TWI455611B - Diaphragm, method for making the same and loudspeaker having the same - Google Patents
Diaphragm, method for making the same and loudspeaker having the same Download PDFInfo
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Description
本發明涉及一種振動膜、振動膜之製備方法及具有該振動膜之揚聲器。 The present invention relates to a vibrating membrane, a method of producing the vibrating membrane, and a speaker having the vibrating membrane.
電動式揚聲器通過音圈於磁場下之運動,從而推動振動膜振動,進而使該振動膜周圍之空氣變化產生膨脹波,並轉換為人耳可感知之聲波。從該振動膜之作用可看出,理想之振動膜應能於高頻振動時不容易產生變形甚至破損,同時具有較小之慣性。即,該振動膜應具有質量輕及比強度大之特點,以便承受高頻、大功率之音頻訊號。然而,傳統之振動膜大多由聚合物、紙或金屬製成,由於材料之限制,該振動膜無法於減小振動膜厚度及質量之同時維持甚至提高振動膜之比強度。故,先前之振動膜已無法滿足揚聲器之發展需求。 The electric speaker moves the voice coil under the magnetic field to push the diaphragm to vibrate, and then the air around the diaphragm changes to generate an expansion wave and convert it into a sound wave that can be perceived by the human ear. It can be seen from the action of the vibrating membrane that the ideal vibrating membrane should not be easily deformed or even damaged when vibrating at a high frequency, and has a small inertia. That is, the diaphragm should have the characteristics of light weight and high specific strength to withstand high frequency and high power audio signals. However, conventional diaphragms are mostly made of polymer, paper or metal. Due to material limitations, the diaphragm cannot maintain or even increase the specific strength of the diaphragm while reducing the thickness and quality of the diaphragm. Therefore, the previous diaphragm has been unable to meet the development needs of the speaker.
有鑒於此,提供一種具有能進一步減小質量及提高比強度之振動膜、振動膜之製備方法及具有該振動膜之揚聲器實為必要。 In view of the above, it is necessary to provide a vibrating membrane having a further reduction in mass and an increase in specific strength, a method of producing the vibrating membrane, and a speaker having the vibrating membrane.
一種振動膜,該振動膜為一層狀奈米碳管複合結構。該層狀奈米碳管複合結構包括一奈米碳管膜結構及一無定形碳結構。該奈米碳管膜結構包括複數奈米碳管,該奈米碳管膜結構具有複數微孔 。該無定形碳結構包括複數無定形碳顆粒填充於該奈米碳管膜結構之微孔中。該無定形碳結構中之複數無定形碳顆粒與複數該奈米碳管通過凡得瓦力及共價鍵相結合。 A vibrating membrane is a layered carbon nanotube composite structure. The layered carbon nanotube composite structure comprises a carbon nanotube film structure and an amorphous carbon structure. The carbon nanotube membrane structure comprises a plurality of carbon nanotube membrane structures having a plurality of micropores . The amorphous carbon structure includes a plurality of amorphous carbon particles filled in the pores of the carbon nanotube membrane structure. The plurality of amorphous carbon particles in the amorphous carbon structure are combined with a plurality of the carbon nanotubes by van der Waals and covalent bonds.
一種振動膜,該振動膜為一奈米碳管膜結構與複數無定形碳顆粒複合構成之一層狀奈米碳管複合結構,該奈米碳管膜結構由複數奈米碳管形成。 A vibrating membrane is a laminated carbon nanotube composite structure composed of a carbon nanotube membrane structure and a plurality of amorphous carbon particles, and the carbon nanotube membrane structure is formed by a plurality of carbon nanotubes.
一種振動膜,該振動膜為一層狀奈米碳管複合結構。該層狀奈米碳管複合結構包括一無定形碳結構及複數奈米碳管。該複數奈米碳管以自支撐之奈米碳管膜結構之形式設置於該無定形碳結構中。該無定形碳結構與該複數奈米碳管通過凡得瓦力及共價鍵相結合。 A vibrating membrane is a layered carbon nanotube composite structure. The layered carbon nanotube composite structure comprises an amorphous carbon structure and a plurality of carbon nanotubes. The plurality of carbon nanotubes are disposed in the amorphous carbon structure in the form of a self-supporting carbon nanotube film structure. The amorphous carbon structure is combined with the plurality of carbon nanotubes by van der Waals and covalent bonds.
一種振動膜之製備方法,其包括如下步驟:提供一自支撐之奈米碳管膜結構及一聚合物,該奈米碳管膜結構具有複數微孔;將該聚合物溶解於一溶劑中,形成聚合物溶液;使該聚合物溶液浸潤該奈米碳管膜結構;碳化浸潤有聚合物溶液之奈米碳管膜結構以使該聚合物碳化為無定形碳。 A method for preparing a vibrating membrane, comprising the steps of: providing a self-supporting carbon nanotube membrane structure and a polymer, the carbon nanotube membrane structure having a plurality of micropores; dissolving the polymer in a solvent, Forming a polymer solution; infiltrating the carbon nanotube film structure with the polymer solution; carbonizing the carbon nanotube film structure infiltrated with the polymer solution to carbonize the polymer into amorphous carbon.
一種振動膜之製備方法,其包括如下步驟:提供一自支撐之奈米碳管膜結構及一聚合物單體,該奈米碳管膜結構具有複數微孔;溶解該聚合物單體於一溶劑中,形成聚合物單體溶液;使該聚合物單體溶液浸潤該奈米碳管膜結構並使該聚合物單體產生聚合反應,該聚合物單體聚合反應後成為聚合物;碳化浸潤有聚合物之奈米碳管膜結構以使該聚合物碳化為無定形碳。 A method for preparing a vibrating membrane, comprising the steps of: providing a self-supporting carbon nanotube membrane structure and a polymer monomer, the carbon nanotube membrane structure having a plurality of micropores; dissolving the polymer monomer in one In the solvent, a polymer monomer solution is formed; the polymer monomer solution is impregnated into the carbon nanotube film structure and the polymer monomer is polymerized, and the polymer monomer is polymerized to become a polymer; carbonization infiltration There is a polymeric carbon nanotube membrane structure to carbonize the polymer to amorphous carbon.
一種揚聲器,其包括一支架、一磁場系統、一音圈、一音圈骨架 、一振動膜及一定心支片。該磁場系統、音圈、音圈骨架、振動膜及定心支片通過該支架固定。該音圈收容於該磁場系統,並設置於該音圈骨架外表面。該振動膜及定心支片之一端固定於該支架,另一端固定於音圈骨架。該振動膜為一層狀奈米碳管複合結構,該層狀奈米碳管複合結構包括一奈米碳管膜結構及一無定形碳結構。該奈米碳管膜結構具有複數微孔。該無定形碳結構包括複數無定形碳顆粒填充於該奈米碳管膜結構之微孔中。 A speaker comprising a bracket, a magnetic field system, a voice coil, and a voice coil skeleton , a diaphragm and a certain heart piece. The magnetic field system, the voice coil, the voice coil bobbin, the diaphragm, and the centering piece are fixed by the bracket. The voice coil is received in the magnetic field system and disposed on an outer surface of the voice coil bobbin. One end of the diaphragm and the centering piece is fixed to the bracket, and the other end is fixed to the voice coil bobbin. The vibrating membrane is a layered carbon nanotube composite structure, and the lamellar carbon nanotube composite structure comprises a carbon nanotube membrane structure and an amorphous carbon structure. The carbon nanotube membrane structure has a plurality of micropores. The amorphous carbon structure includes a plurality of amorphous carbon particles filled in the pores of the carbon nanotube membrane structure.
