TWI457189B - The trench forming method of the end of the plate - Google Patents
The trench forming method of the end of the plate Download PDFInfo
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- TWI457189B TWI457189B TW100114438A TW100114438A TWI457189B TW I457189 B TWI457189 B TW I457189B TW 100114438 A TW100114438 A TW 100114438A TW 100114438 A TW100114438 A TW 100114438A TW I457189 B TWI457189 B TW I457189B
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Description
本發明係關於板材端部之溝槽形成方法。The present invention relates to a method of forming a groove at the end of a sheet.
以往,是使用熱硬化型黏著劑或熱可塑型黏著劑等將合板、單板、纖維板等板材的端部彼此間予以接合,以製造更長的板材。Conventionally, the end portions of a plate material such as a plywood, a veneer, or a fiberboard are joined to each other by using a thermosetting adhesive or a thermoformable adhesive to produce a longer plate.
在該接合中,若將板材的端面彼此間予以直接接合,因端面面積小,無法獲得充分的接合強度。因此,將板材端部加工成傾斜面,擴大黏著面積而進行接合。In this joining, when the end faces of the sheet material are directly joined to each other, a sufficient joint strength cannot be obtained because the end surface area is small. Therefore, the end portion of the sheet material is processed into an inclined surface, and the adhesion area is expanded to join.
將如此般進行板材加工後之端部彼此間,例如透過黏著劑疊合後,為了促進黏著劑的硬化而藉由加熱或冷卻以進行接合。The end portions which have been subjected to the sheet processing in this manner are joined to each other by, for example, an adhesive, and are joined by heating or cooling in order to promote the hardening of the adhesive.
為了進一步增大上述般的板材端部的黏著面積,是在傾斜面上形成溝槽。In order to further increase the adhesion area of the sheet end portion as described above, a groove is formed on the inclined surface.
即,在板材彼此間要進行接合的端部上,形成例如相對於板材的表背面朝向端緣傾斜的互相平行的面,進一步在該面上,朝向與該面垂直的方向形成多數溝槽(例如V字狀的溝槽),是在朝向上述端緣的方向,且整體是在與朝向上述端緣的方向正交的方向形成該溝槽。That is, at the end portions to be joined between the sheets, for example, mutually parallel faces inclined toward the end edges with respect to the front and back surfaces of the sheet material are formed, and further, a plurality of grooves are formed on the surface in a direction perpendicular to the faces ( For example, a V-shaped groove) is formed in a direction toward the end edge, and the groove is formed in a direction orthogonal to a direction toward the end edge.
該溝槽是在上述正交方向上以互相錯開的狀態形成多條,使得在上述端部彼此對準的狀態下為了進行接合而疊合時能互相嚙合。The grooves are formed in a state of being shifted from each other in the orthogonal direction in the above-described orthogonal direction so as to be intermeshable when stacked so as to be joined in a state in which the end portions are aligned with each other.
在上述板材端部形成溝槽情況,例如採用以下方式來實施。The case where the groove is formed at the end portion of the above-mentioned sheet material is carried out, for example, in the following manner.
如第22圖所示,在切刀3的外周,沿著旋轉方向隔著間隔且在旋轉方向上相鄰的彼此間,設有多個刀刃3a,該刀刃3a以前端與旋轉方向正交、互相朝反方向突出狀態配置。將這種切刀3複數個以互相接觸的狀態、且刀刃3a排列在以一點鏈線所示螺旋曲線上的方式,沿著旋轉軸2的軸中心線方向排列固定在旋轉軸2上,而構成溝槽形成構件11。As shown in Fig. 22, a plurality of cutting edges 3a are provided on the outer circumference of the cutter 3 at intervals in the rotational direction and adjacent to each other in the rotational direction, and the cutting edges 3a are orthogonal to the rotational direction at the distal end. The state configuration is highlighted in the opposite direction. The plurality of such cutters 3 are in contact with each other, and the blades 3a are arranged on the spiral curve shown by the one-dot chain line, and are arranged and fixed on the rotary shaft 2 along the axial center line direction of the rotary shaft 2, and The groove forming member 11 is formed.
使該溝槽形成構件11的旋轉軸2在朝著箭頭A方向高速旋轉的狀態下待機在第23圖所示位置。The rotation shaft 2 of the groove forming member 11 is placed in a position shown in Fig. 23 while being rotated at a high speed in the direction of the arrow A.
又,溝槽形成構件11沿著箭頭B所示方向,即相對板材210的表面以既定角度(例如θ為10度)傾斜的既定通路,在與第23圖虛線所示位置之間往復移動自如。Further, the groove forming member 11 reciprocates freely in a direction indicated by an arrow B, that is, a predetermined path inclined at a predetermined angle (for example, θ of 10 degrees) with respect to the surface of the plate member 210. .
在上述狀態下如第23圖所示,藉由輥220朝箭頭D方向旋轉,將板材210往箭頭C所示方向,朝向支承構件215上且後述的位置(以下稱為“溝槽形成位置”)搬運,使其停止待機。In the above state, as shown in FIG. 23, the plate member 210 is rotated in the direction of the arrow D, and the plate member 210 is directed toward the support member 215 in the direction indicated by the arrow C and will be described later (hereinafter referred to as "groove forming position". ) Carry it so that it stops standby.
即,藉由使得溝槽形成構件11在上述通路移動到斜下方,使板材210之旋轉的切刀3通過處被切削。結果,在板材210出現被切削的面,讓板材210停止而待機在該被切削的面從板材210的表面連續到背面那樣的位置(溝槽形成位置)。That is, by causing the groove forming member 11 to move obliquely downward in the above-described passage, the cutter 3 that rotates the plate member 210 is cut by passing therethrough. As a result, the cut surface is formed on the sheet material 210, and the sheet material 210 is stopped to stand by at a position (groove forming position) from the surface of the sheet material 210 to the back surface of the cut surface.
藉由如此般切削,如第24圖所示,平行地形成多條上述說明的V字狀的溝槽210a。By cutting as described above, as shown in Fig. 24, a plurality of V-shaped grooves 210a described above are formed in parallel.
在第23圖中,支承構件215是由富有剛性、且具有即使切刀3之刀刃碰觸該刀刃也不會損傷那樣的硬度之合成樹脂等的材料構成。In the Fig. 23, the support member 215 is made of a material which is rigid and has a hardness such as a synthetic resin which does not damage even if the blade of the blade 3 touches the blade.
又,該支承構件215事先按以下所述實施切削加工。Further, the support member 215 is subjected to cutting processing in advance as described below.
亦即,將圖示厚度的板狀構件固定在第23圖所示位置。接著,使溝槽形成構件11在上述通路上方且與上述通路平行的通路朝向下方移動,藉由將板狀構件切削若干,接著,使得溝槽形成構件11在離上述上方通路適當距離的下方,在同樣平行的通路朝向下方移動而進行切削。That is, the plate-shaped member of the illustrated thickness is fixed at the position shown in Fig. 23. Next, the passage of the groove forming member 11 above the passage and parallel to the passage is moved downward, and the plate-shaped member is cut a certain amount, and then the groove forming member 11 is disposed at an appropriate distance from the upper passage. Cutting is performed by moving the same parallel passages downward.
適當反覆進行數次上述切削加工,直到溝槽形成構件11成為切削板材210時的上述通路為止,藉此如第25圖所示形成多個缺口部215a。The above-described cutting process is performed several times in an appropriate manner until the groove forming member 11 becomes the above-described passage when the plate material 210 is cut, whereby a plurality of notch portions 215a are formed as shown in Fig. 25.
如此,支承構件215能支承板材210之因溝槽形成構件11移動而切削處以外的部分。In this manner, the support member 215 can support a portion of the sheet material 210 that is moved by the groove forming member 11 except for the cutting portion.
與第23圖所示之切削後的板材210接合之對方(另一板材)的端部切削,例如採用以下方式進行。The cutting of the end portion of the other side (the other plate) joined to the cut sheet material 210 shown in Fig. 23 is performed, for example, in the following manner.
亦即,在第23圖中,將另一板材相對於上述溝槽形成位置且在上述正交方向上,停止於以切刀3的上述正交方向上的寬度一半距離偏移的位置,同樣地藉由移動溝槽形成構件11進行切削。接著,將該另一板材翻轉,使其和板材210之切削處彼此間,透過黏著劑嚙合而互相疊合。That is, in Fig. 23, the other plate is formed at a position with respect to the groove and stopped at a position shifted by a half of the width in the orthogonal direction of the cutter 3 in the orthogonal direction, The cutting is performed by moving the groove forming member 11. Next, the other sheet is turned over so as to be overlapped with each other by the cutting portions of the sheet 210 by the adhesive.
但是,在這種形成手段,若例如在板材210的端部,在上述正交方向上局部具有第23圖兩點鏈線所示的向上側翹起處210b,則存在以下的問題。However, in such a forming means, for example, at the end portion of the plate member 210, the upper side lifted portion 210b indicated by the two-dot chain line in Fig. 23 is partially present in the orthogonal direction, and the following problems occur.
亦即,若藉由溝槽形成構件11的上述移動來進行板材210的切削,則與其它部分相比,該翹起處110a會被過度切削。That is, if the cutting of the sheet material 210 is performed by the above-described movement of the groove forming member 11, the lifted portion 110a is excessively cut as compared with the other portions.
其結果,若將如此般切削後的板材210端部和另一板材的端部如前述般疊合,則在兩板材的上述被切削的面彼此間會產生間隙。因此,即使藉由例如黏著劑將上述面彼此接合,也無法獲得充分的接合力,存在著受到外力時兩板材會分離等的問題。As a result, when the end portion of the sheet material 210 thus cut and the end portion of the other sheet material are superposed as described above, a gap is formed between the cut surfaces of the two sheets. Therefore, even if the above-mentioned surfaces are joined to each other by, for example, an adhesive, a sufficient bonding force cannot be obtained, and there is a problem that the two sheets are separated when an external force is applied.
本發明是鑑於上述先前技術而提出來的,本發明的目的在於,提供能解決上述先前技術所存在的問題的板材端部之構槽形成方法。The present invention has been made in view of the above prior art, and an object of the present invention is to provide a method for forming a groove of a sheet end portion which can solve the problems of the prior art described above.
為了達成上述課題,本發明解決手段如下:本發明,當在板材端部形成多條上述的溝槽時,使得切刀等旋轉刀具多次移動而依序形成溝槽,且在旋轉刀具的至少一次移動中,將板材的端部附近藉由按壓構件朝向支承構件按壓而限制其成為平坦。In order to achieve the above problems, the present invention solves the following problems: In the present invention, when a plurality of the above-mentioned grooves are formed at the end portion of the sheet, the rotary cutter such as a cutter is moved a plurality of times to sequentially form the grooves, and at least the rotary cutter is formed. In one movement, the vicinity of the end portion of the sheet material is restricted from being pressed toward the support member by the pressing member to be flat.
