TWI458248B - Inverter with current doubler rectifier and control method thereof - Google Patents

Inverter with current doubler rectifier and control method thereof Download PDF

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TWI458248B
TWI458248B TW100128120A TW100128120A TWI458248B TW I458248 B TWI458248 B TW I458248B TW 100128120 A TW100128120 A TW 100128120A TW 100128120 A TW100128120 A TW 100128120A TW I458248 B TWI458248 B TW I458248B
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current
inductor
diode
transistor
inverter
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TW201308861A (en
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Jian Min Wang
Sen Tung Wu
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Univ Nat Formosa
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具倍流整流器之換流器及其控制方法 Inverter with double current rectifier and control method thereof

本發明是有關於一種換流器電路及其方法,特別是有關於一種具倍流整流器之換流器及其控制方法,能有效消除輸出漣波電流及提高電路效能。 The invention relates to an inverter circuit and a method thereof, in particular to an inverter with a double current rectifier and a control method thereof, which can effectively eliminate the output chopping current and improve the circuit performance.

目前,由於電子產品不斷的推陳出新,可轉換式電源供應器(Switching Power Supply,SPS)的應用也愈來愈廣泛,例如電焊機、監視器、音響、通信系統及電子儀器等各式電子產品。在早期一般都是使用傳統的線性式電源供應器(Linear Power Supply,LPS)。而線性式電源供應器由於內部設置有隔離變壓器及散熱片等,因此體積非常龐大,且其效率相當低落。近年來,由於可操作在高頻下之可轉換式電源供應器(switching power supply,SPS)的研發成功,改善了以往線性變壓器體積大及低效率的缺點。 At present, due to the continuous innovation of electronic products, the application of Switching Power Supply (SPS) is becoming more and more extensive, such as electric welding machines, monitors, audio, communication systems and electronic instruments. In the early days, traditional linear power supplies (LPS) were used. The linear power supply has a very large volume due to the internal isolation transformer and heat sink, and its efficiency is rather low. In recent years, the successful development of a switchable power supply (SPS) that can operate at high frequencies has improved the disadvantages of large linear transformers and low efficiency.

請參閱第1圖,其為現今常見的電弧電焊機之電路設計,如圖所示,該電路由高頻全橋式直流/交流換流器2及低頻半橋式換流器所構成。雖然其改善了以往體積龐大及低效率的缺點,但由於其使用之電感有較高的電感值,易造成傳導損耗,且在電流換向期 時會產生嚴重的電壓突波的現象,如果為了降低突波的大小,可以使用較小的電感值,但是此方法會有嚴重的輸出漣波電流。因此,如何消除輸出漣波電流、降低傳導損耗及改善電流換向期所產生的電壓突波,即成為本發明所欲解決的問題。 Please refer to FIG. 1 , which is a circuit design of a common arc welding machine. As shown in the figure, the circuit is composed of a high frequency full bridge DC/AC converter 2 and a low frequency half bridge converter. Although it has improved the disadvantages of large size and low efficiency in the past, it has a high inductance value due to its inductance, which is easy to cause conduction loss, and during the current commutation period. Serious voltage surges can occur. If you want to reduce the size of the glitch, you can use a smaller inductor value, but this method will have a severe output chopping current. Therefore, how to eliminate the output chopping current, reduce the conduction loss, and improve the voltage spur generated by the current commutation period is a problem to be solved by the present invention.

有鑑於上述習知技藝之問題,本發明之目的就是在提供一種具倍流整流器之換流器及其控制方法,以解決習知技藝中高傳導損耗、電流換向期時會產生電壓突波及會產生嚴重之輸出漣波電流等問題。 In view of the above problems of the prior art, the object of the present invention is to provide an inverter with a current doubler rectifier and a control method thereof for solving the high conduction loss and current commutation period in the prior art. Produces serious problems such as output chopping current.

根據本發明之目的,提出一種具倍流整流器之換流器,其包含一變壓單元、一換流單元及一倍流整流單元。該變壓單元係包含一一次側及一二次側,該一次側包含一第一耦接點及一第二耦接點,而該二次側包含一第三耦接點及一第四耦接點。該換流單元係將直流電轉交流電,並耦接於該第一耦接點及該第二耦接點。該倍流整流單元係耦接於該第三耦接點及該第四耦接點,其包含一二極體組及一電晶體組、一第一電感及一第二電感,該倍流整流單元藉由該第一電感充電及該第二電感放電,或該第一電感放電及該第二電感充電,以消除輸出漣波電流。 According to an object of the present invention, an inverter with a double current rectifier is provided, which comprises a transformer unit, a converter unit and a double current rectifier unit. The transformer unit includes a primary side and a secondary side, the primary side includes a first coupling point and a second coupling point, and the secondary side includes a third coupling point and a fourth Coupling point. The converter unit converts the direct current to the alternating current and is coupled to the first coupling point and the second coupling point. The current-doubler rectifying unit is coupled to the third coupling point and the fourth coupling point, and includes a diode group and a transistor group, a first inductor and a second inductor, and the current-flow rectification The unit is charged by the first inductor and the second inductor, or the first inductor is discharged and the second inductor is charged to eliminate the output chopping current.

其中,該二極體組包含一第一二極體、一第二二極體、一第三二極體及一第四二極體;而該電晶體組包含一第一電晶體及一第二電晶體。 The diode set includes a first diode, a second diode, a third diode, and a fourth diode; and the transistor group includes a first transistor and a first Two transistors.

其中,該第一二極體之陽極耦接於該第三耦接點、該第二二極體之陰極、該第一電感之一端。該第一二極體之陰極耦接於該第三 二極體之陰極及該第一電晶體之集極。該第三二極體之陽極耦接於該第四耦接點、該第四二極體之陰極及該第二電感之一端。第一電晶體之射極耦接於一輸出負載及該第二電晶體之集極。該第一電感之另一端耦接於該第二電感之另一端及該輸出負載。而該第二電晶體之射極耦接於該第二二極體及該第四二極體之陽極。 The anode of the first diode is coupled to the third coupling point, the cathode of the second diode, and one end of the first inductor. The cathode of the first diode is coupled to the third a cathode of the diode and a collector of the first transistor. The anode of the third diode is coupled to the fourth coupling point, the cathode of the fourth diode, and one end of the second inductor. The emitter of the first transistor is coupled to an output load and a collector of the second transistor. The other end of the first inductor is coupled to the other end of the second inductor and the output load. The emitter of the second transistor is coupled to the anode of the second diode and the fourth diode.

