TWI452010B - Method and apparatus for preparing purified phosphoric acid from phosphoric acid aqueous solution containing plural metal ions - Google Patents

Method and apparatus for preparing purified phosphoric acid from phosphoric acid aqueous solution containing plural metal ions Download PDF

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TWI452010B
TWI452010B TW097103530A TW97103530A TWI452010B TW I452010 B TWI452010 B TW I452010B TW 097103530 A TW097103530 A TW 097103530A TW 97103530 A TW97103530 A TW 97103530A TW I452010 B TWI452010 B TW I452010B
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phosphoric acid
inorganic salt
aqueous solution
metal ions
metal
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TW200846280A (en
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Syogo Maeda
Tomokiyo Takeyama
Akiyoshi Oda
Eiichi Mizutani
Yasuhito Kawase
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Nippon Refine Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/46Regeneration of etching compositions
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B25/00Phosphorus; Compounds thereof
    • C01B25/16Oxyacids of phosphorus; Salts thereof
    • C01B25/18Phosphoric acid

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Description

由含有多數金屬離子之磷酸水溶液製得精製磷酸之方法及裝置Method and device for preparing refined phosphoric acid from aqueous solution of phosphoric acid containing most metal ions

於金屬蝕刻步驟等所使用之硝酸-乙酸-磷酸之混合水溶液(以下稱為混酸水溶液)係作為以蝕刻之使用限度(通常以重量為基準,為500至1000ppm左右)以上之濃度而含有多數金屬離子之廢液而排出,但本發明係關於自如此之含有多數金屬離子之混酸水溶液(以下稱為混酸水溶液廢液)等除去金屬離子,製得精製磷酸之方法及裝置。尤其,是關於藉由熔融晶析法.溶劑萃取法等進行1次處理所得之殘留磷酸水溶液(現在,該等係直接廢棄處理)中,適用於含高濃度金屬離子(以重量為基準,自500ppm至作為金屬離子溶於磷酸水溶液中之上限的濃度)之磷酸水溶液之處理的方法以及裝置。A mixed aqueous solution of nitric acid-acetic acid-phosphoric acid (hereinafter referred to as a mixed acid aqueous solution) used in a metal etching step or the like contains a large amount of metal as a concentration exceeding the use limit of etching (usually about 500 to 1000 ppm by weight). While the waste liquid of the ion is discharged, the present invention relates to a method and an apparatus for producing purified phosphoric acid by removing metal ions from such a mixed acid solution containing a large amount of metal ions (hereinafter referred to as a mixed acid aqueous solution waste liquid). In particular, it is about by melt crystallization. The residual phosphoric acid aqueous solution obtained by the solvent extraction method and the like (now, these are directly discarded) is suitable for containing a high concentration of metal ions (from 500 ppm on a weight basis to dissolve as a metal ion in an aqueous phosphoric acid solution). Method and apparatus for treating an aqueous phosphoric acid solution with a concentration of the upper limit.

半導體製造工廠或液晶顯示器製造中,Al等之金屬蝕刻步驟係使用例如磷酸、硝酸、乙酸、水之混合物作為混酸水溶液之新鮮液,其所含之總金屬濃度為100ppb以下。然而,此混酸水溶液,隨著使用而使金屬不斷溶解,金屬離子濃度上升同時由於揮發性物質(硝酸、乙酸、水)之蒸發或附著於被蝕刻材料等而使組成產生變化,蝕刻能力降低,故而過去係以新鮮液替換其一部分或全部,在抑制金屬離子濃度為低(以重量為基準,為500至1000ppm左右以下)之同時,抑制組成變化而得以維持蝕刻能力。 然而,過去以來,於金屬蝕刻步驟中所排出之含有多數金屬離子之混酸水溶液廢液由於隨著金屬離子濃度上升而蝕刻能力降低,故加以廢棄處理。所以,要求有自使用後,自排出之混酸水溶液廢液除去金屬離子同時以高收率回收混酸水溶液之處理裝置。In the manufacture of a semiconductor manufacturing plant or a liquid crystal display, a metal etching step of Al or the like uses a mixture of phosphoric acid, nitric acid, acetic acid, and water as a fresh liquid of an aqueous mixed acid solution, and the total metal concentration thereof is 100 ppb or less. However, the aqueous mixed acid solution dissolves the metal as it is used, increases the concentration of the metal ions, and changes the composition due to evaporation of the volatile substances (nitric acid, acetic acid, water) or adhesion to the material to be etched, and the etching ability is lowered. Therefore, in the past, a part or all of the fresh liquid was replaced, and the metal ion concentration was suppressed to be low (about 500 to 1000 ppm or less on a weight basis), and the composition change was suppressed to maintain the etching ability. However, in the past, the mixed acid aqueous solution waste liquid containing a large amount of metal ions discharged in the metal etching step was discarded because the etching ability was lowered as the metal ion concentration was increased. Therefore, it is required to have a treatment apparatus for recovering metal ions from the discharged mixed acid aqueous solution waste liquid and recovering the mixed acid aqueous solution at a high yield after self-use.

自Al金屬蝕刻裝置排出之混酸水溶液廢液精製之最出階段,係藉由蒸發或蒸餾法使揮發性物質(硝酸、乙酸、水之大部分)蒸發並分離。磷酸與金屬離子同屬非揮發物質,故難以藉蒸發或蒸餾分離。此階段之磷酸(以下稱為濃縮磷酸)濃度約為90質量%,水約含10質量%。At the most advanced stage of the purification of the mixed acid aqueous solution discharged from the Al metal etching apparatus, volatile substances (most of nitric acid, acetic acid, and water) are evaporated and separated by evaporation or distillation. Phosphoric acid and metal ions are non-volatile substances, so it is difficult to separate by evaporation or distillation. The concentration of phosphoric acid (hereinafter referred to as concentrated phosphoric acid) at this stage is about 90% by mass, and water is about 10% by mass.

作為使溶液中存在之金屬離子分離之一般方法,有離子交換樹脂法、擴散透析法、隔膜電透析法、電透析法、藉活性碳之吸附法。然而,使等方法即使適用於混酸水溶液廢液或濃縮磷酸,但由於高濃度磷酸之腐蝕性強、包含作為金屬離子之陰離子、陽離子兩者,進而有如下之問題發生,故而無法完成金屬離子的充分分離。As a general method for separating metal ions present in a solution, there are an ion exchange resin method, a diffusion dialysis method, a membrane electrodialysis method, an electrodialysis method, and an adsorption method using activated carbon. However, even if it is applied to a mixed acid aqueous solution or a concentrated phosphoric acid, the high concentration of phosphoric acid is highly corrosive and contains both anion and a cation as a metal ion, and the following problems occur, so that metal ions cannot be completed. Fully separated.

就離子交換樹脂法而言,對於高濃度酸中所溶解的金屬離子進行離子交換有其困難。又已明白樹脂的再生效率低。藉擴散透析法,所得之磷酸需稀釋且發生大量透析殘液。藉隔膜電透析法,則混酸水溶液廢液中之硝酸因氧化產生NOx 將成為問題。若藉電透析法,由於磷酸離子與鉬酸離子之離子半徑相近、移動速度相等,故而難以分離。藉活性碳之吸附法,混酸水溶液廢液會因活性碳而著色。In the ion exchange resin method, it is difficult to ion exchange metal ions dissolved in a high concentration of acid. It has also been understood that the regeneration efficiency of the resin is low. By diffusion dialysis, the resulting phosphoric acid needs to be diluted and a large amount of dialysis residue occurs. By membrane electrodialysis method, the mixed aqueous solution of nitric acid effluent NO x production due to oxidation becomes a problem. According to the electrodialysis method, since the ionic radii of the phosphate ion and the molybdate ion are similar and the moving speed is equal, it is difficult to separate. By the adsorption method of activated carbon, the mixed acid aqueous solution waste liquid is colored by activated carbon.

一方面,作為濃縮磷酸精製方法之一有金屬萃取劑法(專利文獻1)。然而,雖減少Mo,但Al的減量無法達成。又,濃縮磷酸中之金屬中溶解有陽離子(Al3+ 等)以及陰離子(MoO4 2- 等之金屬成氧化之形態者),為使兩者離子減少,萃取塔及逆萃取塔有必要使用陽離子用以及陰離子用兩組,預料到設備費用將大為提高,營運成本也將升高,使得磷酸再利用之優點難以有效活用。On the other hand, as one of the concentrated phosphoric acid purification methods, there is a metal extractant method (Patent Document 1). However, although Mo is reduced, the reduction of Al cannot be achieved. Further, in the metal of the concentrated phosphoric acid, a cation (Al 3+ or the like) and an anion (a form in which a metal such as MoO 4 2- is oxidized) are dissolved, and in order to reduce both ions, it is necessary to use an extraction column and a reverse extraction column. Two groups of cations and anions are used, and it is expected that the equipment cost will be greatly increased, and the operating cost will also increase, making the advantages of phosphoric acid reuse difficult to be effectively utilized.