更具體地說,為了達成上述目的,本發明提出以下技術方案:More specifically, in order to achieve the above object, the present invention proposes the following technical solutions:
(1)一種板材端部之溝槽形成方法,其特徵在於,包括以下步驟:第一步驟,使得板材和旋轉刀具群朝著與上述板材的端緣正交且與上述板材的表面背面傾斜的方向相對移動並切削板材;該旋轉刀具之與上述板材端緣平行方向的寬度L1是比上述板材的上述平行方向的全體寬度短,將該旋轉刀具在與上述端緣平行方向上隔著間隔mL1(m為1以上的整數),配置複數個而構成旋轉刀具群,在設想上述旋轉刀具沿著上述傾斜方向相對移動的部分,藉由具有不妨害上述旋轉刀具移動的形狀的溝槽部之支承構件,在事先支承上述板材的背面之端部附近的狀態下,切削上述板材;第二步驟,使得上述板材和旋轉刀具群沿著與上述端緣平行的方向相對移動距離nL1(n為1以上的整數)後,使得上述板材和旋轉刀具群沿著上述傾斜方向相對移動而再度切削板材;藉由實施上述第一步驟以及至少一次第二步驟,在上述板材的上述端緣附近,形成沿著上述傾斜方向從板材表面直到背面的溝槽,該溝槽與上述端緣平行方向的寬度為nL1(n為1以上的整數),且以相對板材的表面背面朝著兩方向傾斜而呈V字狀之二根一組的線(與上述傾斜方向正交方向的截面的線)表示,沿著與上述端緣平行方向全體以間距nL1(n為1以上的整數)形成多條溝槽時,在第一步驟切削板材時,一邊將上述板材端緣附近表面之上述旋轉刀具群的旋轉刀具不通過處,藉由按壓構件按壓在上述支承構件上,一邊進行上述切削。(1) A method of forming a groove at an end portion of a sheet material, comprising the steps of: a first step of causing a sheet and a rotating cutter group to be orthogonal to an edge of the sheet and inclined to a front surface of the sheet; The direction is relatively moved to cut the sheet; the width L1 of the rotating cutter parallel to the edge of the sheet is shorter than the overall width of the sheet in the parallel direction, and the rotating cutter is spaced apart from the edge by the gap mL1 (m is an integer of 1 or more), a plurality of the rotary cutter groups are arranged, and a portion of the rotary cutter that moves relative to the oblique direction is assumed to have a groove portion that does not impair the movement of the rotary cutter. The member cuts the sheet material in a state in which the end portion of the back surface of the sheet material is supported in advance; and in the second step, the sheet material and the rotating cutter group are relatively moved by a distance nL1 (n is 1 or more) in a direction parallel to the end edge. After the integer), the plate and the rotating tool group are relatively moved along the oblique direction to cut the plate again; a step and at least one second step of forming a groove from the surface of the sheet material to the back surface in the oblique direction in the vicinity of the edge of the sheet material, wherein a width of the groove parallel to the edge is nL1 (n is 1 or more) And a line of a V-shaped line (a line of a cross section orthogonal to the oblique direction) which is inclined in two directions with respect to the front surface of the sheet material, and is parallel to the end edge When a plurality of grooves are formed in the entire direction by the pitch nL1 (n is an integer of 1 or more), when the plate material is cut in the first step, the rotary cutter of the rotary cutter group on the surface near the edge of the plate material is not passed. The cutting is performed while the pressing member is pressed against the support member.
(2)一種板材端部之溝槽形成方法,其特徵在於,包括以下步驟:第一步驟,使得板材和旋轉刀具群朝著與上述板材的端緣正交且與上述板材的表面背面傾斜的方向相對移動並切削板材;該旋轉刀具之與上述板材端緣平行方向的寬度L1是比上述板材的上述平行方向的全體寬度短,將該旋轉刀具在與上述端緣平行方向上隔著間隔mL1(m為1以上的整數),配置複數個而構成旋轉刀具群,在設想上述旋轉刀具沿著上述傾斜方向相對移動的部分,藉由具有不妨害上述旋轉刀具移動的形狀的溝槽部之支承構件,在事先支承上述板材的背面之端部附近的狀態下,切削上述板材;第二步驟,使得上述板材和旋轉刀具群沿著與上述端緣平行的方向相對移動距離nL1(n為1以上的整數)後,使得上述板材和旋轉刀具群沿著上述傾斜方向相對移動而再度切削板材;藉由實施上述第一步驟以及至少一次第二步驟,在上述板材的上述端緣附近,形成沿著上述傾斜方向從板材表面直到背面的溝槽,該溝槽與上述端緣平行方向的寬度為nL1(n為1以上的整數),且以相對板材的表面背面朝著兩方向傾斜而呈V字狀之二根一組的線(與上述傾斜方向正交方向的截面的線)表示,沿著與上述端緣平行方向全體以間距nL1(n為1以上的整數)形成多條溝槽時,在第二步驟切削板材時,一邊將上述板材的在上述第一步驟被切削處藉由按壓構件按壓在上述支承構件上,一邊進行上述切削。(2) A method of forming a groove at an end portion of a sheet material, comprising the steps of: first step of causing the sheet material and the rotating cutter group to be orthogonal to an end edge of the sheet material and inclined to a front surface of the sheet material; The direction is relatively moved to cut the sheet; the width L1 of the rotating cutter parallel to the edge of the sheet is shorter than the overall width of the sheet in the parallel direction, and the rotating cutter is spaced apart from the edge by the gap mL1 (m is an integer of 1 or more), a plurality of the rotary cutter groups are arranged, and a portion of the rotary cutter that moves relative to the oblique direction is assumed to have a groove portion that does not impair the movement of the rotary cutter. The member cuts the sheet material in a state in which the end portion of the back surface of the sheet material is supported in advance; and in the second step, the sheet material and the rotating cutter group are relatively moved by a distance nL1 (n is 1 or more) in a direction parallel to the end edge. After the integer), the plate and the rotating tool group are relatively moved along the oblique direction to cut the plate again; a step and at least one second step of forming a groove from the surface of the sheet material to the back surface in the oblique direction in the vicinity of the edge of the sheet material, wherein a width of the groove parallel to the edge is nL1 (n is 1 or more) And a line of a V-shaped line (a line of a cross section orthogonal to the oblique direction) which is inclined in two directions with respect to the front surface of the sheet material, and is parallel to the end edge When a plurality of grooves are formed in the entire direction by the pitch nL1 (n is an integer of 1 or more), when the plate material is cut in the second step, the plate member is pressed against the support member by the pressing member at the cutting position in the first step. The above cutting is performed while performing the above.
(3)一種板材端部之溝槽形成方法,其特徵在於,包括以下步驟:第一步驟,使得板材和旋轉刀具群朝著與上述板材的端緣正交且與上述板材的表面背面傾斜的方向相對移動並切削板材;該旋轉刀具之與上述板材端緣平行方向的寬度L1是比上述板材的上述平行方向的全體寬度短,將該旋轉刀具在與上述端緣平行方向上隔著間隔mL1(m為1以上的整數),配置複數個而構成旋轉刀具群,在設想上述旋轉刀具沿著上述傾斜方向相對移動的部分,藉由具有不妨害上述旋轉刀具移動的形狀的溝槽部之支承構件,在事先支承上述板材的背面之端部附近的狀態下,切削上述板材;第二步驟,使得上述板材和旋轉刀具群沿著與上述端緣平行的方向相對移動距離nL1(n為1以上的整數)後,使得上述板材和旋轉刀具群沿著上述傾斜方向相對移動而再度切削板材;藉由實施上述第一步驟以及至少一次第二步驟,在上述板材的上述端緣附近,形成沿著上述傾斜方向從板材表面直到背面的溝槽,該溝槽與上述端緣平行方向的寬度為nL1(n為1以上的整數),且以相對板材的表面背面朝著兩方向傾斜而呈V字狀之二根一組的線(與上述傾斜方向正交方向的截面的線)表示,沿著與上述端緣平行方向全體以間距nL1(n為1以上的整數)形成多條溝槽時,在第一步驟切削板材時,一邊將上述板材端緣附近表面之上述旋轉刀具群的旋轉刀具不通過處,藉由按壓構件按壓在上述支承構件上,一邊進行上述切削;在第二步驟切削板材時,一邊將上述板材的在上述第一步驟被切削處藉由按壓構件按壓在上述支承構件上,一邊進行上述切削。(3) A method of forming a groove at an end portion of a sheet material, comprising the steps of: the first step of causing the sheet material and the rotating cutter group to be orthogonal to an end edge of the sheet material and inclined to a front surface of the sheet material; The direction is relatively moved to cut the sheet; the width L1 of the rotating cutter parallel to the edge of the sheet is shorter than the overall width of the sheet in the parallel direction, and the rotating cutter is spaced apart from the edge by the gap mL1 (m is an integer of 1 or more), a plurality of the rotary cutter groups are arranged, and a portion of the rotary cutter that moves relative to the oblique direction is assumed to have a groove portion that does not impair the movement of the rotary cutter. The member cuts the sheet material in a state in which the end portion of the back surface of the sheet material is supported in advance; and in the second step, the sheet material and the rotating cutter group are relatively moved by a distance nL1 (n is 1 or more) in a direction parallel to the end edge. After the integer), the plate and the rotating tool group are relatively moved along the oblique direction to cut the plate again; a step and at least one second step of forming a groove from the surface of the sheet material to the back surface in the oblique direction in the vicinity of the edge of the sheet material, wherein a width of the groove parallel to the edge is nL1 (n is 1 or more) And a line of a V-shaped line (a line of a cross section orthogonal to the oblique direction) which is inclined in two directions with respect to the front surface of the sheet material, and is parallel to the end edge When a plurality of grooves are formed in the entire direction by the pitch nL1 (n is an integer of 1 or more), when the plate material is cut in the first step, the rotary cutter of the rotary cutter group on the surface near the edge of the plate material is not passed. The cutting member presses the support member to perform the cutting; and when the sheet material is cut in the second step, the cutting is performed while pressing the pressing member on the supporting member in the first step of the cutting of the sheet material. .
(4)在上述技術方案(3)所述的板材端部之溝槽形成方法中,按壓構件成為具有平坦面以及傾斜面的形狀,該平坦面與上述板材表面接觸,該傾斜面與上述板材之經由切削而露出的面進行面接觸。(4) In the groove forming method of the end portion of the sheet material according to the above aspect (3), the pressing member has a shape having a flat surface and an inclined surface, the flat surface being in contact with the surface of the sheet, the inclined surface and the sheet The surface exposed by the cutting is in surface contact.
下面說明本發明效果:按照本發明的溝槽形成方法,在旋轉刀具的至少一次的形成溝槽的移動中,以將上述板材的端部附近限制為平坦的狀態進行,不會過度切削,能成為一定形狀。The effect of the present invention will be described. According to the groove forming method of the present invention, in the movement of forming the groove at least once in the rotary cutter, the vicinity of the end portion of the sheet material is restricted to a flat state without excessive cutting. Become a certain shape.
下面參照附圖說明本發明實施例。在以下實施例中,雖然對構成要素、種類、組合、形狀、相對配置等作了各種限定,但這些僅僅是例舉,本發明並不侷限於此。Embodiments of the present invention will be described below with reference to the drawings. In the following embodiments, the constituent elements, the types, the combinations, the shapes, the relative arrangements, and the like are variously limited, but these are merely examples, and the present invention is not limited thereto.
[實施例][Examples]
下面說明本發明第一實施例。Next, a first embodiment of the present invention will be described.
在第1圖中,用兩點鏈線表示之符號3為切刀。In Fig. 1, the symbol 3 indicated by a two-dot chain line is a cutter.
切刀3使用與第22圖所示相同者,如第4圖所示,第一方向的厚度為T。The cutter 3 is the same as that shown in Fig. 22, and as shown in Fig. 4, the thickness in the first direction is T.
切刀3和在第一方向具有切刀3一個寬度T的間隔座4,以個數超過後述板材62全體寬度的方式交替安裝在旋轉軸2上,構成第2圖所示溝槽形成構件1。這種情況也是配置成在全部切刀3之隔著間隔座4相鄰的切刀3彼此間,使得刀刃3a互相排列在以一點鏈線所示螺旋曲線上。The cutter 3 and the spacer 4 having the width T of the cutter 3 in the first direction are alternately attached to the rotary shaft 2 so as to exceed the entire width of the plate member 62 to be described later, thereby forming the groove forming member 1 shown in FIG. . In this case, the cutters 3 adjacent to each other across the spacers 4 are disposed so that the blades 3a are arranged on each other on a spiral curve indicated by a chain line.
旋轉軸2如第1圖、第2圖所示,兩端分別藉由設在保持構件6的第一軸承8旋轉自如地被支承。As shown in FIGS. 1 and 2, the rotating shaft 2 is rotatably supported by the first bearing 8 provided on the holding member 6 at both ends.
在兩保持構件6之下部,固定有支承台7,形成於該支承台7之形成與沿第2圖所示傾斜方向(以下簡記為“傾斜方向”)設置的公螺桿10螺合的母螺紋。A support base 7 is fixed to a lower portion of the two holding members 6, and a female thread formed on the support base 7 and screwed to the male screw 10 provided in the oblique direction (hereinafter simply referred to as "inclination direction") shown in Fig. 2 is formed. .