其中,該倍流整流單元藉由導通該第一電晶體來控制輸出電流為第一方向。 The current doubler rectifying unit controls the output current to be in a first direction by turning on the first transistor.

其中,該倍流整流單元藉由導通該第二電晶體來控制輸出電流為第二方向。 Wherein, the current doubler rectifying unit controls the output current to be the second direction by turning on the second transistor.

其中,該倍流整流單元藉由同時導通該第一電晶體及該第二電晶體來控制該第一及該第二電感釋放儲存的能量。 The current doubler rectifying unit controls the first and second inductors to release stored energy by simultaneously turning on the first transistor and the second transistor.

根據本發明之目的,又提出一種換流器之控制方法,適用於一具倍流整流器之換流器,該具倍流整流器之換流器具有一變壓單元、一換流單元及一倍流整流單元,該倍流整流單元包含一第一電感及一第二電感,該換流器之控制方法包含下列步驟:藉由該換流單元控制其內部電晶體之截止與導通,將一輸入直流電壓轉換成一輸入交流電壓;以該變壓單元將該輸入交流電壓轉換成一輸入變換電壓至該倍流整流單元;藉由該第一電感充電及該第二電感放電,或該第一電感放電及該第二電感充電,來消除輸出漣波電流。 According to the object of the present invention, a control method for an inverter is further provided, which is suitable for a converter with a double current rectifier, the converter with a double current rectifier having a transformer unit, a converter unit and a double current a rectifying unit, the double current rectifying unit includes a first inductor and a second inductor, and the method for controlling the converter includes the following steps: controlling the cutoff and conduction of the internal transistor by the converter unit, and inputting a DC Converting the voltage into an input AC voltage; converting the input AC voltage into an input conversion voltage by the voltage conversion unit to the current doubler rectifying unit; discharging the first inductor and the second inductor, or discharging the first inductor The second inductor is charged to eliminate the output chopping current.

其中,該倍流整流單元更包含一第一二極體、一第二二極體、一第三二極體、一第四二極體、一第一電晶體及一第二電晶體。 The current doubler rectifying unit further includes a first diode, a second diode, a third diode, a fourth diode, a first transistor and a second transistor.

其中,該第一二極體之陽極耦接於該第三耦接點、該第二二極體 之陰極以及該第一電感之一端。該第一二極體之陰極耦接於該第三二極體之陰極及該第一電晶體之集極。該第三二極體之陽極耦接於該第四耦接點、該第四二極體之陰極以及該第二電感之一端。該第一電晶體之射極耦接於一輸出負載及該第二電晶體之集極。該第一電感之另一端耦接於該第二電感之另一端及該輸出負載。而該第二電晶體之射極耦接於該第二二極體及該第四二極體之陽極。 The anode of the first diode is coupled to the third coupling point and the second diode a cathode and one end of the first inductor. The cathode of the first diode is coupled to the cathode of the third diode and the collector of the first transistor. The anode of the third diode is coupled to the fourth coupling point, the cathode of the fourth diode, and one end of the second inductor. The emitter of the first transistor is coupled to an output load and a collector of the second transistor. The other end of the first inductor is coupled to the other end of the second inductor and the output load. The emitter of the second transistor is coupled to the anode of the second diode and the fourth diode.

其中,本發明之換流器之控制方法更包含下列步驟:藉由導通該第一電晶體來控制輸出電流為第一方向。 Wherein, the control method of the inverter of the present invention further comprises the step of controlling the output current to be in the first direction by turning on the first transistor.

其中,本發明之換流器之控制方法更包含下列步驟:藉由導通該第二電晶體來控制輸出電流為第二方向。 Wherein, the control method of the inverter of the present invention further comprises the step of controlling the output current to be the second direction by turning on the second transistor.

其中,本發明之換流器之控制方法更包含下列步驟:藉由同時導通該第一電晶體及該第二電晶體來控制該第一電感及該第二電感釋放儲存的能量。 The control method of the inverter of the present invention further includes the following steps: controlling the first inductor and the second inductor to release stored energy by simultaneously turning on the first transistor and the second transistor.

承上所述,依本發明之具倍流整流器之換流器及其控制方法,其可具有一或多個下述優點: In view of the above, an inverter with a current doubler rectifier and a control method thereof according to the present invention may have one or more of the following advantages:

(1)此具倍流整流器之換流器及其控制方法可藉由其流經各電感之電流為輸出電流之一半的特性,來降低傳導損耗。 (1) The inverter with the current doubler rectifier and the control method thereof can reduce the conduction loss by the characteristic that the current flowing through each inductor is one-half of the output current.

(2)此具倍流整流器之換流器及其控制方法可藉由使用較低電感值之電感來改善電流換向期所產生的電壓突波。 (2) The inverter with the double current rectifier and its control method can improve the voltage surge generated by the current commutation period by using the inductance of the lower inductance value.

(3)此具倍流整流器之換流器及其控制方法可藉由第一電感充電及第二電感放電,或第一電感放電及第二電感充電,來消除輸出 漣波電流。 (3) The inverter with the double current rectifier and the control method thereof can eliminate the output by the first inductor charging and the second inductor discharging, or the first inductor discharging and the second inductor charging Chopper current.

