TWI457228B - A linear movement transformation lateral hot quasi-isostatic pressing forming device - Google Patents

A linear movement transformation lateral hot quasi-isostatic pressing forming device Download PDF

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TWI457228B
TWI457228B TW100121119A TW100121119A TWI457228B TW I457228 B TWI457228 B TW I457228B TW 100121119 A TW100121119 A TW 100121119A TW 100121119 A TW100121119 A TW 100121119A TW I457228 B TWI457228 B TW I457228B
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heat
direct
moving
radial
elastic material
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TW100121119A
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TW201300228A (en
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Chuen Ming Gee
Hsin Ping Chang
Tien I Hou
Dam Ming Chiou
Wu De Shian
Chen Kung Deng
Jui Tse Chen
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Nat Inst Chung Shan Science & Technology
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直移側熱類均壓成型裝置 Direct-moving side heat type pressure equalizing device

本創作是一種直移側熱類均壓成型裝置,特別是一種應用於熱壓薄殼式複合材料成型技術。 The creation is a direct-moving side heat-type pressure forming device, in particular, a hot-pressing thin-shell composite material forming technology.

複合材料一般是由兩種以上材料所構成,可分為強化材與基材,其結構強度主要來自於強化材,例如玻璃纖維與碳纖維等。基材提供結構體架構,用以結合強化材,例如環氧樹脂或酚醛樹脂等。複合材料與一般材料相比,具有異向性的特性,可依不同的應用需求,製作出不一樣的結構特性。一般傳統熱壓成型複合材料製作方法,最常使用的方法為壓力釜、真空/加壓袋、樹脂轉移或熱壓機熱壓成型等,但上述方法之熱壓溫度一般均在300℃以下,且較常使用熱固性樹脂為基材,以利加熱固化,無法使用於熱塑性瀝青基碳/碳複合材料熱壓成型製作,雖有以外部加熱方式提升加熱溫度之熱壓成型方法,但僅限於須上模與下模精密配合之特定形狀才可熱壓成型,另壓力釜設備昂貴且溫度不高,精密形狀配合之模具加工費時且價格不斐。 Composite materials generally consist of two or more materials, which can be divided into reinforcing materials and substrates. The structural strength is mainly derived from reinforcing materials such as glass fibers and carbon fibers. The substrate provides a structural structure for bonding reinforcing materials such as epoxy or phenolic resins. Compared with general materials, composite materials have anisotropic properties and can produce different structural characteristics according to different application requirements. Generally, the conventional hot-pressed composite material manufacturing method, the most commonly used methods are autoclave, vacuum/pressure bag, resin transfer or hot press hot press forming, etc., but the hot pressing temperature of the above method is generally below 300 ° C, Moreover, the thermosetting resin is often used as a substrate for heat curing, and cannot be used for hot press forming of a thermoplastic pitch-based carbon/carbon composite material. Although there is a hot press forming method for raising the heating temperature by external heating, it is limited to The specific shape of the upper mold and the lower mold can be hot-pressed, and the autoclave equipment is expensive and the temperature is not high. The precision-shaped mold processing is time-consuming and inexpensive.

綜上所述,若能以簡單模具裝置,不需精密配合特定形狀之上模與下模,且不受熱壓成型溫度300℃以下之限制,就可以廉價方式,進行任意幾何外形複合材料熱壓成型。 In summary, if a simple mold device can be used, it is not necessary to precisely match the upper mold and the lower mold of a specific shape, and is not limited by the hot press forming temperature of 300 ° C or less, and the heat of any geometric shape composite material can be performed in an inexpensive manner. Compression molding.

有鑑於此,本創作為一種直移側熱類均壓成型裝置,係用來提供均勻之壓力熱壓薄殼式複合材料成型,其成型之特徵為利用直移活動 件作直移動作,而側移活動件則將直移動作轉成側移動作,再由側移動作施力於耐熱彈性材,最後藉由耐熱彈性材傳力於固定件上之胚料,形成類均壓狀態,使胚件受壓成型。且能夠達到量產及降低製造成本之目的。 In view of this, the present invention is a direct-moving side heat-type pressure equalizing device for providing uniform pressure hot-pressed thin-shell composite material molding, which is characterized by direct movement The piece is moved straight, and the side-moving movable piece is moved to be moved to the side, and then moved by the side to apply heat to the heat-resistant elastic material, and finally the heat-resistant elastic material is used to transmit the material on the fixing member. Forming a pressure equalization state causes the blank to be compression molded. And can achieve mass production and reduce manufacturing costs.

