TWI450410B - Method of manufacturing light-emitting module of light-emitting solar cell at predetermined locations - Google Patents

Method of manufacturing light-emitting module of light-emitting solar cell at predetermined locations Download PDF

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Publication number
TWI450410B
TWI450410B TW099122549A TW99122549A TWI450410B TW I450410 B TWI450410 B TW I450410B TW 099122549 A TW099122549 A TW 099122549A TW 99122549 A TW99122549 A TW 99122549A TW I450410 B TWI450410 B TW I450410B
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Taiwan
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solar panel
solar
solar cell
led light
fabricating
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TW099122549A
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Chinese (zh)
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TW201203585A (en
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Yee Shyi Chang
Chang Chi Mei
Chi Jen Liu
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An Ching New Energy Machinery & Equipment Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Finishing Walls (AREA)

Description

於發光型太陽能電池的特定位置製作發光模組的方法Method for fabricating a light emitting module at a specific position of an illuminating solar cell

本發明是有關於一種太陽能電池的製造方法,且特別是有關於一種於發光型太陽能電池的特定位置製作發光模組的方法。The present invention relates to a method of fabricating a solar cell, and more particularly to a method of fabricating a light emitting module at a specific location of an illuminating solar cell.

建築物(Building)是指固定於地面,具有支承及遮蓋用途的構造物,人類藉著興建各種建築群,提供社會運作的空間或機能需求。換句話說,建築物一般都具備人能居住和活動的空間。Building refers to a structure that is fixed to the ground and has the purpose of supporting and covering. Human beings provide various space for building or providing functional space for social operation. In other words, buildings generally have spaces where people can live and move.

一般而言,每棟建築物至少會有一個出入口,以門或通道的方式出現。一棟建築物可以有一個或數個窗戶,亦可能一個窗戶也沒有。通常建築物的建造須著重的有建築物內部設計與建築物的外觀,且隨著人們對於節能減碳的環保意識日漸抬頭,建築與太陽能電池的結合也已經成為研究重點之一,如建築整合型太陽光電系統(Building Integrated Photovoltaics,BIPV)。In general, each building has at least one entrance and exit, appearing as a door or passage. A building can have one or several windows, or a window. Usually, the construction of buildings must focus on the interior design of the building and the appearance of the building. As people's environmental awareness of energy saving and carbon reduction rises, the combination of building and solar cells has become one of the research priorities, such as building integration. Building Integrated Photovoltaics (BIPV).

建築整合型太陽光電系統是開發具有建材功能之太陽能電池板,然後以建築設計手法將太陽光電模板建材導入建築物本體。近年來,業界已開發可依使用者要求,生產具有不同陽光穿透率的太陽光電模板玻璃作為窗戶,而能同時發電與遮陽。The building-integrated solar photovoltaic system is to develop a solar panel with building materials function, and then introduce the solar photovoltaic formwork building material into the building body by architectural design. In recent years, the industry has developed solar photovoltaic formwork glass with different solar transmittance as a window according to user requirements, and can simultaneously generate electricity and shade.

本發明提供一種用於發光型太陽能電池的特定位置製作發光模組的方法,可簡單地製作出使光源自太陽能電池板均勻發光之模組。The invention provides a method for manufacturing a light-emitting module at a specific position of an illuminating solar cell, and a module for uniformly illuminating a light source from a solar panel can be easily fabricated.

本發明提出一種用於發光型太陽能電池的特定位置製作發光模組的方法,包括製作多個太陽能電池板,再於每一太陽能電池板的正面之特定位置形成小洞。然後,在每一太陽能電池板的正面塗佈一層聚合物膠體(polymer gel),再進行烘烤,而於每一小洞上形成多個凸起部。之後,在每一太陽能電池板的側面安裝LED光源,經由上述凸起部能使LED光源發出的光能自每一太陽能電池板的正面均勻發光。The present invention provides a method for fabricating a light emitting module at a specific location of an illuminating solar cell, comprising fabricating a plurality of solar panels, and forming a small hole at a specific location on the front side of each solar panel. Then, a polymer gel is applied to the front surface of each solar cell panel, and then baked, and a plurality of convex portions are formed on each of the small holes. Thereafter, an LED light source is mounted on the side of each solar panel, and the light emitted from the LED light source can be uniformly illuminated from the front surface of each solar panel via the above-mentioned convex portion.

