick, and the thickness of the coating near the center of the steel strip is thin. Therefore, the hot-dip galvanized steel coil produced by the conventional hot-dip galvanized steel coil production method has poor uniformity in thickness, and if the thickness difference is too large, it may need to be scrapped. First, it will affect the cost and quality of hot dip galvanized steel coils of steel mills. Secondly, it will not be conducive to the subsequent application of downstream manufacturers, and even affect the manufacturing cost and quality competitiveness of downstream manufacturers.

所以,如何改善以上所述的缺點,一直是本技術領域者持續努力的重要目標。Therefore, how to improve the above-mentioned shortcomings has been an important goal of continuous efforts by those skilled in the art.

因此,本發明之目的,即在提供一種厚度較為均勻之熱浸鍍鋅鋼捲的產製方法。Accordingly, it is an object of the present invention to provide a method of producing a hot dip galvanized steel coil having a relatively uniform thickness.

於是,本發明熱浸鍍鋅鋼捲的產製方法包含一預測步驟、一實測步驟,以及一篩選鍍鋅步驟。Thus, the method for producing a hot dip galvanized steel coil of the present invention comprises a predicting step, a measuring step, and a screening galvanizing step.

該預測步驟是以統計方法取得一基準邊降值。The prediction step is to obtain a reference edge drop value by statistical method.

該實測步驟用以量測多數鋼帶沿寬度方向的厚度以取得每一鋼帶的平均邊降值。The actual measurement step is used to measure the thickness of most steel strips in the width direction to obtain an average side drop value of each steel strip.

該篩選鍍鋅步驟用以篩選出最小平均邊降值小於該基準邊降值的鋼帶進行熱浸鍍鋅製程以產製出多數熱浸鍍鋅鋼捲。The screening galvanizing step is used to screen a steel strip having a minimum average edge drop value less than the reference edge drop value for hot dip galvanizing to produce a majority of hot dip galvanized steel coils.

本發明的功效在於:藉由該預測步驟所取得的基準邊降值對所述鋼帶進行篩選,將最小平均邊降值小於該基準邊降值的鋼帶進行熱浸鍍鋅,由於熱浸鍍鋅會在鋼帶邊緣形成較厚的鍍鋅層,因此篩選出最小平均邊降值小即邊緣較薄的鋼帶能產製出厚度更為均勻的熱浸鍍鋅鋼捲。The utility model has the advantages that: the steel strip is screened by the reference edge drop value obtained by the predicting step, and the steel strip with the smallest average edge drop value smaller than the reference side drop value is hot dip galvanized due to hot dip Zinc plating will form a thicker galvanized layer on the edge of the steel strip. Therefore, it is possible to produce a hot-dip galvanized steel coil with a smaller uniform thickness and a thinner edge.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可清楚的呈現。The above and other technical contents, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments.

參閱圖2,為本發明熱浸鍍鋅鋼捲的產製方法的較佳實施例,包含一預測步驟、一實測步驟,以及一篩選鍍鋅步驟。Referring to FIG. 2, a preferred embodiment of a method for producing a hot dip galvanized steel coil according to the present invention comprises a predicting step, a measuring step, and a screening galvanizing step.

先以該預測步驟以統計方法取得一基準邊降值。在本較佳實施例中,是由先前所產製的鋼帶與熱浸鍍鋅鋼捲的資料進行統計分析,以取得該基準邊降值。First, a reference edge reduction value is obtained statistically by the prediction step. In the preferred embodiment, statistical analysis is performed on the data of the previously produced steel strip and the hot dip galvanized steel coil to obtain the reference edge drop value.