鑒於上述習知技術之缺點,本創作之裝置主要包括一活動件、一固定件及一加熱件,其中一活動件由一直移活動件、一側移活動件及耐熱彈性材構成,直移活動件與側移活動件上可設置導引裝置,以確保直移活動件之直移動作能轉換成側移活動件之側向移動,耐熱彈性材位於側移活動件與胚料之間,用來產生類均壓狀態而施壓於胚料,加熱件提供熱壓所需溫度,可直接設置於固定件外壁周圍,使熱均勻沿徑向往內傳遞,藉以達到量產及降低製作成本的目的。 In view of the above-mentioned shortcomings of the prior art, the device of the present invention mainly comprises a movable member, a fixing member and a heating member, wherein a movable member is composed of a moving moving member, a moving member on one side and a heat-resistant elastic material, and the moving activity is directly moved. Guide means can be arranged on the moving piece and the side shifting movable member to ensure that the straight moving movement of the straight moving movable member can be converted into the lateral movement of the side moving movable member, and the heat resistant elastic material is located between the side moving movable member and the blank material. In order to generate a pressure-like state and apply pressure to the billet, the heating member provides the temperature required for hot pressing, and can be directly disposed around the outer wall of the fixing member, so that the heat is uniformly transmitted radially inward, thereby achieving mass production and reducing the manufacturing cost. .

本創作之目的在於提供一種可於高溫熱類均壓成型複合材料之製作裝置,且不受熱壓成型溫度300℃以下之限制。其特徵為利用直移活動件作直移動作,而側移活動件則將直移動作轉換成側移動作,再由側移動作施力於耐熱彈性材,最後藉由耐熱彈性材傳力於固定件上之胚料,形成類均壓狀態,使胚件受壓成型。 The purpose of the present invention is to provide a manufacturing apparatus capable of forming a composite material at a high temperature and heat-like pressure, and is not limited by the hot press forming temperature of 300 ° C or less. The utility model is characterized in that a straight moving member is used for straight movement, and a side moving movable member is converted into a side movement for direct movement, and then a side movement is applied to the heat resistant elastic material, and finally, the heat resistant elastic material is used to transmit the force. The blank on the fixing member forms a pressure-like state, and the blank is formed by compression.

由於本創作係一種熱類均壓成型裝置,不需精密配合之模具設計,可以簡單的方式進行複合材料熱壓成型製作,且可以外部加熱方式提昇熱壓溫度,以廉價且簡易的模具設計裝置即可進行熱壓複合材料成型,有利於複合材料產業的發展。 Since this creation is a thermal type pressure forming device, it is not necessary to precisely match the mold design, and the composite material can be hot-pressed in a simple manner, and the external heating method can be used to increase the hot pressing temperature, and the cheap and simple mold design device can be used. The hot-pressed composite material can be formed, which is beneficial to the development of the composite material industry.

以上之概述與接下來的詳細說明及附圖,皆是為了能進一步說明本創作達到預定目的所採取的方式、手段及功效。而有關本創作的其他目的及優點,將在後續的說明及圖示中加以闡述。 The above summary and the following detailed description and drawings are intended to further illustrate the manner, means and effects of the present invention in achieving its intended purpose. Other purposes and advantages of this creation will be set forth in the following description and illustration.

以下係藉由特定的具體實例說明本創作之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本創作之其他優點與功效。 The embodiments of the present invention are described below by way of specific specific examples, and those skilled in the art can readily appreciate the other advantages and effects of the present invention from the disclosure herein.