1‧‧‧變壓單元 1‧‧‧Transformer unit

2‧‧‧換流單元 2‧‧‧Commutation unit

3‧‧‧倍流整流單元 3‧‧‧ double current rectifier unit

10‧‧‧具倍流整流器之換流器 10‧‧‧Inverter with current doubler rectifier

11~14‧‧‧第一耦接點~第四耦接點 11~14‧‧‧First coupling point~4th coupling point

111‧‧‧第一方向 111‧‧‧First direction

112‧‧‧第二方向 112‧‧‧second direction

Vi‧‧‧輸入電壓 V i ‧‧‧ input voltage

Q‧‧‧電晶體 Q‧‧‧Optocrystal

Q1~Q6‧‧‧第一電晶體~第六電晶體 Q 1 ~Q 6 ‧‧‧First transistor ~ sixth transistor

D‧‧‧二極體 D‧‧‧ diode

D1~D4‧‧‧第一二極體~第四二極體 D 1 ~D 4 ‧‧‧First Dipole to Fourth Dipole

np‧‧‧一次側線圈匝數 n p ‧‧‧One-side coil turns

ns‧‧‧二次側線圈匝數 n s ‧‧‧secondary coil turns

L1‧‧‧第一電感 L 1 ‧‧‧first inductance

L2‧‧‧第二電感 L 2 ‧‧‧second inductance

VL1‧‧‧第一電感電壓 V L1 ‧‧‧first inductor voltage

VL2‧‧‧第二電感電壓 V L2 ‧‧‧second inductor voltage

iL1‧‧‧第一電感電流 i L1 ‧‧‧first inductor current

iL2‧‧‧第二電感電流 i L2 ‧‧‧second inductor current

Ro‧‧‧輸出負載 R o ‧‧‧output load

io‧‧‧輸出電流 i o ‧‧‧Output current

Ch1~Ch5‧‧‧電流或電壓之波形 Ch 1 ~Ch 5 ‧‧‧ Current or voltage waveform

S11~S16‧‧‧步驟流程 S11~S16‧‧‧Step process

第1圖 係為習知技藝之電弧電焊機驅動換流器之電路圖;第2圖 係為本發明之具倍流整流器之換流器之一實施例之電路圖;第3圖 係為本發明之具倍流整流器之換流器之一實施例之關鍵波形圖;第4圖 係為本發明之具倍流整流器之換流器之一實施例於第一狀態區之電流分佈圖;第5圖 係為本發明之具倍流整流器之換流器之一實施例於第二及第四狀態區之電流分佈圖;第6圖 係為本發明之具倍流整流器之換流器之一實施例於第三狀態區之電流分佈圖;第7圖 係為本發明之具倍流整流器之換流器之一實施例於第五狀態區之電流分佈圖;第8圖 係為本發明之具倍流整流器之換流器之一實施例與習知技藝之電弧電焊機驅動換流器之電流波形圖;第9圖 係為本發明之具倍流整流器之換流器之一實施例與習知技藝之電弧電焊機驅動換流器在接近電流換向期時之電壓突波波形圖;第10圖 係為本發明之具倍流整流器之換流器之一實施例在接近電流換向期時,各電感電流及輸出電流之電流波形圖;以及第11圖 係為本發明換流器之控制方法之流程圖。 1 is a circuit diagram of a conventional arc welding machine driving converter; FIG. 2 is a circuit diagram of an embodiment of an inverter with a current doubler according to the present invention; A key waveform diagram of one embodiment of an inverter with a current doubler rectifier; FIG. 4 is a current distribution diagram of an embodiment of an inverter with a current doubler rectifier in a first state region; FIG. Is a current distribution diagram of the second and fourth state regions of one embodiment of the inverter with a current doubler of the present invention; and FIG. 6 is an embodiment of the inverter with the current double rectifier of the present invention. a current distribution diagram in a third state region; FIG. 7 is a current distribution diagram of an embodiment of an inverter having a current doubler rectifier in a fifth state region; FIG. 8 is a multiple of the present invention An embodiment of an inverter of a current rectifier and a current waveform diagram of a conventional arc welding machine for driving an inverter; FIG. 9 is an embodiment of the inverter of the present invention with a current doubler rectifier and a conventional The arc welding machine of the art drives the inverter to a voltage burst near the current commutation period. Waveform diagram; FIG. 10 is a current waveform diagram of each inductor current and output current in an embodiment of an inverter with a current doubler rectifier in the near current commutation period; and FIG. 11 is the present invention Flow chart of the control method of the converter.

請參閱第2圖,其係為本發明之具倍流整流器之換流器之一實施例之電路圖。如圖所示,本發明之具倍流整流器之換流器10包含變壓單元1、換流單元2及倍流整流單元3。變壓單元1包含一次側及二次側,其中,一次側具線圈匝數np,而二次側具線圈匝數ns。一次側包含第一耦接點11及第二耦接點12,而二次側包含第三耦接點13及第四耦接點14。 Please refer to FIG. 2, which is a circuit diagram of an embodiment of an inverter with a current doubler rectifier of the present invention. As shown in the figure, the inverter 10 with a current doubler rectifier of the present invention comprises a transformer unit 1, a converter unit 2 and a double current rectifier unit 3. The transformer unit 1 includes a primary side and a secondary side, wherein the primary side has a coil number n p and the secondary side has a coil number n s . The primary side includes a first coupling point 11 and a second coupling point 12, and the secondary side includes a third coupling point 13 and a fourth coupling point 14.

換流單元2係為全橋式直流/交流換流器(Full-Bridge DC/AC Inverter),與第1圖中習知技藝之電弧電焊機驅動換流器之全橋式直流/交流換流器2相同,其包含第三電晶體Q3、第四電晶體Q4、第五電晶體Q5、第六電晶體Q6及電壓源Vi。其中,該第三電晶體Q3之射極耦接於第一耦接點11及第四電晶體Q4之集極。第五電晶體Q5之射極耦接於第二耦接點12及第六電晶體Q6之集極。該電壓源Vi之正極耦接於第三電晶體Q3及第五電晶體Q5之集極。該電壓源Vi之負極耦接於第四電晶體Q4及第六電晶體Q6之射極。電晶體Q3~Q6可使用推挽模式(Push-Pull Mode)來控制。 The converter unit 2 is a full-bridge DC/AC inverter (Full-Bridge DC/AC Inverter), and the full-bridge DC/AC commutation of the inverter driven by the arc welding machine of the prior art in FIG. The device 2 is identical and includes a third transistor Q 3 , a fourth transistor Q 4 , a fifth transistor Q 5 , a sixth transistor Q6 , and a voltage source V i . The emitter of the third transistor Q 3 is coupled to the collectors of the first coupling point 11 and the fourth transistor Q 4 . The emitter of the fifth transistor Q 5 is coupled to the collectors of the second coupling point 12 and the sixth transistor Q 6 . The anode of the voltage source V i is coupled to the collectors of the third transistor Q 3 and the fifth transistor Q 5 . The anode of the voltage source V i is coupled to the emitters of the fourth transistor Q 4 and the sixth transistor Q 6 . The transistors Q 3 ~ Q 6 can be controlled using a Push-Pull Mode.