在本較佳實施例中,基準邊降值與所述熱浸鍍鋅鋼捲的鍍鋅層厚度符合公式:X=-αW。其中,X為基準邊降值、W為熱浸鍍鋅鋼捲的鍍鋅層厚度、α為邊緣鍍層增厚因數,在本較佳實施例中,W為預期的鍍鋅層厚度,邊緣鍍層增厚因數α的數值是統計異常鋼捲所取得的數值,而統計的方式為本技術領域中具有通常知識者所知悉,因此不再贅述。在本實驗例中,α=0.033、X=-6、W=180。In the preferred embodiment, the reference edge drop value and the thickness of the galvanized layer of the hot dip galvanized steel coil conform to the formula: X = -αW. Where X is the reference edge drop value, W is the thickness of the galvanized layer of the hot dip galvanized steel coil, and α is the edge plating thickening factor. In the preferred embodiment, W is the expected galvanized layer thickness, edge plating The value of the thickening factor α is a numerical value obtained by statistically anomalous steel coils, and the manner of statistics is known to those of ordinary skill in the art, and therefore will not be described again. In the present experimental example, α = 0.033, X = -6, and W = 180.

再以該實測步驟量測多數鋼帶沿寬度方向的厚度以取得每一鋼帶的平均邊降值。特別說明的是,所謂的平均邊降值是在該鋼帶的寬度方向直線延伸的位置上所取得的厚度量測值。The thickness of the majority of the steel strips in the width direction is measured by the actual measurement step to obtain an average side drop value of each steel strip. In particular, the so-called average edge drop value is a thickness measurement value obtained at a position where the steel strip extends linearly in the width direction.

在該實測步驟中,是以實際量測的方式取得每一鋼帶位於邊緣區段上的一邊緣平均厚度與位於中央區段的一中央平均厚度,而該平均邊降值為該邊緣平均厚度與該中央平均厚度的差值,特別說明的是,實際量測厚度的方法有很多種,而且量測厚度的方法非本案之主要技術特徵,因此不予贅述。In the actual measuring step, the average thickness of an edge of each steel strip on the edge section and a central average thickness of the central section are obtained by actual measurement, and the average edge value is the average thickness of the edge. The difference from the central average thickness, in particular, there are many methods for actually measuring the thickness, and the method of measuring the thickness is not the main technical feature of the present case, and therefore will not be described.

值得一提的是,邊緣區段是指位於每一鋼帶邊緣5mm~10mm的區段,而中央區段則是指位於每一鋼帶邊緣20mm~25mm的區段,當然該邊緣區段或中央區段的取樣頻率依所需求的精確度而定,如果需要更高的精確度,就必須提高取樣頻率。另外,在本較佳實施例中,所述鋼帶是以冷軋製程所產製,經由冷軋製程所產製出來的鋼帶。It is worth mentioning that the edge section refers to a section of 5 mm to 10 mm at the edge of each steel strip, and the central section refers to a section of 20 mm to 25 mm at the edge of each steel strip, of course, the edge section or The sampling frequency of the central section depends on the accuracy required. If higher accuracy is required, the sampling frequency must be increased. Further, in the preferred embodiment, the steel strip is a steel strip produced by a cold rolling process and produced by a cold rolling process.

接著進行該篩選鍍鋅步驟,將該實測步驟所取得的平均邊降值與該預測步驟的基準邊降值進行比較,進而篩選出最小平均邊降值小於該基準邊降值的鋼帶,最後再以所述鋼帶進行熱浸鍍鋅製程以產製出多數熱浸鍍鋅鋼捲。Then, the screening galvanizing step is performed, and the average edge drop value obtained in the actual measuring step is compared with the reference edge falling value of the prediction step, and then the steel strip with the smallest average edge falling value smaller than the reference edge falling value is selected, and finally The hot dip galvanizing process is then performed on the steel strip to produce a majority of hot dip galvanized steel coils.

參閱圖3、4,TDI 為距離鋼帶邊緣20mm與25mm這兩個點的平均邊降值(AVG THK deviation);TDE 為距離鋼帶邊緣5mm與10mm這兩個點的平均邊降值;ETD(Edge THK difference)為邊降程度;ETD=TDE -TDIReferring to Figures 3 and 4, TD I is the average edge drop (AVG THK deviation) from the two points 20 mm and 25 mm from the edge of the strip; TD E is the average edge drop of the points 5 mm and 10 mm from the edge of the strip. ETD (Edge THK difference) is the degree of edge drop; ETD = TD E - TD I .