至於其他之濃縮磷酸之精製方法雖揭示有晶析法(專利文獻2至3),但其均為批次處理法,有必須小心控制溫度使得處理時間變長等問題。Although other methods for purifying concentrated phosphoric acid disclose a crystallization method (Patent Documents 2 to 3), they are all batch processing methods, and there are problems in that the temperature must be carefully controlled so that the processing time becomes long.

又作為一般精製方法已知有連續晶析法之技術(非專利文獻1)。然而此方法使用於濃縮磷酸時,由於磷酸半結晶水結晶之精製純度與母液中金屬離子濃度有關,因此其收率最高限度約為80質量%,由資源有效利用觀點觀之,期望更進一步提高收率。Further, a technique of continuous crystallization is known as a general purification method (Non-Patent Document 1). However, when this method is used to concentrate phosphoric acid, since the purified purity of the crystal of semi-crystalline water of phosphoric acid is related to the concentration of metal ions in the mother liquor, the yield is at most about 80% by mass, and it is expected to be further improved from the viewpoint of effective use of resources. Yield.

一方面,與本發明有關之共沉澱法,記載於非專利文獻2第74頁之如下記載。On the other hand, the coprecipitation method according to the present invention is described on the 74th page of Non-Patent Document 2 as follows.

「所謂共沉澱,是在某沉澱物沉澱時,可溶性物質伴隨著一起沉澱之現象。共沉澱現象,有因混晶生成所引起,有因沉澱生成過程中離子吸附所引起。於前者之情況,雜質實際上進入沉澱物之結晶格中。於後者之情況,係所吸附之離子於凝析過程吸引至沉澱物上之現象。」"The so-called co-precipitation is a phenomenon in which a soluble substance is precipitated together when a precipitate precipitates. The phenomenon of coprecipitation is caused by the formation of mixed crystals, and is caused by ion adsorption during the formation of precipitates. In the former case, The impurities actually enter the crystal lattice of the precipitate. In the latter case, the adsorbed ions are attracted to the precipitate during the condensate process."

然而,非專利文獻2中僅說明一般的共沉澱現象,完全未記載本發明般之濃縮磷酸中之金屬離子共沉澱。However, in Non-Patent Document 2, only the general coprecipitation phenomenon is described, and the metal ion coprecipitation in the concentrated phosphoric acid of the present invention is not described at all.

專利文獻1:日本專利特願2005-142444號Patent Document 1: Japanese Patent Patent No. 2005-142444

專利文獻2:日本專利特願2004-255388Patent Document 2: Japanese Patent Special Wish 2004-255388

專利文獻3:日本專利第3382561號公報Patent Document 3: Japanese Patent No. 3382561

非專利文獻1:「增補晶析」第73頁至第82頁,昭和58年12月25日增補,(股)化學工業公司發行Non-Patent Document 1: "Additional Crystallization", pages 73 to 82, added on December 25, 2015, issued by the Chemical Industry Corporation

非專利文獻2:「定量分析化學」(改版第17版)第74頁,R.A. Dai, Jr. A.L. Anderwood原著,1992年,(株)培風館發行Non-Patent Document 2: "Quantitative Analytical Chemistry" (Revised 17th Edition), p. 74, original work of R.A. Dai, Jr. A.L. Anderwood, 1992, issued by Peifeng Museum

為此,在如此背景之下,被提案出的本發明,其目的係提供一種自含有多數金屬離子之磷酸水溶液分離除去金屬離子而獲得精製磷酸之方法及裝置,進而目的係提供一種藉由應用於金屬蝕刻步驟所排放之含高濃度磷酸之混酸水溶液廢液而再利用所回收之精製磷酸之系統。To this end, in this context, the proposed invention provides an object and apparatus for separating and removing metal ions from a phosphoric acid aqueous solution containing a plurality of metal ions to obtain purified phosphoric acid, and further aims to provide an application by application. A system for recovering purified phosphoric acid recovered by discharging a waste liquid of a mixed acid aqueous solution containing a high concentration of phosphoric acid discharged in a metal etching step.

上述課題可藉本發明下列1)至8)之方法而解決。The above problems can be solved by the methods of the following 1) to 8) of the present invention.

1)一種由含有多數金屬離子之磷酸水溶液製得精製磷酸之方法,其特徵為包含下列步驟:[1]自含有多數金屬離子之磷酸水溶液使無機鹽之結晶析出,使金屬離子共沉澱之晶析.共沉澱步驟,該晶析.共沉澱步驟係由下列步驟所組成: (a)於含有多數金屬離子之磷酸水溶液中混合無機鹽水溶液之步驟;(b)藉由進而混合於磷酸中可溶且不溶解無機鹽之有機弱溶劑而使無機鹽之結晶析出,同時使前述金屬離子共沉澱之步驟;(c)使含前述金屬離子之無機鹽的結晶過濾之固液分離步驟;以及[2]使藉由前述過濾所得之濾液中之有機弱溶劑與水藉蒸發而獲得精製磷酸之蒸發步驟,其中前述[1](b)步驟中溶解於前述磷酸/有機弱溶劑混合液中之金屬離子量少於前述[1](a)步驟中所用之磷酸水溶液中之金屬離子量。1) A method for producing refined phosphoric acid from an aqueous solution of phosphoric acid containing a plurality of metal ions, which comprises the steps of: [1] precipitating crystals of inorganic salts from a phosphoric acid aqueous solution containing a plurality of metal ions to precipitate a metal ion; Analysis. Coprecipitation step, the crystallization. The coprecipitation step consists of the following steps: (a) a step of mixing an aqueous solution of an inorganic salt in an aqueous phosphoric acid solution containing a plurality of metal ions; (b) precipitating crystals of the inorganic salt by further mixing with an organic weak solvent which is soluble in phosphoric acid and does not dissolve the inorganic salt, and at the same time a step of coprecipitation of the metal ion; (c) a solid-liquid separation step of filtering the crystal of the inorganic salt containing the metal ion; and [2] evaporating the organic weak solvent in the filtrate obtained by the filtering by evaporation Obtaining an evaporation step of the purified phosphoric acid, wherein the amount of the metal ions dissolved in the phosphoric acid/organic weak solvent mixture in the step [1] (b) is less than the metal in the aqueous phosphoric acid solution used in the step [1] (a) The amount of ions.

2)如上述1)記載之製得精製磷酸之方法,其中於藉如1)記載之方法所得之精製磷酸中,藉由進而重複操作數次前述[1]及[2]之步驟而製得更高濃度之精製磷酸。2) The method for producing a purified phosphoric acid according to the above 1), wherein the purified phosphoric acid obtained by the method described in 1) is further prepared by repeating the steps of [1] and [2] several times. Higher concentration of refined phosphoric acid.

3)如1)或2)記載之製得精製磷酸之方法,其中前述含有多數金屬離子之磷酸水溶液含有以重量基準計自500ppm至該磷酸水溶液中可溶解之金屬離子之上限濃度為止之金屬離子。(3) The method for producing a purified phosphoric acid according to the above, wherein the phosphoric acid aqueous solution containing a plurality of metal ions contains metal ions up to 500 ppm by weight to an upper limit concentration of metal ions soluble in the aqueous phosphoric acid solution. .

4)如1)至3)中任一者之製得精製磷酸之方法,其中於前述[1]之步驟所得之含有金屬離子之無機鹽的結晶以水溶解,接著藉由冷卻使無機鹽之結晶析出,使共沉澱之金屬自無機鹽分離,隨後過濾回收無機鹽,接著自回 收之無機鹽調製無機鹽水溶液,而於如1)記載之[1](a)步驟中再利用者。(4) A method of producing a purified phosphoric acid according to any one of the above 1 to 3, wherein the crystal of the inorganic salt containing the metal ion obtained in the step [1] is dissolved in water, followed by cooling to cause the inorganic salt Crystallization, separation of the coprecipitated metal from the inorganic salt, followed by filtration to recover the inorganic salt, and then self-return The inorganic salt is prepared to prepare an aqueous solution of an inorganic salt, and is reused in the step [1] (a) as described in 1).

5)一種使用於1)至3)中任一者之方法中之精製磷酸製造裝置,其特徵為至少具有:溶解無機鹽而調製無機鹽水溶液之無機鹽溶解槽;具備用以使含有多數金屬離子之磷酸水溶液與有機弱溶劑及該無機鹽水溶液混合,使無機鹽的結晶析出同時使金屬離子共沉澱之攪拌機之晶析.共沉澱槽;使所得之含有金屬離子之無機鹽的結晶過濾而進行固液分離之過濾裝置;及具備有用以自濾液蒸發有機弱溶劑及水之加熱手段之有機溶劑蒸發裝置。5) A method for producing a purified phosphoric acid according to any one of the methods 1) to 3), characterized by comprising at least an inorganic salt dissolving tank for dissolving an inorganic salt to prepare an aqueous solution of an inorganic salt; The aqueous solution of the ionic phosphoric acid is mixed with the organic weak solvent and the aqueous solution of the inorganic salt to crystallize the inorganic salt and simultaneously crystallize the metal ion coprecipitate. a coprecipitation tank; a filtration device that performs solid-liquid separation by filtering the obtained crystal of the inorganic salt containing the metal ion; and an organic solvent evaporation device having a heating means for evaporating the organic weak solvent and water from the filtrate.