倍流整流單元3包含第一電晶體Q1、第二電晶體Q2、第一二極體D1、第二二極體D2、第三二極體D3、第四二極體D4、第一電感L1、第二電感L2及輸出負載Ro。需注意的是,本文圖中所有標示的第一電感電壓VL1、第二電感電壓VL2的電壓極性以及第一電感電流iL1、第二電感電流iL2的電流方向,均為電感充電時的電壓方向及電流方向。在本實施例中,第一電感L1及第二電感L2可採交錯式的設置,但並不以此為限。當換流單元2經變壓單元1輸入電壓至倍流整流單元3時,第一電感L1及第二電感L2會分別被施加順向偏壓及逆向偏壓,導致一充電一放電的效果,詳細過程會在後續 的實施方式中討論。而第一二極體D1之陽極耦接於第三耦接點13、第二二極體D2之陰極、第一電感L1之一端,第一二極體D1之陰極耦接於第三二極體D3之陰極及第一電晶體Q1之集極;第三二極體D3之陽極耦接於該第四耦接點14、該第四電二極體D4之負極及第二電感L2之一端;第一電晶體Q1之射極耦接於輸出負載Ro及第二電晶體Q2之集極;第一電感L1之另一端耦接於第二電感L2之另一端及該輸出負載Ro;而該第二電晶體Q2之射極耦接於該第二及第四二極體Q2及D4之陽極。其中,上述提到之電晶體均可為雙極性接面電晶體(Bipolar Junction Transistor,BJT),而第一電晶體Q1及第二電晶體Q2之導通或截止可以使用微處理器(Microprocessor)控制。 The double current rectifying unit 3 includes a first transistor Q 1 , a second transistor Q 2 , a first diode D 1 , a second diode D 2 , a third diode D 3 , and a fourth diode D 4. The first inductor L 1 , the second inductor L 2 , and the output load R o . It should be noted that all the first inductor voltage V L1 , the voltage polarity of the second inductor voltage V L2 , and the current directions of the first inductor current i L1 and the second inductor current i L2 are all charged during the inductor charging. Voltage direction and current direction. In this embodiment, the first inductor L1 and the second inductor L2 may be arranged in an interlaced manner, but are not limited thereto. When the converter unit 2 inputs a voltage to the double current rectifying unit 3 via the transformer unit 1, the first inductor L 1 and the second inductor L 2 are respectively applied with a forward bias and a reverse bias, resulting in a charge-discharge. The effects, detailed process will be discussed in subsequent implementations. The anode of the first diode D 1 is coupled to the third coupling point 13 , the cathode of the second diode D 2 , and one end of the first inductor L 1 . The cathode of the first diode D 1 is coupled to the cathode. a cathode of the third diode D 3 and a collector of the first transistor Q 1 ; an anode of the third diode D 3 is coupled to the fourth coupling point 14 and the fourth electrical diode D 4 One end of the negative electrode and the second inductor L 2 ; the emitter of the first transistor Q 1 is coupled to the collector of the output load Ro and the second transistor Q 2 ; the other end of the first inductor L 1 is coupled to the second The other end of the inductor L 2 and the output load R o ; and the emitter of the second transistor Q 2 are coupled to the anodes of the second and fourth diodes Q 2 and D 4 . Wherein, the above-mentioned transistors can be Bipolar Junction Transistors (BJT), and the first transistor Q 1 and the second transistor Q 2 can be turned on or off by using a microprocessor (Microprocessor). )control.

請一併參閱第3圖及第4圖,其分別為係為本發明之具倍流整流器之換流器之一實施例之關鍵波形圖及其於第一狀態區之電流分佈圖。如圖所示,當本發明之具倍流整流器之換流器10操作於第一狀態區(t0~t1)時,電晶體Q1、Q3及Q6導通,電壓源Vi經由電晶體Q3及Q6傳輸能量至變壓單元1之二次側。由於第三耦接點13處於高電位,則第一二極體D1導通,而產生電流方向為第一方向111的輸出電流io,並通過輸出負載Ro。此時,第二電感L2因受到與其充電方向相同方向之順向偏壓(與VL2相同方向),因此,第二電感L2充電而第二電感電流iL2增加。然而,第一電感L1因受到與其充電方向相反方向之逆向偏壓(與VL1相反方向),因此,第一電感L1放電而第一電感電流iL1減少。結果,輸出漣波電流因為第二電感電流iL2及第一電感電流iL1之一增一減而被有效的消除。各電流分佈圖如第4圖所示。 Please refer to FIG. 3 and FIG. 4 together, which are key waveform diagrams of an embodiment of the inverter with a current doubler rectifier of the present invention and a current distribution diagram thereof in the first state region. As shown, when the inverter 10 of the current doubler rectifier of the present invention operates in the first state region (t 0 ~ t 1 ), the transistors Q 1 , Q 3 and Q 6 are turned on, and the voltage source V i is passed via The transistors Q 3 and Q 6 transfer energy to the secondary side of the transformer unit 1. Since the third coupling point 13 is at a high potential, the first diode D 1 is turned on, and an output current i o whose current direction is the first direction 111 is generated and passes through the output load R o . At this time, the second inductor L 2 is biased in the same direction as the charging direction (the same direction as V L2 ), and therefore, the second inductor L 2 is charged and the second inductor current i L2 is increased. However, the first inductor L 1 is reverse biased in the opposite direction to its charging direction (opposite to V L1 ), so that the first inductor L 1 is discharged and the first inductor current i L1 is decreased. As a result, the output chopping current is effectively eliminated because one of the second inductor current i L2 and the first inductor current i L1 is increased and decreased. The current distribution diagram is shown in Fig. 4.

請一併參閱第3圖及第5圖,第5圖係為本發明之具倍流整流器之換流器之一實施例於第二及第四狀態區之電流分佈圖。如圖所示,當本發明之具倍流整流器之換流器10操作於第二狀態區(t1~t2)時,或為輸入空滯狀態區(The Imput Dead Time State Region),電晶體Q3~Q6均截止,但第一電晶體Q1仍然導通。電壓源Vi停止經由變壓單元1傳輸能量至輸出負載Ro。此時則由第一電感L1及第二電感L2輸出同時提供輸出負載Ro能量。各電流分佈圖如第5圖所示。 Please refer to FIG. 3 and FIG. 5 together. FIG. 5 is a current distribution diagram of the second and fourth state regions of an embodiment of the inverter with a current doubler rectifier of the present invention. As shown in the figure, when the inverter 10 of the current doubler rectifier of the present invention operates in the second state region (t 1 ~ t 2 ), or is the Imput Dead Time State Region, the electricity The crystals Q 3 to Q 6 are all turned off, but the first transistor Q 1 is still turned on. The voltage source Vi stops transmitting energy via the transforming unit 1 to the output load R o . At this time, the output of the first inductor L 1 and the second inductor L 2 simultaneously provides the output load R o energy. The current distribution diagram is shown in Fig. 5.