各支承台7設為如下:即,基台9的上面9a成為與公螺桿10平行的傾斜面,將基台9設置在各支承台7之下方。Each of the support bases 7 is such that the upper surface 9a of the base 9 is an inclined surface parallel to the male screw 10, and the base 9 is provided below each support base 7.
具有由可動部14a及固定部14b構成之第一線性軸承14兩組,如第1圖所示在各上面9a,互相平行地設置固定部14b。Two sets of the first linear bearings 14 including the movable portion 14a and the fixed portion 14b are provided, and as shown in Fig. 1, the fixed portions 14b are provided in parallel with each other on the upper surfaces 9a.
另外,將被固定部14b導引的可動部14a固定於支承台7的底部,藉此沿著傾斜方向導引各支承台7的移動。Further, the movable portion 14a guided by the fixing portion 14b is fixed to the bottom of the support base 7, whereby the movement of each support base 7 is guided in the oblique direction.
兩公螺桿10的第2圖所示左側端部與第一伺服電動機15連接,以來自後述的控制器70的信號控制,使得兩公螺桿10同步地正轉、反轉以及停止自如。該兩公螺桿10藉由正轉,使得溝槽形成構件1從第3圖實線所示位置(以下稱為“待機位置”)沿傾斜方向朝著用虛線所示位置(以下稱為“前進位置”)移動,藉由反轉進行逆向移動。The left end portion shown in Fig. 2 of the male screw 10 is connected to the first servo motor 15, and is controlled by a signal from a controller 70, which will be described later, so that the two male screws 10 are synchronously rotated forward, reversed, and stopped. The two male screws 10 are rotated forward so that the groove forming member 1 is inclined from the position shown by the solid line in FIG. 3 (hereinafter referred to as "standby position") toward the position indicated by the broken line (hereinafter referred to as "advance" The position ") moves, and the reverse movement is performed by the inversion.
另一方面,在第1圖,在上方側的保持構件6,設有朝上述上方突出的載置台16。On the other hand, in the first figure, the holding member 6 on the upper side is provided with a mounting table 16 that protrudes upward.
將第二伺服電動機18固定在該載置台16上,與旋轉軸2的上方端部連接,以來自後述的控制器70的信號控制,使得旋轉軸2朝著箭頭方向旋轉以及停止自如。The second servo motor 18 is fixed to the mounting table 16, and is connected to the upper end portion of the rotary shaft 2, and is controlled by a signal from a controller 70, which will be described later, so that the rotary shaft 2 is rotated in the direction of the arrow and can be stopped.
第二伺服電動機18通常是停止的,根據來自後述控制器70的信號,在為了在板材62形成溝槽使得溝槽形成構件1開始單向移動前,控制第二伺服電動機18朝著箭頭方向驅動旋轉,若結束單向移動,則停止旋轉。The second servo motor 18 is normally stopped, and according to a signal from a controller 70 to be described later, the second servo motor 18 is controlled to be driven in the direction of the arrow before the groove forming member 1 starts to move in one direction in order to form a groove in the plate member 62. Rotate, if the one-way movement is finished, the rotation is stopped.
上述基台9與後述各構件一起設在第一基部20上。The base 9 is provided on the first base 20 together with each member to be described later.
在第1圖中,藉由垂直設在第一基部20上面的第一支承壁22,來固定第一支承軸24的兩端,而設為第3圖以兩點鏈線表示的高度。In Fig. 1, the both ends of the first support shaft 24 are fixed by the first support wall 22 which is vertically provided on the upper surface of the first base portion 20, and is set to have a height indicated by a two-dot chain line in Fig. 3.
在第一支承軸24上,在與間隔座4相對的各位置,分別透過第二軸承26,設有可旋轉自如地彎曲的第一臂28。The first support shaft 24 is provided with a first arm 28 that is rotatably and rotatably transmitted through the second bearing 26 at each position opposed to the spacer 4.
符號30如第1圖所示,表示被固定成與第一支承壁22垂直的第二支承壁。Symbol 30, as shown in Fig. 1, shows a second support wall that is fixed perpendicular to the first support wall 22.
第一氣缸32的終端部與該第二支承壁30以銷連接,該第一氣缸32的活塞桿32a的前端和第一臂28的第3圖所示左側端部同樣地以銷連接。The end portion of the first cylinder 32 is pin-connected to the second support wall 30, and the front end of the piston rod 32a of the first cylinder 32 is similarly connected to the left end portion of the first arm 28 as shown in Fig. 3 by a pin.
如第5圖所示的左右方向(以下,稱為“第一方向”)寬度比鄰接的切刀3間的間隔小若干之第一按壓構件34,是與各第一臂28的第3圖所示右側端部以銷連接。藉此使第一按壓構件34相對於第一臂28旋轉自如。The first pressing member 34 having a width in the left-right direction (hereinafter referred to as "first direction") as shown in FIG. 5 is smaller than the interval between the adjacent cutters 3, and is a third diagram of each of the first arms 28. The right end shown is connected by a pin. Thereby, the first pressing member 34 is rotatable relative to the first arm 28.
在各第一按壓構件34的底部設有如下二種類的面。The following two types of surfaces are provided at the bottom of each of the first pressing members 34.
一個面如第5圖所示,是作為底面的平坦面34a,其用來抵接於後述的尚未形成第一溝槽62a、第二溝槽62c的板材62的平坦表面。One surface, as shown in Fig. 5, is a flat surface 34a as a bottom surface for abutting against a flat surface of a sheet material 62 on which the first groove 62a and the second groove 62c have not been formed, which will be described later.
另一個面如第5圖所示,是設在面34a兩側的傾斜面34b。The other surface, as shown in Fig. 5, is an inclined surface 34b provided on both sides of the surface 34a.
該面34b如後述般呈傾斜設置,當將第一按壓構件34壓緊在形成在板材62的第一溝槽62a內時,使面34b的大致整個面接觸第一溝槽62a的內面62b。The face 34b is inclined as described later, and when the first pressing member 34 is pressed into the first groove 62a formed in the plate member 62, the substantially entire face of the face 34b is brought into contact with the inner face 62b of the first groove 62a. .
在第3圖中,符號36為與上述各第一臂28和各第一按壓構件34連接的弱拉伸彈簧。In Fig. 3, reference numeral 36 denotes a weak tension spring that is connected to each of the first arm 28 and each of the first pressing members 34.
第一按壓構件34透過軸承(未圖示)設在第一臂28,當例如第一臂28轉動的情況,第一按壓構件34以軸承處為中心而轉動,而可能成為第一按壓構件34的第二方向上游側降低的狀態。The first pressing member 34 is provided on the first arm 28 through a bearing (not shown). When the first arm 28 is rotated, for example, the first pressing member 34 is rotated about the bearing, and may become the first pressing member 34. The second direction of the upstream side is lowered.
在該狀態下,如後所述,將板材62輸送到後述形成位置時,板材62碰撞第一按壓構件34而妨害移動。In this state, as will be described later, when the plate member 62 is transported to the forming position described later, the plate member 62 collides with the first pressing member 34 to hinder the movement.
為了避免上述情況,如第3圖所示,當第一臂28位於實線所示第一上升位置時,用拉伸彈簧36施加往上拉的力,使得第一按壓構件34成為以左側為上方之若干傾斜狀態。In order to avoid the above, as shown in FIG. 3, when the first arm 28 is at the first rising position shown by the solid line, the upward pulling force is applied by the tension spring 36, so that the first pressing member 34 becomes the left side. A number of tilting states above.
第一氣缸32使得活塞桿32a作後退動作時成為第3圖所示狀態,相反地,藉由前進動作,如後所述,能使第一按壓構件34壓緊在板材62或內面62b,該等動作如後所述,由來自控制器70的信號控制。The first cylinder 32 is in the state shown in Fig. 3 when the piston rod 32a is retracted, and conversely, the first pressing member 34 can be pressed against the plate member 62 or the inner surface 62b by the forward movement, as will be described later. These actions are controlled by signals from controller 70 as will be described later.
符號42如後所述為加工板材62時的支承構件,用鋼製作,表面背面平坦。在支承構件42的後述第二方向下游側端部,如第3圖所示,表面側設有缺口,而用來固定刀具承受部43,該刀具承受部43的材質如硬質合成樹脂/強化木材等,雖具有剛性,但即使與切刀3的刀刃摩擦該刀刃也不會受到損傷那樣的材質。The symbol 42 is a support member for processing the sheet material 62 as will be described later, and is made of steel and has a flat back surface. In the downstream side end portion of the support member 42 which is described later in the second direction, as shown in FIG. 3, the surface side is provided with a notch for fixing the tool receiving portion 43, and the material of the cutter receiving portion 43 is made of hard synthetic resin/reinforced wood. Although it has rigidity, even if it rubs against the blade of the cutter 3, the blade will not be damaged.
第一支承構件42如第3圖所示,在第一基部20的上方,設為沿著與用箭頭表示的板材62的搬運方向(以下,稱為“第二方向”)正交的第一方向移動自如。As shown in FIG. 3, the first support member 42 is disposed above the first base portion 20 along the first direction orthogonal to the conveyance direction of the sheet material 62 indicated by an arrow (hereinafter referred to as "second direction"). The direction moves freely.
即,在第一基部20的上面,在二處,隔著間隔固定高度調節用塊44。將由可動部46a及固定部46b構成的第二線性軸承46之固定部46b,配置在各塊44上,將各可動部46a固定在第一支承構件42的下面。That is, the height adjustment block 44 is fixed at intervals of two places on the upper surface of the first base portion 20. The fixing portion 46b of the second linear bearing 46 composed of the movable portion 46a and the fixing portion 46b is disposed on each block 44, and each movable portion 46a is fixed to the lower surface of the first support member 42.
為了將第一支承構件42設為上述移動自如,採用以下構造。In order to make the first support member 42 freely movable, the following structure is employed.
在第1圖中局部用實線、絕大部分用虛線,在第2圖中全體用虛線,在第3圖中用截面圖表示的符號48為第二氣缸,其終端部與基台9的第一支承壁22以銷連接,其活塞桿48a的前端與固定在第一支承構件42下面的第一突起部20a同樣地以銷連接。In the first drawing, the solid line is partially used, and most of the dotted line is used. In the second drawing, the entire line is broken, and the symbol 48 shown in the cross-sectional view in Fig. 3 is the second cylinder, and the terminal portion and the base 9 are The first support wall 22 is connected by a pin, and the front end of the piston rod 48a is pin-connected in the same manner as the first protrusion 20a fixed to the lower side of the first support member 42.
依據上述構成,藉由第二氣缸48的活塞桿48a的伸縮動作,使第一支承構件42朝著第一方向移動自如。According to the above configuration, the first support member 42 is movable in the first direction by the expansion and contraction operation of the piston rod 48a of the second cylinder 48.
設有二個公知的制動件(未圖示),在上述移動中,使得第一支承構件42在上述第一方向上離開距離T的後述各位置,亦即活塞桿48a後退動作在第1圖所示下方側的所定位置(以下,稱為“第一位置”)、以及前進動作在第1圖所示上方側的所定位置(以下,稱為“第二位置”)停止待機。Two known brake members (not shown) are provided. During the above movement, the first support member 42 is separated from each of the later-described positions of the distance T in the first direction, that is, the piston rod 48a is retracted in the first figure. The predetermined position on the lower side (hereinafter referred to as "first position") and the forward movement are stopped at a predetermined position (hereinafter referred to as "second position") on the upper side shown in FIG. 1 .
第二氣缸48的動作如後所述,用來自控制器70的信號控制。The operation of the second cylinder 48 is controlled by a signal from the controller 70 as will be described later.
在第3圖中,符號50為前端銳利的限制構件。In Fig. 3, reference numeral 50 is a restricting member having a sharp front end.
限制構件50是如下述般設置。The restriction member 50 is provided as follows.
在第1圖中用實線、在第3圖中用一點鏈線表示第三支承壁52,在第一支承構件42的第一方向(即第1圖的上下方向)的兩端部分別垂直設在上面。In the first drawing, the third support wall 52 is indicated by a solid line in Fig. 3, and the first support member 42 is vertically inclined at both ends in the first direction (i.e., the vertical direction of Fig. 1). Set on top.