一固定單元(固定件),該固定單元一端具有一開口,於該開口側壁上設有一沿該側壁周緣設置之耐熱彈性材料22、及設置於耐熱彈性材料22上之徑向導壓環11,並於該固定單元及耐熱彈性材料22間,形成有一供容置胚料13之模穴;一加熱單元(加熱件),設置於該固定單元相對該開口之外緣,加熱單元提供熱壓胚料13成型所需溫度,達到直移側熱均壓成型裝置之目的;以及一活動單元(移動件),係為一直移活動件(壓柱21)、一側移活動件(徑向導壓環11)及一耐熱彈性材22構成,直移活動件設置該固定單元之開口內,可沿該開口之軸方向直線運動,當該直移活動件沿該開口進行軸方向運動時,該直移活動件一端與該設置於耐熱彈性材料22上之徑向導壓環11進行接觸,對該徑向導壓環11施予一軸方向之作用力,藉由該徑向導壓環11將該軸方向之作用力,轉換為徑方向之作用力,再藉由該耐熱彈性材料22將該徑向作用力傳遞至該固定單元上之胚料13,俾使該胚料13受到該壓柱21作用成型。 a fixing unit (fixing member) having an opening at one end thereof, and a heat-resistant elastic material 22 disposed along a periphery of the side wall and a radial pressure guiding ring 11 disposed on the heat-resistant elastic material 22 on the side wall of the opening, and Between the fixing unit and the heat-resistant elastic material 22, a cavity for accommodating the blank 13 is formed; a heating unit (heating member) is disposed on the outer edge of the fixing unit opposite to the opening, and the heating unit provides the hot-pressed blank 13 forming the required temperature to achieve the purpose of the direct-shifting side hot-pressure forming device; and an active unit (moving member), which is a moving member (pressing column 21) and a moving member (radial pressure guiding ring 11) And a heat-resistant elastic material 22, the straight-moving movable member is disposed in the opening of the fixing unit, and is linearly movable along the axis direction of the opening, and the direct-moving activity is performed when the straight-moving movable member moves in the axial direction along the opening One end of the piece is in contact with the radial pressure guiding ring 11 disposed on the heat-resistant elastic material 22, and the radial pressure guiding ring 11 is biased in an axial direction, and the radial guiding ring 11 exerts the force in the axial direction. , converted to radial direction Force, then the transmission 22 by the urging force of the radially resilient material resistant to the blanks of the fixing unit 13 to enabling the billet 13 by the action of the pressure column 21 forming.

第1圖示本創作裝置組合之剖面圖,包括下模16、壓柱21、導壓環11、間隙片12、耐熱彈性材22、上模蓋14、定位銷19、固定環18、底座17、錐環15、加熱件31,其中導壓環為16等分件所組成,間隙片遮蔽導壓環間隙,數量由16片構成。 1 is a cross-sectional view of the combination of the authoring apparatus, including a lower mold 16, a pressing column 21, a pressure guiding ring 11, a gap sheet 12, a heat resistant elastic material 22, an upper mold cover 14, a positioning pin 19, a fixing ring 18, and a base 17. The cone ring 15, the heating element 31, wherein the pressure guiding ring is composed of 16 equal parts, the gap piece shields the gap of the pressure guiding ring, and the number is composed of 16 pieces.

藉由上述實施環境,可提供實踐本創作之直移側熱均壓成型裝置。該壓柱21係在一預定時間範圍內,自一預定熱壓成型高度,如第2圖所示,以緩慢漸進下移加壓,壓柱21錐度面迫使數個等分之徑向導壓環11與間隙片12作徑向之移動動作,壓柱21錐面與導壓環11設有方向導引裝置,另上模蓋14設有徑向方向導引裝置,迫使徑向導壓環11之上端作徑向移動,以確保徑向導壓環11不致扭曲變形,間隙片12用來遮蔽徑向導壓環11因徑向移動所產生之間隙,定位銷19位於下模16底部,並以固定環18與底座17固定,並定位於中心線上,以確保壓柱21能在中心線上垂直下移,而不產生偏離,徑向導壓環11與間隙片12再擠壓耐熱彈性材22成類均壓狀態,以此類均壓壓力源使複合材料胚料13熱壓成型,加熱件31提供熱壓所需溫度,錐環15之內徑為反錐度,避免熱壓成型過程中,複合材料胚料13向上滑移,熱壓完成後之狀態,如第3圖所示。 With the above-mentioned implementation environment, a direct-moving side heat equalizing device for practicing the present invention can be provided. The pressure column 21 is in a predetermined time range from a predetermined hot press forming height, as shown in FIG. 2, and is slowly and gradually moved downward, and the taper surface of the pressure column 21 forces several equal parts of the radial pressure guiding ring. 11 and the gap piece 12 for radial movement, the cone 21 and the pressure guiding ring 11 of the pressure column 21 are provided with a direction guiding device, and the upper mold cover 14 is provided with a radial direction guiding device forcing the radial pressure guiding ring 11 The upper end is radially moved to ensure that the radial pressure guiding ring 11 is not twisted and deformed, and the gap piece 12 is used to shield the gap generated by the radial pressure guiding ring 11 due to the radial movement. The positioning pin 19 is located at the bottom of the lower mold 16 and is fixed by the ring. 18 is fixed to the base 17 and positioned on the center line to ensure that the pressure column 21 can be vertically moved down on the center line without deviation, and the radial pressure guiding ring 11 and the gap piece 12 are further pressed to form a pressure equalizing pressure of the heat resistant elastic material 22. In the state, the composite billet 13 is hot pressed by such a pressure equalizing pressure source, the heating member 31 provides the temperature required for hot pressing, and the inner diameter of the cone ring 15 is reverse taper to avoid the composite billet during the hot press forming process. 13 slides upwards, after the hot pressing is completed, as shown in Figure 3.