請一併參閱第3圖及第6圖,第6圖係為本發明之具倍流整流器之換流器之一實施例於第三狀態區之電流分佈圖。如圖所示,當本發明之具倍流整流器之換流器10操作於第三狀態區(t2~t3)時,電晶體Q1、Q4及Q5導通,電壓源Vi經由電晶體Q4及Q5傳輸能量至變壓單元1之二次側。由於第四耦接點14處於高電位,則第三二極體D3導通,而產生電流方向為第一方向111的輸出電流io,並通過輸出負載Ro。此時,第二電感L2因受到與其充電方向相反方向之逆向偏壓,因此,第二電感L2放電而第二電感電流iL2減少。相反的,第一電感電流iL1則為增加。因此,輸出漣波電流同樣的因為第一電感電流iL1及第二電感電流iL2之一增一減而被有效的消除。各電流分佈圖如第6圖所示。 Please refer to FIG. 3 and FIG. 6 together. FIG. 6 is a current distribution diagram of an embodiment of an inverter with a current doubler in the third state region. As shown, when the inverter 10 of the current doubler rectifier of the present invention operates in the third state region (t 2 ~ t 3 ), the transistors Q 1 , Q 4 and Q 5 are turned on, and the voltage source V i is passed via The transistors Q 4 and Q 5 transfer energy to the secondary side of the transformer unit 1. Since the fourth coupling point 14 is at a high potential, the third diode D 3 is turned on, and an output current i o having a current direction of the first direction 111 is generated and passed through the output load R o . At this time, since the second inductor L 2 is reversely biased in the opposite direction to the charging direction, the second inductor L 2 is discharged and the second inductor current i L2 is decreased. Conversely, the first inductor current i L1 is increased. Therefore, the output chopping current is effectively eliminated because one of the first inductor current i L1 and the second inductor current i L2 is increased and decreased. The current distribution diagram is shown in Fig. 6.

請一併參閱第3圖及第5圖,如圖所示,當本發明之具倍流整流器之換流器10操作於第四狀態區(t3~t4)時,再次進入輸入空滯狀態區(The Imput Dead Time State Region),電晶體Q3~Q6均截止,但第一電晶體Q1仍然導通。因此,第四狀態區與第二狀態區相同,均由第一電感L1及第二電感L2同時提供輸出負載Ro能量。各電 流分佈圖如第5圖所示。脈波寬度調變控制電路(Pulse Width Modulation,PWM)為避免電晶體同時導通,造成短路,而形成不必要的電流湧浪,進而導致電路毀損,因此會控制電路進入空滯狀態區。而前述之微處理器、推挽模式及PWM控制電路係為習知技藝,在此不多做贄述。 Please refer to FIG. 3 and FIG. 5 together. As shown in the figure, when the inverter 10 of the current doubler rectifier of the present invention operates in the fourth state zone (t 3 ~ t 4 ), it enters the input hysteresis again. In the Imput Dead Time State Region, the transistors Q 3 ~Q 6 are all turned off, but the first transistor Q 1 is still turned on. Therefore, the fourth state zone is the same as the second state zone, and both the first inductor L 1 and the second inductor L 2 simultaneously provide the output load R o energy. The current distribution diagram is shown in Fig. 5. Pulse Width Modulation (PWM) prevents the transistor from being turned on at the same time, causing a short circuit and forming unnecessary current surges, which in turn leads to circuit damage, thus controlling the circuit to enter a state of vacancy. The aforementioned microprocessor, push-pull mode and PWM control circuit are conventional techniques, and will not be described here.

請一併參閱第3圖及第7圖,第7圖係為本發明之具倍流整流器之換流器之一實施例於第五狀態區之電流分佈圖。如圖所示,當本發明之具倍流整流器之換流器10操作於第五狀態區(t5~t6)時,或為輸出電流換向狀態區,此時,電晶體Q3~Q6同時關閉,電壓源Vi停止輸入能量至倍流整流單元3。而第一及第二電晶體Q1及Q2必須同時被導通,使第一及第二電感L1及L2釋放儲存的能量。此時的電流分佈圖如第7圖所示。一旦第一電晶體Q1及截止,輸出電流io隨即由第一方向111轉變為第二方向112。在這個時刻,換流器10將會重複地進行第一狀態區至第四狀態區的操作,經過了一段時間△t,輸出電流會達到一穩定值(-io),如第3圖所示。由上述的步驟中可以很清楚的了解到,在變壓單元1之一次側的換流單元2(全橋式直流/交流換流器),可以產生交流電壓並傳送至變壓單元1之二次側的倍流整流單元3,而倍流整流單元3可利用第一電感L1及第二電感L2產生可調整的正電流及負電流,使得io=iL1+iL2,而達到有效消除輸出漣波電流的效果。 Please refer to FIG. 3 and FIG. 7 together. FIG. 7 is a current distribution diagram of an embodiment of the inverter with a current doubler rectifier in the fifth state region. As shown in the figure, when the inverter 10 of the current doubler rectifier of the present invention operates in the fifth state region (t 5 ~ t 6 ), or is the output current commutation state region, at this time, the transistor Q 3 ~ When Q 6 is turned off at the same time, the voltage source Vi stops inputting energy to the double current rectifying unit 3. The first and second transistors Q 1 and Q 2 must be simultaneously turned on, so that the first and second inductors L 1 and L 2 release the stored energy. The current distribution diagram at this time is as shown in Fig. 7. Once the first transistor Q 1 is turned off, the output current i o is then converted from the first direction 111 to the second direction 112. At this moment, the inverter 10 will repeatedly perform the operation from the first state region to the fourth state region. After a period of time Δt, the output current will reach a stable value (-i o ), as shown in Fig. 3. Show. It can be clearly understood from the above steps that the commutation unit 2 (full-bridge DC/AC converter) on the primary side of the transformer unit 1 can generate an AC voltage and transmit it to the transformer unit 1 The secondary current rectifying unit 3, and the double current rectifying unit 3 can generate an adjustable positive current and a negative current by using the first inductor L 1 and the second inductor L 2 such that i o =i L1 +i L2 Effectively eliminates the effect of output chopping current.