相較於先前技術,該振動膜採用之奈米碳管膜結構及無定形碳顆粒均為碳素材料,碳素材料具有較小之密度,故該奈米碳管及無定形碳顆粒製成之振動膜具有良好之耐高溫性及較小之質量。同時,由於奈米碳管本身具有優異之機械性能,故由複數奈米碳管形成之奈米碳管膜結構亦具有優異之機械性能;而該無定形碳顆粒分散於該奈米碳管膜結構中,可增加該層狀奈米碳管複合結構之緻密性及奈米碳管之間之結合力,進一步增加該層狀奈米碳管複合結構之比強度。故,當該振動膜振動時,其由振動所形成之形變、應力以及張力可全部傳遞或者分擔給每一奈米碳管及無定形碳顆粒,使該振動膜具有較好之比強度。 Compared with the prior art, the carbon nanotube film structure and the amorphous carbon particles of the vibrating membrane are carbon materials, and the carbon material has a small density, so the carbon nanotube and the amorphous carbon particles are made. The diaphragm has good high temperature resistance and low quality. At the same time, since the carbon nanotube itself has excellent mechanical properties, the carbon nanotube film structure formed by the plurality of carbon nanotubes also has excellent mechanical properties; and the amorphous carbon particles are dispersed in the carbon nanotube film. In the structure, the compactness of the layered carbon nanotube composite structure and the bonding force between the carbon nanotubes can be increased, and the specific strength of the layered carbon nanotube composite structure is further increased. Therefore, when the vibrating membrane vibrates, the deformation, stress and tension formed by the vibration can be completely transmitted or shared to each of the carbon nanotubes and the amorphous carbon particles, so that the vibrating membrane has a good specific strength.
100、200‧‧‧揚聲器 100, 200‧‧‧ speakers
110、210‧‧‧支架 110, 210‧‧‧ bracket
120、220‧‧‧磁場系統 120, 220‧‧‧ magnetic field system
130、230‧‧‧音圈 130, 230‧‧ ‧ voice coil
140、240‧‧‧音圈骨架 140, 240‧‧‧ voice coil skeleton
150、250‧‧‧振動膜 150, 250‧‧‧ vibrating membrane
160、260‧‧‧定心支片 160, 260‧‧‧ centering piece
111‧‧‧空腔 111‧‧‧ Cavity
112‧‧‧底部 112‧‧‧ bottom
113‧‧‧中心孔 113‧‧‧ center hole
121‧‧‧導磁下板 121‧‧‧Magnetic lower plate
122‧‧‧導磁上板 122‧‧‧Magnetic upper plate
123‧‧‧磁體 123‧‧‧ magnet
124‧‧‧導磁芯柱 124‧‧‧magnetic core column
125‧‧‧磁場間隙 125‧‧‧ Magnetic field gap
151‧‧‧奈米碳管膜結構 151‧‧‧Nano Carbon Membrane Structure
152‧‧‧無定形碳結構 152‧‧‧Amorphous carbon structure
1511‧‧‧奈米碳管 1511‧‧‧Nano Carbon Tube
1512‧‧‧微孔 1512‧‧‧Micropores
1521‧‧‧無定形碳顆粒 1521‧‧‧Amorphous carbon particles
圖1係本發明實施例揚聲器之結構示意圖。 1 is a schematic structural view of a speaker according to an embodiment of the present invention.
圖2係圖1中之揚聲器之剖視結構示意圖。 2 is a cross-sectional structural view of the speaker of FIG. 1.
圖3係圖1揚聲器中之振動膜之結構示意圖。 Figure 3 is a schematic view showing the structure of the diaphragm in the speaker of Figure 1.
圖4係圖3振動膜中沿Ⅳ-Ⅳ方向之剖視圖。 Figure 4 is a cross-sectional view taken along line IV-IV of the diaphragm of Figure 3.
圖5係圖3振動膜中之奈米碳管膜結構內部複合有無定形碳顆粒時 之局部放大結構示意圖。 Figure 5 is a diagram showing the structure of the carbon nanotube film structure in Fig. 3 when the amorphous carbon particles are composited inside A schematic view of a partial enlarged structure.
圖6係本發明第二實施例揚聲器之結構示意圖。 Fig. 6 is a schematic view showing the structure of a speaker according to a second embodiment of the present invention.
圖7係圖6中揚聲器中之振動膜之結構示意圖。 Figure 7 is a schematic view showing the structure of the diaphragm in the speaker of Figure 6.
圖8係本發明第一實施例振動膜製備方法之流程示意圖。 Fig. 8 is a flow chart showing a method of preparing a vibrating membrane according to a first embodiment of the present invention.
圖9係本發明第二實施例振動膜另一製備方法之流程示意圖。 Fig. 9 is a flow chart showing another method of preparing a vibrating membrane according to a second embodiment of the present invention.
以下將結合附圖對本發明作進一步詳細之說明。 The invention will be further described in detail below with reference to the accompanying drawings.
請參閱圖1及圖2,本發明第一實施例提供一種揚聲器100,其包括一支架110、一磁路系統120、一音圈130、一音圈骨架140、一振動膜150及一定心支片160。該磁場系統120、音圈130、音圈骨架140、振動膜150及定心支片160通過該支架110固定。該音圈130設置於該音圈骨架140一端之外表面且與該音圈骨架140一起收容於該磁路系統120。該振動膜150及定心支片160之一端固定於該支架110,另一端固定於音圈骨架140上。 Referring to FIG. 1 and FIG. 2 , a first embodiment of the present invention provides a speaker 100 including a bracket 110 , a magnetic circuit system 120 , a voice coil 130 , a voice coil bobbin 140 , a diaphragm 150 , and a certain core branch . Slice 160. The magnetic field system 120, the voice coil 130, the voice coil bobbin 140, the vibrating membrane 150, and the centering support 160 are fixed by the bracket 110. The voice coil 130 is disposed on an outer surface of one end of the voice coil bobbin 140 and is housed in the magnetic circuit system 120 together with the voice coil bobbin 140. One end of the diaphragm 150 and the centering piece 160 is fixed to the bracket 110, and the other end is fixed to the voice coil bobbin 140.
該支架110為一端開口之圓臺形結構,其具有一空腔111及一底部112。該空腔111容設該振膜150以及定心支片160。該底部112還具有一中心孔113,該中心孔113用於套設該磁場系統120。該支架110通過底部112與磁場系統120相對固定。 The bracket 110 is a truncated cone structure with an open end and a cavity 111 and a bottom portion 112. The cavity 111 accommodates the diaphragm 150 and the centering piece 160. The bottom portion 112 also has a central aperture 113 for nesting the magnetic field system 120. The bracket 110 is relatively fixed to the magnetic field system 120 by the bottom portion 112.
該磁場系統120包括一導磁下板121、一導磁上板122、一磁體123及一導磁芯柱124,該磁體123相對之兩端分別由同心設置之導磁下板121及導磁上板122所夾持。該導磁上板122及磁體123均為環狀結構,該導磁上板122及磁體123於該磁場系統中圍成一柱形空 間。該導磁芯柱124容置於該柱形空間並穿過該中心孔113。該導磁芯柱124自該導磁下板121往導磁上板122沿伸而出且與該磁體123形成一環形磁場間隙125用於容置該音圈130。該磁場間隙125中具有一定磁感應密度之恒磁場。該磁場系統120通過該導磁上板122與底部112固接,其連接方法可為螺接、配合固定、黏結等等。在本實施例中,該導磁上板122與底部112通過螺接固定。 The magnetic field system 120 includes a magnetically permeable lower plate 121, a magnetically permeable upper plate 122, a magnet 123, and a magnetic core post 124. The opposite ends of the magnet 123 are respectively concentrically disposed by the magnetically permeable lower plate 121 and magnetically permeable. The upper plate 122 is clamped. The magnetic conductive upper plate 122 and the magnet 123 are both annular structures, and the magnetic conductive upper plate 122 and the magnet 123 are surrounded by a cylindrical space in the magnetic field system. between. The magnetic core stud 124 is received in the cylindrical space and passes through the central hole 113. The magnetic core stud 124 extends from the magnetically permeable lower plate 121 to the magnetic conductive upper plate 122 and forms an annular magnetic field gap 125 with the magnet 123 for accommodating the voice coil 130. The magnetic field gap 125 has a constant magnetic field of a certain magnetic induction density. The magnetic field system 120 is fixed to the bottom portion 112 by the magnetic conductive upper plate 122, and the connection method thereof may be screwing, mating fixing, bonding, or the like. In this embodiment, the magnetic conductive upper plate 122 and the bottom portion 112 are fixed by screwing.