在兩第三支承壁52之間,在第3圖所示位置固定第二支承軸54的兩端。Between the two third support walls 52, both ends of the second support shaft 54 are fixed at the position shown in Fig. 3.
在兩第三支承壁52的第3圖所示左側,設有第四支承壁55,其將第1圖的上下方向的兩端分別固定在第三支承壁52。On the left side shown in Fig. 3 of the two third support walls 52, a fourth support wall 55 is provided which fixes both ends in the vertical direction of Fig. 1 to the third support wall 52, respectively.
配置上述各構件,在第二支承軸54,在第1圖的上下方向隔著適當間隔,在下方側端部設有限制構件50的狀態下,透過軸承56旋轉自如地設有若干個第二臂58。In the state in which the second support shaft 54 is disposed at an appropriate interval in the vertical direction of the first drawing, and the regulating member 50 is provided at the lower end portion, the transmission bearing 56 is rotatably provided with a plurality of second members. Arm 58.
另外,如第3圖所示,第三氣缸60的終端部與第四支承壁55以銷連接,第二臂58的上方側端部和第三氣缸60的活塞桿60a的前端以銷連接。Further, as shown in Fig. 3, the end portion of the third cylinder 60 is connected to the fourth support wall 55 by a pin, and the upper end portion of the second arm 58 and the front end of the piston rod 60a of the third cylinder 60 are pin-connected.
藉由該第三氣缸60的伸縮動作,使第二臂58在第3圖實線所示位置(以下,稱為“第二上升位置”)和夾持板材62的位置(以下,稱為“突刺位置”)之間旋轉自如;所述突刺位置是如兩點鏈線表示的限制構件50的前端突出刺入後述的板材62的表面,而在其與第一支承構件42之間夾持板材62的位置。By the expansion and contraction operation of the third cylinder 60, the second arm 58 is positioned at a position indicated by a solid line in FIG. 3 (hereinafter referred to as a "second rising position") and a position at which the plate member 62 is held (hereinafter referred to as " The spur position is freely rotatable between the spurs and the first support member 42 62 location.
但是,突刺位置基於以下理由,並非一定位置。However, the spur position is not a certain position for the following reasons.
亦即,限制構件50的作用如後所述,藉由將其前端突刺在板材62表面,防止因藉由切刀3在板材62上形成溝槽時所受到的力而使板材62產生偏移。於是,藉由第三氣缸60產生的用於突刺的力,必須適當變化而足以防止上述偏移。That is, the action of the restricting member 50, as will be described later, by spurting the front end thereof on the surface of the plate member 62, prevents the plate member 62 from being displaced due to the force received by the cutter 3 when forming the groove on the plate member 62. . Thus, the force for the spur generated by the third cylinder 60 must be appropriately changed to be sufficient to prevent the above-described offset.
因此,第二臂58成為突刺位置時,依第三氣缸60產生的力及板材62材質,其實際位置會有不同。Therefore, when the second arm 58 is in the spur position, the actual position of the material generated by the third cylinder 60 and the material of the plate material 62 may differ.
第三氣缸60的動作如後所述,用來自控制器70的信號控制。The operation of the third cylinder 60 is controlled by a signal from the controller 70 as will be described later.
在第1圖中用兩點鏈線、在第3圖中用實線表示的符號62為板材,藉由切刀3如後所述,在該板材62上形成第一溝槽62a、第二溝槽62c。In Fig. 1, a two-dot chain line, a symbol 62 indicated by a solid line in Fig. 3, is used as a plate material, and a first groove 62a and a second groove are formed on the plate member 62 by a cutter 3 as will be described later. Groove 62c.
在第1圖、第3圖中,符號64為用來搬運板材62而將其送到第一支承構件42上的輥,圖示僅一個,但實際上設有多個。In the first and third figures, reference numeral 64 is a roller for conveying the plate member 62 and feeding it to the first support member 42, and only one of them is shown, but actually, a plurality of them are provided.
輥64由第三伺服電動機66驅動,而能旋轉及停止自如。The roller 64 is driven by the third servo motor 66 to be rotatable and stop freely.
符號68為檢測板材62前端將檢測信號送往控制器70的檢測器。Reference numeral 68 is a detector for detecting the detection signal from the front end of the plate member 62 to the controller 70.
控制器70設定為接受來自檢測器68的檢測信號,如後所述,輸出控制各構件動作的信號。The controller 70 is set to receive a detection signal from the detector 68, and outputs a signal for controlling the operation of each member as will be described later.
在上述構造中,事先在第一支承構件42形成溝槽。In the above configuration, the groove is formed in the first support member 42 in advance.
即,最初在第3圖所示位置,在形成溝槽前,將右側端部的上方角部呈兩點鏈線表示的形狀之第一支承構件42,如上所述,固定在第二線性軸承46而予以保持。在該狀態下,使得第二氣缸48作後退動作,使得第一支承構件42移動到第一位置待機。That is, first, at the position shown in Fig. 3, before the groove is formed, the first support member 42 having a shape in which the upper corner portion of the right end portion is indicated by a two-dot chain line is fixed to the second linear bearing as described above. 46 and keep it. In this state, the second cylinder 48 is caused to retreat so that the first support member 42 moves to the first position to stand by.
此後,驅動第二伺服電動機18旋轉,使得切刀3朝著箭頭方向旋轉後,藉由驅動第一伺服電動機15旋轉,使得公螺桿10正轉,使得溝槽形成構件1移動到第3圖所示前進位置。Thereafter, the second servo motor 18 is driven to rotate, so that after the cutter 3 is rotated in the direction of the arrow, by driving the first servo motor 15 to rotate, the male screw 10 is rotated forward, so that the groove forming member 1 is moved to the third figure. Show the forward position.
接著,使得第二伺服電動機18停止後,驅動第一伺服電動機15朝著與上述相反方向旋轉,使得公螺桿10反轉,使得溝槽形成構件1移動到待機位置。Next, after the second servo motor 18 is stopped, the first servo motor 15 is driven to rotate in the opposite direction to the above, so that the male screw 10 is reversed, so that the groove forming member 1 is moved to the standby position.
接著,使得第二氣缸48前進動作,使得第一支承構件42移動到第二位置待機。Next, the second cylinder 48 is caused to move forward, so that the first support member 42 moves to the second position to stand by.
接著,與上述相同地,在使得切刀3朝著箭頭方向旋轉狀態下,使得溝槽形成構件1移動到第3圖所示前進位置。Next, in the same manner as described above, the groove forming member 1 is moved to the advanced position shown in Fig. 3 while the cutter 3 is rotated in the direction of the arrow.
其結果,在第一支承構件42上,如第6圖立體圖所示,沿著第一方向以距離T的間隔形成多條溝槽43a,該溝槽43a為與切刀3的前端部形狀相同形狀的V字狀凹部,是由二個傾斜的內面43b構成。As a result, on the first supporting member 42, as shown in the perspective view of Fig. 6, a plurality of grooves 43a are formed at intervals of a distance T in the first direction, and the grooves 43a have the same shape as the front end portion of the cutter 3. The V-shaped recess of the shape is composed of two inclined inner faces 43b.
本發明的第一實施例如上所述構成,接下來說明其動作。The first embodiment of the present invention has the above-described configuration, and the operation thereof will be described next.
作為初始狀態,事先按如下所述使得各構件動作。As an initial state, each member is operated in advance as described below.
即,使得第一氣缸32的活塞桿32a作後退動作,使得第一臂28在第3圖實線所示第一上升位置待機。又,使得第三氣缸60作前進動作,使得第二臂58在實線所示第二上升位置待機。進一步使得第二氣缸48作後退動作,用第二線性軸承46導引第一支承構件42,使其移動到第一位置待機。That is, the piston rod 32a of the first cylinder 32 is retracted so that the first arm 28 stands by at the first rising position shown by the solid line in FIG. Further, the third cylinder 60 is caused to advance, so that the second arm 58 stands by at the second rising position indicated by the solid line. Further, the second cylinder 48 is retracted, and the first support member 42 is guided by the second linear bearing 46 to move to the first position for standby.
另外,事先藉由第三伺服電動機66動作使得輥64朝著箭頭方向旋轉。Further, the roller 64 is rotated in the direction of the arrow by the third servo motor 66 operating in advance.
在該狀態下,將板材62置於輥64上,朝著第二方向搬運板材62。In this state, the sheet material 62 is placed on the roller 64, and the sheet material 62 is carried in the second direction.
若由檢測器68檢測到所搬運板材62的第二方向下游側(以下,稱為“下游側”)端部,將其檢測信號送往上述控制器70。When the detector 68 detects the downstream side (hereinafter referred to as "downstream side") end of the conveyed plate member 62 in the second direction, the detection signal is sent to the controller 70.
於是,控制器70最初向第三伺服電動機66發出停止信號,如第3圖所示,在板材62的下游側端部位於比第一支承構件42的溝槽43a更接近第二方向下游側若干的狀態下,使得輥64停止。Then, the controller 70 initially issues a stop signal to the third servo motor 66. As shown in Fig. 3, the downstream end portion of the plate member 62 is located closer to the downstream side in the second direction than the groove 43a of the first support member 42. In the state, the roller 64 is stopped.
接著,控制器70輸出信號,使得各第一氣缸32的活塞桿32a作前進動作,又,使得各第三氣缸60作後退動作。Next, the controller 70 outputs a signal such that the piston rods 32a of the first cylinders 32 are advanced, and the third cylinders 60 are retracted.
於是,藉由第一氣缸32的動作,各第一臂28從第3圖狀態按順時針方向轉動。Then, by the operation of the first cylinder 32, each of the first arms 28 is rotated clockwise from the state of Fig. 3.
其結果,如第7圖的局部放大說明圖所示,板材62藉由第一按壓構件34的平坦面34a按壓在第一支承構件42上,即使板材62有局部翹曲,也能矯正為平坦。As a result, as shown in a partially enlarged explanatory view of Fig. 7, the plate member 62 is pressed against the first supporting member 42 by the flat surface 34a of the first pressing member 34, and can be corrected to be flat even if the plate member 62 is partially warped. .
另一方面,藉由第三氣缸60的動作,各第二臂58從第3圖狀態按逆時針方向旋轉。其結果,各限制構件50之銳利的前端壓抵於板材62表面。On the other hand, by the operation of the third cylinder 60, each of the second arms 58 rotates counterclockwise from the state of Fig. 3. As a result, the sharp front end of each of the restricting members 50 is pressed against the surface of the plate member 62.
接著,控制器70輸出信號使得第二伺服電動機18動作,使得溝槽形成構件1的旋轉軸2即切刀3朝著第3圖箭頭所示方向旋轉。Next, the controller 70 outputs a signal to cause the second servo motor 18 to operate such that the rotary shaft 2 of the groove forming member 1, that is, the cutter 3, rotates in the direction indicated by the arrow in the third figure.
接著,控制器70輸出信號使得兩個第一伺服電動機15動作,使得兩公螺桿10同步正轉。Next, the controller 70 outputs a signal to cause the two first servo motors 15 to operate such that the two male screws 10 are synchronized forward.
其結果,溝槽形成構件1如第3圖所示,從待機位置移動到前進位置。As a result, the groove forming member 1 moves from the standby position to the advanced position as shown in FIG.
如此,板材62的下游側端部被切刀3切削,在板材62如第8圖所示,以間距2T形成第一溝槽62a,該第一溝槽62a的第一方向的寬度為T,在與傾斜方向垂直方向的截面形狀為V字狀,由用交叉斜線表示的二個內面62b構成。Thus, the downstream end portion of the plate member 62 is cut by the cutter 3, and as shown in Fig. 8, the plate member 62 is formed with a first groove 62a at a pitch 2T, and the width of the first groove 62a in the first direction is T, The cross-sectional shape in the direction perpendicular to the oblique direction is V-shaped, and is composed of two inner faces 62b indicated by crossed diagonal lines.
當藉由該切刀3切削時,第一按壓構件34在第8圖中,在上方側如實線所示,又,在前側僅平坦面34a及傾斜面34b如兩點鏈線所示,將板材62朝下方按壓。When cutting by the cutter 3, the first pressing member 34 is shown as a solid line on the upper side in Fig. 8, and only the flat surface 34a and the inclined surface 34b on the front side are as shown by the two-dot chain line. The plate 62 is pressed downward.