須注意的是,在本發明所屬領域中具有通常知識者應當明瞭,本發明之具倍流整流器之換流器10中之主動元件並不限於本實施例中之雙極性接面電晶體,其也可以為金屬氧化半導體場效電晶體(Metal-Oxide-Semiconductor Field-Effect Transistor, MOSFET)或絕緣閘雙極性電晶體(Insulated Gate Bipolar Transistor,IGBT)等。同樣的,換流單元2也不限於本實施例中之全橋式直流/交流換流器2,其也可為其他不同的電路形式,例如半橋式換流器等,但由於半橋式換流器輸出電壓只有全橋式的一半。在輸出相同功率的情況下,半橋式換流器輸出電流需為全橋式的兩倍,故在高功率輸出的前提下,全橋式換流器還是較為適合。 It should be noted that those having ordinary knowledge in the art to which the present invention pertains should understand that the active elements in the inverter 10 with the current doubler rectifier of the present invention are not limited to the bipolar junction transistors in this embodiment. It can also be a Metal-Oxide-Semiconductor Field-Effect Transistor (Metal-Oxide-Semiconductor Field-Effect Transistor, MOSFET) or Insulated Gate Bipolar Transistor (IGBT). Similarly, the commutation unit 2 is not limited to the full bridge DC/AC converter 2 in this embodiment, and may be in other different circuit forms, such as a half bridge converter, etc., but due to the half bridge type. The converter output voltage is only half of the full bridge. In the case of outputting the same power, the output current of the half-bridge converter needs to be twice that of the full-bridge type, so the full-bridge converter is more suitable under the premise of high power output.

請參閱第8圖、第9圖及第10圖,並一併參閱第1圖及第2圖。第8圖係為本發明之具倍流整流器之換流器之一實施例與習知技藝之電弧電焊機驅動換流器之電流波形圖,第9圖係為本發明之具倍流整流器之換流器之一實施例與習知技藝之電弧電焊機驅動換流器在接近電流換向期時之電壓突波波形圖,而第10圖係為本發明之具倍流整流器之換流器之一實施例在接近電流換向期時,各電感電流及輸出電流之電流波形圖。上述之實驗結果係以下列參數操作,Ro=0.06,iL1=iL2=36μH,L=72μH,Np:Ns=10:1而Vi=155V。全橋式直流/交流換流器2之切換頻率為20kHz,輸出電流為頻率100Hz的方波、工作週期50%、振幅為100A而換向時間tc為4μs。如第8圖所示,Ch1_io為本發明之具倍流整流器之換流器10之輸出電流波型,而Ch2_io為習知技藝之電弧電焊機驅動換流器之輸出電流波型,由圖中可以很清楚的了解到,本發明之具倍流整流器之換流器10可以達到與習知技藝相同的電流輸出。如第9圖所示,第1圖中習知技藝之電弧電焊機驅動換流器電路中之電感電壓VL產生約500V之電壓突波,而本發明之第一電感電壓VL1只產生約40V之電壓突波,因此有效的改善了習知技藝中高電壓 突波的問題。如第10圖所示,第一電感電流iL1及第二電感電流iL2均有著嚴重的漣波現象,但由於輸出電流io=iL1+iL2,因此恰好能夠消除輸出電流之漣波現象。 Please refer to Figure 8, Figure 9, and Figure 10, and refer to Figure 1 and Figure 2 together. Figure 8 is a current waveform diagram of an embodiment of an inverter of a current-flowing rectifier of the present invention and an arc welding machine driven converter of the prior art, and Figure 9 is a current-flowing rectifier of the present invention. An embodiment of an inverter and an arc welding machine of the prior art drive a voltage surge waveform of the inverter when approaching a current commutation period, and FIG. 10 is an inverter with a current doubler of the present invention. One embodiment is a current waveform diagram of each inductor current and output current when approaching the current commutation period. The above experimental results were operated with the following parameters, R o = 0.06, i L1 = i L2 = 36 μH, L = 72 μH, N p : N s = 10:1 and V i = 155V. The switching frequency of the full-bridge DC/AC converter 2 is 20 kHz, the output current is a square wave with a frequency of 100 Hz, the duty cycle is 50%, the amplitude is 100 A, and the commutation time t c is 4 μs. As shown in Fig. 8, Ch1_i o is the output current waveform of the inverter 10 with the current doubler of the present invention, and Ch2_i o is the output current waveform of the arc welding machine driven converter of the prior art. It can be clearly seen from the figure that the inverter 10 of the present invention with a current doubler rectifier can achieve the same current output as the prior art. As shown in FIG. 9, the arc voltage welding machine in the conventional art arc welding machine drives the inverter voltage VL to generate a voltage surge of about 500 V, and the first inductor voltage V L1 of the present invention generates only about 40 V. The voltage surges thus effectively improve the problem of high voltage surges in the prior art. As shown in Fig. 10, the first inductor current i L1 and the second inductor current i L2 have severe chopping phenomenon, but since the output current i o =i L1 +i L2 , the chopping of the output current can be eliminated. phenomenon.

根據上述的實驗結果,本發明之具倍流整流器之換流器10確實能夠有效改善習知技藝中電壓突波的問題。更進一步的,在相同的輸出電流條件及相同特定情況的暫態響應之下,雖然本發明之具倍流整流器之換流器10使用較低電感值之電感,但由於第一電感電流iL1及第二電感電流iL2交錯式的操作使輸出電流io仍然能夠達到相當於習知技藝的高電流值。請參閱表1,其係為本發明之具倍流整流器之換流器之一實施例與習知技藝之電弧電焊機驅動換流器之轉換效率比較表。由表1能夠很明顯的看出,本發明之具倍流整流器之換流器10在轉換效率方面優於習知技藝,尤其在高輸出電流io時更是明顯。 According to the above experimental results, the inverter 10 of the present invention with the current doubler rectifier can effectively improve the problem of voltage surge in the prior art. Further, under the same output current condition and the transient response of the same specific case, although the inverter 10 of the current doubler rectifier of the present invention uses a lower inductance value, the first inductor current i L1 And the interleaved operation of the second inductor current i L2 enables the output current i o to still reach a high current value equivalent to the prior art. Please refer to Table 1, which is a comparison table of conversion efficiency of an embodiment of an inverter of a current-flowing rectifier of the present invention and an arc welding machine driven converter of the prior art. It can be clearly seen from Table 1 that the inverter 10 with the current doubler rectifier of the present invention is superior to the prior art in terms of conversion efficiency, especially at high output currents io.

