TWI452770B - Electrical contact - Google Patents
Electrical contact Download PDFInfo
- Publication number
- TWI452770B TWI452770B TW100124140A TW100124140A TWI452770B TW I452770 B TWI452770 B TW I452770B TW 100124140 A TW100124140 A TW 100124140A TW 100124140 A TW100124140 A TW 100124140A TW I452770 B TWI452770 B TW I452770B
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- TW
- Taiwan
- Prior art keywords
- electrical connector
- plating layer
- connector terminal
- nickel
- nickel plating
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Description
本發明涉及一種電連接器端子,尤其涉及一種音頻連接器端子。 The present invention relates to an electrical connector terminal, and more particularly to an audio connector terminal.
通常來說,電連接器端子表面都要進行電鍍處理,這主要是為了提高電連接器端子耐腐蝕性及接觸穩定性。而鍍層一般包括裏層用於填平基材的鎳鍍層及覆蓋於表面的抗腐蝕金屬層,該金屬層可以是金層或金鈀合金層。但同時,電連接器端子對接時會發生刮擦及彈性變形,也要求其具有一定的耐磨性及韌性。 Generally, the surface of the electrical connector terminals is plated, mainly to improve the corrosion resistance and contact stability of the electrical connector terminals. The plating layer generally comprises a nickel layer for filling the substrate and a corrosion-resistant metal layer covering the surface, and the metal layer may be a gold layer or a gold-palladium alloy layer. At the same time, the electrical connector terminals will be scratched and elastically deformed, and they are also required to have certain wear resistance and toughness.
故,有必要設計一種新的電連接器端子,以克服上述問題。 Therefore, it is necessary to design a new electrical connector terminal to overcome the above problems.
本發明之目的在於提供一種電連接器端子,其具有一定的韌性及抗腐蝕性。 It is an object of the present invention to provide an electrical connector terminal that has a certain degree of toughness and corrosion resistance.
為實現前述目的,本發明提供的一種技術方案為:一種電連接器端子,係固定於電連接器,該電連接器端子包括連接部、一端連接連接部的固持部及自固持部另一端延伸的彈性部,固持部用於將電連接器端子固定於電連接器,彈性部具有用於對接的接觸部,所述電連接器端子表面從內至外依次電鍍有鎳鍍層、氨基磺酸鎳鍍層及磷鎳鍍層。 To achieve the foregoing objective, the present invention provides an electrical connector terminal that is fixed to an electrical connector. The electrical connector terminal includes a connecting portion, a holding portion that connects the connecting portion at one end, and extends from the other end of the holding portion. The elastic portion is for fixing the electrical connector terminal to the electrical connector, and the elastic portion has a contact portion for abutting, and the surface of the electrical connector terminal is plated with nickel plating layer and nickel sulfamate from the inside to the outside. Plating and phosphorous nickel plating.
另一種技術方案為:一種電連接器端子,係由金屬片製成,電連 接器端子表面從內至外依次電鍍有鎳鍍層、氨基磺酸鎳鍍層及磷鎳鍍層。 Another technical solution is: an electrical connector terminal made of metal sheet, electrical connection The surface of the connector terminal is plated with a nickel plating layer, a nickel sulfamate plating layer and a phosphorous nickel plating layer from the inside to the outside.
與先前技術相比,本發明之電連接器端子具有如下功效:氨基磺酸鎳鍍層及磷鎳鍍層可保障電連接器端子具有一定的韌性及抗腐蝕性。 Compared with the prior art, the electrical connector terminal of the present invention has the following effects: nickel sulfamate plating and phosphorous nickel plating ensure the electrical connector terminals have certain toughness and corrosion resistance.
100‧‧‧電連接器端子 100‧‧‧Electrical connector terminals
10‧‧‧連接部 10‧‧‧Connecting Department
11‧‧‧基部 11‧‧‧ base
12‧‧‧焊接塊 12‧‧‧welding block
121‧‧‧焊接面 121‧‧‧welding surface
20‧‧‧固持部 20‧‧‧ Holding Department
21‧‧‧本體部 21‧‧‧ Body Department
22‧‧‧彎折部 22‧‧‧Bending
30‧‧‧彈性部 30‧‧‧Flexible Department
31‧‧‧弧狀部 31‧‧‧Arc
32‧‧‧彈性臂 32‧‧‧Flexible arm
33‧‧‧接觸臂 33‧‧‧Contact arm
331‧‧‧接觸部 331‧‧‧Contacts
41‧‧‧步驟 41‧‧‧Steps
42‧‧‧步驟 42‧‧‧Steps
43‧‧‧步驟 43‧‧‧Steps
44‧‧‧步驟 44‧‧‧Steps
45‧‧‧步驟 45‧‧‧Steps
46‧‧‧步驟 46‧‧‧Steps
47‧‧‧步驟 47‧‧‧Steps
51‧‧‧鎳鍍層 51‧‧‧ Nickel plating
52‧‧‧氨基磺酸鎳鍍層 52‧‧‧ Nickel sulfamate coating
53‧‧‧磷鎳鍍層 53‧‧‧Phosphorus nickel plating
第一圖係本發明電連接器端子之立體圖;第二圖係部分電連接器端子剖面的示意圖,僅示意一側面的鍍層;第三圖係本發明電連接器端子電鍍的流程圖。 BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a perspective view of a terminal of an electrical connector of the present invention; the second drawing is a schematic view of a portion of a terminal of an electrical connector, showing only one side of the plating; and the third drawing is a flow chart of the terminal plating of the electrical connector of the present invention.