6)如5)記載之裝置,其中進而具有使在前述過濾裝置中所過濾之含有金屬離子之無機鹽的結晶以溫水溶解,隨後藉由冷卻再度使無機鹽的結晶析出之無機鹽精製晶析槽,以及使在前述無機鹽精製晶析槽析出之無機鹽的結晶分離之過濾裝置。(6) The apparatus according to (5), further comprising an inorganic salt-purifying crystal in which crystals of an inorganic salt containing a metal ion filtered in the filtering device are dissolved in warm water, and then crystallizing the inorganic salt by cooling again A tank and a filtration device for separating crystals of the inorganic salt precipitated in the inorganic salt-refining crystallization tank.

7)一種蝕刻液再利用之方法,其特徵為包含下列步驟:對使用由磷酸、硝酸、乙酸及水所構成之混酸水溶液之金屬蝕刻步驟中所產生之使用過的含有多數金屬離子之混酸水溶液廢液進行回收之回收步驟,藉由自前述混酸水溶液廢液蒸發大部份硝酸、乙酸及水,分餾成含有硝酸、乙酸及水之餾出液及含磷酸及多 數金屬離子之濃縮磷酸之蒸發步驟;藉由於5)或6)記載之裝置中使前述濃縮磷酸中之金屬離子共沉澱分離,而獲得精製磷酸之精製步驟,藉由於所得之精製磷酸中添加前述餾出液而調整溶液濃度,隨後將其作為回收混酸水溶液再度使用於金屬蝕刻步驟中之濃度調整步驟。7) A method for recycling an etching solution, comprising the steps of: using a mixed acid aqueous solution containing a plurality of metal ions generated in a metal etching step using an aqueous mixed acid solution composed of phosphoric acid, nitric acid, acetic acid, and water; The recovery step of recovering the waste liquid by evaporating most of the nitric acid, acetic acid and water from the waste acid aqueous solution waste liquid, and fractionating into a distillate containing nitric acid, acetic acid and water, and containing phosphoric acid and a step of evaporating concentrated phosphoric acid of a plurality of metal ions; and a step of purifying the purified phosphoric acid by coprecipitation separation of the metal ions in the concentrated phosphoric acid by the apparatus described in 5) or 6), by adding the aforementioned The distillate was adjusted to adjust the concentration of the solution, which was then used as a recovery mixed acid aqueous solution for the concentration adjustment step in the metal etching step.

8)如7)記載之蝕刻液之再利用方法,其中進而含有下列步驟:使前述蒸發步驟中所得之濃縮磷酸,於熔融晶析裝置中析出磷酸半結晶水結晶,接著以過濾裝置使磷酸半結晶水結晶進行固液分離,隨後,將所得之磷酸半結晶水結晶移至前述濃度調整步驟中,另一方面使金屬離子經濃縮之濾液移至5)或6)記載之晶析.共沉澱槽中之析出步驟。8) The method for recycling an etching solution according to 7), further comprising the steps of: concentrating phosphoric acid obtained in the evaporation step, and crystallizing a semi-crystalline water of phosphoric acid in a melt crystallization apparatus, followed by a phosphoric acid half by a filtering device The crystal water crystal is subjected to solid-liquid separation, and then the obtained crystal of semi-crystalline water of phosphoric acid is transferred to the above-mentioned concentration adjustment step, and on the other hand, the concentrated filtrate of the metal ion is moved to the crystal formation described in 5) or 6). A precipitation step in the coprecipitation tank.

依據本發明,提供一種自含有多數金屬離子之磷酸水溶液簡便地除去金屬離子而獲得精製磷酸之方法及裝置,進而提供一種藉由應用於金屬蝕刻步驟所排放之含高濃度磷酸之混酸水溶液廢液而可再利用所回收之精製磷酸之系統。According to the present invention, there is provided a method and apparatus for easily removing a metal ion from a phosphoric acid aqueous solution containing a plurality of metal ions to obtain a purified phosphoric acid, and further providing a mixed acid aqueous solution containing a high concentration of phosphoric acid discharged by a metal etching step. The recovered purified phosphoric acid system can be reused.

又,藉由於金屬蝕刻裝置線上組合本發明之獲得精製磷酸之裝置,使混酸水溶液槽中之金屬離子濃度時常保持在一定以下成為可能,在穩定進行蝕刻步驟之同時,可大 幅減少混酸水溶液新鮮液的補給量(為以往的10質量%以下)。Further, by combining the apparatus for obtaining purified phosphoric acid of the present invention on the metal etching apparatus line, it is possible to keep the metal ion concentration in the aqueous acid solution tank constant to a certain level or less, and it is possible to stably perform the etching step at the same time. The amount of replenishment of the fresh liquid of the mixed acid aqueous solution is reduced (it is 10 mass% or less in the past).

實施發明之最佳形態Best form for implementing the invention

以下就上述本發明進行詳細說明。The above invention will be described in detail below.

本發明人等進行刻意研究之結果,發現一種對於含有高濃度(以重量為準,為500ppm至以金屬離子溶解於磷酸水溶液中之上限濃度)金屬離子之磷酸水溶液特別有效之可藉由利用晶析.共沉澱現象除去金屬離子獲得精製磷酸之方法以及裝置,進而,若應用於金屬蝕刻步驟中含有多數金屬離子之濃縮磷酸時,可以高收率回收磷酸而再利用。又,如本發明之精製磷酸為分離除去金屬離子之磷酸,磷酸濃度約為90質量%左右。The inventors of the present invention conducted a deliberate study and found that a solution of a phosphoric acid aqueous solution containing a high concentration (500 ppm to the upper limit concentration of metal ions dissolved in an aqueous phosphoric acid solution) is particularly effective by utilizing crystals. Analysis. The method and apparatus for removing the metal ions by the coprecipitation phenomenon to obtain the purified phosphoric acid, and further, when applied to the concentrated phosphoric acid containing a large amount of metal ions in the metal etching step, the phosphoric acid can be recovered in a high yield and reused. Further, the purified phosphoric acid of the present invention is a phosphoric acid which separates and removes metal ions, and has a phosphoric acid concentration of about 90% by mass.

本發明之方法係由下列原理所構成。自於蝕刻使用後之含有多數金屬離子之混酸水溶液廢液中,餾去大部分的硝酸、乙酸及水,獲得濃縮磷酸,於所得之濃縮磷酸中添加無機鹽。此時,由於無機鹽具有易溶解於一般的水、難以溶解於有機溶劑或濃稠磷狻之性質,故而無機鹽之一部份溶解於濃縮磷酸中之少量水中,其他過剩的無機鹽則不溶解。於其中添加有機弱溶劑,使濃縮磷酸中溶解之無機鹽晶析,又伴隨著無機鹽的晶析,溶解於濃縮磷酸中之金屬離子沉澱。此為本發明中所謂的共沉澱。隨後,藉由使產生晶析.共沉澱所得之懸浮液過濾,使由無機鹽結晶及 溶解於濃縮磷酸中之金屬離子所構成之固形分與有機弱溶劑-磷酸水溶液進行固液分離。再者,所得之濾液藉蒸餾,使有機弱溶劑及磷酸水溶液分餾,獲得精製磷酸。圖7係顯示本發明之共沉澱機制者。The method of the present invention consists of the following principles. A large amount of nitric acid, acetic acid, and water are distilled off from the waste liquid of an aqueous mixed acid solution containing a large amount of metal ions after etching, to obtain concentrated phosphoric acid, and an inorganic salt is added to the obtained concentrated phosphoric acid. At this time, since the inorganic salt has a property of being easily dissolved in ordinary water and difficult to be dissolved in an organic solvent or a thick phosphonium, one part of the inorganic salt is dissolved in a small amount of water in the concentrated phosphoric acid, and the other excess inorganic salts are not. Dissolved. An organic weak solvent is added thereto to crystallize the inorganic salt dissolved in the concentrated phosphoric acid, and the metal ions dissolved in the concentrated phosphoric acid are precipitated along with the crystallization of the inorganic salt. This is the so-called coprecipitation in the present invention. Subsequently, by causing crystallization. The suspension obtained by coprecipitation is filtered to crystallize from inorganic salts and The solid component composed of the metal ion dissolved in the concentrated phosphoric acid is subjected to solid-liquid separation with an organic weak solvent-phosphoric acid aqueous solution. Further, the obtained filtrate was subjected to distillation to fractionate the organic weak solvent and the phosphoric acid aqueous solution to obtain purified phosphoric acid. Figure 7 is a graph showing the coprecipitation mechanism of the present invention.