在該移動中,第一支承構件42的溝槽43a如上述般形成,而確保讓切刀3通過的空間,因此,切刀3能毫無問題地移動。In this movement, the groove 43a of the first support member 42 is formed as described above, and the space through which the cutter 3 is passed is ensured, so that the cutter 3 can be moved without any problem.
又,如此般形成的各第一溝槽62a的內面62b和溝槽43a的內面43b成為平行且連續的面。Further, the inner surface 62b of each of the first grooves 62a and the inner surface 43b of the grooves 43a formed in this manner are parallel and continuous surfaces.
在該形成中,板材62的下游側端部藉由第一按壓構件34矯正為平坦,且藉由第一按壓構件34和第一支承構件42夾持,因此,不會偏移,使第一溝槽62a分別成為相同、大致均一的形狀。In this formation, the downstream end portion of the plate member 62 is corrected to be flat by the first pressing member 34, and is sandwiched by the first pressing member 34 and the first supporting member 42, so that it is not displaced, so that the first The grooves 62a have the same, substantially uniform shape.
又,藉由各限制構件50也能防止板材62偏移。Moreover, the sheet member 62 can also be prevented from shifting by the respective regulating members 50.
再者,板材62背面,在切刀3通過處以外,是藉由第一支承構件42支承,因此能更良好地形成第一溝槽62a。Further, the back surface of the plate member 62 is supported by the first support member 42 except for the passage of the cutter 3, so that the first groove 62a can be formed more satisfactorily.
若經過充分地形成上述第一溝槽62a的時間,則控制器70輸出信號按以下所述使得各構件動作。When the time for sufficiently forming the first groove 62a is passed, the controller 70 outputs a signal to cause each member to operate as described below.
即,使得各第一氣缸32的活塞桿32a作後退動作,使得第一臂28復位到第3圖所示初始狀態的位置。That is, the piston rod 32a of each of the first cylinders 32 is retracted so that the first arm 28 is returned to the position of the initial state shown in Fig. 3.
接著,使得第二氣缸48的活塞桿48a前進動作,用第二線性軸承46導引第一支承構件42,使其從第一位置朝第二位置移動距離T待機。Next, the piston rod 48a of the second cylinder 48 is advanced, and the first support member 42 is guided by the second linear bearing 46 to be moved by the distance T from the first position toward the second position.
該移動時,第三支承壁52也與第一支承構件42一起移動,因此,藉由處於突刺位置的限制構件50,板材62不會改變相對第一支承構件42的位置而一體地移動。At the time of this movement, the third support wall 52 also moves together with the first support member 42, and therefore, the plate member 62 is integrally moved without changing the position of the first support member 42 by the restricting member 50 at the spur position.
該移動後,板材62的形成有第一溝槽62a的各處位於第3圖所示第一按壓構件34的正下方位置。After the movement, the portions of the plate member 62 on which the first grooves 62a are formed are located immediately below the first pressing member 34 shown in Fig. 3.
接著,根據從控制器70輸出的信號,使得各第一氣缸32的活塞桿32a作前進動作。於是,各第一臂28再次從第3圖狀態按順時針方向旋轉。Next, the piston rod 32a of each of the first cylinders 32 is caused to advance according to the signal output from the controller 70. Then, each of the first arms 28 is again rotated clockwise from the state of Fig. 3.
其結果,各第一臂28的第一按壓構件34按壓於第一溝槽62a,依循第一溝槽62a的傾斜方向而以第10圖所示的傾斜狀態按壓。As a result, the first pressing member 34 of each of the first arms 28 is pressed against the first groove 62a, and is pressed in the inclined state shown in FIG. 10 in accordance with the inclination direction of the first groove 62a.
即,在第9圖中,僅一個第一按壓構件34的平坦面34a及傾斜面34b用兩點鏈線表示,又在第11圖中表示多個第一按壓構件34,傾斜面34b按壓構成第一溝槽62a的內面62b,而將板材62壓緊在第一支承構件42上。於是,即使板材62有局部翹曲,也能矯正為平坦。That is, in Fig. 9, only the flat surface 34a and the inclined surface 34b of the first pressing member 34 are indicated by two-dot chain lines, and in Fig. 11, a plurality of first pressing members 34 are shown, and the inclined surface 34b is pressed to constitute The inner surface 62b of the first groove 62a presses the sheet 62 against the first support member 42. Thus, even if the sheet 62 is partially warped, it can be corrected to be flat.
接著,控制器70輸出信號使得第二伺服電動機18動作,使得切刀3朝著第3圖箭頭所示方向旋轉。Next, the controller 70 outputs a signal to cause the second servo motor 18 to operate, so that the cutter 3 is rotated in the direction indicated by the arrow in FIG.
接著,控制器70輸出信號使得兩個第一伺服電動機15動作,使得兩公螺桿10同步反轉。Next, the controller 70 outputs a signal to cause the two first servo motors 15 to operate such that the two male screws 10 are synchronously reversed.
其結果,溝槽形成構件1與上述相反,如第3圖所示,從虛線所示位置移動到實線所示位置。As a result, the groove forming member 1 is opposite to the above, and as shown in Fig. 3, moves from the position shown by the broken line to the position shown by the solid line.
藉此,板材62的下游側端部藉由切刀3切削,在板材62如第9圖所示,在先前形成在板材62的鄰接的第一溝槽62a之間,新形成相同的第二溝槽62c。Thereby, the downstream side end portion of the plate member 62 is cut by the cutter 3, and as shown in Fig. 9, the plate member 62 is newly formed between the adjacent first grooves 62a of the plate member 62, and the same second is newly formed. Groove 62c.
接下來說明第二實施例。Next, the second embodiment will be described.
在第二實施例中,是使得第一實施例的第一按壓構件34也沿著作為板材62的搬運方向的第二方向移動。In the second embodiment, the first pressing member 34 of the first embodiment is also moved in the second direction in which the writing direction of the sheet 62 is written.
在第一實施例中使用的第一方向、第二方向、搬運方向、傾斜方向、第一位置、第二位置的用語,在第二實施例中也具有相同意義。The terms of the first direction, the second direction, the carrying direction, the tilting direction, the first position, and the second position used in the first embodiment also have the same meaning in the second embodiment.
第12圖為本發明第二實施例的側面說明圖。Figure 12 is a side explanatory view showing a second embodiment of the present invention.
在第二實施例中,與第一實施例相同構件標以相同符號進行說明。In the second embodiment, the same members as those in the first embodiment are denoted by the same reference numerals.
但是,用於使得與第一實施例相同的構件動作的構件,例如沿著傾斜方向導引溝槽形成構件1使其在待機位置和前進位置之間往復動作的公螺桿10、第一線性軸承14、第一伺服電動機15等,與第一實施例同樣地設置的情況,是說明同樣地設置,圖示有時會省略。However, the member for causing the same member as that of the first embodiment to operate, for example, the male screw 10 that guides the groove forming member 1 to reciprocate between the standby position and the advanced position in the oblique direction, the first linearity The case where the bearing 14, the first servo motor 15, and the like are provided in the same manner as in the first embodiment is described in the same manner, and the illustration may be omitted.
在第12圖中,符號80為第二支承構件,與第一實施例相同地,其透過第二線性軸承46等設在第二基部82上,藉由第二氣缸48沿著第一方向在第一位置和第二位置之間移動自如。In Fig. 12, reference numeral 80 denotes a second supporting member which, like the first embodiment, is provided on the second base portion 82 through the second linear bearing 46 or the like, by the second cylinder 48 in the first direction The first position and the second position move freely.
在第一實施例中,在第一支承構件42的第二方向下游側端部形成溝槽43a,在第二支承構件80形成與該溝槽43a相同的溝槽81a。In the first embodiment, the groove 43a is formed at the downstream end portion of the first support member 42 in the second direction, and the same groove 81a as the groove 43a is formed at the second support member 80.
與第一支承構件42不同之處在於,第二支承構件80的第二方向上游側端部與第一支承構件42相比,是位於該方向更上游側的位置。與該第二支承構件80對應,第二基部82也形成為比第一基部20更長。The difference from the first support member 42 is that the upstream side end portion of the second support member 80 in the second direction is located further upstream than the first support member 42. Corresponding to the second support member 80, the second base portion 82 is also formed to be longer than the first base portion 20.
在第12圖中,符號50、54、58分別為與第一實施例同樣設置的限制構件、第三支承軸、第二臂,根據來自後述的控制器120的信號,與第一實施例相同動作,沿著第一方向的移動是與第二支承構件80一體地進行。In Fig. 12, reference numerals 50, 54, and 58 are respectively a restriction member, a third support shaft, and a second arm which are provided in the same manner as the first embodiment, and are the same as the first embodiment in accordance with a signal from a controller 120 to be described later. The movement in the first direction is performed integrally with the second support member 80.
符號64為用於將板材62送入到第二支承構件80上的一定位置的輥,與第一實施例的構造相同,根據來自後述的控制器120的信號,實施與第一實施例相同動作。Reference numeral 64 is a roller for feeding the plate member 62 to the second support member 80 at a certain position, and the same operation as that of the first embodiment is carried out in accordance with the signal from the controller 120, which will be described later, in the same manner as the configuration of the first embodiment. .
在第12圖中局部用實線表示,在第13圖(a)中省略下側表示的符號84為第五支承壁,其下端部在第二基部82的第一方向的兩端部分別固定在上面,又,其上端面84a成為沿第12圖左右方向即第二方向連續的面。In Fig. 12, a part is indicated by a solid line, and a symbol 84, which is omitted on the lower side in Fig. 13(a), is a fifth support wall, and a lower end portion thereof is fixed at both end portions of the second base portion 82 in the first direction. Further, the upper end surface 84a is a surface continuous in the second direction, which is the left-right direction of Fig. 12, in the second direction.
在兩第五支承壁84的上面,由固定部86b及可動部86a構成的第三線性軸承86的固定部86b,是沿著第二方向固定。On the upper surface of the two fifth support walls 84, the fixing portion 86b of the third linear bearing 86 composed of the fixed portion 86b and the movable portion 86a is fixed in the second direction.
符號88為第一安裝台。在第一安裝台88的第一方向的兩端部設有突出部88,其固定於設在兩第五支承壁84上的第三線性軸承86的兩可動部86a上。Symbol 88 is the first mounting station. Protruding portions 88 are provided at both end portions of the first mounting table 88 in the first direction, and are fixed to the two movable portions 86a of the third linear bearing 86 provided on the two fifth supporting walls 84.
在上述兩突出部88,設有沿第二方向貫通的母螺紋88b,將與母螺紋88b螺合的公螺桿90沿第二方向插入穿通。The two protruding portions 88 are provided with a female screw 88b penetrating in the second direction, and the male screw 90 screwed to the female screw 88b is inserted through the second direction.
第四伺服電動機92與公螺桿90的第二方向上游側端部連接。The fourth servo motor 92 is connected to the upstream side end portion of the male screw 90 in the second direction.
第四伺服電動機92根據來自後述的控制器120的信號,使得公螺桿90正轉、反轉及停止,藉此,能使得第一安裝台88沿著第12圖所示左右方向移動及停止。The fourth servo motor 92 causes the male screw 90 to rotate forward, reverse, and stop in accordance with a signal from a controller 120 to be described later, whereby the first mounting base 88 can be moved and stopped in the left-right direction as shown in FIG.
在第一安裝台88的下端部,以朝第二方向的下游側突出的狀態固定第三支承構件94。The third support member 94 is fixed to the lower end portion of the first mounting base 88 in a state of protruding toward the downstream side in the second direction.
在第三支承構件94的端部附近設有軸承96,將沿著第一方向突出設置於第四支承構件98的兩下端部之第三支承軸100分別插入該軸承96,使得第四支承構件98以第三支承軸100為中心而被旋轉自如地支承。A bearing 96 is disposed in the vicinity of the end of the third supporting member 94, and the third supporting shaft 100 projecting from the lower ends of the fourth supporting member 98 in the first direction is inserted into the bearing 96, respectively, so that the fourth supporting member 98 is rotatably supported around the third support shaft 100.