在本發明之一實施例中,形成上述小洞的步驟包括在每一太陽能電池板的正面形成陣列排列的小洞。In an embodiment of the invention, the step of forming the small holes includes forming an array of small holes in the front side of each solar panel.

在本發明之一實施例中,形成上述小洞的步驟包括在每一太陽能電池板的正面接近LED光源的部分形成較疏的小洞,在每一太陽能電池板的正面遠離LED光源的部分形成較密的小洞。In an embodiment of the invention, the step of forming the small hole comprises forming a relatively small hole in a portion of the front surface of each solar panel that is close to the LED light source, and forming a portion of the front surface of each solar panel away from the LED light source. a denser hole.

在本發明之一實施例中,上述太陽能電池板包括透明或不透明太陽能電池板。In an embodiment of the invention, the solar panel comprises a transparent or opaque solar panel.

在本發明之一實施例中,上述LED光源包括由數個LED發光二極體組成之條狀結構。In an embodiment of the invention, the LED light source comprises a strip structure composed of a plurality of LED light emitting diodes.

基於上述,本發明能製作用於建築牆面上的可發光太陽能電池板,並搭配可均勻發光的模組設計,故可達成建築整合型太陽光電系統(BIPV),或根據需求設計而達成建築設計型太陽光電系統(Building Designed Photovoltaics,BDPV)。Based on the above, the present invention can produce a illuminable solar panel for use on a building wall surface, and is designed with a module that can uniformly emit light, so that a building integrated solar photovoltaic system (BIPV) can be achieved, or a building can be designed according to requirements. Building Designed Photovoltaics (BDPV).

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.

圖1A至圖1E是依照本發明之一實施例之一種於發光型太陽能電池的特定位置製作發光模組的流程示意圖。1A to FIG. 1E are schematic diagrams showing the process of fabricating a light-emitting module at a specific position of a light-emitting solar cell according to an embodiment of the invention.

請參照圖1A,製作太陽能電池板100,雖然圖中只顯示單一個太陽能電池板100,但是實際上需製作多個太陽能電池板100。其中,太陽能電池板100包括透明或不透明太陽能電池板,而太陽能電池板100一般包括多個太陽能電池102。Referring to FIG. 1A, a solar panel 100 is fabricated. Although only a single solar panel 100 is shown, a plurality of solar panels 100 are actually required to be fabricated. Among them, the solar panel 100 includes a transparent or opaque solar panel, and the solar panel 100 generally includes a plurality of solar cells 102.

之後,請參照圖1B,於每一太陽能電池板100的正面100a之特定位置形成多個小洞104。舉例來說,可在每一太陽能電池板100的正面100a形成陣列排列的小洞104。至於如何在太陽能電池板100的正面100a形成小洞104,則可採用雷射打洞、針刺打洞或其他適合的方式。Thereafter, referring to FIG. 1B, a plurality of small holes 104 are formed at specific positions of the front surface 100a of each solar cell panel 100. For example, an array of small holes 104 may be formed in the front side 100a of each solar panel 100. As for how to form the small holes 104 in the front side 100a of the solar panel 100, laser hole punching, needle punching, or other suitable means may be employed.

然後,請參照圖1C,在太陽能電池板100的正面100a塗佈一層聚合物膠體106。聚合物膠體106例如太陽能電池板100之封裝原料或是其他適合的聚合物材料。Then, referring to FIG. 1C, a layer of polymer colloid 106 is applied to the front side 100a of the solar panel 100. The polymer colloid 106 is, for example, a packaging material for the solar panel 100 or other suitable polymeric material.

接著,請參照圖1D,進行烘烤,使每一小洞104上形成多個凸起部108。此處的烘烤步驟主要是移除聚合物膠體106中的溶劑,同時使聚合物膠體106自動在小洞104上凝聚成一個凸起部108。Next, referring to FIG. 1D, baking is performed to form a plurality of convex portions 108 on each of the small holes 104. The baking step herein is primarily to remove the solvent from the polymer colloid 106 while the polymer colloid 106 is automatically agglomerated into a raised portion 108 on the small hole 104.