本發明中,使於蝕刻中使用後之含有多數金屬離子之混酸水溶液廢液濃縮,於所得濃縮磷酸中添加無機鹽,但若在其前述處理步驟中磷酸水溶液之濃縮不充分,濃縮磷酸中水分含量變多,則即使添加無機鹽水溶液後添加有機弱溶劑,亦難以使濃縮磷酸中的水分所含之無機鹽析出,有時無機鹽無法析出而殘留,因此磷酸的精製程度變差。因此,成為處理對象之含有多數金屬離子之磷酸水溶液期望可濃縮至約90質量%以上之濃度。由於成為處理對象之磷酸水溶液中之磷酸濃度低於約90質量%則水分比例增大,因此溶於其水份中之有機鹽大多殘留於濾液中,難以獲得本發明效果。In the present invention, an aqueous solution of a mixed acid solution containing a large amount of metal ions after use in etching is concentrated, and an inorganic salt is added to the obtained concentrated phosphoric acid. However, if the concentration of the phosphoric acid aqueous solution is insufficient in the above-mentioned treatment step, the water in the phosphoric acid is concentrated. When the content is increased, it is difficult to precipitate the inorganic salt contained in the water in the concentrated phosphoric acid even after the addition of the organic salt solution, and the inorganic salt is not precipitated and remains, so that the degree of purification of the phosphoric acid is deteriorated. Therefore, the aqueous phosphoric acid solution containing a large amount of metal ions to be treated is desirably concentrated to a concentration of about 90% by mass or more. When the concentration of phosphoric acid in the aqueous phosphoric acid solution to be treated is less than about 90% by mass, the proportion of water increases. Therefore, many of the organic salts dissolved in the water remain in the filtrate, and it is difficult to obtain the effects of the present invention.

又,本發明中,若前述共沉澱步驟中之磷酸/有機弱溶劑混合物中溶解之金屬離子量,比前述混合步驟前之磷酸水溶液(即濃縮磷酸)中所含之金屬離子量多,則實質上無精製效果,難以獲得純度高之精製磷酸。因此,無機鹽水溶液添加後,晶析之無機鹽與溶解於濃縮磷酸中之金屬離子同時共沉澱之際,無機鹽完全晶析,使無機鹽不殘留於磷酸水溶液中亦屬重要。Further, in the present invention, if the amount of metal ions dissolved in the phosphoric acid/organic weak solvent mixture in the coprecipitation step is larger than the amount of metal ions contained in the phosphoric acid aqueous solution (that is, concentrated phosphoric acid) before the mixing step, There is no refining effect, and it is difficult to obtain purified phosphoric acid having a high purity. Therefore, after the addition of the inorganic salt aqueous solution, it is also important that the inorganic salt is completely crystallized at the same time as the inorganic salt dissolved in the concentrated phosphoric acid, and the inorganic salt is not left in the phosphoric acid aqueous solution.

又,若去除對象之金屬離子濃度變低,則固液分離後之濾液中所含之陽離子中,構成無機鹽之陽離子所佔比例 變大,所去除之金屬離子只不過與無機鹽之陽離子進行交換,故難以獲得本發明效果。因此,使含有多數金屬離子之磷酸水溶液之金屬離子濃度高於有機弱溶劑添加後之磷酸/有機弱溶劑混合液中無機鹽的溶解度有其必要。具體而言,成為處理對象之磷酸水溶液中的金屬離子濃度以重量為基準,較好為500ppm左右以上之濃度。Further, when the concentration of the metal ions to be removed is lowered, the proportion of the cations constituting the inorganic salt among the cations contained in the filtrate after the solid-liquid separation When it is enlarged, the removed metal ions are simply exchanged with the cations of the inorganic salt, so that it is difficult to obtain the effects of the present invention. Therefore, it is necessary to make the metal ion concentration of the aqueous solution of phosphoric acid containing a large amount of metal ions higher than the solubility of the inorganic salt in the phosphoric acid/organic weak solvent mixture after the addition of the organic weak solvent. Specifically, the concentration of the metal ions in the phosphoric acid aqueous solution to be treated is preferably about 500 ppm or more based on the weight.

作為本發明之實施形態,將參考圖式說明處理自金屬蝕刻步驟排出之含有多數金屬離子之混酸水溶液廢液之方法及裝置。As an embodiment of the present invention, a method and apparatus for treating a mixed acid aqueous solution containing a plurality of metal ions discharged from a metal etching step will be described with reference to the drawings.

圖1顯示金屬蝕刻步驟之裝置概視圖,係由具備有蝕刻液容受槽而進行蝕刻之部分、混酸水溶液槽、混酸水溶液廢液槽、本發明有關之混酸水溶液精製裝置以及連結該等之配管等所構成。步驟流程如下。1 is a schematic view of a device for etching a metal, which is a portion which is etched by an etching liquid receiving groove, a mixed acid aqueous solution tank, a mixed acid aqueous solution waste liquid tank, a mixed acid aqueous solution refining device according to the present invention, and a piping for connecting the same. Composition. The process flow is as follows.

首先,於混酸水溶液槽中供給混酸水溶液新鮮液,接著自混酸水溶液槽汲取混酸水溶液,對被蝕刻材進行噴淋同時進行蝕刻。First, a fresh mixed acid aqueous solution is supplied to a mixed acid aqueous solution tank, and then a mixed acid aqueous solution is taken from the mixed acid aqueous solution tank, and the material to be etched is sprayed while being etched.

蝕刻結束後之混酸水溶液通過蝕刻液容受槽,以蝕刻過的溶液回到混酸水溶液槽中。After the etching, the mixed acid aqueous solution passes through the etching solution to receive the solution, and the etched solution is returned to the mixed acid aqueous solution tank.

對混酸水溶液槽供給混酸水溶液新鮮液之際,自混酸水溶液槽溢流之混酸水溶液,作為混酸水溶液廢液移送至混酸水溶液廢液槽中。When the mixed acid aqueous solution tank is supplied with the mixed acid aqueous solution fresh liquid, the mixed acid aqueous solution overflowing from the mixed acid aqueous solution tank is transferred to the mixed acid aqueous solution waste liquid tank as the mixed acid aqueous solution waste liquid.

於混酸水溶液廢液槽中收集之混酸水溶液廢液,供給至混酸水溶液精製裝置,藉由使蝕刻之際溶解於混酸水溶液中之金屬離子晶析.共沉澱法而分離精製,回收處理過 的混酸水溶液並回到混酸水溶液槽中。一部分作為廢液排出。The mixed acid aqueous solution waste liquid collected in the mixed acid aqueous solution waste tank is supplied to the mixed acid aqueous solution refining device, and the metal ions dissolved in the mixed acid aqueous solution are crystallized by etching. Separation and purification by coprecipitation method, recycling and treatment The mixed acid aqueous solution is returned to the mixed acid aqueous solution tank. A part is discharged as waste liquid.

圖2為混酸水溶液精製裝置之一部分之蒸發裝置之概視圖。蒸發裝置可為一般蒸發裝置,但由於磷酸之黏性高,故較好為薄膜流下式蒸發裝置。裝置的操作‧機能如下。Fig. 2 is a schematic view showing an evaporation device of a part of a mixed acid aqueous solution refining device. The evaporation device may be a general evaporation device, but since the viscosity of phosphoric acid is high, it is preferably a thin film flow-down evaporation device. The operation of the device is as follows.

首先,由圖1之混酸水溶液廢液槽所供給之混酸水溶液廢液介以再沸鍋(reboiler)供給至液體容受槽。First, the mixed acid aqueous solution waste liquid supplied from the mixed acid aqueous solution waste tank of Fig. 1 is supplied to the liquid receiving tank through a reboiler.

接著,使系統內保持2000至7000Pa,液溫保持在60℃至90℃左右,藉由泵使混酸水溶液廢液在液體容受槽與再沸鍋之間循環,同時於在廢鍋中通入蒸汽使混酸水溶液廢液加熱,使硝酸.乙酸.水蒸發並餾去。Next, the system is maintained at 2000 to 7000 Pa, the liquid temperature is maintained at about 60 ° C to 90 ° C, and the mixed acid aqueous solution waste liquid is circulated between the liquid receiving tank and the reboiler by the pump, and steam is introduced into the waste pot. The mixed acid aqueous solution waste liquid is heated to make nitric acid. Acetic acid. The water is evaporated and distilled off.

所餾去的硝酸.乙酸.水以通過有冷卻水之冷凝器凝縮,收容餾出液且儲存後,作為蝕刻液濃度調整的原料再利用。Distilled nitric acid. Acetic acid. The water is condensed by a condenser having cooling water, and the distillate is stored and stored, and then reused as a raw material for adjusting the concentration of the etching liquid.