該音圈130容置於該磁場間隙125,其為揚聲器100之驅動單元,該音圈130為較細之導線於該音圈骨架140繞制而形成,優選地,該導線為漆包線。當該音圈130接收到音頻電訊號時,該音圈130產生隨音頻電流而變化之磁場,此變化之磁場與磁場空隙125中之恒磁場之間發生相互作用,迫使該音圈130產生振動。 The voice coil 130 is received in the magnetic field gap 125, which is a driving unit of the speaker 100. The voice coil 130 is formed by winding a thin wire on the voice coil bobbin 140. Preferably, the wire is an enameled wire. When the voice coil 130 receives the audio signal, the voice coil 130 generates a magnetic field that varies with the audio current. The magnetic field of the change interacts with the constant magnetic field in the magnetic field gap 125, forcing the voice coil 130 to vibrate. .
該音圈骨架140為中空管狀結構,其與該導磁芯柱124同心設置且間隔套設於該導磁芯柱124且部分收容於該磁場間隙125。該音圈骨架140之外表面與該音圈130固接,且其遠離該磁場系統120之一端固接於該振動膜150之中心位置。當該音圈骨架140隨音圈130振動時,帶動該振動膜150振動,從而使該振動膜150周圍之空氣發生膨脹,產生聲波。 The voice coil bobbin 140 is a hollow tubular structure disposed concentrically with the magnetic core stud 124 and spaced apart from the magnetic core stud 124 and partially received in the magnetic field gap 125 . The outer surface of the voice coil bobbin 140 is fixed to the voice coil 130, and is fixed to a center position of the vibrating membrane 150 away from one end of the magnetic field system 120. When the voice coil bobbin 140 vibrates with the voice coil 130, the vibrating membrane 150 is caused to vibrate, so that the air around the vibrating membrane 150 is expanded to generate sound waves.
該定心支片160為一波浪形環狀結構,其由複數同心圓環組成。該定心支片160之內緣套設於該音圈骨架140上,用於支持該音圈骨架140,該定心支片160之外緣固定於該支架110靠近該中心孔113之一端。該定心支片160具有大之徑向剛性和小之軸向剛性,從而使該音圈130於該磁場空隙125中自由地上下移動而不做橫向移動,避免該音圈130與磁路系統120碰觸。 The centering piece 160 is a undulating ring structure composed of a plurality of concentric rings. The inner edge of the centering piece 160 is sleeved on the voice coil bobbin 140 for supporting the voice coil bobbin 140. The outer edge of the centering piece 160 is fixed to one end of the bracket 110 near the center hole 113. The centering piece 160 has a large radial rigidity and a small axial rigidity, so that the voice coil 130 can freely move up and down in the magnetic field gap 125 without lateral movement, thereby avoiding the voice coil 130 and the magnetic circuit system. 120 touches.
請參閱圖3,該振動膜150為該揚聲器100之發聲單元。該振動膜 150之形狀及結構不限,與其具體應用有關,如當該振動膜150應用於大型揚聲器100時,該振動膜150可為一空心且倒立之圓錐體結構;當該振動膜150應用於微型振動膜150時,該振動膜150可為一圓形或橢圓形之片狀結構。另外,該振動膜150之表面可進一步設置有圖形化結構或具有圖形化設計,如條形、扇形等,可用於根據應用需求改善音質。在本實施例中,該振動膜150為一空心且倒立之圓錐體結構,其頂端或中心與該音圈骨架140通過黏結之方式固接,該振動膜150之外緣與該支架110活動連接。 Referring to FIG. 3, the diaphragm 150 is a sounding unit of the speaker 100. The diaphragm The shape and structure of the 150 is not limited, and is related to its specific application. For example, when the diaphragm 150 is applied to the large speaker 100, the diaphragm 150 may be a hollow and inverted cone structure; when the diaphragm 150 is applied to the micro vibration When the film 150 is used, the diaphragm 150 may be a circular or elliptical sheet structure. In addition, the surface of the vibrating membrane 150 may be further provided with a patterned structure or with a graphical design such as a strip shape, a fan shape, etc., which can be used to improve the sound quality according to the application requirements. In this embodiment, the vibrating membrane 150 is a hollow and inverted cone structure, and the top end or the center thereof is fixedly bonded to the voice coil bobbin 140, and the outer edge of the vibrating membrane 150 is movably connected to the bracket 110. .
請參見圖4及圖5,該層狀奈米碳管複合結構包括一奈米碳管膜結構151及一無定形碳結構152。該奈米碳管膜結構151包括複數奈米碳管1511,進一步地,該奈米碳管膜結構151包括由該複數奈米碳管1511形成之複數微孔1512。具體地,相鄰之奈米碳管1511通過凡得瓦力結合,使該複數奈米碳管1511形成一自支撐之奈米碳管膜結構。該複數無定形碳顆粒1521(Amorphous carbon)通過共價鍵相結合,形成一無定形碳結構152。 Referring to FIG. 4 and FIG. 5, the layered carbon nanotube composite structure comprises a carbon nanotube film structure 151 and an amorphous carbon structure 152. The carbon nanotube film structure 151 includes a plurality of carbon nanotubes 1511. Further, the carbon nanotube film structure 151 includes a plurality of micropores 1512 formed by the plurality of carbon nanotubes 1511. Specifically, the adjacent carbon nanotubes 1511 are combined by van der Waals to form the self-supporting carbon nanotube film structure. The plurality of amorphous carbon particles 1521 (Amorphous carbon) are combined by a covalent bond to form an amorphous carbon structure 152.
所謂“自支撐結構”即該奈米碳管膜結構151無需通過一支撐體支撐,亦能保持自身特定之形狀。由於該自支撐之奈米碳管膜結構151中大量之奈米碳管1511通過凡得瓦力相互吸引,從而使該奈米碳管膜結構151具有特定之形狀,形成一自支撐結構。該奈米碳管膜結構151可為由至少一奈米碳管膜形成之膜狀結構,當該奈米碳管膜結構151包括複數奈米碳管膜時,該複數奈米碳管膜層疊設置,相鄰之奈米碳管膜通過凡得瓦力相結合。該奈米碳管膜可為奈米碳管拉膜、奈米碳管絮化膜或奈米碳管碾壓膜。 The so-called "self-supporting structure" means that the carbon nanotube film structure 151 can maintain its own specific shape without being supported by a support. Since the large number of carbon nanotubes 1511 in the self-supporting carbon nanotube film structure 151 are attracted to each other by the van der Waals force, the carbon nanotube film structure 151 has a specific shape to form a self-supporting structure. The carbon nanotube film structure 151 may be a film-like structure formed of at least one carbon nanotube film. When the carbon nanotube film structure 151 includes a plurality of carbon nanotube films, the plurality of carbon nanotube films are laminated. Set up, adjacent carbon nanotube membranes are combined by van der Waals force. The carbon nanotube film can be a carbon nanotube film, a carbon nanotube film or a carbon nanotube film.
