Claims (16)
一種高爐冷卻壁厚度超音波量測方法,包括以下步驟:(a)提供一高爐,該高爐係具有一冷卻壁,該冷卻壁係具有一內側面;(b)嵌入至少一金屬棒及一測溫元件於該高爐之冷卻壁內,該金屬棒係具有一頭端及一末端,該末端係與該冷卻壁之內側面平齊;(c)從該金屬棒之頭端輸入一超音波,以使該超音波傳遞至該金屬棒之末端;以及(d)接收從該金屬棒之末端反射的回波,並根據該回波計算出該金屬棒之長度,進而推算出該冷卻壁之厚度。
A blast furnace stave thickness ultrasonic measuring method comprises the following steps: (a) providing a blast furnace having a stave having an inner side; (b) embedding at least one metal rod and a test a temperature element in the cooling wall of the blast furnace, the metal rod has a head end and an end, the end is flush with the inner side surface of the cooling wall; (c) an ultrasonic wave is input from the head end of the metal rod to Transmitting the ultrasonic wave to the end of the metal rod; and (d) receiving an echo reflected from the end of the metal rod, and calculating the length of the metal rod based on the echo, thereby deriving the thickness of the cooling wall.
如請求項1之方法,其中該金屬棒之材質係與該冷卻壁之材質相同。
The method of claim 1, wherein the material of the metal rod is the same as the material of the cooling wall.
如請求項2之方法,其中該金屬棒之材質係可選自於由銅、不銹鋼及鑄鐵所構成之群組中的其中一種。
The method of claim 2, wherein the material of the metal rod is selected from the group consisting of copper, stainless steel, and cast iron.
如請求項1之方法,其中在步驟(a)中,該冷卻壁係具有一內側爐磚,該內側爐磚係具有一磚面,該冷卻壁之內側面係為該磚面。
The method of claim 1, wherein in the step (a), the stave has an inner furnace brick having a brick surface, the inner side of the cooling wall being the brick surface.
如請求項1之方法,其中該高爐係具有一爐殼,該爐殼係包覆該冷卻壁,而該金屬棒之頭端係顯露於該爐殼外。
The method of claim 1, wherein the blast furnace has a furnace shell covering the cooling wall, and the head end of the metal rod is exposed outside the furnace shell.
如請求項5之方法,其中該爐殼係具有一法蘭盲板,該金屬棒之頭端係固定於該法蘭盲板。
The method of claim 5, wherein the furnace shell has a flange blind plate, and the head end of the metal rod is fixed to the flange blind plate.
如請求項1之方法,其中該測溫元件係包含一測溫石英
棒及一不銹鋼管,該測溫石英棒係設置於該不銹鋼管內。
The method of claim 1, wherein the temperature measuring element comprises a temperature measuring quartz
A rod and a stainless steel tube, the temperature measuring quartz rod is disposed in the stainless steel tube.
如請求項7之方法,另包括充填一耐火泥於該測溫石英棒與該不銹鋼管之間。
The method of claim 7, further comprising filling a refractory mud between the temperature measuring quartz rod and the stainless steel tube.
如請求項7之方法,其中該高爐係具有一爐殼,該爐殼係具有一法蘭盲板,該測溫石英棒之一端及該不銹鋼管之一端係固定於該法蘭盲板。
The method of claim 7, wherein the blast furnace has a furnace shell having a flange blind plate, and one end of the temperature measuring quartz rod and one end of the stainless steel tube are fixed to the flange blind plate.
如請求項9之方法,其中該測溫元件另包含一測溫光纖接頭及一石英片,該測溫光纖接頭係固定於該法蘭盲板,該石英片係固定於該測溫光纖接頭上,而該測溫石英棒之一端係抵接該石英片。
The method of claim 9, wherein the temperature measuring component further comprises a temperature measuring fiber connector and a quartz piece, wherein the temperature measuring fiber connector is fixed to the flange blind plate, and the quartz piece is fixed on the temperature measuring fiber connector. And one end of the temperature measuring quartz rod abuts the quartz piece.
一種高爐冷卻壁厚度超音波量測裝置,係包括:至少一金屬棒,係嵌入於一高爐之一冷卻壁內,其具有一頭端及一末端,該頭端係顯露於該高爐外,該末端係位於該高爐內;一測溫元件,係嵌入於該高爐之冷卻壁內;以及一超音波收發量測單元,係設置於該金屬棒之頭端,並可從該金屬棒之頭端輸入一超音波。
A blast furnace stave thickness ultrasonic measuring device comprises: at least one metal rod embedded in a cooling wall of a blast furnace, having a head end and an end, the head end being exposed outside the blast furnace, the end Is located in the blast furnace; a temperature measuring component is embedded in the cooling wall of the blast furnace; and an ultrasonic transceiving measuring unit is disposed at the head end of the metal rod and can be input from the head end of the metal rod An ultrasonic wave.
如請求項11之裝置,其中該金屬棒之材質係與該冷卻壁之材質相同。
The device of claim 11, wherein the material of the metal bar is the same as the material of the cooling wall.
如請求項12之裝置,其中該金屬棒之材質係可選自於由銅、不銹鋼及鑄鐵所構成之群組中的其中一種。
The device of claim 12, wherein the material of the metal rod is selected from the group consisting of copper, stainless steel, and cast iron.
如請求項11之裝置,其中該金屬棒之末端係與該冷卻壁之一內側面平齊。
The device of claim 11, wherein the end of the metal rod is flush with the inner side of one of the stave walls.
如請求項11之裝置,其中該測溫元件係包含一測溫石英棒及一不銹鋼管,該測溫石英棒係設置於該不銹鋼管內。
The device of claim 11, wherein the temperature measuring component comprises a temperature measuring quartz rod and a stainless steel tube, and the temperature measuring quartz rod is disposed in the stainless steel tube.
如請求項15之裝置,其中該測溫元件另包含一測溫光纖接頭及一石英片,該石英片係固定於該測溫光纖接頭上,而該測溫石英棒之一端係抵接該石英片。The device of claim 15, wherein the temperature measuring component further comprises a temperature measuring fiber connector and a quartz plate, wherein the quartz plate is fixed on the temperature measuring fiber connector, and one end of the temperature measuring quartz bar abuts the quartz sheet.