上述之實施例僅為例示性說明本創作之特點及其功效,而非用於限制本創作之實質技術內容的範圍。任何熟習此技藝之人士均可在不違背本創作之精神及範疇下,對上述實施例進行修飾與變化。因此,本創作之權利保護範圍,應如後述之申請專利範圍 所列。 The above-described embodiments are merely illustrative of the features and functions of the present invention, and are not intended to limit the scope of the technical content of the present invention. Any person skilled in the art can modify and change the above embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this creation should be as follows. Listed.

11‧‧‧徑向導壓環 11‧‧‧ Radial pressure guiding ring

12‧‧‧間隙片 12‧‧‧ clearance film

13‧‧‧胚料 13‧‧‧Bullet

14‧‧‧上模蓋 14‧‧‧Upper mold cover

15‧‧‧錐環 15‧‧‧ cone ring

16‧‧‧下模 16‧‧‧Down

17‧‧‧底座 17‧‧‧Base

18‧‧‧固定環 18‧‧‧Fixed ring

19‧‧‧定位銷 19‧‧‧Locating pin

21‧‧‧壓柱 21‧‧‧Press

22‧‧‧耐熱彈性材 22‧‧‧Heat-resistant elastic material

31‧‧‧加熱件 31‧‧‧heating parts

第1圖:顯示本發明裝置之實施環境的剖面圖。 Figure 1 is a cross-sectional view showing the environment in which the apparatus of the present invention is implemented.

第2圖:顯示第1圖之使用狀態剖面圖。 Fig. 2 is a cross-sectional view showing the state of use of Fig. 1.

第3圖:顯示第1圖之完成使用狀態剖面圖 Figure 3: A cross-sectional view showing the completed use state of Figure 1.

11‧‧‧徑向導壓環 11‧‧‧ Radial pressure guiding ring

12‧‧‧間隙片 12‧‧‧ clearance film

13‧‧‧胚料 13‧‧‧Bullet

14‧‧‧上模蓋 14‧‧‧Upper mold cover

15‧‧‧錐環 15‧‧‧ cone ring

16‧‧‧下模 16‧‧‧Down

17‧‧‧底座 17‧‧‧Base

18‧‧‧固定環 18‧‧‧Fixed ring

19‧‧‧定位銷 19‧‧‧Locating pin

21‧‧‧壓柱 21‧‧‧Press

22‧‧‧耐熱彈性材 22‧‧‧Heat-resistant elastic material

31‧‧‧加熱件 31‧‧‧heating parts

Claims (9)