該奈米碳管膜結構151可包括至少一奈米碳管拉膜,該奈米碳管 拉膜為從奈米碳管陣列中直接拉取獲得之一種具有自支撐性之奈米碳管膜。每一奈米碳管拉膜包括複數基本平行且平行於奈米碳管拉膜表面排列之奈米碳管1511。具體地,該複數奈米碳管通過凡得瓦力首尾相連且基本沿同一方向擇優取向排列。所謂擇優取向是指奈米碳管膜中大部分奈米碳管在某一方向上具有較大的取向幾率,擇優取向還可以理解為該大部分奈米碳管的軸向基本沿同一方向延伸。可以理解,由於該自支撐之奈米碳管拉膜中大量之奈米碳管1511通過凡得瓦力相互吸引並通過凡得瓦力首尾相連,從而使該奈米碳管拉膜具有特定之形狀,形成一自支撐結構。該奈米碳管片段具有任意之寬度、厚度、均勻性及形狀。該奈米碳管拉膜之厚度為0.5奈米~100微米,寬度與拉取該奈米碳管拉膜之奈米碳管陣列之尺寸有關,長度不限。 The carbon nanotube film structure 151 may include at least one carbon nanotube film, the carbon nanotube The drawn film is a self-supporting carbon nanotube film obtained by directly pulling from the carbon nanotube array. Each carbon nanotube film comprises a plurality of carbon nanotubes 1511 arranged substantially parallel and parallel to the surface of the carbon nanotube film. Specifically, the plurality of carbon nanotubes are connected end to end by van der Waals force and are arranged in a preferred orientation substantially in the same direction. The preferred orientation refers to the fact that most of the carbon nanotubes in the carbon nanotube film have a large orientation probability in a certain direction, and the preferred orientation can also be understood that the axial direction of the majority of the carbon nanotubes extends substantially in the same direction. It can be understood that since the large number of carbon nanotubes 1511 in the self-supporting carbon nanotube film are attracted to each other by van der Waals force and connected end to end by van der Waals force, the carbon nanotube film is made specific. Shape to form a self-supporting structure. The carbon nanotube segments have any width, thickness, uniformity, and shape. The thickness of the carbon nanotube film is 0.5 nm to 100 μm, and the width is related to the size of the carbon nanotube array for pulling the carbon nanotube film, and the length is not limited.
當該奈米碳管膜結構151包括層疊設置之多層奈米碳管拉膜時,相鄰兩層奈米碳管拉膜中之擇優取向排列之奈米碳管1511之間形成一交叉角度α,α大於等於0度小於等於90度。該複數奈米碳管拉膜之間或一個奈米碳管拉膜之中之相鄰之奈米碳管1511之間具有一定間隙,從而於奈米碳管膜結構151中形成複數微孔1512,該微孔1512之孔徑約小於10微米。 When the carbon nanotube film structure 151 comprises a laminated multilayer carbon nanotube film, a preferred angle between the adjacent two layers of carbon nanotube film forming a cross angle α is formed between the carbon nanotubes 1511. , α is greater than or equal to 0 degrees and less than or equal to 90 degrees. There is a gap between the adjacent carbon nanotube film or between adjacent carbon nanotubes 1511 in a carbon nanotube film, thereby forming a plurality of micropores 1512 in the carbon nanotube film structure 151. The pores 1512 have a pore size of less than about 10 microns.
該奈米碳管膜結構151可為一奈米碳管絮化膜,該奈米碳管絮化膜為將一奈米碳管原料絮化處理獲得之一自支撐之奈米碳管膜。該奈米碳管絮化膜包括相互纏繞且均勻分佈之奈米碳管。奈米碳管之長度大於10微米,優選為200~900微米,從而使奈米碳管相互纏繞於一起。該奈米碳管之間通過凡得瓦力相互吸引、分佈,形成網路狀結構。由於該自支撐之奈米碳管絮化膜中大量之奈米 碳管1511通過凡得瓦力相互吸引並相互纏繞,從而使該奈米碳管絮化膜具有特定之形狀,形成一自支撐結構。該奈米碳管絮化膜各向同性。該奈米碳管絮化膜中之奈米碳管為均勻分佈,無規則排列,形成大量之微孔1512結構,微孔1512孔徑約小於10微米。該奈米碳管絮化膜之長度和寬度不限。由在於奈米碳管絮化膜中,奈米碳管相互纏繞,故該奈米碳管絮化膜具有很好之柔韌性,且為一自支撐結構,可彎曲折疊成任意形狀而不破裂。該奈米碳管絮化膜之面積及厚度均不限,厚度為1微米~1毫米,優選為100微米。所述奈米碳管絮化膜之具體結構及其製備方法請參見於2008年11月6日公開之第200844041號台灣專利申請。為節省篇幅,僅引用於此,然所述申請所有技術揭露亦應視為本發明申請技術揭露之一部分。 The carbon nanotube membrane structure 151 can be a carbon nanotube flocculation membrane, and the carbon nanotube membrane is a self-supporting carbon nanotube membrane obtained by flocculation of a carbon nanotube raw material. The carbon nanotube flocculation membrane comprises carbon nanotubes which are intertwined and uniformly distributed. The length of the carbon nanotubes is greater than 10 microns, preferably between 200 and 900 microns, such that the carbon nanotubes are intertwined with each other. The carbon nanotubes are attracted and distributed by van der Waals forces to form a network structure. Due to the large amount of nano-particles in the self-supporting carbon nanotube flocculation membrane The carbon tubes 1511 are mutually attracted by the van der Waals force and intertwined with each other, so that the carbon nanotube film of the carbon nanotubes has a specific shape to form a self-supporting structure. The carbon nanotube film is isotropic. The carbon nanotubes in the carbon nanotube flocculation membrane are uniformly distributed and randomly arranged to form a large number of microporous 1512 structures, and the pores of the micropores 1512 are less than about 10 micrometers. The length and width of the carbon nanotube film are not limited. In the carbon nanotube flocculation film, the carbon nanotubes are intertwined with each other, so the carbon nanotube flocculation film has good flexibility and is a self-supporting structure, which can be bent and folded into any shape without breaking. . The area and thickness of the carbon nanotube flocculation membrane are not limited, and the thickness is from 1 micrometer to 1 millimeter, preferably 100 micrometers. The specific structure of the carbon nanotube flocculation membrane and the preparation method thereof are described in Taiwan Patent Application No. 200844041, published on Nov. 6, 2008. To save space, reference is made only to this, and all technical disclosures of the application should be considered as part of the technical disclosure of the present application.
該奈米碳管膜結構151可為一奈米碳管碾壓膜,該奈米碳管碾壓膜為通過碾壓一奈米碳管陣列獲得之一種具有自支撐性之奈米碳管膜。該奈米碳管碾壓膜包括均勻分佈之奈米碳管1511,奈米碳管1511沿同一方向或不同方向擇優取向排列。該奈米碳管碾壓膜中之奈米碳管相互部分交疊,並通過凡得瓦力相互吸引,緊密結合,使得該奈米碳管膜結構151具有很好之柔韌性,可彎曲折疊成任意形狀而不破裂。且由於奈米碳管碾壓膜中之奈米碳管1511之間通過凡得瓦力相互吸引,緊密結合,使奈米碳管碾壓膜為一自支撐之結構。該奈米碳管碾壓膜中之奈米碳管與形成奈米碳管陣列之生長基底之表面形成一夾角β,其中,β大於等於0度且小於等於15度,該夾角β與施加於奈米碳管陣列上之壓力有關,壓力越大,該夾角越小,優選地,該奈米碳管碾壓膜中之奈米碳管1511平行於該生長基底排列。該奈米碳管碾壓膜為通過碾壓一 奈米碳管陣列獲得,依據碾壓之方式不同,該奈米碳管碾壓膜中之奈米碳管具有不同之排列形式。具體地,奈米碳管1511可無序排列;當沿不同方向碾壓時,奈米碳管1511沿不同方向擇優取向排列;當沿同一方向碾壓時,奈米碳管1511沿一固定方向擇優取向排列。該奈米碳管碾壓膜中奈米碳管1511之長度大於50微米。 The carbon nanotube membrane structure 151 can be a carbon nanotube rolled membrane, which is a self-supporting carbon nanotube membrane obtained by rolling a carbon nanotube array. . The carbon nanotube rolled film comprises a uniformly distributed carbon nanotube 1511, and the carbon nanotubes 1511 are arranged in a preferred orientation in the same direction or in different directions. The carbon nanotubes in the carbon nanotube rolled film partially overlap each other and are attracted to each other by the van der Waals force, so that the carbon nanotube film structure 151 has good flexibility and can be bent and folded. In any shape without breaking. Moreover, since the carbon nanotubes 1511 in the carbon nanotube rolled film are mutually attracted by the van der Waals force and tightly combined, the carbon nanotube rolled film is a self-supporting structure. The carbon nanotubes in the carbon nanotube rolled film form an angle β with the surface of the growth substrate forming the carbon nanotube array, wherein β is greater than or equal to 0 degrees and less than or equal to 15 degrees, and the angle β is applied to The pressure on the carbon nanotube array is related. The larger the pressure, the smaller the angle. Preferably, the carbon nanotubes 1511 in the carbon nanotube rolled film are arranged parallel to the growth substrate. The carbon nanotube rolled film is passed through a crushing one The carbon nanotube array is obtained, and the carbon nanotubes in the carbon nanotube rolled film have different arrangement forms depending on the manner of rolling. Specifically, the carbon nanotubes 1511 may be disorderly arranged; when rolled in different directions, the carbon nanotubes 1511 are preferentially oriented in different directions; when rolled in the same direction, the carbon nanotubes 1511 are in a fixed direction. Preferred orientation. The length of the carbon nanotube 1511 in the carbon nanotube rolled film is greater than 50 microns.