第一圖、第二圖及第三圖揭示了本發明的電連接器端子100及其製造方法。本實施例中,電連接器端子100是一種音頻連接器端子,其由金屬片製成。 The first, second and third figures disclose an electrical connector terminal 100 of the present invention and a method of fabricating the same. In this embodiment, the electrical connector terminal 100 is an audio connector terminal that is made of sheet metal.
請參照第一圖,電連接器端子100包括連接部10、一端連接連接部的固持部20及自固持部另一端延伸的彈性部30,固持部20用於將電連接器端子固定於電連接器(未圖示),彈性部30具有用於對接的接觸部331。 Referring to the first figure, the electrical connector terminal 100 includes a connecting portion 10, a holding portion 20 that connects the connecting portion at one end, and an elastic portion 30 that extends from the other end of the holding portion. The holding portion 20 is used for fixing the electrical connector terminal to the electrical connection. The elastic portion 30 has a contact portion 331 for abutting.
所述固持部20呈平板狀,其兩側設有與電連接器的本體(未圖示)固持的倒刺。固持部20包括本體部21及連接連接部的彎折部22,彎折部22的寬度較小且呈“L”形。 The holding portion 20 has a flat shape, and both sides are provided with barbs held by a body (not shown) of the electrical connector. The holding portion 20 includes a body portion 21 and a bent portion 22 that connects the connecting portions, and the bent portion 22 has a small width and an "L" shape.
所述連接部10用於將電連接器端子100固定到印刷電路板(未圖示),固定方式可以是彈性抵接或焊接。本實施例中採用焊接方 式,連接部即是焊接部。連接部10包括自彎折部延伸的基部11及位於基部中心的焊接塊12。所述焊接塊12是自基部衝壓成型,焊接塊還具有突出於基部一表面的焊接面121,焊接塊12用於將電連接器端子焊接至印刷電路板。 The connecting portion 10 is for fixing the electrical connector terminal 100 to a printed circuit board (not shown), and the fixing manner may be elastic abutment or welding. In this embodiment, the welding side is used. The connecting portion is the welded portion. The connecting portion 10 includes a base portion 11 extending from the bent portion and a solder bump 12 at the center of the base portion. The solder bump 12 is stamped from the base, the solder bump also has a solder face 121 protruding from a surface of the base, and the solder bump 12 is used to solder the electrical connector terminal to the printed circuit board.
所述彈性部30包括自固持部延伸的半圓形弧狀部31、自弧狀部31向連接部10方向延伸且與固持部20平行的彈性臂32及自彈性臂32傾斜延伸且遠離固持部20的接觸臂33,接觸臂33表面凸起形成上述接觸部331,接觸部331呈半球形的突起狀,其與對接插頭(未圖示)配合以形成電連接。 The elastic portion 30 includes a semi-circular arc portion 31 extending from the retaining portion, and the elastic arm 32 extending from the arc portion 31 toward the connecting portion 10 and parallel to the retaining portion 20 and the self-elastic arm 32 extending obliquely and away from the retaining portion The contact arm 33 of the portion 20 has a contact portion 331 formed on the surface of the contact arm 33. The contact portion 331 has a hemispherical protrusion shape, and cooperates with a mating plug (not shown) to form an electrical connection.