由圖3可知,TDI =(DS20+DS25)/2=(-2.8-3.2)/2=-3.0μm,TDE =(DS05+DS10)/2=(-6.7-6.7)/2=-6.7μm,ETD=TDE -TDI =-6.7+3.0=-3.7μm(<0),該鋼帶之最小平均邊降值為-6.7小於基準邊降值-6,而由圖4可知,TDI =(DS20+DS25)/2=(-2.4-2.2)/2=-2.3μm,TDE =(DS05+DS10)/2=(-0.3-1.9)/2=-1.1μm,ETD=TDE -TDI =-1.1+2.3=+1.2μm(>0),該鋼帶之最小平均邊降值為-2.3大於基準邊降值-6,經實際進行熱浸鍍鋅製程後發現,圖3的鋼帶經實際進行熱浸鍍鋅製程後邊緣並無鼓起,而圖4的鋼帶經實際進行熱浸鍍鋅製程後邊緣確實發生鼓起。As can be seen from Fig. 3, TD I = (DS20 + DS25) / 2 = (-2.8 - 3.2) / 2 = -3.0 μm, TD E = (DS05 + DS10) / 2 = (-6.7 - 6.7) / 2 = - 6.7 μm, ETD=TD E -TD I =-6.7+3.0=-3.7 μm (<0), the minimum average side drop of the steel strip is -6.7 less than the reference edge drop value of -6, and as can be seen from FIG. TD I =(DS20+DS25)/2=(-2.4-2.2)/2=-2.3μm, TD E =(DS05+DS10)/2=(-0.3-1.9)/2=-1.1μm, ETD= TD E -TD I =-1.1+2.3=+1.2μm (>0), the minimum average edge drop of the steel strip is -2.3 greater than the reference edge drop value of -6, after actual hot dip galvanizing process, The steel strip of Fig. 3 does not bulge after the actual hot dip galvanizing process, and the steel strip of Fig. 4 does bulge after the actual hot dip galvanizing process.

在此要特別說明的是,軋延時,一般鋼帶邊緣厚度會小於鋼帶中央的厚度,因此,距離鋼帶邊緣的平均邊降值一般是小於鋼帶中央的平均邊降值,因此,最小平均邊降值會發生在鋼帶的邊緣區段,而邊降程度ETD多如圖3所示為負數,而圖4之鋼帶的ETD為正數,即代表鋼帶邊緣已鼓起,並不適合後續進行熱浸鍍鋅製程。It should be specially noted here that the rolling delay is generally smaller than the thickness of the center of the steel strip. Therefore, the average edge drop from the edge of the strip is generally smaller than the average edge drop in the center of the strip, so the minimum The average edge drop value will occur in the edge section of the steel strip, while the edge drop degree ETD is more negative as shown in Figure 3. The ETD of the steel strip of Figure 4 is a positive number, which means that the edge of the strip has been bulged, which is not suitable. Subsequent hot dip galvanizing process.

綜上所述,本發明熱浸鍍鋅鋼捲的產製方法是藉由該預測步驟所取得的基準邊降值對所述鋼帶進行篩選,將最小平均邊降值小於該基準邊降值的鋼帶進行熱浸鍍鋅,由於熱浸鍍鋅會在鋼帶邊緣形成較厚的鍍鋅層,因此篩選出 邊緣較薄的鋼帶能產製出厚度更為均勻的熱浸鍍鋅鋼捲,故確實能達成本發明之目的。In summary, the method for producing the hot dip galvanized steel coil of the present invention is to screen the steel strip by the reference edge drop value obtained by the predicting step, and the minimum average side drop value is less than the reference side drop value. The steel strip is hot dip galvanized. Since hot dip galvanizing forms a thick galvanized layer on the edge of the strip, it is screened out. A steel strip having a thinner edge can produce a hot-dip galvanized steel coil having a more uniform thickness, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

21‧‧‧預測步驟21‧‧‧ Forecasting steps

22‧‧‧實測步驟22‧‧‧Measurement steps

23‧‧‧篩選鍍鋅步驟23‧‧‧ Screening galvanizing steps

圖1是一步驟流程圖,說明現有熱浸鍍鋅鋼捲的產製方法;圖2是一步驟流程圖,說明本發明熱浸鍍鋅鋼捲的產製方法的較佳實施例;圖3是一數據圖,說明正常無鼓起鋼帶厚度量測結果;以及圖4是一數據圖,說明邊緣鼓起鋼帶厚度量測結果。1 is a flow chart showing a method for producing a hot dip galvanized steel coil; FIG. 2 is a flow chart showing a preferred embodiment of the method for producing a hot dip galvanized steel coil according to the present invention; It is a data graph showing the results of the normal stripless steel strip thickness measurement; and Fig. 4 is a data graph showing the thickness measurement results of the edge bulging steel strip.