請參閱第11圖,其係為本發明換流器之控制方法之流程圖。如圖所示,本發明換流器之控制方法,其適用於一具倍流整流器之換流器。該具倍流整流器之換流器具有變壓單元、換流單元及倍流整流單元。其中,倍流整流單元包含第一電感、第二電感、第一二極體、第二二極體、第三二極體、第四二極體、第一電晶體及第二電晶體。換流器之控制方法包含下列步驟:(S11)藉由換流單元控制其內部電晶體之截止與導通,將輸入直流電壓轉換成輸入交流電壓;(S12)以變壓單元將輸入交流電壓轉換成輸入變換電壓至倍流整流單元;(S13)利用導通第一電晶體來控制輸出電流為第一方向;(S14)透過導通第二電晶體來控制輸出電流為第二方向;(S15)藉由同時導通第一電晶體及第二電晶體來控制第一電感及第二電感釋放儲存的能量;以及(S16)由第一電感充電及第二電感放電,或第一電感放電及第二電感充電,來消除輸出漣波電流。 Please refer to FIG. 11 , which is a flow chart of the control method of the inverter of the present invention. As shown in the figure, the control method of the inverter of the present invention is applicable to an inverter with a double current rectifier. The inverter with the double current rectifier has a transformer unit, a commutation unit and a double current rectification unit. The current doubler rectifying unit includes a first inductor, a second inductor, a first diode, a second diode, a third diode, a fourth diode, a first transistor, and a second transistor. The control method of the converter comprises the following steps: (S11) controlling the cut-off and conduction of the internal transistor by the converter unit, converting the input DC voltage into an input AC voltage; (S12) converting the input AC voltage by the transformer unit Inputting the converted voltage to the double current rectifying unit; (S13) controlling the output current to be the first direction by turning on the first transistor; (S14) controlling the output current to be the second direction by turning on the second transistor; (S15) Controlling the first inductor and the second inductor to release stored energy by simultaneously turning on the first transistor and the second transistor; and (S16) charging by the first inductor and the second inductor, or the first inductor discharge and the second inductor Charge to eliminate the output chopping current.

本發明之換流器之控制方法的詳細說明以及實施方式已於前面敘述本發明之具倍流整流器之換流器描述過,在此為了簡略說明便不再敘述。 The detailed description and embodiments of the control method of the inverter of the present invention have been described above for the inverter of the present invention with a current doubler rectifier, and will not be described here for the sake of brevity.

綜上所述,本發明之具倍流整流器之換流器將習知技藝電路中輸出之整流器置換為倍流器的方法,能夠達到低傳導損耗並有效消除了輸出漣波電流。再者,由於使用較低電感值的電感,更能有效解決習知技藝中在電流換向期會產生高電壓突波的問題。 In summary, the inverter of the present invention has a method of replacing the output rectifier of the conventional art circuit with a current doubler, which can achieve low conduction loss and effectively eliminate the output chopping current. Moreover, the use of inductors with lower inductance values can more effectively solve the problem of high voltage surges generated in the current commutation period in the prior art.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精 神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above is intended to be illustrative only and not limiting. Anything that does not deviate from the invention God and the scope, and equivalent modifications or changes to them, shall be included in the scope of the patent application attached.

1‧‧‧變壓單元 1‧‧‧Transformer unit

2‧‧‧換流單元 2‧‧‧Commutation unit

3‧‧‧倍流整流單元 3‧‧‧ double current rectifier unit

10‧‧‧具倍流整流器之換流器 10‧‧‧Inverter with current doubler rectifier

11~14‧‧‧第一耦接點~第四耦接點 11~14‧‧‧First coupling point~4th coupling point

111‧‧‧第一方向 111‧‧‧First direction

112‧‧‧第二方向 112‧‧‧second direction

Vi‧‧‧輸入電壓 V i ‧‧‧ input voltage

Q1~Q6‧‧‧第一電晶體~第六電晶體 Q 1 ~Q 6 ‧‧‧First transistor ~ sixth transistor

D1~D4‧‧‧第一二極體~第四二極體 D 1 ~D 4 ‧‧‧First Dipole to Fourth Dipole

np‧‧‧一次側線圈匝數 n p ‧‧‧One-side coil turns

ns‧‧‧二次側線圈匝數 n s ‧‧‧secondary coil turns

L1‧‧‧第一電感 L 1 ‧‧‧first inductance

L2‧‧‧第二電感 L 2 ‧‧‧second inductance

VL1‧‧‧第一電感電壓 V L1 ‧‧‧first inductor voltage

VL2‧‧‧第二電感電壓 V L2 ‧‧‧second inductor voltage

Ro‧‧‧輸出負載 R o ‧‧‧output load

io‧‧‧輸出電流 i o ‧‧‧Output current

Claims (12)