該奈米碳管碾壓膜之面積和厚度不限,可根據實際需要選擇。該奈米碳管碾壓膜之面積與奈米碳管陣列之尺寸基本相同。該奈米碳管碾壓膜厚度與奈米碳管陣列之高度以及碾壓之壓力有關,可為1微米~1毫米。可以理解,奈米碳管陣列之高度越大而施加之壓力越小,則製備之奈米碳管碾壓膜之厚度越大;反之,奈米碳管陣列之高度越小而施加之壓力越大,則製備之奈米碳管碾壓膜之厚度越小。該奈米碳管碾壓膜之中之相鄰之奈米碳管1511之間具有一定間隙,從而於奈米碳管碾壓膜中形成複數微孔1512,微孔1512之孔徑約小於10微米。 The area and thickness of the carbon nanotube rolled film are not limited, and can be selected according to actual needs. The area of the carbon nanotube rolled film is substantially the same as the size of the carbon nanotube array. The thickness of the carbon nanotube film is related to the height of the carbon nanotube array and the pressure of the rolling, and may be 1 micrometer to 1 millimeter. It can be understood that the larger the height of the carbon nanotube array and the lower the pressure applied, the greater the thickness of the prepared carbon nanotube rolled film; on the contrary, the smaller the height of the carbon nanotube array, the more the applied pressure Large, the smaller the thickness of the prepared carbon nanotube rolled film. A gap is formed between the adjacent carbon nanotubes 1511 in the carbon nanotube rolled film, thereby forming a plurality of micropores 1512 in the carbon nanotube rolled film, and the pore diameter of the micropores 1512 is less than 10 micrometers. .
當奈米碳管1511以一定規則有序排列,於該奈米碳管排列方向上,該奈米碳管膜能夠充分利用奈米碳管軸向具有之較大強度及楊氏模量,從而使該奈米碳管膜沿其中奈米碳管1511之軸向方向具有較大強度及楊氏模量。故,可根據振動膜150需要增加強度及楊氏模量之位置及方向通過改變該奈米碳管膜之設置方向,改變該振動膜150不同方向上之強度及楊氏模量,從而適應不同揚聲器之應用需要。 When the carbon nanotubes 1511 are arranged in a regular order, in the direction in which the carbon nanotubes are arranged, the carbon nanotube film can fully utilize the large strength and Young's modulus of the carbon nanotubes in the axial direction, thereby The carbon nanotube film has a large strength and a Young's modulus along the axial direction of the carbon nanotube 1511 therein. Therefore, the intensity and Young's modulus of the vibrating membrane 150 in different directions can be changed according to the position and direction of the vibrating membrane 150 to increase the strength and the Young's modulus, thereby adapting to different directions. The application of the speaker is required.
該無定形碳結構152包括複數無定形碳顆粒1521填充於該奈米碳管膜結構151之微孔中,並於該微孔中均勻分佈,該無定形碳顆粒1521分佈於該複數奈米碳管1511之間之間隙中。進一步地,該 複數無定形碳顆粒1521附著於奈米碳管1511之管壁上或包覆於奈米碳管之部分表面。在本實施例中,該無定形碳結構152進一步包括複數無定形碳顆粒1521設置於該奈米碳管膜結構151兩側,形成兩個無定形碳層。即,該奈米碳管膜結構151被該無定形碳結構152完全包覆,複合於該無定形碳結構152之內部。 The amorphous carbon structure 152 includes a plurality of amorphous carbon particles 1521 filled in the micropores of the carbon nanotube film structure 151 and uniformly distributed in the micropores, and the amorphous carbon particles 1521 are distributed in the plurality of nano carbons. In the gap between the tubes 1511. Further, the The plurality of amorphous carbon particles 1521 are attached to the wall of the carbon nanotube 1511 or coated on a part of the surface of the carbon nanotube. In the present embodiment, the amorphous carbon structure 152 further includes a plurality of amorphous carbon particles 1521 disposed on both sides of the carbon nanotube film structure 151 to form two amorphous carbon layers. That is, the carbon nanotube film structure 151 is completely coated by the amorphous carbon structure 152 and is composited inside the amorphous carbon structure 152.
該無定形碳顆粒1521與該奈米碳管1511通過凡得瓦力及共價鍵相互結合。具體地,該共價鍵包括於碳-碳原子間形成之sp2或sp3鍵。該無定形碳結構152中之複數無定形碳顆粒1521之間通過共價鍵相互結合,並形成一個整體結構。具體地,該共價鍵包括於碳-碳原子間形成之sp2或sp3鍵。故,從宏觀上看,該無定形碳結構152為海綿狀結構,且將該奈米碳管膜結構151埋設其中。或者說,該複數奈米碳管1511以自支撐之奈米碳管膜結構151之形式設置於該無定形碳結構152中,且該無定形碳結構152與該複數奈米碳管通過凡得瓦力及共價鍵相結合。 The amorphous carbon particles 1521 and the carbon nanotubes 1511 are bonded to each other by van der Waals and covalent bonds. Specifically, the covalent bond includes an sp 2 or sp 3 bond formed between carbon-carbon atoms. The plurality of amorphous carbon particles 1521 in the amorphous carbon structure 152 are bonded to each other by a covalent bond and form a unitary structure. Specifically, the covalent bond includes an sp 2 or sp 3 bond formed between carbon-carbon atoms. Therefore, from a macroscopic point, the amorphous carbon structure 152 has a sponge-like structure, and the carbon nanotube film structure 151 is buried therein. In other words, the plurality of carbon nanotubes 1511 are disposed in the amorphous carbon structure 152 in the form of a self-supporting carbon nanotube film structure 151, and the amorphous carbon structure 152 and the plurality of carbon nanotubes pass through The combination of tile and covalent bonds.