一種直移側熱類均壓成型裝置,包括:一固定單元,該固定單元一端具有一開口,於該開口側壁上設有一沿該側壁周緣設置之耐熱彈性材料、及設置於耐熱彈性材料上之徑向導壓環,並於該固定單元及耐熱彈性材料間,形成有一供容置胚料之模穴;一加熱單元,設置於該固定單元相對該開口之外緣,加熱單元提供胚料成型所需溫度,達到直移側熱均壓成型裝置之目的;以及一活動單元,包含一壓柱、一徑向導壓環及一耐熱彈性材構成,該壓柱設置該固定單元之開口內,可沿該開口之軸方向直線運動,當該壓柱沿該開口進行軸方向運動時,該壓柱一端與該設置於耐熱彈性材料上之徑向導壓環進行接觸,對該徑向導壓環施予一軸方向之作用力,藉由該徑向導壓環將該軸方向之作用力,轉換為徑方向之作用力,再藉由該耐熱彈性材料將該徑向作用力傳遞至該固定單元上之胚料,俾使該胚料受到該壓柱作用成型。 A direct-moving-side heat-type pressure equalizing device comprises: a fixing unit having an opening at one end thereof; a heat-resistant elastic material disposed along a periphery of the side wall and a heat-resistant elastic material disposed on the side wall of the opening a radial pressure guiding ring, and a cavity for receiving the blank material is formed between the fixing unit and the heat resistant elastic material; a heating unit is disposed on the outer edge of the fixing unit opposite to the opening, and the heating unit provides a blank forming station The temperature is required to achieve the purpose of the direct-shifting side hot-pressure forming device; and an active unit comprises a pressing column, a radial pressure guiding ring and a heat-resistant elastic material, and the pressing column is disposed in the opening of the fixing unit, and can be along The axis of the opening moves linearly. When the column moves in the axial direction along the opening, one end of the column contacts the radial pressure guiding ring disposed on the heat resistant elastic material, and the radial pressure guiding ring is given an axis. The force of the direction is converted into a radial direction by the radial pressure guiding ring, and the radial force is transmitted by the heat resistant elastic material. The blanks of the fixing unit to enabling the billet by the action of molding pressure column. 如申請專利範圍第1項所述之直移側熱類均壓成型裝置,其中該固定單元開口係依設計形成不同樣式。 The direct-moving-side heat-type pressure equalizing device as described in claim 1, wherein the fixing unit opening is formed in a different pattern according to the design. 如申請專利範圍第2項所述之直移側熱類均壓成型裝置,其中該固定單元開口端係設置有一上模蓋。 The direct-moving side heat-type pressure equalizing device according to the second aspect of the invention, wherein the open end of the fixing unit is provided with an upper mold cover. 如申請專利範圍第3項所述之直移側熱類均壓成型裝置,其中該上模蓋係設有等分徑向導引裝置。 The direct-moving-side heat-type pressure equalizing device as described in claim 3, wherein the upper mold cover is provided with an aliquot radial guiding device. 如申請專利範圍第3項所述之直移側熱類均壓成型裝置,其中該上模蓋與該固定單元間設有一錐環。 The direct-moving-side heat-type pressure equalizing device according to claim 3, wherein a cone ring is disposed between the upper mold cover and the fixing unit. 如申請專利範圍第5項所述之直移側熱類均壓成型裝置,其中,該錐環之內徑為反錐度。 The direct-moving side heat-type pressure equalizing device according to claim 5, wherein the inner diameter of the cone ring is reverse taper. 如申請專利範圍第1項所述之直移側熱類均壓成型裝置,其中該壓柱與該徑向導壓環接觸之一端係為錐狀。 The direct-moving-side heat-type pressure equalizing device according to claim 1, wherein one end of the pressing column in contact with the radial pressure guiding ring is tapered. 如申請專利範圍第1項所述之直移側熱類均壓成型裝置,其中該壓柱與與該徑向導壓環上設有導引裝置,以作徑向移動。 The direct-moving-side heat-type pressure equalizing device according to the first aspect of the invention, wherein the pressure column and the radial pressure guiding ring are provided with guiding means for radial movement. 如申請專利範圍第1項所述之直移側熱類均壓成型裝置,其中該徑向導壓環與耐熱彈性材之間設有間隙片。 The direct-moving side heat-type pressure equalizing device according to claim 1, wherein a gap piece is disposed between the radial pressure guiding ring and the heat-resistant elastic material.
TW100121119A 2011-06-17 2011-06-17 A linear movement transformation lateral hot quasi-isostatic pressing forming device TWI457228B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
TWI776356B (en) * 2021-01-15 2022-09-01 國家中山科學研究院 Straight-shift side thermal equalizing molding device

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TW200736039A (en) * 2006-03-31 2007-10-01 Hocheng Corp Forming method of panel
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TW201043449A (en) * 2009-02-12 2010-12-16 Kringlan Composites Ag Method and apparatus for producing parts of fiber reinforced plastics

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TW200736039A (en) * 2006-03-31 2007-10-01 Hocheng Corp Forming method of panel
TW200743575A (en) * 2006-05-22 2007-12-01 Hocheng Corp Method for the manufacture of composite materials
TW201043449A (en) * 2009-02-12 2010-12-16 Kringlan Composites Ag Method and apparatus for producing parts of fiber reinforced plastics

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI776356B (en) * 2021-01-15 2022-09-01 國家中山科學研究院 Straight-shift side thermal equalizing molding device

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