最後,請參照圖1E,將LED光源110安裝在每一太陽能電池板100的側面100b。LED光源110包括由數個LED發光二極體112組成之條狀結構,因此要更換LED發光二極體112或者整個LED光源110時,只需從太陽能電池板100外進行更換,故本發明具有維修便利的優點。Finally, referring to FIG. 1E, an LED light source 110 is mounted on the side 100b of each solar panel 100. The LED light source 110 includes a strip structure composed of a plurality of LED light emitting diodes 112. Therefore, when the LED light emitting diode 112 or the entire LED light source 110 is to be replaced, only the solar panel 100 is replaced, so the present invention has The advantage of convenient maintenance.

經由太陽能電池板100的正面100a的凸起部108能使LED光源110發出的光能自每一太陽能電池板100的正面100a均勻發光,如圖2。這種由太陽能電池板100與LED光源108組成之發光型太陽能電池特別適用在夜間發光。The light emitted from the LED light source 110 can be uniformly illuminated from the front surface 100a of each solar panel 100 via the raised portion 108 of the front side 100a of the solar panel 100, as shown in FIG. Such an illuminating solar cell composed of a solar panel 100 and an LED light source 108 is particularly suitable for illuminating at night.

此外,圖IB之步驟還能如圖3所示,在每一太陽能電池板100的正面100a接近LED光源的部分形成較疏的小洞300a,在每一太陽能電池板100的正面100a遠離LED光源的部分形成較密的小洞300b。In addition, the steps of FIG. 1B can also be formed as a thin hole 300a in a portion of the front surface 100a of each solar panel 100 that is close to the LED light source, and the front surface 100a of each solar panel 100 is away from the LED light source. The portion forms a denser hole 300b.

圖4是圖1E之發光型太陽能電池應用於建築牆面(build facade)的示意圖。4 is a schematic view showing the application of the illuminating solar cell of FIG. 1E to a building facade.

請參照圖4,本發明中的發光型太陽能電池可應用於建築牆面(build facade),這裡的「建築牆面」是指建築物400除窗戶402與出入口404以外的牆面406。至於具有圖1E的發光模組的太陽能電池板100可鋪設在建築物400的牆面406上,其中建築物400例如住宅、辦公大樓、學校、商店、體育館等。Referring to FIG. 4, the illuminating solar cell of the present invention can be applied to a building facade. The "building wall" herein refers to a wall 406 of the building 400 other than the window 402 and the entrance 404. As for the solar panel 100 having the lighting module of FIG. 1E, it can be laid on the wall 406 of the building 400, such as a residence, an office building, a school, a store, a gym, and the like.

綜上所述,本發明能製作用於建築牆面上的可發光太陽能電池板,並搭配可均勻發光的模組設計,因此可製作同時具備發電與均勻發光之太陽能電池板,而用於建築整合型太陽光電系統(BIPV),還能配合牆面做設計用於建築設計型太陽光電系統(BDPV),或搭配太陽能電板與牆面上的紋路或圖形而用於建築配合型太陽光電系統(BAPV)。In summary, the present invention can be used to fabricate illuminable solar panels on a building wall surface, and is designed with a module that can uniformly emit light, thereby making a solar panel with simultaneous power generation and uniform illumination, and used for construction. Integrated Solar Photovoltaic System (BIPV) can also be used in conjunction with wall design for architecturally designed solar photovoltaic systems (BDPV), or with solar panels and lines or graphics on walls for architecturally compatible solar photovoltaic systems (BAPV).

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.

100...太陽能電池板100. . . solar panel

100a...正面100a. . . positive

100b...側面100b. . . side

102...太陽能電池102. . . Solar battery

104、300a、300b...小洞104, 300a, 300b. . . Small hole

106...聚合物膠體106. . . Polymer colloid

108...凸起部108. . . Raised portion

110...LED光源110. . . LED light source

112...LED發光二極體112. . . LED light-emitting diode

400...建築物400. . . building

402...窗戶402. . . window

404...出入口404. . . Entrance and exit

406...牆面406. . . Wall

圖1A至圖1E是依照本發明之一實施例之一種應用於建築牆面的發光型太陽能電池的發光模組的製作流程示意圖。1A to FIG. 1E are schematic diagrams showing a manufacturing process of a light-emitting module of an illuminating solar cell applied to a building wall according to an embodiment of the invention.