沿著第一方向,在第一安裝台88的兩端面88c和第四支承構件98的兩端面98c(第12圖僅僅表示一側)設有第四氣缸102,該第四氣缸102的終端部102a透過軸承(未圖示)旋轉自如地與端面88c連接,該第四氣缸102的活塞桿102b的前端透過軸承(未圖示)旋轉自如地與端面98c連接。In the first direction, a fourth cylinder 102 is provided at both end faces 88c of the first mounting table 88 and both end faces 98c of the fourth supporting member 98 (only the one side is shown in FIG. 12), and the terminal portion of the fourth cylinder 102 The 102a is rotatably connected to the end surface 88c via a bearing (not shown), and the tip end of the piston rod 102b of the fourth cylinder 102 is rotatably connected to the end surface 98c via a bearing (not shown).
活塞桿102b設置成,當如後述般作前進動作而形成最大突出時,使第二按壓構件108的平坦面108a與溝槽形成構件1的傾斜的移動通路平行。The piston rod 102b is provided such that the flat surface 108a of the second pressing member 108 is parallel to the inclined movement path of the groove forming member 1 when the forward movement is performed as described later to form the maximum projection.
藉此,根據來自後述的控制器120的信號,第四氣缸102的活塞桿102b伸縮,能使得第四支承構件98以第三支承軸100為中心旋轉。Thereby, the piston rod 102b of the fourth cylinder 102 expands and contracts according to a signal from the controller 120 to be described later, and the fourth support member 98 can be rotated about the third support shaft 100.
在第四支承構件98,設有如下所述各構件。In the fourth support member 98, each member as described below is provided.
符號104為第四線性軸承,其固定部104b沿著第一方向隔著間隔T多個固定在第二方向上的第四支承構件98的下游側的面。Reference numeral 104 is a fourth linear bearing, and the fixing portion 104b is fixed to a surface on the downstream side of the fourth supporting member 98 in the second direction at intervals T in the first direction.
在各固定部104b,如第12圖、第13圖所示,分別透過被導引的可動部104a而設有第五支承構件106,使得各第五支承構件106相對第四支承構件98上下移動自如。In each of the fixing portions 104b, as shown in Figs. 12 and 13, the fifth supporting member 106 is provided through the guided movable portion 104a, so that the fifth supporting members 106 move up and down with respect to the fourth supporting member 98. freely.
另外,在第五支承構件106之與可動部104a設置面的相反側的面上固定第三臂107,該第三臂107在第12圖中呈L字型,如第13圖(a)中用兩點鏈線所示,其第一方向的寬度與第一實施例的第一按壓構件34相等。Further, a third arm 107 is fixed on a surface of the fifth supporting member 106 opposite to the surface on which the movable portion 104a is disposed, and the third arm 107 is L-shaped in Fig. 12, as shown in Fig. 13(a) The width of the first direction is the same as that of the first pressing member 34 of the first embodiment, as indicated by the two-dot chain line.
構成第三臂107的一部分的第二按壓構件如第12圖所示,設為在第三臂107的下部朝著橫向突出。As shown in Fig. 12, the second pressing member constituting a part of the third arm 107 is formed to protrude laterally in the lower portion of the third arm 107.
在第二按壓構件108的底部,如從第12圖的箭頭H所示方向觀察的放大立體圖的第14圖所示,與第一按壓構件34相同地,形成平坦面108a及傾斜面108b。At the bottom of the second pressing member 108, as shown in Fig. 14 of the enlarged perspective view seen from the direction indicated by the arrow H in Fig. 12, the flat surface 108a and the inclined surface 108b are formed in the same manner as the first pressing member 34.
另一方面,在第四支承構件98的上面,在與各固定部104b對應的位置,如第12圖、第13圖所示分別固定第二安裝台110。On the other hand, on the upper surface of the fourth support member 98, the second mounting base 110 is fixed to each other at positions corresponding to the respective fixing portions 104b as shown in Figs. 12 and 13 .
在各第二安裝台110的上端固定設有第二突起部110b的卡定體110a。A locking body 110a having a second protrusion 110b is fixed to an upper end of each of the second mounting bases 110.
符號112為第五氣缸,其終端部112b卡止於第二突起部110b,同時,其活塞桿112a的前端與第五支承構件106的上面連接。Reference numeral 112 is a fifth cylinder, and the end portion 112b is locked to the second projection 110b, and the front end of the piston rod 112a is connected to the upper surface of the fifth support member 106.
藉由上述構成,根據來自後述的控制器120的信號,第五氣缸112的活塞桿112a伸縮,第三臂107成為上下移動自如。According to the above configuration, the piston rod 112a of the fifth cylinder 112 expands and contracts according to a signal from the controller 120 to be described later, and the third arm 107 can move up and down.
符號62為與第一實施例相同的板材。Symbol 62 is the same plate material as the first embodiment.
又,符號64也是與第一實施例相同的輥,藉由第三伺服電動機66,旋轉及停止自如。Further, reference numeral 64 is also the same roller as that of the first embodiment, and is rotated and stopped by the third servo motor 66.
符號68為檢測板材前端將檢測信號送往控制器120的檢測器。Symbol 68 is a detector for detecting the front end of the sheet to send a detection signal to the controller 120.
控制器120設定為接受來自檢測器68的檢測信號,如後所述,輸出控制各構件動作的信號。The controller 120 is set to receive a detection signal from the detector 68, and outputs a signal for controlling the operation of each member as will be described later.
符號1為溝槽形成構件,與第一實施例的構造相同,在待機位置和前進位置之間動作,在第12圖中,僅僅用兩點鏈線表示處於待機位置的狀態。Reference numeral 1 is a groove forming member which operates between the standby position and the advanced position in the same manner as the configuration of the first embodiment. In Fig. 12, only the two-dot chain line indicates the state in the standby position.
作為初始狀態,事先按如下所述使得各構件動作。As an initial state, each member is operated in advance as described below.
即,使得第四伺服電動機92動作,事先使得第一安裝台88移動到第12圖所示位置(以下,稱為“原位置”)待機。In other words, the fourth servo motor 92 is operated, and the first mounting table 88 is moved to the position shown in Fig. 12 (hereinafter referred to as "original position") in advance.
又,使得各自對應的氣缸動作,事先使得第二臂58、第四支承構件98、以及第五支承構件106移動到第12圖所示位置(以下,同樣稱為“原位置”)待機。Further, the respective cylinders are operated, and the second arm 58, the fourth support member 98, and the fifth support member 106 are moved to the position shown in Fig. 12 (hereinafter, also referred to as "original position") in advance.
再者,溝槽形成構件1也與第一實施例相同,事先移動到待機位置待機。Further, the groove forming member 1 is also moved to the standby position in advance in the same manner as in the first embodiment.
另一方面,使得第二氣缸48作後退動作,使得第二支承構件80移動到第一位置待機。On the other hand, the second cylinder 48 is caused to retreat so that the second support member 80 moves to the first position to stand by.
另外,事先藉由第三伺服電動機66動作使得輥64朝著箭頭方向旋轉。Further, the roller 64 is rotated in the direction of the arrow by the third servo motor 66 operating in advance.
在該狀態下,將板材62置於輥64上,沿著第二方向搬運板材62。In this state, the sheet 62 is placed on the roller 64, and the sheet 62 is conveyed in the second direction.
若由檢測器68檢測到所搬運板材62的第二方向下游側(以下,簡稱“下游側”)端部,將其檢測信號送往上述控制器120。When the detector 68 detects the downstream side (hereinafter, simply referred to as "downstream side") end of the conveyed plate member 62 in the second direction, the detection signal is sent to the controller 120.
於是,控制器120最初向第三伺服電動機66發出停止信號,如第12圖所示,在板材62的下游側端部到達第二支承構件80的溝槽81a的位置,使得輥64停止。Then, the controller 120 initially issues a stop signal to the third servo motor 66, and as shown in Fig. 12, at the downstream end portion of the plate member 62 reaches the position of the groove 81a of the second support member 80, so that the roller 64 is stopped.
又,接受到由檢測器68發送的檢測信號的控制器120,同時也向第二伺服電動機18發出信號,與第一實施例相同地,使溝槽形成構件1的切刀3旋轉。Further, the controller 120 that has received the detection signal transmitted from the detector 68 also signals the second servo motor 18, and rotates the cutter 3 of the groove forming member 1 in the same manner as in the first embodiment.
接著,經過充分的讓輥64停止的時間後,控制器120與第3圖所示情況相同地,使得各第三氣缸60作後退動作,與第一實施例相同地,使得各第二臂58轉動,將各限制構件50的銳利前端壓抵於板材62表面。Then, after a sufficient time for stopping the roller 64, the controller 120 causes the third cylinders 60 to retreat as in the case of Fig. 3, and causes the second arms 58 to be the same as in the first embodiment. Rotating, the sharp front end of each of the restricting members 50 is pressed against the surface of the plate member 62.
此後,控制器120發出使得第五氣缸112動作的信號,使得第三臂107下降,如第15圖所示,藉由第二按壓構件108的平坦面108a將板材62的下側端部壓緊在第二支承構件80上。Thereafter, the controller 120 issues a signal for causing the fifth cylinder 112 to operate, so that the third arm 107 is lowered, and as shown in Fig. 15, the lower end portion of the plate member 62 is pressed by the flat surface 108a of the second pressing member 108. On the second support member 80.
接著,使得兩第一伺服電動機15動作,使得兩公螺桿10同步正轉。Next, the two first servo motors 15 are caused to operate so that the two male screws 10 are synchronously rotated forward.
其結果,溝槽形成構件1沿著如第16圖箭頭所示傾斜方向,從待機位置朝向以虛線表示的前進位置移動。As a result, the groove forming member 1 moves in the oblique direction as indicated by the arrow in FIG. 16 from the standby position toward the advanced position indicated by the broken line.
另外,在溝槽形成構件1的上述移動開始的同時,藉由第四伺服電動機92使得公螺桿90正轉,使得第一安裝台88沿著第16圖箭頭所示第二方向,以與溝槽形成構件1之第二方向上的間隔保持一定的狀態進行移動。Further, while the above-described movement of the groove forming member 1 is started, the male screw 90 is rotated forward by the fourth servo motor 92, so that the first mounting table 88 is along the second direction indicated by the arrow in FIG. The interval in the second direction of the groove forming member 1 is maintained in a state of being kept constant.
與第一安裝台88一體地沿第二方向移動的第三臂107之平坦面108a及傾斜面108b如第16圖所示,在第二方向上,成為延伸到比溝槽形成構件1更下游側的形狀。As shown in FIG. 16, the flat surface 108a and the inclined surface 108b of the third arm 107 that moves in the second direction integrally with the first mounting table 88 extend further downstream than the groove forming member 1 as shown in FIG. The shape of the side.
如此,當藉由溝槽形成構件1的切刀3切削板材62的端部之前,藉由第二按壓構件108事先將該端部壓緊在第二支承構件80上。Thus, before the end portion of the plate member 62 is cut by the cutter 3 of the groove forming member 1, the end portion is previously pressed against the second supporting member 80 by the second pressing member 108.
若第二按壓構件108的下游側前端到達第16圖所示的比板材62端部更接近下游側若干的位置(以下,稱為“第三位置”),則第四伺服電動機92停止公螺桿90的正旋轉,停止第一安裝台88的移動。When the downstream end of the second pressing member 108 reaches a position closer to the downstream side than the end portion of the plate member 62 (hereinafter referred to as a "third position") as shown in FIG. 16, the fourth servo motor 92 stops the male screw. The positive rotation of 90 stops the movement of the first mounting table 88.
另一方面,使得兩第一伺服電動機15繼續旋轉,若溝槽形成構件1到達第16圖虛線所示位置,則停止該旋轉。On the other hand, the two first servo motors 15 are continuously rotated, and if the groove forming member 1 reaches the position shown by the broken line in Fig. 16, the rotation is stopped.
其結果,與第一實施例相同地,即使板材62的上述端部有局部翹曲,也能矯正為平坦,在該狀態下,藉由切刀3切削板材62的端部。As a result, similarly to the first embodiment, even if the end portion of the plate member 62 is locally warped, it can be corrected to be flat. In this state, the end portion of the plate member 62 is cut by the cutter 3.