餾去硝酸.乙酸.水之濃縮磷酸移送至晶析.共沉澱步驟或熔融晶析步驟。Distilled off nitric acid. Acetic acid. The concentrated phosphoric acid of water is transferred to the crystallization. A coprecipitation step or a melt crystallization step.

圖3為說明本發明有關之獲得精製磷酸之裝置組合於金屬蝕刻裝置線上之金屬蝕刻液在循環系統之一例概要說明圖。Fig. 3 is a schematic explanatory view showing an example of a metal etching solution in which a device for obtaining purified phosphoric acid according to the present invention is combined with a metal etching apparatus line in a circulation system.

蝕刻裝置及蒸發裝置分別與圖1、圖2所說明者相同的裝置。若未特別說明,則操作溫度及壓力為常溫、常壓。The etching apparatus and the evaporation apparatus are the same as those described in Figs. 1 and 2, respectively. Unless otherwise specified, the operating temperature and pressure are normal temperature and normal pressure.

如前所述,自蝕刻裝置排放之混酸水溶液廢液移送至 蒸發裝置,分離成濃縮磷酸及餾出液(硝酸.乙酸.水)。As described above, the mixed acid aqueous solution discharged from the etching device is transferred to The evaporation device separates into concentrated phosphoric acid and distillate (nitric acid, acetic acid, water).

餾出液移送至蝕刻液濃度調整裝置再利用。The distillate is transferred to an etchant concentration adjusting device for reuse.

濃縮磷酸移送至晶析.共沉澱槽,與在無機鹽溶解槽中預先混合之無機鹽水溶液混合。作為無機鹽,可舉例有磷酸二氫鈉、磷酸二氫鉀、磷酸二氫銨、磷酸鎂等磷酸鹽;或硫酸鈉、硫酸銨等硫酸鹽;乙酸鈉、乙酸銨等乙酸鹽等,較好為磷酸鹽、硫酸鹽。The concentrated phosphoric acid is transferred to the crystallization. The coprecipitation tank is mixed with an aqueous solution of an inorganic salt previously mixed in an inorganic salt dissolution tank. The inorganic salt may, for example, be a phosphate such as sodium dihydrogen phosphate, potassium dihydrogen phosphate, ammonium dihydrogen phosphate or magnesium phosphate; or a sulfate such as sodium sulfate or ammonium sulfate; or an acetate such as sodium acetate or ammonium acetate; It is phosphate and sulfate.

充分混合後,添加有機弱溶劑,使無機鹽的結晶析出同時使濃縮磷酸中之金屬共沉澱。有機弱溶劑之量,以體積比計,為磷酸之2至10倍,更好為3至5倍左右。至於有機弱溶劑,必須使用醇類、酮類等之僅溶解無機鹽至小於0.1質量%左右者。作為具體例,可舉例有異丙醇(以下稱IPA)、異丁醇、丙酮、甲基異丁基酮等。After thorough mixing, an organic weak solvent is added to precipitate crystals of the inorganic salt while coprecipitating the metal in the concentrated phosphoric acid. The amount of the organic weak solvent is from 2 to 10 times, more preferably from about 3 to 5 times, in terms of volume ratio. As for the organic weak solvent, it is necessary to use only an inorganic salt such as an alcohol or a ketone to be dissolved to less than 0.1% by mass. Specific examples thereof include isopropyl alcohol (hereinafter referred to as IPA), isobutanol, acetone, and methyl isobutyl ketone.

晶析.共沉澱結束後,漿液移送至過濾裝置進行固液分離。過濾裝置較好為壓濾器或Nutche式過濾器。Crystallization. After the coprecipitation is completed, the slurry is transferred to a filtration device for solid-liquid separation. The filter device is preferably a pressure filter or a Nutche filter.

又,無機鹽或有機弱溶劑之種類及其添加量,可由濃縮磷酸中的金屬離子濃度而適當決定。Further, the type of the inorganic salt or the organic weak solvent and the amount thereof to be added can be appropriately determined by the concentration of the metal ion in the concentrated phosphoric acid.

通過過濾裝置之濾液(磷酸、有機弱溶劑、水之混合物)移送至有機溶劑蒸發裝置,餾去有機弱溶劑及水。有機弱溶劑以有機溶劑脫水裝置脫水精製後,於晶析.共沉澱槽中再利用。The filtrate (phosphoric acid, organic weak solvent, and water mixture) of the filtration device is transferred to an organic solvent evaporation device, and the organic weak solvent and water are distilled off. The organic weak solvent is dehydrated and refined by an organic solvent dehydration device, and then crystallized. Reuse in the coprecipitation tank.

餾去有機弱溶劑後之精製磷酸,於蝕刻液濃度調整裝置中,與前述蒸發裝置之餾出液混合,補充不足成份使其 與混酸水溶液新鮮液相同的程度,作為再循環混酸水溶液於蝕刻裝置中循環使用。The purified phosphoric acid obtained by distilling off the organic weak solvent is mixed with the distillate of the evaporation device in the etching solution concentration adjusting device to supplement the insufficient component To the same extent as the fresh aqueous solution of the mixed acid solution, it is recycled as an recycled mixed acid aqueous solution in an etching apparatus.

本發明之方法及裝置適用於處理以熔融晶析法.溶劑萃取法等對含有比較低濃度(以重量為基準,小於500ppm)金屬離子之磷酸水溶液進行1次處理後即丟棄之含有高濃度(以重量為基準,為500ppm至以金屬離子溶解於磷酸水溶液之上限)金屬離子之磷酸水溶液。The method and device of the invention are suitable for processing by melt crystallization. The solvent extraction method or the like contains a high concentration (500 ppm by weight based on the weight of the phosphoric acid aqueous solution containing a relatively low concentration (less than 500 ppm by weight) of the metal ion aqueous solution, and is dissolved in the phosphoric acid aqueous solution by metal ions. The upper limit of the aqueous solution of metal ions.

過濾裝置殘渣(含有共沉澱金屬之無機鹽)供給水(未圖示)使其溶解,移送至無機鹽精製晶析槽中。水量為殘渣量之1.5倍左右。The residue of the filtration device (inorganic salt containing the coprecipitated metal) is supplied with water (not shown) to be dissolved, and transferred to an inorganic salt purification crystallization vessel. The amount of water is about 1.5 times the amount of residue.

於無機鹽精製晶析槽中,餾去一定量水之後,使槽內冷卻並使無機鹽晶析,保持0.5至1小時左右後,移送至離心過濾裝置,分離成精製無機鹽及廢水。After a certain amount of water is distilled off in the inorganic salt-refining crystallization tank, the inside of the tank is cooled and the inorganic salt is crystallized for about 0.5 to 1 hour, and then transferred to a centrifugal filter device to be separated into purified inorganic salts and waste water.

精製無機鹽於無機鹽溶解槽中再利用。The refined inorganic salt is reused in the inorganic salt dissolution tank.

於前述晶析.共沉澱槽中由於無機鹽的結晶因添加有機弱溶劑而於所添加之處的溶解度發生極度變化,故結晶形狀粗且具有微孔,金屬離子以吸附於此粗組織內之狀態共沉澱。然而,以無機鹽精製晶析槽,由於液體濃縮及冷卻在槽全體均保持均一狀態,故產生的結晶成為強固且緻密結晶,吸附在結晶表面之母液藉由以離心過濾裝置(G=1500以上)精製,可取出不含金屬離子之結晶。In the foregoing crystallization. In the coprecipitation tank, since the solubility of the inorganic salt in the crystallization of the inorganic salt is extremely changed by the addition of the organic weak solvent, the crystal shape is coarse and has micropores, and the metal ions are coprecipitated in a state of being adsorbed in the coarse structure. However, the crystallization tank is refined with an inorganic salt, and since the liquid is concentrated and cooled, the entire crystal is kept in a uniform state, so that the generated crystal becomes strong and densely crystallized, and the mother liquid adsorbed on the crystal surface is centrifuged (G=1500 or more). ) Refined, crystals containing no metal ions can be taken out.

圖5為於金屬蝕刻裝置線上組合有本發明之獲得精製磷酸裝置之金屬蝕刻液再循環系統之另一例之概要說明圖。Fig. 5 is a schematic explanatory view showing another example of a metal etching solution recirculation system in which a purified phosphoric acid device of the present invention is combined on a metal etching apparatus line.

與圖3所示之系統較大差異為熔融晶析裝置設於晶析.共沉澱槽之前,其他與圖3之情況大致相同。The difference from the system shown in Figure 3 is that the melt crystallization device is located in the crystallization. Before the coprecipitation tank, the other is substantially the same as in the case of FIG.