下面對電連接器端子進行電鍍處理,具體參看第三圖,該工藝過程主要包括以下幾個步驟:步驟41,放料,將料帶準備好,料帶上連接有若干電連接器端子;步驟42,脫酯,去除料帶上面的污垢;步驟43,酸洗,對料帶進行清洗以去除表面氧化層;步驟44,鍍鎳,將整個電連接器端子浸入鍍液中(下面電鍍方法也相同),即在整個電連接器端子的表面鍍上一層鎳鍍層51,其厚度為0.2~2um,以降低端子表面粗糙度;步驟45,鍍氨基磺酸鎳,在整個電連接器端子的表面鍍上一層氨基磺酸鎳鍍層52,即氨基磺酸鎳鍍層52覆蓋於鎳鍍層51,其厚度為0.2~2um,以提高電鍍層的韌性;步驟46,鍍磷鎳,在整個電連接器端子的表面鍍上一層磷鎳鍍層53,即磷鎳鍍層53覆蓋於氨基磺酸鎳鍍層52,該磷鎳鍍層含磷量為5%~9%,有利於提高端子的抗腐蝕性;步驟47,收料。 The electroplating process is performed on the electrical connector terminal. Referring specifically to the third figure, the process mainly includes the following steps: Step 41, discharging, preparing the material strip, and connecting a plurality of electrical connector terminals to the material strip; Step 42, deesterifying, removing the dirt on the strip; step 43, pickling, cleaning the strip to remove the surface oxide layer; step 44, plating nickel, immersing the entire electrical connector terminal in the bath (the following plating method) Also the same), that is, a surface of the entire electrical connector terminal is plated with a nickel plating layer 51 having a thickness of 0.2 to 2 um to reduce the surface roughness of the terminal; and step 45, nickel sulfamate is applied throughout the terminal of the electrical connector. The surface is plated with a nickel sulfamate plating layer 52, that is, the nickel sulfamate plating layer 52 covers the nickel plating layer 51, and has a thickness of 0.2 to 2 um to improve the toughness of the plating layer; and step 46, phosphorus-plated nickel is applied throughout the electrical connector. The surface of the terminal is plated with a phosphorous nickel plating layer 53, that is, the phosphorous nickel plating layer 53 is coated on the nickel sulfamate plating layer 52, and the phosphorous nickel plating layer has a phosphorus content of 5% to 9%, which is favorable for improving the corrosion resistance of the terminal; , receiving materials.
參看第二圖,經過上面電鍍過程,整個電連接器端子100自內而外依次排佈有鎳鍍層51、氨基磺酸鎳鍍層52及磷鎳鍍層53。也可 以通過改善製程,僅在電連接器端子外表面鍍有前述三層鍍層,尤其在彈性臂32及接觸臂33。為了使電連接器端子在對接時得到更好的接觸效果,也會在上述半球形的接觸部331電鍍一層導電性較好的金屬,比如金或鈀鎳合金。當然,由於位於最外層磷鎳本身也具有良好的導電性,外層也可以不再鍍金屬。 Referring to the second figure, through the above plating process, the entire electrical connector terminal 100 is sequentially arranged with a nickel plating layer 51, a nickel sulfamate plating layer 52, and a phosphorous nickel plating layer 53 from the inside to the outside. also may In order to improve the process, only the aforementioned three-layer plating is applied to the outer surface of the electrical connector terminal, particularly the elastic arm 32 and the contact arm 33. In order to obtain a better contact effect when the electrical connector terminals are butted, a semi-spherical contact portion 331 is also plated with a layer of a more conductive metal such as gold or palladium nickel alloy. Of course, since the outermost layer of phosphorous nickel itself also has good electrical conductivity, the outer layer can also be no longer metallized.
100‧‧‧電連接器端子 100‧‧‧Electrical connector terminals
51‧‧‧鎳鍍層 51‧‧‧ Nickel plating
52‧‧‧氨基磺酸鎳鍍層 52‧‧‧ Nickel sulfamate coating
53‧‧‧磷鎳鍍層 53‧‧‧Phosphorus nickel plating
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW100124140A TWI452770B (en) | 2011-07-08 | 2011-07-08 | Electrical contact |
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TW100124140A TWI452770B (en) | 2011-07-08 | 2011-07-08 | Electrical contact |
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TW201304293A TW201304293A (en) | 2013-01-16 |
TWI452770B true TWI452770B (en) | 2014-09-11 |
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TW100124140A TWI452770B (en) | 2011-07-08 | 2011-07-08 | Electrical contact |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4849073A (en) * | 1971-10-23 | 1973-07-11 | ||
TW518437B (en) * | 2000-07-10 | 2003-01-21 | Hikari Tech Co Ltd | Method for manufacturing multi-core ferrule |
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2011
- 2011-07-08 TW TW100124140A patent/TWI452770B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4849073A (en) * | 1971-10-23 | 1973-07-11 | ||
TW518437B (en) * | 2000-07-10 | 2003-01-21 | Hikari Tech Co Ltd | Method for manufacturing multi-core ferrule |
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