於是,在板材62上,與第一實施例的第8圖相同地,以間距2T形成第一溝槽62a,該第一溝槽62a的第一方向的寬度為T,與傾斜方向正交方向的截面形狀為V字狀。Then, on the plate member 62, as in the eighth embodiment of the first embodiment, the first groove 62a is formed at a pitch 2T, and the width of the first groove 62a in the first direction is T, which is orthogonal to the oblique direction. The cross-sectional shape is V-shaped.
當溝槽形成構件1移動時,各切刀3在鄰接的各第三臂107之間移動,因此,各第三臂107不會妨害移動。When the groove forming member 1 moves, each of the cutters 3 moves between the adjacent third arms 107, and therefore, the third arms 107 do not hinder the movement.
又,溝槽形成構件1在前進位置待機。Further, the groove forming member 1 stands by at the forward position.
若經過充分的形成上述第一溝槽62a的時間,則控制器120輸出信號按以下所述使得各構件動作。When the time for forming the first groove 62a is sufficiently formed, the controller 120 outputs a signal to cause each member to operate as described below.
即,使得各第五氣缸112的活塞桿112a作後退動作,使得第二臂108上升到第17圖所示位置。That is, the piston rod 112a of each of the fifth cylinders 112 is retracted so that the second arm 108 is raised to the position shown in Fig. 17.
接著,使得第四氣缸102的活塞桿102b前進動作而突出到最大。Next, the piston rod 102b of the fourth cylinder 102 is caused to move forward to protrude to the maximum.
於是,第四支承構件98以第三支承軸100為中心旋轉,如第18圖所示,相對第一安裝台88,使得第四支承構件98傾斜。這時是設定成第二臂108的下游側前端不接觸板材62,又即使發生接觸,如上所述,限制構件50壓抵於板材62,因此板材62不會相對第一安裝台88發生偏移。Then, the fourth support member 98 is rotated about the third support shaft 100, and as shown in Fig. 18, the fourth support member 98 is inclined with respect to the first mounting base 88. At this time, the front end of the downstream side of the second arm 108 is set so as not to contact the plate member 62, and even if contact occurs, as described above, the restricting member 50 is pressed against the plate member 62, so that the plate member 62 does not deviate from the first mounting table 88.
另一方面,第二臂108復位到第17圖所示位置後,使得第二氣缸48作前進動作,使得第二支承構件80移動距離T而在第二位置待機。On the other hand, after the second arm 108 is reset to the position shown in Fig. 17, the second cylinder 48 is caused to advance, so that the second supporting member 80 moves by the distance T and stands by at the second position.
在該移動中也是,與第一實施例相同地,由於限制構件50壓抵於板材62,因此,不會改變相對第二支承構件80的位置而一體地移動。Also in this movement, as in the first embodiment, since the restricting member 50 is pressed against the plate member 62, it is integrally moved without changing the position of the second supporting member 80.
接著,藉由第四伺服電動機92使得公螺桿90正旋轉,使第一安裝台88朝向第19圖所示位置,即,板材62的各第一溝槽62a位於各第二按壓構件108正下方的位置(以下,稱為“第四位置”)移動。Next, the male screw 90 is rotated by the fourth servo motor 92 so that the first mounting table 88 is oriented toward the position shown in FIG. 19, that is, the first grooves 62a of the plate member 62 are located immediately below the respective second pressing members 108. The position (hereinafter, referred to as "fourth position") moves.
接著,若藉由第五氣缸112的前進動作使得第二按壓構件108下降,則如第20圖所示,各第二按壓構件108的傾斜面108b與第一實施例的第11圖所示情況相同地,壓緊各第一溝槽62a,同樣地,即使板材62的上述端部有局部翹曲,也能矯正為平坦。Then, when the second pressing member 108 is lowered by the forward movement of the fifth cylinder 112, as shown in Fig. 20, the inclined surface 108b of each of the second pressing members 108 is as shown in Fig. 11 of the first embodiment. Similarly, each of the first grooves 62a is pressed, and similarly, even if the end portion of the plate member 62 is partially warped, it can be corrected to be flat.
接著,從控制器120輸出信號,使得兩第一伺服電動機15動作,使得兩公螺桿10同步反轉。Next, a signal is output from the controller 120 such that the two first servo motors 15 are actuated such that the two male screws 10 are synchronously reversed.
其結果,溝槽形成構件1如第21圖所示,從前進位置向用兩點鏈線表示的待機位置移動。As a result, as shown in Fig. 21, the groove forming member 1 moves from the forward position to the standby position indicated by the two-dot chain line.
藉此,板材62的下游側端部藉由切刀3切削,在板材62與第一實施例所示第9圖相同地,以間距2T形成第二溝槽62c,該第二溝槽62c的第一方向的寬度為T,在與傾斜方向垂直方向的截面形狀為V字狀。Thereby, the downstream end portion of the plate member 62 is cut by the cutter 3, and the second groove 62c is formed at the pitch 2T in the same manner as in the ninth embodiment shown in the first embodiment, the second groove 62c. The width in the first direction is T, and the cross-sectional shape in the direction perpendicular to the oblique direction is V-shaped.
即,在該形成中也是,與第一實施例相同地,在板材62的下游側端部,形成各自相同、大致均一形狀的第一溝槽62a及第二溝槽62c。In other words, in the same manner as in the first embodiment, the first groove 62a and the second groove 62c each having the same and substantially uniform shape are formed at the downstream end portion of the plate member 62.
當該溝槽形成構件1移動時也是,各切刀3在鄰接的各第三臂107之間移動,因此,各第三臂107也不會妨害該移動。Also, when the groove forming member 1 is moved, each of the cutters 3 moves between the adjacent third arms 107, so that the third arms 107 do not hinder the movement.
如上所述,在第一實施例或第二實施例形成有第一溝槽62a及第二溝槽62c的板材62彼此間,以在一方板材的端部之未該等溝槽62a及62c處與另一方板材的該等溝槽62a及62c嚙合的方式透過黏著劑進行接合,並讓黏著劑硬化。As described above, the plate members 62 in which the first groove 62a and the second groove 62c are formed in the first embodiment or the second embodiment are located at the ends of one of the plates without the grooves 62a and 62c. The grooves are joined to the grooves 62a and 62c of the other plate by means of an adhesive and the adhesive is hardened.
如此,板材端部彼此間以幾乎沒有間隙狀態牢固地接合。Thus, the end portions of the sheet are firmly joined to each other with almost no gap.
接下來說明本發明的變更例。Next, a modification of the present invention will be described.
(1)在第一及第二實施例中,藉由溝槽形成構件1的一次往復動作來形成第一溝槽62a及第二溝槽62c,但本發明並不侷限於此,也可以按如下實施。(1) In the first and second embodiments, the first groove 62a and the second groove 62c are formed by one reciprocating motion of the groove forming member 1, but the present invention is not limited thereto, and may be pressed Implemented as follows.
在旋轉軸2上,在切刀3彼此間配置例如三個間隔座4而構成溝槽形成構件。On the rotating shaft 2, for example, three spacers 4 are disposed between the cutters 3 to constitute a groove forming member.
與第一及第二實施例相同地,使得該溝槽形成構件在待機位置和前進位置之間進行二次往復移動,且每當溝槽形成構件的各單向移動結束時,例如讓板材沿第一方向移動。As in the first and second embodiments, the groove forming member is caused to perform secondary reciprocating movement between the standby position and the advanced position, and each time the one-way movement of the groove forming member ends, for example, the sheet edge is caused Move in the first direction.
如此,在板材形成溝槽時,作用在溝槽形成構件整體的阻力變小,機械負荷變小,維修管理變容易。As described above, when the groove is formed in the sheet material, the resistance acting on the entire groove forming member becomes small, the mechanical load is reduced, and maintenance management becomes easy.
(2)在第一按壓構件34及第二按壓構件108,例如第一按壓構件34的情況,如第11圖的截面說明圖所示,設置平坦面34a及傾斜面34b。如此,能兼用為壓緊板材62表面和溝槽兩方的構件。但是,為了兼用並不侷限於這種形狀,也可以如第11圖右上的圓內所示,作成設有圓弧的底部35a之第三按壓構件35。(2) In the case of the first pressing member 34 and the second pressing member 108, for example, the first pressing member 34, as shown in the cross-sectional explanatory view of Fig. 11, the flat surface 34a and the inclined surface 34b are provided. Thus, it can also be used as a member for pressing both the surface of the plate member 62 and the groove. However, in order to use it in combination with such a shape, the third pressing member 35 provided with the bottom portion 35a of the circular arc may be formed as shown in the circle on the upper right side of Fig. 11.
(3)在第一及第二實施例中,說明了藉由切刀3的移動形成第一溝槽62a及第二溝槽62c時,為了將板材62限制為大致平坦狀態,在與切刀3的移動方向正交的方向上緊鄰的兩側位置,藉由按壓構件將板材62的表面及溝槽內面兩方壓緊在第一支承構件42或第二支承構件80上。(3) In the first and second embodiments, when the first groove 62a and the second groove 62c are formed by the movement of the cutter 3, in order to restrict the plate member 62 to a substantially flat state, the cutter and the cutter are used. The both sides of the sheet 62 and the inner surface of the groove are pressed against the first support member 42 or the second support member 80 by the pressing member by the pressing members.
但是,較薄的板材或易變形材料的板材情況,僅僅將與上述切刀3的移動方向正交的方向上緊鄰位置的單側,藉由按壓構件予以壓緊亦可。However, in the case of a thin plate or a sheet of a deformable material, only one side of the immediately adjacent position in the direction orthogonal to the moving direction of the cutter 3 may be pressed by the pressing member.
(4)第一實施例的第一按壓構件34及第二實施例的第二按壓構件108,分別在一個按壓構件設有壓緊板材62表面情況的平坦面、以及壓緊溝槽內面情況的傾斜面,而作為兼用。(4) The first pressing member 34 of the first embodiment and the second pressing member 108 of the second embodiment are respectively provided with a flat surface on which the surface of the pressing plate 62 is pressed, and a condition in which the inner surface of the pressing groove is pressed. The sloped surface is used as a dual purpose.
但是,雖然就裝置而言變複雜,也可以分別單獨且移動自如地設置僅具有平坦面的按壓構件、以及僅具有傾斜面的按壓構件,使得各按壓構件適當移動而進行上述壓接。However, although it is complicated in terms of the apparatus, it is also possible to separately and movably provide a pressing member having only a flat surface and a pressing member having only an inclined surface, so that each pressing member is appropriately moved to perform the above-described pressure bonding.
(5)在第一及第二實施例中,為了形成溝槽而使溝槽形成構件1移動時,二根公螺桿10分別設有第一伺服電動機15使其旋轉。(5) In the first and second embodiments, when the groove forming member 1 is moved to form the groove, the two male screws 10 are respectively provided with the first servo motor 15 to be rotated.
但是,雖然沒有具體顯示,在第1圖中,在二根公螺桿10之與第一伺服電動機15設置側的相反的右側端部分別固定斜齒輪,另一方面,動力傳遞用軸在兩端部固定與上述斜齒輪嚙合的斜齒輪,在兩公螺桿10之間且與兩公螺桿10呈垂直地設置該動力傳遞用軸,藉由軸承使其從動旋轉自如。又,第一伺服電動機15拿掉任一個,以剩下的第一伺服電動機15使得單側的公螺桿10旋轉。However, although not specifically shown, in the first figure, the helical gears are respectively fixed to the opposite right end portions of the two male screws 10 on the side where the first servo motor 15 is disposed, and the power transmission shaft is at both ends. The helical gear that is meshed with the helical gear is fixed between the two male screws 10 and perpendicular to the two male screws 10, and the power transmission shaft is rotatably driven by a bearing. Further, the first servo motor 15 takes off either one, and the remaining first servo motor 15 rotates the one-side male screw 10.