一種具倍流整流器之換流器,其包含:一變壓單元,係包含一一次側及一二次側,該一次側包含一第一耦接點及一第二耦接點,而該二次側包含一第三耦接點及一第四耦接點;一換流單元,係將直流電轉交流電,並耦接於該第一耦接點及該第二耦接點;以及一倍流整流單元,係耦接於該第三耦接點及該第四耦接點,其包含一二極體組及一電晶體組、一第一電感及一第二電感,該倍流整流單元藉由該第一電感充電及該第二電感放電,或由該第一電感放電及該第二電感充電,以消除輸出漣波電流。 An inverter with a double current rectifier, comprising: a transformer unit comprising a primary side and a secondary side, the primary side comprising a first coupling point and a second coupling point, and the second coupling point The secondary side includes a third coupling point and a fourth coupling point; a converter unit converts the direct current to the alternating current and is coupled to the first coupling point and the second coupling point; and doubles The current rectifying unit is coupled to the third coupling point and the fourth coupling point, and includes a diode group and a transistor group, a first inductor and a second inductor, and the current doubler rectifier unit The first inductor is charged and the second inductor is discharged, or the first inductor is discharged and the second inductor is charged to eliminate the output chopping current. 如申請專利範圍第1項所述之具倍流整流器之換流器,其中該二極體組包含一第一二極體、一第二二極體、一第三二極體及一第四二極體,且該電晶體組包含一第一電晶體及一第二電晶體。 The inverter of claim 2, wherein the diode group comprises a first diode, a second diode, a third diode, and a fourth a diode, and the transistor group includes a first transistor and a second transistor. 如申請專利範圍第2項所述之具倍流整流器之換流器,其中該第一二極體之陽極耦接於該第三耦接點、該第二二極體之陰極以及該第一電感之一端;該第一二極體之陰極耦接於該第三二極體之陰極及該第一電晶體之集極;該第三二極體之陽極耦接於該第四耦接點、該第四二極體之陰極以及該第二電感之一端;該第一電晶體之射極耦接於一輸出負載及該第二電晶體之集極;該第一電感之另一端耦接於該第二電感之另一端及該輸出負載;而該第二電晶體之射極耦接於該第二二極體及該第四二極體之陽極。 An inverter having a current doubler rectifier according to the second aspect of the invention, wherein an anode of the first diode is coupled to the third coupling point, a cathode of the second diode, and the first One end of the inductor; the cathode of the first diode is coupled to the cathode of the third diode and the collector of the first transistor; the anode of the third diode is coupled to the fourth coupling point a cathode of the fourth diode and one end of the second inductor; an emitter of the first transistor is coupled to an output load and a collector of the second transistor; and the other end of the first inductor is coupled The other end of the second inductor and the output load; and the emitter of the second transistor is coupled to the anode of the second diode and the fourth diode. 如申請專利範圍第3項所述之具倍流整流器之換流器,其中該倍流整流單元藉由導通該第一電晶體來控制輸出電流為第一方向。 An inverter with a current doubler rectifier according to claim 3, wherein the current doubler rectifying unit controls the output current to be in a first direction by turning on the first transistor. 如申請專利範圍第3項所述之具倍流整流器之換流器,其中該倍流整流單元藉由導通該第二電晶體來控制輸出電流為第二方向。 An inverter with a current doubler rectifier according to claim 3, wherein the current doubler rectifying unit controls the output current to be in a second direction by turning on the second transistor. 如申請專利範圍第3項所述之具倍流整流器之換流器,其中該倍流整流單元藉由同時導通該第一電晶體及該第二電晶體來控制該第一電感及該第二電感釋放儲存的能量。 The inverter having a current doubler rectifier according to claim 3, wherein the current doubler rectifying unit controls the first inductor and the second by simultaneously turning on the first transistor and the second transistor The inductor releases the stored energy. 一種換流器之控制方法,適用於一具倍流整流器之換流器,該具倍流整流器之換流器具有一變壓單元、一換流單元及一倍流整流單元,該倍流整流單元包含一第一電感及一第二電感,該換流器之控制方法包含下列步驟:藉由該換流單元控制其內部電晶體之截止與導通,將一輸入直流電壓轉換成一輸入交流電壓;以該變壓單元將該輸入交流電壓轉換成一輸入變換電壓至該倍流整流單元;以及藉由該第一電感充電及該第二電感放電,或該第一電感放電及該第二電感充電,來消除輸出漣波電流。 The invention relates to a converter control method, which is suitable for a converter of a double current rectifier, wherein the converter with a double current rectifier has a transformer unit, a converter unit and a double current rectifier unit, the double current rectifier unit The method includes the following steps: controlling the cut-off and conduction of the internal transistor by the converter unit to convert an input DC voltage into an input AC voltage; Converting the input AC voltage into an input conversion voltage to the current-doubler rectifying unit; and discharging the first inductor and the second inductor, or charging the first inductor and charging the second inductor Eliminate the output chopping current. 如申請專利範圍第7項所述之換流器之控制方法,其中該倍流整流單元更包含一第一二極體、一第二二極體、一第三二極體、一第四二極體、一第一電晶體及一第二電晶體。 The control method of the inverter of claim 7, wherein the current doubler rectifying unit further comprises a first diode, a second diode, a third diode, and a fourth a pole body, a first transistor and a second transistor. 如申請專利範圍第8項所述之換流器之控制方法,其中該第一二極體之陽極耦接於該第三耦接點、該第二二極體之陰極、該第一電感之一端,該第一二極體之陰極耦接於該第三二極體之陰極及該第一電晶體之集極;該第三二極體之陽極耦接於該第四耦接點、該第四二極體之陰極及該第二電感之一端;該第一電晶體之射極 耦接於一輸出負載及該第二電晶體之集極;該第一電感之另一端耦接於該第二電感之另一端及該輸出負載;而該第二電晶體之射極耦接於該第二二極體及該第四二極體之陽極。 The control method of the inverter of claim 8, wherein the anode of the first diode is coupled to the third coupling point, the cathode of the second diode, and the first inductor The cathode of the first diode is coupled to the cathode of the third diode and the collector of the first transistor; the anode of the third diode is coupled to the fourth coupling point, a cathode of the fourth diode and one end of the second inductor; an emitter of the first transistor The other end of the first inductor is coupled to the other end of the second inductor and the output load; and the emitter of the second transistor is coupled to the emitter The second diode and the anode of the fourth diode. 如申請專利範圍第9項所述之換流器之控制方法,其中更包含下列步驟:藉由導通該第一電晶體來控制輸出電流為第一方向。 The control method of the inverter of claim 9, further comprising the step of controlling the output current to be the first direction by turning on the first transistor. 如申請專利範圍第9項所述之換流器之控制方法,其中更包含下列步驟:藉由導通該第二電晶體來控制輸出電流為第二方向。 The control method of the inverter of claim 9, further comprising the step of: controlling the output current to be the second direction by turning on the second transistor. 如申請專利範圍第9項所述之換流器之控制方法,其中更包含下列步驟:藉由同時導通該第一電晶體及該第二電晶體來控制該第一電感及該第二電感釋放儲存的能量。 The control method of the inverter of claim 9, further comprising the step of: controlling the first inductor and the second inductor to be released by simultaneously turning on the first transistor and the second transistor The energy stored.
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TWM256640U (en) * 2004-04-30 2005-02-01 Ying-Je Huang High performance power adapter
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* Cited by examiner, † Cited by third party
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