圖2是圖1E的局部剖面圖。Figure 2 is a partial cross-sectional view of Figure 1E.

圖3是圖1B之另一種實施例。Figure 3 is another embodiment of Figure 1B.

圖4是圖1E之發光型太陽能電池應用於建築牆面的示意圖。4 is a schematic view showing the application of the light-emitting solar cell of FIG. 1E to a building wall surface.

100...太陽能電池板100. . . solar panel

100a...正面100a. . . positive

102...太陽能電池102. . . Solar battery

104...小洞104. . . Small hole

108...凸起部108. . . Raised portion

Claims (5)

一種於發光型太陽能電池的特定位置製作發光模組的方法,包括:製作多個太陽能電池板;於每一太陽能電池板的正面之特定位置形成多個小洞;在每一太陽能電池板的正面塗佈一層聚合物膠體;進行烘烤,使每一小洞上形成多個凸起部;以及在每一太陽能電池板的該側面安裝一LED光源,經由該些凸起部能使該LED光源發出的光能自每一太陽能電池板的正面均勻發光。A method for fabricating a light emitting module at a specific position of an illuminating solar cell, comprising: fabricating a plurality of solar panels; forming a plurality of small holes at specific positions on the front surface of each solar panel; at the front of each solar panel Coating a layer of polymer colloid; baking to form a plurality of protrusions on each of the small holes; and mounting an LED light source on the side of each solar panel, the LED light source being enabled via the protrusions The emitted light energy is uniformly illuminated from the front side of each solar panel. 如申請專利範圍第1項所述之於發光型太陽能電池的特定位置製作發光模組的方法,其中形成該些小洞的步驟包括在每一太陽能電池板的正面形成陣列排列的小洞。A method of fabricating a light-emitting module at a specific position of an illuminating solar cell according to claim 1, wherein the step of forming the small holes comprises forming an array of small holes in a front surface of each solar panel. 如申請專利範圍第1項所述之於發光型太陽能電池的特定位置製作發光模組的方法,其中形成該些小洞的步驟包括在每一太陽能電池板的正面接近該LED光源的部分形成較疏的小洞,在每一太陽能電池板的正面遠離該LED光源的部分形成較密的小洞。A method for fabricating a light-emitting module at a specific position of an illuminating solar cell according to claim 1, wherein the step of forming the small holes comprises forming a portion of the front surface of each of the solar panels close to the LED light source. The small hole forms a dense hole in the front of each solar panel away from the LED light source. 如申請專利範圍第1項所述之於發光型太陽能電池的特定位置製作發光模組的方法,其中該些太陽能電池板包括透明或不透明太陽能電池板。A method of fabricating a light emitting module at a specific location of an illuminating solar cell as described in claim 1 wherein the solar panel comprises a transparent or opaque solar panel. 如申請專利範圍第1項所述之於發光型太陽能電池的特定位置製作發光模組的方法,其中該LED光源包括由數個LED發光二極體組成之條狀結構。A method for fabricating a light-emitting module at a specific position of an illuminating solar cell according to claim 1, wherein the LED light source comprises a strip structure composed of a plurality of LED light-emitting diodes.
TW099122549A 2010-07-08 2010-07-08 Method of manufacturing light-emitting module of light-emitting solar cell at predetermined locations TWI450410B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6977479B2 (en) * 2002-01-08 2005-12-20 Hsu Po-Jung John Portable cell phone battery charger using solar energy as the primary source of power
CN201137857Y (en) * 2007-12-20 2008-10-22 宁波安迪光电科技有限公司 Solar energy LED illuminating apparatus and solar cell

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6977479B2 (en) * 2002-01-08 2005-12-20 Hsu Po-Jung John Portable cell phone battery charger using solar energy as the primary source of power
CN201137857Y (en) * 2007-12-20 2008-10-22 宁波安迪光电科技有限公司 Solar energy LED illuminating apparatus and solar cell

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