如此,藉由第一伺服電動機15直接旋轉側的公螺桿10的旋轉,經由動力傳遞用軸也傳遞到另一側的公螺桿10,使兩公螺桿10同步旋轉,而能正確地保持旋轉軸2與溝槽形成構件1的移動方向正交的狀態,正確地形成溝槽。In this way, the rotation of the male screw 10 on the direct rotation side of the first servo motor 15 is transmitted to the male screw 10 on the other side via the power transmission shaft, so that the two male screws 10 are synchronously rotated, and the rotation shaft can be accurately held. 2 The groove is formed correctly in a state orthogonal to the moving direction of the groove forming member 1.
(6)在第一及第二實施例中是說明,形成第一溝槽62a情況例如第16圖所示,使得溝槽形成構件1從兩點鏈線所示待機位置向用虛線表示的前進位置移動,又形成第二溝槽62c情況例如第21圖所示,使其從前進位置向待機位置移動。(6) In the first and second embodiments, the case where the first groove 62a is formed is, for example, shown in Fig. 16, so that the groove forming member 1 advances from the standby position shown by the two-dot chain line to the dotted line. When the position is moved and the second groove 62c is formed again, as shown in Fig. 21, it is moved from the forward position to the standby position.
但上述移動也可以反向進行。But the above movement can also be reversed.
亦即,形成第一溝槽62a情況,在第16圖狀態下,使得溝槽形成構件1從用虛線表示的前進位置向用兩點鏈線表示的待機位置移動,又,形成第二溝槽62c情況,在第21圖狀態下,使得溝槽形成構件1從兩點鏈線表示的待機位置向用虛線表示的前進位置移動。That is, in the case where the first groove 62a is formed, in the state of Fig. 16, the groove forming member 1 is moved from the forward position indicated by the broken line to the standby position indicated by the two-dot chain line, and the second groove is formed again. In the case of 62c, in the state of Fig. 21, the groove forming member 1 is moved from the standby position indicated by the two-dot chain line to the advanced position indicated by the broken line.
本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當然可作些許之更動與潤飾,因此本發明之保護範圍應依後附之申請專利範圍所界定者為準。The present invention has been disclosed in the above preferred embodiments. However, it is not intended to limit the invention, and it is obvious that those skilled in the art can make some modifications and refinements without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the scope of the appended claims.
1...溝槽形成構件1. . . Groove forming member
2...旋轉軸2. . . Rotary axis
3...切刀3. . . Cutter
4...間隔座4. . . Spacer
6...保持構件6. . . Holding member
7...支承台7. . . Support table
8...第一軸承8. . . First bearing
9...基台9. . . Abutment
10...公螺桿10. . . Male screw
14...第一線性軸承14. . . First linear bearing
15...第一伺服電動機15. . . First servo motor
16...載置台16. . . Mounting table
18...第二伺服電動機18. . . Second servo motor
20...第一基部20. . . First base
22...第一支承壁twenty two. . . First support wall
24...第一支承軸twenty four. . . First support shaft
26...第二軸承26. . . Second bearing
28...第一臂28. . . First arm
30...第二支承壁30. . . Second support wall
32...第一氣缸32. . . First cylinder
32a...活塞桿32a. . . Piston rod
34...第一按壓構件34. . . First pressing member
34a...平坦面34a. . . Flat surface
34b...傾斜面34b. . . Inclined surface
35...第三按壓構件35. . . Third pressing member
35a...圓弧底部35a. . . Arc bottom
36...拉伸彈簧36. . . Tension spring
42...第一支承構件42. . . First support member
43...刀具承受部43. . . Tool bearing
43a...溝槽43a. . . Trench
43b...內面43b. . . inside
44...高度調節用塊44. . . Height adjustment block
46...第二線性軸承46. . . Second linear bearing
48...第二氣缸48. . . Second cylinder
50...限制構件50. . . Restricting member
52...第三支承壁52. . . Third support wall
54...第二支承軸54. . . Second support shaft
55...第四支承壁55. . . Fourth support wall
56...軸承56. . . Bearing
58...第二臂58. . . Second arm
60...第三氣缸60. . . Third cylinder
60a...活塞桿60a. . . Piston rod
62...板材62. . . Plate
62a...第一溝槽62a. . . First groove
62b...內面62b. . . inside
62c...第二溝槽62c. . . Second groove
64...輥64. . . Roll
66...第三伺服電動機66. . . Third servo motor
68...檢測器68. . . Detector
70...控制器70. . . Controller
80...第二支承構件80. . . Second support member
81a...溝槽81a. . . Trench
82...第二基部82. . . Second base
84...第五支承壁84. . . Fifth support wall
86...第三線性軸承86. . . Third linear bearing
86a...可動部86a. . . Movable part
88...第一安裝台88. . . First mounting platform
88a...突出部88a. . . Protruding
88b...母螺紋88b. . . Female thread
90...公螺桿90. . . Male screw
92...第四伺服電動機92. . . Fourth servo motor
94...第三支承構件94. . . Third support member
96...軸承96. . . Bearing
98...第四支承構件98. . . Fourth support member
100...第三支承軸100. . . Third support shaft
102...第四氣缸102. . . Fourth cylinder
102b...活塞桿102b. . . Piston rod
104...第四線性軸承104. . . Fourth linear bearing
104a...可動部104a. . . Movable part
106...第五支承構件106. . . Fifth support member
107...第三臂107. . . Third arm
108...第二按壓構件108. . . Second pressing member
108a...平坦面108a. . . Flat surface
108b...傾斜面108b. . . Inclined surface
110...第二安裝台110. . . Second mounting platform
110a...卡定體110a. . . Card body
110b...第二突起部110b. . . Second protrusion
112...第五氣缸112. . . Fifth cylinder
112a...活塞桿112a. . . Piston rod
112b...終端部112b. . . Terminal department
120...控制器120. . . Controller
210...板材210. . . Plate
210a...溝槽210a. . . Trench
210b...翹起處210b. . . Lift up
215...支承構件215. . . Support member
215a...缺口部215a. . . Notch
220...輥220. . . Roll
第1圖為作為本發明實施例裝置的溝槽形成裝置的第一實施例的俯視說明圖。Fig. 1 is a plan explanatory view showing a first embodiment of a groove forming device as an apparatus of an embodiment of the present invention.
第2圖為從第1圖的一點鏈線A-A的箭頭方向觀察的局部剖切側面說明圖。Fig. 2 is a partially cutaway side elevational view as seen from the direction of the arrow of the one-point chain line A-A of Fig. 1.
第3圖為從第1圖的一點鏈線B-B的箭頭方向觀察的局部剖切側面說明圖。Fig. 3 is a partially cutaway side elevational view as seen from the direction of the arrow of the one-point chain line B-B of Fig. 1.
第4圖為從第2圖的一點鏈線C-C的箭頭方向觀察的狀態、省略第一臂28的局部前視說明圖。Fig. 4 is a front elevational view showing a state in which the first arm 28 is omitted as seen from the direction of the arrow of the one-dot chain line C-C of Fig. 2.
第5圖為從第3圖的一點鏈線D-D的箭頭方向觀察的前視說明圖。Fig. 5 is a front elevational view as seen from the direction of the arrow of the one-dot chain line D-D of Fig. 3.
第6圖為支承構件的放大立體說明圖。Fig. 6 is an enlarged perspective explanatory view of the support member.
第7圖為第一按壓構件34按壓板材62a表面狀態的局部放大說明圖。Fig. 7 is a partially enlarged explanatory view showing a state in which the first pressing member 34 presses the surface of the plate member 62a.
第8圖為表示在板材形成第一溝槽62a的狀態的立體圖。Fig. 8 is a perspective view showing a state in which the first groove 62a is formed in a plate material.
第9圖為表示在板材形成第一溝槽62a及第二溝槽62c的狀態的立體圖。Fig. 9 is a perspective view showing a state in which the first groove 62a and the second groove 62c are formed in a plate material.
第10圖為第一按壓構件34按壓板材62a的溝槽43a狀態的局部放大說明圖。Fig. 10 is a partially enlarged explanatory view showing a state in which the first pressing member 34 presses the groove 43a of the plate member 62a.
第11圖為從第10圖的一點鏈線E-E的箭頭方向觀察的截面說明圖。Fig. 11 is a cross-sectional explanatory view as seen from the direction of the arrow of the one-dot chain line E-E of Fig. 10.
第12圖為作為本發明實施例裝置的溝槽形成裝置的第二實施例的側視說明圖。Figure 12 is a side elevational view showing a second embodiment of the groove forming device as an apparatus of the embodiment of the present invention.
第13圖(a)為從第12圖的一點鏈線F-F的箭頭方向觀察的局部截面說明圖,第13圖(b)為從第12圖的一點鏈線G-G的箭頭方向觀察的局部截面說明圖。Fig. 13(a) is a partial cross-sectional explanatory view as seen from the direction of the arrow of the one-point chain line FF of Fig. 12, and Fig. 13(b) is a partial cross-sectional view as seen from the direction of the arrow of the one-point chain line GG of Fig. 12. Figure.
第14圖為從第12圖的箭頭H所示方向觀察的放大立體圖。Fig. 14 is an enlarged perspective view as seen from a direction indicated by an arrow H in Fig. 12.
第15圖為第二實施例的動作說明圖。Fig. 15 is a view showing the operation of the second embodiment.
第16圖為第二實施例的動作說明圖。Fig. 16 is a view showing the operation of the second embodiment.
第17圖為第二實施例的動作說明圖。Fig. 17 is a view showing the operation of the second embodiment.
第18圖為第二實施例的動作說明圖。Fig. 18 is a view showing the operation of the second embodiment.
第19圖為第二實施例的動作說明圖。Fig. 19 is a view showing the operation of the second embodiment.
第20圖為第二實施例的動作說明圖。Fig. 20 is a view showing the operation of the second embodiment.
第21圖為第二實施例的動作說明圖。Fig. 21 is a view for explaining the operation of the second embodiment.
第22圖為先前技術的局部截面說明圖。Figure 22 is a partial cross-sectional explanatory view of the prior art.
第23圖為先前技術的動作說明圖。Fig. 23 is a view showing the operation of the prior art.
第24圖為先前技術的俯視說明圖。Figure 24 is a top plan view of the prior art.
第25圖為先前技術的放大立體圖。Figure 25 is an enlarged perspective view of the prior art.
34...第一按壓構件34. . . First pressing member
34a...平坦面34a. . . Flat surface
34b...傾斜面34b. . . Inclined surface
42...第一支承構件42. . . First support member
43...刀具承受部43. . . Tool bearing
43b...內面43b. . . inside
62...板材62. . . Plate
62a...第一溝槽62a. . . First groove
T...厚度T. . . thickness
Claims (4)
Priority Applications (1)
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TW100114438A TWI457189B (en) | 2011-04-26 | 2011-04-26 | The trench forming method of the end of the plate |
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TW100114438A TWI457189B (en) | 2011-04-26 | 2011-04-26 | The trench forming method of the end of the plate |
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TW201242695A TW201242695A (en) | 2012-11-01 |
TWI457189B true TWI457189B (en) | 2014-10-21 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61175406A (en) * | 1985-01-30 | 1986-08-07 | 株式会社日立製作所 | Controller for temperature of reheated steam of boiler |
US6164349A (en) * | 1999-08-18 | 2000-12-26 | Hsieh; Richard | Machine for cutting plates from timber |
JP2004025820A (en) * | 2002-06-25 | 2004-01-29 | Shonai Tekko Kk | Finger joint method |
JP2009073202A (en) * | 1998-06-16 | 2009-04-09 | Meinan Mach Works Inc | Method and apparatus of machining scarf face of board material |
-
2011
- 2011-04-26 TW TW100114438A patent/TWI457189B/en not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61175406A (en) * | 1985-01-30 | 1986-08-07 | 株式会社日立製作所 | Controller for temperature of reheated steam of boiler |
JP2009073202A (en) * | 1998-06-16 | 2009-04-09 | Meinan Mach Works Inc | Method and apparatus of machining scarf face of board material |
US6164349A (en) * | 1999-08-18 | 2000-12-26 | Hsieh; Richard | Machine for cutting plates from timber |
JP2004025820A (en) * | 2002-06-25 | 2004-01-29 | Shonai Tekko Kk | Finger joint method |
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