以蒸發裝置分離之濃縮磷酸移送至熔融晶析裝置,冷卻至10℃左右,使磷酸半結晶水結晶析出後,以過濾裝置(未圖示)進行固液分離。The concentrated phosphoric acid separated by the evaporation device is transferred to a molten crystallization apparatus, and cooled to about 10 ° C to crystallize the semi-crystalline water of the phosphoric acid, followed by solid-liquid separation by a filtration device (not shown).

所分離之磷酸半結晶水結晶經加熱溶解,移送至蝕刻液濃度調整裝置中,補充不足成分之後,於金屬蝕刻步驟中再利用。The separated crystals of the semi-crystalline water of phosphoric acid are dissolved by heating, transferred to an etching solution concentration adjusting device, and the insufficient components are replenished, and then reused in the metal etching step.

金屬經濃縮之濾液移送至晶析.共沉澱槽,以下,與圖3的情況同樣進行處理。The concentrated filtrate of the metal is transferred to the crystallization. The coprecipitation tank was treated in the same manner as in the case of Fig. 3 .

但,以有機溶劑蒸發裝置餾去有機弱溶劑之精製磷酸中所含之金屬離子濃度非為充分滿足之程度之情況下,可回到熔融晶析裝置(圖5中虛線所示之路徑)再處理。However, when the concentration of the metal ions contained in the purified phosphoric acid in which the organic weak solvent is distilled off by the organic solvent evaporation apparatus is not sufficiently satisfied, the molten crystallization apparatus (the path shown by the broken line in Fig. 5) can be returned. deal with.

又,圖5中雖例示熔融晶析裝置設於晶析.共沉澱槽之前的設計例,但由於自熔融晶析裝置排放之磷酸半結晶水結晶中金屬量與母液金屬濃度有相關性,故在濃縮磷酸之金屬離子濃度極高之情況下,熔融晶析裝置與晶析.共沉澱槽之順序可互換。Moreover, in FIG. 5, the molten crystallization apparatus is illustrated as being disposed in the crystallization. The design example before the coprecipitation tank, but due to the correlation between the amount of metal and the concentration of the mother metal in the crystal of semi-crystalline water discharged from the molten crystallization apparatus, the molten crystallization is carried out under the condition that the concentration of the concentrated metal ions of the phosphoric acid is extremely high. Device and crystallization. The order of the coprecipitation tanks is interchangeable.

實施例Example

以下,顯示實施例更具體說明本發明,但本發明並非限定於該等實施例者。Hereinafter, the present invention will be more specifically described by showing examples, but the present invention is not limited to the examples.

實施例1Example 1

使用圖3所示之再循環系統,進行Al蝕刻步驟之混酸水溶液廢液的處理。又,組成單位為「kg」,「N.D.」表示檢出下限以下之值。The treatment of the mixed acid aqueous solution waste liquid in the Al etching step was carried out using the recycling system shown in FIG. Further, the constituent unit is "kg", and "N.D." indicates a value below the detection lower limit.

自蝕刻步驟排放之混酸水溶液廢液(約100kg)組成如下。Al及Mo以外之金屬離子量極少故忽略之。The mixed acid aqueous solution waste liquid (about 100 kg) discharged from the etching step is composed as follows. The amount of metal ions other than Al and Mo is negligible.

又,來自蒸發裝置之餾出液(約27.8kg)組成如下。Further, the distillate (about 27.8 kg) from the evaporation device was composed as follows.

又,通過蒸發裝置之濃縮磷酸(約72.2kg)組成如下。Further, the concentrated phosphoric acid (about 72.2 kg) by the evaporation device was composed as follows.

接著,將7.4kg磷酸二氫鈉溶解於10kg水中,加入 晶析.共沉澱槽中,與濃縮磷酸充分混合。充分攪拌後,攪拌下添加無水IPA 260kg。此階段之處理液(約349.6kg)組成如下。Next, dissolve 7.4 kg of sodium dihydrogen phosphate in 10 kg of water and add Crystallization. In the coprecipitation tank, it is thoroughly mixed with the concentrated phosphoric acid. After thorough stirring, 260 kg of anhydrous IPA was added with stirring. The treatment liquid (about 349.6 kg) at this stage was composed as follows.

又,Na為來自無機鹽者且包含於無機物中,就說明安排上,就金屬離子記載其組成。關於後述之濾液、殘渣、精製磷酸亦相同。Further, since Na is an inorganic salt and is contained in an inorganic substance, the composition is described in terms of metal ions. The same applies to the filtrate, the residue, and the purified phosphoric acid described later.

又,通過過濾裝置之濾液(約338.7kg)的組成如下。Further, the composition of the filtrate (about 338.7 kg) which passed through the filtration device was as follows.

又,過濾裝置之殘渣(約10.9kg)的組成如下。Further, the composition of the residue of the filtration device (about 10.9 kg) was as follows.

比較上述濾液與殘渣中之Al、Mo量,Al、Mo朝殘渣之一方移動(共沉澱),已明瞭以此操作可使濃縮磷酸中之Al、Mo分離。然而由於添加之無機鹽而加成Na離子,故其有必要儘可能除去,又,爲了提高磷酸純度,有必要儘可能除去濃縮磷酸中溶解的無機物。The amount of Al and Mo in the filtrate and the residue was compared, and Al and Mo were moved toward one of the residues (coprecipitation). It has been confirmed that Al and Mo in the concentrated phosphoric acid can be separated by this operation. However, since Na ions are added by the addition of the inorganic salt, it is necessary to remove as much as possible, and in order to increase the purity of the phosphoric acid, it is necessary to remove the inorganic substance dissolved in the concentrated phosphoric acid as much as possible.

接著,將濾液移送至有機溶劑蒸發裝置,使IPA與水蒸發分離,於圖中未示出之IPA回收用蒸餾裝置回收IPA並再利用。再者,爲了自磷酸完全餾去IPA,於IPA餾去後之磷酸中添加水,藉由再蒸發並共沸進行脫溶劑。自有機溶劑蒸發裝置底部獲得精製磷酸。Next, the filtrate was transferred to an organic solvent evaporation apparatus to separate the IPA from the water, and the IPA was recovered by a distillation apparatus for IPA recovery, not shown, and reused. Further, in order to completely distill off the IPA from the phosphoric acid, water was added to the phosphoric acid after the IPA distillation, and the solvent was removed by re-evaporation and azeotropy. Refined phosphoric acid is obtained from the bottom of the organic solvent evaporation device.

所得精製磷酸(約71.1kg)組成如下。The resulting refined phosphoric acid (about 71.1 kg) was composed as follows.

上述精製磷酸係進行1次晶析.共沉澱操作者,但其組成未滿足之情況下,再度進行同樣操作,又進行金屬離子的除去較好。接著顯示其例。The above purified phosphoric acid is subjected to one crystallization. When the operator is coprecipitated, but the composition is not satisfied, the same operation is performed again, and the removal of metal ions is better. Next, an example is shown.

由於第一次母液之金屬離子濃度低,故無機鹽(磷酸二氫鈉)之添加量成為1/5量。Since the metal ion concentration of the first mother liquid is low, the amount of the inorganic salt (sodium dihydrogen phosphate) added is 1/5.

所得之精製磷酸(約70.5kg)組成如下,可獲得純度更高之精製磷酸。The obtained purified phosphoric acid (about 70.5 kg) has the following composition, and a purified phosphoric acid having a higher purity can be obtained.

前述殘渣(約10.9kg)移送至無機鹽精製晶析槽中並處理之精製無機鹽(約7.5kg)的結晶組成如下,於無機鹽溶解槽中再利用並無問題。The crystal composition of the purified inorganic salt (about 7.5 kg) which was transferred to the inorganic salt-refining crystallization tank and treated as described above was as follows, and it was not problematic to reuse it in the inorganic salt dissolution tank.

如以上般,依據本發明之系統,混酸水溶液廢液中之磷酸約有98質量%可被再利用,可大幅減少混酸水溶液新鮮液的投入量。As described above, according to the system of the present invention, about 98% by mass of the phosphoric acid in the mixed acid aqueous solution waste liquid can be reused, and the amount of the fresh liquid of the mixed acid aqueous solution can be greatly reduced.

實施例2Example 2

與實施例1同樣進行Al蝕刻步驟之混酸水溶液廢液的處理。The treatment of the mixed acid aqueous solution waste liquid in the Al etching step was carried out in the same manner as in the first embodiment.

自蝕刻步驟排放之混酸水溶液廢液(約100kg)的組成、來自蒸發裝置之餾出液(約27.8kg)之組成、通過蒸發裝置之濃縮磷酸(約72.2kg)之組成與實施例1相同。The composition of the mixed acid aqueous solution waste liquid (about 100 kg) discharged from the etching step, the composition of the distillate from the evaporation device (about 27.8 kg), and the composition of the concentrated phosphoric acid (about 72.2 kg) by the evaporation device were the same as in Example 1.