21...預測步驟twenty one. . . Prediction step

22...實測步驟twenty two. . . Measured step

23...篩選鍍鋅步驟twenty three. . . Screening galvanizing steps

Claims (5)

一種熱浸鍍鋅鋼捲的產製方法,包含:一預測步驟,以統計方法取得一基準邊降值,其中,該預測步驟的基準邊降值與所述熱浸鍍鋅鋼捲的鍍鋅層厚度符合以下公式:X=-αW,其中,X為基準邊降值、W為熱浸鍍鋅鋼捲的鍍鋅層厚度、α為邊緣鍍層增厚因數;一實測步驟,量測多數鋼帶沿寬度方向的厚度以取得每一鋼帶的平均邊降值;以及一篩選鍍鋅步驟,篩選出最小平均邊降值小於該基準邊降值的鋼帶進行熱浸鍍鋅製程以產製出多數熱浸鍍鋅鋼捲。 A method for producing a hot dip galvanized steel coil, comprising: a predicting step of obtaining a reference edge drop value by a statistical method, wherein a reference edge drop value of the predicting step and a galvanizing of the hot dip galvanized steel coil The layer thickness conforms to the following formula: X=-αW, where X is the reference edge drop value, W is the galvanized layer thickness of the hot dip galvanized steel coil, α is the edge plating thickening factor; a measured step measures most steel a thickness in the width direction to obtain an average edge drop value of each steel strip; and a screening galvanizing step to screen a steel strip having a minimum average edge drop value less than the reference edge drop value for hot dip galvanizing process to produce Most hot dip galvanized steel coils. 根據申請專利範圍第1項所述熱浸鍍鋅鋼捲的產製方法,其中,在該實測步驟中,是量測以取得每一鋼帶位於邊緣區段上的一邊緣平均厚度與位於中央區段的一中央平均厚度,該平均邊降值為該邊緣平均厚度與該中央平均厚度的差值。 The method for producing a hot dip galvanized steel coil according to claim 1, wherein in the measuring step, measuring is performed to obtain an average thickness of an edge of each steel strip located on the edge portion and located at the center A central average thickness of the segment, the average edge drop being the difference between the average thickness of the edge and the average thickness of the center. 根據申請專利範圍第2項所述熱浸鍍鋅鋼捲的產製方法,其中,在該實測步驟中,邊緣區段是指位於每一鋼帶邊緣5mm~10mm的區段,中央區段是指位於每一鋼帶邊緣20mm~25mm的區段。 The method for producing a hot-dip galvanized steel coil according to the second aspect of the patent application, wherein in the actual measuring step, the edge section refers to a section located at an edge of each steel strip of 5 mm to 10 mm, and the central section is Refers to the section 20mm~25mm at the edge of each steel strip. 根據申請專利範圍第1至3項中任一項所述熱浸鍍鋅鋼捲的產製方法,其中,在該預測步驟中,是由先前所產製的鋼帶與熱浸鍍鋅鋼捲的資料進行統計分析,以取得 該基準邊降值。 The method for producing a hot dip galvanized steel coil according to any one of claims 1 to 3, wherein in the predicting step, the previously produced steel strip and hot dip galvanized steel coil are produced. Statistical analysis to obtain The reference edge is down. 根據申請專利範圍第1至3項中任一項所述熱浸鍍鋅鋼捲的產製方法,其中,在該實測步驟中,所述鋼帶是以冷軋製程所產製。 The method for producing a hot dip galvanized steel coil according to any one of claims 1 to 3, wherein in the actual measuring step, the steel strip is produced by a cold rolling process.
TW100143370A 2011-11-25 2011-11-25 Production Method of Hot - dip Galvanized Steel Coil TWI464273B (en)

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