該無定形碳顆粒1521為碳素材料中之一種,其外部結構不限,然其內部結構具有和石墨一樣之晶體結構,僅由碳原子六角形環狀平面形成之層狀結構零亂而不規則。該無定形碳顆粒1521包括骨炭、炭黑等。該無定形碳顆粒1521可分別用聚丙烯腈纖維、瀝青纖維、黏膠絲或酚醛纖維等高分子材料中低溫碳化而制得。在本實施例中,該無定形碳顆粒1521通過將該聚丙烯腈纖維於1000左右碳化而制之。進一步之,該層狀奈米碳管複合結構之製備方法包括以下步驟:首先,將一高分子材料配製成溶液之形式並浸潤該奈米碳管膜結構151,該高分子材料與奈米碳管膜結構151中之奈米碳管1511可通過共價鍵及凡得瓦力結合。其次,碳化處理浸 潤有高分子材料溶液之奈米碳管膜結構151,使該高分子材料失去部分氮、氫、氧形成一個無定形碳結構152,並將該奈米碳管膜結構151包埋其中。該無定形碳結構152為一個整體結構,無定形碳結構152中部分無定形碳顆粒1521填充於該奈米碳管膜結構151中;部分無定形碳顆粒1521設置於該奈米碳管膜結構151兩側。 The amorphous carbon particle 1521 is one of carbon materials, and its external structure is not limited, but its internal structure has the same crystal structure as graphite, and the layered structure formed only by the hexagonal annular plane of carbon atoms is disorderly and irregular. . The amorphous carbon particles 1521 include bone charcoal, carbon black, and the like. The amorphous carbon particles 1521 can be obtained by low-temperature carbonization of a polymer material such as polyacrylonitrile fiber, pitch fiber, viscose or phenolic fiber. In the present embodiment, the amorphous carbon particles 1521 are produced by carbonizing the polyacrylonitrile fibers at about 1000. Further, the method for preparing the layered carbon nanotube composite structure comprises the following steps: First, a polymer material is formulated into a solution and infiltrated into the carbon nanotube film structure 151, the polymer material and the nanometer The carbon nanotube 1511 in the carbon film structure 151 can be bonded by a covalent bond and a van der Waals force. Second, carbonation dip The carbon nanotube film structure 151 moistened with the polymer material solution causes the polymer material to lose part of nitrogen, hydrogen and oxygen to form an amorphous carbon structure 152, and the carbon nanotube film structure 151 is embedded therein. The amorphous carbon structure 152 is a unitary structure, and a part of the amorphous carbon particles 1521 in the amorphous carbon structure 152 is filled in the carbon nanotube film structure 151; a part of the amorphous carbon particles 1521 is disposed on the carbon nanotube film structure. 151 sides.
該振動膜包括由複數奈米碳管形成之奈米碳管膜結構及分散於該奈米碳管膜結構中之複數無定形碳顆粒。該奈米碳管以及無定形碳顆粒之密度都較小,故由該奈米碳管及無定形碳顆粒製成之振動膜具有更小之質量。同時,由於奈米碳管本身具有優異之機械性能,故由複數奈米碳管形成之奈米碳管膜結構亦具有優異之機械性能;而該無定形碳顆粒分散於該奈米碳管膜結構中,可增加該層狀奈米碳管複合結構之緻密性及奈米碳管之間之結合力,進一步增加該層狀奈米碳管複合結構之比強度。故,當該振動膜振動時,其由振動所形成之形變、應力以及張力可全部傳遞或者分擔給每一奈米碳管及無定形碳顆粒,使該振動膜具有較好之比強度。進一步地,該奈米碳管以及無定形碳顆粒均為碳素材料,故,該振動膜具有耐腐蝕,耐潮等優點。 The vibrating membrane comprises a carbon nanotube membrane structure formed of a plurality of carbon nanotubes and a plurality of amorphous carbon particles dispersed in the carbon nanotube membrane structure. The carbon nanotubes and the amorphous carbon particles have a small density, so that the diaphragm made of the carbon nanotubes and the amorphous carbon particles has a smaller mass. At the same time, since the carbon nanotube itself has excellent mechanical properties, the carbon nanotube film structure formed by the plurality of carbon nanotubes also has excellent mechanical properties; and the amorphous carbon particles are dispersed in the carbon nanotube film. In the structure, the compactness of the layered carbon nanotube composite structure and the bonding force between the carbon nanotubes can be increased, and the specific strength of the layered carbon nanotube composite structure is further increased. Therefore, when the vibrating membrane vibrates, the deformation, stress and tension formed by the vibration can be completely transmitted or shared to each of the carbon nanotubes and the amorphous carbon particles, so that the vibrating membrane has a good specific strength. Further, the carbon nanotubes and the amorphous carbon particles are all carbon materials, so the diaphragm has the advantages of corrosion resistance, moisture resistance and the like.
請參閱圖6,本發明第二實施例提供一種揚聲器200,其包括一支架210、一磁場系統220、一音圈230、一音圈骨架240、一振動膜250及一定心支片260。該磁場系統220、音圈230、音圈骨架240、振動膜250及定心支片260通過該支架210固定。該音圈230設置於該音圈骨架240一端之外表面且與該音圈骨架240一起收容於該磁場系統220。該振動膜250及定心支片260之一端固定於該支架 210,另一端固定於音圈骨架240上。 Referring to FIG. 6 , a second embodiment of the present invention provides a speaker 200 including a bracket 210 , a magnetic field system 220 , a voice coil 230 , a voice coil bobbin 240 , a diaphragm 250 , and a centering piece 260 . The magnetic field system 220, the voice coil 230, the voice coil bobbin 240, the diaphragm 250, and the centering piece 260 are fixed by the bracket 210. The voice coil 230 is disposed on an outer surface of one end of the voice coil bobbin 240 and is housed in the magnetic field system 220 together with the voice coil bobbin 240. One end of the diaphragm 250 and the centering piece 260 is fixed to the bracket 210, the other end is fixed on the voice coil bobbin 240.
該振動膜250由碳素材料製成,該碳素材料包括複數奈米碳管及複數無定形碳顆粒。該複數奈米碳管形成一奈米碳管膜結構,該複數無定形碳顆粒形成一無定形碳結構。該奈米碳管膜結構包括複數奈米碳管線狀結構,該複數奈米碳管線狀結構通過編織等方法形成一面狀之奈米碳管膜結構。該無定形碳結構中之部分無定形碳顆粒分散於該奈米碳管膜結構中。 The diaphragm 250 is made of a carbon material including a plurality of carbon nanotubes and a plurality of amorphous carbon particles. The plurality of carbon nanotubes form a carbon nanotube film structure, and the plurality of amorphous carbon particles form an amorphous carbon structure. The carbon nanotube film structure comprises a plurality of nano carbon line-like structures, and the plurality of carbon-carbon line structures form a one-sided carbon nanotube film structure by weaving or the like. A portion of the amorphous carbon particles in the amorphous carbon structure are dispersed in the carbon nanotube film structure.
本發明實施例提供之揚聲器200與第一實施例提供之揚聲器100之結構與工作原理基本相同,其區別在於,該振動膜250中之奈米碳管膜結構由至少一碳奈米線狀結構組成,每一碳奈米線狀結構包括複數奈米碳管通過凡得瓦力首尾相連且沿該奈米碳管線狀結構軸向有序排列。該奈米碳管膜結構可由一個奈米碳管線狀結構彎折、纏繞、編織構成,或者,亦可由複數奈米碳管線狀結構相互平行設置、交叉設置或編織成一網狀結構。該複數奈米碳管線可相互平行排列組成一束狀結構,或相互扭轉組成一絞線結構。該編織之方法不限,如可通過將該複數奈米碳管線狀結構分成相互垂直之行奈米碳管線狀結構與列奈米碳管線狀結構,再將該行奈米碳管線狀結構與列奈米碳管線狀結構相互編織;請參閱圖7,亦可將該複數奈米碳管線狀結構分成與該定心支片之環形結構之圓弧對應之環形奈米碳管線狀結構與該圓弧直接對應之徑向奈米碳管線狀結構,再將該環形奈米碳管線狀結構與該徑向奈米碳管線狀結構相互編織。該奈米碳管線狀結構可為一單根奈米碳管線,亦可為多根奈米碳管線共同形成之股線。該複數奈米碳管線可相互平行排列組成一束狀結構,或相互扭轉組成一絞線結構。 該奈米碳管線可為非扭轉之奈米碳管線或扭轉之奈米碳管線。 The structure and working principle of the speaker 200 provided by the embodiment of the present invention are substantially the same as those of the speaker 100 provided by the first embodiment, except that the carbon nanotube film structure in the diaphragm 250 is composed of at least one carbon nanowire structure. Composition, each carbon nanowire structure comprises a plurality of carbon nanotubes connected end to end by van der Waals force and arranged axially along the nanocarbon line structure. The carbon nanotube membrane structure may be formed by bending, winding, and weaving a nano carbon line-like structure, or may be arranged in parallel, cross-arranged or woven into a network structure by a plurality of nano carbon line-like structures. The plurality of nano carbon pipelines may be arranged in parallel to each other to form a bundle structure, or twisted to each other to form a stranded structure. The method of weaving is not limited, for example, by dividing the plurality of nanocarbon line-like structures into mutually perpendicular rows of nanocarbon line-like structures and columnar carbon line-like structures, and then performing the nanocarbon line structure and The columnar carbon-like structure is woven with each other; referring to FIG. 7, the plurality of carbon-carbon line-like structures may be further divided into a ring-shaped nanocarbon line-like structure corresponding to an arc of the annular structure of the centering piece and the The circular arc directly corresponds to the radial nanocarbon pipeline-like structure, and the annular nanocarbon pipeline-like structure is woven with the radial nanocarbon pipeline-like structure. The nanocarbon pipeline structure may be a single carbon carbon pipeline or a strand formed by a plurality of nanocarbon pipelines. The plurality of nano carbon pipelines may be arranged in parallel to each other to form a bundle structure, or twisted to each other to form a stranded structure. The nanocarbon line can be a non-twisted nano carbon line or a twisted nano carbon line.