接著,除了無機鹽變更為硫酸鈉4.43kg,溶解於18kg水中以外,餘皆與實施例1同樣進行操作。此階段 之處理液(約354.6kg)組成如下。Then, the same procedure as in Example 1 was carried out except that the inorganic salt was changed to 4.43 kg of sodium sulfate and dissolved in 18 kg of water. This stage The treatment liquid (about 354.6 kg) was composed as follows.

又,Na量與無機物量之關係,則與實施例相同。Further, the relationship between the amount of Na and the amount of inorganic substances is the same as in the examples.

又,通過過濾裝置之濾液(約346.5kg)的組成如下。Further, the composition of the filtrate (about 346.5 kg) which passed through the filtration device was as follows.

又,過濾裝置之殘渣(約8.1kg)的組成如下。Further, the composition of the residue of the filtration device (about 8.1 kg) was as follows.

比較上述濾液與殘渣中之Al、Mo量,Al、Mo朝殘渣之一方移動(共沉澱),已明瞭以此操作可使濃縮磷酸中之Al、Mo分離。然而藉由添加無機鹽,由於Na離子與SO4 2- 離子加成,故其有必要儘可能除去,又,爲了提 高磷酸純度,有必要儘可能除去濃縮磷酸中溶解的無機物。The amount of Al and Mo in the filtrate and the residue was compared, and Al and Mo were moved toward one of the residues (coprecipitation). It has been confirmed that Al and Mo in the concentrated phosphoric acid can be separated by this operation. However, by adding an inorganic salt, since Na ions are added with SO 4 2- ions, it is necessary to remove them as much as possible, and in order to increase the purity of phosphoric acid, it is necessary to remove the inorganic substances dissolved in the concentrated phosphoric acid as much as possible.

接著,濾液供給至有機溶劑蒸發裝置,與實施例1進行同樣操作之結果,所得之精製磷酸(約71.1kg)組成如下。SO4 2- 離子則與未除去之少許殘留之Na(0.006kg)形成硫酸鈉鹽之狀態殘存。Next, the filtrate was supplied to an organic solvent evaporation apparatus, and as a result of the same operation as in Example 1, the obtained purified phosphoric acid (about 71.1 kg) was composed as follows. The SO 4 2- ion ion remained in a state of forming a sodium sulfate salt with a little residual Na (0.006 kg) which was not removed.

實施例3Example 3

使用圖3所示之再循環系統,與實施例1同樣進行Al蝕刻步驟之混酸水溶液廢液的處理。圖4為顯示每基本處理單位之物質流入流出量圖。The treatment of the mixed acid aqueous solution waste liquid in the Al etching step was carried out in the same manner as in Example 1 using the recirculation system shown in FIG. Figure 4 is a graph showing the inflow and outflow of matter per basic processing unit.

此實施例中,為使混酸水溶液槽之金屬離子濃度(Al、Mo、Na總量)保持在以重量為基準為500ppm以下,於混酸水溶液廢液之處理量為100kg/h、再循環混酸水溶液為90kg/h、再循環混酸水溶液之金屬離子濃度抑制在以重量為基準為30ppm以下、混酸水溶液新鮮液(補充用)補充10kg/h之情況下,蝕刻金屬量之上限,如下式所示,成為0.0473kg/h。In this embodiment, in order to maintain the metal ion concentration (the total amount of Al, Mo, and Na) of the mixed acid aqueous solution tank at 500 ppm or less based on the weight, the treatment amount of the mixed acid aqueous solution waste liquid is 100 kg/h, and the recycled mixed acid aqueous solution is used. The upper limit of the amount of metal to be etched is 90%/h, and the metal ion concentration of the recycled mixed acid aqueous solution is 30 ppm or less by weight and 10 kg/h of the mixed acid aqueous solution (for replenishment), as shown in the following formula. It becomes 0.0473kg/h.

100kg/h×0.0005-100kg/h×0.9×0.00003=0.0473kg/h100kg/h×0.0005-100kg/h×0.9×0.00003=0.0473kg/h

實施例4Example 4

使用圖5所示之再循環系統,進行Al蝕刻步驟之混酸水溶液廢液的處理。自蝕刻步驟排放之混酸水溶液廢液(約100kg)的組成、來自蒸發裝置的餾出液(約27.8kg)組成、通過蒸發裝置的濃縮磷酸(約72.2kg)組成與實施例1相同。The treatment of the mixed acid aqueous solution waste liquid in the Al etching step was carried out using the recycling system shown in FIG. The composition of the mixed acid aqueous solution waste liquid (about 100 kg) discharged from the etching step, the distillate from the evaporation device (about 27.8 kg), and the composition of concentrated phosphoric acid (about 72.2 kg) by the evaporation device were the same as in Example 1.

接著,將濃縮磷酸移送至熔融晶析裝置,冷卻至約10℃使磷酸之半結晶水結晶晶析。接著,以過濾裝置使磷酸半結晶水結晶固液分離後,加熱溶解並移送至蝕刻液濃度調整裝置,補充不足成分於金屬蝕刻製程中再利用。所得之磷酸半結晶水結晶的組成如下所示。Next, the concentrated phosphoric acid was transferred to a molten crystallization apparatus, and cooled to about 10 ° C to crystallize and crystallize the semi-crystalline water of phosphoric acid. Next, the semi-crystalline water of the phosphoric acid is crystallized and separated by a filtration device, and then dissolved by heating and transferred to an etching solution concentration adjusting device to replenish the insufficient component in the metal etching process. The composition of the obtained crystal of semi-crystalline water of phosphoric acid is as follows.

又,濾液組成如下所示。Further, the filtrate composition is as follows.

上述濾液移送至晶析.共沉澱槽,進行與實施例1相同處理之結果,所得之精製磷酸(13.8kg)組成如下所示 。The above filtrate is transferred to crystallization. The coprecipitation tank was subjected to the same treatment as in Example 1, and the obtained purified phosphoric acid (13.8 kg) was composed as follows. .

上述精製磷酸回到熔融晶析步驟,再度進行與上述相同處理,獲得如下組成之精製磷酸。The purified phosphoric acid is returned to the melt crystallization step, and the same treatment as above is carried out again to obtain a purified phosphoric acid having the following composition.

已明瞭若重複上述般之熔融晶析,可獲得純度高之精製磷酸。It has been clarified that if the above-described melt crystallization is repeated, a purified phosphoric acid having a high purity can be obtained.

實施例5Example 5

使用圖5所示之再循環系統,與實施例1同樣進行Al蝕刻步驟之混酸水溶液廢液的處理。圖6為顯示每基本處理單位之物質流入流出量圖。The treatment of the mixed acid aqueous solution waste liquid in the Al etching step was carried out in the same manner as in Example 1 using the recirculation system shown in Fig. 5 . Fig. 6 is a graph showing the inflow and outflow of substances per basic processing unit.

此實施例中,為使混酸水溶液槽之金屬離子濃度(Al、Mo、Na總量)保持在以重量為基準為500ppm以下,於混酸水溶液廢液之處理量為100kg/h、再循環混酸水溶液為98kg/h、再循環混酸水溶液之金屬離子濃度抑制在以 重量為基準為30ppm以下、混酸水溶液新鮮液(補充用)補充2kg/h之情況下,蝕刻金屬量之上限,如下式所示,成為0.04706kg/h。In this embodiment, in order to maintain the metal ion concentration (the total amount of Al, Mo, and Na) of the mixed acid aqueous solution tank at 500 ppm or less based on the weight, the treatment amount of the mixed acid aqueous solution waste liquid is 100 kg/h, and the recycled mixed acid aqueous solution is used. The concentration of metal ions of 98kg/h, recycled mixed acid aqueous solution is suppressed When the weight is based on 30 ppm or less and the mixed acid aqueous solution fresh liquid (for replenishment) is supplemented by 2 kg/h, the upper limit of the amount of metal to be etched is 0.04706 kg/h as shown in the following formula.

100kg/h×0.0005-100kg/h×0.98×0.00003=0.04706kg/h100kg/h×0.0005-100kg/h×0.98×0.00003=0.04706kg/h

圖1顯示金屬蝕刻步驟之裝置概視圖。Figure 1 shows an overview of the apparatus for the metal etching step.

圖2顯示混酸水溶液精製裝置的一部份之蒸發裝置之概視圖。Figure 2 is a schematic view showing an evaporation device of a part of a mixed acid aqueous solution refining device.

圖3顯示金屬蝕刻液再循環系統之一例之概要說明圖。Fig. 3 is a schematic explanatory view showing an example of a metal etching solution recirculation system.

圖4顯示實施例3中每基本處理單位之物質流入流出量圖。Fig. 4 is a graph showing the inflow and outflow of substances per basic treatment unit in Example 3.

圖5顯示金屬蝕刻液再循環系統之另一例之概要說明圖。Figure 5 shows a schematic illustration of another example of a metal etchant recirculation system.

圖6顯示實施例5中每基本處理單位之物質流入流出量圖。Fig. 6 is a graph showing the inflow and outflow of substances per basic treatment unit in Example 5.