該非扭轉之奈米碳管線為將奈米碳管拉膜通過有機溶劑處理得到。該非扭轉之奈米碳管線包括複數沿奈米碳管線長度方向排列之奈米碳管。具體地,該非扭轉之奈米碳管線包括複數奈米碳管通過凡得瓦力首尾相連且沿奈米碳管線軸向擇優取向排列。該奈米碳管片段具有任意之長度、厚度、均勻性及形狀。該非扭轉之奈米碳管線長度不限,直徑為0.5奈米-100微米。 The non-twisted nano carbon pipeline is obtained by treating a carbon nanotube film by an organic solvent. The non-twisted nanocarbon pipeline includes a plurality of carbon nanotubes arranged along the length of the nanocarbon pipeline. Specifically, the non-twisted nanocarbon pipeline includes a plurality of carbon nanotubes connected end to end by van der Waals force and arranged in an axially preferred orientation along the nanocarbon pipeline. The carbon nanotube segments have any length, thickness, uniformity, and shape. The non-twisted nano carbon line is not limited in length and has a diameter of 0.5 nm to 100 μm.
該扭轉之奈米碳管線為採用一機械力將該奈米碳管拉膜兩端沿相反方向扭轉獲得。該扭轉之奈米碳管線包括複數繞奈米碳管線軸向螺旋排列之奈米碳管。具體地,該扭轉之奈米碳管線包括複數奈米碳管通過凡得瓦力首尾相連且沿奈米碳管線軸向呈螺旋狀延伸。該奈米碳管片段具有任意之長度、厚度、均勻性及形狀。該扭轉之奈米碳管線長度不限,直徑為0.5奈米-100微米。由於該奈米碳管線為採用有機溶劑或機械力處理上述奈米碳管拉膜獲得,該奈米碳管拉膜為自支撐結構,故該奈米碳管線為自支撐結構。另外,該奈米碳管線中相鄰奈米碳管間存在間隙,故該奈米碳管線具有大量微孔,微孔之孔徑約小於10微米。 The twisted nanocarbon pipeline is obtained by twisting both ends of the carbon nanotube film in the opposite direction by a mechanical force. The twisted nanocarbon pipeline includes a plurality of carbon nanotubes arranged in an axial spiral arrangement around the carbon nanotubes. Specifically, the twisted nanocarbon pipeline includes a plurality of carbon nanotubes connected end to end by van der Waals force and extending helically along the axial direction of the carbon nanotubes. The carbon nanotube segments have any length, thickness, uniformity, and shape. The twisted nanocarbon line is not limited in length and has a diameter of 0.5 nm to 100 μm. Since the nano carbon pipeline is obtained by treating the above carbon nanotube film with an organic solvent or mechanical force, the carbon nanotube film is a self-supporting structure, so the nano carbon pipeline is a self-supporting structure. In addition, there is a gap between adjacent carbon nanotubes in the nanocarbon pipeline, so the nanocarbon pipeline has a large number of micropores, and the pore diameter of the micropores is less than about 10 micrometers.
相對於第一實施例中之揚聲器100,本實施例中之揚聲器200,其振動膜250中之奈米碳管膜結構由複數碳奈米線狀結構形成。由於該碳奈米線狀結構中奈米碳管基本沿該奈米碳管線之長度方向平行或螺旋排列,故,該碳奈米線狀結構於長度方向具有較大強度及楊氏模量。可通過設計該奈米碳管線狀結構之設置方向來增加該方向之強度及楊氏模量。 With respect to the speaker 100 in the first embodiment, in the speaker 200 of the present embodiment, the carbon nanotube film structure in the diaphragm 250 is formed of a plurality of carbon nanowire structures. Since the carbon nanotubes in the carbon nanowire structure are arranged substantially parallel or spirally along the length direction of the nanocarbon line, the carbon nanowire structure has a large strength and a Young's modulus in the longitudinal direction. The strength and Young's modulus of the direction can be increased by designing the orientation of the nanocarbon line-like structure.
請參閱圖8,本發明第一實施例提供之一種振動膜之製備方法, 其包括如下步驟。 Referring to FIG. 8, a method for preparing a vibrating membrane according to a first embodiment of the present invention is provided. It includes the following steps.
步驟S101:提供一自支撐之奈米碳管膜結構及一聚合物,該奈米碳管膜結構具有複數微孔。該奈米碳管膜結構包括複數奈米碳管,相鄰之奈米碳管通過凡得瓦力結合並形成複數微孔。該聚合物包括聚丙烯腈、瀝青、黏膠絲及酚醛纖維中之一種或幾種之組合。在本實施例中,該聚合物為聚丙烯腈。 Step S101: providing a self-supporting carbon nanotube film structure and a polymer, the carbon nanotube film structure having a plurality of micropores. The carbon nanotube membrane structure comprises a plurality of carbon nanotubes, and the adjacent carbon nanotubes are combined by van der Waals and form a plurality of micropores. The polymer includes one or a combination of polyacrylonitrile, asphalt, viscose and phenolic fibers. In this embodiment, the polymer is polyacrylonitrile.
步驟S102:將該聚合物溶解於一溶劑中,形成一聚合物溶液。該溶劑採用易揮發且對該聚合物具有較強溶解能力之溶劑,如四氫呋喃或四氯化碳等。 Step S102: dissolving the polymer in a solvent to form a polymer solution. The solvent is a solvent which is volatile and has a strong dissolving power for the polymer, such as tetrahydrofuran or carbon tetrachloride.
步驟S103:使該聚合物溶液浸潤該奈米碳管膜結構。由於該奈米碳管膜結構為一自支撐結構,可選擇將該奈米碳管膜結構浸泡於該聚合物溶液之方式使該聚合物浸潤該奈米碳管膜結構。該聚合物溶液浸潤該奈米碳管膜結構後,部分聚合物溶液將滲透到該奈米碳管膜結構之微孔中並與該奈米碳管膜結構中之奈米碳管緊密接觸。 Step S103: The polymer solution is allowed to infiltrate the carbon nanotube film structure. Since the carbon nanotube membrane structure is a self-supporting structure, the carbon nanotube membrane structure can be immersed in the polymer solution to infiltrate the carbon nanotube membrane structure. After the polymer solution infiltrates the carbon nanotube membrane structure, a portion of the polymer solution will penetrate into the micropores of the carbon nanotube membrane structure and be in intimate contact with the carbon nanotubes in the carbon nanotube membrane structure.