圖7顯示本發明中進行之共沉澱機制圖式。Figure 7 shows a schematic diagram of the coprecipitation mechanism carried out in the present invention.

Claims (8)

一種製得精製磷酸之方法,其特徵為包含下列步驟:〔1〕自含有多數金屬離子之磷酸水溶液使無機鹽之結晶析出,使金屬離子共沉澱之晶析.共沉澱步驟,該晶析.共沉澱步驟係由下列步驟所組成:(a)於含有多數金屬離子之磷酸水溶液中混合無機鹽水溶液之步驟;(b)藉由進而混合於磷酸中可溶且不溶解無機鹽之有機弱溶劑而使無機鹽之結晶析出,同時使金屬離子共沉澱之步驟;(c)使含金屬離子之無機鹽的結晶過濾之固液分離步驟;以及〔2〕使藉由過濾所得之濾液中之有機弱溶劑與水藉蒸發而獲得精製磷酸之蒸發步驟,其中〔1〕(b)步驟中溶解於磷酸/有機弱溶劑混合液中之金屬離子量少於〔1〕(a)步驟中所用之磷酸水溶液中之金屬離子量。 A method for producing refined phosphoric acid, comprising the steps of: [1] crystallizing inorganic salts from an aqueous solution of phosphoric acid containing a plurality of metal ions to cause crystallization of metal ions by coprecipitation. Coprecipitation step, the crystallization. The coprecipitation step consists of the following steps: (a) a step of mixing an aqueous solution of an inorganic salt in an aqueous solution of phosphoric acid containing a plurality of metal ions; (b) an organic weak solvent which is further soluble in phosphoric acid and which does not dissolve the inorganic salt. And a step of precipitating crystals of the inorganic salt while coprecipitating the metal ions; (c) a solid-liquid separation step of filtering the crystals of the inorganic salt containing the metal ions; and [2] organically absorbing the filtrate obtained by the filtration An evaporation step of obtaining a purified phosphoric acid by evaporation of a weak solvent and water, wherein the amount of metal ions dissolved in the phosphoric acid/organic weak solvent mixture in the step [1] (b) is less than the phosphoric acid used in the step [1] (a) The amount of metal ions in the aqueous solution. 如申請專利範圍第1項之製得精製磷酸之方法,其中於藉由申請專利範圍第1項之方法所得之精製磷酸中,藉由進而重複操作數次〔1〕及〔2〕之步驟而製得更高濃度之精製磷酸。 A method for producing a purified phosphoric acid according to the first aspect of the patent application, wherein in the refined phosphoric acid obtained by the method of claim 1, the steps of [1] and [2] are repeated by several operations. A higher concentration of refined phosphoric acid is produced. 如申請專利範圍第1或2項之製得精製磷酸之方法,其中含有多數金屬離子之磷酸水溶液含有以重量基準 計自500ppm至該磷酸水溶液中可溶解之金屬離子之上限濃度為止之金屬離子。 A method for producing purified phosphoric acid according to claim 1 or 2, wherein a phosphoric acid aqueous solution containing a plurality of metal ions is contained on a weight basis The metal ion is measured from 500 ppm to the upper limit concentration of the metal ions soluble in the aqueous phosphoric acid solution. 如申請專利範圍第1或2項之製得精製磷酸之方法,其中於〔1〕之步驟所得之含有金屬離子之無機鹽的結晶以水溶解,接著藉由冷卻使無機鹽之結晶析出,使共沉澱之金屬自無機鹽分離,隨後過濾回收無機鹽,接著自回收之無機鹽調製無機鹽水溶液,而於申請專利範圍第1項中之〔1〕(a)步驟中再利用。 A method for producing a purified phosphoric acid according to the first or second aspect of the invention, wherein the crystal of the inorganic salt containing the metal ion obtained in the step [1] is dissolved in water, and then the crystal of the inorganic salt is precipitated by cooling. The coprecipitated metal is separated from the inorganic salt, and then the inorganic salt is recovered by filtration, and then the inorganic salt aqueous solution is prepared from the recovered inorganic salt, and reused in the step [1] (a) in the first item of the patent application. 一種使用於申請專利範圍第1至3項中任一項之方法中之精製磷酸製造裝置,其特徵為至少具有:溶解無機鹽而調製無機鹽水溶液之無機鹽溶解槽;具備用以使含有多數金屬離子之磷酸水溶液與有機弱溶劑及該無機鹽水溶液混合,使無機鹽的結晶析出同時使金屬離子共沉澱之攪拌機之晶析.共沉澱槽;使所得之含有金屬離子之無機鹽的結晶過濾而進行固液分離之過濾裝置;及具備有用以自濾液蒸發有機弱溶劑及水之加熱手段之有機溶劑蒸發裝置。 The apparatus for producing a refined phosphoric acid according to any one of the above-mentioned items of the present invention, characterized in that it has at least an inorganic salt dissolving tank which dissolves an inorganic salt to prepare an aqueous solution of an inorganic salt; A metal ion aqueous phosphoric acid solution is mixed with an organic weak solvent and an aqueous solution of the inorganic salt to crystallize the inorganic salt and simultaneously crystallize the metal ion coprecipitate. a coprecipitation tank; a filtration device that performs solid-liquid separation by filtering the obtained crystal of the inorganic salt containing the metal ion; and an organic solvent evaporation device having a heating means for evaporating the organic weak solvent and water from the filtrate. 如申請專利範圍第5項之裝置,其中進而具有使在過濾裝置中所過濾之含有金屬離子之無機鹽的結晶以溫水溶解,隨後藉由冷卻再度使無機鹽的結晶析出之無機鹽精製晶析槽,以及使在無機鹽精製晶析槽析出之無機鹽的結晶分離之過濾裝置。 The apparatus of claim 5, further comprising an inorganic salt-purifying crystal which dissolves crystals of the inorganic salt containing metal ions filtered in the filtration device in warm water, and then recrystallizes the inorganic salt by cooling again. A flotation device and a filtration device for separating crystals of inorganic salts precipitated in the inorganic salt purification crystallization vessel. 一種蝕刻液再利用之方法,其特徵為包含下列步 驟:對使用由磷酸、硝酸、乙酸及水所構成之混酸水溶液之金屬蝕刻步驟中所產生之使用過的含有多數金屬離子之混酸水溶液廢液進行回收之回收步驟,藉由自混酸水溶液廢液蒸發大部份硝酸、乙酸及水,分餾成含有硝酸、乙酸及水之餾出液及含磷酸及多數金屬離子之濃縮磷酸之蒸發步驟;藉由於申請專利範圍第5項或第6項之裝置中使濃縮磷酸中之金屬離子共沉澱分離,而獲得精製磷酸之精製步驟,藉由於所得之精製磷酸中添加餾出液而調整溶液濃度,隨後將其作為回收混酸水溶液再度使用於金屬蝕刻步驟中之濃度調整步驟。 A method for recycling an etchant, characterized by comprising the following steps Step: a recovery step of recovering a used mixed solution of a mixed acid solution containing a plurality of metal ions generated in a metal etching step of an aqueous mixed acid solution composed of phosphoric acid, nitric acid, acetic acid, and water, by using a self-mixing acid aqueous solution waste liquid Evaporating most of the nitric acid, acetic acid and water, fractionating into a distillate containing nitric acid, acetic acid and water, and an evaporation step of concentrated phosphoric acid containing phosphoric acid and most metal ions; by means of the device of claim 5 or 6 The coprecipitation separation of the metal ions in the concentrated phosphoric acid to obtain a purification step of the purified phosphoric acid, the solution concentration is adjusted by adding the distillate to the obtained purified phosphoric acid, and then used as a recovery mixed acid aqueous solution in the metal etching step again. The concentration adjustment step. 如申請專利範圍第7項之蝕刻液之再利用方法,其中進而含有下列步驟:使蒸發步驟中所得之濃縮磷酸,於熔融晶析裝置中析出磷酸半結晶水結晶,接著以過濾裝置使磷酸半結晶水結晶進行固液分離,隨後,將所得之磷酸半結晶水結晶移至濃度調整步驟中,另一方面使金屬離子經濃縮之濾液移至申請專利範圍第5項或第6項之晶析.共沉澱槽中之析出步驟。 The method for recycling an etching solution according to claim 7 , further comprising the steps of: concentrating the phosphoric acid obtained in the evaporation step, and crystallizing the semi-crystalline water of the phosphoric acid in the melt crystallization apparatus, and then using the filtering device to make the phosphoric acid half The crystal water crystal is subjected to solid-liquid separation, and then the obtained crystal of the semi-crystalline water of phosphoric acid is transferred to the concentration adjustment step, and on the other hand, the concentrated filtrate of the metal ion is moved to the crystallization of the fifth or sixth item of the patent application. . A precipitation step in the coprecipitation tank.
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