步驟S104:碳化浸潤有聚合物溶液之奈米碳管膜結構以使該聚合物碳化為無定形碳。該碳化溫度於常溫下於500度以下,於高真空下於1000度以下。由於奈米碳管具有良好之耐熱特性,該奈米碳管膜結構於碳化環境下其結構與性能不發生改變。而該聚合物通過碳化,去掉大部分之氮、氫及氧形成無定形碳。其中,滲透到該奈米碳管膜結構之微孔中之部分聚合物溶液形成部分無定形碳填充於該微孔中,浸沒整個奈米碳管膜結構之部分聚合物溶液形成部分無定形碳分佈於該奈米碳管膜結構相對之兩個表面。該無定形碳與奈米碳管之間通過凡得瓦力及共價鍵結合,該共價鍵 包括於碳-碳原子間形成之sp2或sp3鍵。且該複數無定性碳通過共價健結合形成一個具整體結構之無定性碳結構。從而形成一層狀奈米碳管複合結構。 Step S104: carbonizing the carbon nanotube film structure infiltrated with the polymer solution to carbonize the polymer into amorphous carbon. The carbonization temperature is 500 degrees or less at normal temperature and 1000 degrees or less under high vacuum. Due to the good heat resistance of the carbon nanotubes, the structure and properties of the carbon nanotube membrane structure do not change under the carbonization environment. The polymer, by carbonization, removes most of the nitrogen, hydrogen and oxygen to form amorphous carbon. Wherein a part of the polymer solution penetrating into the micropores of the carbon nanotube membrane structure forms part of amorphous carbon filled in the micropores, and a part of the polymer solution immersed in the entire carbon nanotube membrane structure forms part of the amorphous carbon Distributed on the opposite surface of the carbon nanotube membrane structure. The amorphous carbon and the carbon nanotube are bonded by van der Waals and covalent bonds, and the covalent bond includes sp 2 or sp 3 bonds formed between carbon-carbon atoms. And the plurality of amorphous carbons form a monolithic amorphous carbon structure by covalent bonding. Thereby forming a layered carbon nanotube composite structure.
該振動膜之製備過程不需要涉及複雜之化學反應工藝過程,反應條件亦比較溫和。故,該振動膜之製備方法較為簡單,且成本低廉。 The preparation process of the vibrating membrane does not need to involve a complicated chemical reaction process, and the reaction conditions are relatively mild. Therefore, the preparation method of the vibrating membrane is simple and the cost is low.
請參閱圖9,本發明第二實施例提供之一種振動膜之製備方法,其包括如下步驟。 Referring to FIG. 9, a method for preparing a vibrating membrane according to a second embodiment of the present invention includes the following steps.
步驟S201:提供一自支撐之奈米碳管膜結構及一聚合物單體,該奈米碳管膜結構具有複數微孔。該聚合物單體為包含雙鍵、羥基、羧基或環氧基等能夠發生聚合反應之之化合物。在本實施例中,該聚合物單體為聚丙烯,其具有一雙鍵。 Step S201: providing a self-supporting carbon nanotube film structure and a polymer monomer having a plurality of micropores. The polymer monomer is a compound capable of undergoing polymerization such as a double bond, a hydroxyl group, a carboxyl group or an epoxy group. In this embodiment, the polymer monomer is polypropylene having a double bond.
步驟S202:溶解該聚合物單體於一溶劑中,形成一聚合物單體溶液。該溶劑採用易揮發且對該聚合物單體具有較強溶解能力之溶劑,如四氫呋喃或四氯化碳等。 Step S202: dissolving the polymer monomer in a solvent to form a polymer monomer solution. The solvent employs a solvent which is volatile and has a strong dissolving power for the polymer monomer, such as tetrahydrofuran or carbon tetrachloride.
步驟S203:使該聚合物單體溶液浸潤該奈米碳管膜結構並使該聚合物單體產生聚合反應,該聚合物單體聚合反應後成為聚合物。該聚合物單體溶液滲透到奈米碳管膜結構之內部,發生聚合反應後,該聚合物單體於溶液中原位聚合生成聚合物,其中,滲透到奈米碳管膜結構內部之聚合物單體溶液原位聚合生成之聚合物亦複合於該奈米碳管膜結構中形成複合結構。在本實施例中,該聚合物單體為聚丙烯,其原位聚合後生成聚丙烯腈。 Step S203: infiltrating the carbon nanotube film structure by the polymer monomer solution and polymerizing the polymer monomer, and the polymer monomer is polymerized after polymerization. The polymer monomer solution penetrates into the interior of the carbon nanotube membrane structure, and after polymerization, the polymer monomer is polymerized in situ in the solution to form a polymer, wherein the polymer penetrates into the inner structure of the carbon nanotube membrane structure. The polymer formed by in-situ polymerization of the monomer solution is also combined with the carbon nanotube film structure to form a composite structure. In this embodiment, the polymer monomer is polypropylene, which is polymerized in situ to form polyacrylonitrile.
步驟S204:碳化該奈米碳管膜結構與聚合物之複合結構,以使該 聚合物碳化為無定形碳。 Step S204: carbonizing the composite structure of the carbon nanotube film structure and the polymer to make the The polymer is carbonized to amorphous carbon.
相對於第一實施例提供之振動膜之製備方法,本實施例通過使聚合物單體浸潤於該奈米碳管膜結構且於該奈米碳管膜結構原位聚合之方式,使該聚合物能複合於奈米碳管膜結構中。能夠使該聚合物之選擇範圍更廣,即使該奈米碳管膜結構能夠浸潤有難溶於溶劑之聚合物。 Compared with the method for preparing the vibrating membrane provided in the first embodiment, the present embodiment is made by infiltrating the polymer monomer into the carbon nanotube membrane structure and in-situ polymerization of the carbon nanotube membrane structure. The material can be complexed in the structure of the carbon nanotube membrane. The polymer can be selected to a wider range even if the carbon nanotube film structure is capable of infiltrating a polymer which is poorly soluble in a solvent.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,自不能以此限制本案之申請專利範圍。舉凡習知本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by those skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
1511‧‧‧奈米碳管 1511‧‧‧Nano Carbon Tube
1512‧‧‧微孔 1512‧‧‧Micropores
1521‧‧‧無定形碳顆粒 1521‧‧‧Amorphous carbon particles
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TW200631046A (en) * | 2004-12-21 | 2006-09-01 | Teijin Ltd | Electric double-layer capacitor |
TWI294250B (en) * | 2005-12-16 | 2008-03-01 | Ind Tech Res Inst | |
US20090074228A1 (en) * | 2007-09-13 | 2009-03-19 | Harman International Industries, Incorporated | Loudspeaker cone body |
EP2056383A1 (en) * | 2007-11-02 | 2009-05-06 | Tsing Hua University | Membrane electrode assembly and method for making the same |
US20090226704A1 (en) * | 2005-11-16 | 2009-09-10 | Canatu Oy | Carbon nanotubes functionalized with fullerenes |
TW200950569A (en) * | 2008-05-23 | 2009-12-01 | Hon Hai Prec Ind Co Ltd | Acoustic device |
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TW200631046A (en) * | 2004-12-21 | 2006-09-01 | Teijin Ltd | Electric double-layer capacitor |
US20090226704A1 (en) * | 2005-11-16 | 2009-09-10 | Canatu Oy | Carbon nanotubes functionalized with fullerenes |
TWI294250B (en) * | 2005-12-16 | 2008-03-01 | Ind Tech Res Inst | |
US20090074228A1 (en) * | 2007-09-13 | 2009-03-19 | Harman International Industries, Incorporated | Loudspeaker cone body |
EP2056383A1 (en) * | 2007-11-02 | 2009-05-06 | Tsing Hua University | Membrane electrode assembly and method for making the same |
TW200950569A (en) * | 2008-05-23 | 2009-12-01 | Hon Hai Prec Ind Co Ltd | Acoustic device |
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